WO2012120746A1 - Organic el device - Google Patents

Organic el device Download PDF

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Publication number
WO2012120746A1
WO2012120746A1 PCT/JP2011/079197 JP2011079197W WO2012120746A1 WO 2012120746 A1 WO2012120746 A1 WO 2012120746A1 JP 2011079197 W JP2011079197 W JP 2011079197W WO 2012120746 A1 WO2012120746 A1 WO 2012120746A1
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Prior art keywords
layer
organic
substrate
electrode
organic layer
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PCT/JP2011/079197
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French (fr)
Japanese (ja)
Inventor
正人 山名
将啓 中村
山木 健之
大貴 加藤
貴裕 小柳
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パナソニック株式会社
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Publication of WO2012120746A1 publication Critical patent/WO2012120746A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/805Electrodes
    • H10K50/81Anodes
    • H10K50/814Anodes combined with auxiliary electrodes, e.g. ITO layer combined with metal lines
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/805Electrodes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/846Passivation; Containers; Encapsulations comprising getter material or desiccants

Definitions

  • the present invention relates to an organic EL device in which an electrode extraction portion is formed.
  • An electroluminescence (EL) element is formed by forming a light emitting layer sandwiched between an anode and a cathode on a transparent substrate. When a voltage is applied between the electrodes, electrons and holes injected as carriers in the light emitting layer are formed. Light is emitted by excitons generated by recombination.
  • EL elements are roughly classified into an organic EL element using an organic substance as a fluorescent material of a light emitting layer and an inorganic EL element using an inorganic substance.
  • the organic EL element can emit light with high luminance at a low voltage, and various emission colors can be obtained depending on the type of fluorescent material.
  • various types of organic EL elements can be easily manufactured as a flat light-emitting panel. Used as a display device or a backlight. Furthermore, in recent years, a device corresponding to high luminance has been realized and attention has been paid to using it for a lighting fixture.
  • a transparent electrode such as ITO is formed on a glass substrate as an anode, and an organic layer including a light emitting layer made of an organic light emitting material is formed on the anode.
  • a metal thin film layer such as aluminum is formed as a cathode. Since the anode exists between the substrate and the organic layer, in order to connect the anode to the external power feeding terminal, a part of the anode or a part of the auxiliary electrode that assists the conductivity of the anode is formed in the organic layer. It extends outside the region, and this extended portion functions as an electrode extraction portion.
  • the anode, the organic layer, and the cathode are sealed with a sealing member such as a copper foil except for the extraction electrode portion of the anode and a part of the cathode.
  • a voltage applied between the anode and the cathode and light generated in the light emitting layer is reflected directly or by the cathode, passes through the anode and the glass substrate, and is taken out of the device.
  • the organic layer including the light-emitting layer of the organic EL element is made of an organic material such as a polymer. It can have. Some of these organic materials can form a light emitting layer by vacuum coating, spin coating, ink jet printing, screen printing, or the like. Further, the substrate is not limited to the glass substrate described above, and a light-transmitting plastic substrate having flexibility can also be used. By using these materials, the organic EL element can be used as a light source of a flexible light-emitting device that can be wound and bent.
  • a so-called roll-to-roll system in which a flexible substrate wound in a roll shape is supplied to a film forming apparatus to form a light emitting layer and the like, and a device after film formation is wound in a roll shape and collected.
  • a method for manufacturing an organic EL device is known (for example, see Japanese Patent Application Laid-Open No. 2010-165620: Patent Document 1).
  • Patent Document 1 does not specifically describe how to form the electrode extraction portion. Usually, in order to provide an electrode extraction part, it is necessary to pattern the anode and the light-emitting layer in a complicated shape. Even in the manufacturing method using the roll-to-roll method described above, the device is not necessarily manufactured efficiently. I could not.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide an organic EL device that can easily form an electrode extraction portion and can be efficiently manufactured.
  • an organic EL device includes a first substrate having conductivity, an organic layer formed on the first substrate, and an electrode layer formed on the organic layer. And a second substrate bonded to the electrode layer through an adhesive layer, and the organic layer is not formed in any region of the peripheral portion of the first substrate,
  • the electrode layer has a main electrode portion that contacts the organic layer, and an auxiliary electrode portion that is in contact with the main electrode portion and extends to an outer peripheral side from a region where the organic layer is present, and the auxiliary electrode
  • the portion is insulated from the organic layer by an insulating layer formed on the first substrate, is in contact with a peripheral portion of the first substrate in a region on the outer peripheral side of the insulating layer, and
  • the substrate is divided on the lower surface side of the insulating layer, and one of the substrates is in contact with the organic layer.
  • an insulating sealing material is disposed between the first electrode extraction portion and the second electrode extraction portion.
  • the sealing material preferably contains a hygroscopic agent.
  • a moisture absorbing layer is formed on a surface of the second substrate facing the electrode layer so as not to overlap with a region where the organic layer is formed and so as not to contact the electrode layer. Is preferably provided.
  • the main electrode portion is preferably composed of a grid electrode in which thin wires having low resistance are arranged in a lattice shape, a line shape, or a honeycomb shape.
  • the first substrate is preferably made of a metal material having a barrier property.
  • the present invention since one of the divided first substrates is used as the first electrode extraction portion and the other is the second electrode extraction portion, it is possible to perform them in a simple procedure such as dividing the first substrate.
  • the organic EL device can be efficiently manufactured.
  • FIG. 1 is an exploded perspective view of an organic EL device according to an embodiment of the present invention.
  • (A) is a side sectional view taken along line (A) or (D) in FIG. 2
  • (b) is a side sectional view taken along line (B) in FIG. 2
  • (c) is a line (C) in FIG. FIG.
  • or (c) are sectional side views which show the preparation procedures of the anode extraction part and cathode extraction part of the organic EL device.
  • the organic EL device 1 of the present embodiment is formed on a first substrate 2 having conductivity, an organic layer 3 formed on the first substrate 2, and an organic layer 3.
  • the electrode layer 4 and the second substrate 6 bonded to the electrode layer 4 through the adhesive layer 5 are provided.
  • the first substrate 2 not only functions as a substrate for forming the organic layer 3 but also functions as a cathode extraction electrode for supplying electrons, as will be described later. It functions as an extraction electrode for the anode that supplies holes to the organic layer 3.
  • the organic layer 3 includes an electron injection layer 31, a light emitting layer 32, an electron block layer 33, and a hole injection layer 34 in this order from the first substrate 2 side.
  • the electrode layer 4 includes a main electrode portion 41 that is in contact with the organic layer 3, an auxiliary electrode portion 42 that is in contact with the main electrode portion 41 and is insulated from the organic layer 3 by the insulating layer 7 formed on the first substrate. Is composed of.
  • a moisture absorbing layer 8 is provided on the surface of the second substrate 6 facing the electrode layer 4 so as not to overlap with the region where the organic layer 3 is formed and so as not to contact the electrode layer 4.
  • the organic layer 3 is not formed on any side of the peripheral edge of the first substrate 2.
  • the organic layer 3 is not formed in the portions indicated by the lines (B) and (C) in FIG.
  • the region where the organic layer 3 is not formed may be provided on any of the four sides of the first substrate 2 and may not be provided over the entire length of one side. It may be provided (not shown).
  • the organic layer 3 is formed to the end in the region on the outer peripheral side of the portion indicated by the lines (A) and (D) in FIG. 2 (see also FIG. 3A).
  • the roll traveling direction is the line (A) in FIG. (D) Line direction.
  • a holding member (not shown) that seals the organic layer 3 and the like and protects the side portion of the organic EL device 1 is provided on both sides including the portions indicated by the lines (A) and (D) in FIG. .
  • This holding member may be provided on both sides including the portions indicated by the lines (B) and (C) in FIG.
  • the extended auxiliary electrode portion 42 is in contact with the peripheral portion of the first substrate 2 in a region on the outer peripheral side of the insulating layer 7 (left side in the drawing).
  • the first substrate 2 is divided by the dividing groove 20 on the lower surface side of the insulating layer 7, one region constitutes a first electrode extraction portion 40 a in contact with the organic layer 3, and the other region is an auxiliary electrode portion. 2nd electrode extraction part 40b which contacts 42 is comprised.
  • the 1st electrode extraction part 40a functions as an anode extraction electrode
  • the 2nd electrode extraction part 40b functions as a cathode extraction electrode
  • An insulating sealing material 9 is disposed between the first electrode extraction portion 40 a and the second electrode extraction portion 40 b, that is, in the dividing groove 20. Further, the sealing material 9 includes a hygroscopic agent 8 ′.
  • the auxiliary electrode part 42 is not extended in the part shown by the (B) line which opposes the part shown by the (C) line of FIG. Except for the point where the end portion is not formed, the configuration is the same as the portion indicated by the line (A) or (D) in FIG. 2 (see FIG. 3A).
  • a configuration in which, in the first substrate 2, a region on one side of the peripheral portion is a first electrode extraction portion 40 a and the other region is a second electrode extraction portion 40 b is shown.
  • each region on both sides of the peripheral portion may be the first electrode extraction portion 40 a and the central region sandwiched between them may be the second electrode extraction portion 40 b.
  • the portion indicated by the line (B) in FIG. 2 is such that the auxiliary electrode portion 42 extends to the end, and the first substrate 2 is on the lower surface side of the insulating layer 7. Divided by.
  • a sheet material made of a metal or an alloy such as aluminum, copper, stainless steel, nickel, tin, lead, gold, silver, iron or titanium is used, and the sheet material can be rolled up. Those having a certain degree of flexibility are preferred.
