WO2012023411A1 - Printing system and printing method - Google Patents

Printing system and printing method Download PDF

Info

Publication number
WO2012023411A1
WO2012023411A1 PCT/JP2011/067445 JP2011067445W WO2012023411A1 WO 2012023411 A1 WO2012023411 A1 WO 2012023411A1 JP 2011067445 W JP2011067445 W JP 2011067445W WO 2012023411 A1 WO2012023411 A1 WO 2012023411A1
Authority
WO
WIPO (PCT)
Prior art keywords
print
recording medium
print head
blocks
printing
Prior art date
Application number
PCT/JP2011/067445
Other languages
French (fr)
Japanese (ja)
Inventor
節 竹内
Original Assignee
株式会社セイコーアイ・インフォテック
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社セイコーアイ・インフォテック filed Critical 株式会社セイコーアイ・インフォテック
Publication of WO2012023411A1 publication Critical patent/WO2012023411A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04551Control methods or devices therefor, e.g. driver circuits, control circuits using several operating modes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04543Block driving
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04586Control methods or devices therefor, e.g. driver circuits, control circuits controlling heads of a type not covered by groups B41J2/04575 - B41J2/04585, or of an undefined type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/21Ink jet for multi-colour printing
    • B41J2/2132Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding

Definitions

  • the present invention relates to a recording apparatus and a recording method for printing by controlling the operation of a print head.
  • the present invention relates to an ink jet recording apparatus and a recording method.
  • high image quality is a major point that affects its performance as well as high printing speed.
  • it is necessary to land droplets ejected from the print head accurately and uniformly on a predetermined position on the paper.
  • Japanese Patent Application Laid-Open No. 2003-226004 discloses a drawing based on a color swath to which a non-uniform print mask function is applied, which lowers the probability of using nozzles corresponding to the peripheral region at the end compared to other nozzles.
  • a technique for making bidirectional color banding inconspicuous by performing an operation is disclosed.
  • the cause of the bi-directional color banding is that the color stacking order differs between the forward pass and the return pass.
  • the first scan (first scan) and the last scan (first scan) drawn on the paper are among them.
  • the contribution rate of the final scan is high.
  • the former is explained by the fact that the ink ejected on the paper for the first time spreads in a short time and forms large dots, and the ink ejected later forms a slightly smaller dot on the spread ink. it can.
  • the influence of the first ejected color in the first scan and the print head color positioned in the front of the carriage traveling direction become strong.
  • FIG. 3A shows a proper image.
  • FIG. 3B is a diagram illustrating an example of bidirectional banding. Striped patterns appear in images with bidirectional banding, and the quality is poor compared to proper images.
  • bi-directional color banding may occur between the left and right edges of the print area.
  • the time difference between the forward path and the backward path is large near the origin in the main scanning direction (direction in which the carriage scans). In other words, it takes time to draw at the beginning of the outbound trip and at the end of the return trip.
  • the time difference drawn from the forward path to the return path is small. This time difference causes a difference in the dry state of the dots on the paper in the immediately preceding scan, so that the nature of the ink ejected thereon naturally changes. In other words, color banding occurs due to the time difference.
  • tiling arranges multiple small prints horizontally to make a large print.
  • color banding at the left and right ends, when tiling, the color difference between the joints of the printed matter becomes conspicuous, and the image quality may be significantly reduced.
  • a non-uniform print mask function is applied to the color swath for dark ink colors (for example, cyan, magenta, and black), and a uniform print mask function is applied to light ink colors (for example, yellow). This makes bidirectional color banding less noticeable.
  • the difference between the non-uniform portion of the print mask function and the uniform portion may appear as color banding. This is because the non-uniform upper and lower areas of the print mask function complement each other and form a conventional dot for one scan. The number will increase. That is, a difference occurs in the time until the image is completed. This difference is exactly the cause of the color banding because it is different between the drawing process for forming dots in one area and the drawing process for forming dots in another area.
  • bi-directional color banding instead of bi-directional printing, uni-directional printing can be used to unify the ink color stacking order and time difference for the entire drawing area. This reduces color banding, but is not practical because the printing speed is reduced by a factor of 1/2 compared to bidirectional printing.
  • image quality defects due to specific vibrations on the carriage travel path are accumulated every scan, which may lead to image quality defects such as vertical stripes and color unevenness.
  • FIGS. 4 (a) and 4 (b) An example of this is shown in FIGS. 4 (a) and 4 (b).
  • FIG. 4A shows an example of boundary banding.
  • FIG. 4B is an example of boundary banding. These appear as streaks with a difference in color density between the upper and lower ends of the color swath and the other portions.
  • it is necessary to adjust the sheet conveyance amount as appropriate. However, it is difficult to keep the conveyance amount constant for a long period of time.
  • Boundary banding can also occur on a specific sheet due to slow drying after ink landing.
  • the ink becomes a wall and the movement of the ink is prevented.
  • the edge at the end of the color swath, that is, the edge, there is a space where nothing exists on one side, so that the ink easily moves.
  • a so-called phenomenon called “mottling” occurs, and as a result, only this edge portion causes a change in hue from other regions. This phenomenon is sometimes called beading.
  • the dot diameter after landing may be small.
  • density unevenness easily occurs due to slight deviation in landing.
  • the density strength often appears as horizontal stripes in the paper feed direction. This is a phenomenon called “hot weather”.
  • An example of this is shown in FIG. FIG. 5 is a diagram showing an example of blurring. This is an example in which density unevenness occurs in a portion where landing deviation occurs and appears as white streaks.
  • a non-uniform print mask function is applied in which the probability of using the nozzle corresponding to the peripheral area of the edge of the color swath drawn in one scan during bidirectional printing is lower than that of other nozzles.
  • the width of the peripheral area substantially matches the width of a positive integer multiple of the transport pitch when transporting the recording medium, so that the color stacking order differs depending on the forward path and the backward path.
  • it is known to be effective for various printing defects such as boundary banding, beading, and blurring.
  • it is extremely effective for various printing defects to have a relationship in which the upper and lower blocks of the color swath drawn in one scan are completely complemented.
  • this technology can be rephrased as a technology that makes the impact of all disturbances less noticeable by slightly deteriorating the dot landing accuracy, that is, by “scattering”. Therefore, as a result of slightly deteriorating the landing accuracy, it is inevitable that the finished printed product will have a graininess and a matte feeling.
  • This can also be explained by an increase in the number of nozzles that are not ejected in one scan, that is, a decrease in the head duty and a decrease in the apparent ejection frequency in order to achieve complete complementation by the upper and lower blocks.
  • a decrease in the discharge frequency means a decrease in the dot volume.
  • a decrease in head duty also means a decrease in the probability of ink being ejected continuously.
  • the probability of the connection of adjacent dots on the paper It can be said that the horizontal line can be drawn without any break.
  • the vertical complement since one horizontal line is divided by a plurality of scans, it can be said that the probability that one line is divided increases. This means that the glossiness is lost in exchange for suppressing selective and intensive printing defects such as white streaks and shading.
  • the present invention has been made in view of such circumstances, and color banding at the time of bidirectional printing in the recording apparatus, boundary banding and beading, white streaks and blurring can be made inconspicuous, It is an object of the present invention to provide a recording apparatus and a recording method that suppress the occurrence of slight graininess and the decrease in glossiness that appear as adverse effects. Further, a recording apparatus and a recording method capable of making white stripes, blurring, etc. inconspicuous in combination with a paper having a small dot diameter and landing by increasing the discharge amount per unit area without reducing the printing speed The purpose is to provide.
  • the recording apparatus of the present invention is a recording apparatus which ejects ink while scanning the same recording area of the recording medium a plurality of times to form an image on the recording medium, and the nozzles of the printing head are recorded on the recording medium.
  • the nozzle group is divided into a plurality of blocks, and at least two of the blocks are in the transport direction of the recording medium with the center of the nozzle row as a boundary Arranged separately on the upstream side and the downstream side in the transport direction, each of the nozzle groups included in the two blocks has a lower printing rate as the nozzle is closer to the end of the print head, and the printing rate is lower than that of the image.
  • the print head discharges the ink to the recording medium based on the print mask, and dots formed on the recording medium by the ink discharged from the nozzle groups included in the different two blocks are formed. It overlaps with a predetermined probability.
  • the recording method of the present invention is a recording method for a recording apparatus that forms an image on the recording medium by ejecting ink while causing the printing head to scan the same recording area of the recording medium a plurality of times.
  • the nozzles are divided into a plurality of nozzle groups for each conveyance amount width of the recording medium, the nozzle groups are divided into a plurality of blocks, and at least two of the blocks are recorded on the boundary of the center of the nozzle row.
  • the nozzle group is arranged separately on the upstream side and the downstream side in the transport direction of the medium, and each of the nozzle groups included in the two blocks has a lower print rate as the nozzle is closer to the end of the print head, and the print rate Is a pre-jet that selectively ejects the ink from the nozzles according to a non-uniform print mask function having a value in which some of the dots on the same line along the scanning direction of the image overlap.
  • the print head discharges the ink to the recording medium based on the print mask, and is formed on the recording medium by the ink discharged from the nozzle groups included in the different two blocks. And a step of performing a drawing operation in which dots overlap each other with a predetermined probability, and a step of transporting the recording medium at a transport pitch having a width of the nozzle group.
  • the present invention in addition to bi-directional banding caused by the difference in color stacking order between the forward path and the return path, printing defects such as boundary banding, beading, and blurring can be suppressed using the “scattering” effect. In addition, it is possible to suppress the occurrence of graininess and the reduction in glossiness, which can be said to be a negative effect of “scattering”. Further, according to the present invention, by increasing the discharge amount per unit area without reducing the printing speed, it is possible to make inconspicuous white streaks and blurring caused particularly in combination with a paper having a small dot diameter.
  • FIG. 1 is a block diagram showing a configuration of an embodiment of the present invention.
  • FIG. 2 is a schematic view of the carriage mechanism.
  • FIG. 3A shows a proper image.
  • FIG. 3B is a diagram illustrating an example of bidirectional color banding.
  • FIG. 4A is a diagram illustrating an example of boundary banding.
  • FIG. 4B is a diagram illustrating an example of boundary banding.
  • FIG. 5 is a diagram illustrating an example of smoothness.
  • FIG. 6 is a diagram showing the principle of drawing in a printing mode called 4-pass.
  • FIG. 7 is a diagram showing the principle of drawing in the print mode to which an embodiment of the present invention is applied.
  • FIG. 8 is a diagram illustrating an example of a color swath having a large effect of suppressing boundary banding and beading to which a non-uniform print mask function is applied.
  • FIG. 9 is a diagram illustrating an example of a color swath that applies a non-uniform print mask function, has a large effect of suppressing boundary banding and beading, and has a print rate of 130%.
  • FIG. 10 is a diagram illustrating an example of a color swath that applies a non-uniform print mask function, has a large effect of suppressing boundary banding and beading, and has a print rate of 150%.
  • FIG. 11 is a diagram showing the principle of drawing in the print mode to which a different embodiment of the present invention is applied.
  • FIG. 12 is a diagram illustrating an example of a color swath that emphasizes glossiness.
  • FIG. 1 is a block diagram showing the configuration of an embodiment of the present invention.
  • the recording apparatus 1 is an ink jet printer.
  • the recording apparatus 1 includes a control unit 20 that controls the operation of the entire apparatus.
  • the control unit 20 includes a CPU 21 of a control unit that controls the overall processing operation in the control unit 20, a ROM 22 of a storage unit in which a program for performing a printing operation and the like are stored in advance, and each control unit is operated during the execution of the printing operation.
  • the RAM 23 serving as a storage unit used as a storage area
  • the EEPROM 24 serving as a storage unit configured by a non-volatile memory that stores setting values and data immediately before the power is turned off
  • the operation panel 44 are equipped with an operation panel.
  • An operation panel control unit 25 that displays information on the display unit
  • a print control unit 26 that is a control unit that controls the printing operation of the recording medium by the print head 41
  • a carriage that is a control unit that controls the operation of the carriage mechanism 42.
  • the control unit 27 controls the operation of the paper transport mechanism 43 composed of grid rollers and the like to transport the paper.
  • the host I / F unit 29 is an interface for inputting / outputting.
  • the print control unit 26 and the carriage control unit 27 control the printing operation based on the position of the carriage read by the linear encoder 45 while coordinating the print positions.
  • FIG. 2 is a schematic view of an example constituting the carriage mechanism.
  • the carriage mechanism 42 is provided with means for detecting the position of the print head 41.
  • a linear encoder 45 incorporating a scale sensor attached to the carriage 420 and a linear scale 421 fixed along the traveling path of the carriage 420 are used.
  • the current position during the reciprocation of the carriage 420 is detected, and information is input to the control unit 20.
  • the control unit 20 recognizes the position of the print head 41 and generates ink ejection timing, thereby increasing the positional accuracy of the droplets that have landed on the paper 422 as a recording medium.
  • four color print heads 41 are mounted in the order of K (black), C (cyan), M (magenta), and Y (yellow) from the left side when viewed from the paper 422 feeding direction, that is, from the head in the forward direction. Yes.
  • ink colors are formed on the paper 422 in this order, and the reverse is the reverse direction.
  • Ink jet printers using these configurations require multiple scans and bi-directional carriage scans in order to suppress the deflection and omission of the nozzles of the print head 41 and periodic unevenness caused by vibration of the drive system.
  • a certain area is drawn. This is generally called a multipath method.
  • the multi-pass method in which an image of a certain region is completed by n scans, the number of dots ejected in one scan is 1 / n with respect to the total dots constituting a certain region.
  • 4-pass that completes an image in 4 scans, a quarter of dots constituting a certain area are ejected for each scan, and the image is completed by conveying the paper 422 each time. I will let you.
  • the conveyance pitch of the paper 422 is approximately 1 ⁇ 4 of the color swath constituted by the total number of nozzles of the print head 41.
  • FIG. 6 shows this state focusing on only a certain print color.
  • the conveyance pitch of the paper 422 is 1 ⁇ 4 of the used nozzle range of the print head 41, and 1 ⁇ 4 constituent dots of the image are ejected by the color swath created in one scan. It can be seen that the image is completed by taking 4 scans for each area.
  • FIG. 1 ⁇ 4 of the used nozzle range of the head was used as the paper conveyance amount, but here, 8 of the used nozzle range is used.
  • the non-uniform area of the print mask function is 1 ⁇ 2 each above and below the used nozzle range of the head. That is, the print head is divided into 8 nozzle groups for each conveyance amount, and the upper and lower blocks are divided into the upper 4 nozzle group and the lower 4 nozzle group.
  • the print mask function shown in FIG. 8 that is, the gradation curve thereof, is S-shaped, the upper block connecting 30% to 70%, and the lower block connecting 70% to 30%.
  • the dots constituting the entire drawing area are complemented by the upper and lower blocks. Since all the dots are in a complementary relationship, a large “scattering” effect can be provided, and various printing defects that have been a problem in the past can be suppressed.
  • the upper end to the lower end indicated by the arrow of the color swath width in FIG. 8 correspond to the nozzle use range of the head, and the line indicating the distribution of the print ratio on the right is the print rate of each nozzle within the nozzle use range of the head. Is shown.
  • the line from the top to the bottom corresponds to the print mask function.
  • the printing rate is uniquely specified for each nozzle and indicates the probability that ink can be ejected in one scan.
  • a print mask is configured in accordance with the print mask function, and ink is selectively ejected from the head by the print mask. If the blocks are divided into upper and lower parts, thereby complementing the respective recording ranges, and the image is completed in 8 scans, the head is divided into 8 equal parts, and 1/4 of the completed image per scan. Will be printed at a predetermined printing rate. If the print mask function is uniform, the printing rate of one scan is 50% in any nozzle of each divided head region.
  • the print mask function is configured so that the sum of the print ratios of nozzles in a complementary relationship becomes 100%. That is, if the printing rate of the nozzles at the upper end of the upper block for creating the color swath in FIG. 8 is 30%, when an image is completed in 8 scans, the image is 1/4 of the completed image.
  • the print mask is configured so that ink can be ejected with a probability of 30%. Then, the printing rate of the nozzle complementary to the nozzle, that is, the nozzle at the end on the upper block side of the lower block is 70%.
  • the print mask function is S-shaped in the range of 30% to 70% so that the sum of the printing ratios of the other nozzles that are complementary to each other is 100%, depending on the position of the nozzle. It forms non-uniform print mask functions with different print rates.
  • the head is divided into an upper block and a lower block.
  • the print mask is configured so that the dots of the image that is completed in 4 scans using the upper block and the dots that are completed in 4 scans using the lower block do not overlap each other, and ink is ejected to areas where no dots are formed. Will be.
  • FIG. 9 shows a print mask function used in an embodiment of the present invention.
  • the print mask function is a non-uniform print mask function in which the printing rate is lower as the nozzle is closer to the end of the print head.
  • the gradation curve is S-shaped, and the upper block connects 45% to 85% and the lower block connects from 85% to 45%. If the gradation curves of the upper and lower blocks are added together, it becomes 130% at any point by simple calculation. That is, as in the case shown in FIG. 8, up to 100% of the added gradation maintains the relationship in which one dot is complemented by the upper and lower blocks, while the upper and lower portions are up and down, up to 130%. Dots are drawn with overlapping blocks.
  • the print mask function shown in FIG. 10 when the gradation curves of the upper and lower blocks are added together, it becomes 150% at any point by simple calculation. That is, in this case, it can be said that high density printing with a printing rate of 150% was performed.
  • the printing rate is about 125% at the maximum. That is, the head is divided into five nozzle groups, and the recording medium is conveyed for each width of the nozzle groups. Then, the image is completed in 5 scans, and in that case, in each 1 scan, the block at one end of the head and the block at the other end are 1/8 of the image to be completed, and the other 3 blocks are 1 of the image to be completed. By performing / 4 printing, printing without overlapping dots can be performed.
  • the print mask according to the non-uniform distribution print mask function in which the dots formed in the block at one end and the block at the other end of the head do not overlap with each other, and the printing rate decreases as the position is closer to the end.
  • dots are formed at positions that are not formed with each other.
  • the printing rate of the block at one end and the block at the other end of the head can be increased.
  • the image is completed. In each scan, the block at one end of the head and the block at the other end are 1/4 of the completed image, and the other 3 blocks are 1/4 of the completed image. Is printed, the dots formed by the block at one end of the head and the block at the other end all overlap.
  • the overlapping amount of dots on the same line forming an image can be controlled by changing the printing rate of the block at one end and the block at the other end of the head.
  • the print ratio of the block at one end of the head and the block at the other end in the range of more than 50% and less than 100%, they are mutually formed by the print mask according to the non-uniform distribution print mask function It is possible to form dots at positions where no dot is formed and further overlap some dots. Strictly speaking, when the print mask function is made non-uniform, the printing rate is less than 125%. If the upper and lower blocks of 1/3 of the used nozzle range complement each other (not shown), the printing rate is about 150% at the maximum.
  • a print mask function for drawing at several print rate values is tabulated, and the user can select an arbitrary value from the print mask function to obtain a print image quality suitable for the user's application. You can choose. For example, this table is called “high density mode”, and weights from 1 to 4 are assigned. Usually, since priority is given to image quality, when printing on transparent paper for use in electrical decoration, Mode 1, which has the greatest “spattering” effect, is 100%. Mode 4 is obtained.
  • mode 2 can be printed with 130% printing ratio. In order to achieve this, it is conceivable that mode 3 in which a printing rate of 150% is obtained is selected. Further, for each paper to be used, the recommended values of the printing ratio may be stored on the printer side as preset values.
  • glossiness is emphasized, the probability of overlapping dots is greatly changed for each line in the sub-scanning direction (paper feeding direction) of printing, so that the probability of hitting twice every other line is increased. It can also be considered. According to this, in a line with a high printing rate appearing every other line, in the main scanning direction (direction in which the carriage scans), the landing dots are promoted to be combined on the medium, and leveling, that is, a smoothing effect is brought about. An improvement in glossiness can be expected.
  • a fine periodic color swath for example, every other dot in the main scanning direction, a fixed amount of dots are placed in the sparse, ie, originally masked portion, that is, the mask is released. You may create a color swath as you do.
  • the fine periodic dot arrangement facilitates dot combination in the main scanning direction, and the probability that dots are combined in the sub-scanning direction is also periodically increased, which makes leveling easier. This can also be expected to improve glossiness.
  • the “scattering” effect is reduced by emphasizing the glossiness, it is preferable to use these color swaths properly depending on the image to be printed.
  • the present invention can be used for an ink jet recording apparatus.

