WO2012046614A1 - Dressing device - Google Patents

Dressing device Download PDF

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Publication number
WO2012046614A1
WO2012046614A1 PCT/JP2011/072341 JP2011072341W WO2012046614A1 WO 2012046614 A1 WO2012046614 A1 WO 2012046614A1 JP 2011072341 W JP2011072341 W JP 2011072341W WO 2012046614 A1 WO2012046614 A1 WO 2012046614A1
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WO
WIPO (PCT)
Prior art keywords
shaft
turning radius
dresser
turning
radius changing
Prior art date
Application number
PCT/JP2011/072341
Other languages
French (fr)
Japanese (ja)
Inventor
信彦 辻
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Priority to DE112011103390T priority Critical patent/DE112011103390T5/en
Priority to CN201180048484.1A priority patent/CN103153541B/en
Publication of WO2012046614A1 publication Critical patent/WO2012046614A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/005Positioning devices for conditioning tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels

Definitions

  • This invention relates to a dressing device used for forming a grindstone.
  • the raceway surfaces of the inner and outer rings of the ball bearing are formed by grinding using a grindstone having an arcuate cross section.
  • This grinding wheel is formed into a circular arc shape by scraping the surface of the grinding wheel with a diamond dresser in which diamond is fixed to the tip of the shank.
  • a dressing device that rotates the diamond dresser so as to draw an arcuate locus is used.
  • the dressing device 30 has a turning shaft 31 that is rotatably supported and a turning shaft motor 32 that rotationally drives the turning shaft 31.
  • the turning shaft 31 is a diamond in which a diamond is fixed to the tip of a shank.
  • a dresser holder 34 to which the dresser 33 is detachably attached is provided.
  • the grindstone G before molding is rotated at a fixed position, and the diamond dresser 33 is brought into contact with the surface of the grindstone G.
  • the dresser holder 34 holding the diamond dresser 33 is turned together with the turning shaft 31.
  • the tip of the diamond dresser 33 moves so as to draw an arc-shaped trajectory, the surface of the grindstone G is scraped along the trajectory, and the grindstone G is formed into an arc-shaped cross section.
  • the operation of changing the position of the diamond dresser 33 is performed by diamond positioning corresponding to the distances R 1 and R 2 from the center of the turning shaft 31 to the tip of the diamond dresser 33 as shown in FIGS.
  • Jigs J1 and J2 are prepared, and if necessary, one of the diamond positioning jigs J1 and J2 is brought into contact with the reference surface 34a of the dresser holder 34, and the tip of the diamond dresser 33 is placed on the diamond positioning jigs J1 and J2.
  • the diamond dresser 33 is moved to a position where it hits, and the position of the diamond dresser 33 is fixed at that position.
  • the problem to be solved by the present invention is to provide a dressing device in which the work time for changing the position of the diamond dresser with respect to the center of the pivot axis is short, and the positioning error of the diamond dresser is unlikely to occur.
  • a pivot shaft supported rotatably, a pivot shaft motor that rotationally drives the pivot shaft, and a position eccentric to the center of the pivot shaft inside the pivot shaft.
  • a turning radius changing shaft that is rotatably supported and a turning radius changing shaft motor that rotationally drives the turning radius changing shaft, and a dresser holder to which a diamond dresser is detachably attached to the turning radius changing shaft is provided.
  • the position of the diamond dresser can be changed by rotating the turning radius changing shaft with the turning radius changing shaft motor and controlling the rotation angle. That is, the operation of changing the position of the diamond dresser with respect to the center of the turning axis can be performed by numerical control of the turning radius changing shaft motor, not by manual work. Therefore, the work time for changing the position of the diamond dresser is shortened, and a positioning error of the diamond dresser is hardly generated.
  • This dressing device is preferably provided with a dresser tip detection sensor at a position where the tip of the diamond dresser passes when the turning radius changing shaft is rotated. In this way, based on the rotation angle of the turning radius changing shaft motor when the dresser tip detection sensor detects the tip of the diamond dresser, it is possible to correct the turning angle of the turning radius changing shaft at the time of grinding wheel formation. Become.
  • the operation of correcting the rotation angle of the turning radius changing shaft can be performed by an operator reading the rotation angle of the turning radius changing shaft, but when the dresser tip detection sensor detects the tip of the diamond dresser, If a control device for correcting the rotation angle of the turning radius changing shaft at the time of grinding wheel formation is provided based on the rotation angle of the turning radius changing shaft motor, the above correction work can be automated and performed without stopping the dressing device. It becomes possible.
  • control device is configured to perform synchronous control that changes the rotation angle of the turning radius changing shaft in accordance with the rotation angle of the turning shaft at the time of forming the grindstone, a grindstone having a free cross-sectional shape other than an arc can be accurately obtained. Molding becomes possible.
  • a servo motor As the turning radius changing shaft motor, a servo motor, a stepping motor, a motor with a rotary encoder, or the like can be employed.
  • the servo motor is a motor that incorporates a sensor that detects the rotation angle of the motor and performs feedback control based on the difference between the rotation angle of the motor detected by the sensor and the target angle.
  • a stepping motor is a motor that rotates by an angle proportional to the number of input pulses.
  • a grindstone shaft that holds the grindstone can be provided so as to be movable in the axial direction, and a driving device that drives the grindstone shaft in the axial direction can be provided.
  • a driving device that drives the grindstone shaft in the axial direction.
  • a clamp mechanism capable of switching between a clamped state that prevents rotation of the turning radius changing shaft and a free state that allows rotation of the turning radius changing shaft. If it does in this way, after positioning the rotation angle of a turning radius change axis, it will become possible to improve support rigidity of a diamond dresser by preventing rotation of a turning radius change axis with a clamp mechanism.
  • the dresser holder may be a diamond dresser with a diamond fixed to the tip of the shank, or a rotary diamond dresser with a diamond fixed to the outer periphery of the wheel.
  • the operation of changing the position of the diamond dresser with respect to the center of the turning axis can be performed by numerical control of the turning radius changing shaft motor instead of the manual work, so the position of the diamond dresser is changed.
  • the working time is short, and a diamond dresser positioning error hardly occurs.
  • FIG. 1 The front view which shows the dressing apparatus of embodiment of this invention
  • Fig. 1 is an enlarged cross-sectional view of the vicinity of the pivot axis Sectional view along line III-III in FIG.
  • tip of the diamond dresser shown in FIG. It shows a state in which the turning radius of the tip of the diamond dresser is changed from R 1 to R 2 shown in FIG. 4
  • FIG. 1 The figure which shows the Example which employ
  • diamond positioning jig J1 shows the work of adjusting the distance to the tip of the diamond dresser to R 1 from the center of the pivot shaft shown in FIG. 15
  • diamond positioning jig J2 shows the work of adjusting the distance to the tip of the diamond dresser to R 2 from the center of the pivot shaft shown in FIG. 15
  • FIG. 1 shows a dressing device 1 according to an embodiment of the present invention.
  • the dressing device 1 has a column 2 having a mounting surface 2a on a pedestal (not shown) at the lower end, a head 3 integrally provided on the upper side of the column 2, and a lower surface of the head 3. And a vertical turning shaft 5 accommodated in the provided turning shaft accommodation hole 4.
  • the turning shaft 5 is rotatably supported by a plurality of bearings 6 incorporated in the turning shaft accommodation hole 4.
  • a swing shaft pulley 7 is fixed to the upper end of the swing shaft 5.
  • the turning shaft pulley 7 is connected to a motor pulley 9 fixed to the motor shaft 8 a of the turning shaft motor 8 by a toothed belt 10, and the turning shaft motor 8 rotationally drives the turning shaft 5 via the toothed belt 10. It is supposed to be.
  • an eccentric hole 11 is formed inside the turning shaft 5 at a position eccentric with respect to the center of the turning shaft 5.
  • the eccentric hole 11 is opened on the lower surface of the turning shaft 5, and the turning radius changing shaft 12 in the vertical direction is accommodated in the eccentric hole 11.
  • the turning radius changing shaft 12 is supported by a plurality of bearings 13 incorporated in the eccentric hole 11 and is rotatable around a position eccentric with respect to the center of the turning shaft 5.
  • a turning radius changing shaft motor 14 incorporated in the turning shaft 5 is connected to the upper end of the turning radius changing shaft 12 so that the turning radius changing shaft 12 is rotationally driven by the turning radius changing shaft motor 14. It has become.
  • the turning radius changing shaft motor 14 is a servo motor.
