WO2022048169A1 - Magnetic steel, motor rotor, and permanent magnet motor - Google Patents

Magnetic steel, motor rotor, and permanent magnet motor Download PDF

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Publication number
WO2022048169A1
WO2022048169A1 PCT/CN2021/090438 CN2021090438W WO2022048169A1 WO 2022048169 A1 WO2022048169 A1 WO 2022048169A1 CN 2021090438 W CN2021090438 W CN 2021090438W WO 2022048169 A1 WO2022048169 A1 WO 2022048169A1
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WO
WIPO (PCT)
Prior art keywords
magnetic steel
groove
magnetic
satisfies
slot
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PCT/CN2021/090438
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French (fr)
Chinese (zh)
Inventor
郭伟林
张芳
张前亮
李广海
梁建东
张勐
Original Assignee
珠海格力电器股份有限公司
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Publication of WO2022048169A1 publication Critical patent/WO2022048169A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present disclosure relates to the technical field of motors, in particular to a magnetic steel, a motor rotor and a permanent magnet motor.
  • the permanent magnet motor has the advantages of good torque and speed characteristics, higher efficiency than other types of motors, and convenient control, which makes many traditional electric excitation motors replaced by permanent magnet motors, so that the traditional electric excitation motors can be difficult to achieve. of high performance.
  • Permanent magnet motors are divided into surface-mounted permanent magnet motors and built-in permanent magnet motors according to the different magnetic pole positions. Permanent magnet motors have the advantages of simple structure, small size, high torque density and high efficiency, and are widely used in various occasions.
  • the permanent magnet motor generates a large amount of eddy current loss due to the magnetic field of the armature winding during operation, and the rotor has poor heat dissipation, and the eddy current loss generated by the permanent magnet cannot be effectively dissipated, resulting in high rotor heat and high temperature. If the increase is large, the permanent magnet will be irreversibly demagnetized, which will seriously affect the operation reliability of the permanent magnet motor.
  • the poor heat dissipation of the permanent magnet motor rotor leads to a decrease in the motor efficiency, and the irreversible demagnetization of the permanent magnet restricts the further development of the permanent magnet motor.
  • the magnetic poles of the permanent magnet motor in the related art usually use axial segmentation and radial segmentation to block the eddy current path, thereby reducing the eddy current loss.
  • large eddy currents accumulate on the surface of the magnetic pole, which is easy to cause irreversible demagnetization of the magnetic pole.
  • the embodiments of the present disclosure provide a magnetic steel, a motor rotor and a permanent magnet motor, which can reduce the eddy current loss of the permanent magnet and improve the efficiency of the permanent magnet motor.
  • a magnetic steel including a body including at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot and a second slot, and the first slot and the second slot intersect each other.
  • the first groove penetrates the body along the first direction, and the second groove penetrates the body along the second direction; or, the first groove penetrates the body along the first direction, or the second groove penetrates the body along the second direction.
  • the first slot and the second slot are perpendicular to each other.
  • the depths of the first groove and the second groove are different.
  • the width of the first slot and the second slot are different.
  • the width of the first groove is greater than the width of the second groove, and the depth of the first groove is greater than the depth of the second groove.
  • the first direction is the axial direction of the magnetic steel
  • the second direction is the circumferential direction of the magnetic steel
  • At least one of the first groove and the second groove is filled with thermally conductive glue.
  • the body is provided with a ventilation hole, and the ventilation hole penetrates the body along the first direction.
  • At least one magnetic pole surface is provided with a plurality of first grooves and a plurality of second grooves, the plurality of first grooves are arranged in parallel and spaced apart from each other, and the plurality of second grooves are arranged in parallel with each other and spaced apart from each other.
  • the magnets are built-in magnets.
  • the width L1 of the first groove satisfies L1 ⁇ 0.6 mm, and the depth H1 of the first groove satisfies H1 ⁇ 20%H, where H is the thickness of the magnetic steel; or, the width L1 of the first groove satisfies L1 ⁇ 0.6 mm, or the depth H1 of the first groove satisfies H1 ⁇ 20%H, where H is the thickness of the magnetic steel.
  • the width L2 of the second slot satisfies L2 ⁇ 0.6mm, and the depth H2 of the second slot satisfies H2 ⁇ 20%H, where H is the thickness of the magnetic steel; or, the width L2 of the second slot satisfies L2 ⁇ 0.6 mm, , or the depth H2 of the second groove satisfies H2 ⁇ 20%H, where H is the thickness of the magnetic steel.
  • the distance between adjacent first slots is D1
  • the width of the magnetic steel is L, where D1 ⁇ 5%L
  • the distance between adjacent second slots is D2
  • the width of the magnetic steel is L , where D2 ⁇ 5%L
  • the distance between adjacent first slots is D1
  • the width of the magnetic steel is L, where D1 ⁇ 5%L
  • the distance between adjacent second slots is D2
  • the magnetic The width of the steel is L, where D2 ⁇ 5%L.
  • the magnet is a surface mount magnet.
  • the magnetic steel is arc-shaped, the arc length between adjacent first slots is a1, the arc length of the magnetic steel is a, and a1 ⁇ 5%a.
  • the magnetic steel is arc-shaped, the depth H1 of the first groove satisfies H1 ⁇ 30%H, and the depth H2 of the first groove satisfies H2 ⁇ 30%H, where H is the thickness of the magnetic steel; or, the first groove The depth H1 satisfies H1 ⁇ 30%H, or the depth H2 of the first groove satisfies H2 ⁇ 30%H, where H is the thickness of the magnetic steel.
  • a motor rotor comprising a rotor iron core and the above-mentioned magnetic steel, the magnetic steel being mounted on the rotor iron core.
  • the magnetic steel is a built-in magnetic steel, which is installed in a magnetic steel slot opened in the rotor core, at least one magnetic pole surface includes a radially inner side surface of the magnetic steel adjacent to the central axis of the rotor, and the magnetic steel is far away from the central axis of the rotor. At least one of the radially outer surface, the radially inner surface and the radially outer surface on one side of the rotor central axis is provided with a first groove and a second groove that intersect with each other.
  • the motor rotor includes a plurality of magnetic steels, and the plurality of magnetic steels are surface-mounted magnetic steels, and the plurality of magnetic steels are mounted on the outer surface of the rotor core to form annular magnetic steels.
  • the annular magnetic steel outer casing is provided with a protective cover; the adjacent magnetic steels, between the multiple magnetic steels and the protective cover, and between the multiple magnetic steels and the rotor core are bonded and fixed by magnetic steel glue,
  • the protective sleeve and the annular magnetic steel are in interference fit; or, between adjacent magnetic steels, between multiple magnetic steels and the protective sleeve, and between multiple magnetic steels and the rotor core, they are fixed by magnetic steel glue, or the protective sleeve is Interference fit with ring magnets.
  • a permanent magnet motor including the above-mentioned magnetic steel or the above-mentioned motor rotor.
  • the magnetic steel provided by the embodiment of the present disclosure includes a body, and the body includes at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot and a second slot, and the first slot and the second slot intersect each other.
  • Crossed grooves are formed on the surface of the magnetic steel, the surface of the magnetic steel can be cut by using the intersecting grooves, the eddy current path on the surface of the magnetic steel can be blocked, and the eddy current loss can be reduced.
  • the heat generated by the magnetic steel is also reduced accordingly, thereby avoiding the demagnetization of the magnetic steel due to excessive temperature.
  • FIG. 1 is a schematic three-dimensional structural diagram of a first embodiment of a magnetic steel according to the present disclosure
  • FIG. 2 is a schematic three-dimensional structural diagram of a second embodiment of a magnetic steel according to the present disclosure
  • FIG. 3 is a partial structural schematic diagram of the first embodiment of the motor rotor according to the present disclosure
  • FIG. 4 is a partial structural schematic diagram of a second embodiment of a motor rotor according to the present disclosure.
  • Main body 2. Radial inner surface; 3. Radial outer surface; 4. First slot; 5. Second slot; 6. Ventilation hole; 7. Rotor core; 8. Protective sleeve.
  • first,” “second,” and similar words do not denote any order, quantity, or importance, but are merely used to distinguish the different parts.
  • “Comprising” or “comprising” and similar words mean that the element preceding the word covers the elements listed after the word, and does not exclude the possibility that other elements are also covered.
  • “Up”, “Down”, “Left”, “Right”, etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
  • a specific device when a specific device is described as being located between the first device and the second device, there may or may not be an intervening device between the specific device and the first device or the second device.
  • the specific device When it is described that a specific device is connected to other devices, the specific device may be directly connected to the other device without intervening devices, or may not be directly connected to the other device but have intervening devices.
  • the magnetic steel includes a body 1 , the body 1 includes at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot 4 and a second slot 5 .
  • the grooves 4 and the second grooves 5 cross each other.
  • the first groove 4 and the second groove 5 are formed on the surface of the magnetic steel.
  • the intersecting grooves can be used to cut the surface of the magnetic steel, so that the surface area of the magnetic steel is divided into a plurality of independent blocks that are separated from each other.
  • the eddy current path on the surface of the magnetic steel reduces the eddy current loss. By reducing the eddy current loss of the magnetic steel, the heat generated by the magnetic steel is also reduced accordingly, so as to avoid the demagnetization of the magnetic steel due to excessive temperature.