Abstract

The present invention provides a printing system which enables high-gloss print at a high concentration while reducing defective print such as color banding. The present invention makes it possible to use the effects of "spreading" to prevent defective print such as bi-directional banding which is caused by printing colors over another in two ways each in a different order, boundary banding, beading, and solid faint print. It is also possible to prevent the occurrence of a slight feeling of graininess and the degradation of the feeling of gloss, which can be said to be adverse effects of the "spreading." Furthermore, the white streaking or solid faint print or the like which may particularly occur in a combination with paper sheets having reduced dot diameters can be made unnoticeable by increasing the amount of discharge per unit area without decreasing the print speed. It can be thus expected to achieve a high print quality with stability.

Description

記録装置及び記録方法Recording apparatus and recording method
 本発明は、印字ヘッドの動作を制御して印字する記録装置及び記録方法に関する。特にインクジェット方式の記録装置および記録方法に関する。 The present invention relates to a recording apparatus and a recording method for printing by controlling the operation of a print head. In particular, the present invention relates to an ink jet recording apparatus and a recording method.
 インクジェットプリンタに代表される記録装置においては、高画質化は高印字速度化とともにその性能を左右する大きなポイントである。高画質を実現するためには、印字ヘッドから吐出する液滴を、決められた用紙上の位置に精度良く、均一に着弾させることが必要となる。特にカラープリンタの場合には、各色の着弾位置がずれることによって色相が変わってしまう、いわゆる色ズレの問題を防ぐ意味でも、着弾精度の向上は重要である。 In a recording apparatus typified by an ink jet printer, high image quality is a major point that affects its performance as well as high printing speed. In order to achieve high image quality, it is necessary to land droplets ejected from the print head accurately and uniformly on a predetermined position on the paper. In particular, in the case of a color printer, it is important to improve the landing accuracy in order to prevent a so-called color misregistration problem that the hue is changed by shifting the landing position of each color.
 しかし、双方向印刷を行う場合には、印字ヘッドの並び順によって、往路と復路で各色印字ヘッドから吐出、着弾するドットの重ね順が入れ替わってしまうことから、そもそも着弾精度を上げたとしても色相が変わってしまう、いわゆる双方向色バンディングが発生してしまうという問題があった。 However, when bi-directional printing is performed, the stacking order of dots ejected and landed from each color print head in the forward pass and the return pass is changed depending on the print head arrangement order. There is a problem that so-called bidirectional color banding occurs.
 例えば特開2003-226004号公報には、端部の周辺領域に対応するノズルの使用される確率を他のノズルに比べて低くする、非均一なプリントマスク関数を適用した色スワスに基づいて作画動作を行うことで、双方向色バンディングを目立ちにくくする技術が開示されている。 For example, Japanese Patent Application Laid-Open No. 2003-226004 discloses a drawing based on a color swath to which a non-uniform print mask function is applied, which lowers the probability of using nozzles corresponding to the peripheral region at the end compared to other nozzles. A technique for making bidirectional color banding inconspicuous by performing an operation is disclosed.
特開2003-226004号公報JP 2003-226004 A
 双方向色バンディングの原因は前記のとおり、色の重ね順が往路と復路によって異なることと言えるが、その中でも、用紙上に最初に作画されるはじめのスキャン(第1スキャン)と最後のスキャン(最終スキャン)の寄与率は高い。前者は、用紙上に初めて吐出されたインクは短時間のうちに広がってしまい大きなドットを形成するし、後に吐出されたインクは、その広がったインクの上でやや小さなドットを形成することで説明できる。つまり、第1スキャンの中でも最初に吐出される色、キャリッジ進行方向の前方に位置する印字ヘッド色の影響が強くなる。後者については、最終スキャンの最後、すなわちキャリッジ進行方向の後方に位置する印字ヘッド色が印字面の一番上に存在するわけだから、この色の影響は強くなる。典型的な双方向色バンディングの一例を、図3(b)に示す。図3(a)は適正な画像を示す図である。図3(b)は双方向バンディングの一例を示す図である。双方向バンディングが生じた画像は縞模様が現れ、適正な画像に比べると品質が悪い。 As described above, the cause of the bi-directional color banding is that the color stacking order differs between the forward pass and the return pass. Among them, the first scan (first scan) and the last scan (first scan) drawn on the paper are among them. The contribution rate of the final scan is high. The former is explained by the fact that the ink ejected on the paper for the first time spreads in a short time and forms large dots, and the ink ejected later forms a slightly smaller dot on the spread ink. it can. In other words, the influence of the first ejected color in the first scan and the print head color positioned in the front of the carriage traveling direction become strong. For the latter, the influence of this color is strong because the print head color located at the end of the final scan, that is, the rear of the carriage traveling direction is at the top of the print surface. An example of typical bidirectional color banding is shown in FIG. FIG. 3A shows a proper image. FIG. 3B is a diagram illustrating an example of bidirectional banding. Striped patterns appear in images with bidirectional banding, and the quality is poor compared to proper images.
 また、双方向色バンディングは、印字領域の左右端の間でも生じることがある。色の重ね順が等しい領域内でも、主走査方向(キャリッジが走査する方向)の原点付近では、往路から復路で作画される時間差は大きい。つまり、往路のはじめに作画し、復路の最後で作画するまでに間があく。これに対し、原点とは反対の端では往路から復路で作画される時間差は小さい。この時間差は、直前のスキャンによる用紙上のドットの乾燥状態に差異をもたらすから、その上に吐出したインクの素性は当然変わってくる。いうなれば、時間差による色バンディングが発生してしまうのである。 Also, bi-directional color banding may occur between the left and right edges of the print area. Even within an area where the order of color overlap is the same, the time difference between the forward path and the backward path is large near the origin in the main scanning direction (direction in which the carriage scans). In other words, it takes time to draw at the beginning of the outbound trip and at the end of the return trip. On the other hand, at the end opposite to the origin, the time difference drawn from the forward path to the return path is small. This time difference causes a difference in the dry state of the dots on the paper in the immediately preceding scan, so that the nature of the ink ejected thereon naturally changes. In other words, color banding occurs due to the time difference.
 大型のポスターや広告物を印刷したい場合、小さな印刷物を複数、横に並べて大きな印刷物とするタイリングと呼ばれる手法がある。前記左右端における色バンディングがあった場合、タイリングを行った場合に、印刷物のつなぎ目の色の差が目立ってしまい、画質を著しく低下してしまうことがある。 If you want to print large posters or advertisements, there is a technique called tiling that arranges multiple small prints horizontally to make a large print. When there is color banding at the left and right ends, when tiling, the color difference between the joints of the printed matter becomes conspicuous, and the image quality may be significantly reduced.
 特開2003-226004号公報では、暗インク色(たとえばシアン、マゼンタ、ブラック)では色スワスに非均一なプリントマスク関数を適用し、明インク色(たとえばイエロー)では均一なプリントマスク関数を適用することで、双方向色バンディングを目立ちにくくしている。 In Japanese Patent Laid-Open No. 2003-226004, a non-uniform print mask function is applied to the color swath for dark ink colors (for example, cyan, magenta, and black), and a uniform print mask function is applied to light ink colors (for example, yellow). This makes bidirectional color banding less noticeable.
 しかし、非均一なプリントマスク関数を適用することによって、ある1スキャンに着目した場合、色スワスの非均一な端部付近においてノズル使用確率の差が大きくなってしまうことになる。これは、ある領域のドットを構成する作画のプロセスと、別の領域のドットを構成する作画のプロセスに差異を与えていることに他ならない。これは結局、前述左右端の時間差による色バンディングを生じさせる原因と同じである。またこれは、プリントマスク関数に、折れ線やS字形状のグラデーションカーブを用い、かつ0%から100%、もしくは100%から0%などといった、急峻な傾きを持たせた場合により顕著である。非均一なプリントマスク関数を構成するグラデーションカーブに応じた色バンディングが発生してしまうこととなってしまうのである。 However, by applying a non-uniform print mask function, when attention is paid to a certain scan, the difference in nozzle use probability increases near the non-uniform end of the color swath. This is nothing but a difference between the drawing process for forming dots in a certain area and the drawing process for forming dots in another area. This is the same as the cause of the color banding due to the time difference between the left and right ends. This is more conspicuous when the print mask function uses a polygonal line or S-shaped gradation curve and has a steep slope such as 0% to 100% or 100% to 0%. Color banding corresponding to the gradation curve constituting the non-uniform print mask function will occur.
 さらに、色スワス内において、プリントマスク関数の非均一な部分と、均一な部分による差異が色バンディングとして現れてしまうことがある。これは、プリントマスク関数の非均一な上下端領域は互いに補完しあって、従来の1スキャン分のドットを構成することから、均一なプリントマスク関数によってすべてのスキャンによって作画される領域よりもスキャン数が増えることになってしまう。つまり、画が完成するまでの時間に差が生じる。この差はまさに、ある領域のドットを構成する作画のプロセスと、別の領域のドットを構成する作画のプロセスに差異を与えていることであるから、色バンディングの原因に他ならない。 Furthermore, in the color swath, the difference between the non-uniform portion of the print mask function and the uniform portion may appear as color banding. This is because the non-uniform upper and lower areas of the print mask function complement each other and form a conventional dot for one scan. The number will increase. That is, a difference occurs in the time until the image is completed. This difference is exactly the cause of the color banding because it is different between the drawing process for forming dots in one area and the drawing process for forming dots in another area.
 双方向色バンディングに対しては、双方向印字にかわって、片方向印字をおこなうことで、インク色の重ね順と時間差を、作画領域の全部に対し統一することができる。これによって色バンディングは低減するのだが、印字速度は双方向印字に対して1/2倍に低下してしまうため、現実的ではない。また、片方向印字ではキャリッジの走行路上の特異な振動による画質不良が毎スキャン累積されるため、縦縞や色むらなどの画質不良をまねいてしまう可能性もある。 For bi-directional color banding, instead of bi-directional printing, uni-directional printing can be used to unify the ink color stacking order and time difference for the entire drawing area. This reduces color banding, but is not practical because the printing speed is reduced by a factor of 1/2 compared to bidirectional printing. In addition, in unidirectional printing, image quality defects due to specific vibrations on the carriage travel path are accumulated every scan, which may lead to image quality defects such as vertical stripes and color unevenness.
 また、キャリッジ上に、左右対称に色が配置されるべく1色につき2個以上の印字ヘッドを搭載することで、往路と復路に関わらず色の重ね順を統一することも出来るが、通常の2倍以上のヘッドを必要としてしまうため、キャリッジの大型化、重量化、それを駆動するアクチュエータの大型化など、コストアップにつながってしまう。 In addition, by mounting two or more print heads for each color so that the colors are arranged symmetrically on the carriage, it is possible to unify the color stacking order regardless of the forward or backward path. Since a double or more head is required, the cost increases such as an increase in the size and weight of the carriage and an increase in the size of an actuator for driving the carriage.
