WO2012085938A1 - Conteneur palette présentant une meilleure performance de prise de charge en position haute - Google Patents

Conteneur palette présentant une meilleure performance de prise de charge en position haute Download PDF

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Publication number
WO2012085938A1
WO2012085938A1 PCT/IN2011/000875 IN2011000875W WO2012085938A1 WO 2012085938 A1 WO2012085938 A1 WO 2012085938A1 IN 2011000875 W IN2011000875 W IN 2011000875W WO 2012085938 A1 WO2012085938 A1 WO 2012085938A1
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WO
WIPO (PCT)
Prior art keywords
pallet
tube
tubes
outer cage
container
Prior art date
Application number
PCT/IN2011/000875
Other languages
English (en)
Inventor
Naveen Kumar JAIN
Original Assignee
Genex Science And Technologies Pvt. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Genex Science And Technologies Pvt. Ltd. filed Critical Genex Science And Technologies Pvt. Ltd.
Publication of WO2012085938A1 publication Critical patent/WO2012085938A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0446—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks
    • B65D77/0453—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section
    • B65D77/0466—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section the containers being mounted on a pallet

Definitions

  • This invention relates to Pallet Containers which are be used for transportation of liquid dangerous goods and are handled from bottom using a forklift or pallet truck and also from the top using hooks and crane.
  • Pallet Containers are used for transportation of liquid goods.
  • Pallet Containers consist of outer cage made out of welded hollow steel tubes fixed on a pallet and holding a replaceable inner container (plastic bottle) with one filling and one emptying opening.
  • Pallet containers are also handled by means of forklift truck or manually by means of hand trucks. Top lifting of standard pallet containers with a crane and 4 hooks is not possible because the top area of the outer cage is too weak; the standard pallet container is not designed for this purpose.
  • the top horizontal tube is only fixed to the vertical tubes by resistance welds (29).
  • the cross bar is holding the inner container and just fixed on the top horizontal tube and has no connection to the vertical tubes or is just fixed to the corresponding vertical tubes.
  • the outer cage is permanently fixed to the pallets by bolts or screws. Those screws are just fixed to the top part of the pallets, or if they have long bolts and go through the whole pallet height there is no connection or centering between one and the other length side of the bottom of the outer cage.
  • the top lift test for pallet containers is applicable for all types of IBCs, this means also for pallet containers, which are designed to be lifted from the top, as a design test.
  • the pallet container shall be filled and the mass of the filled pallet container shall be twice the permissible gross mass.
  • the pallet container shall be lifted: By each pair of diagonally opposite lifting devices, so that the hoisting forces are ones applied vertically and a second time toward the centre at 45° to the vertical, for a period of five minutes.
  • the top lift test is passed if the pallet container remains safe for normal conditions of transport, there is no observable permanent deformation including the pallet and no loss of the filling good.
  • Top lifting of standard pallet containers with a crane and 4 hooks is not possible because the top area of the outer cage is too weak; the standard pallet container is not designed for this purpose.
  • Top lifting of other composite IBCs is state of art, p.e. steel or stainless steel IBCs have 4 lifting lugs, with holes, in heavy-duty construction.
  • EP 585453 is the closest state of art cage/pallet connection and shows the connection of a pallet container outer cage with a pallet with extended wires of the cage grid going through the whole pallet height.
  • the drawback of this design is the difficult insertion of the extended wires into the pallet, the missing of any centering or supporting steel inserts for the wires going through the pallet and the difficult tightening of the as flange nuts designed base plates.
  • the pallet container has to be turned upside-down for the flange nut tightening.
  • Pallet Containers available are handled by means of a fork-lifter or hand pallet truck from bottom. Lifting from top is not possible because the structure of hollow tube cage and pallets etc i.e. the top horizontal tube to the adjacent vertical tube are very weak (Fig.1) and not designed for such application.
  • the top horizontal tube is only fixed to the vertical tube by resistance welds (29) (Fig.2).
  • the cross bar is holding the inner container and just fixed on the top horizontal tube and has no connection to some vertical tubes. In case of top lift handling tube structure breaks and the holding between cage and pallet also comes out.
  • Figure 1 is a perspective view of a top lift of a pallet container.
  • the 4 crane hooks are placed symmetrically, close to the verticals and lifting the pallet container over the top horizontal tube.
  • the top horizontal tube is just connected to the verticals by welds.
  • Pallet containers according the state of art have a huge top horizontal tube and cross bar deformation at the UN top lift test, there are not passing the UN design type test.
  • the steel gauge of those tubes is 0.8-1.0 mm.
  • Figure 2 is a sectional view of the welded connection vertical tube with the top horizontal tube.
  • Figure 3 is a sectional view of the connection cross bar with the top horizontal tube. The long flat and bended end of the cross bar is just surrounding and bolted with the top horizontal tube at both ends.
  • the main object of the present invention is to obviate the above drawbacks.
  • Figure - 1 shows a perspective view of a top lift of a pallet container prior art.
  • Figure - 2 shows a sectional view of the welded connection vertical tube with the top horizontal tube prior art.
  • Figure - 3 shows a sectional view of the bolted connection cross bar with the top horizontal tube prior art.
  • Figure - 4 shows a perspective view of a top lift of a pallet container.
  • Figure - 5 shows an exploded view of a pallet container.
  • Figure - 6 shows a sectional view of the welded connection vertical tube with the top horizontal tube and the bolted connection of the cross bar
