WO2012108148A1 - Calcium-oxide-containing burned product, consumed product of same, and method for manufacturing calcium-oxide-containing burned product - Google Patents

Calcium-oxide-containing burned product, consumed product of same, and method for manufacturing calcium-oxide-containing burned product Download PDF

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Publication number
WO2012108148A1
WO2012108148A1 PCT/JP2012/000686 JP2012000686W WO2012108148A1 WO 2012108148 A1 WO2012108148 A1 WO 2012108148A1 JP 2012000686 W JP2012000686 W JP 2012000686W WO 2012108148 A1 WO2012108148 A1 WO 2012108148A1
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Prior art keywords
product
lime
core tube
furnace core
furnace
Prior art date
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PCT/JP2012/000686
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French (fr)
Japanese (ja)
Inventor
赤見 昌彦
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株式会社赤見製作所
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Publication of WO2012108148A1 publication Critical patent/WO2012108148A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2/00Lime, magnesia or dolomite
    • C04B2/10Preheating, burning calcining or cooling
    • C04B2/106Preheating, burning calcining or cooling in fluidised bed furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/08Rotary-drum furnaces, i.e. horizontal or slightly inclined externally heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/14Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge
    • F27B7/16Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means
    • F27B7/161Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means the means comprising projections jutting out from the wall
    • F27B7/162Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means the means comprising projections jutting out from the wall the projections consisting of separate lifting elements, e.g. lifting shovels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/32Arrangement of devices for charging
    • F27B7/3205Charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/33Arrangement of devices for discharging
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

Definitions

  • the present invention relates to a calcined lime-containing calcined product obtained by calcining a processed product containing a lime component, a digested product thereof, and a method for producing the calcined lime-containing calcined product.
  • lime limestone, quicklime, slaked lime, calcium carbonate
  • architecture / civil engineering, chemistry, papermaking, food, and environment.
  • various by-products containing calcareous components are generated in various forms.
  • fine limestone / limestone powder generated during limestone crushing and refining processes washing residue / dehydrated cake, fine dust / baked dust generated during the production of quicklime, and heavy / light calcium carbonate
  • examples include limestone powder, wet residue / dehydrated cake, wet residue / dehydrated cake generated in the manufacturing process of slaked lime, or calcareous process by-products generated in the manufacturing process of paper, sugar, and leather.
  • fine lime and fine lime have problems in handling, its use is limited, and it is difficult to find a useful use especially with fine lime of 1 mm or less.
  • the by-product lime is not only fine and fine, but often contains inorganic and organic components and moisture other than calcareous, making it difficult to handle as well as effectively. .
  • the cost for recycling these by-product lime is much higher than the cost of processing and producing a high-quality lime raw material, which is a barrier to effective use.
  • fine lime and fine lime these can be calcined to obtain a calcined product containing quick lime, but in the existing vertical furnace (shaft kiln, vertical kiln), ventilation in the furnace must be ensured.
  • the minimum particle size of the raw material is usually required to be about 20 mm, and it is practically impossible to burn fine particles / fine lime in a vertical furnace.
  • Patent Document 1 a technique described in Japanese Patent Application Laid-Open No. 06-9263 (Patent Document 1) is known as a method for firing such fine particles and fine lime.
  • this method fine crystalline, medium crystalline or higher limestone is pulverized, and the obtained limestone powder is formed into a predetermined size and then fired at 900 ° C. or higher.
  • Patent Document 2 a technique described in Japanese Patent Application Laid-Open No. 2009-114029 (Patent Document 2) is also known. This is a process of firing lime sludge mixed with washing sludge discharged in the process of washing the mined limestone and dust collected from the exhaust gas of the lime firing furnace.
  • It has the granulation process which granulates the lime sludge after a process in a defined shape, and the baking process which bakes the granulated lime sludge.
  • the moisture of the lime sludge is dried to 16% by weight or less, and in the firing process, a rotary kiln having a condition that the temperature of the raw material inlet is 650 ° C. or less is used.
  • a circulation system for calcareous raw materials which comprises a step of recovering sodium oxide and a step of calcining lime mud mainly composed of calcium carbonate, which is a by-product of the above reaction, to produce quick lime. Since this lime mud has a high water content and contains fine and fine calcium carbonate, when it is fired, it is difficult to handle due to its high adhesion, and its thermal efficiency is low. Processed material that adheres to the firing furnace falls, and the fallen product forms a lump, resulting in uneven baking of the fired product, stable firing due to adhesion in the furnace and the occurrence of lump. There are various problems such as inability to do so.
  • Patent Document 3 lime mud is dried by a fluidized dryer in which a fluidized bed is formed with a granular fluidized medium, and then the dried product is There is shown a method and apparatus for calcining lime mud that is calcined by a fluidized calciner in which a fluidized bed is formed with a granular fluidized medium to form quicklime.
  • JP-A-2005-180803 Patent Document 4
  • it can be rotationally driven, and has a cylindrical main body having an input part at one end and a discharge part at the other end, and combustion gas from the other end to the cylindrical main body.
  • the papermaking sludge generated in the papermaking process also contains calcareous, is fine and fine, and has a high water content, as described above, it is difficult to handle, dry and fire.
  • papermaking sludge contains various components such as silica, alumina, and pulp, in addition to calcium carbonate, there is a problem that it is difficult to reuse the dried product and the fired product.
  • the workpiece is forcibly scraped and stirred.
  • the lifter has a function of holding the object to be processed until the object to be processed placed on the lifter falls by gravity during the rotational movement of the cylindrical main body. Since the agitation is performed, deposits are formed in the space between the inner wall of the cylindrical main body and the lifter during the firing process, and as a result, the risk that the lifter will not function as a lifter is considered to be extremely high.
  • the present invention has been made in view of such problems, and has a lime component-containing fine particle / fine processed product having a size of 5 mm or less, or a lime component, which is fine / fine and water-containing.
  • the processed product in a state is directly calcined by a heat treatment apparatus, avoiding adhesion to the furnace, and having a low unreacted calcareous content and a high quality excellent calcined lime-containing calcined product with a high specific surface area, It aims at providing the manufacturing method of the high-quality slaked lime and quicklime containing calcination thing provided with the high reactivity and specific surface area which are the digests.
  • the calcined lime-containing calcined product of the present invention is a calcined lime-containing calcined product obtained by calcining a treated product having a size of lime as a component of 5 mm or less,
  • said processed material comprises any one or more calcareous raw materials among limestone, slaked lime and byproduct lime, and auxiliary raw materials blended as necessary,
  • a furnace core tube for heating the processed material, and a plurality of rows are provided along the direction of the central axis of the furnace core tube provided in the furnace core tube, and the inner periphery of the furnace core tube is rotated by the rotation of the furnace core tube.
  • the processed product is fired in the range of 400 ° C. to 1200 ° C.
  • a heat treatment apparatus including a beater member that rolls the surface and imparts an impact to the processed product. It contains 60 to 99% by weight of CaO and 0.1 to 5% by weight of carbonate (CO 2 equivalent value), has a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more. It is configured.
  • the carbonate (CO 2 equivalent value) means the content of CO 2 contained in the target product, and is mainly derived from unreacted calcium carbonate.
  • the above-described invention is intended for a processed product mainly composed of lime, but constitutes a furnace core tube for heating the processed product, and the furnace core tube provided in the furnace core tube.
  • Heat treatment is performed by a heat treatment apparatus provided with a beater member that is arranged in plural along the central axis and rolls on the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube to give an impact to the processed material.
  • a burned product containing quick lime having a relatively high BET specific surface area, that is, a relatively high activity can be obtained even in a processed product having a low lime content.
  • another calcined lime-containing fired product of the present invention is a calcined lime-containing fired product obtained by firing a treated product containing a lime component having a size of 5 mm or less. It is composed of any one or more calcareous raw materials of lime and auxiliary raw materials blended as necessary, and a furnace core tube for heating the processed material, and provided in the furnace core tube, A heat treatment apparatus provided with a beater member that is arranged in a plurality along the direction of the central axis and rolls on the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube to give an impact to the processed material
  • the above-mentioned treated product is fired in the range of 400 ° C.
  • the product has a configuration which is more than 1 m 2 / g.
  • a fine and fine processed product having a lime component size of 5 mm or less is directly baked by a heat treatment apparatus, the content of unreacted calcareous material is small, and a high specific surface area is provided.
  • a calcined lime-containing fired product with excellent quality can be provided.
  • a product exhibiting particularly high hydration activity is produced.
  • the present invention can provide a high quality and excellent slaked lime-containing digested product having high reactivity and specific surface area.
  • the content of the unreacted treated product can be reduced to obtain a high-quality fired product, and the product recovery rate can be improved.
  • a method for producing a calcined lime-containing fired product can be provided.
  • FIG. 2 is a cross-sectional view taken along line AA in FIG. 1 showing a heat treatment apparatus for firing the calcined lime-containing fired product according to the embodiment of the present invention. It is sectional drawing which shows the principal part of the heat processing apparatus for baking the quicklime containing baking products which concern on embodiment of this invention. It is a table
  • FIG. 3 is a table showing the firing conditions, the state of adhesion of the fired product in the furnace, the recovery rate of the fired product, and the properties of the fired product of Examples 1 to 18 of the present invention.
  • FIG. 15 is a table showing firing conditions, comparative examples 1 to 15 showing the firing conditions, the state of adherence of the fired products in the furnace, the recovery rate of the fired products, and the properties of the fired products. It is a table
  • FIG. 6 is a table showing the properties of quick calcined lime-containing fired products by slaked lime according to Examples 21 to 24 and Comparative Examples 18 and 19 of the present invention.
  • the calcined lime-containing fired product according to the embodiment of the present invention is obtained by firing a treated product containing a lime component and having a size of 5 mm or less.
  • a processed material any one or more calcareous materials among limestone, slaked lime, and byproduct lime having a size of 5 mm or less are used as essential materials.
  • the calcareous raw material does not limit the kind or properties of the calcareous raw material, and only the size is 5 mm or less.
  • By-product lime refers to calcareous by-products generated during the manufacture of lime products and calcareous process by-products generated during the processing of various industrial products and foods, especially when manufacturing limestone, calcium carbonate, quicklime, and slaked lime. Used for the purpose of refining sugar in the sugar-making process.
  • the calcareous by-products and the like originating from lime are particularly recommended by-product lime in that they are fine.
  • the by-product lime, dehydrated cake, wet residue, or lime mud has a high moisture content and strong adhesion, so that it is considered a highly difficult treatment not only for handling but also for heat treatment,
  • the moisture content of the treated product does not have an adverse effect on the stability of firing and the quality of the fired product, the above-mentioned hydrous treated product is also a particularly recommended byproduct lime.
  • crystalline limestone having a size of 5 mm or less is also suitable as a limestone raw material used in the present invention.
  • Crystalline limestone has the characteristic of self-disintegrating and pulverizing in the firing process, because this characteristic matches the characteristics of a heat treatment apparatus described later that is effective for firing fine raw materials.
  • These by-product lime or fine crystalline limestone has little useful use and is often discarded. Therefore, the use of by-product lime and fine crystalline limestone is particularly recommended from the viewpoint of reducing the amount of waste and effective utilization of unused and difficult-to-use resources.
  • an auxiliary raw material may be blended depending on the use of the product on the assumption that the chemical component of the calcined lime-containing fired product defined in the present invention is satisfied.
  • a refining effect is achieved when components such as aluminum oxide, silicon oxide, magnesium oxide, or an oxide containing an alkali metal having a function as a flux coexist. Therefore, it is reasonable to subject the auxiliary raw material containing these oxides to calcining together with calcareous raw material from the viewpoints of simplifying the production process, reducing the calorific value, and reducing the amount of CO 2 generated. .
  • the burned product containing quick lime of the present invention when using the burned product containing quick lime of the present invention as it is or digested and containing slaked lime as an exhaust gas treatment agent, a certain amount of lime, which is the main target component, is secured.
  • the auxiliary raw material may be appropriately selected according to the purpose of use of the product, and is not particularly limited in its type and properties, but the calcined lime-containing fired product according to the present invention is used as, for example, the above-described steel refining agent.
  • steel slag, coal ash, aluminum ash, paper sludge, etc. are recommended as auxiliary raw materials from the viewpoint of effective utilization of unused and difficult-to-use resources.
  • the calcareous raw material and the auxiliary raw material to be used for firing may be either in a dry state or in a wet state.
  • the dry state is preferable, but the heat treatment apparatus described below is used for the treatment of the object to be treated on the inner wall of the furnace, which is a concern in drying and firing in a normal internal-heated rotary furnace or external-heated rotary furnace. Adhesion and coagulation of the processed product do not occur, so that it may be put into the furnace in a wet state.
  • the drying step can be omitted by putting the water-washed / dehydrated cake generated in the limestone refining step into the heat treatment apparatus in a wet state.
  • combustible materials such as pulverized coal, waste plastic, heavy oil, and waste oil burn in the furnace and provide an effective amount of heat for the dehydration and decarboxylation reactions of the material to be baked. This is useful as a measure to suppress it.
  • the calcined lime-containing fired product of the present invention is directed to high hydration activity, high specific surface area, that is, high activity, but does not require activity, in other words, civil engineering / architecture applications that require hard firing.
  • the specific surface area (activity of the calcined lime-containing calcined product obtained by selecting the quality of calcareous raw materials or adjusting the amount of auxiliary raw materials is adjusted. ) May be controlled. That is, it is possible to actively utilize difficult-to-use low-grade lime (low-purity limestone), by-product lime, or by-product raw materials according to the purpose of use of the product.
  • the processed product may include a calcined lime-containing fired product recovered as a product from a heat treatment apparatus to be described later and / or a recovered product other than the product discharged from the heat treatment apparatus.
  • the recovered material other than the product is, for example, cyclone dust / bag filter dust recovered from the raw material feeding device or the product recovery device, or the processed material leaked out of the system without being charged into the heat treatment device in the handling of the processed material.
  • a defective product whose quality has not been achieved or a switching product which is generated during the continuous production of different types of products. Adding these products that cannot be used as products to the treated products and subjecting them again to heat treatment is not only effective in improving the product recovery rate, but also when the moisture content of the treated products is relatively high, Bring.
  • processed products with a high water content are likely to cause troubles in handling such as adhesion and blockage in the transportation route, or instability of the inflow amount accompanying them, but they are recovered as products from the above heat treatment equipment. Since the quick lime-containing fired product and the recovered product other than the product discharged from the heat treatment apparatus are in a dry state, the moisture content of the treated product is relatively reduced by adding them to the treated product having a high moisture content, As a result, handling trouble can be suppressed.
  • the product contains quicklime, and in the process that this quicklime component reacts with the moisture contained in the processed product to produce slaked lime, the generation of digestion heat, the evaporation of water due to digestion heat, the temperature of the processed product due to digestion heat A phenomenon such as an increase occurs, and as a result, effects such as a reduction in the moisture content of the processed product and a reduction in the calorific value of the heat treatment apparatus are exhibited.
  • the processed material forms a premixed mixture before being supplied to the heat treatment apparatus, and water, caking components are included in the mixture as necessary.
  • water and an aqueous solution and / or suspension containing a caking component are added to and mixed with this mixture, and fine powder that is likely to fly out of the furnace is granulated. As a result, the product recovery rate is improved.
  • the caking component is not particularly limited as long as it is effective for the formation of the desired granulated body, such as organic substances such as higher alcohol, methylcellulose and polyvinyl alcohol, or sodium silicate and bentonite. Various things such as inorganic substances can be used.
  • the calcined lime-containing fired product according to the embodiment of the present invention is manufactured by a heat treatment apparatus. With this heat treatment apparatus, the treated product is fired in the range of 400 ° C. to 1200 ° C., CaO is 60 to 99% by weight, carbonate (CO 2 conversion value) is 0.1 to 5% by weight, and Al 2 O 3 is 0%.
  • a calcined calcined product containing 0.01 to 20% by weight, 0.01 to 20% by weight of SiO 2 , a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more is obtained.
  • the calcined lime-containing fired product according to another embodiment of the present invention is obtained by firing the treated product in a range of 400 ° C. to 1200 ° C. with a heat treatment apparatus, CaO 15 to 60% by weight, carbonate (CO 2 equivalent) Value) 0.1-5% by weight, Al 2 O 3 10-50% by weight, SiO 2 15-50% by weight and a BET specific surface area of 1 m 2 / g or more, To do.
  • Two types of heat treatment apparatuses are used: a co-current type heat treatment apparatus for flowing air in the furnace in the same direction as the treatment object, and a countercurrent heat treatment apparatus for flowing air in the furnace in the opposite direction to the treatment object. It is done.
  • FIG. 1 to 3 show a parallel flow heat treatment apparatus S for carrying out a manufacturing method according to an embodiment of the present invention.
  • This includes a processed product supply unit 1 for supplying a processed product W.
  • the processed product supply unit 1 includes a hopper 2 that stores the processed product W, and a screw conveyor 3 that conveys the processed product W in the hopper 2 to an upstream end side of a furnace core tube 10 to be described later.
  • the screw conveyor 3 is driven via a transmission mechanism including a sprocket 5 and a chain 6 that are rotated by a motor 4.
  • the heat treatment apparatus S includes a furnace core tube 10.
  • the furnace core tube 10 includes a supply port 10a that receives the processed product W supplied from the processed product supply unit 1 on the upstream side, and includes a discharge port 7 that discharges the processed product W on the downstream side, and extends in a substantially horizontal direction.
  • the processed product W is rotated about the central axis Pa to move the processed product W from the upstream side to the downstream side, and the processed product is discharged from the discharge port 7.
  • the supply port 10 a is configured at the upstream end of the furnace core tube 10.
  • the downstream end of the furnace core tube 10 is configured as an exhaust port 10b for exhausting gas generated in the furnace core tube.
  • Outer rings 11 are fixed to the upstream outer side portion of the furnace core tube 10 and the downstream outer side portion behind the discharge port 7 respectively.
  • the outer ring 11 is supported by a roller 13 provided on a frame 12 provided on the installation floor surface, so that the furnace core tube 10 can be rotated via the roller 13 and the outer ring 11. .
  • the furnace core tube 10 is supported while being inclined downward from the supply port 10a side to the exhaust port 10b side, and moves the workpiece W from the supply port 10a side to the exhaust port 10b side by rotation.
  • the discharge port 7 is provided in a wall portion of the furnace core tube 10 on the downstream side of a predetermined section heated by a furnace core tube heating unit 40 described later. More specifically, three discharge ports 7 are provided in an equiangular relationship between the downstream end portion of the heat retaining tube 42 of the furnace core tube heating unit 40 to be described later and the downstream outer ring 11.
  • the furnace core tube 10 is made of heat-resistant steel containing nickel and chromium in order to improve heat resistance and increase durability.
  • the furnace core tube 10 a plurality of rows are provided along the direction of the central axis Pa of the furnace core tube 10, and the inner peripheral surface of the furnace core tube 10 is rolled by the rotation of the furnace core tube 10.
  • a beater member 20 for applying an impact to W is provided.
  • the beater member 20 is formed of the same material as the furnace core tube 10, has an axis Pb that is eccentric with respect to the center axis Pa of the furnace core tube 10, is provided radially around the axis Pb, and has an outer edge.
  • Three or more (three in the embodiment) rectangular plate-shaped fins 21 that are in contact with the inner peripheral surface of the furnace core tube 10 are provided.
  • the fins 21 are integrally joined at one side edge so as to be equiangularly spaced, and a circle whose radius is the other side edge of the fin 21 from the center is formed on the core tube 10. It is set slightly smaller than a circle having a radius from the central axis to the inner peripheral surface.
  • the beater member 20 falls down and rotates.
  • the other side edge of the two fins 21 is inside the furnace core tube 10. The remaining fins 21 are in contact with the peripheral surface and are upright in the internal space of the furnace core tube 10.
  • a stopper (not shown) is provided in front of the discharge port 7 of the furnace core tube 10 to restrict the movement of the beater member 20 located on the discharge port 7 side to the downstream side.
  • the heat treatment apparatus S includes a drive unit 30 that rotationally drives the furnace core tube 10.
  • the drive unit 30 is stretched over a motor 31, a driving sprocket 32 rotated by the motor 31, a driven sprocket 33 provided outside the supply port 10 a of the furnace core tube 10, and the driving sprocket 32 and the driven sprocket 33.
  • the transmission mechanism is composed of a chain 34.
  • the heat treatment apparatus S includes a furnace core tube heating unit 40 that heats a predetermined section upstream from the discharge port 7 of the furnace core tube 10 from the outside.
  • the furnace core tube heating unit 40 is provided inside the insulation tube 42, which is provided in the insulation tube 42, which is provided on the gantry 41 and made of a heat insulating member surrounding the furnace core tube 10.
  • a heater 43 that heats the heater.
  • symbol 42a is the obstruction
  • the heat treatment apparatus S is provided with a temperature holding means K that holds the processed product W heated by the furnace core tube heating unit 40 at a predetermined holding temperature until reaching the discharge port 7.
  • the holding temperature held by the temperature holding means K is within the firing temperature range of the workpiece W by heating in the furnace core tube heating unit 40.
  • the temperature holding means K includes a heat insulating material 46 that covers the wall portion of the furnace core tube 10 provided with the discharge port 7.
  • the heat insulating material 46 is made of an appropriate material so that it can be maintained at the above holding temperature, passes through the downstream end of the heat insulating tube 42 of the furnace core tube heating unit 40, and reaches the outer ring 11 on the downstream side.
  • the furnace core tube 10 is coated with a predetermined thickness.
  • the upstream side of the heat insulating material 46 is provided so as to be slidably contacted with the closed wall 42 a of the heat insulating tube 42. As shown in FIG. 3, a through hole 47 having the same size as the discharge port 7 is formed in a portion corresponding to the discharge port 7 of the heat insulating material 46, and a metal tube 47 a is inserted into the through hole 47. Has been.
  • an intermediate cover 48 that covers the furnace core tube 10 in which the discharge port 7 is formed is provided between the downstream end of the heat insulation tube 42 of the furnace core tube heating unit 40 and the outer ring 11 on the downstream side. Yes.
  • An outlet 49 is provided below the intermediate cover 48 to take out the processed product W discharged from the discharge port 7 of the furnace core tube 10.
  • the take-out port 49 is provided with a valve (not shown) so that the processed product W can be taken out by a predetermined amount.
  • the heat treatment apparatus S includes an air supply unit 50 that supplies air from the upstream side to the downstream side in the furnace core tube 10.
  • an upstream end cover 51 that covers the supply port 10 a while allowing the furnace core tube 10 to rotate and a downstream end cover 52 that covers the exhaust port 10 b of the furnace core tube 10 are provided.
  • the upstream end cover 51 is provided with an air supply port 56 for supplying air into the furnace core tube 10, and the air supply unit 50 is configured to supply air from the air supply port 56.
  • the screw conveyor 3 of the processed product supply portion 1 is disposed so as to penetrate therethrough.
  • an exhaust outlet 53 for exhausting exhaust gas exhausted from the exhaust port 10 b of the furnace core tube 10 is provided at the upper part of the downstream end cover portion 52.
  • An exhaust pipe (not shown) is connected to the exhaust outlet 53, and the exhaust is discharged to the outside air through, for example, a cyclone, a wet scrubber, and a bag filter.
  • spiral 57 that returns the processed material W that slides along the wall portion of the furnace core tube 10 and reaches the downstream side beyond the discharge port 7 to the discharge port 7 side.
  • the spiral 57 is fixed to the downstream end cover 52 via a shaft body 58.
  • a spiral 59 for sending the received processed product W to the downstream side is provided on the supply port 10a side of the furnace core tube 10.
  • the spiral 59 is fixed to the downstream end cover portion 52 via the shaft body 58 so as to be in sliding contact with the wall portion of the furnace core tube 10, but is not necessarily limited thereto. Instead of being fixed to the shaft body, it may be directly fixed to the wall portion of the furnace core tube 10 by welding or the like, and may be appropriately changed.
  • the motor 4 of the processed product supply unit 1, the motor 31 of the drive unit 30, the heater 43 and the air supply unit 50 of the furnace core tube heating unit 40 are controlled,
  • a controller 60 is provided for controlling the rotation of the furnace core tube 10, the temperature of the furnace core tube 10, and the temperature of the exhaust port 10b.
  • the control part 60 is implement
  • the control unit 60 sets the temperature in the furnace core tube 10 to 800 ° C. to 1200 ° C.
  • the temperature in the furnace core tube 10 is set to 850 ° C. to 1050 ° C.
  • the drive unit 30, the furnace core tube heating unit 40, and the air supply unit 50 are operated with the required setting by the control unit 60.
  • the furnace core tube 10 rotates, and the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10 to roll the inner surface of the furnace core tube 10.
  • the processed material W is supplied to the supply port 10a of the furnace core tube 10 from the processed material supply part 1, the processed material W will move gradually in the furnace core tube 10, and the processed material W will be heated in this movement.
  • the processed product W is thermally decomposed, discharged as a burned lime-containing fired product from the discharge port 7 of the furnace core tube 10, and taken out from the outlet 54.
  • a spiral 57 that returns the processed material W that slides along the wall of the furnace core tube 10 and reaches the downstream side beyond the discharge port 7 to the discharge port 7 side. Since it is provided, even if there is a processed product W that is about to reach the downstream side beyond the discharge port 7, the processed product W is returned to the discharge port 7 side from the spiral 57, so that it is surely discharged from the discharge port 7. Can do.
