WO2012105820A1 - Universal machine for the production of sandwich insulation panels (sip) - Google Patents

Universal machine for the production of sandwich insulation panels (sip) Download PDF

Info

Publication number
WO2012105820A1
WO2012105820A1 PCT/MX2011/000018 MX2011000018W WO2012105820A1 WO 2012105820 A1 WO2012105820 A1 WO 2012105820A1 MX 2011000018 W MX2011000018 W MX 2011000018W WO 2012105820 A1 WO2012105820 A1 WO 2012105820A1
Authority
WO
WIPO (PCT)
Prior art keywords
forming
machine
sip
core
panels
Prior art date
Application number
PCT/MX2011/000018
Other languages
Spanish (es)
French (fr)
Inventor
Manuel BENÍTEZ PÉREZ
Original Assignee
Benitez Perez Manuel
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Benitez Perez Manuel filed Critical Benitez Perez Manuel
Priority to PCT/MX2011/000018 priority Critical patent/WO2012105820A1/en
Publication of WO2012105820A1 publication Critical patent/WO2012105820A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/326—Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0084—Foaming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details

Definitions

  • the present invention relates to the branch of the construction materials industry and in particular to the apparatus or machines that are used in the production of construction materials, specifically those that are used for the production and / or manufacture of panels of the SIP type (Sandwich Insulation Panels or Sandwich Insulated Panels).
  • panels of the SIP type (Sandwich Insulation Panels or Sandwich Insulated Panels) are relevant, which consist of composite pieces of the Sandwich type, formed by a core of an insulating material and sheets that cover it as appropriate.
  • SIP Seandwich Insulation Panels or Sandwich Insulated Panels
  • insulating cores such as polyurethane and expanded polystyrene; while wood, playwood, chipboard, OSB boards, lightened cement boards, minerals, metal sheets, plastics, among other types have been used for the coating sheets.
  • SIP type panels have been used in the most varied forms and uses, such as: interior panels, facade panels, panels for load-bearing walls or panels for the manufacture of doors of various types. At the same time, multiple catalogs of elements and pieces of different dimensions and thicknesses have emerged for the most diverse uses.
  • This production option has generated large non-recyclable waste in the production process and delivery of the final product. At the same time it has generated a large amount of labor in the creation and delivery of final product by having to apply manual cutting and forming procedures in the final phases of the product. At the same time this has resulted in separating the process steps of a product in two, three or multiple.
  • EP1023955 discloses a method for the production of multi-layer boards in a continuous process, where the layers (2,3) are fed in a package of layers and pressed between the pressure rollers (12). An adhesive is applied between the layers in the form of a dry sheet feeder. The prepared sandwich is joined together by passing an induction heating station through it. One or more of the layers can be profiled by a press-shaped station (6) to provide air spaces in the sandwich for the improvement of thermal and acoustic insulation.
  • claim 4 of this document discloses a device for carrying out the process described above, which consists in the interposition of the adhesive layer between the other layers by means of the pressure rollers and a heat treatment for the mounting layers.
  • document O8900265 describes a laminated panel (6) comprising a first outer surface (8) and a second outer surface (11); the first and second surfaces (8, 11) each bend to form a predetermined angle and the insulated material (9) is sandwiched between the first and second surfaces (8, 11).
  • a cutting means is also described and is provided with a first frame located on the panel for cutting an upper surface (8), the first frame has a shape substantially in accordance with the cross-sectional side section of the panel (6) and a second swivel frame around a point adjacent to an apex of the panel and adapted to cut a lower surface (11) of the panel.
  • the cutter means also includes clamping means to keep the cutter in relation to the mobile panel to perform a cutting operation of the panel in a lateral direction.
  • the apparatus for forming the panel and a manufacturing method thereof are also revealed.
  • the training apparatus that is revealed includes means for cutting and bending sheets of aluminum strips, gumming, rolling, auxiliary forming and cutting, all in a continuous process.
  • This document is not relevant to the proposed invention because it is very specific SIP type panels related to a core and metal sheets and the formation of corner panels or laminated panels in which the coating is metallic. It is a very specific solution for the production of panels to form corner angles of a building or work. It also uses the coating sheet supplied in the form of a coil that feeds the machine. The panels are formed one by one and with this machine we are possible the production of great diversity of types of products, so it has disadvantages that are resolved by our proposal
  • the MX264124 patent describes a simplified automatic machine for the production of prefabricated construction panels in metal net sandwich and expanded plastic material comprising: a transversely movable pair of introduction devices intended to introduce sections of metallic wire into the panel underlying, which advances in steps; a transversely movable pair of cutting devices, vertically coaxial with respect to the introduction devices and interposed between them and the panel, intended to cut the wire in correspondence with the upper network of the panel; one pair of transversally movable bodies welding lower panel vertically coaxial with respect to input devices and cutting, designed to weld the lower end of 'the wires-crosspieces to the lower metal grid; a transversely movable pair of upper welding members, retraced by a step of advance of the panel and horizontally coaxial with respect to the cutting devices, intended to weld the upper end of the cross-wires to the upper metal network.
  • WO2007040301 describes an apparatus and the method for manufacturing an insulation panel.
  • a method of manufacturing a sandwich panel filling containing a non-flammable material includes feeding a sandwich panel filling, forming a plurality of injection holes in a surface of the filling, the injection of a non-flammable material. in the filling, pressing the filling to separate a part of the non-flammable material on the surface of the filling, housing the filling in a vacuum chamber to separate a portion of the non-flammable material contained in the filling of the load, digging or pressing the surface of the load to remove remaining non-flammable material on the surface of the filling, dry the filling and polishing the surface of the filling to remove foreign substances that remain on the surface of the filling.
  • the non-flammable material can be penetrated deeply into the inner fabric of the sandwich panel filling with just a simple process of spraying the non-flammable material to increase the overall fire resistance of the filling, thereby achieving combustion inhibition and spread of the flames in case of a fire and the risk of accident due to the emission of toxic gases is reduced.
  • This document is relevant to the proposed invention because it is panels that are formed by placing the sheets that will form the coating between which the filler is applied by injection methods. Normally these fillers are applied in very special machines and with very specific products that create the core by means of injection.
  • Pieces are produced one behind the other in presses that guarantee the tightness of that pressure filling, which makes it very complicated and limited in the types of products to be manufactured and of very little versatility due to the great design complication of the machine in the process of achieving the tightness of the product that is injected and the curing or drying time of it, so it is a development that moves away from the proposed invention as it is not similar products and is not relevant to our invention .
  • document US2004112006 refers to a machine for the assembly or production of sandwich panels for use in the industry of the construction that would not have oxidation problems and that use help connectors with metal fasteners.
  • the machine for the assembly of sandwich panels is composed of: a series of fixed metal frames: a frame at the top of 1 and a bottom frame at the floor 6 joined by columns 4; an intermediate plane 3, which is between the upper frame 1 and the lower frame 6, which slides through the columns 4; two hydraulic jacks 5, which raise and lower the frame 3; some beams 2 that join tables 1 and 3, respectively; actuators 7 supported on the beams 2.
  • the panels are formed by (a) a core 10 or cores of rigid or semi-rigid material, (b) a series of chair-type connectors 11 with the mechanical seal all around the panel , which pass through perpendicular holes in a core 10; (c) about 8 and 9 bars, chains or cables of metal or composite material, (d) some external separators of 12 metal or plastic or dry wood or mortar or plaster or composite material, and (e) some central separators 35 of metal or wood of plastic or dry or mortar or plaster or composite materials.
  • document O0134338 describes an apparatus for manufacturing a construction panel, wherein said panel comprises a plurality of fasteners (1).
  • the apparatus comprises an alignment mechanism adapted to align the reinforcement elements with respect to the other, an indexing mechanism to move the reinforcement elements through the apparatus, a welding station adapted to weld the reinforcement elements together to form a special group and a blade to remove excess cable from the panel.
  • the alignment mechanism comprises a plurality of rollers (10, 12) arranged in two groups, the position of a first group of rollers (10) comprises two groups of spatially separated rollers, the position of which is adjustable in the horizontal plane and the position of A second group (12) is adjustable in the vertical plane.
  • This is another of the improved alternatives on the creation of machines capable of placing wire meshes in the form of a metallic net on the surface of a core of insulating material with the particularity of forming three-dimensional meshes on the surface of the pieces.
  • the panel created by this machine is not a finished product, it is only a core to which wires have been inserted that interconnect with each other between both sides creating also a surface mesh that will allow to hold the concrete that will be applied in a second phase of job.
  • document W09631314 refers to a unit for the manufacture of panels for the construction of load carriers.
  • the factory unit includes an apparatus that encompasses the means for the formation of structural foam blocks, means for cutting the foam blocks into strips, means for forming pieces of trusses, means for mounting frame sections and foam strips together and means for joining the cross members to the beams to form the load bearing panels.
  • the factory unit also has an electric power source, a compressed air source, and an engine, such as an internal combustion engine.
  • the apparatus for forming the fabric comprises a plurality of arms that interact and move in and out of the hitch with a wire, bending it in a zig-zag shape, and means for joining a straight wire to each side of the zig-shaped wire. -zag. Then, the zigzag wire is cut to an appropriate length. The lengths of the zigzag wire are assembled with foam strips so that the length of the foam and the weave alternate with one another. The trusses and the foam strips are then placed in relation to each other so that the trusses are projected substantially on the same amount of the foam strips and the trusses to form the panel that supports the load.
  • the apparatus for connecting the robust cables comprises the means for tension, grip and positioning of each wire to be welded and the means for welding the wire of the trusses. Similar to several documents such as the previous ones, these are panels interwoven by Zigzag-shaped wires that allow the same type of end product of the core type to be obtained in different ways with interlocking wire mesh that form the skeletal mesh and that are used in works by means of a concrete or cement mortar lining in a second phase and that do not constitute a final product that goes to construction without a second phase of work so it is another type of product very similar to the previous ones related to metal mesh panels and that obviously have no relevance to The proposed invention.
  • patent document US5403985 describes a machine for the manufacture of a construction panel that has a plurality of fastening mechanisms (32) in order to keep a sub-assembly that includes a heat insulating core in the form of plates (12) and meshes of upper and lower wire (18,24), with predetermined spaces between them, an alternative transport (44) slidably mounted longitudinally in a main frame (30).
  • the transport handling mechanism (46) for moving the transport (44) in the main frame (30) includes a drive motor (140), an electromagnetic clutch (142) and a ball screw (144); a sub-assembly guide (34) for the maintenance of predetermined spaces; a first and second feeding support member and the insertion of mechanisms (36,38), each of which include the feeding units (82) with hoppers (86) for unloading, one by one, a plurality of members of first and second pre-cut support (26,28) and a plurality of insertion units (84), each of the insertion units including a pneumatic cylinder (92) with a piston rod (94) and a plunger ( 96) connected to the piston rod (94) and upper and lower electric welding mechanisms (4) for spot welding of the longitudinal cables of the upper and lower wire meshes (18,24) with the first and second members of support (26,28) to form a finished construction panel (10).
  • this document allows for different ways to obtain the same type of product formed by a core and meshes of interwoven wires with differences in the way in which they achieve the objective of interlacing wire meshes and welding, but in all cases they are similar and very different products from the proposed invention claimed in this document and have no relevance in relation to it.
  • the objective of the present invention is to provide a universal machine capable of producing the most varied designs of pieces of the SIP type, formed by a sheet of material in the core and two cladding boards on their faces, adhered through a glue.
  • Another objective of the invention is to manufacture multiple types of pieces of different thicknesses and variable dimensions in a single manufacturing phase and with a minimum of labor, with the possibility in addition to a maximum of automation.
  • another objective of the invention is to make the set of final products easily transportable, integrating into the process the packaging and palletizing system of the pieces destined for the final customer and in a single production phase.
  • Another objective of the present invention is that the machine designed to achieve high productivity controlled by a minimum of operators throughout the process.
  • Another objective of the present invention is to achieve a high quality in the productions, guaranteeing a correct dimensioning of the pieces, a strict control of the design parameters and a guarantee of compliance with the tolerances required for the final product.
  • a further objective of the present invention is to achieve a reproducible, repeatable machine and turn it into a new industrial product marketable to all producers of panels of the SIP type and subsequently maintain on it a permanent research and development work that allows incorporating consistently all possible advances and innovations.
  • FIG 1 shows the sequence of shaping parts of the SIP type, which constitute the essence of the production machine.
