WO2012031475A1 - Stator iron core of irregular slotted disc type motor - Google Patents

Stator iron core of irregular slotted disc type motor Download PDF

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Publication number
WO2012031475A1
WO2012031475A1 PCT/CN2011/072051 CN2011072051W WO2012031475A1 WO 2012031475 A1 WO2012031475 A1 WO 2012031475A1 CN 2011072051 W CN2011072051 W CN 2011072051W WO 2012031475 A1 WO2012031475 A1 WO 2012031475A1
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WIPO (PCT)
Prior art keywords
iron core
yoke
slot
ratio
width
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PCT/CN2011/072051
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French (fr)
Chinese (zh)
Inventor
叶芃
叶常彬
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叶羽经
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Publication of WO2012031475A1 publication Critical patent/WO2012031475A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots

Definitions

  • the invention belongs to the technical field of electric motors, and in particular relates to an improvement of a stator core of a special-shaped slotted disc motor.
  • the grooves and teeth on the plane of the stator core are radially distributed.
  • the magnetic lines on the rotor pass through the air gap, the stator teeth, the stator yoke, the stator teeth of the adjacent poles, the air gap, and the rotor to form a magnetic circuit.
  • the wires in the slot and the magnetic lines in the circuit generate electromagnetic induction. .
  • the magnetic flux density is larger than the tooth portion, and the inner circumferential tooth portion has a larger magnetic flux density than the yoke portion.
  • the magnetic flux density of the teeth and the yoke differ greatly, and the outer circumferential yoke portion and the inner circumferential tooth portion have magnetic properties.
  • the road is highly saturated, causing defects in high stator temperature, material waste, and low motor efficiency.
  • An object of the present invention is to provide a stator core of a profiled disk disk motor in which the groove shape is an equal-area staked shaped groove and the magnetic circuit of the outer yoke portion and the inner scallop portion of the core is improved.
  • a stator core of a special-shaped slot disk motor the iron cores are evenly distributed with radial wire grooves, characterized in that the outer circumference of the iron core is wide and shallow, and the inner circumference is narrow. And deep, and into the same area to stake out the shaped groove structure.
  • the tooth width at the outer circle is made to be larger than the thickness of the yoke, and the tooth width at the inner circle is close to or tends to be equal to the thickness ratio of the yoke portion, reducing or avoiding saturation of the local magnetic circuit.
  • the ratio of the width of the tooth portion to the thickness of the yoke at the outer round end and the ratio of the width of the tooth portion at the inner round end to the thickness of the yoke portion are not more than 20%.
  • the radial wire grooves are radially evenly distributed on the iron core.
  • the radiation grooves are evenly distributed on the iron core at an angle to the radial direction.
  • the invention has the novel idea, improves the magnetic circuit structure through the improvement of the wire groove, reduces or avoids the defects of the magnetic circuit saturation, effectively reduces the temperature rise, and improves the motor efficiency.
  • Figure 1 is a schematic view of a 12-slot disc stator core
  • FIG. 2 Schematic diagram of a 12-slot disc stator core
  • Figure 3 is a perspective view of a 18-slot disc stator core
  • FIG. 4 Schematic diagram of the end face of a 18-slot disc stator core
  • Figure 5 is a three-dimensional schematic diagram of a 36-slot disc stator core
  • FIG. 6 Schematic diagram of a 36-slot disc stator core
  • the wire slot 2 of the stator core 1 of the disk motor is formed into an equal-area shaped groove structure, that is, the cross-sectional area on the different circumferences is equal, and the groove full rate after embedding the coil Is equal.
  • the wire trough 2 is evenly distributed on the iron core 1 in a radial direction, wherein the wire groove 2 at the outer circumference of the iron core is wide and shallow, and the width of the tooth portion 3 becomes smaller than that of the conventional technique, and the thickness of the yoke portion 4 is thickened,
  • the ratio is smaller; the groove 2 at the inner circle is narrow and deep, and the width of the tooth portion 3 becomes larger than that of the conventional technique, and the thickness of the yoke portion 4 becomes thinner, and the ratio between the two becomes larger; the outer core and the inner circle are both extremes.
  • the ratio of the width of the tooth portion to the thickness of the yoke portion gradually approaches or equals.
  • the ratio of the diameter of the outer circumference of the core to the inner circle may exceed 2:1, and the ratio of the width of the tooth at the outer end to the thickness of the yoke is different from the ratio of the width of the tooth at the inner end to the thickness of the yoke.
  • Figs. 1 and 2 are 12-slot disc stator cores, and Figs. 5 and 6 are 36-slot disc stator cores.
  • the number of the above slots is designed according to the requirements of the motor for the number of revolutions and the number of pole pairs, and may be various numbers of slots such as 24 and 48.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

