WO2012081466A1 - Rotary sensor - Google Patents

Rotary sensor Download PDF

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Publication number
WO2012081466A1
WO2012081466A1 PCT/JP2011/078294 JP2011078294W WO2012081466A1 WO 2012081466 A1 WO2012081466 A1 WO 2012081466A1 JP 2011078294 W JP2011078294 W JP 2011078294W WO 2012081466 A1 WO2012081466 A1 WO 2012081466A1
Authority
WO
WIPO (PCT)
Prior art keywords
coil
housing
rotor
detected
rotary sensor
Prior art date
Application number
PCT/JP2011/078294
Other languages
French (fr)
Japanese (ja)
Inventor
晃平 佐藤
徳浩 位田
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Publication of WO2012081466A1 publication Critical patent/WO2012081466A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62HCYCLE STANDS; SUPPORTS OR HOLDERS FOR PARKING OR STORING CYCLES; APPLIANCES PREVENTING OR INDICATING UNAUTHORIZED USE OR THEFT OF CYCLES; LOCKS INTEGRAL WITH CYCLES; DEVICES FOR LEARNING TO RIDE CYCLES
    • B62H1/00Supports or stands forming part of or attached to cycles
    • B62H1/02Articulated stands, e.g. in the shape of hinged arms
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/30Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable
    • G01D11/24Housings ; Casings for instruments
    • G01D11/245Housings for sensors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/20Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature

Definitions

  • the present invention relates to a rotary sensor.
  • a rotary sensor 1 for detecting whether the stand 101 is in the upright position or in the retracted position (position during travel) is attached to the connection portion between the vehicle body 100 and the stand 101.
  • Document 1 Japanese Patent Application Publication No. 2010-228565
  • the stand 101 is rotatably attached to the vehicle body 100 in the direction of arrow A1 by inserting a first pivot bolt (not shown) screwed to the bracket 102 of the vehicle body 100. Both ends of the coil spring 107 are engaged with the rod-like protrusion 105 provided on the bracket 102 and the protrusion 106 provided on the lower side of the stand 101, and the stand 101 is attached by the spring force of the coil spring 107. The stored state is retained.
  • the rotary sensor 1 disclosed in Document 1 includes a rotor (not shown) that rotates with the stand 101, a detection unit (not shown) that detects the position of the stand 101, and a vehicle body 100 that houses the detection unit.
  • the housing 2 is fixed as a main component.
  • the object to be detected made of a conductive material is held on the rotor, and the position of the object to be detected held on the rotor is displaced by the rotation of the rotor.
  • the detection unit detects the position of the stand 101 because the bobbin through which the core is inserted, the coil wound around the bobbin, the coil is driven at a high frequency, and the conductance of the coil changes as the stand 101 rotates.
  • a detection circuit is provided.
  • the rotor rotates to a position where the detected object faces the coil and is in the other of the standing position and the storage position.
  • the rotor rotates at a position where the detected object does not face the coil. Therefore, the distance between the object to be detected and the coil made of the conductive material changes between the standing position and the retracted position of the stand 101, and the magnetic flux of the coil changes accordingly. Therefore, the conductance of the coil also changes.
  • the detection circuit compares the conductance of the coil with a predetermined threshold value, and detects whether the stand 101 is in the standing position or the storage position from the comparison result.
  • the distance between the detected body and the tip of the coil is at least The first clearance, the thickness of the housing facing the tip of the coil (for example, the thickness of the cover), and the thickness of the bobbin collar are included.
  • the first clearance is a distance required between the detected object and a portion of the housing (for example, a cover) facing the tip of the coil so as not to contact each other.
  • the separation distance preferably includes the second clearance, where the second clearance is a distance required between the housing and the coil side (bobbin collar) so that they do not contact each other.
  • the present invention has been made in view of the above problems, and an object thereof is to provide a rotary sensor that is easy to manufacture and has improved detection sensitivity.
  • the rotary sensor (1) of the present invention detects whether or not the rod-shaped piece (101) configured to rotate on the pivot axis is in a predetermined position with respect to the object (10) including the rod-shaped piece (101). Configured to do.
  • the rotary sensor (1) includes a housing (2), a rotor (4), a detected body (42), a coil (31), and a detection circuit (32).
  • the housing (2) is attached to the main body (100) of the object (10).
  • the rotor (4) is provided to rotate in accordance with the rotation of the rod-shaped piece (101).
  • the detected body (42) is made of a conductive material and is held by either the housing (2) or the rotor (4).
  • the coil (31) is provided so as to generate a conductance corresponding to the distance from the detected object (42) that changes as the rotor (4) rotates.
  • the detection circuit (32) is configured to detect whether or not the rod-shaped piece (101) is in a predetermined position from the conductance of the coil (31).
  • the coil (31) is a planar coil formed on the substrate (30).
  • the object is a motorcycle
  • the body of the object is a body (100) of the motorcycle.
  • the rod-shaped piece is a stand (101) of the motorcycle for holding the vehicle body in an upright state.
  • the predetermined position is a storage position of the stand (101).
  • the circuit component of the detection circuit (32) is mounted on the substrate (30) on a surface opposite to the surface on the detected object (42) side.
  • the rotor (4) includes the detected body (42).
  • the housing (2) is configured so that the rotor (4) is interposed between the housing (2) and the body (100) of the object (10) and rotates together with the rod-shaped piece (101). It is attached to the main body (100) of (10).
  • the substrate (30) has a part (2b) of the housing (2) partially or entirely of the tip surface (31a) of the coil (31). And placed in the housing (2) so as to face the detected body (42).
  • the separation distance (D) between the detected body (42) and the tip surface (31a) of the coil (31) is the same as that of the coil (31).
  • the clearance (C1, or C1 and C2) is included.
  • the clearance includes only the first clearance (C1), which is the housing (2) facing the detected body (42) and the tip surface (31a) of the coil (31). It is the spatial distance provided between them so that a part (2b) may not contact each other.
  • the clearance includes only the first clearance (C1) and the second clearance (C2).
  • the first clearance (C1) prevents the detected body (42) and a part (2b) of the housing (2) facing the tip surface (31a) of the coil (31) from contacting each other.
  • the second clearance (C2) is a spatial distance provided between a part (2b) of the housing (2) and a tip surface (31a) of the coil (31) so as not to contact each other. .
  • the housing (2) includes a body (2a) having a recess (20) in which the substrate (30) is placed, and the body (2a) so as to close the recess (20). And a cover (2b) to be attached to.
  • the substrate (30) has a first surface on which the detection circuit (32) is mounted and the coil (31) so that a tip surface (31a) of the coil (31) faces the cover (2b).
  • the cover (2b) corresponds to a part of the housing (2), and the thickness (T) of the cover (2b) is a part of the housing (2) facing the tip surface (31a) of the coil (31). Corresponds to the thickness of the part.
  • FIG. 2A is a cross-sectional view of the above rotary sensor
  • FIG. 2B is a partially enlarged view of FIG. 2A
  • 3A and 3B are explanatory views for explaining the rotational position of the rotary sensor. It is a figure explaining the relationship between the rotation angle of a rotary sensor same as the above, and conductance. It is a perspective view of the principal part which shows the use condition of a rotary sensor.
  • FIG. 1 is an exploded perspective view of the rotary sensor 1
  • FIG. 2 is a cross-sectional view of the rotary sensor 1
  • FIG. 5 is a perspective view for explaining a use state of the rotary sensor 1.
  • the rotary sensor 1 is configured to detect whether or not a rod-shaped piece configured to rotate on a turning shaft is in a predetermined position with respect to an object including the rod-shaped piece. 1 to 5, the object is a two-wheeled vehicle 10, and the main body of the object is a vehicle body 100 of the two-wheeled vehicle 10.
  • the rod-shaped piece is a stand 101 of the two-wheeled vehicle 10 for holding the vehicle body 100 in an upright state, and a base end (specifically, a hole in the base end) of the stand 101 is interposed via a first pivot bolt 104 as a turning shaft. It is supported by the vehicle body 100 (specifically, the bracket 102).
  • the object of the present invention is not limited to a motorcycle.
  • the object of the present invention may be a crossing barrier having a bar or pole as a bar-shaped piece.
  • the rotary sensor 1 is attached to the vehicle body 100 of the two-wheeled vehicle 10 and configured to detect, for example, whether the stand 101 that holds the vehicle body 100 in an upright state during parking is in the upright state or in the retracted state. Is done.
  • the bracket 102 of the vehicle body 100 to which the stand 101 is fixed is not shown.
  • 2A is the axial direction of the turning shaft (first pivot bolt 104), and the rotary sensor 1 is arranged on the first side (left side shown in FIG. 2A) in the axial direction with respect to the vehicle body 100.
  • the rotary sensor 1 includes a detection unit 3, a housing 2 that houses the detection unit 3, and a rotor 4 as main components.
  • the housing 2 and the rotor 4 are attached to the vehicle body 100 (specifically, the first pivot bolt 104) of the two-wheeled vehicle 10 using the second pivot bolt 5.
  • the second pivot bolt 5 is a stepped bolt, and the distal end side of the shaft portion 51 of the second pivot bolt 5 has a small diameter, and a screw portion 51a is provided in the small diameter portion.
  • a disc-shaped head portion 52 that protrudes in the radial direction is integrally provided on the proximal end side of the shaft portion 51.
  • the detection unit 3 includes a circuit board 30 made of a flat annular printed wiring board.
  • the circuit board 30 is accommodated in the housing 2 with the thickness direction of the circuit board 30 as the axial direction (left-right direction in FIG. 2A).
  • a hole 30a is opened at the center of the circuit board 30, and a coil 31 made of a planar coil and a one-chip integrated circuit 32 constituting the detection circuit are mounted diagonally across the hole 30a.
  • coil-shaped conductive patterns are respectively formed on the front surface (first surface) and the back surface (second surface) of the circuit board 30, and the conductive patterns on the front surface and the back surface are made conductive by through holes or the like.
  • One coil 31 is formed.
  • the integrated circuit 32 is mounted on the surface (first surface) of the circuit board 30.
  • the integrated circuit 32 is mounted on the surface (left surface of FIG. 2A) opposite to the surface (right surface of FIG. 2A) on the circuit board 30, which will be described later.