  • the magnetic pole surface When the magnetic steel is applied to the rotor of the motor, the magnetic pole surface includes the radial inner side surface 2 on the side of the magnetic steel adjacent to the central axis of the rotor, and the radial outer side surface 3 on the side of the magnetic steel away from the central axis of the rotor, the radial inner side surface 2 and/ Or the radially outer side surface 3 is provided with a first groove 4 and a second groove 5 that cross each other.
  • the first groove 4 and the second groove 5 are provided on at least one of the radially inner side surface 2 and the radially outer side surface 3 extending in the axial direction, and the first groove 4 extends in the rotor axial direction, and the second groove 5 extends in the rotor circumferential direction. Therefore, the grooves on the surface of the magnetic steel can also form a diversion channel, so that during the operation of the motor rotor, the air flow can flow through the surface of the magnetic steel under the diversion effect of the first groove 4 to dissipate heat to the magnetic steel, so that the magnetic steel can be dissipated. The heat can be dissipated in time to improve the heat dissipation performance of the magnetic steel and improve the efficiency of the motor.
  • the relative position of the magnetic steel is determined based on the position where the magnetic steel is applied to the motor rotor, the relative position of the magnetic steel is defined based on the central axis of the motor rotor, and the radial direction of the motor rotor is defined.
  • the direction is the radial direction of the magnetic steel
  • the axial direction of the motor rotor is the axial direction of the magnetic steel
  • the circumferential direction of the motor rotor is the circumferential direction of the magnetic steel.
  • the first slot 4 runs through the body 1 along the first direction (ie, the rotor axial direction), so that the air can flow through the entire magnetic steel along the guide of the first slot 4 to take away the heat of the magnetic steel and improve the magnetic properties.
  • the heat dissipation capacity of steel is the first direction (ie, the rotor axial direction), so that the air can flow through the entire magnetic steel along the guide of the first slot 4 to take away the heat of the magnetic steel and improve the magnetic properties.
  • the second slot 5 runs through the body 1 in the second direction (ie, the rotor circumferential direction), so that the airflow can flow from the first slot 4 along the second slot 5 to other positions of the body 1 , and to the body 1 .
  • the other positions of the device also form good heat dissipation.
  • the second groove 5 extends to the edges of both sides of the body 1 in the circumferential direction, but does not penetrate the body 1 in the circumferential direction.
  • first slot 4 and the second slot 5 are perpendicular to each other, which makes it easier for the airflow entering the first slot 4 to be evenly distributed into the second slot 5, thereby improving the heat dissipation effect for the magnetic steel.
  • first grooves 4 and the second grooves 5 may not be vertical, but are arranged obliquely and intersecting.
  • the depths of the first grooves 4 and the second grooves 5 are different.
  • the depth of the first groove 4 is greater than the depth of the second groove 5 .
  • the heat of the magnetic steel is mainly discharged through the first groove 4. The greater the depth of the first groove 4, the higher the heat discharge efficiency, and the magnetic steel The cooling effect is better.
  • the depths of the first groove 4 and the second groove 5 may also be the same.
  • the widths of the first slot 4 and the second slot 5 are different.
  • the width of the first groove 4 is greater than the width of the second groove 5 .
  • the heat of the magnetic steel is mainly discharged through the first slot 4. The cooling effect is better.
  • the widths of the first groove 4 and the second groove 5 may also be the same.
  • the width of the first slot 4 is greater than the width of the second slot 5, and the depth of the first slot 4 is greater than the depth of the second slot 5, and the deeper and wider first slot 4 extends along the axial direction of the magnetic steel , the heat dissipation efficiency is higher, and the magnetic steel heat dissipation effect is better.
  • one of the first groove 4 and the second groove 5 is filled with thermally conductive glue.
  • the slotted position on the surface of the magnetic steel is filled with a thermally conductive adhesive with good thermal conductivity. After the thermally conductive adhesive is cured, the heat generated in the magnetic steel can be quickly transferred out, which can enhance the heat dissipation capacity of the magnetic steel and prevent the magnetic steel from accumulating heat due to eddy current loss. inside the magnet. In addition, after the thermal conductive adhesive is cured, the overall strength of the magnetic steel can be enhanced to prevent the magnetic steel from being damaged by centrifugal force during operation.
  • the thermally conductive adhesive is, for example, epoxy resin.
  • the body 1 is provided with a ventilation hole 6 , and the ventilation hole 6 penetrates the body 1 along the first direction (ie, the axial direction of the rotor).
  • the eddy current loss of the motor can be effectively reduced, and the cooling channel of the motor can be increased, so that the permanent magnet motor has better anti-demagnetization ability and high temperature resistance performance.
  • the grooves on the surface of the magnetic steel and the axially penetrating ventilation holes 6 are essentially different in the realization principle of reducing the heat of the magnetic steel.
  • the grooves on the surface of the magnetic steel effectively suppress the generation of eddy current loss.
  • the method reduces the heat of the magnetic steel, and the axially open ventilation holes 6 can quickly dissipate the heat generated by the eddy current loss and enhance the cooling effect of the motor.
  • the combination of the two can effectively dissipate the magnetic steel from various aspects. , play a better heat dissipation effect.
  • the magnetic steel includes a plurality of first grooves 4 and a plurality of second grooves 5, the plurality of first grooves 4 are arranged parallel to each other and spaced apart, and the plurality of second grooves 5 are arranged parallel to each other and spaced apart.
  • a plurality of first grooves 4 and a plurality of second grooves 5 are formed on the surface of the magnetic steel, so that the blocks separated by the surface area of the magnetic steel are smaller, and eddy currents are less likely to be generated, thereby further reducing the eddy current loss.
  • the material of the above-mentioned magnetic steel can be a permanent magnet material suitable for a permanent magnet motor, such as SmCo samarium cobalt, NdFeB neodymium iron boron, etc.
  • the magnetic steel is a built-in magnetic steel.
  • the radial inner side 2 of the main body 1 is provided with a first groove 4 and a second groove 5, the first groove 4 and the second groove 5 intersect with each other, and are also formed on the radial inner side 2 of the magnetic steel
  • the crossed groove structure forms a cross segment on the radial inner side of the magnetic steel, which further blocks the eddy current path on the surface of the magnetic steel and reduces the eddy current loss.
  • the first groove 4 and the second groove 5 of the radial inner side surface 2 of the body 1 may also be filled with thermally conductive adhesive.
  • the block magnetic steel is taken as an example to describe the structural design of the magnetic steel.
  • the width L1 of the first slot 4 satisfies L1 ⁇ 0.6mm
  • the width L2 of the second slot 5 satisfies L2 ⁇ 0.6mm, so that the widths of the first slot 4 and the second slot 5 are both less than or equal to 0.6mm, it can avoid that the width of the slot is too large to affect the coercivity and magnetic density of the magnetic steel, and ensure the working performance of the magnetic steel.
  • the depth H1 of the first groove 4 satisfies H1 ⁇ 20%H
  • the depth H2 of the second groove 5 satisfies H2 ⁇ 20%H, where H is the thickness of the magnetic steel, so as to avoid the depth of the groove being too deep , to avoid a greater impact on the structural strength of the magnetic steel, and ensure the overall structural strength of the magnetic steel.
  • the distance between adjacent first slots 4 is D1
  • the width of the magnetic steel is L, where D1 ⁇ 5%L
  • the distance between adjacent second slots 5 is D2
  • D2 ⁇ 5%L which can effectively limit the spacing between adjacent grooves, and avoid the problem that the spacing between adjacent grooves is too small, which leads to the deterioration of the integrity of the magnetic steel structure.
  • the cross-section of the above-mentioned magnetic steel can be rectangular, fan-shaped, or trapezoidal, etc., and the magnetic steel can also be of other shapes having the above-mentioned features of the present disclosure.
  • the magnetic steel is a surface-mounted magnetic steel.
  • a first groove 4 and a second groove 5 are provided on the radial inner side 2 of the magnetic steel, and the first groove 4 and the second groove 5 intersect each other.
  • the magnetic steel is arc-shaped, the arc length between adjacent first slots 4 is a1, and the arc length of the magnetic steel is a, a1 ⁇ 5%a, so as to avoid the spacing between adjacent slots of the magnetic steel If it is too small, it will affect the integrity of the magnetic steel structure.
  • the magnetic steel is arc-shaped, the depth H1 of the first groove 4 satisfies H1 ⁇ 30%H, and the depth H2 of the first groove 4 satisfies H2 ⁇ 30%H, where H is the thickness of the magnetic steel, so as to avoid The groove depth is too large and affects the structural strength of the magnetic steel.
  • the above-mentioned magnetic steel shape is not limited to an arc shape, and can also be other surface-mounted magnetic steel structures.
  • the motor rotor includes a rotor iron core 7 and the aforementioned embodiments of the magnetic steel, and the magnetic steel is installed on the rotor iron core 7 .
  • a plurality of magnetic steel grooves are opened inside the rotor iron core 7, and the magnetic steel is installed in the magnetic steel grooves.
  • the manufacturing process of the motor rotor of the built-in permanent magnet motor is as follows: the first slot 4 and the second slot 5 on the surface of the magnetic steel can be processed on the surface of the magnetic steel by wire cutting, etc., and then the first slot 4 on the surface of the magnetic steel can be processed. And the second groove 5 is filled with thermally conductive adhesive.
  • the rotor iron core 7 is formed by laminating silicon steel sheets.
