WO2012077173A1 - Waste water treatment apparatus - Google Patents

Waste water treatment apparatus Download PDF

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Publication number
WO2012077173A1
WO2012077173A1 PCT/JP2010/071823 JP2010071823W WO2012077173A1 WO 2012077173 A1 WO2012077173 A1 WO 2012077173A1 JP 2010071823 W JP2010071823 W JP 2010071823W WO 2012077173 A1 WO2012077173 A1 WO 2012077173A1
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WO
WIPO (PCT)
Prior art keywords
shaft
rotating
rotating shaft
treatment apparatus
sewage treatment
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PCT/JP2010/071823
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French (fr)
Japanese (ja)
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WO2012077173A8 (en
Inventor
考恭 荻野
克則 清水
歳也 福田
Original Assignee
積水アクアシステム株式会社
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Application filed by 積水アクアシステム株式会社 filed Critical 積水アクアシステム株式会社
Priority to CN201080069118.XA priority Critical patent/CN103097305B/en
Priority to PCT/JP2010/071823 priority patent/WO2012077173A1/en
Publication of WO2012077173A1 publication Critical patent/WO2012077173A1/en
Publication of WO2012077173A8 publication Critical patent/WO2012077173A8/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/08Aerobic processes using moving contact bodies
    • C02F3/082Rotating biological contactors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • the present invention relates to a sewage treatment apparatus used for biological treatment of sewage.
  • a sewage treatment apparatus in which a plurality of rotating disks are provided on a rotating shaft with gaps, and each rotating disk is partially immersed in sewage in a treatment tank and rotated.
  • a fixed shaft is fixed to both ends of a water tank having a substantially semicircular cross-sectional shape, and a rotating shaft is externally fitted to the fixed shaft.
  • a structure provided with a plate is disclosed. This apparatus supports a rotating disk having a large weight by a thick rotating shaft and drives the rotating disk.
  • the device disclosed in Patent Document 2 is a single tank uniaxial wastewater treatment device, in which a rotating disk body for wastewater treatment is disposed on the inside and outside on the same axis, and an outer large-diameter rotating disk is provided. The upper side of the body is exposed to air, and aerobic oxidation, nitrification, and re-aeration reactions are performed. At the same time, the small-diameter rotating disk disposed inside the cylindrical timing is completely submerged in the wastewater. An anaerobic denitrification process is performed without air.
  • a lid 24 is fastened to an end face of a cylindrical body 22 by a bolt 24a, and a hollow shaft 25 has a flange portion 25a and a bolt / nut 25b at the center of the lid 24 (axial center of the cylindrical body 22). It is fixed by fixing with. Further, the shaft 25 is supported by a bearing 26, and is rotatably passed through the side wall 11a of the tank body 11 with a sealant interposed therebetween, so that the rotating disk 2 rotates in a substantially horizontal state. It has become.
  • a synthetic resin fixed plate fitted to the rotating shaft is used, and the same rotating plate made of synthetic resin is arranged around the fixed plate to rotate.
  • Some discs are attached to a fixed plate by heat fusion, and this fixed plate is inserted into a rotating shaft for attachment.
  • the rotating disk shaft is formed by a single shaft that penetrates or spans the tank body, and both ends thereof are supported by bearings provided on the side wall portion of the tank body. It is said that.
  • the present invention has been made in view of such a situation, and has a rotating disk shaft structure having high sewage treatment efficiency and excellent strength, and durability including a rotating disk structure that can prevent breakage.
  • An object is to provide an excellent sewage treatment apparatus and an economical sewage treatment apparatus.
  • a sewage treatment apparatus includes a treatment tank in which sewage to be treated is accommodated, a rotating shaft passed to a side wall facing the treatment tank, and sewage in the treatment tank.
  • a plurality of rotating discs that are partly immersed in the rotating shaft and spaced apart from the rotating shaft, and a drive that supplies a driving force to the rotating shaft to rotate the rotating disc
  • a sewage treatment apparatus for treating sewage by rotating the rotating disk includes a treatment tank in which sewage to be treated is accommodated, a rotating shaft passed to a side wall facing the treatment tank, and sewage in the treatment tank.
  • a plurality of rotating discs that are partly immersed in the rotating shaft and spaced apart from the rotating shaft, and a drive that supplies a driving force to the rotating shaft to rotate the rotating disc
  • a sewage treatment apparatus for treating sewage by rotating the rotating disk.
  • the sewage treatment apparatus of the present invention has the following characteristic configuration.
  • the inside of the rotating shaft is hollow, and includes a shaft end unit composed of a plurality of ribs arranged in parallel via a gap and a shaft passing through these ribs.
  • the base end portion of the shaft is exposed to the outside of the rotating shaft, the rib is disposed in the internal space of the rotating shaft, and the shaft is disposed on the axis of the rotating shaft.
  • the said rotating shaft is characterized by passing over the side wall which the said processing tank faces through the base end part of the said shaft.
  • an insertion hole for inserting the rotation shaft is provided, and a side plate is provided with a sandwiching plate in which flat portions and recesses are alternately provided along the circumferential direction.
  • a plurality of the sandwiching plates are inserted into the outer periphery of the plate, and between the flat portions of the adjacent sandwiching plates, there are a flat disk-shaped rotating disk and a convex portion, and are fitted into the concave portion of the sandwiching plate. It is preferable that the rotating disk provided with the possible bulging part is clamped as a set. Further, in the sandwiching portion in which the bulging portion is fitted into the recessed portion, both the sandwiching plate and the two rotating discs are integrally fused by pressing the heating fusion rod. preferable.
  • the outer peripheral shape of the cross section of the rotating shaft and the insertion hole of the holding plate are preferably substantially regular polygons, and may be substantially regular polygons whose corners are rounded.
  • the sewage treatment apparatus has a configuration in which the shaft end unit having the above-described configuration is attached to both ends of the rotating shaft, a rotating shaft with high strength can be obtained.
  • the rotating shaft since a shaft that penetrates the inner space of the rotating shaft is not necessary and the shaft end unit is provided with the shaft, the rotating shaft can be reduced in weight and cost can be reduced.
  • the gap between the rotating shaft and the insertion hole is, for example, A structure in which the rotating shaft and the insertion hole are fixed by driving a plate of polyethylene or the like can be employed.
  • the rotation of the rotating shaft can be efficiently transmitted to the clamping plate, and the stress applied to the rotating shaft can be reduced, so that the efficiency and durability of the sewage treatment apparatus can be further improved.
  • the two rotating plates and the sandwiching plate are sandwiched between the flat portions of the sandwiching plate, and are integrally fused by pressing the heat-sealing rod. Since the provided bulging part is fitted in the concave part of the sandwiching plate, it is firmly fixed.
  • the rotating disk rotates through the holding plate. Since it is firmly attached to the shaft, it will not be damaged.
  • FIG. 6 is a sectional view taken along line III-III in FIG. 5.
  • FIG. 8 is a cross-sectional view taken along line VV in FIG. 7. It is explanatory drawing which shows the arrangement
  • FIG. 10 is a cross-sectional view taken along line VII-VII in FIG. 9 and shows a state in which the sandwiching plate and the rotating disk are overlapped.
  • FIG. 1 is a front view of a sewage treatment apparatus according to an embodiment of the present invention in a partial cross section.
  • FIG. 2 is a cross-sectional view showing an example of a rotating shaft applied to the sewage treatment apparatus according to the embodiment of the present invention.
  • FIG. 3 is a view showing the shaft end unit of the rotating shaft viewed from the direction of the arrow X in FIG. 2, and
  • FIG. 4 is a perspective view of this shaft end unit.
  • the rotary sewage treatment apparatus includes a semi-cylindrical treatment tank 4 in which sewage to be treated is accommodated.
  • a rotary shaft 1 serving as a center of rotation of the rotary disks 2A and 2B includes a pipe 31 having a hollow cross section and a substantially square shape, ribs 15A and 15B arranged in parallel with a gap therebetween, and A shaft end unit 13 including a shaft 17 penetrating the ribs 15A and 15B is provided.
  • the ribs 15A and 15B and the shaft 17 are welded.
  • the base end portion of the shaft 17 is exposed to the outside of the rotating shaft 1, the ribs 15 ⁇ / b> A and 15 ⁇ / b> B are disposed in the inner space of the rotating shaft 1, and the shaft 17 is connected to the axis 30 of the rotating shaft 1. It is attached to the rotating shaft 1 in such a state that it is positioned above. Further, the end surface of the rib 15 ⁇ / b> A disposed on the most proximal side of the shaft 17 is disposed along the opening end surface of the pipe 31.