  • the surface of the sheet material needs to have smoothness in order to suppress a short circuit of the element, and the surface roughness is preferably Ra 100 nm or less, and more preferably Ra 10 nm or less.
  • the first substrate 2 is preferably made of a metal material having a barrier property against moisture, gas, and the like. By so doing, it is possible to suppress deterioration of the organic layer 3 due to moisture, gas, or the like. Moreover, since the 1st board
  • a metal such as aluminum or silver, or a compound containing these metals can be used, and a layered structure or the like formed by combining aluminum and another electrode material is used.
  • Examples of such electrode material combinations include a laminate of an alkali metal and aluminum, a laminate of an alkali metal and silver, a laminate of an alkali metal halide and aluminum, and a laminate of an alkali metal oxide and aluminum.
  • the electron injection layer 31 constituting the organic layer 3 includes the same material as that constituting the first substrate 2, a metal oxide such as titanium oxide and zinc oxide, and a dopant that promotes electron injection, including the above materials.
  • An organic semiconductor material mixed with or the like is used.
  • the light emitting layer 32 any material known as a light emitting material of the organic EL element is used.
  • luminescent materials include anthracene, naphthalene, pyrene, tetracene, coronene, perylene, phthaloperylene, naphthaloperylene, diphenylbutadiene, tetraphenylbutadiene, coumarin, oxadiazole, bisbenzoxazoline, bisstyryl, cyclopentadiene, quinoline.
  • Metal complex tris (8-hydroxyquinolinato) aluminum complex, tris (4-methyl-8-quinolinato) aluminum complex, tris (5-phenyl-8-quinolinato) aluminum complex, aminoquinoline metal complex, benzoquinoline metal complex , Tri- (p-terphenyl-4-yl) amine, pyran, quinacridone, rubrene, and derivatives thereof, or 1-aryl-2,5-di (2-thienyl) pyrrole derivatives, di Chirirubenzen derivatives, styryl arylene derivatives, styrylamine derivatives, and compounds or polymers such having a group consisting of these luminescent compound in a portion of the molecule.
  • phosphorescent materials for example, luminescent materials such as Ir complexes, Os complexes, Pt complexes, and europium complexes, or compounds having these in the molecule, or Polymers can also be suitably used.
  • the light emitting layer 32 made of these materials may be formed by a dry process such as vapor deposition or transfer, or may be formed by application such as spin coating, spray coating, die coating, or gravure printing. .
  • the hole transport layer 33 can be selected from a group of compounds having hole transport properties, for example.
  • this type of compound include 4,4′-bis [N- (naphthyl) -N-phenyl-amino] biphenyl ( ⁇ -NPD), N, N′-bis (3-methylphenyl)-(1 , 1′-biphenyl) -4,4′-diamine (TPD), 2-TNATA, 4,4 ′, 4 ′′ -tris (N- (3-methylphenyl) N-phenylamino) triphenylamine (MTDATA) 4,4'-N, N'-dicarbazole biphenyl (CBP), spiro-NPD, spiro-TPD, spiro-TAD, TNB, and the like, triarylamine compounds, amine compounds containing carbazole groups , Amine compounds containing a fluorene derivative, and the like, and any generally known hole transport material can be used.
  • Examples include low molecular weight organic compounds such as talocyanine (CuPc), and organic materials including thiophene triphenylmethane, hydrazoline, arylamine, hydrazone, stilbene, triphenylamine, etc.
  • organic materials including thiophene triphenylmethane, hydrazoline, arylamine, hydrazone, stilbene, triphenylamine, etc.
  • PVCz polyvinylcarbazole
  • PEDOT Polystyrene sulfonate
  • aromatic amine derivatives such as TPD, etc.
  • any material known as an anode material of an organic EL element can be used.
  • Anode materials include silver, indium-tin oxide (ITO), indium-zinc oxide (IZO), tin oxide, nanowires of metals such as gold, nanoparticles containing nanodots, conductive polymers, conductive Organic material, dopant (donor or acceptor) -containing organic layer, and a mixture of a conductor and a conductive organic material (including a polymer), as long as it has conductivity and translucency, but is not limited thereto. .
  • a binder may be included in addition to the conductive substance.
  • Binders include acrylic resin, polyethylene, polypropylene, polyethylene terephthalate, polymethyl methacrylate, polystyrene, polyethersulfone, polyarylate, polycarbonate resin, polyurethane, polyacrylonitrile, polyvinyl acetal, polyamide, polyimide, diacrylphthalate resin, and cellulose.
  • Examples thereof include resins, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, other thermoplastic resins, and two or more copolymers of monomers constituting these resins.
  • the main electrode portion 41 may be composed of a so-called grid electrode 41 ′ in which thin wire materials 43 having low resistance are arranged in a lattice shape, a line shape, or a honeycomb shape. Good.
  • the diameter of the fine wire 43 is preferably 100 ⁇ m or less so that the translucency of the main electrode portion 41 is hardly lowered.
  • the interval between the thin wire members 43 is set wide as long as the conductivity can be maintained, and preferably the aperture ratio is 90% or more. Is set as follows.
  • Examples of the thin wire 43 include various metals and alloys such as silver, aluminum, copper, nickel, tin, lead, gold, and titanium, and conductive materials such as carbon.
  • the grid electrode 41 ′ is formed by patterning the paste containing the metal or the conductive material on the organic layer 3 by screen printing, gravure coating, die coating or the like.
  • the grid electrode 41 ′ is easy to form a film by coating, and is effective in efficiently manufacturing the organic EL device 1. These materials and forming methods are not particularly limited as long as they do not cause wettability to the organic layer 3 or damage to the organic layer 3.
  • the auxiliary electrode portion 42 is arranged in a frame shape so as to surround the periphery of the organic layer 3, and a part of the auxiliary electrode portion 42 is extended to the outer peripheral side from a region where the organic layer 3 is present as described above. This portion constitutes the first electrode extraction portion 40a.
  • the auxiliary electrode portion 42 is formed by patterning on the insulating layer 7 so as to have the shape described above. If a highly transparent material is used for the main electrode portion 41 facing the light emitting layer 32 and a highly conductive material is used for the surrounding auxiliary electrode portion 42, the entire electrode layer 4 (anode layer) has translucency. High conductivity can also be achieved.
  • the constituent material of the auxiliary electrode part 42 is not particularly limited as long as various metals used for general wiring electrodes are used and the electrical conductivity with the main electrode part 41 is good. Further, unlike the main electrode portion 41, it does not have to be translucent.
  • the adhesive layer 5 is a paste-like or sheet-like member made of a transparent resin material that is excellent in adhesiveness with the second substrate 6 and the electrode layer 4 and can transmit light emitted from the light emitting layer 32.
  • the organic layer 3 and the electrode layer 4 are disposed so as to cover the periphery.
  • the constituent material of the adhesive layer 5 include silicone resin, fluororesin, acrylic resin, polyethylene, polypropylene, polyethylene terephthalate, polymethyl methacrylate, polystyrene, and polyvinyl acetate.
  • the second substrate 6 is a transparent plate-like member formed in the same shape as the first substrate 2, and has a uniform plate thickness and surface smoothness.
  • translucent glass such as soda lime glass or non-alkali glass, translucent resin material, or the like is used.
  • the insulating layer 7 has an inner circumference smaller than the inner circumference of the frame-shaped auxiliary electrode portion 42, an outer circumference larger than the outer circumference of the auxiliary electrode portion 42, and the auxiliary electrode portion 42 toward one outer circumference side.
  • a pattern is formed in a frame shape so as to protrude.
  • the insulating layer 7 is disposed on the first substrate 2 so that the inner periphery of the insulating layer 7 covers the outer periphery of the organic layer 3, and between the auxiliary electrode portion 42 provided on the insulating layer 7 and the organic layer 3. Ensure insulation.
  • thermosetting resin made of a thermosetting polyimide resin, an epoxy resin, or the like, or a thermoplastic resin such as polyethylene or polypropylene is formed by a wet process, or an oxidation such as silicon oxide or silicon nitride.
  • nitride can be formed by a dry process such as sputtering. In any process, patterning is necessary.
  • the insulating layer 7 can be formed preferably by a method such as screen printing, die coating, spray coating, or gravure coating.
  • the moisture absorption layer 8 is formed by patterning a resin material containing a desiccant into a frame shape so that a region where the organic layer 3 is formed is opened, and preferably formed in a frame shape as illustrated.
  • the insulating layer 7 is formed to have a larger inner periphery than the outer periphery. By providing the moisture absorbing layer 8, moisture that has slightly entered the adhesive layer 5 is blocked, so that deterioration of the organic layer 3 can be effectively suppressed.
  • the constituent material of the moisture absorption layer 8 is, for example, a photo-curing adhesive resin made of epoxy resin, acrylic resin, silicone resin, etc., calcium oxide, barium oxide, sodium oxide, potassium oxide, sodium sulfate, calcium sulfate.
  • the moisture absorption layer 8 is preferably provided in advance on the surface of the second substrate 6 that faces the electrode layer 4 before the second substrate 6 and the electrode layer 4 are bonded.
  • the sealing material 9 fills the dividing groove 20 to insulate between the first electrode extraction portion 40a and the second electrode extraction portion 40b and physically maintain the positional relationship between them.
  • the same material as that of the adhesive layer 5 may be used, but it is disposed outside the region where the organic layer 3 is formed and on the back side of the first substrate 2.
  • a material different from the adhesive layer 5 that does not have translucency may be used.
  • an organic layer 3 is laminated on the first substrate 2, and an insulating layer 7, an auxiliary electrode portion 42, and a main electrode portion 41 are respectively predetermined on the organic layer 3.
