WO2012062167A1 - Hydraulic system - Google Patents

Hydraulic system Download PDF

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Publication number
WO2012062167A1
WO2012062167A1 PCT/CN2011/081421 CN2011081421W WO2012062167A1 WO 2012062167 A1 WO2012062167 A1 WO 2012062167A1 CN 2011081421 W CN2011081421 W CN 2011081421W WO 2012062167 A1 WO2012062167 A1 WO 2012062167A1
Authority
WO
WIPO (PCT)
Prior art keywords
valve
hydraulic cylinder
low pressure
oil
passage
Prior art date
Application number
PCT/CN2011/081421
Other languages
French (fr)
Chinese (zh)
Inventor
杨琴
谭碧峰
韩术亭
Original Assignee
北汽福田汽车股份有限公司
北京智科投资管理有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北汽福田汽车股份有限公司, 北京智科投资管理有限公司 filed Critical 北汽福田汽车股份有限公司
Priority to BR112013011337A priority Critical patent/BR112013011337A2/en
Priority to RU2013112809/06A priority patent/RU2538351C2/en
Publication of WO2012062167A1 publication Critical patent/WO2012062167A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7051Linear output members
    • F15B2211/7053Double-acting output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders
    • F15B2211/7114Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators
    • F15B2211/7128Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators the chambers being connected in parallel

Definitions

  • This invention relates to a hydraulic system, and more particularly to a hydraulic system that requires switching between high and low pressure pumping conditions. Background technique
  • FIG. 1 illustrates the construction of such a prior art hydraulic system, which includes: a fuel tank (not shown); two hydraulic cylinders 1, 2, the hydraulic cylinder 1 has a rodless chamber 3 and a There is a rod chamber 4, the hydraulic cylinder 2 has a rodless chamber 5 and a rod chamber 6; - a high and low pressure switching valve 7, including an electromagnetic reversing valve 8; - a main reversing valve (shown in the figure), setting Between the high and low pressure switching valve 7 and the oil tank; the two rodless oil tubes 9, 10 are respectively connected between the rodless chambers 3, 5 of the two hydraulic cylinders and the high and low pressure switching valves 7; the two rod chamber oil tubes 11, 12 , respectively connected between the rod chambers 4, 6 and the high and low pressure switching valves 7 of the two hydraulic cylinders; the two inlet and outlet oil pipes 13, 14 are connected between the main reversing valve and the high and low pressure switching valves 7.
  • the high pressure oil enters the rod chamber 6 of the hydraulic cylinder 2 from the inlet and outlet oil pipe 13 through the high and low pressure switching valve 7, and the rod chamber oil pipe 12, and pushes the piston of the hydraulic cylinder 2 to move in the direction of the rodless cavity thereof, thereby causing
  • the high-pressure oil in the rodless chamber 5 of the hydraulic cylinder 2 enters the rodless chamber 3 of the hydraulic cylinder 1 through the rodless chamber oil pipe 10, the high and low pressure switching valve 7 and the rodless chamber oil pipe 9, and pushes the piston of the hydraulic cylinder 1 to
  • the movement of the rod cavity causes the high pressure oil in the rod chamber 4 of the hydraulic cylinder 1 to pass through the rod chamber oil pipe 11, the high and low pressure switching valve 7, and the inlet and outlet oil pipe 14 to the oil tank.
  • the proximity switch When the hydraulic cylinder reaches the end of the stroke, the proximity switch is activated. At this time, the system is reversed under the control of the main reversing valve.
  • the high pressure oil passes from the inlet and outlet oil pipe 14 through the high and low pressure switching valve 7, and the rod chamber oil pipe 11 enters the hydraulic cylinder 1.
  • Rod cavity 4, and pushes the hydraulic cylinder 1 The piston moves toward the rodless cavity thereof, so that the high pressure oil in the rodless chamber 3 of the hydraulic cylinder 1 enters the rodless chamber 5 of the hydraulic cylinder 2 through the rodless chamber oil pipe 9, the high and low pressure switching valve 7 and the rodless cavity oil pipe 10.
  • a primary object of the present invention is to provide a hydraulic system that, when applied to an engineering machine, increases the flow capacity between the rodless chambers of the two hydraulic cylinders to avoid bursting.
  • a hydraulic system having two states of high pressure pumping and low pressure pumping comprising: a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder and the second hydraulic cylinder Each having a rodless chamber and a rod chamber; a switching valve; a first passage disposed between the rodless chamber of the first hydraulic cylinder and the rodless chamber of the second hydraulic cylinder, the switching valve controlling the And an opening and closing of the first passage; and a second passage disposed in parallel with the first passage between the rodless cavity of the first hydraulic cylinder and the rodless cavity of the second hydraulic cylinder; wherein the switching The valve controls the second passage to conduct during the low pressure pumping state and to shut off during the high pressure pumping state.
  • the switching valve controls the on and off of the second passage through a logic valve disposed on the second passage.
  • the hydraulic system further includes a valve block, the valve group includes an oil passage block, and the oil passage block is provided with a rodless chamber of the first hydraulic cylinder and a rodless rod of the second hydraulic cylinder a first main oil passage communicating with the chamber, the second passage including the first main oil passage, the switching valve controlling the first main oil passage to be turned on in a low pressure pumping state and in a high pressure pumping state Cut off.
  • a logic valve is disposed on the first main oil passage of the oil block of the valve block, and the switching valve controls the opening and closing of the first main oil passage by controlling the logic valve.
  • a jack is further disposed on the oil block of the valve block, and the logic valve is inserted in the jack.
  • a first branch oil passage and a second branch oil passage are further disposed in the oil passage block of the valve block, and the first passage includes the first branch oil passage, the second branch oil passage, and the a third branch oil passage outside the valve block.
  • the switching valve is a high and low pressure switching valve
  • the high and low pressure switching valve is provided with an interface, a logic valve and a reversing valve
  • the logic valve is disposed between the interfaces, the reversing valve and the The control port of the logic valve is connected.
  • the interface of the high and low pressure switching valve comprises: a first rodless cavity oil pipe port, a second rodless cavity oil pipe port, a first rod cavity oil pipe port, a second rod cavity oil pipe port, a first inlet and outlet The oil port and the second inlet and outlet ports.
  • the logic valve includes: a first logic valve installed between the first rodless cavity oil pipe port of the high and low pressure switching valve and the first inlet and outlet port; a second logic valve installed in the a second rod chamber oil pipe port and a first inlet and outlet port of the high and low pressure switching valve; a third logic valve installed in the first rod cavity oil pipe port and the second inlet and outlet port of the high and low pressure switching valve a fourth logic valve disposed between the second rodless chamber oil pipe port and the second inlet and outlet port of the high and low pressure switching valve; a fifth logic valve installed at the first of the high and low pressure switching valves Between the rod chamber oil port and the second rod chamber port; and a sixth logic valve disposed between the first rodless chamber port and the second rodless tube port of the high and low pressure switching valve.
  • a control port of the first logic valve, the fourth logic valve, and the fifth logic valve The first working port of the reversing valve is in communication, and the control ports of the second logic valve, the third logic valve and the sixth logic valve are in communication with the second working port of the reversing valve.
  • the second working port of the reversing valve is further in communication with a control port of the logic valve disposed on the second passage.
  • the first rod cavity oil pipe port of the high and low pressure switching valve Between the rod chambers of the first hydraulic cylinder, between the second rodless chamber oil port of the high and low pressure switching valve and the rodless chamber of the second hydraulic cylinder, and the high and low pressure switching valve A communication line is disposed between the second rod chamber oil pipe port and the rod chamber of the second hydraulic cylinder.
  • the hydraulic system of the present invention provides a parallel first passage and a second passage between the rodless chambers of the two hydraulic cylinders.
  • the oil in the rodless chamber of the two hydraulic cylinders can be Through the first channel communication, it can also communicate through the second channel, thus increasing the flow capacity between the rodless chambers of the two hydraulic cylinders, avoiding the squib, thereby ensuring that the two hydraulic cylinders have no rod during high and low pressure pumping.
  • the cavity is reliably closed or connected, and the system impact is reduced, which improves the reliability of the system.
  • FIG. 1 is a schematic view showing the configuration of a hydraulic system of a concrete pump of the prior art
  • FIG. 2 is a schematic structural view of a hydraulic system of the present invention
  • FIG. 3 is a schematic structural view of a valve block of a hydraulic system according to the present invention.
  • Figure 4 is a cross-sectional view of the logic valve portion of the valve block of the hydraulic system of the present invention.
  • Figure 5 is a schematic plan view showing the structure of the valve block of the hydraulic system of the present invention.
  • Figure 6 is a schematic view of the oil circuit of the hydraulic system of the present invention at low pressure pumping
  • Figure 7 is a schematic view of the oil circuit of the hydraulic system of the present invention when pumped at high pressure. detailed description
  • the hydraulic system of the present invention can be applied to construction machinery equipment such as concrete pump trucks, tow pumps, vehicle pumps, and the like.
