WO2012031144A2 - Silk fibroin and polyethylene glycol-based biomaterials - Google Patents
Silk fibroin and polyethylene glycol-based biomaterials Download PDFInfo
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- WO2012031144A2 WO2012031144A2 PCT/US2011/050238 US2011050238W WO2012031144A2 WO 2012031144 A2 WO2012031144 A2 WO 2012031144A2 US 2011050238 W US2011050238 W US 2011050238W WO 2012031144 A2 WO2012031144 A2 WO 2012031144A2
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L24/00—Surgical adhesives or cements; Adhesives for colostomy devices
- A61L24/04—Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
- A61L24/10—Polypeptides; Proteins
- A61L24/108—Specific proteins or polypeptides not covered by groups A61L24/102 - A61L24/106
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L24/00—Surgical adhesives or cements; Adhesives for colostomy devices
- A61L24/0047—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L24/0073—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material with a macromolecular matrix
- A61L24/0094—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material with a macromolecular matrix containing macromolecular fillers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/14—Macromolecular materials
- A61L27/26—Mixtures of macromolecular compounds
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/52—Hydrogels or hydrocolloids
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/54—Biologically active materials, e.g. therapeutic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/04—Polyamides derived from alpha-amino carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L89/00—Compositions of proteins; Compositions of derivatives thereof
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/40—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
- A61L2300/404—Biocides, antimicrobial agents, antiseptic agents
- A61L2300/406—Antibiotics
Definitions
- the invention relates to methods and compositions for preparing silk-PEGs crosslinked biomaterials.
- the silk-PEGs based biomaterials have desirable biological, physical and mechanical properties to be used as tissue sealant and hemostats.
- Hemostasis is a complex process which causes the bleeding process to stop. Hemostasis typically can be achieved by mechanical tamponade, e.g., mechanical agents for blockage of a break, blood cloth formation or artificial wound closure. Wheat & Wolf, 36 Urol. Clin. North Am. 265-75 (2009). For instance, mechanical agents, available as sponges, foams or powders of gelatin, collagen, cellulose or other polysaccharide, achieve hemostasis through mechanical tamponade, by swelling at the site of bleeding and molding to the wound shape. Spotnitz & Burks, 48 Transfusion 1502-16 (2008). When these materials are applied to the wound site, platelet stimulation, aggregation, degranulation and release of clotting factors can also occur. Jenkins et al., 132 J. Am. Med. Assoc. 124-32 (1946).
- Blood clot formation can be initiated or achieved enzymatically by the use of thrombin, either alone or in combination with mechanical agents (e.g., bovine collagen sponges or porcine gelatin matrix) or fibrin sealants. Spotnitz & Burks, 2008. Thrombin acts by activating platelets at the site of injury and by cleaving fibrinogen to fibrin. Fibrin, in turn, crosslinks into an insoluble network where platelets adhere and form the homeostatic plug. When thrombin and mechanical agents are used in combination, they can act synergistically to stop blood loss. Gill et al., 65 Urology 463-66 (2005).
- fibrin sealants which are formulated as mixtures of thrombin and fibrinogen, can recapitulate the last step of the coagulation cascade and exogenously supply the material needed for the formation of the blood cloth.
- Hemostasis can also be attained by using reagents that self-crosslink while simultaneously covalently binding the adjacent tissues to physically close the wound site.
- cyanoacrylate-based adhesives can rapidly polymerize in situ in the presence of endogenous hydroxyl groups through an exothermic reaction.
- Another commercially available crosslinking sealant is bovine albumin and glutaraldehyde-based, where glutaraldehyde acts by linking amine groups of albumin to extracellular matrix proteins found at the wound site. Furst & Banerjee, 79 Ann.
- the invention relates to methods, compositions, and kits for preparation of silk- PEGs-based biomaterials through crosslinking by chemically reacting active
- polyethylene glycols possessing different chemical groups (e.g., PEGs containing thiol and maleimide functional groups) that are additionally stabilized through the beta-sheet formation of silk.
- the silk-PEGs based biomaterials have desirable biological, physical and mechanical properties to be used as sealant and hemostats. Furthermore, the formulation of the silk-PEGs based biomaterials can be tuned in terms of properties such as adhesive/tissue sealing properties and degradability to fabricate application-oriented material.
- One aspect of the invention relates to a matrix-forming composition
- a matrix-forming composition comprising at least three components including silk fibroin (e.g., at a concentration of at least about 10 wt %) and at least two functionally activated PEG components.
- silk fibroin e.g., at a concentration of at least about 10 wt %
- PEG components at least two functionally activated PEG components.
- functionally activated PEG components can react with one another to form a crosslinked matrix, and the matrix can be additionally stabilized by the beta-sheet formation of the silk fibroin.
- the two PEG components are not pre-mixed before the formation of the matrix.
- each of the PEG components can be blended with the silk fibroin (e.g., at a concentration of at least about 10 wt%) before the formation of the matrix.
- One aspect of the invention relates to a method of preparing a crosslinked polymer matrix comprising the steps of admixing a matrix-forming composition and crosslinking the components of the composition to form a crosslinked polymer matrix.
- the composition comprises at least two functionally activated PEG components capable of reacting with one another to form a crosslinked matrix, and silk fibroin capable of forming beta-sheets to further stabilize the crosslinked matrix.
- the crosslinked polymer matrix comprises at least two functionally activated PEG components that have reacted with one another to form a crosslinked matrix, and silk fibroin (e.g., at a concentration of at least about 10 wt %) having formed beta-sheets to stabilize the crosslinked matrix.
- the crosslinked polymer matrix can be a hydrogel.
- the silk fibroin used for preparing a crosslinked polymer matrix can be depleted of sericin.
- Each of the functionally- activated PEG components in the matrix-forming compositions or crosslinked polymer matrices can independently have any number of PEG polymer chains ("arms"), e.g., at least two-armed, at least three-armed, at least four-armed PEG, at least eight-armed PEG or more.
- at least one PEG component is a four-armed PEG.
- each PEG component is a four-armed PEG.
- At least one of the PEG components can be functionally activated with a maleimidyl group. In some embodiments, at least one of the PEG
- one of the PEG components can be functionally- activated with a maleimidyl group, while another of the PEG components can be functionally activated with a thiol group.
- the number and/or types of functional groups on each arm of the PEG components can be the same or different.
- the crosslinked polymer matrices described herein have various properties that can allow them to be used as a tissue sealant, a hemostat and/or a tissue adhesive.
- some embodiments of the crosslinked polymer matrix described herein can swell less than 80 wt% of the initial weight of the crosslinked polymer matrix, e.g., when exposed to a physiological condition.
- the crosslinked polymer matrix can retain its volume in a physiological condition for at least about 10 days, e.g., the crosslinked polymer matrix can retain its volume until occurrence of wound healing.
- the crosslinked polymer matrix described herein can possess an adhesion strength of at least about 10 Pa.
- the matrix-forming composition or crosslinked polymer matrix can further comprise an active agent or a hemostatic agent.
- Yet another aspect of the invention relates to a method of forming a tissue sealant or adhesive on a target site of a subject, e.g., an implant, a tissue or an organ.
- the method comprises administering to the target site a composition comprising at least two functionally activated PEG components capable of reacting with one another to form a crosslinked matrix, and a silk fibroin (e.g., at a concentration of at least about 10 wt %) capable of forming beta-sheets to stabilize the crosslinked matrix; and mixing the
- composition to crosslink the components and form a tissue sealant or adhesive on the target site
- Kits including delivery devices used for delivering the compositions are also described herein.
- the kit can include an injection device to deliver the matrix-forming composition to a treatment area in situ, in vivo, or ex vivo applications.
- crosslinked polymer matrices described herein are different from those described in U.S. Patent Application No.: US 2008/0131509 (Hossainy et al.).
- the matrices described in Hossainy et al. are not formed from a composition comprising silk fibroin solution at a concentration of at least about 10 wt% or higher. More importantly, Hossainy et al.
- crosslinked polymer matrices formed from a silk solution with a concentration of less than about 10 wt% (e.g., 5 wt%) performs significantly poorer than COSEAL®, a FDA-approved tissue sealant, but those formed from a silk concentration of at least about 10% or higher surprisingly perform comparable to, or even better than COSEAL® (see Figure 7B).
- Figures 1A-1B show schematic representations of an exemplary formation process of the silk-PEG materials described herein.
- Figure 1A shows a schematic
- Figure IB shows a schematic representation of the silk-PEG gel formation process in accordance with one or more embodiments of the invention.
- Figure 2 shows the results in confirmation of the two-step crosslinking model, including a rapid chemical crosslinking step (inset) and a beta-sheet formation by silk (for example, 10% silk-PEG samples were treated with ethanol (EtOH) to assess the ⁇ -sheet forming capability of silk fibroin in the silk -PEG blended formulation).