  • a pattern is formed in the shape of
  • a state in which the organic layer 3, the insulating layer 7, and the electrode layer 4 (auxiliary electrode portion 42 and main electrode portion 41) are formed on the first substrate 2 is referred to as a light emitting sheet 10.
  • the moisture absorption layer 8 is provided on the second substrate 6 at a predetermined position on the surface facing the first substrate 2.
  • the adhesive layer 5 is disposed so as to cover the auxiliary electrode portion 42 and the main electrode portion 41 as a whole, and the second substrate 6 is bonded to the light emitting sheet 10 by the adhesive layer 5.
  • the first substrate 2 is divided into two regions by digging a dividing groove 20 on the lower surface side of the insulating layer 7, and the first substrate 2 is divided into two regions. .
  • the dividing groove 20 is filled with the sealing material 9, and the moisture absorbent 8 ′ is disposed along the dividing groove 20 so as to slightly protrude from the back surface side of the first substrate 2.
  • the agent 8 ′ is also covered with the sealing material 9.
  • the organic EL device 1 since one of the divided first substrates 2 is the first electrode extraction portion 40a and the other is the second electrode extraction portion 40b, it is easy to form the division groove 20 or the like. They can be formed by simple procedures and can be manufactured efficiently. Moreover, the material which comprises the light emission sheet
  • the second substrate 6 may be either flexible or hard. That is, if the light emitting sheet 10 manufactured so as to have flexibility is bonded to an appropriate second substrate 6 having flexibility or rigidity, the light emitting sheet 10 having the same configuration can be used as a flexible type. Both of the organic EL device 1 and the hard type can be manufactured.
  • the organic EL device 1 of the present embodiment can also use a strip-shaped sheet material supplied in a rolled state as the first substrate 2.
  • the organic layer 3 is continuously formed on the surface of the band-shaped first substrate 2 by a slit coater or the like, and the insulating layer 7, the auxiliary electrode portion 42, and the main electrode portion 41 are respectively formed by screen printing or the like. It is formed at regular intervals, and after forming, it is rolled up and collected again. If it carries out like this, the light emitting sheet roll (not shown) in which the several light emitting sheet 10 was continuously formed can be produced by what is called a roll-to-roll system.
  • the light emitting sheet roll is bonded to a long second substrate 6 having the same width and the same length as the belt-shaped first substrate 2, thereby forming the divided grooves 20 as described above. After that, they are cut at regular intervals.
  • the organic layer 3 tends to be multi-layered, such as the multilayering of the light emitting layer 32 and the arrangement of the charge adjustment layer therebetween, and the formation of the organic layer 3 by the roll-to-roll method is as follows. Many organic layers composed of multiple layers as described above can be produced simultaneously.
  • the present invention there is a region without an organic layer in the peripheral portion of the substrate, and a part of the electrode layer disposed in this region is in contact with the substrate through the insulating layer, and the substrate is divided on the lower surface side of the insulating layer.
  • these function as electrode extraction portions it is sufficient that these function as electrode extraction portions. Therefore, the present invention is not limited to the above embodiment, and various modifications can be made. Note that the functions of the cathode and the anode described above can be reversed.
  • Organic EL device First substrate (cathode) 3 Organic layer 4 Electrode layer (anode) 40a Anode extraction part (second electrode extraction part) 40b Cathode extraction part (first electrode extraction part) 41 Main electrode portion 41 'Grid electrode 42 Auxiliary electrode portion 43 Fine wire material 5 Adhesive layer 6 Second substrate 7 Insulating layer 8 Hygroscopic layer 9 Sealing material

Abstract

An organic EL device (1) is provided with: a first substrate (2) having conductivity; an organic layer (3) formed on the first substrate (2); an electrode layer (4) formed on the organic layer (3); and a second substrate (6) bonded to the electrode layer (4) with a bonding layer (5) therebetween. The electrode layer (4) has: a main electrode section (41) in contact with the organic layer (3); and an auxiliary electrode section (42), which extends on the further outer circumferential side than a region having the organic layer (3). The auxiliary electrode section (42) is in contact with the peripheral portion of the first substrate (2), said auxiliary electrode section being on the further outer circumferential side than the insulating layer (7). The first substrate (2) is divided on the lower surface side of the insulating layer (7), and one portion constitutes a first electrode lead out section (40a) in contact with the organic layer (3), and the other portion constitutes a second electrode lead out section (40b) in contact with the auxiliary electrode section (42). With such configuration, the electrode lead out sections can be formed by means of easy procedures of dividing the first substrate (2), and the device can be efficiently manufactured.

Description

有機ELデバイスOrganic EL device
 本発明は、電極取出し部が形成された有機ELデバイスに関する。 The present invention relates to an organic EL device in which an electrode extraction portion is formed.
 エレクトロルミネッセンス(EL)素子は、陽極及び陰極で挟持させた発光層が透明基板上に形成されたものであり、電極間に電圧印加されたとき、発光層にキャリアとして注入された電子及びホールの再結合により生成された励起子によって発光する。EL素子は、発光層の蛍光物質に有機物を用いた有機EL素子と、無機物を用いた無機EL素子に大別される。特に、有機EL素子は、低電圧で高輝度の発光が可能であり、蛍光物質の種類によって様々な発光色が得られ、また、平面状の発光パネルとしての製造が容易であることから、各種表示装置やバックライトとして用いられる。更に、近年では、高輝度に対応したものが実現され、これを照明器具に用いることが注目されている。 An electroluminescence (EL) element is formed by forming a light emitting layer sandwiched between an anode and a cathode on a transparent substrate. When a voltage is applied between the electrodes, electrons and holes injected as carriers in the light emitting layer are formed. Light is emitted by excitons generated by recombination. EL elements are roughly classified into an organic EL element using an organic substance as a fluorescent material of a light emitting layer and an inorganic EL element using an inorganic substance. In particular, the organic EL element can emit light with high luminance at a low voltage, and various emission colors can be obtained depending on the type of fluorescent material. In addition, various types of organic EL elements can be easily manufactured as a flat light-emitting panel. Used as a display device or a backlight. Furthermore, in recent years, a device corresponding to high luminance has been realized and attention has been paid to using it for a lighting fixture.
 一般的な有機EL素子は、ガラス基板上に、陽極として、ITO等の透明電極が形成され、この陽極上に有機発光材料等から成る発光層を含む有機層が形成されると共に、この有機層上に、陰極として、アルミ等の金属薄膜層が形成された構成となっている。陽極は、基板及び有機層の間に存在するので、陽極を外部給電端子と接続するため、陽極の一部、又は陽極の導電性を補助する補助電極の一部が、有機層が形成される領域外に延設され、この延設された部分が、電極取出し部として機能する。また、陽極、有機層、陰極は、陽極の取出電極部及び陰極の一部を除いて、銅箔等の封止部材によって封止される。この構成によれば、陽極及び陰極間に電圧印加されて、発光層で発生した光は、直接又は陰極によって反射されて、陽極及びガラス基板を透過して、素子外に取り出される。 In general organic EL elements, a transparent electrode such as ITO is formed on a glass substrate as an anode, and an organic layer including a light emitting layer made of an organic light emitting material is formed on the anode. On top, a metal thin film layer such as aluminum is formed as a cathode. Since the anode exists between the substrate and the organic layer, in order to connect the anode to the external power feeding terminal, a part of the anode or a part of the auxiliary electrode that assists the conductivity of the anode is formed in the organic layer. It extends outside the region, and this extended portion functions as an electrode extraction portion. The anode, the organic layer, and the cathode are sealed with a sealing member such as a copper foil except for the extraction electrode portion of the anode and a part of the cathode. According to this configuration, a voltage applied between the anode and the cathode and light generated in the light emitting layer is reflected directly or by the cathode, passes through the anode and the glass substrate, and is taken out of the device.
 発光層が結晶化されている一般的なLED(無機EL素子)とは異なり、有機EL素子の発光層を含む有機層は、高分子等の有機材料から構成されているので、可撓性を有するものとすることができる。また、これらの有機材料には、真空蒸着の他、スピンコート、インクジェット印刷、スクリーン印刷等によって発光層を形成することができるものがある。更に、基板には、上述したガラス基板に限らず、可撓性を有する透光性プラスチック基板を用いることもできる。これらの材料を用いることにより、有機EL素子は、巻き取りや折り曲げが可能なフレキシブルな発光デバイスの光源として利用することができる。また、ロール状に巻かれた可撓性の基板が、発光層等を形成するため成膜装置に供給され、成膜後のデバイスがロール状に巻かれて回収される、いわゆるロールツーロール方式により、有機ELデバイスを製造する方法が知られている(例えば、日本特許出願公開の特開2010-165620号公報参照:特許文献1)。 Unlike general LEDs (inorganic EL elements) in which the light-emitting layer is crystallized, the organic layer including the light-emitting layer of the organic EL element is made of an organic material such as a polymer. It can have. Some of these organic materials can form a light emitting layer by vacuum coating, spin coating, ink jet printing, screen printing, or the like. Further, the substrate is not limited to the glass substrate described above, and a light-transmitting plastic substrate having flexibility can also be used. By using these materials, the organic EL element can be used as a light source of a flexible light-emitting device that can be wound and bent. A so-called roll-to-roll system in which a flexible substrate wound in a roll shape is supplied to a film forming apparatus to form a light emitting layer and the like, and a device after film formation is wound in a roll shape and collected. Thus, a method for manufacturing an organic EL device is known (for example, see Japanese Patent Application Laid-Open No. 2010-165620: Patent Document 1).