  • a ventilation hole 6 is opened in the block magnetic steel along the axial direction of the rotor iron core 7, and then the block magnetic steel is loaded into the magnetic steel slot of the rotor iron core 7. , so as to obtain the motor rotor of the built-in permanent magnet motor.
  • the magnetic steel is a surface-mounted magnetic steel
  • there are multiple magnetic steels and the magnetic steels are sequentially installed on the outer surface of the rotor core 7 in the circumferential direction, and spliced into a complete ring, thereby forming a ring-shaped magnetic steel.
  • a segmented sector-shaped magnetic steel is used, and a plurality of magnetic steel segments arranged in sequence in the circumferential direction are spliced into a ring-shaped magnetic steel.
  • the motor rotor When rotating, it is easy to be damaged due to the centrifugal force, and the magnetic steel is divided into fan-shaped blocks and then spliced together.
  • the integral ring magnetic steel Compared with the integral ring magnetic steel, its structural strength is higher and it is not easy to be damaged.
  • the magnetization methods of sector magnets are more extensive, either parallel magnetization or radial magnetization can be adopted; while integral ring magnets can only be magnetized in parallel.
  • the separate sector magnets can form multiple pairs of magnetic pole structures, such as 2 poles, 4 poles, 6 poles, 8 poles, etc., which can be applied to a wider range of motor structures, while the integral ring magnet can only form 2 poles. Pole pole structure.
  • the annular magnetic steel outer casing is provided with a protective sleeve 8, and the adjacent magnetic steels, between the magnetic steel and the protective sleeve 8, and between the magnetic steel and the rotor core 7 are bonded and fixed by magnetic steel glue.
  • the protective cover 8 can be made of high-strength alloy materials such as nickel-based alloys and titanium alloys, or high-strength fiber materials such as carbon fiber and glass fiber.
  • the protective cover 8 may also be an interference fit with the ring magnet.
  • the production process of the motor rotor of the surface-mounted permanent magnet motor is as follows: a number of vertical and horizontal small grooves are evenly cut on the surface of the magnetic steel by wire cutting to form the first groove 4 and the second groove 5, Then fill the first groove 4 and the second groove 5 on the surface of the magnetic steel with thermally conductive adhesive.
  • a ventilation hole 6 is opened inside the arc-shaped magnetic steel along the axial direction of the arc-shaped magnetic steel.
  • the contact surfaces of the steels are closely attached to each other and can be fixed with magnetic steel glue.
  • the motor rotor of the surface mount permanent magnet motor of the present disclosure can be obtained from the above process.
  • the permanent magnet motor includes the above-mentioned magnetic steel embodiment or the above-mentioned motor rotor embodiment.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

The present invention provides a magnetic steel, a motor rotor, and a permanent magnet motor. The magnetic steel comprises a main body (1). The main body (1) comprises a magnetic pole surface. A first groove (4) and a second groove (5) are provided on at least one magnetic pole surface. The first grooves (4) and the second grooves (5) overlap each other. According to the magnetic steel of the present invention, the eddy current loss of a permanent magnet can be reduced, and the efficiency of the permanent magnet motor is improved.

Description

磁钢、电机转子和永磁电机Magnets, Motor Rotors and Permanent Magnet Motors
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请是以CN申请号为202010915769.1,申请日为2020年9月3日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本申请中。This application is based on the CN application number 202010915769.1 and the filing date is September 3, 2020, and claims its priority. The disclosure content of this CN application is hereby incorporated into this application as a whole.
技术领域technical field
本公开涉及电机技术领域,具体涉及一种磁钢、电机转子和永磁电机。The present disclosure relates to the technical field of motors, in particular to a magnetic steel, a motor rotor and a permanent magnet motor.
背景技术Background technique
永磁电机具有转矩转速特性好、效率相对于其它种类电机较高和控制方便等优点,使得许多传统的电励磁电机纷纷被永磁电机所取代,从而可以实现传统的电励磁电机所难以达到的高性能。The permanent magnet motor has the advantages of good torque and speed characteristics, higher efficiency than other types of motors, and convenient control, which makes many traditional electric excitation motors replaced by permanent magnet motors, so that the traditional electric excitation motors can be difficult to achieve. of high performance.
永磁电机根据磁极位置的不同分为表贴式永磁电机和内置式永磁电机。永磁电机具有结构简单、体积小、转矩密度大、高效率等优点,被广泛应用于各种场合。然而,永磁电机在运行时由于受到电枢绕组的磁场作用,使得永磁体产生大量的涡流损耗,而转子散热情况较差,永磁体产生的涡流损耗不能有效散发出去,造成转子热量高、温升大,使永磁体发生不可逆退磁,这将严重影响永磁电机的运行可靠性。永磁电机转子散热较差而导致电机效率降低,以及永磁体发生不可逆退磁制约了永磁电机的近一步发展。Permanent magnet motors are divided into surface-mounted permanent magnet motors and built-in permanent magnet motors according to the different magnetic pole positions. Permanent magnet motors have the advantages of simple structure, small size, high torque density and high efficiency, and are widely used in various occasions. However, the permanent magnet motor generates a large amount of eddy current loss due to the magnetic field of the armature winding during operation, and the rotor has poor heat dissipation, and the eddy current loss generated by the permanent magnet cannot be effectively dissipated, resulting in high rotor heat and high temperature. If the increase is large, the permanent magnet will be irreversibly demagnetized, which will seriously affect the operation reliability of the permanent magnet motor. The poor heat dissipation of the permanent magnet motor rotor leads to a decrease in the motor efficiency, and the irreversible demagnetization of the permanent magnet restricts the further development of the permanent magnet motor.
相关技术中的永磁电机磁极通常采用轴向分段、径向分块的方式来阻断涡流路径,从而减小涡流损耗,然而分块后的单块磁极之间仍然存在一定的涡流损耗,且由于集肤效应的影响,磁极的表面集聚着较大的涡流,容易使磁极发生不可逆退磁。The magnetic poles of the permanent magnet motor in the related art usually use axial segmentation and radial segmentation to block the eddy current path, thereby reducing the eddy current loss. However, there is still a certain eddy current loss between the single magnetic poles after segmentation. In addition, due to the skin effect, large eddy currents accumulate on the surface of the magnetic pole, which is easy to cause irreversible demagnetization of the magnetic pole.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本公开实施例提供一种磁钢、电机转子和永磁电机,能够减小永磁体的涡流损耗,提升永磁电机的效率。In view of this, the embodiments of the present disclosure provide a magnetic steel, a motor rotor and a permanent magnet motor, which can reduce the eddy current loss of the permanent magnet and improve the efficiency of the permanent magnet motor.
根据本公开的一个方面,提供一种磁钢,包括本体,本体包括至少一个磁极表面,至少一个磁极表面上设置有第一槽和第二槽,第一槽和第二槽相互交叉。According to one aspect of the present disclosure, there is provided a magnetic steel including a body including at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot and a second slot, and the first slot and the second slot intersect each other.
在一些实施例中,第一槽沿第一方向贯穿本体,第二槽沿第二方向贯穿本体;或 者,第一槽沿第一方向贯穿本体,或第二槽沿第二方向贯穿本体。In some embodiments, the first groove penetrates the body along the first direction, and the second groove penetrates the body along the second direction; or, the first groove penetrates the body along the first direction, or the second groove penetrates the body along the second direction.
在一些实施例中,第一槽和第二槽相互垂直。In some embodiments, the first slot and the second slot are perpendicular to each other.
在一些实施例中,第一槽和第二槽的深度不同。In some embodiments, the depths of the first groove and the second groove are different.
在一些实施例中,第一槽和第二槽的宽度不同。In some embodiments, the width of the first slot and the second slot are different.
在一些实施例中,第一槽的宽度大于第二槽的宽度,且第一槽的深度大于第二槽的深度。In some embodiments, the width of the first groove is greater than the width of the second groove, and the depth of the first groove is greater than the depth of the second groove.
在一些实施例中,第一方向为磁钢的轴向方向,第二方向为磁钢的周向方向。In some embodiments, the first direction is the axial direction of the magnetic steel, and the second direction is the circumferential direction of the magnetic steel.
在一些实施例中,第一槽和第二槽中的至少一个内填充有导热胶。In some embodiments, at least one of the first groove and the second groove is filled with thermally conductive glue.
在一些实施例中,本体上开设有通风孔,通风孔沿第一方向贯穿本体。In some embodiments, the body is provided with a ventilation hole, and the ventilation hole penetrates the body along the first direction.
在一些实施例中,至少一个磁极表面上设置有多个第一槽和多个第二槽,多个第一槽相互平行且间隔设置,多个第二槽相互平行且间隔设置。In some embodiments, at least one magnetic pole surface is provided with a plurality of first grooves and a plurality of second grooves, the plurality of first grooves are arranged in parallel and spaced apart from each other, and the plurality of second grooves are arranged in parallel with each other and spaced apart from each other.
在一些实施例中,磁钢为内置式磁钢。In some embodiments, the magnets are built-in magnets.
在一些实施例中,第一槽的宽度L1满足L1≤0.6mm,第一槽的深度H1满足H1≤20%H,其中H为磁钢厚度;或者,第一槽的宽度L1满足L1≤0.6mm,或第一槽的深度H1满足H1≤20%H,其中H为磁钢厚度。In some embodiments, the width L1 of the first groove satisfies L1≤0.6 mm, and the depth H1 of the first groove satisfies H1≤20%H, where H is the thickness of the magnetic steel; or, the width L1 of the first groove satisfies L1≤0.6 mm, or the depth H1 of the first groove satisfies H1≤20%H, where H is the thickness of the magnetic steel.