  • Figure 2 shows the forming frame (1) designed for the fulfillment of this production sequence that is constituted in the parts that manage to comply with the basic principle of operation of the machine.
  • Figure 3 represents the frame or structure (2) on which the forming frame is mounted.
  • Figures 4 to 9 show from different views the positioning stops (3) of the different dimensions of the pieces, both the positioning stops of the core sheet, and the positioning stops of the coating sheets.
  • Figure 10 represents the pallet forming table in its closed position.
  • Figure 11 shows the pallet forming table (4) placed under the part forming frame or the same table of Figure 10 in its lifting position.
  • Figure 12 represents the core feeding system by means of a roller feeder.
  • Figure 13 shows the feed system of sheets.
  • Figure 14 shows the roller conveyor of the sheet feeding system itself.
  • Figure 15 represents the glue application equipment.
  • Figure 16 shows the roller conveyors of the core supply.
  • Figure 17 shows the core feed lift table.
  • Figure 18 depicts the sheet feed.
  • Figure 19 the same sheet already entered on the frame to start the conformation.
  • Figures 20 and 21 show the first sheet on the frame from different angles.
  • Figure 22 represents the first sheet placed by the frame on the pallet forming table.
  • Figure 23 shows that the lift table goes down to start the simultaneous shaping process.
  • Figure 24 represents the simultaneous entry of one side of the cores and on the other side the entry of two sheets at the same time.
  • Figure 25 already shows entries on the frame the sheets and the cores that will be deposited on the forming table by the forming frame.
  • Figure 26 represents the result of the sheets and cores already deposited on the forming table.
  • Figure 27 shows how this process of simultaneous shaping of two sheets and cores allows the creation of panel pallets that later leaves the table as a package of finished products.
  • Figure 28 shows in details the forming frame that is performing the forming operation by simultaneously entering the core of one side and the sheets of the other side.
  • Figure 29 the general view of the production machine and all its components.
  • Figures 30 and 31 show two different views of an example of the final product obtained by the universal machine. DETAILED DESCRIPTION OF THE INVENTION
  • the machine according to the present invention is based on a basic production principle which has been called "process of simultaneous forming of pieces, accumulation and delivery of panel pallets as final product”.
  • This production process that explains the operation and operation of the machine consists of the conformation of each piece of the SIP type simultaneously, by entering at the same time and on both sides of the forming machine of the raw materials that will form each unit of finished product and the subsequent accumulation of the finished pieces until the creation of the final product pallet.
  • the machine consists of a part forming frame that has been designed to comply with the fundamental principle of operation of the machine consisting of the process of simultaneous forming of parts.
  • the core enters simultaneously and ordered on the one hand and on the other side the panel cover sheets to be created, either one sheet or two sheets at the same time depending on the start or end of pallets of parts or the intermediate pieces that make it up.
  • This frame is depositing the materials on a controlled lifting table, which receives and accumulates the finished product in the form of compact blocks of panels that are subsequently enzymed, palletized and delivered.
  • the great diversity of products is achieved in the operation of the frame, which is responsible for complying with the principle of operation of the machine.
  • the pre-dimensioning of the piece to be produced is carried out both in the thickness and in the general dimensions of the same and the process of forming the panels is also carried out.
  • the general pre-dimensioning of the piece is carried out at the beginning of the production process according to the type and dimensions of the panel to be produced.
  • This pre-dimensioning can be manual or automated and is carried out through positioning stops that slide to the extent of the product to be produced starting from a geometric center and that allows it to grow according to the type of piece to be produced in the three dimensions , thickness, length and width.
  • the machine starts the process of forming panels, which consists of the entrance of the sheet that forms the core of one side of the forming frame bathed on both sides with the glue, and on the other side simultaneous entry of one or two sheets of coating according to the stage of the process.
  • This one or two sheet process will be given by the beginning or the end of the creation of the product pallets.
  • the shaping of the pallet begins, everything starts with the entrance to the frame of a first coating sheet that enters through the sheet feeder and is mounted on the rollers placed on the frame, at this time the table rises and the frame deposits the first sheet on the forming table.
  • both the coating sheets and the core plate already bathed in glue are driven at the same time by the feeders, which have been passed through the application equipment before. Therefore the simultaneous entry into the frame of one side of the core sheet and the other of the two cladding sheets together corresponding to the sheet of the bottom piece and the sheet of the top piece. Then the frame first deposits the core plate already bathed in glue on the first sheet that was expected and then deposits the two sheets that entered together on the core. This process is repeated by entering again and simultaneously a core bathed in glue and two sheets above in which the bottom one belongs to the bottom panel and the top one waiting for the new core. To finish the product pallets, finally enter a single lining sheet that belongs to the upper face of the last panel of the stowage.
  • the parameters of dimensions of the new parts to be modified are modified, by sliding the positioning stops both the stops that limit the core sizing, such as those that limit the sizing of the sheets and the thickness of the panel to be produced and thus be placed in the position of the measurements of the new type of panel to be produced and then the process of forming and accumulation of parts begins again that allow the creation of packages or pallets of finished products.
  • the novelty of the machine is given in the process of pre-sizing, forming and accumulation of products that the forming frame performs, in combination with a lifting table, mounted all in a 'structure or frame that holds it.
  • This system combined with the rest of the equipment that forms the machine allows to comply with the principle created for its production.
  • Figure 1 shows the sequence of forming parts of the SIP type, which constitute the essence of the operation of the production machine.
  • Figure 2 shows the forming frame (1) designed for the fulfillment of this production sequence that constitutes the principle of operation of the machine.
  • Figure 3 represents the frame or structure (2) on which the forming frame is mounted.
  • Figures 10 and 11 represent the pallet forming table (4) placed under the part forming frame, which is responsible for receiving the shaped part, lowering and allowing the new part to be received and accumulating panel units until The pallets that will be delivered have been created. Once the production cycle of the multi-piece pallets is finished, the table goes up and this process starts again.
  • FIG 27 shows how the pallet (15) is formed when the panel forming process is repeated. These will be transferred through the pallet exit roller conveyor (8 and 20).
  • Figure 28 shows in detail the frame (1) that receives the core (11) from one side and the lining sheets (10 and 12) from the other side.
  • the core has a slit (16) that is mounted through a mobile guide (17) inserted in the beam of the frame that guarantees its position.
  • This guide is actuated by cylinders (21) that allow the entrance and exit of the same to facilitate that the core falls during the process until it rests on the waiting sheet of the lower face of the panel.
  • This figure 28 also shows the rollers (18) on which the sheets enter according to the production cycle, either one by one for the start and end of the pallets or, two by two for the process of forming the package.
  • the thickness control cranks (19) of the panels mounted on the frame beams are shown. With these crank screws, the roller mat is raised or lowered to increase or decrease the height or thickness of each panel according to the need of the production
  • this machine allows a great versatility of dimensioning of panels and thicknesses and the set of complementary equipments that integrate it guarantee the supply of the raw materials for the production.
  • the sheets, the glue and the core are the three components of the panel.
  • the machine integrates these three elements into a final product of varying dimensions according to need.
  • the lifting table (9) guarantees the supply of the cores continuously, the lifting table (6) provides the supply of them up and down according to the order, to ensure that the sheet feeder (5) carries one or more two sheets to the panel forming system according to the production cycle.
  • the set of equipment that integrates the machine also incorporates simple and motorized roller conveyors (8 and 20) that allow the entry of raw materials and the exit of finished products during the manufacturing process.
  • the simple roller conveyor (8) allows the entry of the cores
  • the motorized roller conveyor (20) allows the entry of sheets and both combined allow the exit of pallets of finished products.
  • Figure 29 shows the general set of all the components that are an integral part of the machine and in all the figures the numerical references have been given to each component or piece of the machine described below and which is formed by:
  • the forming frame (1) that fulfills the function to receive sheets and cores and deposit them according to sequence on the pallet forming table.
  • the frame or structure (2) that allows the placement of all the implements of the machine.
  • the positioning stops (3) that allow the pre-dimensioning of the pieces to be produced.
  • the table of conformation of pallets (4) that receives sheets and cores according to the order and lowers according to the pieces that it is receiving to wait for the new piece until forming the pallets and delivers the finished pallet, goes up to wait for the first sheet of the new pallet and going down again according to the production sequence.
  • the Sheet Feeding System (5 and 20) are the equipment that ensures that the accumulated sheet package reaches the frame and by pushing one or two sheets according to the order received, they are supplied to the forming frame.
  • the lifting table of plates (6) is the one that guarantees that when raising the feeder it can push one or two plates on the frame according to the order received.
  • the glue application equipment (7) is the one that allows to apply glue on both sides to the core once it passes through it after being pushed through a cylinder.
  • the core feeding system (8) are the rollers where the core packages that enter the core lift table are placed.
  • the lifting table of cores (9) is responsible for raising to reach the height for a cylinder to push the core to enter through the application equipment of glue and then go to the shaping frame.
  • the first sheet (10) starts the sequence of each pallet
  • the core (11) already with the glue is placed by the frame on this first sheet and then on the waiting sheet of the panel to be created.
  • the two upper sheets (12) enter the frame together and the lower one belongs to the panel that is already waiting for its upper cover and the upper sheet will wait for the new core to form the new panel.
  • the glue (13) is applied on both sides of the core.
  • the panel (14) is made up of two sheets attached to a core.
  • the pallet (15) is created at the end of the forming cycle on the table that pushes it outward to create the new pallet.
  • the output of pallets (8 and 20) ensures that each pallet accumulates on the pallet roller conveyors to wait for the drying of the glue and the pressing and packaging activities according to product and as needed.
  • the slit (16) open to the core allows it to be mounted on the mobile guide.
  • the mobile guide (17) inserted in the beam of the frame guarantees the entry of the core and is hidden by inward movement actuated by a cylinder inside the beam forming the frame, to drop the core once it receives the order.
  • the cylinders (21) guarantee movement towards in and out of the guide to receive the core and deposit it on the sheet that is under waiting.
  • the rollers (18) are responsible for receiving the sheets, one by one or two joined according to the order.
  • the thickness control cranks (19) allow these rollers to be raised and lowered according to the thickness of the piece to be produced.
  • the motorized rollers (20) allow the pallet of finished products to be moved outwards.
  • polystyrene cores (11) are placed in packs of 10 according to the dimensions necessary for this production. These cores will be 114 cm x 236 cm and 12.5 cm thick. They are placed in the core feed roller conveyor (8). At the same time, 200 sheets of 122 cm x 244 cm and 1.25 cm thick mineral agglomerate are placed in the sheet feed roller conveyor (20) in packs of 25 sheets each.
  • roller conveyors will allow the supply of sheets and cores to be taken to the lifting tables for sheet feeders (6) and feeders for nuclei (9) respectively.
  • the glue application equipment (7) is fed and the production process begins.
  • the lifting tables go up to the necessary position so that the core and sheet feeding system can push both raw materials towards the forming frame (1) placed in the machine structure (2).
  • the first step of the process is the feeding of a first sheet by the sheet feeding system (5) which will be the bottom sheet of the first panel to be formed (10).
  • This first sheet is deposited on the panel forming lifting table (4) and this low table to continue with the panel forming process.
  • the ' core feeding process is started together and at the same time the sheet feeding process in groups of two. While this process is taking place, the forming frame is deposited cores and the two sheets successively and the panel pallets are formed until the last of the sheets that closes the cycle of the created pallets is placed. Each pallet comes out and the process is repeated according to the sequence explained in Figure 1.
  • the first step is to adjust the dimensions of the panels by placing the positioning stops (3) for production with these dimensions and at the same time adjusting the thickness of the panel to be produced through the thickness control crank (19) to the necessary height position for the production of 12 cm panels
  • the glue machine (7) is fed and the panel production process is initiated by forming them in the forming frame (1) and the pallet forming table (4 ) until the quantity of panels to be produced is finished.
  • the first step of the process is the feeding of a first sheet (10) by the sheet feeding system (5) that will be the lower sheet of the first panel to be formed, then it starts in a way the core feeding process continues and at the same time the sheet feeding process in groups of two. While this process is taking place, the forming frame is depositing cores (11) and the two sheets successively and the panel pallets are formed until they are placed the last of the sheets that closes the cycle of the pallets created, according to the sequence of production until concluding with the amount of pallets and products needed.
  • the advantage of this machine over previous proposals is that the greater diversity of parts can be achieved as shown in Figure 31.