 しかしながら、特許文献1には、電極取出し部をどのように形成するかについて、具体的に記載されていない。通常、電極取出し部を設けるためには、陽極及び発光層を複雑な形状にパターニング形成する必要があり、上述したロールツーロール方式による製造方法であっても、必ずしもデバイスを効率的に製造することができなかった。 However, Patent Document 1 does not specifically describe how to form the electrode extraction portion. Usually, in order to provide an electrode extraction part, it is necessary to pattern the anode and the light-emitting layer in a complicated shape. Even in the manufacturing method using the roll-to-roll method described above, the device is not necessarily manufactured efficiently. I could not.
 本発明は、上記課題に鑑みてなされたものであり、電極取出し部を簡易に形成することができ、効率的に製造することができる有機ELデバイスを提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide an organic EL device that can easily form an electrode extraction portion and can be efficiently manufactured.
 上記課題を解決するため、本発明に係る有機ELデバイスは、導電性を有する第1の基板と、前記第1の基板上に形成された有機層と、前記有機層上に形成された電極層と、接着層を介して前記電極層と接合される第2の基板と、を備え、前記有機層は、前記第1の基板の周縁部のいずれかの領域には形成されておらず、前記電極層は、前記有機層と当接する主電極部と、前記主電極部と接すると共に、前記有機層のある領域よりも外周側に延設された補助電極部と、を有し、前記補助電極部は、前記第1の基板上に形成された絶縁層によって前記有機層と絶縁されると共に、前記絶縁層よりも外周側の領域で前記第1の基板の周縁部と接し、前記第1の基板は、前記絶縁層の下面側において分割され、一方が前記有機層と接する第1の電極取出し部を構成し、他方が前記補助電極部と接する第2の電極取出し部を構成していることを特徴とする。 In order to solve the above problems, an organic EL device according to the present invention includes a first substrate having conductivity, an organic layer formed on the first substrate, and an electrode layer formed on the organic layer. And a second substrate bonded to the electrode layer through an adhesive layer, and the organic layer is not formed in any region of the peripheral portion of the first substrate, The electrode layer has a main electrode portion that contacts the organic layer, and an auxiliary electrode portion that is in contact with the main electrode portion and extends to an outer peripheral side from a region where the organic layer is present, and the auxiliary electrode The portion is insulated from the organic layer by an insulating layer formed on the first substrate, is in contact with a peripheral portion of the first substrate in a region on the outer peripheral side of the insulating layer, and The substrate is divided on the lower surface side of the insulating layer, and one of the substrates is in contact with the organic layer. Configure extraction portion and the other characterized in that it constitutes the second electrode extraction portion in contact with the auxiliary electrode portion.
 上記有機ELデバイスにおいて、前記第1の電極取出し部と、前記第2の電極取出し部との間には、絶縁性の封止材が配されていることが好ましい。 In the organic EL device, it is preferable that an insulating sealing material is disposed between the first electrode extraction portion and the second electrode extraction portion.
 上記有機ELデバイスにおいて、前記封止材は、吸湿剤を含むことが好ましい。 In the organic EL device, the sealing material preferably contains a hygroscopic agent.
 上記有機ELデバイスにおいて、前記第2の基板のうち、前記電極層と向かい合う面には、前記有機層が形成される領域と重なり合わないように、且つ前記電極層と接触しないように、吸湿層が設けられていることが好ましい。 In the organic EL device, a moisture absorbing layer is formed on a surface of the second substrate facing the electrode layer so as not to overlap with a region where the organic layer is formed and so as not to contact the electrode layer. Is preferably provided.
 上記有機ELデバイスにおいて、前記主電極部は、低抵抗性を有する細線材を格子状、ライン状又はハニカム状に配置したグリッド電極から構成されていることが好ましい。 In the organic EL device, the main electrode portion is preferably composed of a grid electrode in which thin wires having low resistance are arranged in a lattice shape, a line shape, or a honeycomb shape.
 上記有機ELデバイスにおいて、前記第1の基板は、バリア性を有する金属材料から構成されていることが好ましい。 In the organic EL device, the first substrate is preferably made of a metal material having a barrier property.
 本発明によれば、分割された第1の基板の一方を第1の電極取出し部とし、他方を第2の電極取出し部としているので、第1の基板を分割する等の簡易な手順にそれらを形成することができ、有機ELデバイスを効率的に製造することができる。 According to the present invention, since one of the divided first substrates is used as the first electrode extraction portion and the other is the second electrode extraction portion, it is possible to perform them in a simple procedure such as dividing the first substrate. The organic EL device can be efficiently manufactured.
本発明の一実施形態に係る有機ELデバイスの分解斜視図。1 is an exploded perspective view of an organic EL device according to an embodiment of the present invention. 同有機ELデバイスの裏面図。The back view of the organic EL device. (a)は図2の(A)線又は(D)線での側断面図、(b)は同図の(B)線での側断面図、(c)は同図の(C)線での側断面図。(A) is a side sectional view taken along line (A) or (D) in FIG. 2, (b) is a side sectional view taken along line (B) in FIG. 2, and (c) is a line (C) in FIG. FIG. 同有機ELデバイスの電極取出し部の斜視図。The perspective view of the electrode extraction part of the organic EL device. (a)乃至(c)は同有機ELデバイスの陽極取出し部及び陰極取出し部の作製手順を示す側断面図。(A) thru | or (c) are sectional side views which show the preparation procedures of the anode extraction part and cathode extraction part of the organic EL device.
 本発明の一実施形態に係る有機ELデバイスの構成について、図1乃至図5を参照して説明する。本実施形態の有機ELデバイス1は、図1に示すように、導電性を有する第1の基板2と、第1の基板2上に形成された有機層3と、有機層3上に形成された電極層4と、接着層5を介して電極層4と接合される第2の基板6と、を備える。本実施形態において、第1の基板2は、有機層3を形成するための基板として機能するだけでなく、後述するように、電子を供給する陰極の取出し電極としても機能すると共に、一部が有機層3に正孔を供給する陽極の取出し電極として機能する。 A configuration of an organic EL device according to an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the organic EL device 1 of the present embodiment is formed on a first substrate 2 having conductivity, an organic layer 3 formed on the first substrate 2, and an organic layer 3. The electrode layer 4 and the second substrate 6 bonded to the electrode layer 4 through the adhesive layer 5 are provided. In the present embodiment, the first substrate 2 not only functions as a substrate for forming the organic layer 3 but also functions as a cathode extraction electrode for supplying electrons, as will be described later. It functions as an extraction electrode for the anode that supplies holes to the organic layer 3.
 有機層3は、第1の基板2側から順に、電子注入層31と、発光層32と、電子ブロック層33と、ホール注入層34と、から構成される。電極層4は、有機層3と当接する主電極部41と、主電極部41と接すると共に、第1の基板上に形成された絶縁層7によって有機層3と絶縁された補助電極部42と、から構成される。第2の基板6のうち、電極層4と向かい合う面には、有機層3が形成される領域と重なり合わないように、また、電極層4と接触しないように、吸湿層8が設けられる。 The organic layer 3 includes an electron injection layer 31, a light emitting layer 32, an electron block layer 33, and a hole injection layer 34 in this order from the first substrate 2 side. The electrode layer 4 includes a main electrode portion 41 that is in contact with the organic layer 3, an auxiliary electrode portion 42 that is in contact with the main electrode portion 41 and is insulated from the organic layer 3 by the insulating layer 7 formed on the first substrate. Is composed of. A moisture absorbing layer 8 is provided on the surface of the second substrate 6 facing the electrode layer 4 so as not to overlap with the region where the organic layer 3 is formed and so as not to contact the electrode layer 4.
 有機層3は、第1の基板2の周縁部のいずれかの辺には形成されていない。本例においては、図2の(B)線及び(C)線で示す部分には、有機層3が形成されていない。この有機層3が形成されていない領域は、第1の基板2の4辺のいずれかに設けられていればよく、また、一辺の全長に亘って設けられていなくてもよく、部分的に設けられていてもよい(不図示)。一方、図2の(A)線及び(D)線で示す部分の外周側の領域には、有機層3が端部まで形成されている(図3(a)も参照)。なお、本実施形態の有機ELデバイス1の製造工程において、第1の基板2に対して有機層3がロールツーロール方式で形成される場合、ロール進行方向は、図2の(A)線及び(D)線方向となる。図2の(A)線及び(D)線で示す部分を含む両辺には、有機層3等を封止すると共に、有機ELデバイス1の側部を保護する保持部材(不図示)が設けられる。この保持部材は、図2の(B)線及び(C)線で示す部分を含む両辺にも設けられてもよい。 The organic layer 3 is not formed on any side of the peripheral edge of the first substrate 2. In this example, the organic layer 3 is not formed in the portions indicated by the lines (B) and (C) in FIG. The region where the organic layer 3 is not formed may be provided on any of the four sides of the first substrate 2 and may not be provided over the entire length of one side. It may be provided (not shown). On the other hand, the organic layer 3 is formed to the end in the region on the outer peripheral side of the portion indicated by the lines (A) and (D) in FIG. 2 (see also FIG. 3A). In addition, in the manufacturing process of the organic EL device 1 of the present embodiment, when the organic layer 3 is formed on the first substrate 2 by the roll-to-roll method, the roll traveling direction is the line (A) in FIG. (D) Line direction. A holding member (not shown) that seals the organic layer 3 and the like and protects the side portion of the organic EL device 1 is provided on both sides including the portions indicated by the lines (A) and (D) in FIG. . This holding member may be provided on both sides including the portions indicated by the lines (B) and (C) in FIG.
