WO2012091299A2 - Low-gloss thermoplastic resin composition having excellent heat resistance and weather resistance - Google Patents

Low-gloss thermoplastic resin composition having excellent heat resistance and weather resistance Download PDF

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Publication number
WO2012091299A2
WO2012091299A2 PCT/KR2011/008986 KR2011008986W WO2012091299A2 WO 2012091299 A2 WO2012091299 A2 WO 2012091299A2 KR 2011008986 W KR2011008986 W KR 2011008986W WO 2012091299 A2 WO2012091299 A2 WO 2012091299A2
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compound
thermoplastic resin
resin composition
weight
copolymer
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PCT/KR2011/008986
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French (fr)
Korean (ko)
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WO2012091299A9 (en
WO2012091299A3 (en
Inventor
홍재근
진영섭
이병도
선호룡
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제일모직 주식회사
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Priority claimed from KR1020110121904A external-priority patent/KR20120076301A/en
Application filed by 제일모직 주식회사 filed Critical 제일모직 주식회사
Priority to CN201180062755.9A priority Critical patent/CN103282431B/en
Publication of WO2012091299A2 publication Critical patent/WO2012091299A2/en
Publication of WO2012091299A9 publication Critical patent/WO2012091299A9/en
Publication of WO2012091299A3 publication Critical patent/WO2012091299A3/en
Priority to US13/927,601 priority patent/US9000094B2/en
Priority to US14/627,019 priority patent/US9279049B2/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/52Amides or imides
    • C08F20/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F20/56Acrylamide; Methacrylamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Definitions

  • the present invention relates to a low light thermoplastic resin composition excellent in heat resistance and weather resistance. More specifically, the present invention relates to a low-light thermoplastic resin composition having excellent heat and weather resistance, as well as heat resistance, weather resistance and low light properties, and excellent balance of physical properties such as laminar strength and fluidity by introducing a heat-resistant aromatic vinyl copolymer into a resin having a specific morphology. will be.
  • ABS resin is excellent layer toughness and processability, and has excellent mechanical strength and heat deformation temperature.Because of its beautiful appearance, it can be used in automobiles, electrical and electronic equipment, office equipment, home appliances, toys, It is widely used in various applications such as stationery. Butadiene-based rubber components used in ABS resins contain chemically labile double bonds and are easily aged by sunlight and ultraviolet rays. Therefore, ABS resin is used only for electric and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, windows, leisure / household goods, sporting goods, automobile goods, etc., which are used outdoors.
  • ASA acrylate-styrene-acrylonitrile
  • Such a method includes a method of producing a low light effect through an injection or painting process using a corrosion mold.
  • the third method is to adjust the size of the dispersed phase particles in the matrix to form a microscale rough surface. The surface thus formed scatters incident light to lower gloss.
  • the first method the matting additive-quenching agent to implement the low light effect is convenient in many aspects, but the uniformity of the gloss is not constant depending on the dispersion state of the additive has a limitation in quality.
  • the high specific gravity of the additives commonly used may result in a higher specific gravity of the final product.
  • the second method of injection or painting through a corrosive mold also introduces an additional process, which increases manufacturing costs and may cause pollution, which is disadvantageous in terms of environment.
  • US Patent Nos. 6,696 and 165 add about 0.1 to about 20 parts by weight of a crystalline polymer, which can be represented by polyalkyl terephthalate
  • US Patent No. 6,395,828 discloses compounds 0.5 to 0.5 produced by reaction of epoxy and amine compounds. A method of lowering the glossiness of an ASA resin by adding 15 parts by weight is disclosed.
  • U.S. Patent Nos. 5,475,053, Crab 4,652,614 and the like disclose a method of lowering the gloss of resin by using a spherical graft copolymer as a matting agent
  • U.S. Patents 4,169,869, Crab 4, 460, 742, 5,580,924, Korean Patent Publication No. 2008- 0036790 and the like discloses a method for lowering the gloss using various copolymers as an additive.
  • a method of lowering gloss is disclosed using rubber particles having a large particle diameter of a core / shell structure of 2-15.
  • An object of the present invention is to provide a low-light thermoplastic resin composition excellent in heat resistance and weather resistance while maintaining the lamella strength and mechanical properties.
  • Another object of the present invention is to provide a low light thermoplastic resin composition excellent in low light properties and fluidity.
  • Still another object of the present invention is to provide a low light thermoplastic resin composition which is particularly suitable for outdoor products, road signs, building finishes, automobile parts, etc. due to excellent balance of physical properties such as heat resistance, weather resistance, low light properties, and mechanical strength.
  • One aspect of the present invention relates to a low light thermoplastic resin composition excellent in heat resistance and weather resistance.
  • the composition comprises (A) a thermoplastic resin forming a first dispersed phase; And (B) an acrylic resin forming a second dispersed phase, wherein the first dispersed phase has a network shape.
  • the low light thermoplastic resin composition may further include (C) a heat resistant aromatic vinyl copolymer.
  • thermoplastic resin (A) is a (al) (meth) acrylic acid alkyl ester polymer and
  • (a2) an aromatic vinyl-vinyl cyanide copolymer, wherein the (meth) acrylic acid alkyl ester polymer (al) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (a2) is a continuous phase Can be reached.
  • the acrylic resin (B) forming the system 2 dispersed phase may be an acrylic graft copolymer resin.
  • the second dispersed phase may be in the form of particles.
  • the low light thermoplastic resin composition comprises (A) about 20 to about 50 weight percent of a thermoplastic resin having a network-shaped dispersed phase; (B) about 5 to about 40 weight of acrylic resin and (C) about 10 to about 50 heat resistant aromatic vinyl copolymer And may comprise a weight of 3 ⁇ 4.
  • the thermoplastic resin (A) may comprise about 5 to about 35 weight 3 ⁇ 4 of the (meth) acrylic acid alkyl ester polymer (al) and about 65 to about 95 weight% of the aromatic vinyl-vinyl cyanide copolymer (a2). have.
  • the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups.
  • the (meth) acrylic acid alkyl ester polymer (al) comprises about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound; About 1 to about 20 weight percent of an unsaturated carboxylic acid or anhydride thereof; About 0 to about 20 weight percent of an aromatic vinyl compound about 0 to about 10 weight% of a vinyl cyanide compound; And about 0.1 to about 3 equivalents of a compound having two or more hydroxyl groups per 1 equivalent of the unsaturated carboxylic acid or its anhydride.
  • the compound having two or more hydroxy groups may be one or more selected from the group consisting of alkanediol, polyalkylene glycol, poly and combinations thereof having 2 to 10 carbon atoms.
  • the (meth) acrylic acid alkyl ester polymer (al) comprises (meth) acrylic acid alkyl ester units, and unsaturated carboxylic acid or anhydride units thereof as a main chain, and the saturated carboxylic acid or anhydride thereof.
  • the carboxyl group of the unit may be linked by an ester bond with the hydroxy group of the compound having two or more hydroxy groups to form a network-shaped dispersed phase.
  • the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated compound having a hydroxy group, and a compound having two or more carboxyl groups. .
  • the (meth) acrylic acid alkyl ester polymer (al) is
  • the aromatic vinyl-vinyl cyanide copolymer (a2) may contain about 60 to about 95 wt% of an aromatic vinyl compound unit, about 5 to about 40 wt% of a vinyl cyanide compound unit, and about 0 of (meth) acrylic acid alkyl ester compound unit. To about 10% by weight.
  • the weight average molecular weight of the aromatic vinyl-vinyl cyanide copolymer (a2) may be about 150,000 to 300,000 g / n l.
  • the acrylic resin (B) is (bl) (meth) acrylic rubber about 10 to about 60 From about 40% to about 90% by weight (b2) of the aromatic vinyl compound-vinyl cyanide compound copolymer may be grafted.
  • the aromatic vinyl compound-vinyl cyanide compound copolymer (b2) may be a copolymer of about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound.
  • the (bl) (meth) acrylic rubber particles may have an average particle diameter of about 0.05 to about 1.
  • the (C) heat resistant aromatic vinyl copolymer may include an aromatic vinyl compound unit, a vinyl cyanide compound unit, and a crosslinkable monomer unit.
  • the (C) heat-resistant aromatic vinyl copolymer is based on 100 parts by weight of the monofunctional vinyl compound containing about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound. About 0.01 to about 0.05 parts by weight of the crosslinkable monomer.
  • the resin composition may further include (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a copolymer including a maleic anhydride compound, or a mixture thereof.
  • the (D) aromatic vinyl compound-vinyl cyanide compound copolymer may include more than about 0 and about 40 wt% or less of the total resin composition.
  • the copolymer including the maleic anhydride-based compound (E) may include more than about 0 and about 20% by weight or less of the total resin composition. In embodiments, the copolymer including the maleic anhydride-based compound (E) may include about 40 to about 60% by weight of maleic anhydride, N-substituted maleate or a mixture thereof.
  • the composition includes antimicrobial agents, heat stabilizers, antioxidants, mold release agents, light stabilizers, inorganic additives, surfactants, coupling agents, plasticizers, compatibilizers, stabilizers, lubricants, antistatic agents, colorants, flame retardants, weather agents, colorants, UV absorbers, ultraviolet rays. It may contain one or more additives such as a barrier, flame retardant, layering agent, nucleating agent, adhesion aid, pressure-sensitive adhesive.
  • the composition has a glossiness of about 30 GU or less, measured using a 75 degree polisher, a Vicat softening point of about 100 to 150 ° C., a ⁇ of about 2.8 or less, as measured by UL 746C, and ASTM D256.
  • the Izod notch layer strength measured by 1/8 "thick may be about 8 kgf. Cm / cm or more.
  • the viewpoint relates to a molded article molded from the composition.
  • the molded article has a morphology of a continuous phase and a dispersed phase, and the continuous phase includes an aromatic vinyl-vinyl cyanide copolymer and a heat resistant aromatic vinyl copolymer, wherein the dispersed phase is a network-shaped first dispersion phase and a particle-type type 2 dispersed phase.
  • the first disperse phase is formed of a (meth) acrylic acid alkyl ester polymer
  • the second disperse phase is formed of an acrylic resin
  • Vicat softening point can form a molded article of about 100 ⁇ 150t :.
  • thermoplastic resin composition according to the present invention has excellent heat resistance and weather resistance while maintaining impact strength and mechanical properties, excellent light properties and fluidity, and excellent physical property balance, making it particularly suitable for outdoor products, road signs, building finishes, automobile parts, etc. It has the effect of providing the thermoplastic resin composition.
  • thermoplastic resin (A) which has a network-shaped dispersion phase used in the Example. ((a) magnification 7,000 times (b) magnification 12,000 times)
  • the low-light thermoplastic resin composition excellent in heat resistance and weather resistance of the present invention includes (A) a thermoplastic resin forming a monodisperse phase; And (B) an acrylic resin forming a second dispersed phase, wherein the first dispersed phase has a network shape.
  • (C) may include a heat-resistant aromatic vinyl copolymer.
  • the resin composition may further include a copolymer including (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a maleic anhydride compound, or a mixture thereof.
  • thermoplastic resin having a network-shaped first dispersed phase
  • the thermoplastic resin (A) of the present invention is an (al) (meth) acrylic acid alkyl ester polymer And (a2) aromatic vinyl-vinyl cyanide copolymers.
  • the (meth) acrylic acid alkyl ester polymer 1) forms a network-shaped first dispersed phase
  • the aromatic vinyl-vinyl cyanide copolymer 2 forms a continuous phase.
  • the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups. .
  • the (meth) acrylic acid alkyl ester polymer (al) includes (meth) acrylic acid alkyl ester units and unsaturated carboxylic acid or anhydride units thereof as a main chain, and the carboxyl groups of the unsaturated carboxylic acid or anhydride units thereof are two
  • the hydroxyl group of the compound which has the above hydroxyl group is connected by ester bond, and can form the Crab 1 dispersed phase of network shape.
  • the (meth) acrylic acid alkyl ester polymer (al) is a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, an aromatic vinyl compound, a vinyl cyanide compound, and a compound having two or more hydroxyl groups. It may include units derived from.
  • the (meth) acrylic acid alkyl ester polymer (al) may comprise about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound ⁇ about 1 to about 20 weight percent of an unsaturated carboxylic acid or anhydride thereof; Aromatic vinylic compound about 0 to about 20 weight 3 ⁇ 4>; From about 0 to about 10 weight 3 ⁇ 4 of vinyl cyanide compound; And about 0.1 to about 3 equivalents of a compound having two or more hydroxyl groups per 1 equivalent of the unsaturated carboxylic acid or its anhydride.
  • the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent.
  • an unsaturated carboxyl compound or anhydride thereof is included in the chains of the thermoplastic resin (A) as part of the repeating unit, and the compound having two or more hydroxy groups serves to connect the chains.
  • the compound having two or more hydroxyl groups may be polymerized in a ratio of about 0.1 to 2.5 equivalents relative to the unsaturated carboxylic acid or anhydride thereof.
  • (meth) acrylic acid alkyl ester compound about 1 to about 5% by weight of unsaturated carboxylic acid or anhydride thereof, about 2 to about 8% by weight of aromatic vinyl compound, vinyl cyanide compound About 1 to about 5% by weight, wherein the compound having two or more hydroxy groups is about about unsaturated carboxylic acid or anhydride thereof It may be polymerized in a ratio of 0.5 to about 2.0 equivalents.
  • the (meth) acrylic acid alkyl ester compound is a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms.
  • methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, nuclear chamber methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl nuclear chamber methacrylate Acrylate, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, nucleus acrylate, heptyl acrylate, octyl acrylate, 2-ethyl nucleus acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
  • aromatic vinyl compound styrene, alpha methyl styrene, ⁇ -methyl styrene, p-methyl styrene, etc. may be used, and preferably, styrene, but is not limited thereto. These may be applied alone or in combination of two or more.
  • vinyl cyanide compound acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used, and preferably acrylonitrile, but is not limited thereto. . These may be applied alone or in combination of two or more.
  • the unsaturated carboxylic acid or anhydride thereof may include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, and the like. May be used, preferably acrylic acid, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
  • the compound having two or more hydroxy groups preferably has 2 to 10 hydroxy groups, more preferably 2 to 5 hydroxy groups.
  • the compound having two or more hydroxy groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded with only a single bond.
  • Examples of the compound having two or more hydroxy groups include alkanediols, polyalkylene glycols, polyols and mixtures thereof having 2 to 10 carbon atoms. These may be applied alone or in combination of two or more.
  • alkanediol having 2 to 10 carbon atoms examples include ethylene glycol, propylene glycol, 1,4-butanedi, 1,5-pentanediol, 1,6-nucleic acid diol, 1,7-heptanediol, 1, 8 -Octanediol, and the like, but not necessarily limited thereto.
  • Examples of the polyalkylene glycol may include polyethylene glycol, polypropylene glycol, and the like, and polyethylene glycol (PEG) may vary depending on molecular weight. PEG300, PEG600, PEG1500, and the like, but are not necessarily limited thereto.
  • polyol examples include xyl, glycerin, erythriitol, sorbitol, and acrylic or ether polys having a hydroxy value of about 50-500 and a molecular weight of about 500-5000 g / mol. It includes, but is not necessarily limited thereto.
  • Units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated compound having a hydroxy group, and a compound having two or more carboxyl groups may be included.
  • (meth) acrylic acid alkyl ester compound about 1% to about 20% by weight of unsaturated compound having hydroxy group, about 0% to about 20% by weight of aromatic vinyl compound, about 0% to vinyl cyanide compound
  • aromatic vinyl compound about 0% to vinyl cyanide compound
  • the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent.
  • an unsaturated compound having a hydroxy group is included in the chains of the thermoplastic resin (A) as part of the repeating unit, and the compound having two or more carboxyl groups serves to link the chains.
  • an alkyl (meth) acrylate containing a hydroxy group may be used as the unsaturated compound having a hydroxy group.
  • an alkyl (meth) acrylate containing a hydroxy group may be used.
  • hydroxyethyl acrylate, hydroxyethyl methacrylate, etc. are mentioned.
  • the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound, and a compound having two or more hydroxyl groups. Can be.
  • (meth) acrylic acid alkyl ester compound about 60 to about 95 weight percent of (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight% of (meth) acrylic acid glycidyl ester compound, about 0 to about 20 weight% of aromatic vinyl-based compound, vinyl cyanide From about 0.1 to about 3 equivalents, preferably from about 0.5 to about 2 equivalents, of the compound having from about 0 to about 10 weight 3 ⁇ 4, and the compound having at least two hydroxyl groups relative to one equivalent of the (meth) acrylic acid alkyl ester compound It may include. Within this range, the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent.
  • the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound, and a compound having two or more carboxyl groups.
  • the (meth) acrylic acid alkyl ester compound and the (meth) acrylic acid glycidyl ester compound are polymerized to contain (meth) acrylic acid alkyl ester units and (meth) acrylic acid glycidyl ester units as main chains, and (meth) acrylic acid It constitutes the chains of the alkyl ester polymer.
  • the epoxy group of the (meth) acrylic acid glycidyl ester unit is connected by an hydroxy group and an ester bond of a compound having two or more carboxyl groups or a compound having two or more hydroxy groups. Accordingly, the chains of the (meth) acrylic acid alkyl ester polymer (al) are connected to each other to form a dispersed phase.
  • (meth) acrylic acid alkyl ester compound about 60 to about 95 weight percent of (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight% of (meth) acrylic acid glycidyl ester compound, about 0 to about 20 weight% of aromatic vinyl-based compound, vinyl cyanide From about 0 to about 10 percent by weight of the compound, and about 0.1 to about 3 equivalents, preferably about 0.5 to about 2 equivalents, of the compound having two or more carboxyl groups relative to one equivalent of the (meth) acrylic acid alkyl ester compound can do.
  • the (meth) acrylic acid alkyl ester polymer (al) can be divided into chain-linked all-layers to form a dispersed phase, and the heat resistance is excellent.
  • glycidyl acrylate As the (meth) acrylic acid glycidyl ester compound, glycidyl acrylate, glycidyl methacrylate, and the like may be used, but are not necessarily limited thereto. These may be applied alone or in combination of two kinds. Among these, glycidyl methacrylate is preferable.
  • the compound having two or more carboxyl groups preferably has 2 to 10 carboxyl groups, and more preferably 2 to 5 carboxyl groups.
  • the compound having two or more carboxyl groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded by a single bond only.
  • Examples of the compound having two or more carboxyl groups include alkanedioic acid having 2 to 10 carbon atoms, polyacid, a mixture thereof, and the like.
  • alkanedioic acid having 2 to 10 carbon atoms examples include butanedioic acid (succinic acid), pentanedioic acid (glutaric acid), nucleic acid diioic acid (adipic acid), heptanedioic acid (pimelic acid), and octanodioic acid. (Suberic acid), nonanodioic acid (azelaic acid), decandioic acid (watermelon), and the like, but are not necessarily limited thereto.
  • the poly acid has an acid value of about 30-300 and a weight average molecular weight of about 1,000-5,000 g / mol.
  • Specific examples of the polyacid include poly (meth) acrylic acid, styrene- (meth) acrylic acid polymer, styrene-maleic acid polymer, and the like, but are not necessarily limited thereto.
  • Rohm as the polyacid Morez-101, Morez-100 from Haas; Joncry 1—678, Joncry 1-690 by BASF, Soluryl-20, Sol ury 1-70, etc. of Hanwha Chemical Co., Ltd. may be used.
  • the aromatic vinyl-vinyl cyanide copolymer 2) forming the continuous phase of the thermoplastic resin composition of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and further comprising a (meth) acrylic acid alkyl ester compound. It can be included and polymerized.