  • the pipe 31 and the ribs 15A and 15B are fixed by bolts in a state in which the balance of the entire rotating shaft is adjusted by centering work.
  • the contact plate 16 is attached to the gap between the end surface corner portion 31A of the pipe 31 and the rib 15A.
  • the end face of the pipe 31 is welded and further finished by a grinder.
  • the rotating shaft 1 having such a structure is passed through the proximal end portion of the shaft 17 to the opposite side walls 7A and 7B of the processing tank 4. Specifically, the base end portion of the shaft 17 of the shaft end unit 13 is supported by the bearings 11 provided on the side walls 7 ⁇ / b> A and 7 ⁇ / b> B of the treatment tank 4.
  • a rotating disk main body 3 is configured on the rotating shaft 1 by attaching rotating disks 2A having convex portions 23 and flat rotating disks 2B with gaps alternately. As described above, the rotating disk main body 3 is supported by the bearing 11 at the base end portion of the shaft 17 of the shaft end unit 13, and each rotating disk 2A... 2A and 2B. It is designed to rotate with the part immersed.
  • the rotating disks 2A... 2A and 2B... 2B are sandwiched between a pair of rotating disks 2A and 2B between the flat portions 51 of the sandwiching plates 5.
  • the bulging portion 22 provided at the center side end of the rotating disk 2A... 2A is fitted into the recessed portion 52 of the sandwiching plate 5 and is adjacent to the sandwiching portion between the flat portions 51 as will be described later.
  • the sandwiching plates 5 ... 5 and the rotating disks 2A and 2B are integrally fused by pressing the heat-sealing rod.
  • FIG. 5 is a front view showing an example of a clamping plate applied to the sewage treatment apparatus according to the embodiment of the present invention
  • FIG. 6 is a sectional view taken along line III-III in FIG.
  • the sandwiching plate 5 has a disc shape, and on the side surface, flat portions 51 and recessed portions 52 are alternately provided on a circumference equidistant from the center.
  • the flat portion 51 and the recessed portion 52 are formed such that the back side of the flat portion 51 on one side surface is a recessed portion 52 on the other side surface.
  • the insertion hole 53 is a hole for inserting the clamping plate 5 into the rotating shaft 1
  • the connecting rod pressing hole 54 is a hole for fastening the plurality of clamping plates 5, and the lower hole 58 is heat-sealed. It is a hole.
  • the outer peripheral shape of the cross section of the rotating shaft 1 and the insertion hole 53 are squares whose corners are rounded.
  • This clamping plate 5 may use two types of clamping plates in order to face the flat portions 51 of the clamping plates 5 adjacent to each other inserted into the rotary shaft 1, as shown in FIG.
  • the flat surface portion 51 and the recessed portion 52 are provided so that the flat surface portions 51 face each other with one kind of holding plate 5 by being alternately inserted into the rotary shaft 1 while being reversed. Is preferred.
  • the sandwiching plate 5 is made of a synthetic resin, and is formed of a hollow material as shown in FIGS. 5 and 6, or a foam having a skin layer, so that it is easy to push the heat-sealing rod. is there.
  • FIG. 7 is a front view showing an example of a fan-shaped plate of a rotating disk applied to the sewage treatment apparatus according to the embodiment of the present invention
  • FIG. 8 is a cross-sectional view taken along line VV of FIG.
  • This fan-shaped plate 21A has a bulging portion 22 formed at its center side end.
  • the bulging portion 22 is fitted and held in the recessed portions 52 of the holding plates 5 and 5 adjacent to each other.
  • convex portions 23... 23 are formed on the front and back of the fan-shaped plate 21A.
  • This fan-shaped plate 21A is preferable because it has a corrugated shape in which grooves are alternately formed on the front and back surfaces in the circumferential direction, since the surface area is increased and the rigidity is increased. Further, it is preferable to form such grooves in the radial direction for the above reasons.
  • the fan plate 21A is provided with a pilot hole 24A for heat fusion.
  • the fan-shaped plate 21B that forms the rotating disk 2B is a flat plate having the same size as the fan-shaped plate 21A, and is provided with only a pilot hole 24B for heat fusion.
  • the fan-shaped plates 21A and 21B are arranged so as to form a circle between the flat portions 51... 51 of the sandwiching plates 5. Are sandwiched in the recessed portion 52, and the sandwiching plates 5 ... 5 and the rotating disks 2A, 2B are fused by pressing the heat-sealing rod to form the rotating disk body 3.
  • fan plates 21A and 21B are arranged in the circumferential direction around the sandwiching plate 5 so as to be fused with the rotating discs 2A and 2B sandwiched between the sandwiching plates 5.
  • the bulging portions 22 at the center side end portions of the fan-shaped plates 21A are fitted and overlapped with the recessed portions 52 of the sandwiching plates 5 by shifting half by half.
  • another sandwiching plate 5 is overlapped with the planar portion 51 of the sandwiching plate 5 so that the planar portions 51 face each other.
  • a set of fan-shaped plates 21A and 21B is overlapped thereon in the same manner, and then the planar portion 51 of the sandwiching plate 5 to be superimposed next faces the planar portion 51 of the sandwiching plate 5 that has been previously superimposed, and the sector-shaped plate 21A. , 21B are stacked so as to sandwich.
  • the rotating disk main body 3 assembled in this way is inserted into the rotating shaft 1, the connecting rod 55 is passed through the insertion hole 54, and the side plate 56 is in contact with both side ends, and tightened with the tightening nut 57.
  • the sewage treatment apparatus of the present embodiment can be obtained.
  • the rotating disks 2A and 2B adjacent to each other are bonded or fused at their contact portions, because the rigidity of the rotating disk body 3 is increased.
  • the convex portion 23 of the sector plate 21A and the sector plate 21B may be bonded or fused.
  • the fan-shaped plate 21A is made of a synthetic resin sheet, by pressing the rotating disk 2A and the rotating disk 2B that are stacked after the unit is formed and inserting the heat-sealing rod into the position of the convex portion 23, It is simple and desirable to perform fusion in the same manner as the thermal fusion between the clamping plate 5 and the rotating disk 2A.
  • the fan-shaped plate 21A is provided with two or more bulged portions 22, and when each bulged portion 22 is fitted and held in the recessed portion 52 of the holding plate 5, the holding plate of the fan-shaped plate 21A. 5 is preferable because the fixing to the plate 5 becomes stronger and the attachment position of the fan-shaped plate 21A to the holding plate 5 is determined.
  • the rotating disks 2A and 2B adjacent to each other when the fan-shaped plates 21A and 21B are bonded in a state of being shifted by half in the circumferential direction, they are integrated in the circumferential direction, and the rotating disk main body 3 is integrated.
  • the strength of the is improved, which is preferable.
  • the fan-shaped plates 21A and 21B constituting the rotating disks 2A and 2B may be 30 ° or 45 ° when the diameter of the rotating disk is large, and 120 ° or 180 ° when the diameter is small.
  • the fan-shaped plates 21A and 21B by synthetic resin thin plates such as polyvinyl chloride thin plates and polyethylene resin thin plates by vacuum forming or pneumatic forming because they are easy to form and process, and are lightweight and inexpensive. .
  • a sprocket wheel 41 is attached to the shaft end unit 13 of the rotary shaft 1, and the sprocket wheel 41 is connected to a chain 43.
  • the sprocket wheel 41 and the chain 43 are attached to a drive shaft 42 of a variable speed reducer 40 that is directly connected to the motor 44.
  • the rotation of the motor 44 is decelerated by the variable speed reducer 40.
  • the drive shaft 42 transmits this reduced rotation to the rotary shaft 1 via the sprocket wheel 41 and the chain 43.
  • the rotating disks 2A, 2B... 2A, 2B attached to the rotating shaft 1 are rotated by the rotation of the rotating shaft 1.
  • the shaft end unit 13 has a configuration in which two ribs are arranged.
  • the configuration is not limited to two, but may have a configuration of three or more. In this case, the weight of the shaft end unit is increased, but the strength of the rotating shaft is further improved.
  • the end surface of the rib 15A arranged on the most proximal side of the shaft 17 is arranged so as to be along the opening end surface of the pipe 31, but the end surface of the rib 15A is arranged inside the opening end surface of the pipe 31. It may be a structure.
  • the shaft end unit having the above-described configuration is attached to both ends of the rotation shaft, so that a rotation shaft having excellent strength can be obtained.