  • the integrated circuit 32 constitutes a detection circuit for flowing a high-frequency current through the coil 31 and detecting whether or not the stand 101 is in the retracted position from the result of comparing the conductance of the coil 31 with a predetermined threshold value.
  • the rotor 4 is made of a conductive material, and the detected portion 42 is configured by a part of the rotor 4, and the position of the rotor 4 depends on whether the stand 101 is in the standing position or the retracted position.
  • the distance between the detected part 42 and the coil 31 changes accordingly. Therefore, the conductance of the coil 31 changes according to the position of the stand 101 (standing position or retracted position), and the detection circuit detects whether the stand 101 is in the standing position or retracted position from the change in conductance. And output to the outside. Since such a detection circuit can be realized by a known technique, detailed illustration and description are omitted.
  • the housing 2 is configured by connecting a body 2a and a cover 2b, each formed of an insulating synthetic resin, and stores the above-described detection unit 3 in an internal storage space (recess) 20.
  • the body 2 a has a cylindrical shape as a whole, and includes a main body 21 provided with a storage space 20.
  • the second end side (right side in FIG. 2A) of the main body 21 on the second side in the axial direction is substantially entirely open, and the first end side (left side in FIG. 2A) of the main body 21 on the first side in the axial direction.
  • a recess 24 is provided on the outer surface of the bottom wall that closes the cover.
  • the recessed portion 24 is recessed in a round hole shape having a diameter larger than that of the head portion 52 of the second pivot bolt 5, and a bearing hole 24 a into which the shaft portion 51 of the second pivot bolt 5 is inserted at the center of the recessed portion 24. Is provided (see FIG. 2A).
  • the inner surface of the bottom wall of the body 2a has a cylindrical shape surrounding the shaft portion 51 of the second pivot bolt 5.
  • the inner peripheral surface constitutes the inner peripheral surface of the bearing hole 24a, and the outer peripheral surface is the storage space.
  • the cylindrical convex part 25 which comprises the inner surface of 20 is provided in the form which protrudes to the 2nd side of an axial direction, ie, the right direction (opening side).
  • an electric wire lead-out portion 22 for leading an electric wire (C) composed of a plurality of core wires from the storage space 20 to the outside is provided so as to protrude in the radial direction.
  • a projecting portion 23 projecting in the radial direction is provided with a gap between the projecting portion 23 and the wire leading portion 22. The rotation of the housing 2 with respect to the vehicle body 100 is restricted by sandwiching 105.
  • the cover 2b is formed in a disc shape, and a round hole 26 into which the tip of the cylindrical convex portion 25 fits is formed at the center of the cover 2b.
  • the circuit board 30 Inside the body 2a, the circuit board 30 has the mounting surface of the integrated circuit 32 facing the bottom wall (on the side opposite to the rotor 4 in the mounted state), and the cylindrical convex portion 25 is passed through the central hole 30a. It is stored in. A stepped portion 27 that abuts on the left surface (first surface) of the circuit board 30 is provided on the outer peripheral surface of the cylindrical convex portion 25 and the inner side surface of the storage space 20, respectively.
  • the detection unit 3 is fixed to the body 2a by, for example, heat welding to 2a.
  • the circuit board 30 (the detection unit 3) is held between the body 2a and the cover 2b.
  • a step portion 28 that abuts on the left surface (first surface) of the cover 2b is provided, and the left surface of the cover 2b is provided on the step portion 28.
  • the cover 2b is positioned in the left-right direction (axial direction) with respect to the body 2a.
  • the storage space 20 inside the housing 2 is sealed by welding the contact part of the body 2a and the cover 2b by laser welding, for example.
  • the right end surface (tip surface) of the cylindrical convex portion 25 protrudes to the right (second side in the axial direction) rather than the right surface (second surface) of the cover 2 b and is in contact with the rotor 4. Accordingly, the rotor 4 rotates while its surface (first surface) slides on the right end surface (tip surface) of the cylindrical convex portion 25, and when mounted on the vehicle body 100, In order to reduce the friction between them, grease is applied to the right end surface (tip surface) of the cylindrical convex portion 25.
  • the circuit board 30 is electrically connected to one end of the electric wire (C) drawn out from the electric wire drawing portion 22 and the power of the integrated circuit 32 is supplied through the electric wire (C). The output of the integrated circuit 32 is output to the outside through the electric wire (C).
  • the rotor 4 is formed by punching and drawing a metal plate, for example, and has a flat shape in which the thickness direction is in the left-right direction (axial direction of the pivot axis), and the shaft portion of the second pivot bolt 5 It has the main-body part 41 in which the circular insertion hole 41a in which 51 is penetrated was penetrated.
  • the rotor 4 is sandwiched between the housing 2 (cylindrical convex portion 25 provided on the body 2a) and the stand 101 (first pivot bolt 104), so that displacement in the left-right direction (axial direction) is restricted. ing.
  • the inner diameter of the insertion hole 41 a provided in the rotor 4 is larger than the outer diameter of the screw portion 51 a of the second pivot bolt 5 and smaller than the outer diameter of the large diameter portion of the shaft portion 51,
  • the displacement of the rotor 4 in the left-right direction (axial direction) is also restricted by being sandwiched between the large diameter portion of the shaft portion 51 and the first pivot bolt 104.
  • the main body 41 is integrally provided with a fan-shaped detected portion 42 centered on the center position of the insertion hole 41a. Further, the main body portion 41 has an L-shaped arm that protrudes in the radial direction from the insertion hole 41a and protrudes to one end side in the thickness direction corresponding to the second side in the axial direction (the vehicle body 100 side in the attached state).
  • the part 43 is provided integrally.
  • the arm portion 43 is provided on the opposite side of the insertion hole 41a with respect to one string constituting the sector-shaped detected portion 42.
  • a peripheral wall 44 that protrudes from the outer peripheral edge of the detected portion 42 to one end side in the thickness direction (the vehicle body 100 side in the attached state) is provided integrally with the detected portion 42.
  • FIG. 3A shows a state in which the stand 101 has moved to the standing position
  • FIG. 3B shows a state in which the stand 101 has moved to the storage position.
  • the rotation angle of the rotor 4 when the stand 101 is in the standing position is D1
  • the rotation angle of the rotor 4 when the stand 101 is in the storage position is D2.
  • the detected portion 42 of the rotor 4 is positioned on the right side of the coil 31 in the standing state (opposite), and the detected portion 42 of the rotor 4 is positioned on the right side of the coil 31 in the retracted state. Not located (not facing). Accordingly, as the stand 101 rotates with respect to the vehicle body 100, the rotor 4 rotates relative to the housing 2, and therefore the distance between the detected portion 42 and the coil 31 mainly changes, so that the conductance of the coil 31 changes. .
  • the rotary sensor 1 is attached to the vehicle body 100 as follows. As shown in FIG. 1, first, the worker places the rotor 4 and the housing 2 so as to overlap each other on the right side (the head 104 a side) of the first pivot bolt 104. Then, the operator passes the second pivot bolt 5 through the bearing hole 24a of the housing 2 and the insertion hole 41a of the rotor 4 and screws it into the screw hole 104b provided in the head 104a of the first pivot bolt 104. 2 and the rotor 4 are screwed to the stand 101. An O-ring 6 made of an elastic material such as synthetic rubber is attached to the shaft portion 51 of the second pivot bolt.
  • the rotary sensor 1 is attached to the stand 101.
  • the projection 2 is sandwiched between the wire lead-out portion 22 and the projection portion 23, so that the housing 2 with respect to the vehicle body 100 is obtained.
  • the rotation of is regulated.
  • the rotor 4 is rotatably held with respect to the housing 2, and when the stand 101 rotates between the standing position and the retracted position, the rotor 4 rotates together with the stand 101, whereby the rotor 4 moves relative to the housing 2. It is designed to rotate relatively.
  • the detected portion 42 is formed in a substantially quarter circle, and the detected portion 42 is located on the right side (axis) of the coil 31 only when the stand 101 is in one of the standing position and the retracted position. (Opposite position on the second side of the direction). Therefore, when the stand 101 is in the other position, the detected part 42 is not located on the right side of the coil 31 (opposite position on the second side in the axial direction). That is, when the rotor 4 rotates with respect to the housing 2 as the stand 101 rotates with respect to the vehicle body 100, the conductance of the coil 31 changes mainly due to a change in the distance between the detected portion 42 and the coil 31. As a result, the output of the integrated circuit 32 changes depending on whether the stand 101 is in one of the upright position and the storage position or in the other, so that the position of the stand 101 can be detected. .
  • an annular groove 24b is formed at the opening edge of the bearing hole 24a on the bottom surface of the recess 24 into which the head portion 52 of the second pivot bolt 5 is inserted, and the O-ring 6 is disposed in the groove 24b.
  • the thickness dimension of the O-ring 6 when not elastically deformed is larger than the depth dimension of the groove 24b.
  • the O-ring 6 has a head 52 of the second pivot bolt 5.
  • the bottom surface of the groove 24b are elastically deformed so as to be crushed. That is, when the housing 2 is pressed against the rotor 4 by the elastic force of the O-ring 6, rattling of the housing 2 with respect to the rotor 4 (and erroneous detection associated therewith) is suppressed.
  • the body 2a has a cylindrical encircling portion 29 that constitutes the inner peripheral surface of the storage space 20, and the encircling portion 29 is located in the right direction (axis) rather than the right end (tip) of the cylindrical convex portion 25. Projecting to the second side of the direction).
  • the surrounding portion 29 protrudes to the right side (second side in the axial direction) of the main body portion 41 of the rotor 4 in a state where the second pivot bolt 5 is tightened, and the axial direction of the shaft portion 51 of the second pivot bolt 5 (
  • the main body 41 of the rotor 4 is covered when viewed from a direction orthogonal to the (left-right direction). Thereby, it is possible to prevent foreign matter such as mud from entering between the housing 2 and the rotor 4 by the surrounding portion 29.
  • the rotary sensor 1 of this embodiment is configured to detect whether or not the stand 101 that holds the vehicle body 100 of the two-wheeled vehicle 10 in the standing state is in the retracted position, and includes the housing 2, the rotor 4, and the detected portion 42. (Detected body), a coil 31, and an integrated circuit 32 (detection circuit).
  • the housing 2 is attached to the vehicle body 100.
  • the rotor 4 is provided so as to be rotatable with respect to the housing 2 and is provided so as to rotate in accordance with the rotation of the stand 101.