  • the hydraulic system 1000 includes: a valve block 100, a first hydraulic cylinder 210 and a second hydraulic cylinder 220, a high and low pressure switching valve 230, and a plurality of oil pipes. Also included is a fuel tank and a main reversing valve (not shown) located between the fuel tank and the high and low pressure switching valve 230.
  • valve block 100 The structure of the valve block 100 is illustrated in Figures 3 through 5, which includes an oil block 20 and a logic valve 40.
  • the oil block 20 is provided with: a first main oil passage 21, the two ends of which are respectively opened to the first hydraulic cylinder connection port 22 and the second hydraulic cylinder connection port 23; the first branch oil passage 24, two of The ends are respectively open to the first rodless cavity oil pipe connection port 25 and the first hydraulic cylinder connection port 22; the second branch oil passage 26 has two ends respectively open to the second rodless cavity oil pipe connection port 27 and the second hydraulic cylinder connection a port 23; a control oil passage (not shown) having one end open to the control port 29; and a socket 30 located on the first main oil passage 21 and communicating therewith;
  • the logic valve 40 includes: a logic valve insert 41 inserted into the insertion hole 30 and disposed on the first main oil passage 21.
  • the logic valve insert 41 includes a spool 42, a valve sleeve 43, a spring 44, and a baffle 45.
  • the valve core 42 can move within the valve sleeve 43, the logic valve insert 41 is opened or closed, the opening pressure is determined by the spring 44, the baffle 45 is a fixed sealing assembly, and the control cover 50 is fixed to the oil.
  • the control oil passage 51 is disposed in the control cover 50, and one end portion 52 thereof communicates with the control oil passage of the oil passage block 20, and the other end portion 53 is connected to the logic valve insert 41.
  • the on and off of the liquid flow in the first main oil passage 21 is controlled by the control oil in the control oil passage 51.
  • the oil block 20 has a top surface 31, a bottom surface 32 and a side surface 33, and the control cover 50 is mounted on the top surface 31, the first hydraulic cylinder connection port 22
  • the second hydraulic cylinder connection port 23 is disposed on the bottom surface 32, and the first rodless cavity oil pipe connection port 25 and the second rodless cavity oil pipe connection port 27 are disposed on the side surface 33.
  • the oil block 20 of the valve block 100 is additionally provided with eight fixing holes 60.
  • eight M16 bolts pass through the eight fixed holes.
  • the bore 60 secures the valve block 100 to the two hydraulic cylinders.
  • first branch oil passage 24 of the valve block 100 may not share a first hydraulic cylinder connection port 22 with the first main oil passage 21, but a third hydraulic cylinder connection port; a second branch oil passage 26, It is also possible not to share a second hydraulic cylinder connection port 23 with the first main oil passage 21, but to provide a fourth hydraulic cylinder connection port.
  • the control oil can enter the control oil passage of the oil passage block from the control oil port 29, and exerts a force on the logic valve insert 41 via the control oil passage 51 in the control cover 50 to make the first main
  • the oil passage 21 is interrupted; when the control oil is shut off, the control oil force applied to the logic valve insert 41 is removed, and when the high pressure oil passes through the first main oil passage 21, the spring force of the upper portion of the spool of the logic valve insert 41 can be overcome.
  • the spool 42 is opened to communicate with the first main oil passage 21.
  • the first hydraulic cylinder 210 has a rodless chamber 211 and a rod chamber 212 having a rodless chamber 221 and a rod chamber 222.
  • the high and low pressure switching valve 230 is provided with six oil pipe ports, which are a first rodless cavity oil pipe port 231, a second rodless cavity oil pipe port 232, a first rod cavity oil pipe port 233, and a second rod cavity oil pipe. Port 234, first inlet and outlet port 235 and second inlet and outlet port 236.
  • the high and low pressure switching valve 230 is further provided with six logic valves, which are respectively: a first logic valve 241 installed between the first rodless cavity oil pipe port 231 and the first inlet and outlet port 235;
  • the second logic valve 243 is disposed between the first rod chamber oil pipe port 233 and the second inlet and outlet port 236;
  • the fourth logic valve 244 is disposed between the second rodless cavity oil pipe port 232 and the second inlet and outlet port 236;
  • a valve 245 is disposed between the first rod cavity oil pipe port 233 and the second rod cavity oil pipe port 234;
  • a sixth logic valve 246 is disposed on the first rodless cavity oil pipe port 231 and the second rodless cavity Between the oil pipe ports 232.
  • high and low pressure switching valve 230 is also provided with an electromagnetic reversing valve 250.
  • the hydraulic system 1000 is provided with a plurality of oil pipes, which include: a rodless cavity oil pipe 261, a first rodless cavity oil pipe port 231 connected to the high and low pressure switching valve 230, and a first rodless cavity oil pipe connection port 25 of the valve block 100.
  • the rodless cavity oil pipe 262 is connected between the second rodless cavity oil pipe port 232 of the high and low pressure switching valve 230 and the second rodless cavity oil pipe connection port 27 of the valve block 100; and the rod cavity oil pipe 263 is connected to the high The first rod chamber oil pipe port 233 of the low pressure switching valve 230 and the rod chamber 212 of the first hydraulic cylinder 210; a rod cavity oil pipe 264 connected to the second rod cavity oil pipe port 234 of the high and low pressure switching valve 230
  • the second hydraulic cylinder 220 has between the rod chambers 222; the inlet and outlet oil pipes 265 are connected between the first inlet and outlet ports 235 of the high and low pressure switching valves 230 and the oil tank; the inlet and outlet oil pipes 266 are connected to the second high and low pressure switching valves 230. Between the inlet and outlet ports 236 and the fuel tank; and a control oil pipe 270 connected between the control port 29 of the valve block 100 and the high and low pressure switching valve 230.
  • Figures 6 and 7 respectively illustrate the oil circuit of the hydraulic system 1000 for controlling the oil and its main line in the low pressure pumping and high pressure pumping states.
  • the dotted line in Fig. 6 shows the oil path of the control oil during low pressure pumping.
  • the electromagnetic reversing valve 250 of the high and low pressure switching valve 230 is de-energized, and the control oils 311, 312 act on the logic valve 241 via the shuttle valve.
  • the control ports of 244, 245, the control oil of the control ports of the logic valves 242, 243, 246, and 40 are returned to the oil through the T port of the electromagnetic reversing valve 250.
  • the solid line in Figure 6 shows the oil path from the main oil circuit during low pressure pumping.
  • the high pressure oil enters the high and low pressure switching valve 230 from the second inlet and outlet port 236 and overcomes the third logic valve 243 spool.
  • the upper spring force pushes the valve core open, so that the second inlet and outlet port 236 communicates with the first rod chamber oil pipe port 233, and the high pressure oil enters the rod cavity 212 of the first hydraulic cylinder 210 via the rod cavity oil pipe 263, and pushes
  • the piston of the hydraulic cylinder moves, so that the oil in the rodless chamber 211 of the first hydraulic cylinder 210 enters the valve block 100 through the first hydraulic cylinder connection port 22.
  • the high pressure oil is divided into two paths, one way to overcome the valve group 100.
  • the spring force of the upper part of the valve valve 40 of the built-in logic valve 40 pushes the valve core open, passes through the first main oil passage 21 and then enters the rodless chamber 221 of the second hydraulic cylinder 220 through the second hydraulic cylinder connection port 23, and the other passage valve
  • the first branch oil passage 24 in the group 100, the first rodless chamber oil pipe connection port 25, and the rodless cavity oil pipe 261 enter the high and low pressure switching valve 230 through the first rodless cavity oil pipe port 231, and overcome the sixth logic valve 246 valve.
  • the spring force of the upper part of the core pushes the valve core through the second rodless cavity oil pipe port 232, the rodless cavity oil pipe 262, the second rodless cavity oil pipe connection port 27 of the valve block 100, the second branch oil passage 26 and
  • the second hydraulic cylinder connection port 23 enters the rodless chamber 221 of the second hydraulic cylinder 220, and the high pressure oil entering the rodless chamber 221 of the second hydraulic cylinder 220 pushes the piston of the hydraulic cylinder to move, so that the second hydraulic cylinder 220 has the rod
  • the oil in the cavity 222 passes through the rod cavity oil pipe 264 and enters the high and low pressure switching valve 230 through the second rod cavity oil pipe port 234, and then the valve core is opened by overcoming the spring force on the second logic valve 242 spool.
  • the second rod-shaped oil pipe port 234 communicates with the first inlet and outlet port 235, and the hydraulic oil returns to the oil through the first inlet and outlet port 235. .
  • the proximity switch is activated.
  • the system is reversed under the control of the main reversing valve, and the high pressure oil enters the oil passage from the first inlet and outlet port 235, and returns to the fuel tank from the second inlet and outlet port 236.
  • the oil circuit is just the opposite and will not be repeated here.
  • the dotted line in Fig. 7 illustrates the oil path of the control oil during high pressure pumping.
  • the electromagnetic reversing valve 250 of the high and low pressure switching valve 230 is energized, and the control oils 311, 312 act on the logic valves 242, 243 via the shuttle valve.