  • the servo motor is a motor that incorporates a sensor (not shown) that detects the rotation angle of the motor and performs feedback control based on the difference between the current rotation angle of the motor detected by the sensor and the target angle. When such a servo motor is used as the turning radius changing shaft motor 14, the rotation angle of the turning radius changing shaft motor 14 can be controlled extremely accurately.
  • the turning shaft motor 8 is also a servo motor.
  • the lower end of the turning radius changing shaft 12 protrudes from the lower surface of the turning shaft 5, and a dresser holder 16 to which a diamond dresser 15 having a diamond fixed to the tip of the shank is detachably attached is provided at this protruding portion.
  • the dresser holder 16 includes a crank portion 16A extending in the horizontal direction from the turning shaft 5 and a dresser mounting shaft 16B extending downward from the crank portion 16A.
  • a dresser insertion hole 17 in the horizontal direction is formed at the lower end of the dresser mounting shaft 16 ⁇ / b> B, and the diamond dresser 15 is inserted into and fixed to the dresser insertion hole 17.
  • the diamond dresser 15 is arranged such that the direction of the tip of the diamond dresser 15 is tangential to the rotational direction of the turning radius changing shaft 12 in a cross section perpendicular to the turning radius changing shaft 12. Yes.
  • the diamond dresser 15 can be fixed, for example, by pressing a set screw (not shown) against the side surface of the shank of the diamond dresser 15.
  • a dresser tip detection sensor 18 is provided at a position where the tip of the diamond dresser 15 passes when the dresser holder 16 is rotated by the rotation of the turning radius changing shaft 12.
  • the dresser tip detection sensor 18 may be a photo sensor that detects the tip of the diamond dresser 15 in a non-contact manner. However, if a touch sensor that detects whether the tip of the diamond dresser 15 is in contact is used, the diamond The tip of the dresser 15 can be detected with high accuracy.
  • the dresser tip detection sensor 18 may be fixed to the pedestal side to which the column 2 is attached via the sensor bracket 19 or may be fixed to the turning shaft 5 side. When fixed on the turning shaft 5 side, the positional relationship between the diamond dresser 15 and the dresser tip detection sensor 18 is constant regardless of the rotation angle of the turning shaft 5, so that the rotation angle correction operation of the turning radius changing shaft 12 described later is performed. It becomes possible to carry out with higher accuracy.
  • the dresser tip detection sensor 18, the turning shaft motor 8, and the turning radius changing shaft motor 14 are connected to the control device 20.
  • the control device 20 includes a detection signal indicating whether the tip of the diamond dresser 15 has been detected from the dresser tip detection sensor 18, a position signal indicating the current rotation angle of the turning shaft motor 8 from the turning shaft motor 8, and turning.
  • a position signal indicating the current rotation angle of the turning radius changing axis motor 14 is input from the radius changing axis motor 14.
  • the control device 20 outputs a control signal for controlling the rotation of the motor to the turning axis motor 8 and the turning radius change axis motor 14.
  • the grindstone G before molding is held on the grindstone shaft 21, and the grindstone shaft 21 is rotated in this state to bring the tip of the diamond dresser 15 into contact with the surface of the grindstone G.
  • the dresser holder 16 that holds the diamond dresser 15 is turned together with the turning shaft 5.
  • the tip of the diamond dresser 15 moves so as to draw an arc-shaped trajectory, the surface of the grindstone G is scraped along the trajectory, and the grindstone G is formed into an arc-shaped cross section.
  • the radius R 1 of the cross-section arc of the grindstone G is the turning radius of the tip of the diamond dresser 15, that is, the distance from the center of the turning shaft 5 to the tip of the diamond dresser 15.
  • the operation of changing the position of the diamond dresser 15 is performed as follows. That is, the rotation angle of the turning radius changing shaft 12 necessary for changing the turning radius of the tip of the diamond dresser 15 is calculated, and the turning radius changing shaft motor 14 is equivalent to the turning angle of the turning radius changing shaft 12. Rotate. Then, the dresser holder 16 is moved by the rotation of the turning radius changing shaft 12, the distance from the center of the turning shaft 5 to the tip of the diamond dresser 15 is changed, and the position of the diamond dresser 15 with respect to the center of the turning shaft 5 is changed. be able to.
  • the rotation angle of the turning radius changing shaft 12 when the grindstone G is formed is corrected as follows. That is, first, as shown in FIG. 6, the turning shaft 5 is rotated so that the center of the turning radius changing shaft motor 14 is at a predetermined position, and in this state, the tip of the diamond dresser 15 is the dresser tip detection sensor 18. The turning radius changing shaft motor 14 is rotationally driven to the detected position. When the dresser tip detection sensor 18 detects the tip of the diamond dresser 15, the turning radius changing shaft motor 14 is stopped, and the wear of the tip of the diamond dresser 15 is worn based on the rotation angle of the turning radius changing shaft motor 14 at this time. The amount of deviation of the tip position due to is calculated. Then, the rotation angle of the turning radius changing shaft 12 is corrected according to the amount of deviation of the tip position of the diamond dresser 15.
  • the dressing apparatus 1 having the above configuration can change the position of the diamond dresser 15 by rotating the turning radius changing shaft 12 with the turning radius changing shaft motor 14 and controlling the rotation angle. That is, the operation of changing the position of the diamond dresser 15 with respect to the center of the turning shaft 5 can be performed by numerical control of the turning radius changing shaft motor 14 instead of manual work. Therefore, the work time for changing the position of the diamond dresser 15 is short, and a positioning error of the diamond dresser 15 hardly occurs.
  • the dressing device 1 is configured such that the turning radius changing shaft 12 at the time of forming the grindstone G is based on the rotation angle of the turning radius changing shaft motor 14 when the dresser tip detecting sensor 18 detects the tip of the diamond dresser 15.
  • the operation of correcting the rotation angle can be performed automatically. Therefore, it is not necessary to stop the dressing apparatus 1 once when performing an operation for correcting an error due to wear of the tip of the diamond dresser 15.
  • the locus of the tip of the diamond dresser 15 can be freely set by a combined operation of the rotation of the turning shaft 5 and the turning of the turning radius changing shaft 12.
  • the grindstone G is formed, the grindstone G having a free cross-sectional shape other than the arc is formed with high accuracy by performing synchronous control that changes the rotation angle of the turning radius changing shaft 12 according to the rotation angle of the turning shaft 5. can do.
  • the turning radius changing shaft 12 is rotated so that the diamond dresser 15 overlaps the center line of the turning shaft 5, and the turning shaft 5 is rotated in this state to swing the diamond dresser 15.
  • the grindstone G having a concave cross-sectional shape can be formed.
  • a grindstone shaft 21 that holds the grindstone G is provided so as to be movable in the axial direction, and a driving device (not shown) that drives the grindstone shaft 21 in the axial direction is provided, as shown in FIG.
  • the rotating shaft 5 is rotated without moving the shaft in the axial direction, and then the rotating shaft 5 is stopped and the grindstone shaft 21 is moved in the axial direction, thereby forming a grindstone G having a cross section combining an arc and a straight line. be able to.
  • the turning shaft 5 is rotated without moving the grindstone shaft 21 in the axial direction, and the combined operation combining the rotation of the turning shaft 5 and the axial movement of the grindstone shaft 21 from the middle thereof. By performing this, the grindstone G having a cross-sectional shape combining an arc and a non-arc curve can be formed.
  • the type of the dresser holder 16 has been described in which the diamond dresser 15 in which diamond is fixed to the tip of the shank is attached.
  • the rotary diamond dresser 15 in which diamond is fixed to the outer periphery of the wheel You may employ
  • a servo motor is used as the turning radius changing shaft motor 14, but a motor with a rotary encoder 22 may be used as shown in FIG.
  • the rotary encoder 22 may be connected to the control device 20 shown in FIG. 6, and a position signal indicating the current rotation angle of the turning radius changing shaft motor 14 may be input from the rotary encoder 22 to the control device 20.
  • the rotary encoder 22 may be external to the motor or may be built in the motor. Further, a stepping motor that rotates by an angle proportional to the number of input pulses may be used.
  • the rotation of the turning radius changing shaft motor 14 is decelerated and transmitted to the turning radius changing shaft 12 between the rotation axis of the turning radius changing shaft motor 14 and the turning radius changing shaft 12.
  • a reduction gear 23 can be incorporated. In this way, the rotation angle error of the turning radius change shaft 12 with respect to the rotation angle error of the turning radius change shaft motor 14 is reduced, so that the rotation angle of the turning radius change shaft 12 can be positioned with high accuracy. It becomes.