 有機層3が形成されていない領域の一部、すなわち本例では、図2の(C)線で示す部分には、補助電極部42の一部が、有機層3のある領域より外周側へ延設されている(図1参照)。また、延設された補助電極部42は、図3(c)に示すように、絶縁層7よりも外周側の領域(図中左側)で第1の基板2の周縁部と接している。そして、第1の基板2は、絶縁層7の下面側において分割溝20によって分割され、一方の領域が有機層3と接する第1の電極取出し部40aを構成し、他方の領域が補助電極部42と接する第2の電極取出し部40bを構成する。本例において、第1の電極取出し部40aは陽極取出し電極として機能し、第2の電極取出し部40bが陰極取出し電極として機能する。第1の電極取出し部40aと、第2の電極取出し部40bとの間、すなわち、分割溝20には、絶縁性の封止材9が配される。また、この封止材9には、吸湿剤8’が含まれる。なお、図2の(C)線で示す部分と対峙する(B)線で示す部分は、図3(b)に示すように、補助電極部42は延設されておらず、有機層3が端部まで形成されていない点を除き、図2の(A)線又は(D)線で示す部分(図3(a)参照)と同様に構成される。 In a part of the region where the organic layer 3 is not formed, that is, in this example, the part indicated by the line (C) in FIG. It extends (see FIG. 1). Further, as shown in FIG. 3C, the extended auxiliary electrode portion 42 is in contact with the peripheral portion of the first substrate 2 in a region on the outer peripheral side of the insulating layer 7 (left side in the drawing). The first substrate 2 is divided by the dividing groove 20 on the lower surface side of the insulating layer 7, one region constitutes a first electrode extraction portion 40 a in contact with the organic layer 3, and the other region is an auxiliary electrode portion. 2nd electrode extraction part 40b which contacts 42 is comprised. In this example, the 1st electrode extraction part 40a functions as an anode extraction electrode, and the 2nd electrode extraction part 40b functions as a cathode extraction electrode. An insulating sealing material 9 is disposed between the first electrode extraction portion 40 a and the second electrode extraction portion 40 b, that is, in the dividing groove 20. Further, the sealing material 9 includes a hygroscopic agent 8 ′. In addition, as shown in FIG.3 (b), the auxiliary electrode part 42 is not extended in the part shown by the (B) line which opposes the part shown by the (C) line of FIG. Except for the point where the end portion is not formed, the configuration is the same as the portion indicated by the line (A) or (D) in FIG. 2 (see FIG. 3A).
 本実施形態においては、第1の基板2のうち、周縁部の片辺の領域を第1の電極取出し部40aとし、それ以外の領域を第2の電極取出し部40bとした構成を示す。しかし、第1の基板2のうち、周縁部の両辺の各領域を第1の電極取出し部40aとし、それらに挟まれた中央の領域を第2の電極取出し部40bとした構成であってもよい。この場合、図2の(B)線で示す部分が、図3(c)に示したように、補助電極部42が端部まで延設され、第1の基板2が絶縁層7の下面側で分割される。 In the present embodiment, a configuration in which, in the first substrate 2, a region on one side of the peripheral portion is a first electrode extraction portion 40 a and the other region is a second electrode extraction portion 40 b is shown. However, in the first substrate 2, each region on both sides of the peripheral portion may be the first electrode extraction portion 40 a and the central region sandwiched between them may be the second electrode extraction portion 40 b. Good. In this case, as shown in FIG. 3C, the portion indicated by the line (B) in FIG. 2 is such that the auxiliary electrode portion 42 extends to the end, and the first substrate 2 is on the lower surface side of the insulating layer 7. Divided by.
 第1の基板2は、アルミニウム、銅、ステンレス、ニッケル、錫、鉛、金、銀、鉄又はチタン等の金属又は合金等から成るシート材が用いられ、このシート材は、ロール巻取りが可能な程度の可撓性を有するものが好ましい。シート材の表面は、素子の短絡を抑制するため、平滑性を有することが必要であり、その表面粗さは、Ra100nm以下であることが好ましく、Ra10nm以下であることが更に好ましい。 As the first substrate 2, a sheet material made of a metal or an alloy such as aluminum, copper, stainless steel, nickel, tin, lead, gold, silver, iron or titanium is used, and the sheet material can be rolled up. Those having a certain degree of flexibility are preferred. The surface of the sheet material needs to have smoothness in order to suppress a short circuit of the element, and the surface roughness is preferably Ra 100 nm or less, and more preferably Ra 10 nm or less.
 また、第1の基板2は、水分やガス等に対するバリア性を有する金属材料から構成されていることが好ましい。こうすれば、水分やガス等による有機層3の劣化を抑制することができる。また、第1の基板2は、有機層3に電子を供給する陰極として機能するので、仕事関数の小さい金属、合金、導電性化合物又はこれらの混合物から成る電極材料から構成されることが好ましい。 The first substrate 2 is preferably made of a metal material having a barrier property against moisture, gas, and the like. By so doing, it is possible to suppress deterioration of the organic layer 3 due to moisture, gas, or the like. Moreover, since the 1st board | substrate 2 functions as a cathode which supplies an electron to the organic layer 3, it is preferable to be comprised from the electrode material which consists of a metal, an alloy, a conductive compound, or these mixtures with a small work function.
 また、第1の基板2には、アルミニウムや銀等の金属、又はこれら金属を含む化合物を用いることができ、アルミニウムと他の電極材料とを組み合わせて、積層構造等として構成されたものを用いてもよい。このような電極材料の組み合わせとしては、アルカリ金属とアルミニウムとの積層体、アルカリ金属と銀との積層体、アルカリ金属のハロゲン化物とアルミニウムとの積層体、アルカリ金属の酸化物とアルミニウムとの積層体、アルカリ土類金属や希土類金属とアルミニウムとの積層体、これらの金属種と他の金属との合金等が挙げられる。具体的には、ナトリウム、ナトリウム-カリウム合金、リチウム、マグネシウム等とアルミニウムとの積層体、マグネシウム-銀混合物、マグネシウム-インジウム混合物、アルミニウム-リチウム合金、フッ化リチウム(LiF)/アルミニウム混合物/積層体、アルミニウム/酸化アルミニウム(Al)混合物等が挙げられる。 Further, for the first substrate 2, a metal such as aluminum or silver, or a compound containing these metals can be used, and a layered structure or the like formed by combining aluminum and another electrode material is used. May be. Examples of such electrode material combinations include a laminate of an alkali metal and aluminum, a laminate of an alkali metal and silver, a laminate of an alkali metal halide and aluminum, and a laminate of an alkali metal oxide and aluminum. Body, alkaline earth metal or laminate of rare earth metal and aluminum, alloys of these metal species with other metals, and the like. Specifically, sodium, sodium-potassium alloy, laminate of lithium, magnesium, etc. and aluminum, magnesium-silver mixture, magnesium-indium mixture, aluminum-lithium alloy, lithium fluoride (LiF) / aluminum mixture / laminate And aluminum / aluminum oxide (Al 2 O 3 ) mixtures.
 有機層3を構成する電子注入層31としては、第1の基板2を構成する材料と共通のもの、酸化チタン、酸化亜鉛等の金属酸化物、上記材料を含めて、電子注入を促進させるドーパントを混合した有機半導体材料等が用いられる。また、発光層32としては、有機EL素子の発光材料として知られる任意の材料が用いられる。このような発光材料としては、例えば、アントラセン、ナフタレン、ピレン、テトラセン、コロネン、ペリレン、フタロペリレン、ナフタロペリレン、ジフェニルブタジエン、テトラフェニルブタジエン、クマリン、オキサジアゾール、ビスベンゾキサゾリン、ビススチリル、シクロペンタジエン、キノリン金属錯体、トリス(8-ヒドロキシキノリナート)アルミニウム錯体、トリス(4-メチル-8-キノリナート)アルミニウム錯体、トリス(5-フェニル-8-キノリナート)アルミニウム錯体、アミノキノリン金属錯体、ベンゾキノリン金属錯体、トリ-(p-ターフェニル-4-イル)アミン、ピラン、キナクリドン、ルブレン、及びこれらの誘導体、あるいは、1-アリール-2,5-ジ(2-チエニル)ピロール誘導体、ジスチリルベンゼン誘導体、スチリルアリーレン誘導体、スチリルアミン誘導体、及びこれらの発光性化合物から成る基を分子の一部分に有する化合物あるいは高分子等が挙げられる。また、上記化合物に代表される蛍光色素由来の化合物のみならず、いわゆる燐光発光材料、例えば、Ir錯体、Os錯体、Pt錯体、ユーロピウム錯体等々の発光材料、又はそれらを分子内に有する化合物、若しくは高分子も好適に用いることができる。また、これらの材料から成る発光層32は、蒸着、転写等乾式プロセスによって成膜しても良いし、スピンコート、スプレーコート、ダイコート、グラビア印刷等、塗布によって成膜するものであってもよい。 The electron injection layer 31 constituting the organic layer 3 includes the same material as that constituting the first substrate 2, a metal oxide such as titanium oxide and zinc oxide, and a dopant that promotes electron injection, including the above materials. An organic semiconductor material mixed with or the like is used. Further, as the light emitting layer 32, any material known as a light emitting material of the organic EL element is used. Examples of such luminescent materials include anthracene, naphthalene, pyrene, tetracene, coronene, perylene, phthaloperylene, naphthaloperylene, diphenylbutadiene, tetraphenylbutadiene, coumarin, oxadiazole, bisbenzoxazoline, bisstyryl, cyclopentadiene, quinoline. Metal complex, tris (8-hydroxyquinolinato) aluminum complex, tris (4-methyl-8-quinolinato) aluminum complex, tris (5-phenyl-8-quinolinato) aluminum complex, aminoquinoline metal complex, benzoquinoline metal complex , Tri- (p-terphenyl-4-yl) amine, pyran, quinacridone, rubrene, and derivatives thereof, or 1-aryl-2,5-di (2-thienyl) pyrrole derivatives, di Chirirubenzen derivatives, styryl arylene derivatives, styrylamine derivatives, and compounds or polymers such having a group consisting of these luminescent compound in a portion of the molecule. In addition to compounds derived from fluorescent dyes typified by the above compounds, so-called phosphorescent materials, for example, luminescent materials such as Ir complexes, Os complexes, Pt complexes, and europium complexes, or compounds having these in the molecule, or Polymers can also be suitably used. The light emitting layer 32 made of these materials may be formed by a dry process such as vapor deposition or transfer, or may be formed by application such as spin coating, spray coating, die coating, or gravure printing. .