  • the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10. Since the inner surface of the core tube 10 is rolled to give an impact to the processed product W, the processed product W which is attached to the inner peripheral surface of the furnace core tube 10 and is to be retained is caused by the impact to the inner periphery of the furnace core tube 10. It is forced to leave the surface and dispersed. In this case, since the beater member 20 includes the fins 21, when the beater member 20 rolls, the fins 21 collide with the workpiece W, so that the workpiece W is divided. The vibration can be imparted to and dispersed, and firing is reliably performed.
  • the furnace core tube 10 when calcareous raw material and auxiliary raw material are fired, dehydration and decarboxylation reactions occur. Water and carbon dioxide gas generated during these reactions are discharged from the exhaust outlet 10 a and the exhaust outlet 53 by an air flow. It is exhausted.
  • the ventilation when the ventilation is in the opposite direction (counterflow) with the processed product W, the processed product W scatters on the upstream side of the processed product input side, and as a result, the product recovery rate tends to decrease.
  • the ventilation direction was made into the same direction (parallel flow) as the conveyance direction of the processed material W, the situation where the processed material W scatters to an upstream side can be prevented. Therefore, the recovery rate can be improved.
  • the furnace core tube 10 when calcareous raw materials and auxiliary raw materials are baked, dehydration and decarboxylation reactions occur, and the moisture and carbon dioxide gas generated during these reactions are “cocurrent” with the processed material W.
  • the water and carbon dioxide gas generated by the above reaction tends to be reabsorbed by the object to be fired as compared with the countercurrent, but in the embodiment, it is fired in the furnace core tube 10 by the temperature holding means K.
  • the processed product W reaches the discharge port 7, the processed product W is held at a holding temperature within the firing temperature range. It is possible to suppress the occurrence of reabsorption reaction. That is, since the temperature of the discharge port 7 and its surroundings (outlet temperature) is maintained at 800 ° C.
  • the temperature becomes less than 800 ° C. at the front of the discharge port 7, and the carbon dioxide gas is reabsorbed in the processed product W. Can be prevented. In short, a situation in which a reaction of CaO + CO 2 ⁇ CaCO 3 occurs is prevented, and a situation in which the content of quicklime in the product is prevented.
  • any one or more of water and an aqueous solution / suspension containing a caking component may be added. If water, an aqueous solution and / or suspension containing a caking component are added at the above location, fine powder that easily scatters outside the furnace is granulated and the scatterability is suppressed, resulting in a product recovery rate. The effect of improving is obtained.
  • the caking component is not particularly limited as long as it is effective for the formation of the desired granulated body, such as organic substances such as higher alcohol, methylcellulose and polyvinyl alcohol, or sodium silicate and bentonite. Various things such as inorganic substances can be used.
  • a countercurrent heat treatment apparatus (not shown) can be used. This is because the discharge port 7, the temperature holding means K, the intermediate cover 48, and the spiral 57 provided in the wall portion of the furnace core tube 10 are eliminated in the parallel flow type heat treatment apparatus S, and the discharge port is connected to the furnace core.
  • the downstream end (exhaust port 10b) of the pipe 10 is configured, and the air supply unit 50 is further connected to the exhaust port outlet 53 (configured as an air supply port) of the downstream end cover unit 52, and air is supplied from the downstream side. It is configured to be sent to the upstream side and discharged from an air supply port 56 (configured as an exhaust outlet) of the upstream end cover portion 51.
  • an outlet for taking out the processed product W discharged from the outlet 10 b of the furnace core tube 10 is provided at the lower part of the downstream end cover 52. Also by this, it is possible to obtain a desired quicklime-containing fired product with the required setting by the control unit 60.
  • the calcined lime-containing fired product thus obtained is firstly 60 to 99% by weight of CaO, 0.1 to 5% by weight of carbonate (CO 2 equivalent value), 0.01 to 5% of Al 2 O 3. It contains 20% by weight, 0.01 to 20% by weight of SiO 2, has a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more. Preferably, it contains 70 to 99% by weight of CaO and 0.1 to 3% by weight of carbonate (CO 2 equivalent value), has a hydration activity of 0.1 to 30 seconds, and a BET specific surface area of 10 m 2 / g. That's it.
  • the carbonate (CO 2 equivalent value) means the content of CO 2 contained in the target product, and is mainly derived from unreacted calcium carbonate.
  • the hydration activity is a measure of the hydration reactivity measured by the following method. As understood from the measurement method, the smaller the value, the higher the hydration activity.
  • the 1) Put 600 g of water at 20 ° C. into a heat insulating container (dewar bottle) equipped with a temperature measuring device, and put 150 g of a sample whose particle size is adjusted to 3.36 mm or less. 2) Continuously measure the digestion exothermic temperature with a temperature measuring device attached to the heat insulating container, and confirm the temperature when the exothermic temperature reaches the maximum. 3) Read the time when the temperature reaches 80% of the maximum exothermic temperature, and let this be the hydration activity.
  • This calcined lime-containing fired product defines a CO 2 content of 0.1 to 5% by weight, in other words, a low level of unreacted lime content, and at the same time hydrates.
  • the main feature is that the activity is 0.5 to 60 seconds, and the BET specific surface area is 3 m 2 / g or more, which defines a high hydration activity and a specific surface area that are difficult to achieve by the conventional firing method.
  • Highly active quicklime is generally called soft calcined quicklime, and it is a manufacturing requirement to burn near the decarboxylation temperature in a short time. In order to satisfy this requirement, an internal-heat-type rotary furnace is currently suitable.
  • the activity and the decarboxylation rate are in a trade-off relationship, and as the activity is pursued, the residual CO 2 is increased. Usually, the content of unreacted lime increases. It was the calcined lime-containing fired product according to the present invention that overcame such a trade-off relationship, in which low residual CO 2 , high hydration activity (short-term hydration activity value), and high specific surface area (high activity) were combined. It is possible to achieve both. Both of these values vary depending on the type and properties of the calcareous raw material used and the firing conditions, but it is a by-product lime with a calcium carbonate purity of around 90%, such as fine dust and wet residue generated in limestone mines.
  • a calcined lime-containing fired product having a CO 2 content of 0.1 to 3% by weight, a hydration activity of 0.5 to 30 seconds and a BET specific surface area of 5 to 20 m 2 / g can be obtained.
  • CO 2 is 0.1 to 3% by weight, hydration activity is within 10 seconds, and BET specific surface area is 20 m 2 /
  • a calcined lime-containing fired product exceeding g can also be easily realized.
  • the content of CaO is preferably as high as possible in order to maximize the function of quicklime, but the lower limit for achieving the function is 60% by weight. It is because the value as a calcareous product will be greatly impaired if less than this.
  • the CO 2 content is 0.1 to 5% by weight.
  • the upper limit of the CO 2 content is 5% by weight, which is the minimum condition for securing the product value as quicklime, and in that sense, it is preferably 3% by weight or less.
  • the contents of Al 2 O 3 and SiO 2 are both 0.01 to 20% by weight, and the values are set as appropriate according to the intended use of the product.
  • the content of Al 2 O 3 and SiO 2 must inevitably be low.
  • a quicklime-containing fired product according to the present invention is used for steelmaking.
  • the content of Al 2 O 3 and SiO 2 functioning as flux is recommended to be 2 to 20% by weight.
  • the method of adjusting the components of these Al 2 O 3 and SiO 2 is not particularly specified, and if there is a shortage of content based on the chemical components of the calcareous raw material, use the auxiliary raw material as described above. Adjusting is also one way.
  • the calcined lime-containing fired product thus obtained is secondly CaO 15 to 60% by weight, carbonate (CO 2 equivalent value) 0.1 to 5% by weight, Al 2 O 3 10 to 10%. 50% by weight, 15 to 50% by weight of SiO 2 and a BET specific surface area of 1 m 2 / g or more.
  • the calcined product containing quick lime has a lower CaO content than the first calcined product containing quick lime. This is derived from the content of the lime component in the treated product, and is characterized by being a calcined lime-containing fired product having a high specific surface area even when the content is lowered.
  • This calcined lime-containing fired product has a relatively reduced CaO content as compared with the first calcined lime-containing calcined product, whereas the content of Al 2 O 3 and SiO 2 is increased. Therefore, in addition to quick lime of activity, in a steel refining to increase requiring Al 2 O 3 and SiO 2 as a flux, the quick lime-containing baked product is particularly useful.
  • the calcareous raw material / sub-raw material, the baking apparatus / method, and the like used in the production of the quicklime-containing fired product are the same as described above.
  • the quicklime-containing fired product according to another embodiment of the present invention is obtained by hermetically packaging the obtained quicklime-containing fired product with a moisture-proof material. Since it is hermetically packaged, it is effective for suppressing deterioration.
  • the moisture-proof material is not particularly limited, an aluminum foil film, an aluminum vapor-deposited film, an inorganic vapor-deposited film obtained by vapor-depositing silicon or aluminum oxide on a resin film, and the like are preferable because they have excellent moisture permeability.
  • the calcined lime-containing fired product packaged with a moisture-proof material may be used after being unpacked and opened, or may be used in a packaged state.
  • the components constituting the packaging material with high moisture resistance that is, aluminum and silicon / aluminum oxide, have a refining effect. It is preferable to use it in molten steel.
  • a method is also recommended in which a package is produced in accordance with the injection equipment, and the package itself is injected into the molten steel by injection.
  • the quicklime-containing fired product of the present invention when used as a refining agent for steelmaking, it is not impeded to add other refining agents to the quicklime-containing fired product, but rather positive in enhancing the refining effect. It can be said that this should be adopted.
  • other refining agents are those generally used, such as steel slag, coal ash, fluorite, nepheline, calcium aluminate, calcium silicate, calcium aluminosilicate, aluminum ash, soda ash, Examples include serpentine, dolomite, metallic calcium, metallic magnesium, and calcium carbide.
  • refining agents is not particularly limited, but it is fine, previously mixed with the calcined lime-containing fired product of the present invention, or after mixing, a briquette machine, a uniaxial compression molding machine, etc. It is preferable to use it as a molded body because it is effective in improving the refining effect.
  • the present invention also includes calcination of lime mud in the production of kraft pulp. Details will be described below.
  • the process of digesting quick lime to make slaked lime, reacting slaked lime with sodium carbonate, sodium hydroxide for use in the causticizing process A calcareous raw material circulation system has been constructed which comprises a step of recovering lime and a step of calcining lime mud mainly composed of calcium carbonate, which is a by-product of the reaction, to obtain quick lime.
  • this lime mud has a high water content and contains fine and fine calcium carbonate, it is difficult to handle due to the high adhesion of lime mud when firing this, low thermal efficiency, treatment during firing There are various problems such that the product adheres to the firing furnace, the processed product attached to the firing furnace falls, and the fallen product forms a lump, resulting in uneven burning of the fired product.
  • a high-quality calcined lime-containing fired product having a fine and high water content, high activity even from a treated product having high scattering properties and adhesion, and a high specific surface area can be obtained.
  • the lime mud having the above properties can be obtained stably and efficiently without any exception from the lime mud having the above properties.
  • the advantages of the present invention are not limited to the above.
  • the lime circulation process in the causticizing process is as follows: (1) Process of digesting quick lime to make slaked lime: CaO + H 2 O ⁇ Ca (OH) 2 , (2) Reaction of slaked lime with sodium carbonate, Step of recovering sodium hydroxide for use: Ca (OH) 2 + Na 2 CO 3 ⁇ 2NaOH + CaCO 3 , (3) calcining lime mud mainly composed of calcium carbonate, which is a by-product of the above reaction, and quick lime to step: CaCO 3 ⁇ CaO + CO 2 , composed.
  • a measure of increasing the degree of firing that is, calcining the lime mud at a higher temperature for a longer time can be considered.
  • the quick lime obtained in (1) has a low activity, which causes the problem of slowing down the reaction rate in the step (1).
  • calcining of lime mud in the causticizing process requires a balance between the degree of calcining and the activity that can be said to be in a trade-off relationship.
  • the characteristics of the present invention can be greatly exhibited.
  • reducing the additional supply of calcareous raw materials in the lime circulation process is important not only in reducing the basic unit of calcareous raw materials in the papermaking process and reducing production costs, but also in preserving natural resources. It has meaning.
  • the second advantage of the present invention is that the quick lime-containing fired product obtained in the step (3) has high activity, so that the digestion reaction in the step (1) proceeds quickly. That is, the reaction efficiency of (1) is improved.
  • the third advantage of the present invention is that the slaked lime obtained in the step (1) has a specific surface area as compared with the slaked lime obtained by the conventional technique as described later. And the activity is high, the reaction in the step (2) is promoted.
  • the fourth advantage of the present invention is that the heat of digestion generated in the step (1) further promotes the reaction in the step (2).
  • the reaction temperature is preferably as high as possible without boiling. Since the reaction (1) is an exothermic reaction, digestion heat is generated depending on the magnitude of the reaction, and the heat of digestion is inevitably used for the reaction promotion of (2).
  • the calcined lime-containing fired product obtained in the present invention has a high activity. Therefore, in the reaction (1), a higher-temperature digestion heat is generated, so that the effect can be further enhanced.
  • this invention exists in the slaked lime containing digested material obtained by digesting said calcined lime containing baked material.
  • the calcined lime-containing fired product obtained in the present invention has a very high specific surface area. Therefore, a digested product obtained by digesting it, that is, a slaked lime-containing digested product, inevitably exhibits a high specific surface area.
  • slaked lime used for exhaust gas treatment is not simply digested with quick water, but with high specific surface area and high reactivity. Slaked lime.
  • the calcined lime-containing fired product of the present invention has such a high reactivity that it functions as an exhaust gas treating agent by itself, and therefore, when digesting this, without using any additive
  • slaked lime having a high specific surface area and high reactivity can be obtained only with water.
  • CaO is 60 to 99% by weight
  • carbonate (CO 2 equivalent value) is 0.1 to 5% by weight
  • hydration activity is 0.
  • a calcined lime-containing fired product having a BET specific surface area of 3 m 2 / g or more for 5 to 60 seconds is used as a starting material
  • slaked lime having a high specific surface area of 20 to 50 m 2 / g can be easily obtained.
  • CaO is 15 to 60% by weight
  • Al 2 O 3 is 10 to 50% by weight
  • SiO 2 is 15 to 50% by weight
  • carbonate (CO 2 equivalent value) is 0.1 to 5% by weight
  • BET specific surface area Even when the quick lime-containing fired product having a weight of 1 m 2 / g or more is used as a starting material, slaked lime of several m 2 / g or more can be easily obtained.
  • Each experimental furnace is of the electric heater type built in a furnace core tube having an inner diameter of 200 mm, an overall length of 4,000 mm, and an effective length (the length of the heating part) of 2,500 mm. Further, according to Comparative Examples 1, 3, 4, 6, 8, 11 to 15, an internal heating type rotary furnace having an inner diameter of 200 mm and a total length of 2,500 mm was prepared. Further, a rotary furnace (hereinafter referred to as “external heating type rotary furnace”) in which the beater member was removed from the above counter-current type heat treatment apparatus was prepared according to Comparative Examples 2, 5, and 7.
  • Examples 1 to 7 and Comparative Examples 1 to 8 In Examples 1 to 7, the calcareous material shown in FIG. 4 was fired by the heat treatment apparatus described above. Further, as Comparative Examples 1 to 8, the calcareous raw material shown in FIG. 4 was fired in the same manner as in the example using the internal heating type rotary furnace and the external heating type rotary furnace. Firing conditions (feeding amount of raw materials, firing temperature, firing time), status of adhesion of fired product in furnace, recovery rate of fired product, properties of fired product (CaO content, Al 2 O 3 content, SiO 2 content Amount, CO 2 content, hydration activity, BET specific surface area) are shown in FIGS.
  • * 1 to * 5 mean the following.
  • Bag filter connected to the raw material input part of the baking furnace and the fired product outlet part
  • the recovered material was added again to the calcining raw material, and these calcining raw materials were mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer before being put into the calcining furnace, and this mixture was quantitatively supplied to the calcining furnace.
  • Example 1 Comparative Example 1, and Comparative Example 2, amorphous limestone having a size of 5 mm or less was used as a firing raw material.
  • Example 1 using the heat treatment apparatus almost no adhesion of the material to be fired to the inner wall of the furnace core tube was observed, and the stable low CO 2 content.
  • a calcined lime-containing fired product having a high hydration activity (short-term hydration activity value) and a high specific surface area could be obtained with a high recovery rate.
  • the internal heating type rotary furnace Comparative Example 1
  • adherence of the material to be fired to the inner wall of the kiln was observed, and stable firing was inhibited.
  • the burning raw material of fine particles / fine powder of 3 mm or less was blown off by the combustion air to the raw material charging port (kiln bottom), and the product recovery rate was low.
  • the obtained calcined lime-containing fired product had a high CO 2 content, a low hydration activity, and a low specific surface area due to a short pass of the material to be fired.
  • the externally heated rotary furnace Comparative Example 2
  • relatively good values of the CO 2 content, hydration activity, and specific surface area of the fired product can be obtained.
  • the adhesion of the fired product was increased, and stable firing was inhibited.
  • the product recovery rate was reduced, and the increase in adhesion in the furnace forced the material feed amount to be significantly suppressed.
  • Example 2 the same raw material was used, and the amount of feed was further increased compared to Example 1, and the residence time was shortened for firing.
  • Example 1 although the CO 2 content was reduced and the BET specific surface area was also reduced, it was compared with the internal heating type rotary furnace (Comparative Example 1) and the external heating type rotary furnace (Comparative Example 2).
  • the stability at the time of baking was not different from Example 1, and showed a high product recovery rate.
  • Example 3 crystalline limestone having a size of 5 mm or less was used as the calcareous material. Although atomization due to self-disintegration occurred in the firing process, adhesion of the object to be fired in the furnace was not observed, but rather easy atomization improved by atomization, resulting in a high specific surface area compared to Example 1. A burned product containing quicklime was obtained. On the other hand, in Comparative Example 3 using the same raw material, due to the atomization of the raw material in the firing process, the adherence of the material to be fired and scattering outside the furnace increased, and the recovery rate of the fired material was a comparative example. Further lower than 1.
  • Example 4 fine slaked lime was used as the calcareous material. Almost no adhesion within the furnace was observed, but the dispersion of the fired product outside the furnace increased due to the ventilation in the furnace, and the recovery rate of the fired product was slightly reduced as compared with Examples 1 to 3. However, the specific surface area of the obtained calcined lime-containing fired product was extremely high. On the other hand, when the same raw material is baked in an internal heating type rotary furnace (Comparative Example 4), most of the baked material is scattered outside the furnace due to the influence of combustion gas, and the recovery rate of the baked material is extremely small. there were. Further, in the external heating type rotary furnace (Comparative Example 5), the adherence of the object to be fired in the furnace started immediately after firing, and the furnace was closed in a short time, and it was determined that firing was impossible.
  • Example 5 recovered dust generated from a limestone mine was calcined as a calcareous material. As clearly shown in FIGS. 5 and 6, there is no adhesion in the furnace, and a calcined lime-containing fired product having a low CO 2 content, a high hydration activity, and a high specific surface area can be stably obtained at a high recovery rate. It was. On the other hand, in Comparative Example 6 in which the same raw material was fired in an internal heating type rotary furnace, the recovery rate of the fired product was extremely low due to scattering of the fired product by the combustion gas outside the furnace.
  • Example 6 the byproduct lime generated from the sugar making process was used as the calcareous material.
  • Combustible organic substances are attached to the by-products of the sugar production process, so these combustions were confirmed in the firing process, but there was almost no adhesion of the products to be fired to the inner wall of the furnace core tube, and a low CO 2 content, high A calcined calcined product having a hydration activity and a high specific surface area was obtained. Further, the combustion of the combustible organic material in the furnace reduced the load on the electric heater, and the calorific value was reduced by half compared to the previous examples.
  • Example 7 In Example 7 and Comparative Example 8 (internally heated rotary furnace), as a calcareous raw material, a mixture of amorphous limestone used in Examples 1 and 2 and byproduct lime of sedimentation residue generated during slaked lime production is used. Using. The results follow the previous examples and comparative examples.
  • Example 8 and 9 and Comparative Examples 9 and 10 In Example 8 and Comparative Example 9, amorphous limestone having a size of 5 mm or less was calcined as a calcareous material by a heat treatment apparatus in a parallel flow method. As is clear from FIGS. 5 and 6, in both Example 8 and Comparative Example 9, no adherence of the fired product to the inner wall of the furnace core tube during firing was confirmed, and the fired product was obtained by co-current firing. The recovery rate was high. However, a large difference was confirmed in the properties of the fired product.
  • Example 8 where the outlet temperature of the fired product was set to 820 ° C., a calcined lime-containing fired product having a low CO 2 content, a high hydration activity, and a high specific surface area was obtained, but the outlet temperature was set to 600 ° C.
  • the calcined lime-containing fired product obtained by the carbon dioxide reabsorption reaction which was considered to have occurred during the cooling process of the material to be fired in the furnace core tube, had a high CO 2 content and low hydration activity. The specific surface area was low.
  • Example 9 and Comparative Example 10 the recovered dust generated from the limestone mine was used as the calcareous raw material, and this was fired in a parallel flow system using a heat treatment apparatus.
  • the adherence of the material to be fired to the inner wall of the furnace core tube during firing was not confirmed, and the recovery rate of the fired material was high due to co-current firing.
  • the properties of the fired product showed the same tendency as in Example 8 and Comparative Example 9, and in Example 9 where the exit temperature of the fired product was set to 900 ° C., the content of quick lime with a low CO 2 content and a high specific surface area was included.
  • Comparative Example 10 in which the outlet temperature was set to 500 ° C. had a high CO 2 content, a low hydration activity, and a low specific surface area.
  • Example 10 and Comparative Example 11 In Example 10 and Comparative Example 11, byproduct lime (limestone mine dewatered cake) having a size of 5 mm or less was calcined as a calcareous material by a countercurrent system. In spite of containing Al 2 O 3 and SiO 2 in addition to calcareous material, calcined lime-containing fired product having a relatively high hydration activity and BET specific surface area can be obtained at a high recovery rate of 89% in Example 10. It was. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process.
  • Comparative Example 11 using the internal heating type rotary furnace most of the raw material was scattered on the raw material charging side, and as a result, the recovery rate of the fired product was as low as 8%. Also, during the firing process, fine powder material adhered to the inner wall of the rotary furnace, impeding stable firing. Furthermore, the hydration activity and BET specific surface area of the fired product were also low.
  • Example 11 and Comparative Example 12 papermaking sludge having a size of 30 mm or less and a moisture content of 40% was baked by a countercurrent method as a processed product.
  • the calcined product obtained in Example 11 had a CaO content of 33% by weight, which was lower than that of the above example, but the calcined lime-containing calcined product having a BET specific surface area of 1 m 2 / g or more was obtained. A relatively high recovery rate of 87% could be obtained. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process.
  • Comparative Example 12 using the internal heating type rotary furnace the firing started to adhere to the inner wall of the rotary furnace at the same time as the firing was started, and the furnace was closed within a short time.
  • This adhesion was even more remarkable than that confirmed in the above comparative example, and this was presumed to be due to the moisture contained in the treated product, the pulp quality, and the combustion of the organic matter containing the pulp quality.
  • Example 12 and Comparative Example 13 In Example 12 and Comparative Example 13, a papermaking sludge having a size of 10 mm or less and a water content of 50% was baked in a countercurrent manner as a treated product.
  • the calcined product obtained in Example 12 had a CaO content of 15% by weight, which was even lower than that of Example 11, but had a quick lime-containing calcined product having a BET specific surface area of 1 m 2 / g or more. could be obtained with a relatively high recovery rate of 88%.
  • stable firing could be performed without forming deposits in the furnace during the firing process.
  • Comparative Example 13 using the internal heating type rotary furnace as in Comparative Example 12, the material to be fired started to adhere to the inner wall of the rotary furnace at the same time as firing was started, and the inside of the furnace was closed within a short time. Ceased firing. This adhesion was even more remarkable than that confirmed in the above comparative example, and this was presumed to be due to the moisture contained in the treated product, the pulp quality, and the combustion of the organic matter containing the pulp quality.
  • Example 13 and Comparative Example 14 In Example 13 and Comparative Example 14, 60% by weight of papermaking sludge having a size of 30 mm or less and a water content of 40%, which was used in Example 11 and Comparative Example 12, was used as the treated product. A mixture of 40% by weight of amorphous limestone having a thickness of 5 mm or less was fired in a countercurrent manner. Since the high-content amorphous limestone was mixed with the papermaking sludge having a low calcareous content, the calcareous content of the treated product was relatively increased. As a result, the CaO content of the fired product obtained in Example 13 was increased. Was 57 wt%, which was higher than that in Example 11.
  • Example 13 Compared with Example 13, the component content of the fired product was high CaO, low Al 2 O 3 , and low SiO 2 . This was thought to be a result of the paper sewage sludge being selectively adhered to the furnace during the firing process and the content of amorphous limestone in the treated product increased. Although the CaO content in the fired product was higher than that in Example 13, the BET specific surface area was as low as 1 m 2 / g or less. Moreover, the recovery rate of the fired product was low due to the adhesion of the treated product in the furnace.
  • Example 14 and Comparative Example 15 In Example 14 and Comparative Example 15, as a processed material, the size used in Example 12 and Comparative Example 13 was 60% by weight of papermaking sludge having a size of 10 mm or less and a moisture content of 50%, and the size used in Example 3. A mixture of 40% by weight of crystalline limestone having a length of 5 mm or less was fired in a countercurrent manner. Since crystalline limestone having a high content is mixed with papermaking sludge having a low calcareous content, the calcareous content of the treated product is relatively increased, and as a result, the CaO content of the fired product obtained in Example 14 is 47% by weight, which was higher than that in Example 12.
