WO2012086087A1 - Device for manufacturing packaged boiled noodles and method for manufacturing packaged boiled noodles - Google Patents

Device for manufacturing packaged boiled noodles and method for manufacturing packaged boiled noodles Download PDF

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Publication number
WO2012086087A1
WO2012086087A1 PCT/JP2010/073444 JP2010073444W WO2012086087A1 WO 2012086087 A1 WO2012086087 A1 WO 2012086087A1 JP 2010073444 W JP2010073444 W JP 2010073444W WO 2012086087 A1 WO2012086087 A1 WO 2012086087A1
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WIPO (PCT)
Prior art keywords
noodles
packaging
cooling
cooling device
space
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PCT/JP2010/073444
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French (fr)
Japanese (ja)
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WO2012086087A9 (en
Inventor
逸朗 酒井
敦正 谷塚
義治 高瀬
昌太 河村
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中野食品株式会社
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Application filed by 中野食品株式会社 filed Critical 中野食品株式会社
Priority to CN2010800035284A priority Critical patent/CN102711565A/en
Priority to PCT/JP2010/073444 priority patent/WO2012086087A1/en
Publication of WO2012086087A1 publication Critical patent/WO2012086087A1/en
Publication of WO2012086087A9 publication Critical patent/WO2012086087A9/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • A23L7/111Semi-moist pasta, i.e. containing about 20% of moist; Moist packaged or frozen pasta; Pasta fried or pre-fried in a non-aqueous frying medium, e.g. oil; Packaged pasta to be cooked directly in the package