在一些实施例中,第二槽的宽度L2满足L2≤0.6mm,第二槽的深度H2满足H2≤20%H,其中H为磁钢厚度;或者,第二槽的宽度L2满足L2≤0.6mm,,或第二槽的深度H2满足H2≤20%H,其中H为磁钢厚度。In some embodiments, the width L2 of the second slot satisfies L2≤0.6mm, and the depth H2 of the second slot satisfies H2≤20%H, where H is the thickness of the magnetic steel; or, the width L2 of the second slot satisfies L2≤0.6 mm, , or the depth H2 of the second groove satisfies H2≤20%H, where H is the thickness of the magnetic steel.
在一些实施例中,相邻第一槽之间的间距为D1,磁钢的宽度为L,其中D1≥5%L,相邻第二槽之间的间距为D2,磁钢的宽度为L,其中D2≥5%L;或者,相邻第一槽之间的间距为D1,磁钢的宽度为L,其中D1≥5%L,或相邻第二槽之间的间距为D2,磁钢的宽度为L,其中D2≥5%L。In some embodiments, the distance between adjacent first slots is D1, the width of the magnetic steel is L, where D1≥5%L, the distance between adjacent second slots is D2, and the width of the magnetic steel is L , where D2≥5%L; or, the distance between adjacent first slots is D1, the width of the magnetic steel is L, where D1≥5%L, or the distance between adjacent second slots is D2, the magnetic The width of the steel is L, where D2≥5%L.
在一些实施例中,磁钢为表贴式磁钢。In some embodiments, the magnet is a surface mount magnet.
在一些实施例中,磁钢为弧形,相邻第一槽之间的弧长为a1,磁钢的弧长为a,a1≥5%a。In some embodiments, the magnetic steel is arc-shaped, the arc length between adjacent first slots is a1, the arc length of the magnetic steel is a, and a1≥5%a.
在一些实施例中,磁钢为弧形,第一槽的深度H1满足H1≤30%H,第一槽的深度H2满足H2≤30%H,其中H为磁钢厚度;或者,第一槽的深度H1满足H1≤30%H,或第一槽的深度H2满足H2≤30%H,其中H为磁钢厚度。In some embodiments, the magnetic steel is arc-shaped, the depth H1 of the first groove satisfies H1≤30%H, and the depth H2 of the first groove satisfies H2≤30%H, where H is the thickness of the magnetic steel; or, the first groove The depth H1 satisfies H1≤30%H, or the depth H2 of the first groove satisfies H2≤30%H, where H is the thickness of the magnetic steel.
根据本公开的另一方面,提供了一种电机转子,包括转子铁芯和上述磁钢,磁钢安装在转子铁芯上。According to another aspect of the present disclosure, a motor rotor is provided, comprising a rotor iron core and the above-mentioned magnetic steel, the magnetic steel being mounted on the rotor iron core.
在一些实施例中,磁钢为内置式磁钢,安装在转子铁芯内部开设的磁钢槽内,至少一个磁极表面包括磁钢邻近转子中心轴线一侧的径向内侧面,以及磁钢远离转子中心轴线一侧的径向外侧面,径向内侧面和径向外侧面中的至少一个上设置有相互交叉的第一槽和第二槽。In some embodiments, the magnetic steel is a built-in magnetic steel, which is installed in a magnetic steel slot opened in the rotor core, at least one magnetic pole surface includes a radially inner side surface of the magnetic steel adjacent to the central axis of the rotor, and the magnetic steel is far away from the central axis of the rotor. At least one of the radially outer surface, the radially inner surface and the radially outer surface on one side of the rotor central axis is provided with a first groove and a second groove that intersect with each other.
在一些实施例中,电机转子包括多个磁钢,且多个磁钢为表贴式磁钢,多个磁钢安装在转子铁芯的外表面,形成环形磁钢。In some embodiments, the motor rotor includes a plurality of magnetic steels, and the plurality of magnetic steels are surface-mounted magnetic steels, and the plurality of magnetic steels are mounted on the outer surface of the rotor core to form annular magnetic steels.
在一些实施例中,环形磁钢外套设有保护套;相邻磁钢之间、多个磁钢与保护套之间以及多个磁钢与转子铁芯之间通过磁钢胶粘接固定,保护套与环形磁钢过盈配合;或者,相邻磁钢之间、多个磁钢与保护套之间以及多个磁钢与转子铁芯之间通过磁钢胶粘接固定,或保护套与环形磁钢过盈配合。In some embodiments, the annular magnetic steel outer casing is provided with a protective cover; the adjacent magnetic steels, between the multiple magnetic steels and the protective cover, and between the multiple magnetic steels and the rotor core are bonded and fixed by magnetic steel glue, The protective sleeve and the annular magnetic steel are in interference fit; or, between adjacent magnetic steels, between multiple magnetic steels and the protective sleeve, and between multiple magnetic steels and the rotor core, they are fixed by magnetic steel glue, or the protective sleeve is Interference fit with ring magnets.
根据本公开的另一方面,提供了一种永磁电机,包括上述的磁钢或上述的电机转子。According to another aspect of the present disclosure, a permanent magnet motor is provided, including the above-mentioned magnetic steel or the above-mentioned motor rotor.
本公开实施例提供的磁钢,包括本体,本体包括至少一个磁极表面,至少一个磁极表面上设置有第一槽和第二槽,第一槽和第二槽相互交叉。在磁钢的表面形成交叉设置的槽,能够利用相互交叉的槽对磁钢表面进行切割,阻断磁钢表面的涡流路径,减小涡流损耗。通过减小磁钢的涡流损耗,使得磁钢产生的热量也相应减小,从而避免磁钢由于温度过高而发生退磁。The magnetic steel provided by the embodiment of the present disclosure includes a body, and the body includes at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot and a second slot, and the first slot and the second slot intersect each other. Crossed grooves are formed on the surface of the magnetic steel, the surface of the magnetic steel can be cut by using the intersecting grooves, the eddy current path on the surface of the magnetic steel can be blocked, and the eddy current loss can be reduced. By reducing the eddy current loss of the magnetic steel, the heat generated by the magnetic steel is also reduced accordingly, thereby avoiding the demagnetization of the magnetic steel due to excessive temperature.
附图说明Description of drawings
构成说明书的一部分的附图描述了本公开的实施例,并且连同说明书一起用于解释本公开的原理。The accompanying drawings, which form a part of the specification, illustrate embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure.
参照附图,根据下面的详细描述,可以更加清楚地理解本公开,其中:The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, wherein:
图1为根据本公开磁钢的第一实施例的立体结构示意图;1 is a schematic three-dimensional structural diagram of a first embodiment of a magnetic steel according to the present disclosure;
图2为根据本公开磁钢的第二实施例的立体结构示意图;2 is a schematic three-dimensional structural diagram of a second embodiment of a magnetic steel according to the present disclosure;
图3为根据本公开电机转子的第一实施例的局部结构示意图;FIG. 3 is a partial structural schematic diagram of the first embodiment of the motor rotor according to the present disclosure;
图4为根据本公开电机转子的第二实施例的局部结构示意图。FIG. 4 is a partial structural schematic diagram of a second embodiment of a motor rotor according to the present disclosure.
应当明白,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。此外,相同或类似的参考标号表示相同或类似的构件。It should be understood that the dimensions of the various parts shown in the drawings are not to actual scale. Furthermore, the same or similar reference numerals denote the same or similar components.
附图标记表示为:Reference numerals are indicated as:
1、本体;2、径向内侧面;3、径向外侧面;4、第一槽;5、第二槽;6、通风孔; 7、转子铁芯;8、保护套。1. Main body; 2. Radial inner surface; 3. Radial outer surface; 4. First slot; 5. Second slot; 6. Ventilation hole; 7. Rotor core; 8. Protective sleeve.
具体实施方式detailed description
现在将参照附图来详细描述本公开的各种示例性实施例。对示例性实施例的描述仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。本公开可以以许多不同的形式实现,不限于这里所述的实施例。提供这些实施例是为了使本公开透彻且完整,并且向本领域技术人员充分表达本公开的范围。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、材料的组分、数字表达式和数值应被解释为仅仅是示例性的,而不是作为限制。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and in no way limits the disclosure, its application or uses in any way. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that unless specifically stated otherwise, the relative arrangements of parts and steps, compositions of materials, numerical expressions and numerical values set forth in these embodiments are to be interpreted as illustrative only and not as limiting.
本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。As used in this disclosure, "first," "second," and similar words do not denote any order, quantity, or importance, but are merely used to distinguish the different parts. "Comprising" or "comprising" and similar words mean that the element preceding the word covers the elements listed after the word, and does not exclude the possibility that other elements are also covered. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在本公开中,当描述到特定器件位于第一器件和第二器件之间时,在该特定器件与第一器件或第二器件之间可以存在居间器件,也可以不存在居间器件。当描述到特定器件连接其它器件时,该特定器件可以与所述其它器件直接连接而不具有居间器件,也可以不与所述其它器件直接连接而具有居间器件。In the present disclosure, when a specific device is described as being located between the first device and the second device, there may or may not be an intervening device between the specific device and the first device or the second device. When it is described that a specific device is connected to other devices, the specific device may be directly connected to the other device without intervening devices, or may not be directly connected to the other device but have intervening devices.