 また、用紙搬送時の位置決め精度が悪かったり、用紙搬送量そのものが適正でなかったりする場合には、色スワスの上下端の位置に、色の濃くなる筋や薄くなる筋が現れることがある。これらは黒筋、白筋、などと呼ばれる境界バンディングである。この一例を図4(a)と図4(b)に示す。図4(a)は境界バンディングの1例である。図4(b)は境界バンディングの1例である。これらは、色スワスの上下端と他の部分の色の濃淡に差が生じ筋状になって現れている。これらを防止するためには、適宜用紙搬送量を調整する必要があるが、長期間安定的に搬送量を一定に保つことは難しい。 In addition, when the positioning accuracy at the time of paper conveyance is poor or the paper conveyance amount itself is not appropriate, streaks that darken or lighten may appear at the upper and lower ends of the color swath. These are border bandings called black stripes, white stripes, and so on. An example of this is shown in FIGS. 4 (a) and 4 (b). FIG. 4A shows an example of boundary banding. FIG. 4B is an example of boundary banding. These appear as streaks with a difference in color density between the upper and lower ends of the color swath and the other portions. In order to prevent these problems, it is necessary to adjust the sheet conveyance amount as appropriate. However, it is difficult to keep the conveyance amount constant for a long period of time.
 境界バンディングは特定の用紙に対し、インクの着弾後の乾燥が遅いことでも起こり得る。色スワスの内部では、インクの周囲には高い確率でインクが存在することから、それらのインクが壁となって、インクの移動が妨げられる。しかし色スワスの端部、すなわちエッジにおいては、片側には何も存在しない空間があることから、インクが移動しやすい。いわゆる、モットリングと呼ばれる現象が起こり、結果的にこのエッジ部のみ、他の領域とは色相の変化をもたらしてしまう。この現象をビーディングと呼ぶこともある。 Boundary banding can also occur on a specific sheet due to slow drying after ink landing. Inside the color swath, since ink is present with high probability around the ink, the ink becomes a wall and the movement of the ink is prevented. However, at the end of the color swath, that is, the edge, there is a space where nothing exists on one side, so that the ink easily moves. A so-called phenomenon called “mottling” occurs, and as a result, only this edge portion causes a change in hue from other regions. This phenomenon is sometimes called beading.
 さらに、特定の用紙に対しては、着弾後のドット径が小さくなってしまうことがある。この場合には、わずかな着弾のずれを伴うことで、容易に濃度ムラが発生してしまうことになる。一般的に、濃度の強弱は用紙送り方向に横筋として現れることが多い。これはべたかすれと呼ばれる現象である。この一例を図5に示す。図5はべたかすれの例を示す図である。着弾のずれが生じた部分に濃度ムラが生じ、白い筋として現れた例である。 Furthermore, for certain paper, the dot diameter after landing may be small. In this case, density unevenness easily occurs due to slight deviation in landing. In general, the density strength often appears as horizontal stripes in the paper feed direction. This is a phenomenon called “hot weather”. An example of this is shown in FIG. FIG. 5 is a diagram showing an example of blurring. This is an example in which density unevenness occurs in a portion where landing deviation occurs and appears as white streaks.
 これらに対し、双方向印刷時における1スキャンで作画される色スワスの端部の周辺領域に対応するノズルの使用される確率が他のノズルに比べて低くかつ非均一なプリントマスク関数を適用し、前記周辺領域の幅は、前記記録媒体を搬送する際の搬送ピッチの正の整数倍の幅と略合致させることで、色の重ね順が往路と復路によって異なることに起因する双方向バンディングのほか、境界バンディングやビーディング、べたかすれなどの種々の印字不良に対して有効であることが知られている。この際に、図7で示される印刷モードのように、1スキャンで作画される色スワスの上下ブロックを完全に補完させる関係とすることが、種々の印字不良に対してはきわめて有効である。この場合、印字速度は1/2に低下してしまうのだが、従来の高品位印刷モードのごとく単にパス数を2倍にしたり、片方向印字による色バンディング低減を図ったりするよりも、その効果は大きい。これは、作画されるすべてのドットについて、等しく上下ブロックによる補完が行われるからであり、あらゆるメカ的な誤差や、インクの選択的、集中的な振舞いを緩和させる効果があるからである。いわゆる「散らし」の効果である。 On the other hand, a non-uniform print mask function is applied in which the probability of using the nozzle corresponding to the peripheral area of the edge of the color swath drawn in one scan during bidirectional printing is lower than that of other nozzles. The width of the peripheral area substantially matches the width of a positive integer multiple of the transport pitch when transporting the recording medium, so that the color stacking order differs depending on the forward path and the backward path. In addition, it is known to be effective for various printing defects such as boundary banding, beading, and blurring. At this time, as in the printing mode shown in FIG. 7, it is extremely effective for various printing defects to have a relationship in which the upper and lower blocks of the color swath drawn in one scan are completely complemented. In this case, although the printing speed is reduced to ½, the effect is more effective than simply doubling the number of passes or reducing color banding by unidirectional printing as in the conventional high-quality printing mode. Is big. This is because all the dots to be drawn are complemented equally by the upper and lower blocks, and all mechanical errors and the selective and intensive behavior of ink are alleviated. This is a so-called “scattering” effect.
 しかし、この技術はそもそも、ドットの着弾精度をわずかに悪化させる、すなわち「散らし」をしていることで、あらゆる外乱の影響を目立ちにくくさせる技術とも言い換えられる。ゆえに、着弾精度をわずかに悪化させた結果、完成した印字成果物に粒状感、マット感が生じてくるのは避けられない。これは、上下ブロックによる完全な補完をさせるために、1スキャンにおいて吐出しないノズルが増える、すなわちヘッドデューティーが低下することから、見た目の吐出周波数が低下することでも説明できる。インクとヘッドの組み合わせによっては吐出周波数の低下はドットボリウムの低下を意味し、特にドット径が小さく着弾する、すなわち濡れ性の悪い用紙との組み合わせによっては、わずかな粒状感をもたらしてしまうことがある。さらに、ヘッドデューティーの低下は、連続してインクが吐出される確率が低下することも意味する。図6で示される印刷モードのように、ヘッドデューティー100%、すなわち上下ブロックによって補完されることがなければ高印字率部においては連続吐出がおこなわれるため、用紙上にて隣接ドットの結合の確率も高い、すなわち横1ラインが切れ目なく作画出来ると言える。一方、上下補完では横1ラインを複数スキャンで打ち分けることから、1ラインが分断する確率が増すと言える。このことは、白筋やべたかすれといった選択的、集中的な印字不良を抑制することと引き換えに、光沢感を失っていることを意味する。 However, in the first place, this technology can be rephrased as a technology that makes the impact of all disturbances less noticeable by slightly deteriorating the dot landing accuracy, that is, by “scattering”. Therefore, as a result of slightly deteriorating the landing accuracy, it is inevitable that the finished printed product will have a graininess and a matte feeling. This can also be explained by an increase in the number of nozzles that are not ejected in one scan, that is, a decrease in the head duty and a decrease in the apparent ejection frequency in order to achieve complete complementation by the upper and lower blocks. Depending on the combination of ink and head, a decrease in the discharge frequency means a decrease in the dot volume. In particular, depending on the combination with paper that has a small dot diameter and that has poor wettability, a slight graininess may be produced. is there. Furthermore, a decrease in head duty also means a decrease in the probability of ink being ejected continuously. Like in the printing mode shown in FIG. 6, since the continuous ejection is performed in the high printing rate area unless the head duty is 100%, that is, the upper and lower blocks are complemented, the probability of the connection of adjacent dots on the paper. It can be said that the horizontal line can be drawn without any break. On the other hand, in the vertical complement, since one horizontal line is divided by a plurality of scans, it can be said that the probability that one line is divided increases. This means that the glossiness is lost in exchange for suppressing selective and intensive printing defects such as white streaks and shading.
 また、特にドット径が小さく着弾する用紙との組み合わせにおいては、単に印刷解像度を上げることで、白筋やべたかすれへの対策となり得ることがある。これは、単位面積あたりの吐出量、すなわちドットの密度を上げることで、主に印字率の高いべた印字などの印字不良を改善する策である。従来の高濃度印刷モードなども同様の発想と言える。しかし、印刷解像度を上げることや高濃度印刷モードは、キャリッジ速度の低下やパス数の増加を伴うから、印字速度の低下は避けられない。 Also, especially in combination with paper that lands with a small dot diameter, simply increasing the printing resolution may be a measure against white streaks and blurring. This is a measure for improving printing defects such as solid printing mainly having a high printing rate by increasing the discharge amount per unit area, that is, the dot density. The conventional high density printing mode can be said to be the same idea. However, increasing the printing resolution and the high density printing mode are accompanied by a decrease in the carriage speed and an increase in the number of passes, so a decrease in the printing speed is inevitable.
 本発明は、このような事情に鑑みてなされたもので、記録装置における双方向印刷時の色バンディングをはじめ、境界バンディングやビーディング、白筋やべたかすれなどを目立たなくすることができるとともに、その弊害として現れるわずかな粒状感の発生や光沢感の低下を抑制する記録装置及び記録方法を提供することを目的とする。また、印字速度を下げずに単位面積あたりの吐出量を上げることで、特にドット径が小さく着弾する用紙との組み合わせにおいての白筋やべたかすれなどを目立たなくすることができる記録装置及び記録方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and color banding at the time of bidirectional printing in the recording apparatus, boundary banding and beading, white streaks and blurring can be made inconspicuous, It is an object of the present invention to provide a recording apparatus and a recording method that suppress the occurrence of slight graininess and the decrease in glossiness that appear as adverse effects. Further, a recording apparatus and a recording method capable of making white stripes, blurring, etc. inconspicuous in combination with a paper having a small dot diameter and landing by increasing the discharge amount per unit area without reducing the printing speed The purpose is to provide.
 本発明の記録装置は、印字ヘッドを記録媒体の同一の記録領域に対して複数回走査させながらインクを吐出し、前記記録媒体に画像を形成する記録装置において、前記印字ヘッドのノズルを前記記録媒体の搬送量の幅毎に複数のノズル群に分割し、該ノズル群を複数のブロックに分け、該ブロックのうち少なくとも2ブロックは、前記ノズルの列の中央を境に前記記録媒体の搬送方向上流側と搬送方向下流側に分けて配置し、前記2ブロックに含まれる前記ノズル群の夫々は前記印字ヘッドの端部に近い前記ノズルほど印字率が低くなり、且つ前記印字率は前記画像の走査方向に沿った同一ライン上のドットの一部が重なる値を有する非均一なプリントマスク関数に従い前記ノズルから選択的に前記インクを吐出させるプリントマスクが構成され、前記印字ヘッドは前記プリントマスクに基づいて前記記録媒体に前記インクを吐出し、異なる前記2ブロックに含まれる前記ノズル群から吐出される前記インクによって前記記録媒体上に形成されるドット同士が所定の確率で重なることを特徴とする。 The recording apparatus of the present invention is a recording apparatus which ejects ink while scanning the same recording area of the recording medium a plurality of times to form an image on the recording medium, and the nozzles of the printing head are recorded on the recording medium. Divided into a plurality of nozzle groups for each width of the medium transport amount, the nozzle group is divided into a plurality of blocks, and at least two of the blocks are in the transport direction of the recording medium with the center of the nozzle row as a boundary Arranged separately on the upstream side and the downstream side in the transport direction, each of the nozzle groups included in the two blocks has a lower printing rate as the nozzle is closer to the end of the print head, and the printing rate is lower than that of the image. A print mask for selectively ejecting the ink from the nozzles according to a non-uniform print mask function having a value in which a part of dots on the same line along the scanning direction overlap. The print head discharges the ink to the recording medium based on the print mask, and dots formed on the recording medium by the ink discharged from the nozzle groups included in the different two blocks are formed. It overlaps with a predetermined probability.