Definitions

  • the present invention relates to a packaging boiled noodle production apparatus and a packaging boiled noodle production method for producing packaged boiled noodles.
  • Non-Patent Document 1 (Yoshihide Suwa et al., “ ⁇ Industry> Clean Room Operation Management Collection”, Information Organization, June 2007, pp. 433-446), boiled noodles were boiled and boiled.
  • the noodles are washed and cooled with water, the pH of the cooled noodles is adjusted, the pH-adjusted noodles are packaged in a bag of polypropylene or the like, and heat-sterilized at about 80 to 95 ° C. as necessary. .
  • Boiled noodles are boiled udon, boiled soba or boiled Chinese noodles. Boiled noodles that have been heat sterilized after packaging can be stored for a relatively long period of time. When heat sterilization is not performed after packaging, it is desirable to provide a biological clean room from washing and cooling to the packaging process.
  • Patent Document 1 Japanese Patent Laid-Open No. 2005-253460 discloses a method for producing noodles in a packaging bowl.
  • the method of producing boiled noodles includes a step of drying raw noodles under conditions of less than 100 ° C. to obtain dry noodles, a step of boiling dry noodles at a temperature of 100 ° C. or less to obtain boiled noodles, and a pH of boiled noodles A step of aseptically filling a sterilized container with boiled noodles with adjusted pH, and a step of sealing the container under aseptic conditions, and the temperature of raw noodles or dry noodles exceeding 100 ° C. And the step of heating the noodles with boil.
  • the filling of boiled noodles and the sealing of the container are carried out in a clean room with a class of 100,000 of the National Aeronautics and Space Administration (NASA) standard or higher.
  • NSA National Aeronautics and Space Administration
  • An object of the present invention is to provide a noodle production apparatus and a noodle production method using a packaging bowl that prevent the noodles from being contaminated with microorganisms after being boiled and packaged.
  • a packaging boiled noodle manufacturing apparatus includes a boiled boiled apparatus, a cooling apparatus for cooling the noodle, and clean air in the cooling apparatus via a duct connected to the cooling apparatus. And a clean air supply device for supplying.
  • the apparatus for producing noodles with the packaging bowl further includes a steam pipe for blowing steam into the cooling device.
  • the packaging noodle production apparatus further includes a temperature sensor for detecting the temperature in the cooling device and a control device.
  • the control device is provided in the steam pipe when the time during which the temperature exceeds a predetermined threshold temperature exceeds a predetermined threshold time while the steam pipe blows steam into the cooling device.
  • the valve is closed to stop blowing steam into the cooling device, and after the valve is closed, the clean air supply device starts supplying the clean air into the cooling device.
  • the boiling apparatus includes a boiling tank in which hot water is put, a partition plate, and a bucket conveyor.
  • the lower end of the partition plate is immersed in the hot water.
  • the inside of the boiler is partitioned into a first space and a second space by the partition plate and the hot water.
  • the bucket conveyor pulls the noodles placed in the hot water from the first space into the second space.
  • the second space is connected to the cooling device.
  • the boiled device comprises a chute that passes after the noodles have been boiled.
  • the apparatus for producing noodles with the packaging jar further comprises a sterilizer for periodically sterilizing the chute.
  • the sterilizer is a steam pipe for spraying steam on the chute.
  • the sterilizer is a shower head that sprinkles water on the chute.
  • the shower head periodically applies hot water to the chute.
  • the sterilizer is a heater.
  • the sterilizer is a nozzle that ejects an organic acid aqueous solution, hypochlorous acid water, or alcohol to the chute.
  • the cooling device passes the noodles in cooling water containing an organic acid or hypochlorous acid, and does not pass the noodles in cooling water containing neither an organic acid nor hypochlorous acid.
  • the apparatus for producing noodles with the packaging jar further comprises a packaging machine for packaging the noodles.
  • the packaging machine is connected to the cooling device so that the clean air flows from the cooling device into the packaging machine.
  • a method for producing noodles in a packaging bowl wherein the cooling apparatus cools the noodles while supplying clean air to the cooling apparatus through a duct connected to the cooling apparatus. Step.
  • the method for producing noodles in the packaging bowl further includes a step of sterilizing the inside of the cooling device before the step of cooling the noodles.
  • the step of sterilizing the inside of the cooling device includes a step of starting to blow steam into the cooling device, and a time during which the temperature in the cooling device exceeds a predetermined threshold temperature is set to a predetermined threshold time. And when it exceeds, stopping blowing steam into the cooling device.
  • the boiling apparatus for performing the step of boiling the noodle includes a boiling tank in which hot water is put and a partition plate.
  • the lower end of the partition plate is immersed in the hot water.
  • the inside of the boiler is partitioned into a first space and a second space by the partition plate and the hot water.
  • the second space is connected to the cooling device.
  • the step of boiling the noodle includes the step of putting the noodle into the hot water from the first space, the step of moving the noodle in the hot water and passing under the partition plate, and the noodle Lifting from the hot water to the second space.
  • the method for producing noodles with a packaging rice bran further comprises a step of periodically sterilizing a chute provided in the device with the rice bran.
  • the noodles pass through the chute after the step of boiling the noodles.
  • the step of cooling the noodle includes a step of passing the noodle in a cooling water containing an organic acid or hypochlorous acid, and the cooling water containing neither an organic acid nor hypochlorous acid contains the noodle. Does not include the step of passing through.
  • the method for producing noodles in the packaging bowl further includes a step of the packaging machine packaging the noodles while allowing the clean air to flow into the packaging machine from the cooling device.
  • a noodle production apparatus and a noodle production method using a packaging bowl that prevent the noodles from being contaminated with microorganisms after being boiled until packaging.
  • FIG. 1 is a schematic view of an apparatus for producing noodles in a packaging bowl according to the first embodiment of the present invention.
  • FIG. 2 is a schematic view showing a heater for heat sterilizing the chute.
  • FIG. 3 is a block diagram of a control system included in the noodle manufacturing apparatus with a packaging basket.
  • FIG. 4 is a schematic view showing a connection state between the cooling device and the packaging machine.
  • FIG. 5 is a graph showing changes in the number of bacteria in cooling water.
  • FIG. 6 is a graph showing changes in the number of fungi in the cooling water.
  • FIG. 1 is a schematic view of an apparatus for producing noodles in a packaging bowl according to the first embodiment of the present invention.
  • FIG. 2 is a schematic view showing a heater for heat sterilizing the chute.
  • FIG. 3 is a block diagram of a control system included in the noodle manufacturing apparatus with a packaging basket.
  • FIG. 4 is a schematic view showing a connection state between the cooling device and the packaging machine.
  • FIG. 7 is a graph showing changes in the number of product bacteria when stored at 10 ° C.
  • FIG. 8 is a graph showing changes in the number of product bacteria when stored at 15 ° C.
  • FIG. 9 is a graph showing changes in the number of product fungi when stored at 10 ° C.
  • FIG. 10 is a graph showing changes in the number of product fungi when stored at 15 ° C.
  • FIG. 11 is a schematic view showing a nozzle for sterilizing a chute.
  • the packaging bowl noodle manufacturing apparatus 10 manufactures noodles with the packaging bowl.
  • the packaging boiled noodle production apparatus 10 includes a boiled boiled apparatus 20, a cooling apparatus 40 for cooling the boiled noodles, a packaging machine 80 for packaging the cooled noodles, a clean air supply apparatus 90, and an air supply fan 95 and an exhaust fan 98.
  • the clean air supply device 90 includes an air supply fan 91 and a filter unit 92.
  • the filter unit 92 includes a filter that can remove microorganisms and dust, such as a HEPA filter.
  • the clean air supply device 90 is connected to the duct 93, and the duct 93 is connected to the cooling device 40.
  • a check damper 94 is provided in the duct 93.
  • the clean air supply device 90 supplies clean air from which microorganisms and dust have been removed to the cooling device 40 through the duct 93 to keep the inside of the cooling device 40 at a positive pressure. Therefore, the boiled noodles are prevented from being contaminated with microorganisms floating in the air.
  • the packaging noodle manufacturing apparatus 10 and the packaging noodle manufacturing method using the same are advantageous in terms of cost compared to the case where the room in which the cooling device 40 is installed is a biological clean room.
  • the noodle manufacturing apparatus 10 will be described in more detail with the packaging basket according to the present embodiment.
  • the boiling apparatus 20 includes a case 23, a boil tank 24 in which hot water 34 for boiling noodles is placed, a bucket conveyor 25, a partition plate 26, a chute 28, and a shower head 29. Boiled tank 24, bucket conveyor 25, and partition plate 26 are accommodated in case 23.
  • the lower end 26 a of the partition plate 26 is immersed in the hot water 34. That is, the lower end 26 a is disposed below the water surface 34 a of the hot water 34.
  • the inside of the case 23 (boiler 20) is partitioned into a space 21 and a space 22 by a partition plate 26 and hot water 34.
  • An opening 26 b that connects the space 21 and the space 22 is formed in the partition plate 26.
  • the entrance of the chute 28 is disposed in the space 22, and the exit of the chute 28 is disposed outside the case 23 (boiler 20).
  • the space 22 is connected to the inside of the cooling device 40 via the chute 28 and the chute 57.
  • the shower head 29 is disposed in the space 22.
  • the case 23 is provided with an air intake 23 a for taking air into the space 21.
  • the air supply fan 95 is connected to a duct 96, and the duct 96 is connected to the air intake port 23a.
  • a check damper 97 is provided in the duct 96.
  • the air supply fan 95 supplies air to the space 21 through the duct 96.
  • the air supply fan 95 may supply clean air from which microorganisms and dust are removed to the space 21, or supply air in the factory to the space 21 as it is.
  • the exhaust fan 98 is connected to the space 21 through a duct 99. The exhaust fan 98 exhausts from the space 21.
  • the packaging noodle manufacturing apparatus 10 includes a heater 35 for sterilizing the chute 28 and the chute 57 by heating.
  • the cooling device 40 includes a case 42, cooling tanks 43 to 45, a bucket conveyor 49, and chutes 57 and 58.
  • the cooling tanks 43 to 45 and the bucket conveyor 49 are arranged in a space 41 in the case 42 (cooling device 40).
  • the entrance of the chute 57 is disposed outside the case 42, and the exit of the chute 57 is disposed in the space 41.
  • the entrance of the chute 57 is disposed directly below the exit of the chute 28.
  • the packaging noodle manufacturing apparatus 10 includes an enclosure 30 that surrounds the outlet of the chute 28 and the inlet of the chute 57. The enclosure 30 prevents the microorganisms floating in the air from falling from the entrance of the chute 57 into the cooling device 40 (space 41).
  • An inlet 58a of the chute 58 is disposed in the space 41, and an outlet 58b of the chute 58 is disposed outside the case 42 (outside the cooling device 40).
  • Each of the cooling tanks 43 to 45 stores cooling water 46 for cooling the boiled noodles.
  • the cooling tank 44 is arranged at a position higher than the cooling tank 43, and the cooling tank 45 is arranged at a position higher than the cooling tank 44.
  • An exhaust duct 103 provided with a check damper 104 is connected to the cooling device 40.
  • the packaging boiled noodle manufacturing apparatus 10 includes steam pipes 27 and 50 and temperature sensors 31, 32, 51 to 56.
  • the steam pipe 27 is disposed in the space 22 and blows steam into the space 22.
  • the steam pipe 50 is disposed in the space 41 and blows steam into the space 41.
  • the plurality of temperature sensors 31 and 32 are arranged in the space 22 and detect the temperature in the space 22.
  • the plurality of temperature sensors 51 to 56 are disposed in the space 41 and detect the temperature in the cooling device 40.
  • the control system of the packaging boiled noodle manufacturing apparatus 10 includes temperature sensors 31, 32, 51 to 56, a control apparatus 100, a valve 101 provided in the steam pipe 27, a valve 102 provided in the steam pipe 50, and a clean.
  • An air supply device 90, an air supply fan 95, an exhaust fan 98, and a cooling water supply device 120 are provided.
  • the inside of the space 22 and the cooling apparatus 40 are sterilized by heating with steam.
  • the outlet 58 b of the chute 58 is closed with the cap 60, the control device 100 stops the clean air supply device 90, the control device 100 stops the air supply fan 95, and the control device 100 stops the exhaust fan 98.
  • the control device 100 opens the valves 101 and 102 and starts blowing steam from the steam pipes 27 and 50 into the space 22 and into the cooling device 40. Thereby, the space 22 and the cooling device 40 are sterilized by heating. At this time, steam flows from the space 22 into the space 21 through the opening 26 b of the partition plate 26 and is exhausted by the exhaust fan 98.
  • the steam in the cooling device 40 (space 41) is exhausted outside the factory via the exhaust duct 103.
  • the control device 100 monitors all temperatures detected by the temperature sensors 31, 32, 51 to 56 while the steam pipes 27 and 50 are blowing steam, and the time during which all temperatures exceed a predetermined threshold temperature. When the predetermined threshold time is exceeded, the valves 101 and 102 are closed to stop the steam pipes 27 and 50 from blowing steam into the space 22 and the cooling device 40.
  • the threshold temperature and the threshold time are set in advance such that the space 22 and the cooling device 40 are sufficiently sterilized.
  • control device 100 causes the clean air supply device 90 to start supplying clean air into the cooling device 40 and causes the air supply fan 95 to supply air to the space 21.
  • the cap 60 After starting the supply of clean air, the cap 60 is removed from the outlet 58b of the chute 58, and the outlet 58b is connected to the packaging machine 80.
  • the packaging machine 80 includes a noodle guide path 81 that guides noodles into the bag 82.
  • the packaging machine 80 packages the noodles in the bag 82.
  • the outlet 58 b of the chute 58 and the noodle guide path 81 are connected via the silicon tube 65.
  • the silicon tube 65 prevents microorganisms floating in the air from entering between the outlet 58 b and the noodle guide path 81 from entering the packaging machine 80.
  • the control device 100 After starting the supply of clean air, the control device 100 causes the cooling water supply device 120 to start supplying the cooling water.
  • the cooling water supply device 120 continues to supply the cooling water to the cooling tank 45 during the operation of the noodle production apparatus 10 with the packaging basket.
  • the cooling water flows from the cooling tank 45 into the cooling tank 44, flows from the cooling tank 44 into the cooling tank 43, and is discharged from the cooling tank 43 to the outside of the cooling device 40. Therefore, the temperature of the cooling water in the cooling tank 44 is higher than the temperature of the cooling water in the cooling tank 45, and the temperature of the cooling water in the cooling tank 43 is higher than the temperature of the cooling water in the cooling tank 44.
  • the operation of the noodle production apparatus 10 is started with the packaging bowl.
  • the operation during the operation of the noodle manufacturing apparatus 10 will be described with the packaging basket.
  • the noodles supplied from the previous process to the apparatus 20 by boiling are put into the hot water 34 from the space 21.
  • the bucket conveyor 25 moves the noodles in the hot water 34 to pass under the partition plate 26, and then pulls the noodles from the hot water 34 into the space 22. As it moves through the hot water 34, the noodles are boiled and sterilized.
  • the bucket conveyor 25 drops the pulled noodles onto the chute 28.
  • the noodles pass through the chute 28 and chute 57 and enter the cooling device 40.
  • the shower head 29 sprinkles water on the chute 28 so that the noodles can slip easily.
  • the bucket conveyor 49 causes the noodles to pass through the cooling water in the cooling tank 43, then passes through the cooling water in the cooling tank 44, then passes through the cooling water in the cooling tank 45, and then drops to the chute 58.
  • Noodles pass through the chute 58 and the noodle guide path 81 and enter the bag 82.
  • the packaging machine 80 seals the bag 82 and packages the noodles in the bag 82.
  • the clean air supply device 90 supplies clean air into the cooling device 40, the air supply fan 95 supplies air to the space 21, and the exhaust fan 98 exhausts from the space 21. Part of the clean air in the space 41 flows into the space 22 through the chute 57 and the chute 28. Clean air in the space 22 and steam from the hot water 34 flow into the space 21 through the opening 26 b of the partition plate 26, and are exhausted from the space 21 by the exhaust fan 98. Since the inside of the apparatus 20 is partitioned by the partition plate 26 and the hot water 34, the amount of clean air supplied by the clean air supply device 90 can be reduced.
  • Another part of the clean air in the space 41 flows into the bag 82 in the packaging machine 80 through the chute 58 and the noodle guide path 81. Accordingly, the space 22, the space 41, the chute 58, the noodle guide path 81, and the bag 82 are filled with clean air. Since the clean air supply device 90 holds the spaces 22 and 41 at a positive pressure, it is possible to prevent the microorganisms floating in the air from entering the spaces 22 and 41.
  • the noodles are filled with clean air that has been sterilized from when they are pulled up from the hot water 34 until they are packaged in the bag 82, so that the noodles (hereinafter referred to as “product”) are packed in the bag 82.
  • the initial bacterial count is kept low.
  • the product can be stored for a long time without performing heat sterilization after packaging. Since the heat sterilization after the packaging is not performed, the production cost of the product is suppressed, and the protein of the noodles is prevented from being denatured by the heat of the heat sterilization to prevent the taste from deteriorating.
  • the control apparatus 100 periodically sterilizes the chute 28 and the chute 57 with the heater 35 by heating. This regular heat sterilization prevents the heat-resistant spore-forming bacteria derived from the raw material of the noodles that did not die when the noodles were boiled from growing on the surface of the shoot 28 and the shoot 57, and the heat-resistant spore thus proliferated The product is prevented from being contaminated by the forming bacteria.
  • the shower head 29 may periodically apply hot water to the chute 28 and the chute 57, and the steam pipe 27 is used for the chute 28 and the chute. Steam may be sprayed periodically toward 57.
  • the heater 35, the shower head 29, and the steam pipe 27 are used as a heat sterilizer.
  • FIG. 5 shows changes in the number of bacteria in the cooling water when the cooling water in the cooling tank in the conventional method is stored at the set temperature of the cooling tank 43.
  • the diamond symbol indicates the number of bacteria when the cooling water does not contain acetic acid
  • the square symbol indicates the number of bacteria when the cooling water contains 0.1% acetic acid as a mass percentage concentration
  • the triangle symbol indicates the mass of acetic acid by the cooling water
  • the number of bacteria when containing 0.3% as a percentage concentration is shown.
  • the cooling water does not contain acetic acid
  • the cooling water contains 0.1% acetic acid
  • the cooling water contains 0.3% acetic acid
  • the initial bacterial count and the bacterial count after 12 hours are measured. did.
  • cooling water containing acetic acid at a mass percentage concentration of 0.3% was used, the increase in the number of bacteria in the cooling water was best suppressed.
  • FIG. 6 shows the change in the number of fungi in the cooling water when the cooling water in the cooling tank in the conventional method is stored at the set temperature of the cooling tank 43.
  • the diamond symbol shows the number of fungi when the cooling water does not contain acetic acid
  • the square symbol shows the number of fungi when the cooling water contains 0.1% acetic acid by mass percentage concentration
  • the triangle symbol shows the mass of acetic acid by cooling water The number of fungi when containing 0.3% as a percentage concentration is shown.
  • the cooling water does not contain acetic acid
  • the cooling water contains 0.1% acetic acid
  • the cooling water contains 0.3% acetic acid
  • the initial fungus count and the fungus count after 12 hours are measured. did.
  • cooling water containing acetic acid at a mass percentage concentration of 0.3% was used, the increase in the number of fungi in the cooling water was best suppressed.
  • FIG. 7 shows a product manufactured by a conventional method in which clean air is not supplied into the cooling device 40, a product manufactured by a first simulation method simulating a noodle manufacturing method using a packaging basket according to this embodiment, and this embodiment.
  • saving the product manufactured by the 2nd simulation method which simulated the noodle manufacturing method with the packaging rice cake which concerns on 10 degreeC is shown.
  • boiled noodles were cooled in a clean bench with cooling water containing acetic acid at 0.3% by mass and packaged in the clean bench.
  • boiled noodles were cooled with cooling water not containing acetic acid in a clean bench and packaged in the clean bench.
  • the diamond symbol indicates the number of bacteria of the product manufactured by the conventional method
  • the square symbol indicates the number of bacteria of the product manufactured by the first simulation method
  • the triangle symbol indicates the number of bacteria of the product manufactured by the second simulation method. Show.
  • the number of bacteria one day after production the number of bacteria seven days after production, and production The number of bacteria after 14 days was measured.
  • the number of bacteria per 1 g of product when stored at 10 ° C. exceeded 100,000, which is the standard for the number of living bacteria in the sanitary standards for boiled noodles, 14 days after production.
  • the value did not exceed 100,000 even after 14 days of manufacture.
  • FIG. 8 shows changes in the number of product bacteria when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 15 ° C.
  • the diamond symbol indicates the number of bacteria of the product manufactured by the conventional method
  • the square symbol indicates the number of bacteria of the product manufactured by the first simulation method
  • the triangle symbol indicates the number of bacteria of the product manufactured by the second simulation method. Show.
  • the number of bacteria one day after production, the number of bacteria seven days after production, and production The number of bacteria after 14 days was measured.
  • the number of bacteria per gram of product when stored at 15 ° C. exceeded 100,000 after 14 days of production in the case of the conventional method and the second simulation method, but in the case of the first simulation method, the production of 14 Even after a day, it did not exceed 100,000.
  • FIG. 9 shows changes in the number of product fungi when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 10 ° C.
  • the diamond symbol indicates the number of fungi of the product manufactured by the conventional method
  • the square symbol indicates the number of fungus of the product manufactured by the first simulation method
  • the triangle symbol indicates the number of fungus of the product manufactured by the second simulation method. Show. For each of the product produced by the conventional method, the product produced by the first simulation method, and the product produced by the second simulation method, the number of fungi one day after production, the number of fungi seven days after production, and production The number of fungi after 14 days was measured.
  • the number of fungi per gram of product when stored at 10 ° C exceeded 100,000 after 7 days and 14 days in the case of the conventional method, but in the case of the first simulation method and the second simulation method, No more than 10 in 1 day, 7 days and 14 days after manufacture.
  • FIG. 10 shows changes in the number of product fungi when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 15 ° C.
  • the diamond symbol indicates the number of fungi of products manufactured by the conventional method
  • the square symbol indicates the number of fungi of products manufactured by the first simulation method
  • the triangle symbol indicates the number of fungi of products manufactured by the second simulation method. Show. For each of the product produced by the conventional method, the product produced by the first simulation method, and the product produced by the second simulation method, the number of fungi one day after production, the number of fungi seven days after production, and production The number of fungi after 14 days was measured.
  • the number of fungi per gram of product when stored at 15 ° C exceeded 100,000 after 7 days and 14 days in the case of the conventional method, but in the case of the first simulation method and the second simulation method, No more than 10 in 1 day, 7 days and 14 days after manufacture.
  • the number of bacteria does not exceed 100,000 and the number of fungi is 10 even after 14 days of manufacture both when stored at 10 ° C. and when stored at 15 ° C. Did not exceed.
  • the cooling water supply device 120 contains cooling water containing 0.1 to 1.0% acetic acid by mass percentage concentration. It is preferable to supply the cooling tanks 43 to 45. More preferably, it is 0.25 to 0.35%.
  • the cooling water supply device 120 supplies the cooling water containing acetic acid as the organic acid to the cooling tanks 43 to 45, the noodles do not pass through the cooling water not containing the organic acid. Since the pH of the cooling water is lowered by the organic acid, germination of spores is prevented. Further, the pH of the noodle is adjusted by the organic acid in the cooling water.
  • the noodle manufacturing apparatus 10 is demonstrated with the packaging basket which concerns on the 2nd Embodiment of this invention.
  • the packaging noodle manufacturing apparatus 10 according to the present embodiment differs from the packaging noodle manufacturing apparatus 10 according to the first embodiment in that a nozzle 36 is provided instead of the heater 35.
  • the control apparatus 100 periodically sterilizes the chute 28 and the chute 57 with the nozzle 36.
  • the nozzle 36 periodically ejects an organic acid aqueous solution, hypochlorous acid water, or alcohol to the chute 28 and the chute 57.
  • the nozzle 36 may periodically eject two or three selected from an organic acid aqueous solution, hypochlorous acid water, and alcohol to the chute 28 and the chute 57. This regular sterilization prevents the heat-resistant spore-forming bacteria derived from the raw material of the noodles that did not die when the noodles were boiled from growing on the surfaces of the shoot 28 and the shoot 57, and the formation of the grown heat-resistant spore The product is prevented from being contaminated with bacteria.
  • the nozzle 36 is used as a sterilizer for periodically sterilizing the chute 28 and the chute 57.
  • the packaging noodle manufacturing apparatus 10 may include both the heater 35 and the nozzle 36.
  • the portion facing the space 22 of the paddle 20 and the cooling device 40 is sterilized with hypochlorous acid water or alcohol.
  • the part facing the space 22 of the apparatus 20 includes a chute 28, and the part facing the space 41 of the cooling apparatus 40 includes chutes 57 and 58.
  • the packaging machine 80 is preferably sterilized with hot water and alcohol.
  • cooling water containing acetic acid instead of using cooling water containing acetic acid, cooling water containing an organic acid other than acetic acid such as lactic acid or cooling water containing hypochlorous acid may be used.