  • a flat plate-shaped rotating disk and a rotating disk having a convex portion are sandwiched as a pair between adjacent holding plates inserted into the rotating shaft, two rotating disks Are arranged at substantially equal intervals, and even with a flat rotating disk with a small degree of processing, the treatment area can be increased sufficiently, and the sewage treatment efficiency is high.
  • the two rotating discs and the sandwiching plate are sandwiched between the flat portions of the sandwiching plate, and are integrally fused by pressing the heat-sealing rod, and have a convex portion. Since the plate is provided with a bulging part and fitted into the recessed part of the clamping plate, it becomes firmly fixed, so that bacteria adhere to the rotating disk or increase the diameter of the rotating disk Thus, even if the force acting on the sandwiching plate of the rotating disk increases, the rotating disk is firmly attached to the rotating shaft via the sandwiching plate and is not damaged.
  • the rotating disk type sewage treatment apparatus of the present invention is beneficial in that it is a sewage treatment apparatus having high sewage treatment efficiency and excellent durability, and has a large economic effect due to cost reduction associated with weight reduction of the rotating shaft. .
  • the apparatus of the present invention can be expected to contribute more than ever in the field of wastewater and wastewater treatment.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Molecular Biology (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Hydrology & Water Resources (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Biological Treatment Of Waste Water (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

In an embodiment of this waste water treatment apparatus, the axis of rotation (1) has a hollow interior and is provided with axial end units (13), which comprise multiple ribs (15A, 15B) disposed in parallel with gaps therebetween and a shaft (17) that penetrates said ribs (15A, 15B). The axial end units (13) are attached to the axis of rotation (1) so as to expose the base ends of the shafts (17) to the outside of the axis of rotation (1) while disposing the ribs (15A, 15B) in the internal space of the axis of rotation (1) and disposing the shafts (17) so as to be positioned on the axis line of the axis of rotation (1). The axis of rotation (1) forms a bridge between opposing side walls of the treatment tank (4) via the base ends of the shafts (17).

Description

汚水処理装置Sewage treatment equipment
 本発明は、汚水の生物学的処理に使用される汚水処理装置に関する。 The present invention relates to a sewage treatment apparatus used for biological treatment of sewage.
 従来、工業用水や家庭用水の廃水の富栄養化が生じる原因物質である窒素と燐を除去することは廃水処理上重要な課題となっている。 Conventionally, removal of nitrogen and phosphorus, which are causative substances that cause eutrophication of industrial and household water wastewater, has become an important issue in wastewater treatment.
 特に生物膜内では好気性領域と嫌気性領域が共存し、有機物酸化、硝化、及び脱窒反応が同時に進行し易いため、1つの生物膜反応槽においても有機物と窒素の同時除去が有効に行われることが知られている。廃水の酸化、硝化は酸素の存在下で行われる好気性処理として効果的に進行する。一方、脱窒は、酸素の供給が遮断された嫌気性処理として効果的に進行する。このように、好気性処理と嫌気性処理の両方を同時に行うことによって、効果的な廃水処理を効率的に行うことができる。 In particular, aerobic and anaerobic regions coexist in a biofilm, and organic matter oxidation, nitrification, and denitrification reactions are likely to proceed simultaneously, so that simultaneous removal of organic matter and nitrogen can be effectively performed in a single biofilm reactor. It is known that Wastewater oxidation and nitrification proceed effectively as an aerobic treatment performed in the presence of oxygen. On the other hand, denitrification proceeds effectively as an anaerobic treatment in which the supply of oxygen is blocked. Thus, effective wastewater treatment can be efficiently performed by performing both aerobic treatment and anaerobic treatment at the same time.
 このような廃水処理を工業的に行う装置として、廃水を回転円板法により生物学的に酸化、硝化、脱窒、再ばっ気、脱燐を行うことにより、浄化排水する汚水処理装置が知られている。 As an apparatus for industrially performing such wastewater treatment, there is a known sewage treatment apparatus that purifies and drains wastewater by biologically oxidizing, nitrifying, denitrifying, re-aeration, and dephosphorizing the wastewater by the rotating disk method. It has been.
 こうした汚水処理装置として、回転軸に複数の回転円板が間隙を有して設けられ、各回転円板が処理槽の汚水中に部分的に浸漬されて回転するようになされたものがある。 As such a sewage treatment apparatus, there is a sewage treatment apparatus in which a plurality of rotating disks are provided on a rotating shaft with gaps, and each rotating disk is partially immersed in sewage in a treatment tank and rotated.
 例えば、特許文献1に開示されている装置においては、横断面形状が略半円形の水槽の両端部に固定軸を固定し、この固定軸に回転軸を外嵌させ、この回転軸に回転円板が設けられた構造が開示されている。この装置は、太い回転軸によって重量の大きい回転円板を支持し、回転円板を駆動する。 For example, in the apparatus disclosed in Patent Document 1, a fixed shaft is fixed to both ends of a water tank having a substantially semicircular cross-sectional shape, and a rotating shaft is externally fitted to the fixed shaft. A structure provided with a plate is disclosed. This apparatus supports a rotating disk having a large weight by a thick rotating shaft and drives the rotating disk.
 また、特許文献2開示されている装置は、一槽一軸式の廃水処理装置であり、同一軸芯上の内外に廃水処理用の回転円板体を配設し、外側の大径回転円板体の上方側を空気に曝し、好気性の酸化、硝化、及び再ばっ気の反応を行い、同時に筒状タイミングの内部に配設した小径回転円板体を廃水内に完全に没した状態で、空気を介在させずに嫌気性の脱窒処理を行うものである。 Further, the device disclosed in Patent Document 2 is a single tank uniaxial wastewater treatment device, in which a rotating disk body for wastewater treatment is disposed on the inside and outside on the same axis, and an outer large-diameter rotating disk is provided. The upper side of the body is exposed to air, and aerobic oxidation, nitrification, and re-aeration reactions are performed. At the same time, the small-diameter rotating disk disposed inside the cylindrical timing is completely submerged in the wastewater. An anaerobic denitrification process is performed without air.
 この装置では、筒状体22の端面に、蓋24がボルト24aによって締結され、中空のシャフト25は、その蓋24の中心(筒状体22の軸芯)にフランジ部25aをボルト・ナット25bにより固着することにより、固定されている。さらに、このシャフト25は、軸受け26により支持されており、槽本体11の側壁11aに回転可能にシール材を介在させて貫通されており、回転円板体2はほぼ水平状態で回転するようになっている。 In this device, a lid 24 is fastened to an end face of a cylindrical body 22 by a bolt 24a, and a hollow shaft 25 has a flange portion 25a and a bolt / nut 25b at the center of the lid 24 (axial center of the cylindrical body 22). It is fixed by fixing with. Further, the shaft 25 is supported by a bearing 26, and is rotatably passed through the side wall 11a of the tank body 11 with a sealant interposed therebetween, so that the rotating disk 2 rotates in a substantially horizontal state. It has become.
 また、回転円板を回転軸に取付ける方法として、従来、回転軸に嵌合する合成樹脂製の固定板を使用し、同じく合成樹脂製の回転円板を固定板の周辺に配置して、回転円板を固定板に熱融着によって取付け、この固定板を回転軸に挿入して取付けるものがある。 In addition, as a method of attaching the rotating disk to the rotating shaft, conventionally, a synthetic resin fixed plate fitted to the rotating shaft is used, and the same rotating plate made of synthetic resin is arranged around the fixed plate to rotate. Some discs are attached to a fixed plate by heat fusion, and this fixed plate is inserted into a rotating shaft for attachment.
実開昭60-83099号公報Japanese Utility Model Publication No. 60-83099 特許第3895818号公報Japanese Patent No. 3895818
  従来の汚水処理装置では、回転円板軸は槽本体を貫通あるいは掛け渡された一つの軸体によって形成されており、その両端部は槽本体の側壁部分に設けられた軸受けによって支持される構造とされている。 In the conventional sewage treatment apparatus, the rotating disk shaft is formed by a single shaft that penetrates or spans the tank body, and both ends thereof are supported by bearings provided on the side wall portion of the tank body. It is said that.
 こうした汚水処理装置においては、耐久性は、一つのが大きな課題である。特に、回転円板には菌が付着してその重量が大きくなり、この回転円板を一部汚水中に浸漬して回転させるため、回転円板軸にかかる重量が大きくなると、この重量が回転円板や固定板との熱融着部に作用し、破損することがあった。このようなことから、大きな重量に対する強度が求められ、回転円板軸の構造の観点からも更なる改良が求められている。 In such sewage treatment equipment, durability is one of the major issues. In particular, germs adhere to the rotating disk and its weight increases, and this rotating disk is partially immersed in sewage and rotated, so when the weight on the rotating disk shaft increases, this weight rotates. It may act on the heat-sealed part between the disk and the fixed plate and break. For this reason, strength against a large weight is required, and further improvement is required from the viewpoint of the structure of the rotating disk shaft.