  • the detected portion 42 is made of a conductive material and is held by either the housing 2 or the rotor 4 (the rotor 4 in this embodiment).
  • the coil 31 is a planar coil formed on the circuit board 30 and is provided so as to generate a conductance corresponding to the distance from the detected portion 42 that changes as the rotor 4 rotates.
  • the integrated circuit 32 is configured to detect from the conductance of the coil 31 whether or not the stand 101 is in the retracted position.
  • the detected object (detected part 42) is held by the rotor 4 and the coil 31 is stored in the housing 2.
  • the detected object is held on the housing 2 side, and the coil 31 is connected to the rotor 4. It may be held in.
  • the coil 31 is a planar coil formed on the circuit board 30, the gap between the coil 31 and the detected part 42 is made smaller than that of a coil wound around a bobbin as in the prior art. it can.
  • the rotor 4 includes a detected portion 42.
  • the housing 2 is attached to the vehicle body 100 such that the rotor 4 is interposed between the housing 2 and the vehicle body 100 of the two-wheeled vehicle 10 and rotates together with the stand 101.
  • the housing 2 is attached to the bracket 102 of the vehicle body 100 via a first pivot bolt 104.
  • the circuit board 30 when the stand 101 is in the predetermined position, the circuit board 30 has the tip 31a of the coil 31 all or part of the circuit board 30 being detected via a part of the housing 2 (cover 2b). It is placed in the housing 2 so as to face the part 42.
  • the predetermined position of the present invention may be the standing position of the stand 101 or the storage position of the stand 101.
  • the predetermined position is the standing position of the stand 101 as shown in FIG.
  • the entire tip surface 31a of the coil 31 faces the detected portion 42 via a part of the housing 2 (cover 2b).
  • FIG. 3B when the stand 101 is in the retracted position, the entire distal end surface 31a of the coil 31 is directed outside the presence range of the detected portion 42 via a part of the housing 2 (cover 2b). Yes.
  • the separation distance (D) of the distal end surface 31 a of the coil 31 from the detected portion 42 is the housing facing the distal end surface 31 a of the coil 31.
  • a clearance as a spatial distance (a distance consisting only of a space) is included.
  • the clearance includes only the first clearance (C1) and the second clearance (C2).
  • the first clearance (C1) is a spatial distance provided between the detected portion 42 and a part of the housing 2 (cover 2b) facing the tip surface 31a of the coil 31 so as not to contact each other. .
  • the second clearance (C2) is a spatial distance provided between a part of the housing 2 (cover 2b) and the tip surface 31a of the coil 31 so as not to contact each other.
  • the present invention is not limited to this, and the clearance of the present invention may include only the first clearance (C1).
  • the clearance of the present invention includes at least the first clearance (C1) of only the first clearance (C1) and the second clearance (C2).
  • FIG. 4 shows the relationship between the rotation angle of the rotor 4 and the conductance.
  • the solid line c in FIG. 4 shows the characteristics of this embodiment (in the case of a planar coil), and the alternate long and short dash line d shows the conventional example (the coil wound around the bobbin). ) Characteristics.
  • the change in conductance with respect to the change in the angle of the rotor 4 is larger than that in the conventional example, so that the sensitivity can be improved.
  • an allowable range of variation in the gap provided between the coil 31 and the detected portion 42 can be increased, and manufacturing is facilitated.
  • the coil 31 is composed of a planar coil formed on the circuit board 30, a process of insert-molding a core into a bobbin, a process of winding a coil around a bobbin, and a coil as a circuit board of a detection circuit as in the conventional example.
  • the manufacturing process can be simplified.
  • the integrated circuit 32 (the circuit component of the detection circuit) is mounted on the surface of the circuit board 30 opposite to the surface on the detected portion 42 side.
  • the gap between the coil 31 and the detected part 42 can be further reduced, and the detection sensitivity is further improved.
  • the coil pattern constituting the planar coil 31 is formed on both surfaces of the circuit board 30, but at least the surface of the detected part 42 side (the second surface of the circuit board 30) has the planar coil 31.
  • the coil pattern should just be formed.

Abstract

A housing of a rotary sensor houses a detection unit, and is attached to the body of a motorcycle. A rotor formed from a conductive material is provided so as allow free rotation relative to the housing and rotates together with a stand when this rotates. A detected unit is configured with a portion of said rotor. A detection unit has a circuit substrate on which a coil comprising a planar coil is formed. The coil is driven at a high frequency by an integrated circuit mounted on the circuit substrate, and the conductance of the coil varies with the change in the distance thereof from the detected unit accompanying rotation of the rotor. The integrated circuit detects whether the stand is in an upright position or in a storage position from the change of the coil conductance.

Description

ロータリセンサRotary sensor
 本発明は、ロータリセンサに関するものである。 The present invention relates to a rotary sensor.
 二輪車を駐車する際に車体を起立状態で保持するため、二輪車にはスタンドが設けられている。このスタンドが起立位置(駐車時の位置)にあるときにエンジンが始動していると、スタンドが格納されたときに急発進する懸念があるため、スタンドが起立位置にある場合はエンジンが始動しないようにインターロック機能が設けられている。そのため、図5に示すように車体100とスタンド101との連結部位には、スタンド101が起立位置にあるか、格納位置(走行時の位置)にあるかを検知するためのロータリセンサ1が取り付けられている(例えば日本国特許出願公開番号2010-228565(以下「文献1」という)。 ¡In order to hold the vehicle body in a standing state when the motorcycle is parked, the motorcycle is provided with a stand. If the engine is started when the stand is in the standing position (parking position), there is a risk of sudden start when the stand is retracted, so the engine will not start when the stand is in the standing position. As shown, an interlock function is provided. Therefore, as shown in FIG. 5, a rotary sensor 1 for detecting whether the stand 101 is in the upright position or in the retracted position (position during travel) is attached to the connection portion between the vehicle body 100 and the stand 101. (For example, Japanese Patent Application Publication No. 2010-228565 (hereinafter referred to as “Document 1”)).
 スタンド101は、車体100のブラケット102に螺子止めされた第1ピボットボルト(図示せず)が挿通されることによって、車体100に対して矢印A1の方向に回転自在に取り付けられている。ブラケット102に設けられた棒状の突起105と、スタンド101の下側部に設けられた突起106には、それぞれ、コイルばね107の両端が係止され、コイルばね107のバネ力によって、スタンド101を格納した状態が保持される。 The stand 101 is rotatably attached to the vehicle body 100 in the direction of arrow A1 by inserting a first pivot bolt (not shown) screwed to the bracket 102 of the vehicle body 100. Both ends of the coil spring 107 are engaged with the rod-like protrusion 105 provided on the bracket 102 and the protrusion 106 provided on the lower side of the stand 101, and the stand 101 is attached by the spring force of the coil spring 107. The stored state is retained.
 上記文献1に開示されたロータリセンサ1は、スタンド101とともに回転するロータ(図示せず)と、スタンド101の位置を検出する検出部(図示せず)と、この検出部を収納して車体100に固定されるハウジング2とを主要な構成として備えている。 The rotary sensor 1 disclosed in Document 1 includes a rotor (not shown) that rotates with the stand 101, a detection unit (not shown) that detects the position of the stand 101, and a vehicle body 100 that houses the detection unit. The housing 2 is fixed as a main component.
 ロータには導電材料からなる被検出体が保持されており、ロータが回転することによって、ロータに保持された被検出体の位置が変位する。 The object to be detected made of a conductive material is held on the rotor, and the position of the object to be detected held on the rotor is displaced by the rotation of the rotor.
 検出部は、コアが挿通されたボビンと、このボビンに巻回されたコイルと、コイルを高周波で駆動するとともに、スタンド101の回転によってコイルのコンダクタンスが変化することからスタンド101の位置を検出する検出回路を備えている。ここで、スタンド101が起立位置及び格納位置(走行時の位置)の何れか一方にある場合はコイルに被検知体が対向する位置にロータが回転し、起立位置及び格納位置の他方にある場合はコイルに被検知体が対向しない位置にロータが回転している。したがって、スタンド101の起立位置と格納位置とで導電材料からなる被検知体とコイルとの距離が変化し、それによってコイルの磁束が変化するので、コイルのコンダクタンスも変化する。検出回路では、コイルのコンダクタンスと所定の閾値との高低を比較しており、その比較結果からスタンド101が起立位置と格納位置の何れにあるかを検出している。 The detection unit detects the position of the stand 101 because the bobbin through which the core is inserted, the coil wound around the bobbin, the coil is driven at a high frequency, and the conductance of the coil changes as the stand 101 rotates. A detection circuit is provided. Here, when the stand 101 is in one of the standing position and the storage position (traveling position), the rotor rotates to a position where the detected object faces the coil and is in the other of the standing position and the storage position. The rotor rotates at a position where the detected object does not face the coil. Therefore, the distance between the object to be detected and the coil made of the conductive material changes between the standing position and the retracted position of the stand 101, and the magnetic flux of the coil changes accordingly. Therefore, the conductance of the coil also changes. The detection circuit compares the conductance of the coil with a predetermined threshold value, and detects whether the stand 101 is in the standing position or the storage position from the comparison result.
 ところで、被検知体がコイルに接近するか、或いは、遠ざかることによって、大きな磁束変化が得られるのは、被検知体に近いコイルの先端部となる。上記文献1に開示されたロータリセンサ1では、コイルと被検知体との間にボビンの鍔が存在するため、鍔の厚み分だけ被検知体とコイルとの間の隙間が大きくなり、それによってコンダクタンスの変化が小さくなり、検出感度が低下するという問題があった。特に、ハウジング内に配置されるコイルに対して、被検知体がハウジング外に設けられる構造では、被検知体と上記コイルの先端部との間の距離(以下「分離距離」という)は、少なくとも、第1クリアランスと、コイルの先端部と面するハウジングの厚み(例えばカバーの厚み)と、ボビンの鍔の厚みとを含むことになる。ここで、第1クリアランスは、被検知体と、コイルの先端部と面するハウジングの部分(例えばカバー)とが互いに接触しないようにそれらの間に必要とされる距離である。また、分離距離は、第2クリアランスを含むことが望ましく、ここで、第2クリアランスは、ハウジング及びコイル側(ボビンの鍔)が互いに接触しないようにそれらの間に必要とされる距離である。 By the way, when the detected body approaches or moves away from the coil, a large magnetic flux change is obtained at the tip of the coil close to the detected body. In the rotary sensor 1 disclosed in the above-mentioned document 1, there is a bobbin wrinkle between the coil and the detected body, so that the gap between the detected body and the coil is increased by the thickness of the wrinkle. There is a problem that the change in conductance becomes small and the detection sensitivity decreases. In particular, in a structure in which the detected body is provided outside the housing with respect to the coil disposed in the housing, the distance between the detected body and the tip of the coil (hereinafter referred to as “separation distance”) is at least The first clearance, the thickness of the housing facing the tip of the coil (for example, the thickness of the cover), and the thickness of the bobbin collar are included. Here, the first clearance is a distance required between the detected object and a portion of the housing (for example, a cover) facing the tip of the coil so as not to contact each other. The separation distance preferably includes the second clearance, where the second clearance is a distance required between the housing and the coil side (bobbin collar) so that they do not contact each other.