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Noodles (AREA)
  • Commercial Cooking Devices (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

A device (10) for manufacturing packaged boiled noodles, said device comprising a boiling unit (20) for boiling noodles, a cooling unit (40) for cooling the boiled noodles, and a clean air-supplying unit (90) for supplying clean air into the cooling unit (40) through a duct (93) that is connected to the cooling unit (40), wherein the noodles can be protected from microbial contamination during the boiling and packaging process.

Description

包装茹で麺製造装置及び包装茹で麺製造方法Noodle manufacturing apparatus and packaging noodle manufacturing method
 本発明は、包装された茹で麺を製造する包装茹で麺製造装置及び包装茹で麺製造方法に関する。 The present invention relates to a packaging boiled noodle production apparatus and a packaging boiled noodle production method for producing packaged boiled noodles.
 非特許文献1(諏訪好英ら、「〈業種別〉クリーンルーム運用管理事例集」、情報機構、2007年6月、pp.433-446)によれば、茹で麺は、麺を茹で、茹でた麺を水洗冷却し、冷却された麺のpHを調整し、pHが調整された麺をポリプロピレン等の袋に包装し、必要に応じて80~95℃程度での加熱殺菌を行ったものである。茹で麺は、茹でうどん、茹でそば、又は、茹で中華麺である。包装後に加熱殺菌を行った茹で麺は、比較的長期間の保存が可能である。包装後に加熱殺菌を行わない場合、水洗冷却から包装工程にバイオロジカルクリーンルームを設けることが望まれる。 According to Non-Patent Document 1 (Yoshihide Suwa et al., “<Industry> Clean Room Operation Management Collection”, Information Organization, June 2007, pp. 433-446), boiled noodles were boiled and boiled. The noodles are washed and cooled with water, the pH of the cooled noodles is adjusted, the pH-adjusted noodles are packaged in a bag of polypropylene or the like, and heat-sterilized at about 80 to 95 ° C. as necessary. . Boiled noodles are boiled udon, boiled soba or boiled Chinese noodles. Boiled noodles that have been heat sterilized after packaging can be stored for a relatively long period of time. When heat sterilization is not performed after packaging, it is desirable to provide a biological clean room from washing and cooling to the packaging process.
 特許文献1(特開2005-253460号公報)は、包装茹で麺の製造方法を開示している。包装茹で麺の製造方法は、生麺類を100℃未満の条件下で乾燥して乾麺類を得る工程と、乾麺類を100℃以下の温度で茹でて茹で麺類を得る工程と、茹で麺類のpHを調整する工程と、pHが調整された茹で麺類を殺菌された容器に無菌下で充填する工程と、容器を無菌下で密封する工程とを含み、生麺類又は乾麺類を100℃を超える温度で加熱する工程と茹で麺類を加熱する工程とを含まない。ここで、茹で麺類の充填及び容器の密封は、アメリカ航空宇宙局(NASA)規格のクラス100,000またはそれよりも清浄度の高いクリーンルームで行われる。 Patent Document 1 (Japanese Patent Laid-Open No. 2005-253460) discloses a method for producing noodles in a packaging bowl. The method of producing boiled noodles includes a step of drying raw noodles under conditions of less than 100 ° C. to obtain dry noodles, a step of boiling dry noodles at a temperature of 100 ° C. or less to obtain boiled noodles, and a pH of boiled noodles A step of aseptically filling a sterilized container with boiled noodles with adjusted pH, and a step of sealing the container under aseptic conditions, and the temperature of raw noodles or dry noodles exceeding 100 ° C. And the step of heating the noodles with boil. Here, the filling of boiled noodles and the sealing of the container are carried out in a clean room with a class of 100,000 of the National Aeronautics and Space Administration (NASA) standard or higher.
特開2005-253460号公報JP 2005-253460 A
 本発明の目的は、麺が茹でられてから包装されるまでの間に微生物で汚染されることが防がれる包装茹で麺製造装置及び包装茹で麺製造方法を提供することである。 An object of the present invention is to provide a noodle production apparatus and a noodle production method using a packaging bowl that prevent the noodles from being contaminated with microorganisms after being boiled and packaged.
 本発明の第1の観点による包装茹で麺製造装置は、麺を茹でる茹で装置と、前記麺を冷却する冷却装置と、前記冷却装置に接続されたダクトを介して清浄空気を前記冷却装置内に供給する清浄空気供給装置とを具備する。 A packaging boiled noodle manufacturing apparatus according to a first aspect of the present invention includes a boiled boiled apparatus, a cooling apparatus for cooling the noodle, and clean air in the cooling apparatus via a duct connected to the cooling apparatus. And a clean air supply device for supplying.
 好ましくは、上記包装茹で麺製造装置は、前記冷却装置内に蒸気を吹き出す蒸気配管を更に具備する。 Preferably, the apparatus for producing noodles with the packaging bowl further includes a steam pipe for blowing steam into the cooling device.
 好ましくは、上記包装茹で麺製造装置は、前記冷却装置内の温度を検出する温度センサと、制御装置とを更に具備する。前記制御装置は、前記蒸気配管が前記冷却装置内に蒸気を吹き出している間に前記温度が所定の閾値温度を超えている時間が所定の閾値時間を超えた場合、前記蒸気配管に設けられたバルブを閉じて前記冷却装置内に蒸気を吹き出すことを停止し、前記バルブを閉じた後に前記清浄空気供給装置に前記冷却装置内への前記清浄空気の供給を開始させる。 Preferably, the packaging noodle production apparatus further includes a temperature sensor for detecting the temperature in the cooling device and a control device. The control device is provided in the steam pipe when the time during which the temperature exceeds a predetermined threshold temperature exceeds a predetermined threshold time while the steam pipe blows steam into the cooling device. The valve is closed to stop blowing steam into the cooling device, and after the valve is closed, the clean air supply device starts supplying the clean air into the cooling device.
 好ましくは、前記茹で装置は、湯が入れられる茹で槽と、仕切り板と、バケットコンベアとを備える。前記仕切り板の下端は前記湯に浸かる。前記茹で装置内は、前記仕切り板及び前記湯によって第1空間及び第2空間に仕切られる。前記バケットコンベアは、前記第1空間から前記湯に入れられた前記麺を前記第2空間に引き上げる。前記第2空間は前記冷却装置内に接続される。 Preferably, the boiling apparatus includes a boiling tank in which hot water is put, a partition plate, and a bucket conveyor. The lower end of the partition plate is immersed in the hot water. The inside of the boiler is partitioned into a first space and a second space by the partition plate and the hot water. The bucket conveyor pulls the noodles placed in the hot water from the first space into the second space. The second space is connected to the cooling device.
 好ましくは、前記茹で装置は、前記麺が茹でられた後に通過するシュートを備える。好ましくは、上記包装茹で麺製造装置は、前記シュートを定期的に殺菌する殺菌器を更に具備する。 Preferably, the boiled device comprises a chute that passes after the noodles have been boiled. Preferably, the apparatus for producing noodles with the packaging jar further comprises a sterilizer for periodically sterilizing the chute.
 好ましくは、前記殺菌器は、前記シュートに蒸気を吹きかける蒸気配管である。 Preferably, the sterilizer is a steam pipe for spraying steam on the chute.
 好ましくは、前記殺菌器は、前記シュートに散水するシャワーヘッドである。前記シャワーヘッドは前記シュートに定期的に熱湯をかける。 Preferably, the sterilizer is a shower head that sprinkles water on the chute. The shower head periodically applies hot water to the chute.
 好ましくは、前記殺菌器は、ヒータである。 Preferably, the sterilizer is a heater.
 好ましくは、前記殺菌器は、有機酸水溶液、次亜塩素酸水、又はアルコールを前記シュートに対して噴出すノズルである。 Preferably, the sterilizer is a nozzle that ejects an organic acid aqueous solution, hypochlorous acid water, or alcohol to the chute.
 好ましくは、前記冷却装置は、有機酸又は次亜塩素酸を含む冷却水に前記麺をくぐらせ、有機酸又は次亜塩素酸のいずれも含まない冷却水に前記麺をくぐらせない。 Preferably, the cooling device passes the noodles in cooling water containing an organic acid or hypochlorous acid, and does not pass the noodles in cooling water containing neither an organic acid nor hypochlorous acid.
 好ましくは、上記包装茹で麺製造装置は、前記麺を包装する包装機を更に具備する。前記包装機は、前記冷却装置から前記包装機に前記清浄空気が流入するように前記冷却装置に接続される。 Preferably, the apparatus for producing noodles with the packaging jar further comprises a packaging machine for packaging the noodles. The packaging machine is connected to the cooling device so that the clean air flows from the cooling device into the packaging machine.
 本発明の第2の観点による包装茹で麺製造方法は、麺を茹でるステップと、冷却装置に接続されたダクトを介して前記冷却装置内に清浄空気を供給しながら前記冷却装置が前記麺を冷却するステップとを具備する。 According to a second aspect of the present invention, there is provided a method for producing noodles in a packaging bowl, wherein the cooling apparatus cools the noodles while supplying clean air to the cooling apparatus through a duct connected to the cooling apparatus. Step.
 好ましくは、上記包装茹で麺製造方法は、前記麺を冷却する前記ステップの前に、前記冷却装置内を殺菌するステップを更に具備する。 Preferably, the method for producing noodles in the packaging bowl further includes a step of sterilizing the inside of the cooling device before the step of cooling the noodles.
 好ましくは、前記冷却装置内を殺菌するステップは、前記冷却装置内に蒸気を吹き出すことを開始するステップと、前記冷却装置内の温度が所定の閾値温度を超えている時間が所定の閾値時間を超えた場合に、前記冷却装置内に蒸気を吹き出すことを停止するステップとを含む。 Preferably, the step of sterilizing the inside of the cooling device includes a step of starting to blow steam into the cooling device, and a time during which the temperature in the cooling device exceeds a predetermined threshold temperature is set to a predetermined threshold time. And when it exceeds, stopping blowing steam into the cooling device.
 好ましくは、前記麺を茹でる前記ステップを実行する茹で装置は、湯が入れられる茹で槽と、仕切り板とを備える。前記仕切り板の下端は前記湯に浸かる。前記茹で装置内は、前記仕切り板及び前記湯によって第1空間及び第2空間に仕切られる。前記第2空間は前記冷却装置内に接続される。好ましくは、前記麺を茹でる前記ステップは、前記麺を前記第1空間から前記湯に入れるステップと、前記麺を前記湯の中で移動させて前記仕切り板の下を通過させるステップと、前記麺を前記湯から前記第2空間に引き上げるステップとを含む。 Preferably, the boiling apparatus for performing the step of boiling the noodle includes a boiling tank in which hot water is put and a partition plate. The lower end of the partition plate is immersed in the hot water. The inside of the boiler is partitioned into a first space and a second space by the partition plate and the hot water. The second space is connected to the cooling device. Preferably, the step of boiling the noodle includes the step of putting the noodle into the hot water from the first space, the step of moving the noodle in the hot water and passing under the partition plate, and the noodle Lifting from the hot water to the second space.
 好ましくは、上記包装茹で麺製造方法は、前記茹で装置が備えるシュートを定期的に殺菌するステップを更に具備する。前記麺は、前記麺を茹でる前記ステップの後に前記シュートを通過する。 Preferably, the method for producing noodles with a packaging rice bran further comprises a step of periodically sterilizing a chute provided in the device with the rice bran. The noodles pass through the chute after the step of boiling the noodles.
 好ましくは、前記麺を冷却する前記ステップは、有機酸又は次亜塩素酸を含む冷却水に前記麺をくぐらせるステップを含み、有機酸又は次亜塩素酸のいずれも含まない冷却水に前記麺をくぐらせるステップを含まない。 Preferably, the step of cooling the noodle includes a step of passing the noodle in a cooling water containing an organic acid or hypochlorous acid, and the cooling water containing neither an organic acid nor hypochlorous acid contains the noodle. Does not include the step of passing through.
 好ましくは、上記包装茹で麺製造方法は、前記冷却装置から包装機に前記清浄空気を流入させながら前記包装機が前記麺を包装するステップを更に具備する。 Preferably, the method for producing noodles in the packaging bowl further includes a step of the packaging machine packaging the noodles while allowing the clean air to flow into the packaging machine from the cooling device.
 本発明によれば、麺が茹でられてから包装されるまでの間に微生物で汚染されることが防がれる包装茹で麺製造装置及び包装茹で麺製造方法が提供される。 According to the present invention, there are provided a noodle production apparatus and a noodle production method using a packaging bowl that prevent the noodles from being contaminated with microorganisms after being boiled until packaging.
 本発明の上記目的、他の目的、効果、及び特徴は、添付される図面として連携して実施の形態の記述から、より明らかになる。
図1は、本発明の第1の実施形態に係る包装茹で麺製造装置の概略図である。 図2は、シュートを加熱殺菌するためのヒータを示す概略図である。 図3は、包装茹で麺製造装置が備える制御系のブロック図である。 図4は、冷却装置と包装機の接続状態を示す概略図である。 図5は、冷却水の細菌数の変化を示すグラフである。 図6は、冷却水の真菌数の変化を示すグラフである。 図7は、10℃で保存した場合の製品細菌数の変化を示すグラフである。 図8は、15℃で保存した場合の製品細菌数の変化を示すグラフである。 図9は、10℃で保存した場合の製品真菌数の変化を示すグラフである。 図10は、15℃で保存した場合の製品真菌数の変化を示すグラフである。 図11は、シュートを殺菌するためのノズルを示す概略図である。
The above object, other objects, effects, and features of the present invention will become more apparent from the description of the embodiments in conjunction with the accompanying drawings.