- a rapid chemical crosslinking step for example, 10% silk-PEG samples were treated with ethanol (EtOH) to assess the ⁇ -sheet forming capability of silk fibroin in the silk -PEG blended formulation.
- Figures 3A-3B show images of the cells cultured with the PEG or PEG-silk- based biomaterials.
- Figures 3 A and 3B show cytocompatibility of PEG and silk-PEG based biomaterials after 48 hours cell culture, respectively. Most or all of the cells shown on the images were viable. Very few or no dead cells were detected in either the PEG or PEG-silk- based biomaterials.
- Figures 4A-4B show the swelling profiles of silk-PEG based materials containing different concentrations of silk compared to the control PEG.
- Figure 4A shows the swelling profile of the silk-PEG based material containing the indicated concentrations of silk during 4 hours.
- Figure 4B shows the swelling profile of the silk-PEG based material during 5 days.
- Figures 5A-5B show results of in vitro degradation of silk-PEG based biomaterials containing different concentrations of silk compared to the control PEG.
- Figure 5A shows results of in vitro degradation of the samples in lx PBS (pH 7.4).
- Figures 6A-6C show results of the adhesion tests and the corresponding setup.
- Figure 6A illustrates the Dynamic Mechanical Analyses (DMA) measurement experimental set-up and procedures measuring sample adhesion to steel, depicting the steel fixtures from prior to sample mounting to a series of steps during the testing process (from left to right).
- the insert of Figure 6B shows DMA setting for adhesion to intestine measurements. The indicated statistics were obtained with Student t test.
- Figure 6C shows the bar graphs comparing the adhesive profiles of COSEAL ® and silk-PEGs samples containing about 6% silk on intestine substrate (dark bars) and steel substrate (light gray bars).
- Figures 7A-7E show the results of DMA measurements to characterize the adhesion of silk-PEGs based biomaterials.
- Figure 7C shows the results of adhesion to steel for 10% silk-PEG biomaterials prepared in water, as compared to that of the PEG-only biomaterial prepared in water and COSEAL®.
- Figure 7D shows the results of adhesion to steel for 10% silk-PEG biomaterials prepared in a phosphate buffered solution, as compared to that of the PEG-only biomaterial prepared in phosphate buffered solution and COSEAL®.
- Figure 7E shows the results of adhesion to steel for silk-PEG biomaterials containing various silk concentrations prepared in a phosphate buffered solution, as compared to that of the PEG-only biomaterial prepared in phosphate buffered solution and COSEAL®.
- Figures 8A-8B show hematoxylin and eosin (H&E) staining images of tissue samples subcutaneously injected with either COSEAL® ( Figure 8A) or 5% silk-PEG ( Figure 8B) samples two weeks post-procedure. Black arrows indicate the injected material. White arrows indicate similar levels of fibrosis in the two samples, consisted with previously- reported data on COSEAL® (See Wallace et al., J Biomed Mater Res. 58: 545 (2001)).
- the invention relates to methods, compositions, and kits for preparing a silk- containing composite, wherein the silk-containing composite includes silk fibroin and a multi-component gelation system (e.g., two-component gelation system).
- a multi-component gelation system e.g., two-component gelation system
- two- component gelation systems include, but are not limited to, alginate construct systems, fibrin glues (e.g., fibrinogen and thrombin) and fibrin glue-like systems, self-assembled peptides, synthetic polymer systems (e.g., PEG system) and any combinations thereof.
- fibrin glues e.g., fibrinogen and thrombin
- fibrin glue-like systems e.g., self-assembled peptides
- synthetic polymer systems e.g., PEG system
- the invention relates to methods, compositions and kits for preparation of silk-PEGs based biomaterials through crosslinking by chemically reacting active polyethylene glycols (PEGs) possessing different chemical groups (e.g., PEGs containing thiol and maleimide functional groups) that are additionally stabilized through the beta-sheet formation of silk.
- PEGs active polyethylene glycols
- different chemical groups e.g., PEGs containing thiol and maleimide functional groups
- the crosslinked silk-PEGs biomaterials present strong adhesive properties, which are comparable to or better than the current leading PEG-based sealant, depending on the silk concentration in the silk-PEGs materials.
- the silk-PEGs based biomaterials are cytocompatible, show decreased swelling behavior, and have longer degradation times, which make them suitable for haemostatic applications where the current available tissue sealant products can be contraindicated.
- One aspect of the invention relates to a matrix-forming composition
- a matrix-forming composition comprising at least three components including silk fibroin and at least two functionally activated PEG components.
- the silk fibroin can be present in any concentrations within the composition, e.g., ranging from about 5 wt% to about 30 wt%, or from about 10 wt% to about 30 wt%. In one embodiment, the silk fibroin is present at a concentration of at least about 10 wt%.
- the two functionally activated PEG components can react with one another to form a crosslinked matrix, and the matrix can be additionally stabilized by the beta-sheet formation of the silk fibroin. Typically the two PEG components are not pre-mixed before the formation of the matrix.
- each of the PEG component can be blended with silk fibroin (e.g., at a concentration of at least about 10 wt%) before the formation of the matrix.
- PEG components Each of the PEG components is activated with one or more functional groups.
- activated PEG components refers to PEG components which have been chemically modified to have two or more functional groups that are capable of chemically reacting with the other functional groups of the same or different PEG component to form covalent bonds, thereby forming a crosslinked matrix.
- PEGs components herein are typically multifunctionally activated, i.e., containing two or more functional groups (e.g., difunctionally activated, tetrafunctionally activated, or star- branched).
- At least one of the PEG components can be a multi-arm PEG derivative (e.g., 2-arm, 4-arm, 8-arm, and 12-arm, etc.).
- each of the PEG components can be a multi-arm PEG derivative (e.g., 2-arm, 4-arm, 8-arm, and 12-arm, etc.).
- the term "multi-arm PEG derivatives" described herein refers to a branched poly(ethylene glycol) with at least about 2, at least about 4, at least about 6, at least about 8, at least about 12 PEG polymer chains or derivatives thereof ("arms") or more.
- Multi-arm or branched PEG derivatives include, but are not limited to, forked PEG and pendant PEG.
- An example of a forked PEG can be represented by PEG-YCHZ 2 , where Y is a linking group and Z is an activated terminal group linked to CH by a chain of atoms of defined length.
- the chain of atoms linking the Z functional groups to the branching carbon atom can serve as a tethering group and can comprise, for example, alkyl chains, ether chains, ester chains, amide chains and combinations thereof.
- a pendant PEG can have functional groups, such as carboxyl, covalently attached along the length of the PEG segment rather than at the end of the PEG chain.
- the pendant reactive groups can be attached to the PEG segment directly or through a linking moiety, such as alkylene.
- multi-arm or branched PEG derivatives such as the ones disclosed in the U.S. Patent No. 5,932,462, the content of which is incorporated herein by reference in their entirety, can be also used for the purpose of the invention.
- the multi- arm PEG derivatives can encompass multi-arm PEG block copolymer, e.g., but not limited to, 8-arm (PPO-PEG) block copolymer and 8-arm (PLA-PEG) block copolymer.
- PPO-PEG 8-arm
- PLA-PEG 8-arm
- Methods for producing such multi-arm PEG block copolymer are well known in the art. See, for example, the U.S. Patent Application No.: US 2005/0147681, for exemplary multi-arm PEG block copolymer and methods of making the same.
- each of the PEG components can have the same or different number of arms.
- Multi-arms of PEG derivatives for example, PEG derivatives with at least 4 arms, are typically more efficient for
- the number of crosslinks or mechanical properties of the crosslinked polymer matrix described herein can be modulated by the number of PEG arms and/or functional groups.
- 4-arm PEG derivative is used to form silk- PEG crosslinked matrix.
- 8-arm PEG derivative is used to form silk-PEG crosslinked matrix.
- the PEG component can also be a combination of PEG derivatives with different arm numbers. Different arms of the PEG component can carry the same or different numbers or types of functional groups.
- Suitable functional groups can be used to activate the PEG component for crosslinking reaction.
- “functional group A” and “functional group B” are generally used to refer to a pair of functional groups capable of chemically reacting with one another and hence are used for activating PEG components for crosslinking reaction.
- the pair of functional groups in the PEG components is thiol/maleimide. In one embodiment, the pair of functional groups in the PEG components is thiol/acrylate. In another embodiment, the pair of functional groups in the PEG components is amine/N-hydroxysuccinimide. In some embodiments, the pair of PEG components used herein is multi-arm PEG-thiol and multi-arm PEG-maleimide. In one embodiment, the pair of PEG components used herein is 4-arm PEG-thiol and 4-arm PEG- maleimide.
