WO2012035569A9 - Apparatus for high productivity rolling, particularly for milling section bars or rods - Google Patents
Apparatus for high productivity rolling, particularly for milling section bars or rods Download PDFInfo
- Publication number
- WO2012035569A9 WO2012035569A9 PCT/IT2011/000317 IT2011000317W WO2012035569A9 WO 2012035569 A9 WO2012035569 A9 WO 2012035569A9 IT 2011000317 W IT2011000317 W IT 2011000317W WO 2012035569 A9 WO2012035569 A9 WO 2012035569A9
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rolling
- cylinders
- distance
- channels
- lines
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
Definitions
- the present invention relates to an apparatus for high productivity rolling, particularly for rolling section bars or rods.
- the invention refers to a rolling plant for the production of rolled sections, such as section bars or rods, able to simultaneously perform multiple laminations, so that each group of rolling lines of which the plant is provided can work a material, regardless of the working of another material by another group of rolling lines.
- the material to be rolled 101 is firstly inserted into an intermediate train 102, in a shape having a diameter larger than those ones of the finished product.
- the material is divided into two bars 101 A and 101 B of the equal section, each of which is carried by a respective finishing train, along a respective line 200Dx or 200Sx, passing through a series of pairs of successive rollers, each of which constitutes a rolling "stand".
- the process usually includes a plurality of stages, in each of which the rollers of the pair of each stand are positioned at a mutual distance corresponding to the gauge requirements and rotate at a synchronous speed with the cylinders of the previous or successive stand.
- the stands are arranged in a sequence such that to shape the material into the desired final shape, always moving in one direction.
- the stands are usually arranged alternating pairs of horizontal rollers with pairs of vertical rolls, until the material reaches the aforesaid desired shape.
- the two lines 200Dx and 200Sx of the rolling stands are separated from each other and each of them is fed by a respective motor.
- a drawback of such a rolling mill is that it is little flexible in managing the lamination.
- the group of stands is driven by one motor. Shape or speed change on a stand involves a change on all the stands of the group in order to keep synchrony among them. If the lamination of the product requires a lower number of stands, the remaining stands operated by the same motor must in any case rotate, with considerable waste of energy.
- the purpose of the present invention is to overcome the drawbacks of the known technique, by providing a rolling apparatus which results in a production efficiency higher than that one of the known rolling apparatuses.
- purpose of the present invention is to create an apparatus for simultaneously rolling two or more wires which allows an adjustment of the profile of a rolling line, without such an adjustment affects the profiles defined for other rolling lines.
- task of the present invention is to provide a rolling apparatus that allows activation of individual stands through independent motors.
- Yet another purpose of the present invention is to provide a rolling apparatus which avoids electricity waste for its operation, by using multiple motors of dimensions smaller than those ones used in known apparatuses, avoiding waste of energy due to the rotation of stands not necessary to the process.
- each stand of the rolling apparatus is driven by a respective motor.
- the single motor indeed, is able to modulate the rotation speed of these cylinders in order to compensate the diameter difference.
- a second advantage is given by the fact that the cost of the rolling apparatus according to the invention is lower than those one of the prior art, since it provides the installation of a single line of finishing train instead of the two lines of finishing lines provided in the rolling apparatus of known type.
- Still another advantage is due to the fact that only a lamination stand is used at each stage of the rolling process, through which two or more wires simultaneously pass, in autonomous manner as far as the distance between the cylinders is concerned.
- FIG. 1A is a functional scheme of the rolling apparatus according to the invention.
- - figure 1 B is a functional scheme of a known rolling apparatus
- FIG. 2 shows a lamination stand of the rolling apparatus according to the invention
- FIG. 3 shows a variant of the lamination stand of the rolling apparatus
- figure 4A shows in detail the lamination stand of figure 2;
- figure 4B shows a particular of figure 4A
- figure 4C shows in detail the lamination stand of figure 3;
- figure 5 shows a side section of the lamination stand of figure 3;
- figure 6 shows the lamination stand of figure 3, in a position with a changed distance between a pair of cylinders.