 また、ロータリセンサを製造するために、コアをボビンにインサート成形する工程や、ボビンにコイルを巻き付ける工程や、コイルを検出回路の基板に実装する工程が必要になり、製造工程が増えてしまうという問題もあった。 Moreover, in order to manufacture a rotary sensor, the process of insert-molding the core into the bobbin, the process of winding the coil around the bobbin, and the process of mounting the coil on the substrate of the detection circuit are required, which increases the manufacturing process. There was also a problem.
 本発明は上記課題に鑑みて為されたものであり、その目的とするところは、製造が容易で、検出感度を向上させたロータリセンサを提供することにある。 The present invention has been made in view of the above problems, and an object thereof is to provide a rotary sensor that is easy to manufacture and has improved detection sensitivity.
 本発明のロータリセンサ(1)は、旋回軸で回転するように構成される棒状片(101)がその棒状片(101)を備える物体(10)に対して所定位置にあるか否かを検出するように構成される。このロータリセンサ(1)は、ハウジング(2)と、ロータ(4)と、被検知体(42)と、コイル(31)と、検出回路(32)とを備えている。ハウジング(2)は前記物体(10)の本体(100)に取り付けられている。ロータ(4)は、棒状片(101)の回転に応じて回転するように設けられる。被検知体(42)は導電材料からなり、ハウジング(2)又はロータ(4)の何れかに保持される。コイル(31)は、ロータ(4)の回転に伴って変化する被検知体(42)との距離に対応するコンダクタンスを発生するように設けられる。検出回路(32)は、コイル(31)のコンダクタンスから棒状片(101)が所定位置にあるか否かを検出するように構成される。コイル(31)は、基板(30)に形成された平面コイルである。 The rotary sensor (1) of the present invention detects whether or not the rod-shaped piece (101) configured to rotate on the pivot axis is in a predetermined position with respect to the object (10) including the rod-shaped piece (101). Configured to do. The rotary sensor (1) includes a housing (2), a rotor (4), a detected body (42), a coil (31), and a detection circuit (32). The housing (2) is attached to the main body (100) of the object (10). The rotor (4) is provided to rotate in accordance with the rotation of the rod-shaped piece (101). The detected body (42) is made of a conductive material and is held by either the housing (2) or the rotor (4). The coil (31) is provided so as to generate a conductance corresponding to the distance from the detected object (42) that changes as the rotor (4) rotates. The detection circuit (32) is configured to detect whether or not the rod-shaped piece (101) is in a predetermined position from the conductance of the coil (31). The coil (31) is a planar coil formed on the substrate (30).
 一実施形態において、前記物体は二輪車であって前記物体の本体はその二輪車の車体(100)である。前記棒状片は、前記車体を起立状態で保持するための前記二輪車のスタンド(101)である。前記所定位置は、前記スタンド(101)の格納位置である。 In one embodiment, the object is a motorcycle, and the body of the object is a body (100) of the motorcycle. The rod-shaped piece is a stand (101) of the motorcycle for holding the vehicle body in an upright state. The predetermined position is a storage position of the stand (101).
 一実施形態において、前記基板(30)には、前記被検知体(42)側の面と反対側の面に前記検知回路(32)の回路部品が実装される。 In one embodiment, the circuit component of the detection circuit (32) is mounted on the substrate (30) on a surface opposite to the surface on the detected object (42) side.
 一実施形態において、前記ロータ(4)は前記被検知体(42)を備える。前記ハウジング(2)は、前記ロータ(4)が前記ハウジング(2)と前記物体(10)の本体(100)との間に介在して前記棒状片(101)と共に回転するように、前記物体(10)の本体(100)に取り付けられる。前記基板(30)は、前記棒状片(101)が前記所定位置にあるとき、前記コイル(31)の先端面(31a)の全部又は一部が前記ハウジング(2)の一部(2b)を介して前記被検知体(42)に向くように、前記ハウジング(2)の中に置かれる。前記棒状片(101)が前記所定位置にあるとき、前記被検知体(42)と前記コイル(31)の先端面(31a)との間の分離距離(D)は、前記コイル(31)の先端面(31a)と面するハウジング(2)の一部(2b)の厚み(T)に加えて、空間距離としてのクリアランス(C1、又はC1及びC2)のみを含む。 In one embodiment, the rotor (4) includes the detected body (42). The housing (2) is configured so that the rotor (4) is interposed between the housing (2) and the body (100) of the object (10) and rotates together with the rod-shaped piece (101). It is attached to the main body (100) of (10). When the rod-shaped piece (101) is in the predetermined position, the substrate (30) has a part (2b) of the housing (2) partially or entirely of the tip surface (31a) of the coil (31). And placed in the housing (2) so as to face the detected body (42). When the rod-like piece (101) is in the predetermined position, the separation distance (D) between the detected body (42) and the tip surface (31a) of the coil (31) is the same as that of the coil (31). In addition to the thickness (T) of the part (2b) of the housing (2) facing the tip surface (31a), only the clearance (C1, or C1 and C2) as a spatial distance is included.
 一実施形態において、前記クリアランスは、第1クリアランス(C1)のみを含み、これは、前記被検知体(42)と、前記コイル(31)の先端面(31a)と面する前記ハウジング(2)の一部(2b)とが互いに接触しないように、それらの間に設けられる空間距離である。 In one embodiment, the clearance includes only the first clearance (C1), which is the housing (2) facing the detected body (42) and the tip surface (31a) of the coil (31). It is the spatial distance provided between them so that a part (2b) may not contact each other.
 一実施形態において、前記クリアランスは、第1クリアランス(C1)及び第2クリアランス(C2)のみを含む。前記第1クリアランス(C1)は、前記被検知体(42)と、前記コイル(31)の先端面(31a)と面する前記ハウジング(2)の一部(2b)とが互いに接触しないように、それらの間に設けられる空間距離である。前記第2クリアランス(C2)は、前記ハウジング(2)の一部(2b)と前記コイル(31)の先端面(31a)とが互いに接触しないように、それらの間に設けられる空間距離である。 In one embodiment, the clearance includes only the first clearance (C1) and the second clearance (C2). The first clearance (C1) prevents the detected body (42) and a part (2b) of the housing (2) facing the tip surface (31a) of the coil (31) from contacting each other. , The spatial distance provided between them. The second clearance (C2) is a spatial distance provided between a part (2b) of the housing (2) and a tip surface (31a) of the coil (31) so as not to contact each other. .
 一実施形態において、前記ハウジング(2)は、前記基板(30)が中に置かれる凹所(20)を備えるボディ(2a)と、前記凹所(20)を塞ぐように前記ボディ(2a)に装着されるカバー(2b)とを備える。前記基板(30)は、前記検出回路(32)が搭載される第1面と、前記コイル(31)の先端面(31a)が前記カバー(2b)に面するように前記コイル(31)が搭載される第2面とを備える。前記カバー(2b)が前記ハウジング(2)の一部に対応し、前記カバー(2b)の厚み(T)が前記コイル(31)の先端面(31a)と面する前記ハウジング(2)の一部の厚みに対応する。 In one embodiment, the housing (2) includes a body (2a) having a recess (20) in which the substrate (30) is placed, and the body (2a) so as to close the recess (20). And a cover (2b) to be attached to. The substrate (30) has a first surface on which the detection circuit (32) is mounted and the coil (31) so that a tip surface (31a) of the coil (31) faces the cover (2b). And a second surface to be mounted. The cover (2b) corresponds to a part of the housing (2), and the thickness (T) of the cover (2b) is a part of the housing (2) facing the tip surface (31a) of the coil (31). Corresponds to the thickness of the part.
 本発明によれば、製造が容易で、検出感度を向上させたロータリセンサを提供することができる。 According to the present invention, it is possible to provide a rotary sensor that is easy to manufacture and has improved detection sensitivity.
 本発明の好ましい実施形態をさらに詳細に記述する。本発明の他の特徴および利点は、以下の詳細な記述および添付図面に関連して一層良く理解されるものである。
本実施形態のロータリセンサの分解斜視図である。 図2Aは同上のロータリセンサの断面図であり、図2Bは図2Aの一部拡大図である。 図3A及び3Bは、同上のロータリセンサの回転位置を説明する説明図である。 同上のロータリセンサの回転角度とコンダクタンスの関係を説明する図である。 ロータリセンサの使用状態を示す要部の斜視図である。
Preferred embodiments of the invention are described in further detail. Other features and advantages of the present invention will be better understood with reference to the following detailed description and accompanying drawings.
It is a disassembled perspective view of the rotary sensor of this embodiment. 2A is a cross-sectional view of the above rotary sensor, and FIG. 2B is a partially enlarged view of FIG. 2A. 3A and 3B are explanatory views for explaining the rotational position of the rotary sensor. It is a figure explaining the relationship between the rotation angle of a rotary sensor same as the above, and conductance. It is a perspective view of the principal part which shows the use condition of a rotary sensor.
 本実施形態のロータリセンサについて図1~5を参照して説明する。 The rotary sensor according to this embodiment will be described with reference to FIGS.