- the ratio of different functionally activated PEG components in a matrix- forming composition can depend on the number of functional groups in each PEG
- two functionally activated PEG components can be combined in a ratio ranging from about 10:1 to about 1:10, inclusive, or from about 5:1 to about 1:5, inclusive.
- one PEG component can be present in excess after crosslinking reaction.
- the two functionally activated PEG components can be combined in a ratio of 1 : 1.
- One of skill in the art can determine the ratio of different functionally activated PEG components based on reaction stoichiometry and types of chemical reactions.
- reaction of the functionally activated PEGs in forming a crosslinked network can occur by a number of different chemical reactions depending on the
- the gel can be formed by a Michael-type addition reaction or a condensation reaction.
- a Michael-type addition reaction involves the reaction of an ⁇ , ⁇ -unsaturated carbonyl with a nucleophile.
- a Michael-type addition reaction can occur at a pH 6 or greater, e.g., pH 6, pH 7, pH 8, pH 9 or higher.
- Michael addition reactions are well known by those skilled in the art. Examples of moieties on functionalized PEGs which can undergo a Michael's addition reaction include, but are not limited to: PEG-SH combined with PEG-maleimide; and PEG-SH combined with PEG- acrylate.
- the reaction could be activated with a buffer with a pH greater than about 4, by a catalytic amount of various amines or a combination thereof.
- a condensation reaction is a chemical reaction in which two molecules or moieties react and become covalently bonded to one another by the concurrent loss of a small molecule, often water, methanol, or a type of hydrogen halide such as hydrogen chloride. In polymer chemistry, a series of condensation reactions can take place whereby monomers or monomer chains add to each other to form longer chains. Examples of functional groups on activated PEGs which can undergo a condensation reaction include, but are not limited to, PEG-NHS ester and PEG-NH 2 .
- a Michael addition reaction can contribute to a longer stability of the resulting crosslinked network since thioether bonds are formed as compared to the more hydrolytically labile thioester bonds formed from the reaction of thiols with activated esters.
- the PEG component in the matrix-forming composition can be provided as a powder, a suspension or a solution, or one component is provided as a powder and another component is provided as a suspension or a solution.
- silk fibroin in the matrix- forming composition can also be provided as a powder, a suspension or a solution. In one embodiment, all the components in the matrix-forming composition are powders. In one embodiment, at least one component is suspended or dissolved in an aqueous solution. In one embodiment, at least the silk fibroin is provided in an aqueous solution. In one embodiment, the silk fibroin is dissolved or suspended in water to prepare the silk fibroin solution. In another embodiment, the PEG component can be suspended or dissolved in the silk fibroin solution.
- the matrix-forming composition is suspended or dissolved in an aqueous solution in the absence of divalent ions, e.g., a buffered solution containing monovalent ions. In one embodiment, the matrix-forming composition is suspended or dissolved in water.
- the components of the matrix-forming composition can be individually prepared and stored in an acidic, neutral or basic solution (i.e., at any pHs).
- an acidic, neutral or basic solution i.e., at any pHs.
- the pH of the components Prior to combining the components into one composition to form a crosslinked polymer matrix, the pH of the components can be each adjusted to a desired pH for crosslinking reaction, e.g., at pH 6 or greater, including pH 7, pH 8, pH 9 or greater.
- the final pH of the matrix-forming composition can reach pH 6 or higher, including pH 7, pH 8, pH 9 or greater after all the components are combined together.
- At least one component can be prepared in an acidic solution, while the other can be prepared in a basic or neutral solution such that the combination results in a desirable pH, e.g., pH 6, pH 7, pH 8, pH9 or higher.
- multi-component gelation systems can be used to replace PEG gelation system or be included in the matrix-forming composition described herein, provided that silk fibroin can form beta sheet and stabilize the crosslinked network.
- two- component gelation systems include, but are not limited to, alginate construct systems, fibrin glues (e.g., fibrinogen and thrombin) and fibrin glue-like systems, self-assembled peptides, synthetic polymer systems (e.g., PEG system) and any combinations thereof.
- the two-component gelation system includes fibrin glue.
- Fibrin glue consists of two main components, fibrinogen and thrombin. When combined in equal volumes, thrombin converts the fibrinogen to fibrin by enzymatic action at a rate determined by the concentration of thrombin. The result is a biocompatible gel which gelates between about 5 to about 60 seconds.
- the silk fibroin can further stabilize the fibrin gel through silk beta-sheet formation.
- fibrin glue-like systems include, but are not limited to, TisseelTM (Baxter), Beriplast PTM (Aventis Behring), Biocol® (LFB, France), CrossealTM (Omrix Biopharmaceuticals, Ltd.), Hemaseel HMN® (Haemacure Corp.), Bolheal (Kaketsuken Pharma, Japan) and CoStasis® (Angiotech Pharmaceuticals).
- a two-component gelation system is a synthetic polymer system.
- synthetic polymers include, but are not limited to, polyamino acids, polysaccharides, polyalkylene oxide and any combinations thereof.
- at least two components of the synthetic polymer system can be functionally activated using reaction chemistry known in the art such that these two components of the synthetic polymer system can react with each other to form a crosslinked network.
- the molecular weight of each of the PEG components or other synthetic polymers can independently vary depending on the desired application.
- the molecular weight (MW) is about 100 Da to about 100000 Da, about 1000 Da to about 20000 Da, or about 5000 Da to about 15000 Da.
- the molecular weight of the PEG components is about 10,000 Da.
- Silk fibroin As used herein, the term "silk fibroin” includes silkworm fibroin and insect or spider silk protein. See e.g., Lucas et al., 13 Adv. Protein Chem. 107 (1958). Any type of silk fibroin can be used. Silk fibroin produced by silkworms, such as
- Bombyx mori is the most common and represents an earth-friendly, renewable resource.
- silk fibroin can be attained by extracting sericin from the cocoons of B. mori.
- Organic silkworm cocoons are also commercially available.
- silks including spider silk (e.g., obtained from Nephila clavipes), transgenic silks, genetically engineered silks, such as silks from bacteria, yeast, mammalian cells, transgenic animals, or transgenic plants ⁇ see, e.g., WO 97/08315; U.S. Patent No. 5,245,012), and variants thereof, that can be used.
- An aqueous silk fibroin solution can be prepared using techniques known in the art. Suitable processes for preparing silk fibroin solution are disclosed, for example, in U.S. Patent Application Ser. No. 11/247,358; WO/2005/012606; and WO/2008/127401. See Example 1 for preparation of a silk fibroin solution (-20% w/v), e.g., in deionized water.
- the silk fibroin solution can be diluted to a lower concentration with deionized water, or can be concentrated, for example, to about 30 % (w/v), if desired.
- the silk fibroin solution with a lower concentration can be dialyzed against a hygroscopic polymer, such as PEG, amylose or sericin, for a time period sufficient to result in a desired concentration.
- a hygroscopic polymer such as PEG, amylose or sericin
- silk fibroin can be chemically modified with active agents in the solution, for example through diazonium or carbodiimide coupling reactions, avidin-biodin interaction, or gene modification and the like, to alter the physical properties and
- the silk fibroin solution can also be combined with one or more
- biocompatible polymers such as polyethylene oxide, collagen, fibronectin, keratin, polyaspartic acid, polylysin, alginate, chitosan, chitin, hyaluronic acid, and the like; or one or more active agents, such as cells, enzymes, proteins, nucleic acids, antibodies, antibiotics, hemostatic agents and the like, as described herein. See, e.g., WO2004/062697 and
- the silk fibroin solution or matrix-forming composition can further contain porogens, such as salt particles or water-soluble particles to create porous structure in the crosslinked polymer matrix.
- the porogens can be removed by leaching the salt particles or water-soluble particles in water or aqueous solution, after the crosslinked polymer matrix has formed.
- the silk aqueous solution can be processed into silk matrix such as silk gels, conformal coatings or layers, mats, sponges, 3-dimentional scaffolds, fibers and other material formats at appropriate conditions.
- Methods of preparing a crosslinked polymer matrix e.g., silk-PEG-based matrices
- Another aspect of the invention relates to a method of preparing a crosslinked polymer matrix comprising the steps of admixing a matrix-forming composition described herein and crosslinking the components of the composition to form a crosslinked polymer matrix.
- the composition comprises at least two functionally activated PEG components capable of reacting with one another to form a crosslinked matrix, and silk fibroin capable of forming beta- sheets to further stabilize the crosslinked matrix.
- the embodiments of the PEG components and silk fibroin of the composition have been described herein.
- silk fibroin used herein can be depleted of sericin by any methods known in the art, e.g., but not limited to, using the method described in Example 1.
- an aqueous solution e.g., water or an aqueous solution excluding ions
- solvent e.g., organic solvents
- water or deionized water is used to dissolve or suspend, and mix the components of the matrix-forming composition.