  • Each component constituting the aromatic vinyl-vinyl cyanide co-polymer (a2) is about 60 to about 95 wt% of an aromatic vinyl compound, about 5 to about 40 wt% of a vinyl cyanide compound, and about 0 to about (meth) acrylic acid alkyl ester compound.
  • the aromatic vinyl cyanide copolymer As the aromatic vinyl compound forming (b), styrene, alphamethyl styrene, paramethyl styrene, or the like may be used, preferably styrene, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
  • Acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used as the vinyl cyanide compound used in the aromatic vinyl-vinyl cyanide copolymer (b). It is not limited. These may be applied alone or in combination of two or more.
  • the (meth) acrylic acid alkyl ester compound constituting the aromatic vinyl-vinyl cyanide copolymer (b) is preferably a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms.
  • methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, nuclear chamber methacrylate, heptyl methacrylate, octyl methacrylate 2-ethyl nuclear chamber methacrylate , Methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, nucleus acrylate, heptyl acrylate, octyl acrylate, 2-ethyl nucleus acrylate can be used, preferably butyl acrylate However, it is not necessarily limited thereto. These may be applied alone or in combination of two or more.
  • the weight average molecular weight of the aromatic vinyl-vinyl cyanide copolymer (b) is about 150,000 to about 300,000 g / mol, preferably about 180,000 to about 250,000 g / ti) l.
  • the size of the dispersed phase can be properly maintained in the above range Impact strength and low light characteristics can be obtained and peeling can be prevented.
  • thermoplastic resin (A) having a network-shaped first dispersed phase can be produced by continuous bulk polymerization.
  • the dispersion phase described above is not easy to be produced by the method of preparing the rubber phase, such as the emulsion polymer polymerization method or the suspension polymerization method, and the aromatic vinyl-vinyl cyanide copolymers constituting the continuous phase are separately prepared. This is because it is difficult to efficiently manufacture a weather-resistant thermoplastic resin composition excellent in low light properties since the final product must be manufactured by a method such as melt extrusion.
  • (meth) acrylic acid alkyl ester about 60% to about 95% by weight of (meth) acrylic acid alkyl ester, about 1% to about 20% by weight of unsaturated carboxylic acid or anhydride thereof, about 0% to about 20% by weight of aromatic vinyl compound and about 0% to about 0% of vinyl cyanide compound About 10% by weight of the mixture is mixed to prepare the first monomer mixture.
  • the C 1 monomer mixture is continuously added to a first reactor in a plurality of reactors connected in series, and the system 1 monomer mixture is polymerized to obtain a polymerization conversion of 85 to 95% to prepare a polymer.
  • the polymer When the polymer is prepared from the first monomer mixture in the first reactor, the polymer is continuously added to the second reaction vessel, and at the same time, about 60 to about 95 weight of the aromatic vinyl compound and about 5 to about 40 weight of the vinyl cyanide compound %, And about 2 to about 10% by weight of a (meth) acrylic acid alkyl ester and a compound having two or more hydroxy groups and a compound having two or more hydroxy groups are continuously added to the crab 2 reactor.
  • the compound having two or more hydroxy groups is added at a ratio of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or anhydride thereof added to the first reaction group.
  • the solvent is preferably added in an amount of about 0 to about 20 parts by weight
  • the initiator is added in an amount of about 0.01 to about 0.05 parts by weight
  • the molecular weight regulator is about 0 to about 0.5 based on 100 parts by weight of the second monomer mixture. It is preferred to be added in parts by weight.
  • the plurality of reactions may be made up of two to five reactions, and the polymerization reaction may proceed continuously through each reaction.
  • the final polymerization conversion to the thermoplastic resin is adjusted to about 50 to about 70%, preferably about 50 to about 65%.
  • thermoplastic resin (A) having the dispersed phase of the network shape is described in detail in Korean Patent Publication No. 2010-47672, and the present invention is incorporated by reference.
  • the thermoplastic resin (A) having the network-shaped dispersed phase comprises about 5 to about 35 weight% of (meth) acrylic acid alkyl ester polymer (al) and about 65 to about 95 weight% of aromatic vinyl-vinyl cyanide copolymer (a2) And preferably about 5% to about 25% by weight of the (meth) acrylic acid alkyl ester polymer (a) and about 75% to about 95% by weight of the aromatic vinyl-vinyl cyanide copolymer (b). Within this range, it is possible to obtain a good balance of low light properties and layer strength.
  • thermoplastic resin (A) having the network-shaped dispersed phase also comprises from about 20 to about 50 weight percent of the total composition. It is possible to implement the target low light characteristics in the above range, it is possible to prevent the degradation of the layer resistance. Preferably from about 25 to about 45 weight percent.
  • the acrylic resin (B) forms a crab 2 dispersed phase.
  • the acrylic resin (B) can be produced by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber.
  • the acrylic resin (B) is a copolymer in which about 40 to about 90 weight% of the aromatic vinyl compound-vinyl cyanide compound copolymer is grafted to about 10 to about 60 weight% of the (meth) acrylic rubber.
  • the polymerization method of the acrylic graft copolymer resin may be used a conventional method known in the art, for example, emulsion polymerization, suspension polymerization, etc. are possible, preferably using an emulsion graft polymerization method.
  • a polymer of alkyl (meth) acrylate having 2 to 8 carbon atoms may be used. Specifically, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, 2-ethylnuclear acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate may be used, These may be used alone or in combination of two or more. Among these, butyl acrylate is preferable.
  • the average particle diameter of the acrylic rubber particles may be in the range of about 0.05 to about 1, preferably in the range of about 0.07 to about 0.7 /, more preferably in the range of about 0.1 to about 0.5; It is possible to implement the stratification strength in the above range.
  • Aromatic vinyl compound-vinyl cyanide compound grafted to the said acrylic rubber may be a copolymer of about 60 to about 80 weight percent aromatic vinyl compound and about 20 to about 40 increments 3 ⁇ 4 of the vinyl cyanide compound.
  • aromatic vinyl compound styrene, ⁇ -methylstyrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, vinyl toluene, and the like may be used, and these may be used alone or in combination of two or more thereof.
  • Acrylonitrile, methacrylonitrile, ethacrylonitrile and the like may be used as the vinyl cyanide compound. These may be used alone or in combination of two or more thereof.
  • the acrylic graft copolymer ( ⁇ ) comprises about 5 to about 40 weight percent of the total composition. Within this range, the balance between layer resistance, low light characteristics and fluidity can be obtained. Preferably from about 15 to about 30 weight percent.
  • the heat resistant aromatic vinyl copolymer (C) may include an aromatic vinyl compound unit, a vinyl cyanide compound unit, and a crosslinkable monomer unit.
  • the (C) heat-resistant aromatic vinyl copolymer is based on 100 parts by weight of the monofunctional vinyl compound containing about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound.
  • About 0.01 to about 0.2 parts by weight of the crosslinkable monomer Preferably about 0.01 to about 0.05 parts by weight of the crosslinkable monomer based on 100 parts by weight of the monofunctional vinyl compound comprising about 65 to about 75 weight percent of the aromatic vinyl compound and about 25 to about 35 weight% of the vinyl cyanide compound. do.
  • aromatic vinyl compound styrene, alphamethylstyrene, or a mixture thereof may be used.
  • vinyl cyanide compound acrylonitrile, methacrylonitrile or a mixture thereof may be used.
  • the crosslinkable monomer is a monomer containing two or more unsaturated groups, for example, divinylbenzene, ethylene glycol dimethacrylate, allyl methacrylate, allyl acrylate, triallyl cyanurate, triallyl isocyanurate, Diallyl phthalate, diallyl maleate, divinyl adipate, divinylbenzene ethylene glycol dimethacrylate, divinylbenzene ethylene glycol diacrylate, diethylene glycol dimethacrylate, diethylene glycol diacrylate, triethylene Glycol Dimethacrylate, Triethylene Glycol Diacrylate, Trimethylol Propane Trimethacrylate, Trimethylol Propane Triacrylate Tetramethylol Methane Tetramethacrylate, tetramethylolmethane tetraacrylate, dipropylene glycol dimethacrylate and dipropylene glycol diacrylate, 3—butanediol diacrylate, 1,3
  • the crosslinkable monomer is included in an amount of about 0. to about 0.2 parts by weight based on 100 parts by weight of the monofunctional vinyl compound.
  • the (C) heat-resistant aromatic vinyl copolymer may optionally further add monomers such as acrylic acid, methacrylic acid, maleic anhydride, and N-substituted maleimide as necessary to impart processability and heat resistance.
  • the (C) heat-resistant aromatic vinyl copolymer can be produced by a method such as a bulk polymerization method, a solution polymerization method, an emulsion polymerization method, a suspension polymerization method, or the like, which are conventional polymerization methods. Preferred of these is continuous bulk polymerization.
  • the present invention is prepared by sequentially polymerizing the mixed raw materials containing an aromatic vinyl compound, a vinyl cyan compound and a polyfunctional vinyl compound containing ⁇ - methylstyrene in a plurality of reactors connected in series with each other in sequence At this time, it is characterized by adjusting the conversion rate for each semi-ungunggi to about 10-25%. Three to five reactors are suitable.
  • the method for producing the heat resistant aromatic vinyl copolymer (C) is disclosed in Korean Patent Application No. 2007-115737, and the present invention includes it as a whole.
  • the weight average molecular weight of the heat-resistant aromatic vinyl copolymer (C) that can be used in the present invention may be used in the range of about 80,000 to about 120,000 g / mol, it can be given heat resistance with excellent layer resistance and fluidity in the above range Can be.
  • the heat resistant aromatic vinyl copolymer (C) comprises from about 10 to about 50 weight percent of the total composition. Within this range, it is possible to obtain a balance of layer resistance, fluidity and heat resistance. Preferably from about 15 to about 30 weight 3 ⁇ 4.
  • the aromatic vinyl compound-vinyl cyanide compound copolymer (D) is mixed with about 10 to about 60 parts by weight of the vinyl cyanide compound to about 40 to about 90 parts by weight of the aromatic vinyl compound, and is a bulk polymerization method and a solution polymerization. It can be manufactured by a method such as a method, an emulsion polymerization method or a suspension polymerization method.
  • the aromatic vinyl compound used in the (D) aromatic vinyl copolymer resin styrene, alphamethyl styrene, paramethyl styrene, or the like may be used, but is not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, styrene is preferable.
  • Acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like may be used as the vinyl cyanide compound used in the aromatic vinyl copolymer resin (D), but is not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, acrylonitrile is preferable.
  • the weight average molecular weight of the aromatic vinyl compound-vinyl cyanide compound copolymer (D) may be used in the range of about 80,000 to about 300,000 g / mol, it can give a good balance of physical properties of fluidity and layer resistance in the above range.
  • the aromatic vinyl compound-vinyl cyanide compound copolymer (D) may comprise within about 40% by weight of the total composition. In embodiments, greater than about 0 and up to about 40 weight percent, preferably about 10 to about 35 weight percent. It is possible to obtain a good balance of physical properties of fluidity and layer resistance within the above range.
  • the copolymer (E) comprising the maleic anhydride compound is mixed with maleic anhydride, N-substituted maleate or a mixture thereof and an aromatic vinyl compound to form a bulk polymerization method, a solution polymerization method, and an emulsion polymerization. It can be produced by the method of suspension, suspension polymerization method.
  • aromatic vinyl compound used in the copolymer (E) including the maleic anhydride compound styrene, alphamethyl styrene, paramethyl styrene, etc. may be used, but are not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, styrene is preferable.
  • Copolymer (E) comprising the maleic anhydride-based compound may include within 20 weight 3 ⁇ 4 »of the total composition. In embodiments, greater than about 0 and up to about 20 weight%, preferably 3 to 15 weight%. It is possible to obtain a good balance of physical properties of fluidity, layer resistance and heat resistance in the above range.
  • the resin composition of the present invention may further add a conventional additive in addition to the above components. have.
  • antibacterial agents heat stabilizers, antioxidants, mold release agents, light stabilizers, inorganic additives, surfactants, coupling agents, plasticizers, compatibilizers, stabilizers, lubricants, antistatic agents, colorants, flame retardants, weather agents, colorants, UV absorbers, Additives, such as a sunscreen, a flame retardant, a layer agent, a nucleating agent adhesion
  • thermoplastic resin composition of the present invention has very low light properties compared to conventional weather resistant thermoplastic resin compositions.
  • the thermoplastic resin composition has a glossiness of about 30 G.U. Or less, and preferably about 21 G.U. or less.
  • the resin composition has a Vicat softening point of about 100 to 150 ° C., ⁇ measured by UL 746C is about 2.8 or less, preferably about 0.1 to about 2.5.
  • the resin composition has an Izod notched lamella strength of at least about 8 kgf cm / cm, preferably about 10 to about 50 kgf cm / cm, as measured by ASTM D256.
  • thermoplastic resin composition according to the present invention has excellent balance of physical properties such as impact strength, mechanical strength and fluidity while maintaining excellent weather resistance, heat resistance and low light properties. Therefore, the thermoplastic resin can be widely used in electrical and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, windows, leisure / life supplies, sporting goods, automotive supplies and the like.
  • thermoplastic resin composition according to the present invention As a method of molding the thermoplastic resin composition according to the present invention to manufacture such products, extrusion, injection, or casting may be widely applied, but is not necessarily limited thereto.
  • the molding method can be easily carried out by those skilled in the art.
  • the molded article is a continuous phase comprising 2) an aromatic vinyl-vinyl cyanide copolymer and (C) a heat-resistant aromatic vinyl copolymer, wherein the (al) (meth) acrylic acid alkyl ester polymer forms a network-shaped first dispersed phase.
  • the acrylic resin (B) may form a dispersed phase in the form of particles.
  • thermoplastic resin having a network-shaped dispersed phase
  • a first reactant 90 parts by weight of butyl acrylate (BA), 5 parts by weight of styrene (SM), 2 parts by weight of acrylonitrile (AN) and 3 parts by weight of acrylic acid (AA) to 100 parts by weight of toluene 100 parts by weight, benzoyl peroxide (BP0) 0.2 part by weight and 0.05 part by weight of t-dodecyl mercaptan (TDM) were mixed to prepare a first reactant.
  • the prepared first reaction product was introduced at a rate of 1 kg / hr into a first reactor (R-1) of a continuous polymerization reaction reactor in which three reaction reactors, in which a jacket was installed and easy to control reaction temperature, were connected in series, at a temperature of 80 ° C.
  • Polymerization was prepared by allowing the polymerization to proceed for a residence time of 8 hours. At this time, the polymerization conversion rate was 90%, and the polymer prepared in the first reactor (R-1) was continuously added to the second reactor (R-2) of the continuous polymerization reactor.
  • 1,1-bis 100 parts by weight of a second monomer mixture consisting of 72 parts by weight of styrene (SM), 25 parts by weight of acrylonitrile (AN), and 3 parts by weight of butyl acrylate (BA)).
  • PHX-C t-butylperoxy) cyclonucleic acid
  • TDM t-dodecyl mercaptan
  • PEG600 polyethylene glycol having a molecular weight of 600 (1.0 equivalent ratio) 2 reactions were prepared.
  • the prepared crab 2 reactant was introduced into the second reaction vessel (R-2) of the continuous polymerization reaction reactor at a rate of 8.5 kg / hr, and the polymerization was performed at a temperature of 110 ° C. for 2 hours. At this time, the polymerization conversion rate was 25%.
  • the polymer produced in the second reactor (R-2) was continuously added to the third reactor (R-3) of the continuous polymerization reactor to proceed for a residence time of 2 hours at 130 ° C temperature.
  • the polymerization conversion rate at this time was 55%.
  • thermoplastic resin (A) was produced.
  • the prepared thermoplastic resin (A) confirmed the network dispersed phase through a TEM photograph, and is shown in FIG. 1 ((a) magnification of 7,000 times (b) magnification of 12,000 times).
  • ASA resin (trade name: CHAS) manufactured by Cheil Industries Co., Ltd. was used.
  • TJ-5380 containing 0.05 parts by weight of divinylbenzene was used in 100 parts by weight of the monomer mixture including 70% by weight of ⁇ -methylstyrene and 30% by weight of acrylonitrile manufactured by Cheil Industries Co., Ltd.
  • SAN resin (trade name: AP-30) containing 71.5% by weight of styrene and 28.5% by weight of acrylonitrile, manufactured by Cheil Industries, Ltd., and having a weight average molecular weight of 130,000 g / mol was used.
  • DENKA IP a copolymer of styrene-N-phenylmaleimide from DENKA, was used. Examples 1-7, Comparative Examples 1-2
  • octadil-3 (4—hydroxy-3,5-di-tert-butylphenyl) propionate as a hindered phenolic antioxidant after each component was added in an amount as shown in Table 1 below.
  • a part was added and extruded by a twin screw extruder having a L / B of 29 and a diameter of 45 mm to prepare pellets. After drying the prepared pellets at 80 ° C for 3 hours, using a 6 oz injection molding machine, by injection molding under the conditions of the molding temperature 180 ⁇ 280 ° C, mold temperature 40-80 ° C to prepare a physical specimen.
  • the prepared physical property specimens were measured for physical properties by the following method and the results are shown in Table 1 below.
  • MI Flow index
  • Izod impact strength measured in 1/8 "Notched condition by ASTM D256. (Unit: kgfcm / cm)
  • Vicat softening point measured at 5kg, 5C C / HR conditions by ISO R 306. (Unit: ° C)
  • thermoplastic resin composition of the present invention prepared in Examples 1 to 7 was confirmed that the excellent low light properties, heat resistance and weather stability while maintaining the laminar strength and other physical properties .
  • Comparative Example 1 which does not use the thermoplastic resin having the first dispersed phase of the network shape, can not realize the target low light characteristics, and it can be seen that the flow characteristics and weather resistance is significantly reduced.
  • Comparative Example 2 that does not use the acrylic resin can be confirmed that can not implement the target excellent layer strength. Simple modifications and variations of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention. [Range of request]
  • thermoplastic resin forming a first dispersed phase
  • the first dispersed phase has a network shape, wherein the low-light thermoplastic resin composition is excellent in heat resistance and weather resistance.
  • thermoplastic resin (A) comprises (al) (meth) acrylic acid alkyl ester polymer and 2) aromatic vinyl-vinyl cyanide copolymer
  • the (meth) acrylic acid alkyl ester polymer (al) forms a dispersed phase in a network shape
  • aromatic vinyl-vinyl cyanide copolymer (a2) forms a continuous phase, wherein the low-light thermoplastic resin composition having excellent heat resistance and weather resistance.
  • the low light thermoplastic resin composition of claim 2 wherein the low light thermoplastic resin composition comprises (A) about 20 to about 50 weight percent of a thermoplastic resin having a network-shaped dispersed phase; (B) about 5 to about 40 weight percent of an acrylic resin; And (C) about 10 to about 50% by weight of a heat resistant aromatic vinyl copolymer.
  • the thermoplastic resin (A) is about 5 to about 35 weight% of the (meth) acrylic acid alkyl ester polymer (al) and the aromatic vinyl-vinyl cyanide copolymer 2) about 65 to about A low-light thermoplastic resin composition having excellent heat resistance and weather resistance, comprising 95% by weight.

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Abstract

The present invention relates to a low-gloss thermoplastic resin composition having excellent heat resistance and weather resistance. The low-gloss thermoplastic resin composition includes: a thermoplastic resin forming a first dispersed phase; and an acrylic-based resin forming a second dispersed phase. The first dispersed phase is in a network configuration.