Abstract

The invention relates to a universal machine for the production of sandwich insulation panels (SIP) formed by a core (11) in the form of a board and covering sheets (10, 12) having different dimensions and thicknesses. The machine is designed for the production of the most varied types and dimensions of panels (14), by means of the placementn of different positioning abutments (3). The production method can be carried out in a mechanised or totally automated manner, according to the principle of "a method for the simultaneous forming of parts and the grouping and delivery of pallets (4) of panels (14) as the end product".

Description

MÁQUINA UNIVERSAL PARA LA FABRICACIÓN DE PANELES TIPO SANDWICH (SIP)  UNIVERSAL MACHINE FOR THE MANUFACTURE OF SANDWICH TYPE PANELS (SIP)
CAMPO DE LA INVENCIÓN FIELD OF THE INVENTION
La presente invención se relaciona con la rama de la industria de materiales de construcción y en particular con los aparatos o máquinas que se utilizan en la producción de materiales para la construcción, específicamente aquellos que se utilizan para la producción y/o fabricación de paneles del tipo SIP (Sandwich Insulation Panels o Paneles Aislados tipo Sandwich) .  The present invention relates to the branch of the construction materials industry and in particular to the apparatus or machines that are used in the production of construction materials, specifically those that are used for the production and / or manufacture of panels of the SIP type (Sandwich Insulation Panels or Sandwich Insulated Panels).
ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION
El progreso mundial de la construcción ha generado la obligación del desarrollo de máquinas y equipos que permitan la industrialización de la producción de materiales para las obras. En este sentido, resultan relevantes los paneles del tipo SIP (Sandwich Insulation Panels o Paneles Aislados tipo Sandwich) , los cuales consisten en piezas compuestas del tipo Sándwich, formadas por un núcleo de un material aislante y láminas que lo revisten según se trate. Para la fabricación de este tipo de paneles se ha utilizado múltiples tipos de núcleos aislantes tales como, el poliuretano y el poliestireno expandido; mientras que para las láminas de recubrimiento se han utilizado tableros de madera, de playwood, de aglomerados, de OSB, tablas de cementos aligerados, de minerales, de láminas de metal, de plásticos entre otros tipos. Los paneles del tipo SIP han sido empleados de las más variadas formas y usos, tales como: paneles para interiores, paneles de fachadas, paneles para muros de carga o paneles para la fabricación de puertas de variados tipos. Al mismo tiempo, han surgido múltiples catálogos de elementos y piezas de diferentes dimensiones y espesores para los más diversos usos. The world-wide progress of the construction has generated the obligation of the development of machines and equipment that allow the industrialization of the production of materials for the works. In this sense, panels of the SIP type (Sandwich Insulation Panels or Sandwich Insulated Panels) are relevant, which consist of composite pieces of the Sandwich type, formed by a core of an insulating material and sheets that cover it as appropriate. For the manufacture of this type of panels, multiple types of insulating cores have been used, such as polyurethane and expanded polystyrene; while wood, playwood, chipboard, OSB boards, lightened cement boards, minerals, metal sheets, plastics, among other types have been used for the coating sheets. SIP type panels have been used in the most varied forms and uses, such as: interior panels, facade panels, panels for load-bearing walls or panels for the manufacture of doors of various types. At the same time, multiple catalogs of elements and pieces of different dimensions and thicknesses have emerged for the most diverse uses.
A pesar del desarrollo alcanzado en el diseño de máquinas con tales fines, la productividad de las mismas se ha visto limitada por la versatilidad de piezas que son necesarias y por el gran uso de mano de obra que se demanda para la producción asi como por la poca productividad de las mismas. Lo que ha significado que las máquinas y procedimientos de producción no han podido suplir estas necesidades y los costos de producción resultan elevados al utilizar gran cantidad de mano de obra en relación con la productividad para la entrega final del producto. De forma general la solución de los fabricantes de paneles del tipo SIP ha estado basada en la fabricación de un tipo básico de panel, típico y repetitivo y en la conformación final mediante el corte, mecanizado y conformación posterior del mismo para crear las diferentes piezas que demandan la obra o el mercado. Despite the development achieved in the design of machines for such purposes, their productivity has been limited by the versatility of parts that are necessary and by the great use of labor that is demanded for production as well as by the Low productivity of them. What has meant that machines and production procedures have not been able to meet these needs and production costs are high when using large amounts of labor in relation to productivity for the final delivery of the product. In general, the solution of the manufacturers of panels of the SIP type has been based on the manufacture of a basic type of panel, typical and repetitive and on the final shaping by cutting, machining and subsequent shaping of the same to create the different parts that They demand the work or the market.
Esta opción de producción ha generado grandes desperdicios no reciclables en el proceso de producción y entrega del producto final. Al mismo tiempo ha generado gran cantidad de mano de obra en la creación y entrega del producto final al tener que aplicarse procedimientos manuales de corte y conformación en las fases finales del producto. Al mismo tiempo esto ha generado separar en dos, tres o múltiples las etapas de proceso de un producto. This production option has generated large non-recyclable waste in the production process and delivery of the final product. At the same time it has generated a large amount of labor in the creation and delivery of final product by having to apply manual cutting and forming procedures in the final phases of the product. At the same time this has resulted in separating the process steps of a product in two, three or multiple.
Asi, el documento EP1023955, revela un método para la producción de tableros de múltiples capas en un proceso continuo, donde las capas (2,3) se alimentan en un paquete de capas y se presionan entre los rodillos de presión (12) . Un adhesivo se aplica entre las capas en forma de un alimentador de hojas secas. El sándwich preparado está unido entre si mediante el paso de una estación de calentamiento por inducción a través de él. Una o más de las capas pueden ser perfiladas por una estación forma de prensa (6) para proporcionar espacios de aire en el sándwich para la mejora del aislamiento térmico y acústico. Asi mismo, la reivindicación 4 de este documento revela un dispositivo para llevar a cabo el procedimiento anteriormente descrito, que consiste en la interposición de la capa adhesiva entre las otras capas mediante los rodillos de presión y un tratamiento térmico para las capas de montaje. Este documento presenta la desventaja de que los paneles se forman uno a uno, en la linea de producción además de que el material de revestimiento es suministrado en forma de lámina y depende de un prensado y calentamiento en medio del proceso. Con la máquina propuesta en al presente invención es posible la producción de gran variedad de dimensiones y tipos de productos. Del mismo modo, el documento O8900265 describe un panel laminado (6) que comprende una primera superficie exterior (8) y una segunda superficie exterior (11); las superficies primera y segunda (8, 11) se doblan cada una para formar un ángulo predeterminado y el material con aislamiento (9) se intercala entre las superficies primera y segunda (8, 11) . Un medio cortante también es descrito y está provisto de un primer bastidor situado sobre el panel para el corte de una superficie superior (8), el primer bastidor tiene una forma sustancialmente de acuerdo con la sección lateral transversal del panel (6) y un segundo bastidor giratorio en torno a un punto adyacente a un ápice del panel y adaptado para cortar una superficie inferior (11) del panel. El medio cortador abarca además medios de sujeción mantener el cortador en relación con el panel móvil para efectuar una operación de corte del panel en una dirección lateral. Se revela asimismo el aparato para formar el panel y un método de fabricación del mismo. El aparato de formación que se revela incluye medios para cortar y doblar hojas de tiras de aluminio, engomado, laminado, formado auxiliar y cortado, todo en un proceso continúo. Este documento no resulta relevante para la invención propuesta debido a que se trata de paneles del tipo SIP muy específicos relacionados con un núcleo y láminas metálicas y la formación de paneles de esquina o paneles laminados en los que el revestimiento es metálico. Es una solución muy especifica para la producción de paneles para formar ángulos de esquinas de un edificio u obra. También utiliza la lámina de revestimiento suministrada en forma de bobina que alimenta a la maquina. Los paneles se forman uno a uno y con esta máquina nos es posible la producción de gran diversidad de tipos de productos, por lo que tiene desventajas que son resueltas por nuestra propuesta Thus, EP1023955 discloses a method for the production of multi-layer boards in a continuous process, where the layers (2,3) are fed in a package of layers and pressed between the pressure rollers (12). An adhesive is applied between the layers in the form of a dry sheet feeder. The prepared sandwich is joined together by passing an induction heating station through it. One or more of the layers can be profiled by a press-shaped station (6) to provide air spaces in the sandwich for the improvement of thermal and acoustic insulation. Likewise, claim 4 of this document discloses a device for carrying out the process described above, which consists in the interposition of the adhesive layer between the other layers by means of the pressure rollers and a heat treatment for the mounting layers. This document has the disadvantage that the panels are formed one by one, in the production line in addition to the fact that the coating material is supplied in the form of a sheet and depends on a pressing and heating in the middle of the process. With the machine proposed in the present invention it is possible to produce a wide variety of dimensions and types of products. Similarly, document O8900265 describes a laminated panel (6) comprising a first outer surface (8) and a second outer surface (11); the first and second surfaces (8, 11) each bend to form a predetermined angle and the insulated material (9) is sandwiched between the first and second surfaces (8, 11). A cutting means is also described and is provided with a first frame located on the panel for cutting an upper surface (8), the first frame has a shape substantially in accordance with the cross-sectional side section of the panel (6) and a second swivel frame around a point adjacent to an apex of the panel and adapted to cut a lower surface (11) of the panel. The cutter means also includes clamping means to keep the cutter in relation to the mobile panel to perform a cutting operation of the panel in a lateral direction. The apparatus for forming the panel and a manufacturing method thereof are also revealed. The training apparatus that is revealed includes means for cutting and bending sheets of aluminum strips, gumming, rolling, auxiliary forming and cutting, all in a continuous process. This document is not relevant to the proposed invention because it is very specific SIP type panels related to a core and metal sheets and the formation of corner panels or laminated panels in which the coating is metallic. It is a very specific solution for the production of panels to form corner angles of a building or work. It also uses the coating sheet supplied in the form of a coil that feeds the machine. The panels are formed one by one and with this machine we are possible the production of great diversity of types of products, so it has disadvantages that are resolved by our proposal
Por otro lado, la patente MX264124 describe una máquina automática simplificada para la producción de paneles de construcción prefabricados en sándwich de red metálicas y material plástico expandido que comprende: una pareja transversalmente móvil de dispositivos de introducción destinados a introducir tramos de alambre metálico en el panel subyacente, que avanza por pasos; una pareja transversalmente móvil de dispositivos de corte, verticalmente coaxiales con respecto a los dispositivos de introducción e interpuestos entre éstos y el panel, destinados a cortar el alambre en correspondencia con la red superior del panel; una pareja transversalmente móvil de órganos de soldadura inferiores al panel, verticalmente coaxiales con respecto a los dispositivos de introducción y de corte, destinados a soldar el extremo inferior de ' los alambres-travesaños a la red metálica inferior; una pareja transversalmente móvil de órganos de soldadura superiores, retrocedidos por un paso de avance del panel y horizontalmente coaxiales con respecto a los dispositivos de corte, destinados a soldar el extremo superior de los alambres-travesaños a la red metálica superior. Varias son las propuestas de maquinas capaces de colocar mallas de alambre en forma de red metálica sobre la superficie de un núcleo de material aislante. Esta es una de las propuestas para realizar paneles del tipo SIP de malla esquelética metálica que son utilizados en obras por medio de un revestimiento de concreto o mortero de cemento sobre la superficie normalmente aplicado in situ o en plantas de prefabricados pero demandan todos de una alta cantidad de mano de obra y de una segunda fase de manufactura. El panel creado por esta máquina no es un producto terminado, es solo un núcleo al que se le han insertado alambres que se interconectan entre si entre ambas caras creando una malla superficial que permitirá sostener el concreto que le será aplicado en una segunda fase de trabajo. Por tal motivo no presenta relevancia alguna para la invención propuesta por tratarse de otro tipo de producto con diferentes aplicaciones y grandes desventajas en su utilización al demandar de una segunda fase de terminado en obra o en planta y no constituir un producto terminado que pueda ser utilizado directamente. On the other hand, the MX264124 patent describes a simplified automatic machine for the production of prefabricated construction panels in metal net sandwich and expanded plastic material comprising: a transversely movable pair of introduction devices intended to introduce sections of metallic wire into the panel underlying, which advances in steps; a transversely movable pair of cutting devices, vertically coaxial with respect to the introduction devices and interposed between them and the panel, intended to cut the wire in correspondence with the upper network of the panel; one pair of transversally movable bodies welding lower panel vertically coaxial with respect to input devices and cutting, designed to weld the lower end of 'the wires-crosspieces to the lower metal grid; a transversely movable pair of upper welding members, retraced by a step of advance of the panel and horizontally coaxial with respect to the cutting devices, intended to weld the upper end of the cross-wires to the upper metal network. There are several proposals for machines capable of placing wire meshes in the form of a metal net on the surface of a core of insulating material. This is one of the proposals to make SIP panels of metal skeletal mesh that are used in works by means of a Coating of concrete or cement mortar on the surface normally applied in situ or in prefabricated plants but they all demand a high amount of labor and a second manufacturing phase. The panel created by this machine is not a finished product, it is only a core to which wires have been inserted that are interconnected between both sides creating a surface mesh that will support the concrete that will be applied in a second phase of work . For this reason, it does not present any relevance for the proposed invention because it is another type of product with different applications and great disadvantages in its use when demanding a second phase of completion in work or in plant and not constitute a finished product that can be used directly.