 また、本発明の記録方法は、印字ヘッドを記録媒体の同一の記録領域に対して複数回走査させながらインクを吐出し、前記記録媒体に画像を形成する記録装置の記録方法において、前記印字ヘッドのノズルを前記記録媒体の搬送量の幅毎に複数のノズル群に分割し、該ノズル群を複数のブロックに分け、該ブロックのうち少なくとも2ブロックは前記ノズルの列の中央を境に前記記録媒体の搬送方向上流側と搬送方向下流側に分けて配置し、前記2ブロックに含まれる前記ノズル群の夫々は前記印字ヘッドの端部に近い前記ノズルほど印字率が低くなり、且つ前記印字率は前記画像の走査方向に沿った同一ライン上のドットの一部が重なる値を有する非均一なプリントマスク関数に従い前記ノズルから選択的に前記インクを吐出させるプリントマスクが構成され、前記印字ヘッドは前記プリントマスクに基づいて前記記録媒体に前記インクを吐出し、異なる前記2ブロックに含まれる前記ノズル群から吐出される前記インクによって前記記録媒体上に形成されるドット同士が所定の確率で重なる作画動作を行う工程と、前記ノズル群の幅の搬送ピッチで前記記録媒体を搬送する工程と、を有することを特徴とする。 Also, the recording method of the present invention is a recording method for a recording apparatus that forms an image on the recording medium by ejecting ink while causing the printing head to scan the same recording area of the recording medium a plurality of times. The nozzles are divided into a plurality of nozzle groups for each conveyance amount width of the recording medium, the nozzle groups are divided into a plurality of blocks, and at least two of the blocks are recorded on the boundary of the center of the nozzle row. The nozzle group is arranged separately on the upstream side and the downstream side in the transport direction of the medium, and each of the nozzle groups included in the two blocks has a lower print rate as the nozzle is closer to the end of the print head, and the print rate Is a pre-jet that selectively ejects the ink from the nozzles according to a non-uniform print mask function having a value in which some of the dots on the same line along the scanning direction of the image overlap. The print head discharges the ink to the recording medium based on the print mask, and is formed on the recording medium by the ink discharged from the nozzle groups included in the different two blocks. And a step of performing a drawing operation in which dots overlap each other with a predetermined probability, and a step of transporting the recording medium at a transport pitch having a width of the nozzle group.
 本発明によれば、色の重ね順が往路と復路によって異なることに起因する双方向バンディングのほか、境界バンディングやビーディング、べたかすれなどの印字不良を「散らし」の効果を用いて抑制することができるほか、「散らし」の弊害とも言える、粒状感の発生や、光沢感の低下を抑制することができる。また本発明によれば、印字速度を落とすことなく単位面積あたりの吐出量を上げることで、特にドット径の小さい用紙との組み合わせで生じる、白筋やべたかすれなどを目立たなくすることができる。 According to the present invention, in addition to bi-directional banding caused by the difference in color stacking order between the forward path and the return path, printing defects such as boundary banding, beading, and blurring can be suppressed using the “scattering” effect. In addition, it is possible to suppress the occurrence of graininess and the reduction in glossiness, which can be said to be a negative effect of “scattering”. Further, according to the present invention, by increasing the discharge amount per unit area without reducing the printing speed, it is possible to make inconspicuous white streaks and blurring caused particularly in combination with a paper having a small dot diameter.
図1は、本発明の一実施形態の構成を示すブロック図である。FIG. 1 is a block diagram showing a configuration of an embodiment of the present invention. 図2は、キャリッジ機構の概略図である。FIG. 2 is a schematic view of the carriage mechanism. 図3(a)は、適正な画像を示す図である。図3(b)は、双方向色バンディングの一例を示す図である。FIG. 3A shows a proper image. FIG. 3B is a diagram illustrating an example of bidirectional color banding. 図4(a)は、境界バンディングの一例を示す図である。図4(b)は、境界バンディングの一例を示す図である。FIG. 4A is a diagram illustrating an example of boundary banding. FIG. 4B is a diagram illustrating an example of boundary banding. 図5は、べたかすれの一例を示す図である。FIG. 5 is a diagram illustrating an example of smoothness. 図6は、4パスと呼ばれる印刷モードの作画の原理を示す図である。FIG. 6 is a diagram showing the principle of drawing in a printing mode called 4-pass. 図7は、本発明の一実施の形態を適用した印刷モードの作画の原理を示す図である。FIG. 7 is a diagram showing the principle of drawing in the print mode to which an embodiment of the present invention is applied. 図8は、非均一なプリントマスク関数を適用した、境界バンディングやビーディングの抑制効果が大きい色スワスの一例を示す図である。FIG. 8 is a diagram illustrating an example of a color swath having a large effect of suppressing boundary banding and beading to which a non-uniform print mask function is applied. 図9は、非均一なプリントマスク関数を適用した、境界バンディングやビーディングの抑制効果が大きく、かつ印字率が130%となるようにした色スワスの一例を示す図である。FIG. 9 is a diagram illustrating an example of a color swath that applies a non-uniform print mask function, has a large effect of suppressing boundary banding and beading, and has a print rate of 130%. 図10は、非均一なプリントマスク関数を適用した、境界バンディングやビーディングの抑制効果が大きく、かつ印字率が150%となるようにした色スワスの一例を示す図である。FIG. 10 is a diagram illustrating an example of a color swath that applies a non-uniform print mask function, has a large effect of suppressing boundary banding and beading, and has a print rate of 150%. 図11は、本発明の異なる一実施の形態を適用した印刷モードの作画の原理を示す図である。FIG. 11 is a diagram showing the principle of drawing in the print mode to which a different embodiment of the present invention is applied. 図12は、光沢感を重視した色スワスの一例を示す図である。FIG. 12 is a diagram illustrating an example of a color swath that emphasizes glossiness.
 以下、本発明の一実施形態による記録装置及び記録方法について、図面を参照して説明する。図1は本発明の一実施形態の構成を示すブロック図である。この図において、記録装置1はインクジェット方式のプリンタである。記録装置1は、装置全体の動作を制御する制御部20を有する。制御部20は、制御部20内の処理動作を統括して制御する制御手段のCPU21、印字動作を行うプログラム等が予め記憶された記憶手段のROM22、印字動作の実行中に各制御部が作業記憶領域として用いる記憶手段のRAM23、電源切断直前の設定値やデータを保存しておく不揮発性メモリで構成する記憶手段のEEPROM24、操作パネル44において操作された状態を読み取るとともに、操作パネル44が備える表示部に情報表示を行う操作パネル制御部25、記録媒体に対して、印字ヘッド41によって印字動作を制御する制御手段である印字制御部26、キャリッジ機構42の動作を制御する制御手段であるキャリッジ制御部27、用紙を搬送するために、グリッドローラ等から構成する用紙搬送機構43の動作を制御する制御手段である用紙搬送制御部28、印字する画像を記憶する画像メモリ30、画像メモリ30に対して書き込み/読み出し制御をする画像メモリ書き込み/読み出し制御部31、ホストコンピュータと画像データや制御コマンドの入出力をするインターフェースであるホストI/F部29、を有する。 Hereinafter, a recording apparatus and a recording method according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing the configuration of an embodiment of the present invention. In this figure, the recording apparatus 1 is an ink jet printer. The recording apparatus 1 includes a control unit 20 that controls the operation of the entire apparatus. The control unit 20 includes a CPU 21 of a control unit that controls the overall processing operation in the control unit 20, a ROM 22 of a storage unit in which a program for performing a printing operation and the like are stored in advance, and each control unit is operated during the execution of the printing operation. The RAM 23 serving as a storage unit used as a storage area, the EEPROM 24 serving as a storage unit configured by a non-volatile memory that stores setting values and data immediately before the power is turned off, and the operation panel 44 are equipped with an operation panel. An operation panel control unit 25 that displays information on the display unit, a print control unit 26 that is a control unit that controls the printing operation of the recording medium by the print head 41, and a carriage that is a control unit that controls the operation of the carriage mechanism 42. The control unit 27 controls the operation of the paper transport mechanism 43 composed of grid rollers and the like to transport the paper. A sheet conveyance control unit 28 as control means, an image memory 30 for storing an image to be printed, an image memory writing / reading control unit 31 for performing writing / reading control on the image memory 30, a host computer and image data and control commands The host I / F unit 29 is an interface for inputting / outputting.
 印字制御部26とキャリッジ制御部27は、リニアエンコーダ45により読み取ったキャリッジの位置に基づいて、印字位置の連携を取りながら印字動作を制御する。 The print control unit 26 and the carriage control unit 27 control the printing operation based on the position of the carriage read by the linear encoder 45 while coordinating the print positions.
 図2は、キャリッジ機構を構成する一例の概略図である。キャリッジ機構42には印字ヘッド41の位置を検出する手段が備わっている。記録装置1において印字ヘッド41から液滴を吐出する際に、キャリッジ420に取り付けられたスケールセンサを内蔵するリニアエンコーダ45とキャリッジ420の走行路に沿って固定されたリニアスケール421とを利用し、キャリッジ420の往復動作中の現在位置を検知し、制御部20へ情報を入力する。制御部20では、印字ヘッド41の位置を認識し、インクの吐出タイミングを生成することで、記録媒体である用紙422上に着弾した液滴の位置精度を高めている。この例では用紙422の送り方向から見て左側、すなわち往路方向の先頭からK(ブラック)、C(シアン)、M(マゼンタ)、Y(イエロー)の順に4色の印字ヘッド41を搭載している。往路方向ではこの順序でインク色が用紙422上に構成され、復路方向では逆となる。 FIG. 2 is a schematic view of an example constituting the carriage mechanism. The carriage mechanism 42 is provided with means for detecting the position of the print head 41. When ejecting droplets from the print head 41 in the recording apparatus 1, a linear encoder 45 incorporating a scale sensor attached to the carriage 420 and a linear scale 421 fixed along the traveling path of the carriage 420 are used. The current position during the reciprocation of the carriage 420 is detected, and information is input to the control unit 20. The control unit 20 recognizes the position of the print head 41 and generates ink ejection timing, thereby increasing the positional accuracy of the droplets that have landed on the paper 422 as a recording medium. In this example, four color print heads 41 are mounted in the order of K (black), C (cyan), M (magenta), and Y (yellow) from the left side when viewed from the paper 422 feeding direction, that is, from the head in the forward direction. Yes. In the forward direction, ink colors are formed on the paper 422 in this order, and the reverse is the reverse direction.