 ホール輸送層33は、例えば、ホール輸送性を有する化合物の群から選定することができる。この種の化合物としては、例えば、4,4’-ビス[N-(ナフチル)-N-フェニル-アミノ]ビフェニル(α-NPD)、N,N’-ビス(3-メチルフェニル)-(1,1’-ビフェニル)-4,4’-ジアミン(TPD)、2-TNATA、4,4’,4”-トリス(N-(3-メチルフェニル)N-フェニルアミノ)トリフェニルアミン(MTDATA)、4,4’-N,N’-ジカルバゾールビフェニル(CBP)、スピロ-NPD、スピロ-TPD、スピロ-TAD、TNB等を代表例とする、トリアリールアミン系化合物、カルバゾール基を含むアミン化合物、フルオレン誘導体を含むアミン化合物等を挙げることができるが、一般に知られる任意のホール輸送材料を用いることができる。ホール注入層34は、例えは、銅フタロシアニン(CuPc)等の低分子量の有機化合物や、チオフェントリフェニルメタン、ヒドラゾリン、アリールアミン、ヒドラゾン、スチルベン、トリフェニルアミン等を含む有機材料が挙げられる。具体的には、ポリビニルカルバゾール(PVCz)、ポリエチレンジオキシチオフェン:ポリスチレンスルホネート(PEDOT:PSS)、TPD等の芳香族アミン誘導体等で、上記材料を単独で用いてもよく、また、二種類以上の材料を組み合わせて用いてもよい。 The hole transport layer 33 can be selected from a group of compounds having hole transport properties, for example. Examples of this type of compound include 4,4′-bis [N- (naphthyl) -N-phenyl-amino] biphenyl (α-NPD), N, N′-bis (3-methylphenyl)-(1 , 1′-biphenyl) -4,4′-diamine (TPD), 2-TNATA, 4,4 ′, 4 ″ -tris (N- (3-methylphenyl) N-phenylamino) triphenylamine (MTDATA) 4,4'-N, N'-dicarbazole biphenyl (CBP), spiro-NPD, spiro-TPD, spiro-TAD, TNB, and the like, triarylamine compounds, amine compounds containing carbazole groups , Amine compounds containing a fluorene derivative, and the like, and any generally known hole transport material can be used. Examples include low molecular weight organic compounds such as talocyanine (CuPc), and organic materials including thiophene triphenylmethane, hydrazoline, arylamine, hydrazone, stilbene, triphenylamine, etc. Specifically, polyvinylcarbazole (PVCz), Polyethylenedioxythiophene: Polystyrene sulfonate (PEDOT: PSS), aromatic amine derivatives such as TPD, etc., the above materials may be used alone, or two or more materials may be used in combination.
 電極層4の主電極部41には、有機EL素子の陽極材料として知られる任意の材料を用いることができる。陽極材料としては、銀、インジウム-錫酸化物(ITO)、インジウム-亜鉛酸化物(IZO)、錫酸化物、金等の金属のナノワイヤー、ナノドットを含むナノ粒子、導電性高分子、導電性の有機材料、ドーパント(ドナー又はアクセプタ)含有有機層、導電体と導電性有機材料(高分子含む)の混合物が挙げられ、導電性及び透光性を有していればよく、これらに限定されない。また、導電性物質の他にバインダーを含んだものであってもよい。バインダーとしては、アクリル樹脂、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリメチルメタクリレート、ポリスチレン、ポリエーテルスルホン、ポリアリレート、ポリカーボネート樹脂、ポリウレタン、ポリアクリルニトリル、ポリビニルアセタール、ポリアミド、ポリイミド、ジアクリルフタレート樹脂、セルロース系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ酢酸ビニル、その他の熱可塑性樹脂や、これらの樹脂を構成する単量体の2種以上の共重合体が挙げられる。 For the main electrode portion 41 of the electrode layer 4, any material known as an anode material of an organic EL element can be used. Anode materials include silver, indium-tin oxide (ITO), indium-zinc oxide (IZO), tin oxide, nanowires of metals such as gold, nanoparticles containing nanodots, conductive polymers, conductive Organic material, dopant (donor or acceptor) -containing organic layer, and a mixture of a conductor and a conductive organic material (including a polymer), as long as it has conductivity and translucency, but is not limited thereto. . Further, a binder may be included in addition to the conductive substance. Binders include acrylic resin, polyethylene, polypropylene, polyethylene terephthalate, polymethyl methacrylate, polystyrene, polyethersulfone, polyarylate, polycarbonate resin, polyurethane, polyacrylonitrile, polyvinyl acetal, polyamide, polyimide, diacrylphthalate resin, and cellulose. Examples thereof include resins, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, other thermoplastic resins, and two or more copolymers of monomers constituting these resins.
 また、主電極部41は、図4に示すように、低抵抗性を有する細線材43を格子状、ライン状又はハニカム状に配置した、いわゆるグリッド電極41’から構成されたものであってもよい。細線材43の径は、主電極部41の透光性を低下させ難いように、100μm以下であることが好ましい。また、図示したような、細線材43が格子状に配置されたものの場合、各細線材43の間隔は、導電性を維持できる範囲で広く設定され、好ましくは、開口率が90%以上となるように設定される。細線材43としては、銀、アルミニウム、銅、ニッケル、錫、鉛、金、チタン等の各種金属及び合金、カーボン等の導電性材料が挙げられる。グリッド電極41’は、上記金属又は導電性材料を含むペーストをスクリーン印刷やグラビアコート、ダイコート等により、有機層3上にパターン形成される。このグリッド電極41’は、塗布による膜成形が容易であり、有機ELデバイス1を効率的に製造する上で有効である。なお、これらの材料や形成方法は、有機層3への濡れ性や、有機層3へのダメージを発生させないものであれば、特に限定されない。 Further, as shown in FIG. 4, the main electrode portion 41 may be composed of a so-called grid electrode 41 ′ in which thin wire materials 43 having low resistance are arranged in a lattice shape, a line shape, or a honeycomb shape. Good. The diameter of the fine wire 43 is preferably 100 μm or less so that the translucency of the main electrode portion 41 is hardly lowered. Further, in the case where the thin wire members 43 are arranged in a lattice shape as shown in the figure, the interval between the thin wire members 43 is set wide as long as the conductivity can be maintained, and preferably the aperture ratio is 90% or more. Is set as follows. Examples of the thin wire 43 include various metals and alloys such as silver, aluminum, copper, nickel, tin, lead, gold, and titanium, and conductive materials such as carbon. The grid electrode 41 ′ is formed by patterning the paste containing the metal or the conductive material on the organic layer 3 by screen printing, gravure coating, die coating or the like. The grid electrode 41 ′ is easy to form a film by coating, and is effective in efficiently manufacturing the organic EL device 1. These materials and forming methods are not particularly limited as long as they do not cause wettability to the organic layer 3 or damage to the organic layer 3.
 補助電極部42は、有機層3の周縁を囲うように枠状に配置されると共に、その一部が上述したように有機層3のある領域より外周側に延設されて、この延設された部分が第1の電極取出し部40aを構成する。補助電極部42は、絶縁層7上に、上述した形状となるようにパターニング形成される。発光層32と対向する主電極部41に透明性の高い材料を用い、周囲の補助電極部42に導電性の高い材料を用いれば、電極層4(陽極層)全体としては、透光性が高く、且つ導電性も高くすることができる。補助電極部42の構成材料としては、一般的な配線電極に用いられる各種金属が用いられ、主電極部41との電気伝導性が良いものであれば、特に限定されない。また、主電極部41とは異なり、透光性を有していなくてもよい。 The auxiliary electrode portion 42 is arranged in a frame shape so as to surround the periphery of the organic layer 3, and a part of the auxiliary electrode portion 42 is extended to the outer peripheral side from a region where the organic layer 3 is present as described above. This portion constitutes the first electrode extraction portion 40a. The auxiliary electrode portion 42 is formed by patterning on the insulating layer 7 so as to have the shape described above. If a highly transparent material is used for the main electrode portion 41 facing the light emitting layer 32 and a highly conductive material is used for the surrounding auxiliary electrode portion 42, the entire electrode layer 4 (anode layer) has translucency. High conductivity can also be achieved. The constituent material of the auxiliary electrode part 42 is not particularly limited as long as various metals used for general wiring electrodes are used and the electrical conductivity with the main electrode part 41 is good. Further, unlike the main electrode portion 41, it does not have to be translucent.