Asimismo, el documento WO2007040301 describe un aparato y el método para la fabricación de un panel de aislamiento. Se revela un método de fabricación de un relleno de panel sándwich que contiene un material no inflamable que incluye la alimentación de un relleno de panel sándwich, formando una pluralidad de agujeros de la inyección en una superficie del relleno, la inyección de un material no inflamable en el relleno, apretando el relleno para separar una parte del material no inflamable en la superficie del relleno, alojar el relleno en una cámara de vacio para separar una porción del material no inflamable contenida en el relleno de la carga, escarbar o presionar la superficie de la carga para eliminar restantes del material no inflamable en la superficie del relleno, secar el relleno y pulir la superficie del relleno para eliminar sustancias extrañas que quedan en la superficie del relleno. El material no inflamable puede ser penetrado profundamente en el tejido interno del relleno del panel sándwich con sólo un simple proceso de pulverización del material no inflamable para aumentar la resistencia al fuego global del relleno, con lo que se logra la inhibición de la combustión y el propagación de las llamas en caso de un incendio y se reduce el riesgo de accidente debido a la emisión de gases tóxicos. Este documento resulta relevante para la invención propuesta debido a que se trata de paneles que se forman mediante la colocación de las láminas que formaran el revestimiento entre las cuales por métodos de inyección se aplica el relleno. Normalmente estos rellenos son aplicados en maquinas muy especiales y con productos muy específicos que crean el núcleo por medio de inyección. Se producen piezas una detrás de la otra en prensas que garantizan la estanqueidad de ese relleno a presión, lo que lo hace muy complicado y limitado en los tipos de productos a elaborar y de muy poca versatilidad debido a la gran complicación de diseño de la maquina en el proceso de lograr la estanqueidad del producto que se inyecta y el tiempo de curado o secado del mismo, por lo que es un desarrollo que se aleja de la invención propuesta al no tratarse de productos de tipo similares y no es relevante para nuestra invención. Also, WO2007040301 describes an apparatus and the method for manufacturing an insulation panel. A method of manufacturing a sandwich panel filling containing a non-flammable material is disclosed which includes feeding a sandwich panel filling, forming a plurality of injection holes in a surface of the filling, the injection of a non-flammable material. in the filling, pressing the filling to separate a part of the non-flammable material on the surface of the filling, housing the filling in a vacuum chamber to separate a portion of the non-flammable material contained in the filling of the load, digging or pressing the surface of the load to remove remaining non-flammable material on the surface of the filling, dry the filling and polishing the surface of the filling to remove foreign substances that remain on the surface of the filling. The non-flammable material can be penetrated deeply into the inner fabric of the sandwich panel filling with just a simple process of spraying the non-flammable material to increase the overall fire resistance of the filling, thereby achieving combustion inhibition and spread of the flames in case of a fire and the risk of accident due to the emission of toxic gases is reduced. This document is relevant to the proposed invention because it is panels that are formed by placing the sheets that will form the coating between which the filler is applied by injection methods. Normally these fillers are applied in very special machines and with very specific products that create the core by means of injection. Pieces are produced one behind the other in presses that guarantee the tightness of that pressure filling, which makes it very complicated and limited in the types of products to be manufactured and of very little versatility due to the great design complication of the machine in the process of achieving the tightness of the product that is injected and the curing or drying time of it, so it is a development that moves away from the proposed invention as it is not similar products and is not relevant to our invention .
Por otra parte, el documento US2004112006 se refiere a una máquina para el montaje o la producción de paneles tipo sandwich para su uso en la industria de la construcción que no tendría problemas oxidación y que usa conectores de ayuda con cierres de metal. La máquina para el montaje de paneles tipo sándwich se compone de: una serie de marcos metálicos fijos: un marco en la parte superior de 1 y un marco inferior en el piso 6 unidos por las columnas 4; un plano intermedio 3, que está entre el marco superior 1 y el marco inferior 6, que se desliza por las columnas 4; dos gatos hidráulicos 5, que suben y bajan el marco 3; algunas vigas 2 que se unen a los cuadros 1 y 3, respectivamente; accionadotes 7 soportados en las vigas 2. Los paneles están formados por (a) un núcleo 10 o núcleos de material rígido o semi-rígido, (b) una serie de conectores tipo silla de apoyo 11 con el cierre mecánico en todo alrededor del panel, que pasan a través de orificios perpendiculares en un núcleo 10; (c) alrededor de 8 y 9 barras, cadenas o cables de metal o de material compuesto, (d) algunos separadores externos de 12 de metal o de plástico o de madera seca o de mortero o yeso o material compuesto, y (e) algunos separadores centrales 35 de metal o madera de plástico o seco o mortero o yeso o materiales compuestos. Este otro documento no es relevante la invención propuesta debido a que se trata de paneles que para su formación son atravesados perpendicularmente por conectores para ser producidos uno a uno, mediante una maquina que interconecta a estos conectores en ambas caras del futuro panel y constituye una aplicación muy específica que tiene las mismas desventajas que los documentos anteriores al no permitir la versatilidad de producción de piezas . Del mismo modo, el documento O0134338 describe un aparato para la fabricación de un panel de construcción, donde dicho panel abarca una pluralidad de elementos de fijación (1) . El aparato comprende un mecanismo de alineación adaptada para alinear los elementos de armadura con respecto al otro, un mecanismo de indexación para mover los elementos de armadura a través del aparato, una estación de soldadura adaptada para soldar los elementos de armadura entre si para formar un grupo especial y una cuchilla para quitar el exceso de cable del panel. El mecanismo de alineación comprende una pluralidad de rodillos (10, 12) dispuestos en dos grupos, la posición de un primer grupo de rodillos (10) comprende dos grupos de rodillos separados espacialmente, cuya posición es ajustable en el plano horizontal y la posición de un segundo grupo (12) es ajustable en el plano vertical. Esta es otra de las alternativas mejorada sobre la creación de maquinas capaces de colocar mallas de alambre en forma de red metálica sobre la superficie de un núcleo de material aislante con la particularidad de formar mallas tridimensionales sobre la superficie de las piezas. El panel creado por esta máquina no es un producto terminado, es solo un núcleo al que se le han insertado alambres que se interconectan entre si entre ambas caras creando también una malla superficial que permitirá sostener el concreto que le será aplicado en una segunda fase de trabajo. Por tal motivo no presenta relevancia alguna para la invención propuesta por tratarse de otro tipo de producto con diferentes aplicaciones y grandes desventajas en su utilización. Por otra parte, el documento W09631314 se refiere a una unidad para la fabricación de paneles para la construcción soportadores de carga. La unidad de fábrica incluye un aparato que abarca los medios para la formación de bloques estructurales de espuma, medios para cortar los bloques de espuma en tiras, medios para formar trozos de entramados, medios para el montaje de tramos de armazón y tiras de espuma juntos y medios para unir los miembros transversales a las vigas para formar los paneles soportadores de carga. La unidad de fábrica tiene también una fuente de energía eléctrica, una fuente de aire comprimido, y un motor, tales como un motor de combustión interna. El aparato para formar el entramado comprende una pluralidad de brazos que interactúan y que se mueven dentro y fuera del enganche con un alambre, doblándolo en forma de zig-zag, y medios para unir un alambre recto a cada lado del alambre en forma de zig-zag. Después, el alambre zigzag se corta de un largo apropiado. Las longitudes del alambre zig-zag son ensamblados con tiras de espuma de manera que la longitud de la espuma y el entramado se alternan con un otro. Los entramados y las tiras de espuma se colocan a continuación en relación una con otra para que las armaduras se proyecten sustancialmente en la misma cantidad de las tiras de espuma y los entramados para formar el panel que soporta la carga. El aparato para conectar los cables robustos comprende los medios para la tensión, agarre y posicionamiento de cada alambre para soldarse y los medios para soldar el alambre de los entramados. De forma similar a varios documentos como los anteriores éste se trata de paneles entrelazados por alambres en forma de zig-zag que permiten por diferentes vías obtener el mismo tipo de producto final del tipo núcleo con malla de alambres entrelazados que forman la malla esquelética y que son utilizados en obras por medio de un revestimiento de concreto o mortero de cemento en una segunda fase y que no constituyen un producto final que va a la construcción sin una segunda fase de trabajo por lo que se trata de otro tipo de producto muy similar a los anteriores relacionadas con paneles de mallas metálicas y que evidentemente no tienen relevancia alguna para la invención propuesta. On the other hand, document US2004112006 refers to a machine for the assembly or production of sandwich panels for use in the industry of the construction that would not have oxidation problems and that use help connectors with metal fasteners. The machine for the assembly of sandwich panels is composed of: a series of fixed metal frames: a frame at the top of 1 and a bottom frame at the floor 6 joined by columns 4; an intermediate plane 3, which is between the upper frame 1 and the lower frame 6, which slides through the columns 4; two hydraulic jacks 5, which raise and lower the frame 3; some beams 2 that join tables 1 and 3, respectively; actuators 7 supported on the beams 2. The panels are formed by (a) a core 10 or cores of rigid or semi-rigid material, (b) a series of chair-type connectors 11 with the mechanical seal all around the panel , which pass through perpendicular holes in a core 10; (c) about 8 and 9 bars, chains or cables of metal or composite material, (d) some external separators of 12 metal or plastic or dry wood or mortar or plaster or composite material, and (e) some central separators 35 of metal or wood of plastic or dry or mortar or plaster or composite materials. This other document is not relevant to the proposed invention because it is about panels that for their formation are crossed perpendicularly by connectors to be produced one by one, by means of a machine that interconnects these connectors on both sides of the future panel and constitutes an application very specific that has the same disadvantages as the previous documents by not allowing the versatility of production of parts. Similarly, document O0134338 describes an apparatus for manufacturing a construction panel, wherein said panel comprises a plurality of fasteners (1). The apparatus comprises an alignment mechanism adapted to align the reinforcement elements with respect to the other, an indexing mechanism to move the reinforcement elements through the apparatus, a welding station adapted to weld the reinforcement elements together to form a special group and a blade to remove excess cable from the panel. The alignment mechanism comprises a plurality of rollers (10, 12) arranged in two groups, the position of a first group of rollers (10) comprises two groups of spatially separated rollers, the position of which is adjustable in the horizontal plane and the position of A second group (12) is adjustable in the vertical plane. This is another of the improved alternatives on the creation of machines capable of placing wire meshes in the form of a metallic net on the surface of a core of insulating material with the particularity of forming three-dimensional meshes on the surface of the pieces. The panel created by this machine is not a finished product, it is only a core to which wires have been inserted that interconnect with each other between both sides creating also a surface mesh that will allow to hold the concrete that will be applied in a second phase of job. For this reason it does not present any relevance for the proposed invention because it is another type of product with different applications and great disadvantages in its use. On the other hand, document W09631314 refers to a unit for the manufacture of panels for the construction of load carriers. The factory unit includes an apparatus that encompasses the means for the formation of structural foam blocks, means for cutting the foam blocks into strips, means for forming pieces of trusses, means for mounting frame sections and foam strips together and means for joining the cross members to the beams to form the load bearing panels. The factory unit also has an electric power source, a compressed air source, and an engine, such as an internal combustion engine. The apparatus for forming the fabric comprises a plurality of arms that interact and move in and out of the hitch with a wire, bending it in a zig-zag shape, and means for joining a straight wire to each side of the zig-shaped wire. -zag. Then, the zigzag wire is cut to an appropriate length. The lengths of the zigzag wire are assembled with foam strips so that the length of the foam and the weave alternate with one another. The trusses and the foam strips are then placed in relation to each other so that the trusses are projected substantially on the same amount of the foam strips and the trusses to form the panel that supports the load. The apparatus for connecting the robust cables comprises the means for tension, grip and positioning of each wire to be welded and the means for welding the wire of the trusses. Similar to several documents such as the previous ones, these are panels interwoven by Zigzag-shaped wires that allow the same type of end product of the core type to be obtained in different ways with interlocking wire mesh that form the skeletal mesh and that are used in works by means of a concrete or cement mortar lining in a second phase and that do not constitute a final product that goes to construction without a second phase of work so it is another type of product very similar to the previous ones related to metal mesh panels and that obviously have no relevance to The proposed invention.