  • a clamp mechanism 24 is provided between the inner periphery of the eccentric hole 11 and the outer periphery of the turning radius changing shaft 12, and the clamp mechanism 24 prevents the turning radius changing shaft 12 from rotating. And a free state in which the rotation of the turning radius changing shaft 12 is allowed. In this way, after the rotation angle of the turning radius changing shaft 12 is positioned, the support rigidity of the diamond dresser 15 can be improved by preventing the turning of the turning radius changing shaft 12 by the clamp mechanism 24.
  • Examples of the clamp mechanism 24 include an air clamp in which a plurality of gripping claws that can be advanced and retracted in the radial direction by air pressure are arranged around the turning radius changing shaft 12 at intervals in the circumferential direction.
  • a clamp boss made of a cylindrical body having a C-shaped cross section from which a part of the circumference is cut is provided so as to surround the turning radius changing shaft 12, and both ends of the C-shaped cross section of the clamp boss are connected to each other.
  • the clamp boss may be reduced in diameter by tightening the clamp bolt, and the outer periphery of the turning radius changing shaft 12 may be gripped.

Abstract

Provided is a dressing device wherein the operation time required to change the position of a diamond dresser with respect to the center of a pivot is short, and a positioning error of the diamond dresser does not tend to occur. A configuration, which comprises a pivot (5) that is supported to be rotatable, a pivot motor (8) that rotationally drives the pivot (5), a turning radius change shaft (12) that is supported to be rotatable about a position eccentric with respect to the center of the pivot (5) in the pivot (5), and a turning radius change shaft motor (14) that rotationally drives the turning radius change shaft (12), the turning radium change shaft (12) being provided with a dresser holder (16) to which a diamond dresser (15) is detachably attached, is adopted for a dressing device (1).

Description

ドレッシング装置Dressing equipment
 この発明は、砥石の成形に使用するドレッシング装置に関する。 This invention relates to a dressing device used for forming a grindstone.
 一般に、玉軸受の内外輪の軌道面は、円弧状の断面をもつ砥石を用いた研削加工によって形成される。そして、この研削砥石は、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサで、砥石表面を削り取ることによって断面円弧状に成形される。また、砥石表面をダイヤモンドドレッサで削るとき、円弧状の軌跡を描くようにダイヤモンドドレッサを旋回駆動するドレッシング装置が使用される。 Generally, the raceway surfaces of the inner and outer rings of the ball bearing are formed by grinding using a grindstone having an arcuate cross section. This grinding wheel is formed into a circular arc shape by scraping the surface of the grinding wheel with a diamond dresser in which diamond is fixed to the tip of the shank. In addition, when the surface of the grindstone is cut with a diamond dresser, a dressing device that rotates the diamond dresser so as to draw an arcuate locus is used.
 このようなドレッシング装置として、図15、図16に示すものが知られている。このドレッシング装置30は、回転可能に支持された旋回軸31と、その旋回軸31を回転駆動する旋回軸用モータ32とを有し、旋回軸31には、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサ33が着脱可能に取り付けられるドレッサホルダ34が設けられている。 As such a dressing device, those shown in FIGS. 15 and 16 are known. The dressing device 30 has a turning shaft 31 that is rotatably supported and a turning shaft motor 32 that rotationally drives the turning shaft 31. The turning shaft 31 is a diamond in which a diamond is fixed to the tip of a shank. A dresser holder 34 to which the dresser 33 is detachably attached is provided.
 このドレッシング装置30を使用して砥石Gを成形するにあたっては、成形前の砥石Gを定位置で回転させ、その砥石Gの表面にダイヤモンドドレッサ33を接触させ、その状態で、図16に示すように、ダイヤモンドドレッサ33を保持するドレッサホルダ34を旋回軸31とともに旋回させる。これにより、ダイヤモンドドレッサ33の先端が円弧状の軌跡を描くように移動し、その軌跡に沿って砥石Gの表面が削り取られ、砥石Gが断面円弧状に成形される。 In forming the grindstone G using this dressing apparatus 30, the grindstone G before molding is rotated at a fixed position, and the diamond dresser 33 is brought into contact with the surface of the grindstone G. In this state, as shown in FIG. Next, the dresser holder 34 holding the diamond dresser 33 is turned together with the turning shaft 31. As a result, the tip of the diamond dresser 33 moves so as to draw an arc-shaped trajectory, the surface of the grindstone G is scraped along the trajectory, and the grindstone G is formed into an arc-shaped cross section.
 ここで、砥石Gの断面円弧の半径を変更する場合、ダイヤモンドドレッサ33の先端の旋回半径を変更する必要があり、そのためにはドレッシング装置30の旋回軸31の中心に対するダイヤモンドドレッサ33の位置を変更する必要がある。 Here, when the radius of the cross-section arc of the grindstone G is changed, it is necessary to change the turning radius of the tip of the diamond dresser 33. For this purpose, the position of the diamond dresser 33 relative to the center of the turning shaft 31 of the dressing device 30 is changed. There is a need to.
 そして、従来、このダイヤモンドドレッサ33の位置を変更する作業は、図17、図18に示すように、旋回軸31の中心からダイヤモンドドレッサ33の先端までの距離R,Rに対応したダイヤ位置決め治具J1,J2を準備し、必要に応じていずれかのダイヤ位置決め治具J1,J2をドレッサホルダ34の基準面34aに接触させ、そのダイヤ位置決め治具J1,J2にダイヤモンドドレッサ33の先端が当たる位置までダイヤモンドドレッサ33を移動させ、その位置でダイヤモンドドレッサ33の位置を固定することにより行なっていた。 Conventionally, the operation of changing the position of the diamond dresser 33 is performed by diamond positioning corresponding to the distances R 1 and R 2 from the center of the turning shaft 31 to the tip of the diamond dresser 33 as shown in FIGS. Jigs J1 and J2 are prepared, and if necessary, one of the diamond positioning jigs J1 and J2 is brought into contact with the reference surface 34a of the dresser holder 34, and the tip of the diamond dresser 33 is placed on the diamond positioning jigs J1 and J2. The diamond dresser 33 is moved to a position where it hits, and the position of the diamond dresser 33 is fixed at that position.
 しかしながら、このダイヤモンドドレッサ33の位置を変更する作業は、高精度の位置決めを手作業で行なうことから、長い作業時間を要し、また、位置決め誤差を生じやすい。 However, the operation of changing the position of the diamond dresser 33 requires a long operation time and is likely to cause a positioning error because highly accurate positioning is performed manually.
 また、いったんダイヤモンドドレッサ33の位置を変更した後においても、ダイヤモンドドレッサ33の先端が摩耗すると、ダイヤモンドドレッサ33の先端の旋回半径が次第に大きくなり、その結果、砥石Gの断面円弧の半径に誤差が生じる可能性がある。そのため、ダイヤモンドドレッサ33の先端の摩耗が進行したときは、摩耗による誤差を修正するため、成形後の砥石Gの断面円弧の半径を測定し、測定した半径と目標半径との差分を作業者が計算し、計算した差分の大きさに基づいて再びダイヤモンドドレッサ33の位置調整を行なっていた。しかし、この調整作業を行なうにあたっては、ドレッシング装置30をいったん停止する必要があるという問題があった。 Even after the position of the diamond dresser 33 is changed once, if the tip of the diamond dresser 33 is worn, the turning radius of the tip of the diamond dresser 33 gradually increases. As a result, an error occurs in the radius of the cross-section arc of the grindstone G. It can happen. Therefore, when the wear of the tip of the diamond dresser 33 progresses, in order to correct the error due to wear, the radius of the cross-section arc of the formed grinding wheel G is measured, and the operator determines the difference between the measured radius and the target radius. The position of the diamond dresser 33 is adjusted again based on the calculated difference. However, there is a problem that the dressing device 30 needs to be stopped once when performing this adjustment.
 この発明が解決しようとする課題は、旋回軸の中心に対するダイヤモンドドレッサの位置を変更するための作業時間が短く、また、ダイヤモンドドレッサの位置決め誤差が生じにくいドレッシング装置を提供することである。 The problem to be solved by the present invention is to provide a dressing device in which the work time for changing the position of the diamond dresser with respect to the center of the pivot axis is short, and the positioning error of the diamond dresser is unlikely to occur.
 上記課題を解決するため、回転可能に支持された旋回軸と、その旋回軸を回転駆動する旋回軸用モータと、前記旋回軸の内部で、旋回軸の中心に対して偏心した位置を中心に回転可能に支持された旋回半径変更軸と、その旋回半径変更軸を回転駆動する旋回半径変更軸用モータとを有し、前記旋回半径変更軸にダイヤモンドドレッサが着脱可能に取り付けられるドレッサホルダを設けた構成をドレッシング装置に採用した。 In order to solve the above-mentioned problem, a pivot shaft supported rotatably, a pivot shaft motor that rotationally drives the pivot shaft, and a position eccentric to the center of the pivot shaft inside the pivot shaft. A turning radius changing shaft that is rotatably supported and a turning radius changing shaft motor that rotationally drives the turning radius changing shaft, and a dresser holder to which a diamond dresser is detachably attached to the turning radius changing shaft is provided. Was adopted for the dressing device.