本公开使用的所有术语(包括技术术语或者科学术语)与本公开所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms (including technical or scientific terms) used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general-purpose dictionaries should be construed to have meanings consistent with their meanings in the context of the related art, and not to be construed in an idealized or highly formalized sense, unless explicitly stated herein. Defined like this.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and apparatus should be considered part of the specification.
结合参见图1至图4所示,根据本公开的实施例,磁钢包括本体1,本体1包括至少一个磁极表面,至少一个磁极表面上设置有第一槽4和第二槽5,第一槽4和第二槽5相互交叉。1 to 4 , according to an embodiment of the present disclosure, the magnetic steel includes a body 1 , the body 1 includes at least one magnetic pole surface, and at least one magnetic pole surface is provided with a first slot 4 and a second slot 5 . The grooves 4 and the second grooves 5 cross each other.
在磁钢的表面形成交叉设置的第一槽4和第二槽5,能够利用相互交叉的槽对磁钢表面进行切割,使得磁钢表面区域分成多个相互隔开的独立区块,阻断磁钢表面的涡流路径,减小涡流损耗。通过减小磁钢的涡流损耗,使得磁钢产生的热量也相应减 小,从而避免磁钢由于温度过高而发生退磁。The first groove 4 and the second groove 5 are formed on the surface of the magnetic steel. The intersecting grooves can be used to cut the surface of the magnetic steel, so that the surface area of the magnetic steel is divided into a plurality of independent blocks that are separated from each other. The eddy current path on the surface of the magnetic steel reduces the eddy current loss. By reducing the eddy current loss of the magnetic steel, the heat generated by the magnetic steel is also reduced accordingly, so as to avoid the demagnetization of the magnetic steel due to excessive temperature.
当磁钢应用于电机转子时,磁极表面包括磁钢邻近转子中心轴线一侧的径向内侧面2,以及磁钢远离转子中心轴线一侧的径向外侧面3,径向内侧面2和/或径向外侧面3上设置有相互交叉的第一槽4和第二槽5。When the magnetic steel is applied to the rotor of the motor, the magnetic pole surface includes the radial inner side surface 2 on the side of the magnetic steel adjacent to the central axis of the rotor, and the radial outer side surface 3 on the side of the magnetic steel away from the central axis of the rotor, the radial inner side surface 2 and/ Or the radially outer side surface 3 is provided with a first groove 4 and a second groove 5 that cross each other.
第一槽4和第二槽5设置在沿轴向方向延伸的径向内侧面2和径向外侧面3中的至少一个上,且第一槽4沿着转子轴向方向延伸,第二槽5沿着转子周向方向延伸。因此,磁钢表面的槽还可以形成导流通道,使得电机转子工作过程中,气流可以在第一槽4的导流作用下经磁钢表面流过,对磁钢进行散热,使得磁钢的热量能够及时散发出去,提高磁钢散热性能,提升电机效率。The first groove 4 and the second groove 5 are provided on at least one of the radially inner side surface 2 and the radially outer side surface 3 extending in the axial direction, and the first groove 4 extends in the rotor axial direction, and the second groove 5 extends in the rotor circumferential direction. Therefore, the grooves on the surface of the magnetic steel can also form a diversion channel, so that during the operation of the motor rotor, the air flow can flow through the surface of the magnetic steel under the diversion effect of the first groove 4 to dissipate heat to the magnetic steel, so that the magnetic steel can be dissipated. The heat can be dissipated in time to improve the heat dissipation performance of the magnetic steel and improve the efficiency of the motor.
在本实施例中,磁钢的相对位置的确定是以磁钢应用于电机转子中时所处的位置确定,磁钢的相对位置以电机转子的中心轴线为基准进行定义,电机转子的径向方向即为磁钢的径向方向,电机转子的轴向方向即为磁钢的轴向方向,电机转子的周向方向即为磁钢的周向方向。In this embodiment, the relative position of the magnetic steel is determined based on the position where the magnetic steel is applied to the motor rotor, the relative position of the magnetic steel is defined based on the central axis of the motor rotor, and the radial direction of the motor rotor is defined. The direction is the radial direction of the magnetic steel, the axial direction of the motor rotor is the axial direction of the magnetic steel, and the circumferential direction of the motor rotor is the circumferential direction of the magnetic steel.
在一些实施例中,第一槽4沿第一方向(即转子轴向)贯穿本体1,使得空气能够沿着第一槽4的导向流经整个磁钢,带走磁钢的热量,提高磁钢的散热能力。In some embodiments, the first slot 4 runs through the body 1 along the first direction (ie, the rotor axial direction), so that the air can flow through the entire magnetic steel along the guide of the first slot 4 to take away the heat of the magnetic steel and improve the magnetic properties. The heat dissipation capacity of steel.
在一些实施例中,第二槽5沿第二方向(即转子周向)贯穿本体1,使得气流能够从第一槽4处沿着第二槽5向着本体1的其它位置流动,对本体1的其它位置也形成良好的散热。In some embodiments, the second slot 5 runs through the body 1 in the second direction (ie, the rotor circumferential direction), so that the airflow can flow from the first slot 4 along the second slot 5 to other positions of the body 1 , and to the body 1 . The other positions of the device also form good heat dissipation.
在一些实施例中,第二槽5延伸至本体1的周向两侧的边缘,但是并不沿周向贯穿本体1。In some embodiments, the second groove 5 extends to the edges of both sides of the body 1 in the circumferential direction, but does not penetrate the body 1 in the circumferential direction.
在一些实施例中,第一槽4和第二槽5相互垂直,更加便于进入到第一槽4内的气流均匀分布至第二槽5内,提高对于磁钢的散热效果。在其他的实施例中,第一槽4和第二槽5也可以并不垂直,而是倾斜交叉设置。In some embodiments, the first slot 4 and the second slot 5 are perpendicular to each other, which makes it easier for the airflow entering the first slot 4 to be evenly distributed into the second slot 5, thereby improving the heat dissipation effect for the magnetic steel. In other embodiments, the first grooves 4 and the second grooves 5 may not be vertical, but are arranged obliquely and intersecting.
在一些实施例中,第一槽4和第二槽5的深度不同。In some embodiments, the depths of the first grooves 4 and the second grooves 5 are different.
具体而言,第一槽4的深度大于第二槽5的深度。对于磁钢而言,由于第一槽4是沿着轴向延伸的,因此磁钢热量主要经第一槽4排出,第一槽4的深度越大,对于热量的排出效率越高,磁钢的散热效果也就越好。Specifically, the depth of the first groove 4 is greater than the depth of the second groove 5 . For the magnetic steel, since the first groove 4 extends along the axial direction, the heat of the magnetic steel is mainly discharged through the first groove 4. The greater the depth of the first groove 4, the higher the heat discharge efficiency, and the magnetic steel The cooling effect is better.
在其他的实施例中,第一槽4和第二槽5的深度也可以相同。In other embodiments, the depths of the first groove 4 and the second groove 5 may also be the same.
在一些实施例中,第一槽4和第二槽5的宽度不同。In some embodiments, the widths of the first slot 4 and the second slot 5 are different.
具体而言,第一槽4的宽度大于第二槽5的宽度。对于磁钢而言,由于第一槽4 是沿着轴向延伸的,因此磁钢热量主要经第一槽4排出,第一槽4的宽度越大,对于热量的排出效率越高,磁钢的散热效果也就越好。Specifically, the width of the first groove 4 is greater than the width of the second groove 5 . For the magnetic steel, since the first slot 4 extends along the axial direction, the heat of the magnetic steel is mainly discharged through the first slot 4. The cooling effect is better.
在其他的实施例中,第一槽4和第二槽5的宽度也可以相同。In other embodiments, the widths of the first groove 4 and the second groove 5 may also be the same.
在一些实施例中,第一槽4的宽度大于第二槽5的宽度,且第一槽4的深度大于第二槽5的深度,更深更宽的第一槽4沿磁钢的轴向延伸,热量排出效率更高,使磁钢散热效果更好。In some embodiments, the width of the first slot 4 is greater than the width of the second slot 5, and the depth of the first slot 4 is greater than the depth of the second slot 5, and the deeper and wider first slot 4 extends along the axial direction of the magnetic steel , the heat dissipation efficiency is higher, and the magnetic steel heat dissipation effect is better.
在一些实施例中,第一槽4和第二槽5中的一个内填充有导热胶。在磁钢表面开槽位置处填充具有良好导热性能的导热胶,导热胶固化后可以将磁钢内产生的热量迅速传递出去,增强磁钢的散热能力,防止磁钢因涡流损耗产生的热量集聚在磁钢内。此外,导热胶固化后可以增强磁钢的整体强度,防止磁钢在运行时因离心力而破坏。导热胶例如为环氧树脂。In some embodiments, one of the first groove 4 and the second groove 5 is filled with thermally conductive glue. The slotted position on the surface of the magnetic steel is filled with a thermally conductive adhesive with good thermal conductivity. After the thermally conductive adhesive is cured, the heat generated in the magnetic steel can be quickly transferred out, which can enhance the heat dissipation capacity of the magnetic steel and prevent the magnetic steel from accumulating heat due to eddy current loss. inside the magnet. In addition, after the thermal conductive adhesive is cured, the overall strength of the magnetic steel can be enhanced to prevent the magnetic steel from being damaged by centrifugal force during operation. The thermally conductive adhesive is, for example, epoxy resin.
