WO2012062011A1 - Method for preparing microporous polyolefin membrane and application thereof - Google Patents

Method for preparing microporous polyolefin membrane and application thereof Download PDF

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Publication number
WO2012062011A1
WO2012062011A1 PCT/CN2010/080314 CN2010080314W WO2012062011A1 WO 2012062011 A1 WO2012062011 A1 WO 2012062011A1 CN 2010080314 W CN2010080314 W CN 2010080314W WO 2012062011 A1 WO2012062011 A1 WO 2012062011A1
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Prior art keywords
film
microporous membrane
polyolefin
polyolefin microporous
organic solvent
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PCT/CN2010/080314
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French (fr)
Chinese (zh)
Inventor
陈秀峰
陈良
雷彩红
高东波
陈勇
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深圳市星源材质科技股份有限公司
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Priority to KR1020137014611A priority Critical patent/KR101805241B1/en
Publication of WO2012062011A1 publication Critical patent/WO2012062011A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/005Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0017Combinations of extrusion moulding with other shaping operations combined with blow-moulding or thermoforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0018Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/403Manufacturing processes of separators, membranes or diaphragms
    • H01M50/406Moulding; Embossing; Cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • H01M50/414Synthetic resins, e.g. thermoplastics or thermosetting resins
    • H01M50/417Polyolefins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/491Porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/041Microporous
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention belongs to the technical field of polyolefin thin films, and in particular relates to a preparation method of a polyolefin microporous membrane and an application thereof.
  • the membrane material has a crucial influence on the performance of the actual battery.
  • the membrane itself is not a good conductor of electrons, but it also allows electrolyte ions to pass through.
  • the separator material must have good chemical, electrochemical stability and mechanical properties as well as maintain high wettability of the electrolyte during repeated charge and discharge.
  • the diaphragm is generally made of polypropylene or polyethylene plastic material, which can isolate the positive and negative electrodes of the battery to prevent short circuit.
  • the performance of the diaphragm determines the interface structure and internal resistance of the battery, which directly affects the battery capacity, cycle performance and safety performance.
  • the separator with excellent performance plays an important role in improving the overall performance of the battery.
  • Lithium-ion battery separators are mainly polyolefin microporous membranes.
  • industrial preparation methods mainly include wet biaxial stretching and dry uniaxial stretching.
  • Wet method also known as phase separation method or thermal phase separation method, is to add high-boiling small molecules as porogen to polyolefin, heat and melt into a homogeneous system, then phase-separate after cooling, and extract with organic solvent after stretching. Small molecules can be used to prepare microporous membrane materials that are interpenetrating.
  • Representative foreign companies using this method include Japan's Asahi Kasei, Toho, and Entek of the United States, and are currently mainly used to produce single-layer polyethylene (PE) separators.
  • PE polyethylene
  • the basic principle of the preparation of the microporous membrane by the dry melt drawing method is that the polymer melt is extruded and crystallized under a high tensile stress field to form a platelet crystal structure which is parallel to the extrusion direction and arranged in parallel, and then subjected to heat treatment. A hard elastic material is obtained. After the polymer film having hard elasticity is stretched, the platelets are separated to form a large number of microporous structures, and then the microporous film is prepared by heat setting. Japan UBE and the United States Celgard Company used this method to prepare microporous membranes of PE and polypropylene (PP).
  • PP polypropylene
  • the separator formed by the method has disadvantages such as difficulty in controlling the pore diameter and porosity, and the transverse strength of the film is low, which brings a series of problems to the production and use process.
  • the low transverse strength causes the separator to be easily torn in the longitudinal direction, resulting in a lateral direction. It is easy to stretch and deform, resulting in dimensional changes, making it difficult to flatten the film.
  • the performance of the diaphragm directly affects the overall performance of the battery.
  • the permeability is a key indicator, the permeability is too low, the lithium ion penetration ability is too small; the gas permeability is too high, the internal branch of the battery When the crystal is formed, the battery is easily short-circuited. Due to current process limitations, it is difficult to achieve better gas permeability.
  • a method for preparing a polyolefin microporous membrane comprising the steps of:
  • the polyolefin is melt extruded at 180 to 260 ° C, and cast into a film to obtain a polyolefin cast base film;
  • the preformed polyolefin microporous membrane is immersed in an organic solvent having a surface tension of less than 30 mN/m, and the organic solvent is removed after immersion to obtain the polyolefin microporous membrane.
  • the above polyolefin microporous membrane preparation method on the basis of stretching and heat setting to form a preformed polyolefin microporous membrane, and then immersing in an organic solvent having a surface tension of less than 30 mN/m, so that the polyolefin micropores
  • the pores of the membrane are more rounded, and a polyolefin microporous membrane having improved gas permeability and uniform distribution of lateral gas permeability along the microporous membrane and having reduced appearance defects is obtained.
  • the method can be widely applied to the preparation of a separator or a lithium ion battery, and improves the overall performance of the separator and the lithium ion battery.
  • FIG. 1 is a flow chart of a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention
  • SEM image is a scanning electron micrograph of a polyolefin microporous membrane obtained by a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention (hereinafter referred to as an SEM image);
  • Figure 3 is an SEM image of a conventional polyolefin microporous film formed without immersion
  • FIG. 4 is a graph showing a pore size distribution curve before and after immersion treatment with an organic solvent in a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention
  • FIG. 5 is a graph showing the lateral distribution of gas permeability along a microporous membrane before and after immersion treatment with an organic solvent in a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention
  • FIG. 6 is a graph showing changes in transmittance of a separator before and after immersion treatment of a polyolefin microporous membrane according to an embodiment of the present invention.
  • a flow chart of a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention includes the following steps:
  • the polyolefin is melt extruded at 180 to 260 ° C, and cast into a film to obtain a polyolefin cast base film;
  • the polyolefin may be selected from, but not limited to, polypropylene, polyethylene, polytetramethylpentene or a mixture thereof.
  • the polypropylene used may be a homopolypropylene or a copolymerized polypropylene, of which homopolypropylene is preferred.
  • the polyethylene used may be high density polyethylene, low density polyethylene, linear low density polyethylene or ultra high molecular weight polyethylene, of which high density polyethylene is preferred.
  • the polyolefin used has a melt index of from 0.5 to 15.0 g/10 min, preferably from 0.8 to 3.0 g/10 min, for example, 1.0 g/10 min, 1.2 g/10 min, 1.5 g/10 min, 1.8 g/10 min, 2.0 g/10 min, 2.5 g/10 min, 2.8 g/10 min, and the like.
  • a blend such as polypropylene and polyethylene
  • some blends may be pre-added to the polypropylene and then melt extruded.
  • the polyethylene blend can be high density polyethylene, low density polyethylene, linear low density polyethylene or ultra high molecular weight polyethylene.
  • the mass ratio of polypropylene to polyethylene can be, for example, 1:0.2-1.
  • some additives such as antioxidants, slip agents, etc., which do not adversely affect the main properties of the polyolefin material, may be added to the above blend, and the antioxidant can enhance the oxidation resistance of the polyolefin material.