  • the BET specific surface area of the fired product was a high value that greatly exceeded Example 12. Furthermore, the recovery rate of the fired product was as high as 90%. As in the previous examples, stable firing could be performed without forming deposits in the furnace during the firing process.
  • Comparative Example 15 using the internal heating type rotary furnace adhesion in the furnace was made to the same extent as in Comparative Example 14 and the stable operation was hindered, but the furnace was not blocked and could be barely fired. . The reason why the adhesion was reduced as compared with Comparative Example 13 was presumed to be because the content of papermaking sludge was relatively reduced by the addition of crystalline limestone.
  • Example 13 the component content of the fired product was high CaO, low Al 2 O 3 , and low SiO 2 . Similar to Comparative Example 14, it was considered that only the papermaking sludge selectively adhered to the furnace during the firing process and the content of crystalline limestone in the treated product increased. Although the CaO content in the fired product was higher than that in Example 14, the BET specific surface area was as low as 1 m 2 / g or less. Moreover, the recovery rate of the fired product was low due to the adhesion of the treated product in the furnace.
  • Example 15 In Example 15, the same by-product lime (amorphous limestone mine recovery dust) used in Example 5 was calcined in a countercurrent manner under calcining conditions similar to those in Example 5. The only difference from Example 5 is that the recovered material from the bag filter connected to the raw material charging portion and the fired material outlet portion of the baking furnace was fired while being constantly added to the calcareous raw material. By returning the fine dust scattered outside the furnace during the firing process to the firing raw material, the recovery rate of the fired product was improved from 85% (Example 5) to 89% (Example 15). In addition, even if the recovered material from the bag filter is added to the calcareous material, the property of the fired product does not change, and in the same way as in Example 5, no deposits are formed in the furnace, and stable. Was able to be performed.
  • Example 16 In Example 16, the same papermaking sludge as that used in Example 11 was fired in the countercurrent system using the same firing conditions as in Example 11 on the firing raw material. The difference from Example 11 on firing is that the recovered material from the bag filter connected to the raw material charging portion and the fired product outlet portion of the firing furnace and the fired product recovered as a product from the firing furnace are subjected to the above firing. It is the point which baked, always adding to a raw material. The amount of fired product was 2 kg per hour. By returning the fine dust scattered outside the furnace during the firing process to the firing raw material, the recovery rate of the fired product was improved from 87% (Example 11) to 91% (Example 16).
  • the amount of raw material transfer slightly observed in the baking raw material supply section is obtained by quantitatively adding the recovered material from the bag filter and the fired material recovered as a product from the baking furnace to the papermaking sludge having a high water content. Improved. This is because the moisture content in the calcined raw material is reduced by adding the recovered material and the calcined product in a dry state to the papermaking sludge. In addition, even if it adds said collection
  • Example 17 In Example 17, the same byproduct lime (amorphous sugar production process product) firing raw material used in Example 6 was fired in a countercurrent manner under the same firing conditions as in Example 6. On firing, the difference from Example 6 is that the recovered material from the bag filter connected to the raw material charging portion and the fired product outlet of the firing furnace is added again to the firing raw material, and these firing raw materials are added to the firing furnace. Before being charged, the mixture was mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer, and this mixture was quantitatively supplied to a baking furnace.
  • a carboxymethyl cellulose aqueous solution with a screw-type mixer
  • the bag filter recovered material scattered outside the furnace during the firing process is returned to the firing raw material, and the firing raw material is mixed with an aqueous solution containing a caking component to coarsen (granulate) fine particles.
  • the recovery rate of the product was greatly improved from 80% (Example 6) to 93% (Example 17).
  • recovery thing and a baked material to a baking raw material even if it adds said collection
  • Example 18 In Example 18, the same by-product lime (amorphous limestone mine recovery dust) used in Example 9 was fired in a co-current manner under the same firing conditions as in Example 6 using the firing raw material. On firing, the difference from Example 9 is that the recovered material from the bag filter connected to the raw material input part of the firing furnace and the fired product outlet part is added again to the fired raw material, and these firing raw materials are added to the firing furnace. Before being charged, the mixture was mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer, and this mixture was quantitatively supplied to a baking furnace.
  • a carboxymethyl cellulose aqueous solution with a screw-type mixer
  • the bag filter recovered material scattered outside the furnace during the firing process is returned to the firing raw material, and the firing raw material is mixed with an aqueous solution containing a caking component to coarsen (granulate) fine particles.
  • the product recovery rate improved from 94% (Example 9) to 98% (Example 18).
  • a change does not arise in the property of a baked product, and also in Example 9 does not form a deposit in a furnace in the baking process. Stable firing was possible.
  • test raw material calcined lime-containing fired product obtained in Example 1 (100 g)
  • Preparation of test specimen Test environment in which the above-mentioned test raw materials are hermetically sealed by heat sealing using the packaging material shown in FIG. 7: 30 ° C., 90% RH Test period: 30 days
  • Measurement item Weight change rate before and after the test
  • the calcined lime-containing fired product of the present invention was digested to examine the properties of the slaked lime-containing digested product.
  • the slaked lime was digested while adding the same amount of water to the calcined lime-containing fired product in a stirred state with a high-speed shear mixer, and seemingly kept dry.
  • the digested product was dried at 180 ° C., and this dried product was crushed on a 0.5 mm sieve, and the recovered sieve was used as a test material.
  • a calcined calcined product obtained by calcining amorphous limestone with a heat treatment device (Example 1) and a dehydrated cake generated from the limestone mining / processing step are calcined with a heat treatment device.
  • the digested product (Examples 21 and 22) of the obtained calcined lime-containing fired product (Example 10) was digested only with water, alcohols and glycols at the time of digestion were 32 m 2 / g and 48 m 2 / g. It was a digested product having a high specific surface area equivalent to the high specific surface area slaked lime produced by adding a kind. This is nothing but the high specific surface area of the quicklime containing digest.
  • Comparative Example 18 and Comparative Example 19 in which the above calcareous raw material was baked in an internal-heated rotary furnace and digested, the ratio as high as that of the example was caused by the specific surface area of the base quicklime-containing digested product. The surface area could not be obtained.
  • the digested product (Examples 23 and 24) of the calcined lime-containing calcined product (Examples 11 and 12) obtained by calcining paper sludge with a heat treatment apparatus is also digested only with water and contains quicklime. Although the amount was significantly reduced as compared with Examples 1 and 10 above, digests having a high specific surface area of 22 m 2 / g and 15 m 2 / g were obtained.
  • the present invention composed of a firing furnace, a firing method, firing conditions, and the like, various fine and fine calcareous raw materials that have been difficult to fire so far can be stably and economically used.
  • the fired product has high hydration activity and specific surface area, and can be effectively used in various fields.
  • the digested product of the fired product also has a high specific surface area, and can be effectively used in various fields.
  • the calcined lime product of the present invention can be effectively used in the fields of steel, chemistry, papermaking, architecture, civil engineering, and agriculture.
  • the slaked lime-containing digested product of the present invention can be effectively used in fields such as architecture, civil engineering, agriculture, water purification, and exhaust gas purification.

Abstract

A particulate or finely processed product containing a lime component is made into a high-quality product having a low unreacted calcareous substance content and a high specific surface area. A processed product containing a lime component and having a size not in excess of 5 mm comprises one or more calcareous feedstocks among limestone, slaked lime, and by-product lime; and an auxiliary feedstock admixed according to need, the processed product being calcined at 400 to 1200°C using a heat-treatment device comprising a furnace tube for heating the processed product, and beater members provided within the furnace tube. The beater members are provided in a plurality of columns along the direction of the center axis of the furnace tube, the rotation of the furnace tube causing the beater members to roll over the inside surface of the furnace tube, and impart shock to the processed product. The processed product comprises 60 to 99 wt% of CaO, 0.1 to 5 wt% of a carbonate (expressed in terms of CO2), 0.01 to 20 wt% of Al2O3, and 0.01 to 20 wt% of SiO2, while having a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m2/g or higher.

Description

生石灰含有焼成物,その消化物及び生石灰含有焼成物の製造方法Burned product containing quicklime, digested product thereof, and method for producing burned product containing quicklime
 本発明は、石灰成分を含有する処理物を焼成して得られる生石灰含有焼成物,その消化物及び生石灰含有焼成物の製造方法に関する。 The present invention relates to a calcined lime-containing calcined product obtained by calcining a processed product containing a lime component, a digested product thereof, and a method for producing the calcined lime-containing calcined product.
 一般に、石灰(石灰石、生石灰、消石灰、炭酸カルシウム)は、建築・土木、化学、製紙、食品、環境などの様々な分野において利用されている。 Generally, lime (limestone, quicklime, slaked lime, calcium carbonate) is used in various fields such as architecture / civil engineering, chemistry, papermaking, food, and environment.
 これらの石灰の製造過程では、石灰質を成分とする種々の副産物、いわゆる副産石灰が様々な形態で発生する。例えば、石灰石の粗砕工程や精製工程で発生する微粒石灰石・石灰石粉、水洗残渣・脱水ケーキ、生石灰の製造過程で発生する微粉ダスト・焼成ダスト、重質・軽質炭酸カルシウムの製造過程で発生する石灰石粉、湿潤残渣・脱水ケーキ、消石灰の製造過程で発生する湿潤残渣・脱水ケーキ、あるいは製紙・製糖・皮革の製造工程で発生する石灰質の工程副産物などである。 In the production process of these limes, various by-products containing calcareous components, so-called by-product lime, are generated in various forms. For example, fine limestone / limestone powder generated during limestone crushing and refining processes, washing residue / dehydrated cake, fine dust / baked dust generated during the production of quicklime, and heavy / light calcium carbonate Examples include limestone powder, wet residue / dehydrated cake, wet residue / dehydrated cake generated in the manufacturing process of slaked lime, or calcareous process by-products generated in the manufacturing process of paper, sugar, and leather.
 微粒・微細な石灰は、ハンドリング上に問題があるため、その用途は限定的であり、とくに1mm以下の微粉石灰では有益な用途を見出すことは困難である。さらに、上記の副産石灰は、微粒・微細であるばかりでなく、石灰質以外の無機質・有機質の成分や水分を含有する場合が多く、ハンドリングのみならず有効利用をさらに困難なものとさせている。また、これら副産石灰の再資源化に掛かるコストは、良質の石灰原料を加工して製品化するコストに比較してはるかに大きいことも、有効利用に際しての障壁となっている。 Since fine lime and fine lime have problems in handling, its use is limited, and it is difficult to find a useful use especially with fine lime of 1 mm or less. Furthermore, the by-product lime is not only fine and fine, but often contains inorganic and organic components and moisture other than calcareous, making it difficult to handle as well as effectively. . In addition, the cost for recycling these by-product lime is much higher than the cost of processing and producing a high-quality lime raw material, which is a barrier to effective use.
 微粒・微細な石灰の利用方法として、これらを焼成して生石灰含有焼成物とすることが挙げられるが、既往の立炉(シャフトキルン、バーティカルキルン)では、炉内の通風を確保しなければならない点において、原料の最小粒度は通常には20mm程度必要であり、実質的に立炉では微粒・微細な石灰を焼成することは出来ない。 As a method of using fine lime and fine lime, these can be calcined to obtain a calcined product containing quick lime, but in the existing vertical furnace (shaft kiln, vertical kiln), ventilation in the furnace must be ensured. In this respect, the minimum particle size of the raw material is usually required to be about 20 mm, and it is practically impossible to burn fine particles / fine lime in a vertical furnace.
 従来、この種の微粒・微細な石灰を焼成する方法として、例えば、特開平06-9263号公報(特許文献1)に記載された技術が知られている。これは、細晶質、または中晶質以上の石灰石を粉砕し、得られた石灰石粉体を所定の大きさに成形後、900℃以上で焼成するものである。
 また、従来においては、例えば、特開2009-114029号公報(特許文献2)に記載された技術も知られている。これは、採掘された石灰石を水洗する工程で排出される水洗スラッジと石灰焼成炉の排ガスから捕集される粉塵を混合した石灰スラッジを焼成するもので、石灰スラッジを乾燥させる乾燥工程と、乾燥工程後の石灰スラッジを所定の形状に造粒する造粒工程と、造粒した石灰スラッジを焼成する焼成工程とを有する。乾燥工程では、石灰スラッジの水分を16重量%以下に乾燥させ、焼成工程では、原料投入口の温度が650℃以下である条件のロータリーキルンを使用している。
Conventionally, for example, a technique described in Japanese Patent Application Laid-Open No. 06-9263 (Patent Document 1) is known as a method for firing such fine particles and fine lime. In this method, fine crystalline, medium crystalline or higher limestone is pulverized, and the obtained limestone powder is formed into a predetermined size and then fired at 900 ° C. or higher.
Conventionally, for example, a technique described in Japanese Patent Application Laid-Open No. 2009-114029 (Patent Document 2) is also known. This is a process of firing lime sludge mixed with washing sludge discharged in the process of washing the mined limestone and dust collected from the exhaust gas of the lime firing furnace. It has the granulation process which granulates the lime sludge after a process in a defined shape, and the baking process which bakes the granulated lime sludge. In the drying process, the moisture of the lime sludge is dried to 16% by weight or less, and in the firing process, a rotary kiln having a condition that the temperature of the raw material inlet is 650 ° C. or less is used.
 一方、クラフトパルプの製造では、苛性化工程で使用される水酸化ナトリウムを調製するにあたって、生石灰を消化し消石灰とする工程、消石灰と炭酸ナトリウムとを反応させ、苛性化工程で使用するための水酸化ナトリウムを回収する工程、上記反応の副生物である炭酸カルシウムを主成分とする石灰泥を焼成して生石灰とする工程、からなる石灰質原料の循環システムが構築されている。この石灰泥は含水率が高く、且つ微粒・微細な炭酸カルシウムを含有しているため、これを焼成するにあたっては、付着性が高いためにハンドリングし難い、熱効率が低い、焼成中に処理物が焼成炉内に付着する、焼成炉内に付着した処理物が落下し、落下物が塊状物を形成することによって焼成物に焼きむらが生じる、炉内付着や塊状物の発生によって安定した焼成が行えない等、種々の問題を抱えている。 On the other hand, in the manufacture of kraft pulp, when preparing sodium hydroxide used in the causticizing process, a process for digesting quick lime to make slaked lime, a reaction between slaked lime and sodium carbonate to use in the causticizing process A circulation system for calcareous raw materials has been constructed which comprises a step of recovering sodium oxide and a step of calcining lime mud mainly composed of calcium carbonate, which is a by-product of the above reaction, to produce quick lime. Since this lime mud has a high water content and contains fine and fine calcium carbonate, when it is fired, it is difficult to handle due to its high adhesion, and its thermal efficiency is low. Processed material that adheres to the firing furnace falls, and the fallen product forms a lump, resulting in uneven baking of the fired product, stable firing due to adhesion in the furnace and the occurrence of lump. There are various problems such as inability to do so.
 これらの問題を解決するために、例えば特開2000-256045号公報(特許文献3)では、粒状の流動媒体によって流動層を形成した流動乾燥機によって石灰泥を乾燥し、次いで、その乾燥物を粒状の流動媒体によって流動層を形成した流動焼成炉によって焼成して生石灰とする石灰泥の焼成方法及び装置が示されている。
 また、特開2005-180803号公報(特許文献4)では、回転駆動可能で、一端部に投入部、他端部に排出部を有する筒状本体と、筒状本体にその他端から燃焼ガスを導入する燃焼バーナーとを備えた回転式焼成装置において、筒状本体の一端部内周にその一端側から他端側に向けて、螺旋状リフターと、軸芯に平行な平行リフターを配設した回転式燃焼装置が示されている。
In order to solve these problems, for example, in Japanese Patent Laid-Open No. 2000-256045 (Patent Document 3), lime mud is dried by a fluidized dryer in which a fluidized bed is formed with a granular fluidized medium, and then the dried product is There is shown a method and apparatus for calcining lime mud that is calcined by a fluidized calciner in which a fluidized bed is formed with a granular fluidized medium to form quicklime.
Further, in JP-A-2005-180803 (Patent Document 4), it can be rotationally driven, and has a cylindrical main body having an input part at one end and a discharge part at the other end, and combustion gas from the other end to the cylindrical main body. In a rotary baking apparatus equipped with a combustion burner to be introduced, a rotation in which a spiral lifter and a parallel lifter parallel to the shaft center are arranged on the inner periphery of one end of the cylindrical main body from one end side to the other end side A combustion apparatus is shown.
 更に、製紙工程で発生する製紙スラッジもまた、石灰質を含有し、微粒・微粉であること、含水率が高いことの点において、前記した如く、ハンドリングや乾燥・焼成が困難とされている。加えて、製紙スラッジには炭酸カルシウムの他、シリカ、アルミナ、パルプ質等多種の成分が含まれるため、その乾燥物や焼成物の再利用を難しくさせているといった問題もある。 Furthermore, the papermaking sludge generated in the papermaking process also contains calcareous, is fine and fine, and has a high water content, as described above, it is difficult to handle, dry and fire. In addition, since papermaking sludge contains various components such as silica, alumina, and pulp, in addition to calcium carbonate, there is a problem that it is difficult to reuse the dried product and the fired product.
特開平06-9263号公報Japanese Patent Laid-Open No. 06-9263 特開2009-114029号公報JP 2009-114029 A 特開2000-256045号公報Japanese Patent Laid-Open No. 2000-256045 特開2005-180803号公報JP 2005-180803 A
 ところで、上記特許文献1の従来の焼成方法においては、焼成手段は明らかでないが、石灰石粉体の成形工程が必須であることから、設備コストが嵩み製造コスト高になっているという問題がある。
 また、上記特許文献2の従来の焼成方法においては、ロータリーキルンを用いているので、被焼成物のショートパスが発生しやすく、ショートパスが発生した場合、焼成物には脱炭酸が十分に行われない、いわゆる未反応石灰が残存してしまうことになり、活性が不十分で品質に劣るという問題点がある。また、この従来技術においては、石灰スラッジの成形工程が必須であることから、設備コストが嵩み製造コスト高になっているという問題もある。石灰スラッジを成形せずにそのままロータリーキルンに投入すると、微粒・微細な石灰は付着性が強く、焼成中に炉の内壁にコーティングを形成しやすいといった問題を生じさせてしまう。そのため、石灰を主成分とする大きさが5mm以下の処理物を直接に処理して、品質の高い生石灰含有焼成物を得ることができにくくなっているという問題があった。
By the way, in the conventional baking method of the said patent document 1, although a baking means is not clear, since the shaping | molding process of a limestone powder is essential, there exists a problem that equipment cost is bulky and manufacturing cost is high. .
Moreover, in the conventional baking method of the said patent document 2, since the rotary kiln is used, when a short path | pass tends to generate | occur | produce a to-be-fired object, when a short path | pass generate | occur | produces, decarbonation is fully performed to a baked product. No so-called unreacted lime remains, and there is a problem that the activity is insufficient and the quality is poor. Moreover, in this prior art, since the shaping | molding process of a lime sludge is essential, there also exists a problem that equipment cost is bulky and manufacturing cost is high. If lime sludge is put into a rotary kiln as it is without being formed, fine particles and fine lime are highly adherent and cause a problem that a coating is easily formed on the inner wall of the furnace during firing. Therefore, there is a problem in that it is difficult to directly process a processed product having a size of lime as a main component and having a size of 5 mm or less to obtain a high-quality quicklime-containing fired product.
 一方、上記特許文献3の従来の焼成方法においては、流動状態で被処理物を乾燥・焼成するので、一般に知られているロータリーキルンによる焼成に比較して、熱効率の向上や、焼成物の均質性の向上などのメリットが期待される。しかしながら、石灰泥の乾燥のために専用の乾燥炉が必須である点において、設備コストが嵩み製造コストを上昇させてしまうという問題がある。更に、流動乾燥炉、及び流動焼成炉の内壁への被処理物の付着対策がなされていないため、流動状態にある被処理物が炉の内壁に付着物を形成してしまうという危険性がある。
 また、特許文献4の従来の焼成方法においては、筒状本体の内部に螺旋状リフターと、平行リフターの二つのリフターを配設したので、被処理物の掻き上げや撹拌が強制的に行われ、リフターを配設していない焼成炉に比較して、熱効率の向上や焼成物の均質性の向上が期待される。しかしながら、この焼成装置、及び焼成方法においても筒状本体の内部に対する被処理物の付着対策がなされていないため、内部への付着物の形成が懸念される。特に、リフターは、筒状本体の回転運動の過程において、リフター上に載せられた被処理物の重力落下が生じるまでの間、被処理物を保持する機能を有するからこそ被処理物の掻き上げや撹拌がなされるのであるから、焼成過程において筒状本体の内壁とリフターとの空間に付着物が形成し、その結果、リフターがリフターとして機能しなくなる危険性は極めて高いものと考えられる。
On the other hand, in the conventional firing method of Patent Document 3 described above, since the object to be treated is dried and fired in a fluidized state, compared with firing by a generally known rotary kiln, improvement in thermal efficiency and homogeneity of the fired product. Benefits such as improvement are expected. However, there is a problem that the equipment cost is increased and the manufacturing cost is increased in that a dedicated drying furnace is essential for drying the lime mud. Furthermore, since there is no countermeasure against the adherence of the object to be treated to the inner wall of the fluidized drying furnace and the fluidized baking furnace, there is a risk that the object to be treated in a fluid state will form an adhering substance on the inner wall of the furnace. .
Moreover, in the conventional baking method of patent document 4, since the two lifters, the spiral lifter and the parallel lifter, are disposed inside the cylindrical main body, the workpiece is forcibly scraped and stirred. As compared with a firing furnace in which no lifter is provided, improvement in thermal efficiency and improvement in homogeneity of the fired product are expected. However, even in this baking apparatus and baking method, there is no concern about the adherence of the object to be processed to the inside of the cylindrical main body. In particular, the lifter has a function of holding the object to be processed until the object to be processed placed on the lifter falls by gravity during the rotational movement of the cylindrical main body. Since the agitation is performed, deposits are formed in the space between the inner wall of the cylindrical main body and the lifter during the firing process, and as a result, the risk that the lifter will not function as a lifter is considered to be extremely high.
 本発明は、このような問題点に鑑みてなされたもので、石灰成分を含有する大きさが5mm以下の微粒・微細な処理物、或いは石灰成分を含有し、微粒・微細であって且つ含水状態にある処理物を直接に熱処理装置により焼成し、炉への付着を回避しつつ、未反応石灰質の含有量が少なく、且つ、高い比表面積を備えた高品質の優れた生石灰含有焼成物,その消化物である高い反応性と比表面積を備えた高品質の消石灰及び生石灰含有焼成物の製造方法を提供することを目的とする。 The present invention has been made in view of such problems, and has a lime component-containing fine particle / fine processed product having a size of 5 mm or less, or a lime component, which is fine / fine and water-containing. The processed product in a state is directly calcined by a heat treatment apparatus, avoiding adhesion to the furnace, and having a low unreacted calcareous content and a high quality excellent calcined lime-containing calcined product with a high specific surface area, It aims at providing the manufacturing method of the high-quality slaked lime and quicklime containing calcination thing provided with the high reactivity and specific surface area which are the digests.
 このような目的を達成するため、本発明の生石灰含有焼成物は、石灰を成分とする大きさが5mm以下の処理物を焼成して得られる生石灰含有焼成物において、
 上記処理物として、石灰石、消石灰、副産石灰のうち何れか一つ以上の石灰質原料と、必要に応じて配合される副原料とで構成し、
 該処理物を加熱する炉芯管と、該炉芯管内に設けられ該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材とを備えた熱処理装置により、上記処理物を400℃~1200℃の範囲で焼成し、
 CaOを60~99重量%、炭酸塩(CO換算値)を0.1~5重量%含有するとともに、水和活性を0.5~60秒、BET比表面積を3m/g以上にした構成としている。炭酸塩(CO換算値)とは、目的物に含有するCOの含有量を意味するものであって、主に、未反応の炭酸カルシウムに由来するものである。
In order to achieve such an object, the calcined lime-containing calcined product of the present invention is a calcined lime-containing calcined product obtained by calcining a treated product having a size of lime as a component of 5 mm or less,
As said processed material, it comprises any one or more calcareous raw materials among limestone, slaked lime and byproduct lime, and auxiliary raw materials blended as necessary,
A furnace core tube for heating the processed material, and a plurality of rows are provided along the direction of the central axis of the furnace core tube provided in the furnace core tube, and the inner periphery of the furnace core tube is rotated by the rotation of the furnace core tube. The processed product is fired in the range of 400 ° C. to 1200 ° C. by a heat treatment apparatus including a beater member that rolls the surface and imparts an impact to the processed product.
It contains 60 to 99% by weight of CaO and 0.1 to 5% by weight of carbonate (CO 2 equivalent value), has a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more. It is configured. The carbonate (CO 2 equivalent value) means the content of CO 2 contained in the target product, and is mainly derived from unreacted calcium carbonate.
 前記した発明は、石灰を主成分とする処理物を対象にしたものであるが、本発明を構成する、処理物を加熱する炉芯管と、該炉芯管内に設けられ該炉芯管の中心軸に沿って複数配列されるとともに、該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材を備えた熱処理装置によって熱処理することにより、石灰含有量が少ない処理物においてもBET比表面積の比較的高い、即ち、比較的活性度の高い生石灰含有焼成物が得られる。
 即ち、本発明のもう一つの生石灰含有焼成物は、石灰成分を含有する大きさが5mm以下の処理物を焼成して得られる生石灰含有焼成物において、上記処理物として、石灰石、消石灰、副産石灰のうち何れか一つ以上の石灰質原料と、必要に応じて配合される副原料とで構成し、該処理物を加熱する炉芯管と、該炉芯管内に設けられ該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材とを備えた熱処理装置により、上記処理物を400℃~1200℃の範囲で焼成し、CaOを15~60重量%、Alを10~50重量%、SiOを15~50重量%、炭酸塩(CO換算値)を0.1~5重量%含有するとともに、BET比表面積を1m/g以上にした構成としている。
The above-described invention is intended for a processed product mainly composed of lime, but constitutes a furnace core tube for heating the processed product, and the furnace core tube provided in the furnace core tube. Heat treatment is performed by a heat treatment apparatus provided with a beater member that is arranged in plural along the central axis and rolls on the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube to give an impact to the processed material. As a result, a burned product containing quick lime having a relatively high BET specific surface area, that is, a relatively high activity, can be obtained even in a processed product having a low lime content.