Description

【명세서】  【Specification】
【발명의 명칭】  [Name of invention]
내열성과 내후성이 우수한 저광 열가소성 수지 조성물 【기술분야】  Low-light thermoplastic resin composition excellent in heat resistance and weather resistance [Technical field]
본 발명은 내열성과 내후성이 우수한 저광 열가소성 수지 조성물에 관한 것이다. 보다 구체적으로 본 발명은 특정 모폴로지를 갖는 수지에 내열성 방향족 비닐계 공중합체를 도입하여 내열성, 내후성 및 저광특성 뿐만 아니라, 층격강도 및 유동성 등 물성 발란스가 뛰어난 내열성과 내후성이 우수한 저광 열가소성 수지 조성물에 관한 것이다.  The present invention relates to a low light thermoplastic resin composition excellent in heat resistance and weather resistance. More specifically, the present invention relates to a low-light thermoplastic resin composition having excellent heat and weather resistance, as well as heat resistance, weather resistance and low light properties, and excellent balance of physical properties such as laminar strength and fluidity by introducing a heat-resistant aromatic vinyl copolymer into a resin having a specific morphology. will be.
【배경기술】 Background Art
일반적으로 ABS (아크릴로니트릴-부타디엔-스티렌) 수지는 내층격성과 가공성이 뛰어나고, 기계적 강도나 열변형 온도 등이 우수하며, 미려한 외관특성으로 인하여 자동차, 전기전자, 사무기기, 가전제품, 완구류, 문구류 등 다양한 용도에 널리 사용되고 있다. 그러나 ABS 수지에 사용되^ 부타디엔계 고무성분은 화학적으로 불안정한 이중 결합을 함유하고 있어, 태양광 및 자외선에 의해 쉽게 노화된다. 따라서 ABS 수지는 옥외에 사용되는 전기전자 부품, 농기구소재, 도로표지판, 건축용 마감자재, 도어판넬, 창를, 레저 /생활용품, 스포츠용품, 자동차용품 등의 용도에는 제한적으로만 사용되고 있는 실정이다. 이러한 ABS 수지의 내후성을 개선하기 위하여 내후안정제를 첨가하는 방법이 사용되고 있으나 효과는 크지 않으며, 부타디엔계 고무 대신에 화학적으로 안정한 아크릴계 고무를 사용하는 ASA (아크릴레이트-스티렌 -아크릴로니트릴)수지로 대체하는 연구가 활발히 진행 중이다.  Generally, ABS (Acrylonitrile-Butadiene-Styrene) resin has excellent layer toughness and processability, and has excellent mechanical strength and heat deformation temperature.Because of its beautiful appearance, it can be used in automobiles, electrical and electronic equipment, office equipment, home appliances, toys, It is widely used in various applications such as stationery. Butadiene-based rubber components used in ABS resins contain chemically labile double bonds and are easily aged by sunlight and ultraviolet rays. Therefore, ABS resin is used only for electric and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, windows, leisure / household goods, sporting goods, automobile goods, etc., which are used outdoors. In order to improve the weather resistance of the ABS resin, a method of adding a weather stabilizer is used, but the effect is not great, and it is replaced by ASA (acrylate-styrene-acrylonitrile) resin using chemically stable acrylic rubber instead of butadiene rubber. Research is actively underway.
하지만, 이러한 아크릴계 고무로 층격이 보강된 수지 화합물의 경우 층격강도를 향상시키기 위해 사용된 고무의 고유한 특성에 의하여 최종 제품의 내열도 손실이 많으며 높은 내열특성을 필요로 하는 응용분야에는 적용이 어려운 실정이다ᅳ 이에 상대적으로 내열도가 우수한 수지와 흔련하여 최종 내열도를 개선하는 연구가 꾸준히 연구되고 있다.  However, in the case of resin compound reinforced with a layered acrylic rubber, due to the inherent properties of the rubber used to improve the layer strength, the heat resistance loss of the final product is high, and it is difficult to apply to applications requiring high heat resistance. In this regard, researches to improve final heat resistance have been steadily researched in comparison with resins having excellent heat resistance.
또한 최근에는 이러한 내후성 수지의 차가운 플라스틱 느낌에서 탈피한 감성 수지에 대한 관심이 꾸준히 증가하면서, 저광의 부드러운 표면과 도장없이 제조할 수 있는 수지에 대한 요구가 증가하고 있다. 특히 환경에 대한 규제가 강화되면서 도장 공정을 생략할 수 있으면서도 직접 성형이 가능한 저광택 수지의 응용범위가 점차적으로 확대되고 있는 실정이다. 이와 같은 저광택의 내후성 수지 제조하는 방법은 크게 세 가지 정도로 구분된다. 가장 널리 사용하는 방법은 무광 첨가제- 소광제를 적용하는 방법으로 무기계 층진제를 사용하거나 아크릴계 수지 흑은 가교된 스티렌계 수지를 적용하는 방법이다. 두 번째 방법은 후가공 공정에서 광택을 제거하는 방법이다. 이러한 방법에는 부식 금형을 이용한 사출이나 도장 공정을 통해 저광 효과를 내는 방법 등이 있다. 세 번째 방법은 매트릭스 (Matrix)내 분산상의 입자의 크기를 조절하여 마이크로 스케일의 거친 표면을 형성하는 방법이다. 이렇게 형성된 표면은 입사광을 산란시켜 광택을 낮추어 준다. In addition, recently, as interest in sensitizing resins deviating from the cold plastic feeling of such weatherable resins is steadily increasing, there is an increasing demand for resins that can be manufactured without low light smooth surfaces and coatings. In particular, as environmental regulations tighten, the application range of low-gloss resins that can be directly molded while being able to omit the coating process is gradually expanding. To manufacture such a low gloss weathering resin There are three main methods. The most widely used method is to apply matting additives-quenching agents, using inorganic layering agents or acrylic resins or crosslinked styrene resins. The second method is to remove the gloss in the post-processing process. Such a method includes a method of producing a low light effect through an injection or painting process using a corrosion mold. The third method is to adjust the size of the dispersed phase particles in the matrix to form a microscale rough surface. The surface thus formed scatters incident light to lower gloss.
첫 번째 방법인 무광 첨가제-소광제 첨가제를 사용하여 저광 효과를 구현하는 방법은 여러 가지 측면에서 편리하지만 첨가제의 분산 상태에 따라 광택의 균일도가 일정치 않아 품질에 한계가 있다. 또한 일반적으로 사용되는 첨가제의 비중이 높아 최종 제품의 비중을 높이는 결과를 가져오기도 한다. 두 번째 부식 금형을 통한 사출이나 도장 공정을 이용하는 방법도 추가 공정의 도입으로 제조비용이 증가하고, 공해를 유발할 수 있어 환경적인 측면에서도 불리하다. 저광 특성을 지니는 통상적인 ASA 제품의 경우 작은 분산상을 서로 응집 시킴으로 분산상의 부피를 크게하여 저광 특성을 구현하는 방법이 대안으로 사용되고 있으나 이러한 분산상을 웅집하여 저광특성을 구현하는 방법은 분산되게 제조하는 중합공정 후에 입자를 재응집시키는 추가적인 공정이 필요할 뿐만 아니라 제품을 제조하는 흔련 공정에서 응집된 상이 다시 분산되는 등의 근본적인 기술적 문제를 가지고 있다. The first method, the matting additive-quenching agent to implement the low light effect is convenient in many aspects, but the uniformity of the gloss is not constant depending on the dispersion state of the additive has a limitation in quality. In addition, the high specific gravity of the additives commonly used may result in a higher specific gravity of the final product. The second method of injection or painting through a corrosive mold also introduces an additional process, which increases manufacturing costs and may cause pollution, which is disadvantageous in terms of environment. For the conventional ASA product having a low light characteristics largely on the volume of the dispersed phase sikimeuro each other aggregation of small dispersed phase to a method for implementing a low-light characteristics being used as an alternative but to ungjip such a dispersed phase to the manufacturing method for implementing a low-light characteristic is to be distributed In addition to the need for an additional process of reaggregating the particles after the polymerization process, there is a fundamental technical problem such as re-dispersion of the agglomerated phase in the manufacturing process of the product.
미국특허 게 6 ,696, 165호에서는 폴리알킬테레프탈레이트로 대표할 수 있는 결정질 중합체 약 0.1 내지 약 20 중량부를 첨가하였으며, 미국특허 제 6,395,828호에서는 에폭시 및 아민 화합물의 반웅에 의해 생성된 화합물 0.5 내지 15중량부를 첨가하여 ASA수지의 광택을 낮추는 방법을 개시하고 있다.  US Patent Nos. 6,696 and 165 add about 0.1 to about 20 parts by weight of a crystalline polymer, which can be represented by polyalkyl terephthalate, and US Patent No. 6,395,828 discloses compounds 0.5 to 0.5 produced by reaction of epoxy and amine compounds. A method of lowering the glossiness of an ASA resin by adding 15 parts by weight is disclosed.
미국특허 제 5,475,053호, 게 4,652,614호 등에서는 구형의 그래프트 공중합체를 소광제로 사용하여 수지의 광택을 낮추는 방법을 개시하고 있으며, 미국특허 제 4, 169, 869호, 게 4, 460, 742호, 제 5 ,580,924, 한국공개특허 제 2008- 0036790호 등에서는 다양한 공중합체를 첨가제로 사용하여 광택을 낮추는 방법을 개시하고 있다.  U.S. Patent Nos. 5,475,053, Crab 4,652,614 and the like disclose a method of lowering the gloss of resin by using a spherical graft copolymer as a matting agent, and U.S. Patents 4,169,869, Crab 4, 460, 742, 5,580,924, Korean Patent Publication No. 2008- 0036790 and the like discloses a method for lowering the gloss using various copolymers as an additive.
또한, 미국특허 게 4,668,737호 및 제 5,237,004호 등에서는 0.05~20/m 혹은 In addition, U.S. Patent Nos. 4,668,737 and 5,237,004 and the like have 0.05-20 / m or
2-15 의 코어 /쉘 (core/shell) 구조의 대입경의 고무입자를 사용하여 광택을 낮추는 방법을 개시하고 있다. A method of lowering gloss is disclosed using rubber particles having a large particle diameter of a core / shell structure of 2-15.
그러나 상기의 기술과 같이 첨가제를 사용하는 경우에는 제조비용이 높아질 뿐 아니라 박리문제, 물성저하 문제, 부분적으로 광택이 높아지는 문제가 발생할 수 있다. 아울러 크기가 큰 고무입자를 사용하는 경우는 광택이 낮아지는 장점이 있으나 층격강도가 급격히 나빠지는 단점이 있다 . However, if the additive is used as in the above technique, not only the manufacturing cost increases but also the problem of peeling, deterioration of properties, and partly glossiness may occur. Can be. In addition, the use of large rubber particles has the advantage that the gloss is lowered, but there is a disadvantage that the laminar strength sharply worsens.
따라서, 내열성 및 내후성이 우수하고, 층격강도 및 유동성 등의 물성 저하가 없는 저광 열가소성 수지의 개발이 필요한 실정이다.  Accordingly, there is a need for development of a low-light thermoplastic resin having excellent heat resistance and weather resistance and without deteriorating physical properties such as laminar strength and fluidity.
【발명의 상세한 설명】 [Detailed Description of the Invention]
【기술적 과제】  [Technical problem]
본 발명의 목적은 층격강도와 기계적 물성을 유지하면서도 내열성과 내후성이 우수한 저광 열가소성 수지 조성물을 제공하기 위한 것이다.  An object of the present invention is to provide a low-light thermoplastic resin composition excellent in heat resistance and weather resistance while maintaining the lamella strength and mechanical properties.
본 발명의 다른 목적은 저광특성과 유동성이 뛰어난 저광 열가소성 수지 조성물을 제공하기 위한 것이다.  Another object of the present invention is to provide a low light thermoplastic resin composition excellent in low light properties and fluidity.
본 발명의 또 다른 목적은 내열성, 내후성, 저광특성 및 기계적 강도 등의 물성 발란스가 우수하여 옥외 제품, 도로표지판, 건축마감재, 자동차 부품 등에 특히 적합한 저광 열가소성 수지 조성물을 제공하기 위한 것이다.  Still another object of the present invention is to provide a low light thermoplastic resin composition which is particularly suitable for outdoor products, road signs, building finishes, automobile parts, etc. due to excellent balance of physical properties such as heat resistance, weather resistance, low light properties, and mechanical strength.
본 발명의 상기 및 기타 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.  The above and other objects of the present invention can be achieved by the present invention described below.
【기술적 해결방법】 Technical Solution
본 발명의 하나의 관점은 내열성과 내후성이 우수한 저광 열가소성 수지 조성물에 관한 것이다. 상기 조성물은 (A) 제 1 분산상을 형성하는 열가소성 수지; 및 (B) 제 2 분산상을 형성하는 아크릴계 수지를 포함하며, 상기 게 1 분산상은 네트워크 형상인 것을 특징으로 한다.  One aspect of the present invention relates to a low light thermoplastic resin composition excellent in heat resistance and weather resistance. The composition comprises (A) a thermoplastic resin forming a first dispersed phase; And (B) an acrylic resin forming a second dispersed phase, wherein the first dispersed phase has a network shape.
구체예에서 상기 저광 열가소성 수지 조성물은 (C) 내열성 방향족 비닐계 공중합체를 더 포함할 수 있다.  In a specific embodiment, the low light thermoplastic resin composition may further include (C) a heat resistant aromatic vinyl copolymer.
상기 열가소성 수지 (A)는 (al)(메타)아크릴산 알킬 에스테르계 중합체 및 The thermoplastic resin (A) is a (al) (meth) acrylic acid alkyl ester polymer and
(a2)방향족 비닐-시안화 비닐계 공중합체를 포함하고, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 네트워크 형상의 분산상을 이루고, 상기 방향족 비닐- 시안화 비닐계 공중합체 (a2)는 연속상을 이를 수 있다. (a2) an aromatic vinyl-vinyl cyanide copolymer, wherein the (meth) acrylic acid alkyl ester polymer (al) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (a2) is a continuous phase Can be reached.
상기 계 2 분산상을 형성하는 아크릴계 수지 (B)는 아크릴계 그라프트 공중합체 수지일 수 있다.  The acrylic resin (B) forming the system 2 dispersed phase may be an acrylic graft copolymer resin.
상기 제 2분산상은 입자형태일 수 있다.  The second dispersed phase may be in the form of particles.
구체예에서 상기 저광 열가소성 수지 조성물은 (A) 네트워크 형상의 분산상을 갖는 열가소성 수지 약 20 내지 약 50 중량 %; (B) 아크릴계 수지 약 5 내지 약 40 중량 및 (C) 내열성 방향족 비닐계 공중합체 약 10 내지 약 50 중량 ¾를 포함할 수 있다. In an embodiment the low light thermoplastic resin composition comprises (A) about 20 to about 50 weight percent of a thermoplastic resin having a network-shaped dispersed phase; (B) about 5 to about 40 weight of acrylic resin and (C) about 10 to about 50 heat resistant aromatic vinyl copolymer And may comprise a weight of ¾.
상기 열가소성 수지 (A)는 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al) 약 5 내지 약 35 중량 ¾ 및 상기 방향족 비닐-시안화 비닐계 공중합체 (a2) 약 65 내지 약 95중량 %를 포함할 수 있다.  The thermoplastic resin (A) may comprise about 5 to about 35 weight ¾ of the (meth) acrylic acid alkyl ester polymer (al) and about 65 to about 95 weight% of the aromatic vinyl-vinyl cyanide copolymer (a2). have.
상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다.  The (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups.
구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 상기 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량 %; 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량 %; 방향족 비닐계 화합물 약 0 내지 약 20 중량 시안화 비닐계 화합물 약 0 내지 약 10 중량 %; 및 상기 불포화 카르복실산 또는 그 무수물 1당량에 대하여 상기 2개 이상의 히드록시기를 갖는 화합물을 약 0.1 내지 약 3 당량으로 포함할 수 있다.  In embodiments, the (meth) acrylic acid alkyl ester polymer (al) comprises about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound; About 1 to about 20 weight percent of an unsaturated carboxylic acid or anhydride thereof; About 0 to about 20 weight percent of an aromatic vinyl compound about 0 to about 10 weight% of a vinyl cyanide compound; And about 0.1 to about 3 equivalents of a compound having two or more hydroxyl groups per 1 equivalent of the unsaturated carboxylic acid or its anhydride.
구체예에서, 상기 2개 이상의 히드록시기를 갖는 화합물은 탄소 원자수 2 내지 10의 알칸디올, 폴리알킬렌글리콜, 폴리을 및 이들의 흔합물로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.  In embodiments, the compound having two or more hydroxy groups may be one or more selected from the group consisting of alkanediol, polyalkylene glycol, poly and combinations thereof having 2 to 10 carbon atoms.
한 구체예에서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 단위, 및 불포화 카르복실산 또는 그 무수물 단위를 주쇄로 포함하고, 상기 블포화 카르복실산 또는 그 무수물 단위의 카르복실기는 2개 이상의 히드록시기를 갖는 화합물의 히드록시기와 에스테르 결합에 의해 연결되어 네트워크 형상의 분산상을 형성할 수 있다.  In one embodiment, the (meth) acrylic acid alkyl ester polymer (al) comprises (meth) acrylic acid alkyl ester units, and unsaturated carboxylic acid or anhydride units thereof as a main chain, and the saturated carboxylic acid or anhydride thereof. The carboxyl group of the unit may be linked by an ester bond with the hydroxy group of the compound having two or more hydroxy groups to form a network-shaped dispersed phase.
다른 구체예에서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 히드록시기를 갖는 불포화 화합물 및 2개 이상의 카르복실시를 갖는 화합물로부터 유도된 단위를 포함할 수 있다.  In another embodiment, the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated compound having a hydroxy group, and a compound having two or more carboxyl groups. .
또 다른 구체예에서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 In another embodiment, the (meth) acrylic acid alkyl ester polymer (al) is
(메타)아크릴산 알킬 에스테르 화합물, (메타)아크릴산 글리시딜에스테르 화합물 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 상기 방향족 비닐-시안화 비닐계 공중합체 (a2)는 방향족 비닐계 화합물 단위 약 60 내지 약 95 중량 %, 시안화 비닐계 화합물 단위 약 5 내지 약 40 중량 %, 및 (메타)아크릴산 알킬 에스테르 화합물 단위 약 0 내지 약 10 중량 %를 포함할 수 있다. Units derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound, and a compound having two or more hydroxy groups. The aromatic vinyl-vinyl cyanide copolymer (a2) may contain about 60 to about 95 wt% of an aromatic vinyl compound unit, about 5 to about 40 wt% of a vinyl cyanide compound unit, and about 0 of (meth) acrylic acid alkyl ester compound unit. To about 10% by weight.
구체예에서 상기 방향족 비닐—시안화 비닐계 공중합체 (a2)의 중량 평균 분자량은 약 150,000내지 300,000g/n l일 수 있다.  In embodiments, the weight average molecular weight of the aromatic vinyl-vinyl cyanide copolymer (a2) may be about 150,000 to 300,000 g / n l.
상기 아크릴계 수지 (B)는 (bl)(메타)아크릴계 고무 약 10 내지 약 60 중량 >에 (b2)방향족 비닐 화합물-시안화 비닐 화합물 공중합체 약 40 내지 약 90 중량 %가 그라프트 될 수 있다. The acrylic resin (B) is (bl) (meth) acrylic rubber about 10 to about 60 From about 40% to about 90% by weight (b2) of the aromatic vinyl compound-vinyl cyanide compound copolymer may be grafted.
상기 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (b2)는 방향족 비닐 화합물 약 60 내지 약 80 중량 % 및 시안화 비닐 화합물 약 20 내지 약 40 중량 %의 공중합체일 수 있다.  The aromatic vinyl compound-vinyl cyanide compound copolymer (b2) may be a copolymer of about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound.
상기 (bl)(메타)아크릴계 고무 입자는 평균입경이 약 0.05 내지 약 1 의 범위일 수 있다.  The (bl) (meth) acrylic rubber particles may have an average particle diameter of about 0.05 to about 1.
