WO2012064848A2 - Spray-on anti-soil formulations for fibers, carpets and fabrics - Google Patents

Spray-on anti-soil formulations for fibers, carpets and fabrics Download PDF

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Publication number
WO2012064848A2
WO2012064848A2 PCT/US2011/059982 US2011059982W WO2012064848A2 WO 2012064848 A2 WO2012064848 A2 WO 2012064848A2 US 2011059982 W US2011059982 W US 2011059982W WO 2012064848 A2 WO2012064848 A2 WO 2012064848A2
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WO
WIPO (PCT)
Prior art keywords
fiber
soil
fluorochemical
ppm
carpet
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Ceased
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PCT/US2011/059982
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English (en)
French (fr)
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WO2012064848A3 (en
Inventor
Mohan Sundar Rao
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Invista Technologies SARL Switzerland
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Invista Technologies SARL Switzerland
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Filing date
Publication date
Priority to AU2011326576A priority Critical patent/AU2011326576A1/en
Priority to CN2011800649149A priority patent/CN103282570A/zh
Priority to US13/884,695 priority patent/US20140037891A1/en
Priority to EP11839285.1A priority patent/EP2638195A4/en
Priority to CA2817018A priority patent/CA2817018A1/en
Priority to JP2013538855A priority patent/JP2013543936A/ja
Application filed by Invista Technologies SARL Switzerland filed Critical Invista Technologies SARL Switzerland
Publication of WO2012064848A2 publication Critical patent/WO2012064848A2/en
Publication of WO2012064848A3 publication Critical patent/WO2012064848A3/en
Anticipated expiration legal-status Critical
Priority to AU2017201736A priority patent/AU2017201736B2/en
Priority to US15/834,996 priority patent/US20180094372A1/en
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/425Carbamic or thiocarbamic acids or derivatives thereof, e.g. urethanes
    • D06M13/428Carbamic or thiocarbamic acids or derivatives thereof, e.g. urethanes containing fluorine atoms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/432Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • D06M15/277Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/41Phenol-aldehyde or phenol-ketone resins
    • D06M15/412Phenol-aldehyde or phenol-ketone resins sulfonated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • D06M15/576Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/06Processes in which the treating agent is dispersed in a gas, e.g. aerosols
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/23907Pile or nap type surface or component
    • Y10T428/23986With coating, impregnation, or bond
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • Y10T428/2967Synthetic resin or polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • Y10T428/2967Synthetic resin or polymer
    • Y10T428/2969Polyamide, polyimide or polyester

Definitions

  • the invention relates to spray-on anti-soil formulations, for all fibers and specifically, to spray-on anti-soil formulations for polyester and olefin fibers, carpets, and fabrics.
  • the anti-soil formulations comprise a synergistic blend of an anti-soil component and a stain blocker component.
  • Soil repellant fibers, carpets, and fabrics, with improved anti-soil properties, are also disclosed. Also disclosed herein are processes for making soil repellant fibers, carpets, and fabrics.
  • carpets are currently treated with topical chemistries for improved stain resistance and/or soil resistance.
  • stain blocker e.g. acid dye blocker
  • anti-soil with fluorochemicals are traditionally used.
  • polyester carpets such as 2GT and 3GT carpets, and polypropylene carpets, either no topical chemistry is applied or only anti-soil is topically applied.
  • Polyester and polypropylene carpets typically do not require a stain blocker topical treatment because of inherent stain resistance and lack of amine end groups that function as dye sites.
  • Topical application can be in the form of exhaust application (i.e. flex-nip process at high (300 - 400 wt.%) wet pick-up), which is known to be an improvement over spray-on applications at 10-20 wt.% wet pick-up of anti-soil.
  • Exhaust applications typically use higher amounts of water and energy to dry and cure the carpet.
  • Spray-on fluorochemical products are designed to use less water and energy than exhaust applications, but do not impart satisfactory anti-soil properties. While various processes are in use in the carpet industry for the dyeing and finishing of carpets, some large scale and some small, most of the broad loom carpet made today is dyed and finished on a continuous dye range.