That is, another calcined lime-containing fired product of the present invention is a calcined lime-containing fired product obtained by firing a treated product containing a lime component having a size of 5 mm or less. It is composed of any one or more calcareous raw materials of lime and auxiliary raw materials blended as necessary, and a furnace core tube for heating the processed material, and provided in the furnace core tube, A heat treatment apparatus provided with a beater member that is arranged in a plurality along the direction of the central axis and rolls on the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube to give an impact to the processed material The above-mentioned treated product is fired in the range of 400 ° C. to 1200 ° C., CaO is 15 to 60% by weight, Al 2 O 3 is 10 to 50% by weight, SiO 2 is 15 to 50% by weight, carbonate (CO 2 equivalent) Value) 0.1 to 5% by weight and a BET ratio table The product has a configuration which is more than 1 m 2 / g.
 本発明によれば、石灰成分を含有する大きさが5mm以下の微粒・微細な処理物を直接に熱処理装置により焼成し、未反応石灰質の含有量が少なく、且つ、高い比表面積を備えた高品質の優れた生石灰含有焼成物を提供することができる。生石灰含有焼成物によってはとりわけ高い水和活性を示すものも生成される。更にまた、本発明は高い反応性と比表面積を備えた高品質の優れた消石灰含有消化物を提供することができる。更に、処理物の炉への付着を回避しつつ、未反応処理物の含有量を少なくして、高品質の優れた焼成物とすることができるとともに、製品の回収率を向上させることができる生石灰含有焼成物の製造方法を提供することができる。 According to the present invention, a fine and fine processed product having a lime component size of 5 mm or less is directly baked by a heat treatment apparatus, the content of unreacted calcareous material is small, and a high specific surface area is provided. A calcined lime-containing fired product with excellent quality can be provided. Depending on the calcined lime-containing fired product, a product exhibiting particularly high hydration activity is produced. Furthermore, the present invention can provide a high quality and excellent slaked lime-containing digested product having high reactivity and specific surface area. Furthermore, while avoiding the adhesion of the treated product to the furnace, the content of the unreacted treated product can be reduced to obtain a high-quality fired product, and the product recovery rate can be improved. A method for producing a calcined lime-containing fired product can be provided.
本発明の実施の形態に係る生石灰含有焼成物を焼成するための熱処理装置の一例を示す図である。It is a figure which shows an example of the heat processing apparatus for baking the quicklime containing baking products which concern on embodiment of this invention. 本発明の実施の形態に係る生石灰含有焼成物を焼成するための熱処理装置を示す図1中A-A線断面図である。FIG. 2 is a cross-sectional view taken along line AA in FIG. 1 showing a heat treatment apparatus for firing the calcined lime-containing fired product according to the embodiment of the present invention. 本発明の実施の形態に係る生石灰含有焼成物を焼成するための熱処理装置の要部を示す断面図である。It is sectional drawing which shows the principal part of the heat processing apparatus for baking the quicklime containing baking products which concern on embodiment of this invention. 本発明の実施例及び比較例において用いた焼成原料を示す表図である。It is a table | surface figure which shows the baking raw material used in the Example and comparative example of this invention. 本発明の実施例1~18の焼成条件、被焼成物の炉内付着の状況、焼成物の回収率、焼成物の性状を示す表図である。FIG. 3 is a table showing the firing conditions, the state of adhesion of the fired product in the furnace, the recovery rate of the fired product, and the properties of the fired product of Examples 1 to 18 of the present invention. 比較例1~15の焼成条件、被焼成物の炉内付着の状況、焼成物の回収率、焼成物の性状を示す表図である。FIG. 15 is a table showing firing conditions, comparative examples 1 to 15 showing the firing conditions, the state of adherence of the fired products in the furnace, the recovery rate of the fired products, and the properties of the fired products. 本発明の実施例19,20及び比較例16,17に係り、包装材料で包装した生石灰含有焼成物の恒温恒湿下における吸湿試験の結果を示す表図である。It is a table | surface figure which shows the result of the moisture absorption test in the constant temperature and humidity of Examples 20 and 20 of this invention and Comparative Examples 16 and 17 and the quicklime containing baking products packaged with the packaging material. 本発明の実施例21~24及び比較例18,19に係り、生石灰含有焼成物を消化して消石灰としたときの性状を示す表図である。FIG. 6 is a table showing the properties of quick calcined lime-containing fired products by slaked lime according to Examples 21 to 24 and Comparative Examples 18 and 19 of the present invention.
 以下、添付図面に基づいて本発明の実施の形態に係る生石灰含有焼成物を説明する。
 実施の形態に係る生石灰含有焼成物は、石灰成分を含有する大きさが5mm以下の処理物を焼成して得られる。
 処理物としては、大きさが5mm以下の石灰石、消石灰、副産石灰のうち何れか一つ以上の石灰質原料を必須原料とする。ここで、石灰質原料はその種類や性状などを何ら限定するものではなく、大きさが5mm以下であることのみを要件とする。
Hereinafter, the calcined lime-containing fired product according to the embodiment of the present invention will be described with reference to the accompanying drawings.
The calcined lime-containing fired product according to the embodiment is obtained by firing a treated product containing a lime component and having a size of 5 mm or less.
As a processed material, any one or more calcareous materials among limestone, slaked lime, and byproduct lime having a size of 5 mm or less are used as essential materials. Here, the calcareous raw material does not limit the kind or properties of the calcareous raw material, and only the size is 5 mm or less.
 副産石灰とは、石灰製品の製造時に発生する石灰質副産物や、種々の工業製品や食品などの加工過程において発生する石灰質の工程副産物を言い、とくに石灰石、炭酸カルシウム、生石灰、消石灰の製造時に発生する石灰質副産物(微粒石灰石・石灰石粉・焼成ダスト・水洗残渣・脱水ケーキ・湿潤残渣等)や、クラフトパルプの製造における苛性化工程で発生する石灰泥、製糖工程において砂糖の精製を目的に使用される石灰を起源とした石灰質副産物などは、微細であるという点において、特に推奨される副産石灰である。また、上記副産石灰のうち、脱水ケーキや湿潤残渣、或いは石灰泥等は含水率が高く、付着性が強いので、ハンドリングのみならず熱処理にあたっても困難性の高い処理物とされているが、本発明では焼成の安定性や焼成物の品質に対して、処理物の含水率が悪影響を及ぼすことがないので、上記の含水性処理物もまた特に推奨される副産石灰である。 By-product lime refers to calcareous by-products generated during the manufacture of lime products and calcareous process by-products generated during the processing of various industrial products and foods, especially when manufacturing limestone, calcium carbonate, quicklime, and slaked lime. Used for the purpose of refining sugar in the sugar-making process. The calcareous by-products and the like originating from lime are particularly recommended by-product lime in that they are fine. In addition, among the by-product lime, dehydrated cake, wet residue, or lime mud has a high moisture content and strong adhesion, so that it is considered a highly difficult treatment not only for handling but also for heat treatment, In the present invention, since the moisture content of the treated product does not have an adverse effect on the stability of firing and the quality of the fired product, the above-mentioned hydrous treated product is also a particularly recommended byproduct lime.
 また、大きさが5mm以下の結晶質石灰石も本発明で使用する石灰石原料として好適である。結晶質石灰石は焼成過程で自己崩壊し、粉化するという特徴を有するが、この特徴が微細原料の焼成に効力を発揮する後述の熱処理装置の特性に合致するからである。これらの副産石灰、あるいは微粒の結晶質石灰石は有益な使途が乏しく、廃棄処分されているケースも少なくない。従って、廃棄物の減量化や未利用資源・難利用資源の有効利用の観点からも、副産石灰、および微粒の結晶質石灰石の使用はとくに推奨される。 Further, crystalline limestone having a size of 5 mm or less is also suitable as a limestone raw material used in the present invention. Crystalline limestone has the characteristic of self-disintegrating and pulverizing in the firing process, because this characteristic matches the characteristics of a heat treatment apparatus described later that is effective for firing fine raw materials. These by-product lime or fine crystalline limestone has little useful use and is often discarded. Therefore, the use of by-product lime and fine crystalline limestone is particularly recommended from the viewpoint of reducing the amount of waste and effective utilization of unused and difficult-to-use resources.
 更に、石灰質原料に加えて、本発明で規定する生石灰含有焼成物の化学成分上の規定を満足することを前提に、製品の用途に応じて副原料を配合してもよい。例えば、本発明の生石灰含有焼成物を製鋼用精錬剤として用いる場合、フラックスとしての機能を有する酸化アルミニウムや酸化珪素、酸化マグネシウム、あるいはアルカリ金属を含有する酸化物等の成分を共存させると精錬効果を向上させるので、これらの酸化物を含有する副原料を石灰質原料と共に焼成に供することは、製品化工程の簡略化、あるいは焼成熱量の低減・CO発生量の低減といった観点から合理的である。また、本発明の生石灰含有焼成物をそのまま、あるいは消化して消石灰を含有する消化物として、これらを排ガス処理剤として用いる場合には、主目的成分である石灰の含有量を一定量確保するために、副原料の配合は抑制することが好ましい。このように、副原料は製品の使用目的に応じて適宜選定すればよく、その種類や性状においてとくに限定するものではないが、本発明による生石灰含有焼成物を、例えば前述の製鋼用精錬剤として用いる場合には、副原料として鉄鋼スラグ、石炭灰、アルミ灰、製紙スラッジなどが未利用資源・難利用資源の有効利用の観点から推奨される。 Furthermore, in addition to the calcareous raw material, an auxiliary raw material may be blended depending on the use of the product on the assumption that the chemical component of the calcined lime-containing fired product defined in the present invention is satisfied. For example, when the calcined lime-containing fired product of the present invention is used as a refining agent for steelmaking, a refining effect is achieved when components such as aluminum oxide, silicon oxide, magnesium oxide, or an oxide containing an alkali metal having a function as a flux coexist. Therefore, it is reasonable to subject the auxiliary raw material containing these oxides to calcining together with calcareous raw material from the viewpoints of simplifying the production process, reducing the calorific value, and reducing the amount of CO 2 generated. . In addition, when using the burned product containing quick lime of the present invention as it is or digested and containing slaked lime as an exhaust gas treatment agent, a certain amount of lime, which is the main target component, is secured. In addition, it is preferable to suppress the blending of the auxiliary materials. Thus, the auxiliary raw material may be appropriately selected according to the purpose of use of the product, and is not particularly limited in its type and properties, but the calcined lime-containing fired product according to the present invention is used as, for example, the above-described steel refining agent. When used, steel slag, coal ash, aluminum ash, paper sludge, etc. are recommended as auxiliary raw materials from the viewpoint of effective utilization of unused and difficult-to-use resources.
 尚、焼成に供する石灰質原料、および副原料は乾燥状態であっても湿潤状態であっても何れでもよい。熱量消費の観点からは言うまでもなく乾燥状態の方が好ましいが、後述する熱処理装置は通常の内熱式回転炉や外熱式回転炉による乾燥・焼成において懸念される炉内壁への被処理物の付着や、処理物の凝集が生じないので、湿潤状態のまま炉内に投入してもよいのである。言い換えれば、石灰石の精製工程で発生するような水洗・脱水ケーキを湿潤状態のまま熱処理装置に投入することによって、乾燥工程を省略することができる、ということである。
 更に、上記の副原料以外に、他の添加物を加えることは、本発明において何ら妨げるものではない。とくに、微粉炭や廃プラスチック、重油、廃油などの可燃物は、炉内で燃焼し、被焼成物の脱水反応、脱炭酸反応に対して有効な熱量を提供するので、焼成に係わるエネルギー消費を抑制するための方策として有用である。
Note that the calcareous raw material and the auxiliary raw material to be used for firing may be either in a dry state or in a wet state. Needless to say, from the viewpoint of heat consumption, the dry state is preferable, but the heat treatment apparatus described below is used for the treatment of the object to be treated on the inner wall of the furnace, which is a concern in drying and firing in a normal internal-heated rotary furnace or external-heated rotary furnace. Adhesion and coagulation of the processed product do not occur, so that it may be put into the furnace in a wet state. In other words, the drying step can be omitted by putting the water-washed / dehydrated cake generated in the limestone refining step into the heat treatment apparatus in a wet state.
Furthermore, adding other additives in addition to the above-mentioned auxiliary materials does not hinder the present invention. In particular, combustible materials such as pulverized coal, waste plastic, heavy oil, and waste oil burn in the furnace and provide an effective amount of heat for the dehydration and decarboxylation reactions of the material to be baked. This is useful as a measure to suppress it.
 尚また、後述するように、本発明の生石灰含有焼成物は、高水和活性、高比表面積、即ち高活性を指向するが、活性を求めない、言い換えれば硬焼が求められる土木・建築用途や農業用途などに本発明の生石灰含有焼成物を適用する場合には、石灰質原料の品位を選択したり、副原料の配合量を加減することによって、得られる生石灰含有焼成物の比表面積(活性)を制御してよい。即ち、製品の使用目的に応じて、難利用の低品位石灰(低純度石灰石)や副産石灰、あるいは副原料を積極的に利用することができる。 In addition, as will be described later, the calcined lime-containing fired product of the present invention is directed to high hydration activity, high specific surface area, that is, high activity, but does not require activity, in other words, civil engineering / architecture applications that require hard firing. When the calcined lime-containing fired product of the present invention is applied to agricultural or agricultural applications, the specific surface area (activity of the calcined lime-containing calcined product obtained by selecting the quality of calcareous raw materials or adjusting the amount of auxiliary raw materials is adjusted. ) May be controlled. That is, it is possible to actively utilize difficult-to-use low-grade lime (low-purity limestone), by-product lime, or by-product raw materials according to the purpose of use of the product.
 更に、実施の形態においては、処理物には後述する熱処理装置から製品として回収された生石灰含有焼成物、及び/又は熱処理装置から排出された製品以外の回収物を加えることもできる。
 ここで製品以外の回収物とは、例えば原料送入装置や製品回収装置から回収されたサイクロンダスト・バグフィルタダスト、又は処理物のハンドリングにおいて熱処理装置に装入されず系外に漏出した処理物、或いは品質未達の不良品や異品種製品の連続製造時に発生する切替え品などである。これら製品として用いることができない産物を処理物に加え、再度熱処理に供することは製品回収率の向上に効果的であるばかりでなく、処理物の含水率が比較的高い場合には、以下の効果をもたらす。
Further, in the embodiment, the processed product may include a calcined lime-containing fired product recovered as a product from a heat treatment apparatus to be described later and / or a recovered product other than the product discharged from the heat treatment apparatus.
Here, the recovered material other than the product is, for example, cyclone dust / bag filter dust recovered from the raw material feeding device or the product recovery device, or the processed material leaked out of the system without being charged into the heat treatment device in the handling of the processed material. Or, a defective product whose quality has not been achieved or a switching product which is generated during the continuous production of different types of products. Adding these products that cannot be used as products to the treated products and subjecting them again to heat treatment is not only effective in improving the product recovery rate, but also when the moisture content of the treated products is relatively high, Bring.
 即ち、含水率の高い処理物は、例えば輸送経路における付着や閉塞、或いはこれらに伴う送入量の不安定化など、ハンドリング上においてトラブルを発生させやすいが、上記の熱処理装置から製品として回収された生石灰含有焼成物や上記熱処理装置から排出された製品以外の回収物は乾燥状態にあるので、これらを含水率の高い処理物に加えることで、処理物の含水率は相対的に減少し、その結果、ハンドリングトラブルを抑制することができる。特に、上記の熱処理装置から製品として回収された生石灰含有焼成物や、製品回収装置から回収されたサイクロンダスト・バグフィルタダスト、或いは品質未達の不良品や異品種製品の連続製造時に発生する切替え品などには生石灰が含有されており、この生石灰成分が処理物に含まれる水分と反応し消石灰を生成する過程において、消化熱の発生、消化熱による水分の蒸発、消化熱による処理物温度の上昇などの現象が生じ、結果として、処理物の含水率の低減、熱処理装置の熱量原単位の低減といった効果が発現する。 In other words, processed products with a high water content are likely to cause troubles in handling such as adhesion and blockage in the transportation route, or instability of the inflow amount accompanying them, but they are recovered as products from the above heat treatment equipment. Since the quick lime-containing fired product and the recovered product other than the product discharged from the heat treatment apparatus are in a dry state, the moisture content of the treated product is relatively reduced by adding them to the treated product having a high moisture content, As a result, handling trouble can be suppressed. In particular, the switching that occurs during the continuous production of burnt lime containing burnt lime recovered as a product from the above heat treatment equipment, cyclodust / bag filter dust recovered from the product recovery equipment, defective products of unachieved quality and different products The product contains quicklime, and in the process that this quicklime component reacts with the moisture contained in the processed product to produce slaked lime, the generation of digestion heat, the evaporation of water due to digestion heat, the temperature of the processed product due to digestion heat A phenomenon such as an increase occurs, and as a result, effects such as a reduction in the moisture content of the processed product and a reduction in the calorific value of the heat treatment apparatus are exhibited.
 また、実施の形態においては、処理物が、熱処理装置に供給される前に、予め混合された混合体を形成しており、且つ、この混合体には必要に応じて水、粘結性成分を含有した水溶液及び/又は懸濁液を添加・混合してもよい。混合体の形成は、処理物全体の均質性を高めることになるので、製品回収率の向上や処理物の含水率の低下など、上記の効果をさらに高度に発揮させる。加えて、この混合体に必要に応じて、さらに、水、粘結性成分を含有した水溶液及び/又は懸濁液が添加・混合すると、炉外に飛散しやすい微粉が造粒され、飛散性が抑制されるので、結果として製品回収率が向上するといった効果が得られる。ここで、粘結性成分とは目的とする造粒体の形成に有効であるものであれば特に限定するものではなく、高級アルコールやメチルセルロース・ポリビニルアルコールなどの有機物、或いは珪酸ナトリウムやベントナイトなどの無機物など様々なものが使用できる。 Further, in the embodiment, the processed material forms a premixed mixture before being supplied to the heat treatment apparatus, and water, caking components are included in the mixture as necessary. You may add and mix the aqueous solution and / or suspension containing this. Since the formation of the mixture increases the homogeneity of the entire processed product, the above effects such as improvement of the product recovery rate and reduction of the moisture content of the processed product are exhibited to a higher degree. In addition, if necessary, water and an aqueous solution and / or suspension containing a caking component are added to and mixed with this mixture, and fine powder that is likely to fly out of the furnace is granulated. As a result, the product recovery rate is improved. Here, the caking component is not particularly limited as long as it is effective for the formation of the desired granulated body, such as organic substances such as higher alcohol, methylcellulose and polyvinyl alcohol, or sodium silicate and bentonite. Various things such as inorganic substances can be used.
 本発明の実施の形態に係る生石灰含有焼成物は、熱処理装置により製造される。この熱処理装置により、処理物を400℃~1200℃の範囲で焼成し、CaOを60~99重量%、炭酸塩(CO換算値)を0.1~5重量%、Alを0.01~20重量%、SiOを0.01~20重量%含有するとともに、水和活性を0.5~60秒、BET比表面積を3m/g以上にした生石灰含有焼成物とする。
 また、本発明の別の実施の形態に係る生石灰含有焼成物は、熱処理装置により、処理物を400℃~1200℃の範囲で焼成し、CaOを15~60重量%、炭酸塩(CO換算値)を0.1~5重量%、Alを10~50重量%、SiOを15~50重量%含有するとともに、BET比表面積を1m/g以上にした生石灰含有焼成物とする。
 用いられる熱処理装置は、炉内に空気を処理物と同方向に流す並流型の熱処理装置と、炉内に空気を処理物と逆方向に流す向流型の熱処理装置との2種類が用いられる。
The calcined lime-containing fired product according to the embodiment of the present invention is manufactured by a heat treatment apparatus. With this heat treatment apparatus, the treated product is fired in the range of 400 ° C. to 1200 ° C., CaO is 60 to 99% by weight, carbonate (CO 2 conversion value) is 0.1 to 5% by weight, and Al 2 O 3 is 0%. A calcined calcined product containing 0.01 to 20% by weight, 0.01 to 20% by weight of SiO 2 , a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more is obtained.
In addition, the calcined lime-containing fired product according to another embodiment of the present invention is obtained by firing the treated product in a range of 400 ° C. to 1200 ° C. with a heat treatment apparatus, CaO 15 to 60% by weight, carbonate (CO 2 equivalent) Value) 0.1-5% by weight, Al 2 O 3 10-50% by weight, SiO 2 15-50% by weight and a BET specific surface area of 1 m 2 / g or more, To do.
Two types of heat treatment apparatuses are used: a co-current type heat treatment apparatus for flowing air in the furnace in the same direction as the treatment object, and a countercurrent heat treatment apparatus for flowing air in the furnace in the opposite direction to the treatment object. It is done.
 図1乃至図3には、本発明の実施の形態に係る製造方法を実施するための並流型の熱処理装置Sを示す。これは、処理物Wを供給する処理物供給部1を備えている。処理物供給部1は、処理物Wを貯留するホッパ2と、ホッパ2内の処理物Wを後述の炉芯管10の上流端側に搬送するスクリューコンベア3とを備えている。スクリューコンベア3は、モータ4により回転させられるスプロケット5及びチェーン6からなる伝動機構を介して駆動される。 1 to 3 show a parallel flow heat treatment apparatus S for carrying out a manufacturing method according to an embodiment of the present invention. This includes a processed product supply unit 1 for supplying a processed product W. The processed product supply unit 1 includes a hopper 2 that stores the processed product W, and a screw conveyor 3 that conveys the processed product W in the hopper 2 to an upstream end side of a furnace core tube 10 to be described later. The screw conveyor 3 is driven via a transmission mechanism including a sprocket 5 and a chain 6 that are rotated by a motor 4.
 また、熱処理装置Sは、炉芯管10を備えている。炉芯管10は、上流側に処理物供給部1から供給された処理物Wを受け入れる供給口10aを備え、下流側に処理物Wを排出する排出口7を備えるとともに、略水平方向に延びる中心軸Paを中心に回転させられて処理物Wを上流側から下流側に移動させ、排出口7から処理物を排出するものである。供給口10aは、炉芯管10の上流端で構成されている。炉芯管10の下流端は炉芯管内で発生するガスを排気する排気口10bとして構成されている。 Further, the heat treatment apparatus S includes a furnace core tube 10. The furnace core tube 10 includes a supply port 10a that receives the processed product W supplied from the processed product supply unit 1 on the upstream side, and includes a discharge port 7 that discharges the processed product W on the downstream side, and extends in a substantially horizontal direction. The processed product W is rotated about the central axis Pa to move the processed product W from the upstream side to the downstream side, and the processed product is discharged from the discharge port 7. The supply port 10 a is configured at the upstream end of the furnace core tube 10. The downstream end of the furnace core tube 10 is configured as an exhaust port 10b for exhausting gas generated in the furnace core tube.
 炉芯管10の上流外側部及び排出口7よりも後位の下流外側部には、それぞれ、外輪11が固定されている。この外輪11は、設置床面上に設けられた台枠12に設けたローラ13に支承されており、これにより、炉芯管10は、ローラ13及び外輪11を介して回転可能になっている。また、炉芯管10は、供給口10a側から排気口10b側に向けて下方に傾斜して支持されており、回転により、処理物Wを供給口10a側から排気口10b側へ移動せしめる。 Outer rings 11 are fixed to the upstream outer side portion of the furnace core tube 10 and the downstream outer side portion behind the discharge port 7 respectively. The outer ring 11 is supported by a roller 13 provided on a frame 12 provided on the installation floor surface, so that the furnace core tube 10 can be rotated via the roller 13 and the outer ring 11. . The furnace core tube 10 is supported while being inclined downward from the supply port 10a side to the exhaust port 10b side, and moves the workpiece W from the supply port 10a side to the exhaust port 10b side by rotation.
 排出口7は、図3に示すように、後述の炉芯管加熱部40が加熱する所定区間よりも下流側にある炉芯管10の壁部に設けられている。より詳しくは、排出口7は、後述の炉芯管加熱部40の保温管42の下流側端部と下流側の外輪11との間に、等角度関係で3つ設けられている。炉芯管10は、耐熱性の向上を図って耐久性を増すために、材質はニッケル及びクロムを含有した耐熱鋼で形成されている。 As shown in FIG. 3, the discharge port 7 is provided in a wall portion of the furnace core tube 10 on the downstream side of a predetermined section heated by a furnace core tube heating unit 40 described later. More specifically, three discharge ports 7 are provided in an equiangular relationship between the downstream end portion of the heat retaining tube 42 of the furnace core tube heating unit 40 to be described later and the downstream outer ring 11. The furnace core tube 10 is made of heat-resistant steel containing nickel and chromium in order to improve heat resistance and increase durability.