 本発明はこのような実情に鑑みてなされたものであり、汚水処理効率が高く、しかも優れた強度を有する回転円板軸構造及び破損を防ぐことができる回転円板構造を備えた耐久性に優れた汚水処理装置、かつ、経済性の高い汚水処理装置を提供することを目的とする。 The present invention has been made in view of such a situation, and has a rotating disk shaft structure having high sewage treatment efficiency and excellent strength, and durability including a rotating disk structure that can prevent breakage. An object is to provide an excellent sewage treatment apparatus and an economical sewage treatment apparatus.
 上記課題を解決するため、本発明の汚水処理装置は、処理すべき汚水が収容される処理槽と、この処理槽の向かい合う側壁に渡された回転軸と、上記処理槽に収容された汚水中に一部を浸漬した状態で、かつ、上記回転軸に間隔をおいて取り付けられている複数枚の回転円板と、この回転円板を回転させるために上記回転軸に駆動力を供給する駆動手段とを備え、上記回転円板を回転させることにより、汚水を処理する汚水処理装置を前提とする。 In order to solve the above-mentioned problems, a sewage treatment apparatus according to the present invention includes a treatment tank in which sewage to be treated is accommodated, a rotating shaft passed to a side wall facing the treatment tank, and sewage in the treatment tank. A plurality of rotating discs that are partly immersed in the rotating shaft and spaced apart from the rotating shaft, and a drive that supplies a driving force to the rotating shaft to rotate the rotating disc And a sewage treatment apparatus for treating sewage by rotating the rotating disk.
 この汚水処理装置において、本発明の汚水処理装置は、以下の特徴的構成を有する。 In this sewage treatment apparatus, the sewage treatment apparatus of the present invention has the following characteristic configuration.
 すなわち、上記回転軸の内部は中空とされており、間隙を介して平行に配置された複数のリブと、これらのリブを貫通するシャフトとからなる軸端ユニットを備え、この軸端ユニットは、当該シャフトの基端部を当該回転軸の外部に露出させるとともに当該リブを当該回転軸の内部空間に配置させた状態で、かつ、当該シャフトを当該回転軸の軸線上に位置するよう配置させた状態で、当該回転軸に取着されており、上記回転軸は、上記シャフトの基端部を介して、上記処理槽の向かい合う側壁に渡されてなることによって特徴付けられている。 That is, the inside of the rotating shaft is hollow, and includes a shaft end unit composed of a plurality of ribs arranged in parallel via a gap and a shaft passing through these ribs. The base end portion of the shaft is exposed to the outside of the rotating shaft, the rib is disposed in the internal space of the rotating shaft, and the shaft is disposed on the axis of the rotating shaft. In the state, it is attached to the said rotating shaft, The said rotating shaft is characterized by passing over the side wall which the said processing tank faces through the base end part of the said shaft.
 上記構成において、上記回転軸を嵌挿するための挿通孔が設けられ、側面には円周方向に沿って平面部と凹陥部とが交互に設けられた挟持板を備えており、上記回転軸の外周には、複数の上記挟持板が嵌挿され、隣合う挟持板の平面部同士の間には、平板状の回転円板と、凸部を有するとともに上記挟持板の凹陥部に嵌合可能な膨出部が設けられた回転円板とが一組となって挟持されることが好ましい。また、上記膨出部が上記凹陥部に嵌合された挟持部において、両挟持板と二枚の上記回転円板とが加熱融着棒の押通しにより一体的に融着されてなることが好ましい。 In the above-described configuration, an insertion hole for inserting the rotation shaft is provided, and a side plate is provided with a sandwiching plate in which flat portions and recesses are alternately provided along the circumferential direction. A plurality of the sandwiching plates are inserted into the outer periphery of the plate, and between the flat portions of the adjacent sandwiching plates, there are a flat disk-shaped rotating disk and a convex portion, and are fitted into the concave portion of the sandwiching plate. It is preferable that the rotating disk provided with the possible bulging part is clamped as a set. Further, in the sandwiching portion in which the bulging portion is fitted into the recessed portion, both the sandwiching plate and the two rotating discs are integrally fused by pressing the heating fusion rod. preferable.
 さらに、上記構成において、上記回転軸の断面外周形状および上記挟持板の挿通孔は略正多角形であることが好ましく、さらに、角部分がアール形状をなす略正多角形であってもよい。 Furthermore, in the above configuration, the outer peripheral shape of the cross section of the rotating shaft and the insertion hole of the holding plate are preferably substantially regular polygons, and may be substantially regular polygons whose corners are rounded.
 本発明に係る汚水処理装置は、回転軸の両端部内部に上記構成の軸端ユニットが取着された構成とされているので、大きい強度の回転軸を得ることができる。しかも、回転軸内部空間を貫通するシャフトは必要なく、軸端ユニットにシャフトを備える構造であるので、回転軸は軽量化され、コストの低減を図ることができる。 Since the sewage treatment apparatus according to the present invention has a configuration in which the shaft end unit having the above-described configuration is attached to both ends of the rotating shaft, a rotating shaft with high strength can be obtained. In addition, since a shaft that penetrates the inner space of the rotating shaft is not necessary and the shaft end unit is provided with the shaft, the rotating shaft can be reduced in weight and cost can be reduced.
 さらに、回転軸の断面外周形状および上記挟持板の挿通孔を略正多角形とすることにより、回転軸の回転を挟持板に伝えるための構造として、回転軸と挿通孔間の隙間に、例えば、ポリエチレン等の板を打ち込むことにより、回転軸と挿通孔を固定する構造が採用できる。この構造により、回転軸の回転を効率よく挟持板に伝えることができ、しかも、腐食や回転軸にかかる応力を軽減できることから、汚水処理装置の効率及び耐久性をより向上させることができる。 Furthermore, as a structure for transmitting the rotation of the rotating shaft to the holding plate by making the cross-sectional outer peripheral shape of the rotating shaft and the insertion hole of the holding plate into a substantially regular polygon, the gap between the rotating shaft and the insertion hole is, for example, A structure in which the rotating shaft and the insertion hole are fixed by driving a plate of polyethylene or the like can be employed. With this structure, the rotation of the rotating shaft can be efficiently transmitted to the clamping plate, and the stress applied to the rotating shaft can be reduced, so that the efficiency and durability of the sewage treatment apparatus can be further improved.
 また、この回転軸に嵌挿された相互に隣合う挟持板の間に平板状の回転円板と凸部を有する回転円板とが一組となって挟持されているので、二枚の回転円板は略等間隔をもって配置され、加工度の小さい平板状の回転円板であっても、処理面積を十分増大させることができ、汚水処理効率が高い。 In addition, since a flat plate-shaped rotating disk and a rotating disk having a convex portion are sandwiched as a pair between adjacent holding plates inserted into the rotating shaft, two rotating disks Are arranged at substantially equal intervals, and even with a flat rotating disk with a small degree of processing, the treatment area can be increased sufficiently, and the sewage treatment efficiency is high.
 また、二枚の回転板と挟持板とは、挟持板の平面部同士の間に挟持され、加熱融着棒の押通しにより一体的に融着され、しかも、凸部を有する回転円板に設けられた膨出部は挟持板の凹陥部に嵌合されているので、強固に固定されたものとなる。 Further, the two rotating plates and the sandwiching plate are sandwiched between the flat portions of the sandwiching plate, and are integrally fused by pressing the heat-sealing rod. Since the provided bulging part is fitted in the concave part of the sandwiching plate, it is firmly fixed.
 その結果、回転円板に菌が付着したり、回転円板の径を大きくすることにより、挟持板に作用する回転円板の力が増大しても、回転円板は挟持板を介して回転軸にしっかり取り付けられているので、破損することがない。 As a result, even if the bacteria are attached to the rotating disk or the rotating disk's force is increased by increasing the diameter of the rotating disk, the rotating disk rotates through the holding plate. Since it is firmly attached to the shaft, it will not be damaged.