  • the carpet is also steamed and dyed first, steamed again, rinsed and extracted; and then a blend of SB and FC is applied together at high wet pick up, after which the carpet and chemicals are exposed once again to steam to fix the treatment, followed by drying.
  • a blend of SB and FC is applied together at high wet pick up, after which the carpet and chemicals are exposed once again to steam to fix the treatment, followed by drying.
  • anti-soil compositions that can be applied by spray-on applicators are in demand because spray-on processes use less water and energy to dry than exhaust applications.
  • current spray-on compositions do not impart satisfactory anti- soil properties at the necessary low wet pick-up during application.
  • anti-soil compositions that can be applied via spray-on processes at low wet pick-up.
  • Such compositions would be ideal for carpets made from dyed fiber that has no need for further exposure to exhaust processes.
  • rug mills that do not have facilities to apply anti-soil compositions via exhaust processes would benefit from such a spray-on composition.
  • the invention disclosed herein provides a spray-on anti-soil composition comprising an anti-soil component and a stain blocker component.
  • the spray-on anti- soil composition can be used with a variety of fibers, carpets, and fabrics, such as those manufactured with olefin and polyester polymer components. Such composition is counter-intuitive, since certain olefin and polyester fibers, carpets, and fabrics do not require stain blockers because they are inherently stain resistant. Thus, there is a surprising synergistic effect with a composition comprising both an anti-soil component and a stain blocker component.
  • the anti-soil component can be either fluorochemical or non-fluorochemical based. Polyester and olefin carpets treated with the disclosed compositions show superior anti-soil properties over the same carpets treated with known fluorochemical anti-soil compositions. Also disclosed are processes for making soil repellant fibers, carpets, and fabrics.
  • an anti-soil composition comprising an anti-soil component and a stain blocker component.
  • the anti-soil composition is adapted to be sprayed-on a fiber at a wet pick-up of between about 8% and about 40%.
  • the anti-soil composition can be comprised of a high specific surface energy chemical or other material, for example a fluorochemical that imparts high specific surface energy properties such as high contact angles for water and oil, or even a non-fluorochemical particulate material having similar properties.
  • Stain blockers can comprise any acidic fiber coating chemical, such as a stain blocker chemical designed to impart acid dye I u yii. ⁇ ) vv stain resistance by association with positively charged dye sites such as amine end groups.
  • a fiber comprising a sprayed-on surface treatment comprising an effective amount of a stain blocker.
  • the stain blocker is present at an on weight of fiber from about 500 ppm to about 4%.
  • the fiber can have a polypropylene or polyester polymer component.
  • the fiber can be manufactured into carpet or fabrics.
  • the surface treatment can further comprise an anti-soil component.
  • a carpet treated with the disclosed anti-soil composition having a Delta E soil resistance rating of less than about 10 at 15,000 walk cycles is disclosed.
  • the carpet has an initial L value in the range from about 58 to about 62.
  • a carpet treated with the disclosed anti-soil composition having a Delta E soil resistance rating of less than about 4 after 15,000 walk cycles and after one hot water extraction is disclosed.
  • the carpet has an initial L value in the range from about 58 to about 62.
  • a method of treating a fiber comprising: (a) contacting said fiber with an anti-soil composition comprising an anti-soil component and a stain blocker component at a wet pick-up between about 10 - 20 wt.%; and (b) drying said fiber.
  • the contacting can be done by spraying.
  • the stain blocker is present after drying at an on weight of fiber from about 500 ppm to about 4%.
  • the fiber can have a polyester or polypropylene polymer component.
  • WPU Weight pick-up
  • An anti-soil composition comprising an anti-soil component and a stain blocker component.
  • the composition is adapted to be sprayed on a fiber, carpet, or fabric at a wet pick-up of between about 8 wt.% and about 40 wt.%.