 炉芯管10内には、炉芯管10の中心軸Paの方向に沿って複数列設されるとともに炉芯管10の回転によって炉芯管10の内周面を転動して、処理物Wに衝撃を付与するビータ部材20が設けられている。ビータ部材20は、炉芯管10と同じ材質で形成されており、炉芯管10の中心軸Paに対して偏心した軸線Pbを有し、軸線Pbを中心に放射状に設けられ外端縁が炉芯管10の内周面に当接する3以上(実施の形態では3つ)の矩形板状のフィン21を備えて構成されている。 In the furnace core tube 10, a plurality of rows are provided along the direction of the central axis Pa of the furnace core tube 10, and the inner peripheral surface of the furnace core tube 10 is rolled by the rotation of the furnace core tube 10. A beater member 20 for applying an impact to W is provided. The beater member 20 is formed of the same material as the furnace core tube 10, has an axis Pb that is eccentric with respect to the center axis Pa of the furnace core tube 10, is provided radially around the axis Pb, and has an outer edge. Three or more (three in the embodiment) rectangular plate-shaped fins 21 that are in contact with the inner peripheral surface of the furnace core tube 10 are provided.
 各フィン21は、図2に示すように、等角度間隔になるように一側縁で一体に接合されており、中心からフィン21の他側縁を半径とする円は、炉芯管10の中心軸から内周面までを半径とする円よりもやや小さく設定されている。このビータ部材20は、炉芯管10が図2に示す回転方向Rに回転するとき、倒れて自転し、その3つのフィン21のうち2つのフィン21の他側縁が炉芯管10の内周面に当接し、残りのフィン21は炉芯管10の内部空間に直立状態にある。そして、炉芯管10の回転に伴い、炉芯管10の内周面に接している2つのフィン21も付随して回転し、内部空間に直立している1つのフィン21は自重により回転方向に倒れるとともに、他の2つのフィン21のうち1つが内周面から離れて内部空間に直立する。尚、炉芯管10の排出口7の前位には、排出口7側に位置するビータ部材20の下流側への移動を規制するストッパ(図示せず)が設けられている。 As shown in FIG. 2, the fins 21 are integrally joined at one side edge so as to be equiangularly spaced, and a circle whose radius is the other side edge of the fin 21 from the center is formed on the core tube 10. It is set slightly smaller than a circle having a radius from the central axis to the inner peripheral surface. When the furnace core tube 10 rotates in the rotation direction R shown in FIG. 2, the beater member 20 falls down and rotates. Of the three fins 21, the other side edge of the two fins 21 is inside the furnace core tube 10. The remaining fins 21 are in contact with the peripheral surface and are upright in the internal space of the furnace core tube 10. As the furnace core tube 10 rotates, the two fins 21 that are in contact with the inner peripheral surface of the furnace core tube 10 also rotate along with the rotation of the one fin 21 that stands upright in the internal space due to its own weight. And one of the other two fins 21 separates from the inner peripheral surface and stands upright in the internal space. A stopper (not shown) is provided in front of the discharge port 7 of the furnace core tube 10 to restrict the movement of the beater member 20 located on the discharge port 7 side to the downstream side.
 また、熱処理装置Sは、炉芯管10を回転駆動する駆動部30を備えている。駆動部30は、モータ31と、モータ31により回転させられる原動スプロケット32と、炉芯管10の供給口10a外側に設けられた従動スプロケット33と、原動スプロケット32及び従動スプロケット33に掛け渡されたチェーン34とからなる伝動機構により構成されている。 Moreover, the heat treatment apparatus S includes a drive unit 30 that rotationally drives the furnace core tube 10. The drive unit 30 is stretched over a motor 31, a driving sprocket 32 rotated by the motor 31, a driven sprocket 33 provided outside the supply port 10 a of the furnace core tube 10, and the driving sprocket 32 and the driven sprocket 33. The transmission mechanism is composed of a chain 34.
 更に、熱処理装置Sは、炉芯管10の排出口7より上流側の所定区間を外部から加熱する炉芯管加熱部40を備えている。炉芯管加熱部40は、炉芯管加熱部40は、架台41に設けられ炉芯管10を囲繞する断熱部材からなる保温管42と、保温管42の内部に設けられ、炉芯管10を加熱するヒータ43とを備えて構成されている。符号42aは、保温管の端部を塞ぐ閉塞壁である。 Furthermore, the heat treatment apparatus S includes a furnace core tube heating unit 40 that heats a predetermined section upstream from the discharge port 7 of the furnace core tube 10 from the outside. The furnace core tube heating unit 40 is provided inside the insulation tube 42, which is provided in the insulation tube 42, which is provided on the gantry 41 and made of a heat insulating member surrounding the furnace core tube 10. And a heater 43 that heats the heater. The code | symbol 42a is the obstruction | occlusion wall which plugs up the edge part of a heat retention tube.
 更にまた、熱処理装置Sは、炉芯管加熱部40で加熱された処理物Wを排出口7に至るまで所定の保持温度に保持する温度保持手段Kを備えている。温度保持手段Kが保持する保持温度は、炉芯管加熱部40での加熱による処理物Wの焼成温度範囲内である。温度保持手段Kは、排出口7が設けられた炉芯管10の壁部を被覆する断熱材46を備えて構成されている。断熱材46は、上記の保持温度に保持できるように、適宜の材質のものが選択され、炉芯管加熱部40の保温管42の下流側端部を貫通し、下流側の外輪11に至って、所定厚さで炉芯管10に被覆されている。断熱材46の上流側は、保温管42の閉塞壁42aに回転自在に摺接するように設けられている。図3に示すように、断熱材46の排出口7に対応する部位には、排出口7と同じ大きさの貫通孔47が形成され、貫通孔47には金属製の管体47aが嵌挿されている。 Furthermore, the heat treatment apparatus S is provided with a temperature holding means K that holds the processed product W heated by the furnace core tube heating unit 40 at a predetermined holding temperature until reaching the discharge port 7. The holding temperature held by the temperature holding means K is within the firing temperature range of the workpiece W by heating in the furnace core tube heating unit 40. The temperature holding means K includes a heat insulating material 46 that covers the wall portion of the furnace core tube 10 provided with the discharge port 7. The heat insulating material 46 is made of an appropriate material so that it can be maintained at the above holding temperature, passes through the downstream end of the heat insulating tube 42 of the furnace core tube heating unit 40, and reaches the outer ring 11 on the downstream side. The furnace core tube 10 is coated with a predetermined thickness. The upstream side of the heat insulating material 46 is provided so as to be slidably contacted with the closed wall 42 a of the heat insulating tube 42. As shown in FIG. 3, a through hole 47 having the same size as the discharge port 7 is formed in a portion corresponding to the discharge port 7 of the heat insulating material 46, and a metal tube 47 a is inserted into the through hole 47. Has been.
 また、炉芯管加熱部40の保温管42の下流側端部と下流側の外輪11との間には、排出口7が形成された炉芯管10を覆う中間覆部48が設けられている。中間覆部48の下側には炉芯管10の排出口7から排出される処理物Wを取り出す取出口49が設けられている。取出口49には、図示外のバルブが設けられており、処理物Wを、所定量ずつ取り出すことができるようにしている。 Further, an intermediate cover 48 that covers the furnace core tube 10 in which the discharge port 7 is formed is provided between the downstream end of the heat insulation tube 42 of the furnace core tube heating unit 40 and the outer ring 11 on the downstream side. Yes. An outlet 49 is provided below the intermediate cover 48 to take out the processed product W discharged from the discharge port 7 of the furnace core tube 10. The take-out port 49 is provided with a valve (not shown) so that the processed product W can be taken out by a predetermined amount.
 更にまた、熱処理装置Sは、炉芯管10内に上流側から下流側に向かう空気を供給する空気供給部50を備えている。詳しくは、熱処理装置Sにおいては、炉芯管10の回転を許容して供給口10aを覆う上流端覆部51及び炉芯管10の排気口10bを覆う下流端覆部52が設けられている。
 上流端覆部51には、炉芯管10内に空気を供給する空気供給口56が設けられており、空気供給部50は、空気供給口56から空気を供給する構成としている。上流端覆部51には、処理物供給部1のスクリューコンベア3が貫通配置されている。
 一方、下流端覆部52の上部には、炉芯管10の排気口10bから排気される排気ガスを排気する排気出口53が設けられている。排気出口53には図示外の排気管が接続されており、排気は、例えば、サイクロン,ウエットスクラバー,バグフィルタを経て外気に排出される。
Furthermore, the heat treatment apparatus S includes an air supply unit 50 that supplies air from the upstream side to the downstream side in the furnace core tube 10. Specifically, in the heat treatment apparatus S, an upstream end cover 51 that covers the supply port 10 a while allowing the furnace core tube 10 to rotate and a downstream end cover 52 that covers the exhaust port 10 b of the furnace core tube 10 are provided. .
The upstream end cover 51 is provided with an air supply port 56 for supplying air into the furnace core tube 10, and the air supply unit 50 is configured to supply air from the air supply port 56. In the upstream end cover portion 51, the screw conveyor 3 of the processed product supply portion 1 is disposed so as to penetrate therethrough.
On the other hand, an exhaust outlet 53 for exhausting exhaust gas exhausted from the exhaust port 10 b of the furnace core tube 10 is provided at the upper part of the downstream end cover portion 52. An exhaust pipe (not shown) is connected to the exhaust outlet 53, and the exhaust is discharged to the outside air through, for example, a cyclone, a wet scrubber, and a bag filter.
 また、炉芯管10の排出口7より下流側に、炉芯管10の壁部に沿って摺接し排出口7を越えて下流側に至る処理物Wを排出口7側に戻す螺旋57が設けられている。螺旋57は、下流端覆部52に軸体58を介して固定されている。一方、炉芯管10の供給口10a側には、受け入れた処理物Wを下流側に送る螺旋59が設けられている。尚、本実施の形態において、螺旋59は、炉芯管10の壁部に沿って摺接するように下流端覆部52に軸体58を介して固定したが、必ずしもこれに限定されるものではなく、軸体に固定するのではなく、炉芯管10の壁部に溶接などで直接固定しても良く、適宜変更して差し支えない。 Further, on the downstream side of the discharge port 7 of the furnace core tube 10, there is a spiral 57 that returns the processed material W that slides along the wall portion of the furnace core tube 10 and reaches the downstream side beyond the discharge port 7 to the discharge port 7 side. Is provided. The spiral 57 is fixed to the downstream end cover 52 via a shaft body 58. On the other hand, on the supply port 10a side of the furnace core tube 10, a spiral 59 for sending the received processed product W to the downstream side is provided. In the present embodiment, the spiral 59 is fixed to the downstream end cover portion 52 via the shaft body 58 so as to be in sliding contact with the wall portion of the furnace core tube 10, but is not necessarily limited thereto. Instead of being fixed to the shaft body, it may be directly fixed to the wall portion of the furnace core tube 10 by welding or the like, and may be appropriately changed.
 そしてまた、熱処理装置Sにおいては、処理物供給部1のモータ4,駆動部30のモータ31,炉芯管加熱部40のヒータ43及び空気供給部50を制御し、処理物Wの供給量,炉芯管10の回転,炉芯管10の温度及び排気口10bの温度を制御する制御部60が設けられている。制御部60は、例えば、コンピュータのCPU等の機能によって実現され、炉芯管10の焼成温度は、投入する処理物の性状に応じて適宜設定する。即ち、石灰質原料の石灰質が水酸化カルシウムのみの場合、焼成温度は400~800℃が推奨される。また、石灰質原料に炭酸カルシウムを含む場合は、焼成温度は800~1200℃が好適である。 In the heat treatment apparatus S, the motor 4 of the processed product supply unit 1, the motor 31 of the drive unit 30, the heater 43 and the air supply unit 50 of the furnace core tube heating unit 40 are controlled, A controller 60 is provided for controlling the rotation of the furnace core tube 10, the temperature of the furnace core tube 10, and the temperature of the exhaust port 10b. The control part 60 is implement | achieved by functions, such as CPU of a computer, for example, and the baking temperature of the furnace core tube 10 is suitably set according to the property of the processed material thrown in. That is, when the calcareous raw material is only calcium hydroxide, a firing temperature of 400 to 800 ° C. is recommended. When the calcareous material contains calcium carbonate, the firing temperature is preferably 800 to 1200 ° C.
 実施の形態においては、制御部60は、炉芯管10内の温度を800℃~1200℃に設定している。上記の設定において、石灰質原料に炭酸カルシウムを含む場合、炉芯管10内の温度が800℃に満たないと、処理物Wの熱分解が不十分になる。炉芯管10内の温度が1200℃を超えると、炉芯管10の高温酸化が進行して、耐久性に著しい悪影響を与える。より望ましくは、炉芯管10内の温度を850℃~1050℃に設定することである。 In the embodiment, the control unit 60 sets the temperature in the furnace core tube 10 to 800 ° C. to 1200 ° C. In said setting, when calcium carbonate is contained in a calcareous raw material, if the temperature in the furnace core tube 10 is less than 800 degreeC, the thermal decomposition of the processed material W will become inadequate. When the temperature in the furnace core tube 10 exceeds 1200 ° C., high-temperature oxidation of the furnace core tube 10 proceeds, and the durability is significantly adversely affected. More desirably, the temperature in the furnace core tube 10 is set to 850 ° C. to 1050 ° C.
 従って、実施の形態に係る並流型の熱処理装置Sにおいて、処理物Wを処理するときは、以下のようになる。制御部60により所要の設定にして、駆動部30,炉芯管加熱部40,及び空気供給部50を作動させる。これにより、炉芯管10が回転し、炉芯管10の回転方向と同方向へビータ部材20が回転して炉芯管10の内面を転動する。そして、処理物供給部1から炉芯管10の供給口10aに処理物Wを供給すると、処理物Wが炉芯管10内を徐々に移動し、この移動の際に処理物Wが加熱される。この加熱により、処理物Wが熱分解されて、炉芯管10の排出口7から生石灰含有焼成物として排出されて、取出口54から取出される。この場合、炉芯管の排出口7より下流側に、炉芯管10の壁部に沿って摺接し排出口7を越えて下流側に至る処理物Wを排出口7側に戻す螺旋57を設けたので、排出口7を越えて下流側に至ろうとする処理物Wがあっても、処理物Wは螺旋57より排出口7側に戻されることから、確実に排出口7から排出することができる。 Therefore, when the workpiece W is processed in the cocurrent flow type heat treatment apparatus S according to the embodiment, it is as follows. The drive unit 30, the furnace core tube heating unit 40, and the air supply unit 50 are operated with the required setting by the control unit 60. Thereby, the furnace core tube 10 rotates, and the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10 to roll the inner surface of the furnace core tube 10. And if the processed material W is supplied to the supply port 10a of the furnace core tube 10 from the processed material supply part 1, the processed material W will move gradually in the furnace core tube 10, and the processed material W will be heated in this movement. The By this heating, the processed product W is thermally decomposed, discharged as a burned lime-containing fired product from the discharge port 7 of the furnace core tube 10, and taken out from the outlet 54. In this case, on the downstream side of the discharge port 7 of the furnace core tube, a spiral 57 that returns the processed material W that slides along the wall of the furnace core tube 10 and reaches the downstream side beyond the discharge port 7 to the discharge port 7 side. Since it is provided, even if there is a processed product W that is about to reach the downstream side beyond the discharge port 7, the processed product W is returned to the discharge port 7 side from the spiral 57, so that it is surely discharged from the discharge port 7. Can do.
 この処理物Wの加熱処理の際、処理物Wが炉芯管10の内周面に付着して停留しようとしても、炉芯管10の回転方向と同方向へビータ部材20が回転して炉芯管10の内面を転動して処理物Wに衝撃を付与するので、炉芯管10の内周面に付着して停留しようとする処理物Wがこの衝撃によって炉芯管10の内周面から強制的に離脱させられて分散される。この場合、ビータ部材20は、フィン21を備えているので、ビータ部材20が転動する際に、フィン21が処理物Wに衝突するので、処理物Wを分断するようになり、そのため、確実に振動を付与して分散させることができるようになり、確実に焼成が行われる。 During the heat treatment of the workpiece W, even if the workpiece W adheres to the inner peripheral surface of the furnace core tube 10 and stops, the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10. Since the inner surface of the core tube 10 is rolled to give an impact to the processed product W, the processed product W which is attached to the inner peripheral surface of the furnace core tube 10 and is to be retained is caused by the impact to the inner periphery of the furnace core tube 10. It is forced to leave the surface and dispersed. In this case, since the beater member 20 includes the fins 21, when the beater member 20 rolls, the fins 21 collide with the workpiece W, so that the workpiece W is divided. The vibration can be imparted to and dispersed, and firing is reliably performed.
 また、炉芯管10内では、石灰質原料、副原料を焼成する際、脱水・脱炭酸反応が生じるが、これらの反応時に発生する水分、炭酸ガスは空気流により排気口10a及び排気出口53から排気されていく。この場合、通風が処理物Wと対抗方向(向流)の場合には、処理物投入側の上流側に処理物Wが飛散してしまい、結果として製品の回収率が低下傾向になるが、本発明では、通風方向を処理物Wの搬送方向と同一方向(並流)にしたので、上流側に処理物Wが飛散してしまう事態を防止することができる。そのため、回収率を向上させることができる。 Further, in the furnace core tube 10, when calcareous raw material and auxiliary raw material are fired, dehydration and decarboxylation reactions occur. Water and carbon dioxide gas generated during these reactions are discharged from the exhaust outlet 10 a and the exhaust outlet 53 by an air flow. It is exhausted. In this case, when the ventilation is in the opposite direction (counterflow) with the processed product W, the processed product W scatters on the upstream side of the processed product input side, and as a result, the product recovery rate tends to decrease. In this invention, since the ventilation direction was made into the same direction (parallel flow) as the conveyance direction of the processed material W, the situation where the processed material W scatters to an upstream side can be prevented. Therefore, the recovery rate can be improved.
 また、炉芯管10内では、石灰質原料、副原料を焼成する際、脱水・脱炭酸反応が生じ、これらの反応時に発生する水分、炭酸ガスは、処理物Wと「並流」するために、向流に比較して上記の反応によって発生した水分及び炭酸ガスが被焼成物に再吸収されようとするが、実施の形態では、温度保持手段Kにより、炉芯管10内で焼成された処理物Wが排出口7に至るまでの間、処理物Wを焼成温度範囲内の保持温度に保持するので、排出口7前位で温度が焼成温度以下になって、処理物Wに炭酸ガスの再吸収反応が生じる事態を抑制することができる。即ち、排出口7及びその周囲の温度(出口温度)を800℃~1200℃に保持するので、排出口7前位で温度が800℃未満になって、処理物Wに炭酸ガスの再吸収反応が生じる事態を抑制することができる。要するに、CaO+CO→CaCOの反応が生じる事態が防止され、製品中における生石灰の含有量が低下してしまう事態が防止される。 Further, in the furnace core tube 10, when calcareous raw materials and auxiliary raw materials are baked, dehydration and decarboxylation reactions occur, and the moisture and carbon dioxide gas generated during these reactions are “cocurrent” with the processed material W. The water and carbon dioxide gas generated by the above reaction tends to be reabsorbed by the object to be fired as compared with the countercurrent, but in the embodiment, it is fired in the furnace core tube 10 by the temperature holding means K. Until the processed product W reaches the discharge port 7, the processed product W is held at a holding temperature within the firing temperature range. It is possible to suppress the occurrence of reabsorption reaction. That is, since the temperature of the discharge port 7 and its surroundings (outlet temperature) is maintained at 800 ° C. to 1200 ° C., the temperature becomes less than 800 ° C. at the front of the discharge port 7, and the carbon dioxide gas is reabsorbed in the processed product W. Can be prevented. In short, a situation in which a reaction of CaO + CO 2 → CaCO 3 occurs is prevented, and a situation in which the content of quicklime in the product is prevented.
 上記の実施の形態においては、炉芯管10の上流側、処理物Wを炉芯管10まで導入するまでの処理物Wの供給経路、処理物Wの供給設備のうち何れか一以上の箇所において、水、粘結性成分を含有した水溶液・懸濁液のうち何れか一つ以上を添加することもできる。水、粘結性成分を含有した水溶液及び/又は懸濁液を上記の箇所において添加すると、炉外に飛散しやすい微粉が造粒され、飛散性が抑制されるので、結果として製品回収率が向上するといった効果が得られる。ここで、粘結性成分とは目的とする造粒体の形成に有効であるものであれば特に限定するものではなく、高級アルコールやメチルセルロース・ポリビニルアルコールなどの有機物、或いは珪酸ナトリウムやベントナイトなどの無機物など様々なものが使用できる。 In the above embodiment, at least one of the upstream side of the furnace core tube 10, the supply path of the processed material W until the processed material W is introduced to the furnace core tube 10, and the supply equipment of the processed material W In addition, any one or more of water and an aqueous solution / suspension containing a caking component may be added. If water, an aqueous solution and / or suspension containing a caking component are added at the above location, fine powder that easily scatters outside the furnace is granulated and the scatterability is suppressed, resulting in a product recovery rate. The effect of improving is obtained. Here, the caking component is not particularly limited as long as it is effective for the formation of the desired granulated body, such as organic substances such as higher alcohol, methylcellulose and polyvinyl alcohol, or sodium silicate and bentonite. Various things such as inorganic substances can be used.
 また、実施の形態においては、向流型の熱処理装置(図示せず)を用いることができる。これは、上記の並流型の熱処理装置Sにおいて、炉芯管10の壁部に設けた排出口7,温度保持手段K,中間覆部48及び螺旋57を廃止し、排出口を、炉芯管10の下流端(排気口10b)で構成し、更に、空気供給部50が、下流端覆部52の排気口出口53(空気供給口として構成される)に接続され、空気を下流側から上流側に送り、上流端覆部51の空気供給口56(排気出口として構成される)から排出するように構成される。また、下流端覆部52の下部に、炉芯管10の排出口10bから排出される処理物Wを取り出す取出口を設けている。
 これによっても、制御部60により所要の設定にして、所望の生石灰含有焼成物を得ることができる。
In the embodiment, a countercurrent heat treatment apparatus (not shown) can be used. This is because the discharge port 7, the temperature holding means K, the intermediate cover 48, and the spiral 57 provided in the wall portion of the furnace core tube 10 are eliminated in the parallel flow type heat treatment apparatus S, and the discharge port is connected to the furnace core. The downstream end (exhaust port 10b) of the pipe 10 is configured, and the air supply unit 50 is further connected to the exhaust port outlet 53 (configured as an air supply port) of the downstream end cover unit 52, and air is supplied from the downstream side. It is configured to be sent to the upstream side and discharged from an air supply port 56 (configured as an exhaust outlet) of the upstream end cover portion 51. Further, an outlet for taking out the processed product W discharged from the outlet 10 b of the furnace core tube 10 is provided at the lower part of the downstream end cover 52.
Also by this, it is possible to obtain a desired quicklime-containing fired product with the required setting by the control unit 60.
 この向流型の熱処理装置を用いた場合、炉内通風によって処理物Wに含まれる微粒子や微粉が、処理物Wの供給側に飛散してしまう可能性がある。従ってこのような場合には、炉芯管10の上流側、処理物Wを炉芯管10まで導入するまでの処理物Wの供給経路、処理物の供給設備のうち何れか一以上の箇所において、水、粘結性成分を含有した水溶液・懸濁液のうち何れか一つ以上を添加することが、飛散性を抑制するのに効果的である。ここで、粘結性成分とは前記した通り、有機物、無機物を問わず、様々なものが使用できる。 When this counter-current type heat treatment apparatus is used, there is a possibility that fine particles or fine powder contained in the processed product W may be scattered on the supply side of the processed product W due to the ventilation in the furnace. Accordingly, in such a case, at one or more of the upstream side of the furnace core tube 10, the supply path of the processed material W until the processed material W is introduced to the furnace core tube 10, and the supply equipment of the processed material. Addition of one or more of water and aqueous solutions / suspensions containing caking components is effective in suppressing scattering. Here, as described above, as the caking component, various substances can be used regardless of whether they are organic or inorganic.
 このようにして得られる生石灰含有焼成物は、第一に、CaOを60~99重量%、炭酸塩(CO換算値)を0.1~5重量%、Alを0.01~20重量%、SiOを0.01~20重量%含有するとともに、水和活性が0.5~60秒、BET比表面積が3m/g以上のものである。好ましくは、CaOを70~99重量%、炭酸塩(CO換算値)を0.1~3重量%含有するとともに、水和活性を0.1~30秒、BET比表面積を10m/g以上にする。炭酸塩(CO換算値)とは、目的物に含有するCOの含有量を意味するものであって、主に、未反応の炭酸カルシウムに由来するものである。 The calcined lime-containing fired product thus obtained is firstly 60 to 99% by weight of CaO, 0.1 to 5% by weight of carbonate (CO 2 equivalent value), 0.01 to 5% of Al 2 O 3. It contains 20% by weight, 0.01 to 20% by weight of SiO 2, has a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more. Preferably, it contains 70 to 99% by weight of CaO and 0.1 to 3% by weight of carbonate (CO 2 equivalent value), has a hydration activity of 0.1 to 30 seconds, and a BET specific surface area of 10 m 2 / g. That's it. The carbonate (CO 2 equivalent value) means the content of CO 2 contained in the target product, and is mainly derived from unreacted calcium carbonate.
 ここで水和活性とは、以下の方法によって測定される水和反応性の尺度であって、測定方法からも理解される通り、この数値が小さければ小さいほど、水和活性は高いと評価される。
1)20℃の水600gを、温度測定装置を装着した断熱容器(デュワー瓶)に入れ、この中に3.36mm以下に粒度調整した試料150gを投入する。
2)断熱容器に装着した温度測定装置によって、消化発熱温度を連続的に測定し、発熱温度が最大に達したときの温度を確認する。
3)最大発熱温度の80%の温度に達したときの時間を読み取り、これを水和活性とする。
Here, the hydration activity is a measure of the hydration reactivity measured by the following method. As understood from the measurement method, the smaller the value, the higher the hydration activity. The
1) Put 600 g of water at 20 ° C. into a heat insulating container (dewar bottle) equipped with a temperature measuring device, and put 150 g of a sample whose particle size is adjusted to 3.36 mm or less.
