WO2012016951A1 - Forming machine equipped with a moulding unit having compensating means controlled by at least one automatically actuated valve - Google Patents
Forming machine equipped with a moulding unit having compensating means controlled by at least one automatically actuated valve Download PDFInfo
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- WO2012016951A1 WO2012016951A1 PCT/EP2011/063222 EP2011063222W WO2012016951A1 WO 2012016951 A1 WO2012016951 A1 WO 2012016951A1 EP 2011063222 W EP2011063222 W EP 2011063222W WO 2012016951 A1 WO2012016951 A1 WO 2012016951A1
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- mold
- valve
- activation
- machine
- data
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/56—Opening, closing or clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/80—Identifying, e.g. coding, dating, marking, numbering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C2049/4856—Mounting, exchanging or centering moulds or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C2049/4856—Mounting, exchanging or centering moulds or parts thereof
- B29C2049/4863—Mould identification, e.g. chip on mould with ID and process data
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/56—Opening, closing or clamping means
- B29C2049/563—Clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/56—Opening, closing or clamping means
- B29C2049/563—Clamping means
- B29C2049/5633—Pneumatic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
- B29C2049/788—Controller type or interface
- B29C2049/78805—Computer or PLC control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
- B29C49/30—Blow-moulding apparatus having movable moulds or mould parts
- B29C49/36—Blow-moulding apparatus having movable moulds or mould parts rotatable about one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4289—Valve constructions or configurations, e.g. arranged to reduce blowing fluid consumption
Definitions
- Forming machine equipped with a molding unit comprising compensation means controlled by at least one automatically actuated valve
- the invention relates to a machine for forming containers made of thermoplastic material.
- the invention relates more particularly to a machine for forming containers made of thermoplastic material comprising at least one molding unit, each molding unit comprising:
- a mold made of at least two half-molds delimiting a molding cavity when their two joint faces are transversely clamped against each other;
- two supports each of which carries a half-mold, the two supports being movable between an open position in which the two half-molds are spaced apart from one another to allow the extraction of a finished container, and a position closed in which the two half-molds are supported against each other by their front face seal;
- At least two fluid pressure compensation devices which are interposed between at least one support and the associated half-mold, and which push the half-mold from a retracted position to an advanced position in the direction of the other half-mold ;
- each compensation device being connected to a source of pressurized fluid via pipes;
- the forming of a final container is generally made from a preform which is heated to a so-called glass transition temperature.
- the preheated preform is arranged in the cavity of the mold, then at least one forming fluid is injected under pressure inside the preform to cause expansion of the preform until it is pressed against the walls. of the cavity to form the final container.
- the pressure of the forming fluid injected into the cavity produces on each half-mold a spreading force which tends to separate the two half-molds from one another. This spreading force is transmitted to the support of the mold.
- the spreading force is applied substantially to the center of gravity of the surface of the half cavity reserved in each mold.
- the point of application of the spreading force on the support of a mold depends on the size of the impression, that is to say of its shape and its dimensions.
- compensation means which are interposed transversely between at least one half-mold and the associated support for pushing said half-mold transversely towards the other half-mold.
- the same forming machine is brought to produce containers of different heights.
- the point of application of the spreading force on the support of the mold depends on the format of the cavity.
- the spreading force is not applied to the same height on the support of a mold that produces large format containers as on the support of a mold that produces small format containers.
- the invention proposes a machine of the type described above, characterized in that a fluid discharge pipe directly connects the second compensation device with the source controlled in parallel with respect to the valve, the control conduit. evacuation being equipped with means preventing the flow of fluid from the source to the second compensation device.
- the source is controlled via a control valve which is capable of occupying a first supply position in which the lines are fed with pressurized fluid, and an evacuation position in which the lines are connected. to the atmosphere;
- the activation valve is a valve with automatic operation by receiving a control signal
- the forming machine comprises means for entering data relating to the format of the molds fitted to each molding unit, means for controlling the transmission of a control signal to each activation valve as a function of the data entered;
- the forming machine comprises an electronic control unit which is arranged at a distance from the molding unit and which comprises the data acquisition means relating to the format of the mold in use, a memory in which is pre-recorded an array of association between the different data that can be entered and a selection of the activation valves to be actuated, means for transmitting the control signal to said activation valves;
- the forming machine comprises a plurality of molding units, the electronic control unit being common to all the molding units;
- the electronic control unit is able to simultaneously control other operating parameters. each molding unit according to the data entered;
- the support which is equipped with the compensation means is also provided with means for automatically entering data relating to the format of the mold, the data relating to the format of the mold being carried by the half-mold associated with said support, the data being coded under a form readable by the data entry means;
- each molding unit is provided with associated means of data entry;
- the data are stored in a transponder which is carried by the half-mold, the input means being formed by a radio transceiver which is carried by the support associated with the half-mold.