 これらの構成を用いるインクジェットプリンタにおいては、印字ヘッド41のノズルの偏向や欠落、駆動系の振動に起因する周期的なむらなどを抑制するために、複数スキャン、および双方向のキャリッジ走査を要して、一定の領域の作画を行うのが通常である。これは一般的にマルチパス方式と呼ばれている。n回スキャンで、ある領域の画が完成するマルチパス方式においては、一定領域を構成する総ドットに対し、1スキャンにおいて吐出するドット数は1/nである。例えば4スキャンで画を完成させる4パスと呼ばれる印刷モードでは、1スキャン毎に一定の領域を構成する1/4ずつのドットを吐出していき、都度、用紙422を搬送することで画を完成させていく。この場合、用紙422の搬送ピッチは、ほぼ印字ヘッド41の有するノズル総数で構成される色スワスの1/4の幅となる。この様子を、ある印字色だけに着目したものを図6に示す。用紙422の搬送ピッチは印字ヘッド41の使用ノズル範囲の1/4であり、1スキャンで作画する色スワスにより、画の1/4の構成ドットを吐出していく。各領域、4スキャンを要して画が完成される様子が分かる。 Ink jet printers using these configurations require multiple scans and bi-directional carriage scans in order to suppress the deflection and omission of the nozzles of the print head 41 and periodic unevenness caused by vibration of the drive system. Usually, a certain area is drawn. This is generally called a multipath method. In the multi-pass method in which an image of a certain region is completed by n scans, the number of dots ejected in one scan is 1 / n with respect to the total dots constituting a certain region. For example, in a printing mode called 4-pass that completes an image in 4 scans, a quarter of dots constituting a certain area are ejected for each scan, and the image is completed by conveying the paper 422 each time. I will let you. In this case, the conveyance pitch of the paper 422 is approximately ¼ of the color swath constituted by the total number of nozzles of the print head 41. FIG. 6 shows this state focusing on only a certain print color. The conveyance pitch of the paper 422 is ¼ of the used nozzle range of the print head 41, and ¼ constituent dots of the image are ejected by the color swath created in one scan. It can be seen that the image is completed by taking 4 scans for each area.
 本発明の一実施形態を適用した印刷モードの一例を図7で説明する。4パス印字時には、ヘッドの使用ノズル範囲の1/4を用紙搬送量としていたが、ここでは使用ノズル範囲の1/8をそれに充てる。プリントマスク関数の非均一な領域は、ヘッドの使用ノズル範囲の上下各1/2、とする。すなわち印字ヘッドは8ノズル群に搬送量毎に分けられ、そのうち上4ノズル群と下4ノズル群に上下のブロックが分けられている。 An example of a print mode to which an embodiment of the present invention is applied will be described with reference to FIG. At the time of 4-pass printing, ¼ of the used nozzle range of the head was used as the paper conveyance amount, but here, 8 of the used nozzle range is used. The non-uniform area of the print mask function is ½ each above and below the used nozzle range of the head. That is, the print head is divided into 8 nozzle groups for each conveyance amount, and the upper and lower blocks are divided into the upper 4 nozzle group and the lower 4 nozzle group.
 従来はたとえば、図8に示されるプリントマスク関数、すなわちそのグラデーションカーブはS字形状で上ブロックは30%から70%、下ブロックは70%から30%を結ぶものを用いていた。この場合は全作画領域において構成するドットは上下ブロックによって補完されることになる。全ドットが補完関係にあることから大きな「散らし」の効果を持たせることが出来るため、従来問題となっていた種々の印字不良を抑制することができる。図8中の色スワス幅の矢印で示される上端から下端までがヘッドの使用ノズル範囲に相当し、右方の印字率の分布を示す線が、ヘッドの使用ノズル範囲内の各ノズルの印字率を示している。線の上端から下端までがプリントマスク関数に相当する。また印字率はノズル毎に固有に指定され、1スキャンにおいてインクが吐出可能な状態にある確率を示している。プリントマスク関数に合わせてプリントマスクが構成され、プリントマスクによって選択的にヘッドからインクが吐出される。上下に等分にブロックを分け、それによって夫々の記録範囲を補完し、8スキャンで画が完成する場合は、ヘッドを8等分に区分し、1スキャン当たり完成する画に対して1/4の画を所定の印字率で印字することになる。プリントマスク関数が均一ならば何れの各区分されたヘッド領域のノズルにおいても、この1スキャンの印字率が50%となる。しかし、不均一なプリントマスク関数を用いるならば、補完する関係にあるノズルの印字率の合計が100%となるようにプリントマスク関数が構成される。すなわち、図8の色スワスを作成する上ブロックの上端部にあるノズルの印字率が30%ならば、8スキャンで画が完成する場合は、その完成する画に対して1/4の画の30%の確率でインクが吐出可能にプリントマスクが構成される。そして、そのノズルに対して補完関係にあるノズル、すなわち下ブロックの上ブロック側の端部のノズルの印字率が70%となる。そして、画像データは、プリントマスクに応じて選択的に吐出するかしないか決められ、それに応じてヘッドからインクが吐出される。他のノズルも同様に補完関係にあるノズル同士の印字率の合計が100%となるように、さらにプリントマスク関数は30%から70%の範囲でS字状であり、ノズルの位置に応じて印字率が異なる不均一なプリントマスク関数を構成している。図8においては、ヘッドを上ブロックと下ブロックに2分している。上ブロックを用いて4スキャンで完成させる画のドットと下ブロックを用いて4スキャンで完成させるドットは互いに重ならず、お互いにドットを形成しない部分にインクを吐出するようにプリントマスクが構成されることになる。 Conventionally, for example, the print mask function shown in FIG. 8, that is, the gradation curve thereof, is S-shaped, the upper block connecting 30% to 70%, and the lower block connecting 70% to 30%. In this case, the dots constituting the entire drawing area are complemented by the upper and lower blocks. Since all the dots are in a complementary relationship, a large “scattering” effect can be provided, and various printing defects that have been a problem in the past can be suppressed. The upper end to the lower end indicated by the arrow of the color swath width in FIG. 8 correspond to the nozzle use range of the head, and the line indicating the distribution of the print ratio on the right is the print rate of each nozzle within the nozzle use range of the head. Is shown. The line from the top to the bottom corresponds to the print mask function. The printing rate is uniquely specified for each nozzle and indicates the probability that ink can be ejected in one scan. A print mask is configured in accordance with the print mask function, and ink is selectively ejected from the head by the print mask. If the blocks are divided into upper and lower parts, thereby complementing the respective recording ranges, and the image is completed in 8 scans, the head is divided into 8 equal parts, and 1/4 of the completed image per scan. Will be printed at a predetermined printing rate. If the print mask function is uniform, the printing rate of one scan is 50% in any nozzle of each divided head region. However, if a non-uniform print mask function is used, the print mask function is configured so that the sum of the print ratios of nozzles in a complementary relationship becomes 100%. That is, if the printing rate of the nozzles at the upper end of the upper block for creating the color swath in FIG. 8 is 30%, when an image is completed in 8 scans, the image is 1/4 of the completed image. The print mask is configured so that ink can be ejected with a probability of 30%. Then, the printing rate of the nozzle complementary to the nozzle, that is, the nozzle at the end on the upper block side of the lower block is 70%. Then, it is determined whether or not the image data is selectively ejected according to the print mask, and ink is ejected from the head accordingly. Similarly, the print mask function is S-shaped in the range of 30% to 70% so that the sum of the printing ratios of the other nozzles that are complementary to each other is 100%, depending on the position of the nozzle. It forms non-uniform print mask functions with different print rates. In FIG. 8, the head is divided into an upper block and a lower block. The print mask is configured so that the dots of the image that is completed in 4 scans using the upper block and the dots that are completed in 4 scans using the lower block do not overlap each other, and ink is ejected to areas where no dots are formed. Will be.
 次に、本発明の一実施形態において使用するプリントマスク関数を図9に示す。この場合は、プリントマスク関数は印字ヘッドの端部に近いノズルほど印字率が低くなる非均一なプリントマスク関数である。また、そのグラデーションカーブはS字形状で上ブロックは45%から85%、下ブロックは85%から45%を結ぶものを用いている。この上下ブロックのグラデーションカーブを足し合わせると、単純計算でどの地点でも130%となる。すなわち、図8に示したものと同様に、グラデーションを足し合わせた値が100%までは1ドットを上下ブロックによって補完される関係を維持しながら、それ以上の部分、すなわち130%までについては上下ブロックが重複してドットを作画することになる。このドットは厳密には同じ位置に吐出されるのだが、前述した「散らし」の効果もあいまって、わずかにずれた地点に着弾することが多い。結局、上下ブロックによる30%重複するドットが存在することから、合計、従来の130%のドット数で画は完成することになる。これは、あたかも印字率を130%とした高濃度印字を行ったとも言い換えることができる。 Next, FIG. 9 shows a print mask function used in an embodiment of the present invention. In this case, the print mask function is a non-uniform print mask function in which the printing rate is lower as the nozzle is closer to the end of the print head. The gradation curve is S-shaped, and the upper block connects 45% to 85% and the lower block connects from 85% to 45%. If the gradation curves of the upper and lower blocks are added together, it becomes 130% at any point by simple calculation. That is, as in the case shown in FIG. 8, up to 100% of the added gradation maintains the relationship in which one dot is complemented by the upper and lower blocks, while the upper and lower portions are up and down, up to 130%. Dots are drawn with overlapping blocks. Strictly speaking, these dots are ejected at the same position, but they often land at a slightly deviated point due to the effect of “scattering” described above. Eventually, since there are 30% overlapping dots due to the upper and lower blocks, the image is completed with the total number of dots of 130% of the conventional. In other words, it can be said that high density printing was performed with a printing rate of 130%.
 同様に、図10に示すプリントマスク関数を用いれば、上下ブロックのグラデーションカーブを足し合わせると、単純計算でどの地点でも150%となる。すなわち、この場合は印字率を150%とした高濃度印字を行ったと言える。 Similarly, if the print mask function shown in FIG. 10 is used, when the gradation curves of the upper and lower blocks are added together, it becomes 150% at any point by simple calculation. That is, in this case, it can be said that high density printing with a printing rate of 150% was performed.
 これらの例で示されるように、双方向バンディングのほか、境界バンディングやビーディング、白筋やべたかすれなどの印字不良を抑制するための、図7のような上下ブロックで補完される印刷モードにおいて、印字速度を変えずに、一定量の高濃度印字を行うことが可能となる。これによって、前述した種々の印字不良を抑制するとともに、「散らし」の弊害とも言える、わずかな粒状感の発生や、光沢感の低下を抑えることができる。また、あたかも高濃度印字を行ったかの効果によって、特にドット径の小さい用紙との組み合わせにより生じる、白筋やべたかすれについても抑えることができる。 As shown in these examples, in addition to bidirectional banding, in the print mode supplemented by the upper and lower blocks as shown in FIG. 7 to suppress printing defects such as boundary banding, beading, white streaks, and shading. Thus, a certain amount of high density printing can be performed without changing the printing speed. As a result, the above-described various printing defects can be suppressed, and the occurrence of slight graininess and a decrease in glossiness, which can be said to be an adverse effect of “scattering”, can be suppressed. Also, white streaks and blurring caused by a combination with paper having a small dot diameter can be suppressed by the effect as if high density printing was performed.