  • slip agents are used to reduce friction between the film and the film and between the film and the processing equipment.
  • the specific melt extrusion process includes: extruding the polyolefin (or together with other blends) by an extruder at 180 to 260 ° C, casting the film through a casting die or a ring-shaped blow molding die, After cooling (such as forced cooling), it is drawn at a certain speed to obtain a polyolefin cast base film having a uniform thickness.
  • the melt extrusion may be performed by a single screw or twin screw extruder, and the extrusion temperature is not lower than 180 ° C in consideration of molding processing and plasticizing properties of the material.
  • the roll temperature for casting film formation is 30 to 100 ° C
  • the line speed is 10 to 80 m/min
  • the molding thickness is 10 to 40 ⁇ m.
  • the obtained polyolefin cast base film may be further heat treated to further improve the crystallinity of the base film and the integrity of the wafer, the heat treatment temperature is 110 to 150 ° C, and the heat treatment time is 10 minutes to 15 hours. .
  • Step S02 is specifically that the polyolefin cast base film is stretched twice in the longitudinal direction, and the total stretching temperature ranges from 10 to 150 °C.
  • the stretching temperature of the first stretching process (also referred to as cold drawing) is 10 to 40 ° C, and the stretching ratio is 10 to 50%, that is, 1.1 to 1.5 times that of the casting film before stretching.
  • the stretching temperature of the second stretching process (also referred to as hot drawing) is 110 to 150 ° C, and the stretching ratio is 100 to 500%.
  • the polyolefin initially forms a microporous film, that is, a preformed polyolefin microporous film.
  • the microstructure of the micropores obtained at this time is shown in Fig. 3.
  • the micropores are long in the stretching direction, are elongated and long holes, have no round hole shape, and have poor gas permeability.
  • the median pore diameter of the micropores in the preformed polyolefin microporous membrane after longitudinal stretching is 70 to 120 nm.
  • the heat setting treatment temperature is 110 to 150 ° C, and the heat setting treatment time is 10 seconds to 3 minutes.
  • the immersion time is preferably 2 minutes to 60 minutes, and the specific immersion time varies according to the film thickness, and the thick film needs a long immersion time.
  • the organic solvent is preferably a solvent having a boiling point of less than 100 ° C, such as, but not limited to, at least one of a ketone, an alcohol, an alkane, a halogen-containing alkane or a heterocyclic ring.
  • the ketone may be, but not limited to, acetone or methyl ethyl ketone or the like
  • the alcohol may be, but not limited to, methanol, ethanol or isopropanol, or the like
  • the alkane may be, but not limited to, pentane, heptane, n-hexane.
  • the halogen-containing substituent alkane may be, but not limited to, dichloromethane, chloroform, tetrachloromethane or dichloroethane, or the like, and the heterocyclic ring may be It is, but not limited to, furan, 2-methylfuran, tetrahydrofuran, 2-methyltetrahydrofuran, or the like.
  • the organic solvent has a surface tension of less than 30 mN/m, preferably 10 to 30 mN/m, further preferably 20 to 30 mN/m, for example, 15 mN/m, 20 mN/m, 22 mN/m, 24 mN/m, 26 mN/m, 28 mN/m, and the like.
  • the organic solvent is removed to obtain the polyolefin microporous film.
  • the organic solvent may be removed by natural volatilization at room temperature or normal temperature (e.g., 20-30 ° C).
  • room temperature or normal temperature e.g. 20-30 ° C.
  • the organic solvent is volatilized and dried, and the drying process may be carried out at a normal temperature or at a temperature higher than the boiling point of the organic solvent without causing deformation of the microporous membrane.
  • a solvent having a boiling point lower than 100 ° C it can be removed by natural volatilization to save process cost.
  • the organic solvent volatilization process can be carried out by industrial absorption, freeze condensation or adsorption by means of adsorption of activated carbon and activated carbon fiber solids. After drying, the microporous film is wound up into a film.
  • the immersion is an in-line method in which the preformed polyolefin microporous membrane is treated by in-line soaking with an organic solvent.
  • the organic solvent is placed in a sealed box in which a roller is installed in the middle, and then the pre-formed microporous film subjected to the above-mentioned stretching and setting treatment is passed through a roller, and is naturally volatilized and dried after leaving the sealed box, and then wound up to form a film.
  • the on-line processing time can be adjusted by changing the film travel speed or by changing the roll space arrangement in the sealed box.
  • the organic solvent volatilization process can be carried out by industrial absorption, freeze condensation or adsorption with activated carbon and activated carbon fiber solids.
  • the above preparation method can be widely applied to preparing a separator or a lithium ion battery, and improving the overall performance of the lithium ion battery.
  • the polyolefin microporous membrane is first produced by the above method, and the resulting polyolefin microporous membrane can be directly used as a separator after being cut.
  • a separator is mounted on an electrode material, and other components are mounted, positioned, and packaged to form a lithium ion battery.
  • the electrochemical performance of the lithium ion battery is improved by utilizing its excellent gas permeability and uniformity of lateral gas permeability distribution along the microporous membrane.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 180 ° C
  • the casting roll temperature was 30 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing rate is 20%
  • the hot drawing temperature is 110 ° C
  • the hot drawing rate is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 110 ° C, and the heat setting time was 20 s.
  • the film was immersed in acetone on the line for 5 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 2.6 g/10 min.
  • the extrusion temperature was 200 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m. It was then heat treated in an oven at 150 ° C for 10 hours.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 150 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 150 ° C, and the heat setting time was 180 s.
  • the film was immersed in acetone on the line for 5 min, the infusion solution was removed, and the film was dried at 60 ° C to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 260 ° C
  • the casting roll temperature was 100 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in acetone in the line for 30 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 220 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in cyclohexane on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 220 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in dichloroethane on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 220 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in isopropyl alcohol on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 220 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in tetrahydrofuran on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min.
  • the extrusion temperature was 220 ° C
  • the casting roll temperature was 60 ° C
  • the thickness of the cast film was 40 ⁇ m.
  • the cold drawing temperature is normal temperature
  • the cold drawing ratio is 20%
  • the hot drawing temperature is 140 ° C
  • the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s.
  • the film was immersed in methanol on the line for 5 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
  • the film was extruded into a thick film using a high-density polyethylene single-screw extruder having a melt index of 0.8 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 ⁇ m. It was then heat treated in an oven at 120 ° C for 10 hours.
  • the cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 120 ° C, and the hot drawing ratio is 120%.
  • the heat setting treatment was carried out, and the heat setting temperature was 125 ° C, and the heat setting time was 20 s.
  • the film was immersed in isopropyl alcohol on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final HDPE microporous film.
  • the film was extruded into a thick film using a polypropylene single-screw extruder having a melt index of 3.0 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 ⁇ m. It was then heat treated in an oven at 150 ° C for 10 hours.
  • the cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, the heat setting temperature was 140 ° C, and the heat setting time was 20 s to obtain a final PP microporous film.