  • Anti-soil compositions for use in the disclosed anti-soil compositions impart high specific surface energy properties such as high contact angles for water and oil (e.g. water and oil "beads up" on surfaces treated by it).
  • the anti-soil component can comprise a fluorochemical dispersion, which dispersion may be predominantly either cationic or anionic, including those selected from the group consisting of fluorochemical allophanates, fluorochemical polyacrylates, fluorochemical urethanes, fluorochemical carbodiimides, and fluorochemical quanidines.
  • the fluorochemical can have less than or equal to eight fluorinated carbons, including less than or equal to six fluorinated carbons.
  • Example fluorochemical anti-soil components include: DuPont TLF 10816 and 10894; Daikin TG 2511 , and DuPont Capstone RCP.
  • Non-fluorinated anti-soil components can include: silicones, silsesquioxanes and fluorosilanated and fluoroaikylated particulates, anionic non-fluorinated surfactants and anionic hydrotrope non-fluorinated surfactants, including sulfonates, sulfates, phosphates and carboxylates. (See U.S. Patent No. 6,824,854, herein incorporated by reference). JtUJ ⁇ IZU W
  • Stain blocker compositions for use in the disclosed anti-soil compositions comprise an acidic moiety which associates with polymer amine end groups and protects them from staining by acidic dye stains.
  • the general category of chemicals suitable to the process of the instant invention can comprise any chemical that blocks positively charged dye sites.
  • Stain blockers are available in various forms such as syntans, sulfonated novolacs, or sulfonated aromatic aldehyde condensation products (SACs). They are usually made by reacting formaldehyde, phenol, polymethacrylic acid, maleic anyhydride, and sulfonic acid depending on specific chemistry.
  • the stain blocker is typically water soluble and generally penetrates the fiber while the anti-soil, usually a fluorochemical, is a non-water soluble dispersion that coats the surface of fiber.
  • stain blockers include, but are not limited to: phenol formaldehyde polymers or copolymers such as CEASESTAIN and STAINAWAY (from American Emulsions Company, Inc., Dalton, Ga.), MESITOL (from Bayer Corporation, Rock Hill, N.C.), ERIONAL (from Ciba Corporation, Greensboro, N.C.), INTRATEX (from Crompton & Knowles Colors, Inc., Charlotte, N.C.), STAINKLEER (from Dyetech, Inc., Dalton, Ga.), LANOSTAIN (from Lenmar Chemical Corporation, Dalton, Ga.), and SR- 300, SR-400, and SR-500 (from E. I.
  • polymers of methacrylic acid such as the SCOTCHGARD FX series carpet protectors (from 3M Company, St. Paul Minn.); sulfonated fatty acids from Rockland React-Rite, Inc., Rockmart, Ga); and stain resist chemistries from ArrowStar LLC, Dalton and Tri-Tex, Canada.
  • the anti-soil composition is adapted to be sprayed-on fibers, carpets, and fabrics, such that the stain blocker on weight of fiber is from about 500 ppm to about 4%, including from about 1000 ppm to about 3%, from about 0.5% to about 2%, and from about 0.5% to about 1 %; and the fluorine based anti-soil component on weight of fiber is from about 50 ppm to about 800 ppm fluorine, including from about 100 to about 500 ppm fluorine, and from about 100 ppm to about 300 ppm.
  • the wet pick-up of composition is between about to 8 - 40 wt.%, including from about 10 - 20 wt.%, from about 10 - 15 wt.%, and from about 10 - 12 wt.%.
  • Common stain blockers use sulfonated moieties as part of the chemistry, which results in the presence of sulfur on the treated fiber.
  • the sulfur content can range from about 50 ppm with 5% stain blocker to about 1 ppm with 0.1 % stain blocker on weight of fiber.
  • the sulfur content on weight of fiber will range from about 0.5 ppm to about 40 ppm, including from about 1 ppm to about 30 ppm, from about 5 ppm to about 20 ppm, and from about 5 ppm to about 10 ppm.
  • Sulfur content can be determined by x-ray diffraction or other methods.