 ただし、「散らし」の効果と「高濃度印字」の効果は同じ印字速度の範疇では相反するのであって、上記に示した印字率100%および130%、150%の例はそのバランスを変えただけにすぎないことに注意しなければならない。すなわち、図8で示されるプリントマスク関数による印字率100%では、「散らし」重視で「高濃度印字」は行わない、図9で示されるプリントマスク関数による印字率130%では、基本的には「散らし」を重視しつつも、やや「高濃度印字」の効果を持たせる、図10で示されるプリントマスク関数による印字率150%では、「散らし」を若干犠牲にしても「高濃度印字」の効果を大きくする、といいった具合である。原理的にはプリントマスク関数を上下ブロックとも100%にすれば、全作画領域を構成するすべてのドットは重複して吐出されることになるから、従来2度打ちなどと呼ばれていた印刷モードと等価となる。これは、「散らし」を一切行わず、「高濃度印字」に特化したものと言える。 However, the effect of “scattering” and the effect of “high density printing” are contradictory within the same printing speed category, and the balances of the examples of the printing rates of 100%, 130%, and 150% shown above were changed. It should be noted that it is only. That is, at the printing rate of 100% by the print mask function shown in FIG. 8, “high density printing” is not performed with emphasis on “spattering”. At the printing rate of 130% by the print mask function shown in FIG. While emphasizing “scattering”, the print mask function shown in FIG. 10 gives the effect of “high-density printing” to a print rate of 150%. Even if “scattering” is slightly sacrificed, “high-density printing” It is said to increase the effect of. In principle, if the print mask function is set to 100% for both the upper and lower blocks, all the dots that make up the entire drawing area will be ejected in duplicate. Is equivalent to This can be said to be specialized for “high density printing” without any “scattering”.
 ここまでは、図7のようなヘッド上下ブロックが完全に補完し合う例で述べたが、図11のように、使用ノズル範囲の1/5の上下の各ブロックが補完し合うもので行っても良い。この場合には、使用ノズル範囲の1/5分までドットを重複させることができるから、印字率は最大約125%となる。すなわち、ヘッドは5ノズル群に分けられ、そのノズル群の幅毎に記録媒体が搬送される。そして、5スキャンで画を完成させ、その場合に各1スキャンでは、ヘッドの一方の端のブロックと他方の端のブロックは完成させる画の1/8、他の3ブロックは完成させる画の1/4の印字を行うことで重複ドットの無い印字を行うことができる。このとき、ヘッドの一方の端のブロックと他方の端のブロックは形成するドットが重ならないように、かつ端部に近いほど印字率が低くなる不均一な分布のプリントマスク関数に応じたプリントマスクによって、相互に形成しない位置にドットを形成する。またヘッドの一方の端のブロックと他方の端のブロックの印字率を増やすことができる。5スキャンで画を完成させ、その場合に各1スキャンでは、ヘッドの一方の端のブロックと他方の端のブロックは完成させる画の1/4、他の3ブロックは完成させる画の1/4の印字を行うことで、ヘッドの一方の端のブロックと他方の端のブロックによって形成するドットは全て重なる。このとき、ヘッドの一方の端のブロックと他方の端のブロックの印字率を変えることで画を形成する同一ライン上のドットの重ね量を制御できる。ヘッドの一方の端のブロックと他方の端のブロックの印字率を、50%を超え100%未満の範囲にすることで、不均一な分布のプリントマスク関数に応じたプリントマスクによって、相互に形成しない位置にドットを形成しさらに一部のドットが重なるように形成することができる。プリントマスク関数を不均一にする場合は、厳密には印字率は125%未満となる。また、図示しない、使用ノズル範囲の1/3の上下の各ブロックが補完し合うものであれば、印字率は最大約150%となる。 Up to this point, an example in which the upper and lower blocks of the head as shown in FIG. 7 completely complement each other has been described. However, as shown in FIG. Also good. In this case, since dots can be overlapped up to 1/5 minutes of the used nozzle range, the printing rate is about 125% at the maximum. That is, the head is divided into five nozzle groups, and the recording medium is conveyed for each width of the nozzle groups. Then, the image is completed in 5 scans, and in that case, in each 1 scan, the block at one end of the head and the block at the other end are 1/8 of the image to be completed, and the other 3 blocks are 1 of the image to be completed. By performing / 4 printing, printing without overlapping dots can be performed. At this time, the print mask according to the non-uniform distribution print mask function in which the dots formed in the block at one end and the block at the other end of the head do not overlap with each other, and the printing rate decreases as the position is closer to the end. Thus, dots are formed at positions that are not formed with each other. Further, the printing rate of the block at one end and the block at the other end of the head can be increased. In 5 scans, the image is completed. In each scan, the block at one end of the head and the block at the other end are 1/4 of the completed image, and the other 3 blocks are 1/4 of the completed image. Is printed, the dots formed by the block at one end of the head and the block at the other end all overlap. At this time, the overlapping amount of dots on the same line forming an image can be controlled by changing the printing rate of the block at one end and the block at the other end of the head. By forming the print ratio of the block at one end of the head and the block at the other end in the range of more than 50% and less than 100%, they are mutually formed by the print mask according to the non-uniform distribution print mask function It is possible to form dots at positions where no dot is formed and further overlap some dots. Strictly speaking, when the print mask function is made non-uniform, the printing rate is less than 125%. If the upper and lower blocks of 1/3 of the used nozzle range complement each other (not shown), the printing rate is about 150% at the maximum.
 前述の通り、プリントマスク関数について上下ブロックのグラデーションカーブを足し合わせた結果を100%よりも大きくすれば、100%よりも大きな印字率で作画を行うことができる。すなわち、各印刷モードについて、いくつかの印字率の値で作画を行うプリントマスク関数をテーブル化しておき、その中の任意の値をユーザーに選択させることで、ユーザーの用途に応じた印字画質を選択することができる。例えば、このテーブルを「高濃度モード」と呼び、1から4までの重み付けをしておく。通常は画質を優先するため最も「散らし」効果の大きい印字率100%が得られるモード1を、電飾用途の透明用紙に対して印字する場合に極力濃度を大きくしたいときなどは印字率200%が得られるモード4を、「散らし」の効果によってわずかな粒状感の発生や光沢感の低下などが気になる場合には印字率130%が得られるモード2を、ドット径が小さくべたを埋めたい場合には印字率150%が得られるモード3を、それぞれ選択する、ということが考えられる。また、使用する用紙ごとに、これらの印字率の推奨値をプリセット値としてプリンタ側に記憶させておいても良い。 As described above, if the result of adding the gradation curves of the upper and lower blocks for the print mask function is made larger than 100%, it is possible to perform drawing with a printing rate larger than 100%. In other words, for each print mode, a print mask function for drawing at several print rate values is tabulated, and the user can select an arbitrary value from the print mask function to obtain a print image quality suitable for the user's application. You can choose. For example, this table is called “high density mode”, and weights from 1 to 4 are assigned. Usually, since priority is given to image quality, when printing on transparent paper for use in electrical decoration, Mode 1, which has the greatest “spattering” effect, is 100%. Mode 4 is obtained. If you are concerned about slight graininess or gloss reduction due to the effect of “scattering”, mode 2 can be printed with 130% printing ratio. In order to achieve this, it is conceivable that mode 3 in which a printing rate of 150% is obtained is selected. Further, for each paper to be used, the recommended values of the printing ratio may be stored on the printer side as preset values.
 また、「光沢感」を重視するのであれば、印刷の副走査方向(用紙送り方向)のライン毎に重複するドットの確率を大きく変え、1ラインおきに2度打ちが行われる確率が高くなるようにすることも考えられる。これによれば、1ラインおきに現れる印字率の高いラインでは、主走査方向(キャリッジの走査する方向)において着弾ドットのメディア上での結合を促進し、レベリング、すなわち平滑化効果をもたらすため、光沢感の向上が期待できる。 If “glossiness” is emphasized, the probability of overlapping dots is greatly changed for each line in the sub-scanning direction (paper feeding direction) of printing, so that the probability of hitting twice every other line is increased. It can also be considered. According to this, in a line with a high printing rate appearing every other line, in the main scanning direction (direction in which the carriage scans), the landing dots are promoted to be combined on the medium, and leveling, that is, a smoothing effect is brought about. An improvement in glossiness can be expected.
 また図12に示すように、細かい周期的な、例えば主走査方向1ドットおきの色スワスをベースに、その疎となる、すなわち本来マスクする部分に、一定量ドットを配置する、すなわちマスクを解除する要領で色スワスを作成しても良い。この場合は細かい周期的なドット配置が主走査方向のドット結合を促すほか、副走査方向にもドットが結合される確立が周期的に高くなるため、よりレベリングしやすい。これによっても光沢感の向上が期待できる。ただし、光沢感を重視することで「散らし」効果は薄れてくるため、印刷するイメージによってこれらの色スワスを使い分けることが好ましい。すなわち、「べた」を、光沢感を重視して印刷したい場合にはこれらの色スワスを使用し、「自然画」を散らし効果を重視して印刷したい場合には、従来の色スワスを使用する、といった使い分けである。 Also, as shown in FIG. 12, based on a fine periodic color swath, for example, every other dot in the main scanning direction, a fixed amount of dots are placed in the sparse, ie, originally masked portion, that is, the mask is released. You may create a color swath as you do. In this case, the fine periodic dot arrangement facilitates dot combination in the main scanning direction, and the probability that dots are combined in the sub-scanning direction is also periodically increased, which makes leveling easier. This can also be expected to improve glossiness. However, since the “scattering” effect is reduced by emphasizing the glossiness, it is preferable to use these color swaths properly depending on the image to be printed. In other words, if you want to print “solid” with an emphasis on glossiness, use these color swaths, and if you want to print with a “natural image” effect and focus on the effect, use the conventional color swaths. , And so on.
 以上説明したように、色の重ね順が往路と復路によって異なることに起因する双方向バンディングのほか、境界バンディングやビーディング、べたかすれなどの印字不良を「散らし」の効果を用いて抑制することができるほか、「散らし」の弊害とも言える、ごくわずかな粒状感の発生や、光沢感の低下を抑制することができる。また、印字速度を落とすことなく単位面積あたりの吐出量を上げることで、特にドット径が小さく印字される用紙との組み合わせで生じる、白筋やべたかすれなどを目立たなくすることができ、安定して高い印字画質を達成することを期待できる。 As described above, in addition to bi-directional banding, which is caused by the difference in color stacking order between the forward path and the return path, printing effects such as border banding, beading, and blurring are suppressed using the “scattering” effect. In addition, it is possible to suppress the occurrence of a very slight graininess and a decrease in glossiness, which can be said to be an adverse effect of “scattering”. In addition, by increasing the discharge rate per unit area without reducing the printing speed, it is possible to make the white streaks and shading caused by the combination with paper printed with a small dot diameter inconspicuous and stable. High print image quality can be expected.
 本発明は、インクジェット方式の記録装置に利用できる。 The present invention can be used for an ink jet recording apparatus.
1・・・記録装置、20・・・制御部、21・・・CPU、22・・・ROM、23・・・RAM、24・・・EEPROM、25・・・操作パネル制御部、26・・・印字制御部、27・・・キャリッジ制御部、28・・・用紙搬送制御部、29・・・ホストI/F部、30・・・画像メモリ、31・・・画像メモリ書き込み/読み出し制御部、41・・・印字ヘッド、42・・・キャリッジ機構、43・・・用紙搬送機構、44・・・操作パネル、45・・・リニアエンコーダ DESCRIPTION OF SYMBOLS 1 ... Recording device, 20 ... Control part, 21 ... CPU, 22 ... ROM, 23 ... RAM, 24 ... EEPROM, 25 ... Operation panel control part, 26 ... Print control unit, 27 ... carriage control unit, 28 ... paper conveyance control unit, 29 ... host I / F unit, 30 ... image memory, 31 ... image memory write / read control unit , 41 ... print head, 42 ... carriage mechanism, 43 ... paper transport mechanism, 44 ... operation panel, 45 ... linear encoder