  • the film was extruded into a thick film using a high-density polyethylene single-screw extruder having a melt index of 0.8 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 ⁇ m. It was then heat treated in an oven at 120 ° C for 10 hours.
  • the cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 120 ° C, and the hot drawing ratio is 120%.
  • the heat setting treatment was further carried out, the heat setting temperature was 125 ° C, and the heat setting time was 20 s to obtain a final HDPE microporous film.
  • Diaphragm microstructure The sample was sprayed with gold by S3400 scanning electron microscope of Shimadzu Corporation of Japan, and the test voltage was 5KV, and the magnification was 20,000 times.
  • Pore size and distribution tested with AutoPore IV Model 9510 mercury intrusion meter.
  • Example 1 Comparison of examples and comparative examples Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Comparative example 1 Comparative example 2 Thickness ⁇ m 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 Air permeability s 524 510 520 535 480 518 530 505 500 613 550
  • the thickness in the middle refers to the thickness of the final formed microporous film.
  • the Gurley values of Examples 1-9 are in the range of 480-535, which is significantly lower than Comparative Example 1 in the case where the thickness of the microporous film is the same. And 2 results.
  • Figure 4 shows the pore size distribution curve before and after the organic solvent treatment. It can be seen from the figure that the pore size distribution after treatment is in accordance with the normal distribution and the distribution is uniform, and most of the pore size is increased, specifically, the final shape after transverse stretching.
  • the microporous membrane of the polyolefin microporous membrane has a median pore diameter of 110 to 140 nm.
  • Figure 5 shows the transverse distribution curve of gas permeability along the microporous membrane before and after treatment with an organic solvent. It can be seen from the figure that after treatment with an organic solvent, the gas permeability changes less along the transverse direction of the microporous membrane, and the gas permeability distribution in the transverse direction of the microporous membrane is shown. More even.
  • Figure 6 is the change of the transmittance of the separator before and after treatment with different organic solvents.
  • the curves of the organic solvent treatment film in the figure are from Example 1 to Example 6 from top to bottom, respectively. It can be seen from the figure that acetone, dichloroethane and isopropyl are used.
  • the light transmission performance of the microporous membrane was significantly reduced after the alcohol treatment, which further showed that the diameter of the micropore became larger after the treatment with the organic solvent.

Abstract

Disclosed is a method for preparing microporous polyolefin membrane, which comprises the following steps: melt extruding polyolefin at 180-260℃ and casting into film to obtain casted polyolefin base membrane; stretching the casted polyolefin base membrane before performing thermoforming treatment, so as to obtain a preformed microporous polyolefin membrane; soaking the preformed microporous polyolefin membrane in the organic solvent which has a surface tension of lower than 30mN/m, and then removing the organic solvent to obtain the microporous polyolefin membrane. The application of the method for preparing microporous polyolefin membrane in preparing separators or lithium ion battery is also provided. In the method, after being stretched and thermoforming treated, the preformed microporous membrane is soaked in an organic solvent which has a surface tension of lower than 30mN/m to obtain the final microporous polyolefin membrane with round and bigger pores and evenly distributed gas permeability along the transverse direction of the microporous membran, so that the ventilation property of the microporous polyolefin membrane is improved.

Description

聚烯烃微孔膜制备方法及其应用 Preparation method of polyolefin microporous membrane and application thereof 技术领域Technical field
本发明属于聚烯烃薄膜技术领域,具体涉及一种聚烯烃微孔膜制备方法及其应用。 The invention belongs to the technical field of polyolefin thin films, and in particular relates to a preparation method of a polyolefin microporous membrane and an application thereof.
背景技术Background technique
目前,聚烯烃薄膜材料获得越来越多的应用和发展,当前最广泛的应用是作为锂离子电池的隔膜材料,成为锂离子电池的关键内层组件之一。隔膜材料对实际电池的性能有着至关重要的影响,隔膜本身既是电子的非良导体,但也允许电解质离子通过。此外,隔膜材料还必须具备良好的化学、电化学稳定性和机构性能以及在反复充放电过程中对电解液保持高度浸润性。隔膜一般采用聚丙烯或聚乙烯塑料材料制成,可隔离电池正负极,以防止出现短路;还可以在电池过热时,通过闭孔功能来阻隔电池中的电流传导。隔膜的性能决定了电池的界面结构、内阻等,直接影响电池的容量、循环性能以及安全性能等特性,性能优异的隔膜对提高电池的综合性能具有重要的作用。At present, polyolefin thin film materials are getting more and more applications and developments. The most widely used application is as a separator material for lithium ion batteries, and it is one of the key inner layer components of lithium ion batteries. The membrane material has a crucial influence on the performance of the actual battery. The membrane itself is not a good conductor of electrons, but it also allows electrolyte ions to pass through. In addition, the separator material must have good chemical, electrochemical stability and mechanical properties as well as maintain high wettability of the electrolyte during repeated charge and discharge. The diaphragm is generally made of polypropylene or polyethylene plastic material, which can isolate the positive and negative electrodes of the battery to prevent short circuit. It can also block the current conduction in the battery through the closed hole function when the battery is overheated. The performance of the diaphragm determines the interface structure and internal resistance of the battery, which directly affects the battery capacity, cycle performance and safety performance. The separator with excellent performance plays an important role in improving the overall performance of the battery.
锂离子电池隔膜主要是聚烯烃微孔膜,目前工业化的制备方法主要有湿法双向拉伸和干法单向拉伸两种。湿法又称相分离法或热致相分离法,是将高沸点小分子作为致孔剂添加到聚烯烃中,加热熔融成均匀体系,然后降温发生相分离,拉伸后用有机溶剂萃取出小分子,可制备相互贯通的微孔膜材料。采用该法的具有代表性的国外公司有日本旭化成、东燃及美国Entek等,目前主要用于生产单层聚乙烯(PE)隔膜。用湿法双向拉伸方法生产的隔膜由于经过了双向拉伸具有较高的纵向和横向强度,但由于在生产过程中需要用有机溶剂进行萃取,带来了一定的环保问题和生产安全性的考虑。Lithium-ion battery separators are mainly polyolefin microporous membranes. Currently, industrial preparation methods mainly include wet biaxial stretching and dry uniaxial stretching. Wet method, also known as phase separation method or thermal phase separation method, is to add high-boiling small molecules as porogen to polyolefin, heat and melt into a homogeneous system, then phase-separate after cooling, and extract with organic solvent after stretching. Small molecules can be used to prepare microporous membrane materials that are interpenetrating. Representative foreign companies using this method include Japan's Asahi Kasei, Toho, and Entek of the United States, and are currently mainly used to produce single-layer polyethylene (PE) separators. The separator produced by the wet biaxial stretching method has high longitudinal and transverse strength due to biaxial stretching, but it requires certain organic problems and production safety due to the need to extract with an organic solvent in the production process. consider.