- FIG. 1 is a top view schematically showing a container manufacturing facility which comprises a forming machine made according to the teachings of the invention and having a plurality of molding units, and a control panel;
- Figure 2 is a perspective view showing a portion of a molding unit of Figure 1;
- FIG. 3 is an exploded perspective view showing a support, a mold carrier and a half-mold of the molding unit of FIG. 2;
- FIG. 4 is a side view in longitudinal section which schematically shows the molding unit of Figure 2 in the closed position;
- FIG. 5 is a front view which represents the front face of the left support of FIG. 4, the support being provided with two superposed compensation chambers,
- FIG. 6 is a view similar to that of Figure 5 which shows a variant in the arrangement of the compensation chambers;
- FIG. 7 is a diagram showing in more detail the activation valve of the second chamber and the control valve of the controlled source of pressurized fluid.
- FIG. 1 shows a plant 10 for manufacturing containers, in particular bottles, made of thermoplastic material from preforms or blanks (not shown).
- the installation 10 includes in particular an oven 12 and a forming machine 14.
- the preforms are conveyed automatically in the oven 12 to be preheated to a sufficient temperature to allow their subsequent deformation in the forming machine 14.
- the forming machine 14 comprises at least one molding unit 16 which carries out the forming operation which conforms the preform to the final container.
- the forming machine 14 shown in FIG. 1 is intended to produce containers at the high speed chain.
- the duration of a forming cycle for each molding unit 16 is of the order of a few seconds.
- the forming machine 14 comprises a plurality of molding units 16 which are carried by a carousel 18.
- the carousel 18 is rotatably mounted about a vertical axis "A".
- the carousel 18 here comprises twelve molding units 16. This figure is given as a non-limiting example.
- the molding units 16 are all identical. The description of a molding unit 16 which will follow will therefore be applicable to all other molding units 16.
- the molding unit 16 comprises a mold 20 which is made of at least two half-molds 20A, 20B delimiting a cavity 22 for molding when their two faces 24 of longitudinal vertical seams face one another. screws are tightened transversely against each other.
- the mold 20 here has a cylindrical shape cut axially in two parts to form each half-mold 20A, 20B.
- Each half-mold 20A, 20B has a half-cavity of the cavity 22 of molding which is hollowed in a face 24 of joint.
- Each half-mold 20A, 20B further comprises a rear face 26, visible in Figure 3, which is opposite to the face 24 of the joint, and which has generally the shape of a half-cylinder of revolution substantially coaxial with the vertical main axis of the molding cavity 22.
- Each molding unit 16 comprises at least two supports 28A, 28B on each of which an associated half-mold 20A, 20B can be mounted.
- each support 28A, 28B carries a half-mold 20A, 20B associated.
- mold 20 in use The mold 20 currently mounted on the molding unit 16 will be referred to hereafter as "mold 20 in use”.
- the two supports 28A, 28B are movable between an open position, as shown in Figure 2, wherein the two half-molds 20A, 20B are spaced transversely from each other to allow the extraction of a finished container and a closed position, as illustrated in FIG. 4, in which the two half-molds 20A, 20B bear one against the other by their face 24 before joining.
- the molding unit 16 is of the type known as a portfolio.
- the two supports 28A, 28B are connected in rotation by a hinge 30 of vertical axis.
- Each half-mold 20A, 20B may be removably attached to a support 28A, 28B associated.
- the two supports are mounted movable transversely relative to each other in a transverse direction.
- the removable fastening means are not the subject of the present invention. They will not be described later. Examples of such fastening means are described in detail in WO-A-2008/000938 and EP-B-0.821.641.
- the first support 28A is subsequently described with reference to FIG. 3. This description will also be applicable to the other support 28B.
- the support 28A is formed by a casing which externally envelops the associated half-mold 20A.
- the support comprises in particular a front face 32 which faces the rear face 26 of the half-mold 20A.