  • Figure - 7 shows a sectional view of the welded and riveted connection vertical tube with the top horizontal tube and the bolted connection of the cross bar
  • Figure - 8 shows a sectional view of the connection bottom horizontal tube and plastics pallet.
  • Figure - 9 shows a sectional view of the connection bottom horizontal tube and vertical tube with wooden pallet.
  • Figure - 10 shows a sectional view of the connection bottom horizontal tube and vertical tube with wooden pallet.
  • Figure - 11 shows a sectional view of the connection bottom horizontal tube and wooden pallet.
  • the present invention discloses a pallet container (1) with improved top lifting performance comprising at least one pallet; at least one inner container configured to be mounted on said pallet; and an outer cage assembly structure securely fixed to said pallet to form a support jacket and to facilitate top lifting of said pallet container wherein said outer cage assembly comprises of tube structures including vertical tubes, horizontal tubes and cross bars fastened to one another at their intersections with more than one fastening arrangements for constituting additional rigid connections at the point of intersection of tubes and/or cross bars securing the outer frame assembly in case of failure of any one of the fastening means.
  • the additional rigid connections are constituted by the flat end of the cross bars configured for surrounding the top horizontal tube and for bolting along with the vertical tube.
  • the outer cage is connected with the pallet by fastening means in a base plate and said steel inserts covering said bottom horizontal tube also adapted as centering spacer for said bottom horizontal tube are riveted to said vertical tubes.
  • the U-shaped cross bar ends, the top horizontal tubes and the vertical tubes are connected with rivets in addition to bolting and welding means.
  • the cross bar and /or the top horizontal tube of the outer cage are made out of thicker gauge steel in the range of 1.0 mm to 2.5 mm. Even the thickness of the vertical tubes with cross bar connections and the bottom horizontal tube can be selected in the range of 1.0 mm to 2.5 mm.
  • the cross bars (14) are configured to be located symmetrically on the top horizontal tube (10) with their flat ends (15) at the points of joining of some of said predetermined vertical tubes (13) of the outer cage (8).
  • the at least four crafie hooks are configured to be placed symmetrically on the top horizontal tube (10), close to the vertical tubes with crossbar connection (13) to facilitate the top lifting of the pallet container (1).
  • the inner container (2) out of thermoplastics materials is configured to be placed on the pallet integrated with said outer frame assembly for storage and transport of liquids.
  • the inner container (2) can be permanently secured in the outer cage (8) by rivets (17) going through the U-shaped flat ends (15) of the cross bar (14) the top horizontal tube (10) and the vertical tube (13).
  • the present invention discloses a pallet container with improved top lifting performance comprising at least one pallet; at least one inner container (2) configured to be mounted on said pallet; and an outer cage assembly structure securely fixed to said pallet to form a support jacket and to facilitate top lifting of said pallet container wherein said outer cage assembly comprises of tube structures including vertical tubes, horizontal tubes, cross bars and pallet steel inserts fastened to one another at their intersections with more than one fastening arrangements for constituting additional rigid connections at the point of intersection of tubes and/or cross bars securing the outer frame assembly in case of failure of any one of the fastening means.
  • Pallet Container's are used for the Transportation of Liquid Dangerous Goods.
  • Pallet Container's consist of outer cage made out of Hollow Steel Tubes fixed on a pallet holding a Replaceable bottle with one filling and one emptying opening.
  • Pallet Container with improved top lifting performance is provided by strengthening the structure profile of the tubes by reengineering and whole structure is also reengineered and the space between the members is designed in such a way that the load gets distributed among the members and gets transferred to the base pallet.
  • the top and /or bottom horizontal tubes of the outer cage are made out of thicker gauge steel in the range of 1.0 mm to 2.5 mm. Even the thickness of the vertical tubes and the cross bars can be selected in the range of 1.0 mm to 2.5 mm.
  • Top member of the outer cage is fixed at the junction of vertical and horizontal member. Top member is covering the junction and connected from bottom by nut and bolt. This complete assembly makes a ring type structure around plastic bottle for holding the members together.
  • the horizontal and vertical member are welded to each other and also connected by a horizontal rivet for better strength.
  • the profile of top member is also designed to hold bending moment and should not collapse under pressure.
  • This invention provides safe top lifting of a pallet container even in/after high transportation stress on the outer cage.
  • the top horizontal and or the bottom horizontal tube of the cage are connected with welds with the vertical tubes in addition to some additional connections with the vertical tubes and/or some additional reinforcements.
  • the top of the outer cage is reinforced.
  • the two cross bars and four vertical tubes of the outer cage have common positions.
  • the flat cross bar end is going around the top horizontal tube and the fixing bolt (16) of the cross bar is going through the vertical tube.
  • a rivet is selectively paced to support the connection of the top horizontal tube to the vertical tube.
  • the outer cage is connected with the pallet by the lower horizontal tube via long bolts and a base plate.
  • a steel insert ensures that the bottom horizontal tube of the outer cage stays centered connected to the pallet.
  • vertical tube and bottom horizontal tube is also riveted (28) together.
  • Pallet Container's are used for the Transportation of Liquid Dangerous Goods.
  • Pallet Container's consist of outer cage made out of hollow steel tubes fixed on a pallet holding a replaceable bottle with one filling and one emptying opening.
  • Pallet Container with improved top lifting performance is provided by strengthening the structure profile of the tubes by reengineering and whole structure is also reengineered and the space between the vertical tubes is designed in such a way that the load gets distributed among the vertical tubes and gets transferred to the base pallet.