干法熔融拉伸法制备微孔膜的基本原理是将聚合物熔体挤出后在高拉伸应力场下结晶,形成具有垂直于挤出方向而又平行排列的片晶结构,然后经过热处理得到硬弹性材料。具有硬弹性的聚合物膜拉伸后片晶之间分离,形成大量的微孔结构,再经过热定型即制得微孔膜。日本UBE与美国Celgard公司采用该法制备PE和聚丙烯(PP)的微孔膜。该方法形成的隔膜存在孔径及孔隙率较难控制等缺点,而且薄膜横向强度较低,给生产和使用过程带来了一系列的问题,例如横向强度低造成隔膜容易沿纵向撕裂,造成横向容易拉伸变形导致尺寸发生变化,给膜的展平造成困难等。The basic principle of the preparation of the microporous membrane by the dry melt drawing method is that the polymer melt is extruded and crystallized under a high tensile stress field to form a platelet crystal structure which is parallel to the extrusion direction and arranged in parallel, and then subjected to heat treatment. A hard elastic material is obtained. After the polymer film having hard elasticity is stretched, the platelets are separated to form a large number of microporous structures, and then the microporous film is prepared by heat setting. Japan UBE and the United States Celgard Company used this method to prepare microporous membranes of PE and polypropylene (PP). The separator formed by the method has disadvantages such as difficulty in controlling the pore diameter and porosity, and the transverse strength of the film is low, which brings a series of problems to the production and use process. For example, the low transverse strength causes the separator to be easily torn in the longitudinal direction, resulting in a lateral direction. It is easy to stretch and deform, resulting in dimensional changes, making it difficult to flatten the film.
正如上面所述,隔膜性能的高低直接影响电池的综合性能,在隔膜性能指标中,透气性是一关键指标,透气性太低,锂离子穿过能力太小;透气性太高,电池内部树枝状晶体生成时,电池易短路。由于目前工艺局限性,难以达到较好的透气性能。As mentioned above, the performance of the diaphragm directly affects the overall performance of the battery. In the performance index of the diaphragm, the permeability is a key indicator, the permeability is too low, the lithium ion penetration ability is too small; the gas permeability is too high, the internal branch of the battery When the crystal is formed, the battery is easily short-circuited. Due to current process limitations, it is difficult to achieve better gas permeability.
技术问题technical problem
有鉴于此,提供一种具有改良的透气性能以及横向透气性能分布均匀的聚烯烃微孔膜制备方法。In view of the above, a method for preparing a polyolefin microporous membrane having improved gas permeability and uniform distribution of transverse gas permeability is provided.
以及,提供上述聚烯烃微孔膜制备方法在制备隔膜或锂离子电池中的应用。And, the use of the above polyolefin microporous membrane preparation method for preparing a separator or a lithium ion battery is provided.
技术解决方案Technical solution
一种聚烯烃微孔膜制备方法,其包括如下步骤:A method for preparing a polyolefin microporous membrane, comprising the steps of:
将聚烯烃在180~260℃下熔融挤出,流延成膜,得到聚烯烃流延基膜;The polyolefin is melt extruded at 180 to 260 ° C, and cast into a film to obtain a polyolefin cast base film;
拉伸聚烯烃流延基膜,再进行热定型处理,获得预成型的聚烯烃微孔膜;Stretching the polyolefin cast base film, and then performing heat setting treatment to obtain a preformed polyolefin microporous film;
将所述预成型的聚烯烃微孔膜浸泡于表面张力低于30mN/m的有机溶剂中,浸泡后除去有机溶剂,获得所述的聚烯烃微孔膜。The preformed polyolefin microporous membrane is immersed in an organic solvent having a surface tension of less than 30 mN/m, and the organic solvent is removed after immersion to obtain the polyolefin microporous membrane.
以及,上述聚烯烃微孔膜制备方法在制备隔膜或锂离子电池中的应用。And the use of the above polyolefin microporous membrane preparation method in the preparation of a separator or a lithium ion battery.
有益效果Beneficial effect
在上述聚烯烃微孔膜制备方法中,在拉伸及热定型形成预成型的聚烯烃微孔膜的基础上,再浸泡于表面张力低于30mN/m的有机溶剂中,使得聚烯烃微孔膜的孔更圆更大,获得透气性能改善的、沿微孔膜横向透气性能分布均匀的、外观缺陷减少的聚烯烃微孔膜。该方法可广泛应用于制备隔膜或锂离子电池,提升隔膜和锂离子电池的综合性能。 In the above polyolefin microporous membrane preparation method, on the basis of stretching and heat setting to form a preformed polyolefin microporous membrane, and then immersing in an organic solvent having a surface tension of less than 30 mN/m, so that the polyolefin micropores The pores of the membrane are more rounded, and a polyolefin microporous membrane having improved gas permeability and uniform distribution of lateral gas permeability along the microporous membrane and having reduced appearance defects is obtained. The method can be widely applied to the preparation of a separator or a lithium ion battery, and improves the overall performance of the separator and the lithium ion battery.
附图说明DRAWINGS
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明实施例的聚烯烃微孔膜制备方法流程图;1 is a flow chart of a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention;
图2是根据本发明实施例的聚烯烃微孔膜制备方法得到的聚烯烃微孔膜扫描电镜图(以下简称SEM图);2 is a scanning electron micrograph of a polyolefin microporous membrane obtained by a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention (hereinafter referred to as an SEM image);
图3是传统未经浸泡形成的聚烯烃微孔膜SEM图;Figure 3 is an SEM image of a conventional polyolefin microporous film formed without immersion;
图4是根据本发明实施例的聚烯烃微孔膜制备方法中用有机溶剂浸泡处理前后的孔径分布曲线图;4 is a graph showing a pore size distribution curve before and after immersion treatment with an organic solvent in a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention;
图5是根据本发明实施例的聚烯烃微孔膜制备方法中用有机溶剂浸泡处理前后透气性沿微孔膜横向分布曲线图; 5 is a graph showing the lateral distribution of gas permeability along a microporous membrane before and after immersion treatment with an organic solvent in a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention;
图6是根据本发明实施例的聚烯烃微孔膜制备方法采用不同有机溶剂浸泡处理前后隔膜透光率变化曲线图。6 is a graph showing changes in transmittance of a separator before and after immersion treatment of a polyolefin microporous membrane according to an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
请参阅图1,示出本发明实施例的聚烯烃微孔膜制备方法流程图,包括如下步骤:Referring to FIG. 1 , a flow chart of a method for preparing a polyolefin microporous membrane according to an embodiment of the present invention includes the following steps:
S01,熔融挤出、流延成膜:将聚烯烃在180~260℃下熔融挤出,流延成膜,得到聚烯烃流延基膜;S01, melt extrusion, casting film formation: the polyolefin is melt extruded at 180 to 260 ° C, and cast into a film to obtain a polyolefin cast base film;
S02,拉伸定型:拉伸聚烯烃流延基膜,再进行热定型处理,获得预成型的聚烯烃微孔膜;S02, stretching and setting: stretching the polyolefin cast base film, and then performing heat setting treatment to obtain a preformed polyolefin microporous film;
S03,浸泡处理:将所述预成型的聚烯烃微孔膜浸泡于表面张力低于30mN/m的有机溶剂中,浸泡后除去有机溶剂,获得所述的聚烯烃微孔膜。S03, immersion treatment: the preformed polyolefin microporous membrane is immersed in an organic solvent having a surface tension of less than 30 mN/m, and the organic solvent is removed after immersion to obtain the polyolefin microporous membrane.