- the molding unit 16 is also provided with means (not shown) for regulating the temperature of the cavity 22.
- the temperature regulation means are formed by heat transfer fluid lines which are formed in the thickness of a mold carrier 34.
- Said mold carrier 34 is interposed between the half mold 20A and the front face 32 of the associated support 28A.
- the mold carrier 34 is permanently supported by the support 28A.
- the half-mold 20A is intended to be received in a housing 36 of the associated mold holder 34 to occupy a mounted position.
- the housing 36 has a shape complementary to that of the rear face 26 of the half-mold 20A so that the rear face 26 of the half-mold 20A and the bottom of the housing 36 of the mold carrier 34 are in contact, pressed against each other, to allow heat transfer and a better distribution of efforts.
- the temperature control means are made directly in the mold, and the mold is directly mounted on the support without interposition of a mold carrier.
- the molding unit 16 is also equipped with means (not shown) for injecting at least one fluid under pressure into the preform arranged in the mold 20.
- the cavity 22 of the mold 20 is open towards the top when the mold 20 is joined.
- a preform (not shown), generally of thermoplastic material, previously heated is introduced into this cavity 22.
- a pressurized fluid is then injected into this preform to give it a desired shape corresponding to that of the cavity 22.
- the invention is also applicable to molding units equipped with pressurized fluid filling forming means, with or without a prior blowing step.
- the pressure of the forming fluid is likely to exert a strong "F1" spacing force pushing the supports 28A, 28B towards their open position.
- the supports 28A, 28B are equipped with locking means 38 in the closed position which are visible in FIG.
- Such locking means 38 are known and will therefore not be described in more detail. These locking means 38 have the particular function of preventing any opening unexpectedly when blowing for which the pressures can reach 30 to 40 bar according to the applications.
- the molding unit 16 comprises fluid pressure compensation means which are interposed transversely between the support 28A and the associated half-mold 20A to push the half-mold 20A considered in the direction of the other half-mold 20B by the exercise of a counterpressure force "F2".
- the half-mold 20A is then slidably mounted in the transverse direction relative to the associated support 28A between a retracted position and an advanced position.
- the maximum transverse travel of the half-mold 20A relative to the support 28A is of the order of one millimeter. This clearance in transversely sliding advantageously makes it possible to avoid wear by matting of the faces 24 of the seal of the mold 20 during the closing of the supports 28A, 28B.
- the half-mold 20A is fixedly mounted on the associated mold holder 34, and it is said mold holder 34 which is slidably mounted transversely on the support 28A.
- Such an assembly is well known to those skilled in the art and will not be detailed here.
- the installation 10 is intended to produce containers of different shapes.
- the molds 20 are caused to be changed, sometimes several times a day, by the implementation of a mold changing process 20 in which the molds 20 in use are replaced by the second replacement molds 20 having a cavity 22 of different shape.
- the compensation means may be adapted to the format of the cavity 22 of the various molds 20 may be mounted on the molding units 16.
- each compensation means comprises at least two fluid pressure compensation devices which are interposed between the support 28A and the associated half-mold 20A, and which push the half-mold 20A from a retracted position to an advanced position in the direction of the other half-mold 20B.
- Each compensation device is here formed by a chamber 40A, 40B which is provided at the interface between the rear face of the mold carrier 34 associated with the half-mold 20A and the front face 32 of the associated support 28A.
- each chamber 40A, 40B is more particularly defined by an annular seal 42 which is housed in a groove of the rear face of the mold carrier 34 and in a groove coincidental support 28A.
- the seal 42 is elastically compressed permanently between the mold carrier 34 and the support 28A regardless of the transverse position of the mold carrier 34 relative to the support 28A so as to ensure a permanent seal of the associated chamber 40A, 40B.
- the molding unit 16 is here equipped with two chambers 40A, 40B which are arranged vertically one above the other.
- the second chamber 40B is arranged inside the first chamber 40A.
- the second chamber 40B is thus separated from the first chamber 40A by a joint 42 joint.
- Each chamber 40A, 40B has an associated orifice 44 for supplying pressurized fluid. As shown in FIG. 4, the supply port 44 of the first chamber 40A is connected to a controlled source of fluid under pressure through a first conduit 46A to increase the pressure in said first chamber 40A. to push the mold carrier 34 forward.