- a buffered solution can be used to dissolve or suspend, and mix the components of the matrix-forming composition.
- a buffer solution can exclude divalent ions, e.g., a buffer solution containing monovalent ions.
- the other components can be mixed with the suspension or solution with or without the aid of extra solutions or solvents.
- a broad percentage range of silk fibroin and PEG components in the composition can be used for preparing the silk-PEGs crosslinked matrix (e.g., wt% or w/v% of silk fibroin and PEG components in the matrix-forming composition).
- the concentration of silk fibroin in the solution can be less than about 30 % (wt% or w/v%) before mixing; and the concentration of each PEG component in the solution can be less than about 30 % (wt % or w/v%) before mixing, depending on the solubility and viscosity of PEG solution. Viscosities of silk fibroin solution and PEG solutions can be chosen for ease of administration.
- silk fibroin concentrations before mixing can range from about 5% to about 30%, or from about 10% to about 30%, or from about 15% to about 25%. Increasing silk concentration to above 10% can increase the adhesive properties of the resulting silk-PEGs crosslinked matrix.
- concentration of each PEG component before mixing ranges from about 1% to about 20%, or from about 5% to about 15%. Increasing concentrations of PEG components can decrease the amount of time needed for crosslinking.
- concentration of PEG component can also depend on factors such as molecular weight and nature of functional groups on PEGs. Hence, for example, 8-arm PEG can be present in a smaller weight percentage than the 4-arm counterpart and achieve the same degree of crosslinking in a similar amount of time.
- An ordinary artisan can optimize the concentrations of silk fibroin or PEG components for various applications, e.g., tissue adhesives or tissue sealants.
- Chemical crosslinking between the PEG components can involve rapid gel formation via chemical reaction between the functional groups of the two or more PEG components. This step can occur within seconds upon mixing two PEG components in aqueous solution, and this step of gel formation can occur with either the presence or absence of silk in the PEG components.
- Silk fibroins have an unusual amino acid sequence with the bulk of the protein organized into alanine and glycine-rich hydrophobic domains and with the large side chain amino acids clustered in chain-end hydrophilic blocks. Structurally, the hydrophobic blocks are organized into crystalline regions and the hydrophilic blocks form amorphous regions. Zhou et al., 44 Proteins 119-22 (2001). The crystalline regions of silk fibroin have the capacity to organize into crystalline beta-sheets via intra- and inter- molecular hydrogen bonding and hydrophobic interactions.
- Beta- sheet formation of silk fibroin chains can be induced by various treatments, such as dehydration, mechanical force, or thermodynamic treatment.
- Dehydrating treatment can refer to drying in the air or in a flow of dehydrating gas such as nitrogen gas, or a dehydrating solvent such as alcohol, e.g., methanol or ethanol, or sodium chloride, or water annealing treatment. See, e.g., WO/2004/062697; WO 2008/127404.
- Mechanical force includes sheer or elongated force, which can be applied through treatments such as ultrasonication or vortexing. See e.g., U.S. Application Publication No. 2010/0178304;
- the crosslinking step involves exposing the mixed components to an alcohol treatment (e.g., methanol or ethanol) or a water- annealing treatment to induce structural transition of silk fibroin from random coil and a-helical rich structures into beta-sheet structures, to further stabilize the crosslinked polymer matrix.
- an alcohol treatment e.g., methanol or ethanol
- a water- annealing treatment to induce structural transition of silk fibroin from random coil and a-helical rich structures into beta-sheet structures
- crosslinking of the matrix-forming composition can form a variety of material formats, including gels, mats, films, sponges, 3- dimensional scaffolds, fibers and other material formats.
- the crosslinking of the PEG components and silk fibroin forms a hydrogel (referred to as "silk-PEGs" hydrogel).
- a “hydrogel” is generally a network of polymer chains that are hydrophilic, sometimes found as a colloidal gel in which water is the dispersion medium. Hydrogels are super-absorbent (they can contain over 99% water) and can be comprised of natural (e.g., silk) or synthetic polymers, e.g., PEG.
- the silk-PEGs hydrogels can be formed via a two-step process: a covalent, chemical crosslinking between the maleimide and thiol functional groups of four-armed PEG components; and a beta- sheet formation between silk fibroin chains to further stabilize the formed network.
- the resulting silk-PEGs hydrogels present desired properties for application as tissue sealants: strong adhesive properties, good biocompatibility, side-product free chemistry, rapid crosslinking and slow biodegradability.
- COSEAL ® is Food and Drug Administration (FDA)-approved and is composed of a thiol-PEG component and a succinimide-PEG component, a dilute hydrogen chloride solution and a sodium phosphate/sodium carbonate solution.
- the COSEAL ® product is available as a kit containing a two-component (e.g., liquid and powder), epoxy-like syringe that upon mixing, the components crosslink within 5-10 seconds to achieve hemostasis.
- a two-component e.g., liquid and powder
- epoxy-like syringe that upon mixing, the components crosslink within 5-10 seconds to achieve hemostasis.
- COSEAL ® was well tolerated by patients and its use leads to sealing of oozing wounds in 50% of patients compared to 26% that are treated by standard treatments.
- COSEAL ® was effective in 41% of cases compared to 3% treated with standard treatments.
- this product has certain drawbacks, such as its cumbersome preparation/reconstitution prior to use and its large swelling ratio.
- reconstitution of COSEAL ® requires its PEG components, supplied as a powder, to be mixed back and forth between two syringes at least 20 times until the components are completely dissolved.
- COSEAL ® product swells to about 400% of its original size/weight, hence limiting its applicability to areas where nerve compression would not be an issue.
- increasing the concentration of the silk fibroin solution to a concentration of at least about 10 wt%, at least about 15 wt%, at least about 20 wt% or higher can increase an adhesion strength of the resultant crosslinked polymer matrix to at least about 10 Pa, at least about 15 Pa, at least about 20 Pa, at least about 30 Pa, at least about 40 Pa, at least about 50 Pa, at least about 60 Pa, at least about 70 Pa, at least about 80 Pa, at least about 90 Pa, at least about 100 Pa, or higher.
- Silk concentrations in the silk-PEGs-based biomaterial can range from 3 wt% to 50 wt%, from about 10 wt% to about 40 wt%, from about 15 wt% to about 40 wt%, from about 20 wt% to about 30 wt%. Decreasing silk concentrations typically yields solutions with lower viscosities and requires fewer raw materials; however, the adhesive properties of the silk-PEGs materials are generally better at silk concentrations at about 10% or higher. At these silk concentrations, the viscosities of silk solution can still be suitable for injection.
- the pH for silk and PEGs solutions when preparing the silk-PEGs material can present a broad range (e.g., 1-15).
- the pH is typically within the physiological range (e.g., 6-8).
- the silk-PEGs hydrogels can overcome some of the drawbacks associated with COSEAL ® , such as significant swelling and short in vivo residence time.
- the swelling ratio of silk-PEGs sealants is between 60-70%, while COSEAL ® increases its size to up to 400% upon application. See Examples 1 and 4, and Figures 4A and 4B.
- This property of the silk-PEGs hydrogels can increase the application spectra of silk-PEGs as sealants and allow them to be used in close spaces or in the vicinity of pressure- sensitive structures such as nerves, where the use of COSEAL ® is contraindicated.
- the silk-PEGs hydrogel is stabilized at least partially by the chemical crosslinking between PEG components, which is comparable to COSEAL ® , and additionally consolidated over time via the secondary physical crosslinking reaction involving the beta- sheet formation of silk fibroin.
- This provides an attractive feature in the use as a tissue sealant—the long in vivo residence time.
- COSEAL ® is degraded in approximately 1-2 weeks (Wallace et al., 2001) while the silk-PEGs based materials can be present for a significantly longer time (Horan et al., 2005), allowing for complete healing, or more complete healing, prior to the materials being fully resorbed. See, also, Examples 1 and 5, and Figures 5 A and 5B.
- silk-PEGs based materials present dual nature (i.e., incorporating two types of macromolecules: PEG components and silk fibroins) and are formed through a two-step crosslinking mechanism, which offer a series of advantages and allow for a wide spectrum of applications.
- the versatile properties and material formats of silk fibroin confer various functionalities to the silk-PEGs based materials. Since silk fibroin can be processed to different materials format, silk-PEGs can also be processed to gels, mats, sponges, fibers and other material formats by techniques known in the art. See Altman et al., 23
- the cytocompatibility results for the silk-PEGs based materials indicate that the silk-PEGs based materials do not promote cell spreading, making the materials suitable as a component in anti-scar formation systems. See, for instance, Examples 1 and 3; and Figure 3. This feature, combined with their versatile processability can also expand the application spectrum of these materials (e.g., allow for production of anti-adhesive sheets or films). Likewise, the silk-PEG based materials are suitable as hemostatic materials to control bleeding.