步骤S01中,聚烯烃可选用但不限于聚丙烯、聚乙烯、聚四甲基1戊烯或它们的混合物。所用聚丙烯可以是均聚聚丙烯、共聚聚丙烯,其中优选均聚聚丙烯。所用聚乙烯可以是高密度聚乙烯、低密度聚乙烯、线性低密度聚乙烯或超高分子量聚乙烯,其中优选高密度聚乙烯。所选用的聚烯烃的熔融指数为0.5~15.0g/10min,优选0.8~3.0g/10min,例如可以是1.0g/10min,1.2g/10min,1.5g/10min, 1.8g/10min,2.0g/10min,2.5g/10min,2.8g/10min等等。当采用共混物时,例如聚丙烯和聚乙烯,可预先添加一些共混物于聚丙烯中,再进行熔融挤出。例如,聚乙烯共混物可以是高密度聚乙烯、低密度聚乙烯、线性低密度聚乙烯或超高分子量聚乙烯。在聚丙烯和聚乙烯共混物中,聚丙烯和聚乙烯的质量比例例如可以为1:0.2-1。此外,在上述共混物中还可以添加一些对聚烯烃材料主要性能不会带来负面影响的一些助剂,如抗氧剂、爽滑剂等,抗氧剂能增强聚烯烃材料的抗氧化性能,爽滑剂用于减小膜与膜之间的磨擦和薄膜与加工设备之间的磨擦。In step S01, the polyolefin may be selected from, but not limited to, polypropylene, polyethylene, polytetramethylpentene or a mixture thereof. The polypropylene used may be a homopolypropylene or a copolymerized polypropylene, of which homopolypropylene is preferred. The polyethylene used may be high density polyethylene, low density polyethylene, linear low density polyethylene or ultra high molecular weight polyethylene, of which high density polyethylene is preferred. The polyolefin used has a melt index of from 0.5 to 15.0 g/10 min, preferably from 0.8 to 3.0 g/10 min, for example, 1.0 g/10 min, 1.2 g/10 min, 1.5 g/10 min, 1.8 g/10 min, 2.0 g/10 min, 2.5 g/10 min, 2.8 g/10 min, and the like. When a blend is used, such as polypropylene and polyethylene, some blends may be pre-added to the polypropylene and then melt extruded. For example, the polyethylene blend can be high density polyethylene, low density polyethylene, linear low density polyethylene or ultra high molecular weight polyethylene. In polypropylene and polyethylene blends, the mass ratio of polypropylene to polyethylene can be, for example, 1:0.2-1. In addition, some additives such as antioxidants, slip agents, etc., which do not adversely affect the main properties of the polyolefin material, may be added to the above blend, and the antioxidant can enhance the oxidation resistance of the polyolefin material. Performance, slip agents are used to reduce friction between the film and the film and between the film and the processing equipment.
具体熔融挤出过程包括:将聚烯烃(或者与其它共混物一起)采用挤出机在180~260℃下熔融挤出,通过流延模头或环形吹塑口模,流延成膜,冷却后(如强制冷却)以一定的速度牵引,得到厚度均匀的聚烯烃流延基膜。具体地,熔融挤出可以采用单螺杆或双螺杆挤出机挤出,考虑材料的成型加工和塑化性能,挤出温度不低于180℃。流延成膜用的辊温度为30~100℃,生产线速度为10~80m/min,成型厚度10~40微米。The specific melt extrusion process includes: extruding the polyolefin (or together with other blends) by an extruder at 180 to 260 ° C, casting the film through a casting die or a ring-shaped blow molding die, After cooling (such as forced cooling), it is drawn at a certain speed to obtain a polyolefin cast base film having a uniform thickness. Specifically, the melt extrusion may be performed by a single screw or twin screw extruder, and the extrusion temperature is not lower than 180 ° C in consideration of molding processing and plasticizing properties of the material. The roll temperature for casting film formation is 30 to 100 ° C, the line speed is 10 to 80 m/min, and the molding thickness is 10 to 40 μm.
在流延成膜后,可进一步对得到的聚烯烃流延基膜进行热处理,进一步提高基膜的结晶度和晶片的完整性,热处理温度为110~150℃,热处理时间为10分钟~15小时。After casting the film, the obtained polyolefin cast base film may be further heat treated to further improve the crystallinity of the base film and the integrity of the wafer, the heat treatment temperature is 110 to 150 ° C, and the heat treatment time is 10 minutes to 15 hours. .
步骤S02具体为,将聚烯烃流延基膜沿纵向进行两次拉伸,总的拉伸温度范围为10~150℃。第一次拉伸过程(也称为冷拉)的拉伸温度为10~40℃,拉伸倍率为10~50%,即相对拉伸前的流延膜的1.1-1.5倍。第二次拉伸过程(也称为热拉)的拉伸温度为110~150℃下,拉伸倍率为100~500%。经过步骤S02的两次纵向拉伸后,聚烯烃初步形成了微孔膜,即预成型的聚烯烃微孔膜。此时获得的微孔微观结构如图3所示,由图可知,微孔沿拉伸方向较长,为狭长型孔,不具有圆孔形状,其透气性能较差。纵向拉伸后的预成型的聚烯烃微孔膜中微孔的中值孔径为70~120nm。热定型处理过程中,热定型处理温度为110~150℃,热定型处理时间为10秒~3分钟。Step S02 is specifically that the polyolefin cast base film is stretched twice in the longitudinal direction, and the total stretching temperature ranges from 10 to 150 °C. The stretching temperature of the first stretching process (also referred to as cold drawing) is 10 to 40 ° C, and the stretching ratio is 10 to 50%, that is, 1.1 to 1.5 times that of the casting film before stretching. The stretching temperature of the second stretching process (also referred to as hot drawing) is 110 to 150 ° C, and the stretching ratio is 100 to 500%. After two longitudinal stretching in step S02, the polyolefin initially forms a microporous film, that is, a preformed polyolefin microporous film. The microstructure of the micropores obtained at this time is shown in Fig. 3. As can be seen from the figure, the micropores are long in the stretching direction, are elongated and long holes, have no round hole shape, and have poor gas permeability. The median pore diameter of the micropores in the preformed polyolefin microporous membrane after longitudinal stretching is 70 to 120 nm. During the heat setting process, the heat setting treatment temperature is 110 to 150 ° C, and the heat setting treatment time is 10 seconds to 3 minutes.