A stator iron core (1) of irregular slotted disk type motor is provided. Radial slots (2) are evenly distributed in the iron core(1). Each slot (2) is wider and shallower towards the outer periphery of the iron core (1) and narrower and deeper towards the inner periphery of the iron core (1), so that the sectional area of each slot (2) is constant at any plane perpendicular to the radial direction. The ratio of the width of the tooth (3) and the thickness of the yoke (4) both located at the outer periphery of the iron core (1) is substantially equal to the ratio of the width of the tooth (3) and the thickness of the yoke (4) both located at the inner periphery of the iron core (1). In the magnetic path from the outer periphery to the inner periphery of the iron core (1), the magnetic flux density of the teeth (3) and that of the yoke (4) are substantially equal. The saturation problem of local magnetic path of the stator iron core of the disc type motor is solved by the improved slots (2). The temperature rise of the motor is effectively reduced, and the efficiency of the motor is enhanced.

Description

一种异形槽盘式电机定子铁芯  Special-shaped slot disk motor stator core
技术领域:Technical field:
本发明属于电机技术领域,特别涉及一种异形槽盘式电机定子铁芯的改良。The invention belongs to the technical field of electric motors, and in particular relates to an improvement of a stator core of a special-shaped slotted disc motor.
背景技术:Background technique:
传统盘式电机技术中,其定子铁芯平面上的槽、齿呈径向分布。电机工作时,转子上的磁力线通过气隙、定子齿部、定子轭部、相邻极的定子齿部、气隙、转子,形成磁回路,槽中的导线与回路中的磁力线相互产生电磁感应。In the conventional disc motor technology, the grooves and teeth on the plane of the stator core are radially distributed. When the motor is working, the magnetic lines on the rotor pass through the air gap, the stator teeth, the stator yoke, the stator teeth of the adjacent poles, the air gap, and the rotor to form a magnetic circuit. The wires in the slot and the magnetic lines in the circuit generate electromagnetic induction. .
传统盘式定子铁芯:为了制作定子的方便,盘式定子铁芯外圆和内圆的槽型是相同的,这就导致定子外圆处的齿宽过大,定子内圆处的齿宽过小,而定子外圆和内圆处的轭部是相等的,因而造成了外圆和内圆处的齿宽与轭部厚度的比例不相等,即在外圆周上,齿部磁路截面积比轭部磁路截面积大;在内圆周上,齿部磁路截面积比轭部磁路截面积小。在外圆周轭部磁通密度比齿部大,内圆周齿部磁通密度比轭部大,在不同圆周上,齿、轭磁通密度相差很大,外圆周轭部和内圆周齿部的磁路高度饱和,造成定子温度高、材料浪费、电机效率低的缺陷。Conventional disc stator core: In order to make the stator convenient, the outer shape of the disc stator core and the inner circle are the same, which results in excessive tooth width at the outer circumference of the stator and the tooth width at the inner circumference of the stator. Too small, and the yoke at the outer and inner circles of the stator are equal, thus causing the ratio of the tooth width at the outer and inner circles to the thickness of the yoke to be unequal, that is, on the outer circumference, the magnetic path cross-sectional area of the tooth The cross-sectional area of the magnetic path of the yoke portion is larger; on the inner circumference, the cross-sectional area of the magnetic path of the tooth portion is smaller than the cross-sectional area of the magnetic path of the yoke portion. In the outer circumference