상기 (C) 내열성 방향족 비닐계 공중합체는 방향족 비닐계 화합물 단위, 시안화 비닐계 화합물 단위 및 가교성 모노머 단위를 포함하여 이루어질 수 있다. 구체예에서, 상기 (C) 내열성 방향족 비닐계 공중합체는 방향족 비닐계 화합물 약 60 내지 약 80 중량 % 및 시안화 비닐계 화합물 약 20 내지 약 40 중량 %을 포함하는 단관능성 비닐 화합물 100 중량부에 대하여 가교성 모노머 약 0.01 내지 약 0.05 중량부를 포함할 수 있다.  The (C) heat resistant aromatic vinyl copolymer may include an aromatic vinyl compound unit, a vinyl cyanide compound unit, and a crosslinkable monomer unit. In embodiments, the (C) heat-resistant aromatic vinyl copolymer is based on 100 parts by weight of the monofunctional vinyl compound containing about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound. About 0.01 to about 0.05 parts by weight of the crosslinkable monomer.
다른 구체예에서 상기 수지 조성물은 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체, (E) 무수말레산계 화합물을 포함하는 공중합체 또는 이들의 흔합물을 더 포함할 수 있다.  In another embodiment, the resin composition may further include (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a copolymer including a maleic anhydride compound, or a mixture thereof.
상기 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체는 전체 수지 조성물중 약 0 초과 약 40 중량 % 이하로 포함할 수 있다.  The (D) aromatic vinyl compound-vinyl cyanide compound copolymer may include more than about 0 and about 40 wt% or less of the total resin composition.
상기 (E) 무수말레산계 화합물을 포함하는 공중합체는 전체 수지 조성물중 약 0 초과 약 20 중량 % 이하로 포함할 수 있다. 구체예에서, 상기 (E) 무수말레산계 화합물을 포함하는 공중합체는 무수 말레인산, N-치환말레이트 또는 이들의 흔합물을 약 40 내지 약 60 중량 %로 포함할 수 있다.  The copolymer including the maleic anhydride-based compound (E) may include more than about 0 and about 20% by weight or less of the total resin composition. In embodiments, the copolymer including the maleic anhydride-based compound (E) may include about 40 to about 60% by weight of maleic anhydride, N-substituted maleate or a mixture thereof.
상기 조성물은 항균제, 열안정제, 산화방지제, 이형제, 광안정제, 무기물 첨가제, 계면활성제, 커플링제, 가소제, 흔화제, 안정제, 활제, 정전기방지제, 조색제, 방염제, 내후제, 착색제, 자외선 흡수제, 자외선 차단제, 난연제, 층전제, 핵 형성제, 접착 조제, 점착제 등의 첨가제를 1종 이상 포함할 수 있다.  The composition includes antimicrobial agents, heat stabilizers, antioxidants, mold release agents, light stabilizers, inorganic additives, surfactants, coupling agents, plasticizers, compatibilizers, stabilizers, lubricants, antistatic agents, colorants, flame retardants, weather agents, colorants, UV absorbers, ultraviolet rays. It may contain one or more additives such as a barrier, flame retardant, layering agent, nucleating agent, adhesion aid, pressure-sensitive adhesive.
구체예에서 상기 조성물은 75도 광택기를 이용하여 측정한 광택도가 약 30 G.U.이하이고, Vicat 연화점이 약 100~150°C이며, UL 746C 에 의해 측정한 ΔΕ가 약 2.8 이하이며, ASTM D256에 의해 측정한 1/8" 두께의 아이조드 노치층격강도가 약 8 kgf . cm/cm 이상일 수 있다. In embodiments, the composition has a glossiness of about 30 GU or less, measured using a 75 degree polisher, a Vicat softening point of about 100 to 150 ° C., a ΔΕ of about 2.8 or less, as measured by UL 746C, and ASTM D256. The Izod notch layer strength measured by 1/8 "thick may be about 8 kgf. Cm / cm or more.
본 발명의 다른.관점은 상기 조성물로부터 성형된 성형품에 관한 것이다. 상기 성형품은 연속상 및 분산상의 모폴로지를 가지며, 상기 연속상으로는 방향족 비닐-시안화 비닐계 공중합체와 내열성 방향족 비닐계 공중합체를 포함하고, 상기 분산상은 네트워크 형상의 제 1 분산상과 입자 형태의 계 2 분산상으로 이루어지며, 상기 제 1 분산상은 (메타)아크릴산 알킬 에스테르계 중합체로 형성되고, 상기 제 2 분산상은 아크릴계 수지로 형성되며, ASTM D256에 의해 측정한 1/8" 두께의 아이조드 노치층격강도가 약 8 kgf - cm/cm 이상이며, Vicat 연화점이 약 100~150t:인 성형품을 형성할 수 있다. Other of the Invention . The viewpoint relates to a molded article molded from the composition. The molded article has a morphology of a continuous phase and a dispersed phase, and the continuous phase includes an aromatic vinyl-vinyl cyanide copolymer and a heat resistant aromatic vinyl copolymer, wherein the dispersed phase is a network-shaped first dispersion phase and a particle-type type 2 dispersed phase. It consists of The first disperse phase is formed of a (meth) acrylic acid alkyl ester polymer, the second disperse phase is formed of an acrylic resin, and has an I / 8 notch layer strength of about 8 kgf-cm measured by ASTM D256. / cm or more, Vicat softening point can form a molded article of about 100 ~ 150t :.
【유리한 효과】 Advantageous Effects
본 발명에 따른 열가소성 수지 조성물은 충격강도와 기계적 물성을 유지하면서도 내열성과 내후성이 우수하고, 저광특성과 유동성이 뛰어나며, 물성발란스가 우수하여 옥외 제품, 도로표지판, 건축마감재, 자동차 부품 등에 특히 적합한 저광 열가소성 수지 조성물을 제공하는 발명의 효과를 갖는다.  The thermoplastic resin composition according to the present invention has excellent heat resistance and weather resistance while maintaining impact strength and mechanical properties, excellent light properties and fluidity, and excellent physical property balance, making it particularly suitable for outdoor products, road signs, building finishes, automobile parts, etc. It has the effect of providing the thermoplastic resin composition.
【도면의 간단한 설명】 [Brief Description of Drawings]
도 1 (a)(b)은 실시예에서 사용한 네트워크 형상의 분산상을 갖는 열가소성 수지 (A)의 TEM사진이다. ((a) 배율 7,000배 (b) 배율 12,000배)  Fig.1 (a) (b) is a TEM photograph of the thermoplastic resin (A) which has a network-shaped dispersion phase used in the Example. ((a) magnification 7,000 times (b) magnification 12,000 times)
【발명의 실시를 위한 최선의 형태】 [Best form for implementation of the invention]
이하, 본 발명의 구체예를 상세히 설명하기로 한다. 다만, 이는 예시로서 제시되는 것으로, 이에 의해 본 발명이 제한되지는 않으며 본 발명은 후술할 청구항의 범주에 의해 정의될 뿐이다.  Hereinafter, specific embodiments of the present invention will be described in detail. However, this is presented as an example, by which the present invention is not limited and the present invention is defined only by the scope of the claims to be described later.
본 명세서에서 특별한 언급이 없는 한, "(메타)아크릴레이트 "는 Unless stated otherwise in the specification, "(meth) acrylate"
"아크릴레이트' '와 "메타크릴레이트" 둘 다 가능함을 의미한다. 또한 "(메타)아크릴산' '도 "아크릴산"와 "메타크릴산" 둘 다 가능함을 의미한다. 본 발명의 내열성과 내후성이 우수한 저광 열가소성 수지 조성물은 (A) 계 1분산상을 형성하는 열가소성 수지; 및 (B) 제 2 분산상을 형성하는 아크릴계 수지를 포함하며, 상기 제 1 분산상은 네트워크 형상인 것을 특징으로 한다. It means that both "acrylate" and "methacrylate" are possible, and "(meth) acrylic acid" also means that both "acrylic acid" and "methacrylic acid" are possible. The low-light thermoplastic resin composition excellent in heat resistance and weather resistance of the present invention includes (A) a thermoplastic resin forming a monodisperse phase; And (B) an acrylic resin forming a second dispersed phase, wherein the first dispersed phase has a network shape.
구체예에서 (C) 내열성 방향족 비닐계 공중합체를 포함할 수 있다.  In embodiments, (C) may include a heat-resistant aromatic vinyl copolymer.
다른 구체예에서 상기 수지 조성물은 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체, (E) 무수말레산계 화합물을 포함하는 공중합체 또는 이들의 흔합물을 더 포함할 수 있다.  In another embodiment, the resin composition may further include a copolymer including (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a maleic anhydride compound, or a mixture thereof.
이하, 본 발명의 각 성분에 대하여 하기에 상세히 설명한다.  Hereinafter, each component of this invention is demonstrated in detail below.
(A) 네트워크 형상의 제 1분산상을 갖는 열가소성 수지 (A) A thermoplastic resin having a network-shaped first dispersed phase
본 발명의 열가소성 수지 (A)는 (al)(메타)아크릴산 알킬 에스테르계 중합체 및 (a2)방향족 비닐-시안화 비닐계 공중합체를 포함한다. 상기 (메타)아크릴산 알킬 에스테르계 중합체 1)는 네트워크 형상의 제 1 분산상을 이루고, 상기 방향족 비닐-시안화 비닐계 공중합체 2)는 연속상을 이루는 것을 특징으로 한다. The thermoplastic resin (A) of the present invention is an (al) (meth) acrylic acid alkyl ester polymer And (a2) aromatic vinyl-vinyl cyanide copolymers. The (meth) acrylic acid alkyl ester polymer 1) forms a network-shaped first dispersed phase, and the aromatic vinyl-vinyl cyanide copolymer 2) forms a continuous phase.
한 구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다.  In one embodiment, the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups. .
상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 단위, 및 불포화 카르복실산 또는 그 무수물 단위를 주쇄로 포함하고, 상기 불포화 카르복실산 또는 그 무수물 단위의 카르복실기는 2개 이상의 히드록시기를 갖는 화합물의 히드록시기와 에스테르 결합에 의해 연결되어 네트워크 형상의 게 1 분산상을 형성할 수 있다.  The (meth) acrylic acid alkyl ester polymer (al) includes (meth) acrylic acid alkyl ester units and unsaturated carboxylic acid or anhydride units thereof as a main chain, and the carboxyl groups of the unsaturated carboxylic acid or anhydride units thereof are two The hydroxyl group of the compound which has the above hydroxyl group is connected by ester bond, and can form the Crab 1 dispersed phase of network shape.
다른 구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 방향족 비닐계 화합물, 시안화 비닐계 화합물 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 예를들면, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 상기 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량^ 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량 %; 방향족 비닐계 화합물 약 0 내지 약 20 중량 ¾>; 시안화 비닐계 화합물 약 0 내지 약 10 중량 ¾; 및 상기 불포화 카르복실산 또는 그 무수물 1당량에 대하여 상기 2개 이상의 히드록시기를 갖는 화합물을 약 0.1 내지 약 3 당량으로 포함할 수 있다. 상기 범위에서 (메타)아크릴산 알킬 에스테르계 중합체 (al) 사슬간 연결을 층분하게 하여 분산상을 이를 수 있으며, 내열특성이 우수하게 된다. 이 경우 불포화 카르복실 화합물 또는 그 무수물이 반복단위의 일부로서 열가소성 수지 (A)의 사슬들에 포함되며, 2개 이상의 히드록시기를 갖는 화합물은 상기 사슬들을 연결하는 역할을 한다.  In another embodiment, the (meth) acrylic acid alkyl ester polymer (al) is a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, an aromatic vinyl compound, a vinyl cyanide compound, and a compound having two or more hydroxyl groups. It may include units derived from. For example, the (meth) acrylic acid alkyl ester polymer (al) may comprise about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound ^ about 1 to about 20 weight percent of an unsaturated carboxylic acid or anhydride thereof; Aromatic vinylic compound about 0 to about 20 weight ¾>; From about 0 to about 10 weight ¾ of vinyl cyanide compound; And about 0.1 to about 3 equivalents of a compound having two or more hydroxyl groups per 1 equivalent of the unsaturated carboxylic acid or its anhydride. Within this range, the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent. In this case, an unsaturated carboxyl compound or anhydride thereof is included in the chains of the thermoplastic resin (A) as part of the repeating unit, and the compound having two or more hydroxy groups serves to connect the chains.
보다 바람직하게는 (메타)아크릴산 알킬 에스테르 화합물 약 75 내지 약 95 중량 ¾>, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 10 중량 %, 방향족 비닐계 화합물 약 1 내지 약 10 중량 %, 시안화 비닐계 화합물 약 1 내지 약 8 중량 로 포함하며, 2개 이상의 히드록시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 2.5 당량비로 중합될 수 있다. 가장 바람직하게는 (메타)아크릴산 알킬 에스테르 화합물 약 80 내지 약 95 중량 %, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 5 중량 %, 방향족 비닐계 화합물 약 2 내지 약 8 중량 %, 시안화 비닐계 화합물 약 1 내지 약 5 중량 %로 포함하며, 2개 이상의 히드톡시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.5 내지 약 2.0 당량비로 중합될 수 있다. More preferably, about 75 to about 95 weight percent (meth) acrylic acid alkyl ester compound, about 1 to about 10 weight% of unsaturated carboxylic acid or its anhydride, about 1 to about 10 weight% of aromatic vinyl-based compound, vinyl cyanide Compound About 1 to about 8 by weight, the compound having two or more hydroxyl groups may be polymerized in a ratio of about 0.1 to 2.5 equivalents relative to the unsaturated carboxylic acid or anhydride thereof. Most preferably, about 80 to about 95% by weight of (meth) acrylic acid alkyl ester compound, about 1 to about 5% by weight of unsaturated carboxylic acid or anhydride thereof, about 2 to about 8% by weight of aromatic vinyl compound, vinyl cyanide compound About 1 to about 5% by weight, wherein the compound having two or more hydroxy groups is about about unsaturated carboxylic acid or anhydride thereof It may be polymerized in a ratio of 0.5 to about 2.0 equivalents.
(메타)아크릴산 알킬 에스테르 화합물은 탄소 원자수 1 내지 10의 알킬 그룹을 갖는 (메타)아크릴산 알킬 에스테르 화합물인 것이 바람직하다. 예를 들어, 메틸 메타크릴레이트, 에틸 메타크릴레이트, 프로필 메타크릴레이트, 부틸 메타크릴레이트, 펜틸 메타크릴레이트, 핵실 메타크릴레이트, 헵틸 메타크릴레이트, 옥틸 메타크릴레이트, 2-에틸 핵실 메타크릴레이트, 메틸 아크릴레이트, 에틸 아크릴레이트, 프로필 아크릴레이트, 부틸 아크릴레이트, 펜틸 아크릴레이트, 핵실 아크릴레이트, 헵틸 아크릴레이트, 옥틸 아크릴레이트, 2-에틸 핵실 아크릴레이트 등이 사용될 수 있으며, 바람직하게는 부틸 아크릴레이트이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  It is preferable that the (meth) acrylic acid alkyl ester compound is a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms. For example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, nuclear chamber methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl nuclear chamber methacrylate Acrylate, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, nucleus acrylate, heptyl acrylate, octyl acrylate, 2-ethyl nucleus acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
상기 방향족 비닐계 화합물로는 스티렌 (styrene), 알파메틸 스티렌 (α- methyl styrene), 파라메틸 스틸렌 (p-methyl styrene)등이 사용될 수 있으며, 바람직하게는 스티렌이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  As the aromatic vinyl compound, styrene, alpha methyl styrene, α-methyl styrene, p-methyl styrene, etc. may be used, and preferably, styrene, but is not limited thereto. These may be applied alone or in combination of two or more.
상기 시안화 비닐계 화합물로는 아크릴로니트릴 (acrylonitrile), 메타크릴로니트릴 (methacrylonitrile), 에타크릴로니트릴 (ethacrylonitri le) 등이 사용될 수 있으며, 바람직하게는 아크릴로니트릴이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  As the vinyl cyanide compound, acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used, and preferably acrylonitrile, but is not limited thereto. . These may be applied alone or in combination of two or more.
상기 불포화 카르복실산 또는 그 무수물로는 아크릴산 (acrylic acid), 메타크릴산 (methacrylic acid), 말레인산 (maleic acid), 무수말레인산 (maleic anhydride) , 푸마르산 (fumaric acid) , 무수푸마르산 (fumaric anhydride) 등이 사용될 수 있으며, 바람직하게는 아크릴산이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  The unsaturated carboxylic acid or anhydride thereof may include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, and the like. May be used, preferably acrylic acid, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
상기 2개 이상의 히드록시기를 갖는 화합물은 2 내지 10개의 히드록시기를 갖는 것이 바람직하며, 2 내지 5개의 히드록시기를 갖는 것이 더욱 바람직하다. 또한 상기 2개 이상의 히드록시기를 갖는 화합물은 분자 내에 있는 모든 탄소 원자가 단일 결합만으로 결합되어 있는 포화 화합물 (saturated compound)인 것이 바람직하다. 상기 2개 이상의 히드록시기를 갖는 화합물의 예는 탄소 원자수 2 내지 10의 알칸디올, 폴리알킬렌글리콜, 폴리올 및 이들의 흔합물 등을 포함한다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다. 상기 탄소 원자수 2 내지 10의 알칸디올의 예는 에틸렌글리콜, 프로필렌글리콜, 1,4-부탄디을, 1,5-펜탄디올, 1,6-핵산디올, 1,7-헵탄디올, 1, 8-옥탄디올 등을 포함하며 , 반드시 이에 제한되지 않는다. 상기 폴리알킬렌글리콜의 예로는 폴리에틸렌글리콜이나 폴리프로필렌글리콜 등이 가능하며, 폴리에틸렌글리콜 (PEG)은 분자량에 따라 PEG300, PEG600, PEG1500 등을 포함하며, 반드시 이에 제한되지 않는다. 상기 폴리올의 예는 자일리를, 글리세린, 에리스리를 (erythiritol), 소르비를, 및 수산화가 (Hydroxy Value)가 약 50-500이고 분자량이 약 500-5000 g/mol인 아크릴계 또는 에테르계 폴리을 등을 포함하며, 반드시 이에 제한되지 않는다. The compound having two or more hydroxy groups preferably has 2 to 10 hydroxy groups, more preferably 2 to 5 hydroxy groups. In addition, the compound having two or more hydroxy groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded with only a single bond. Examples of the compound having two or more hydroxy groups include alkanediols, polyalkylene glycols, polyols and mixtures thereof having 2 to 10 carbon atoms. These may be applied alone or in combination of two or more. Examples of the alkanediol having 2 to 10 carbon atoms include ethylene glycol, propylene glycol, 1,4-butanedi, 1,5-pentanediol, 1,6-nucleic acid diol, 1,7-heptanediol, 1, 8 -Octanediol, and the like, but not necessarily limited thereto. Examples of the polyalkylene glycol may include polyethylene glycol, polypropylene glycol, and the like, and polyethylene glycol (PEG) may vary depending on molecular weight. PEG300, PEG600, PEG1500, and the like, but are not necessarily limited thereto. Examples of the polyol include xyl, glycerin, erythriitol, sorbitol, and acrylic or ether polys having a hydroxy value of about 50-500 and a molecular weight of about 500-5000 g / mol. It includes, but is not necessarily limited thereto.