在一些实施例中,本体1上开设有通风孔6,通风孔6沿第一方向(即转子轴向)贯穿本体1。在磁钢的内部沿电机转子轴向开有通风孔6,磁钢装进转子铁芯7后,当电机运行时,空气可沿转子轴向方向从磁钢内部通风孔6中流动,从而带走磁钢产生的热量。通过在磁钢上增加轴向贯穿的通风孔6的方式,可以有效减小电机的涡流损耗,增加了电机的冷却通道,使得永磁电机具有更加良好的抗退磁能力和耐高温性能。In some embodiments, the body 1 is provided with a ventilation hole 6 , and the ventilation hole 6 penetrates the body 1 along the first direction (ie, the axial direction of the rotor). There are ventilation holes 6 in the interior of the magnetic steel along the axial direction of the motor rotor. After the magnetic steel is installed in the rotor core 7, when the motor is running, the air can flow from the internal ventilation holes 6 of the magnetic steel in the axial direction of the rotor, thereby bringing the Take away the heat generated by the magnet. By adding axially penetrating ventilation holes 6 on the magnetic steel, the eddy current loss of the motor can be effectively reduced, and the cooling channel of the motor can be increased, so that the permanent magnet motor has better anti-demagnetization ability and high temperature resistance performance.
在本实施例中,磁钢表面开槽和轴向开贯穿的通风孔6,两者在降低磁钢热量的实现原理上有着本质的区别,磁钢表面开槽通过有效抑制涡流损耗的产生的方式减小磁钢热量,而轴向开贯穿的通风孔6可以将因涡流损耗产生的热量快速散出去,增强电机的冷却效果,两者相互结合能够从多个不同方面对磁钢进行有效散热,起到更好的散热效果。In this embodiment, the grooves on the surface of the magnetic steel and the axially penetrating ventilation holes 6 are essentially different in the realization principle of reducing the heat of the magnetic steel. The grooves on the surface of the magnetic steel effectively suppress the generation of eddy current loss. The method reduces the heat of the magnetic steel, and the axially open ventilation holes 6 can quickly dissipate the heat generated by the eddy current loss and enhance the cooling effect of the motor. The combination of the two can effectively dissipate the magnetic steel from various aspects. , play a better heat dissipation effect.
在本实施例中,磁钢包括多个第一槽4和多个第二槽5,多个第一槽4相互平行且间隔设置,多个第二槽5相互平行且间隔设置。在磁钢表面形成多个第一槽4和多个第二槽5,使得磁钢表面区域所分隔的区块更小,更加不容易产生涡流,从而更进一步减小涡流损耗。In this embodiment, the magnetic steel includes a plurality of first grooves 4 and a plurality of second grooves 5, the plurality of first grooves 4 are arranged parallel to each other and spaced apart, and the plurality of second grooves 5 are arranged parallel to each other and spaced apart. A plurality of first grooves 4 and a plurality of second grooves 5 are formed on the surface of the magnetic steel, so that the blocks separated by the surface area of the magnetic steel are smaller, and eddy currents are less likely to be generated, thereby further reducing the eddy current loss.
上述的磁钢的材料可以采用SmCo钐钴、NdFeB钕铁硼等适合永磁电机的永磁材料。The material of the above-mentioned magnetic steel can be a permanent magnet material suitable for a permanent magnet motor, such as SmCo samarium cobalt, NdFeB neodymium iron boron, etc.
结合参见图1和图3所示,根据本公开磁钢和电机转子的第一实施例,磁钢为内置式磁钢。Referring to FIG. 1 and FIG. 3 in combination, according to the first embodiment of the magnetic steel and the motor rotor of the present disclosure, the magnetic steel is a built-in magnetic steel.
在本实施例中,本体1的径向内侧面2设置有第一槽4和第二槽5,第一槽4和第二槽5相互交叉,在磁钢的径向内侧面2上也形成交叉的槽结构,对磁钢的径向内侧面形成交叉分割,更进一步地阻断磁钢表面的涡流路径,减小涡流损耗。在本体1的径向内侧面2的第一槽4和第二槽5内也可以填充导热胶。In this embodiment, the radial inner side 2 of the main body 1 is provided with a first groove 4 and a second groove 5, the first groove 4 and the second groove 5 intersect with each other, and are also formed on the radial inner side 2 of the magnetic steel The crossed groove structure forms a cross segment on the radial inner side of the magnetic steel, which further blocks the eddy current path on the surface of the magnetic steel and reduces the eddy current loss. The first groove 4 and the second groove 5 of the radial inner side surface 2 of the body 1 may also be filled with thermally conductive adhesive.
在本实施例中,以块状磁钢为例,对磁钢的结构设计进行说明。In this embodiment, the block magnetic steel is taken as an example to describe the structural design of the magnetic steel.
本实施例中的磁钢,第一槽4的宽度L1满足L1≤0.6mm,第二槽5的宽度L2满足L2≤0.6mm,使得第一槽4和第二槽5的宽度均小于或等于0.6mm,可以避免槽的宽度过大导致影响磁钢的矫顽力和磁密,保证磁钢的工作性能。For the magnetic steel in this embodiment, the width L1 of the first slot 4 satisfies L1≤0.6mm, and the width L2 of the second slot 5 satisfies L2≤0.6mm, so that the widths of the first slot 4 and the second slot 5 are both less than or equal to 0.6mm, it can avoid that the width of the slot is too large to affect the coercivity and magnetic density of the magnetic steel, and ensure the working performance of the magnetic steel.
本实施例中的磁钢,第一槽4的深度H1满足H1≤20%H,第二槽5的深度H2满足H2≤20%H,其中H为磁钢厚度,从而避免槽的深度过深,避免对于磁钢的结构强度造成较大影响,保证了磁钢的整体结构强度。In the magnetic steel in this embodiment, the depth H1 of the first groove 4 satisfies H1≤20%H, and the depth H2 of the second groove 5 satisfies H2≤20%H, where H is the thickness of the magnetic steel, so as to avoid the depth of the groove being too deep , to avoid a greater impact on the structural strength of the magnetic steel, and ensure the overall structural strength of the magnetic steel.
本实施例中的磁钢,相邻的第一槽4之间的间距为D1,磁钢的宽度为L,其中D1≥5%L;相邻的第二槽5之间的间距为D2,其中D2≥5%L,可以对相邻槽的间距形成有效限定,避免相邻槽的间距过小而导致磁钢结构整体性变差的问题。In the magnetic steel in this embodiment, the distance between adjacent first slots 4 is D1, the width of the magnetic steel is L, where D1≥5%L; the distance between adjacent second slots 5 is D2, Among them, D2≥5%L, which can effectively limit the spacing between adjacent grooves, and avoid the problem that the spacing between adjacent grooves is too small, which leads to the deterioration of the integrity of the magnetic steel structure.
上述的磁钢截面可以为矩形、扇环形或者梯形等,磁钢也可以为其它形状的具备本公开的上述特征的磁钢。The cross-section of the above-mentioned magnetic steel can be rectangular, fan-shaped, or trapezoidal, etc., and the magnetic steel can also be of other shapes having the above-mentioned features of the present disclosure.
结合参见图2和图4所示,根据本公开磁钢和电机转子的第二实施例,磁钢为表贴式磁钢。Referring to FIG. 2 and FIG. 4 in combination, according to the second embodiment of the magnetic steel and the motor rotor of the present disclosure, the magnetic steel is a surface-mounted magnetic steel.
在一些实施例中,磁钢的径向内侧面2上设置有第一槽4和第二槽5,第一槽4和第二槽5相互交叉。In some embodiments, a first groove 4 and a second groove 5 are provided on the radial inner side 2 of the magnetic steel, and the first groove 4 and the second groove 5 intersect each other.
在一些实施例中,磁钢为弧形,相邻的第一槽4之间的弧长为a1,磁钢的弧长为a,a1≥5%a,从而避免磁钢的相邻槽间距过小而影响到磁钢结构的整体性。In some embodiments, the magnetic steel is arc-shaped, the arc length between adjacent first slots 4 is a1, and the arc length of the magnetic steel is a, a1≥5%a, so as to avoid the spacing between adjacent slots of the magnetic steel If it is too small, it will affect the integrity of the magnetic steel structure.
在一些实施例中,磁钢为弧形,第一槽4的深度H1满足H1≤30%H,第一槽4的深度H2满足H2≤30%H,其中H为磁钢厚度,从而能够避免槽深过大而影响到磁钢的结构强度。In some embodiments, the magnetic steel is arc-shaped, the depth H1 of the first groove 4 satisfies H1≤30%H, and the depth H2 of the first groove 4 satisfies H2≤30%H, where H is the thickness of the magnetic steel, so as to avoid The groove depth is too large and affects the structural strength of the magnetic steel.
上述的磁钢形状并不局限于弧形,也可以为其它的表贴式磁钢结构。The above-mentioned magnetic steel shape is not limited to an arc shape, and can also be other surface-mounted magnetic steel structures.