 このようにすると、旋回半径変更軸用モータで旋回半径変更軸を回転させ、その回転角度を制御することで、ダイヤモンドドレッサの位置を変更することができる。すなわち、旋回軸の中心に対するダイヤモンドドレッサの位置を変更する作業を、手作業ではなく、旋回半径変更軸用モータの数値制御で行なうことができる。そのため、ダイヤモンドドレッサの位置を変更するための作業時間が短くなり、また、ダイヤモンドドレッサの位置決め誤差が生じにくい。 In this case, the position of the diamond dresser can be changed by rotating the turning radius changing shaft with the turning radius changing shaft motor and controlling the rotation angle. That is, the operation of changing the position of the diamond dresser with respect to the center of the turning axis can be performed by numerical control of the turning radius changing shaft motor, not by manual work. Therefore, the work time for changing the position of the diamond dresser is shortened, and a positioning error of the diamond dresser is hardly generated.
 このドレッシング装置は、前記旋回半径変更軸を回転させたときに前記ダイヤモンドドレッサの先端が通る位置にドレッサ先端検出センサを設けると好ましい。このようにすると、ドレッサ先端検出センサがダイヤモンドドレッサの先端を検出した時の旋回半径変更軸用モータの回転角度に基づいて、砥石成形時の旋回半径変更軸の回転角度を補正することが可能となる。 This dressing device is preferably provided with a dresser tip detection sensor at a position where the tip of the diamond dresser passes when the turning radius changing shaft is rotated. In this way, based on the rotation angle of the turning radius changing shaft motor when the dresser tip detection sensor detects the tip of the diamond dresser, it is possible to correct the turning angle of the turning radius changing shaft at the time of grinding wheel formation. Become.
 この旋回半径変更軸の回転角度を補正する作業は、旋回半径変更軸の回転角度を作業者が読み取って行なうことも可能であるが、前記ドレッサ先端検出センサがダイヤモンドドレッサの先端を検出した時の旋回半径変更軸用モータの回転角度に基づいて、砥石成形時の旋回半径変更軸の回転角度を補正する制御装置を設けると、上記補正作業を自動化し、ドレッシング装置を停止させずに行なうことが可能となる。 The operation of correcting the rotation angle of the turning radius changing shaft can be performed by an operator reading the rotation angle of the turning radius changing shaft, but when the dresser tip detection sensor detects the tip of the diamond dresser, If a control device for correcting the rotation angle of the turning radius changing shaft at the time of grinding wheel formation is provided based on the rotation angle of the turning radius changing shaft motor, the above correction work can be automated and performed without stopping the dressing device. It becomes possible.
 前記制御装置は、砥石成形時に旋回軸の回転角度に応じて前記旋回半径変更軸の回転角度を変化させる同期制御を行なうように構成すると、円弧以外の自由な断面形状をもつ砥石を高精度に成形可能となる。 If the control device is configured to perform synchronous control that changes the rotation angle of the turning radius changing shaft in accordance with the rotation angle of the turning shaft at the time of forming the grindstone, a grindstone having a free cross-sectional shape other than an arc can be accurately obtained. Molding becomes possible.
 前記旋回半径変更軸用モータとしては、サーボモータ、ステッピングモータ、ロータリーエンコーダ付きのモータなどを採用することができる。サーボモータは、モータの回転角度を検出するセンサを内蔵し、そのセンサで検出されるモータの回転角度と目標角度との差に基づいてフィードバック制御を行なうモータである。ステッピングモータは、入力パルス数に比例した角度だけ回転するモータである。 As the turning radius changing shaft motor, a servo motor, a stepping motor, a motor with a rotary encoder, or the like can be employed. The servo motor is a motor that incorporates a sensor that detects the rotation angle of the motor and performs feedback control based on the difference between the rotation angle of the motor detected by the sensor and the target angle. A stepping motor is a motor that rotates by an angle proportional to the number of input pulses.
 砥石を保持する砥石軸を軸方向に移動可能に設け、その砥石軸を軸方向に駆動する駆動装置を設けることができる。このようにすると、ダイヤモンドドレッサで砥石の表面を削るときに、砥石軸を軸方向に駆動することにより、直線状の断面をもつ砥石を高精度に成形することが可能となる。 A grindstone shaft that holds the grindstone can be provided so as to be movable in the axial direction, and a driving device that drives the grindstone shaft in the axial direction can be provided. In this way, when the surface of the grindstone is shaved with the diamond dresser, the grindstone having a linear cross section can be formed with high accuracy by driving the grindstone shaft in the axial direction.
 前記旋回半径変更軸用モータの回転を減速して旋回半径変更軸に伝達する減速機を設けることができる。このようにすると、旋回半径変更軸用モータの回転角度の誤差に対する旋回半径変更軸の回転角度の誤差が小さくなるので、旋回半径変更軸の回転角度を高精度に位置決めすることが可能となる。 It is possible to provide a speed reducer that decelerates the rotation of the turning radius changing shaft motor and transmits it to the turning radius changing shaft. In this way, the rotation angle error of the turning radius change shaft with respect to the rotation angle error of the turning radius change shaft motor is reduced, so that the rotation angle of the turning radius change shaft can be positioned with high accuracy.
 前記旋回半径変更軸の回転を阻止するクランプ状態と、旋回半径変更軸の回転を許容するフリー状態とを切り換え可能なクランプ機構を設けることができる。このようにすると、旋回半径変更軸の回転角度を位置決めした後、クランプ機構で旋回半径変更軸の回転を阻止させることにより、ダイヤモンドドレッサの支持剛性を向上させることが可能となる。 It is possible to provide a clamp mechanism capable of switching between a clamped state that prevents rotation of the turning radius changing shaft and a free state that allows rotation of the turning radius changing shaft. If it does in this way, after positioning the rotation angle of a turning radius change axis, it will become possible to improve support rigidity of a diamond dresser by preventing rotation of a turning radius change axis with a clamp mechanism.
 前記ドレッサホルダは、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサ用のものを採用してもよく、ホイールの外周にダイヤモンドを固定したロータリダイヤモンドドレッサ用のものを採用してもよい。 The dresser holder may be a diamond dresser with a diamond fixed to the tip of the shank, or a rotary diamond dresser with a diamond fixed to the outer periphery of the wheel.
 この発明のドレッシング装置は、旋回軸の中心に対するダイヤモンドドレッサの位置を変更する作業を、手作業ではなく、旋回半径変更軸用モータの数値制御で行なうことができるので、ダイヤモンドドレッサの位置を変更するための作業時間が短く、また、ダイヤモンドドレッサの位置決め誤差が生じにくい。 According to the dressing apparatus of the present invention, the operation of changing the position of the diamond dresser with respect to the center of the turning axis can be performed by numerical control of the turning radius changing shaft motor instead of the manual work, so the position of the diamond dresser is changed. The working time is short, and a diamond dresser positioning error hardly occurs.