FIG. 1 is a schematic view of an apparatus for producing noodles in a packaging bowl according to the first embodiment of the present invention. FIG. 2 is a schematic view showing a heater for heat sterilizing the chute. FIG. 3 is a block diagram of a control system included in the noodle manufacturing apparatus with a packaging basket. FIG. 4 is a schematic view showing a connection state between the cooling device and the packaging machine. FIG. 5 is a graph showing changes in the number of bacteria in cooling water. FIG. 6 is a graph showing changes in the number of fungi in the cooling water. FIG. 7 is a graph showing changes in the number of product bacteria when stored at 10 ° C. FIG. 8 is a graph showing changes in the number of product bacteria when stored at 15 ° C. FIG. 9 is a graph showing changes in the number of product fungi when stored at 10 ° C. FIG. 10 is a graph showing changes in the number of product fungi when stored at 15 ° C. FIG. 11 is a schematic view showing a nozzle for sterilizing a chute.
 添付図面を参照して、本発明による包装茹で麺製造装置及び包装茹で麺製造方法を実施するための形態を以下に説明する。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A form for carrying out a noodle production apparatus and a noodle production method using a packaging basket according to the present invention will be described below with reference to the accompanying drawings.
 (第1の実施形態)
 図1を参照して、本発明の第1の実施形態に係る包装茹で麺製造装置10を説明する。包装茹で麺製造装置10は、包装茹で麺を製造する。包装茹で麺製造装置10は、麺を茹でる茹で装置20と、茹でられた麺を冷却する冷却装置40と、冷却された麺を包装する包装機80と、清浄空気供給装置90と、給気ファン95と、排気ファン98を具備する。清浄空気供給装置90は、給気ファン91と、フィルタユニット92とを備える。フィルタユニット92は、HEPAフィルタのような微生物及び塵埃を除去可能なフィルタを備える。清浄空気供給装置90はダクト93に接続され、ダクト93は冷却装置40に接続されている。ダクト93に逆止ダンパ94が設けられている。
(First embodiment)
With reference to FIG. 1, the noodle manufacturing apparatus 10 is demonstrated with the packaging basket which concerns on the 1st Embodiment of this invention. The packaging bowl noodle manufacturing apparatus 10 manufactures noodles with the packaging bowl. The packaging boiled noodle production apparatus 10 includes a boiled boiled apparatus 20, a cooling apparatus 40 for cooling the boiled noodles, a packaging machine 80 for packaging the cooled noodles, a clean air supply apparatus 90, and an air supply fan 95 and an exhaust fan 98. The clean air supply device 90 includes an air supply fan 91 and a filter unit 92. The filter unit 92 includes a filter that can remove microorganisms and dust, such as a HEPA filter. The clean air supply device 90 is connected to the duct 93, and the duct 93 is connected to the cooling device 40. A check damper 94 is provided in the duct 93.
 清浄空気供給装置90がダクト93を介して冷却装置40内に微生物及び塵埃が除去された清浄空気を供給して冷却装置40内を陽圧に保持する。したがって、茹でられた麺が空気中に浮遊する微生物で汚染されることが防がれる。包装茹で麺製造装置10及びこれを用いる包装茹で麺製造方法は、冷却装置40が設置される部屋をバイオロジカルクリーンルームにする場合と比較して、コスト面で有利である。 The clean air supply device 90 supplies clean air from which microorganisms and dust have been removed to the cooling device 40 through the duct 93 to keep the inside of the cooling device 40 at a positive pressure. Therefore, the boiled noodles are prevented from being contaminated with microorganisms floating in the air. The packaging noodle manufacturing apparatus 10 and the packaging noodle manufacturing method using the same are advantageous in terms of cost compared to the case where the room in which the cooling device 40 is installed is a biological clean room.
 以下、本実施形態に係る包装茹で麺製造装置10を更に詳細に説明する。 Hereinafter, the noodle manufacturing apparatus 10 will be described in more detail with the packaging basket according to the present embodiment.
 茹で装置20は、ケース23と、麺を茹でるための湯34が入れられる茹で槽24と、バケットコンベア25と、仕切り板26と、シュート28と、シャワーヘッド29を備える。茹で槽24、バケットコンベア25、及び、仕切り板26は、ケース23に収容されている。仕切り板26の下端26aは、湯34に浸かる。すなわち、下端26aは湯34の水面34aより下に配置される。ケース23(茹で装置20)内は、仕切り板26及び湯34によって空間21及び空間22に仕切られる。仕切り板26には、空間21と空間22とを接続する開口26bが形成されている。シュート28の入口は空間22に配置され、シュート28の出口はケース23(茹で装置20)外に配置される。空間22は、シュート28とシュート57を介して冷却装置40内と接続される。シャワーヘッド29は空間22に配置される。ケース23には、空間21に空気を取り入れるための空気取入口23aが設けられている。給気ファン95はダクト96に接続され、ダクト96は空気取入口23aに接続される。ダクト96に逆止ダンパ97が設けられている。給気ファン95はダクト96を介して空間21に空気を供給する。給気ファン95は、微生物及び塵埃が除去された清浄空気を空間21に供給してもよく、工場内の空気をそのまま空間21に供給してもよい。排気ファン98は、ダクト99を介して空間21に接続されている。排気ファン98は空間21から排気する。 The boiling apparatus 20 includes a case 23, a boil tank 24 in which hot water 34 for boiling noodles is placed, a bucket conveyor 25, a partition plate 26, a chute 28, and a shower head 29. Boiled tank 24, bucket conveyor 25, and partition plate 26 are accommodated in case 23. The lower end 26 a of the partition plate 26 is immersed in the hot water 34. That is, the lower end 26 a is disposed below the water surface 34 a of the hot water 34. The inside of the case 23 (boiler 20) is partitioned into a space 21 and a space 22 by a partition plate 26 and hot water 34. An opening 26 b that connects the space 21 and the space 22 is formed in the partition plate 26. The entrance of the chute 28 is disposed in the space 22, and the exit of the chute 28 is disposed outside the case 23 (boiler 20). The space 22 is connected to the inside of the cooling device 40 via the chute 28 and the chute 57. The shower head 29 is disposed in the space 22. The case 23 is provided with an air intake 23 a for taking air into the space 21. The air supply fan 95 is connected to a duct 96, and the duct 96 is connected to the air intake port 23a. A check damper 97 is provided in the duct 96. The air supply fan 95 supplies air to the space 21 through the duct 96. The air supply fan 95 may supply clean air from which microorganisms and dust are removed to the space 21, or supply air in the factory to the space 21 as it is. The exhaust fan 98 is connected to the space 21 through a duct 99. The exhaust fan 98 exhausts from the space 21.
 図2を参照して、包装茹で麺製造装置10は、シュート28およびシュート57を加熱殺菌するためのヒータ35を備える。 2, the packaging noodle manufacturing apparatus 10 includes a heater 35 for sterilizing the chute 28 and the chute 57 by heating.
 図1を参照して、冷却装置40は、ケース42と、冷却槽43~45と、バケットコンベア49と、シュート57及び58を備える。冷却槽43~45及びバケットコンベア49は、ケース42(冷却装置40)内の空間41に配置される。シュート57の入口はケース42外に配置され、シュート57の出口は空間41に配置される。シュート57の入口はシュート28の出口の真下に配置される。包装茹で麺製造装置10は、シュート28の出口及びシュート57の入口の周囲を囲む囲い30を備える。囲い30は、シュート57の入口から冷却装置40内(空間41)に空気中を浮遊する微生物が落下することを防止する。シュート58の入口58aは空間41に配置され、シュート58の出口58bはケース42外(冷却装置40外)に配置される。冷却槽43~45には、それぞれ、茹でられた麺を冷却するための冷却水46が溜められる。冷却槽44は冷却槽43よりも高い位置に配置され、冷却槽45は冷却槽44よりも高い位置に配置される。逆止ダンパ104が設けられた排気ダクト103が冷却装置40に接続されている。 1, the cooling device 40 includes a case 42, cooling tanks 43 to 45, a bucket conveyor 49, and chutes 57 and 58. The cooling tanks 43 to 45 and the bucket conveyor 49 are arranged in a space 41 in the case 42 (cooling device 40). The entrance of the chute 57 is disposed outside the case 42, and the exit of the chute 57 is disposed in the space 41. The entrance of the chute 57 is disposed directly below the exit of the chute 28. The packaging noodle manufacturing apparatus 10 includes an enclosure 30 that surrounds the outlet of the chute 28 and the inlet of the chute 57. The enclosure 30 prevents the microorganisms floating in the air from falling from the entrance of the chute 57 into the cooling device 40 (space 41). An inlet 58a of the chute 58 is disposed in the space 41, and an outlet 58b of the chute 58 is disposed outside the case 42 (outside the cooling device 40). Each of the cooling tanks 43 to 45 stores cooling water 46 for cooling the boiled noodles. The cooling tank 44 is arranged at a position higher than the cooling tank 43, and the cooling tank 45 is arranged at a position higher than the cooling tank 44. An exhaust duct 103 provided with a check damper 104 is connected to the cooling device 40.
 包装茹で麺製造装置10は、蒸気配管27及び50と、温度センサ31、32、51~56を備える。蒸気配管27は、空間22に配置され、空間22に蒸気を吹き出す。蒸気配管50は、空間41に配置され、空間41に蒸気を吹き出す。複数の温度センサ31及び32は、空間22に配置され、空間22内の温度を検出する。複数の温度センサ51~56は、空間41に配置され、冷却装置40内の温度を検出する。 The packaging boiled noodle manufacturing apparatus 10 includes steam pipes 27 and 50 and temperature sensors 31, 32, 51 to 56. The steam pipe 27 is disposed in the space 22 and blows steam into the space 22. The steam pipe 50 is disposed in the space 41 and blows steam into the space 41. The plurality of temperature sensors 31 and 32 are arranged in the space 22 and detect the temperature in the space 22. The plurality of temperature sensors 51 to 56 are disposed in the space 41 and detect the temperature in the cooling device 40.
 図3を参照して、包装茹で麺製造装置10の制御系を説明する。包装茹で麺製造装置10の制御系は、温度センサ31、32、51~56と、制御装置100と、蒸気配管27に設けられたバルブ101と、蒸気配管50に設けられたバルブ102と、清浄空気供給装置90と、給気ファン95と、排気ファン98と、冷却水供給装置120とを備える。 Referring to FIG. 3, the control system of the noodle manufacturing apparatus 10 will be described with a packaging bowl. The control system of the packaging boiled noodle manufacturing apparatus 10 includes temperature sensors 31, 32, 51 to 56, a control apparatus 100, a valve 101 provided in the steam pipe 27, a valve 102 provided in the steam pipe 50, and a clean. An air supply device 90, an air supply fan 95, an exhaust fan 98, and a cooling water supply device 120 are provided.
 以下、本実施形態に係る包装茹で麺製造方法を説明する。 Hereinafter, the method for producing noodles will be described using the packaging bowl according to the present embodiment.
 包装茹で麺製造装置10の運転を開始する前に、空間22内及び冷却装置40内を蒸気で加熱殺菌する。加熱殺菌中、シュート58の出口58bはキャップ60で塞がれ、制御装置100は清浄空気供給装置90を停止し、制御装置100は給気ファン95を停止させ、制御装置100は排気ファン98に空間21から排気させ、制御装置100は、バルブ101及び102を開いて蒸気配管27及び50から空間22内及び冷却装置40内に蒸気を吹き出すことを開始する。これにより、空間22内及び冷却装置40内が加熱殺菌される。このとき、仕切り板26の開口26bを通って空間22から空間21に蒸気が流入し、排気ファン98によって排気される。冷却装置40内(空間41)の蒸気は排気ダクト103を介して工場外に排気される。制御装置100は、蒸気配管27及び50が蒸気を吹き出している間に温度センサ31、32、51~56が検出する全ての温度を監視し、全ての温度が所定の閾値温度を超えている時間が所定の閾値時間を超えた場合、バルブ101及び102を閉じて蒸気配管27及び50が空間22及び冷却装置40内に蒸気を吹き出すことを停止する。ここで、閾値温度及び閾値時間は、空間22及び冷却装置40内の殺菌が十分に行われるように予め設定される。 Before starting the operation of the noodle production apparatus 10 in the packaging bowl, the inside of the space 22 and the cooling apparatus 40 are sterilized by heating with steam. During the heat sterilization, the outlet 58 b of the chute 58 is closed with the cap 60, the control device 100 stops the clean air supply device 90, the control device 100 stops the air supply fan 95, and the control device 100 stops the exhaust fan 98. After exhausting from the space 21, the control device 100 opens the valves 101 and 102 and starts blowing steam from the steam pipes 27 and 50 into the space 22 and into the cooling device 40. Thereby, the space 22 and the cooling device 40 are sterilized by heating. At this time, steam flows from the space 22 into the space 21 through the opening 26 b of the partition plate 26 and is exhausted by the exhaust fan 98. The steam in the cooling device 40 (space 41) is exhausted outside the factory via the exhaust duct 103. The control device 100 monitors all temperatures detected by the temperature sensors 31, 32, 51 to 56 while the steam pipes 27 and 50 are blowing steam, and the time during which all temperatures exceed a predetermined threshold temperature. When the predetermined threshold time is exceeded, the valves 101 and 102 are closed to stop the steam pipes 27 and 50 from blowing steam into the space 22 and the cooling device 40. Here, the threshold temperature and the threshold time are set in advance such that the space 22 and the cooling device 40 are sufficiently sterilized.