 図1はロータリセンサ1の分解斜視図、図2はロータリセンサ1の断面図であり、図5はロータリセンサ1の使用状態を説明する斜視図である。ロータリセンサ1は、旋回軸で回転するように構成される棒状片がその棒状片を備える物体に対して所定位置にあるか否かを検出するように構成される。図1~5の例では、物体は二輪車10であって物体の本体はその二輪車10の車体100である。また、棒状片は、車体100を起立状態で保持するための二輪車10のスタンド101であり、スタンド101の基端(詳しくは基端の孔)が旋回軸としての第1ピボットボルト104を介して車体100(詳しくはブラケット102)に支持されている。なお、本発明の物体は二輪車に限らない。例えば、本発明の物体は、棒状片としてバーないしポールを有する踏切の遮断機でもよい。 1 is an exploded perspective view of the rotary sensor 1, FIG. 2 is a cross-sectional view of the rotary sensor 1, and FIG. 5 is a perspective view for explaining a use state of the rotary sensor 1. The rotary sensor 1 is configured to detect whether or not a rod-shaped piece configured to rotate on a turning shaft is in a predetermined position with respect to an object including the rod-shaped piece. 1 to 5, the object is a two-wheeled vehicle 10, and the main body of the object is a vehicle body 100 of the two-wheeled vehicle 10. The rod-shaped piece is a stand 101 of the two-wheeled vehicle 10 for holding the vehicle body 100 in an upright state, and a base end (specifically, a hole in the base end) of the stand 101 is interposed via a first pivot bolt 104 as a turning shaft. It is supported by the vehicle body 100 (specifically, the bracket 102). The object of the present invention is not limited to a motorcycle. For example, the object of the present invention may be a crossing barrier having a bar or pole as a bar-shaped piece.
 本実施形態において、ロータリセンサ1は、二輪車10の車体100に取り付けられ、例えば駐車時に車体100を起立状態に保持するスタンド101が起立状態にあるか、格納状態にあるかを検出するように構成される。尚、図2Aでは、スタンド101が固定される車体100のブラケット102は図示が省略されている。また図2Aに示す左右方向が旋回軸(第1ピボットボルト104)の軸方向であり、ロータリセンサ1は、車体100に対してその軸方向の第1側(図2Aに示す左側)に配置される。 In the present embodiment, the rotary sensor 1 is attached to the vehicle body 100 of the two-wheeled vehicle 10 and configured to detect, for example, whether the stand 101 that holds the vehicle body 100 in an upright state during parking is in the upright state or in the retracted state. Is done. In FIG. 2A, the bracket 102 of the vehicle body 100 to which the stand 101 is fixed is not shown. 2A is the axial direction of the turning shaft (first pivot bolt 104), and the rotary sensor 1 is arranged on the first side (left side shown in FIG. 2A) in the axial direction with respect to the vehicle body 100. The
 このロータリセンサ1は、検出部3と、検出部3を内部に収納するハウジング2と、ロータ4を主要な構成として備える。そして、ハウジング2及びロータ4は第2ピボットボルト5を用いて二輪車10の車体100(具体的には第1ピボットボルト104)に取り付けられる。 The rotary sensor 1 includes a detection unit 3, a housing 2 that houses the detection unit 3, and a rotor 4 as main components. The housing 2 and the rotor 4 are attached to the vehicle body 100 (specifically, the first pivot bolt 104) of the two-wheeled vehicle 10 using the second pivot bolt 5.
 第2ピボットボルト5は段付きボルトからなり、第2ピボットボルト5の軸部51の先端側は細径になっており、この細径部に螺子部51aが設けられている。また軸部51の基端側には、径方向に突出する円板状の頭部52が一体に設けられている。 The second pivot bolt 5 is a stepped bolt, and the distal end side of the shaft portion 51 of the second pivot bolt 5 has a small diameter, and a screw portion 51a is provided in the small diameter portion. In addition, a disc-shaped head portion 52 that protrudes in the radial direction is integrally provided on the proximal end side of the shaft portion 51.
 検出部3は、扁平な円環形状のプリント配線板からなる回路基板30を備えている。回路基板30は、回路基板30の厚み方向を上記軸方向(図2Aの左右方向)としてハウジング2の内部に収納されている。回路基板30の中央には孔30aが開口しており、この孔30aを挟んで対角の位置に、平面コイルからなるコイル31と、検出回路を構成する1チップの集積回路32が実装されている。ここで、回路基板30の表面(第1面)及び裏面(第2面)に、それぞれ、コイル状の導電パターンが形成されており、表面及び裏面の導電パターンをスルーホールなどで導通することによって、1つのコイル31が形成されている。また集積回路32は、回路基板30の表面(第1面)に搭載されている。図2Aの例では、集積回路32は、回路基板30において、後述する被検知部42側の面(図2Aの右面)と反対側の面(図2Aの左面)に実装されている。この集積回路32によって、コイル31に高周波電流を流すとともに、コイル31のコンダクタンスと所定の閾値との高低を比較した結果からスタンド101が格納位置にあるか否かを検出するための検出回路が構成されている。後で詳しく説明するが、ロータ4は導電材料からなり、ロータ4の一部で被検知部42が構成されており、スタンド101が起立位置にあるか格納位置にあるかによってロータ4の位置が変化し、それによって被検知部42とコイル31との距離が変化する。したがって、スタンド101の位置(起立位置又は格納位置)に応じてコイル31のコンダクタンスが変化することになり、検出回路では、コンダクタンスの変化からスタンド101が起立位置にあるか格納位置にあるかを検出して外部に出力する。尚、このような検出回路は周知技術で実現可能であるので、詳細な図示並びに説明は省略する。 The detection unit 3 includes a circuit board 30 made of a flat annular printed wiring board. The circuit board 30 is accommodated in the housing 2 with the thickness direction of the circuit board 30 as the axial direction (left-right direction in FIG. 2A). A hole 30a is opened at the center of the circuit board 30, and a coil 31 made of a planar coil and a one-chip integrated circuit 32 constituting the detection circuit are mounted diagonally across the hole 30a. Yes. Here, coil-shaped conductive patterns are respectively formed on the front surface (first surface) and the back surface (second surface) of the circuit board 30, and the conductive patterns on the front surface and the back surface are made conductive by through holes or the like. One coil 31 is formed. The integrated circuit 32 is mounted on the surface (first surface) of the circuit board 30. In the example of FIG. 2A, the integrated circuit 32 is mounted on the surface (left surface of FIG. 2A) opposite to the surface (right surface of FIG. 2A) on the circuit board 30, which will be described later. The integrated circuit 32 constitutes a detection circuit for flowing a high-frequency current through the coil 31 and detecting whether or not the stand 101 is in the retracted position from the result of comparing the conductance of the coil 31 with a predetermined threshold value. Has been. As will be described in detail later, the rotor 4 is made of a conductive material, and the detected portion 42 is configured by a part of the rotor 4, and the position of the rotor 4 depends on whether the stand 101 is in the standing position or the retracted position. The distance between the detected part 42 and the coil 31 changes accordingly. Therefore, the conductance of the coil 31 changes according to the position of the stand 101 (standing position or retracted position), and the detection circuit detects whether the stand 101 is in the standing position or retracted position from the change in conductance. And output to the outside. Since such a detection circuit can be realized by a known technique, detailed illustration and description are omitted.
 ハウジング2は、それぞれ絶縁性の合成樹脂により形成されたボディ2a及びカバー2bを結合して構成され、内部の収納空間(凹所)20に上述した検出部3を収納する。 The housing 2 is configured by connecting a body 2a and a cover 2b, each formed of an insulating synthetic resin, and stores the above-described detection unit 3 in an internal storage space (recess) 20.
 ボディ2aは、全体として円筒形状であって、収納空間20が設けられた本体部21を備えている。上記軸方向の第2側における本体部21の第2端側(図2Aの右側)は略全体が開口し、軸方向の第1側における本体部21の第1端側(図2Aの左側)を閉塞する底壁の外側面には凹部24が設けられている。凹部24は、第2ピボットボルト5の頭部52よりも直径の大きい丸穴状に凹んでおり、この凹部24の中心には、第2ピボットボルト5の軸部51が挿入される軸受け孔24aが設けられている(図2A参照)。またボディ2aの底壁の内側面からは、第2ピボットボルト5の軸部51を囲む円筒形状であって、内周面が軸受け孔24aの内周面を構成するとともに、外周面が収納空間20の内面を構成する筒状凸部25が軸方向の第2側、即ち右方向(開口側)に突出する形で設けられている。 The body 2 a has a cylindrical shape as a whole, and includes a main body 21 provided with a storage space 20. The second end side (right side in FIG. 2A) of the main body 21 on the second side in the axial direction is substantially entirely open, and the first end side (left side in FIG. 2A) of the main body 21 on the first side in the axial direction. A recess 24 is provided on the outer surface of the bottom wall that closes the cover. The recessed portion 24 is recessed in a round hole shape having a diameter larger than that of the head portion 52 of the second pivot bolt 5, and a bearing hole 24 a into which the shaft portion 51 of the second pivot bolt 5 is inserted at the center of the recessed portion 24. Is provided (see FIG. 2A). Further, the inner surface of the bottom wall of the body 2a has a cylindrical shape surrounding the shaft portion 51 of the second pivot bolt 5. The inner peripheral surface constitutes the inner peripheral surface of the bearing hole 24a, and the outer peripheral surface is the storage space. The cylindrical convex part 25 which comprises the inner surface of 20 is provided in the form which protrudes to the 2nd side of an axial direction, ie, the right direction (opening side).
 また本体部21の外周面には、複数本の芯線からなる電線(C)を収納空間20から外部に導出するための電線引き出し部22が径方向に突出するように設けられている。さらに本体部21の外周面には、径方向に突出する突起部23が電線引き出し部22との間に間隔を開けて設けられており、この突起部23と電線引き出し部22との間に突起105を挟むことでハウジング2の車体100に対する回転が規制されている。 Further, on the outer peripheral surface of the main body portion 21, an electric wire lead-out portion 22 for leading an electric wire (C) composed of a plurality of core wires from the storage space 20 to the outside is provided so as to protrude in the radial direction. Further, on the outer peripheral surface of the main body portion 21, a projecting portion 23 projecting in the radial direction is provided with a gap between the projecting portion 23 and the wire leading portion 22. The rotation of the housing 2 with respect to the vehicle body 100 is restricted by sandwiching 105.
 カバー2bは円板状に形成されており、カバー2bの中心には、筒状凸部25の先端が嵌る丸孔26が形成されている。 The cover 2b is formed in a disc shape, and a round hole 26 into which the tip of the cylindrical convex portion 25 fits is formed at the center of the cover 2b.