本発明の実施の形態に係る汚水処理装置を一部断面で示す正面図である。It is a front view which shows the sewage treatment apparatus which concerns on embodiment of this invention in a partial cross section. 本発明の実施の形態に係る汚水処理装置に適用される回転軸の一例を示す断面図である。It is sectional drawing which shows an example of the rotating shaft applied to the sewage treatment apparatus which concerns on embodiment of this invention. 図2における矢符X方向からみた回転軸の軸端ユニットを示す図である。It is a figure which shows the axial end unit of the rotating shaft seen from the arrow X direction in FIG. 本発明の実施の形態に係る汚水処理装置に適用される軸端ユニットの斜視図である。It is a perspective view of the shaft end unit applied to the sewage treatment apparatus according to the embodiment of the present invention. 本発明の実施の形態に係る汚水処理装置に適用される挟持板の一例を示す正面図である。It is a front view which shows an example of the clamping board applied to the sewage treatment apparatus which concerns on embodiment of this invention. 図5のIII-III線における断面図である。FIG. 6 is a sectional view taken along line III-III in FIG. 5. 本発明の実施の形態に係る汚水処理装置に適用される回転円板の扇形板の一例を示す正面図である。It is a front view which shows an example of the fan-shaped board of the rotation disc applied to the sewage treatment apparatus which concerns on embodiment of this invention. 図7のV-V線における断面図である。FIG. 8 is a cross-sectional view taken along line VV in FIG. 7. 本発明の実施の形態に係る汚水処理装置に適用される挟持板と扇形板の配置状態を示す説明図である。It is explanatory drawing which shows the arrangement | positioning state of the clamping board applied to the sewage treatment apparatus which concerns on embodiment of this invention, and a fan-shaped board. 図9のVII-VII線における断面図であり、挟持板と回転円板との重ね合せ状態を示す図である。FIG. 10 is a cross-sectional view taken along line VII-VII in FIG. 9 and shows a state in which the sandwiching plate and the rotating disk are overlapped.
 以下、本発明の実施の形態について、図面を参照して説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 図1は、本発明の一実施形態に係る汚水処理装置を一部断面で示す正面図である。図2は、本発明の実施の形態に係る汚水処理装置に適用される回転軸の一例を示す断面図である。図3は、図2における矢符X方向からみた回転軸の軸端ユニットを示す図であり、図4はこの軸端ユニットの斜視図である。 FIG. 1 is a front view of a sewage treatment apparatus according to an embodiment of the present invention in a partial cross section. FIG. 2 is a cross-sectional view showing an example of a rotating shaft applied to the sewage treatment apparatus according to the embodiment of the present invention. FIG. 3 is a view showing the shaft end unit of the rotating shaft viewed from the direction of the arrow X in FIG. 2, and FIG. 4 is a perspective view of this shaft end unit.
  本発明の実施の形態の回転汚水処理装置は、半円筒状の処理槽4を備えており、この処理槽4には処理すべき汚水が収容される。回転円板2A,2Bの回転の中枢となる回転軸1は、内部が中空とされた断面形状が略正四角形のパイプ31と、間隙を介して平行に配置されたリブ15A,15Bと、これらのリブ15A,15Bを貫通するシャフト17とからなる軸端ユニット13を備える。リブ15A,15B及びシャフト17は溶接されている。この軸端ユニット13は、シャフト17の基端部を回転軸1の外部に露出させ、またリブ15A,15Bを回転軸1の内部空間に配置させ、さらに、シャフト17を回転軸1の軸線30上に位置するよう配置させた状態で、回転軸1に取着されている。また、シャフト17の最も基端側に配置されたリブ15Aの端面が、パイプ31の開口端面に沿うように配置される。パイプ31と、リブ15A,15Bとは、芯出し作業によって回転軸全体のバランスを調整した状態で、ボルトによって固定される。 The rotary sewage treatment apparatus according to the embodiment of the present invention includes a semi-cylindrical treatment tank 4 in which sewage to be treated is accommodated. A rotary shaft 1 serving as a center of rotation of the rotary disks 2A and 2B includes a pipe 31 having a hollow cross section and a substantially square shape, ribs 15A and 15B arranged in parallel with a gap therebetween, and A shaft end unit 13 including a shaft 17 penetrating the ribs 15A and 15B is provided. The ribs 15A and 15B and the shaft 17 are welded. In the shaft end unit 13, the base end portion of the shaft 17 is exposed to the outside of the rotating shaft 1, the ribs 15 </ b> A and 15 </ b> B are disposed in the inner space of the rotating shaft 1, and the shaft 17 is connected to the axis 30 of the rotating shaft 1. It is attached to the rotating shaft 1 in such a state that it is positioned above. Further, the end surface of the rib 15 </ b> A disposed on the most proximal side of the shaft 17 is disposed along the opening end surface of the pipe 31. The pipe 31 and the ribs 15A and 15B are fixed by bolts in a state in which the balance of the entire rotating shaft is adjusted by centering work.
 さらに、図3に示すように、パイプ31の端面コーナー部31Aとリブ15Aとの隙間に、当板16が取り付けられる。この状態で、パイプ31の端面は溶接され、さらに、グラインダーにより仕上げされる。このように形成された回転軸構造により、強度が高く、軽量化された回転軸を得ることができる。 Further, as shown in FIG. 3, the contact plate 16 is attached to the gap between the end surface corner portion 31A of the pipe 31 and the rib 15A. In this state, the end face of the pipe 31 is welded and further finished by a grinder. With the rotary shaft structure formed in this way, it is possible to obtain a rotary shaft with high strength and reduced weight.
 このような構造の回転軸1は、シャフト17の基端部を介して処理槽4の向かい合う側壁7A,7Bに渡される。具体的には、処理槽4の側壁7A,7Bに設けられた軸受11によって、軸端ユニット13のシャフト17の基端部が支持される。 The rotating shaft 1 having such a structure is passed through the proximal end portion of the shaft 17 to the opposite side walls 7A and 7B of the processing tank 4. Specifically, the base end portion of the shaft 17 of the shaft end unit 13 is supported by the bearings 11 provided on the side walls 7 </ b> A and 7 </ b> B of the treatment tank 4.
 また、この回転軸1には、凸部23を有する回転円板2Aと平板状の回転円板2Bが交互に間隙を有して取付けられて回転円板本体3が構成される。この回転円板本体3は、上記したように、軸受11によって、軸端ユニット13のシャフト17の基端部が支持され、各回転円板2A…2A及び2B…2Bが、汚水中にその一部を浸漬した状態で、回転するようになされている。 Further, a rotating disk main body 3 is configured on the rotating shaft 1 by attaching rotating disks 2A having convex portions 23 and flat rotating disks 2B with gaps alternately. As described above, the rotating disk main body 3 is supported by the bearing 11 at the base end portion of the shaft 17 of the shaft end unit 13, and each rotating disk 2A... 2A and 2B. It is designed to rotate with the part immersed.
 この回転円板2A…2A及び2B…2Bは、回転軸1に嵌挿された挟持板5…5の平面部51の間に回転円板2Aと2Bとが一組となって挟持されるとともに、回転円板2A…2Aの中心側端部に設けられた膨出部22が挟持板5の凹陥部52に嵌合され、後述するように、平面部51同士の挟持部に相互に隣合う挟持板5…5と回転円板2A,2Bとが加熱融着棒の押通しにより一体的に融着されている。 The rotating disks 2A... 2A and 2B... 2B are sandwiched between a pair of rotating disks 2A and 2B between the flat portions 51 of the sandwiching plates 5. The bulging portion 22 provided at the center side end of the rotating disk 2A... 2A is fitted into the recessed portion 52 of the sandwiching plate 5 and is adjacent to the sandwiching portion between the flat portions 51 as will be described later. The sandwiching plates 5 ... 5 and the rotating disks 2A and 2B are integrally fused by pressing the heat-sealing rod.
 以下、図面を参照しながら、本実施形態をさらに詳細に説明する。 Hereinafter, the present embodiment will be described in more detail with reference to the drawings.
 図5は、本発明の実施の形態に係る汚水処理装置に適用される挟持板の一例を示す正面図、図6は、図5のIII-III線における断面図である。 FIG. 5 is a front view showing an example of a clamping plate applied to the sewage treatment apparatus according to the embodiment of the present invention, and FIG. 6 is a sectional view taken along line III-III in FIG.