 それから、制御装置100は、清浄空気供給装置90に冷却装置40内に清浄空気の供給を開始させ、給気ファン95に空間21に空気を供給させる。 Then, the control device 100 causes the clean air supply device 90 to start supplying clean air into the cooling device 40 and causes the air supply fan 95 to supply air to the space 21.
 清浄空気の供給の開始後、キャップ60がシュート58の出口58bから取り除かれ、出口58bが包装機80に接続される。 After starting the supply of clean air, the cap 60 is removed from the outlet 58b of the chute 58, and the outlet 58b is connected to the packaging machine 80.
 図4を参照して、包装機80は、麺を袋82内に誘導する麺誘導路81を備える。包装機80は、麺を袋82に包装する。シュート58の出口58bと麺誘導路81とがシリコンチューブ65を介して接続される。シリコンチューブ65により出口58bと麺誘導路81の間から空気中を浮遊する微生物が包装機80内に入ることが防がれる。 Referring to FIG. 4, the packaging machine 80 includes a noodle guide path 81 that guides noodles into the bag 82. The packaging machine 80 packages the noodles in the bag 82. The outlet 58 b of the chute 58 and the noodle guide path 81 are connected via the silicon tube 65. The silicon tube 65 prevents microorganisms floating in the air from entering between the outlet 58 b and the noodle guide path 81 from entering the packaging machine 80.
 清浄空気の供給の開始後、制御装置100は、冷却水供給装置120に冷却水の供給を開始させる。冷却水供給装置120は、包装茹で麺製造装置10の運転中、冷却水を冷却槽45に供給し続ける。冷却水は、冷却槽45から冷却槽44に流入し、冷却槽44から冷却槽43に流入し、冷却槽43から冷却装置40外に排出される。したがって、冷却槽44内の冷却水の温度は冷却槽45内の冷却水の温度より高く、冷却槽43内の冷却水の温度は冷却槽44内の冷却水の温度より高い。 After starting the supply of clean air, the control device 100 causes the cooling water supply device 120 to start supplying the cooling water. The cooling water supply device 120 continues to supply the cooling water to the cooling tank 45 during the operation of the noodle production apparatus 10 with the packaging basket. The cooling water flows from the cooling tank 45 into the cooling tank 44, flows from the cooling tank 44 into the cooling tank 43, and is discharged from the cooling tank 43 to the outside of the cooling device 40. Therefore, the temperature of the cooling water in the cooling tank 44 is higher than the temperature of the cooling water in the cooling tank 45, and the temperature of the cooling water in the cooling tank 43 is higher than the temperature of the cooling water in the cooling tank 44.
 その後、包装茹で麺製造装置10の運転が開始される。以下、包装茹で麺製造装置10の運転中の動作を説明する。 After that, the operation of the noodle production apparatus 10 is started with the packaging bowl. Hereinafter, the operation during the operation of the noodle manufacturing apparatus 10 will be described with the packaging basket.
 前工程から茹で装置20に供給された麺は、空間21から湯34に入れられる。バケットコンベア25は、麺を湯34中で移動させて仕切り板26の下を通過させてから、麺を湯34から空間22に引き上げる。湯34中を移動するときに麺が茹でられて殺菌される。バケットコンベア25は、引き上げた麺をシュート28へ落とす。麺は、シュート28及びシュート57を通過して、冷却装置40に入る。シャワーヘッド29は、麺が滑りやすくなるようにシュート28に散水する。 The noodles supplied from the previous process to the apparatus 20 by boiling are put into the hot water 34 from the space 21. The bucket conveyor 25 moves the noodles in the hot water 34 to pass under the partition plate 26, and then pulls the noodles from the hot water 34 into the space 22. As it moves through the hot water 34, the noodles are boiled and sterilized. The bucket conveyor 25 drops the pulled noodles onto the chute 28. The noodles pass through the chute 28 and chute 57 and enter the cooling device 40. The shower head 29 sprinkles water on the chute 28 so that the noodles can slip easily.
 バケットコンベア49は、麺を冷却槽43内の冷却水にくぐらせ、その後冷却槽44内の冷却水にくぐらせ、その後冷却槽45内の冷却水にくぐらせ、その後シュート58に落とす。 The bucket conveyor 49 causes the noodles to pass through the cooling water in the cooling tank 43, then passes through the cooling water in the cooling tank 44, then passes through the cooling water in the cooling tank 45, and then drops to the chute 58.
 麺は、シュート58及び麺誘導路81を通過して袋82に入る。包装機80は、袋82をシールして麺を袋82に包装する。 Noodles pass through the chute 58 and the noodle guide path 81 and enter the bag 82. The packaging machine 80 seals the bag 82 and packages the noodles in the bag 82.
 包装茹で麺製造装置10の運転中、清浄空気供給装置90は清浄空気を冷却装置40内に供給し、給気ファン95は空間21に空気を供給し、排気ファン98は空間21から排気する。空間41内の清浄空気の一部は、シュート57及びシュート28を通って空間22に流入する。空間22内の清浄空気及び湯34からの湯気は、仕切り板26の開口26bを通って空間21に流入し、空間21から排気ファン98によって排気される。茹で装置20内が仕切り板26及び湯34で仕切られているため、清浄空気供給装置90が供給する清浄空気の量が少なくて済む。空間41内の清浄空気の他の一部は、シュート58及び麺誘導路81を通って、包装機80内の袋82内に流入する。したがって、空間22、空間41、シュート58内、麺誘導路81内、袋82内が清浄空気で満たされる。清浄空気供給装置90が空間22及び41を陽圧に保持するため、空間22及び41に空気中を浮遊する微生物が入り込むことが防がれる。湯34から引き上げられてから袋82に包装されるまで麺の周囲が除菌された清浄空気で満たされているため、袋82に包装された包装茹で麺(以下、「製品」という。)の初発菌数が低く抑えられる。そのため、製品は、包装後の加熱殺菌を行わなくても長期間の保存が可能である。包装後の加熱殺菌を行わないため、製品の製造コストが抑制され、且つ、加熱殺菌の熱で麺のたんぱく質が変性して味が悪くなることが防がれる。 During the operation of the noodle production apparatus 10 in the packaging bowl, the clean air supply device 90 supplies clean air into the cooling device 40, the air supply fan 95 supplies air to the space 21, and the exhaust fan 98 exhausts from the space 21. Part of the clean air in the space 41 flows into the space 22 through the chute 57 and the chute 28. Clean air in the space 22 and steam from the hot water 34 flow into the space 21 through the opening 26 b of the partition plate 26, and are exhausted from the space 21 by the exhaust fan 98. Since the inside of the apparatus 20 is partitioned by the partition plate 26 and the hot water 34, the amount of clean air supplied by the clean air supply device 90 can be reduced. Another part of the clean air in the space 41 flows into the bag 82 in the packaging machine 80 through the chute 58 and the noodle guide path 81. Accordingly, the space 22, the space 41, the chute 58, the noodle guide path 81, and the bag 82 are filled with clean air. Since the clean air supply device 90 holds the spaces 22 and 41 at a positive pressure, it is possible to prevent the microorganisms floating in the air from entering the spaces 22 and 41. The noodles are filled with clean air that has been sterilized from when they are pulled up from the hot water 34 until they are packaged in the bag 82, so that the noodles (hereinafter referred to as “product”) are packed in the bag 82. The initial bacterial count is kept low. Therefore, the product can be stored for a long time without performing heat sterilization after packaging. Since the heat sterilization after the packaging is not performed, the production cost of the product is suppressed, and the protein of the noodles is prevented from being denatured by the heat of the heat sterilization to prevent the taste from deteriorating.
 ここで、包装茹で麺製造装置10の運転中、制御装置100はヒータ35にシュート28およびシュート57を定期的に加熱殺菌させる。この定期的な加熱殺菌により、麺が茹でられたときに死滅しなかった麺の原料由来の耐熱性芽胞形成菌がシュート28およびシュート57の表面で増殖することが防止され、増殖した耐熱性芽胞形成菌で製品が汚染されることが防止される。 Here, during the operation of the noodle production apparatus 10 with the packaging bowl, the control apparatus 100 periodically sterilizes the chute 28 and the chute 57 with the heater 35 by heating. This regular heat sterilization prevents the heat-resistant spore-forming bacteria derived from the raw material of the noodles that did not die when the noodles were boiled from growing on the surface of the shoot 28 and the shoot 57, and the heat-resistant spore thus proliferated The product is prevented from being contaminated by the forming bacteria.
 本実施形態においては、ヒータ35を用いてシュート28およびシュート57を加熱するかわりに、シャワーヘッド29が定期的にシュート28およびシュート57に熱湯をかけてもよく、蒸気配管27がシュート28およびシュート57に向かって定期的に蒸気を吹きかけてもよい。ヒータ35、シャワーヘッド29、及び蒸気配管27は加熱殺菌器として用いられる。 In the present embodiment, instead of heating the chute 28 and the chute 57 using the heater 35, the shower head 29 may periodically apply hot water to the chute 28 and the chute 57, and the steam pipe 27 is used for the chute 28 and the chute. Steam may be sprayed periodically toward 57. The heater 35, the shower head 29, and the steam pipe 27 are used as a heat sterilizer.
 本発明に関連して行った微生物試験の結果を以下に説明する。 The results of the microbial test conducted in connection with the present invention will be described below.
 図5は、従来法における冷却槽の冷却水を冷却槽43の設定温度で保存したときの冷却水の細菌数変化を示す。ひし形シンボルは冷却水が酢酸を含まない場合の細菌数を示し、四角形シンボルは冷却水が酢酸を質量百分率濃度で0.1%含む場合の細菌数を示し、三角形シンボルは冷却水が酢酸を質量百分率濃度で0.3%含む場合の細菌数を示す。冷却水が酢酸を含まない場合、冷却水が酢酸を0.1%含む場合、冷却水が酢酸を0.3%含む場合の各々について、初発の細菌数と12時間後の細菌数とを測定した。酢酸を質量百分率濃度で0.3%含む冷却水を用いた場合に、冷却水の細菌数の増加が最も良く抑制された。 FIG. 5 shows changes in the number of bacteria in the cooling water when the cooling water in the cooling tank in the conventional method is stored at the set temperature of the cooling tank 43. The diamond symbol indicates the number of bacteria when the cooling water does not contain acetic acid, the square symbol indicates the number of bacteria when the cooling water contains 0.1% acetic acid as a mass percentage concentration, and the triangle symbol indicates the mass of acetic acid by the cooling water The number of bacteria when containing 0.3% as a percentage concentration is shown. When the cooling water does not contain acetic acid, the cooling water contains 0.1% acetic acid, and the cooling water contains 0.3% acetic acid, the initial bacterial count and the bacterial count after 12 hours are measured. did. When cooling water containing acetic acid at a mass percentage concentration of 0.3% was used, the increase in the number of bacteria in the cooling water was best suppressed.
 図6は、従来法における冷却槽の冷却水を冷却槽43の設定温度で保存したときの冷却水の真菌数変化を示す。ひし形シンボルは冷却水が酢酸を含まない場合の真菌数を示し、四角形シンボルは冷却水が酢酸を質量百分率濃度で0.1%含む場合の真菌数を示し、三角形シンボルは冷却水が酢酸を質量百分率濃度で0.3%含む場合の真菌数を示す。冷却水が酢酸を含まない場合、冷却水が酢酸を0.1%含む場合、冷却水が酢酸を0.3%含む場合の各々について、初発の真菌数と12時間後の真菌数とを測定した。酢酸を質量百分率濃度で0.3%含む冷却水を用いた場合に、冷却水の真菌数の増加が最も良く抑制された。 FIG. 6 shows the change in the number of fungi in the cooling water when the cooling water in the cooling tank in the conventional method is stored at the set temperature of the cooling tank 43. The diamond symbol shows the number of fungi when the cooling water does not contain acetic acid, the square symbol shows the number of fungi when the cooling water contains 0.1% acetic acid by mass percentage concentration, and the triangle symbol shows the mass of acetic acid by cooling water The number of fungi when containing 0.3% as a percentage concentration is shown. When the cooling water does not contain acetic acid, the cooling water contains 0.1% acetic acid, and the cooling water contains 0.3% acetic acid, the initial fungus count and the fungus count after 12 hours are measured. did. When cooling water containing acetic acid at a mass percentage concentration of 0.3% was used, the increase in the number of fungi in the cooling water was best suppressed.