この発明の実施形態のドレッシング装置を示す正面図The front view which shows the dressing apparatus of embodiment of this invention 図1の旋回軸近傍の拡大断面図Fig. 1 is an enlarged cross-sectional view of the vicinity of the pivot axis 図2のIII-III線に沿った断面図Sectional view along line III-III in FIG. 図3に示すダイヤモンドドレッサの先端の旋回半径を示す図The figure which shows the turning radius of the front-end | tip of the diamond dresser shown in FIG. 図4に示すダイヤモンドドレッサの先端の旋回半径をRからRに変更した状態を示す図It shows a state in which the turning radius of the tip of the diamond dresser is changed from R 1 to R 2 shown in FIG. 4 図5に示すドレッサホルダを旋回させて、ダイヤモンドドレッサの先端をドレッサ先端検出センサで検出した状態を示す図The figure which shows the state which rotated the dresser holder shown in FIG. 5, and detected the front-end | tip of the diamond dresser with the dresser front-end | tip detection sensor. 図3に示す旋回軸の回転角度に応じて旋回半径変更軸の回転角度を変化させる同期制御を行なったときのドレッサホルダの動作を示す図The figure which shows operation | movement of a dresser holder when the synchronous control which changes the rotation angle of a turning radius change axis | shaft according to the rotation angle of the turning axis shown in FIG. 図3に示すダイヤモンドドレッサが旋回軸の中心線上に重なる位置にくるように旋回半径変更軸を回転させ、その状態で旋回軸を回転させることにより、凹形状の断面形状をもつ砥石を成形するときのドレッサホルダの動作を示す図When turning the turning radius changing shaft so that the diamond dresser shown in FIG. 3 overlaps the center line of the turning shaft, and turning the turning shaft in this state to form a grindstone having a concave cross-sectional shape Of the operation of the dresser holder 図3に示す砥石軸を軸方向に移動させずに旋回軸を回転させ、その後、旋回軸を停止して砥石軸を軸方向に移動させることにより、円弧と直線を組み合わせた断面をもつ砥石を成形するときのドレッサホルダの動作を示す図By rotating the turning shaft without moving the grinding wheel shaft shown in FIG. 3 in the axial direction, and then stopping the turning shaft and moving the grinding wheel shaft in the axial direction, a grinding stone having a cross section combining an arc and a straight line is obtained. Diagram showing the operation of the dresser holder when molding 図3に示す砥石軸を軸方向に移動させずに旋回軸を回転させ、その途中から、旋回軸の回転と砥石軸の軸方向移動とを組み合わせた複合動作を行なうことにより、円弧と非円弧曲線とを組み合わせた断面形状をもつ砥石を成形するときのドレッサホルダの動作を示す図By rotating the swivel shaft without moving the grindstone shaft shown in FIG. 3 in the axial direction and performing a combined operation combining the rotation of the swivel shaft and the axial movement of the grindstone shaft in the middle, an arc and a non-arc The figure which shows operation | movement of a dresser holder when shape | molding the grindstone with the cross-sectional shape which combined the curve. ホイールの外周にダイヤモンドを固定したロータリダイヤモンドドレッサを取り付けるタイプのドレッサホルダを採用した実施例を示す図The figure which shows the Example which employ | adopted the type of dresser holder which attaches the rotary diamond dresser which fixed the diamond to the outer periphery of a wheel 旋回半径変更軸用モータとしてロータリーエンコーダ付きのモータを使用した実施例を示す図The figure which shows the Example which uses the motor with a rotary encoder as a motor for turning radius change axes 旋回半径変更軸用モータの回転を減速して旋回半径変更軸に伝達する減速機を組み込んだ実施例を示す図The figure which shows the Example incorporating the reduction gear which decelerates rotation of the motor for turning radius change shafts, and transmits to a turning radius change shaft 偏心孔の内周と旋回半径変更軸の外周との間にクランプ機構を組み込んだ実施例を示す図The figure which shows the Example which incorporated the clamp mechanism between the inner periphery of an eccentric hole, and the outer periphery of a turning radius change shaft. 従来のドレッシング装置を示す正面図Front view showing a conventional dressing device 図15のXVI-XVI線に沿った断面図Sectional view along line XVI-XVI in FIG. ダイヤ位置決め治具J1を用いて、図15に示す旋回軸の中心からダイヤモンドドレッサの先端までの距離をRに調節する作業を示す図Using diamond positioning jig J1, shows the work of adjusting the distance to the tip of the diamond dresser to R 1 from the center of the pivot shaft shown in FIG. 15 ダイヤ位置決め治具J2を用いて、図15に示す旋回軸の中心からダイヤモンドドレッサの先端までの距離をRに調節する作業を示す図Using diamond positioning jig J2, shows the work of adjusting the distance to the tip of the diamond dresser to R 2 from the center of the pivot shaft shown in FIG. 15
 図1に、この発明の実施形態のドレッシング装置1を示す。このドレッシング装置1は、台座(図示せず)への取付面2aを下端に有するコラム2と、コラム2の上部側方に一体に設けられたヘッド3と、ヘッド3の下面に開口するように設けられた旋回軸収容孔4内に収容した鉛直方向の旋回軸5とを有する。 FIG. 1 shows a dressing device 1 according to an embodiment of the present invention. The dressing device 1 has a column 2 having a mounting surface 2a on a pedestal (not shown) at the lower end, a head 3 integrally provided on the upper side of the column 2, and a lower surface of the head 3. And a vertical turning shaft 5 accommodated in the provided turning shaft accommodation hole 4.
 旋回軸5は、旋回軸収容孔4内に組み込んだ複数の軸受6で回転可能に支持されている。旋回軸5の上端には、旋回軸プーリ7が固定されている。旋回軸プーリ7は、旋回軸用モータ8のモータ軸8aに固定されたモータプーリ9と歯付きベルト10で連結され、その歯付きベルト10を介して旋回軸用モータ8が旋回軸5を回転駆動するようになっている。 The turning shaft 5 is rotatably supported by a plurality of bearings 6 incorporated in the turning shaft accommodation hole 4. A swing shaft pulley 7 is fixed to the upper end of the swing shaft 5. The turning shaft pulley 7 is connected to a motor pulley 9 fixed to the motor shaft 8 a of the turning shaft motor 8 by a toothed belt 10, and the turning shaft motor 8 rotationally drives the turning shaft 5 via the toothed belt 10. It is supposed to be.
 図2に示すように、旋回軸5の内部には、旋回軸5の中心に対して偏心した位置に偏心孔11が形成されている。偏心孔11は旋回軸5の下面に開口しており、この偏心孔11内に鉛直方向の旋回半径変更軸12が収容されている。旋回半径変更軸12は、偏心孔11内に組み込まれた複数の軸受13で支持されており、旋回軸5の中心に対して偏心した位置を中心に回転可能となっている。 As shown in FIG. 2, an eccentric hole 11 is formed inside the turning shaft 5 at a position eccentric with respect to the center of the turning shaft 5. The eccentric hole 11 is opened on the lower surface of the turning shaft 5, and the turning radius changing shaft 12 in the vertical direction is accommodated in the eccentric hole 11. The turning radius changing shaft 12 is supported by a plurality of bearings 13 incorporated in the eccentric hole 11 and is rotatable around a position eccentric with respect to the center of the turning shaft 5.
 旋回半径変更軸12の上端には、旋回軸5の内部に組み込まれた旋回半径変更軸用モータ14が接続され、この旋回半径変更軸用モータ14で旋回半径変更軸12を回転駆動するようになっている。旋回半径変更軸用モータ14はサーボモータである。サーボモータは、モータの回転角度を検出するセンサ(図示せず)を内蔵し、そのセンサで検出されるモータの現在の回転角度と目標角度との差に基づいてフィードバック制御を行なうモータである。このようなサーボモータを旋回半径変更軸用モータ14として使用すると、旋回半径変更軸用モータ14の回転角度を極めて正確に制御することが可能である。旋回軸用モータ8もサーボモータである。 A turning radius changing shaft motor 14 incorporated in the turning shaft 5 is connected to the upper end of the turning radius changing shaft 12 so that the turning radius changing shaft 12 is rotationally driven by the turning radius changing shaft motor 14. It has become. The turning radius changing shaft motor 14 is a servo motor. The servo motor is a motor that incorporates a sensor (not shown) that detects the rotation angle of the motor and performs feedback control based on the difference between the current rotation angle of the motor detected by the sensor and the target angle. When such a servo motor is used as the turning radius changing shaft motor 14, the rotation angle of the turning radius changing shaft motor 14 can be controlled extremely accurately. The turning shaft motor 8 is also a servo motor.
 旋回半径変更軸12の下端は、旋回軸5の下面から突出しており、この突出部分に、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサ15が着脱可能に取り付けられるドレッサホルダ16が設けられている。ドレッサホルダ16は、旋回軸5から水平方向に延びるクランク部16Aと、クランク部16Aから下方に延びるドレッサ取付軸16Bとからなる。ドレッサ取付軸16Bの下端部には、水平方向のドレッサ挿入孔17が形成され、このドレッサ挿入孔17にダイヤモンドドレッサ15が挿入して固定されている。ここで、ダイヤモンドドレッサ15は、旋回半径変更軸12に直交する方向の断面において、ダイヤモンドドレッサ15の先端の向きが、旋回半径変更軸12の回転方向に対して接線方向となるように配置されている。ダイヤモンドドレッサ15の固定は、例えば図示しないセットスクリュをダイヤモンドドレッサ15のシャンクの側面に押さえ付けることによって行なうことができる。 The lower end of the turning radius changing shaft 12 protrudes from the lower surface of the turning shaft 5, and a dresser holder 16 to which a diamond dresser 15 having a diamond fixed to the tip of the shank is detachably attached is provided at this protruding portion. The dresser holder 16 includes a crank portion 16A extending in the horizontal direction from the turning shaft 5 and a dresser mounting shaft 16B extending downward from the crank portion 16A. A dresser insertion hole 17 in the horizontal direction is formed at the lower end of the dresser mounting shaft 16 </ b> B, and the diamond dresser 15 is inserted into and fixed to the dresser insertion hole 17. Here, the diamond dresser 15 is arranged such that the direction of the tip of the diamond dresser 15 is tangential to the rotational direction of the turning radius changing shaft 12 in a cross section perpendicular to the turning radius changing shaft 12. Yes. The diamond dresser 15 can be fixed, for example, by pressing a set screw (not shown) against the side surface of the shank of the diamond dresser 15.