Finalmente, el documento de patente US5403985 describe una máquina para la fabricación de un panel para la construcción que tiene una pluralidad de mecanismos de sujeción (32) a fin de mantener fijo un sub-ensamble que incluye un núcleo de aislamiento de calor en forma de placas (12) y mallas de alambre superior e inferior (18,24), con espacios predeterminados entre ellos, un transporte alternativo (44) montado deslizablemente en sentido longitudinal en un bastidor principal (30) . El mecanismo de manejo de transporte (46) para mover el transporte (44) en el bastidor principal (30) incluye un motor de arrastre (140), un embrague electromagnético (142) y un tornillo de la bola (144); una guia de sub-ensamble (34) para el mantenimiento de los espacios predeterminados; un primer y segundo miembro de soporte de alimentación y la inserción de mecanismos (36,38), cada uno de los cuales incluyen las unidades de alimentación (82) con tolvas (86) para la descargar, uno por uno, una pluralidad de miembros de soporte primero y segundo pre-cortados (26,28) y una pluralidad de unidades de inserción (84), cada una de las unidades de inserción incluyendo un cilindro neumático (92) con una barra de pistón (94) y un émbolo (96) conectado a la barra del pistón (94) y mecanismos de soldadura eléctrica superior e inferior (4) para soldadura por puntos de los cables longitudinales de las mallas de alambre superior e inferior (18,24) con el primero y segundo miembros de soporte (26,28) para formar un panel de construcción terminado (10) . De igual forma este documento permite por diferentes vías obtener el mismo tipo de producto formado por un núcleo y mallas de alambres entrelazados con diferencias en la forma en que logran el objetivo de entrelazar las mallas de alambre y la soldadura, pero que en todos los casos son productos similares y muy diferentes a la invención propuesta que en este documento se reivindica y no tienen relevancia alguna en relación con ella Finally, patent document US5403985 describes a machine for the manufacture of a construction panel that has a plurality of fastening mechanisms (32) in order to keep a sub-assembly that includes a heat insulating core in the form of plates (12) and meshes of upper and lower wire (18,24), with predetermined spaces between them, an alternative transport (44) slidably mounted longitudinally in a main frame (30). The transport handling mechanism (46) for moving the transport (44) in the main frame (30) includes a drive motor (140), an electromagnetic clutch (142) and a ball screw (144); a sub-assembly guide (34) for the maintenance of predetermined spaces; a first and second feeding support member and the insertion of mechanisms (36,38), each of which include the feeding units (82) with hoppers (86) for unloading, one by one, a plurality of members of first and second pre-cut support (26,28) and a plurality of insertion units (84), each of the insertion units including a pneumatic cylinder (92) with a piston rod (94) and a plunger ( 96) connected to the piston rod (94) and upper and lower electric welding mechanisms (4) for spot welding of the longitudinal cables of the upper and lower wire meshes (18,24) with the first and second members of support (26,28) to form a finished construction panel (10). In the same way, this document allows for different ways to obtain the same type of product formed by a core and meshes of interwoven wires with differences in the way in which they achieve the objective of interlacing wire meshes and welding, but in all cases they are similar and very different products from the proposed invention claimed in this document and have no relevance in relation to it.
De lo antes expuesto, resulta evidente que las máquinas y los procesos involucrados en su funcionamiento que son ya conocidos presentan varias desventajas, tales como gastos excesivos de mano de obra en los procesos finales de trabajo, alta complejidad y costos de producción, con segundas fases artesanales de elaboración de las piezas y gran cantidad de desperdicios provocados por los cortes para la creación final de las piezas y pérdida de las partes que por sus dimensiones no son utilizables ni reciclables, asi como la característica limitante de que las máquinas creadas para tales fines tienen muy poca o nula diversidad en cuanto a los tipos de piezas que éstas producen y son muy especificas de un tipo y dimensión de pieza relacionada con un tipo de sistema constructivo, que presenta desventajas respecto a las propuesta que estamos presentando, sin mencionar la poca productividad en general de las mismas y del proceso final de producción. From the above, it is clear that the machines and processes involved in their operation that are already known have several disadvantages, such as excessive labor costs in the final work processes, high complexity and production costs, with second phases Handcrafting of the pieces and large amount of waste caused by the cuts for the final creation of the pieces and loss of the parts that by their dimensions are not usable or recyclable, as well as the limiting feature of the machines created for such purposes they have very little or no diversity in terms of the types of pieces that they produce and are very specific of a type and dimension of piece related to a type of construction system, which presents disadvantages with respect to the proposal we are presenting, not to mention the little overall productivity of the same and the final production process.
Las desventajas de las máquinas y los procesos conocidos citados anteriormente son superadas con la invención propuesta de la MAQUINA UNIVERSAL PARA LA FABRICACIÓN DE PANELES TIPO SIP que permite producir de forma seriada una gran versatilidad de tipos de paneles del tipo SIP, tanto en espesores como en las más variadas dimensiones partiendo solo de un núcleo en forma de plancha y dos láminas que lo revisten. The disadvantages of the known machines and processes mentioned above are overcome with the proposed invention of the UNIVERSAL MACHINE FOR THE MANUFACTURE OF SIP TYPE PANELS which allows to produce in a serial way a great versatility of SIP type panel types, both in thicknesses and in the most varied dimensions starting only from a plate-shaped core and two sheets that cover it.
SUMARIO DE LA INVENCIÓN SUMMARY OF THE INVENTION
El objetivo de la presente invención es proporcionar una máquina universal capaz de producir los más variados diseños de piezas del tipo SIP, formados por una lámina de material en el núcleo y dos tableros de revestimiento en sus caras, adheridos a través de un pegamento.  The objective of the present invention is to provide a universal machine capable of producing the most varied designs of pieces of the SIP type, formed by a sheet of material in the core and two cladding boards on their faces, adhered through a glue.
Otro objetivo de la invención es fabricar múltiples tipos de piezas de diferentes espesores y dimensiones variables en una sola fase de fabricación y con un mínimo de mano de obra, con la posibilidad además de un máximo de automatización . Asimismo, otro objetivo de la invención es lograr que el conjunto de productos finales sea fácilmente transportable, integrando al proceso el sistema de embalaje y paletizado de las piezas con destino al cliente final y en una sola fase de producción. Another objective of the invention is to manufacture multiple types of pieces of different thicknesses and variable dimensions in a single manufacturing phase and with a minimum of labor, with the possibility in addition to a maximum of automation. Likewise, another objective of the invention is to make the set of final products easily transportable, integrating into the process the packaging and palletizing system of the pieces destined for the final customer and in a single production phase.
Más aún, otro objetivo de la presente invención es que la máquina diseñada permita alcanzar una alta productividad controlada por un mínimo de operarios en todo el proceso. Moreover, another objective of the present invention is that the machine designed to achieve high productivity controlled by a minimum of operators throughout the process.
Otro objetivo de la presente invención es alcanzar una alta calidad en las producciones, garantizando un dimensionamiento correcto de las piezas, un control estricto de los parámetros de diseño y una garantía de cumplimiento de las tolerancias exigidas para el producto final . Another objective of the present invention is to achieve a high quality in the productions, guaranteeing a correct dimensioning of the pieces, a strict control of the design parameters and a guarantee of compliance with the tolerances required for the final product.
Finalmente, un objetivo más de la presente invención es lograr una máquina reproducible, repetible y convertirla en un nuevo producto industrial comercializable a todos los productores de paneles del tipo SIP y mantener posteriormente sobre la misma un trabajo permanente de investigación y desarrollo que permita incorporarle de forma constante todos los adelantos e innovaciones posibles . Finally, a further objective of the present invention is to achieve a reproducible, repeatable machine and turn it into a new industrial product marketable to all producers of panels of the SIP type and subsequently maintain on it a permanent research and development work that allows incorporating consistently all possible advances and innovations.
Los objetivos anteriores son logrados en la máquina propuesta según la presente invención mediante un principio básico de producción al que le hemos denominado, proceso de conformación simultánea de piezas, acumulado y entrega de los pallets de paneles como producto final. The above objectives are achieved in the machine proposed according to the present invention by means of a basic production principle which we have called, the process of simultaneous conformation of pieces, accumulated and delivery of panel pallets as final product.
BREVE DESCRIPCIÓN DE LAS FIGURAS BRIEF DESCRIPTION OF THE FIGURES
La figura 1 muestra la secuencia de conformación piezas del tipo SIP, que constituyen la esencia funcionamiento de la máquina de producción.  Figure 1 shows the sequence of shaping parts of the SIP type, which constitute the essence of the production machine.
La figura 2 muestra el bastidor de conformación (1) diseñado para el cumplimiento de esta secuencia de producción que se constituye en las piezas que logran cumplir con el principio básico de funcionamiento de la máquina . Figure 2 shows the forming frame (1) designed for the fulfillment of this production sequence that is constituted in the parts that manage to comply with the basic principle of operation of the machine.
La figura 3 representa a la armazón o estructura (2) sobre la cual se monta el bastidor de conformación. Figure 3 represents the frame or structure (2) on which the forming frame is mounted.
Las figuras 4 a 9 se muestran desde diferentes vistas los topes de posicionamiento (3) de las diferentes dimensiones de las piezas, tanto los topes de posicionamiento de la lámina del núcleo, como los topes de posicionamiento de las láminas de revestimiento. Figures 4 to 9 show from different views the positioning stops (3) of the different dimensions of the pieces, both the positioning stops of the core sheet, and the positioning stops of the coating sheets.
La figura 10 representa la mesa de conformación pallets en su posición cerrada. Figure 10 represents the pallet forming table in its closed position.
La figura 11 representan a la mesa de conformación de pallets (4) colocada debajo del bastidor de conformación de piezas o bien la misma mesa de la Figura 10 en su posición de elevación. La figura 12 representa el sistema de alimentación de núcleos mediante un alimentador de rodillos. Figure 11 shows the pallet forming table (4) placed under the part forming frame or the same table of Figure 10 in its lifting position. Figure 12 represents the core feeding system by means of a roller feeder.
La figura 13 muestra el sistema de alimentación, de láminas. Figure 13 shows the feed system of sheets.
La figura 14 muestra el transportador de rodillos del propio sistema de alimentación de láminas.  Figure 14 shows the roller conveyor of the sheet feeding system itself.
La figura 15 representa el equipo de aplicación de pegamento. Figure 15 represents the glue application equipment.
La figura 16 muestra los transportadores de rodillos del suministro de los núcleos. La figura 17 muestra la mesa elevadora de alimentación de núcleos. Figure 16 shows the roller conveyors of the core supply. Figure 17 shows the core feed lift table.
La figura 18 se representa la alimentación de la lámina . Figure 18 depicts the sheet feed.
La figura 19 la misma lámina ya entrada sobre el bastidor para iniciar la conformación. Figure 19 the same sheet already entered on the frame to start the conformation.
Las figuras 20 y 21 muestran desde diferentes ángulos la primera lámina sobre el bastidor. Figures 20 and 21 show the first sheet on the frame from different angles.
La figura 22 representa la primera lámina colocada por el bastidor sobre la mesa de conformación de pallets. Figure 22 represents the first sheet placed by the frame on the pallet forming table.
La figura 23 demuestra que la mesa elevadora baja para iniciar el proceso de conformación simultánea. Figure 23 shows that the lift table goes down to start the simultaneous shaping process.
La figura 24 representa la entrada simultánea de un lado de los núcleos y del otro lado la entrada de dos láminas al mismo tiempo. Figure 24 represents the simultaneous entry of one side of the cores and on the other side the entry of two sheets at the same time.
La figura 25 muestra ya entradas sobre el bastidor las láminas y los núcleos que serán depositados sobre la mesa de conformación por el bastidor de conformación. Figure 25 already shows entries on the frame the sheets and the cores that will be deposited on the forming table by the forming frame.
La figura 26 representa el resultado de las láminas y los núcleos ya depositados sobre la mesa de conformación. Figure 26 represents the result of the sheets and cores already deposited on the forming table.
La figura 27 muestra como este proceso de conformación simultánea de entrada de dos láminas y núcleos permite la creación del pallets de paneles que posteriormente sale de la mesa como paquete de productos terminados . La figura 28 muestra en detalles el bastidor de conformación que está realizando la operación de conformación mediante la entrada simultánea del núcleo de un lado y las láminas del otro lado. La figura 29 la vista general de la máquina de producción y todos sus componentes. Figure 27 shows how this process of simultaneous shaping of two sheets and cores allows the creation of panel pallets that later leaves the table as a package of finished products. Figure 28 shows in details the forming frame that is performing the forming operation by simultaneously entering the core of one side and the sheets of the other side. Figure 29 the general view of the production machine and all its components.
Las figuras 30 y 31 muestran dos vistas diferentes de un ejemplo del producto final obtenido mediante la máquina universal. DESCRIPCIÓN DETALLADA DE LA INVENCIÓN Figures 30 and 31 show two different views of an example of the final product obtained by the universal machine. DETAILED DESCRIPTION OF THE INVENTION
La máquina según la presente invención esta basada en un principio básico de producción el cual se ha denominado "proceso de conformación simultánea de piezas, acumulado y entrega de los pallets de paneles como producto final".  The machine according to the present invention is based on a basic production principle which has been called "process of simultaneous forming of pieces, accumulation and delivery of panel pallets as final product".
Este proceso de producción que explica el funcionamiento y operación de la máquina consiste en la conformación de cada pieza del tipo SIP de forma simultánea, mediante la entrada en un mismo tiempo y por ambos lados de la máquina conformadora de las materias primas que formaran cada unidad de producto terminado y el posterior acumulado de las piezas terminadas hasta la creación del pallet de producto final. This production process that explains the operation and operation of the machine consists of the conformation of each piece of the SIP type simultaneously, by entering at the same time and on both sides of the forming machine of the raw materials that will form each unit of finished product and the subsequent accumulation of the finished pieces until the creation of the final product pallet.
La máquina consiste en un bastidor de conformación de piezas que ha sido diseñado para cumplir con el principio fundamental de funcionamiento de la maquina que consiste en, el proceso de conformación simultánea de piezas. Mediante este bastidor entran de forma simultánea y ordenada por un lado el núcleo y por el otro lado las láminas de revestimiento del panel a crear, ya sea una lámina o dos láminas al mismo tiempo en dependencia del inicio o final de pallets de piezas o de las piezas intermedias que lo conforman. Este bastidor va depositando los materiales sobre una mesa elevadora controlada, que recibe y acumula el producto terminado en forma de bloques compactos de paneles que posteriormente son enzunchados, paletizados y entregados. La gran diversidad de productos se logra en el funcionamiento del bastidor, que es el encargado de cumplir con el principio de f ncionamiento de la máquina. En este bastidor se realiza el pre-dimensionamiento de la pieza a producir tanto en el espesor como en las dimensiones generales de las mismas y se realiza además el proceso de conformación de los paneles. The machine consists of a part forming frame that has been designed to comply with the fundamental principle of operation of the machine consisting of the process of simultaneous forming of parts. Through this frame, the core enters simultaneously and ordered on the one hand and on the other side the panel cover sheets to be created, either one sheet or two sheets at the same time depending on the start or end of pallets of parts or the intermediate pieces that make it up. This frame is depositing the materials on a controlled lifting table, which receives and accumulates the finished product in the form of compact blocks of panels that are subsequently enzymed, palletized and delivered. The great diversity of products is achieved in the operation of the frame, which is responsible for complying with the principle of operation of the machine. In this frame the pre-dimensioning of the piece to be produced is carried out both in the thickness and in the general dimensions of the same and the process of forming the panels is also carried out.