- Crosslinked polymer matrix of the invention e.g., silk-PEG-based matrices
- Another aspect of the invention relates to a crosslinked polymer matrix formed from mixing the matrix-forming composition.
- the crosslinked polymer matrix comprises silk fibroin (e.g., at a concentration of at least about 10 wt%) and at least two functionally activated PEG components that have reacted with one another to form a crosslinked matrix, the silk fibroin having formed beta-sheets to stabilize the crosslinked matrix.
- the silk-PEGs biomaterial can contain at least one active agent.
- the silk fibroin or PEGs components can be mixed with an active agent prior to forming the matrix, or the active agent can be loaded into the silk-PEGs biomaterial after it is formed.
- the active agent can represent any material capable of being embedded in the silk-PEGs biomaterials.
- the active agent can be a therapeutic agent, or a biological material, such as cells (including stem cells), proteins, peptides, nucleic acids (e.g., DNA, RNA, siRNA), nucleic acid analogs, nucleotides, oligonucleotides, peptide nucleic acids (PNA), aptamers, antibodies or fragments or portions thereof (e.g., paratopes or complementarity-determining regions), antibody-like molecules, antigens or epitopes, hormones, hormone antagonists, growth factors or recombinant growth factors and fragments and variants thereof, cell attachment mediators (such as RGD), cytokines, enzymes, small molecules, drugs, dyes, amino acids, vitamins, antioxidants, antibiotics or antimicrobial compounds, anti-inflammation agents, antifungals, viruses, antivirals, toxins, prodrugs, chemotherapeutic agents, hemostatic agents, cell attachment
- the active agent can also be a combination of any of the above-mentioned agents. Encapsulating either a therapeutic agent or biological material, or the combination of them, is desirous because the encapsulated product can be used for numerous biomedical purposes.
- the active agent can also be an organism such as a fungus, plant, animal, bacterium, or a virus (including bacteriophage).
- the active agent can include neurotransmitters, hormones, intracellular signal transduction agents, pharmaceutically active agents, toxic agents, agricultural chemicals, chemical toxins, biological toxins, microbes, and animal cells such as neurons, liver cells, and immune system cells.
- the active agents can also include therapeutic compounds, such as pharmacological materials, vitamins, sedatives, hypnotics, prostaglandins and radiopharmaceuticals.
- Exemplary cells suitable for use herein can include, but are not limited to, progenitor cells or stem cells, smooth muscle cells, skeletal muscle cells, cardiac muscle cells, epithelial cells, endothelial cells, urothelial cells, fibroblasts, myoblasts, oscular cells, chondrocytes, chondroblasts, osteoblasts, osteoclasts, keratinocytes, kidney tubular cells, kidney basement membrane cells, integumentary cells, bone marrow cells, hepatocytes, bile duct cells, pancreatic islet cells, thyroid, parathyroid, adrenal, hypothalamic, pituitary, ovarian, testicular, salivary gland cells, adipocytes, and precursor cells.
- the active agents can also be the combinations of any of the cells listed above. See also WO 2008/106485;
- Exemplary antibodies that can be incorporated in silk fibroin include, but are not limited to, abciximab, adalimumab, alemtuzumab, basiliximab, bevacizumab, cetuximab, certolizumab pegol, daclizumab, eculizumab, efalizumab, gemtuzumab, ibritumomab tiuxetan, infliximab, muromonab-CD3, natalizumab, ofatumumab omalizumab, palivizumab, panitumumab, ranibizumab, rituximab, tositumomab, trastuzumab, altumomab pentetate, arcitumomab, atlizumab, bectumomab, belim
- antibiotic agents include, but are not limited to, actinomycin
- aminoglycosides e.g., neomycin, gentamicin, tobramycin
- ⁇ -lactamase inhibitors e.g., clavulanic acid, sulbactam
- glycopeptides e.g., vancomycin, teicoplanin, polymixin
- ansamycins bacitracin; carbacephem; carbapenems; cephalosporins (e.g., cefazolin, cefaclor, cefditoren, ceftobiprole, cefuroxime, cefotaxime, cefipeme, cefadroxil, cefoxitin, cefprozil, cefdinir); gramicidin; isoniazid; linezolid; macrolides (e.g., erythromycin, clarithromycin, azithromycin); mupirocin; penicillins (e.g., amoxicillin, ampicillin, cloxacillin, dicloxacillin, flucloxaciUin, oxacillin, piperacillin); oxolinic acid; polypeptides (e.g., bacitracin, polymyxin B); quinolones (e.g., ciprofloxacin, nalidixic acid, e
- the antibiotic agents can also be antimicrobial peptides such as defensins, magainin and nisin; or lytic bacteriophage.
- the antibiotic agents can also be the combinations of any of the agents listed above. See also PCT/US2010/026190.
- Exemplary enzymes suitable for use herein include, but are not limited to, peroxidase, lipase, amylose, organophosphate dehydrogenase, ligases, restriction
- the active agents can also be the combinations of any of the enzymes listed above. See e.g., PCT/US2010/042585.
- Cell growth media such as Dulbecco' s Modified Eagle Medium (DMEM), fetal bovine serum (FBS), non-essential amino acids and antibiotics, and growth and morphogenic factors such as fibroblast growth factor (FGF), transforming growth factors (TGFs), vascular endothelial growth factor (VEGF), epidermal growth factor (EGF), insulin-like growth factor (IGF-I), bone morphogenetic growth factors (BMPs), nerve growth factors, and related proteins can be used.
- FGF fibroblast growth factor
- TGFs transforming growth factors
- VEGF vascular endothelial growth factor
- EGF epidermal growth factor
- IGF-I insulin-like growth factor
- BMPs bone morphogenetic growth factors
- Additional options for delivery via the silk-PEGs biomaterial include DNA, siRNA, antisense, plasmids, liposomes and related systems for delivery of genetic materials; peptides and proteins to activate cellular signaling cascades; peptides and proteins to promote mineralization or related events from cells; adhesion peptides and proteins to improve silk- PEGs-tissue interfaces; antimicrobial peptides; and proteins and related compounds.
- Additional biocompatible material can also be blended into the silk-PEGs biomaterial, such as collagen, fibronectin, keratin, polyaspartic acid, polylysine, alginate, chitosan, chitin, hyaluronic acid, pectin, polycaprolactone, polylactic acid, polyglycolic acid, polyhydroxyalkanoates, dextrans, polyanhydrides, glycerol ⁇ see PCT/US2009/060135), and other biocompatible polymers, see WO 2004/0000915.
- the silk can be mixed with hydroxyapatite particles, see PCT/US08/82487.
- the silk fibroin can be of recombinant origin, which provides for further modification of the silk such as the inclusion of a fusion polypeptide comprising a fibrous protein domain and a mineralization domain, which are used to form an organic-inorganic composite.
- a fusion polypeptide comprising a fibrous protein domain and a mineralization domain, which are used to form an organic-inorganic composite.
- These organic-inorganic composites can be constructed from the nano- to the macro-scale depending on the size of the fibrous protein fusion domain used, see WO 2006/076711. See also U.S. Patent
- the silk-PEGs biomaterial when embedded with active agents or biological materials, can be suitable for long term storage and stabilization of the active agents.
- Cells and/or active agents when incorporated in the silk-PEGs biomaterial, can be stable (i.e., maintaining at least 50% of residual activity) for at least 30 days at room temperature (i.e., 22°C to 25°C) and body temperature (37°C).
- temperature-sensitive active agents such as some antibiotics or hemostatic agents, can be stored in silk-PEGs biomaterial without refrigeration.
- temperature-sensitive bioactive agents can be delivered (e.g., through injection) into the body through the silk-PEGs biomaterial and maintain activity for a longer period of time than previously imagined. See, e.g., PCT/US2010/026190.
- the silk-PEGs biomaterial with embedded active agents can be suitable for biodelivery.
- Techniques for using silk fibroin as a biodelivery device can be found, for example, in U.S. Patent Applications Ser. No. 10/541,182;
- Some embodiments of the present invention relate to the utility of silk- PEGs biomaterial with embedded therapeutic agents or biological materials as drug delivery systems for potential utility in medical implants, tissue sealants and tissue repairs.
- the structure of silk-PEGs crosslinked matrix enables a controlled release of the delivery of the embedded active agents (e.g., therapeutic agents or biological materials).
- Controlled release permits dosages to be administered over time, with controlled release kinetics.
- delivery of the therapeutic agent or biological material is continuous to the site where treatment is needed, for example, over several weeks.
- Controlled release over time permits continuous delivery of the therapeutic agent or biological material to obtain preferred treatments.
- the controlled delivery vehicle is advantageous because it protects the therapeutic agent or biological material from degradation in vivo in body fluids and tissue, for example, by proteases. See, e.g., PCT/US09/44117.