  • the top and /or bottom horizontal tubes of the outer cage are made out of thicker gauge steel in the range of 1.0 mm to 2.5 mm. Even the thickness of the vertical tubes and the cross bars can be selected in the range of 1.0 mm to 2.5 mm.
  • the cross bar of the outer cage is fixed at the junction of vertical and top horizontal tube.
  • the cross bar is covering the junction and connected from bottom by nut and bolt. This complete assembly makes a ring type structure around plastic bottle for holding the members together.
  • the horizontal and vertical tube is welded to each other and is also connected by a horizontal rivet for additional strength.
  • the profile of the cross bar is also designed to hold bending moment and should not deform under pressure.
  • the bottom of outer cage is fixed with the pallet using long bolts and holding plates at specific positions so that it completes a ring type structure on the plastic bottle body and enabling a safe top lifting. This ensures that pallet with the plastic bottle stays safe;ly connected to the outer cage during top lifting.
  • the top lifting is necessary for offshore/onshore applications wherein Pallet Containers are shifted from one place to another by crane.
  • the Pallet Container's normally have- a volume of 800-1250 L preferable 1000 L.
  • FIG.6 Top of Outer Cage: One cross bar and the 2 vertical tubes have a common position (Fig.6 & Fig.7) at 2 locations.
  • the fixing bolt (16) of the cross bar (14) is going through the vertical tube and in addition (Fig.6) a rivet is placed also supporting the connection of the top horizontal tube to the vertical tube (Fig.7).
  • the outer cage is connected with the pallet via long bolts and holding plates to ensure that during top lifting the pallet stays connected to the outer cage.
  • Figure 4 is a perspective view of a top lift of a pallet container (1) for liquids which is used as a single trip or as a reusable container according the invention, with an inner container (2) made out of thermoplastics material, an outer cage (8) permanently fixed on a pallet (18) as main parts.
  • the inner container (2) is made out of plastics, has in his upper top (2) a filling opening (3) which is closable with a screw cap (4) and on his base (6) a closable discharge valve (7).
  • the inner container (2) is secured in the outer cage (8) by two cross bars (14).
  • the cross bars 14 are located symmetrically on the top horizontal tube (10) w]th their flat ends (15) at the same positions as some vertical tubes (13) of the outer cage (8).
  • the four crane hooks are placed symmetrically on the top horizontal tube, close to the vertical tubes with crossbar connection (13) and allowing the lifting of the pallet container (1) by the top horizontal tube (9) without observable permanent deformation.
  • Figure 5 is an exploded view of a pallet container (1) with plastics pallet (18) according the invention.
  • the inner container (2) will be placed inside of the outer cage (8), locked with the two cross bars (14).
  • the flat ends (15) of the cross bars (14) are surrounding the top horizontal tube (10) and their fixing bolts (16) are going through the vertical tubes
  • the outer cage (8) will be permanently axial connected to the plastics pallet (18) by long bolts (21) going through the whole pallet (18) height and screwed in the base plates (22).
  • the bottom horizontal tube (1 1) of the outer cage (8) will be in addition centered on the pallet (18) by the two 90 0 noses (23) at the ends of the "U" shaped steel insert (19).
  • Figure 6 is a sectional view of the welded connection vertical tube (13) with the top horizontal tube (10) and the cross bar (14) fixing .
  • Figure 7 is a sectional view of the welded connection vertical tube (13) with the top horizontal tube (10) and the cross bar fixing (as fig. 6) with a rivet (17) connecting the top horizontal tube (10) with the vertical tube (13).
  • This rivet is also reducing the shear stress of the vertical tube (13) welds with the top horizontal tube (10) at top lifting of the pallet container (1).
  • Additional rivets (17) at other welded connections, vertical tubes (12) and top horizontal tube (10) are also reinforcing the connections and reducing the shear stress of the welds.
  • the rivet (17) going through the u-shaped flat ends (15) of the cross bar (14), the top horizontal tube (10) and the vertical tube (13), the inner container (2) would be permanently secured in the outer cage (8).
  • Figure 8 is a sectional view of the connection bottom horizontal tube (11) of the outer cage (8) and the plastics pallet (18).
  • the pallet (18) stays permanently fixed to the outer cage (8) of the pallet container (1) during top lifting the bottom horizontal tube (11) of the outer cage (8) is fixed on the plastics pallet (18) by long bolts (16) covering the bottom horizontal tube (1 1) by tube clamps (20), going through the whole pallet (180 height and screwed in base plates (22).
  • the bottom horizontal tube (11) of the outer cage (8) will be in addition centered on the pallet (18) by one or two 90 ° noses (23) of the u shaped steel insert (19).
  • Figure 9 is a sectional view of the connection bottom horizontal tube (11) and vertical tube (8) and the flat steel insert (25).
  • wooden pallets (24) flat steel inserts (25) have to be used.
  • the additional connection of bottom horizontal tube (11), vertical tube (12) and flat steel insert (25) is done by rivets (27).
  • the rivet (27) protects the welds vertical tube (12) bottom horizontal tube (11) against shear stress.
  • Two steel inserts (25) are placed on a wooden pallet (24).
  • Figure 10 is a sectional view of the connection bottom horizontal tube (11) and vertical tube (12), as figure 9, without the flat steel insert (25).
  • Figure 11 is a sectional view of the connection bottom horizontal tube (11) and a wooden pallet (24).
  • the steel insert (25) With wooden pallets (24) the steel insert (25) will be flat.
  • the steel insert (25) can be fixed with additional long bolts (21) and base plates (22) in other locations per example in the pallet (24) center feet.
  • One steel insert (25) is placed on a wooden pallet (24).
  • the end of the steel insert (25) is U- shaped and covering the bottom horizontal tube (11) of the cage (8), replacing the tube clamp (20).
  • the Part Designation is as follows:

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

La présente invention concerne des conteneurs palettes (1) utilisés pour le transport de produits dangereux liquides. Ces conteneurs palettes (1) consistent en une cage extérieure composée de tubes creux en acier qui sont fixés à une palette maintenant un bidon amovible doté d'un orifice de remplissage et d'un orifice de vidage. L'invention concerne des conteneurs palettes (1) présentant une meilleure performance de prise de charge en position haute grâce au renforcement du profilé structural des tubes par le biais d'une reconfiguration, l'ensemble de la structure étant également reconfiguré et l'espace entre les éléments étant conçu de manière à répartir la charge parmi les éléments et à la transférer de manière sûre à la palette de base. La barre transversale de la cage extérieure est fixée au niveau de la jonction entre les tubes verticaux et les tubes horizontaux. La barre transversale recouvre la jonction et est raccordée depuis la partie inférieure par des écrous et des boulons. Afin d'assurer un soutien supplémentaire, la jonction du tube vertical et du tube horizontal de la partie supérieure et de la partie inférieure peut être rivetée.
PCT/IN2011/000875 2010-12-24 2011-12-20 Conteneur palette présentant une meilleure performance de prise de charge en position haute WO2012085938A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN3525MU2010 2010-12-24
IN3525/MUM/2010 2010-12-24

Publications (1)

Publication Number Publication Date
WO2012085938A1 true WO2012085938A1 (fr) 2012-06-28

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ID=45688200

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IN2011/000875 WO2012085938A1 (fr) 2010-12-24 2011-12-20 Conteneur palette présentant une meilleure performance de prise de charge en position haute

Country Status (2)