또 다른 구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 In another embodiment the (meth) acrylic acid alkyl ester polymer (al) is
(메타)아크릴산 알킬 에스테르 화합물, 히드록시기를 갖는 불포화 화합물 및 2개 이상의 카르복실시를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 예를 들면, (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량 %, 히드록시기를 갖는 불포화 화합물 약 1 내지 약 20 중량 %, 방향족 비닐계 화합물 약 0 내지 약 20 중량 %, 시안화 비닐계 화합물 약 0 내지 약 10 중량 %, 및 상기 히드록시기를 갖는 불포화 화합물 1당량에 대하여 상기 2개 이상의 카르복실시를 갖는 화합물을 약 0.1 내지 약 3 당량, 바람직하게는 약 0.5 내지 약 2 당량으로 포함할 수 있다. 상기 범위에서 (메타)아크릴산 알킬 에스테르계 중합체 (al) 사슬간 연결을 층분하게 하여 분산상을 이를 수 있으며, 내열특성이 우수하게 된다. 이 경우 히드록시기를 갖는 불포화 화합물이 반복단위의 일부로서 열가소성 수지 (A)의 사슬들에 포함되며, 2개 이상의 카르복실시를 갖는 화합물은 상기 사슬들을 연결하는 역할을 한다. Units derived from a (meth) acrylic acid alkyl ester compound, an unsaturated compound having a hydroxy group, and a compound having two or more carboxyl groups may be included. For example, about 60% to about 95% by weight of (meth) acrylic acid alkyl ester compound, about 1% to about 20% by weight of unsaturated compound having hydroxy group, about 0% to about 20% by weight of aromatic vinyl compound, about 0% to vinyl cyanide compound To about 10% by weight, and about 1 to about 3 equivalents, preferably about 0.5 to about 2 equivalents, of the compound having two or more carboxyl to 1 equivalent of the unsaturated compound having a hydroxy group. Within this range, the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent. In this case, an unsaturated compound having a hydroxy group is included in the chains of the thermoplastic resin (A) as part of the repeating unit, and the compound having two or more carboxyl groups serves to link the chains.
상기 히드록시기를 갖는 불포화 화합물로는 히드록시기를 함유하는 알킬 (메타)아크릴레이트가 사용될 수 있다. 예를 들면, 히드록시에틸 아크릴레이트, 히드록시에틸 메타크릴레이트 등이 있다.  As the unsaturated compound having a hydroxy group, an alkyl (meth) acrylate containing a hydroxy group may be used. For example, hydroxyethyl acrylate, hydroxyethyl methacrylate, etc. are mentioned.
또 다른 구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, (메타)아크릴산 글리시딜에스테르 화합물 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 예를 들면, (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량 %, (메타)아크릴산 글리시딜에스테르 화합물 약 1 내지 약 20 중량 %, 방향족 비닐계 화합물 약 0 내지 약 20 중량 %, 시안화 비닐계 화합물 약 0.내지 약 10 중량 ¾, 및 상기 (메타)아크릴산 알킬 에스테르 화합물 1당량에 대하여 상기 2개 이상의 히드록시기를 갖는 화합물을 약 0.1 내지 약 3 당량, 바람직하게는 약 0.5 내지 약 2 당량으로 포함할 수 있다. 상기 범위에서 (메타)아크릴산 알킬 에스테르계 중합체 (al) 사슬간 연결을 층분하게 하여 분산상을 이를 수 있으며, 내열특성이 우수하게 된다.  In another embodiment, the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound, and a compound having two or more hydroxyl groups. Can be. For example, about 60 to about 95 weight percent of (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight% of (meth) acrylic acid glycidyl ester compound, about 0 to about 20 weight% of aromatic vinyl-based compound, vinyl cyanide From about 0.1 to about 3 equivalents, preferably from about 0.5 to about 2 equivalents, of the compound having from about 0 to about 10 weight ¾, and the compound having at least two hydroxyl groups relative to one equivalent of the (meth) acrylic acid alkyl ester compound It may include. Within this range, the (meth) acrylic acid alkyl ester polymer (al) can be divided into chains to form a dispersed phase, and the heat resistance is excellent.
또 다른 구체예에서 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, (메타)아크릴산 글리시딜에스테르 화합물 및 2개 이상의 카르복실기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 상기 (메타)아크릴산 알킬 에스테르 화합물과 (메타)아크릴산 글리시딜 에스테르 화합물이 중합되어, (메타)아크릴산 알킬 에스테르 단위, 및 (메타)아크릴산 글리시딜 에스테르 단위를 주쇄로 포함하여, (메타)아크릴산 알킬 에스테르계 중합체의 사슬들을 구성하게 된다. 그리고 상기 (메타)아크릴산 글리시딜 에스테르 단위의 에폭시기는 상기 2개 이상의 카르복실기를 갖는 화합물의 카르복실기 또는 2개 이상의 히드록시기를 갖는 화합물의 히드록시기와 에스테르 결합에 의해 연결된다. 이에 따라 (메타)아크릴산 알킬 에스테르계 중합체 (al)의 사슬들이 서로 연결되어 분산상을 이루게 된다. 예를 들면, (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량 %, (메타)아크릴산 글리시딜에스테르 화합물 약 1 내지 약 20 중량 %, 방향족 비닐계 화합물 약 0 내지 약 20 중량 %, 시안화 비닐계 화합물 약 0 내지 약 10 증량 %, 및 상기 (메타)아크릴산 알킬 에스테르 화합물 1당량에 대하여 상기 2개 이상의 카르복실기를 갖는 화합물을 약 0.1 내지 약 3 당량, 바람직하게는 약 0.5 내지 약 2 당량으로 포함할 수 있다. 상기 범위에서 (메타)아크릴산 알킬 에스테르계 중합체 (al) 사슬간 연결올 층분하게 하여 분산상을 이를 수 있으며, 내열특성이 우수하게 된다. In another embodiment, the (meth) acrylic acid alkyl ester polymer (al) may include units derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound, and a compound having two or more carboxyl groups. Can be. The (meth) acrylic acid alkyl ester compound and the (meth) acrylic acid glycidyl ester compound are polymerized to contain (meth) acrylic acid alkyl ester units and (meth) acrylic acid glycidyl ester units as main chains, and (meth) acrylic acid It constitutes the chains of the alkyl ester polymer. The epoxy group of the (meth) acrylic acid glycidyl ester unit is connected by an hydroxy group and an ester bond of a compound having two or more carboxyl groups or a compound having two or more hydroxy groups. Accordingly, the chains of the (meth) acrylic acid alkyl ester polymer (al) are connected to each other to form a dispersed phase. For example, about 60 to about 95 weight percent of (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight% of (meth) acrylic acid glycidyl ester compound, about 0 to about 20 weight% of aromatic vinyl-based compound, vinyl cyanide From about 0 to about 10 percent by weight of the compound, and about 0.1 to about 3 equivalents, preferably about 0.5 to about 2 equivalents, of the compound having two or more carboxyl groups relative to one equivalent of the (meth) acrylic acid alkyl ester compound can do. Within this range, the (meth) acrylic acid alkyl ester polymer (al) can be divided into chain-linked all-layers to form a dispersed phase, and the heat resistance is excellent.
상기 (메타)아크릴산 글리시딜 에스테르 화합물로는 글리시딜 아크릴레이트, 글리시딜 메타크릴레이트 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종의 흔합물로 적용될 수 있다. 이 중에서 바람직하게는 글리시딜 메타크릴레이트이다.  As the (meth) acrylic acid glycidyl ester compound, glycidyl acrylate, glycidyl methacrylate, and the like may be used, but are not necessarily limited thereto. These may be applied alone or in combination of two kinds. Among these, glycidyl methacrylate is preferable.
상기 2개 이상의 카르복실기를 갖는 화합물은 2 내지 10개의 카르복실기를 갖는 것이 바람직하며, 2 내지 5개의 카르복실기를 갖는 것이 더욱 바람직하다. 또한 상기 2개 이상의 카르복실기를 갖는 화합물은 분자 내에 있는 모든 탄소 원자가 단일 결합만으로 결합되어 있는 포화 화합물 (saturated compound)인 것이 바람직하다. 상기 2개 이상의 카르복실기를 갖는 화합물의 예는 탄소 원자수 2 내지 10의 알칸디오익산 (alkanedioic acid), 폴리산 (polyacid) 및 이들의 흔합물 등을 포함한다.  The compound having two or more carboxyl groups preferably has 2 to 10 carboxyl groups, and more preferably 2 to 5 carboxyl groups. In addition, the compound having two or more carboxyl groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded by a single bond only. Examples of the compound having two or more carboxyl groups include alkanedioic acid having 2 to 10 carbon atoms, polyacid, a mixture thereof, and the like.
상기 탄소 원자수 2 내지 10의 알칸디오익산의 예는 부탄디오익산 (숙신산), 펜탄디오익산 (글루타르산), 핵산디오익산 (아디프산), 헵탄디오익산 (피멜산), 옥탄디오익산 (수베르산), 노난디오익산 (아젤라산), 데칸디오익산 (수박산) 등을 포함하며, 반드시 이에 제한되는 것은 아니다.  Examples of the alkanedioic acid having 2 to 10 carbon atoms include butanedioic acid (succinic acid), pentanedioic acid (glutaric acid), nucleic acid diioic acid (adipic acid), heptanedioic acid (pimelic acid), and octanodioic acid. (Suberic acid), nonanodioic acid (azelaic acid), decandioic acid (watermelon), and the like, but are not necessarily limited thereto.
상기 폴리산은 산가 (Acid Value)가 약 30-300이고, 중량평균 분자량이 약 1,000-5,000 g/mol 인 것이 바람직하다. 상기 폴리산의 구체적인 예는 폴리 (메타)아크릴산, 스티렌- (메타)아크릴산 중합체, 스티렌-말레익산 중합체 등을 포함하며, 반드시 이에 제한되는 것은 아니다. 구체적으로, 상기 폴리산으로 Rohm and Haas사의 Morez-101, Morez-100; BASF사의 Joncry 1—678, Joncry 1-690; 한화석유화학 (주)의 Soluryl-20, Sol ury 1-70 등을 사용할 수 있다. 본 발명의 상기 열가소성 수지 조성물의 연속상을 이루는 방향족 비닐- 시안화 비닐계 공중합체 2)는 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합시켜 제조할 수 있으며, (메타)아크릴산 알킬 에스테르 화합물을 추가로 포함시켜 중합할 수 있다. 상기 방향족 비닐-시안화 비닐계 공증합체 (a2)를 구성하는 각 성분은 방향족 비닐계 화합물 약 60 내지 약 95 중량 %, 시안화 비닐계 화합물 약 5 내지 약 40 중량 및 (메타)아크릴산 알킬 에스테르 화합물 약 0 내지 약 10 중량 ¾>로 포함시켜 중합할 수 있으며, 바람직하게는 방향족 비닐계 화합물 약 60 내지 약 84 중량 ¾, 시안화 비닐계 화합물 약 15 내지 약 35 중량 ¾, 및 (메타)아크릴산 알킬 에스테르 화합물 약 1 내지 약 5 중량 %이다. 상기 범위에서 내층격성, 황색도, 유동 특성 등이 우수하다. The poly acid has an acid value of about 30-300 and a weight average molecular weight of about 1,000-5,000 g / mol. Specific examples of the polyacid include poly (meth) acrylic acid, styrene- (meth) acrylic acid polymer, styrene-maleic acid polymer, and the like, but are not necessarily limited thereto. Specifically, Rohm as the polyacid Morez-101, Morez-100 from Haas; Joncry 1—678, Joncry 1-690 by BASF, Soluryl-20, Sol ury 1-70, etc. of Hanwha Chemical Co., Ltd. may be used. The aromatic vinyl-vinyl cyanide copolymer 2) forming the continuous phase of the thermoplastic resin composition of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and further comprising a (meth) acrylic acid alkyl ester compound. It can be included and polymerized. Each component constituting the aromatic vinyl-vinyl cyanide co-polymer (a2) is about 60 to about 95 wt% of an aromatic vinyl compound, about 5 to about 40 wt% of a vinyl cyanide compound, and about 0 to about (meth) acrylic acid alkyl ester compound. To about 10 weight ¾> to polymerize, preferably about 60 to about 84 weight ¾ of aromatic vinyl compound, about 15 to about 35 weight ¾ of vinyl cyanide compound, and about (meth) acrylic acid alkyl ester compound 1 to about 5 weight percent. Within this range, the layer resistance, yellowness, flow characteristics and the like are excellent.
상기 방향족 비닐-시안화 비닐계 공중합체. (b)를 이루는 방향족 비닐계 화합물로는 스티렌, 알파메틸 스티렌, 파라메틸 스틸렌 등이 사용될 수 있으며, 바람직하게는 스티렌이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  The aromatic vinyl cyanide copolymer. As the aromatic vinyl compound forming (b), styrene, alphamethyl styrene, paramethyl styrene, or the like may be used, preferably styrene, but is not necessarily limited thereto. These may be applied alone or in combination of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체 (b)에 사용되는 시안화 비닐계 화합물로는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등이 사용될 수 있으며, 바람직하게는 아크릴로니트릴이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  Acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used as the vinyl cyanide compound used in the aromatic vinyl-vinyl cyanide copolymer (b). It is not limited. These may be applied alone or in combination of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체 (b)를 이루는 (메타)아크릴산 알킬 에스테르 화합물에는 탄소 원자수 1 내지 10의 알킬 그룹을 갖는 (메타)아크릴산 알킬 에스테르 화합물인 것이 바람직하다. 예를 들어, 메틸 메타크릴레이트, 에틸 메타크릴레이트, 프로필 메타크릴레이트, 부틸 메타크릴레이트, 펜틸 메타크릴레이트, 핵실 메타크릴레이트, 헵틸 메타크릴레이트, 옥틸 메타크릴레이트 2-에틸 핵실 메타크릴레이트, 메틸 아크릴레이트, 에틸 아크릴레이트, 프로필 아크릴레이트, 부틸 아크릴레이트, 펜틸 아크릴레이트, 핵실 아크릴레이트, 헵틸 아크릴레이트, 옥틸 아크릴레이트, 2-에틸 핵실 아크릴레이트 둥이 사용될 수 있으며, 바람직하게는 부틸 아크릴레이트이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다.  The (meth) acrylic acid alkyl ester compound constituting the aromatic vinyl-vinyl cyanide copolymer (b) is preferably a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms. For example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, nuclear chamber methacrylate, heptyl methacrylate, octyl methacrylate 2-ethyl nuclear chamber methacrylate , Methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, nucleus acrylate, heptyl acrylate, octyl acrylate, 2-ethyl nucleus acrylate can be used, preferably butyl acrylate However, it is not necessarily limited thereto. These may be applied alone or in combination of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체 (b)의 중량 평균 분자량은 약 150,000 내지 약 300,000 g/mol, 바람직하게는 약 180,000 내지 약 250,000g/ti )l이다. 상기 범위에서 분산상의 크기를 적절하게 유지할 수 있어 충격강도와 저광특성을 얻을 수 있고 박리를 방지할 수 있다. The weight average molecular weight of the aromatic vinyl-vinyl cyanide copolymer (b) is about 150,000 to about 300,000 g / mol, preferably about 180,000 to about 250,000 g / ti) l. The size of the dispersed phase can be properly maintained in the above range Impact strength and low light characteristics can be obtained and peeling can be prevented.
본 발명에 따른 네트워크 형상의 제 1 분산상을 갖는 열가소성 수지 (A)는 연속 괴상 중합에 의하여 제조될 수 있다. 일반적으로 고무상을 제조하는 방법인 에멀견 중합법, 현탁중합법 등의 방법으로는 상기에서 설명한 분산상을 제조하기가 용이하지 않고, 연속상을 구성하는 방향족 비닐-시안화 비닐계 공중합체를 별도로 제조하여 용융압출 등의 방법으로 최종 제품을 제조하여야 하므로, 저광 특성이 우수한 내후성 열가소성 수지 조성물을 효율적으로 제조하는 것이 어렵기 때문이다. 예컨대, (메타)아크릴산 알킬 에스테르 약 60 내지 약 95 중량 %, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량 %, 방향족 비닐계 화합물 약 0 내지 약 20 중량 % 및 시안화 비닐계 화합물 약 0 내지 약 10 중량 %을 흔합하여 제 1 단량체 흔합물을 제조한다. 그리고 상기 게 1 단량체 흔합물을 직렬 연결된 복수의 반응기 중 제 1 반웅기에 연속적으로 투입하여, 상기 계 1 단량체 흔합물을 중합 전환율이 85내지 95%가 되도록 중합시켜 중합물을 제조한다. 상기 제 1 반응기에서 제 1 단량체 흔합물로부터 중합물이 제조되면, 상기 중합물을 제 2 반웅기에 연속으로 투입하는 동시에, 방향족 비닐계 화합물 약 60 내지 약 95 중량 시안화 비닐계 화합물 약 5 내지 약 40 중량 %, 및 (메타)아크릴산 알킬 에스테르 약 0 내지 약 10 중량 %을 포함하는 계 2 단량체 흔합물과 2개 이상의 히드록시 그룹을 갖는 화합물을 게 2 반응기에 연속으로 투입한다. 이 때 2개 이상의 히드록시 그룹을 갖는 화합물은 제 1 반웅기에 투입되는 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 약 3 당량비로 투입한다. 그리고 상기 중합물, 게 2 단량체 흔합물 및 2개 이상의 히드록시 그룹을 갖는 화합물을 제 2 반응기에서 중합시킨다. 상기 제 2 단량체 흔합물 100 중량부에 대하여, 용매는 약 0 내지 약 20 중량부로 투입되는 것이 바람직하고, 개시제는 약 0.01 내지 약 0.05 중량부로 투입되는 것이 바람직하며, 분자량 조절제는 약 0 내지 약 0.5 중량부로 투입되는 것이 바람직하다.  The thermoplastic resin (A) having a network-shaped first dispersed phase according to the present invention can be produced by continuous bulk polymerization. In general, the dispersion phase described above is not easy to be produced by the method of preparing the rubber phase, such as the emulsion polymer polymerization method or the suspension polymerization method, and the aromatic vinyl-vinyl cyanide copolymers constituting the continuous phase are separately prepared. This is because it is difficult to efficiently manufacture a weather-resistant thermoplastic resin composition excellent in low light properties since the final product must be manufactured by a method such as melt extrusion. For example, about 60% to about 95% by weight of (meth) acrylic acid alkyl ester, about 1% to about 20% by weight of unsaturated carboxylic acid or anhydride thereof, about 0% to about 20% by weight of aromatic vinyl compound and about 0% to about 0% of vinyl cyanide compound About 10% by weight of the mixture is mixed to prepare the first monomer mixture. The C 1 monomer mixture is continuously added to a first reactor in a plurality of reactors connected in series, and the system 1 monomer mixture is polymerized to obtain a polymerization conversion of 85 to 95% to prepare a polymer. When the polymer is prepared from the first monomer mixture in the first reactor, the polymer is continuously added to the second reaction vessel, and at the same time, about 60 to about 95 weight of the aromatic vinyl compound and about 5 to about 40 weight of the vinyl cyanide compound %, And about 2 to about 10% by weight of a (meth) acrylic acid alkyl ester and a compound having two or more hydroxy groups and a compound having two or more hydroxy groups are continuously added to the crab 2 reactor. In this case, the compound having two or more hydroxy groups is added at a ratio of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or anhydride thereof added to the first reaction group. And the polymer, the crab dimer monomer mixture and the compound having two or more hydroxy groups are polymerized in a second reactor. The solvent is preferably added in an amount of about 0 to about 20 parts by weight, the initiator is added in an amount of about 0.01 to about 0.05 parts by weight, and the molecular weight regulator is about 0 to about 0.5 based on 100 parts by weight of the second monomer mixture. It is preferred to be added in parts by weight.