步骤S03浸泡处理过程中,浸泡时间优选为2分钟~60分钟,具体浸泡时间根据薄膜厚度有所不同,厚薄膜所需浸泡时间长。有机溶剂优选采用沸点低于100℃的溶剂,例如但不限于酮、醇、烷烃、含卤素取代基的烷烃或杂环中的至少一种。酮可以是但不限于丙酮或丁酮或其类似物,醇可以是但不限于甲醇、乙醇或异丙醇,或它们的类似物等,烷烃可以是但不限于戊烷、庚烷、正己烷或环己烷,或它们的类似物等,含卤素取代基的烷烃可以是但不限于二氯甲烷、三氯甲烷、四氯甲烷或二氯乙烷,或它们的类似物等,杂环可以是但不限于呋喃、2-甲基呋喃、四氢呋喃、2-甲基四氢呋喃,或它们的类似物等。有机溶剂的表面张力低于30mN/m,优选为10-30mN/m,进一步优选为20-30mN/m,例如可以是15 mN/m、20mN/m、22mN/m、24mN/m、26mN/m、28mN/m等。In the step S03 immersion treatment, the immersion time is preferably 2 minutes to 60 minutes, and the specific immersion time varies according to the film thickness, and the thick film needs a long immersion time. The organic solvent is preferably a solvent having a boiling point of less than 100 ° C, such as, but not limited to, at least one of a ketone, an alcohol, an alkane, a halogen-containing alkane or a heterocyclic ring. The ketone may be, but not limited to, acetone or methyl ethyl ketone or the like, and the alcohol may be, but not limited to, methanol, ethanol or isopropanol, or the like, and the alkane may be, but not limited to, pentane, heptane, n-hexane. Or cyclohexane, or their analogs, etc., the halogen-containing substituent alkane may be, but not limited to, dichloromethane, chloroform, tetrachloromethane or dichloroethane, or the like, and the heterocyclic ring may be It is, but not limited to, furan, 2-methylfuran, tetrahydrofuran, 2-methyltetrahydrofuran, or the like. The organic solvent has a surface tension of less than 30 mN/m, preferably 10 to 30 mN/m, further preferably 20 to 30 mN/m, for example, 15 mN/m, 20 mN/m, 22 mN/m, 24 mN/m, 26 mN/m, 28 mN/m, and the like.
在浸泡预定时间后,去除有机溶剂,即获得所述的聚烯烃微孔膜。有机溶剂可以是在室温或常温(如20-30℃)下自然挥发而除去。例如在微孔膜离开浸泡液后,让有机溶剂挥发、干燥,干燥过程可以在常温下进行,也可以在高于有机溶剂沸点但不引起微孔膜变形的温度下进行。当采用沸点低于100℃的溶剂时,可通过自然挥发而除去,以节省工艺成本。有机溶剂挥发过程可采用工业化的吸收、冷冻冷凝或用活性炭和活性碳纤维固体等吸附的办法在线回收溶剂。干燥后微孔膜收卷成膜。另外,浸泡是在线方式,即用有机溶剂在线浸泡处理预成型的聚烯烃微孔膜。首先将有机溶剂放置在中间安装有辊筒的密封箱中,后将经过上述拉伸定型处理的预成型微孔膜穿过辊筒,离开密封箱后自然挥发干燥,后在线收卷成膜。在线处理时间可通过改变薄膜穿行速度或改变密封箱中辊筒空间排布而调整。同样,有机溶剂挥发过程可采用工业化的吸收、冷冻冷凝或用活性炭和活性碳纤维固体等吸附的办法在线回收溶剂。After the predetermined time of immersion, the organic solvent is removed to obtain the polyolefin microporous film. The organic solvent may be removed by natural volatilization at room temperature or normal temperature (e.g., 20-30 ° C). For example, after the microporous membrane leaves the infusion solution, the organic solvent is volatilized and dried, and the drying process may be carried out at a normal temperature or at a temperature higher than the boiling point of the organic solvent without causing deformation of the microporous membrane. When a solvent having a boiling point lower than 100 ° C is used, it can be removed by natural volatilization to save process cost. The organic solvent volatilization process can be carried out by industrial absorption, freeze condensation or adsorption by means of adsorption of activated carbon and activated carbon fiber solids. After drying, the microporous film is wound up into a film. In addition, the immersion is an in-line method in which the preformed polyolefin microporous membrane is treated by in-line soaking with an organic solvent. First, the organic solvent is placed in a sealed box in which a roller is installed in the middle, and then the pre-formed microporous film subjected to the above-mentioned stretching and setting treatment is passed through a roller, and is naturally volatilized and dried after leaving the sealed box, and then wound up to form a film. The on-line processing time can be adjusted by changing the film travel speed or by changing the roll space arrangement in the sealed box. Similarly, the organic solvent volatilization process can be carried out by industrial absorption, freeze condensation or adsorption with activated carbon and activated carbon fiber solids.
上述制备方法可广泛应用于制备隔膜或锂离子电池,提升锂离子电池的综合性能。在应用于制备隔膜时,先通过上述方法生成聚烯烃微孔膜,再对生成的聚烯烃微孔膜进行裁剪后可直接用作隔膜。隔膜应用于锂离子电池时,例如将隔膜安装在电极材料上,再进行其它部件的安装、定位及封装等工序,形成锂离子电池。通过采用上述聚烯烃微孔膜,利用其优异的透气性能以及沿微孔膜横向透气性能分布均匀性,提升锂离子电池的电化学性能。The above preparation method can be widely applied to preparing a separator or a lithium ion battery, and improving the overall performance of the lithium ion battery. When applied to the preparation of the separator, the polyolefin microporous membrane is first produced by the above method, and the resulting polyolefin microporous membrane can be directly used as a separator after being cut. When the separator is applied to a lithium ion battery, for example, a separator is mounted on an electrode material, and other components are mounted, positioned, and packaged to form a lithium ion battery. By adopting the above polyolefin microporous membrane, the electrochemical performance of the lithium ion battery is improved by utilizing its excellent gas permeability and uniformity of lateral gas permeability distribution along the microporous membrane.
以下通过多个实施例来举例说明聚烯烃微孔膜的制备方法以及其性能等方面。The preparation method of the polyolefin microporous membrane and its properties and the like are exemplified below by various examples.
实施例1Example 1
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度180℃,流延辊温度30℃,流延成型厚膜厚度40微米。然后在烘箱中110℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度110℃,热拉倍率120%。再进行热定型处理,热定型温度110℃,热定型时间20s。然后将薄膜在线浸泡在丙酮中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 180 ° C, the casting roll temperature was 30 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 110 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing rate is 20%, the hot drawing temperature is 110 ° C, and the hot drawing rate is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 110 ° C, and the heat setting time was 20 s. Then, the film was immersed in acetone on the line for 5 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
实施例2Example 2
采用熔融指数2.6g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度200℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度150℃,热拉倍率120%。再进行热定型处理,热定型温度150℃,热定型时间180s。然后将薄膜在线浸泡在丙酮中,浸泡时间5min,离开浸泡液,60℃下干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 2.6 g/10 min. The extrusion temperature was 200 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 150 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 150 ° C, and the heat setting time was 180 s. Then, the film was immersed in acetone on the line for 5 min, the infusion solution was removed, and the film was dried at 60 ° C to obtain a final PP microporous film.