  • Carpets treated with the various aspects of the disclosed anti-soil composition exhibit Delta E soil resistance ratings of less than about 0, including less than about 9, and less than about 8, at 15,000 walk cycles. It should be noted that the Delta E will be a function of initial color of the carpet. The above results are with respect to a carpet color in the range from about 58 to about 68 L value. Further, carpets treated with the various aspects of the disclosed anti-soil composition exhibit improved Delta E soil resistance after hot water extraction compared to fluorochemical only treated carpets. When the carpet is darker, or L value is less than this range specified, the soiling delta E will also be less (i.e. it will be harder to see the color change in a carpet that is darker).
  • the stain blocker from the anti-soil composition is present on the carpet at an on weight of fiber from about 500 ppm to about 4%, including from about 1000 ppm to about 3%, from about 0.5% to about 2%, and from about 0.5% to about 1 %.
  • a fiber comprising a sprayed on surface treatment comprising an effective amount of a stain blocker.
  • the stain blocker can be any of the components described above.
  • the stain blocker is present on the fiber at an on weight of fiber from about 500 ppm to about 4%, including from about 1000 ppm to about 3%, from about 0.5% to about 2%, and from about 0.5% to about 1 %.
  • the surface treatment can further comprise any of the anti-soil components described above. Prior to drying the fiber, the surface treatment is present at a wet pick-up between about 10 to about 20 wt.%, including between about 10 to about 15 wt.%, and between about 10 and about 12 wt.%.
  • the fiber by itself or blended with non-treated fibers, can be manufactured into carpets or fabrics.
  • the fiber can have a polyester (e.g. PET or PPT) or olefin (e.g. polypropylene) polymer component.
  • An effective amount of sprayed-on surface treatment results in around the same as or better anti-soil characteristics as the same fiber treated with an exhaust process.
  • the method comprises: (a) contacting said fiber with an anti-soil composition comprising an anti-soil component and a stain blocker component at a wet pick-up between about 10 - 20 wt.%; and (b) drying said fiber.
  • the anti-soil component and stain blocker component can be any of the chemicals disclosed above.
  • the contacting can be done through a spray-on application at a low wet pick-up.
  • the drying can be done using any type of oven, convention dryer, or forced hot air application. Drying temperatures can range from about 230°F to about 280°F, including from about 245°F to about 260°F.
  • Drying temperatures can range from about 1 to about 4 minutes, including from about 1 to about 3 minutes. Wet pick-ups can also range from about 10 to about 15 wt.%, including from about 10 to about 12 wt.%.
  • the stain blocker is present at an on weight of fiber from about 500 ppm to about 4%, including from about 1000 ppm to about 3%, from about 0.5% to about 2%, and from about 0.5% to about 1 %.
  • the fluorine based anti-soil component on weight of fiber is from about 50 ppm to about 800 ppm fluorine, including from about 100 to about 500 ppm fluorine, and from about 100 ppm to about 300 ppm.
  • the fiber can have a polyester or polypropylene polymer component.
  • the fiber by itself or blended with non-treated fibers, can be manufactured into carpets or fabrics. Further, the disclosed method can be used to treat carpets or fabrics, rather than the fibers. In addition, the disclosed method can be used for pigmented fibers (also known as solution dyed) as well as dyed fibers. This will include carpets made from polyester. Polypropylene is usually solution dyed.
  • the anti-soil composition may or may not include a fluorochemical. Fluorochemical compositions can be cationic or anionic in their formulations, and the disclosed anti-soil compositions can use both.
  • the combination of anti-soil and stain blocker yields a surprisingly synergistic anti-soil composition that is more effective at improving soiling resistance of carpet.
  • stain block by itself, does not impart any anti-soil characteristics to fibers.
  • stain block typically is not usually required with polyester (e.g. PET and PPT) and olefin (e.g. polypropylene) fibers because these polymers lack amine end groups that function as acid dye sites and are inherently stain resistant.