- the supply port 44 of the second chamber 40B is connected to said controlled fluid source 45 via a second conduit 46B to increase the pressure in said second chamber 40B to urge the carrier mold 34 forward.
- the second conduit 46B is more particularly connected to the first conduit 46A downstream of the controlled source 45, as is shown in detail in FIG. 7.
- the source 45 is thus common to the two chambers 40A,
- the source 45 is here controlled according to the fluid pressure injected into the preform. As shown in FIG. 7, the source 45 is controlled by a control valve 47 which is capable of occupying a first supply position in which the first duct 46A is supplied with fluid under pressure by the source 45, and a second discharge position in which the first pipe 46A is directly connected to the atmosphere 49.
- the control valve 47 is common to the two pipes 46A, 46B, in other words, the control valve 47 makes it possible to control the simultaneous supply of the two lines 46A, 46B in pressurized fluid.
- the fluid under pressure is here formed by compressed air.
- At least one pipe 46A, 46B of pressurized fluid is equipped with an activation valve 48B which is capable of activating the second chamber 40B.
- the first chamber 40A is intended to be permanently activated. It therefore does not include an activation valve.
- an activation valve may also be interposed between the upper chamber and the source of fluid under pressure to control the activation of the upper chamber.
- a compensation chamber 40A, 40B When a compensation chamber 40A, 40B is activated, it can be supplied with fluid under pressure by the source 45. When the second compensation chamber 40B is deactivated, the pressurized fluid emitted by the source 45 is blocked by the associated activation valve 48B.
- the activation valve 48B is thus capable of being actuated independently between a closed position in which the associated second chamber 40B is not capable of being supplied with fluid under pressure by the source 45, and an open position in which the second chamber 40B associated is likely to be supplied with fluid under pressure by the source 45.
- the open position of the activation valve 48B the second associated compensation chamber 40B is activated, while in closed position of the activation valve 48B, the associated second compensation chamber 40B is deactivated.
- the activation of the second compensation chamber 40B can be selectively controlled according to the format of the cavity 22 molding.
- the two compensation chambers 40A, 40B are activated so that the counterpressure is distributed over the entire height of the cavity 22.
- the mold is small, as shown in broken lines by the reference 41 of FIG. 4, only the first compensation chamber 40A is activated, the second compensation chamber 40B being deactivated. The counterpressure is thus exerted in a balanced manner with respect to the spreading force.
- the container At the end of its forming, the container must be ejected from the mold 12. To do this, it is necessary to open the mold 12. When opening the mold 12, it is preferable to evacuate the fluid under pressure contained in rooms 40A, 40B. To do this, the control valve 47 is controlled in its evacuation position. Thus, the pressurized fluid is discharged via the lines 46A, 46B towards the atmosphere 49.
- the second compensation chamber 40B When the second compensation chamber 40B is deactivated, it is not intended to contain any pressurized fluid. However, it happens that the seal between the two chambers 40A, 40B is not ensured correctly by the seal 42, in particular in the configuration shown in FIG. 6. The second chamber 40B is thus capable of filling with fluid under pressure through joint 42 joint. The second chamber 40B is deactivated, the pressurized fluid from the leak can not be discharged to the atmosphere 49 because the valve 48B blocks its passage.
- a fluid discharge pipe 50 directly connects the second compensation chamber 40B with the control valve 47 of the controlled source 45.
- the discharge pipe 50 is thus connected in parallel with the valve 48B.
- the upstream end of the evacuation pipe 50 is connected to the pipe 46B between the activation valve 48B and the second chamber 40B, while the downstream end of the pipe 50 discharge is connected to the line 46B between the branch with the first line 46A and the valve 48B.
- the exhaust pipe 50 is equipped with a means preventing fluid flow from the source 45 to the second compensation chamber 40B. Such means is here formed by a non-return valve 52 which is interposed in the discharge pipe 50.
- the fact that the second chamber 40B is not connected directly to the atmosphere 49 via the activation valve 48B makes it possible to avoid a leakage of fluid under pressure towards the atmosphere 49 when the valve 47 The control is in the feeding position via the joint gasket 42.
- the activation valve 48B is an automatically operated valve, such as a solenoid valve, a hydraulic valve or a pneumatic valve.
- the activation valve 48B can be remotely actuated by a control signal sent by an electronic control unit 52 which is arranged at a distance from the molding unit 16.