2) Continuously measure the digestion exothermic temperature with a temperature measuring device attached to the heat insulating container, and confirm the temperature when the exothermic temperature reaches the maximum.
3) Read the time when the temperature reaches 80% of the maximum exothermic temperature, and let this be the hydration activity.
 この生石灰含有焼成物は、CO含有量を0.1~5重量%と規定していること、換言すれば未反応石灰の含有量を低い水準で規定していること、そして、同時に水和活性を0.5~60秒、およびBET比表面積を3m/g以上と、従来の焼成法では実現困難な高い水和活性と比表面積を規定していることの二点が大きな特徴である。活性の高い生石灰は一般に軟焼生石灰と呼ばれ、脱炭酸温度の近傍で、且つ短時間で焼成することが製造上の要件となっている。この要件を満たすには、現在のところ内熱式回転炉が好適とされているが、前述したように活性と脱炭酸率はトレードオフの関係にあり、活性を追求すればするほど残存COが高くなる、すなわち未反応石灰の含有率が高まるのが常である。こうした二律背反の関係を打破したのが本発明に係る生石灰含有焼成物であって、低残存COと高水和活性(短時間の水和活性値)、および高比表面積(高活性)を並両立させることができるのである。これらの両者の値は使用する石灰質原料の種類や性状、或いは焼成条件によって異なるが、石灰石鉱山で発生する微粉ダストや湿潤残渣のように、炭酸カルシウムの純度が90%前後の副産石灰であってもCOが0.1~3重量%、水和活性が0.5~30秒、BET比表面積が5~20m/gの生石灰含有焼成物が得られる。また、高活性が得られやすい微細な石灰質原料や結晶質石灰石を原料とした場合には、COが0.1~3重量%、水和活性が10秒以内、BET比表面積が20m/gを超える生石灰含有焼成物も容易に実現することできる。 This calcined lime-containing fired product defines a CO 2 content of 0.1 to 5% by weight, in other words, a low level of unreacted lime content, and at the same time hydrates. The main feature is that the activity is 0.5 to 60 seconds, and the BET specific surface area is 3 m 2 / g or more, which defines a high hydration activity and a specific surface area that are difficult to achieve by the conventional firing method. . Highly active quicklime is generally called soft calcined quicklime, and it is a manufacturing requirement to burn near the decarboxylation temperature in a short time. In order to satisfy this requirement, an internal-heat-type rotary furnace is currently suitable. However, as described above, the activity and the decarboxylation rate are in a trade-off relationship, and as the activity is pursued, the residual CO 2 is increased. Usually, the content of unreacted lime increases. It was the calcined lime-containing fired product according to the present invention that overcame such a trade-off relationship, in which low residual CO 2 , high hydration activity (short-term hydration activity value), and high specific surface area (high activity) were combined. It is possible to achieve both. Both of these values vary depending on the type and properties of the calcareous raw material used and the firing conditions, but it is a by-product lime with a calcium carbonate purity of around 90%, such as fine dust and wet residue generated in limestone mines. Even so, a calcined lime-containing fired product having a CO 2 content of 0.1 to 3% by weight, a hydration activity of 0.5 to 30 seconds and a BET specific surface area of 5 to 20 m 2 / g can be obtained. Further, when a fine calcareous raw material or crystalline limestone from which high activity is easily obtained is used as a raw material, CO 2 is 0.1 to 3% by weight, hydration activity is within 10 seconds, and BET specific surface area is 20 m 2 / A calcined lime-containing fired product exceeding g can also be easily realized.
 化学成分における規定は、以下によるものである。先ず、CaOの含有量は生石灰の機能を最大限に発揮させるには高ければ高いほど好ましいが、一方、その機能を発揮させるための下限は60重量%である。これ未満では石灰質製品としての価値が大きく損なわれるからである。また、CO含有量は0.1~5重量%とする。CO含有量の上限を5重量%とするのは、生石灰としての製品価値を確保するための最低の条件であり、その意味では3重量%以下であることが好ましい。Al、およびSiOの含有量はいずれも0.01~20重量%とし、製品の使用目的に応じて、適宜その値を設定する。すなわち、高純度のCaOが要求される使途においては、必然的にAl、およびSiOの含有量は少ないものでなければならず、例えば、当該発明による生石灰含有焼成物を製鋼用の精錬剤として利用する場合には、フラックスとして機能するAl、およびSiOの含有量はそれぞれ2~20重量%が推奨される。これらAl、およびSiOの成分調整の方法はとくに規定するものではなく、石灰質原料の化学成分を基準に、含有量の不足がある場合には、前述のように副原料を用いて調整することも一つの方法である。 The rules for chemical components are as follows. First, the content of CaO is preferably as high as possible in order to maximize the function of quicklime, but the lower limit for achieving the function is 60% by weight. It is because the value as a calcareous product will be greatly impaired if less than this. The CO 2 content is 0.1 to 5% by weight. The upper limit of the CO 2 content is 5% by weight, which is the minimum condition for securing the product value as quicklime, and in that sense, it is preferably 3% by weight or less. The contents of Al 2 O 3 and SiO 2 are both 0.01 to 20% by weight, and the values are set as appropriate according to the intended use of the product. That is, in applications where high-purity CaO is required, the content of Al 2 O 3 and SiO 2 must inevitably be low. For example, a quicklime-containing fired product according to the present invention is used for steelmaking. When used as a refining agent, the content of Al 2 O 3 and SiO 2 functioning as flux is recommended to be 2 to 20% by weight. The method of adjusting the components of these Al 2 O 3 and SiO 2 is not particularly specified, and if there is a shortage of content based on the chemical components of the calcareous raw material, use the auxiliary raw material as described above. Adjusting is also one way.
 また、このようにして得られる生石灰含有焼成物は、第二に、CaOを15~60重量%、炭酸塩(CO換算値)を0.1~5重量%、Alを10~50重量%、SiOを15~50重量%含有するとともに、BET比表面積を1m/g以上のものである。
 上記の化学成分に見る通り、本生石灰含有焼成物はCaOの含有量が先の第一の生石灰含有焼成物に比較して低いものとなっている。これは処理物中の石灰成分の含有量に由来するものであり、この含有量が低下した場合でも、高い比表面積の生石灰含有焼成物であることを特徴とするものである。この生石灰含有焼成物は先の第一の生石灰含有焼成物に比較してCaOの含有量が相対的に減少している一方、AlとSiOの含有量が増大している。従って、生石灰の活性度に加えて、フラックスとしてAlやSiOを多く必要とする製鋼精錬において、当該生石灰含有焼成物は特に有用である。
 なお、上記の生石灰含有焼成物の製造において用いられる石灰質原料・副原料、及び焼成装置・方法等は、前記したことと同様である。
The calcined lime-containing fired product thus obtained is secondly CaO 15 to 60% by weight, carbonate (CO 2 equivalent value) 0.1 to 5% by weight, Al 2 O 3 10 to 10%. 50% by weight, 15 to 50% by weight of SiO 2 and a BET specific surface area of 1 m 2 / g or more.
As seen from the above chemical components, the calcined product containing quick lime has a lower CaO content than the first calcined product containing quick lime. This is derived from the content of the lime component in the treated product, and is characterized by being a calcined lime-containing fired product having a high specific surface area even when the content is lowered. This calcined lime-containing fired product has a relatively reduced CaO content as compared with the first calcined lime-containing calcined product, whereas the content of Al 2 O 3 and SiO 2 is increased. Therefore, in addition to quick lime of activity, in a steel refining to increase requiring Al 2 O 3 and SiO 2 as a flux, the quick lime-containing baked product is particularly useful.
In addition, the calcareous raw material / sub-raw material, the baking apparatus / method, and the like used in the production of the quicklime-containing fired product are the same as described above.
 また、本発明の別の実施の形態に係る生石灰含有焼成物は、得られた生石灰含有焼成物を防湿材料によって密閉包装して包装物としている。密閉包装したので、変質を抑制するため効果的である。防湿材料はとくに限定するものではないが、アルミ箔フィルム、アルミ蒸着フィルム、珪素やアルミニウム酸化物を樹脂フィルムに蒸着した無機質蒸着フィルムなどは透湿度に優れているので好ましい。防湿材料によって包装された生石灰含有焼成物は、開梱・開封して使用してもよいし、包装状態のまま使用してもよい。とくに前述した防湿性の高い包装材料を構成する成分、すなわちアルミニウムや珪素・アルミニウム酸化物は精錬効果を有するので、本発明の生石灰含有焼成物を製鋼用精錬剤して用いる場合、包装状態のまま溶鋼中に投入するといった用法が好ましい。これはインジェクション法においても同様であり、インジェクション設備に合わせて包装物を製作し、この包装物自体をインジェクションにより溶鋼中に注入するという方法も推奨される。 Further, the quicklime-containing fired product according to another embodiment of the present invention is obtained by hermetically packaging the obtained quicklime-containing fired product with a moisture-proof material. Since it is hermetically packaged, it is effective for suppressing deterioration. Although the moisture-proof material is not particularly limited, an aluminum foil film, an aluminum vapor-deposited film, an inorganic vapor-deposited film obtained by vapor-depositing silicon or aluminum oxide on a resin film, and the like are preferable because they have excellent moisture permeability. The calcined lime-containing fired product packaged with a moisture-proof material may be used after being unpacked and opened, or may be used in a packaged state. In particular, the components constituting the packaging material with high moisture resistance, that is, aluminum and silicon / aluminum oxide, have a refining effect. It is preferable to use it in molten steel. The same applies to the injection method, and a method is also recommended in which a package is produced in accordance with the injection equipment, and the package itself is injected into the molten steel by injection.
 なお、本発明の生石灰含有焼成物を製鋼用精錬剤として用いる場合、本生石灰含有焼成物に他の精錬剤を加えて利用することは何ら妨げるものではなく、むしろ精錬効果を高める点において積極的に採択すべき方策と言える。ここで、他の精錬剤とは、一般に用いられているものであって、例えば、鉄鋼スラグ、石炭灰、蛍石、ネフェリン、カルシウムアルミネート、カルシウムシリケート、カルシウムアルミノシリケート、アルミ灰、ソーダ灰、蛇紋岩、ドロマイト、金属カルシウム、金属マグネシウム、カルシウムカーバイドなどが挙げられる。これらの精錬剤の利用形態はとくに限定するものではないが、微細であること、本発明の生石灰含有焼成物と予め混合しておくこと、あるいは混合した後、ブリケットマシンや一軸圧縮成型機などを用いて成型体として利用すること、などは精錬効果の向上に有効であるので好ましい。 In addition, when the quicklime-containing fired product of the present invention is used as a refining agent for steelmaking, it is not impeded to add other refining agents to the quicklime-containing fired product, but rather positive in enhancing the refining effect. It can be said that this should be adopted. Here, other refining agents are those generally used, such as steel slag, coal ash, fluorite, nepheline, calcium aluminate, calcium silicate, calcium aluminosilicate, aluminum ash, soda ash, Examples include serpentine, dolomite, metallic calcium, metallic magnesium, and calcium carbide. The use form of these refining agents is not particularly limited, but it is fine, previously mixed with the calcined lime-containing fired product of the present invention, or after mixing, a briquette machine, a uniaxial compression molding machine, etc. It is preferable to use it as a molded body because it is effective in improving the refining effect.
 本発明は、クラフトパルプの製造における石灰泥の焼成も包含するものである。以下、詳述する。クラフトパルプの製造では、苛性化工程で使用される水酸化ナトリウムを調製するにあたって、生石灰を消化し消石灰とする工程、消石灰と炭酸ナトリウムとを反応させ、苛性化工程で使用するための水酸化ナトリウムを回収する工程、上記反応の副生物である炭酸カルシウムを主成分とする石灰泥を焼成して生石灰とする工程、からなる石灰質原料の循環システムが構築されている。この石灰泥は含水率が高く、且つ微粒・微細な炭酸カルシウムを含有しているため、これを焼成するにあたっては、石灰泥の付着性が高いためハンドリングし難い、熱効率が低い、焼成中に処理物が焼成炉内に付着する、焼成炉内に付着した処理物が落下し、落下物が塊状物を形成することによって焼成物に焼きむらが生じるなど、種々の問題を抱えている。
 先に述べてきた通り、本発明では、微細、且つ高含水率であり、飛散性や付着性の高い処理物からでも活性が高く、比表面積の高い、良質の生石灰含有焼成物が得られることを特徴としており、上記の性状を有する石灰泥からも例外なく、良質の生石灰含有焼成物を安定して、且つ効率良く得ることができる。しかしながら、処理物の対象を苛性化工程における石灰泥に限定した場合、本発明の優位点は上記のみに止まらない。
The present invention also includes calcination of lime mud in the production of kraft pulp. Details will be described below. In the manufacture of kraft pulp, in preparing sodium hydroxide used in the causticizing process, the process of digesting quick lime to make slaked lime, reacting slaked lime with sodium carbonate, sodium hydroxide for use in the causticizing process A calcareous raw material circulation system has been constructed which comprises a step of recovering lime and a step of calcining lime mud mainly composed of calcium carbonate, which is a by-product of the reaction, to obtain quick lime. Since this lime mud has a high water content and contains fine and fine calcium carbonate, it is difficult to handle due to the high adhesion of lime mud when firing this, low thermal efficiency, treatment during firing There are various problems such that the product adheres to the firing furnace, the processed product attached to the firing furnace falls, and the fallen product forms a lump, resulting in uneven burning of the fired product.
As described above, in the present invention, a high-quality calcined lime-containing fired product having a fine and high water content, high activity even from a treated product having high scattering properties and adhesion, and a high specific surface area can be obtained. The lime mud having the above properties can be obtained stably and efficiently without any exception from the lime mud having the above properties. However, when the object to be treated is limited to lime mud in the causticizing step, the advantages of the present invention are not limited to the above.
 第一に、焼成物中の炭酸塩、具体的には炭酸カルシウムの含有量が低いため、以降の工程において、未反応物である石灰(炭酸カルシウム)の残留量を少なくし、結果として石灰の循環プロセスで不足してくる石灰質原料の追加量を減らすことが出来るということである。即ち、苛性化工程における石灰の循環プロセスは、(1)生石灰を消化し消石灰とする工程:CaO+HO→Ca(OH)、(2)消石灰と炭酸ナトリウムとを反応させ、苛性化工程で使用するための水酸化ナトリウムを回収する工程:Ca(OH)+NaCO→2NaOH+CaCO、(3)上記反応の副生物である炭酸カルシウムを主成分とする石灰泥を焼成して生石灰とする工程:CaCO→CaO+CO、から構成される。ここで、(3)の石灰泥の焼成において、石灰(炭酸カルシウム)の分解反応が十分に行われず、焼成物中に未反応石灰が残留してしまうと、この未反応石灰は以後の(2)の工程、及び(3)の工程では反応に与らない不活性物質としてそのままの形で残ることになる。言い換えれば、(3)の工程において、未反応石灰が残留し、この残留分を考慮しないで次工程に移行してしまうと、(2)、及び(3)の工程における化学量論性が保たれなくなってしまう、即ち、クラフトパルプの蒸解に供される苛性ソーダ(NaOH)の必要量が得られなくなってしまうという事態に陥ることになる。これを避けるために、上記石灰の循環プロセスでは、不足する石灰質を補うために、新しい石灰質原料を追加供給するのが一般的である。なお、この追加供給は、未反応石灰に起因する石灰質の不足を補うためだけのものではなく、ハンドリング工程で系外に漏出してしまう石灰質の補給も目的としている。 First, since the content of carbonate in the fired product, specifically calcium carbonate, is low, in the subsequent steps, the residual amount of unreacted lime (calcium carbonate) is reduced, and as a result This means that the additional amount of calcareous material that becomes insufficient in the circulation process can be reduced. That is, the lime circulation process in the causticizing process is as follows: (1) Process of digesting quick lime to make slaked lime: CaO + H 2 O → Ca (OH) 2 , (2) Reaction of slaked lime with sodium carbonate, Step of recovering sodium hydroxide for use: Ca (OH) 2 + Na 2 CO 3 → 2NaOH + CaCO 3 , (3) calcining lime mud mainly composed of calcium carbonate, which is a by-product of the above reaction, and quick lime to step: CaCO 3 → CaO + CO 2 , composed. Here, in the calcination of lime mud (3), if the decomposition reaction of lime (calcium carbonate) is not sufficiently performed and unreacted lime remains in the fired product, ) And (3), it remains as it is as an inactive substance that does not affect the reaction. In other words, if unreacted lime remains in the step (3) and the process proceeds to the next step without taking this residue into consideration, the stoichiometry in the steps (2) and (3) is maintained. It will not drool, that is, it will fall into the situation where the required amount of caustic soda (NaOH) used for cooking of kraft pulp cannot be obtained. In order to avoid this, in the lime circulation process, a new calcareous raw material is generally supplied to compensate for the lack of calcareous material. In addition, this additional supply is intended not only to compensate for the shortage of calcareous due to unreacted lime, but also to replenish calcareous that leaks out of the system in the handling process.
 また、上記の問題を解消するために、(3)の工程において、焼成度を高める、即ち、石灰泥をより高温で、且つ長時間で焼成するといった対策も考えられるが、このような焼成条件で得られる生石灰は活性度が低いので、(1)の工程における反応速度を鈍化させてしまうという問題を生じさせる。
 このように、苛性化工程における石灰泥の焼成は、トレードオフの関係にあるともいえる焼成度と活性の両立を求めるものであるが、先に述べてきたように、こうした困難性の高い焼成こそ、本発明の特徴を大いに発揮させることができる。そしてまた、石灰循環プロセスにおける石灰質原料の追加供給量を減少させることは、製紙工程における石灰質原料の原単位を低減させ、製造原価を低減するばかりでなく、天然資源の温存といったことにおいても重要な意味をもつものである。
In order to solve the above problem, in the step (3), a measure of increasing the degree of firing, that is, calcining the lime mud at a higher temperature for a longer time can be considered. The quick lime obtained in (1) has a low activity, which causes the problem of slowing down the reaction rate in the step (1).
In this way, calcining of lime mud in the causticizing process requires a balance between the degree of calcining and the activity that can be said to be in a trade-off relationship. The characteristics of the present invention can be greatly exhibited. In addition, reducing the additional supply of calcareous raw materials in the lime circulation process is important not only in reducing the basic unit of calcareous raw materials in the papermaking process and reducing production costs, but also in preserving natural resources. It has meaning.
 苛性化工程における石灰泥の焼成において、本発明の第二の優位点は、(3)の工程で得られる生石灰含有焼成物の活性度が高いので、(1)の工程における消化反応が早く進行する、即ち、(1)の反応効率が向上するといったことが挙げられる。
 また、苛性化工程における石灰泥の焼成において、本発明の第三の優位点は、(1)の工程で得られる消石灰は後述するように、従来の技術で得られる消石灰に比較して比表面積が高く、活性度が高いので、(2)の工程における反応が促進される、ということにある。
 更にまた、苛性化工程における石灰泥の焼成において、本発明の第四の優位点は、(1)の工程で発生した消化熱が、(2)の工程における反応を更に促進させるということにある。一般に、(2)の反応では、その効率性を上げるために、反応温度は沸騰しない範囲で高いほど好ましいとされている。(1)の反応は発熱反応であるから、反応時にはその大小に差こそあれ消化熱が発生し、その消化熱は(2)の反応促進に対して必然的に利用されることになるが、本発明で得られる生石灰含有焼成物は活性度が高く、従って(1)の反応では、より高温の消化熱が発生するので、更にその効果を高めることができるのである。
In the calcination of lime mud in the causticizing step, the second advantage of the present invention is that the quick lime-containing fired product obtained in the step (3) has high activity, so that the digestion reaction in the step (1) proceeds quickly. That is, the reaction efficiency of (1) is improved.
Moreover, in the calcination of the lime mud in the causticizing step, the third advantage of the present invention is that the slaked lime obtained in the step (1) has a specific surface area as compared with the slaked lime obtained by the conventional technique as described later. And the activity is high, the reaction in the step (2) is promoted.
Furthermore, in the calcining of lime mud in the causticizing step, the fourth advantage of the present invention is that the heat of digestion generated in the step (1) further promotes the reaction in the step (2). . In general, in the reaction (2), in order to increase the efficiency, the reaction temperature is preferably as high as possible without boiling. Since the reaction (1) is an exothermic reaction, digestion heat is generated depending on the magnitude of the reaction, and the heat of digestion is inevitably used for the reaction promotion of (2). The calcined lime-containing fired product obtained in the present invention has a high activity. Therefore, in the reaction (1), a higher-temperature digestion heat is generated, so that the effect can be further enhanced.
 更に、本発明は、上記の生石灰含有焼成物を消化することによって得られる消石灰含有消化物にある。上述の通り、本発明で得られる生石灰含有焼成物は極めて高い比表面積を有している。従って、これを消化した消化物、すなわち消石灰含有消化物は必然的に高い比表面積を呈することになる。一般に、排ガス処理に用いられる消石灰は反応性を高めるために、生石灰を単純に水のみで消化するのではなく、水にアルコールやグリコール類などを添加して消化し、高比表面積・高反応性の消石灰としている。これに対して本発明の生石灰含有焼成物はそれ自体で排ガス処理剤として機能するほどに高度な反応性を有しているので、これを消化する場合には一切の添加物を使用することなく、水のみで高比表面積・高反応性の消石灰を得ることができる。具体的には、出発原料となる生石灰含有焼成物の性状にもよるが、CaOが60~99重量%、炭酸塩(CO換算値)が0.1~5重量%、水和活性が0.5~60秒、BET比表面積が3m/g以上である生石灰含有焼成物を出発原料にした場合、20~50m/gの高い比表面積を有する消石灰を容易に得ることができる。また、CaOが15~60重量%、Alが10~50重量%、SiOが15~50重量%、炭酸塩(CO換算値)が0.1~5重量%、BET比表面積が1m/g以上である生石灰含有焼成物を出発原料にした場合でも数m/g以上の消石灰を容易に得ることができる。 Furthermore, this invention exists in the slaked lime containing digested material obtained by digesting said calcined lime containing baked material. As described above, the calcined lime-containing fired product obtained in the present invention has a very high specific surface area. Therefore, a digested product obtained by digesting it, that is, a slaked lime-containing digested product, inevitably exhibits a high specific surface area. In general, slaked lime used for exhaust gas treatment is not simply digested with quick water, but with high specific surface area and high reactivity. Slaked lime. On the other hand, the calcined lime-containing fired product of the present invention has such a high reactivity that it functions as an exhaust gas treating agent by itself, and therefore, when digesting this, without using any additive In addition, slaked lime having a high specific surface area and high reactivity can be obtained only with water. Specifically, depending on the properties of the calcined product containing quicklime as a starting material, CaO is 60 to 99% by weight, carbonate (CO 2 equivalent value) is 0.1 to 5% by weight, and hydration activity is 0. When a calcined lime-containing fired product having a BET specific surface area of 3 m 2 / g or more for 5 to 60 seconds is used as a starting material, slaked lime having a high specific surface area of 20 to 50 m 2 / g can be easily obtained. Also, CaO is 15 to 60% by weight, Al 2 O 3 is 10 to 50% by weight, SiO 2 is 15 to 50% by weight, carbonate (CO 2 equivalent value) is 0.1 to 5% by weight, BET specific surface area Even when the quick lime-containing fired product having a weight of 1 m 2 / g or more is used as a starting material, slaked lime of several m 2 / g or more can be easily obtained.
 以下、本発明の実施例を比較例とともに説明する。
 処理物として、図4に示す石灰質原料(A~K)を用意した。
 実施例1~18に係り、熱処理装置(図表では「回転レトルト炉」と表記)としては、上記の熱処理装置と同様の「並流」型の実験炉、及び、上記と同様の「向流」型の実験炉(排出口を炉芯管の下流端で構成)を作成した(熱処理装置については、本出願人の特許2944996号及び特許3073717号参照)。各実験炉は、内径200mm、全長4,000mm、有効長(加熱部の長さ)2,500mmの炉芯管で内蔵する電気ヒーター式のものである。
 また、比較例1,3,4,6,8,11乃至15に係り、内径200mm、全長2,500mmの内熱式回転炉を用意した。更に、比較例2,5及び7に係り、上記の向流型の熱処理装置からビータ部材を取り除いた回転炉(以下、「外熱式回転炉」という)を用意した。
 また、比較例9,10に係り、上記の「向流」型の実験炉(排出口を炉芯管の下流端で構成)において、単に空気の流れを逆にした並流型実験炉も用意した。
 尚、石灰質原料の焼成炉としては、ベッケンバッハ炉、メルツ炉、コマ式炉などの立炉もあるが、これらは炉内の通風を確保するために、本発明で使用する大きさが5mm以下の石灰質原料は焼成できない。従って、比較例ではこれらの立炉は対象外とし、上記の内熱式回転炉、及び外熱式回転炉を焼成炉として使用した。
Examples of the present invention will be described below together with comparative examples.
As the processed material, calcareous raw materials (A to K) shown in FIG. 4 were prepared.
In connection with Examples 1 to 18, as a heat treatment apparatus (denoted as “rotary retort furnace” in the chart), a “parallel flow” type experimental furnace similar to the heat treatment apparatus described above, and a “countercurrent” similar to the above. A type experimental furnace (with a discharge port formed at the downstream end of the furnace core tube) was created (see Patent Nos. 2944996 and 3073717 of the present applicant for the heat treatment apparatus). Each experimental furnace is of the electric heater type built in a furnace core tube having an inner diameter of 200 mm, an overall length of 4,000 mm, and an effective length (the length of the heating part) of 2,500 mm.