 挟持板5は、円板状をなし、側面には中心から等距離の円周上に平面部51と凹陥部52とが交互に設けられている。この平面部51と凹陥部52とは一側面の平面部51の裏側が他側面の凹陥部52となされている。また、挿通孔53は、挟持板5を回転軸1に嵌挿する孔であり、連結棒押通孔54は複数の挟持板5を締付けるための孔であり、下孔58は熱融着用の孔である。 The sandwiching plate 5 has a disc shape, and on the side surface, flat portions 51 and recessed portions 52 are alternately provided on a circumference equidistant from the center. The flat portion 51 and the recessed portion 52 are formed such that the back side of the flat portion 51 on one side surface is a recessed portion 52 on the other side surface. The insertion hole 53 is a hole for inserting the clamping plate 5 into the rotating shaft 1, the connecting rod pressing hole 54 is a hole for fastening the plurality of clamping plates 5, and the lower hole 58 is heat-sealed. It is a hole.
 また、回転軸1の回転を挟持板5に伝えるため、回転軸1の断面外周形状と挿通孔53は、角部分がアール形状をなす正四角形とされている。 Further, in order to transmit the rotation of the rotating shaft 1 to the sandwiching plate 5, the outer peripheral shape of the cross section of the rotating shaft 1 and the insertion hole 53 are squares whose corners are rounded.
 この挟持板5は、回転軸1に嵌挿した相互に隣合う挟持板5の平面部51同士を対面させるため、2種類の挟持板を使用してもよいが、図5に示すように、挿通孔53との関係で、回転軸1に表裏うらがえして交互に嵌挿することにより、一種類の挟持板5でその平面部51同士が対面するように平面部51及び凹陥部52を設けることが好ましい。 This clamping plate 5 may use two types of clamping plates in order to face the flat portions 51 of the clamping plates 5 adjacent to each other inserted into the rotary shaft 1, as shown in FIG. In relation to the insertion hole 53, the flat surface portion 51 and the recessed portion 52 are provided so that the flat surface portions 51 face each other with one kind of holding plate 5 by being alternately inserted into the rotary shaft 1 while being reversed. Is preferred.
 また、この挟持板5は、合成樹脂からなり、特に図5及び図6に示すような中空のもの、あるいは表皮層を有する発泡体で形成されており、加熱融着棒の押通しが容易である。 Further, the sandwiching plate 5 is made of a synthetic resin, and is formed of a hollow material as shown in FIGS. 5 and 6, or a foam having a skin layer, so that it is easy to push the heat-sealing rod. is there.
 図7は、本発明の実施の形態に係る汚水処理装置に適用される回転円板の扇形板の一例を示す正面図、図8は、図7のV-V線における断面図である。 FIG. 7 is a front view showing an example of a fan-shaped plate of a rotating disk applied to the sewage treatment apparatus according to the embodiment of the present invention, and FIG. 8 is a cross-sectional view taken along line VV of FIG.
 この扇形板21Aは、その中心側端部に膨出部22が形成されている。この膨出部22は相互に隣合う挟持板5,5の凹陥部52に嵌合して挟持されるようになっている。また、扇形板21Aの表裏には凸部23…23が形成され、この扇形板21Aで構成された回転円板2Aと平板状の回転円板2Bとを一組として並べたとき、相互に隣合う扇形板21Aの凸部と平板状の回転円板2Bとが当接して間隙を保持するようになっている。この扇形板21Aは、円周方向に溝が表裏面に交互に形成された波形とすることにより、表面積が大きくなるとともに、剛性が増すので好ましい。更に、半径方向にもこうした溝を形成することが上記理由から好ましい。 This fan-shaped plate 21A has a bulging portion 22 formed at its center side end. The bulging portion 22 is fitted and held in the recessed portions 52 of the holding plates 5 and 5 adjacent to each other. Further, convex portions 23... 23 are formed on the front and back of the fan-shaped plate 21A. When the rotating disk 2A and the plate-shaped rotating disk 2B configured by the fan-shaped plate 21A are arranged as a set, they are adjacent to each other. The convex portion of the matching sector plate 21A and the flat rotating disk 2B come into contact with each other to hold the gap. This fan-shaped plate 21A is preferable because it has a corrugated shape in which grooves are alternately formed on the front and back surfaces in the circumferential direction, since the surface area is increased and the rigidity is increased. Further, it is preferable to form such grooves in the radial direction for the above reasons.
 この扇形板21Aには、熱融着用の下孔24Aが設けられている。一方、回転円板2Bを形成する扇形板21Bは、扇形板21Aと同じ大きさの平板であり、熱融着用の下孔24Bのみが設けられている。 The fan plate 21A is provided with a pilot hole 24A for heat fusion. On the other hand, the fan-shaped plate 21B that forms the rotating disk 2B is a flat plate having the same size as the fan-shaped plate 21A, and is provided with only a pilot hole 24B for heat fusion.
 本実施形態においては、回転軸1に嵌挿された相互に隣合う挟持板5…5の平面部51…51の間に扇形板21A、21Bが円形をなすように配置され、膨出部22が凹陥部52に嵌合された状態で挟持され、挟持板5…5と回転円板2A、2Bとが加熱融着棒の押通しにより融着されて回転円板本体3が形成される。 In this embodiment, the fan-shaped plates 21A and 21B are arranged so as to form a circle between the flat portions 51... 51 of the sandwiching plates 5. Are sandwiched in the recessed portion 52, and the sandwiching plates 5 ... 5 and the rotating disks 2A, 2B are fused by pressing the heat-sealing rod to form the rotating disk body 3.
 挟持板5…5間に回転円板2A、2Bを挟持した状態で融着したものとするには、図9に示すように、挟持板5の周囲に扇形板21A、21Bを円周方向に半分ずつずらして円形に配置し、扇形板21Aの中心側端部の膨出部22を挟持板5の凹陥部52に嵌合して重ね合わせる。この挟持板5の平面部51に、図10に示すように、平面部51同士が対面するよう他の挟持板5を重ねる。 As shown in FIG. 9, fan plates 21A and 21B are arranged in the circumferential direction around the sandwiching plate 5 so as to be fused with the rotating discs 2A and 2B sandwiched between the sandwiching plates 5. The bulging portions 22 at the center side end portions of the fan-shaped plates 21A are fitted and overlapped with the recessed portions 52 of the sandwiching plates 5 by shifting half by half. As shown in FIG. 10, another sandwiching plate 5 is overlapped with the planar portion 51 of the sandwiching plate 5 so that the planar portions 51 face each other.
 次に、その上に同様にして扇形板21A、21Bの組を重ね、次に重ね合わされる挟持板5の平面部51が前に重ねた挟持板5の平面部51と対面して扇形板21A、21Bを挟持するように重ねていく。 Next, a set of fan-shaped plates 21A and 21B is overlapped thereon in the same manner, and then the planar portion 51 of the sandwiching plate 5 to be superimposed next faces the planar portion 51 of the sandwiching plate 5 that has been previously superimposed, and the sector-shaped plate 21A. , 21B are stacked so as to sandwich.
 このように、一定の数だけ重ねたものを挟持板5の連結棒押通孔54を利用して、ボルトとナットで両側から締付けて挟持板5…5の間に回転円板2A、2Bの組を挟持したユニットとし、挟持板5…5の平面部51同士の挟持部において相互に隣合う挟持板5…5とその間に挟持された回転円板2A、2Bとを融着するのが簡単な方法である。この融着は挟持部において両側の挟持板5…5と回転円板2A、2Bとが一体となされていればよく、挟持板5…5に扇形板21A、21Bの組を重ねていくときに行ってもよいが、上記のようにユニットとなし、図10に示すように、挟持部において加熱融着棒6を挿通して行えば、重ねた上下の複数箇所を一度に融着できるとともに、複数の加熱融着棒を使用して複数箇所を同時に効率よく融着できる。 In this way, a certain number of stacked plates are tightened from both sides with bolts and nuts using the connecting rod pushing holes 54 of the clamping plate 5, and the rotating disks 2A, 2B are sandwiched between the clamping plates 5 ... 5. It is a unit that sandwiches the set, and it is easy to fuse the sandwiching plates 5 ... 5 that are adjacent to each other in the sandwiching portion between the flat portions 51 of the sandwiching plates 5 ... 5 and the rotating disks 2A, 2B sandwiched therebetween. It is a simple method. For this fusion, it is only necessary that the sandwiching plates 5 ... 5 and the rotating disks 2A, 2B on both sides are integrated in the sandwiching portion, and when the sets of sector plates 21A, 21B are stacked on the sandwiching plates 5 ... 5. Although it may be performed, it is a unit as described above, and as shown in FIG. 10, if it is performed by inserting the heat fusion rod 6 in the sandwiching portion, it is possible to fuse a plurality of upper and lower portions at once, A plurality of heat fusion rods can be used to efficiently fuse a plurality of locations simultaneously.