- the electronic control unit 52 is here arranged in a desk 54 which is arranged outside the carousel 18, as shown diagrammatically in FIG.
- This electronic control unit 52 is advantageously capable of simultaneously controlling several operating parameters of each unit 16 of and molding 12 according to the format of the cavity 22 of the molds 20 installed in the molding units 16.
- the forming machine 14 is here designed so that all the molding units 16 are simultaneously provided with molds 20 having the same cavity format 22.
- the electronic control unit 52 is common to all the molding units 16. .
- it is capable of simultaneously controlling all the activation valves 48B of each molding unit 16.
- the console 54 comprises means (not shown) for entering data relating to the format of the cavity 22 of the mold 20 in use.
- the input means may be formed by a keyboard, an optical reader such as a bar code reader, an electromagnetic signal reader or any other suitable input means.
- the data entered can be transmitted to the electronic control unit 52.
- the electronic control unit 52 comprises a memory (not shown) in which the various control parameters are recorded according to the mold model and in particular according to the format of the final container to be obtained.
- the electronic control unit 52 also comprises means (not shown) for transmitting a control signal towards the various control members of the installation 10.
- the parameters to be controlled relate to the temperature and distribution of preform heating, the duration of the various steps of the forming process, etc.
- This table is made according to the format, including the height, the cavity 22 of each mold 20 may be installed in the molding units 16.
- the electronic control unit 52 also comprises means for transmitting the appropriate control signal to the actuating means of said activation valves 48B.
- the operator responsible for replacing the molds 20 no longer has time to actuate successively the twelve activation valves 48B. All these activation valves 48B are actuated automatically and simultaneously by the electronic control unit 52. This both saves time and avoids errors that may occur during manual adjustment.
- each molding unit 16 is provided with associated data acquisition means and associated means for controlling the transmission of a control signal to the activation valves 48B in accordance with the invention. data entered.
- the data acquisition means are advantageously carried by the support 28A which is equipped with compensation chambers 40A, 40B.
- the data relating to the format of the cavity 22 are for example coded in the form of a bar code, or any other code adapted visual, which is carried by the rear face 26 of the half-mold 20A.
- the input means are then formed by a suitable optical reader which is carried by the support 28A.
- the data relating to the format of the cavity 22 of the mold 20 are recorded in a transponder of "RFID" type, sometimes called RFID tag or radio-tag, which is implanted. in the half-mold 20A.
- the input means are then formed by a radio wave transceiver which is arranged in the support 28A near the transponder when the half-mold 20A is mounted.
- the transceiver is associated with an electronic control unit which is capable of transmitting an appropriate control signal to the activation valves 48B associated with said support 26A.
- the transceiver remotely reads the data recorded in the transponder. Then, based on these data, the electronic control unit activates or deactivates the appropriate compensation chambers by actuating the corresponding activation valves.
- the data acquisition means are contactless reading means.
- the data relating to the format of the mold 20 are formed by a structural element which is carried by the half-mold 20A.
- the data acquisition means are formed by a push-button switch which is carried by the associated support 28A.
- the switch is capable of controlling the actuation of the activation valve 48B in the open position.
- the switch is arranged vis-à-vis the structural element of the half-mold 20A.
- the switch is resiliently biased to a forward position in which the lower activation valve 48B is in the closed position.
- the structural element is formed by a finger that is likely to push the switch when the half-mold 20A is mounted in its support 28A. This thus makes it possible to actuate the activation valve 48B in the open position.
- the structural member is shaped so as not to push the switch so that only the first chamber 40A is activated.
- the data are read automatically by the gripping means when the half-mold 20A is mounted in its support 28A by an operator. As in the first embodiment, the operator does not need to manually adjust each activation valve 48B of each molding unit 16.
- each molding unit comprises at least three compensation chambers which are superimposed.
- each of the two lower compensation chambers comprises an associated activation valve. Both valves can be operated independently of each other to allow selective activation of the compensation chambers.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention relates to a machine (14) for forming thermoplastic containers, comprising at least one moulding unit (16), each moulding unit (16) comprising: - a mould (20) made of at least two half-moulds (20A, 20B), each of which is supported on a carrier (28A, 28B); - at least two fluid-pressure compensating devices (40A, 40B) which are interposed between at least one carrier (28A) and the associated half-mould (20A), and which push the half-moulds (20A) from a pushed-back position into an advanced position in the direction of the other half-mould (20B); - each compensating device (40A, 40B) being connected to a pressurized-fluid source (45) with the interposition of an activation valve (48B), each activation valve (48B) being able to be controlled selectively between an open position and a closed position; characterized in that the activation valves (48B) are automatically actuated valves.