 ボディ2aの内部には、回路基板30が、集積回路32の実装面を底壁側(取付状態においてロータ4と反対側)に向け、中央の孔30aに筒状凸部25が通された状態で収納されている。尚、筒状凸部25の外周面と収納空間20の内側面とには、それぞれ、回路基板30の左面(第1面)に当接する段部27が設けられており、回路基板30をボディ2aに対して例えば熱溶着することで、検出部3がボディ2aに固定される。 Inside the body 2a, the circuit board 30 has the mounting surface of the integrated circuit 32 facing the bottom wall (on the side opposite to the rotor 4 in the mounted state), and the cylindrical convex portion 25 is passed through the central hole 30a. It is stored in. A stepped portion 27 that abuts on the left surface (first surface) of the circuit board 30 is provided on the outer peripheral surface of the cylindrical convex portion 25 and the inner side surface of the storage space 20, respectively. The detection unit 3 is fixed to the body 2a by, for example, heat welding to 2a.
 回路基板30をボディ2aに収納した状態で、ボディ2aの開口からカバー2bがボディ2aの内部に挿入されると、ボディ2aとカバー2bの間に回路基板30(検出部3)が保持される。筒状凸部25の外周面と収納空間20の内側面とには、それぞれ、カバー2bの左面(第1面)に当接する段部28が設けられており、段部28にカバー2bの左面(第1面)が当接することによって、カバー2bがボディ2aに対し左右方向(軸方向)において位置決めされる。そして、ボディ2aとカバー2bの当接部位を例えばレーザ溶着によって溶着することで、ハウジング2内部の収納空間20が密閉されている。ここで、筒状凸部25の右端面(先端面)はカバー2bの右面(第2面)よりも右方(軸方向の第2側)に突出し、ロータ4に当接している。したがって、ロータ4は、その表面(第1面)が筒状凸部25の右端面(先端面)と摺動しながら回転することになり、車体100への取付時には、ハウジング2とロータ4との間の摩擦を低減するために、筒状凸部25の右端面(先端面)にグリスが塗布されている。尚、回路基板30には、電線引き出し部22から外部に引き出される電線(C)の一端が電気的に接続されており、集積回路32の電源は電線(C)を介して供給されるとともに、集積回路32の出力は電線(C)を介して外部に出力される。 When the cover 2b is inserted into the body 2a from the opening of the body 2a in a state where the circuit board 30 is housed in the body 2a, the circuit board 30 (the detection unit 3) is held between the body 2a and the cover 2b. . On the outer peripheral surface of the cylindrical convex portion 25 and the inner side surface of the storage space 20, a step portion 28 that abuts on the left surface (first surface) of the cover 2b is provided, and the left surface of the cover 2b is provided on the step portion 28. When the (first surface) abuts, the cover 2b is positioned in the left-right direction (axial direction) with respect to the body 2a. And the storage space 20 inside the housing 2 is sealed by welding the contact part of the body 2a and the cover 2b by laser welding, for example. Here, the right end surface (tip surface) of the cylindrical convex portion 25 protrudes to the right (second side in the axial direction) rather than the right surface (second surface) of the cover 2 b and is in contact with the rotor 4. Accordingly, the rotor 4 rotates while its surface (first surface) slides on the right end surface (tip surface) of the cylindrical convex portion 25, and when mounted on the vehicle body 100, In order to reduce the friction between them, grease is applied to the right end surface (tip surface) of the cylindrical convex portion 25. The circuit board 30 is electrically connected to one end of the electric wire (C) drawn out from the electric wire drawing portion 22 and the power of the integrated circuit 32 is supplied through the electric wire (C). The output of the integrated circuit 32 is output to the outside through the electric wire (C).
 ロータ4は例えば金属板に打ち抜き加工と絞り加工とが施されてなり、厚さ方向を左右方向(旋回軸の軸方向)に向けた扁平な形状であって、第2ピボットボルト5の軸部51が挿通される円形状の挿通穴41aが貫設された本体部41を有している。このロータ4は、ハウジング2(ボディ2aに設けられた筒状凸部25)とスタンド101(第1ピボットボルト104)との間に挟まれることで、左右方向(軸方向)の変位が規制されている。ここで、ロータ4に設けられた挿通孔41aの内径は、第2ピボットボルト5の螺子部51aの外径より大きく、且つ、軸部51の大径部分の外径よりは小さくなっており、ロータ4は軸部51の大径部分と第1ピボットボルト104の間で挟まれることによっても、左右方向(軸方向)の変位が規制されていいる。 The rotor 4 is formed by punching and drawing a metal plate, for example, and has a flat shape in which the thickness direction is in the left-right direction (axial direction of the pivot axis), and the shaft portion of the second pivot bolt 5 It has the main-body part 41 in which the circular insertion hole 41a in which 51 is penetrated was penetrated. The rotor 4 is sandwiched between the housing 2 (cylindrical convex portion 25 provided on the body 2a) and the stand 101 (first pivot bolt 104), so that displacement in the left-right direction (axial direction) is restricted. ing. Here, the inner diameter of the insertion hole 41 a provided in the rotor 4 is larger than the outer diameter of the screw portion 51 a of the second pivot bolt 5 and smaller than the outer diameter of the large diameter portion of the shaft portion 51, The displacement of the rotor 4 in the left-right direction (axial direction) is also restricted by being sandwiched between the large diameter portion of the shaft portion 51 and the first pivot bolt 104.
 また本体部41には、挿通穴41aの中心位置を中心とする扇形の被検知部42が一体に設けられている。さらに本体部41には、挿通孔41aから径方向に突出するとともに、その先端側が軸方向の第2側に対応する厚み方向の一端側(取付状態における車体100側)に突出するL形の腕部43が一体に設けられている。この腕部43は、扇形の被検知部42を構成する一方の弦に対して、挿通孔41aを挟んで反対側に設けられている。また被検知部42の外周縁からは、厚み方向の一端側(取付状態における車体100側)に突出する周壁44が被検知部42と一体に設けられている。このロータ4が第2ピボットボルト5を用いてハウジング2と共にスタンド101にねじ固定されると、腕部43及び周壁44がスタンド101の基端部を両側から挟み、これによってスタンド101に対するロータ4の回転が規制されることになる。したがって、スタンド101が図5のA1方向に回転すると、ロータ4はスタンド101と共に回転するから、ハウジング2に対してロータ4が相対的に回転することになる。 The main body 41 is integrally provided with a fan-shaped detected portion 42 centered on the center position of the insertion hole 41a. Further, the main body portion 41 has an L-shaped arm that protrudes in the radial direction from the insertion hole 41a and protrudes to one end side in the thickness direction corresponding to the second side in the axial direction (the vehicle body 100 side in the attached state). The part 43 is provided integrally. The arm portion 43 is provided on the opposite side of the insertion hole 41a with respect to one string constituting the sector-shaped detected portion 42. A peripheral wall 44 that protrudes from the outer peripheral edge of the detected portion 42 to one end side in the thickness direction (the vehicle body 100 side in the attached state) is provided integrally with the detected portion 42. When the rotor 4 is screwed to the stand 101 together with the housing 2 using the second pivot bolt 5, the arm portion 43 and the peripheral wall 44 sandwich the base end portion of the stand 101 from both sides, thereby the rotor 4 with respect to the stand 101. Rotation will be restricted. Therefore, when the stand 101 rotates in the A1 direction in FIG. 5, the rotor 4 rotates together with the stand 101, so that the rotor 4 rotates relative to the housing 2.
 ここで、図3Aはスタンド101が起立位置に移動した状態、図3Bはスタンド101が格納位置に移動した状態をそれぞれ示している。尚、スタンド101が起立位置にあるときのロータ4の回転角度をD1、スタンド101が格納位置にあるときのロータ4の回転角度をD2とする。 Here, FIG. 3A shows a state in which the stand 101 has moved to the standing position, and FIG. 3B shows a state in which the stand 101 has moved to the storage position. The rotation angle of the rotor 4 when the stand 101 is in the standing position is D1, and the rotation angle of the rotor 4 when the stand 101 is in the storage position is D2.
 図3の例では、起立状態においてロータ4の被検知部42がコイル31の右側に位置しており(対向しており)、格納状態においてはロータ4の被検知部42がコイル31の右側に位置していない(対向していない)。したがって、車体100に対するスタンド101の回転に伴って、ロータ4がハウジング2に対して回転することにより、主に被検知部42とコイル31との距離が変化するので、コイル31のコンダクタンスが変化する。 In the example of FIG. 3, the detected portion 42 of the rotor 4 is positioned on the right side of the coil 31 in the standing state (opposite), and the detected portion 42 of the rotor 4 is positioned on the right side of the coil 31 in the retracted state. Not located (not facing). Accordingly, as the stand 101 rotates with respect to the vehicle body 100, the rotor 4 rotates relative to the housing 2, and therefore the distance between the detected portion 42 and the coil 31 mainly changes, so that the conductance of the coil 31 changes. .
 このロータリセンサ1は以下のようにして車体100に取り付けられる。図1に示すように、先ず作業者は第1ピボットボルト104の右側(頭部104a側)にロータ4とハウジング2を重ねて配置する。そして、作業者が、ハウジング2の軸受け孔24aとロータ4の挿通孔41aとに第2ピボットボルト5を通し、第1ピボットボルト104の頭部104aに設けたネジ穴104bにねじ込むことによって、ハウジング2とともにロータ4がスタンド101に螺子固定される。尚、第2ピボットボルトの軸部51には、例えば合成ゴムのような弾性を有する材料からなるOリング6が装着されている。 The rotary sensor 1 is attached to the vehicle body 100 as follows. As shown in FIG. 1, first, the worker places the rotor 4 and the housing 2 so as to overlap each other on the right side (the head 104 a side) of the first pivot bolt 104. Then, the operator passes the second pivot bolt 5 through the bearing hole 24a of the housing 2 and the insertion hole 41a of the rotor 4 and screws it into the screw hole 104b provided in the head 104a of the first pivot bolt 104. 2 and the rotor 4 are screwed to the stand 101. An O-ring 6 made of an elastic material such as synthetic rubber is attached to the shaft portion 51 of the second pivot bolt.