  • the control oil of the control ports of the logic valves 241, 244, and 245 is returned to the oil through the T port of the electromagnetic reversing valve 250.
  • the solid line in Figure 7 shows the oil path from the main oil circuit during high pressure pumping.
  • the high pressure oil enters the high and low pressure switching valve 230 from the second inlet and outlet port 236 and overcomes the fourth logic valve 244 spool.
  • the upper spring force pushes the valve core apart, so that the second inlet and outlet port 236 communicates with the second rodless chamber oil pipe port 232, and the high pressure oil passes through the rodless cavity oil pipe 262 and the second rodless cavity oil pipe connection port of the valve block 100.
  • the second branch oil passage 26 and the second hydraulic cylinder connection port 23 enter the rodless chamber 221 of the second hydraulic cylinder 220, and push the piston of the hydraulic cylinder to move, so that the second hydraulic cylinder 220 has the rod chamber 222.
  • the oil passes through the rod cavity oil pipe 264 and enters the high and low pressure switching valve 230 through the second rod cavity oil pipe port 234, and then overcomes the spring force of the upper portion of the fifth logic valve 245 valve spool to open the valve core, so that the second Have
  • the rod cavity oil pipe port 234 communicates with the first rod cavity oil pipe port 233, enters the rod cavity oil pipe 263 through the first rod cavity oil pipe port 233, and then enters the rod cavity 212 of the first hydraulic cylinder 210, and pushes the hydraulic cylinder
  • the piston moves, so that the oil in the rodless chamber 211 of the first hydraulic cylinder 210 passes through the first hydraulic cylinder connection port 22 of the valve block 100, the first branch oil passage 24, the first rodless chamber oil pipe connection port 25, and After the rod chamber oil pipe 261 enters the high and low pressure switching valve 230 through the first rodless chamber oil pipe port 231, and then over the valve body of the upper portion of the first logic valve 241 spool to open the valve core, so that the first rod
  • the hydraulic system of the present invention provides a parallel first passage and a second passage between the rodless chambers of the two hydraulic cylinders.
  • the oil in the rodless chamber of the two hydraulic cylinders can be Through the first channel communication, it can also communicate through the second channel, thereby increasing the flow capacity between the rodless chambers of the two hydraulic cylinders and avoiding the squib; preferably, the hydraulic system of the present invention utilizes two rodless chambers
  • the passage formed by the oil pipe and the high and low pressure switching valve is used as the first passage.
  • a valve block is further disposed between the rodless chambers of the two hydraulic cylinders, and the first main oil passage provided in the valve group is used as the two hydraulic cylinders.
  • the second passage of oil communication in the rodless chamber when the low pressure pumping, the oil in the rodless chamber of the two hydraulic cylinders can pass through the first passage formed by the two rodless chamber oil pipes and the high and low pressure switching valves Communication can also be communicated through the second passage formed by the first main oil passage of the valve block, thereby increasing the flow capacity between the rodless chambers of the two hydraulic cylinders, avoiding the bursting of the tube, thereby ensuring the high and low pressure pumps Reliable two-cylinder cylinder without rod cavity Closed or connected, and reduces system shocks, improving system reliability.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

A hydraulic system with a high-pressure pumping state and a low-pressure pumping state. The hydraulic system comprises: a first hydraulic cylinder (210) and a second hydraulic cylinder (220), the first hydraulic cylinder (210) and the second hydraulic cylinder (220) being both provided with a non-rod chamber (211, 221) and a rod end chamber (212, 222); a switch valve; and a first channel placed between the non-rod chamber (211) of the first hydraulic cylinder and the non-rod chamber (221) of the second hydraulic cylinder. The switch valve controls the connection/disconnection of the first channel. The hydraulic system further comprises a second channel in parallel connection with the first channel and placed between the non-rod chamber (211) of the first hydraulic cylinder and the non-rod chamber (221) of the second hydraulic cylinder, wherein the switch valve controls the second channel to connect during the low-pressure pumping state and disconnect during the high-pressure pumping state. In the case of low-pressure pumping, the non-rod chambers of two hydraulic cylinders can be in communication with each other through either the first channel or the second channel. Thus the flow capability between the non-rod chambers of the two hydraulic cylinders is improved and pipe explosion is prevented, thereby ensuring the reliable cutoff or communication between the non-rod chambers of the two hydraulic cylinders in the case of high-pressure pumping, reduce system impact, and increase system reliability.

Description

一种液压系统  Hydraulic system
技术领域  Technical field
本发明涉及一种液压系统, 特别涉及一种需要在高低压泵送状态之间 切换的液压系统。 背景技术  This invention relates to a hydraulic system, and more particularly to a hydraulic system that requires switching between high and low pressure pumping conditions. Background technique
在工程机械领域, 如混凝土泵车、 拖泵、 车载泵等, 高低压泵送状态 切换是这些机械的液压系统的最重要的操作方式之一。  In the field of construction machinery, such as concrete pump trucks, tow pumps, on-board pumps, etc., high and low pressure pumping state switching is one of the most important modes of operation for these mechanical hydraulic systems.
以混凝土泵为例, 图 1 示意了这种现有技术的液压系统构成, 该液压 系统包括: 油箱(未示出); 两液压缸 1、 2, 液压缸 1具有一无杆腔 3和一 有杆腔 4, 液压缸 2具有一无杆腔 5和一有杆腔 6; —高低压切换阀 7, 包 括一电磁换向阀 8; —主换向阀 (图中为示出), 设置于高低压切换阀 7和 油箱之间; 两无杆腔油管 9、 10, 分别连接于两液压缸的无杆腔 3、 5和高 低压切换阀 7之间; 两有杆腔油管 11、 12, 分别连接于两液压缸的有杆腔 4、 6和高低压切换阀 7之间; 两进出油管 13、 14, 连接于主换向阀和高低 压切换阀 7之间。  Taking a concrete pump as an example, FIG. 1 illustrates the construction of such a prior art hydraulic system, which includes: a fuel tank (not shown); two hydraulic cylinders 1, 2, the hydraulic cylinder 1 has a rodless chamber 3 and a There is a rod chamber 4, the hydraulic cylinder 2 has a rodless chamber 5 and a rod chamber 6; - a high and low pressure switching valve 7, including an electromagnetic reversing valve 8; - a main reversing valve (shown in the figure), setting Between the high and low pressure switching valve 7 and the oil tank; the two rodless oil tubes 9, 10 are respectively connected between the rodless chambers 3, 5 of the two hydraulic cylinders and the high and low pressure switching valves 7; the two rod chamber oil tubes 11, 12 , respectively connected between the rod chambers 4, 6 and the high and low pressure switching valves 7 of the two hydraulic cylinders; the two inlet and outlet oil pipes 13, 14 are connected between the main reversing valve and the high and low pressure switching valves 7.
当低压泵送时, 高压油从进出油管 13经过高低压切换阀 7、 有杆腔油 管 12进入液压缸 2的有杆腔 6, 并推动液压缸 2的活塞向其无杆腔方向移 动, 致使液压缸 2的无杆腔 5内的高压油经无杆腔油管 10、 高低压切换阀 7及无杆腔油管 9进入液压缸 1的无杆腔 3内,并推动液压缸 1的活塞向其 有杆腔方向移动, 致使液压缸 1的有杆腔 4内的高压油经有杆腔油管 11、 高低压切换阀 7及进出油管 14回油箱。 当液压缸到行程终了时, 启动接近 开关, 此时在主换向阀的控制下系统换向, 高压油从进出油管 14经过高低 压切换阀 7、 有杆腔油管 11进入液压缸 1的有杆腔 4, 并推动液压缸 1的 活塞向其无杆腔方向移动, 致使液压缸 1 的无杆腔 3 内的高压油经无杆腔 油管 9、 高低压切换阀 7及无杆腔油管 10进入液压缸 2的无杆腔 5内, 并 推动液压缸 2的活塞向其有杆腔方向移动, 致使液压缸 2的有杆腔 6内的 高压油经有杆腔油管 12、 高低压切换阀 7及进出油管 13回油箱。如此, 完 成一个行程。 When the low pressure pumping, the high pressure oil enters the rod chamber 6 of the hydraulic cylinder 2 from the inlet and outlet oil pipe 13 through the high and low pressure switching valve 7, and the rod chamber oil pipe 12, and pushes the piston of the hydraulic cylinder 2 to move in the direction of the rodless cavity thereof, thereby causing The high-pressure oil in the rodless chamber 5 of the hydraulic cylinder 2 enters the rodless chamber 3 of the hydraulic cylinder 1 through the rodless chamber oil pipe 10, the high and low pressure switching valve 7 and the rodless chamber oil pipe 9, and pushes the piston of the hydraulic cylinder 1 to The movement of the rod cavity causes the high pressure oil in the rod chamber 4 of the hydraulic cylinder 1 to pass through the rod chamber oil pipe 11, the high and low pressure switching valve 7, and the inlet and outlet oil pipe 14 to the oil tank. When the hydraulic cylinder reaches the end of the stroke, the proximity switch is activated. At this time, the system is reversed under the control of the main reversing valve. The high pressure oil passes from the inlet and outlet oil pipe 14 through the high and low pressure switching valve 7, and the rod chamber oil pipe 11 enters the hydraulic cylinder 1. Rod cavity 4, and pushes the hydraulic cylinder 1 The piston moves toward the rodless cavity thereof, so that the high pressure oil in the rodless chamber 3 of the hydraulic cylinder 1 enters the rodless chamber 5 of the hydraulic cylinder 2 through the rodless chamber oil pipe 9, the high and low pressure switching valve 7 and the rodless cavity oil pipe 10. And pushing the piston of the hydraulic cylinder 2 to move in the rod cavity direction, so that the high pressure oil in the rod chamber 6 of the hydraulic cylinder 2 passes through the rod chamber oil pipe 12, the high and low pressure switching valve 7 and the inlet and outlet oil pipe 13 to return to the oil tank. So, complete a trip.