- the rolling apparatus provides an intermediate train 2, in line with a finishing train 3, comprising a plurality of stands 4, placed in sequence, in horizontal or vertical position, each of which is driven by a respective motor 5, in an amount that can vary from four to ten or more.
- the stands 4 of the finishing train 3 include two rolling cylinders 6, each of which is provided with two respective channels 7Dx, 7Sx.
- These channels 7Dx, 7Sx are arranged respectively at one of the ends of said cylinders.
- Figure 3 shows the embodiment of the stand 4 of the finishing train 3.
- Stands 4 of the finishing train 3 include two rolling cylinders 6, each of which is provided with two respective pairs of channels 7Dx, 7Sx, arranged at the ends of said cylinders.
- the channels 7Dx, 7Sx define the rolling profiles of the product to be processed, along two/four separated rolling lines 8Dx, 8Sx (perpendicular to the plane of the drawing).
- the two cylinders 6 are bound each other at the two ends.
- Every cylinder 6 has a first end connected with a first gauge 9Dx, through a spherical bearing 10Dx, and a second end connected with a second gauge 9Sx, through a spherical bearing 10Sx.
- the first gauge 9DX changes the distance ADx between the cylinders 6, at a respective first channel 7Dx.
- the opposite second gauge 9Sx connected through the spherical bearings 10Sx with the respective ends of the two cylinders 6, stands still, and allows the main axes of the cylinder to rotate in order to follow the movement of the opposite ends adjusted by the respective first distance adjusting group 9Dx.
- the axes of the cylinder 6 rotate according to an angle a, useful to make such a change towards the distance ADx at the first channels 7Dx, depending on the distance D between the first channel 7Dx and the opposite second channel 7Sx.
- the rolling lines 8Dx, 8Sx are arranged at a distance D, such that the adjustment of the distance ASx performed on a first rolling line 8Sx does not affect the distance ADx on the second rolling line 8Dx.
- the distance D is defined from time to time on the basis of the diameter of the rolling channels 7Sx, 7Dx, and the desired change values on a first rolling line 8Sx, as well as the maximum allowed change values on a second rolling line 8Dx.
- change V of the rolling distance on the rolling line 8Sx causes a change of the rolling distance on the rolling line 8Dx not greater than V/5.
- each cylinder 6 presents four respective channels 7Sx, 7Dx, which are arranged tow by two at the ends of each of said cylinders 6, and define the rolling profiles of the product to be processed, along four rolling lines 8Dx, 8Sx, separated from each other.
- the right rolling lines 8Dx are placed- at a distance D from the left rolling lines 8Sx, such that the adjustment of the distance ASx performed on a first pair of rolling lines 8Sx does not affect the opposite pair of rolling lines 8Dx.
- each cylinder 6 presents a plurality of respective channels, divided into two groups. Each group is placed at one end of the pair of cylinders and defines the rolling profiles of the product to be worked, along a plurality of rolling lines.