 挟持部に加熱融着棒6を押通すと挟持板5及び回転円板2Aはその熱により溶融して孔があき、この通孔の周縁で挟持板5と回転円板2Aとが一体的に熱融着される。さらに、挟持部において、挟持板5と回転円板2A、2Bとに予め熱融着用の下孔58、24A,24Bをあけておき、この下孔に下孔の径よりやや大きい径の加熱融着棒を挿通するようにすると更に効率よく融着できる。また、挟持板5に対して扇形板21Aを重ねて挟持板5…5の間に回転円板2A…2A、及び2B…2Bを挟持したユニットとするとき、この下孔を利用すると位置決めを正確に行うことができる。 When the heat-sealing rod 6 is pushed through the sandwiching portion, the sandwiching plate 5 and the rotating disc 2A are melted by the heat to form a hole, and the sandwiching plate 5 and the rotating disc 2A are integrally formed at the periphery of the through-hole. Heat-sealed. Further, in the clamping portion, pre-holes 58, 24A, 24B for heat fusion are previously formed in the clamping plate 5 and the rotating disks 2A, 2B, and the heat fusion having a diameter slightly larger than the diameter of the lower hole is made in the lower hole. If the rod is inserted, it can be fused more efficiently. In addition, when the fan-shaped plate 21A is overlapped on the sandwiching plate 5 and the rotary discs 2A, 2A, 2B, and 2B are sandwiched between the sandwiching plates 5 ... 5, positioning is accurately performed using this pilot hole. Can be done.
 このようにして組み立てられた回転円板本体3を回転軸1に嵌挿し、挿通孔54に連結棒55を通し、両側端に側板56を当接させた状態で、締付ナット57で締付けることにより、本実施形態の汚水処理装置を得ることができる。 The rotating disk main body 3 assembled in this way is inserted into the rotating shaft 1, the connecting rod 55 is passed through the insertion hole 54, and the side plate 56 is in contact with both side ends, and tightened with the tightening nut 57. Thus, the sewage treatment apparatus of the present embodiment can be obtained.
 また、相互に隣合う回転円板2Aと2Bとをその当接部で接着又は融着すると、回転円板本体3の剛性が大きくなり、好ましい。例えば、扇形板21Aの凸部23と扇形板21Bとを接着又は融着すればよい。特に、扇形板21Aが合成樹脂シートからなるものにおいては、ユニットとした後に重ねた回転円板2Aと回転円板2Bとを押えて凸部23の位置に加熱融着棒を挿通することにより、挟持板5と回転円板2Aとの熱融着と同様にして融着するのが簡単で望ましい。 Further, it is preferable that the rotating disks 2A and 2B adjacent to each other are bonded or fused at their contact portions, because the rigidity of the rotating disk body 3 is increased. For example, the convex portion 23 of the sector plate 21A and the sector plate 21B may be bonded or fused. In particular, in the case where the fan-shaped plate 21A is made of a synthetic resin sheet, by pressing the rotating disk 2A and the rotating disk 2B that are stacked after the unit is formed and inserting the heat-sealing rod into the position of the convex portion 23, It is simple and desirable to perform fusion in the same manner as the thermal fusion between the clamping plate 5 and the rotating disk 2A.
 扇形板21Aには膨出部22が2個以上設けられており、それぞれの膨出部22が挟持板5の凹陥部52に嵌合して挟持されるようにすると、扇形板21Aの挟持板5に対する固定がより強固となり、かつ扇形板21Aの挟持板5への取付位置が決められるので好ましい。 The fan-shaped plate 21A is provided with two or more bulged portions 22, and when each bulged portion 22 is fitted and held in the recessed portion 52 of the holding plate 5, the holding plate of the fan-shaped plate 21A. 5 is preferable because the fixing to the plate 5 becomes stronger and the attachment position of the fan-shaped plate 21A to the holding plate 5 is determined.
 また、相互に隣合う回転円板2A、2Bにおいて、扇形板21A、21Bとが周方向に半分ずつずれて配置された状態で接着されていると、周方向に一体となり、回転円板本体3の強度が向上し好ましい。 Further, in the rotating disks 2A and 2B adjacent to each other, when the fan-shaped plates 21A and 21B are bonded in a state of being shifted by half in the circumferential direction, they are integrated in the circumferential direction, and the rotating disk main body 3 is integrated. The strength of the is improved, which is preferable.
 なお、回転円板2A、2Bを構成する扇形板21A、21Bは回転円板の直径が大きいときは30°又は45°とし、小さいときは120°又は180°とすればよい。 The fan-shaped plates 21A and 21B constituting the rotating disks 2A and 2B may be 30 ° or 45 ° when the diameter of the rotating disk is large, and 120 ° or 180 ° when the diameter is small.
 また、扇形板21A、21Bをポリ塩化ビニル樹脂薄板、ポリエチレン樹脂薄板等の合成樹脂薄板を真空成形または圧空成形により形成することは、成形及び加工が簡単であり、また軽量で安価であるため好ましい。 Further, it is preferable to form the fan-shaped plates 21A and 21B by synthetic resin thin plates such as polyvinyl chloride thin plates and polyethylene resin thin plates by vacuum forming or pneumatic forming because they are easy to form and process, and are lightweight and inexpensive. .
 次に、以上の構成の回転円板2A、2B…2A,2Bを駆動するための駆動機構について、図1を参照しながら説明する。 Next, a drive mechanism for driving the rotating disks 2A, 2B,... 2A, 2B having the above configuration will be described with reference to FIG.
 まず、回転軸1の軸端ユニット13には、スプロケットホイール41が取り付けられており、このスプロケットホイール41は、チェイン43に連結されている。また、このスプロケットホイール41とチェイン43は、モータ44と直結する可変減速機40の駆動軸42に取り付けられている。この駆動機構において、モータ44の回転は、可変減速機40によって減速される。駆動軸42はこの減速された回転をスプロケットホイール41、チェイン43を介して回転軸1に伝達する。この回転軸1の回転により、これに取り付けられた回転円板2A,2B…2A,2Bが回転する。 First, a sprocket wheel 41 is attached to the shaft end unit 13 of the rotary shaft 1, and the sprocket wheel 41 is connected to a chain 43. The sprocket wheel 41 and the chain 43 are attached to a drive shaft 42 of a variable speed reducer 40 that is directly connected to the motor 44. In this drive mechanism, the rotation of the motor 44 is decelerated by the variable speed reducer 40. The drive shaft 42 transmits this reduced rotation to the rotary shaft 1 via the sprocket wheel 41 and the chain 43. The rotating disks 2A, 2B... 2A, 2B attached to the rotating shaft 1 are rotated by the rotation of the rotating shaft 1.
  なお、本実施形態では、軸端ユニット13は、リブを二枚配置する構成としたが、二枚に限らず、三枚以上の構成としてもよい。この場合は、軸端ユニットの重量が増すが、回転軸の強度はさらに向上する。 In the present embodiment, the shaft end unit 13 has a configuration in which two ribs are arranged. However, the configuration is not limited to two, but may have a configuration of three or more. In this case, the weight of the shaft end unit is increased, but the strength of the rotating shaft is further improved.
 また、シャフト17の最も基端側に配置されたリブ15Aの端面が、パイプ31の開口端面に沿うように配置した構造としたが、このリブ15Aの端面がパイプ31の開口端面より内部に配置する構造であってもよい。 Further, the end surface of the rib 15A arranged on the most proximal side of the shaft 17 is arranged so as to be along the opening end surface of the pipe 31, but the end surface of the rib 15A is arranged inside the opening end surface of the pipe 31. It may be a structure.
 以上のように、本実施形態の汚水処理装置では、回転軸の両端部に上記構成の軸端ユニットが取着された構成とされているので、優れた強度を有する回転軸を得ることができる。また、この回転軸に嵌挿された相互に隣合う挟持板の間に平板状の回転円板と凸部を有する回転円板とが一組となって挟持されているので、二枚の回転円板は略等間隔をもって配置され、加工度の小さい平板状の回転円板であっても、処理面積を十分増大させることができ、汚水処理効率が高い。 As described above, in the sewage treatment apparatus according to the present embodiment, the shaft end unit having the above-described configuration is attached to both ends of the rotation shaft, so that a rotation shaft having excellent strength can be obtained. . In addition, since a flat plate-shaped rotating disk and a rotating disk having a convex portion are sandwiched as a pair between adjacent holding plates inserted into the rotating shaft, two rotating disks Are arranged at substantially equal intervals, and even with a flat rotating disk with a small degree of processing, the treatment area can be increased sufficiently, and the sewage treatment efficiency is high.