 以上のようにしてロータリセンサ1はスタンド101に取り付けられるのであるが、車体100に取り付けられた状態では、電線引き出し部22と突起部23の間に突起105が挟まれることで車体100に対するハウジング2の回転が規制されている。一方、ロータ4はハウジング2に対して回転自在に保持されており、スタンド101が起立位置と格納位置の間で回転すると、スタンド101と共にロータ4が回転し、それによってロータ4がハウジング2に対して相対的に回転するようになっている。ここで、被検知部42は略4分の1円に形成されており、被検知部42は、スタンド101が起立位置及び格納位置の何れか一方の位置にあるときのみコイル31の右側(軸方向の第2側の対向位置)に位置する。したがって、スタンド101が他方の位置にあるときはコイル31の右側(軸方向の第2側の対向位置)に被検知部42は位置しない。つまり、車体100に対するスタンド101の回転に伴ってロータ4がハウジング2に対して回転すると、主に被検知部42とコイル31との距離が変化することによって、コイル31のコンダクタンスが変化する。これにより、スタンド101が起立位置及び格納位置の何れか一方にある場合と他方にある場合とで集積回路32の出力が変化するから、スタンド101が何れの位置にあるかを検出することができる。 As described above, the rotary sensor 1 is attached to the stand 101. However, when the rotary sensor 1 is attached to the vehicle body 100, the projection 2 is sandwiched between the wire lead-out portion 22 and the projection portion 23, so that the housing 2 with respect to the vehicle body 100 is obtained. The rotation of is regulated. On the other hand, the rotor 4 is rotatably held with respect to the housing 2, and when the stand 101 rotates between the standing position and the retracted position, the rotor 4 rotates together with the stand 101, whereby the rotor 4 moves relative to the housing 2. It is designed to rotate relatively. Here, the detected portion 42 is formed in a substantially quarter circle, and the detected portion 42 is located on the right side (axis) of the coil 31 only when the stand 101 is in one of the standing position and the retracted position. (Opposite position on the second side of the direction). Therefore, when the stand 101 is in the other position, the detected part 42 is not located on the right side of the coil 31 (opposite position on the second side in the axial direction). That is, when the rotor 4 rotates with respect to the housing 2 as the stand 101 rotates with respect to the vehicle body 100, the conductance of the coil 31 changes mainly due to a change in the distance between the detected portion 42 and the coil 31. As a result, the output of the integrated circuit 32 changes depending on whether the stand 101 is in one of the upright position and the storage position or in the other, so that the position of the stand 101 can be detected. .
 ここで、第2ピボットボルト5の頭部52が挿入される凹部24の底面には、軸受け孔24aの開口縁に円環状の溝24bが形成され、この溝24bにOリング6が配置される。Oリング6の弾性変形していない状態での厚さ寸法は溝24bの深さ寸法よりも大きく、第2ピボットボルト5が締め付けられた状態ではOリング6は第2ピボットボルト5の頭部52と溝24bの底面とに挟まれて潰れるように弾性変形した状態となっている。すなわち、Oリング6の弾性力でハウジング2がロータ4に押し付けられることにより、ロータ4に対するハウジング2のがたつき(及びこれに伴う誤検出)が抑えられている。 Here, an annular groove 24b is formed at the opening edge of the bearing hole 24a on the bottom surface of the recess 24 into which the head portion 52 of the second pivot bolt 5 is inserted, and the O-ring 6 is disposed in the groove 24b. . The thickness dimension of the O-ring 6 when not elastically deformed is larger than the depth dimension of the groove 24b. When the second pivot bolt 5 is tightened, the O-ring 6 has a head 52 of the second pivot bolt 5. And the bottom surface of the groove 24b are elastically deformed so as to be crushed. That is, when the housing 2 is pressed against the rotor 4 by the elastic force of the O-ring 6, rattling of the housing 2 with respect to the rotor 4 (and erroneous detection associated therewith) is suppressed.
 また、ボディ2aは、収納空間20の内周面を構成する円筒形状の囲み部29を有しており、この囲み部29は筒状凸部25の右端(先端)よりも、右方向(軸方向の第2側)に突出している。この囲み部29は、第2ピボットボルト5が締め付けられた状態ではロータ4の本体部41よりも右側(軸方向の第2側)に突出し、第2ピボットボルト5の軸部51の軸方向(左右方向)に直交する方向から見てロータ4の本体部41を覆っている。これにより、ハウジング2とロータ4との間に、泥などの異物が進入するのを囲み部29によって抑制することができる。 The body 2a has a cylindrical encircling portion 29 that constitutes the inner peripheral surface of the storage space 20, and the encircling portion 29 is located in the right direction (axis) rather than the right end (tip) of the cylindrical convex portion 25. Projecting to the second side of the direction). The surrounding portion 29 protrudes to the right side (second side in the axial direction) of the main body portion 41 of the rotor 4 in a state where the second pivot bolt 5 is tightened, and the axial direction of the shaft portion 51 of the second pivot bolt 5 ( The main body 41 of the rotor 4 is covered when viewed from a direction orthogonal to the (left-right direction). Thereby, it is possible to prevent foreign matter such as mud from entering between the housing 2 and the rotor 4 by the surrounding portion 29.
 本実施形態のロータリセンサ1は、二輪車10の車体100を起立状態で保持するスタンド101が格納位置にあるか否かを検出するように構成され、ハウジング2と、ロータ4と、被検知部42(被検知体)と、コイル31と、集積回路32(検出回路)とを備えている。ハウジング2は車体100に取り付けられる。ロータ4は、ハウジング2に対して回転自在に設けられ、スタンド101の回転に応じて回転するように設けられる。被検知部42は導電材料からなり、ハウジング2又はロータ4の何れか(本実施形態ではロータ4)に保持されている。コイル31は、回路基板30に形成された平面コイルであり、ロータ4の回転に伴って変化する被検知部42との距離に対応するコンダクタンスを発生するように設けられる。集積回路32は、コイル31のコンダクタンスからスタンド101が格納位置にあるか否かを検出するように構成される。尚、本実施形態では被検知体(被検知部42)がロータ4に保持され、コイル31はハウジング2に収納されているが、被検知体がハウジング2側に保持され、コイル31がロータ4に保持されるものでもよい。 The rotary sensor 1 of this embodiment is configured to detect whether or not the stand 101 that holds the vehicle body 100 of the two-wheeled vehicle 10 in the standing state is in the retracted position, and includes the housing 2, the rotor 4, and the detected portion 42. (Detected body), a coil 31, and an integrated circuit 32 (detection circuit). The housing 2 is attached to the vehicle body 100. The rotor 4 is provided so as to be rotatable with respect to the housing 2 and is provided so as to rotate in accordance with the rotation of the stand 101. The detected portion 42 is made of a conductive material and is held by either the housing 2 or the rotor 4 (the rotor 4 in this embodiment). The coil 31 is a planar coil formed on the circuit board 30 and is provided so as to generate a conductance corresponding to the distance from the detected portion 42 that changes as the rotor 4 rotates. The integrated circuit 32 is configured to detect from the conductance of the coil 31 whether or not the stand 101 is in the retracted position. In this embodiment, the detected object (detected part 42) is held by the rotor 4 and the coil 31 is stored in the housing 2. However, the detected object is held on the housing 2 side, and the coil 31 is connected to the rotor 4. It may be held in.
 上述のように、コイル31が回路基板30に形成された平面コイルであるから、従来のようにボビンに巻回されたコイルと比べて、コイル31と被検知部42との間の隙間を小さくできる。 As described above, since the coil 31 is a planar coil formed on the circuit board 30, the gap between the coil 31 and the detected part 42 is made smaller than that of a coil wound around a bobbin as in the prior art. it can.
 具体的には、図2A及び2Bに示すように、ロータ4は被検知部42を含む。ハウジング2は、ロータ4がハウジング2と二輪車10の車体100との間に介在してスタンド101と共に回転するように、車体100に取り付けられる。図1の例では、ハウジング2は、第1ピボットボルト104を介して車体100のブラケット102に取り付けられている。図2A及び2Bに示すように、回路基板30は、スタンド101が上記所定位置にあるとき、コイル31の先端面31aの全部又は一部がハウジング2の一部(カバー2b)を介して被検知部42に向くように、ハウジング2の中に置かれる。本発明の所定位置は、スタンド101の起立位置でも或いはスタンド101の格納位置でもよいが、本実施形態では、所定位置は、図3Aに示すようにスタンド101の起立位置であり、スタンド101が起立位置にあるとき、コイル31の先端面31aの全部がハウジング2の一部(カバー2b)を介して被検知部42に向いている。また、図3Bに示すように、スタンド101が格納位置にあるとき、コイル31の先端面31aの全部がハウジング2の一部(カバー2b)を介して被検知部42の存在範囲外に向いている。図2B及び図3Aに示すように、スタンド101が上記所定位置にあるとき、被検知部42からのコイル31の先端面31aの分離距離(D)は、コイル31の先端面31aと面するハウジング2の一部(カバー2b)の厚み(T)に加えて、空間距離(空間のみからなる距離)としてのクリアランスのみを含む。図2Bの例では、クリアランスは、第1クリアランス(C1)及び第2クリアランス(C2)のみを含む。第1クリアランス(C1)は、被検知部42と、コイル31の先端面31aと面するハウジング2の一部(カバー2b)とが互いに接触しないように、それらの間に設けられる空間距離である。第2クリアランス(C2)は、そのハウジング2の一部(カバー2b)とコイル31の先端面31aとが互いに接触しないように、それらの間に設けられる空間距離である。なお、これに限らず、本発明のクリアランスは、第1クリアランス(C1)のみを含んでもよい。要するに、本発明のクリアランスは、第1クリアランス(C1)及び第2クリアランス(C2)のみのうち、少なくとも第1クリアランス(C1)を含むことが望ましい。 Specifically, as shown in FIGS. 2A and 2B, the rotor 4 includes a detected portion 42. The housing 2 is attached to the vehicle body 100 such that the rotor 4 is interposed between the housing 2 and the vehicle body 100 of the two-wheeled vehicle 10 and rotates together with the stand 101. In the example of FIG. 1, the housing 2 is attached to the bracket 102 of the vehicle body 100 via a first pivot bolt 104. As shown in FIGS. 2A and 2B, when the stand 101 is in the predetermined position, the circuit board 30 has the tip 31a of the coil 31 all or part of the circuit board 30 being detected via a part of the housing 2 (cover 2b). It is placed in the housing 2 so as to face the part 42. The predetermined position of the present invention may be the standing position of the stand 101 or the storage position of the stand 101. In this embodiment, the predetermined position is the standing position of the stand 101 as shown in FIG. When in position, the entire tip surface 31a of the coil 31 faces the detected portion 42 via a part of the housing 2 (cover 2b). Further, as shown in FIG. 3B, when the stand 101 is in the retracted position, the entire distal end surface 31a of the coil 31 is directed outside the presence range of the detected portion 42 via a part of the housing 2 (cover 2b). Yes. As shown in FIGS. 2B and 3A, when the stand 101 is in the predetermined position, the separation distance (D) of the distal end surface 31 a of the coil 31 from the detected portion 42 is the housing facing the distal end surface 31 a of the coil 31. In addition to the thickness (T) of a part of 2 (cover 2b), only a clearance as a spatial distance (a distance consisting only of a space) is included. In the example of FIG. 2B, the clearance includes only the first clearance (C1) and the second clearance (C2). The first clearance (C1) is a spatial distance provided between the detected portion 42 and a part of the housing 2 (cover 2b) facing the tip surface 31a of the coil 31 so as not to contact each other. . The second clearance (C2) is a spatial distance provided between a part of the housing 2 (cover 2b) and the tip surface 31a of the coil 31 so as not to contact each other. However, the present invention is not limited to this, and the clearance of the present invention may include only the first clearance (C1). In short, it is desirable that the clearance of the present invention includes at least the first clearance (C1) of only the first clearance (C1) and the second clearance (C2).