yoke, the magnetic flux density is larger than the tooth portion, and the inner circumferential tooth portion has a larger magnetic flux density than the yoke portion. On different circumferences, the magnetic flux density of the teeth and the yoke differ greatly, and the outer circumferential yoke portion and the inner circumferential tooth portion have magnetic properties. The road is highly saturated, causing defects in high stator temperature, material waste, and low motor efficiency.
在铁芯外圆与内圆的直径比超过1.7:1时尤为严重。This is especially true when the diameter ratio of the outer and inner circles of the core exceeds 1.7:1.
发明内容:Summary of the invention:
本发明的目的是发明一种槽形为等面积放样异形槽,改善铁芯外圆轭部和内圆齿部磁路饱和的异形槽盘式电机定子铁芯。SUMMARY OF THE INVENTION An object of the present invention is to provide a stator core of a profiled disk disk motor in which the groove shape is an equal-area staked shaped groove and the magnetic circuit of the outer yoke portion and the inner scallop portion of the core is improved.
本发明技术方案是这样实现的:一种异形槽盘式电机定子铁芯,铁芯均布有辐射状线槽,其特征是铁芯外圆处线槽宽而浅、内圆处线槽窄而深,并成等面积放样异形槽结构。使得外圆处的齿宽度与轭部厚度比,与内圆处的齿宽度与轭部厚度比相接近或者趋于相等,减少或者避免局部磁路的饱和。The technical solution of the present invention is realized as follows: a stator core of a special-shaped slot disk motor, the iron cores are evenly distributed with radial wire grooves, characterized in that the outer circumference of the iron core is wide and shallow, and the inner circumference is narrow. And deep, and into the same area to stake out the shaped groove structure. The tooth width at the outer circle is made to be larger than the thickness of the yoke, and the tooth width at the inner circle is close to or tends to be equal to the thickness ratio of the yoke portion, reducing or avoiding saturation of the local magnetic circuit.
所述外圆端处的齿部宽度与轭部厚度比值与内圆端处的齿部宽度与轭部厚度比值相差不大于20%。The ratio of the width of the tooth portion to the thickness of the yoke at the outer round end and the ratio of the width of the tooth portion at the inner round end to the thickness of the yoke portion are not more than 20%.
所述辐射状线槽成径向均布在铁芯上。The radial wire grooves are radially evenly distributed on the iron core.
所述辐射线槽与径向成一夹角均布在铁芯上。The radiation grooves are evenly distributed on the iron core at an angle to the radial direction.
本发明具有构思新颖,通过线槽的改良,改善磁路结构,减少或者避免磁路饱和的缺陷,有效降低温升,提高电机效率。The invention has the novel idea, improves the magnetic circuit structure through the improvement of the wire groove, reduces or avoids the defects of the magnetic circuit saturation, effectively reduces the temperature rise, and improves the motor efficiency.
附图说明:BRIEF DESCRIPTION OF THE DRAWINGS:
下面结合具体图例对本发明做进一步说明:The present invention will be further described below in conjunction with specific legends:
图1 12槽盘式定子铁芯立体示意图Figure 1 is a schematic view of a 12-slot disc stator core
图2 12槽盘式定子铁芯剖面示意图Figure 2 Schematic diagram of a 12-slot disc stator core
图3 18槽盘式定子铁芯立体示意图Figure 3 is a perspective view of a 18-slot disc stator core
图4 18槽盘式定子铁芯端面示意图Figure 4 Schematic diagram of the end face of a 18-slot disc stator core