Claims (7)

  1.  印字ヘッドを記録媒体の同一の記録領域に対して複数回走査させながらインクを吐出し、前記記録媒体に画像を形成する記録装置において、
     前記印字ヘッドのノズルを前記記録媒体の搬送量の幅毎に複数のノズル群に分割し、該ノズル群を複数のブロックに分け、該ブロックのうち少なくとも2ブロックは、前記ノズルの列の中央を境に前記記録媒体の搬送方向上流側と搬送方向下流側に分けて配置し、前記2ブロックに含まれる前記ノズル群の夫々は前記印字ヘッドの端部に近い前記ノズルほど印字率が低くなり、且つ前記印字率は前記画像の走査方向に沿った同一ライン上のドットの一部が重なる値を有する非均一なプリントマスク関数に従い前記ノズルから選択的に前記インクを吐出させるプリントマスクが構成され、前記印字ヘッドは前記プリントマスクに基づいて前記記録媒体に前記インクを吐出し、異なる前記2ブロックに含まれる前記ノズル群から吐出される前記インクによって前記記録媒体上に形成されるドット同士が所定の確率で重なることを特徴とする記録装置。
    In a recording apparatus that ejects ink while scanning the print head multiple times with respect to the same recording area of the recording medium, and forms an image on the recording medium,
    The nozzles of the print head are divided into a plurality of nozzle groups for each conveyance amount width of the recording medium, the nozzle groups are divided into a plurality of blocks, and at least two of the blocks are arranged at the center of the row of nozzles. The boundary between the recording medium upstream in the transport direction and the downstream in the transport direction is arranged, and each of the nozzle groups included in the two blocks has a lower printing rate as the nozzle is closer to the end of the print head. In addition, the print rate is configured to form a print mask that selectively ejects the ink from the nozzles according to a non-uniform print mask function having a value in which a part of dots on the same line along the scanning direction of the image overlap. The print head ejects the ink onto the recording medium based on the print mask, and the ink ejected from the nozzle groups included in the different two blocks. Recording apparatus dots formed on the recording medium by click, characterized in that the overlap with a predetermined probability.
  2.  前記記録媒体に形成される前記画像は、前記走査の方向に沿ったライン毎の前記ドットの重なる確率が同じになるように前記プリントマスク関数が構成されていることを特徴とする請求項1に記載の記録装置。 The print mask function is configured so that the image formed on the recording medium has the same probability that the dots overlap each line along the scanning direction. The recording device described.
  3.  前記プリントマスクは、前記走査の方向に所定の周期で前記ドットの重なる確率の疎密の分布を有していることを特徴とする請求項1または請求項2に記載の記録装置。 3. The recording apparatus according to claim 1, wherein the print mask has a sparse / dense distribution with a probability that the dots overlap in a predetermined cycle in the scanning direction.
  4.  前記2ブロックの夫々には前記印字ヘッドの端部に配置される前記ノズル群を夫々含み、
     前記印字ヘッドの端部に配置される夫々の前記ノズル群の間に前記印字ヘッドの端部に配置されていない前記ノズル群が介在することを特徴とする請求項1または請求項3に記載の記録装置。
    Each of the two blocks includes the nozzle group disposed at the end of the print head,
    4. The nozzle group that is not disposed at the end of the print head is interposed between the nozzle groups that are disposed at the end of the print head. Recording device.
  5.  前記印字ヘッドの分割数と前記ブロックの分割数と前記プリントマスク関数の異なる組み合わせが、複数の印刷モード夫々に関連付けられて記憶手段に記憶され、該印刷モードの内1つが選択されたときに該選択された前記印刷モードに応じて前記記憶手段から前記選択された前記印刷モードに関連付けられた前記印字ヘッドの分割数と前記ブロック数と前記プリントマスク関数が取得され、該取得した値に基づいて前記印字ヘッドを複数の前記ブロックに分割し、前記印字ヘッドの前記ノズルを複数の前記ノズル群に分割し、前記取得した前記プリントマスク関数を適用して前記記録媒体に前記インクを吐出することを特徴とする請求項1から請求項4の何れか1項に記載の記録装置。 Different combinations of the print head division number, the block division number, and the print mask function are stored in the storage means in association with each of a plurality of print modes, and when one of the print modes is selected, According to the selected print mode, the number of print head divisions, the number of blocks, and the print mask function associated with the selected print mode are acquired from the storage unit, and based on the acquired value Dividing the print head into a plurality of blocks, dividing the nozzles of the print head into a plurality of nozzle groups, and applying the acquired print mask function to eject the ink onto the recording medium. The recording apparatus according to claim 1, wherein the recording apparatus is a recording apparatus.
  6.  前記印刷モード毎に関連付けられている前記印字ヘッドの分割数と前記ブロックの分割数と前記プリントマスク関数の異なる組み合わせは、前記記憶手段内に用意されているテーブルに記憶され、ユーザーによって操作される入力手段によって前記印刷モードが選択されることを特徴とする請求項5に記載の記録装置。 Different combinations of the print head division number, the block division number, and the print mask function associated with each print mode are stored in a table prepared in the storage means and operated by a user. The recording apparatus according to claim 5, wherein the printing mode is selected by an input unit.
  7.  印字ヘッドを記録媒体の同一の記録領域に対して複数回走査させながらインクを吐出し、前記記録媒体に画像を形成する記録装置の記録方法において、
     前記印字ヘッドのノズルを前記記録媒体の搬送量の幅毎に複数のノズル群に分割し、該ノズル群を複数のブロックに分け、該ブロックのうち少なくとも2ブロックは前記ノズルの列の中央を境に前記記録媒体の搬送方向上流側と搬送方向下流側に分けて配置し、前記2ブロックに含まれる前記ノズル群の夫々は前記印字ヘッドの端部に近い前記ノズルほど印字率が低くなり、且つ前記印字率は前記画像の走査方向に沿った同一ライン上のドットの一部が重なる値を有する非均一なプリントマスク関数に従い前記ノズルから選択的に前記インクを吐出させるプリントマスクが構成され、前記印字ヘッドは前記プリントマスクに基づいて前記記録媒体に前記インクを吐出し、異なる前記2ブロックに含まれる前記ノズル群から吐出される前記インクによって前記記録媒体上に形成されるドット同士が所定の確率で重なる作画動作を行う工程と、前記ノズル群の幅の搬送ピッチで前記記録媒体を搬送する工程と、を有することを特徴とする記録方法。
    In a recording method of a recording apparatus for ejecting ink while causing the print head to scan the same recording area of the recording medium a plurality of times and forming an image on the recording medium,
    The nozzles of the print head are divided into a plurality of nozzle groups for each width of the conveyance amount of the recording medium, and the nozzle groups are divided into a plurality of blocks, and at least two of the blocks are bordered by the center of the row of nozzles. Are arranged separately on the upstream side and the downstream side in the transport direction of the recording medium, and the nozzle group included in the two blocks has a lower printing rate as the nozzle is closer to the end of the print head, and The print rate comprises a print mask that selectively ejects the ink from the nozzles according to a non-uniform print mask function having a value in which some of the dots on the same line along the scanning direction of the image overlap. The print head ejects the ink onto the recording medium based on the print mask, and the ink ejected from the nozzle groups included in the different two blocks. And a step of performing a drawing operation in which dots formed on the recording medium overlap each other with a predetermined probability, and a step of transporting the recording medium at a transport pitch of the width of the nozzle group. Method.
PCT/JP2011/067445 2010-08-20 2011-07-29 Printing system and printing method WO2012023411A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2010-185358 2010-08-20
JP2010185358 2010-08-20
JP2011-159188 2011-07-20
JP2011159188A JP5877666B2 (en) 2010-08-20 2011-07-20 Recording apparatus and recording method