Description
"Machine de formage équipée d'une unité de moulage comportant des moyens de compensation commandés par au moins une vanne à actionnement automatique" "Forming machine equipped with a molding unit comprising compensation means controlled by at least one automatically actuated valve"
L'invention se rapporte à une machine de formage de récipients en matériau thermoplastique. The invention relates to a machine for forming containers made of thermoplastic material.
L'invention se rapporte plus particulièrement à une machine de formage de récipients en matériau thermoplastique comportant au moins une unité de moulage, chaque unité de moulage comportant : The invention relates more particularly to a machine for forming containers made of thermoplastic material comprising at least one molding unit, each molding unit comprising:
- un moule réalisé en au moins deux demi-moules délimitant une cavité de moulage lorsque leur deux faces de joint sont serrées transversalement l'une contre l'autre ; a mold made of at least two half-molds delimiting a molding cavity when their two joint faces are transversely clamped against each other;
- deux supports dont chacun porte un demi-moule, les deux supports étant mobiles entre une position ouverte dans laquelle les deux demi-moules sont écartés l'un de l'autre pour permettre l'extraction d'un récipient fini, et une position fermée dans laquelle les deux demi-moules sont en appui l'un contre l'autre par leur face avant de joint ; two supports each of which carries a half-mold, the two supports being movable between an open position in which the two half-molds are spaced apart from one another to allow the extraction of a finished container, and a position closed in which the two half-molds are supported against each other by their front face seal;
- au moins deux dispositifs de compensation à pression de fluide qui sont interposés entre au moins un support et le demi-moule associé, et qui poussent le demi-moule depuis une position reculée vers une position avancée en direction de l'autre demi-moule ; at least two fluid pressure compensation devices which are interposed between at least one support and the associated half-mold, and which push the half-mold from a retracted position to an advanced position in the direction of the other half-mold ;
- chaque dispositif de compensation étant raccordé à une source de fluide sous pression par l'intermédiaire de conduites ; each compensation device being connected to a source of pressurized fluid via pipes;
- au moins une vanne d'activation qui est interposée entre la source de fluide sous pression et le deuxième dispositif de compensation associé, la vanne d'activation étant susceptible d'être commandée sélectivement entre une position ouverte dans laquelle le deuxième dispositif de compensation est activé, et une position fermée dans laquelle le deuxième dispositif de compensation est désactivé.
Le formage d'un récipient final est généralement réalisé à partir d'une préforme qui est chauffée à une température dite de transition vitreuse. La préforme préalablement chauffée est agencée dans la cavité du moule, puis au moins un fluide de formage est injecté sous pression à l'intérieur de la préforme afin de provoquer une expansion de la préforme jusqu'à ce qu'elle soit plaquée contre les parois de la cavité pour former le récipient final. at least one activation valve which is interposed between the source of fluid under pressure and the second associated compensation device, the activation valve being capable of being selectively controlled between an open position in which the second compensation device is activated, and a closed position in which the second compensation device is deactivated. The forming of a final container is generally made from a preform which is heated to a so-called glass transition temperature. The preheated preform is arranged in the cavity of the mold, then at least one forming fluid is injected under pressure inside the preform to cause expansion of the preform until it is pressed against the walls. of the cavity to form the final container.
La pression du fluide de formage injecté dans la cavité produit sur chaque demi-moule un effort d'écartement qui tend à écarter les deux demi-moules l'un de l'autre. Cet effort d'écartement est transmis au support du moule. The pressure of the forming fluid injected into the cavity produces on each half-mold a spreading force which tends to separate the two half-molds from one another. This spreading force is transmitted to the support of the mold.
L'effort d'écartement est appliqué sensiblement au barycentre de la surface de la demi-cavité réservée dans chaque moule. Ainsi, le point d'application de l'effort d'écartement sur le support d'un moule dépend du format de l'empreinte, c'est-à-dire de sa forme et de ses dimensions. The spreading force is applied substantially to the center of gravity of the surface of the half cavity reserved in each mold. Thus, the point of application of the spreading force on the support of a mold depends on the size of the impression, that is to say of its shape and its dimensions.