El pre-dimensionamiento general de la pieza se realiza al inicio del proceso de producción de acuerdo al tipo y dimensiones del panel a producir. Este pre- dimensionamiento puede ser manual o automatizado y se realiza a través de topes de posicionamiento que se deslizan hasta la medida del producto a producir partiendo de un centro geométrico y que permite ir creciendo de acuerdo al tipo de pieza a producir en las tres dimensiones, espesor, longitud y anchura. The general pre-dimensioning of the piece is carried out at the beginning of the production process according to the type and dimensions of the panel to be produced. This pre-dimensioning can be manual or automated and is carried out through positioning stops that slide to the extent of the product to be produced starting from a geometric center and that allows it to grow according to the type of piece to be produced in the three dimensions , thickness, length and width.
Una vez habilitada la máquina y colocados los topes de posicionamiento ésta inicia el proceso de conformación de paneles, que consiste en la entrada de la lámina que conforma el núcleo de un lado del bastidor de conformación bañado por ambas caras con el pegamento, y del otro lado la entrada simultánea de una o dos láminas de revestimiento según la etapa del proceso. Este proceso de una o dos láminas estará dado por el inicio o el final de la creación del pallets de productos. Cuando se inicia la conformación del pallet todo inicia con la entrada al bastidor de una primera lámina de revestimiento que entra a través del alimentador de láminas y se monta sobre los rodillos colocados en el bastidor, en este momento la mesa sube y el bastidor deposita la primera lámina sobre la mesa de conformación. Seguido esto entran al mismo tiempo impulsados por los alimentadores tanto las dos láminas de revestimiento como la plancha del núcleo ya bañada de pegamento al ser pasada antes por el equipo de aplicación. Por tanto la entrada simultánea al bastidor de un lado de la lámina del núcleo y del otro de las dos láminas de revestimiento juntas que corresponden a la lámina de la pieza de abajo y la lámina de la pieza de arriba. Entonces el bastidor deposita primero a la plancha del núcleo ya bañada en pegamento sobre la primera lámina que esperaba y después deposita a las dos láminas que entraron juntas sobre el núcleo. Este proceso se repite mediante la entrada nuevamente y de forma simultánea de núcleo bañado en pegamento y dos láminas arriba en las que la de abajo pertenece al panel de abajo y la de arriba en espera del nuevo núcleo. Para finalizar el pallets de producto entre finalmente una sola lámina de revestimiento que pertenece a la cara superior del último panel de la estiba. Once the machine is enabled and the positioning stops are placed, it starts the process of forming panels, which consists of the entrance of the sheet that forms the core of one side of the forming frame bathed on both sides with the glue, and on the other side simultaneous entry of one or two sheets of coating according to the stage of the process. This one or two sheet process will be given by the beginning or the end of the creation of the product pallets. When the shaping of the pallet begins, everything starts with the entrance to the frame of a first coating sheet that enters through the sheet feeder and is mounted on the rollers placed on the frame, at this time the table rises and the frame deposits the first sheet on the forming table. Following this, both the coating sheets and the core plate already bathed in glue are driven at the same time by the feeders, which have been passed through the application equipment before. Therefore the simultaneous entry into the frame of one side of the core sheet and the other of the two cladding sheets together corresponding to the sheet of the bottom piece and the sheet of the top piece. Then the frame first deposits the core plate already bathed in glue on the first sheet that was expected and then deposits the two sheets that entered together on the core. This process is repeated by entering again and simultaneously a core bathed in glue and two sheets above in which the bottom one belongs to the bottom panel and the top one waiting for the new core. To finish the product pallets, finally enter a single lining sheet that belongs to the upper face of the last panel of the stowage.
Este proceso se repite hasta conformar el pallet de paneles acumulados, que sale de la mesa de conformación para iniciar el nuevo ciclo de conformación de piezas para la creación del nuevo pallets de productos terminados. This process is repeated until the pallet of accumulated panels is formed, which leaves the forming table to start the new parts forming cycle for the creation of the new pallet of finished products.
Al concluir la producción de la cantidad de piezas solicitadas, se modifican los parámetros de dimensiones de las nuevas piezas a producir, mediante el deslizamiento de los topes de posicionamiento tanto los topes que limitan el dimensionamiento del núcleo, como los que limitan el dimensionamiento de las láminas y el espesor del panel a producir y asi se colocaran en la posición de las medidas del nuevo tipo de panel a producir y se inicia entonces nuevamente el proceso de conformación y acumulación de piezas que permiten la creación de los paquetes o pallets de productos terminados. At the end of the production of the quantity of pieces requested, the parameters of dimensions of the new parts to be modified are modified, by sliding the positioning stops both the stops that limit the core sizing, such as those that limit the sizing of the sheets and the thickness of the panel to be produced and thus be placed in the position of the measurements of the new type of panel to be produced and then the process of forming and accumulation of parts begins again that allow the creation of packages or pallets of finished products.
La novedad de la máquina está dada en el proceso de pre- dimensionamiento, conformación y acumulación de productos que realiza el bastidor de conformación, en combinación con una mesa elevadora, montado todo en una' estructura o armazón que lo sujeta. Este sistema combinado con el resto de los equipos que forman la máquina permite cumplir con el principio creado para la producción de la misma. The novelty of the machine is given in the process of pre-sizing, forming and accumulation of products that the forming frame performs, in combination with a lifting table, mounted all in a 'structure or frame that holds it. This system combined with the rest of the equipment that forms the machine allows to comply with the principle created for its production.
Asi, la Figura 1 muestra la secuencia de conformación de piezas del tipo SIP, que constituyen la esencia del funcionamiento de la máquina de producción. Por otra parte, la Figura 2 muestra el bastidor de conformación (1) diseñado para el cumplimiento de esta secuencia de producción que constituye el principio de funcionamiento de la máquina. En tanto, la Figura 3 representa a la armazón o estructura (2) sobre la cual se monta el bastidor de conformación. Thus, Figure 1 shows the sequence of forming parts of the SIP type, which constitute the essence of the operation of the production machine. On the other hand, Figure 2 shows the forming frame (1) designed for the fulfillment of this production sequence that constitutes the principle of operation of the machine. Meanwhile, Figure 3 represents the frame or structure (2) on which the forming frame is mounted.
De la Figura 4 a la 9 se indican los topes de posicionamiento (3) de las diferentes dimensiones de las piezas, tanto los topes de posicionamiento de la lámina del núcleo, como los topes de posicionamiento de las láminas de revestimiento. Las figuras 10 y 11 representan a la mesa de conformación de pallets (4) colocada debajo del bastidor de conformación de piezas, que es la encargada de recibir la pieza conformada, bajar y permitir recibir la nueva pieza e ir acumulando unidades de paneles hasta que ha sido creado el pallets que será entregado. Una vez terminado el ciclo de producción del pallets de varias piezas la mesa sube y se inicia nuevamente este proceso. From Figure 4 to 9 the positioning stops (3) of the different dimensions of the pieces are indicated, both the positioning stops of the sheet of the core, as the positioning stops of the cladding sheets. Figures 10 and 11 represent the pallet forming table (4) placed under the part forming frame, which is responsible for receiving the shaped part, lowering and allowing the new part to be received and accumulating panel units until The pallets that will be delivered have been created. Once the production cycle of the multi-piece pallets is finished, the table goes up and this process starts again.
Desde la figura 12 hasta la 17 se representa el conjunto de equipos que completan el proceso de producción de la máquina. Sistema de alimentación de láminas (5 y 20), mesas elevadoras de láminas (6), equipo de aplicación de pegamentos (7), sistema de alimentación de núcleos (8), mesa elevadora de núcleos (9) . A partir de la Figura 18 a la Figura 30 se muestra una secuencia detallada del principio de producción del funcionamiento de la máquina representado de forma general en la Figura 1. From figure 12 to 17 the set of equipment that complete the machine production process is represented. Sheet feed system (5 and 20), sheet lift tables (6), glue application equipment (7), core feed system (8), core lift table (9). From Figure 18 to Figure 30 a detailed sequence of the principle of production of the operation of the machine shown in general in Figure 1 is shown.
De la figura 18 a la 23 se observa la forma en que el bastidor (1) permite la entrada de la primera lámina (10) para comenzar el proceso de conformación. De la figura 24 a la 26 se muestra como luego de colocada la primera lámina (10) el resto de estas y los núcleos van entrando al mismo tiempo y en una secuencia de acciones sucesivas y simultáneas al bastidor, que deposita al núcleo (11) sobre la lámina de abajo (10) para después depositar las dos láminas superiores (12) que han entrado sobre el núcleo. Sobre este núcleo se ha aplicado previamente el pegamento (13) por ambas caras, de tal forma que permite la adhesión de las dos láminas en las dos caras del mismo quedando conformado el panel. El pegamento es aplicado sobre el núcleo por medio del equipo de aplicación (7), y de esta forma queda conformado el panel (14), pero al mismo tiempo ha quedado colocada sobre el panel creado la lámina de abajo del nuevo panel de arriba, en espera del nuevo núcleo. En la figura 27 se observa cómo queda conformado el pallet (15) al repetirse el proceso de conformación de paneles. Estos se trasladarán a través del transportador de rodillos de salida de pallets (8 y 20) . En la figura 28 se muestra detalladamente el bastidor (1) que recibe de un lado al núcleo (11) y del otro lado las láminas de revestimiento (10 y 12) . El núcleo cuenta con una hendidura (16) que se monta a través de una guia móvil (17) insertada en la viga del bastidor que garantiza la posición del mismo. Esta guia es accionada por cilindros (21) que permiten la entrada y la salida de la misma para facilitar que el núcleo caiga durante el proceso hasta apoyar sobre la lámina de espera de la cara inferior del panel. En esta figura 28 se muestran además los rodillos (18) sobre los cuales entran las láminas según el ciclo de producción, ya sea una a una para el inicio y final de los pallets o, dos a dos para el proceso de conformado del paquete. From figure 18 to 23 the way in which the frame (1) allows the entry of the first sheet (10) to begin the forming process is observed. From figure 24 to 26 it is shown how after the first sheet (10) is placed the rest of these and the cores are entering at the same time and in a sequence of successive and simultaneous actions to the frame, which deposits the core (11) on the bottom sheet (10) and then deposit the two upper sheets (12) that have entered the core. The glue has been previously applied on this core (13) on both sides, in such a way that it allows the adhesion of the two sheets on both sides of the same, the panel being formed. The glue is applied to the core by means of the application equipment (7), and in this way the panel (14) is formed, but at the same time the bottom sheet of the new top panel has been placed on the panel created, waiting for the new core. Figure 27 shows how the pallet (15) is formed when the panel forming process is repeated. These will be transferred through the pallet exit roller conveyor (8 and 20). Figure 28 shows in detail the frame (1) that receives the core (11) from one side and the lining sheets (10 and 12) from the other side. The core has a slit (16) that is mounted through a mobile guide (17) inserted in the beam of the frame that guarantees its position. This guide is actuated by cylinders (21) that allow the entrance and exit of the same to facilitate that the core falls during the process until it rests on the waiting sheet of the lower face of the panel. This figure 28 also shows the rollers (18) on which the sheets enter according to the production cycle, either one by one for the start and end of the pallets or, two by two for the process of forming the package.
Además se muestran las manivelas de control de espesor (19) de los paneles montadas sobre las vigas del bastidor. Con estos tornillos manivelas se sube o baja la estera de rodillos para permitir aumentar o disminuir el peralto o espesor de cada panel según la necesidad de la producción . In addition, the thickness control cranks (19) of the panels mounted on the frame beams are shown. With these crank screws, the roller mat is raised or lowered to increase or decrease the height or thickness of each panel according to the need of the production
Como es evidente, esta máquina permite una gran versatilidad de dimensionamiento de paneles y espesores y el conjunto de equipos complementarios que la integran garantizan el suministro de las materias primas para la producción. Las láminas, el pegamento y el núcleo son los tres componentes del panel. La máquina integra a estos tres elementos en un producto final de dimensiones variables según la necesidad.  As it is evident, this machine allows a great versatility of dimensioning of panels and thicknesses and the set of complementary equipments that integrate it guarantee the supply of the raw materials for the production. The sheets, the glue and the core are the three components of the panel. The machine integrates these three elements into a final product of varying dimensions according to need.
La mesa elevadora (9) garantiza el suministro de los núcleos de forma continua, la mesa elevadora de láminas (6) aporta el suministro de las mismas subiendo y bajando según la orden, para garantizar que el alimentador de láminas (5) lleve una o dos láminas al sistema de conformación de paneles según el ciclo de producción.  The lifting table (9) guarantees the supply of the cores continuously, the lifting table (6) provides the supply of them up and down according to the order, to ensure that the sheet feeder (5) carries one or more two sheets to the panel forming system according to the production cycle.
Al conjunto de equipos que integran la máquina se le incorporan además los transportadores de rodillos simples y motorizados (8 y 20) que permiten la entrada de las materias primas y la salida de los productos terminados durante el proceso de fabricación. El transportador de rodillos simple (8) permite la entrada de los núcleos, el transportador de rodillos motorizado (20) permite la entrada de láminas y ambos combinados permiten la salida de los pallets de productos terminados.  The set of equipment that integrates the machine also incorporates simple and motorized roller conveyors (8 and 20) that allow the entry of raw materials and the exit of finished products during the manufacturing process. The simple roller conveyor (8) allows the entry of the cores, the motorized roller conveyor (20) allows the entry of sheets and both combined allow the exit of pallets of finished products.