实施例3:Example 3:
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度260℃,流延辊温度100℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在丙酮中,浸泡时间30min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 260 ° C, the casting roll temperature was 100 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in acetone in the line for 30 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
实施例4:Example 4:
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在环己烷中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 220 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in cyclohexane on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
实施例5:Example 5:
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在二氯乙烷中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 220 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in dichloroethane on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
实施例6:Example 6
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在异丙醇中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 220 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in isopropyl alcohol on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
实施例7:Example 7
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在四氢呋喃中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 220 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in tetrahydrofuran on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final PP microporous film.
实施例8:Example 8
采用熔融指数3.0g/10min的均聚聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s。然后将薄膜在线浸泡在甲醇中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终PP微孔膜。The film was extruded into a thick film using a homopolymer polypropylene single-screw extruder having a melt index of 3.0 g/10 min. The extrusion temperature was 220 ° C, the casting roll temperature was 60 ° C, and the thickness of the cast film was 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, and the heat setting temperature was 140 ° C, and the heat setting time was 20 s. Then, the film was immersed in methanol on the line for 5 minutes, the infusion solution was left, and the film was dried at room temperature to obtain a final PP microporous film.
实施例9:Example 9
采用熔融指数0.8g/10min的高密度聚乙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中120℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度120℃,热拉倍率120%。再进行热定型处理,热定型温度125℃,热定型时间20s。然后将薄膜在线浸泡在异丙醇中,浸泡时间5min,离开浸泡液,常温干燥薄膜,得到最终HDPE微孔膜。The film was extruded into a thick film using a high-density polyethylene single-screw extruder having a melt index of 0.8 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 μm. It was then heat treated in an oven at 120 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 120 ° C, and the hot drawing ratio is 120%. The heat setting treatment was carried out, and the heat setting temperature was 125 ° C, and the heat setting time was 20 s. Then, the film was immersed in isopropyl alcohol on-line, soaked for 5 min, left the soaking solution, and the film was dried at room temperature to obtain a final HDPE microporous film.
比较例1Comparative example 1
采用熔融指数3.0g/10min的聚丙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中150℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度140℃,热拉倍率120%。再进行热定型处理,热定型温度140℃,热定型时间20s,得到最终PP微孔膜。The film was extruded into a thick film using a polypropylene single-screw extruder having a melt index of 3.0 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 μm. It was then heat treated in an oven at 150 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 140 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, the heat setting temperature was 140 ° C, and the heat setting time was 20 s to obtain a final PP microporous film.
比较例2Comparative example 2
采用熔融指数0.8g/10min的高密度聚乙烯单螺杆挤出机挤出流延成厚膜,挤出温度220℃,流延辊温度60℃,流延成型厚膜厚度40微米。然后在烘箱中120℃热处理10小时。冷拉温度常温,冷拉倍率20%,热拉温度120℃,热拉倍率120%。再进行热定型处理,热定型温度125℃,热定型时间20s,得到最终HDPE微孔膜。The film was extruded into a thick film using a high-density polyethylene single-screw extruder having a melt index of 0.8 g/10 min, an extrusion temperature of 220 ° C, a casting roll temperature of 60 ° C, and a cast film thickness of 40 μm. It was then heat treated in an oven at 120 ° C for 10 hours. The cold drawing temperature is normal temperature, the cold drawing ratio is 20%, the hot drawing temperature is 120 ° C, and the hot drawing ratio is 120%. The heat setting treatment was further carried out, the heat setting temperature was 125 ° C, and the heat setting time was 20 s to obtain a final HDPE microporous film.
微孔膜的性能测试:Microporous membrane performance test:
透气性:以Gurley值表征微孔膜的透气性能,根据ASTM D726标准,Gurley值为在一定压力下50ml气体通过隔膜所需的时间,低Gurley值表明薄膜具有好的透气性。Breathability: Characterize the gas permeability of microporous membranes with Gurley values, according to ASTM The D726 standard, the Gurley value is the time required for 50 ml of gas to pass through the membrane at a certain pressure, and the low Gurley value indicates that the membrane has good gas permeability.
隔膜微观结构:采用日本岛津公司的S3400扫描电子显微镜将样品喷金处理后测试,测试电压5KV,放大倍数20000倍。Diaphragm microstructure: The sample was sprayed with gold by S3400 scanning electron microscope of Shimadzu Corporation of Japan, and the test voltage was 5KV, and the magnification was 20,000 times.
孔径大小及分布:采用AutoPoreⅣ 9510型压汞仪测试。Pore size and distribution: tested with AutoPore IV Model 9510 mercury intrusion meter.
表1 实施例与比较例比较结果
实施例 1 实施 例 2 实施 例 3 实施 例 4 实施 例 5 实施 例 6 实施例 7 实施 例 8 实施 例 9 比较例1 比较例2
厚度 μm 32 32 32 32 32 32 32 32 32 32 32
透气率 s 524 510 520 535 480 518 530 505 500 613 550
Table 1 Comparison of examples and comparative examples
Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Comparative example 1 Comparative example 2
Thickness μm 32 32 32 32 32 32 32 32 32 32 32
Air permeability s 524 510 520 535 480 518 530 505 500 613 550
表1 中的厚度指的是最终成型微孔膜的厚度,从表1中数据可知,在微孔膜厚度相同情况下,实施例1-9的Gurley值范围在480-535,明显低于比较例1和2的结果。Table 1 The thickness in the middle refers to the thickness of the final formed microporous film. As can be seen from the data in Table 1, the Gurley values of Examples 1-9 are in the range of 480-535, which is significantly lower than Comparative Example 1 in the case where the thickness of the microporous film is the same. And 2 results.