상기 복수의 반웅기는 2~5개의 반웅기로 이루어지고, 중합반웅은 각 반웅기를 거쳐 연속적으로 진행할 수 있다. 중합이 끝나는 최종 반웅기에서 열가소성 수지로의 최종 중합전환율은 약 50 내지 약 70%, 바람직하게는 약 50 내지 약 65%로 조절한다.  The plurality of reactions may be made up of two to five reactions, and the polymerization reaction may proceed continuously through each reaction. In the final reaction stage at the end of the polymerization, the final polymerization conversion to the thermoplastic resin is adjusted to about 50 to about 70%, preferably about 50 to about 65%.
다른 구체예에서는, 상기와 같이 복수의 반응기에서 연속 중합 공정을 통해 네트워크 형상의 분산상과 연속상으로 이루어진 최종 중합물을 제조한 후, 고온과 진공 상태의 탈휘발조를 이용하여 최종 중합물로부터 미반웅물을 분리하는 단계를 더 거칠 수 있다. 그리고 제조된 열가소성 수지를 펠렛타이저 (pelletizer) 등을 이용하여 펠렛 형태로 만들 수 있다. 상기 네트워크 형상의 분산상을 갖는 열가소성 수지 (A)의 제조방법은 한국특허공개 2010-47672호에서 자세히 설명하고 있으며, 본 발명은 이를 참조로서 포함한다. In another embodiment, after preparing a final polymer composed of a network-like dispersed phase and a continuous phase through a continuous polymerization process in a plurality of reactors as described above, from the final polymerized product from the final polymer using a devolatilization tank of high temperature and vacuum The step of separating may be further roughened. The prepared thermoplastic resin may be formed into pellets using a pelletizer or the like. The manufacturing method of the thermoplastic resin (A) having the dispersed phase of the network shape is described in detail in Korean Patent Publication No. 2010-47672, and the present invention is incorporated by reference.
상기 네트워크 형상의 분산상을 갖는 열가소성 수지 (A)는 (메타)아크릴산 알킬 에스테르계 중합체 (al) 약 5 내지 약 35 중량 % 및 방향족 비닐-시안화 비닐계 공중합체 (a2) 약 65 내지 약 95 중량 %를 포함할 수 있으며, 바람직하게는 (메타)아크릴산 알킬 에스테르계 중합체 (a) 약 5 내지 약 25 중량 % 및 방향족 비닐-시안화 비닐계 공중합체 (b) 약 75 내지 약 95 중량 %로 포함한다. 상기 범위에서 저광 특성과 층격강도의 바람직한 발란스를 얻을 수 있다.  The thermoplastic resin (A) having the network-shaped dispersed phase comprises about 5 to about 35 weight% of (meth) acrylic acid alkyl ester polymer (al) and about 65 to about 95 weight% of aromatic vinyl-vinyl cyanide copolymer (a2) And preferably about 5% to about 25% by weight of the (meth) acrylic acid alkyl ester polymer (a) and about 75% to about 95% by weight of the aromatic vinyl-vinyl cyanide copolymer (b). Within this range, it is possible to obtain a good balance of low light properties and layer strength.
또한 상기 네트워크 형상의 분산상을 갖는 열가소성 수지 (A)는 전체 조성물중 약 20 내지 약 50 중량 %로 포함한다. 상기 범위에서 목표하는 저광특성을 구현할 수 있으며, 내층격성 저하를 방지할 수 있다. 바람직하게는 약 25 내지 약 45 중량 %이다. (B) 아크릴계 수지  The thermoplastic resin (A) having the network-shaped dispersed phase also comprises from about 20 to about 50 weight percent of the total composition. It is possible to implement the target low light characteristics in the above range, it is possible to prevent the degradation of the layer resistance. Preferably from about 25 to about 45 weight percent. (B) acrylic resin
상기 아크릴계 수지 (B)는 게 2 분산상을 형성한다. 상기 아크릴계 수지 (B)는 (메타)아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 단량체 흔합물을 그라프트 중합시켜 제조할 수 있다. 바람직하게는 상기 아크릴계 수지 (B)는 (메타)아크릴계 고무 약 10 내지 약 60 중량 %에 방향족 비닐계 화합물- 시안화 비닐계 화합물 공중합체 약 40 내지 약 90 중량 %가 그라프트된 공중합체이다. 상기 아크릴계 그라프트 공중합체 수지의 중합 방법은 당업계에 공지된 통상의 방법을 사용할 수 있으며, 예를 들면, 유화중합, 현탁중합 등이 가능하고, 바람직하게는 유화 그라프트 중합방법을 이용한다.  The acrylic resin (B) forms a crab 2 dispersed phase. The acrylic resin (B) can be produced by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber. Preferably, the acrylic resin (B) is a copolymer in which about 40 to about 90 weight% of the aromatic vinyl compound-vinyl cyanide compound copolymer is grafted to about 10 to about 60 weight% of the (meth) acrylic rubber. The polymerization method of the acrylic graft copolymer resin may be used a conventional method known in the art, for example, emulsion polymerization, suspension polymerization, etc. are possible, preferably using an emulsion graft polymerization method.
상기 아크릴계 그라프트 공중합체 (B)를 제조하기 위한 아크릴계 고무는 탄소수 2 내지 8 개의 알킬 (메타)아크릴레이트의 중합체가 사용될 수 있다. 구체적으로 메틸아크릴레이트, 에틸아크릴레이트, 프로필아크릴레이트, 부틸아크릴레이트, 2-에틸핵실아크릴레이트, 메틸메타크릴레이트, 에틸메타크릴레이트, 프로필메타크릴레이트, 부틸메타크릴레이트 등이 사용될 수 있으며, 이들은 단독 또는 2종 이상 흔합하여 사용될 수 있다. 이중 바람직하게는 부틸아크릴레이트이다.  As the acrylic rubber for producing the acrylic graft copolymer (B), a polymer of alkyl (meth) acrylate having 2 to 8 carbon atoms may be used. Specifically, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, 2-ethylnuclear acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate may be used, These may be used alone or in combination of two or more. Among these, butyl acrylate is preferable.
상기 아크릴계 고무 입자의 평균입경은 약 0.05 내지 약 1 의 범위가 가능하며, 바람직하게는 약 0.07 내지 약 0.7 / 의 범위, 더욱 바람직하게는 약 0.1 내지 약 0.5;皿의 범위이다. 상기 범위에서 층격강도를 구현할 수 있다.  The average particle diameter of the acrylic rubber particles may be in the range of about 0.05 to about 1, preferably in the range of about 0.07 to about 0.7 /, more preferably in the range of about 0.1 to about 0.5; It is possible to implement the stratification strength in the above range.
상기 아크릴계 고무에 그라프트되는 방향족 비닐 화합물-시안화 비닐 화합물 공중합체는 방향족 비닐 화합물 약 60 내지 약 80 중량 % 및 시안화 비닐 화합물 약 20 내지 약 40 증량 ¾의 공중합체일 수 있다. Aromatic vinyl compound-vinyl cyanide compound grafted to the said acrylic rubber The copolymer may be a copolymer of about 60 to about 80 weight percent aromatic vinyl compound and about 20 to about 40 increments ¾ of the vinyl cyanide compound.
상기의 방향족 비닐 화합물은 스티렌, α-메틸스티렌, Ρ-메틸스티렌, 2,4- 디메틸스티렌, 비닐 를루엔 등이 사용될 수 있으며, 이들은 단독 또는 2종 이상 흔합되어 사용될 수 있다.  As the aromatic vinyl compound, styrene, α-methylstyrene, Ρ-methylstyrene, 2,4-dimethylstyrene, vinyl toluene, and the like may be used, and these may be used alone or in combination of two or more thereof.
상기의 시안화 비닐 화합물은 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등이 사용될 수 있으며ᅳ 이들은 단독 또는 2종 이상 흔합되어 사용될 수 있다.  Acrylonitrile, methacrylonitrile, ethacrylonitrile and the like may be used as the vinyl cyanide compound. These may be used alone or in combination of two or more thereof.
상기 아크릴계 그라프트 공중합체 (Β)는 전체 조성물중 약 5 내지 약 40 중량 %로 포함한다. 상기 범위에서 내층격성, 저광특성 및 유동성의 발란스를 얻을 수 있다. 바람직하게는 약 15 내지 약 30 중량 %로 포함한다.  The acrylic graft copolymer (β) comprises about 5 to about 40 weight percent of the total composition. Within this range, the balance between layer resistance, low light characteristics and fluidity can be obtained. Preferably from about 15 to about 30 weight percent.
(C) 내열성 방향족 비닐계 공중합체 (C) Heat-resistant aromatic vinyl copolymer
상기 내열성 방향족 비닐계 공중합체 (C) 는 방향족 비닐계 화합물 단위, 시안화 비닐계 화합물 단위 및 가교성 모노머 단위를 포함하여 이루어질 수 있다. 구체예에서, 상기 (C) 내열성 방향족 비닐계 공중합체는 방향족 비닐계 화합물 약 60 내지 약 80 중량 % 및 시안화 비닐계 화합물 약 20 내지 약 40 중량 %을 포함하는 단관능성 비닐 화합물 100 중량부에 대하여 가교성 모노머 약 0.01 내지 약 0.2 중량부를 포함할 수 있다. 바람직하게는 방향족 비닐계 화합물 약 65 내지 약 75 중량 ¾> 및 시안화 비닐계 화합물 약 25 내지 약 35 중량 %을 포함하는 단관능성 비닐 화합물 100 중량부에 대하여 가교성 모노머 약 0.01 내지 약 0.05 중량부를 포함한다.  The heat resistant aromatic vinyl copolymer (C) may include an aromatic vinyl compound unit, a vinyl cyanide compound unit, and a crosslinkable monomer unit. In embodiments, the (C) heat-resistant aromatic vinyl copolymer is based on 100 parts by weight of the monofunctional vinyl compound containing about 60 to about 80 weight% of the aromatic vinyl compound and about 20 to about 40 weight% of the vinyl cyanide compound. About 0.01 to about 0.2 parts by weight of the crosslinkable monomer. Preferably about 0.01 to about 0.05 parts by weight of the crosslinkable monomer based on 100 parts by weight of the monofunctional vinyl compound comprising about 65 to about 75 weight percent of the aromatic vinyl compound and about 25 to about 35 weight% of the vinyl cyanide compound. do.
상기 방향족 비닐계 화합물로는 스티렌, 알파메틸스티렌 혹은 이들의 흔합물이 사용될 수 있다.  As the aromatic vinyl compound, styrene, alphamethylstyrene, or a mixture thereof may be used.
상기 시안화 비닐계 화합물로는 아크릴로니트릴, 메타크릴로니트릴 혹은 이들의 흔합물이 사용될 수 있다.  As the vinyl cyanide compound, acrylonitrile, methacrylonitrile or a mixture thereof may be used.
상기 가교성 모노머는 2 이상의 불포화기를 함유하는 모노머로서 예를 들면, 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 알릴메타크릴레이트, 알릴아크릴레이트, 트리알릴시아누레이트, 트리알릴이소시아누레이트, 디알릴프탈레이트, 디알릴말레이트, 디비닐아디페이트, 디비닐벤젠에틸렌글리콜 디메타크릴레이트, 디비닐벤젠에틸렌글리콜 디아크릴레이트, 디에틸렌글리콜 디메타크릴레이트, 디에틸렌글리콜 디아크릴레이트, 트리에틸렌글리콜 디메타크릴레이트, 트리에틸렌글리콜 디아크릴레이트, 트리메틸올프로판 트리메타크릴레이트, 트리메틸올프로판 트리아크릴레이트 테트라메틸올메탄 테트라메타크릴레이트, 테트라메틸올메탄 테트라아크릴레이트, 디프로필렌글리콜 디메타크릴레이트 및 디프로필렌글리콜 디아크릴레이트, 3—부탄디올 디아크릴레이트, 1,3-부탄디을 디메타그릴레이트, 1,4-부탄디을 디아크릴레이트, 1,4—부탄디을 디메타크릴레이트, 테트라에틸렌글리콜 디아크릴레이트, 테트라에틸렌글리콜 디메타크릴레이트 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 흔합하여 사용될 수 있다. The crosslinkable monomer is a monomer containing two or more unsaturated groups, for example, divinylbenzene, ethylene glycol dimethacrylate, allyl methacrylate, allyl acrylate, triallyl cyanurate, triallyl isocyanurate, Diallyl phthalate, diallyl maleate, divinyl adipate, divinylbenzene ethylene glycol dimethacrylate, divinylbenzene ethylene glycol diacrylate, diethylene glycol dimethacrylate, diethylene glycol diacrylate, triethylene Glycol Dimethacrylate, Triethylene Glycol Diacrylate, Trimethylol Propane Trimethacrylate, Trimethylol Propane Triacrylate Tetramethylol Methane Tetramethacrylate, tetramethylolmethane tetraacrylate, dipropylene glycol dimethacrylate and dipropylene glycol diacrylate, 3—butanediol diacrylate, 1,3-butanedi dimethacrylate, 1,4- Butanedi diacrylate, 1,4-butanedi dimethacrylate, tetraethylene glycol diacrylate, tetraethylene glycol dimethacrylate and the like can be used, but is not necessarily limited thereto. These may be used alone or in combination of two or more.
본 발명에서는 가교성 모노머를 단관능성 비닐 화합물 100 중량부에 대하여 약 0.이 내지 약 0.2 증량부로 포함한다. 상기 범위의 가교성 모노머를 사용함으로 분자량 조절이 용이해지고 최종 제품의 층격물성을 향상시키는 장점이 있다.  In the present invention, the crosslinkable monomer is included in an amount of about 0. to about 0.2 parts by weight based on 100 parts by weight of the monofunctional vinyl compound. By using the crosslinkable monomer in the above range, the molecular weight can be easily controlled and there is an advantage of improving the layer physical properties of the final product.
또한 상기 (C) 내열성 방향족 비닐계 공중합체는 가공성 및 내열성을 부여하기 위해 필요에 따라 선택적으로 아크릴산, 메타크릴산, 무수말레인산, 및 N-치환말레이미드 등의 단량체를 더 부가할 수 있다.  In addition, the (C) heat-resistant aromatic vinyl copolymer may optionally further add monomers such as acrylic acid, methacrylic acid, maleic anhydride, and N-substituted maleimide as necessary to impart processability and heat resistance.
상기 (C) 내열성 방향족 비닐계 공중합체는 통상의 중합방법인 괴상 중합법, 솔루션 중합법, 에멀젼 중합법, 현탁중합법 등의 방법으로 제조할 수 있다. 이중 바람직하게는 연속 괴상중합이다.  The (C) heat-resistant aromatic vinyl copolymer can be produced by a method such as a bulk polymerization method, a solution polymerization method, an emulsion polymerization method, a suspension polymerization method, or the like, which are conventional polymerization methods. Preferred of these is continuous bulk polymerization.
본 발명의 하나의 구체예에서는 상호 직렬 연결된 복수의 반응기에 α- 메틸스티렌을 포함하는 방향족 비닐 화합물, 비닐시안화합물 및 다관능성 비닐 화합물을 포함하는 흔합 원료를 연속적으로 투입하여 순차적으로 중합하여 제조되며, 이때 각 반웅기별 전환율을 약 10~25 %로 조절하는 것을 특징으로 한다. 상기 복수의 반응기는 3~5개가 적당하다. 상기 내열성 방향족 비닐계 공중합체 (C)의 제조방법은 국내특허출원 2007-115737호에 개시되어 있으며, 본 발명은 이를 전체로서 포함한다.  In one embodiment of the present invention it is prepared by sequentially polymerizing the mixed raw materials containing an aromatic vinyl compound, a vinyl cyan compound and a polyfunctional vinyl compound containing α- methylstyrene in a plurality of reactors connected in series with each other in sequence At this time, it is characterized by adjusting the conversion rate for each semi-ungunggi to about 10-25%. Three to five reactors are suitable. The method for producing the heat resistant aromatic vinyl copolymer (C) is disclosed in Korean Patent Application No. 2007-115737, and the present invention includes it as a whole.
본 발명에서 사용될 수 있는 내열성 방향족 비닐계 공중합체 (C)의 중량평균분자량은 약 80,000 내지 약 120,000 g/mol 인 것이 사용될 수 있으며, 상기 범위에서 우수한 내층격성 및 유동성과 함께 내열성을 부여할 수 있다.  The weight average molecular weight of the heat-resistant aromatic vinyl copolymer (C) that can be used in the present invention may be used in the range of about 80,000 to about 120,000 g / mol, it can be given heat resistance with excellent layer resistance and fluidity in the above range Can be.
상기 내열성 방향족 비닐계 공중합체 (C)는 전체 조성물중 약 10 내지 약 50 중량 %로 포함한다. 상기 범위에서 내층격성, 유동성 및 내열성의 발란스를 얻을 수 있다. 바람직하게는 약 15 내지 약 30 중량 ¾로 포함한다. (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 The heat resistant aromatic vinyl copolymer (C) comprises from about 10 to about 50 weight percent of the total composition. Within this range, it is possible to obtain a balance of layer resistance, fluidity and heat resistance. Preferably from about 15 to about 30 weight ¾. (D) Aromatic vinyl compound-vinyl cyanide compound copolymer
상기 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (D)는 방향족 비닐계 화합물 약 40 내지 약 90 중량부에 시안화 비닐계 화합물 약 10 내지 약 60중량부를 흔합하여 통상의 중합방법인 괴상 중합법, 솔루션 중합법, 에멀견 중합법, 현탁중합법 등의 방법으로 제조할 수 있다. 상기 (D) 방향족 비닐계 공중합 수지에 이용되는 방향족 비닐계 화합물은 스티렌, 알파메틸 스티렌, 파라메틸 스틸렌 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다. 이 중에서 바람직하게는 스티렌이다. The aromatic vinyl compound-vinyl cyanide compound copolymer (D) is mixed with about 10 to about 60 parts by weight of the vinyl cyanide compound to about 40 to about 90 parts by weight of the aromatic vinyl compound, and is a bulk polymerization method and a solution polymerization. It can be manufactured by a method such as a method, an emulsion polymerization method or a suspension polymerization method. As the aromatic vinyl compound used in the (D) aromatic vinyl copolymer resin, styrene, alphamethyl styrene, paramethyl styrene, or the like may be used, but is not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, styrene is preferable.
상기 (D) 방향족 비닐계 공중합 수지에 이용되는 시안화 비닐계 화합물로는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다. 이 중에서 바람직하게는 아크릴로니트릴이다.  Acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like may be used as the vinyl cyanide compound used in the aromatic vinyl copolymer resin (D), but is not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, acrylonitrile is preferable.
상기 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (D)의 중량평균분자량은 약 80,000 내지 약 300,000 g/mol 인 것이 사용될 수 있으며, 상기 범위에서 우수한 유동성과 내층격성의 물성 발란스를 부여할 수 있다.  The weight average molecular weight of the aromatic vinyl compound-vinyl cyanide compound copolymer (D) may be used in the range of about 80,000 to about 300,000 g / mol, it can give a good balance of physical properties of fluidity and layer resistance in the above range.
상기 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (D)는 전체 조성물중 약 40 중량 % 이내로 포함할 수 있다. 구체예에서는 약 0 초과 약 40 중량 % 이하이며, 바람직하게는 약 10 내지 약 35 중량 %이다. 상기 범위에서 우수한 유동성과 내층격성의 물성 발란스를 얻을 수 있다.  The aromatic vinyl compound-vinyl cyanide compound copolymer (D) may comprise within about 40% by weight of the total composition. In embodiments, greater than about 0 and up to about 40 weight percent, preferably about 10 to about 35 weight percent. It is possible to obtain a good balance of physical properties of fluidity and layer resistance within the above range.