En la figura 29 se muestra el conjunto general de todos los componentes que forman parte integral de la maquina y en todas las figuras se han dado las referencias numéricas a cada componente o pieza de la maquina que se describe a continuación y que está formada por:  Figure 29 shows the general set of all the components that are an integral part of the machine and in all the figures the numerical references have been given to each component or piece of the machine described below and which is formed by:
El bastidor de conformación (1) que cumple la función de recibir láminas y núcleos y depositarlas según secuencia sobre la mesa de conformación de pallets. The forming frame (1) that fulfills the function to receive sheets and cores and deposit them according to sequence on the pallet forming table.
La armazón o estructura (2) que permite la colocación de todos los implementos de la maquina.  The frame or structure (2) that allows the placement of all the implements of the machine.
Los topes de posicionamiento (3) que permiten el pre dimensionamiento de las piezas a producir.  The positioning stops (3) that allow the pre-dimensioning of the pieces to be produced.
La mesa de conformación de pallets (4) que recibe láminas y núcleos según el orden y baja de acuerdo con las piezas que va recibiendo para esperar la nueva pieza hasta conformar el pallets y entrega el pallet terminado, sube para esperar la primera lámina del nuevo pallet y va bajando nuevamente según la secuencia de producción.  The table of conformation of pallets (4) that receives sheets and cores according to the order and lowers according to the pieces that it is receiving to wait for the new piece until forming the pallets and delivers the finished pallet, goes up to wait for the first sheet of the new pallet and going down again according to the production sequence.
El Sistema de alimentación de láminas (5 y 20) son los equipos que garantizan que el paquete acumulado de láminas llegue hasta el bastidor y por medio del empuje de una o dos láminas según la orden recibida se suministra al bastidor de conformación las mismas.  The Sheet Feeding System (5 and 20) are the equipment that ensures that the accumulated sheet package reaches the frame and by pushing one or two sheets according to the order received, they are supplied to the forming frame.
La mesa elevadora de láminas (6) es la que garantiza que al subir el alimentador pueda empujar una o dos láminas sobre el bastidor de acuerdo con la orden recibida.  The lifting table of plates (6) is the one that guarantees that when raising the feeder it can push one or two plates on the frame according to the order received.
El equipo de aplicación de pegamentos (7) es el que permite aplicar pegamento en ambas caras al núcleo una vez que pasa a través del mismo después de ser empujando por un cilindro .  The glue application equipment (7) is the one that allows to apply glue on both sides to the core once it passes through it after being pushed through a cylinder.
El sistema de alimentación de núcleos (8) son los rodillos donde se colocan los paquetes de núcleos que entran a la mesa elevadora de núcleos.  The core feeding system (8) are the rollers where the core packages that enter the core lift table are placed.
La mesa elevadora de núcleos (9) es la encargada de subir para alcanzar la altura para que un cilindro empuje el núcleo a que entre a través del equipo de aplicación de pegamento y después pase al bastidor de conformación. The lifting table of cores (9) is responsible for raising to reach the height for a cylinder to push the core to enter through the application equipment of glue and then go to the shaping frame.
La primera lámina (10) inicia la secuencia de cada pallet  The first sheet (10) starts the sequence of each pallet
El núcleo (11) ya con el pegamento es colocado por el bastidor sobre esta primera lámina y después sobre la lámina de espera del panel a crear.  The core (11) already with the glue is placed by the frame on this first sheet and then on the waiting sheet of the panel to be created.
Las dos láminas superiores (12) entran al bastidor juntas y la de abajo pertenece al panel que está ya en espera de su cubierta superior y la lámina de arriba esperara al nuevo núcleo para conformar el nuevo panel.  The two upper sheets (12) enter the frame together and the lower one belongs to the panel that is already waiting for its upper cover and the upper sheet will wait for the new core to form the new panel.
El pegamento (13) sale aplicado en ambas caras del núcleo.  The glue (13) is applied on both sides of the core.
El panel (14) queda conformado por dos láminas adheridas a un núcleo.  The panel (14) is made up of two sheets attached to a core.
El pallet (15) se crea al terminar el ciclo de conformación sobre la mesa que lo empuja hacia afuera para subir a crear el nuevo pallet.  The pallet (15) is created at the end of the forming cycle on the table that pushes it outward to create the new pallet.
La salida de pallets (8 y 20) garantiza que cada pallet se acumule en los transportadores de rodillos de pallets para esperar al secado del pegamento y las actividades de prensado y empaquetado según producto y según necesidad .  The output of pallets (8 and 20) ensures that each pallet accumulates on the pallet roller conveyors to wait for the drying of the glue and the pressing and packaging activities according to product and as needed.
La hendidura (16) abierta al núcleo permite que el mismo se monte sobre la guia móvil.  The slit (16) open to the core allows it to be mounted on the mobile guide.
La guía móvil (17) insertada en la viga del bastidor garantiza la entrada del núcleo y se esconde mediante movimiento hacia adentro accionada por un cilindro dentro de la viga de conformación del bastidor, para dejar caer el núcleo una vez que recibe la orden .  The mobile guide (17) inserted in the beam of the frame guarantees the entry of the core and is hidden by inward movement actuated by a cylinder inside the beam forming the frame, to drop the core once it receives the order.
Los cilindros (21) garantizan el movimiento hacia adentro y hacia afuera de la guia para recibir el núcleo y depositarlo sobre la lámina que esta debajo en espera. The cylinders (21) guarantee movement towards in and out of the guide to receive the core and deposit it on the sheet that is under waiting.
Los rodillos (18) son los encargados de recibir encima las láminas, una a una o dos unidas según la orden.  The rollers (18) are responsible for receiving the sheets, one by one or two joined according to the order.
Las manivelas de control de espesor (19) permiten subir y bajar estos rodillos según el espesor de la pieza a producir .  The thickness control cranks (19) allow these rollers to be raised and lowered according to the thickness of the piece to be produced.
Los rodillos motorizado (20) permiten mover hacia a afuera el pallet de productos terminados.  The motorized rollers (20) allow the pallet of finished products to be moved outwards.
La propuesta de esta máquina puede - ser mejor comprendida a partir de los ejemplos que se describen a continuación.  The proposal of this machine can - be better understood from the examples described below.
EJEMPLOS EXAMPLES
Ejemplo 1. Example 1.
Fabricación de 100 paneles de 122 cm x 244 cm x 15 cm, con núcleos poliestireno expandido de 12,5 cm y láminas de 1,25 cm de aglomerado mineral a cada lado.  Manufacture of 100 panels of 122 cm x 244 cm x 15 cm, with expanded polystyrene cores of 12.5 cm and 1.25 cm sheets of mineral agglomerate on each side.
Se colocan 100 núcleos de poliestireno (11) en paquetes de a 10 de acuerdo con las dimensiones necesarias para esta producción. Estos núcleos serán de 114 cm x 236 cm y 12,5 cm de espesor. Los mismos se colocan en el transportador de rodillos de alimentación de núcleos (8) . Al mismo tiempo se colocan 200 láminas de aglomerado mineral de 122 cm x 244 cm y 1,25 cm de espesor, en el transportador de rodillos de alimentación de láminas (20) en paquetes de 25 láminas cada una.  100 polystyrene cores (11) are placed in packs of 10 according to the dimensions necessary for this production. These cores will be 114 cm x 236 cm and 12.5 cm thick. They are placed in the core feed roller conveyor (8). At the same time, 200 sheets of 122 cm x 244 cm and 1.25 cm thick mineral agglomerate are placed in the sheet feed roller conveyor (20) in packs of 25 sheets each.
Estos transportadores de rodillos permitirán llevar el suministro de láminas y núcleos hasta las mesas elevadoras alimentadoras de láminas (6) y alimentadoras de núcleos (9) respectivamente. These roller conveyors will allow the supply of sheets and cores to be taken to the lifting tables for sheet feeders (6) and feeders for nuclei (9) respectively.
Ya colocados los primeros paquetes de suministros se alimenta el equipo de aplicación de pegamentos (7) y se inicia el proceso de producción.  Once the first supply packages have been placed, the glue application equipment (7) is fed and the production process begins.
Las mesas elevadoras suben hasta la posición necesaria para que el sistema de alimentación de núcleos y de láminas pueda empujar ambas materias primas hacia el bastidor de conformación (1) colocado en la estructura de la máquina (2 ) .  The lifting tables go up to the necessary position so that the core and sheet feeding system can push both raw materials towards the forming frame (1) placed in the machine structure (2).
El primer paso del proceso es la alimentación de una primera lámina por parte del sistema de alimentación de láminas (5) que será la lámina inferior del primer panel a conformar (10) . Esta primera lámina es depositada sobre la mesa elevadora de conformación de paneles (4) y esta mesa baja para continuar con el proceso de conformación de paneles. Posteriormente y de forma continua y simultánea se inicia conjuntamente el' proceso de alimentación de núcleos y al mismo tiempo el proceso de alimentación de láminas en grupos de a dos. Mientras este proceso ocurre el bastidor de conformación va depositando núcleos y las dos láminas sucesivamente y se va conformando el pallets de paneles hasta llegar a colocarse la última de las láminas que cierra el ciclo del pallets creado. Cada pallet sale y se repite el proceso de acuerdo con la secuencia explicada en la figura 1. The first step of the process is the feeding of a first sheet by the sheet feeding system (5) which will be the bottom sheet of the first panel to be formed (10). This first sheet is deposited on the panel forming lifting table (4) and this low table to continue with the panel forming process. Subsequently and in a continuous and simultaneous way, the ' core feeding process is started together and at the same time the sheet feeding process in groups of two. While this process is taking place, the forming frame is deposited cores and the two sheets successively and the panel pallets are formed until the last of the sheets that closes the cycle of the created pallets is placed. Each pallet comes out and the process is repeated according to the sequence explained in Figure 1.
Este proceso de producción se repite en tantas piezas y pallets de piezas hasta que se completa la producción de las 100 unidades necesarias de forma acumulativa. A diferencia de las otras maquinas esta permite producir de forma simultánea y en tiempo muy corto los pallets necesarios en forma de paquetes integrados que completan las 100 unidades, en un ciclo rápido de producción. Estas piezas son representadas en la Figura 30. Las propiedades geométricas de cada pieza terminada en este ejemplo se representan en la siguiente tabla. This production process is repeated in so many pieces and pallets of pieces until the production of the 100 necessary units of cumulative form is completed. TO Unlike the other machines, this allows the necessary pallets to be produced simultaneously and in a very short time in the form of integrated packages that complete the 100 units, in a rapid production cycle. These pieces are represented in Figure 30. The geometric properties of each piece finished in this example are represented in the following table.
Figure imgf000031_0001
Ejemplo 2.
Figure imgf000031_0001
Example 2
Fabricación de 200 paneles del tipo SIP de 90 cm x 104 cm x 12 cm. Para la fabricación de estos paneles será necesario alimentar la máquina con 400 láminas de 90 cm x 104 cm y 1,25 cm de espesor. Al mismo tiempo se alimentara con 200 núcleos de 82 cm x 96 cm x 9,5 cm de espesor. Manufacture of 200 SIP panels of 90 cm x 104 cm x 12 cm. To manufacture these panels, it will be necessary to feed the machine with 400 sheets of 90 cm x 104 cm and 1.25 cm thick. At the same time it will be fed with 200 cores 82 cm x 96 cm x 9.5 cm thick.
El primear paso es realizar ajuste de las dimensiones de los paneles mediante la colocación de los topes de posicionamiento (3) para la producción con estas dimensiones y al mismo tiempo se ajusta el espesor del panel a producir a través de la manivela de control de espesor (19) hasta la posición de altura necesaria para la producción de paneles de 12 cm The first step is to adjust the dimensions of the panels by placing the positioning stops (3) for production with these dimensions and at the same time adjusting the thickness of the panel to be produced through the thickness control crank (19) to the necessary height position for the production of 12 cm panels
Una vez realizados los ajustes y colocadas las materias primas se alimenta la máquina de pegamentos (7) y se inicia el proceso de producción de paneles mediante la conformación de los mismos en el bastidor de conformación (1) y la mesa conformadora de pallets (4) hasta concluir la cantidad de paneles a producir. Once the adjustments have been made and the raw materials are placed, the glue machine (7) is fed and the panel production process is initiated by forming them in the forming frame (1) and the pallet forming table (4 ) until the quantity of panels to be produced is finished.
De igual forma que en el proceso anterior el primer paso del proceso es la alimentación de una primera lámina (10) por parte del sistema de alimentación de láminas (5) que será la lámina inferior del primer panel a conformar, después se inicia de forma continua el proceso de alimentación de núcleos y al mismo tiempo el proceso de alimentación de láminas en grupos de a dos. Mientras este proceso ocurre el bastidor de conformación va depositando núcleos (11) y las dos láminas sucesivamente y se va conformando el pallets de paneles hasta llegar a colocarse la última de las láminas que cierra el ciclo del pallets creado, de acuerdo con la secuencia de producción hasta concluir con la cantidad de pallets y productos necesarios. La ventaja de esta máquina sobre propuestas anteriores está en que se puede lograr la mayor diversidad de piezas como se representan en la Figura 31. Para variar las dimensiones de los paquetes de piezas solo es necesario preparar la máquina de forma manual o de forma automatizada mediante el ajuste de los topes de posicionamiento ( 3 ) de EPS y de lámina y el ajuste del espesor mediante las manivelas de control de espesor (19) . Al mismo tiempo se colocaran las láminas y núcleos con las dimensiones requeridas en los sistemas de alimentación y quedara lista la máquina para realizar el nuevo ciclo de producción de acuerdo con el producto demandado. In the same way that in the previous process the first step of the process is the feeding of a first sheet (10) by the sheet feeding system (5) that will be the lower sheet of the first panel to be formed, then it starts in a way the core feeding process continues and at the same time the sheet feeding process in groups of two. While this process is taking place, the forming frame is depositing cores (11) and the two sheets successively and the panel pallets are formed until they are placed the last of the sheets that closes the cycle of the pallets created, according to the sequence of production until concluding with the amount of pallets and products needed. The advantage of this machine over previous proposals is that the greater diversity of parts can be achieved as shown in Figure 31. To vary the dimensions of the parts packages it is only necessary to prepare the machine manually or automatically using the adjustment of the positioning stops (3) of EPS and sheet and the adjustment of the thickness by means of the thickness control cranks (19). At the same time the sheets and cores with the dimensions required in the feeding systems will be placed and the machine will be ready to carry out the new production cycle according to the product demanded.