结合参见图1至图4所示,根据本公开的实施例,电机转子包括转子铁芯7和前述磁钢的实施例,磁钢安装在转子铁芯7上。Referring to FIGS. 1 to 4 in combination, according to an embodiment of the present disclosure, the motor rotor includes a rotor iron core 7 and the aforementioned embodiments of the magnetic steel, and the magnetic steel is installed on the rotor iron core 7 .
对于内置式永磁电机的电机转子而言,在转子铁芯7的内部开设有多个磁钢槽,磁钢安装在磁钢槽内。For the motor rotor of the built-in permanent magnet motor, a plurality of magnetic steel grooves are opened inside the rotor iron core 7, and the magnetic steel is installed in the magnetic steel grooves.
内置式永磁电机的电机转子制作过程如下:磁钢表面的第一槽4和第二槽5可以采用线切割等方式在磁钢表面加工而成,之后可以在磁钢表面的第一槽4和第二槽5中填充导热胶。转子铁芯7由硅钢片叠压而成,在块状磁钢内部沿转子铁芯7的轴向方向开通风孔6,然后把块状磁钢装入到转子铁芯7的磁钢槽内,从而获得内置式永磁电机的电机转子。The manufacturing process of the motor rotor of the built-in permanent magnet motor is as follows: the first slot 4 and the second slot 5 on the surface of the magnetic steel can be processed on the surface of the magnetic steel by wire cutting, etc., and then the first slot 4 on the surface of the magnetic steel can be processed. And the second groove 5 is filled with thermally conductive adhesive. The rotor iron core 7 is formed by laminating silicon steel sheets. A ventilation hole 6 is opened in the block magnetic steel along the axial direction of the rotor iron core 7, and then the block magnetic steel is loaded into the magnetic steel slot of the rotor iron core 7. , so as to obtain the motor rotor of the built-in permanent magnet motor.
当磁钢为表贴式磁钢时,磁钢为多个,磁钢沿周向依次安装在转子铁芯7的外表面,拼接成一个完整的圆环,从而形成环形磁钢。When the magnetic steel is a surface-mounted magnetic steel, there are multiple magnetic steels, and the magnetic steels are sequentially installed on the outer surface of the rotor core 7 in the circumferential direction, and spliced into a complete ring, thereby forming a ring-shaped magnetic steel.
本公开实施例中采用分块式的扇形磁钢,通过多个周向依次排布的磁钢分块拼接成环形磁钢,相对于整体式的环形磁钢,具有如下优点:首先,电机转子在旋转的时候由于受到离心力的作用容易破坏,而磁钢分成扇形分块再拼接在一起,相对整体式的环形磁钢其结构强度更高,不易被破坏。其次,扇形磁钢的充磁方式更广泛,既可以采取平行充磁方式,也可以采用径向充磁方式;而整体式的环形磁钢只能采取平行充磁方式。还有,分开的扇形磁钢可以组成多对磁极结构,如2极、4极、6极、8极等等,可以适用于更广泛的电机结构,而整体式的环形磁钢只能形成2极磁极结构。In the embodiment of the present disclosure, a segmented sector-shaped magnetic steel is used, and a plurality of magnetic steel segments arranged in sequence in the circumferential direction are spliced into a ring-shaped magnetic steel. Compared with the integral ring-shaped magnetic steel, it has the following advantages: First, the motor rotor When rotating, it is easy to be damaged due to the centrifugal force, and the magnetic steel is divided into fan-shaped blocks and then spliced together. Compared with the integral ring magnetic steel, its structural strength is higher and it is not easy to be damaged. Secondly, the magnetization methods of sector magnets are more extensive, either parallel magnetization or radial magnetization can be adopted; while integral ring magnets can only be magnetized in parallel. Also, the separate sector magnets can form multiple pairs of magnetic pole structures, such as 2 poles, 4 poles, 6 poles, 8 poles, etc., which can be applied to a wider range of motor structures, while the integral ring magnet can only form 2 poles. Pole pole structure.
环形磁钢外套设有保护套8,相邻的磁钢之间、磁钢与保护套8之间以及磁钢与转子铁芯7之间通过磁钢胶粘接固定。保护套8可采用镍基合金、钛合金等高强度合金材料,或使用碳纤维、玻璃纤维等高强度纤维材料绑扎而成。The annular magnetic steel outer casing is provided with a protective sleeve 8, and the adjacent magnetic steels, between the magnetic steel and the protective sleeve 8, and between the magnetic steel and the rotor core 7 are bonded and fixed by magnetic steel glue. The protective cover 8 can be made of high-strength alloy materials such as nickel-based alloys and titanium alloys, or high-strength fiber materials such as carbon fiber and glass fiber.
在一些实施例中,保护套8也可与环形磁钢过盈配合。In some embodiments, the protective cover 8 may also be an interference fit with the ring magnet.
以弧形磁钢为例,表贴式永磁电机的电机转子制作过程如下:用线切割等方式在磁钢表面均匀切割若干纵、横向小槽,形成第一槽4和第二槽5,然后在磁钢表面的第一槽4和第二槽5中填充导热胶。Taking arc-shaped magnetic steel as an example, the production process of the motor rotor of the surface-mounted permanent magnet motor is as follows: a number of vertical and horizontal small grooves are evenly cut on the surface of the magnetic steel by wire cutting to form the first groove 4 and the second groove 5, Then fill the first groove 4 and the second groove 5 on the surface of the magnetic steel with thermally conductive adhesive.
在弧形磁钢内部沿弧形磁钢轴向方向开通风孔6,单块弧形磁钢制作完成后,为保证磁钢内表面与转子铁芯7的外圆面以及单块弧形磁钢彼此间的接触面紧密贴合,可以使用磁钢胶进行固定。保护套8与磁钢之间为过盈配合,可减小内部结构(尤其是磁钢)产生的应力,保护电机转子安全运行。由以上过程可获得本公开的表贴式永磁电机的电机转子。A ventilation hole 6 is opened inside the arc-shaped magnetic steel along the axial direction of the arc-shaped magnetic steel. The contact surfaces of the steels are closely attached to each other and can be fixed with magnetic steel glue. There is an interference fit between the protective sleeve 8 and the magnetic steel, which can reduce the stress generated by the internal structure (especially the magnetic steel) and protect the safe operation of the motor rotor. The motor rotor of the surface mount permanent magnet motor of the present disclosure can be obtained from the above process.
根据本公开的实施例,永磁电机包括上述的磁钢实施例或上述的电机转子实施例。According to an embodiment of the present disclosure, the permanent magnet motor includes the above-mentioned magnetic steel embodiment or the above-mentioned motor rotor embodiment.
至此,已经详细描述了本公开的各实施例。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节。本领域技术人员根据上面的描述,完全可以明白如何实 施这里公开的技术方案。本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。So far, the various embodiments of the present disclosure have been described in detail. Some details that are well known in the art are not described in order to avoid obscuring the concept of the present disclosure. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein according to the above description. It can be easily understood by those skilled in the art that, on the premise of no conflict, the above advantageous manners can be freely combined and superimposed.
以上仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本公开的保护范围之内。以上仅是本公开的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本公开的保护范围。The above are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present disclosure should be included within the protection scope of the present disclosure. Inside. The above are only the preferred embodiments of the present disclosure. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present disclosure, several improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present disclosure.

Claims (22)

  1. 一种磁钢,包括本体(1),所述本体(1)包括至少一个磁极表面,所述至少一个磁极表面上设置有第一槽(4)和第二槽(5),所述第一槽(4)和所述第二槽(5)相互交叉。A magnetic steel, comprising a main body (1), the main body (1) comprising at least one magnetic pole surface, the at least one magnetic pole surface being provided with a first groove (4) and a second groove (5), the first The grooves (4) and the second grooves (5) cross each other.
  2. 根据权利要求1所述的磁钢,其中,所述第一槽(4)沿第一方向贯穿所述本体(1),所述第二槽(5)沿第二方向贯穿所述本体(1);The magnetic steel according to claim 1, wherein the first groove (4) penetrates the body (1) along a first direction, and the second groove (5) penetrates the body (1) along a second direction );
    或者,所述第一槽(4)沿第一方向贯穿所述本体(1),或所述第二槽(5)沿第二方向贯穿所述本体(1)。Alternatively, the first groove (4) penetrates the body (1) along a first direction, or the second groove (5) penetrates the body (1) along a second direction.
  3. 根据权利要求1或2所述的磁钢,其中,所述第一槽(4)和所述第二槽(5)相互垂直。The magnetic steel according to claim 1 or 2, wherein the first slot (4) and the second slot (5) are perpendicular to each other.
  4. 根据权利要求1~3任一项所述的磁钢,其中,所述第一槽(4)和所述第二槽(5)的深度不同。The magnetic steel according to any one of claims 1 to 3, wherein the depths of the first groove (4) and the second groove (5) are different.
  5. 根据权利要求1~4任一项所述的磁钢,其中,所述第一槽(4)和所述第二槽(5)的宽度不同。The magnetic steel according to any one of claims 1 to 4, wherein the widths of the first groove (4) and the second groove (5) are different.
  6. 根据权利要求5所述的磁钢,其中,所述第一槽(4)的宽度大于所述第二槽(5)的宽度,且所述第一槽(4)的深度大于所述第二槽(5)的深度。The magnetic steel according to claim 5, wherein the width of the first slot (4) is greater than the width of the second slot (5), and the depth of the first slot (4) is greater than that of the second slot (4) Depth of slot (5).