 図4はロータ4の回転角度とコンダクタンスの関係を示し、図4中の実線cは本実施形態(平面コイルの場合)の特性を、一点鎖線dは従来例(ボビンに巻回されたコイルの場合)の特性を示している。この図から判るように、本実施形態では従来例に比べて、ロータ4の角度変化に対してコンダクタンスの変化が大きくなっているから、それによって感度の向上を図ることができる。また、高い感度が得られることで、コイル31と被検知部42との間に設けた隙間のばらつきの許容範囲を大きくでき、製造が容易になる。また、コイル31が回路基板30に形成された平面コイルで構成されているから、従来例のようにコアをボビンにインサート成形する工程や、ボビンにコイルを巻き付ける工程や、コイルを検出回路の基板に実装する工程が無くなり、製造工程を簡略化できる。 FIG. 4 shows the relationship between the rotation angle of the rotor 4 and the conductance. The solid line c in FIG. 4 shows the characteristics of this embodiment (in the case of a planar coil), and the alternate long and short dash line d shows the conventional example (the coil wound around the bobbin). ) Characteristics. As can be seen from this figure, in this embodiment, the change in conductance with respect to the change in the angle of the rotor 4 is larger than that in the conventional example, so that the sensitivity can be improved. In addition, since high sensitivity is obtained, an allowable range of variation in the gap provided between the coil 31 and the detected portion 42 can be increased, and manufacturing is facilitated. Further, since the coil 31 is composed of a planar coil formed on the circuit board 30, a process of insert-molding a core into a bobbin, a process of winding a coil around a bobbin, and a coil as a circuit board of a detection circuit as in the conventional example. Thus, the manufacturing process can be simplified.
 また本実施形態では、回路基板30において、被検知部42側の面と反対側の面に集積回路32(検知回路の回路部品)が実装されている。 In the present embodiment, the integrated circuit 32 (the circuit component of the detection circuit) is mounted on the surface of the circuit board 30 opposite to the surface on the detected portion 42 side.
 これにより、回路基板30において被検知部42側の面に集積回路32が実装された場合に比べて、コイル31と被検知部42との間の隙間をさらに小さくでき、検出感度がさらに向上する。 Thereby, compared with the case where the integrated circuit 32 is mounted on the surface of the circuit board 30 on the detected part 42 side, the gap between the coil 31 and the detected part 42 can be further reduced, and the detection sensitivity is further improved. .
 尚、本実施形態では回路基板30の両面に、平面コイル31を構成するコイルパターンが形成されているが、少なくとも被検知部42側の面(回路基板30の第2面)に平面コイル31のコイルパターンが形成されていればよい。 In the present embodiment, the coil pattern constituting the planar coil 31 is formed on both surfaces of the circuit board 30, but at least the surface of the detected part 42 side (the second surface of the circuit board 30) has the planar coil 31. The coil pattern should just be formed.
 本発明を幾つかの好ましい実施形態について記述したが、この発明の本来の精神および範囲、即ち請求の範囲を逸脱することなく、当業者によって様々な修正および変形が可能である。 While the invention has been described in terms of several preferred embodiments, various modifications and variations can be made by those skilled in the art without departing from the true spirit and scope of the invention, ie, the claims.

Claims (7)

  1.  旋回軸で回転するように構成される棒状片がその棒状片を備える物体に対して所定位置にあるか否かを検出するように構成されるロータリセンサであって、
     前記物体の本体に取り付けられるハウジングと、
     前記棒状片の回転に応じて回転するように設けられるロータと、
     導電材料からなり、前記ハウジング又は前記ロータの何れかに保持された被検知体と、
     前記ロータの回転に伴って変化する前記被検知体との距離に対応するコンダクタンスを発生するように設けられるコイルと、
     前記コイルのコンダクタンスから前記棒状片が前記所定位置にあるか否かを検出するように構成される検出回路とを備え、
     前記コイルは、基板に形成された平面コイルである
    たことを特徴とするロータリセンサ。
    A rotary sensor configured to detect whether or not a bar-shaped piece configured to rotate on a pivot axis is in a predetermined position with respect to an object including the bar-shaped piece;
    A housing attached to the body of the object;
    A rotor provided to rotate according to the rotation of the rod-shaped piece;
    A sensing object made of a conductive material and held by either the housing or the rotor;
    A coil provided to generate a conductance corresponding to a distance to the detected object that changes with rotation of the rotor;
    A detection circuit configured to detect whether the bar-like piece is at the predetermined position from the conductance of the coil;
    The rotary sensor according to claim 1, wherein the coil is a planar coil formed on a substrate.
  2.  前記物体は二輪車であって前記物体の本体はその二輪車の車体であり、
     前記棒状片は、前記車体を起立状態で保持するための前記二輪車のスタンドであり、
     前記所定位置は、前記スタンドの格納位置である
     ことを特徴とする請求項1記載のロータリセンサ。
    The object is a motorcycle, and the body of the object is a body of the motorcycle;
    The rod-shaped piece is a stand of the motorcycle for holding the vehicle body in an upright state,
    The rotary sensor according to claim 1, wherein the predetermined position is a storage position of the stand.
  3.  前記基板において、前記被検知体側の面と反対側の面に前記検知回路の回路部品が実装されたことを特徴とする請求項2記載のロータリセンサ。 3. The rotary sensor according to claim 2, wherein a circuit component of the detection circuit is mounted on a surface of the substrate opposite to the surface on the detected object side.
  4.  前記ロータは前記被検知体を備え、
     前記ハウジングは、前記ロータが前記ハウジングと前記物体の本体との間に介在して前記棒状片と共に回転するように、前記物体の本体に取り付けられ、
     前記基板は、前記棒状片が前記所定位置にあるとき、前記コイルの先端面の全部又は一部が前記ハウジングの一部を介して前記被検知体に向くように、前記ハウジングの中に置かれ、
     前記棒状片が前記所定位置にあるとき、前記被検知体と前記コイルの先端面との間の分離距離は、前記コイルの先端面と面するハウジングの一部の厚みに加えて、空間距離としてのクリアランスのみを含む
     ことを特徴とする請求項1記載のロータリセンサ。
    The rotor includes the detected body,
    The housing is attached to the body of the object such that the rotor rotates with the rod-like piece interposed between the housing and the body of the object;
    The substrate is placed in the housing such that when the rod-shaped piece is in the predetermined position, all or a part of the tip end surface of the coil faces the object to be detected through a part of the housing. ,
    When the rod-shaped piece is at the predetermined position, the separation distance between the detected object and the tip surface of the coil is a spatial distance in addition to the thickness of a part of the housing that faces the tip surface of the coil. The rotary sensor according to claim 1, wherein only the clearance is included.
  5.  前記クリアランスは、第1クリアランスのみを含み、これは、前記被検知体と、前記コイルの先端面と面する前記ハウジングの一部とが互いに接触しないように、それらの間に設けられる空間距離であることを特徴とする請求項4記載のロータリセンサ。 The clearance includes only a first clearance, which is a spatial distance provided between the detected body and a part of the housing facing the tip end surface of the coil so as not to contact each other. The rotary sensor according to claim 4, wherein the rotary sensor is provided.
  6.  前記クリアランスは、第1クリアランス及び第2クリアランスのみを含み、
     前記第1クリアランスは、前記被検知体と、前記コイルの先端面と面する前記ハウジングの一部とが互いに接触しないように、それらの間に設けられる空間距離であり、
     前記第2クリアランスは、前記ハウジングの一部と前記コイルの先端面とが互いに接触しないように、それらの間に設けられる空間距離である
     ことを特徴とする請求項4記載のロータリセンサ。
    The clearance includes only the first clearance and the second clearance,
    The first clearance is a spatial distance provided between the detected body and a part of the housing facing the tip end surface of the coil so as not to contact each other.
    The rotary sensor according to claim 4, wherein the second clearance is a spatial distance provided between a part of the housing and a tip end surface of the coil so as not to contact each other.
  7.  前記ハウジングは、前記基板が中に置かれる凹所を備えるボディと、前記凹所を塞ぐように前記ボディに装着されるカバーとを備え、
     前記基板は、前記検出回路が搭載される第1面と、前記コイルの先端面が前記カバーに面するように前記コイルが搭載される第2面とを備え、
     前記カバーが前記ハウジングの一部に対応し、前記カバーの厚みが前記コイルの先端面と面する前記ハウジングの一部の厚みに対応する
     ことを特徴とする請求項4記載のロータリセンサ。
    The housing includes a body having a recess in which the substrate is placed, and a cover attached to the body so as to close the recess,
    The substrate includes a first surface on which the detection circuit is mounted, and a second surface on which the coil is mounted so that a tip surface of the coil faces the cover,
    The rotary sensor according to claim 4, wherein the cover corresponds to a part of the housing, and a thickness of the cover corresponds to a thickness of a part of the housing that faces a front end surface of the coil.
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JP5816855B2 (en) 2015-11-18

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