- Controlled release of the bioactive agent from the silk-PEGs crosslinked matrix can be designed to occur over time, for example, for greater than about 12 hours or 24 hours, inclusive; greater than 1 month or 2 months or 5 months, inclusive.
- the time of release can be selected, for example, to occur over a time period of about 12 hours to 24 hours, or about 12 hours to 1 week. In another embodiment, release can occur for example on the order of about 1 month to 2 months, inclusive.
- the controlled release time can be selected based on the condition treated. For example, a particular release profile can be more effective where consistent release and high local dosage are desired.
- a pharmaceutical formulation can be prepared that contains the silk-PEGs hydrogel having encapsulated bioactive agents (e.g., therapeutic agent).
- the formulation can be administered to a patient in need of the particular active agent that has been encapsulated in the silk-PEGs hydro gels.
- the pharmaceutical formulation can be administered by a variety of routes known in the art including topical, oral, ocular, nasal, transdermal or parenteral (including intravenous, intraperitoneal, intramuscular and subcutaneous injection as well as intranasal or inhalation administration), and implantation.
- the delivery can be systemic, regional, or local. Additionally, the delivery can be intrathecal, e.g., for delivery to the central nervous system.
- the amount of therapeutic agent will depend on the particular drug being employed and medical condition being treated.
- the amount of drug can represent about 0.001% to about 70%, or about 0.001% to about 50%, or about 0.001% to about 20% by weight of the material.
- the drug Upon contact with body fluids or body tissues, the drug will be released.
- the active agent-containing silk-PEGs hydrogel can include a targeting ligand or precursor targeting ligand.
- Targeting ligand refers to any material or substance which can promote targeting of the pharmaceutical formulation to tissues and/or receptors in vivo and/or in vitro.
- the targeting ligand can be synthetic, semi- synthetic, or naturally-occurring.
- Materials or substances which can serve as targeting ligands include, for example, proteins, including antibodies, antibody fragments, hormones, hormone analogues, glycoproteins and lectins, peptides, polypeptides, amino acids, sugars, saccharides, including monosaccharides and polysaccharides, carbohydrates, vitamins, steroids, steroid analogs, hormones, cofactors, and genetic material, including nucleosides, nucleotides, nucleotide acid constructs, peptide nucleic acids (PNA), aptamers, and polynucleotides.
- proteins including antibodies, antibody fragments, hormones, hormone analogues, glycoproteins and lectins, peptides, polypeptides, amino acids, sugars, saccharides, including monosaccharides and polysaccharides, carbohydrates, vitamins, steroids, steroid analogs, hormones, cofactors, and genetic material, including nucleosides, nucleotides, nucleotide acid constructs,
- targeting ligands in the present invention include cell adhesion molecules (CAM), among which are, for example, cytokines, integrins, cadherins, immunoglobulins and selectin.
- CAM cell adhesion molecules
- a precursor to a targeting ligand refers to any material or substance which can be converted to a targeting ligand. Such conversion can involve, for example, anchoring a precursor to a targeting ligand.
- Exemplary targeting precursor moieties include maleimide groups, disulfide groups, such as ortho-pyridyl disulfide, vinylsulfone groups, azide groups, and iodo acetyl groups.
- formulations containing the silk-PEGs hydrogels can be formulated to include excipients.
- excipients include diluents, solvents, buffers, or other liquid vehicle, solubilizers, dispersing or suspending agents, isotonic agents, viscosity controlling agents, binders, lubricants, surfactants, preservatives, stabilizers and the like, as suited to particular dosage form desired.
- the formulations can also include bulking agents, chelating agents, and antioxidants. Where parenteral formulations are used, the formulation can additionally or alternately include sugars, amino acids, or electrolytes.
- examples of materials which can serve as pharmaceutically acceptable carriers include, but are not limited to, sugars such as lactose, glucose and sucrose; starches such as corn starch and potato starch; cellulose and its derivatives such as sodium carboxymethyl cellulose, ethyl cellulose and cellulose acetate; powdered tragacanth; malt; gelatine; talc; oils such as peanut oil, cottonseed oil; safflower oil, sesame oil; olive oil; corn oil and soybean oil; esters such as ethyl oleate and ethyl laurate; agar; non-toxic compatible lubricants such as sodium lauryl sulfate and magnesium stearate; polyols, for example, of a molecular weight less than about 70,000 kD, such as trehalose, mannitol, and polyethylene glycol.
- sugars such as lactose, glucose and sucrose
- starches such as corn starch and potato starch
- Exemplary surfactants include nonionic surfactants, such as Tween surfactants, polysorbates, such as polysorbate 20 or 80, etc., and the poloxamers, such as poloxamer 184 or 188, pluronic polyols, and other
- Suitable buffers include Tris, citrate, succinate, acetate, or histidine buffers.
- Suitable preservatives include phenol, benzyl alcohol, metacresol, methyl paraben, propyl paraben, benzalconium chloride, and benzethonium chloride.
- Other additives include carboxymethylcellulose, dextran, and gelatin.
- Suitable stabilizing agents include heparin, pentosan polysulfate and other heparinoids, and divalent cations such as magnesium and zinc. Coloring agents, releasing agents, coating agents, sweetening, flavoring and perfuming agents, preservatives and antioxidants can also be present in the composition, according to the judgment of the formulator or ordinary skill.
- the crosslinked polymer matrix described herein can swell under specified conditions.
- the crosslinked polymer when exposed to a physiological condition, can swell less than 90 wt%, 80 wt%, less than 70 wt%, less than 60wt %, less than 50 wt%, less than 40wt% of the initial weight or size of the crosslinked polymer matrix or lower.
- physiological condition refers to temperature, pH, ionic strength, viscosity, and/or other biochemical parameters which typically exist in vivo in a viable subject or organism (e.g., a mammalian subject).
- the phase "initial weight or size of the crosslinked polymer matrix” as used herein can refer to the weight or size (e.g., volume) of the crosslinked polymer matrix in a solid state (including gel state) prior to exposure to a physiological condition.
- the phase "initial weight or size of the crosslinked polymer matrix” as used herein can refer to the weight or size (e.g., volume) of the respective matrix-forming composition.
- the swelling ratio of such crosslinked polymer matrices described herein is significantly smaller than the FDA- approved tissue sealant COSEAL® (which swells -400% of its original size/weight upon administration to a subject).
- the crosslinked polymer matrix described herein can be a better biomaterial than COSEAL® when used in tissue or organ areas in the vicinity of pressure sensitive areas, e.g., in the vicinity of nerves, where nerve compression would be an issue.
- the crosslinked polymer matrix can retain its volume under specified conditions. For example, when placed in vivo, the crosslinked polymer matrix can retain at least about 30%, at least about 40%, at least about 50%, at least about 60%, at least about 70%, at least about 80%, at least about 90%, at least about 90% of its original volume for a period of time.
- the term "original volume” as used herein can refer to the volume or size of the crosslinked polymer matrix prior to placement in vivo. In some embodiments, the term "original volume” as used herein can refer to the administration volume of the cross-linked polymer matrix to a subject.
- the crosslinked polymer matrix can retain at least a portion of its original volume for at least about 5 days, at least about 10 days, at least about 15 days, at least 20 days, at least about 1 month, at least about 2 months, at least about 3 months, at least about 4 months, at least about 5 months, at least about 6 months, at least about 1 year, at least about 2 years or longer.
- the crosslinked polymer matrix can retain at least a portion of its original volume until wound healing is complete, for example, sides or edges of the wound are rejoined to form a continuous barrier (e.g., intact skin).
- the crosslinked polymer matrix described herein can possess adhesive capabilities.
- the adhesion strength of the crosslinked polymer matrices can be modulated by various factors, e.g., but not limited to, concentration of silk fibroin, pH values and/or solvent used for preparing the crosslinked polymer matrix.
- the crosslinked polymer matrix can be adapted to have an adhesion strength of at least about 5 Pa, at least about 10 Pa, at least about 15 Pa, at least about 20 Pa, at least about 30 Pa, at least about 40 Pa, at least about 50 Pa, at least about 60 Pa, at least about 70 Pa, at least about 80 Pa, at least about 90 Pa, at least about 100 Pa or higher.
- the crosslinked polymer matrix can be adapted to have an adhesion strength comparable to that of COSEAL®, e.g., at least about 10 Pa.
- adhesion strength generally refers to the pull-force strength to break the contact between a crosslinked polymer matrix and a substrate on which the crosslinked polymer matrix was applied.
- the substrate can be a surface of at least a part of a tissue or an organ.
- the substrate can be a surface of an implant.
- the substrate can be a metal (e.g., a steel surface) or plastic surface.