图5 36槽盘式定子铁芯立体示意图Figure 5 is a three-dimensional schematic diagram of a 36-slot disc stator core
图6 36槽盘式定子铁芯剖面示意图Figure 6 Schematic diagram of a 36-slot disc stator core
其中among them
1—铁芯 2—线槽 3—齿部 4—轭部1—iron core 2-line groove 3—tooth 4—yoke
具体实施方式:detailed description:
参照图1、图2、图5和图6,盘式电机定子铁芯1的线槽2成等面积放样异形槽结构,也即其在不同圆周上的截面积相等,嵌入线圈后槽满率是相等的。线槽2成径向辐射状均布在铁芯1上,其中铁芯外圆处的线槽2宽而浅,相对传统技术其齿部3宽度变小,而轭部4厚度增厚,两者比值变小;内圆处的线槽2窄而深,相对传统技术其齿部3宽度变大,轭部4厚度变薄,两者比值变大;使得铁芯外圆和内圆两极端处的齿部宽度与轭部厚度比值,逐渐趋近或者相等。使铁芯从外圆至内圆的磁路中,各处齿部、轭部的磁通密度基本相同,避免出现局部磁路饱和现象。因此,铁芯外圆与内圆的直径比可以超过2:1以上,且外圆端处的齿部宽度与轭部厚度比值与内圆端处的齿部宽度与轭部厚度比值相差,可控制在不大于20%范围之内,尤其在外圆与内圆的直径比小的铁芯,两端处的齿部宽度与轭部厚度比值可做到相等,也即比值相差为零。Referring to FIG. 1, FIG. 2, FIG. 5 and FIG. 6, the wire slot 2 of the stator core 1 of the disk motor is formed into an equal-area shaped groove structure, that is, the cross-sectional area on the different circumferences is equal, and the groove full rate after embedding the coil Is equal. The wire trough 2 is evenly distributed on the iron core 1 in a radial direction, wherein the wire groove 2 at the outer circumference of the iron core is wide and shallow, and the width of the tooth portion 3 becomes smaller than that of the conventional technique, and the thickness of the yoke portion 4 is thickened, The ratio is smaller; the groove 2 at the inner circle is narrow and deep, and the width of the tooth portion 3 becomes larger than that of the conventional technique, and the thickness of the yoke portion 4 becomes thinner, and the ratio between the two becomes larger; the outer core and the inner circle are both extremes. The ratio of the width of the tooth portion to the thickness of the yoke portion gradually approaches or equals. In the magnetic circuit from the outer circle to the inner circle, the magnetic flux density of the teeth and the yoke is substantially the same, and local magnetic saturation is avoided. Therefore, the ratio of the diameter of the outer circumference of the core to the inner circle may exceed 2:1, and the ratio of the width of the tooth at the outer end to the thickness of the yoke is different from the ratio of the width of the tooth at the inner end to the thickness of the yoke. The iron core with a diameter ratio of not more than 20%, especially in the outer diameter of the outer circle and the inner circle, the ratio of the width of the tooth portion to the thickness of the yoke at both ends can be equal, that is, the ratio is zero.
图1和图2为12槽盘式定子铁芯,图5和图6为36槽盘式定子铁芯。1 and 2 are 12-slot disc stator cores, and Figs. 5 and 6 are 36-slot disc stator cores.
以上槽数是根据电机对转速、极对数的要求而进行设计的,也可以是24、48等各种槽数。The number of the above slots is designed according to the requirements of the motor for the number of revolutions and the number of pole pairs, and may be various numbers of slots such as 24 and 48.
参照图3和图4,为18槽盘式定子铁芯,辐射状线槽2与径向成一夹角均布在铁芯1上,这样可改善电机输出的波形。Referring to Figures 3 and 4, there is an 18-slot disc stator core, and the radial trunking 2 is evenly distributed on the core 1 at an angle to the radial direction, which improves the waveform of the motor output.