这种现有技术的液压系统, 在低压泵送时, 两液压缸的无杆腔之间通 常采用两根 32通径的胶管连接, 即图 1中的两无杆腔油管 9、 10。 由于液 压缸具有一个有杆腔与无杆腔的面积比, 低压泵送时无杆腔流速大, 再加 上系统的频繁换向, 导致系统冲击较大、 无杆腔油管 9、 10极易爆管, 并 产生系统噪声、 发热等, 进而使系统失效。  In the prior art hydraulic system, during low pressure pumping, two 32-diameter hoses are commonly used between the rodless chambers of the two hydraulic cylinders, namely the two rodless chamber tubes 9, 10 in FIG. Since the hydraulic cylinder has an area ratio of the rod cavity and the rodless cavity, the flow rate of the rodless cavity is low when pumping at low pressure, and the frequent commutation of the system causes the system to have a large impact, and the rodless tube 9 and 10 are extremely easy. Explosion, and system noise, heat, etc., which in turn invalidate the system.
鉴于上述液压系统的缺陷, 有必要对其进行改进, 以解决现有液压系 统存在的问题, 提高系统的可靠性。 发明内容  In view of the above drawbacks of the hydraulic system, it is necessary to improve it to solve the problems of the existing hydraulic system and improve the reliability of the system. Summary of the invention
本发明的主要目的在于提供一种液压系统, 当该液压系统应用于工程 机械, 可增大两液压缸的无杆腔之间的通流能力, 避免爆管。  SUMMARY OF THE INVENTION A primary object of the present invention is to provide a hydraulic system that, when applied to an engineering machine, increases the flow capacity between the rodless chambers of the two hydraulic cylinders to avoid bursting.
为实现上述目的, 本发明采取了以下技术方案:  In order to achieve the above object, the present invention adopts the following technical solutions:
一种液压系统, 所述液压系统具有高压泵送和低压泵送两种状态, 所 述液压系统包括: 第一液压缸和第二液压缸, 所述第一液压缸和所述第二 液压缸均具有无杆腔和有杆腔; 切换阀; 第一通道, 设置于所述第一液压 缸的无杆腔和所述第二液压缸的无杆腔之间, 所述切换阀控制所述第一通 道的通断; 以及第二通道, 与所述第一通道并联设置于所述第一液压缸的 无杆腔和所述第二液压缸的无杆腔之间; 其中, 所述切换阀控制所述第二 通道在低压泵送状态时导通且在高压泵送状态时切断。  A hydraulic system having two states of high pressure pumping and low pressure pumping, the hydraulic system comprising: a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder and the second hydraulic cylinder Each having a rodless chamber and a rod chamber; a switching valve; a first passage disposed between the rodless chamber of the first hydraulic cylinder and the rodless chamber of the second hydraulic cylinder, the switching valve controlling the And an opening and closing of the first passage; and a second passage disposed in parallel with the first passage between the rodless cavity of the first hydraulic cylinder and the rodless cavity of the second hydraulic cylinder; wherein the switching The valve controls the second passage to conduct during the low pressure pumping state and to shut off during the high pressure pumping state.
进一步地, 所述切换阀通过设置于所述第二通道上的逻辑阀来控制所 述第二通道的通断。 进一步地, 所述液压系统还包括阀组, 所述阀组包括油路块, 所述油 路块中设置有与所述第一液压缸的无杆腔和所述第二液压缸的无杆腔相通 的第一主油道, 所述第二通道包括所述第一主油道, 所述切换阀控制所述 第一主油道在低压泵送状态时导通且在高压泵送状态时切断。 Further, the switching valve controls the on and off of the second passage through a logic valve disposed on the second passage. Further, the hydraulic system further includes a valve block, the valve group includes an oil passage block, and the oil passage block is provided with a rodless chamber of the first hydraulic cylinder and a rodless rod of the second hydraulic cylinder a first main oil passage communicating with the chamber, the second passage including the first main oil passage, the switching valve controlling the first main oil passage to be turned on in a low pressure pumping state and in a high pressure pumping state Cut off.
进一步地, 所述阀组的油路块的第一主油道上设置有逻辑阀, 所述切 换阀通过控制所述逻辑阀来控制所述第一主油道的通断。  Further, a logic valve is disposed on the first main oil passage of the oil block of the valve block, and the switching valve controls the opening and closing of the first main oil passage by controlling the logic valve.
进一步地, 所述阀组的油路块上还设置有插孔, 所述逻辑阀插设于所 述插孔中。  Further, a jack is further disposed on the oil block of the valve block, and the logic valve is inserted in the jack.
进一步地, 所述阀组的油路块内还设置有第一分支油路和第二分支油 路, 所述第一通道包括所述第一分支油路、 所述第二分支油路和位于所述 阀组外的第三分支油路。  Further, a first branch oil passage and a second branch oil passage are further disposed in the oil passage block of the valve block, and the first passage includes the first branch oil passage, the second branch oil passage, and the a third branch oil passage outside the valve block.
进一步地, 所述切换阀为高低压切换阀, 所述高低压切换阀设置有接 口、 逻辑阀和换向阀, 所述逻辑阀设置于所述接口之间, 所述换向阀与所 述逻辑阀的控制口连接。  Further, the switching valve is a high and low pressure switching valve, the high and low pressure switching valve is provided with an interface, a logic valve and a reversing valve, the logic valve is disposed between the interfaces, the reversing valve and the The control port of the logic valve is connected.
进一步地, 所述高低压切换阀的所述接口包括: 第一无杆腔油管口、 第二无杆腔油管口、 第一有杆腔油管口、 第二有杆腔油管口、 第一进出油 口和第二进出油口。  Further, the interface of the high and low pressure switching valve comprises: a first rodless cavity oil pipe port, a second rodless cavity oil pipe port, a first rod cavity oil pipe port, a second rod cavity oil pipe port, a first inlet and outlet The oil port and the second inlet and outlet ports.
进一步地, 所述逻辑阀包括: 第一逻辑阀, 装设于所述高低压切换阀 的第一无杆腔油管口和第一进出油口之间; 第二逻辑阀, 装设于所述高低 压切换阀的第二有杆腔油管口和第一进出油口之间; 第三逻辑阀, 装设于 所述高低压切换阀的第一有杆腔油管口和第二进出油口之间; 第四逻辑阀, 装设于所述高低压切换阀的第二无杆腔油管口和第二进出油口之间; 第五 逻辑阀, 装设于所述高低压切换阀的第一有杆腔油管口和第二有杆腔油管 口之间; 以及第六逻辑阀, 装设于所述高低压切换阀的第一无杆腔油管口 和第二无杆腔油管口之间。  Further, the logic valve includes: a first logic valve installed between the first rodless cavity oil pipe port of the high and low pressure switching valve and the first inlet and outlet port; a second logic valve installed in the a second rod chamber oil pipe port and a first inlet and outlet port of the high and low pressure switching valve; a third logic valve installed in the first rod cavity oil pipe port and the second inlet and outlet port of the high and low pressure switching valve a fourth logic valve disposed between the second rodless chamber oil pipe port and the second inlet and outlet port of the high and low pressure switching valve; a fifth logic valve installed at the first of the high and low pressure switching valves Between the rod chamber oil port and the second rod chamber port; and a sixth logic valve disposed between the first rodless chamber port and the second rodless tube port of the high and low pressure switching valve.
进一步地, 所述第一逻辑阀、 第四逻辑阀和第五逻辑阀的控制口与所 述换向阀的第一工作油口连通, 所述第二逻辑阀、 第三逻辑阀和第六逻辑 阀的控制口与所述换向阀的第二工作油口连通。 Further, a control port of the first logic valve, the fourth logic valve, and the fifth logic valve The first working port of the reversing valve is in communication, and the control ports of the second logic valve, the third logic valve and the sixth logic valve are in communication with the second working port of the reversing valve.
进一步地, 所述换向阀的第二工作油口还与所述第二通道上设置的逻 辑阀的控制口连通。  Further, the second working port of the reversing valve is further in communication with a control port of the logic valve disposed on the second passage.