Further, according to Comparative Examples 1, 3, 4, 6, 8, 11 to 15, an internal heating type rotary furnace having an inner diameter of 200 mm and a total length of 2,500 mm was prepared. Further, a rotary furnace (hereinafter referred to as “external heating type rotary furnace”) in which the beater member was removed from the above counter-current type heat treatment apparatus was prepared according to Comparative Examples 2, 5, and 7.
Also, in connection with Comparative Examples 9 and 10, in the above-mentioned “countercurrent” type experimental furnace (the discharge port is configured at the downstream end of the furnace core tube), a parallel flow type experimental furnace in which the air flow is simply reversed is also prepared. did.
In addition, as calcining furnaces for calcareous materials, there are standing furnaces such as Beckenbach furnace, Melz furnace, Koma type furnace, etc., but in order to ensure ventilation in the furnace, the size used in the present invention is 5 mm or less. The calcareous raw material cannot be fired. Therefore, in the comparative example, these standing furnaces were excluded, and the above-mentioned internal heat type rotary furnace and external heat type rotary furnace were used as firing furnaces.
A.実施例1~7、及び、比較例1~8
 実施例1~7は、上記の熱処理装置により、図4に示す石灰質原料を焼成した。
 また、比較例1~8として、内熱式回転炉及び外熱式回転炉によって実施例と同様に図4の石灰質原料を焼成した。
 焼成条件(原料送入量、焼成温度、焼成時間)、被焼成物の炉内付着の状況、焼成物の回収率、焼成物の性状(CaO含有量、Al含有量、SiO含有量、CO含有量、水和活性、BET比表面積)を図5及び図6に示す。
A. Examples 1 to 7 and Comparative Examples 1 to 8
In Examples 1 to 7, the calcareous material shown in FIG. 4 was fired by the heat treatment apparatus described above.
Further, as Comparative Examples 1 to 8, the calcareous raw material shown in FIG. 4 was fired in the same manner as in the example using the internal heating type rotary furnace and the external heating type rotary furnace.
Firing conditions (feeding amount of raw materials, firing temperature, firing time), status of adhesion of fired product in furnace, recovery rate of fired product, properties of fired product (CaO content, Al 2 O 3 content, SiO 2 content Amount, CO 2 content, hydration activity, BET specific surface area) are shown in FIGS.
 図5及び図6において、※1~※5は下記を意味する。
※1:図4の記号
※2:焼成炉の原料投入部、及び焼成物出口部につながるバグフィルタからの回収物を再度焼成原料に添加
※3:焼成炉から製品として回収された焼成物を毎時2kg、及び焼成炉の原料投入部と焼成物出口部につながるバグフィルタからの回収物を再度焼成原料に添加
※4,5:焼成炉の原料投入部、及び焼成物出口部につながるバグフィルタからの回収物を再度焼成原料に添加すると共に、これらの焼成原料を焼成炉に投入する前にスクリュー型混合機によってカルボキシメチルセルロース水溶液の噴霧下で混合し、この混合物を焼成炉に定量供給した。
5 and 6, * 1 to * 5 mean the following.
* 1: Symbol in Fig. 4 * 2: The recovered material from the bag filter connected to the raw material input part of the firing furnace and the outlet part of the fired product is added to the fired raw material again. * 3: The fired product recovered as a product from the firing furnace. 2 kg per hour, and the recovered material from the bag filter connected to the raw material input part and the fired product outlet part of the baking furnace are added to the baking raw material again. * 4, 5: Bag filter connected to the raw material input part of the baking furnace and the fired product outlet part The recovered material was added again to the calcining raw material, and these calcining raw materials were mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer before being put into the calcining furnace, and this mixture was quantitatively supplied to the calcining furnace.
 実施例1、及び比較例1、並びに比較例2では、焼成原料として、大きさが5mm以下の非晶質石灰石を用いた。その結果は図5及び図6にも明らかなように、熱処理装置を用いた実施例1では、炉芯管内壁への被焼成物の付着もほとんど見られず、安定して低CO含有量、高水和活性(短時間の水和活性値)、高比表面積の生石灰含有焼成物を高い回収率で得ることができた。一方、内熱式回転炉(比較例1)ではキルン内壁への被焼成物の付着が見られ、安定した焼成を阻害した。また、燃焼空気によって3mm以下の微粒・微粉の焼成原料は、原料投入口(窯尻)に吹き飛ばされ、製品の回収率は低いものとなった。更に、得られた生石灰含有焼成物は、被焼成物のショートパスに起因して、高CO含有量、且つ低水和活性、低比表面積であった。また、外熱式回転炉(比較例2)では、焼成物のCO含有量、および水和活性、比表面積は比較的良好な値が得られるも、運転時間の経過とともに炉内への被焼成物の付着が増大し、安定した焼成を阻害した。その結果、実施例1に比較すると、製品回収率は低下し、且つ炉内付着の増大によって、原料送入量も大幅な抑制が強いられた。 In Example 1, Comparative Example 1, and Comparative Example 2, amorphous limestone having a size of 5 mm or less was used as a firing raw material. As can be seen from FIGS. 5 and 6, in Example 1 using the heat treatment apparatus, almost no adhesion of the material to be fired to the inner wall of the furnace core tube was observed, and the stable low CO 2 content. In addition, a calcined lime-containing fired product having a high hydration activity (short-term hydration activity value) and a high specific surface area could be obtained with a high recovery rate. On the other hand, in the internal heating type rotary furnace (Comparative Example 1), adherence of the material to be fired to the inner wall of the kiln was observed, and stable firing was inhibited. Moreover, the burning raw material of fine particles / fine powder of 3 mm or less was blown off by the combustion air to the raw material charging port (kiln bottom), and the product recovery rate was low. Furthermore, the obtained calcined lime-containing fired product had a high CO 2 content, a low hydration activity, and a low specific surface area due to a short pass of the material to be fired. In the externally heated rotary furnace (Comparative Example 2), relatively good values of the CO 2 content, hydration activity, and specific surface area of the fired product can be obtained. The adhesion of the fired product was increased, and stable firing was inhibited. As a result, compared with Example 1, the product recovery rate was reduced, and the increase in adhesion in the furnace forced the material feed amount to be significantly suppressed.
 実施例2では、同一の原料を用い、実施例1に対して更に送入量を上げ、且つ滞留時間を短縮して焼成した。その結果、実施例1に比較するとCO含有量は低下し、且つBET比表面積も低下したものの、内熱式回転炉(比較例1)や外熱式回転炉(比較例2)に比較すれば、はるかに高品質の生石灰含有焼成物であった。また、焼成時の安定性は実施例1と変わらず、高い製品回収率を示した。 In Example 2, the same raw material was used, and the amount of feed was further increased compared to Example 1, and the residence time was shortened for firing. As a result, compared with Example 1, although the CO 2 content was reduced and the BET specific surface area was also reduced, it was compared with the internal heating type rotary furnace (Comparative Example 1) and the external heating type rotary furnace (Comparative Example 2). For example, it was a much higher quality calcined calcined product. Moreover, the stability at the time of baking was not different from Example 1, and showed a high product recovery rate.
 実施例3では、石灰質原料として、大きさが5mm以下の結晶質石灰石を用いた。焼成過程で自己崩壊による微粒化が生じたが、炉内への被焼成物の付着は見られず、むしろ微粒化により易焼成性が向上し、結果として実施例1に比較して高比表面積の生石灰含有焼成物を得ることができた。一方、同じ原料を用いた比較例3では、焼成過程における原料の微粒化に起因して、被焼成物の炉内付着、及び炉外への飛散が増大し、焼成物の回収率は比較例1よりも更に低下した。 In Example 3, crystalline limestone having a size of 5 mm or less was used as the calcareous material. Although atomization due to self-disintegration occurred in the firing process, adhesion of the object to be fired in the furnace was not observed, but rather easy atomization improved by atomization, resulting in a high specific surface area compared to Example 1. A burned product containing quicklime was obtained. On the other hand, in Comparative Example 3 using the same raw material, due to the atomization of the raw material in the firing process, the adherence of the material to be fired and scattering outside the furnace increased, and the recovery rate of the fired material was a comparative example. Further lower than 1.
 実施例4では、石灰質原料として、微粉の消石灰を用いた。炉内付着はほとんど見られなかったが、炉内通風によって被焼成物の炉外飛散が増大し、実施例1~3に比較すると焼成物の回収率は若干低下した。しかしながら、得られた生石灰含有焼成物の比表面積は極めて高いものであった。これに対して、同じ原料を内熱式回転炉で焼成すると(比較例4)、燃焼ガスの影響によって被焼成物のほとんどは炉外に飛散してしまい、焼成物の回収率は極めてわずかであった。また、外熱式回転炉では(比較例5)、焼成直後から被焼成物の炉内付着が始まり、短時間で炉内が閉塞し、焼成不可と判断された。 In Example 4, fine slaked lime was used as the calcareous material. Almost no adhesion within the furnace was observed, but the dispersion of the fired product outside the furnace increased due to the ventilation in the furnace, and the recovery rate of the fired product was slightly reduced as compared with Examples 1 to 3. However, the specific surface area of the obtained calcined lime-containing fired product was extremely high. On the other hand, when the same raw material is baked in an internal heating type rotary furnace (Comparative Example 4), most of the baked material is scattered outside the furnace due to the influence of combustion gas, and the recovery rate of the baked material is extremely small. there were. Further, in the external heating type rotary furnace (Comparative Example 5), the adherence of the object to be fired in the furnace started immediately after firing, and the furnace was closed in a short time, and it was determined that firing was impossible.
 実施例5では、石灰質原料として石灰石鉱山から発生する回収ダストを焼成した。図5及び図6にも明らかなように炉内付着も見られず、低CO含有量、高水和活性、高比表面積の生石灰含有焼成物を高い回収率で安定して得ることができた。一方、同一の原料を内熱式回転炉で焼成した比較例6では、燃焼ガスによる被焼成物の炉外飛散によって、焼成物の回収率は極めて低いものであった。 In Example 5, recovered dust generated from a limestone mine was calcined as a calcareous material. As clearly shown in FIGS. 5 and 6, there is no adhesion in the furnace, and a calcined lime-containing fired product having a low CO 2 content, a high hydration activity, and a high specific surface area can be stably obtained at a high recovery rate. It was. On the other hand, in Comparative Example 6 in which the same raw material was fired in an internal heating type rotary furnace, the recovery rate of the fired product was extremely low due to scattering of the fired product by the combustion gas outside the furnace.
 実施例6では、製糖工程から発生する副産石灰を石灰質原料とした。製糖工程副産物には可燃性の有機物が付着しているため、焼成過程ではこれらの燃焼が確認されたが、炉芯管内壁への被焼成物の付着はほとんど無く、低CO含有量、高水和活性、高比表面積の生石灰含有焼成物が得られた。また、可燃性有機物の炉内燃焼によって、電気ヒーターの負荷が低減し、焼成熱量は先の実施例に比較しておよそ半減した。一方、同じ原料を外熱式回転炉で焼成した場合(比較例7)、被焼成物の付着により炉内が閉塞し、焼成不可と判断された。この付着性は比較例5よりも顕著であり、これは可燃性有機物の燃焼が影響しているものと考えられた。 In Example 6, the byproduct lime generated from the sugar making process was used as the calcareous material. Combustible organic substances are attached to the by-products of the sugar production process, so these combustions were confirmed in the firing process, but there was almost no adhesion of the products to be fired to the inner wall of the furnace core tube, and a low CO 2 content, high A calcined calcined product having a hydration activity and a high specific surface area was obtained. Further, the combustion of the combustible organic material in the furnace reduced the load on the electric heater, and the calorific value was reduced by half compared to the previous examples. On the other hand, when the same raw material was fired in an externally heated rotary furnace (Comparative Example 7), the inside of the furnace was closed due to the adherence of the material to be fired, and it was determined that firing was impossible. This adhesion was more remarkable than that of Comparative Example 5, which was considered to be due to the combustion of combustible organic matter.
 実施例7、および比較例8(内熱式回転炉)では、石灰質原料として、実施例1、および2で用いた非晶質石灰石と、消石灰製造時に発生する沈降残渣の副産石灰の混合物を用いた。結果は、これまでの実施例、比較例を踏襲するものであった。 In Example 7 and Comparative Example 8 (internally heated rotary furnace), as a calcareous raw material, a mixture of amorphous limestone used in Examples 1 and 2 and byproduct lime of sedimentation residue generated during slaked lime production is used. Using. The results follow the previous examples and comparative examples.
B.実施例8、9、及び、比較例9、10
 実施例8及び比較例9では、石灰質原料として、大きさが5mm以下の非晶質石灰石を熱処理装置で並流方式で焼成した。図5及び図6にも明らかなように、実施例8、及び比較例9ともに焼成中における炉芯管内壁への被焼成物の付着は確認されず、且つ並流方式の焼成によって焼成物の回収率は高いものであった。しかしながら、焼成物の性状に大きな差異が確認された。すなわち、焼成物の出口温度を820℃に設定した実施例8では、低CO含有量、高水和活性、高比表面積の生石灰含有焼成物が得られたが、出口温度を600℃に設定した比較例9では、炉芯管内における被焼成物の冷却過程で生じたものと考えられる炭酸ガスの再吸収反応によって、得られた生石灰含有焼成物は、高CO含有量、低水和活性、低比表面積であった。
B. Examples 8 and 9 and Comparative Examples 9 and 10
In Example 8 and Comparative Example 9, amorphous limestone having a size of 5 mm or less was calcined as a calcareous material by a heat treatment apparatus in a parallel flow method. As is clear from FIGS. 5 and 6, in both Example 8 and Comparative Example 9, no adherence of the fired product to the inner wall of the furnace core tube during firing was confirmed, and the fired product was obtained by co-current firing. The recovery rate was high. However, a large difference was confirmed in the properties of the fired product. That is, in Example 8 where the outlet temperature of the fired product was set to 820 ° C., a calcined lime-containing fired product having a low CO 2 content, a high hydration activity, and a high specific surface area was obtained, but the outlet temperature was set to 600 ° C. In Comparative Example 9, the calcined lime-containing fired product obtained by the carbon dioxide reabsorption reaction, which was considered to have occurred during the cooling process of the material to be fired in the furnace core tube, had a high CO 2 content and low hydration activity. The specific surface area was low.
 実施例9及び比較例10では、石灰質原料として、石灰石鉱山から発生する回収ダストを用い、これを熱処理装置で並流方式で焼成した。その結果、実施例9、及び比較例10ともに焼成中における炉芯管内壁への被焼成物の付着は確認されず、且つ並流方式の焼成によって焼成物の回収率は高いものであった。しかしながら、焼成物の性状は実施例8、及び比較例9と同様の傾向を示し、焼成物の出口温度を900℃に設定した実施例9では、低CO含有量、高比表面積の生石灰含有焼成物が得られたが、出口温度を500℃に設定した比較例10では、高CO含有量、低水和活性、低比表面積であった。 In Example 9 and Comparative Example 10, the recovered dust generated from the limestone mine was used as the calcareous raw material, and this was fired in a parallel flow system using a heat treatment apparatus. As a result, in both Example 9 and Comparative Example 10, the adherence of the material to be fired to the inner wall of the furnace core tube during firing was not confirmed, and the recovery rate of the fired material was high due to co-current firing. However, the properties of the fired product showed the same tendency as in Example 8 and Comparative Example 9, and in Example 9 where the exit temperature of the fired product was set to 900 ° C., the content of quick lime with a low CO 2 content and a high specific surface area was included. Although a fired product was obtained, Comparative Example 10 in which the outlet temperature was set to 500 ° C. had a high CO 2 content, a low hydration activity, and a low specific surface area.
C.実施例10、及び、比較例11
 実施例10及び比較例11では、石灰質原料として、大きさが5mm以下の副産石灰(石灰石鉱山脱水ケーキ)を向流方式で焼成した。石灰質以外にAl、SiOを含有するにも関わらず、実施例10では比較的高い水和活性とBET比表面積を有する生石灰含有焼成物が89%という高い回収率で得ることができた。更に焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。一方、内熱式回転炉を用いた比較例11では、原料の多くが原料投入側に飛散してしまい、その結果、焼成物の回収率は8%と低いものであった。また、焼成過程では微粉の原料が回転炉の内壁に付着し、安定した焼成を阻害した。更に、焼成物の水和活性及びBET比表面積も低位であった。
C. Example 10 and Comparative Example 11
In Example 10 and Comparative Example 11, byproduct lime (limestone mine dewatered cake) having a size of 5 mm or less was calcined as a calcareous material by a countercurrent system. In spite of containing Al 2 O 3 and SiO 2 in addition to calcareous material, calcined lime-containing fired product having a relatively high hydration activity and BET specific surface area can be obtained at a high recovery rate of 89% in Example 10. It was. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process. On the other hand, in Comparative Example 11 using the internal heating type rotary furnace, most of the raw material was scattered on the raw material charging side, and as a result, the recovery rate of the fired product was as low as 8%. Also, during the firing process, fine powder material adhered to the inner wall of the rotary furnace, impeding stable firing. Furthermore, the hydration activity and BET specific surface area of the fired product were also low.
D.実施例11、及び、比較例12
 実施例11及び比較例12では、処理物として、大きさが30mm以下、含水率40%の製紙スラッジを向流方式で焼成した。実施例11で得られた焼成物のCaO含有量は33重量%と、上記の実施例に比較して低いものであったが、1m/g以上のBET比表面積を有する生石灰含有焼成物が87%という比較的高い回収率で得ることができた。更に焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。一方、内熱式回転炉を用いた比較例12では、焼成を開始すると同時に回転炉の内壁に被焼成物が付着し始め、短時間の内に炉内を閉塞させたため、焼成を打ち切った。この付着性は上記の比較例において確認されたものよりも更に顕著であり、これは処理物に含まれる水分と、パルプ質、及びパルプ質を含む有機物の燃焼によるものと推察された。
D. Example 11 and Comparative Example 12
In Example 11 and Comparative Example 12, papermaking sludge having a size of 30 mm or less and a moisture content of 40% was baked by a countercurrent method as a processed product. The calcined product obtained in Example 11 had a CaO content of 33% by weight, which was lower than that of the above example, but the calcined lime-containing calcined product having a BET specific surface area of 1 m 2 / g or more was obtained. A relatively high recovery rate of 87% could be obtained. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process. On the other hand, in Comparative Example 12 using the internal heating type rotary furnace, the firing started to adhere to the inner wall of the rotary furnace at the same time as the firing was started, and the furnace was closed within a short time. This adhesion was even more remarkable than that confirmed in the above comparative example, and this was presumed to be due to the moisture contained in the treated product, the pulp quality, and the combustion of the organic matter containing the pulp quality.
E.実施例12、及び、比較例13
 実施例12及び比較例13では、処理物として、大きさが10mm以下、含水率50%の製紙スラッジを向流方式で焼成した。実施例12で得られた焼成物のCaO含有量は15重量%と、実施例11に比較しても更に低いものであったが、1m/g以上のBET比表面積を有する生石灰含有焼成物が88%という比較的高い回収率で得ることができた。更に焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。一方、内熱式回転炉を用いた比較例13では、比較例12と同様、焼成を開始すると同時に回転炉の内壁に被焼成物が付着し始め、短時間の内に炉内を閉塞させたため、焼成を打ち切った。この付着性は上記の比較例において確認されたものよりも更に顕著であり、これは処理物に含まれる水分と、パルプ質、及びパルプ質を含む有機物の燃焼によるものと推察された。
E. Example 12 and Comparative Example 13
In Example 12 and Comparative Example 13, a papermaking sludge having a size of 10 mm or less and a water content of 50% was baked in a countercurrent manner as a treated product. The calcined product obtained in Example 12 had a CaO content of 15% by weight, which was even lower than that of Example 11, but had a quick lime-containing calcined product having a BET specific surface area of 1 m 2 / g or more. Could be obtained with a relatively high recovery rate of 88%. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process. On the other hand, in Comparative Example 13 using the internal heating type rotary furnace, as in Comparative Example 12, the material to be fired started to adhere to the inner wall of the rotary furnace at the same time as firing was started, and the inside of the furnace was closed within a short time. Ceased firing. This adhesion was even more remarkable than that confirmed in the above comparative example, and this was presumed to be due to the moisture contained in the treated product, the pulp quality, and the combustion of the organic matter containing the pulp quality.
F.実施例13、及び、比較例14
 実施例13及び比較例14では、処理物として、実施例11、比較例12で使用した、大きさが30mm以下、含水率40%の製紙スラッジ60重量%と、実施例1で用いた、大きさが5mm以下の非晶質石灰石40重量%の混合物を向流方式で焼成した。石灰質の含有量の低い製紙スラッジに、同含有量が高い非晶質石灰石を混合したため、処理物の石灰質含有量は相対的に高まり、結果、実施例13で得られた焼成物のCaO含有量は57重量%と、実施例11に比較して高くなった。その結果、焼成物のBET比表面積は実施例11を超える高い数値が得られた。また、焼成物の回収率も90%と高いものであった。更に焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。一方、内熱式回転炉を用いた比較例14では、比較例12や比較例13と同様に、回転炉の内壁に被焼成物が付着し、安定運転を阻害したが、炉内閉塞までは至らず、かろうじて焼成することが出来た。比較例12に比較して付着性が軽減したのは、非晶質石灰石の添加によって、製紙スラッジの含有量が相対的に減少したためと推察された。その焼成物の成分含有量は実施例13に比較して、高CaO、低Al,低SiOであった。これは、焼成過程で製紙スラッジのみが選択的に炉内に付着し、処理物における非晶質石灰石の含有量が増大した結果であると考えられた。なお、焼成物中のCaOの含有量は実施例13に比較して高いものであったにも係らず、BET比表面積は1m/g以下と低いものであった。また、処理物の炉内付着に起因して、焼成物の回収率も低いものであった。
F. Example 13 and Comparative Example 14
In Example 13 and Comparative Example 14, 60% by weight of papermaking sludge having a size of 30 mm or less and a water content of 40%, which was used in Example 11 and Comparative Example 12, was used as the treated product. A mixture of 40% by weight of amorphous limestone having a thickness of 5 mm or less was fired in a countercurrent manner. Since the high-content amorphous limestone was mixed with the papermaking sludge having a low calcareous content, the calcareous content of the treated product was relatively increased. As a result, the CaO content of the fired product obtained in Example 13 was increased. Was 57 wt%, which was higher than that in Example 11. As a result, the BET specific surface area of the fired product was higher than that of Example 11. Moreover, the recovery rate of the fired product was as high as 90%. Furthermore, stable firing could be performed without forming deposits in the furnace during the firing process. On the other hand, in Comparative Example 14 using the internal heating type rotary furnace, as in Comparative Example 12 and Comparative Example 13, an object to be fired adhered to the inner wall of the rotary furnace, which hindered stable operation. It was barely possible to fire. The reason why the adhesion was reduced as compared with Comparative Example 12 was presumed to be because the content of papermaking sludge was relatively reduced by the addition of amorphous limestone. Compared with Example 13, the component content of the fired product was high CaO, low Al 2 O 3 , and low SiO 2 . This was thought to be a result of the paper sewage sludge being selectively adhered to the furnace during the firing process and the content of amorphous limestone in the treated product increased. Although the CaO content in the fired product was higher than that in Example 13, the BET specific surface area was as low as 1 m 2 / g or less. Moreover, the recovery rate of the fired product was low due to the adhesion of the treated product in the furnace.
G.実施例14、及び、比較例15
 実施例14及び比較例15では、処理物として、実施例12、比較例13で使用した、大きさが10mm以下、含水率50%の製紙スラッジ60重量%と、実施例3で用いた、大きさが5mm以下の結晶質石灰石40重量%の混合物を向流方式で焼成した。石灰質の含有量の低い製紙スラッジに、同含有量が高い結晶質石灰石を混合したため、処理物の石灰質含有量は相対的に高まり、結果、実施例14で得られた焼成物のCaO含有量は47重量%と、実施例12に比較して高くなった。また、焼成過程で自己崩壊を起こすという結晶質石灰石の特性も相まって、焼成物のBET比表面積は実施例12を大きく超える高い数値が得られた。更に、焼成物の回収率も90%と高いものであった。尚、これまでの実施例と同様、焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。一方、内熱式回転炉を用いた比較例15では、比較例14と同程度の炉内付着が生じ、安定運転を阻害したが、炉内閉塞までは至らず、かろうじて焼成することが出来た。比較例13に比較して付着性が軽減したのは、結晶質石灰石の添加によって、製紙スラッジの含有量が相対的に減少したためと推察された。その焼成物の成分含有量は実施例13に比較して、高CaO、低Al,低SiOであった。これは、比較例14と同様に、焼成過程で製紙スラッジのみが選択的に炉内に付着し、処理物における結晶質石灰石の含有量が増大した結果であると考えられた。なお、焼成物中のCaOの含有量は実施例14に比較して高いものであったにも係らず、BET比表面積は1m/g以下と低いものであった。また、処理物の炉内付着に起因して、焼成物の回収率も低いものであった。
G. Example 14 and Comparative Example 15
In Example 14 and Comparative Example 15, as a processed material, the size used in Example 12 and Comparative Example 13 was 60% by weight of papermaking sludge having a size of 10 mm or less and a moisture content of 50%, and the size used in Example 3. A mixture of 40% by weight of crystalline limestone having a length of 5 mm or less was fired in a countercurrent manner. Since crystalline limestone having a high content is mixed with papermaking sludge having a low calcareous content, the calcareous content of the treated product is relatively increased, and as a result, the CaO content of the fired product obtained in Example 14 is 47% by weight, which was higher than that in Example 12. In addition, combined with the characteristics of crystalline limestone that causes self-disintegration during the firing process, the BET specific surface area of the fired product was a high value that greatly exceeded Example 12. Furthermore, the recovery rate of the fired product was as high as 90%. As in the previous examples, stable firing could be performed without forming deposits in the furnace during the firing process. On the other hand, in Comparative Example 15 using the internal heating type rotary furnace, adhesion in the furnace was made to the same extent as in Comparative Example 14 and the stable operation was hindered, but the furnace was not blocked and could be barely fired. . The reason why the adhesion was reduced as compared with Comparative Example 13 was presumed to be because the content of papermaking sludge was relatively reduced by the addition of crystalline limestone. Compared with Example 13, the component content of the fired product was high CaO, low Al 2 O 3 , and low SiO 2 . Similar to Comparative Example 14, it was considered that only the papermaking sludge selectively adhered to the furnace during the firing process and the content of crystalline limestone in the treated product increased. Although the CaO content in the fired product was higher than that in Example 14, the BET specific surface area was as low as 1 m 2 / g or less. Moreover, the recovery rate of the fired product was low due to the adhesion of the treated product in the furnace.