Country Link
TW (1) TW201244995A (fr)
WO (1) WO2012085938A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016128215A1 (fr) * 2015-02-11 2016-08-18 Protechna S.A. Châssis de base en forme de palette pour conteneurs de transport et de stockage de liquides
EP3103737A1 (fr) * 2015-06-12 2016-12-14 Sotralentz Packaging Conteneur à palette empilable muni d'une armature supérieure de renfort
EP3109184A1 (fr) * 2015-06-26 2016-12-28 Sotralentz Packaging Conteneur a palette empilable muni d'une armature superieure de renfort
DE102019007360A1 (de) * 2019-10-23 2021-04-29 Mauser-Werke Gmbh Palettencontainer
US20210276779A1 (en) * 2018-06-23 2021-09-09 Genex Science And Technologies Pvt. Ltd. An outer cage for a pallet container enabled by a half through riveting method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104944018A (zh) * 2015-06-26 2015-09-30 无锡四方友信股份有限公司 吊装吨包装框架结构

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3819911A1 (de) * 1988-06-11 1989-12-14 Schuetz Werke Gmbh Co Kg Palettenbehaelter
US4909387A (en) * 1988-11-24 1990-03-20 Schuetz Udo Pallet container with an exchangeable inner container of a synthetic resin and an outer jacket of metal lattice bars
EP0585453A1 (fr) 1992-02-18 1994-03-09 Mauser Werke Gmbh Conteneur de palettes.
EP0604374A1 (fr) * 1992-12-21 1994-06-29 MAMOR S.p.A. Elément de support pour citernes, tonneaux et similaires en matière plastique
DE4425630A1 (de) * 1994-04-15 1995-10-19 Schuetz Werke Gmbh Co Kg Transport- und Lagerbehälter für Flüssigkeiten
WO1999054233A2 (fr) * 1998-04-21 1999-10-28 Bulk Mixer, Inc. Dispositif et procede pour le transport de sacs de materiau en vrac et la distribution de materiau a partir de ces sacs
EP1754670A2 (fr) * 2005-08-20 2007-02-21 Protechna S.A. Conteneur pour le transport et le stockage de liquides

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3819911A1 (de) * 1988-06-11 1989-12-14 Schuetz Werke Gmbh Co Kg Palettenbehaelter
US4909387A (en) * 1988-11-24 1990-03-20 Schuetz Udo Pallet container with an exchangeable inner container of a synthetic resin and an outer jacket of metal lattice bars
EP0585453A1 (fr) 1992-02-18 1994-03-09 Mauser Werke Gmbh Conteneur de palettes.
EP0604374A1 (fr) * 1992-12-21 1994-06-29 MAMOR S.p.A. Elément de support pour citernes, tonneaux et similaires en matière plastique
DE4425630A1 (de) * 1994-04-15 1995-10-19 Schuetz Werke Gmbh Co Kg Transport- und Lagerbehälter für Flüssigkeiten
WO1999054233A2 (fr) * 1998-04-21 1999-10-28 Bulk Mixer, Inc. Dispositif et procede pour le transport de sacs de materiau en vrac et la distribution de materiau a partir de ces sacs
EP1754670A2 (fr) * 2005-08-20 2007-02-21 Protechna S.A. Conteneur pour le transport et le stockage de liquides

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016128215A1 (fr) * 2015-02-11 2016-08-18 Protechna S.A. Châssis de base en forme de palette pour conteneurs de transport et de stockage de liquides
CN107207145A (zh) * 2015-02-11 2017-09-26 普罗特克纳有限公司 用于液体的运输和储存容器的托盘状的底架
US10669087B2 (en) 2015-02-11 2020-06-02 Protechna S.A. Pallet-like understructure for transport and storage containers for liquids
EP3103737A1 (fr) * 2015-06-12 2016-12-14 Sotralentz Packaging Conteneur à palette empilable muni d'une armature supérieure de renfort
FR3037319A1 (fr) * 2015-06-12 2016-12-16 Sotralentz Packaging Conteneur a palette empilable muni d'une armature superieure de renfort
EP3109184A1 (fr) * 2015-06-26 2016-12-28 Sotralentz Packaging Conteneur a palette empilable muni d'une armature superieure de renfort
FR3037931A1 (fr) * 2015-06-26 2016-12-30 Sotralentz Packaging Conteneur a palette empilable muni d'une armature superieure de renfort
US20210276779A1 (en) * 2018-06-23 2021-09-09 Genex Science And Technologies Pvt. Ltd. An outer cage for a pallet container enabled by a half through riveting method
DE102019007360A1 (de) * 2019-10-23 2021-04-29 Mauser-Werke Gmbh Palettencontainer

Also Published As

Publication number Publication date
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