 また、二枚の回転円板と挟持板とは、挟持板の平面部同士の間に挟持され、加熱融着棒の押通しにより一体的に融着されており、しかも凸部を有する回転円板には膨出部が設けられ、挟持板の凹陥部に嵌合されているので、強固に固定されたものとなり、回転円板に菌が付着したり、回転円板の径を大きくすることにより、回転円板の挟持板へ作用する力が増大しても、回転円板は挟持板を介して回転軸に強固に取付けられて破損することがない。 Further, the two rotating discs and the sandwiching plate are sandwiched between the flat portions of the sandwiching plate, and are integrally fused by pressing the heat-sealing rod, and have a convex portion. Since the plate is provided with a bulging part and fitted into the recessed part of the clamping plate, it becomes firmly fixed, so that bacteria adhere to the rotating disk or increase the diameter of the rotating disk Thus, even if the force acting on the sandwiching plate of the rotating disk increases, the rotating disk is firmly attached to the rotating shaft via the sandwiching plate and is not damaged.
 本発明は、その精神または主要な特徴から逸脱することなく、他のいろいろな形で実施することができる。そのため、上述の実施例はあらゆる点で単なる例示にすぎず、限定的に解釈してはならない。本発明の範囲は特許請求の範囲によって示すものであって、明細書本文には、なんら拘束されない。さらに、特許請求の範囲の均等範囲に属する変形や変更は、全て本発明の範囲内のものである。 The present invention can be implemented in various other forms without departing from the spirit or main features thereof. For this reason, the above-described embodiment is merely an example in all respects and should not be interpreted in a limited manner. The scope of the present invention is indicated by the claims, and is not restricted by the text of the specification. Further, all modifications and changes belonging to the equivalent scope of the claims are within the scope of the present invention.
   本発明の回転円板式汚水処理装置は、汚水処理効率が高く、しかも耐久性に優れた汚水処理装置である点で有益であり、回転軸の軽量化に伴うコストの軽減による経済的効果が大きい。本発明の装置は、汚水・廃水処理分野において、従来以上に貢献が期待できる。 The rotating disk type sewage treatment apparatus of the present invention is beneficial in that it is a sewage treatment apparatus having high sewage treatment efficiency and excellent durability, and has a large economic effect due to cost reduction associated with weight reduction of the rotating shaft. . The apparatus of the present invention can be expected to contribute more than ever in the field of wastewater and wastewater treatment.
1          回転軸
2A,2B     回転円板
3          回転円板本体
4         処理槽
5         挟持板
6         加熱融着棒
7A,7B     処理槽側壁
11           軸受
13        軸端ユニット
15A,15B    リブ
17         シャフト
21A,21B    扇形板
22         膨出部
23         凸部
24A,24B    下孔
30        軸線
31       パイプ
51       平面部
52       凹陥部
53       挿通孔
58       下孔
40       可逆変速機
41       スプロケットホイール
42       駆動軸
DESCRIPTION OF SYMBOLS 1 Rotating shaft 2A, 2B Rotating disc 3 Rotating disc main body 4 Processing tank 5 Clamping plate 6 Heat-sealing rod 7A, 7B Processing tank side wall 11 Bearing 13 Shaft end unit 15A, 15B Rib 17 Shaft 21A, 21B Fan-shaped plate 22 Expansion Protruding portion 23 Convex portions 24A, 24B Lower hole 30 Axis 31 Pipe 51 Flat portion 52 Recessed portion 53 Insertion hole 58 Lower hole 40 Reversible transmission 41 Sprocket wheel 42 Drive shaft

Claims (5)

  1.  処理すべき汚水が収容される処理槽と、この処理槽の向かい合う側壁に渡された回転軸と、上記処理槽に収容された汚水中に一部を浸漬した状態で、かつ、上記回転軸に間隔をおいて取り付けられている複数枚の回転円板と、この回転円板を回転させるために上記回転軸に駆動力を供給する駆動手段とを備え、上記回転円板を回転させることにより、汚水を処理する汚水処理装置において、
     上記回転軸の内部は中空とされており、
     間隙を介して平行に配置された複数のリブと、これらのリブを貫通するシャフトとからなる軸端ユニットを備え、
     この軸端ユニットは、当該シャフトの基端部を当該回転軸の外部に露出させるとともに当該リブを当該回転軸の内部空間に配置させた状態で、かつ、当該シャフトを当該回転軸の軸線上に位置するよう配置させた状態で、当該回転軸に取着されており、
     上記回転軸は、上記シャフトの基端部を介して、上記処理槽の向かい合う側壁に渡されてなることを特徴とする汚水処理装置。
    A treatment tank in which wastewater to be treated is accommodated, a rotating shaft passed to the opposite side walls of the treatment tank, a state where a part of the wastewater is immersed in the wastewater accommodated in the treatment tank, and the rotating shaft A plurality of rotating discs attached at intervals, and a driving means for supplying a driving force to the rotating shaft to rotate the rotating discs, by rotating the rotating discs, In a sewage treatment apparatus for treating sewage,
    The inside of the rotating shaft is hollow,
    A shaft end unit comprising a plurality of ribs arranged in parallel with a gap and a shaft penetrating these ribs,
    The shaft end unit is configured such that the base end portion of the shaft is exposed to the outside of the rotating shaft and the rib is disposed in the inner space of the rotating shaft, and the shaft is placed on the axis of the rotating shaft. It is attached to the rotary shaft in a state where it is positioned.
    The sewage treatment apparatus, wherein the rotating shaft is passed to a side wall facing the treatment tank via a base end portion of the shaft.
  2.  請求項1に記載の汚水処理装置において、
     上記回転軸を嵌挿するための挿通孔が設けられ、側面には円周方向に沿って平面部と凹陥部とが交互に設けられた挟持板を備えており、
     上記回転軸の外周には、複数の上記挟持板が嵌挿され、隣合う挟持板の平面部同士の間には、平板状の回転円板と、凸部を有するとともに上記挟持板の凹陥部に嵌合可能な膨出部が設けられた回転円板とが一組となって挟持され、
     上記膨出部が上記凹陥部に嵌合された挟持部において、両挟持板と二枚の上記回転円板とが加熱融着棒の押通しにより一体的に融着されてなることを特徴とする汚水処理装置。
    The sewage treatment apparatus according to claim 1,
    An insertion hole for inserting the rotation shaft is provided, and a side plate includes a clamping plate in which plane portions and recessed portions are alternately provided along the circumferential direction.
    A plurality of the sandwiching plates are fitted on the outer periphery of the rotating shaft, and between the flat portions of the adjacent sandwiching plates, there are a plate-shaped rotating disk and a convex portion and a recessed portion of the sandwiching plate. And a rotating disk provided with a bulging part that can be fitted to the pair,
    In the holding part in which the bulging part is fitted into the recessed part, both the holding plates and the two rotating disks are integrally fused by pressing a heating fusion rod. Wastewater treatment equipment.
  3.  請求項2に記載の汚水処理装置において、
     上記挟持部における挟持板と回転円板には、熱融着用の下孔が設けられており、この挟持板と回転円板は、上記下孔の周縁で熱融着されていることを特徴する汚水処理装置。
    In the sewage treatment apparatus according to claim 2,
    The sandwiching plate and the rotating disk in the sandwiching part are provided with a pilot hole for heat fusion, and the sandwiching plate and the rotating disk are heat-sealed at the periphery of the prepared hole. Sewage treatment equipment.
  4.  請求項2または3に記載の汚水処理装置において、
     上記回転軸の断面外周形状および上記挟持板の挿通孔は略正多角形であることを特徴とする汚水処理装置。
    In the sewage treatment apparatus according to claim 2 or 3,
    The sewage treatment apparatus according to claim 1, wherein the outer circumferential shape of the rotary shaft and the insertion hole of the clamping plate are substantially regular polygons.
  5.  請求項2または3に記載の汚水処理装置において、
     上記回転軸の断面外周形状はおよび上記挟持板の挿通孔は、角部分がアール形状をなす略正多角形であることを特徴とする汚水処理装置。
    In the sewage treatment apparatus according to claim 2 or 3,
    The sewage treatment apparatus according to claim 1, wherein the outer peripheral cross-sectional shape of the rotating shaft and the insertion hole of the clamping plate are substantially regular polygons whose corner portions are rounded.
PCT/JP2010/071823 2010-12-06 2010-12-06 Waste water treatment apparatus WO2012077173A1 (en)

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