WO2012068631A1 - A gas-particle processor - Google Patents

A gas-particle processor Download PDF

Info

Publication number
WO2012068631A1
WO2012068631A1 PCT/AU2011/001524 AU2011001524W WO2012068631A1 WO 2012068631 A1 WO2012068631 A1 WO 2012068631A1 AU 2011001524 W AU2011001524 W AU 2011001524W WO 2012068631 A1 WO2012068631 A1 WO 2012068631A1
Authority
WO
WIPO (PCT)
Prior art keywords
gas
chamber
particle
velocity
processor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/AU2011/001524
Other languages
English (en)
French (fr)
Inventor
Owen Potter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2010905233A external-priority patent/AU2010905233A0/en
Application filed by Individual filed Critical Individual
Priority to US13/989,721 priority Critical patent/US9146055B2/en
Priority to CN201180065919.3A priority patent/CN103459958B/zh
Priority to KR1020137016628A priority patent/KR101870470B1/ko
Priority to EP11842609.7A priority patent/EP2643649B1/en
Priority to AU2011334611A priority patent/AU2011334611B2/en
Priority to JP2013540178A priority patent/JP6153871B2/ja
Publication of WO2012068631A1 publication Critical patent/WO2012068631A1/en
Anticipated expiration legal-status Critical
Priority to US14/831,423 priority patent/US9670012B2/en
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34—Details
    • B65G53/66—Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/08—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/005—Separating solid material from the gas/liquid stream
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/16—Gas pressure systems operating with fluidisation of the materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F26B17/104—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis with fixed or moving internal bodies for defining or changing the course of the entrained material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/003—Air or gas filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
    • F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
    • F26B3/092—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating
    • F26B3/0923—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating by mechanical means, e.g. vibrated plate, stirrer
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C3/00—Other direct-contact heat-exchange apparatus
    • F28C3/10—Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material
    • F28C3/12—Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D19/00—Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium
    • F28D19/02—Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium using granular particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00017—Controlling the temperature
    • B01J2208/00026—Controlling or regulating the heat exchange system
    • B01J2208/00035—Controlling or regulating the heat exchange system involving measured parameters
    • B01J2208/00088—Flow rate measurement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00548—Flow
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00796—Details of the reactor or of the particulate material
    • B01J2208/00823—Mixing elements
    • B01J2208/00831—Stationary elements
    • B01J2208/0084—Stationary elements inside the bed, e.g. baffles

Definitions

  • the chamber may comprise first and second opposite wall portions extending between the first and second ends.
  • the chamber may be orientated with the second end, at which the gas outlet is located, positioned above the first end, at which the gas inlet is located, and the wall portions extending generally vertically.
  • the gas flows generally vertically upwards through the chamber from the gas inlet to the gas outlet and the particles may flow generally radially with respect to the wall portions.
  • the chamber may be orientated with the second end, at which the gas outlet is located, positioned to the side of the first end, at which the gas inlet is located, and the wall portions extending generally horizontally.
  • the gas flows generally horizontally through the chamber from the gas inlet to the gas outlet and the particles may flow generally vertically between opposite wall portions.
  • the gas flow arrangement may comprise a gas feeder for feeding the gas to the chamber through the gas inlet.
  • gas and particle mass flow rates may be controlled, the selection of which being based on the application for which the gas-particle processor is being used.
  • the process may be gas and particle phase controlled because of the reaction, with catalyst particle flow controlled to provide the required chemical conversion.
  • the processor is used as a cooling tower for example (with particles in the form of liquid droplets)
  • operation of the processor may also be gas phase controlled.
  • the liquid particles are injected at a mass flow rate that will provide the surface area for the cooling tower process.
  • the processor 2 is operated such that the gas flows through the chamber 3 at a streamline (first) velocity which is generally linear in the horizontal direction.
  • flow straighteners such as baffles may be provided near the gas inlet 25. It is noted that during operation the gas velocity will vary across the chamber due to the heat and/or mass transfer occurring within the chamber.
  • the particles Upon entering the chamber, the particles travel along a spiral flowpath out towards the inner surface of the chamber carried by a spiralling gas flow which is under the influence of a gas rotator (described below) where they exit the chamber through the particle outlets 108A-C.
  • a gas rotator described below
  • Each particle outlet 108A-C is located upstream of its respective inlet 104A-C as the particles are carried upwards somewhat by the gas (against gravity) as the particles move through the chamber.
  • the gas moves in a general direction which is vertical through the chamber
  • a stream of alumina particles of 200 pm in diameter, a mass flowrate of 244 tonnes/hr and a temperature of 200 °C is introduced into the chamber from particle feeder 5A.
  • heat exchange occurs between the particle stream and the gas stream at stage 18A. This results in cooling of the alumina stream to 169 °C under ideal conditions. Recycling of this particle stream occurs as it exits through particle outlet 8A and is fed to particle inlet 4B via conduit 12A. For the purposes of this calculation, no or little heat exchange is assumed for the flow in any connecting conduits.
  • the particle stream re- enters processor 2 at stage 18B.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
PCT/AU2011/001524 2010-11-26 2011-11-25 A gas-particle processor Ceased WO2012068631A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US13/989,721 US9146055B2 (en) 2010-11-26 2011-11-25 Gas-particle processor
CN201180065919.3A CN103459958B (zh) 2010-11-26 2011-11-25 气体-颗粒处理器
KR1020137016628A KR101870470B1 (ko) 2010-11-26 2011-11-25 기체 입자 프로세서
EP11842609.7A EP2643649B1 (en) 2010-11-26 2011-11-25 A gas-particle processor
AU2011334611A AU2011334611B2 (en) 2010-11-26 2011-11-25 A gas-particle processor
JP2013540178A JP6153871B2 (ja) 2010-11-26 2011-11-25 ガス−粒子プロセッサー
US14/831,423 US9670012B2 (en) 2010-11-26 2015-08-20 Gas-particle processor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2010905233 2010-11-26
AU2010905233A AU2010905233A0 (en) 2010-11-26 A gas-particle processor