 図6に示すように、旋回半径変更軸12の回転によりドレッサホルダ16を回転させたときにダイヤモンドドレッサ15の先端が通る位置に、ドレッサ先端検出センサ18が設けられている。ドレッサ先端検出センサ18は、ダイヤモンドドレッサ15の先端を非接触で検出するフォトセンサ等を使用してもよいが、ダイヤモンドドレッサ15の先端が接触したか否かを検出するタッチセンサを使用すると、ダイヤモンドドレッサ15の先端を高精度に検出することができる。 As shown in FIG. 6, a dresser tip detection sensor 18 is provided at a position where the tip of the diamond dresser 15 passes when the dresser holder 16 is rotated by the rotation of the turning radius changing shaft 12. The dresser tip detection sensor 18 may be a photo sensor that detects the tip of the diamond dresser 15 in a non-contact manner. However, if a touch sensor that detects whether the tip of the diamond dresser 15 is in contact is used, the diamond The tip of the dresser 15 can be detected with high accuracy.
 ドレッサ先端検出センサ18は、センサブラケット19を介して、コラム2を取り付ける台座側に固定してもよく、旋回軸5側に固定してもよい。旋回軸5側に固定すると、旋回軸5の回転角度にかかわらず、ダイヤモンドドレッサ15とドレッサ先端検出センサ18の位置関係が一定となるので、後述する旋回半径変更軸12の回転角度の補正作業をより高精度に行なうことが可能となる。 The dresser tip detection sensor 18 may be fixed to the pedestal side to which the column 2 is attached via the sensor bracket 19 or may be fixed to the turning shaft 5 side. When fixed on the turning shaft 5 side, the positional relationship between the diamond dresser 15 and the dresser tip detection sensor 18 is constant regardless of the rotation angle of the turning shaft 5, so that the rotation angle correction operation of the turning radius changing shaft 12 described later is performed. It becomes possible to carry out with higher accuracy.
 ドレッサ先端検出センサ18と旋回軸用モータ8と旋回半径変更軸用モータ14は、制御装置20に接続されている。制御装置20には、ドレッサ先端検出センサ18からダイヤモンドドレッサ15の先端を検出したか否かを示す検出信号、旋回軸用モータ8から旋回軸用モータ8の現在の回転角度を示す位置信号、旋回半径変更軸用モータ14から旋回半径変更軸用モータ14の現在の回転角度を示す位置信号が入力される。制御装置20からは、旋回軸用モータ8と旋回半径変更軸用モータ14にモータの回転を制御する制御信号が出力される。 The dresser tip detection sensor 18, the turning shaft motor 8, and the turning radius changing shaft motor 14 are connected to the control device 20. The control device 20 includes a detection signal indicating whether the tip of the diamond dresser 15 has been detected from the dresser tip detection sensor 18, a position signal indicating the current rotation angle of the turning shaft motor 8 from the turning shaft motor 8, and turning. A position signal indicating the current rotation angle of the turning radius changing axis motor 14 is input from the radius changing axis motor 14. The control device 20 outputs a control signal for controlling the rotation of the motor to the turning axis motor 8 and the turning radius change axis motor 14.
 以下、このドレッシング装置1を用いた砥石Gの成形工程を説明する。 Hereinafter, the forming process of the grindstone G using the dressing apparatus 1 will be described.
 まず、図3に示すように、成形前の砥石Gを砥石軸21に保持し、その状態で砥石軸21を回転させ、砥石Gの表面にダイヤモンドドレッサ15の先端を接触させる。次に、ダイヤモンドドレッサ15を保持するドレッサホルダ16を旋回軸5とともに旋回させる。これにより、ダイヤモンドドレッサ15の先端が円弧状の軌跡を描くように移動し、その軌跡に沿って砥石Gの表面が削り取られ、砥石Gが断面円弧状に成形される。このとき、図4に示すように、砥石Gの断面円弧の半径Rは、ダイヤモンドドレッサ15の先端の旋回半径、すなわち旋回軸5の中心からダイヤモンドドレッサ15の先端までの距離となる。 First, as shown in FIG. 3, the grindstone G before molding is held on the grindstone shaft 21, and the grindstone shaft 21 is rotated in this state to bring the tip of the diamond dresser 15 into contact with the surface of the grindstone G. Next, the dresser holder 16 that holds the diamond dresser 15 is turned together with the turning shaft 5. As a result, the tip of the diamond dresser 15 moves so as to draw an arc-shaped trajectory, the surface of the grindstone G is scraped along the trajectory, and the grindstone G is formed into an arc-shaped cross section. At this time, as shown in FIG. 4, the radius R 1 of the cross-section arc of the grindstone G is the turning radius of the tip of the diamond dresser 15, that is, the distance from the center of the turning shaft 5 to the tip of the diamond dresser 15.
 ここで、図5に示すように、成形する砥石Gの断面円弧の半径をRからRに変更する場合、ダイヤモンドドレッサ15の先端の旋回半径を変更する必要があり、そのためにはドレッシング装置1の旋回軸5の中心に対するダイヤモンドドレッサ15の位置を変更する必要がある。 Here, as shown in FIG. 5, when the radius of the cross-section arc of the grindstone G to be molded is changed from R 1 to R 2 , it is necessary to change the turning radius of the tip of the diamond dresser 15. It is necessary to change the position of the diamond dresser 15 with respect to the center of one pivot axis 5.
 このダイヤモンドドレッサ15の位置を変更する作業は、次のようにして行なう。すなわち、ダイヤモンドドレッサ15の先端の旋回半径を変更するために必要な旋回半径変更軸12の回転角度を計算し、その旋回半径変更軸12の回転角度に相当する分だけ旋回半径変更軸用モータ14を回転させる。そうすると、旋回半径変更軸12の回転によりドレッサホルダ16が移動して、旋回軸5の中心からダイヤモンドドレッサ15の先端までの距離が変化し、旋回軸5の中心に対するダイヤモンドドレッサ15の位置を変更することができる。 The operation of changing the position of the diamond dresser 15 is performed as follows. That is, the rotation angle of the turning radius changing shaft 12 necessary for changing the turning radius of the tip of the diamond dresser 15 is calculated, and the turning radius changing shaft motor 14 is equivalent to the turning angle of the turning radius changing shaft 12. Rotate. Then, the dresser holder 16 is moved by the rotation of the turning radius changing shaft 12, the distance from the center of the turning shaft 5 to the tip of the diamond dresser 15 is changed, and the position of the diamond dresser 15 with respect to the center of the turning shaft 5 is changed. be able to.
 ところで、ダイヤモンドドレッサ15で砥石Gの表面を削ると、ダイヤモンドドレッサ15の先端が摩耗する。そして、この摩耗が進行すると、ダイヤモンドドレッサ15の先端の旋回半径が次第に大きくなり、その結果、砥石Gの断面円弧の半径に誤差が生じる可能性がある。 Incidentally, when the surface of the grindstone G is cut with the diamond dresser 15, the tip of the diamond dresser 15 is worn. As this wear progresses, the turning radius of the tip of the diamond dresser 15 gradually increases, and as a result, an error may occur in the radius of the cross-section arc of the grindstone G.
 そこで、ダイヤモンドドレッサ15の先端の摩耗による誤差を修正するため、次のようにして、砥石Gの成形時の旋回半径変更軸12の回転角度を補正する。すなわち、まず図6に示すように、旋回半径変更軸用モータ14の中心が所定の位置となるように旋回軸5を回転させ、その状態で、ダイヤモンドドレッサ15の先端がドレッサ先端検出センサ18で検出される位置まで旋回半径変更軸用モータ14を回転駆動する。ドレッサ先端検出センサ18がダイヤモンドドレッサ15の先端を検出すると、旋回半径変更軸用モータ14を停止させ、この時の旋回半径変更軸用モータ14の回転角度に基づいて、ダイヤモンドドレッサ15の先端の摩耗による先端位置のずれ量を演算する。そして、そのダイヤモンドドレッサ15の先端位置のずれ量の大きさに応じて旋回半径変更軸12の回転角度を補正する。 Therefore, in order to correct an error due to wear of the tip of the diamond dresser 15, the rotation angle of the turning radius changing shaft 12 when the grindstone G is formed is corrected as follows. That is, first, as shown in FIG. 6, the turning shaft 5 is rotated so that the center of the turning radius changing shaft motor 14 is at a predetermined position, and in this state, the tip of the diamond dresser 15 is the dresser tip detection sensor 18. The turning radius changing shaft motor 14 is rotationally driven to the detected position. When the dresser tip detection sensor 18 detects the tip of the diamond dresser 15, the turning radius changing shaft motor 14 is stopped, and the wear of the tip of the diamond dresser 15 is worn based on the rotation angle of the turning radius changing shaft motor 14 at this time. The amount of deviation of the tip position due to is calculated. Then, the rotation angle of the turning radius changing shaft 12 is corrected according to the amount of deviation of the tip position of the diamond dresser 15.