- the used motors drive only one pair of cylinders, therefore they have sizes and power consumption lower than the motors used in the known plants.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Laminated Bodies (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110782678 EP2616194B1 (en) | 2010-09-15 | 2011-09-13 | Apparatus for high productivity rolling, particularly for milling section bars or rods |
CN201180042694.XA CN103402660B (en) | 2010-09-15 | 2011-09-13 | For high yield rolling, the device being used in particular for rolloff section bar rod or bar |
PL11782678T PL2616194T3 (en) | 2010-09-15 | 2011-09-13 | Apparatus for high productivity rolling, particularly for milling section bars or rods |
ES11782678.4T ES2538379T3 (en) | 2010-09-15 | 2011-09-13 | Apparatus for high productivity lamination, in particular for grinding bars or round sections |
RU2013112892/02A RU2013112892A (en) | 2010-09-15 | 2011-09-13 | DEVICE FOR HIGH PERFORMANCE RENTAL, IN PARTICULAR, FOR ROLLING VARIETIES PROFILES OR RODS |
BR112013005765A BR112013005765A2 (en) | 2010-09-15 | 2011-09-13 | high productivity rolling mill, particularly for milling section bars or rods |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVI2010A000251 | 2010-09-15 | ||
ITVI2010A000251A IT1402352B1 (en) | 2010-09-15 | 2010-09-15 | LAMINATION SYSTEM FOR HIGH PRODUCTIVITY, IN PARTICULAR FOR THE LAMINATION OF PROFILES OR BARS |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2012035569A2 WO2012035569A2 (en) | 2012-03-22 |
WO2012035569A9 true WO2012035569A9 (en) | 2012-05-03 |
WO2012035569A3 WO2012035569A3 (en) | 2012-06-21 |
Family
ID=43739218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT2011/000317 WO2012035569A2 (en) | 2010-09-15 | 2011-09-13 | Apparatus for high productivity rolling, particularly for milling section bars or rods |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2616194B1 (en) |
CN (1) | CN103402660B (en) |
BR (1) | BR112013005765A2 (en) |
ES (1) | ES2538379T3 (en) |
IT (1) | IT1402352B1 (en) |
PL (1) | PL2616194T3 (en) |
RU (1) | RU2013112892A (en) |
WO (1) | WO2012035569A2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106311741A (en) * | 2016-08-17 | 2017-01-11 | 安徽晋源铜业有限公司 | Adjustable copper bar cold-rolling device |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4457154A (en) * | 1981-03-23 | 1984-07-03 | Mitsubishi Denki Kabushiki Kaisha | Control method for multi-strand rolling mill |
US5548986A (en) * | 1992-04-22 | 1996-08-27 | Structural Metals, Inc. | Method and apparatus for simultaneously forming at least four metal rounds |
US5949684A (en) * | 1997-03-07 | 1999-09-07 | Morgan Construction Company | Automatic roll groove alignment |
US5893288A (en) * | 1997-04-25 | 1999-04-13 | Morgan Construction Company | Multiple outlet finishing mill |
KR20020023782A (en) * | 2001-12-18 | 2002-03-29 | 유병섭 | Roller pair of rolling machine for profile bar, having multiple pairs of grooves of which shapes are different each other |
RU2302913C2 (en) * | 2004-07-29 | 2007-07-20 | Морган Констракшн Компани | Heated billet continuous hot rolling process for receiving large number of final blanks of articles |
CN201008881Y (en) * | 2006-12-19 | 2008-01-23 | 江苏沙钢集团有限公司 | Cutting roller of rod bar roller milling |
CN201086087Y (en) * | 2007-07-11 | 2008-07-16 | 新疆八一钢铁股份有限公司 | Multi-line dividing and rolling apparatus |
-
2010
- 2010-09-15 IT ITVI2010A000251A patent/IT1402352B1/en active
-
2011
- 2011-09-13 EP EP20110782678 patent/EP2616194B1/en active Active
- 2011-09-13 CN CN201180042694.XA patent/CN103402660B/en active Active
- 2011-09-13 RU RU2013112892/02A patent/RU2013112892A/en not_active Application Discontinuation
- 2011-09-13 PL PL11782678T patent/PL2616194T3/en unknown
- 2011-09-13 ES ES11782678.4T patent/ES2538379T3/en active Active
- 2011-09-13 BR BR112013005765A patent/BR112013005765A2/en not_active IP Right Cessation
- 2011-09-13 WO PCT/IT2011/000317 patent/WO2012035569A2/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
CN103402660B (en) | 2016-03-02 |
EP2616194A2 (en) | 2013-07-24 |
RU2013112892A (en) | 2014-10-20 |
CN103402660A (en) | 2013-11-20 |
IT1402352B1 (en) | 2013-08-30 |
WO2012035569A3 (en) | 2012-06-21 |
EP2616194B1 (en) | 2015-05-06 |
WO2012035569A2 (en) | 2012-03-22 |
BR112013005765A2 (en) | 2019-09-24 |
ES2538379T3 (en) | 2015-06-19 |
PL2616194T3 (en) | 2015-08-31 |
ITVI20100251A1 (en) | 2012-03-16 |
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