 図7は、冷却装置40内に清浄空気を供給しない従来法で製造された製品と、本実施形態に係る包装茹で麺製造方法を模擬した第1模擬方法で製造された製品と、本実施形態に係る包装茹で麺製造方法を模擬した第2模擬方法で製造された製品を、10℃で保存した場合の製品細菌数の変化を示す。第1模擬方法においては、茹でた麺をクリーンベンチ内で酢酸を質量百分率で0.3%含む冷却水で冷却し、クリーンベンチ内で包装した。第2模擬方法においては、茹でた麺をクリーンベンチ内で酢酸を含まない冷却水で冷却し、クリーンベンチ内で包装した。ひし形シンボルは従来法で製造された製品の細菌数を示し、四角形シンボルは第1模擬方法で製造された製品の細菌数を示し、三角形シンボルは第2模擬方法で製造された製品の細菌数を示す。従来法で製造された製品、第1模擬方法で製造された製品、及び、第2模擬方法で製造された製品の各々について、製造1日後の細菌数と、製造7日後の細菌数と、製造14日後の細菌数を測定した。10℃で保存したときの製品1gあたりの細菌数は、従来法の場合には、製造14日後に、茹で麺の衛生規範で生菌数の基準とされる100,000を超えたが、第1模擬方法及び第2模擬方法の場合には、製造14日後であっても100,000を超えなかった。 FIG. 7 shows a product manufactured by a conventional method in which clean air is not supplied into the cooling device 40, a product manufactured by a first simulation method simulating a noodle manufacturing method using a packaging basket according to this embodiment, and this embodiment. The change of the product bacteria count at the time of preserve | saving the product manufactured by the 2nd simulation method which simulated the noodle manufacturing method with the packaging rice cake which concerns on 10 degreeC is shown. In the first simulation method, boiled noodles were cooled in a clean bench with cooling water containing acetic acid at 0.3% by mass and packaged in the clean bench. In the second simulation method, boiled noodles were cooled with cooling water not containing acetic acid in a clean bench and packaged in the clean bench. The diamond symbol indicates the number of bacteria of the product manufactured by the conventional method, the square symbol indicates the number of bacteria of the product manufactured by the first simulation method, and the triangle symbol indicates the number of bacteria of the product manufactured by the second simulation method. Show. For each of the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method, the number of bacteria one day after production, the number of bacteria seven days after production, and production The number of bacteria after 14 days was measured. In the case of the conventional method, the number of bacteria per 1 g of product when stored at 10 ° C. exceeded 100,000, which is the standard for the number of living bacteria in the sanitary standards for boiled noodles, 14 days after production. In the case of the first simulation method and the second simulation method, the value did not exceed 100,000 even after 14 days of manufacture.
 図8は、従来法で製造された製品と、第1模擬方法で製造された製品と、第2模擬方法で製造された製品を、15℃で保存した場合の製品細菌数の変化を示す。ひし形シンボルは従来法で製造された製品の細菌数を示し、四角形シンボルは第1模擬方法で製造された製品の細菌数を示し、三角形シンボルは第2模擬方法で製造された製品の細菌数を示す。従来法で製造された製品、第1模擬方法で製造された製品、及び、第2模擬方法で製造された製品の各々について、製造1日後の細菌数と、製造7日後の細菌数と、製造14日後の細菌数を測定した。15℃で保存したときの製品1gあたりの細菌数は、従来法及び第2模擬方法の場合には、製造14日後に100,000を超えたが、第1模擬方法の場合には、製造14日後であっても100,000を超えなかった。 FIG. 8 shows changes in the number of product bacteria when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 15 ° C. The diamond symbol indicates the number of bacteria of the product manufactured by the conventional method, the square symbol indicates the number of bacteria of the product manufactured by the first simulation method, and the triangle symbol indicates the number of bacteria of the product manufactured by the second simulation method. Show. For each of the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method, the number of bacteria one day after production, the number of bacteria seven days after production, and production The number of bacteria after 14 days was measured. The number of bacteria per gram of product when stored at 15 ° C. exceeded 100,000 after 14 days of production in the case of the conventional method and the second simulation method, but in the case of the first simulation method, the production of 14 Even after a day, it did not exceed 100,000.
 図9は、従来法で製造された製品と、第1模擬方法で製造された製品と、第2模擬方法で製造された製品を、10℃で保存した場合の製品真菌数の変化を示す。ひし形シンボルは従来法で製造された製品の真菌数を示し、四角形シンボルは第1模擬方法で製造された製品の真菌数を示し、三角形シンボルは第2模擬方法で製造された製品の真菌数を示す。従来法で製造された製品、第1模擬方法で製造された製品、及び、第2模擬方法で製造された製品の各々について、製造1日後の真菌数と、製造7日後の真菌数と、製造14日後の真菌数を測定した。10℃で保存したときの製品1gあたりの真菌数は、従来法の場合には、製造7日後及び14日後に100,000を超えたが、第1模擬方法及び第2模擬方法の場合には、製造1日後、7日後、及び14日後のすべてにおいて10を超えなかった。 FIG. 9 shows changes in the number of product fungi when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 10 ° C. The diamond symbol indicates the number of fungi of the product manufactured by the conventional method, the square symbol indicates the number of fungus of the product manufactured by the first simulation method, and the triangle symbol indicates the number of fungus of the product manufactured by the second simulation method. Show. For each of the product produced by the conventional method, the product produced by the first simulation method, and the product produced by the second simulation method, the number of fungi one day after production, the number of fungi seven days after production, and production The number of fungi after 14 days was measured. The number of fungi per gram of product when stored at 10 ° C exceeded 100,000 after 7 days and 14 days in the case of the conventional method, but in the case of the first simulation method and the second simulation method, No more than 10 in 1 day, 7 days and 14 days after manufacture.
 図10は、従来法で製造された製品と、第1模擬方法で製造された製品と、第2模擬方法で製造された製品を、15℃で保存した場合の製品真菌数の変化を示す。ひし形シンボルは従来法で製造された製品の真菌数を示し、四角形シンボルは第1模擬方法で製造された製品の真菌数を示し、三角形シンボルは第2模擬方法で製造された製品の真菌数を示す。従来法で製造された製品、第1模擬方法で製造された製品、及び、第2模擬方法で製造された製品の各々について、製造1日後の真菌数と、製造7日後の真菌数と、製造14日後の真菌数を測定した。15℃で保存したときの製品1gあたりの真菌数は、従来法の場合には、製造7日後及び14日後に100,000を超えたが、第1模擬方法及び第2模擬方法の場合には、製造1日後、7日後、及び14日後のすべてにおいて10を超えなかった。 FIG. 10 shows changes in the number of product fungi when the product manufactured by the conventional method, the product manufactured by the first simulation method, and the product manufactured by the second simulation method are stored at 15 ° C. The diamond symbol indicates the number of fungi of products manufactured by the conventional method, the square symbol indicates the number of fungi of products manufactured by the first simulation method, and the triangle symbol indicates the number of fungi of products manufactured by the second simulation method. Show. For each of the product produced by the conventional method, the product produced by the first simulation method, and the product produced by the second simulation method, the number of fungi one day after production, the number of fungi seven days after production, and production The number of fungi after 14 days was measured. The number of fungi per gram of product when stored at 15 ° C exceeded 100,000 after 7 days and 14 days in the case of the conventional method, but in the case of the first simulation method and the second simulation method, No more than 10 in 1 day, 7 days and 14 days after manufacture.
 したがって、第1模擬方法の場合には、10℃で保存した場合と15℃で保存した場合の両方において、製造14日後であっても、細菌数が100,000を超えず、真菌数が10を超えなかった。 Therefore, in the case of the first simulation method, the number of bacteria does not exceed 100,000 and the number of fungi is 10 even after 14 days of manufacture both when stored at 10 ° C. and when stored at 15 ° C. Did not exceed.
 冷却水の酢酸濃度が高いと麺の酸味が強くなること、及び、上述の微生物試験の結果から、冷却水供給装置120が酢酸を質量百分率濃度で0.1~1.0%含む冷却水を冷却槽43~45に供給することが好ましい。より好ましくは0.25~0.35%である。冷却水供給装置120が有機酸としての酢酸を含む冷却水を冷却槽43~45に供給する場合、麺は有機酸を含まない冷却水をくぐらない。有機酸により冷却水のpHが下がるため、芽胞の発芽が防止される。また、冷却水中の有機酸により、麺のpHが調整される。 If the acetic acid concentration of the cooling water is high, the sourness of the noodles becomes strong, and based on the results of the above-described microorganism test, the cooling water supply device 120 contains cooling water containing 0.1 to 1.0% acetic acid by mass percentage concentration. It is preferable to supply the cooling tanks 43 to 45. More preferably, it is 0.25 to 0.35%. When the cooling water supply device 120 supplies the cooling water containing acetic acid as the organic acid to the cooling tanks 43 to 45, the noodles do not pass through the cooling water not containing the organic acid. Since the pH of the cooling water is lowered by the organic acid, germination of spores is prevented. Further, the pH of the noodle is adjusted by the organic acid in the cooling water.
 (第2の実施形態)
 図11を参照して、本発明の第2の実施形態に係る包装茹で麺製造装置10を説明する。本実施形態に係る包装茹で麺製造装置10は、ヒータ35のかわりにノズル36を備える点が第1の実施形態に係る包装茹で麺製造装置10と異なる。包装茹で麺製造装置10の運転中、制御装置100はノズル36にシュート28およびシュート57を定期的に殺菌させる。ノズル36は、有機酸水溶液、次亜塩素酸水、又はアルコールを定期的にシュート28およびシュート57に対して噴き出す。ノズル36は、有機酸水溶液、次亜塩素酸水、及びアルコールから選択される二つ又は三つを定期的にシュート28およびシュート57に対して噴き出してもよい。この定期的な殺菌により、麺が茹でられたときに死滅しなかった麺の原料由来の耐熱性芽胞形成菌がシュート28およびシュート57の表面で増殖することが防止され、増殖した耐熱性芽胞形成菌で製品が汚染されることが防止される。ノズル36は、シュート28およびシュート57を定期的に殺菌するための殺菌器として用いられる。
(Second Embodiment)
With reference to FIG. 11, the noodle manufacturing apparatus 10 is demonstrated with the packaging basket which concerns on the 2nd Embodiment of this invention. The packaging noodle manufacturing apparatus 10 according to the present embodiment differs from the packaging noodle manufacturing apparatus 10 according to the first embodiment in that a nozzle 36 is provided instead of the heater 35. During the operation of the noodle making apparatus 10 with the packaging straw, the control apparatus 100 periodically sterilizes the chute 28 and the chute 57 with the nozzle 36. The nozzle 36 periodically ejects an organic acid aqueous solution, hypochlorous acid water, or alcohol to the chute 28 and the chute 57. The nozzle 36 may periodically eject two or three selected from an organic acid aqueous solution, hypochlorous acid water, and alcohol to the chute 28 and the chute 57. This regular sterilization prevents the heat-resistant spore-forming bacteria derived from the raw material of the noodles that did not die when the noodles were boiled from growing on the surfaces of the shoot 28 and the shoot 57, and the formation of the grown heat-resistant spore The product is prevented from being contaminated with bacteria. The nozzle 36 is used as a sterilizer for periodically sterilizing the chute 28 and the chute 57.
 本実施形態に係る包装茹で麺製造装置10は、ヒータ35とノズル36の両方を備えてもよい。 The packaging noodle manufacturing apparatus 10 according to the present embodiment may include both the heater 35 and the nozzle 36.
 上記各実施形態に様々な変更を加えることが可能である。 It is possible to add various changes to the above embodiments.
 例えば、包装茹で麺製造装置10の運転開始前において、蒸気を用いた加熱殺菌のかわりに、又は、蒸気を用いた加熱殺菌と併せて、茹で装置20の空間22に面した部分及び冷却装置40の空間41に面した部分を次亜塩素酸水又はアルコールで殺菌することが考えられる。ここで、茹で装置20の空間22に面した部分は、シュート28を含み、冷却装置40の空間41に面した部分は、シュート57、58を含む。 For example, before starting the operation of the noodle manufacturing apparatus 10 with a packaging paddle, instead of the heat sterilization using steam, or in combination with the heat sterilization using steam, the portion facing the space 22 of the paddle 20 and the cooling device 40 It can be considered that the portion facing the space 41 is sterilized with hypochlorous acid water or alcohol. Here, the part facing the space 22 of the apparatus 20 includes a chute 28, and the part facing the space 41 of the cooling apparatus 40 includes chutes 57 and 58.
 更に、包装機80をシュート58の出口58bに接続する前に、包装機80を熱湯とアルコールで殺菌することが好ましい。 Furthermore, before connecting the packaging machine 80 to the outlet 58b of the chute 58, the packaging machine 80 is preferably sterilized with hot water and alcohol.
 酢酸を含む冷却水を用いるかわりに、乳酸のような酢酸以外の有機酸を含む冷却水や次亜塩素酸を含む冷却水を用いても良い。 Instead of using cooling water containing acetic acid, cooling water containing an organic acid other than acetic acid such as lactic acid or cooling water containing hypochlorous acid may be used.
 以上、実施の形態を参照して本発明を説明したが、本発明は上記実施の形態に限定されるものではない。上記実施形態を互いに組み合わせることが可能である。 Although the present invention has been described above with reference to the embodiment, the present invention is not limited to the above embodiment. The above embodiments can be combined with each other.