 接着層5は、第2の基板6及び電極層4との接着性に優れ、且つ発光層32から出射した光を透過することができる透明な樹脂材から成るペースト状又はシート状の部材が、有機層3及び電極層4の周縁を覆うように配置されたものである。接着層5の構成材料としては、例えば、シリコーン樹脂、フッ素樹脂、アクリル樹脂、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリメチルメタクリレート、ポリスチレン、ポリ酢酸ビニル等が挙げられる。 The adhesive layer 5 is a paste-like or sheet-like member made of a transparent resin material that is excellent in adhesiveness with the second substrate 6 and the electrode layer 4 and can transmit light emitted from the light emitting layer 32. The organic layer 3 and the electrode layer 4 are disposed so as to cover the periphery. Examples of the constituent material of the adhesive layer 5 include silicone resin, fluororesin, acrylic resin, polyethylene, polypropylene, polyethylene terephthalate, polymethyl methacrylate, polystyrene, and polyvinyl acetate.
 第2の基板6は、第1の基板2と同形状に形成された透明な板状部材であり、板厚が均一で、表面平滑性を有するものが用いられる。第2の基板6の構成材料としては、例えば、ソーダライムガラスや無アルカリガラス等の透光性ガラスや、透光性樹脂材料等が用いられる。 The second substrate 6 is a transparent plate-like member formed in the same shape as the first substrate 2, and has a uniform plate thickness and surface smoothness. As a constituent material of the second substrate 6, for example, translucent glass such as soda lime glass or non-alkali glass, translucent resin material, or the like is used.
 絶縁層7は、その内周が枠状の補助電極部42の内周よりも小さく、その外周が補助電極部42の外周よりも大きくなるように、且つ、一方の外周側へ補助電極部42がはみ出すように、枠状にパターン形成されたものである。絶縁層7は、その内周縁が有機層3の外周縁を被覆するように、第1の基板2上に配置され、絶縁層7上に設けられた補助電極部42と有機層3との間の絶縁性を確保する。絶縁層7の構成材料としては、熱硬化性ポリイミド樹脂、エポキシ樹脂等から成る熱硬化性樹脂や、ポリエチレン、ポリプロピレン等の熱可塑性樹脂をウェットプロセスにより形成するか、酸化ケイ素や窒化ケイ素等の酸化物や窒化物をスパッタ等のドライプロセスで形成することができる。なお、何れのプロセスにおいてもパターニングが必要であり、特にウェットプロセスとしては、好ましくはスクリーン印刷、ダイコート、スプレーコート、グラビアコート等の方法によって絶縁層7を形成することができる。 The insulating layer 7 has an inner circumference smaller than the inner circumference of the frame-shaped auxiliary electrode portion 42, an outer circumference larger than the outer circumference of the auxiliary electrode portion 42, and the auxiliary electrode portion 42 toward one outer circumference side. A pattern is formed in a frame shape so as to protrude. The insulating layer 7 is disposed on the first substrate 2 so that the inner periphery of the insulating layer 7 covers the outer periphery of the organic layer 3, and between the auxiliary electrode portion 42 provided on the insulating layer 7 and the organic layer 3. Ensure insulation. As a constituent material of the insulating layer 7, a thermosetting resin made of a thermosetting polyimide resin, an epoxy resin, or the like, or a thermoplastic resin such as polyethylene or polypropylene is formed by a wet process, or an oxidation such as silicon oxide or silicon nitride. And nitride can be formed by a dry process such as sputtering. In any process, patterning is necessary. In particular, as a wet process, the insulating layer 7 can be formed preferably by a method such as screen printing, die coating, spray coating, or gravure coating.
 吸湿層8は、乾燥剤を含有させた樹脂材料を、有機層3が形成される領域が開口するよう枠状にパターン形成されたものであり、好ましくは、図示したように、枠状に形成された絶縁層7の外周よりも大きな内周を有するように形成される。この吸湿層8を設けることにより、接着層5に僅かに侵入した水分がブロックされるので、有機層3の劣化を効果的に抑制することができる。吸湿層8の構成材料には、例えば、エポキシ系樹脂、アクリル系樹脂、シリコーン系樹脂等から成る光硬化型接着性樹脂に、酸化カルシウム、酸化バリウム、酸化ナトリウム、酸化カリウム、硫酸ナトリウム、硫酸カルシウム、硫酸マグネシウム、塩化カルシウム、塩化マグネシウム、塩化銅、酸化マグネシウム等から成る乾燥剤が添加されたものを用いることができる。なお、吸湿層8は、第2の基板6と電極層4とが接合される前に、予め第2の基板6のうち、電極層4と向かい合う面に設けられていることが好ましい。 The moisture absorption layer 8 is formed by patterning a resin material containing a desiccant into a frame shape so that a region where the organic layer 3 is formed is opened, and preferably formed in a frame shape as illustrated. The insulating layer 7 is formed to have a larger inner periphery than the outer periphery. By providing the moisture absorbing layer 8, moisture that has slightly entered the adhesive layer 5 is blocked, so that deterioration of the organic layer 3 can be effectively suppressed. The constituent material of the moisture absorption layer 8 is, for example, a photo-curing adhesive resin made of epoxy resin, acrylic resin, silicone resin, etc., calcium oxide, barium oxide, sodium oxide, potassium oxide, sodium sulfate, calcium sulfate. , Magnesium sulfate, calcium chloride, magnesium chloride, copper chloride, magnesium oxide and the like added with a desiccant can be used. The moisture absorption layer 8 is preferably provided in advance on the surface of the second substrate 6 that faces the electrode layer 4 before the second substrate 6 and the electrode layer 4 are bonded.
 封止材9は、分割溝20に充填されることにより、第1の電極取出し部40aと第2の電極取出し部40bとの間を絶縁すると共に、それらの位置関係を物理的に保持する。封止材9の材料には、接着層5と同様の材料が用いられてもよいが、有機層3が形成される領域の外側であって、第1の基板2の裏側に配置されるので、透光性を有しない、接着層5とは異なる材料が用いられてもよい。 The sealing material 9 fills the dividing groove 20 to insulate between the first electrode extraction portion 40a and the second electrode extraction portion 40b and physically maintain the positional relationship between them. As the material of the sealing material 9, the same material as that of the adhesive layer 5 may be used, but it is disposed outside the region where the organic layer 3 is formed and on the back side of the first substrate 2. A material different from the adhesive layer 5 that does not have translucency may be used.
 次に、電極取出し部40の形成手順について、図5(a)乃至(c)を参照して説明する。第1の基板2上には、図5(a)に示すように、有機層3が積層され、この有機層3の上に、絶縁層7、補助電極部42及び主電極部41が夫々所定の形状にパターン形成される。以下、第1の基板2上に有機層3、絶縁層7及び電極層4(補助電極部42及び主電極部41)が形成された状態のものを、発光シート10という。一方、第2の基板6には、第1の基板2と向かい合う面の所定位置に、吸湿層8が設けられる。そして、接着層5が、補助電極部42及び主電極部41全体を覆うように配置され、接着層5によって第2の基板6が発光シート10に接合される。次に、図5(b)に示されるように、第1の基板2には、絶縁層7の下面側において分割溝20が掘り込まれ、第1の基板2が2つの領域に分割される。そして、この分割溝20に、封止材9が充填されると共に、第1基板2の裏面側から僅かに突出するように分割溝20に沿って吸湿剤8’が配されると共に、この吸湿剤8’も、封止材9によって被覆される。このような手順により、第1の電極取出し部40a及び第2の電極取出し部40bを備えた有機ELデバイス1が製造される。 Next, a procedure for forming the electrode extraction portion 40 will be described with reference to FIGS. As shown in FIG. 5A, an organic layer 3 is laminated on the first substrate 2, and an insulating layer 7, an auxiliary electrode portion 42, and a main electrode portion 41 are respectively predetermined on the organic layer 3. A pattern is formed in the shape of Hereinafter, a state in which the organic layer 3, the insulating layer 7, and the electrode layer 4 (auxiliary electrode portion 42 and main electrode portion 41) are formed on the first substrate 2 is referred to as a light emitting sheet 10. On the other hand, the moisture absorption layer 8 is provided on the second substrate 6 at a predetermined position on the surface facing the first substrate 2. The adhesive layer 5 is disposed so as to cover the auxiliary electrode portion 42 and the main electrode portion 41 as a whole, and the second substrate 6 is bonded to the light emitting sheet 10 by the adhesive layer 5. Next, as shown in FIG. 5B, the first substrate 2 is divided into two regions by digging a dividing groove 20 on the lower surface side of the insulating layer 7, and the first substrate 2 is divided into two regions. . The dividing groove 20 is filled with the sealing material 9, and the moisture absorbent 8 ′ is disposed along the dividing groove 20 so as to slightly protrude from the back surface side of the first substrate 2. The agent 8 ′ is also covered with the sealing material 9. By such a procedure, the organic EL device 1 including the first electrode extraction portion 40a and the second electrode extraction portion 40b is manufactured.