 以上の構成からなるドレッシング装置1は、旋回半径変更軸用モータ14で旋回半径変更軸12を回転させ、その回転角度を制御することで、ダイヤモンドドレッサ15の位置を変更することができる。すなわち、旋回軸5の中心に対するダイヤモンドドレッサ15の位置を変更する作業を、手作業ではなく、旋回半径変更軸用モータ14の数値制御で行なうことができる。そのため、ダイヤモンドドレッサ15の位置を変更するための作業時間が短く、また、ダイヤモンドドレッサ15の位置決め誤差が生じにくい。 The dressing apparatus 1 having the above configuration can change the position of the diamond dresser 15 by rotating the turning radius changing shaft 12 with the turning radius changing shaft motor 14 and controlling the rotation angle. That is, the operation of changing the position of the diamond dresser 15 with respect to the center of the turning shaft 5 can be performed by numerical control of the turning radius changing shaft motor 14 instead of manual work. Therefore, the work time for changing the position of the diamond dresser 15 is short, and a positioning error of the diamond dresser 15 hardly occurs.
 また、このドレッシング装置1は、ドレッサ先端検出センサ18がダイヤモンドドレッサ15の先端を検出した時の旋回半径変更軸用モータ14の回転角度に基づいて、砥石Gの成形時の旋回半径変更軸12の回転角度を補正する作業を自動で行なうことができる。そのため、ダイヤモンドドレッサ15の先端の摩耗による誤差を修正するための作業を行なうにあたって、ドレッシング装置1をいったん停止する必要がない。 Further, the dressing device 1 is configured such that the turning radius changing shaft 12 at the time of forming the grindstone G is based on the rotation angle of the turning radius changing shaft motor 14 when the dresser tip detecting sensor 18 detects the tip of the diamond dresser 15. The operation of correcting the rotation angle can be performed automatically. Therefore, it is not necessary to stop the dressing apparatus 1 once when performing an operation for correcting an error due to wear of the tip of the diamond dresser 15.
 また、上記ドレッシング装置1を使用すると、図7に示すように、旋回軸5の回転と旋回半径変更軸12の回転の複合動作でダイヤモンドドレッサ15の先端の軌跡を自由に設定することができるので、砥石Gの成形時、旋回軸5の回転角度に応じて旋回半径変更軸12の回転角度を変化させる同期制御を行なうことにより、円弧以外の自由な断面形状をもつ砥石Gを高精度に成形することができる。 Further, when the dressing device 1 is used, as shown in FIG. 7, the locus of the tip of the diamond dresser 15 can be freely set by a combined operation of the rotation of the turning shaft 5 and the turning of the turning radius changing shaft 12. When the grindstone G is formed, the grindstone G having a free cross-sectional shape other than the arc is formed with high accuracy by performing synchronous control that changes the rotation angle of the turning radius changing shaft 12 according to the rotation angle of the turning shaft 5. can do.
 また、図8に示すように、ダイヤモンドドレッサ15が旋回軸5の中心線上に重なる位置にくるように旋回半径変更軸12を回転させ、その状態で旋回軸5を回転させてダイヤモンドドレッサ15を揺動させることにより、凹形状の断面形状をもつ砥石Gを成形することができる。 Further, as shown in FIG. 8, the turning radius changing shaft 12 is rotated so that the diamond dresser 15 overlaps the center line of the turning shaft 5, and the turning shaft 5 is rotated in this state to swing the diamond dresser 15. By moving it, the grindstone G having a concave cross-sectional shape can be formed.
 また、砥石Gを保持する砥石軸21を軸方向に移動可能に設け、その砥石軸21を軸方向に駆動する駆動装置(図示せず)を設けると、図9に示すように、砥石軸21を軸方向に移動させずに旋回軸5を回転させ、その後、旋回軸5を停止して砥石軸21を軸方向に移動させることにより、円弧と直線を組み合わせた断面をもつ砥石Gを成形することができる。また、図10に示すように、砥石軸21を軸方向に移動させずに旋回軸5を回転させ、その途中から、旋回軸5の回転と砥石軸21の軸方向移動とを組み合わせた複合動作を行なうことにより、円弧と非円弧曲線とを組み合わせた断面形状をもつ砥石Gを成形することができる。 Further, when a grindstone shaft 21 that holds the grindstone G is provided so as to be movable in the axial direction, and a driving device (not shown) that drives the grindstone shaft 21 in the axial direction is provided, as shown in FIG. The rotating shaft 5 is rotated without moving the shaft in the axial direction, and then the rotating shaft 5 is stopped and the grindstone shaft 21 is moved in the axial direction, thereby forming a grindstone G having a cross section combining an arc and a straight line. be able to. Further, as shown in FIG. 10, the turning shaft 5 is rotated without moving the grindstone shaft 21 in the axial direction, and the combined operation combining the rotation of the turning shaft 5 and the axial movement of the grindstone shaft 21 from the middle thereof. By performing this, the grindstone G having a cross-sectional shape combining an arc and a non-arc curve can be formed.
 上記実施形態では、ドレッサホルダ16として、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサ15を取り付けるタイプのものを説明したが、図11に示すように、ホイールの外周にダイヤモンドを固定したロータリダイヤモンドドレッサ15を取り付けるタイプのドレッサホルダ16を採用してもよい。 In the above embodiment, the type of the dresser holder 16 has been described in which the diamond dresser 15 in which diamond is fixed to the tip of the shank is attached. However, as shown in FIG. 11, the rotary diamond dresser 15 in which diamond is fixed to the outer periphery of the wheel. You may employ | adopt the type of dresser holder 16 which attaches.
 また、上記実施形態では、旋回半径変更軸用モータ14としてサーボモータを使用したが、図12に示すように、ロータリーエンコーダ22付きのモータを使用することもできる。この場合、ロータリーエンコーダ22を図6に示す制御装置20に接続し、旋回半径変更軸用モータ14の現在の回転角度を示す位置信号をロータリーエンコーダ22から制御装置20に入力するようにすればよい。ロータリーエンコーダ22は、モータ外付けにしてもよく、モータ内蔵にしてもよい。また、入力パルス数に比例した角度だけ回転するステッピングモータを使用してもよい。 In the above embodiment, a servo motor is used as the turning radius changing shaft motor 14, but a motor with a rotary encoder 22 may be used as shown in FIG. In this case, the rotary encoder 22 may be connected to the control device 20 shown in FIG. 6, and a position signal indicating the current rotation angle of the turning radius changing shaft motor 14 may be input from the rotary encoder 22 to the control device 20. . The rotary encoder 22 may be external to the motor or may be built in the motor. Further, a stepping motor that rotates by an angle proportional to the number of input pulses may be used.
 また、図13に示すように、旋回半径変更軸用モータ14の回転軸と旋回半径変更軸12の間に、旋回半径変更軸用モータ14の回転を減速して旋回半径変更軸12に伝達する減速機23を組み込むことができる。このようにすると、旋回半径変更軸用モータ14の回転角度の誤差に対する旋回半径変更軸12の回転角度の誤差が小さくなるので、旋回半径変更軸12の回転角度を高精度に位置決めすることが可能となる。 As shown in FIG. 13, the rotation of the turning radius changing shaft motor 14 is decelerated and transmitted to the turning radius changing shaft 12 between the rotation axis of the turning radius changing shaft motor 14 and the turning radius changing shaft 12. A reduction gear 23 can be incorporated. In this way, the rotation angle error of the turning radius change shaft 12 with respect to the rotation angle error of the turning radius change shaft motor 14 is reduced, so that the rotation angle of the turning radius change shaft 12 can be positioned with high accuracy. It becomes.