进一步地, 所述高低压切换阀的所述第一无杆腔油管口与所述第一液 压缸的无杆腔之间、 所述高低压切换阀的所述第一有杆腔油管口与所述第 一液压缸的有杆腔之间、 所述高低压切换阀的所述第二无杆腔油管口与所 述第二液压缸的无杆腔之间以及所述高低压切换阀的所述第二有杆腔油管 口与所述第二液压缸的有杆腔之间均设置有连通管路。  Further, between the first rodless cavity oil pipe port of the high and low pressure switching valve and the rodless cavity of the first hydraulic cylinder, the first rod cavity oil pipe port of the high and low pressure switching valve Between the rod chambers of the first hydraulic cylinder, between the second rodless chamber oil port of the high and low pressure switching valve and the rodless chamber of the second hydraulic cylinder, and the high and low pressure switching valve A communication line is disposed between the second rod chamber oil pipe port and the rod chamber of the second hydraulic cylinder.
如上所述, 本发明的液压系统在两液压缸的无杆腔之间设置了并联的 第一通道和第二通道, 当低压泵送时, 两液压缸的无杆腔内的油液即可通 过第一通道沟通, 也可通过第二通道沟通, 因此增大了两液压缸的无杆腔 之间的通流能力, 避免了爆管, 从而保证了高低压泵送时两液压缸无杆腔 的可靠封闭或连通, 并降低了系统冲击, 提高了系统的可靠性。 附图说明  As described above, the hydraulic system of the present invention provides a parallel first passage and a second passage between the rodless chambers of the two hydraulic cylinders. When the low pressure pumping, the oil in the rodless chamber of the two hydraulic cylinders can be Through the first channel communication, it can also communicate through the second channel, thus increasing the flow capacity between the rodless chambers of the two hydraulic cylinders, avoiding the squib, thereby ensuring that the two hydraulic cylinders have no rod during high and low pressure pumping. The cavity is reliably closed or connected, and the system impact is reduced, which improves the reliability of the system. DRAWINGS
下面结合附图通过对本发明较佳实施例的描述, 将使得本发明的技术 方案及其优点显而易见。  The technical solutions of the present invention and its advantages will be apparent from the following description of the preferred embodiments of the invention.
图 1为现有技术的混凝土泵的液压系统的构成示意图;  1 is a schematic view showing the configuration of a hydraulic system of a concrete pump of the prior art;
图 2为本发明液压系统的结构示意图;  2 is a schematic structural view of a hydraulic system of the present invention;
图 3为本发明液压系统的阀组的结构示意图;  3 is a schematic structural view of a valve block of a hydraulic system according to the present invention;
图 4为本发明液压系统的阀组的逻辑阀部分的剖视图;  Figure 4 is a cross-sectional view of the logic valve portion of the valve block of the hydraulic system of the present invention;
图 5为本发明液压系统的阀组的俯视角度结构示意图;  Figure 5 is a schematic plan view showing the structure of the valve block of the hydraulic system of the present invention;
图 6为本发明液压系统在低压泵送时的油路示意图;  Figure 6 is a schematic view of the oil circuit of the hydraulic system of the present invention at low pressure pumping;
图 7为本发明液压系统在高压泵送时的油路示意图。 具体实施方式 Figure 7 is a schematic view of the oil circuit of the hydraulic system of the present invention when pumped at high pressure. detailed description
下面, 通过示例性的实施例对本发明进行具体描述。 然而应当理解, 在没有进一步叙述的情况下, 在一个实施例中描述的元件、 结构和特征也 可以有益地结合到其它实施例中。  Hereinafter, the present invention will be specifically described by way of exemplary embodiments. However, it is to be understood that the elements, structures, and features described in one embodiment may be beneficially incorporated in other embodiments without further recitation.
本发明的液压系统可应用于工程机械设备中, 如混凝土泵车、 拖泵、 车载泵等。  The hydraulic system of the present invention can be applied to construction machinery equipment such as concrete pump trucks, tow pumps, vehicle pumps, and the like.
图 2示意了本发明一较佳实施例的液压系统 1000的结构, 该液压系统 1000包括: 阀组 100、 第一液压缸 210和第二液压缸 220、 高低压切换阀 230以及多根油管,此外还包括油箱和位于油箱及高低压切换阀 230之间的 主换向阀 (图中未示出)。  2 illustrates the structure of a hydraulic system 1000 according to a preferred embodiment of the present invention. The hydraulic system 1000 includes: a valve block 100, a first hydraulic cylinder 210 and a second hydraulic cylinder 220, a high and low pressure switching valve 230, and a plurality of oil pipes. Also included is a fuel tank and a main reversing valve (not shown) located between the fuel tank and the high and low pressure switching valve 230.
图 3至图 5示意了该阀组 100的结构, 该阀组 100包括油路块 20和逻 辑阀 40。  The structure of the valve block 100 is illustrated in Figures 3 through 5, which includes an oil block 20 and a logic valve 40.
参考图 3, 该油路块 20设置有: 第一主油道 21, 其两端分别开口于第 一液压缸连接口 22和第二液压缸连接口 23; 第一分支油道 24, 其两端分 别开口于第一无杆腔油管连接口 25和第一液压缸连接口 22;第二分支油道 26, 其两端分别开口于第二无杆腔油管连接口 27和第二液压缸连接口 23; 控制油路 (图中未示出), 其一端开口于控制油口 29; 插孔 30, 位于所述 第一主油道 21上并与之相通;  Referring to FIG. 3, the oil block 20 is provided with: a first main oil passage 21, the two ends of which are respectively opened to the first hydraulic cylinder connection port 22 and the second hydraulic cylinder connection port 23; the first branch oil passage 24, two of The ends are respectively open to the first rodless cavity oil pipe connection port 25 and the first hydraulic cylinder connection port 22; the second branch oil passage 26 has two ends respectively open to the second rodless cavity oil pipe connection port 27 and the second hydraulic cylinder connection a port 23; a control oil passage (not shown) having one end open to the control port 29; and a socket 30 located on the first main oil passage 21 and communicating therewith;
参考图 4, 该逻辑阀 40包括: 逻辑阀插件 41, 插设于所述插孔 30中 并设置于所述第一主油道 21上。 参考图 4, 该逻辑阀插件 41包括阀芯 42、 阀套 43、 弹簧 44和挡板 45。 其中, 阀芯 42可在阀套 43内移动, 使逻辑 阀插件 41开启或闭合, 其开启压力由弹簧 44决定, 挡板 45为固定密封组 件; 以及控制盖板 50, 固设于所述油路块 20的插孔 30上方, 控制油通道 51设置于该控制盖板 50内, 其一端部 52与油路块 20的控制油路相通, 另 一端部 53与逻辑阀插件 41相连。 该第一主油道 21内液流的通断由该控制 油通道 51内的控制油控制。 参考图 3, 优选地, 该油路块 20具有顶表面 31、 底表面 32和侧部表 面 33, 所述控制盖板 50装设于所述顶表面 31, 所述第一液压缸连接口 22 和所述第二液压缸连接口 23设置于所述底表面 32,所述第一无杆腔油管连 接口 25和所述第二无杆腔油管连接口 27设置于所述侧部表面 33。 Referring to FIG. 4, the logic valve 40 includes: a logic valve insert 41 inserted into the insertion hole 30 and disposed on the first main oil passage 21. Referring to FIG. 4, the logic valve insert 41 includes a spool 42, a valve sleeve 43, a spring 44, and a baffle 45. Wherein, the valve core 42 can move within the valve sleeve 43, the logic valve insert 41 is opened or closed, the opening pressure is determined by the spring 44, the baffle 45 is a fixed sealing assembly, and the control cover 50 is fixed to the oil. Above the jack 30 of the block 20, the control oil passage 51 is disposed in the control cover 50, and one end portion 52 thereof communicates with the control oil passage of the oil passage block 20, and the other end portion 53 is connected to the logic valve insert 41. The on and off of the liquid flow in the first main oil passage 21 is controlled by the control oil in the control oil passage 51. Referring to FIG. 3, preferably, the oil block 20 has a top surface 31, a bottom surface 32 and a side surface 33, and the control cover 50 is mounted on the top surface 31, the first hydraulic cylinder connection port 22 The second hydraulic cylinder connection port 23 is disposed on the bottom surface 32, and the first rodless cavity oil pipe connection port 25 and the second rodless cavity oil pipe connection port 27 are disposed on the side surface 33.
参考图 5,优选地,该阀组 100的油路块 20上另开设有 8个固定孔 60, 当该阀组 100被连接于液压系统时, 8条 M16的螺栓穿过所述 8个固定孔 60将该阀组 100固定在两液压缸上。  Referring to FIG. 5, preferably, the oil block 20 of the valve block 100 is additionally provided with eight fixing holes 60. When the valve block 100 is connected to the hydraulic system, eight M16 bolts pass through the eight fixed holes. The bore 60 secures the valve block 100 to the two hydraulic cylinders.