  • the combination of anti-soil and stain block components on olefins and polyesters is synergistic, as surprisingly low levels of application can be effective.
  • anti-soil composition can be applied to the fiber, carpet, or fabric via spray-on application instead of exhaust application, while still maintaining superior anti-stain properties.
  • polyester and polypropylene rugs treated with the anti-soil compositions disclosed above compared to a standard anti-soil fluorochemical treated rug and as well as rug with no treatment.
  • Selection of alternative anti-soil components and stain blocker components, fibers and textiles having different surface chemistries will necessitate minor adjustments to the variables herein described.
  • Walk Test A description of the walk test is as follows:
  • Walk way selection Select a walk way with a highest traffic volume possible.
  • the samples should be located 20 to 30 feet from an outside entrance.
  • walk off areas (example: carpet tiles) on both ends of the test extending at least for 6 to 8 feet.
  • One set of sample carpets or multiple set of samples can be installed. Measure the initial L, a, b (using a Minolta spectraphotometer) of samples. As the soiling proceeds, take readings of L, a, b, and calculate Delta E. This delta E represents the color change of the sample when compared to the sample of the same carpet prior to soiling. When the Delta E reaches a high value, it will be time to hot water extract (HWE) and measure delta E after cleaning. This process can be repeated to obtain data over multiple cleanings and traffic cycles.
  • HWE hot water extract
  • Samples 6 and 7 showed a Delta E improvement of 64% to 70%, while Samples 4 and 5 showed a Delta E improvement of only about 50%.
  • Delta E results of Samples 6-7 are low enough that they are acceptable commercially. Carpets treated with the disclosed anti- soil compositions respond better to carpet cleaning than traditionally treated carpets and have superior soiling results throughout walk test including after cleaning.
  • Daikin TG 2511 was a cationic formulation and DuPont chemistries were anionic formulations. This shows that the process of this invention works well for different types of formulations of fluoro chemical chemistries.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Detergent Compositions (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
PCT/US2011/059982 2010-11-12 2011-11-09 Spray-on anti-soil formulations for fibers, carpets and fabrics Ceased WO2012064848A2 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
CN2011800649149A CN103282570A (zh) 2010-11-12 2011-11-09 纤维、地毯和织物用的喷涂防污制剂
US13/884,695 US20140037891A1 (en) 2010-11-12 2011-11-09 Spray-on anti-soil formulations for fibers, carpets and fabrics
EP11839285.1A EP2638195A4 (en) 2010-11-12 2011-11-09 INSPIRABLE INSULATION FORMULATIONS FOR FIBERS, CARPETS AND TISSUE
CA2817018A CA2817018A1 (en) 2010-11-12 2011-11-09 Spray-on anti-soil formulations for fibers, carpets and fabrics
JP2013538855A JP2013543936A (ja) 2010-11-12 2011-11-09 繊維、カーペットおよび布帛に対する噴霧用汚れ防止調合物
AU2011326576A AU2011326576A1 (en) 2010-11-12 2011-11-09 Spray-on anti-soil formulations for fibers, carpets and fabrics
AU2017201736A AU2017201736B2 (en) 2010-11-12 2017-03-14 Spray-on anti-soil formulations for fibers, carpets and fabrics
US15/834,996 US20180094372A1 (en) 2010-11-12 2017-12-07 Spray-on anti-soil formulations for fibers, carpets and fabrics

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US41304710P 2010-11-12 2010-11-12
US61/413,047 2010-11-12

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AU2017201736B2 (en) 2019-02-14
US20140037891A1 (en) 2014-02-06
EP2638195A2 (en) 2013-09-18
AU2017201736A1 (en) 2017-03-30
CA2817018A1 (en) 2012-05-18
US20180094372A1 (en) 2018-04-05
JP2013543936A (ja) 2013-12-09
WO2012064848A3 (en) 2012-07-05
EP2638195A4 (en) 2015-08-26
AU2011326576A1 (en) 2013-05-23
CN103282570A (zh) 2013-09-04

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