上述制备方法中,在拉伸及热定型形成预成型的聚烯烃微孔膜的基础上,再浸泡于表面张力低于30mN/m的有机溶剂中,使得聚烯烃微孔膜的孔更圆更大,获得透气性能改善的、沿微孔膜横向透气性能分布均匀的、外观缺陷减少的聚烯烃微孔膜。具体如图2和图3所示,分别显示溶剂处理前后隔膜微观结构,通过比较可知,经过上述有机溶剂处理后隔膜微孔直径变大,而且孔壁光滑,孔变得更圆,不再是处理前的狭窄的孔。图4显示有机溶剂处理前后孔径分布曲线,由图可知,处理后的微孔孔径分布正符合正态分布,分布均匀,而且,大部分孔径得到增大,具体地,横向拉伸后最终形成的聚烯烃微孔膜的微孔的中值孔径为110~140nm。图5显示有机溶剂处理前后透气性沿微孔膜横向分布曲线,由图可知,经有机溶剂处理后,沿微孔膜横向延伸,其透气性变化更小,在微孔膜横向上透气性分布更加均匀。图6是采用不同有机溶剂处理前后隔膜透光率变化,图中有机溶剂处理膜曲线从上到下分别是实施例1到实施例6,由图可知,采用丙酮、二氯乙烷和异丙醇处理后微孔膜透光性能明显降低,也进一步说明了经过有机溶剂处理后微孔直径变大。这些图显示,通过有机溶剂处理后带来直接效果是隔膜透气性能得到改善。In the above preparation method, on the basis of stretching and heat setting to form a preformed polyolefin microporous film, immersing in an organic solvent having a surface tension of less than 30 mN/m, so that the pores of the polyolefin microporous film are more rounded. Large, polyolefin microporous film with improved air permeability and uniform distribution of lateral gas permeability along the microporous film and reduced appearance defects. Specifically, as shown in FIG. 2 and FIG. 3, the microstructures of the separator before and after the solvent treatment are respectively shown. By comparison, the diameter of the pores of the membrane becomes larger after the treatment with the above organic solvent, and the pore walls are smooth, and the pores become more round, no longer Narrow holes before treatment. Figure 4 shows the pore size distribution curve before and after the organic solvent treatment. It can be seen from the figure that the pore size distribution after treatment is in accordance with the normal distribution and the distribution is uniform, and most of the pore size is increased, specifically, the final shape after transverse stretching. The microporous membrane of the polyolefin microporous membrane has a median pore diameter of 110 to 140 nm. Figure 5 shows the transverse distribution curve of gas permeability along the microporous membrane before and after treatment with an organic solvent. It can be seen from the figure that after treatment with an organic solvent, the gas permeability changes less along the transverse direction of the microporous membrane, and the gas permeability distribution in the transverse direction of the microporous membrane is shown. More even. Figure 6 is the change of the transmittance of the separator before and after treatment with different organic solvents. The curves of the organic solvent treatment film in the figure are from Example 1 to Example 6 from top to bottom, respectively. It can be seen from the figure that acetone, dichloroethane and isopropyl are used. The light transmission performance of the microporous membrane was significantly reduced after the alcohol treatment, which further showed that the diameter of the micropore became larger after the treatment with the organic solvent. These figures show that the direct effect of treatment with an organic solvent is an improvement in the gas permeability of the membrane.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (10)

  1. 一种聚烯烃微孔膜制备方法,其包括如下步骤: A method for preparing a polyolefin microporous membrane, comprising the steps of:
    将聚烯烃在180~260℃下熔融挤出,流延成膜,得到聚烯烃流延基膜;The polyolefin is melt extruded at 180 to 260 ° C, and cast into a film to obtain a polyolefin cast base film;
    拉伸聚烯烃流延基膜,再进行热定型处理,获得预成型的聚烯烃微孔膜;Stretching the polyolefin cast base film, and then performing heat setting treatment to obtain a preformed polyolefin microporous film;
    将所述预成型的聚烯烃微孔膜浸泡于表面张力低于30mN/m的有机溶剂中,浸泡后除去有机溶剂,获得所述的聚烯烃微孔膜。The preformed polyolefin microporous membrane is immersed in an organic solvent having a surface tension of less than 30 mN/m, and the organic solvent is removed after immersion to obtain the polyolefin microporous membrane.
  2. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,所述有机溶剂的沸点低于100℃。The method for producing a polyolefin microporous membrane according to claim 1, wherein the organic solvent has a boiling point of less than 100 °C.
  3. 如权利要求1或2所述的聚烯烃微孔膜制备方法,其特征在于,所述有机溶剂为酮、醇、烷烃、含卤素取代基的烷烃或杂环中的至少一种。The method for producing a polyolefin microporous membrane according to claim 1 or 2, wherein the organic solvent is at least one of a ketone, an alcohol, an alkane, a halogen-containing alkane or a heterocyclic ring.
  4. 如权利要求1或2所述的聚烯烃微孔膜制备方法,其特征在于,所述有机溶剂为丙酮、丁酮、甲醇、乙醇、异丙醇、戊烷、庚烷、正己烷、环己烷、二氯甲烷、三氯甲烷、四氯甲烷、二氯乙烷、呋喃、2-甲基呋喃、四氢呋喃、2-甲基四氢呋喃中的至少一种。The method for preparing a polyolefin microporous membrane according to claim 1 or 2, wherein the organic solvent is acetone, methyl ethyl ketone, methanol, ethanol, isopropanol, pentane, heptane, n-hexane or cyclohexane. At least one of alkane, dichloromethane, chloroform, tetrachloromethane, dichloroethane, furan, 2-methylfuran, tetrahydrofuran, and 2-methyltetrahydrofuran.
  5. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,所述浸泡时间为2分钟~60分钟。The method for preparing a polyolefin microporous membrane according to claim 1, wherein the soaking time is from 2 minutes to 60 minutes.
  6. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,所述拉伸聚烯烃流延基膜包括两次拉伸过程,第一次拉伸过程的拉伸温度为10~40℃,拉伸倍率为10~50%;第二次拉伸过程的拉伸温度为110~150℃,拉伸倍率为100~500%。The method for preparing a polyolefin microporous film according to claim 1, wherein the stretched polyolefin cast base film comprises two stretching processes, and the stretching temperature of the first stretching process is 10 to 40. °C, the stretching ratio is 10 to 50%; the stretching temperature in the second stretching process is 110 to 150 ° C, and the stretching ratio is 100 to 500%.
  7. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,在流延成膜后,对得到的聚烯烃流延基膜进行热处理,所述热处理温度为110~150℃,热处理时间为10分钟~15小时。The method for preparing a polyolefin microporous membrane according to claim 1, wherein after the casting film formation, the obtained polyolefin cast base film is subjected to heat treatment, and the heat treatment temperature is 110 to 150 ° C, and the heat treatment time is It is 10 minutes to 15 hours.
  8. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,所述纵向拉伸后的预成型的聚烯烃微孔膜中微孔的中值孔径为70~120nm,有机溶剂浸泡处理后最终形成的聚烯烃微孔膜的微孔的中值孔径为110~140nm。The method for preparing a polyolefin microporous membrane according to claim 1, wherein the median pore diameter of the micropores in the preformed polyolefin microporous membrane after longitudinal stretching is 70 to 120 nm, and is immersed in an organic solvent. The pores of the finally formed polyolefin microporous membrane have a median pore diameter of 110 to 140 nm.
  9. 如权利要求1所述的聚烯烃微孔膜制备方法,其特征在于,所述热定型处理温度为110~150℃, 热定型处理时间为10秒~3分钟。The method for preparing a polyolefin microporous membrane according to claim 1, wherein the heat setting treatment temperature is 110 to 150 ° C. The heat setting treatment time is from 10 seconds to 3 minutes.
  10. 如权利要求1-9任一项所述的聚烯烃微孔膜制备方法在制备隔膜或锂离子电池中的应用。 Use of the polyolefin microporous membrane preparation method according to any one of claims 1 to 9 for the preparation of a separator or a lithium ion battery.
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