此外, 该阀组 100的第一分支油道 24也可不与第一主油道 21共用一 个第一液压缸连接口 22, 而是另设第三液压缸连接口; 第二分支油道 26, 也可不与第一主油道 21共用一个第二液压缸连接口 23,而是另设第四液压 缸连接口。  In addition, the first branch oil passage 24 of the valve block 100 may not share a first hydraulic cylinder connection port 22 with the first main oil passage 21, but a third hydraulic cylinder connection port; a second branch oil passage 26, It is also possible not to share a second hydraulic cylinder connection port 23 with the first main oil passage 21, but to provide a fourth hydraulic cylinder connection port.
该阀组 100工作时, 控制油可从控制油口 29进入油路块的控制油路, 并经控制盖板 50中的控制油通道 51施加作用力于逻辑阀插件 41上, 使第 一主油道 21中断; 切断控制油时, 施加于逻辑阀插件 41上的控制油作用 力被去除, 当高压油通过第一主油道 21时, 能够克服逻辑阀插件 41 阀芯 上部的弹簧力, 将阀芯 42顶开, 使第一主油道 21沟通。  When the valve block 100 is in operation, the control oil can enter the control oil passage of the oil passage block from the control oil port 29, and exerts a force on the logic valve insert 41 via the control oil passage 51 in the control cover 50 to make the first main The oil passage 21 is interrupted; when the control oil is shut off, the control oil force applied to the logic valve insert 41 is removed, and when the high pressure oil passes through the first main oil passage 21, the spring force of the upper portion of the spool of the logic valve insert 41 can be overcome. The spool 42 is opened to communicate with the first main oil passage 21.
参考图 2, 该第一液压缸 210具有无杆腔 211和有杆腔 212, 该第二液 压缸 220具有无杆腔 221和有杆腔 222。  Referring to FIG. 2, the first hydraulic cylinder 210 has a rodless chamber 211 and a rod chamber 212 having a rodless chamber 221 and a rod chamber 222.
该高低压切换阀 230上设置有六个油管接口, 它们分别是第一无杆腔 油管口 231、 第二无杆腔油管口 232、 第一有杆腔油管口 233、 第二有杆腔 油管口 234、 第一进出油口 235和第二进出油口 236。  The high and low pressure switching valve 230 is provided with six oil pipe ports, which are a first rodless cavity oil pipe port 231, a second rodless cavity oil pipe port 232, a first rod cavity oil pipe port 233, and a second rod cavity oil pipe. Port 234, first inlet and outlet port 235 and second inlet and outlet port 236.
该高低压切换阀 230上还设置有六个逻辑阀, 它们分别是: 第一逻辑 阀 241, 装设于第一无杆腔油管口 231和第一进出油口 235之间; 第二逻辑 阀 242, 装设于第二有杆腔油管口 234和第一进出油口 235之间; 第三逻辑 阀 243, 装设于第一有杆腔油管口 233和第二进出油口 236之间; 第四逻辑 阀 244, 装设于第二无杆腔油管口 232和第二进出油口 236之间; 第五逻辑 阀 245, 装设于第一有杆腔油管口 233和第二有杆腔油管口 234之间; 以及 第六逻辑阀 246,装设于第一无杆腔油管口 231和第二无杆腔油管口 232之 间。 The high and low pressure switching valve 230 is further provided with six logic valves, which are respectively: a first logic valve 241 installed between the first rodless cavity oil pipe port 231 and the first inlet and outlet port 235; The second logic valve 243 is disposed between the first rod chamber oil pipe port 233 and the second inlet and outlet port 236; The fourth logic valve 244 is disposed between the second rodless cavity oil pipe port 232 and the second inlet and outlet port 236; a valve 245 is disposed between the first rod cavity oil pipe port 233 and the second rod cavity oil pipe port 234; and a sixth logic valve 246 is disposed on the first rodless cavity oil pipe port 231 and the second rodless cavity Between the oil pipe ports 232.
此外, 该高低压切换阀 230还设置有电磁换向阀 250。  Further, the high and low pressure switching valve 230 is also provided with an electromagnetic reversing valve 250.
该液压系统 1000设置有多根油管, 它们包括: 无杆腔油管 261, 连接 于高低压切换阀 230的第一无杆腔油管口 231和阀组 100的第一无杆腔油 管连接口 25之间; 无杆腔油管 262, 连接于高低压切换阀 230的第二无杆 腔油管口 232和阀组 100的第二无杆腔油管连接口 27之间;有杆腔油管 263, 连接于高低压切换阀 230的第一有杆腔油管口 233和第一液压缸 210的有 杆腔 212之间; 有杆腔油管 264,连接于高低压切换阀 230的第二有杆腔油 管口 234与第二液压缸 220的有杆腔 222之间; 进出油管 265, 连接于高低 压切换阀 230的第一进出油口 235和油箱之间; 进出油管 266, 连接于高低 压切换阀 230的第二进出油口 236和油箱之间; 以及控制油管 270, 连接于 阀组 100的控制油口 29与高低压切换阀 230之间。  The hydraulic system 1000 is provided with a plurality of oil pipes, which include: a rodless cavity oil pipe 261, a first rodless cavity oil pipe port 231 connected to the high and low pressure switching valve 230, and a first rodless cavity oil pipe connection port 25 of the valve block 100. The rodless cavity oil pipe 262 is connected between the second rodless cavity oil pipe port 232 of the high and low pressure switching valve 230 and the second rodless cavity oil pipe connection port 27 of the valve block 100; and the rod cavity oil pipe 263 is connected to the high The first rod chamber oil pipe port 233 of the low pressure switching valve 230 and the rod chamber 212 of the first hydraulic cylinder 210; a rod cavity oil pipe 264 connected to the second rod cavity oil pipe port 234 of the high and low pressure switching valve 230 The second hydraulic cylinder 220 has between the rod chambers 222; the inlet and outlet oil pipes 265 are connected between the first inlet and outlet ports 235 of the high and low pressure switching valves 230 and the oil tank; the inlet and outlet oil pipes 266 are connected to the second high and low pressure switching valves 230. Between the inlet and outlet ports 236 and the fuel tank; and a control oil pipe 270 connected between the control port 29 of the valve block 100 and the high and low pressure switching valve 230.
图 6和图 7分别示意了该液压系统 1000在低压泵送和高压泵送状态下 控制油及其主路来油的油路。  Figures 6 and 7 respectively illustrate the oil circuit of the hydraulic system 1000 for controlling the oil and its main line in the low pressure pumping and high pressure pumping states.
图 6 中虚线部分示意了低压泵送时控制油的油路, 如图所示, 高低压 切换阀 230的电磁换向阀 250断电, 控制油 311、 312经梭阀作用在逻辑阀 241、 244、 245的控制口, 逻辑阀 242、 243、 246以及 40的控制口的控制 油经电磁换向阀 250的 T口回油。  The dotted line in Fig. 6 shows the oil path of the control oil during low pressure pumping. As shown in the figure, the electromagnetic reversing valve 250 of the high and low pressure switching valve 230 is de-energized, and the control oils 311, 312 act on the logic valve 241 via the shuttle valve. The control ports of 244, 245, the control oil of the control ports of the logic valves 242, 243, 246, and 40 are returned to the oil through the T port of the electromagnetic reversing valve 250.