Claims

REIVINDICACIO ES REIVINDICATION IS
1. Máquina universal para la fabricación de paneles tipo SIP caracterizada por que comprende:  1. Universal machine for the manufacture of SIP type panels characterized by comprising:
un bastidor de conformación de piezas; una estructura o armazón en donde se monta el bastidor y los sistemas de alimentación de láminas y que sirve de sostén al cuerpo de la máquina  a part forming frame; a structure or frame where the frame and the sheet feeding systems are mounted and which supports the machine body
una mesa elevadora de conformación de pallets que recibe y acumula el producto terminado en forma de bloques compactos de paneles;  a pallet forming lifting table that receives and accumulates the finished product in the form of compact blocks of panels;
unos topes de posicionamiento que permiten prefijar la dimensión del núcleo y de las láminas antes del ciclo de producción;  positioning stops that allow prefixing the size of the core and the sheets before the production cycle;
un sistema de alimentación de láminas con;  a sheet feeding system with;
una mesa elevadora de láminas;  a table lift table;
un sistema de alimentación de núcleos;  a core feeding system;
una mesa elevadora de núcleos que permite alcanzar la altura para que  a lifting table of cores that allows to reach the height so that
un cilindro empuje el núcleo a que entre a través del equipo de aplicación de pegamento y después pase al bastidor de conformación;  a cylinder pushes the core to enter through the glue application equipment and then into the forming frame;
un equipo de aplicación de pegamentos; y  a glue application equipment; Y
unos transportadores de rodillos que permiten extraer el paquete de productos terminados.  roller conveyors that allow to extract the package of finished products.
2. Máquina universal para la fabricación de paneles tipo SIP acuerdo con la reivindicación 1 caracterizada porque comprende el principio de producción denominado, "proceso de conformación simultánea de piezas, acumulado y entrega de los pallets de paneles como producto final", el cual incluye los pasos de, 2. Universal machine for the manufacture of SIP type panels according to claim 1 characterized in that it comprises the production principle called, "process of simultaneous forming of parts, accumulation and delivery of panel pallets as final product", the which includes the steps of,
pre-dimensionamiento general de la pieza al inicio del proceso de producción de acuerdo al tipo y dimensiones del panel a producir;  general pre-dimensioning of the piece at the beginning of the production process according to the type and dimensions of the panel to be produced;
entrada de la lámina que conforma el núcleo de un lado del bastidor de conformación bañado por ambas caras con el pegamento;  entrance of the sheet that forms the core of one side of the forming frame bathed on both sides with the glue;
entrada simultánea de una o dos láminas de revestimiento dependiendo de los pallets;  simultaneous entry of one or two sheets of coating depending on the pallets;
repetición de los pasos anteriores hasta conformar el pallet de paneles acumulados, que sale de la mesa de conformación para iniciar el nuevo ciclo de conformación de piezas para la creación del nuevo pallets de productos terminados.  repetition of the previous steps until forming the pallet of accumulated panels, which leaves the forming table to start the new cycle of forming parts for the creation of the new pallets of finished products.
3. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 2 caracterizada porque el proceso de conformación simultánea de piezas se logra en el bastidor de conformación que comprende: 3. Universal machine for the manufacture of SIP type panels according to claim 2, characterized in that the process of simultaneous forming of parts is achieved in the forming frame comprising:
unos cilindros de abrir o cerrar para ir depositando núcleos o láminas sobre una mesa de conformación y  open or close cylinders to deposit cores or sheets on a shaping table and
una guia móvil de núcleos insertada en la viga del bastidor a través de una hendidura que permite la entrada y salida accionada por;  a mobile guide of cores inserted in the beam of the frame through a groove that allows the entry and exit actuated by;
unos cilindros; y  some cylinders; Y
unos rodillos sobre los que ruedan las láminas que entran; que suben o bajan según la posición de dimensionamiento mediante unas manivelas de control de espesor . rollers on which the sheets that enter enter; that rise or fall according to the sizing position by means of thickness control cranks.
4. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 2, en donde el pre-dimensionamiento de la pieza a producir tanto en el espesor como en las dimensiones generales de las mismas y el proceso de conformación de los paneles se realiza en el bastidor . 4. Universal machine for the manufacture of SIP type panels according to claim 2, wherein the pre-dimensioning of the piece to be produced both in the thickness and in the general dimensions thereof and the process of forming the panels is Performs on the rack.
5. Máquina de producción de acuerdo con la reivindicación 4 caracterizada porque el paso de pre- dimensionamiento puede ser manual o automatizado y se realiza a través de topes de posicionamiento que se deslizan en la horizontal hasta la medida del producto a producir partiendo de un centro y creciendo en las dos dimensiones, longitud y anchura y una manivela que sube o baja a los rodillos que controlan el espesor. 5. Production machine according to claim 4 characterized in that the pre-dimensioning step can be manual or automated and is carried out through positioning stops that slide horizontally to the extent of the product to be produced starting from a center and growing in both dimensions, length and width and a crank that goes up or down to the rollers that control the thickness.
6. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, en donde en dicha máquina, los parámetros de dimensiones de una pluralidad de nuevas piezas a producir se pueden modificar según necesidades específicas, mediante el deslizamiento de los topes de posicionamiento los cua^s se colocan en la posición de las medidas del nuevo tipo de panel a producir iniciándose entonces nuevamente el proceso de conformación y acumulación de piezas que conforman los pallets de productos terminados. 6. Universal machine for the manufacture of SIP type panels according to claim 1, wherein in said machine, the parameters of dimensions of a plurality of new parts to be produced can be modified according to specific needs, by sliding the stops of positioning the four are placed in the position of the measurements of the new type of panel to be produced, then again the process of forming and accumulating parts that make up the pallets of finished products.
7. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 6, en donde en dicha máquina, se puede organizar la producción de paneles SIP de más de dos capas, mediante la modificación de las ordénes de entrada de láminas y núcleos en la secuencia de conformación de piezas. 7. Universal machine for the manufacture of SIP type panels according to claim 6, wherein in said machine, panel production can be organized SIP of more than two layers, by modifying the entry orders of sheets and cores in the sequence of forming pieces.
8. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, caracterizada porque una vez conformada las piezas y creado el pallet se le puede incluir el prensado y zunchado de los paneles de forma conjunta, aplicando la presión necesaria a la totalidad del paquete sobre la propia mesa o en una segunda etapa una vez salido el pallet de la mesa de conformación. 8. Universal machine for the manufacture of SIP type panels according to claim 1, characterized in that once the pieces have been formed and the pallet has been created, it can be included the pressing and zoning of the panels together, applying the necessary pressure to the entire package on the table itself or in a second stage once the pallet of the forming table has left.
9. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, caracterizada porque los sistemas de alimentación de núcleos y láminas pueden ser los más diversos, utilizando o no la automatización del proceso de suministro de las materias primas. 9. Universal machine for the manufacture of SIP type panels according to claim 1, characterized in that the core and sheet feeding systems can be the most diverse, whether or not using the automation of the raw material supply process.
10. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, caracterizada porque todos los sistemas, tales como el sistema de alimentación de láminas, el sistema de alimentación de núcleos, el sistema de colocación de los topes de posicionamiento, el sistema de conformación de pallets y el sistema de salida de los pallets de productos terminados, pueden ser mecanizados o totalmente automatizados y controlados todos a través de una computadora central que organiza y controla todos los procesos. 10. Universal machine for the manufacture of SIP type panels according to claim 1, characterized in that all systems, such as the sheet feeding system, the core feeding system, the positioning stop positioning system, The pallet shaping system and the pallet exit system for finished products can be mechanized or fully automated and all controlled through a central computer that organizes and controls all processes.
11. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, caracterizada porque se puede utilizar para la conformación de los paneles SIP los más diversos tipos de láminas y de núcleos de diferentes materiales en su composición. 11. Universal machine for the manufacture of SIP-type panels according to claim 1, characterized in that the most diverse types of sheets and cores of different materials in its composition can be used for forming the SIP panels.
12. Máquina universal para la fabricación de paneles tipo SIP de acuerdo con la reivindicación 1, caracterizada porque en la conformación de las piezas se pueden utilizar diversos tipos de equipos de aplicación de pegamentos y variados tipos de pegamentos de acuerdo al diseño del panel SIP que se desea producir. 12. Universal machine for the manufacture of SIP type panels according to claim 1, characterized in that in the conformation of the pieces various types of glue application equipment and various types of glue can be used according to the design of the SIP panel which It is desired to produce.
PCT/MX2011/000018 2011-02-04 2011-02-04 Universal machine for the production of sandwich insulation panels (sip) WO2012105820A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/MX2011/000018 WO2012105820A1 (en) 2011-02-04 2011-02-04 Universal machine for the production of sandwich insulation panels (sip)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/MX2011/000018 WO2012105820A1 (en) 2011-02-04 2011-02-04 Universal machine for the production of sandwich insulation panels (sip)

Publications (1)

Publication Number Publication Date
WO2012105820A1 true WO2012105820A1 (en) 2012-08-09

Family

ID=46602936

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/MX2011/000018 WO2012105820A1 (en) 2011-02-04 2011-02-04 Universal machine for the production of sandwich insulation panels (sip)

Country Status (1)

Country Link
WO (1) WO2012105820A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2493210A1 (en) * 1980-10-06 1982-05-07 Ig Tech Res Inc METHOD AND DEVICE FOR CUTTING A COMPLEX AND EXTENDED STRUCTURE
FR2613273A1 (en) * 1987-04-01 1988-10-07 Lamberet Paul Method and plant for manufacturing isothermal sandwich panels
ES2255408A1 (en) * 2004-08-13 2006-06-16 Luis Manuel Hidalgo Aguilar Continuous machine for manufacturing mixed, light sandwich panels, has common dragging and traction line with automatic storage control for bands
ES1067987U (en) * 2008-05-14 2008-08-01 Thermochip, S.L.U. Support structure for sandwich panel component machines (Machine-translation by Google Translate, not legally binding)
DE102008009766A1 (en) * 2008-02-19 2009-08-20 Lisa Dräxlmaier GmbH Material layer useful as lining- or trim part for interior decoration of motor vehicle, has cover material layer applied on upper side of the material layer, carrier material applied on lower side of the layer, and sandwich-like structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2493210A1 (en) * 1980-10-06 1982-05-07 Ig Tech Res Inc METHOD AND DEVICE FOR CUTTING A COMPLEX AND EXTENDED STRUCTURE
FR2613273A1 (en) * 1987-04-01 1988-10-07 Lamberet Paul Method and plant for manufacturing isothermal sandwich panels
ES2255408A1 (en) * 2004-08-13 2006-06-16 Luis Manuel Hidalgo Aguilar Continuous machine for manufacturing mixed, light sandwich panels, has common dragging and traction line with automatic storage control for bands
DE102008009766A1 (en) * 2008-02-19 2009-08-20 Lisa Dräxlmaier GmbH Material layer useful as lining- or trim part for interior decoration of motor vehicle, has cover material layer applied on upper side of the material layer, carrier material applied on lower side of the layer, and sandwich-like structure
ES1067987U (en) * 2008-05-14 2008-08-01 Thermochip, S.L.U. Support structure for sandwich panel component machines (Machine-translation by Google Translate, not legally binding)

Similar Documents

Publication Publication Date Title
ES2439081T3 (en) Method for continuous compression molding
EP2189262A1 (en) Method and device for cutting cut-resistant lightweight concrete cakes in lightweight concrete blocks and method and device for producing lightweight concrete blocks
US9732525B1 (en) Method and apparatus for manufacturing building panels
CH628946A5 (en) Composite building component made from reinforced concrete, method and equipment for its manufacture by hand
US9725901B2 (en) Composite board
EP2681371B1 (en) Method for the continuous production of composite formwork panel elements
CN210306696U (en) Steel grating shearing mechanism and steel grating production bus
WO2012105820A1 (en) Universal machine for the production of sandwich insulation panels (sip)
US9388566B2 (en) Method of erecting a building with wooden panels
SK27791A3 (en) Method and device for production of layered panels
CN105173153B (en) A kind of automatic palleting device of nail
CN110678615A (en) Multilayer building element, method for producing same and production line
WO2014124783A1 (en) Formwork device for producing prefabricated concrete parts
US10099410B2 (en) Method of making a panel
CN203510370U (en) Wood pallet binding device
CN206374216U (en) The taping machine of PP cellular boards
CN109227846B (en) Bamboo bundle curtain continuous assembly device for bamboo recombined material
US20060283913A1 (en) Apparatus for manufacturing prefabricated sandwiched building panels
JP2001508848A (en) Support frame and its structural members
KR102333199B1 (en) Automatic forming device for core material for panel
JP6117343B2 (en) Manufacturing method of multi-ply panel of various configurations
CN203901486U (en) Continuous manufacturing machine for building foamed concrete insulation board
CN103921337B (en) A kind of foam concrete heat-preserving plate continuous making machine tool for building
CN210999200U (en) Wall structure production facility
WO2017115106A1 (en) Apparatus and process for the manufacturing of composite formwork building members and formwork members so manufactured

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11857542

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11857542

Country of ref document: EP

Kind code of ref document: A1