 また、図14に示すように、偏心孔11の内周と旋回半径変更軸12の外周との間にクランプ機構24を設け、このクランプ機構24によって旋回半径変更軸12の回転を阻止するクランプ状態と、旋回半径変更軸12の回転を許容するフリー状態とを切り換え可能とすることができる。このようにすると、旋回半径変更軸12の回転角度を位置決めした後、クランプ機構24で旋回半径変更軸12の回転を阻止させることにより、ダイヤモンドドレッサ15の支持剛性を向上させることが可能となる。 Further, as shown in FIG. 14, a clamp mechanism 24 is provided between the inner periphery of the eccentric hole 11 and the outer periphery of the turning radius changing shaft 12, and the clamp mechanism 24 prevents the turning radius changing shaft 12 from rotating. And a free state in which the rotation of the turning radius changing shaft 12 is allowed. In this way, after the rotation angle of the turning radius changing shaft 12 is positioned, the support rigidity of the diamond dresser 15 can be improved by preventing the turning of the turning radius changing shaft 12 by the clamp mechanism 24.
 クランプ機構24としては、空気圧により径方向に進退可能とされた把持爪を旋回半径変更軸12の周りに円周方向に間隔をおいて複数配置したエアクランプ等が挙げられる。また、円周の一部を切り離した断面C形状の筒体からなるクランプボスを、旋回半径変更軸12の周りを囲むように設け、そのクランプボスの断面C形状の両端を連結するように設けたクランプボルトの締め込みによりクランプボスを縮径させて旋回半径変更軸12の外周を把持するようにしてもよい。 Examples of the clamp mechanism 24 include an air clamp in which a plurality of gripping claws that can be advanced and retracted in the radial direction by air pressure are arranged around the turning radius changing shaft 12 at intervals in the circumferential direction. In addition, a clamp boss made of a cylindrical body having a C-shaped cross section from which a part of the circumference is cut is provided so as to surround the turning radius changing shaft 12, and both ends of the C-shaped cross section of the clamp boss are connected to each other. The clamp boss may be reduced in diameter by tightening the clamp bolt, and the outer periphery of the turning radius changing shaft 12 may be gripped.
1    ドレッシング装置
5    旋回軸
8    旋回軸用モータ
12   旋回半径変更軸
14   旋回半径変更軸用モータ
15   ダイヤモンドドレッサ
16   ドレッサホルダ
18   ドレッサ先端検出センサ
20   制御装置
21   砥石軸
23   減速機
24   クランプ機構
G    砥石
DESCRIPTION OF SYMBOLS 1 Dressing device 5 Turning axis 8 Turning axis motor 12 Turning radius change axis 14 Turning radius change axis motor 15 Diamond dresser 16 Dresser holder 18 Dresser tip detection sensor 20 Control device 21 Grinding wheel shaft 23 Reduction gear 24 Clamp mechanism G Grinding wheel

Claims (12)

  1.  回転可能に支持された旋回軸(5)と、
     その旋回軸(5)を回転駆動する旋回軸用モータ(8)と、
     前記旋回軸(5)の内部で、旋回軸(5)の中心に対して偏心した位置を中心に回転可能に支持された旋回半径変更軸(12)と、
     その旋回半径変更軸(12)を回転駆動する旋回半径変更軸用モータ(14)とを有し、
     前記旋回半径変更軸(12)にダイヤモンドドレッサ(15)が着脱可能に取り付けられるドレッサホルダ(16)を設けたドレッシング装置。
    A pivot shaft (5) rotatably supported;
    A turning shaft motor (8) for rotating the turning shaft (5);
    A turning radius changing shaft (12) supported so as to be rotatable around a position eccentric to the center of the turning shaft (5) inside the turning shaft (5);
    A turning radius changing shaft motor (14) for rotating the turning radius changing shaft (12),
    A dressing apparatus provided with a dresser holder (16) to which a diamond dresser (15) is detachably attached to the turning radius changing shaft (12).
  2.  前記旋回半径変更軸(12)を回転させたときに前記ダイヤモンドドレッサ(15)の先端が通る位置にドレッサ先端検出センサ(18)を設けた請求項1に記載のドレッシング装置。 The dressing device according to claim 1, wherein a dresser tip detection sensor (18) is provided at a position where the tip of the diamond dresser (15) passes when the turning radius changing shaft (12) is rotated.
  3.  前記ドレッサ先端検出センサ(18)が前記ダイヤモンドドレッサ(15)の先端を検出した時の前記旋回半径変更軸用モータ(14)の回転角度に基づいて、砥石成形時の旋回半径変更軸(12)の回転角度を補正する制御装置(20)を設けた請求項2に記載のドレッシング装置。 On the basis of the rotation angle of the turning radius changing shaft motor (14) when the dresser tip detecting sensor (18) detects the tip of the diamond dresser (15), the turning radius changing shaft (12) at the time of grinding wheel forming. The dressing device according to claim 2, further comprising a control device (20) for correcting the rotation angle.
  4.  前記制御装置(20)は、砥石成形時に旋回軸(5)の回転角度に応じて前記旋回半径変更軸(12)の回転角度を変化させる同期制御を行なう請求項3に記載のドレッシング装置。 The dressing device according to claim 3, wherein the control device (20) performs synchronous control to change the rotation angle of the turning radius changing shaft (12) in accordance with the rotation angle of the turning shaft (5) at the time of grinding wheel forming.
  5.  前記旋回半径変更軸用モータ(14)がサーボモータである請求項1から4のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 4, wherein the turning radius changing shaft motor (14) is a servo motor.
  6.  前記旋回半径変更軸用モータ(14)がステッピングモータである請求項1から4のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 4, wherein the turning radius changing shaft motor (14) is a stepping motor.
  7.  前記旋回半径変更軸用モータ(14)がロータリーエンコーダ付きのモータである請求項1から4のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 4, wherein the turning radius changing shaft motor (14) is a motor with a rotary encoder.
  8.  砥石(G)を保持する砥石軸(21)を軸方向に移動可能に設け、その砥石軸(21)を軸方向に駆動する駆動装置を設けた請求項1から7のいずれかに記載のドレッシング装置。 The dressing according to any one of claims 1 to 7, wherein a grindstone shaft (21) for holding the grindstone (G) is provided so as to be movable in the axial direction, and a driving device for driving the grindstone shaft (21) in the axial direction is provided. apparatus.
  9.  前記旋回半径変更軸用モータ(14)の回転を減速して旋回半径変更軸(12)に伝達する減速機(23)を設けた請求項1から8のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 8, further comprising a speed reducer (23) for decelerating the rotation of the turning radius changing shaft motor (14) and transmitting it to the turning radius changing shaft (12).
  10.  前記旋回半径変更軸(12)の回転を阻止するクランプ状態と、旋回半径変更軸(12)の回転を許容するフリー状態とを切り換え可能なクランプ機構(24)を設けた請求項1から8のいずれかに記載のドレッシング装置。 The clamp mechanism (24) according to claim 1, wherein a clamp mechanism (24) capable of switching between a clamped state for preventing rotation of the turning radius changing shaft (12) and a free state for allowing rotation of the turning radius changing shaft (12) is provided. The dressing apparatus in any one.
  11.  前記ドレッサホルダ(16)が、シャンクの先端にダイヤモンドを固定したダイヤモンドドレッサ用である請求項1から10のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 10, wherein the dresser holder (16) is for a diamond dresser in which a diamond is fixed to a tip of a shank.
  12.  前記ドレッサホルダ(16)が、ホイールの外周にダイヤモンドを固定したロータリダイヤモンドドレッサ用である請求項1から10のいずれかに記載のドレッシング装置。 The dressing device according to any one of claims 1 to 10, wherein the dresser holder (16) is for a rotary diamond dresser in which diamond is fixed to an outer periphery of a wheel.
PCT/JP2011/072341 2010-10-08 2011-09-29 Dressing device WO2012046614A1 (en)

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EP3698919A1 (en) * 2019-02-20 2020-08-26 Klingelnberg AG Method for dressing a grinding tool

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GB2527307B (en) * 2014-06-17 2018-12-19 Garbuio Spa Adjusting the position of a diamond dresser in a cutting machine
WO2019064837A1 (en) * 2017-09-29 2019-04-04 本田技研工業株式会社 Electrodeposition grindstone and manufacturing method therefor
CN108161742B (en) * 2018-01-29 2024-01-02 苏州温特金刚石滚轮有限公司 Digital detection system based on diamond roller finishing grinder

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JPH0536189B2 (en) * 1984-09-13 1993-05-28 Ookuma Kk
EP0286027A2 (en) * 1987-04-04 1988-10-12 Ernst Saljé Method of and device for dressing grinding wheels
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JP5586409B2 (en) 2014-09-10
JP2012081542A (en) 2012-04-26
CN103153541A (en) 2013-06-12
CN103153541B (en) 2015-11-25

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