图 6 中实线部分示意了低压泵送时主油路来油的油路, 如图所示, 高 压油从第二进出油口 236进入高低压切换阀 230后克服第三逻辑阀 243阀 芯上部的弹簧力将其阀芯顶开, 使第二进出油口 236与第一有杆腔油管口 233相通, 高压油经有杆腔油管 263进入第一液压缸 210的有杆腔 212, 推 动该液压缸的活塞移动, 使第一液压缸 210的无杆腔 211 内的油液经第一 液压缸连接口 22进入阀组 100,此时, 高压油分作两路, 一路克服阀组 100 内设的逻辑阀 40阀芯上部的弹簧力将阀芯顶开, 通过第一主油道 21后经 第二液压缸连接口 23进入第二液压缸 220的无杆腔 221, 另一路通过阀组 100内的第一分支油道 24、 第一无杆腔油管连接口 25、 无杆腔油管 261后 经第一无杆腔油管口 231进入高低压切换阀 230,克服第六逻辑阀 246阀芯 上部的弹簧力将其阀芯顶开后通过第二无杆腔油管口 232、无杆腔油管 262、 阀组 100的第二无杆腔油管连接口 27、第二分支油道 26并经第二液压缸连 接口 23进入第二液压缸 220的无杆腔 221, 进入第二液压缸 220的无杆腔 221的高压油推动该液压缸的活塞移动,使第二液压缸 220的有杆腔 222内 的油液通过有杆腔油管 264、并经第二有杆腔油管口 234进入高低压切换阀 230, 然后克服第二逻辑阀 242阀芯上的弹簧力将阀芯顶开, 使第二有杆腔 油管口 234与第一进出油口 235相通, 液压油经第一进出油口 235回油箱。 当液压缸到行程终了时, 启动接近开关, 此时在主换向阀的控制下系统换 向, 高压油从第一进出油口 235进入油路, 从第二进出油口 236回油箱, 其油路刚好相反, 在此不再赘述。 The solid line in Figure 6 shows the oil path from the main oil circuit during low pressure pumping. As shown, the high pressure oil enters the high and low pressure switching valve 230 from the second inlet and outlet port 236 and overcomes the third logic valve 243 spool. The upper spring force pushes the valve core open, so that the second inlet and outlet port 236 communicates with the first rod chamber oil pipe port 233, and the high pressure oil enters the rod cavity 212 of the first hydraulic cylinder 210 via the rod cavity oil pipe 263, and pushes The piston of the hydraulic cylinder moves, so that the oil in the rodless chamber 211 of the first hydraulic cylinder 210 enters the valve block 100 through the first hydraulic cylinder connection port 22. At this time, the high pressure oil is divided into two paths, one way to overcome the valve group 100. The spring force of the upper part of the valve valve 40 of the built-in logic valve 40 pushes the valve core open, passes through the first main oil passage 21 and then enters the rodless chamber 221 of the second hydraulic cylinder 220 through the second hydraulic cylinder connection port 23, and the other passage valve The first branch oil passage 24 in the group 100, the first rodless chamber oil pipe connection port 25, and the rodless cavity oil pipe 261 enter the high and low pressure switching valve 230 through the first rodless cavity oil pipe port 231, and overcome the sixth logic valve 246 valve. The spring force of the upper part of the core pushes the valve core through the second rodless cavity oil pipe port 232, the rodless cavity oil pipe 262, the second rodless cavity oil pipe connection port 27 of the valve block 100, the second branch oil passage 26 and The second hydraulic cylinder connection port 23 enters the rodless chamber 221 of the second hydraulic cylinder 220, and the high pressure oil entering the rodless chamber 221 of the second hydraulic cylinder 220 pushes the piston of the hydraulic cylinder to move, so that the second hydraulic cylinder 220 has the rod The oil in the cavity 222 passes through the rod cavity oil pipe 264 and enters the high and low pressure switching valve 230 through the second rod cavity oil pipe port 234, and then the valve core is opened by overcoming the spring force on the second logic valve 242 spool. The second rod-shaped oil pipe port 234 communicates with the first inlet and outlet port 235, and the hydraulic oil returns to the oil through the first inlet and outlet port 235. . When the hydraulic cylinder reaches the end of the stroke, the proximity switch is activated. At this time, the system is reversed under the control of the main reversing valve, and the high pressure oil enters the oil passage from the first inlet and outlet port 235, and returns to the fuel tank from the second inlet and outlet port 236. The oil circuit is just the opposite and will not be repeated here.
图 7 中虚线部分示意了高压泵送时控制油的油路, 如图所示, 高低压 切换阀 230的电磁换向阀 250通电, 控制油 311、 312经梭阀作用在逻辑阀 242、 243、 246以及 40的控制口, 逻辑阀 241、 244、 245的控制口的控制 油经电磁换向阀 250的 T口回油。  The dotted line in Fig. 7 illustrates the oil path of the control oil during high pressure pumping. As shown, the electromagnetic reversing valve 250 of the high and low pressure switching valve 230 is energized, and the control oils 311, 312 act on the logic valves 242, 243 via the shuttle valve. At the control ports of 246 and 40, the control oil of the control ports of the logic valves 241, 244, and 245 is returned to the oil through the T port of the electromagnetic reversing valve 250.
图 7 中实线部分示意了高压泵送时主油路来油的油路, 如图所示, 高 压油从第二进出油口 236进入高低压切换阀 230后克服第四逻辑阀 244阀 芯上部的弹簧力将其阀芯顶开, 使第二进出油口 236与第二无杆腔油管口 232相通, 高压油通过无杆腔油管 262、 阀组 100的第二无杆腔油管连接口 27、第二分支油道 26、第二液压缸连接口 23后进入第二液压缸 220的无杆 腔 221, 并推动该液压缸的活塞移动, 使第二液压缸 220的有杆腔 222内的 油液通过有杆腔油管 264、 并经第二有杆腔油管口 234进入高低压切换阀 230, 然后克服第五逻辑阀 245阀芯上部的弹簧力将其阀芯顶开, 使第二有 杆腔油管口 234和第一有杆腔油管口 233相通, 经第一有杆腔油管口 233 进入有杆腔油管 263后再进入第一液压缸 210的有杆腔 212,并推动该液压 缸的活塞移动, 使第一液压缸 210的无杆腔 211 内的油液通过阀组 100的 第一液压缸连接口 22、 第一分支油道 24、第一无杆腔油管连接口 25、 无杆 腔油管 261后, 再经第一无杆腔油管口 231进入高低压切换阀 230, 然后克 服第一逻辑阀 241 阀芯上部的弹簧力将其阀芯顶开, 使第一无杆腔油管口 231和第一进出油口 235相通后经第一进出油口 235回油箱。当液压缸到行 程终了时, 启动接近开关, 此时在主换向阀控制下系统换向, 高压油从第 一进出油口 235进入油路, 从第二进出油口 236回油箱, 其油路刚好相反, 在此不再赘述。 The solid line in Figure 7 shows the oil path from the main oil circuit during high pressure pumping. As shown, the high pressure oil enters the high and low pressure switching valve 230 from the second inlet and outlet port 236 and overcomes the fourth logic valve 244 spool. The upper spring force pushes the valve core apart, so that the second inlet and outlet port 236 communicates with the second rodless chamber oil pipe port 232, and the high pressure oil passes through the rodless cavity oil pipe 262 and the second rodless cavity oil pipe connection port of the valve block 100. 27. The second branch oil passage 26 and the second hydraulic cylinder connection port 23 enter the rodless chamber 221 of the second hydraulic cylinder 220, and push the piston of the hydraulic cylinder to move, so that the second hydraulic cylinder 220 has the rod chamber 222. The oil passes through the rod cavity oil pipe 264 and enters the high and low pressure switching valve 230 through the second rod cavity oil pipe port 234, and then overcomes the spring force of the upper portion of the fifth logic valve 245 valve spool to open the valve core, so that the second Have The rod cavity oil pipe port 234 communicates with the first rod cavity oil pipe port 233, enters the rod cavity oil pipe 263 through the first rod cavity oil pipe port 233, and then enters the rod cavity 212 of the first hydraulic cylinder 210, and pushes the hydraulic cylinder The piston moves, so that the oil in the rodless chamber 211 of the first hydraulic cylinder 210 passes through the first hydraulic cylinder connection port 22 of the valve block 100, the first branch oil passage 24, the first rodless chamber oil pipe connection port 25, and After the rod chamber oil pipe 261 enters the high and low pressure switching valve 230 through the first rodless chamber oil pipe port 231, and then over the valve body of the upper portion of the first logic valve 241 spool to open the valve core, so that the first rodless cavity oil pipe The port 231 communicates with the first inlet and outlet port 235 and returns to the oil tank through the first inlet and outlet port 235. When the hydraulic cylinder reaches the end of the stroke, the proximity switch is activated. At this time, the system is reversed under the control of the main reversing valve. The high pressure oil enters the oil passage from the first inlet and outlet port 235, and returns to the fuel tank from the second inlet and outlet port 236. The road is just the opposite, so I won't go into details here.
如上所述, 本发明的液压系统在两液压缸的无杆腔之间设置了并联的 第一通道和第二通道, 当低压泵送时, 两液压缸的无杆腔内的油液即可通 过第一通道沟通, 也可通过第二通道沟通, 因此增大了两液压缸的无杆腔 之间的通流能力, 避免了爆管; 优选地, 本发明的液压系统利用两无杆腔 油管及高低压切换阀构成的通路作为第一通道, 在此基础上进一步在两液 压缸的无杆腔之间设置了阀组, 利用该阀组内设的第一主油道作为两液压 缸无杆腔内的油液沟通的第二通道, 当低压泵送时, 两液压缸的无杆腔内 的油液之间既可通过两无杆腔油管及高低压切换阀构成的第一通道沟通, 也可通过该阀组的第一主油道构成的第二通道沟通, 因此增大了两液压缸 的无杆腔之间的通流能力, 避免了爆管, 从而保证了高低压泵送时两液压 缸无杆腔的可靠封闭或连通, 并降低了系统冲击, 提高了系统的可靠性。  As described above, the hydraulic system of the present invention provides a parallel first passage and a second passage between the rodless chambers of the two hydraulic cylinders. When the low pressure pumping, the oil in the rodless chamber of the two hydraulic cylinders can be Through the first channel communication, it can also communicate through the second channel, thereby increasing the flow capacity between the rodless chambers of the two hydraulic cylinders and avoiding the squib; preferably, the hydraulic system of the present invention utilizes two rodless chambers The passage formed by the oil pipe and the high and low pressure switching valve is used as the first passage. On the basis of this, a valve block is further disposed between the rodless chambers of the two hydraulic cylinders, and the first main oil passage provided in the valve group is used as the two hydraulic cylinders. The second passage of oil communication in the rodless chamber, when the low pressure pumping, the oil in the rodless chamber of the two hydraulic cylinders can pass through the first passage formed by the two rodless chamber oil pipes and the high and low pressure switching valves Communication can also be communicated through the second passage formed by the first main oil passage of the valve block, thereby increasing the flow capacity between the rodless chambers of the two hydraulic cylinders, avoiding the bursting of the tube, thereby ensuring the high and low pressure pumps Reliable two-cylinder cylinder without rod cavity Closed or connected, and reduces system shocks, improving system reliability.