(E) 무수말레산계 화합물을 포함하는 공중합체 (E) Copolymer containing maleic anhydride type compound
상기 무수말레산계 화합물을 포함하는 공중합체 (E)는 무수 말레인산, N- 치환말레이트 또는 이들의 흔합물올 방향족 비닐계 화합물과 흔합하여 통상의 중합방법인 괴상 중합법, 솔루션 중합법, 에멀견 중합법, 현탁중합법 둥의 방법으로 제조할 수 있다.  The copolymer (E) comprising the maleic anhydride compound is mixed with maleic anhydride, N-substituted maleate or a mixture thereof and an aromatic vinyl compound to form a bulk polymerization method, a solution polymerization method, and an emulsion polymerization. It can be produced by the method of suspension, suspension polymerization method.
구체예에서는 무수 말레인산, N-치환말레이트 또는 이들의 흔합물 약 40 내지 약 60 중량 % 및 방향족 비닐계 화합물 약 40 내지 약 60중량 %의 공중합체이다. 상기 범위에서 우수한 내열성과 유동성의 물성발란스를 부여할 수 있다.  In an embodiment, about 40 to about 60 weight percent of maleic anhydride, N-substituted maleate, or a combination thereof, and about 40 to about 60 weight percent of an aromatic vinylic compound. It is possible to impart excellent heat resistance and flow property balance in the above range.
상기 무수말레산계 화합물을 포함하는 공중합체 (E)에 이용되는 방향족 비닐계 화합물은 스티렌, 알파메틸 스티렌, 파라메틸 스틸렌 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 흔합물로 적용될 수 있다. 이 중에서 바람직하게는 스티렌이다.  As the aromatic vinyl compound used in the copolymer (E) including the maleic anhydride compound, styrene, alphamethyl styrene, paramethyl styrene, etc. may be used, but are not necessarily limited thereto. These may be applied alone or in combination of two or more. Among these, styrene is preferable.
상기 무수말레산계 화합물을 포함하는 공중합체 (E)는 전체 조성물중 20 중량 ¾» 이내로 포함할 수 있다. 구체예에서는 약 0 초과 약 20 중량 % 이하이며, 바람직하게는 3 내지 15 중량 %이다. 상기 범위에서 우수한 유동성, 내층격성 및 내열성의 물성 발란스를 얻을 수 있다. 본 발명의 수지 조성물은 상기 성분 외에도 통상의 첨가제를 더 부가할 수 있다. 예를 들면, 항균제, 열안정제, 산화방지제, 이형제, 광안정제, 무기물 첨가제, 계면활성제, 커플링제, 가소제, 흔화제, 안정제, 활제, 정전기방지제, 조색제, 방염제, 내후제, 착색제, 자외선 흡수제, 자외선 차단제, 난연제, 층전제, 핵 형성제 접착 조제, 점착제 등의 첨가제를 부가할 수 있으며, 이들은 단독 또는 2종 이상흔합하여 부가할 수 있다. Copolymer (E) comprising the maleic anhydride-based compound may include within 20 weight ¾ »of the total composition. In embodiments, greater than about 0 and up to about 20 weight%, preferably 3 to 15 weight%. It is possible to obtain a good balance of physical properties of fluidity, layer resistance and heat resistance in the above range. The resin composition of the present invention may further add a conventional additive in addition to the above components. have. For example, antibacterial agents, heat stabilizers, antioxidants, mold release agents, light stabilizers, inorganic additives, surfactants, coupling agents, plasticizers, compatibilizers, stabilizers, lubricants, antistatic agents, colorants, flame retardants, weather agents, colorants, UV absorbers, Additives, such as a sunscreen, a flame retardant, a layer agent, a nucleating agent adhesion | attachment adjuvant, an adhesive, can be added, These can be added individually or in mixture of 2 or more types.
본 발명의 열가소성 수지 조성물은 종래의 내후성 열가소성 수지 조성물에 비해 매우 탁월한 저광 특성을 갖는다. 바람직하게 상기 열가소성 수지 조성물은 75도 광택기를 이용하여 측정한 광택도가 약 30 G.U. 이하이고, 바람직하게는 약 21 G.U.이하이다.  The thermoplastic resin composition of the present invention has very low light properties compared to conventional weather resistant thermoplastic resin compositions. Preferably, the thermoplastic resin composition has a glossiness of about 30 G.U. Or less, and preferably about 21 G.U. or less.
또한 상기 수지 조성물은 Vicat 연화점이 약 100~150°C 이며, UL 746C 에 의해 측정한 ΔΕ가 약 2.8 이하, 바람직하게는 약 0.1 내지 약 2.5 이다. In addition, the resin composition has a Vicat softening point of about 100 to 150 ° C., ΔΕ measured by UL 746C is about 2.8 or less, preferably about 0.1 to about 2.5.
상기 수지 조성물은 ASTM D256에 의해 측정한 1/8" 두께의 아이조드 노치층격강도가 약 8 kgf · cm/cm 이상, 바람직하게는 약 10 내지 약 50 kgf . cm/cm 이다.  The resin composition has an Izod notched lamella strength of at least about 8 kgf cm / cm, preferably about 10 to about 50 kgf cm / cm, as measured by ASTM D256.
이와 같이 본 발명에 따른 열가소성 수지 조성물은 우수한 내후성, 내열성 및 저광특성을 유지하면서 충격강도, 기계적 강도 및 유동성 등 물성 발란스가 뛰어나다. 따라서 상기 열가소성 수지는 전기전자 부품, 농기구 소재, 도로 표지판, 건축용 마감자재, 도어판넬, 창를, 레저 /생화용품, 스포츠 용품, 자동차 용품 등에 널리 사용될 수 있다.  As described above, the thermoplastic resin composition according to the present invention has excellent balance of physical properties such as impact strength, mechanical strength and fluidity while maintaining excellent weather resistance, heat resistance and low light properties. Therefore, the thermoplastic resin can be widely used in electrical and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, windows, leisure / life supplies, sporting goods, automotive supplies and the like.
상기와 같은 제품들을 제조하기 위하여 본 발명에 따른 열가소성 수지 조성물을 성형하는 방법으로는 압출, 사출 혹은 캐스팅 등이 폭넓게 적용될 수 있으며, 반드시 이에 제한되는 것이 아니다. 상기 성형방법은 본 발명이 속하는 분야의 통상의 지식을 가진 자에 의해 용이하게 실시될 수 있다.  As a method of molding the thermoplastic resin composition according to the present invention to manufacture such products, extrusion, injection, or casting may be widely applied, but is not necessarily limited thereto. The molding method can be easily carried out by those skilled in the art.
본 발명의 다른 관점은 상기 수지 조성물로부터 성형된 성형품이다. 상기 성형품은 2)방향족 비닐-시안화 비닐계 공중합체와 (C) 내열성 방향족 비닐계 공중합체를 포함하는 연속상에 상기 (al) (메타)아크릴산 알킬 에스테르계 중합체가 네트워크 형상의 제 1 분산상을 이루고, 상기 (B) 아크릴계 수지는 입자 형태의 분산상을 형성할 수 있다.  Another aspect of the present invention is a molded article molded from the resin composition. The molded article is a continuous phase comprising 2) an aromatic vinyl-vinyl cyanide copolymer and (C) a heat-resistant aromatic vinyl copolymer, wherein the (al) (meth) acrylic acid alkyl ester polymer forms a network-shaped first dispersed phase. The acrylic resin (B) may form a dispersed phase in the form of particles.
또한 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체, (E) 무수말레산계 화합물을 포함하는 공중합체 또는 이들의 흔합물이 연속상으로 더 포함될 수 있다. 이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 하기 실시예는 본 발명의 이해를 돕기 위한 것으로, 본 발명의 범위가 하기 실시예에 한정되지는 않는다. 여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다. 【발명의 실시를 위한 형태】 In addition, (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a copolymer containing a maleic anhydride-based compound or a mixture thereof may further be included in a continuous phase. Hereinafter, the configuration and operation of the present invention through the preferred embodiment of the present invention will be described in more detail. However, the following examples are provided to help the understanding of the present invention. The scope of the invention is not limited to the following examples. Details that are not described herein will be omitted since those skilled in the art can sufficiently infer technically. [Form for implementation of invention]
하기의 실시예 및 비교 실시예에서 사용된 각 성분의 사양은 다음과 같다.  The specification of each component used in the following Example and the comparative example is as follows.
(A) 네트워크 형상의 분산상을 갖는 열가소성 수지 (A) A thermoplastic resin having a network-shaped dispersed phase
부틸 아크릴레이트 (BA) 90 중량부, 스티렌 (SM) 5 중량부, 아크릴로니트릴 (AN) 2 중량부 및 아크릴산 (AA) 3 중량부로 이루어진 제 1 단량체 흔합물 100 중량부에 를투엔 (toluene) 100 중량부, 벤조일퍼옥사이드 (BP0) 0.2 중량부, t-도데실 머캡탄 (TDM) 0.05 중량부를 흔합하여 제 1 반응물을 준비하였다. 준비된 제 1 반웅물을 자켓이 설치되어 반웅온도 제어가 용이한 반웅기 3개가 직렬로 연결된 연속 중합 반웅기의 첫 번째 반응기 (R-1)에 1 kg/hr 속도로 투입하여 80°C 온도에서 체류시간 8시간 동안 중합이 진행되도록 하여 중합물을 제조하였다. 이때, 중합전환율은 90%였고, 첫 번째 반응기 (R-1)에서 제조한 중합물을 연속 중합 반응기의 두 번째 반응기 (R-2)에 연속적으로 투입하였다. 90 parts by weight of butyl acrylate (BA), 5 parts by weight of styrene (SM), 2 parts by weight of acrylonitrile (AN) and 3 parts by weight of acrylic acid (AA) to 100 parts by weight of toluene 100 parts by weight, benzoyl peroxide (BP0) 0.2 part by weight and 0.05 part by weight of t-dodecyl mercaptan (TDM) were mixed to prepare a first reactant. The prepared first reaction product was introduced at a rate of 1 kg / hr into a first reactor (R-1) of a continuous polymerization reaction reactor in which three reaction reactors, in which a jacket was installed and easy to control reaction temperature, were connected in series, at a temperature of 80 ° C. Polymerization was prepared by allowing the polymerization to proceed for a residence time of 8 hours. At this time, the polymerization conversion rate was 90%, and the polymer prepared in the first reactor (R-1) was continuously added to the second reactor (R-2) of the continuous polymerization reactor.
그리고 스티렌 (SM) 72 중량부, 아크릴로니트릴 (AN) 25 중량부, 부틸아크릴레이트 (BA) 3 중량부로 이루어진 제 2 단량체 흔합물 100 중량부에 를루엔 10 중량부, 1,1-비스 (t-부틸퍼옥시)사이클로핵산 (PHX-C) 0.02 중량부, t- 도데실 머캡탄 (TDM) 0.1 중량부 및 분자량이 600인 폴리에틸렌글리콜 (PEG600) 1.47 중량부 (1.0 당량비)를 흔합하여 계 2 반응물을 준비하였다. 준비된 게 2 반응물을 연속 중합 반웅기의 두 번째 반웅기 (R-2)에 8.5 kg/hr 속도로 투입하여 110°C 온도에서 체류시간 2시간 동안 중합이 진행되도록 하여 중합물을 제조하였다. 이때, 중합전환율은 25%였다. And 10 parts by weight of 1,1-bis (100 parts by weight of a second monomer mixture consisting of 72 parts by weight of styrene (SM), 25 parts by weight of acrylonitrile (AN), and 3 parts by weight of butyl acrylate (BA)). 0.02 parts by weight of t-butylperoxy) cyclonucleic acid (PHX-C), 0.1 parts by weight of t-dodecyl mercaptan (TDM) and 1.47 parts by weight of polyethylene glycol (PEG600) having a molecular weight of 600 (1.0 equivalent ratio) 2 reactions were prepared. The prepared crab 2 reactant was introduced into the second reaction vessel (R-2) of the continuous polymerization reaction reactor at a rate of 8.5 kg / hr, and the polymerization was performed at a temperature of 110 ° C. for 2 hours. At this time, the polymerization conversion rate was 25%.
두 번째 반응기 (R-2)에서 제조한 중합물을 연속 중합 반응기의 세 번째 반응기 (R-3)에 연속으로 투입하여 130°C 온도에서 체류시간 2시간 동안 진행이 되도록 하였다. 이때의 중합전환율은 55%였다. The polymer produced in the second reactor (R-2) was continuously added to the third reactor (R-3) of the continuous polymerization reactor to proceed for a residence time of 2 hours at 130 ° C temperature. The polymerization conversion rate at this time was 55%.
세 번째 반웅기 (R-3)에서 배출된 중합 결과물을 240°C, 20 Torr로 유지되는 탈휘조에 연속적으루 투입하여 미반웅 모노머와 용매를 제거하고, 펠렛타이저 (Pelletizer)를 이용하여 펠렛 형태로 열가소성 수지 (A)를 제조하였다. 제조된 열가소성 수지 (A)는 TEM 사진을 통해 네트워크 분산상을 확인하였으며, 이를 도 1에 나타내었다 ((a) 배율 7,000배 (b) 배율 12,000배). (B) 아크릴계 수지 The polymerization resultant discharged from the third reaction vessel (R-3) was continuously added to a devolatilization tank maintained at 240 ° C and 20 Torr to remove unbanung monomer and solvent, and pellet form using pelletizer. A thermoplastic resin (A) was produced. The prepared thermoplastic resin (A) confirmed the network dispersed phase through a TEM photograph, and is shown in FIG. 1 ((a) magnification of 7,000 times (b) magnification of 12,000 times). (B) acrylic resin
제일모직 (주)에서 제조된 ASA 수지 (상품명 : CHAS)를 사용하였다.  ASA resin (trade name: CHAS) manufactured by Cheil Industries Co., Ltd. was used.
(C) 내열성 방향족 비닐계 공중합체 (C) Heat-resistant aromatic vinyl copolymer
제일모직 (주)에서 제조된 α-메틸스티렌 70 중량 % 및 아크릴로니트릴 30 중량 %을 포함하는 단량체 흔합물 100 중량부에 디비닐벤젠이 0.05 중량부 함유된 TJ-5380를 사용하였다. TJ-5380 containing 0.05 parts by weight of divinylbenzene was used in 100 parts by weight of the monomer mixture including 70% by weight of α -methylstyrene and 30% by weight of acrylonitrile manufactured by Cheil Industries Co., Ltd.
(D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (D) Aromatic vinyl compound-vinyl cyanide compound copolymer
제일모직 (주)에서 제조된 스티렌 71.5 중량 % 및 아크릴로니트릴 28.5 중량 %을 포함하고 중량평균분자량이 130,000g/mol 인 SAN 수지 (상품명 : AP-30)를 사용하였다.  SAN resin (trade name: AP-30) containing 71.5% by weight of styrene and 28.5% by weight of acrylonitrile, manufactured by Cheil Industries, Ltd., and having a weight average molecular weight of 130,000 g / mol was used.
(E) 무수말레산계 화합물을 포함하는 공중합체 (E) Copolymer containing maleic anhydride type compound
DENKA社의 스티렌 -N-페닐말레이미드의 공중합체인 DENKA IP를 사용하였다. 실시예 1~7, 비교예 1~2  DENKA IP, a copolymer of styrene-N-phenylmaleimide from DENKA, was used. Examples 1-7, Comparative Examples 1-2
상기 각 구성성분을 하기 표 1에 기재된 바와 같은 함량으로 첨가한 후 힌더드 페놀계 산화방지제로 옥타딜 -3 (4—하이드록시 -3,5-디-터트- 부틸페닐)프로피오네이트 0.5 중량부를 투입하고 L/B가 29, 직경이 45 mm인 이축 압출기로 압출하여 펠렛 형태로 제조하였다. 상기 제조된 펠렛을 80°C에서 3 시간 동안 건조한 후, 6 oz의 사출성형기를 사용하여, 성형온도 180~280°C, 금형온도 40-80 °C 의 조건으로 사출하여 물성시편을 제조하였다. 상기 제조된 물성시편은 하기의 방법으로 물성을 측정하여 그 결과를 하기 표 1에 나타내었다. 0.5 parts by weight of octadil-3 (4—hydroxy-3,5-di-tert-butylphenyl) propionate as a hindered phenolic antioxidant after each component was added in an amount as shown in Table 1 below. A part was added and extruded by a twin screw extruder having a L / B of 29 and a diameter of 45 mm to prepare pellets. After drying the prepared pellets at 80 ° C for 3 hours, using a 6 oz injection molding machine, by injection molding under the conditions of the molding temperature 180 ~ 280 ° C, mold temperature 40-80 ° C to prepare a physical specimen. The prepared physical property specimens were measured for physical properties by the following method and the results are shown in Table 1 below.
<표 1> TABLE 1
Figure imgf000020_0001
Figure imgf000021_0001
Figure imgf000020_0001
Figure imgf000021_0001
<물성 측정 방법 > <Measurement Method>
1. 유동지수 (MI): ASTM D-1238에 의해 220°C/10kg 조건에서 측정하였다. (단위 : g/10 min) 1. Flow index (MI): measured at 220 ° C / 10 kg conditions by ASTM D-1238. (Unit: g / 10 min)
2. Izod 충격강도: ASTM D256에 의해 1/8" 노치 (Notched) 조건에서 측정하였다. (단위 : kgf · cm/cm)  2. Izod impact strength: measured in 1/8 "Notched condition by ASTM D256. (Unit: kgfcm / cm)
3. Vicat 연화점: ISO R 306에 의해 5kg, 5C C/HR 조건으로 측정하였다. (단위: °C) 3. Vicat softening point: measured at 5kg, 5C C / HR conditions by ISO R 306. (Unit: ° C)
4. 광택도 (GLOSS): BYK-Gardner Gloss Meter를 이용하여 75도 광택도를 측정하였다. (단위: G.UJ  4. Glossiness (GLOSS): 75 degree glossiness was measured using a BYK-Gardner Gloss Meter. (Unit: G.UJ
5. 내후성: UL 746C 에 의해 ΔΕ 값을 측정하였다. 상기 표 1 내지 표 3에 나타난 바와 같이, 실시예 1~7에서 제조된 본 발명의 열가소성 수지 조성물은 층격강도와 기타 물성이 유지되면서도 매우 우수한 저광 특성과 내열성 및 내후 안정성이 구현되는 것을 확인할 수 있었다. 이에 비해 (A) 네트워크 형상의 제 1 분산상을 갖는 열가소성 수지를 사용하지 않은 비교예 1에서는 목표하는 저광특성을 구현할 수 없으며 더불어 유동특성과 내후성이 현저히 떨어짐을 확인할 수 있다. 또한 (B) 아크릴계 수지를 사용하지 않은 비교예 2의 경우는 목표하는 우수한 층격강도를 구현할 수 없음을 확인 할 수 있다. 본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다. 【청구의 범위】 5. Weather resistance: ΔΕ values were measured by UL 746C. As shown in Table 1 to Table 3, the thermoplastic resin composition of the present invention prepared in Examples 1 to 7 was confirmed that the excellent low light properties, heat resistance and weather stability while maintaining the laminar strength and other physical properties . On the other hand, (A) Comparative Example 1, which does not use the thermoplastic resin having the first dispersed phase of the network shape, can not realize the target low light characteristics, and it can be seen that the flow characteristics and weather resistance is significantly reduced. In addition, (B) in the case of Comparative Example 2 that does not use the acrylic resin can be confirmed that can not implement the target excellent layer strength. Simple modifications and variations of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention. [Range of request]
1. (A) 제 1 분산상을 형성하는 열가소성 수지; 및  1. (A) a thermoplastic resin forming a first dispersed phase; And
(B) 게 2분산상을 형성하는 아크릴계 수지;  (B) an acrylic resin which forms a crab bidisperse phase;
을 포함하며, 상기 제 1 분산상은 네트워크 형상인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물.  Wherein the first dispersed phase has a network shape, wherein the low-light thermoplastic resin composition is excellent in heat resistance and weather resistance.