H.実施例15
 実施例15では、実施例5で用いたものと同じ副産石灰(非晶質の石灰石鉱山回収ダスト)を石灰質原料に、実施例5と同様の焼成条件によって向流方式で焼成した。実施例5に対して唯一異なる点は、焼成炉の原料投入部、及び焼成物出口部に接続されたバグフィルタからの回収物を、上記の石灰質原料に常時加えながら焼成した点である。焼成過程で炉外に飛散した微細なダストを焼成原料に戻したことによって、焼成物の回収率は85%(実施例5)から、89%(実施例15)と向上した。なお、バグフィルタからの回収物を石灰質原料に加えても、焼成物の性状に変化は生じず、また、実施例5と同様、焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。
H. Example 15
In Example 15, the same by-product lime (amorphous limestone mine recovery dust) used in Example 5 was calcined in a countercurrent manner under calcining conditions similar to those in Example 5. The only difference from Example 5 is that the recovered material from the bag filter connected to the raw material charging portion and the fired material outlet portion of the baking furnace was fired while being constantly added to the calcareous raw material. By returning the fine dust scattered outside the furnace during the firing process to the firing raw material, the recovery rate of the fired product was improved from 85% (Example 5) to 89% (Example 15). In addition, even if the recovered material from the bag filter is added to the calcareous material, the property of the fired product does not change, and in the same way as in Example 5, no deposits are formed in the furnace, and stable. Was able to be performed.
I.実施例16
 実施例16では、実施例11で用いたものと同じ製紙スラッジを焼成原料に、実施例11と同様の焼成条件によって向流方式で焼成した。焼成上において実施例11と異なる点は、焼成炉の原料投入部、及び焼成物出口部に接続されたバグフィルタからの回収物と、焼成炉から製品として回収された焼成物を、上記の焼成原料に常時加えながら焼成した点である。なお、焼成物の送入量は毎時2kgとした。焼成過程で炉外に飛散した微細なダストを焼成原料に戻したことによって、焼成物の回収率は87%(実施例11)から、91%(実施例16)と向上した。更に、バグフィルタからの回収物、及び焼成炉から製品として回収された焼成物を高含水率の製紙スラッジに定量的に添加したことによって、焼成原料の供給部において若干見られた原料移送のもたつきが改善された。これは、乾燥状態にある上記の回収物、及び焼成物が製紙スラッジに加えられることによって、焼成原料中の含水率が低下したために他ならない。なお、上記の回収物、及び焼成物を焼成原料に加えても、焼成物の性状に変化は生じず、また、実施例11と同様、焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。
I. Example 16
In Example 16, the same papermaking sludge as that used in Example 11 was fired in the countercurrent system using the same firing conditions as in Example 11 on the firing raw material. The difference from Example 11 on firing is that the recovered material from the bag filter connected to the raw material charging portion and the fired product outlet portion of the firing furnace and the fired product recovered as a product from the firing furnace are subjected to the above firing. It is the point which baked, always adding to a raw material. The amount of fired product was 2 kg per hour. By returning the fine dust scattered outside the furnace during the firing process to the firing raw material, the recovery rate of the fired product was improved from 87% (Example 11) to 91% (Example 16). In addition, the amount of raw material transfer slightly observed in the baking raw material supply section is obtained by quantitatively adding the recovered material from the bag filter and the fired material recovered as a product from the baking furnace to the papermaking sludge having a high water content. Improved. This is because the moisture content in the calcined raw material is reduced by adding the recovered material and the calcined product in a dry state to the papermaking sludge. In addition, even if it adds said collection | recovery material and a baked material to a baking raw material, a change does not arise in the property of a baked material, and also in Example 11, it does not form a deposit in a furnace in a baking process. Stable firing was possible.
J.実施例17
 実施例17では、実施例6で用いたものと同じ副産石灰(非晶質の製糖工程発生物)焼成原料に、実施例6と同様の焼成条件によって向流方式で焼成した。焼成上において実施例6と異なる点は、焼成炉の原料投入部、及び焼成物出口部に接続されたバグフィルタからの回収物を再度焼成原料に添加すると共に、これらの焼成原料を焼成炉に投入する前にスクリュー型混合機によってカルボキシメチルセルロース水溶液の噴霧下で混合し、この混合物を焼成炉に定量供給したことである。焼成過程で炉外に飛散したバグフィルタ回収物を焼成原料に戻し、且つ、焼成原料を粘結性成分を含有する水溶液と共に混合し、微細粒子の粗大化(造粒)を行ったので、焼成物の回収率は80%(実施例6)から、93%(実施例17)と大幅に向上した。なお、上記の回収物、及び焼成物を焼成原料に加えても、焼成物の性状に変化は生じず、また、実施例6と同様、焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。
J. et al. Example 17
In Example 17, the same byproduct lime (amorphous sugar production process product) firing raw material used in Example 6 was fired in a countercurrent manner under the same firing conditions as in Example 6. On firing, the difference from Example 6 is that the recovered material from the bag filter connected to the raw material charging portion and the fired product outlet of the firing furnace is added again to the firing raw material, and these firing raw materials are added to the firing furnace. Before being charged, the mixture was mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer, and this mixture was quantitatively supplied to a baking furnace. The bag filter recovered material scattered outside the furnace during the firing process is returned to the firing raw material, and the firing raw material is mixed with an aqueous solution containing a caking component to coarsen (granulate) fine particles. The recovery rate of the product was greatly improved from 80% (Example 6) to 93% (Example 17). In addition, even if it adds said collection | recovery thing and a baked material to a baking raw material, a change does not arise in the property of a baked material, and also in Example 6, it does not form a deposit in a furnace. Stable firing was possible.
K.実施例18
 実施例18では、実施例9で用いたものと同じ副産石灰(非晶質の石灰石鉱山回収ダスト)を焼成原料に、実施例6と同様の焼成条件によって、並流方式で焼成した。焼成上において実施例9と異なる点は、焼成炉の原料投入部、及び焼成物出口部に接続されたバグフィルタからの回収物を再度焼成原料に添加すると共に、これらの焼成原料を焼成炉に投入する前にスクリュー型混合機によってカルボキシメチルセルロース水溶液の噴霧下で混合し、この混合物を焼成炉に定量供給したことである。焼成過程で炉外に飛散したバグフィルタ回収物を焼成原料に戻し、且つ、焼成原料を粘結性成分を含有する水溶液と共に混合し、微細粒子の粗大化(造粒)を行ったので、焼成物の回収率は94%(実施例9)から、98%(実施例18)と向上した。なお、上記の回収物、及び焼成物を焼成原料に加えても、焼成物の性状に変化は生じず、また、実施例9と同様、焼成過程においても炉内に付着物を形成することなく、安定した焼成を行うことができた。
K. Example 18
In Example 18, the same by-product lime (amorphous limestone mine recovery dust) used in Example 9 was fired in a co-current manner under the same firing conditions as in Example 6 using the firing raw material. On firing, the difference from Example 9 is that the recovered material from the bag filter connected to the raw material input part of the firing furnace and the fired product outlet part is added again to the fired raw material, and these firing raw materials are added to the firing furnace. Before being charged, the mixture was mixed by spraying a carboxymethyl cellulose aqueous solution with a screw-type mixer, and this mixture was quantitatively supplied to a baking furnace. The bag filter recovered material scattered outside the furnace during the firing process is returned to the firing raw material, and the firing raw material is mixed with an aqueous solution containing a caking component to coarsen (granulate) fine particles. The product recovery rate improved from 94% (Example 9) to 98% (Example 18). In addition, even if it adds said collection | recovery thing and a baked product to a baking raw material, a change does not arise in the property of a baked product, and also in Example 9 does not form a deposit in a furnace in the baking process. Stable firing was possible.
L.実施例19~20、及び、比較例16~17
 得られた生石灰含有焼成物に対する包装の効果を評価するために、恒温恒湿下における供試体の吸湿試験を行った。試験条件は以下の通りである。
供試原料:実施例1で得られた生石灰含有焼成物(100g)
供試体の作製:図7に示す包装材料を用いて、上記の供試原料をヒートシールによって密封包装した
試験環境:30℃、90%RH
試験期間:30日間
測定項目:試験前後の重量変化率
L. Examples 19 to 20 and Comparative Examples 16 to 17
In order to evaluate the effect of the packaging on the obtained calcined lime-containing fired product, a moisture absorption test of the specimen under constant temperature and humidity was performed. The test conditions are as follows.
Test raw material: calcined lime-containing fired product obtained in Example 1 (100 g)
Preparation of test specimen: Test environment in which the above-mentioned test raw materials are hermetically sealed by heat sealing using the packaging material shown in FIG. 7: 30 ° C., 90% RH
Test period: 30 days Measurement item: Weight change rate before and after the test
 試験結果を図7に示す。図7からも明らかなように、防湿材料であるアルミ箔フィルム、およびアルミ蒸着フィルムで包装した供試体では、30日間の試験を経ても、重量変化はほとんど見られなかった。一方、包装を施していない比較例16では、47%もの増量が確認された。これは試験環境に存在する水分、および炭酸ガスによって、生石灰が水酸化カルシウム、および炭酸カルシウムに変質した結果である。また、防湿性に乏しいとされているポリエチレンフィルムで包装した比較例17でも、水分、炭酸ガスの吸収によって大きな増量が認められた。 The test results are shown in FIG. As is clear from FIG. 7, the specimen wrapped with the aluminum foil film, which is a moisture-proof material, and the aluminum vapor-deposited film showed almost no change in weight even after 30 days of testing. On the other hand, in Comparative Example 16 where no packaging was applied, an increase of 47% was confirmed. This is a result of the quick lime being transformed into calcium hydroxide and calcium carbonate by moisture and carbon dioxide present in the test environment. Further, in Comparative Example 17 packaged with a polyethylene film which is considered to have poor moisture resistance, a large increase was recognized due to absorption of moisture and carbon dioxide.
M.実施例21~24、及び比較例18~19
 続いて、本発明の生石灰含有焼成物を消化し、消石灰含有消化物としたときの性状を調べた。消石灰は、高速せん断型ミキサーで撹拌状態にある生石灰含有焼成物に対して同量の水を添加して、見掛け上、乾燥状態を保ちながら消化した。消化物は180℃で乾燥し、この乾燥物を0.5mmの篩上で解砕しつつ、回収された篩下を供試材料とした。
M.M. Examples 21 to 24 and Comparative Examples 18 to 19
Subsequently, the calcined lime-containing fired product of the present invention was digested to examine the properties of the slaked lime-containing digested product. The slaked lime was digested while adding the same amount of water to the calcined lime-containing fired product in a stirred state with a high-speed shear mixer, and seemingly kept dry. The digested product was dried at 180 ° C., and this dried product was crushed on a 0.5 mm sieve, and the recovered sieve was used as a test material.
 図8に示す通り、非晶質石灰石を熱処理装置で焼成して得られた生石灰含有焼成物(実施例1)、および石灰石の採掘・加工工程から発生する脱水ケーキを熱処理装置で焼成して得られた生石灰含有焼成物(実施例10)の消化物(実施例21及び22)は、水のみの消化であるにも関わらず、32m/g、48m/gと消化時にアルコール類やグリコール類を添加して製造された高比表面積消石灰と同等の高い比表面積を有する消化物であった。これは、ベースとなる生石灰含有消化物の比表面積が高いことに他ならない。一方、上記の石灰質原料を内熱式回転炉で焼成し、これを消化した比較例18及び比較例19では、ベースとなる生石灰含有消化物の比表面積に起因して、実施例ほどの高い比表面積を得るには至らなかった。
 また、製紙スラッジを熱処理装置で焼成して得られた生石灰含有焼成物(実施例11及び12)の消化物(実施例23及び24)もまた、水のみの消化であり、且つ、生石灰の含有量が上記実施例1、実施例10に比較して大幅に低減したにも関わらず、22m/g、15m/gと高い比表面積を有する消化物が得られた。
As shown in FIG. 8, a calcined calcined product obtained by calcining amorphous limestone with a heat treatment device (Example 1) and a dehydrated cake generated from the limestone mining / processing step are calcined with a heat treatment device. Although the digested product (Examples 21 and 22) of the obtained calcined lime-containing fired product (Example 10) was digested only with water, alcohols and glycols at the time of digestion were 32 m 2 / g and 48 m 2 / g. It was a digested product having a high specific surface area equivalent to the high specific surface area slaked lime produced by adding a kind. This is nothing but the high specific surface area of the quicklime containing digest. On the other hand, in Comparative Example 18 and Comparative Example 19 in which the above calcareous raw material was baked in an internal-heated rotary furnace and digested, the ratio as high as that of the example was caused by the specific surface area of the base quicklime-containing digested product. The surface area could not be obtained.
In addition, the digested product (Examples 23 and 24) of the calcined lime-containing calcined product (Examples 11 and 12) obtained by calcining paper sludge with a heat treatment apparatus is also digested only with water and contains quicklime. Although the amount was significantly reduced as compared with Examples 1 and 10 above, digests having a high specific surface area of 22 m 2 / g and 15 m 2 / g were obtained.
 以上、種々の記載の通り、焼成炉、焼成方法、焼成条件等から構成される本発明を用いることによって、これまで焼成が困難とされてきた微粒・微細な石灰質原料を安定して、且つ経済的に焼成することができる。その焼成物は高い水和活性と比表面積を有しており、様々な分野において有効に利用することができる。更に、その焼成物の消化物もまた高い比表面積を有しており、様々な分野において有効に利用することができる。 As described above, by using the present invention composed of a firing furnace, a firing method, firing conditions, and the like, various fine and fine calcareous raw materials that have been difficult to fire so far can be stably and economically used. Can be fired. The fired product has high hydration activity and specific surface area, and can be effectively used in various fields. Furthermore, the digested product of the fired product also has a high specific surface area, and can be effectively used in various fields.
 本発明の生石灰焼成物は、鉄鋼分野を始め、化学、製紙、建築、土木、農業分野において有効に利用することができる。また、本発明の消石灰含有消化物は、建築、土木、農業、水質浄化、排ガス浄化などの分野において有効に利用することができる。 The calcined lime product of the present invention can be effectively used in the fields of steel, chemistry, papermaking, architecture, civil engineering, and agriculture. The slaked lime-containing digested product of the present invention can be effectively used in fields such as architecture, civil engineering, agriculture, water purification, and exhaust gas purification.

Claims (12)

  1.  石灰成分を含有する大きさが5mm以下の処理物を焼成して得られる生石灰含有焼成物において、
     上記処理物として、石灰石、消石灰、副産石灰のうち何れか一つ以上の石灰質原料と、必要に応じて配合される副原料とで構成し、
     該処理物を加熱する炉芯管と、該炉芯管内に設けられ該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材とを備えた熱処理装置により、上記処理物を400℃~1200℃の範囲で焼成し、
     CaOを60~99重量%、炭酸塩(CO換算値)を0.1~5重量%含有するとともに、水和活性を0.5~60秒、BET比表面積を3m/g以上にしたことを特徴とする生石灰含有焼成物。
    In the calcined lime-containing fired product obtained by firing a processed product having a lime component size of 5 mm or less,
    As said processed material, it comprises any one or more calcareous raw materials among limestone, slaked lime and byproduct lime, and auxiliary raw materials blended as necessary,
    A furnace core tube for heating the processed material, and a plurality of rows are provided along the direction of the central axis of the furnace core tube provided in the furnace core tube, and the inner periphery of the furnace core tube is rotated by the rotation of the furnace core tube. The processed product is fired in the range of 400 ° C. to 1200 ° C. by a heat treatment apparatus including a beater member that rolls the surface and imparts an impact to the processed product.
    It contains 60 to 99% by weight of CaO and 0.1 to 5% by weight of carbonate (CO 2 equivalent value), has a hydration activity of 0.5 to 60 seconds, and a BET specific surface area of 3 m 2 / g or more. A calcined lime-containing fired product.
  2.  Alを0.01~20重量%、SiOを0.01~20重量%含有することを特徴とする請求項1記載の生石灰含有焼成物。 2. The calcined lime-containing fired product according to claim 1, comprising 0.01 to 20% by weight of Al 2 O 3 and 0.01 to 20% by weight of SiO 2 .
  3.  石灰成分を含有する大きさが5mm以下の処理物を焼成して得られる生石灰含有焼成物において、
     上記処理物として、石灰石、消石灰、副産石灰のうち何れか一つ以上の石灰質原料と、必要に応じて配合される副原料とで構成し、
     該処理物を加熱する炉芯管と、該炉芯管内に設けられ該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材とを備えた熱処理装置により、上記処理物を400℃~1200℃の範囲で焼成し、
     CaOを15~60重量%、Alを10~50重量%、SiOを15~50重量%、炭酸塩(CO換算値)を0.1~5重量%含有するとともに、BET比表面積を1m/g以上にしたことを特徴とする生石灰含有焼成物。
    In the calcined lime-containing fired product obtained by firing a processed product having a lime component size of 5 mm or less,
    As said processed material, it comprises any one or more calcareous raw materials among limestone, slaked lime and byproduct lime, and auxiliary raw materials blended as necessary,
    A furnace core tube for heating the processed material, and a plurality of rows are provided along the direction of the central axis of the furnace core tube provided in the furnace core tube, and the inner periphery of the furnace core tube is rotated by the rotation of the furnace core tube. The processed product is fired in the range of 400 ° C. to 1200 ° C. by a heat treatment apparatus including a beater member that rolls the surface and imparts an impact to the processed product.
    Containing 15 to 60% by weight of CaO, 10 to 50% by weight of Al 2 O 3 , 15 to 50% by weight of SiO 2 and 0.1 to 5% by weight of carbonate (CO 2 equivalent value), and BET ratio A calcined lime-containing fired product having a surface area of 1 m 2 / g or more.
  4.  上記石灰質原料として石灰石を用いる場合、結晶質の石灰石を用いることを特徴とする請求項1乃至3記載の生石灰含有焼成物。 The calcined lime-containing fired product according to any one of claims 1 to 3, wherein when limestone is used as the calcareous material, crystalline limestone is used.
  5.  上記石灰質原料として副産石灰を用いる場合、石灰石、炭酸カルシウム、生石灰、消石灰の何れかの製造時に発生する石灰質副産物、石灰利用工程から発生する石灰質副産物のうち何れか一つ以上を用いることを特徴とする請求項1乃至4何れかに記載の生石灰含有焼成物。 When using by-product lime as the calcareous raw material, it is characterized by using any one or more of calcareous by-products generated during the production of limestone, calcium carbonate, quick lime and slaked lime, and calcareous by-products generated from the lime utilization process. The calcined lime-containing fired product according to any one of claims 1 to 4.
  6.  上記処理物には上記熱処理装置から製品として回収された生石灰含有焼成物、及び/又は上記熱処理装置から排出された製品以外の回収物が含有されていることを特徴とする請求項1乃至5何れかに記載の生石灰含有焼成物。 6. The processed product contains a calcined lime-containing fired product recovered as a product from the heat treatment apparatus and / or a recovered product other than the product discharged from the heat treatment apparatus. A burned product containing quicklime according to crab.
  7.  上記処理物が、上記熱処理装置に供給される前に、予め混合された混合体を形成しており、且つ、該混合体には必要に応じて、さらに、水、粘結性成分を含有した水溶液及び/又は懸濁液が添加・混合されていることを特徴とする請求項1乃至6何れかに記載の生石灰含有焼成物。 Before the processed material is supplied to the heat treatment apparatus, a premixed mixture is formed, and the mixture further contains water and a caking component as necessary. The calcined lime-containing fired product according to any one of claims 1 to 6, wherein an aqueous solution and / or a suspension is added and mixed.
  8.  防湿材料によって密閉包装されたことを特徴とする請求項1乃至7何れかに記載の生石灰含有焼成物。 The calcined lime-containing fired product according to any one of claims 1 to 7, wherein the calcined product is sealed with a moisture-proof material.
  9.  上記請求項1乃至8何れかに記載の生石灰含有焼成物を消化した消石灰含有消化物。 A slaked lime-containing digested product obtained by digesting the calcined lime-containing fired product according to any one of claims 1 to 8.
  10.  上記請求項1乃至8何れかに記載の生石灰含有焼成物を製造する生石灰含有焼成物の製造方法において、
     上記熱処理装置として、上流側で処理物を受け入れ略水平方向に延びる中心軸を中心に回転させられて該処理物を上流側から下流側に移動させ下流側に設けた排出口から処理物を排出する炉芯管と、該炉芯管内に該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材と、上記炉芯管の上記排出口より上流側の所定区間を外部から加熱する炉芯管加熱部とを備えたものを用い、
     上記炉芯管内に上流側から下流側へ向かう空気を流し、上記炉芯管加熱部での加熱による処理物の焼成温度範囲を800℃~1200℃に設定するとともに、該炉芯管加熱部で加熱された処理物を上記排出口に至るまで上記焼成温度範囲内の800℃~1200℃に保持することを特徴とする生石灰含有焼成物の製造方法。
    In the manufacturing method of the quicklime containing baking products which manufacture the quicklime containing baking products in any one of the said Claims 1 thru | or 8,
    As the above heat treatment apparatus, the processed material is received on the upstream side and rotated about a central axis extending in a substantially horizontal direction, the processed material is moved from the upstream side to the downstream side, and the processed material is discharged from a discharge port provided on the downstream side. A plurality of rows of furnace core tubes arranged along the direction of the central axis of the furnace core tube and rolling the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube Using a beater member that gives an impact to the processed material, and a furnace core tube heating unit that heats a predetermined section upstream from the discharge port of the furnace core tube from the outside,
    Air flowing from the upstream side to the downstream side is flowed into the furnace core tube, and the firing temperature range of the processed material by heating in the furnace core tube heating section is set to 800 ° C. to 1200 ° C., and the furnace core tube heating section A method for producing a calcined lime-containing calcined product, characterized in that the heated treated product is maintained at 800 ° C. to 1200 ° C. within the calcining temperature range until reaching the discharge port.
  11.  上記炉芯管の上流側、該処理物を該炉芯管まで導入するまでの該処理物の供給経路、該処理物の供給設備のうち何れか一以上の箇所において、水、粘結性成分を含有した水溶液・懸濁液のうち何れか一つ以上を添加することを特徴とする請求項10記載の生石灰含有焼成物の製造方法。 The upstream side of the furnace core tube, the supply path of the processed product until the processed product is introduced to the furnace core tube, and at any one or more of the supply facilities of the processed product, water, a caking component The method for producing a calcined lime-containing fired product according to claim 10, wherein at least one of an aqueous solution and a suspension containing the lime is added.
  12.  上記請求項1乃至8何れかに記載の生石灰含有焼成物を製造する生石灰含有焼成物の製造方法において、
     上記熱処理装置として、上流側で処理物を受け入れ略水平方向に延びる中心軸を中心に回転させられて該処理物を上流側から下流側に移動させ下流側に設けた排出口から処理物を排出する炉芯管と、該炉芯管内に該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材と、上記炉芯管の上記排出口より上流側の所定区間を外部から加熱する炉芯管加熱部とを備えたものを用い、
     上記炉芯管内に下流側から上流側へ向かう空気を流し、且つ、該炉芯管の上流側、該処理物を該炉芯管まで導入するまでの該処理物の供給経路、該処理物の供給設備のうち何れか一以上の箇所において、水、粘結性成分を含有した水溶液・懸濁液のうち何れか一つ以上を添加することを特徴とする生石灰含有焼成物の製造方法。
    In the manufacturing method of the quicklime containing baking products which manufacture the quicklime containing baking products in any one of the said Claims 1 thru | or 8,
    As the above heat treatment apparatus, the processed material is received on the upstream side and rotated about a central axis extending in a substantially horizontal direction, the processed material is moved from the upstream side to the downstream side, and the processed material is discharged from a discharge port provided on the downstream side. A plurality of rows of furnace core tubes arranged along the direction of the central axis of the furnace core tube and rolling the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube Using a beater member that gives an impact to the processed material, and a furnace core tube heating unit that heats a predetermined section upstream from the discharge port of the furnace core tube from the outside,
    Air flowing from the downstream side to the upstream side in the furnace core tube, and the upstream side of the furnace core tube, the supply path of the processed material until the processed material is introduced to the furnace core tube, A method for producing a calcined lime-containing fired product, comprising adding at least one of water and an aqueous solution / suspension containing a caking component at any one or more locations in a supply facility.
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