Claims

权利要求 Rights request
1、 一种液压系统, 所述液压系统具有高压泵送和低压泵送两种状态, 所述液压系统包括: A hydraulic system, the hydraulic system having two states of high pressure pumping and low pressure pumping, the hydraulic system comprising:
第一液压缸和第二液压缸, 所述第一液压缸和所述第二液压缸均具有 无杆腔和有杆腔;  a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder and the second hydraulic cylinder each having a rodless cavity and a rod cavity;
切换阀;  Switching valve
第一通道, 设置于所述第一液压缸的无杆腔和所述第二液压缸的无杆 腔之间, 所述切换阀控制所述第一通道的通断; 其特征在于, 所述液压系 统还包括:  a first passage, disposed between the rodless cavity of the first hydraulic cylinder and the rodless cavity of the second hydraulic cylinder, wherein the switching valve controls on and off of the first passage; The hydraulic system also includes:
第二通道, 与所述第一通道并联设置于所述第一液压缸的无杆腔和所 述第二液压缸的无杆腔之间;  a second passage, disposed in parallel with the first passage between the rodless cavity of the first hydraulic cylinder and the rodless cavity of the second hydraulic cylinder;
其中, 所述切换阀控制所述第二通道在低压泵送状态时导通且在高压 泵送状态时切断。  Wherein the switching valve controls the second passage to be turned on when in the low pressure pumping state and to be cut off in the high pressure pumping state.
2、 根据权利要求 1所述的液压系统, 其特征在于, 所述切换阀通过设 置于所述第二通道上的逻辑阀来控制所述第二通道的通断。 2. The hydraulic system according to claim 1, wherein the switching valve controls the opening and closing of the second passage through a logic valve disposed on the second passage.
3、 根据权利要求 1所述的液压系统, 其特征在于, 所述液压系统还包 括阀组, 所述阀组包括油路块, 所述油路块中设置有与所述第一液压缸的 无杆腔和所述第二液压缸的无杆腔相通的第一主油道, 所述第二通道包括 所述第一主油道, 所述切换阀控制所述第一主油道在低压泵送状态时导通 且在高压泵送状态时切断。 3. The hydraulic system according to claim 1, wherein the hydraulic system further comprises a valve block, the valve group includes an oil passage block, and the oil passage block is provided with the first hydraulic cylinder a first main oil passage in which the rodless chamber communicates with the rodless chamber of the second hydraulic cylinder, the second passage includes the first main oil passage, and the switching valve controls the first main oil passage at a low pressure It is turned on in the pumping state and cut off in the high pressure pumping state.
4、 根据权利要求 3所述的液压系统, 其特征在于, 所述阀组的油路块 的第一主油道上设置有逻辑阀, 所述切换阀通过控制所述逻辑阀来控制所 述第一主油道的通断。 4. The hydraulic system according to claim 3, wherein a logic valve is disposed on a first main oil passage of the oil block of the valve block, and the switching valve controls the logic valve by controlling the logic valve The on/off of the first main oil passage is described.
5、 根据权利要求 4所述的液压系统, 其特征在于, 所述阀组的油路块 上还设置有插孔, 所述逻辑阀插设于所述插孔中。 The hydraulic system according to claim 4, wherein the oil block of the valve block is further provided with a socket, and the logic valve is inserted into the socket.
6、 根据权利要求 3所述的液压系统, 其特征在于, 所述阀组的油路块 内还设置有第一分支油路和第二分支油路, 所述第一通道包括所述第一分 支油路、 所述第二分支油路和位于所述阀组外的第三分支油路。 The hydraulic system according to claim 3, wherein the oil passage block of the valve block is further provided with a first branch oil passage and a second branch oil passage, and the first passage includes the first a branch oil passage, the second branch oil passage, and a third branch oil passage located outside the valve block.
7、 根据权利要求 1至 6中任意一项所述的液压系统, 其特征在于, 所 述切换阀为高低压切换阀, 所述高低压切换阀设置有接口、 逻辑阀和换向 阀, 所述逻辑阀设置于所述接口之间, 所述换向阀与所述逻辑阀的控制口 连接。 The hydraulic system according to any one of claims 1 to 6, wherein the switching valve is a high and low pressure switching valve, and the high and low pressure switching valve is provided with an interface, a logic valve, and a reversing valve. The logic valve is disposed between the interfaces, and the reversing valve is coupled to the control port of the logic valve.
8、 根据权利要求 7所述的液压系统, 其特征在于, 所述高低压切换阀 的所述接口包括: 第一无杆腔油管口、 第二无杆腔油管口、 第一有杆腔油 管口、 第二有杆腔油管口、 第一进出油口和第二进出油口。 8. The hydraulic system according to claim 7, wherein the interface of the high and low pressure switching valve comprises: a first rodless cavity oil pipe port, a second rodless cavity oil pipe port, and a first rod cavity oil pipe The mouth, the second rod chamber oil pipe port, the first inlet and outlet ports and the second inlet and outlet ports.
9、 根据权利要求 8所述的液压系统, 其特征在于, 所述逻辑阀包括: 第一逻辑阀, 装设于所述高低压切换阀的第一无杆腔油管口和第一进 出油口之间; 9. The hydraulic system according to claim 8, wherein the logic valve comprises: a first logic valve, a first rodless chamber oil pipe port and a first inlet and outlet port installed in the high and low pressure switching valve Between
第二逻辑阀, 装设于所述高低压切换阀的第二有杆腔油管口和第一进 出油口之间;  a second logic valve is disposed between the second rod chamber oil pipe port of the high and low pressure switching valve and the first inlet and outlet port;
第三逻辑阀, 装设于所述高低压切换阀的第一有杆腔油管口和第二进 出油口之间;  a third logic valve is disposed between the first rod chamber oil pipe port and the second inlet and outlet port of the high and low pressure switching valve;
第四逻辑阀, 装设于所述高低压切换阀的第二无杆腔油管口和第二进 出油口之间; a fourth logic valve, the second rodless cavity oil pipe port and the second inlet installed in the high and low pressure switching valve Between the oil outlets;
第五逻辑阀, 装设于所述高低压切换阀的第一有杆腔油管口和第二有 杆腔油管口之间;  a fifth logic valve is disposed between the first rod chamber oil pipe port of the high and low pressure switching valve and the second rod cavity oil pipe port;
以及第六逻辑阀, 装设于所述高低压切换阀的第一无杆腔油管口和第 二无杆腔油管口之间。  And a sixth logic valve disposed between the first rodless chamber oil pipe port of the high and low pressure switching valve and the second rodless cavity oil pipe port.
10、 根据权利要求 9所述的液压系统, 其特征在于, 所述第一逻辑阀、 第四逻辑阀和第五逻辑阀的控制口与所述换向阀的第一工作油口连通, 所 述第二逻辑阀、 第三逻辑阀和第六逻辑阀的控制口与所述换向阀的第二工 作油口连通。 10. The hydraulic system according to claim 9, wherein the control ports of the first logic valve, the fourth logic valve, and the fifth logic valve are in communication with the first working oil port of the reversing valve. The control ports of the second logic valve, the third logic valve and the sixth logic valve are in communication with the second working oil port of the reversing valve.
11、 根据权利要求 9所述的液压系统, 其特征在于, 所述换向阀的第 二工作油口还与所述第二通道上设置的逻辑阀的控制口连通。 11. The hydraulic system according to claim 9, wherein the second working port of the reversing valve is further in communication with a control port of the logic valve disposed on the second passage.
12、 根据权利要求 8所述的液压系统, 其特征在于, 所述高低压切换 阀的所述第一无杆腔油管口与所述第一液压缸的无杆腔之间、 所述高低压 切换阀的所述第一有杆腔油管口与所述第一液压缸的有杆腔之间、 所述高 低压切换阀的所述第二无杆腔油管口与所述第二液压缸的无杆腔之间以及 所述高低压切换阀的所述第二有杆腔油管口与所述第二液压缸的有杆腔之 间均设置有连通管路。 The hydraulic system according to claim 8, wherein the first rodless chamber oil pipe port of the high and low pressure switching valve and the rodless cavity of the first hydraulic cylinder, the high and low pressure Between the first rod chamber oil pipe port of the switching valve and the rod chamber of the first hydraulic cylinder, the second rodless chamber oil pipe port of the high and low pressure switching valve, and the second hydraulic cylinder A communication line is disposed between the rodless chambers and between the second rod chamber tubing port of the high and low pressure switching valve and the rod chamber of the second hydraulic cylinder.
PCT/CN2011/081421 2010-11-12 2011-10-27 Hydraulic system WO2012062167A1 (en)

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RU2013112809A (en) 2014-09-27

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