2. 제 1항에 있어서, 상기 저광 열가소성 수지 조성물은 (C) 내열성 방향족 비닐계 공중합체를 더 포함하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 2. The low light thermoplastic resin composition according to claim 1, wherein the low light thermoplastic resin composition further comprises (C) a heat resistant aromatic vinyl copolymer.
3. 게 1항에 있어서, 상기 열가소성 수지 (A)는 (al)(메타)아크릴산 알킬 에스테르계 중합체 및 2)방향족 비닐-시안화 비닐계 공중합체를 포함하고, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 네트워크 형상의 분산상을 이루고, 상기 방향족 비닐-시안화 비닐계 공중합체 (a2)는 연속상을 이루는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 3. The method according to claim 1, wherein the thermoplastic resin (A) comprises (al) (meth) acrylic acid alkyl ester polymer and 2) aromatic vinyl-vinyl cyanide copolymer, and the (meth) acrylic acid alkyl ester polymer (al) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (a2) forms a continuous phase, wherein the low-light thermoplastic resin composition having excellent heat resistance and weather resistance.
4. 게 1항에 았어서, 상기 제 2 분산상을 형성하는 아크릴계 수지 (B)는 아크릴계 그라프트 공중합체 인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 4. The low light thermoplastic resin composition having excellent heat resistance and weather resistance according to item 1, wherein the acrylic resin (B) forming the second dispersed phase is an acrylic graft copolymer.
5. 제 1항에 있어서, 상기 제 2 분산상은 입자형태인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 5. The low light thermoplastic resin composition of claim 1, wherein the second dispersed phase is in the form of particles.
6. 게 2항에 있어서, 상기 저광 열가소성 수지 조성물은 (A) 네트워크 형상의 분산상을 갖는 열가소성 수지 약 20 내지 약 50 중량 %; (B) 아크릴계 수지 약 5 내지 약 40 중량 %; 및 (C) 내열성 방향족 비닐계 공중합체 약 10 내지 약 50 중량 %를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 7. 제 3항에 있어서, 상기 열가소성 수지 (A)는 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al) 약 5 내지 약 35 중량 % 및 상기 방향족 비닐-시안화 비닐계 공중합체 2) 약 65 내지 약 95 중량 %를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소상 수지 조성물. 6. The low light thermoplastic resin composition of claim 2, wherein the low light thermoplastic resin composition comprises (A) about 20 to about 50 weight percent of a thermoplastic resin having a network-shaped dispersed phase; (B) about 5 to about 40 weight percent of an acrylic resin; And (C) about 10 to about 50% by weight of a heat resistant aromatic vinyl copolymer. 7. The thermoplastic resin of claim 3, wherein the thermoplastic resin (A) is about 5 to about 35 weight% of the (meth) acrylic acid alkyl ester polymer (al) and the aromatic vinyl-vinyl cyanide copolymer 2) about 65 to about A low-light thermoplastic resin composition having excellent heat resistance and weather resistance, comprising 95% by weight.

Claims

【청구의 범위】 [Range of request]
1. (A) 제 1분산상을 형성하는 열가소성 수지 ; 및  1. (A) Thermoplastic resin which forms a 1st dispersed phase; And
(B) 제 2분산상을 형성하는 아크릴계 수지;  (B) an acrylic resin forming a second dispersed phase;
을 포함하며, 상기 계 1 분산상은 네트워크 형상인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물.  It includes, The system 1 dispersed phase is a low light thermoplastic resin composition excellent in heat resistance and weather resistance, characterized in that the network shape.
2. 제 1항에 있어서, 상기 저광 열가소성 수지 조성물은 (C) 내열성 방향족 비닐계 공중합체를 더 포함하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 2. The low light thermoplastic resin composition according to claim 1, wherein the low light thermoplastic resin composition further comprises (C) a heat resistant aromatic vinyl copolymer.
3. 제 1항에 있어서, 상기 열가소성 수지 (A)는 (al)(메타)아크릴산 알킬 에스테르계 중합체 및 (a2)방향족 비닐-시안화 비닐계 공중합체를 포함하고, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 네트워크 형상의 분산상을 이루고, 상기 방향족 비닐-시안화 비닐계 공중합체 (a2)는 연속상을 이루는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 3. The thermoplastic resin (A) according to claim 1, wherein the thermoplastic resin (A) comprises (al) (meth) acrylic acid alkyl ester polymer and (a2) aromatic vinyl-vinyl cyanide copolymer, and the (meth) acrylic acid alkyl ester system The low light thermoplastic resin composition having excellent heat resistance and weather resistance, wherein the polymer (al) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (a2) forms a continuous phase.
4. 게 1항에 있어서, 상기 제 2 분산상을 형성하는 아크릴계 수지 (B)는 아크릴계 그라프트 공중합체 인 것올 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 4. The low light thermoplastic resin composition according to claim 1, wherein the acrylic resin (B) forming the second dispersed phase is an acrylic graft copolymer.
5. 게 1항에 있어서, 상기 제 2 분산상은 입자형태인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 5. The low light thermoplastic resin composition of claim 1, wherein the second dispersed phase is in the form of particles.
6. 제 2항에 있어서, 상기 저광 열가소성 수지 조성물은 (A) 네트워크 형상의 분산상을 갖는 열가소성 수지 20 내지 약 50 중량 %; (B) 아크릴계 수지 약 5 내지 약 40 중량 ¾>; 및 (C) 내열성 방향족 비닐계 공중합체 약 10 내지 약 50 중량 %를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 6. The low light thermoplastic resin composition of claim 2, wherein the low light thermoplastic resin composition comprises (A) 20 to about 50 weight percent of a thermoplastic resin having a network-shaped dispersed phase; (B) about 5 to about 40 weight ¾ acrylic resin; And (C) about 10 to about 50% by weight of a heat resistant aromatic vinyl copolymer.
7. 제 3항에 있어서, 상기 열가소성 수지 (A)는 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al) 약 5 내지 약 35 중량 ¾> 및 상기 방향족 비닐-시안화 비닐계 공중합체 (a2) 약 65 내지 약 95 중량 %를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 7. The thermoplastic resin of claim 3, wherein the thermoplastic resin (A) is about 5 to about 35 weight percent of the (meth) acrylic acid alkyl ester polymer (al) and about 65 to about the aromatic vinyl-vinyl cyanide copolymer (a2). Low light thermoplastic resin composition having excellent heat resistance and weather resistance.
8. 제 3항에 있어서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 8. The method according to claim 3, wherein the (meth) acrylic acid alkyl ester polymer (al) comprises a unit derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups. A low light thermoplastic resin composition having excellent heat resistance and weather resistance, comprising: a.
9. 제 8항에 있어서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 상기 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량 %; 방향족 비닐계 화합물 약 0 내지 약 20 중량 ¾; 시안화 비닐계 화합물 약 0 내지 약 10 중량 %; 및 상기 불포화 카르복실산 또는 그 무수물 1당량에 대하여 상기 2개 이상의 히드록시기를 갖는 화합물을 약 0.1 내지 약 3 당량으로 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 9. The (meth) acrylic acid alkyl ester polymer (al) according to claim 8, wherein the (meth) acrylic acid alkyl ester polymer (al) comprises about 60 to about 95 weight unsaturated carboxylic acid or about 1 to about 20 weight percent of an anhydride thereof; Aromatic vinylic compound about 0 to about 20 weight ¾; About 0 to about 10 weight percent of a vinyl cyanide compound; And about 0.1 to about 3 equivalents of a compound having two or more hydroxy groups per 1 equivalent of the unsaturated carboxylic acid or its anhydride.
10. 제 8항에 있어서, 상기 2개 이상의 히드록시기를 갖는 화합물은 탄소 원자수 2 내지 10의 알칸디올, 폴리알킬렌글리콜, 폴리올 및 이들의 흔합물로 이루어진 군으로부터 선택되는 하나 이상인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 10. The compound according to claim 8, wherein the compound having two or more hydroxy groups is at least one selected from the group consisting of alkanediols, polyalkylene glycols, polyols and mixtures thereof having 2 to 10 carbon atoms. Low-light thermoplastic resin composition excellent in heat resistance and weather resistance.
11. 제 3항에 있어서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 단위 , 및 불포화 카르복실산 또는 그 무수물 단위를 주쇄로 포함하고, 상기 불포화 카르복실산 또는 그 무수물 단위의 카르복실기는 2개 이상의 히드록시기를 갖는 화합물의 히드톡시기와 에스테르 결합에 의해 연결되어 네트워크 형상의 분산상을 형성하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 11. The method according to claim 3, wherein the (meth) acrylic acid alkyl ester polymer (al) comprises a (meth) acrylic acid alkyl ester unit and an unsaturated carboxylic acid or an anhydride unit thereof as a main chain, and the unsaturated carboxylic acid or The carboxyl group of this anhydride unit is connected by the hydroxy group and ester bond of the compound which has two or more hydroxyl groups, and forms a dispersed phase of network shape, The low light thermoplastic resin composition excellent in heat resistance and weatherability characterized by the above-mentioned.
12. 제 3항에 있어서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, 히드록시기를 갖는 불포화 화합물 및 2개 이상의 카르복실시를 갖는 화합물로부터 유도된 단위를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 12. The method of paragraph 3, wherein the (meth) acrylic acid alkyl ester polymer (al) comprises a unit derived from a (meth) acrylic acid alkyl ester compound, an unsaturated compound having a hydroxy group and a compound having two or more carboxylations A low-light thermoplastic resin composition excellent in heat resistance and weatherability, characterized in that.
13. 제 3항에 있어서, 상기 (메타)아크릴산 알킬 에스테르계 중합체 (al)는 (메타)아크릴산 알킬 에스테르 화합물, (메타)아크릴산 글리시딜에스테르 화합물 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 13. The unit according to claim 3, wherein the (meth) acrylic acid alkyl ester polymer (al) is a unit derived from a (meth) acrylic acid alkyl ester compound, a (meth) acrylic acid glycidyl ester compound and a compound having two or more hydroxy groups Low-light thermoplastic resin composition excellent in heat resistance and weather resistance, comprising a.
14. 제 3항에 있어서, 상기 방향족 비닐-시안화 비닐계 공중합체 (a2)는 방향족 비닐계 화합물 단위 약 60 내지 약 95 중량 시안화 비닐계 화합물 단위 약 5 내지 약 40 중량 %, 및 (메타)아크릴산 알킬 에스테르 화합물 단위 약 0 내지 약 10 중량 %를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 14. The method according to item 3, wherein the aromatic vinyl-vinyl cyanide copolymer (a2) comprises about 60 to about 95 weight percent of vinyl cyanide compound units, about 5 to about 40 weight percent, and (meth) acrylic acid A low light thermoplastic resin composition having excellent heat resistance and weather resistance, comprising about 0 to about 10 weight percent of an alkyl ester compound unit.
15. 제 3항에 있어서, 상기 방향족 비닐-시안화 비닐계 공중합체 (a2)의 중량 평균 분자량은 약 150,000 내지 300,000g/n)l인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 15. The low light thermoplastic resin composition of claim 3, wherein the aromatic vinyl-vinyl cyanide copolymer (a2) has a weight average molecular weight of about 150,000 to 300,000 g / n) l.
16. 게 1항에 있어서, 상기 아크릴계 수지 (B)는 (bl)(메타)아크릴계 고무 약 10 내지 약 60 중량 %에 (b2)방향족 비닐 화합물-시안화 비닐 화합물 공중합체 약 40 내지 약 90 중량 %가 그라프트 된 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 16. The method according to claim 1, wherein the acrylic resin (B) is about 10 to about 60 weight% of (bl) (meth) acrylic rubber and (b2) about 40 to about 90 weight% of an aromatic vinyl compound-vinyl cyanide compound copolymer A low light thermoplastic resin composition having excellent heat resistance and weather resistance, characterized by being grafted.
17. 제 16항에 있어서, 상기 방향족 비닐 화합물-시안화 비닐 화합물 공중합체 (b2)는 방향족 비닐 화합물 약 60 내지 약 80 중량 ¾ 및 시안화 비닐 화합물 약 20 내지 약 40 중량 %의 공중합체인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 17. The copolymer of claim 16, wherein the aromatic vinyl compound-vinyl cyanide compound copolymer (b2) is a copolymer of aromatic vinyl compound about 60 to about 80 weight ¾ and vinyl cyanide compound about 20 to about 40 weight% Low-light thermoplastic resin composition excellent in heat resistance and weather resistance.
18. 제 16항에 있어서, 상기 (bl) (메타)아크릴계 고무는 입자 평균입경이 약 0.05 내지 약 1 의 범위인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. , 18. The low-light thermoplastic resin composition of claim 16, wherein the (bl) (meth) acrylic rubber has a particle average particle diameter in the range of about 0.05 to about 1. ,
19. 제 2항에 있어서, 상기 (C) 내열성 방향족 비닐계 공중합체는 방향족 비닐계 화합물 단위, 시안화 비닐계 화합물 단위 및 가교성 모노머 단위를 포함하여 이루어지는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 19. The low-light thermoplastic having excellent heat resistance and weather resistance according to item 2, wherein the (C) heat-resistant aromatic vinyl copolymer comprises an aromatic vinyl compound unit, a vinyl cyanide compound unit, and a crosslinkable monomer unit. Resin composition.
20. 제 19항에 있어서, 상기 (C) 내열성 방향족 비닐계 공중합체는 방향족 비닐계 화합물 약 60 내지 약 80 중량 % 및 시안화 비닐계 화합물 약 20 내지 약 40 중량 %을 포함하는 단관능성 비닐 화합물 100 중량부에 대하여 가교성 모노머 약 0.01 내지 약 0.05 중량부를 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 20. The monofunctional vinyl compound according to item 19, wherein the heat resistant aromatic vinyl copolymer (C) comprises about 60 to about 80 weight% of an aromatic vinyl compound and about 20 to about 40 weight% of a vinyl cyanide compound. Heat resistance and weather resistance, characterized in that it comprises from about 0.01 to about 0.05 parts by weight of the crosslinkable monomer with respect to parts by weight Excellent low light thermoplastic resin composition.
21. 제 1항에 있어서, 상기 수지 조성물은 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체, (E) 무수말레산계 화합물을 포함하는 공중합체 또는 이들의 흔합물을 더 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 21. The resin composition according to item 1, wherein the resin composition further comprises a copolymer comprising (D) an aromatic vinyl compound-vinyl cyanide compound copolymer, (E) a maleic anhydride compound or a mixture thereof. Low-light thermoplastic resin composition excellent in heat resistance and weather resistance.
22. 제 21항에 있어서, 상기 (D) 방향족 비닐 화합물-시안화 비닐 화합물 공중합체는 전체 수지 조성물중 약 0 초과 약 40 중량 % 이하로 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 22. The low light thermoplastic resin composition of claim 21, wherein the (D) aromatic vinyl compound-vinyl cyanide compound copolymer comprises more than about 0 and about 40 wt% or less of the total resin composition. .
23. 제 21항에 있어서, 상기 (E) 무수말레산계 화합물을 포함하는 공중합체는 전체 수지 조성물중 약 0 초과 약 20 중량 ¾> 이하로 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 23. The low light thermoplastic resin having excellent heat resistance and weather resistance according to 21 above, wherein the copolymer including the maleic anhydride compound (E) is more than about 0 and less than about 20 weight ¾> in the total resin composition. Composition.
24. 제 21항에 있어서, 상기 (E) 무수말레산계 화합물을 포함하는 공중합체는 무수 말레인산, N-치환말레이트 또는 이들의 흔합물을 약 40 내지 약 60 중량 %로 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 24. The copolymer according to item 21, wherein the copolymer comprising maleic anhydride-based compound (E) comprises maleic anhydride, N-substituted maleate or a mixture thereof in an amount of about 40 to about 60% by weight. Low-light thermoplastic resin composition excellent in heat resistance and weather resistance.
25. 게 1항에 있어서, 상기 조성물은 항균제, 열안정제, 산화방지제, 이형제, 광안정제, 무기물 첨가제, 계면활성제, 커플링계, 가소제, 흔화제, 안정제, 활제, 정전기방지제, 조색제, 방염제, 내후제, 착색제, 자외선 흡수제, 자외선 차단제, 난연제, 충전제, 핵 형성제, 접착 조제 및 점착제로 이루어진 군으로부터 선택되는 첨가제를 1종 이상 포함하는 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 25. The method of claim 1, wherein the composition is an antimicrobial agent, heat stabilizer, antioxidant, mold release agent, light stabilizer, inorganic additive, surfactant, coupling system, plasticizer, stabilizer, stabilizer, lubricant, antistatic agent, colorant, flame retardant, internal A low light thermoplastic resin composition having excellent heat resistance and weather resistance, comprising at least one additive selected from the group consisting of a post-treatment agent, a colorant, a ultraviolet absorber, a sunscreen agent, a flame retardant agent, a filler, a nucleation agent, an adhesion aid, and an adhesive.
26. 계 1항에 있어서, 상기 조성물은 75도 광택기를 이용하여 측정한 광택도가 약 30 G.U.이하이고, Vicat 연화점이 약 10C L50 °C이며, UL 746C 에 의해 측정한 ΔΕ가 약 2.8 이하이며, ASTM D256에 의해 측정한 1/8" 두께의 아이조드 노치층격강도가 약 8 kgf - cm/cm 이상인 것을 특징으로 하는 내열성과 내후성이 우수한 저광 열가소성 수지 조성물. 26. The composition of item 1, wherein the composition has a glossiness of about 30 GU or less measured using a 75 degree polisher, a Vicat softening point of about 10C L50 ° C, and a ΔΕ measured by UL 746C of about 2.8 or less. , A low light thermoplastic resin composition having excellent heat resistance and weather resistance, characterized in that the notched layer strength of 1/8 "thickness measured by ASTM D256 is about 8 kgf-cm / cm or more.
27. 연속상 및 분산상의 모폴로지를 가지며, 상기 연속상으로는 방향족 비닐-시안화 비닐계 공중합체와 내열성 방향족 비닐계 공중합체를 포함하고, 27. Has morphology of continuous and disperse phases, The continuous phase includes an aromatic vinyl-vinyl cyanide copolymer and a heat resistant aromatic vinyl copolymer,
상기 분산상은 네트워크 형상의 게 1 분산상과 입자 형태의 제 2 분산상으로 이루어지며, 상기 제 1 분산상은 (메타)아크릴산 알킬 에스테르계 중합체로 형성되고, 상기 제 2 분산상은 아크릴계 수지로 형성되며,  The dispersed phase is composed of a network-shaped crab 1 dispersed phase and a particle-shaped second dispersed phase, the first dispersed phase is formed of a (meth) acrylic acid alkyl ester polymer, and the second dispersed phase is formed of an acrylic resin,
ASTM D256에 의해 측정한 1/8" 두께의 아이조드 노치층격강도가 약 8 kgf - cm/cm 이상이며, Vicat 연화점이 약 100-150 °C인 성형품. 1/8 "thick Izod notched laminar strength measured by ASTM D256 with a Vicat softening point of about 100-150 ° C and greater than about 8 kgf-cm / cm.
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KR20080036790A (en) * 2006-10-24 2008-04-29 주식회사 엘지화학 Low-gloss thermoplastic resin composition having excellent impact resistance and heat resistance
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KR20080036790A (en) * 2006-10-24 2008-04-29 주식회사 엘지화학 Low-gloss thermoplastic resin composition having excellent impact resistance and heat resistance
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9000094B2 (en) 2010-12-29 2015-04-07 Cheil Industries Inc. Low-gloss thermoplastic resin composition having excellent heat resistance and weather resistance
US9279049B2 (en) 2010-12-29 2016-03-08 Cheil Industries Inc. Low-gloss thermoplastic resin composition having excellent heat resistance and weather resistance

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