Publications (1)

Publication Number Publication Date
WO2012023411A1 true WO2012023411A1 (en) 2012-02-23

Family

ID=45605070

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2011/067445 WO2012023411A1 (en) 2010-08-20 2011-07-29 Printing system and printing method

Country Status (2)

Country Link
JP (1) JP5877666B2 (en)
WO (1) WO2012023411A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017086375A1 (en) * 2015-11-20 2017-05-26 Funai Electric Co., Ltd. Inkjet printer and method of controlling inkjet printer

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6095398B2 (en) * 2013-02-15 2017-03-15 株式会社Okiデータ・インフォテック Recording apparatus and recording method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006062332A (en) * 2004-08-30 2006-03-09 Canon Inc Inkjet recording method, inkjet recording system, and control program

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4590231B2 (en) * 2004-08-30 2010-12-01 キヤノン株式会社 Inkjet recording apparatus and inkjet recording method
JP2006168111A (en) * 2004-12-15 2006-06-29 Canon Inc Inkjet recording device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006062332A (en) * 2004-08-30 2006-03-09 Canon Inc Inkjet recording method, inkjet recording system, and control program

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017086375A1 (en) * 2015-11-20 2017-05-26 Funai Electric Co., Ltd. Inkjet printer and method of controlling inkjet printer
US9834017B2 (en) 2015-11-20 2017-12-05 Funai Electric Co. Ltd. Inkjet printer
CN108349244A (en) * 2015-11-20 2018-07-31 船井电机株式会社 Ink-jet printer and the method for controlling ink-jet printer
CN108349244B (en) * 2015-11-20 2020-08-25 船井电机株式会社 Ink jet printer and method of controlling ink jet printer

Also Published As

Publication number Publication date
JP5877666B2 (en) 2016-03-08
JP2012061846A (en) 2012-03-29

Similar Documents

Publication Publication Date Title
US7543927B2 (en) Print media edge printing
JP6095398B2 (en) Recording apparatus and recording method
JP6347116B2 (en) Printing apparatus and printing method
US7911650B2 (en) Inkjet printing apparatus, image processing method and image processing apparatus
JP5125666B2 (en) Liquid ejection device
JP5078673B2 (en) Inkjet recording apparatus and inkjet recording method
US9039120B2 (en) Inkjet printing apparatus and inkjet printing method
JP5025327B2 (en) Ink jet recording apparatus and recording method
JP5923935B2 (en) Liquid ejection apparatus and liquid ejection method
JP5737867B2 (en) Image processing apparatus and image processing method
JP6432247B2 (en) Inkjet printer
JP6005909B2 (en) Recording device
JP5506596B2 (en) Recording apparatus and recording method
JP5603184B2 (en) Recording apparatus and recording method
JP2010058289A (en) Fluid ejection device and fluid ejection method
JP5776348B2 (en) Image forming apparatus and image forming method
JP5856808B2 (en) Recording apparatus and recording method
JP6054850B2 (en) Recording apparatus and recording method
JP5877666B2 (en) Recording apparatus and recording method
JP2016013645A (en) Ink jet printing device
JP6673438B2 (en) Inkjet printer
US8888239B2 (en) Inkjet printer
JP2012162070A (en) Recording apparatus and recording method
JP5603185B2 (en) Recording apparatus and recording method
JP6087800B2 (en) Recording apparatus and recording method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11818054

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11818054

Country of ref document: EP

Kind code of ref document: A1