Claims (4)

  1. 一种异形槽盘式电机定子铁芯,铁芯均布有辐射状线槽,其特征是铁芯外圆处线槽宽而浅、内圆处线槽窄而深,并成等面积放样异形槽结构。 The stator core of the special-shaped slot disk motor is provided with a radial wire slot, which is characterized in that the outer circumference of the iron core is wide and shallow, and the inner groove is narrow and deep, and is shaped into an equal area. Slot structure.
  2. 根据权利要求1所述的一种异形槽盘式电机定子铁芯,其特征是外圆端处的齿部宽度与轭部厚度比值与内圆端处的齿部宽度与轭部厚度比值相差不大于20%。A stator core of a profiled slot disk motor according to claim 1, wherein the ratio of the width of the tooth portion at the outer round end to the thickness of the yoke portion is different from the ratio of the width of the tooth portion at the inner round end to the thickness of the yoke portion. More than 20%.
  3. 根据权利要求1所述的一种异形槽盘式电机定子铁芯,其特征是辐射状线槽成径向均布在铁芯上。A stator core of a profiled slot disk motor according to claim 1, wherein the radial wire grooves are radially evenly distributed on the iron core.
  4. 根据权利要求1所述的一种异形槽盘式电机定子铁芯,其特征是辐射状线槽与径向成一夹角均布在铁芯上。A stator core of a profiled slot disk motor according to claim 1, wherein the radial wire grooves are evenly distributed on the iron core at an angle to the radial direction.
PCT/CN2011/072051 2010-09-07 2011-03-22 Stator iron core of irregular slotted disc type motor WO2012031475A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201010274225.8 2010-09-07
CN 201010274225 CN101938169A (en) 2010-09-07 2010-09-07 Special-shaped slotted disc type motor stator core

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WO2012031475A1 true WO2012031475A1 (en) 2012-03-15

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101938169A (en) * 2010-09-07 2011-01-05 叶羽经 Special-shaped slotted disc type motor stator core
CN103166393A (en) * 2013-03-15 2013-06-19 常熟萌泰电气科技有限公司 Axial magnetic field motor
CN110176815A (en) * 2019-06-28 2019-08-27 江西泰豪军工集团有限公司 Disc type stator and motor

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US6169348B1 (en) * 1998-12-30 2001-01-02 Samsung Electro-Mechanics Co., Ltd. Flat type two-phase vibration motor
CN1344432A (en) * 1999-03-23 2002-04-10 威灵顿传动技术有限公司 Disk motor
CN201134701Y (en) * 2007-12-28 2008-10-15 天津荣亨集团股份有限公司 Disc type motor
CN101442241A (en) * 2007-11-21 2009-05-27 长沙安川电气有限公司 Skewed slot dual-stator permanent magnetic disc type wind power generator
CN101471595A (en) * 2007-12-28 2009-07-01 天津荣亨集团股份有限公司 High power density disc type motor
CN101938169A (en) * 2010-09-07 2011-01-05 叶羽经 Special-shaped slotted disc type motor stator core
CN201766422U (en) * 2010-09-07 2011-03-16 叶羽经 Special shaped trough disc type motor stator core

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US6169348B1 (en) * 1998-12-30 2001-01-02 Samsung Electro-Mechanics Co., Ltd. Flat type two-phase vibration motor
CN1344432A (en) * 1999-03-23 2002-04-10 威灵顿传动技术有限公司 Disk motor
CN101442241A (en) * 2007-11-21 2009-05-27 长沙安川电气有限公司 Skewed slot dual-stator permanent magnetic disc type wind power generator
CN201134701Y (en) * 2007-12-28 2008-10-15 天津荣亨集团股份有限公司 Disc type motor
CN101471595A (en) * 2007-12-28 2009-07-01 天津荣亨集团股份有限公司 High power density disc type motor
CN101938169A (en) * 2010-09-07 2011-01-05 叶羽经 Special-shaped slotted disc type motor stator core
CN201766422U (en) * 2010-09-07 2011-03-16 叶羽经 Special shaped trough disc type motor stator core

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