Claims (18)

  1.  麺を茹でる茹で装置と、
     前記麺を冷却する冷却装置と、
     前記冷却装置に接続されたダクトを介して清浄空気を前記冷却装置内に供給する清浄空気供給装置と
    を具備する
     包装茹で麺製造装置。
    Boil the device to boil the noodles,
    A cooling device for cooling the noodles;
    An apparatus for producing noodles with packaging straw, comprising: a clean air supply device that supplies clean air into the cooling device via a duct connected to the cooling device.
  2.  前記冷却装置内に蒸気を吹き出す蒸気配管を更に具備する
     請求項1の包装茹で麺製造装置。
    The packaging noodle manufacturing apparatus according to claim 1, further comprising a steam pipe that blows steam into the cooling device.
  3.  前記冷却装置内の温度を検出する温度センサと、
     制御装置と
    を更に具備し、
     前記制御装置は、前記蒸気配管が前記冷却装置内に蒸気を吹き出している間に前記温度が所定の閾値温度を超えている時間が所定の閾値時間を超えた場合、前記蒸気配管に設けられたバルブを閉じて前記冷却装置内に蒸気を吹き出すことを停止し、前記バルブを閉じた後に前記清浄空気供給装置に前記冷却装置内への前記清浄空気の供給を開始させる
     請求項2の包装茹で麺製造装置。
    A temperature sensor for detecting a temperature in the cooling device;
    And a control device,
    The control device is provided in the steam pipe when the time when the temperature exceeds a predetermined threshold temperature exceeds a predetermined threshold time while the steam pipe blows steam into the cooling device. The valve is closed to stop blowing steam into the cooling device, and after the valve is closed, the clean air supply device starts supplying the clean air into the cooling device. Manufacturing equipment.
  4.  前記茹で装置は、
     湯が入れられる茹で槽と、
     仕切り板と、
     バケットコンベアと
    を備え、
     前記仕切り板の下端は前記湯に浸かり、
     前記茹で装置内は、前記仕切り板及び前記湯によって第1空間及び第2空間に仕切られ、
     前記バケットコンベアは、前記第1空間から前記湯に入れられた前記麺を前記第2空間に引き上げ、
     前記第2空間は前記冷却装置内に接続される
     請求項1乃至3のいずれかに記載の包装茹で麺製造装置。
    The boiled device is
    A boiled tub with hot water,
    A partition plate;
    A bucket conveyor,
    The lower end of the partition plate is immersed in the hot water,
    The inside of the boiled device is partitioned into a first space and a second space by the partition plate and the hot water,
    The bucket conveyor pulls up the noodles placed in the hot water from the first space into the second space,
    4. The packaging noodle manufacturing apparatus according to claim 1, wherein the second space is connected to the cooling device. 5.
  5.  前記茹で装置は、前記麺が茹でられた後に通過するシュートを備え、
     前記シュートを定期的に殺菌する殺菌器を更に具備する
     請求項1乃至4のいずれかに記載の包装茹で麺製造装置。
    The boiling device comprises a chute that passes after the noodles are boiled,
    The packaging noodle manufacturing apparatus according to any one of claims 1 to 4, further comprising a sterilizer that periodically sterilizes the chute.
  6.  前記殺菌器は、前記シュートに蒸気を吹きかける蒸気配管である
     請求項5の包装茹で麺製造装置。
    The sterilizer is a steam pipe for spraying steam on the chute.
  7.  前記殺菌器は、前記シュートに散水するシャワーヘッドであり、
     前記シャワーヘッドは前記シュートに定期的に熱湯をかける
     請求項5の包装茹で麺製造装置。
    The sterilizer is a shower head that sprinkles water on the chute,
    The noodle manufacturing apparatus according to claim 5, wherein the shower head periodically applies hot water to the chute.
  8.  前記殺菌器は、ヒータである
     請求項5の包装茹で麺製造装置。
    The sterilizer is a heater.
  9.  前記殺菌器は、有機酸水溶液、次亜塩素酸水、又はアルコールを前記シュートに対して噴き出すノズルである
     請求項5の包装茹で麺製造装置。
    The said sterilizer is a nozzle which spouts organic acid aqueous solution, hypochlorous acid water, or alcohol with respect to the said chute | shoot.
  10.  前記冷却装置は、
     有機酸又は次亜塩素酸を含む冷却水に前記麺をくぐらせ、
     有機酸又は次亜塩素酸のいずれも含まない冷却水に前記麺をくぐらせない
     請求項1乃至9のいずれかに記載の包装茹で麺製造装置。
    The cooling device is
    Pass the noodles in cooling water containing organic acid or hypochlorous acid,
    The packaging noodle manufacturing apparatus according to any one of claims 1 to 9, wherein the noodles are not passed through cooling water containing neither organic acid nor hypochlorous acid.
  11.  前記麺を包装する包装機を更に具備し、
     前記包装機は、前記冷却装置から前記包装機に前記清浄空気が流入するように前記冷却装置に接続される
     請求項1乃至10のいずれかに記載の包装茹で麺製造装置。
    Further comprising a packaging machine for packaging the noodles;
    The packaging machine according to any one of claims 1 to 10, wherein the packaging machine is connected to the cooling device so that the clean air flows from the cooling device into the packaging machine.
  12.  麺を茹でるステップと、
     冷却装置に接続されたダクトを介して前記冷却装置内に清浄空気を供給しながら前記冷却装置が前記麺を冷却するステップと
    を具備する
     包装茹で麺製造方法。
    Boil the noodles,
    A method for producing noodles with a packaging basket, comprising: supplying clean air into the cooling device via a duct connected to the cooling device, and cooling the noodle by the cooling device.
  13.  前記麺を冷却する前記ステップの前に、前記冷却装置内を殺菌するステップを更に具備する
     請求項12の包装茹で麺製造方法。
    The method for producing noodles with packaging straw according to claim 12, further comprising a step of sterilizing the inside of the cooling device before the step of cooling the noodles.
  14.  前記冷却装置内を殺菌するステップは、
     前記冷却装置内に蒸気を吹き出すことを開始するステップと、
     前記冷却装置内の温度が所定の閾値温度を超えている時間が所定の閾値時間を超えた場合に、前記冷却装置内に蒸気を吹き出すことを停止するステップと
    を含む
     請求項13の包装茹で麺製造方法。
    The step of sterilizing the inside of the cooling device includes:
    Starting to blow steam into the cooling device;
    14. Stopping blowing steam into the cooling device when the time during which the temperature in the cooling device exceeds a predetermined threshold temperature exceeds a predetermined threshold time, Production method.
  15.  前記麺を茹でる前記ステップを実行する茹で装置は、
     湯が入れられる茹で槽と、
     仕切り板と
    を備え、
     前記仕切り板の下端は前記湯に浸かり、
     前記茹で装置内は、前記仕切り板及び前記湯によって第1空間及び第2空間に仕切られ、
     前記第2空間は前記冷却装置内に接続され、
     前記麺を茹でる前記ステップは、
     前記麺を前記第1空間から前記湯に入れるステップと、
     前記麺を前記湯の中で移動させて前記仕切り板の下を通過させるステップと、
     前記麺を前記湯から前記第2空間に引き上げるステップと
    を含む
     請求項12乃至14のいずれかに記載の包装茹で麺製造方法。
    The boiling device for performing the step of boiling the noodles
    A boiled tub with hot water,
    With a partition plate,
    The lower end of the partition plate is immersed in the hot water,
    The inside of the boiled device is partitioned into a first space and a second space by the partition plate and the hot water,
    The second space is connected in the cooling device;
    The step of boiling the noodle
    Putting the noodles into the hot water from the first space;
    Moving the noodles in the hot water and passing under the partition plate;
    The method for producing noodles with packaging straw according to any one of claims 12 to 14, further comprising the step of pulling up the noodles from the hot water into the second space.
  16.  前記茹で装置が備えるシュートを定期的に殺菌するステップを更に具備し、
     前記麺は、前記麺を茹でる前記ステップの後に前記シュートを通過する
     請求項12乃至15のいずれかに記載の包装茹で麺製造方法。
    Further comprising the step of periodically sterilizing the chute provided in the boiler,
    The said noodle passes the said chute | shoot after the said boiled noodles, The noodle manufacturing method with a packaging bowl in any one of Claims 12 thru | or 15.
  17.  前記麺を冷却する前記ステップは、
     有機酸又は次亜塩素酸を含む冷却水に前記麺をくぐらせるステップを含み、
     有機酸又は次亜塩素酸のいずれも含まない冷却水に前記麺をくぐらせるステップを含まない
     請求項12乃至16のいずれかに記載の包装茹で麺製造方法。
    The step of cooling the noodle includes
    Passing the noodles in cooling water containing organic acid or hypochlorous acid,
    The method for producing noodles in a packaging bowl according to any one of claims 12 to 16, which does not include a step of passing the noodles in cooling water containing neither organic acid nor hypochlorous acid.
  18.  前記冷却装置から包装機に前記清浄空気を流入させながら前記包装機が前記麺を包装するステップを更に具備する
     請求項12乃至17のいずれかに記載の包装茹で麺製造方法。
    18. The method for producing noodles with packaging straw according to claim 12, further comprising the step of packaging the noodle by the packaging machine while allowing the clean air to flow into the packaging machine from the cooling device.
PCT/JP2010/073444 2010-12-24 2010-12-24 Device for manufacturing packaged boiled noodles and method for manufacturing packaged boiled noodles WO2012086087A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016054799A (en) * 2014-09-05 2016-04-21 株式会社ソディック Noodle boiling machine
JP6038371B1 (en) * 2016-05-02 2016-12-07 株式会社神戸物産 Method and machine for producing packaged boiled noodles
JP7013029B2 (en) 2019-05-21 2022-01-31 トーキョーメンキ株式会社 Rapid water washing / cooling method and equipment for eggplant steamed noodles