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US13/989,721 A-371-Of-International US9146055B2 (en) 2010-11-26 2011-11-25 Gas-particle processor
US14/831,423 Continuation US9670012B2 (en) 2010-11-26 2015-08-20 Gas-particle processor

Publications (1)

Publication Number Publication Date
WO2012068631A1 true WO2012068631A1 (en) 2012-05-31

Family

ID=46145298

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2011/001524 Ceased WO2012068631A1 (en) 2010-11-26 2011-11-25 A gas-particle processor

Country Status (8)

Country Link
US (2) US9146055B2 (cg-RX-API-DMAC10.html)
EP (1) EP2643649B1 (cg-RX-API-DMAC10.html)
JP (1) JP6153871B2 (cg-RX-API-DMAC10.html)
KR (1) KR101870470B1 (cg-RX-API-DMAC10.html)
CN (1) CN103459958B (cg-RX-API-DMAC10.html)
AU (1) AU2011334611B2 (cg-RX-API-DMAC10.html)
BR (1) BR112013013082B8 (cg-RX-API-DMAC10.html)
WO (1) WO2012068631A1 (cg-RX-API-DMAC10.html)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130283636A1 (en) * 2010-11-26 2013-10-31 Owen Potter Gas-particle processor

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Publication number Priority date Publication date Assignee Title
US20170130152A1 (en) * 2014-06-17 2017-05-11 Hankook Technology Inc. Apparatus for adjusting steam pressure in a system for drying coal using reheat steam
KR101826014B1 (ko) 2017-02-03 2018-03-22 (주)대운테크 차압교반식 열풍 건조장치

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US2865848A (en) * 1952-09-24 1958-12-23 Socony Mobil Oil Co Inc Temperature control in hydrocarbon conversion processes
GB913464A (en) * 1958-02-22 1962-12-19 Ruhrchemie Ag Process and apparatus for treating solids in a gas stream
US3905127A (en) * 1974-08-26 1975-09-16 Consolidation Coal Co Apparatus for drying heat sensitive particulate material
US4840651A (en) * 1988-01-11 1989-06-20 Tigg Corporation Gas/solids contacting device
US20060165564A1 (en) * 2002-12-24 2006-07-27 Giuliano Cavaglia Reactor and process for solid phase continuous polymerisation of polyethylene terephthalate (pet)

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US2376365A (en) * 1942-03-26 1945-05-22 Houdry Process Corp Apparatus for effecting contacting reactions
US2865848A (en) * 1952-09-24 1958-12-23 Socony Mobil Oil Co Inc Temperature control in hydrocarbon conversion processes
GB913464A (en) * 1958-02-22 1962-12-19 Ruhrchemie Ag Process and apparatus for treating solids in a gas stream
US3905127A (en) * 1974-08-26 1975-09-16 Consolidation Coal Co Apparatus for drying heat sensitive particulate material
US4840651A (en) * 1988-01-11 1989-06-20 Tigg Corporation Gas/solids contacting device
US20060165564A1 (en) * 2002-12-24 2006-07-27 Giuliano Cavaglia Reactor and process for solid phase continuous polymerisation of polyethylene terephthalate (pet)

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* Cited by examiner, † Cited by third party
Title
See also references of EP2643649A4 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130283636A1 (en) * 2010-11-26 2013-10-31 Owen Potter Gas-particle processor
US9146055B2 (en) * 2010-11-26 2015-09-29 Owen Potter Gas-particle processor
US20150353298A1 (en) * 2010-11-26 2015-12-10 Owen Potter Gas-particle processor
US9670012B2 (en) 2010-11-26 2017-06-06 Owen Potter Gas-particle processor

Also Published As

Publication number Publication date
JP6153871B2 (ja) 2017-06-28
EP2643649A1 (en) 2013-10-02
US9670012B2 (en) 2017-06-06
US20130283636A1 (en) 2013-10-31
AU2011334611A1 (en) 2013-07-11
CN103459958B (zh) 2015-09-09
EP2643649B1 (en) 2016-09-07
KR20140001233A (ko) 2014-01-06
EP2643649A4 (en) 2015-04-01
BR112013013082B1 (pt) 2020-11-17
JP2014503343A (ja) 2014-02-13
BR112013013082A2 (pt) 2016-08-16
US20150353298A1 (en) 2015-12-10
CN103459958A (zh) 2013-12-18
US9146055B2 (en) 2015-09-29
KR101870470B1 (ko) 2018-06-22
BR112013013082B8 (pt) 2022-06-28
AU2011334611B2 (en) 2016-07-07

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