  7. 根据权利要求1~6任一项所述的磁钢,其中,所述第一方向为所述磁钢的轴向方向,所述第二方向为所述磁钢的周向方向。The magnetic steel according to any one of claims 1 to 6, wherein the first direction is an axial direction of the magnetic steel, and the second direction is a circumferential direction of the magnetic steel.
  8. 根据权利要求1~7任一项所述的磁钢,其中,所述第一槽(4)和所述第二槽(5)中的至少一个内填充有导热胶。The magnetic steel according to any one of claims 1 to 7, wherein at least one of the first groove (4) and the second groove (5) is filled with thermally conductive glue.
  9. 根据权利要求1~8任一项所述的磁钢,其中,所述本体(1)上开设有通风孔(6),所述通风孔(6)沿第一方向贯穿所述本体(1)。The magnetic steel according to any one of claims 1 to 8, wherein the main body (1) is provided with a ventilation hole (6), and the ventilation hole (6) penetrates the main body (1) along the first direction .
  10. 根据权利要求1~9任一项所述的磁钢,其中,所述至少一个磁极表面上设置有多个第一槽(4)和多个第二槽(5),所述多个第一槽(4)相互平行且间隔设置,所述多个第二槽(5)相互平行且间隔设置。The magnetic steel according to any one of claims 1 to 9, wherein a plurality of first grooves (4) and a plurality of second grooves (5) are provided on the surface of the at least one magnetic pole, and the plurality of first grooves (5) are provided on the surface of the at least one magnetic pole. The grooves (4) are arranged parallel to each other and spaced apart, and the plurality of second grooves (5) are arranged parallel to each other and spaced apart.
  11. 根据权利要求1~10任一项所述的磁钢,其中,所述磁钢为内置式磁钢。The magnetic steel according to any one of claims 1 to 10, wherein the magnetic steel is a built-in magnetic steel.
  12. 根据权利要求11所述的磁钢,其中,所述第一槽(4)的宽度L1满足L1≤0.6mm,所述第一槽(4)的深度H1满足H1≤20%H,其中H为磁钢厚度;The magnetic steel according to claim 11, wherein the width L1 of the first groove (4) satisfies L1≤0.6mm, and the depth H1 of the first groove (4) satisfies H1≤20%H, where H is Magnet thickness;
    或者,所述第一槽(4)的宽度L1满足L1≤0.6mm,或所述第一槽(4)的深度 H1满足H1≤20%H,其中H为磁钢厚度。Alternatively, the width L1 of the first groove (4) satisfies L1≤0.6 mm, or the depth H1 of the first groove (4) satisfies H1≤20%H, where H is the thickness of the magnetic steel.
  13. 根据权利要求11或12所述的磁钢,其中,所述第二槽(5)的宽度L2满足L2≤0.6mm,所述第二槽(5)的深度H2满足H2≤20%H,其中H为磁钢厚度;The magnetic steel according to claim 11 or 12, wherein the width L2 of the second groove (5) satisfies L2≤0.6mm, and the depth H2 of the second groove (5) satisfies H2≤20%H, wherein H is the thickness of the magnetic steel;
    或者,所述第二槽(5)的宽度L2满足L2≤0.6mm,或所述第二槽(5)的深度H2满足H2≤20%H,其中H为磁钢厚度。Alternatively, the width L2 of the second groove (5) satisfies L2≤0.6 mm, or the depth H2 of the second groove (5) satisfies H2≤20%H, where H is the thickness of the magnetic steel.
  14. 根据权利要求11~13任一项所述的磁钢,其中,相邻第一槽(4)之间的间距为D1,所述磁钢的宽度为L,其中D1≥5%L,相邻第二槽(5)之间的间距为D2,所述磁钢的宽度为L,其中D2≥5%L;The magnetic steel according to any one of claims 11 to 13, wherein the distance between adjacent first grooves (4) is D1, the width of the magnetic steel is L, wherein D1≥5%L, adjacent The distance between the second grooves (5) is D2, and the width of the magnetic steel is L, wherein D2≥5%L;
    或者,相邻第一槽(4)之间的间距为D1,所述磁钢的宽度为L,其中D1≥5%L,或相邻第二槽(5)之间的间距为D2,所述磁钢的宽度为L,其中D2≥5%L。Alternatively, the distance between adjacent first slots (4) is D1, the width of the magnetic steel is L, where D1≥5%L, or the distance between adjacent second slots (5) is D2, so The width of the magnetic steel is L, where D2≥5%L.
  15. 根据权利要求1至10任一项所述的磁钢,其中,所述磁钢为表贴式磁钢。The magnetic steel according to any one of claims 1 to 10, wherein the magnetic steel is a surface-mounted magnetic steel.
  16. 根据权利要求15所述的磁钢,其中,所述磁钢为弧形,相邻第一槽(4)之间的弧长为a1,所述磁钢的弧长为a,a1≥5%a。The magnetic steel according to claim 15, wherein the magnetic steel is arc-shaped, the arc length between adjacent first slots (4) is a1, and the arc length of the magnetic steel is a, a1≥5% a.
  17. 根据权利要求15所述的磁钢,其中,所述磁钢为弧形;The magnetic steel according to claim 15, wherein the magnetic steel is arc-shaped;
    所述第一槽(4)的深度H1满足H1≤30%H,所述第二槽(5)的深度H2满足H2≤30%H,其中H为磁钢厚度;The depth H1 of the first groove (4) satisfies H1≤30%H, and the depth H2 of the second groove (5) satisfies H2≤30%H, wherein H is the thickness of the magnetic steel;
    或者,所述第一槽(4)的深度H1满足H1≤30%H,或所述第一槽(4)的深度H1满足H1≤30%H,或所述第二槽(5)的深度H2满足H2≤30%H,其中H为磁钢厚度。Alternatively, the depth H1 of the first groove (4) satisfies H1≤30%H, or the depth H1 of the first groove (4) satisfies H1≤30%H, or the depth of the second groove (5) H2 satisfies H2≤30%H, where H is the thickness of the magnetic steel.
  18. 一种电机转子,包括转子铁芯(7)和权利要求1至17中任一项所述的磁钢,其中,所述磁钢安装在所述转子铁芯(7)上。A motor rotor, comprising a rotor iron core (7) and the magnetic steel according to any one of claims 1 to 17, wherein the magnetic steel is mounted on the rotor iron core (7).
  19. 根据权利要求18所述的电机转子,其中,所述磁钢为内置式磁钢,安装在所述转子铁芯(7)内部开设的磁钢槽内,所述至少一个磁极表面包括所述磁钢邻近转子中心轴线一侧的径向内侧面(2),以及所述磁钢远离转子中心轴线一侧的径向外侧面(3),所述径向内侧面(2)和所述径向外侧面(3)中的至少一个上设置有相互交叉的第一槽(4)和第二槽(5)。The motor rotor according to claim 18, wherein the magnetic steel is a built-in magnetic steel and is installed in a magnetic steel slot opened in the rotor iron core (7), and the at least one magnetic pole surface includes the magnetic steel. The radial inner side (2) on the side of the steel adjacent to the central axis of the rotor, and the radial outer side (3) on the side of the magnetic steel away from the central axis of the rotor, the radial inner side (2) and the radial At least one of the outer side surfaces (3) is provided with a first groove (4) and a second groove (5) that cross each other.
  20. 根据权利要求18所述的电机转子,其中,所述电机转子包括多个磁钢,且所述多个磁钢为表贴式磁钢,所述多个磁钢安装在所述转子铁芯(7)的外表面,形成环形磁钢。The motor rotor according to claim 18, wherein the motor rotor comprises a plurality of magnetic steels, and the plurality of magnetic steels are surface-mounted magnetic steels, and the plurality of magnetic steels are installed on the rotor core ( 7) The outer surface of the ring magnet is formed.
  21. 根据权利要求20所述的电机转子,其中,所述环形磁钢外侧套设有保护套(8);The motor rotor according to claim 20, wherein a protective cover (8) is provided on the outer side of the annular magnetic steel;
    相邻磁钢之间、所述多个磁钢与所述保护套(8)之间以及所述多个磁钢与所述转子铁芯(7)之间通过磁钢胶粘接固定,所述保护套(8)与所述环形磁钢过盈配合;Adjacent magnetic steels, between the plurality of magnetic steels and the protective sleeve (8), and between the plurality of magnetic steels and the rotor core (7) are bonded and fixed by magnetic steel glue, so The protective cover (8) is in interference fit with the annular magnetic steel;
    或者,相邻磁钢之间、所述多个磁钢与所述保护套(8)之间以及所述多个磁钢与所述转子铁芯(7)之间通过磁钢胶粘接固定,或所述保护套(8)与所述环形磁钢过盈配合。Or, between adjacent magnetic steels, between the plurality of magnetic steels and the protective sleeve (8), and between the plurality of magnetic steels and the rotor core (7), they are fixed by magnetic steel glue , or the protective sleeve (8) and the annular magnetic steel are in an interference fit.
  22. 一种永磁电机,包括权利要求1至17中任一项所述的磁钢或权利要求18至21中任一项所述的电机转子。A permanent magnet motor, comprising the magnetic steel described in any one of claims 1 to 17 or the motor rotor described in any one of claims 18 to 21 .
PCT/CN2021/090438 2020-09-03 2021-04-28 Magnetic steel, motor rotor, and permanent magnet motor WO2022048169A1 (en)

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