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Publication number Priority date Publication date Assignee Title
JPH0710110A (en) * 1993-06-28 1995-01-13 Fujimori Kogyo Kk Aseptic filling and packaging apparatus
JP2001321109A (en) * 1997-09-17 2001-11-20 Tom Co Ltd Apparatus for boiling noodle and method for cleaning the apparatus
JP2007008478A (en) * 2005-06-28 2007-01-18 Ckd Corp Ptp sheet manufacturing device, and filling unit fitting method

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CN1302548A (en) * 1999-10-22 2001-07-11 刘思宏 Method and apparatus for producing instant dried noodles

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
JPH0710110A (en) * 1993-06-28 1995-01-13 Fujimori Kogyo Kk Aseptic filling and packaging apparatus
JP2001321109A (en) * 1997-09-17 2001-11-20 Tom Co Ltd Apparatus for boiling noodle and method for cleaning the apparatus
JP2007008478A (en) * 2005-06-28 2007-01-18 Ckd Corp Ptp sheet manufacturing device, and filling unit fitting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016054799A (en) * 2014-09-05 2016-04-21 株式会社ソディック Noodle boiling machine
JP6038371B1 (en) * 2016-05-02 2016-12-07 株式会社神戸物産 Method and machine for producing packaged boiled noodles
JP7013029B2 (en) 2019-05-21 2022-01-31 トーキョーメンキ株式会社 Rapid water washing / cooling method and equipment for eggplant steamed noodles

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CN102711565A (en) 2012-10-03

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