 すなわち、有機ELデバイス1は、分割された第1の基板2の一方を第1の電極取出し部40aとし、他方を第2の電極取出し部40bとしているので、分割溝20を形成する等の簡易な手順によりそれらを形成することができ、効率的に製造することができる。また、第1の基板2、有機層3、絶縁層7、補助電極部42及び主電極部41といった発光シート10を構成する材料には、可撓性を有する材料を用いることができ、また、第2の基板6は、可撓性又は硬質性のいずれを有するものであってもよい。つまり、可撓性を有するように作製された発光シート10を、可撓性又は硬質性を有する適宜の第2の基板6に接合させれば、同一構成の発光シート10を用いて、フレキシブル型及びハード型の両方の有機ELデバイス1を製造することができる。 That is, in the organic EL device 1, since one of the divided first substrates 2 is the first electrode extraction portion 40a and the other is the second electrode extraction portion 40b, it is easy to form the division groove 20 or the like. They can be formed by simple procedures and can be manufactured efficiently. Moreover, the material which comprises the light emission sheet | seat 10 like the 1st board | substrate 2, the organic layer 3, the insulating layer 7, the auxiliary electrode part 42, and the main electrode part 41 can use a flexible material, The second substrate 6 may be either flexible or hard. That is, if the light emitting sheet 10 manufactured so as to have flexibility is bonded to an appropriate second substrate 6 having flexibility or rigidity, the light emitting sheet 10 having the same configuration can be used as a flexible type. Both of the organic EL device 1 and the hard type can be manufactured.
 また、本実施形態の有機ELデバイス1は、第1の基板2として、ロール状に巻かれた状態で供給される帯状のシート材を用いることもできる。この場合、帯状の第1の基板2の表面上に、有機層3をスリットコータ等によって連続的に形成し、更に、絶縁層7、補助電極部42及び主電極部41を夫々スクリーン印刷等によって定間隔で形成し、形成後、再びロール状に巻き取り回収する。こうすれば、いわゆるロールツーロール方式により、複数の発光シート10が連続的に形成された発光シートロール(不図示)を作製することができる。そして、帯状の第1の基板2と同じ幅で、且つ同じ長さに形成された長尺の第2の基板6に、この発光シートロールを接着し、上述したように、分割溝20を形成した後に、これらを定間隔で裁断する。こうすれば、図2に示したような有機ELデバイス1を、短時間で数多く製造することができる。特に、近年では、発光層32の複層化や、それらの間に電荷調整層を配置する等、有機層3が多層化される傾向にあり、ロールツーロール方式による有機層3の形成は、上述したような多数層から成る有機層を、同時に数多く製造することができる。 Moreover, the organic EL device 1 of the present embodiment can also use a strip-shaped sheet material supplied in a rolled state as the first substrate 2. In this case, the organic layer 3 is continuously formed on the surface of the band-shaped first substrate 2 by a slit coater or the like, and the insulating layer 7, the auxiliary electrode portion 42, and the main electrode portion 41 are respectively formed by screen printing or the like. It is formed at regular intervals, and after forming, it is rolled up and collected again. If it carries out like this, the light emitting sheet roll (not shown) in which the several light emitting sheet 10 was continuously formed can be produced by what is called a roll-to-roll system. Then, the light emitting sheet roll is bonded to a long second substrate 6 having the same width and the same length as the belt-shaped first substrate 2, thereby forming the divided grooves 20 as described above. After that, they are cut at regular intervals. In this way, many organic EL devices 1 as shown in FIG. 2 can be manufactured in a short time. In particular, in recent years, the organic layer 3 tends to be multi-layered, such as the multilayering of the light emitting layer 32 and the arrangement of the charge adjustment layer therebetween, and the formation of the organic layer 3 by the roll-to-roll method is as follows. Many organic layers composed of multiple layers as described above can be produced simultaneously.
 なお、本発明は、基板の周縁部に有機層のない領域があり、この領域に配された電極層の一部が、絶縁層を介して基板に接し、絶縁層の下面側において基板が分割されることにより、これらが電極取出し部として機能するものであればよい。従って、上記実施形態に限らず、種々の変形が可能である。なお、上述した陰極及び陽極の機能を夫々逆にすることもできる。 In the present invention, there is a region without an organic layer in the peripheral portion of the substrate, and a part of the electrode layer disposed in this region is in contact with the substrate through the insulating layer, and the substrate is divided on the lower surface side of the insulating layer. Thus, it is sufficient that these function as electrode extraction portions. Therefore, the present invention is not limited to the above embodiment, and various modifications can be made. Note that the functions of the cathode and the anode described above can be reversed.
 本願は日本国特許出願2011-053235号に基づいており、その内容は上記特許出願の明細書及び図面を参照することによって本願発明に組み込まれる。 This application is based on Japanese Patent Application No. 2011-053235, the contents of which are incorporated into the present invention with reference to the specification and drawings of the above patent application.
 1  有機ELデバイス
 2  第1の基板(陰極)
 3  有機層
 4  電極層(陽極)
 40a  陽極取出し部(第2の電極取出し部)
 40b  陰極取出し部(第1の電極取出し部)
 41  主電極部
 41’  グリッド電極
 42  補助電極部
 43  細線材
 5  接着層
 6  第2の基板
 7  絶縁層
 8  吸湿層
 9  封止材
1 Organic EL device 2 First substrate (cathode)
3 Organic layer 4 Electrode layer (anode)
40a Anode extraction part (second electrode extraction part)
40b Cathode extraction part (first electrode extraction part)
41 Main electrode portion 41 'Grid electrode 42 Auxiliary electrode portion 43 Fine wire material 5 Adhesive layer 6 Second substrate 7 Insulating layer 8 Hygroscopic layer 9 Sealing material

Claims (6)

  1.  導電性を有する第1の基板と、前記第1の基板上に形成された有機層と、前記有機層上に形成された電極層と、接着層を介して前記電極層と接合される第2の基板と、を備え、
     前記有機層は、前記第1の基板の周縁部のいずれかの領域には形成されておらず、
     前記電極層は、前記有機層と当接する主電極部と、前記主電極部と接すると共に、前記有機層のある領域よりも外周側に延設された補助電極部と、を有し、
     前記補助電極部は、前記第1の基板上に形成された絶縁層によって前記有機層と絶縁されると共に、前記絶縁層よりも外周側の領域で前記第1の基板の周縁部と接し、
     前記第1の基板は、前記絶縁層の下面側において分割され、一方が前記有機層と接する第1の電極取出し部を構成し、他方が前記補助電極部と接する第2の電極取出し部を構成していることを特徴とする有機ELデバイス。
    A first substrate having conductivity, an organic layer formed on the first substrate, an electrode layer formed on the organic layer, and a second bonded to the electrode layer via an adhesive layer And a substrate,
    The organic layer is not formed in any region of the peripheral edge of the first substrate,
    The electrode layer has a main electrode portion that comes into contact with the organic layer, and an auxiliary electrode portion that is in contact with the main electrode portion and extends to the outer peripheral side of a region where the organic layer is present,
    The auxiliary electrode portion is insulated from the organic layer by an insulating layer formed on the first substrate, and is in contact with a peripheral portion of the first substrate in a region on the outer peripheral side than the insulating layer.
    The first substrate is divided on the lower surface side of the insulating layer, one of which constitutes a first electrode extraction part in contact with the organic layer, and the other of which constitutes a second electrode extraction part in contact with the auxiliary electrode part An organic EL device characterized by that.
  2.  前記第1の電極取出し部と、前記第2の電極取出し部との間には、絶縁性の封止材が配されていることを特徴とする請求項1に記載の有機ELデバイス。 The organic EL device according to claim 1, wherein an insulating sealing material is disposed between the first electrode extraction portion and the second electrode extraction portion.
  3.  前記封止材は、吸湿剤を含むことを特徴とする請求項2に記載の有機ELデバイス。 3. The organic EL device according to claim 2, wherein the sealing material contains a hygroscopic agent.
  4.  前記第2の基板のうち、前記電極層と向かい合う面には、前記有機層が形成される領域と重なり合わないように、且つ前記電極層と接触しないように、吸湿層が設けられていることを特徴とする請求項1乃至は請求項3のいずれか一項に記載の有機ELデバイス。 A moisture absorption layer is provided on a surface of the second substrate facing the electrode layer so as not to overlap with a region where the organic layer is formed and so as not to contact the electrode layer. The organic EL device according to any one of claims 1 to 3, wherein the organic EL device is characterized by.
  5.  前記主電極部は、低抵抗性を有する細線材を格子状、ライン状又はハニカム状に配置したグリッド電極から構成されていることを特徴とする請求項1乃至請求項4のいずれか一項に記載の有機ELデバイス。 The said main electrode part is comprised from the grid electrode which has arrange | positioned the thin wire material which has low resistance in the grid | lattice form, the line form, or the honeycomb form, The structure of any one of Claim 1 thru | or 4 characterized by the above-mentioned. The organic EL device as described.
  6.  前記第1の基板は、バリア性を有する金属材料から構成されていることを特徴とする請求項1乃至請求項5のいずれか一項に記載の有機ELデバイス。 The organic EL device according to any one of claims 1 to 5, wherein the first substrate is made of a metal material having a barrier property.
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JPH01195602A (en) * 1988-01-29 1989-08-07 Nichia Chem Ind Ltd Panel with electroluminescence layer
JP2006032058A (en) * 2004-07-14 2006-02-02 Harison Toshiba Lighting Corp Light emitting device
JP2007220569A (en) * 2006-02-20 2007-08-30 Harison Toshiba Lighting Corp Organic el light-emitting device
JP2009289460A (en) * 2008-05-27 2009-12-10 Showa Denko Kk Surface-emitting light source using organic electroluminescent element

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Publication number Priority date Publication date Assignee Title
JPH01195602A (en) * 1988-01-29 1989-08-07 Nichia Chem Ind Ltd Panel with electroluminescence layer
JP2006032058A (en) * 2004-07-14 2006-02-02 Harison Toshiba Lighting Corp Light emitting device
JP2007220569A (en) * 2006-02-20 2007-08-30 Harison Toshiba Lighting Corp Organic el light-emitting device
JP2009289460A (en) * 2008-05-27 2009-12-10 Showa Denko Kk Surface-emitting light source using organic electroluminescent element

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