- the silk-PEGs hydrogels present desirable properties for application as tissue sealants or adhesives: strong adhesive properties, good biocompatibility, side-product free chemistry, rapid crosslinking and slow biodegradability.
- the silk-PEGs hydrogels can be used in a method of forming a tissue sealant or adhesive on a target site of a subject, e.g., an open wound of a subject.
- the method comprises administering to a target site (e.g., an open wound) of a subject at least a composition comprising at least two functionally activated PEG components capable of reacting with one another to form a crosslinked matrix, and a silk fibroin capable of forming beta-sheets to stabilize the crosslinked matrix; and mixing the components of the composition to crosslink the components and form a tissue sealant or adhesive on the target site (e.g., wound).
- the two PEG components are separately administered to the wounded site of the subject thereby forming the tissue sealant in vivo.
- the silk-PEGs based tissue sealant can be formed upon application to the wound, which can be a tissue or an organ.
- the crosslinked polymer matrix or tissue sealants are formed in situ.
- the crosslinked polymer matrix can be formed prior to placement into a subject, e.g., by implantation.
- the silk-PEGs based tissue sealant can also be formed on an implant, or to crosslink the implant with the surrounding tissues or organs.
- the surface of the wounded site can be crosslinked with at least one of the components.
- At least one active agent described herein can be delivered prior to, concurrently with, or after administering PEG components and/or silk fibroin to a target site of a subject.
- the active agent can be mixed with at least one of the components of the matrix-forming composition described herein.
- the active agent can be delivered separately from the components of the matrix-forming composition described herein.
- Wounds to be treated include open or closed, or as either acute or chronic in origin.
- the silk-PEGs based tissue sealant is used to treat an open wound.
- Open wounds include, but are not limited to, incisions or incised wounds; lacerations or irregular tear-like wounds caused by some blunt trauma; avulsion; abrasions (grazes) such as superficial wounds in which the topmost layer of the skin (the epidermis) is scraped off; puncture wounds such as those caused by an object puncturing the skin; penetration wounds such as those caused by an object entering and coming out from the skin; and gunshot wounds.
- the wounds to be treated here can also include closed wounds such as contusions, hematomas, crush injury, chronic or acute wounds.
- the silk-PEGs based tissue sealant formed at the wound site can further contain hemostatic agents since hemostatic agents typically act to stop bleeding and tissue sealant can bind to and close defects in the tissues. Combining the hemostatic agents into the silk-PEGs based tissue sealant can therefore present desirable features during surgical repair to prevent or stop bleeding as well as promote tissue reconstruction.
- hemostatic agents suitable for use herein include, but are not limited to, thrombin, fibrin, fibrinogen, gelatin, collagen, polysaccharide, cellulose, blood factors, and combinations thereof.
- the silk-PEGs based tissue sealant can overcome some of the drawbacks associated with commercially available tissue sealants such as significant swelling. As described herein, the swelling ratio of silk-PEGs sealants is significantly decreased compared to, for instance, COSEAL ® .
- the silk-PEGs hydrogels therefore can be used in close spaces or in the vicinity of pressure-sensitive structures such as nerves.
- the crosslinked polymer matrix (e.g., silk-PEG-based matrices) can be used for cell or drug delivery, or as a platform for cells to grow.
- the invention also provides kits and device containing the matrix-forming composition and instructions to carry out any of the methods described herein.
- the matrix- forming composition as described herein comprises at least three components including silk fibroin and at least two functionally activated PEG components.
- the embodiments of silk fibroin and PEG components of the composition are described herein.
- kits can also contain one or more active agents such as hemostatic agents.
- the kits can comprise one or more containers or mixing tools (e.g., a vial, ampoule, syringes, or other suitable storage container).
- Silk fibroin, PEGs components, active agents, or reagents that can be needed for crosslinking can be enclosed in the containers or mixing tools with each component enclosed separately or as a mixture (e.g., PEG can be suspended or dissolved in silk fibroin solution).
- the matrix-forming compositions can be pre-loaded into a delivery device, e.g., a double-barreled injection device.
- one PEG component mixed with silk fibroin can be pre-loaded in one barrel of the delivery device, while another PEG component optionally mixed with silk fibroin can be pre-loaded in another barrel of the delivery device.
- the components inside the barrels can be present in powder, which will be suspended into a solution at time of use, or they can be pre-suspended in a solution.
- the components of the matrix-forming compositions can be pre-loaded into separate delivery devices, e.g., syringes.
- kits relating to the use of the kit for carrying out the invention generally describe how the contents of the kit are used to carry out the methods of the invention.
- Instructions can include sample information (e.g., forms, sizes), steps and conditions necessary to form silk-PEGs crosslinked matrix, and the like.
- Instructions supplied in the kits can include written instructions on a label or package insert (e.g., a paper sheet included in the kit), or machine-readable instructions (e.g., instructions carried on a magnetic or optical storage disk).
- a method of preparing a crosslinked polymer matrix comprising:
- a method of preparing a crosslinked polymer matrix comprising:
- crosslinking the components of the composition to form a crosslinked polymer matrix.
- each PEG component is a four-armed
- one of the PEG components is functionally activated with a maleimidyl group and another one of the PEG components is functionally activated with a thiol group.
- composition is suspended or dissolved in an aqueous solution.
- method of paragraph 10 or 11 wherein the aqueous solution excludes divalent ions.
- method of paragraph 12 wherein the aqueous solution is deionized water.
- each PEG component is suspended or dissolved in the silk fibroin solution at a concentration of at least about 10 wt%.
- method of any of paragraphs 1-14 wherein the pH of the aqueous solution ranges from about 6 to about 8.
- the concentration of the silk fibroin in the composition ranges from about 10 wt% to about 30 wt%.
- the concentration of the silk fibroin in the composition ranges from about 15 wt% to about 25 wt%.
- composition further comprises an active agent selected from the group consisting of cells, proteins, peptides, nucleic acids, nucleic acid analogs, nucleotides or oligonucleotides, peptide nucleic acids, aptamers, antibodies or fragments or portions thereof, antigens or epitopes, hormones, hormone antagonists, growth factors or recombinant growth factors and fragments and variants thereof, cell attachment mediators, cytokines, enzymes, antibiotics or antimicrobial compounds, viruses, toxins, prodrugs, chemotherapeutic agents, small molecules, drugs, and any combinations thereof.
- an active agent selected from the group consisting of cells, proteins, peptides, nucleic acids, nucleic acid analogs, nucleotides or oligonucleotides, peptide nucleic acids, aptamers, antibodies or fragments or portions thereof, antigens or epitopes, hormones, hormone antagonists, growth factors or recombinant growth factors and fragments and variants thereof,
- the active agent is a cell selected from the group consisting of progenitor cells or stem cells, smooth muscle cells, skeletal muscle cells, cardiac muscle cells, epithelial cells, endothelial cells, urothelial cells, neurons, germ cells, connective tissue cells, hormone- secreting cells, tenocytes, fibroblasts, myoblasts, neuroblasts, glioblasts, oscular cells, chondrocytes, chondroblasts, osteoblasts, osteoclasts, keratinocytes, kidney tubular cells, kidney basement membrane cells, integumentary cells, bone marrow cells, hepatocytes, bile duct cells, pancreatic islet cells, thyroid, parathyroid, adrenal, hypothalamic, pituitary, ovarian, testicular, salivary gland cells, adipocytes, precursor cells, and any combinations thereof.
- progenitor cells or stem cells smooth muscle cells, skeletal muscle cells, cardiac muscle cells, epithelial cells, endothelial
- composition further comprises a hemostatic agent selected from the group consisting of thrombin, fibrin, fibrinogen, gelatin, collagen, polysaccharide, cellulose, blood factors, and any combinations thereof.
- a hemostatic agent selected from the group consisting of thrombin, fibrin, fibrinogen, gelatin, collagen, polysaccharide, cellulose, blood factors, and any combinations thereof.
- tissue sealant or adhesive comprising the crosslinked polymer matrix of paragraph
- composition comprising
- a silk fibroin at a concentration of at least about 10 wt% capable of forming beta- sheets to stabilize the crosslinked matrix
- each PEG component is a four-armed PEG.
- aqueous solution excludes divalent ions.
- each PEG component is suspended or dissolved in the silk fibroin solution at a concentration of at least about 10 wt%.
- the weight percentage of each PEG component based on total weight of the composition ranges from about 2.5 wt% to about 15 wt%.
- the weight percentage of the silk fibroin based on total weight of the composition ranges from about 10 wt% to about 30 wt%.
- tissue sealant or adhesive swells less than about 70 wt% of the initial weight of the composition.
- composition further comprises an active agent.
- composition further comprises a hemostatic agent.
- pre-loaded delivery device comprising
- a housing containing at least two compartments, wherein a first compartment contains a first functionally activated PEG component and a second compartment contains a second functionally activated PEG component capable of reacting with the first functionally activated PEG component to form a crosslinked matrix, and wherein at least one of the first and the second compartments further comprises silk fibroin at a concentration of at least about 10 wt% capable of forming beta-sheets to further stabilize the crosslinked matrix.
- the first functionally activated PEG component comprises at least one maleimidyl group.
- the delivery device of paragraph 53 wherein the syringe further comprises a needle.
- kit comprising:
- a matrix-forming composition containing at least three components pre-loaded into at least one delivery device, wherein the at least three components comprise at least two functionally activated PEG components capable of reacting with one another to form a crosslinked matrix, and silk fibroin at a concentration of at least about 10 wt% capable of forming beta-sheets to further stabilize the crosslinked matrix; and at least one container containing a solvent for mixing the matrix-forming composition.
- the delivery device contains at least two separate barrels, wherein each barrel is loaded with a different component of the matrix composition.
- kit of paragraph 56 wherein at least one component is pre-loaded into a separate delivery device.
- Silk fibroin aqueous solution was obtained as previously described. See Sofia et al., 54 J. Biomed. Mater. Res. 139-48 (2001). Briefly, Bombyx mori cocoons were cleaned and cut into small pieces. In a subsequent degumming process, sericin, a water-soluble glycoprotein bound to raw silk fibroin filaments, was removed from the silk strands by boiling Bombyx mori cocoons in a 0.2 M aqueous solution of Na 2 C0 3 for 30 minutes to 60 minutes. The silk fibroin was then dissolved in a 9 M LiBr solution at 60°C for 1 hr to generate a 20% (w/v) silk fibroin solution. The solution was dialyzed in Slide- A-Lyzer ® 3500 MWCO dialysis cassettes (Pierce Chemicals, Rockford, IL) against water for 72 hr to remove the LiBr.
- Silk-PEGs based hydrogels were prepared using formulations shown in Table 1 or 2, with lx PBS at pH 6-8 as a solvent (this range was assessed based on the pH specificity of the crosslinking reaction).
- the PBS used herein does not contain divalent ions, such as calcium ions.
- 4- arm PEG-SH and 4-arm PEG-maleimide were each dissolved in lx PBS (pH 6-8) reaching a concentration of 10%, respectively. The two solutions each containing a different PEG component were then mixed together.
- X% silk-PEGs silk fibroins were dissolved in lx PBS (pH 6-8) reaching a concentration of X%, and then 4-arm PEG-SH and 4-arm PEG-maleimide were each dissolved in the X% silk fibroin solution, with a final concentration of each PEG component reaching 10% of the total solution.
- the two silk solutions each containing a different PEG component were then mixed together.
- the kit contained two synthetic polyethylene glycols (PEGs) provided as powder in a syringe, and a liquid pouch containing two syringes— one with a dilute hydrogen chloride solution and one with a sodium phosphate/sodium carbonate solution.
- PEGs polyethylene glycols
- the two syringes containing the liquids were supplied pre-assembled into a housing designed to allow mixing of the powder syringe with the correct liquid (e.g., the buffer solution).
- the liquid was then transferred into the powder by forcefully depressing the plunger.
- the contents were mixed back and forth between the syringes at least 20 times, until the solid was completely dissolved.
- the syringe with the dissolved powder and the one containing the other liquid were then placed into a provided epoxy-like adaptor that allowed the simultaneous dispersion of the two solutions. Crosslinking and gelation of the dispersed liquids would occur within 5-10 s.
- Transwell ® inserts with 8 ⁇ pore membranes (Corning Inc., Corning, NY) (e.g., to ensure maximum surface access to solvent), weighed, and then covered with lx PBS (pH 7.4).
- Silk-PEGs based gels were prepared similarly as the procedures for preparing the silk-PEG based gels for the swelling ratio determination. The volumes were increased to allow for detection of subtle changes in gel weight. Degradation was determined by incubating 0.1 mL precast gels in lx PBS (pH 7.4) with or without 1 mg/ml (5 U/mg) Protease XIV (Sigma- Aldrich, St. Louis, MO) at 37°C and 50 rpm. The degradation of gel materials was then determined by daily weighing the gels after incubation for about 10 days to two weeks.
- Adhesion tests Dynamic Mechanical Analyses (DMA) in multiple extension mode (MEM) using an RSA III from TA Instruments (Delaware, U.S.A.) were performed to assess and compare the adhesion of COSEAL ® and silk-PEGs based biomaterials to intestines or steel.
- DMA Dynamic Mechanical Analyses
- MEM multiple extension mode
- RSA III from TA Instruments
- the gap between fixtures was set to 1 mm and the maximum allowed pull force was 2 g or 0.05 N.
- the steel fixtures used were 8 mm in diameter.
- the sample equilibration steps were followed by a strain-controlled dynamic time sweep test at low strain amplitude (l%-5% strain at 1 Hz).
- Cytocompatibility assay Primary human cervical fibroblasts passage 8 (3xl0 5 cells/well) were cultured under serum-free conditions on tissue culture plates. The wells were coated with PEG-only hydrogels and 10% silk-PEGs hydrogels (shown in Table 1 or 2) prepared in lx PBS (pH 6). Plates containing gel samples were then incubated for 48 h at 37°C/ 5% C0 2 . Cell viability was assessed by using a LIVE/DEAD ® Cell Viability Assays (Invitrogen, Carlsbad, CA). Images were collected with a fluorescent microscope (Leica Microsystems, Wetzlar, Germany) at lOOx magnification.
- FIG. 1 Various formulations for silk-PEGs based hydro gel were obtained as described in Table 1 or 2.
- a two-step gelation process can occur to form the crosslinked polymer matrix, as shown in Figure 1 A or IB.
- the first phase can involve rapid gel formation via chemical reaction between the two PEGs. This step was confirmed by gel formation within seconds upon mixing two samples each containing 4-arm PEG-SH and 4- arm PEG-maleimide, respectively, and this step of gel formation occurred in the presence or absence of silk in the samples (Vanderhooft et al., 8 Biomacromolecules 2883-89 (2007)) (inset of Figure 2).
- Such property of the materials can be used for surgical cytoadherence prevention and scar tissue formation prevention in vivo.
- the overall cell number on both the control sample and the silk-PEGs materials were similar.
- the imaging fields ( Figures 3A-3B) were selected based on minimal background fluorescence, the local cell numbers on the control sample and the silk-PEGs materials are not the same.
- Samples were dissolved in water, e.g., deionized water, but assayed for swelling in PBS to mimic physiological conditions.
- the 20% silk samples have less water compared to the 10% silk sample— therefore upon ionic equilibration the end weight values for the 10% samples were higher than for the 20% ones.
- Example 5 Stability and degradability of the silk-PEGs based biomaterials
- the adhesion values to steel were comparable to that of COSEAL ® , while for silk-PEGs samples prepared in pH 7 or pH 8 buffers, the adhesion values to steel were surpassed by COSEAL ® ( Figure 7A).
- the PBS used herein does not contain divalent ions, such as calcium ions.
- lower pH can help preserve the free thiol functional groups for the 4-arm PEG-SH, i.e., the lower pH prevents thiols from forming intra- or inter-molecular disulfide bonds which would reduce 4-arm PEG-SH' s capability to react with the maleimide functional groups of 4-arm PEG-maleimide.
- the aqueous solution used for silk-PEG biomaterial preparation can be water, e.g., deionized water.
- the aqueous solution used for silk-PEG biomaterial preparation can exclude divalent ions, for example, a buffer system containing only monovalent ions.
- Example 7 In vivo compatibility of the silk-PEGs based biomaterials
- Torchiana DF Polyethylene glycol based synthetic sealants: Potential uses in cardiac surgery.
- Bini E, Knight DP, Kaplan DL Mapping domain structures in silks from insects and spiders related to protein assembly. J Mol Biol 2004;335:27-40. Hofmann S, Foo CT, Rossetti F, Textor M, Vunjak-Novakovic G, Kaplan DL, Merkle HP, Whyl L. Silk fibroin as an organic polymer for controlled drug delivery. J Control Release 2006;111:219-227.
- Vanderhooft JL Mann BK
- Prestwich GD Synthesis and characterization of novel thiol- reactive poly(ethylene glycol) cross-linkers for extracellular-matrix-mimetic biomaterials.
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Also Published As
Publication number | Publication date |
---|---|
JP6081358B2 (en) | 2017-02-15 |
EP2611473A4 (en) | 2014-08-13 |
US20130287742A1 (en) | 2013-10-31 |
US9566365B2 (en) | 2017-02-14 |
EP2611473A2 (en) | 2013-07-10 |
JP2013536737A (en) | 2013-09-26 |
WO2012031144A3 (en) | 2012-06-14 |
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