Dans ce type de machine, il est aussi prévu des moyens de compensation qui sont interposés transversalement entre au moins un demi-moule et le support associé pour pousser transversalement ledit demi-moule en direction de l'autre demi-moule. In this type of machine, it is also provided compensation means which are interposed transversely between at least one half-mold and the associated support for pushing said half-mold transversely towards the other half-mold.
Ces moyens de compensation permettent d'éviter que les deux demi-moules ne puissent s'écarter l'un de l'autre lors de l'injection du fluide de formage sous pression. These compensation means make it possible to prevent the two half-molds from being able to deviate from one another during the injection of the press-forming fluid.
Ils permettent aussi de plaquer les faces en vis-à-vis des deux demi-moules l'une contre l'autre pour réduire l'épaisseur du plan de joint des deux demi-moules. On a en effet constaté que la présence d'un cordon de joint épais sur le récipient final était susceptible de modifier sensiblement le volume du récipient final. De plus, ce type de récipient avec un plan de joint marqué présente un aspect peu esthétique qui est généralement refusé par les fabricants.
De manière connue, dans ces machines de formage, les moules portés par les supports sont interchangeables. Ainsi, il est possible de réaliser des récipients de formes variées en utilisant la même machine de formage. Les moules sont changés par des opérateurs par la mise en œuvre d'un procédé de changement de moule. They also make it possible to press the faces facing the two half-molds against each other in order to reduce the thickness of the joint plane of the two half-molds. It has indeed been found that the presence of a thick bead of seal on the final container was capable of appreciably modifying the volume of the final container. In addition, this type of container with a marked joint plane has an unsightly appearance that is generally rejected by manufacturers. In known manner, in these forming machines, the molds carried by the supports are interchangeable. Thus, it is possible to make containers of various shapes using the same forming machine. The molds are changed by operators by the implementation of a mold changing process.
Il est fréquent qu'une même machine de formage soit amenée à produire des récipients de hauteurs différentes. Or, le point d'application de l'effort d'écartement sur le support du moule dépend du format de la cavité. Ainsi, l'effort d'écartement n'est pas appliqué à la même hauteur sur le support d'un moule qui produit des récipients grand format que sur le support d'un moule qui produit des récipients de petit format. It is common that the same forming machine is brought to produce containers of different heights. However, the point of application of the spreading force on the support of the mold depends on the format of the cavity. Thus, the spreading force is not applied to the same height on the support of a mold that produces large format containers as on the support of a mold that produces small format containers.
Or une contrepression qui n'est pas adaptée au format de la cavité du moule risque de provoquer des mouvements indésirables du moule ou du support. Ces mouvements indésirables peuvent provoquer un matage prématuré de certaines pièces, voire un blocage des moules sur les supports, rendant ainsi complexe l'opération de changement de moule. But a back pressure that is not adapted to the size of the mold cavity may cause unwanted movements of the mold or the support. These undesirable movements can cause premature matting of some parts, or even a blockage of the molds on the supports, thus making the mold changing operation difficult.
Pour permettre d'ajuster la contrepression exercée par les moyens de compensation à chaque format de cavité, il est connu d'agencer plusieurs moyens de compensation répartis sur la hauteur du support. To allow the counterpressure exerted by the compensation means to be adjusted to each cavity format, it is known to arrange a plurality of compensation means distributed over the height of the support.
Ainsi, lorsqu'un moule de grand format est agencé dans le support, tous les moyens de compensation sont activés simultanément, tandis que lorsqu'un moule de petit format est agencé dans le support, seuls sont activés les moyens de compensation qui sont agencés au même niveau que la cavité. Thus, when a large-format mold is arranged in the support, all the compensation means are activated simultaneously, whereas when a small-format mold is arranged in the support, only the compensation means which are arranged in the support are activated. same level as the cavity.
L'opération d'activation sélective des moyens de compensation est réalisée manuellement pendant le procédé de changement de moule. Ceci a pour effet de ralentir considérablement le procédé de changement de moules. En outre, ces opérations d'activation manuelles sont sujettes à erreur.
Pour éviter ces problèmes, l'invention propose une machine du type décrit précédemment, caractérisée en ce qu'une conduite d'évacuation de fluide raccorde directement le deuxième dispositif de compensation avec la source commandée en parallèle par rapport à la vanne, la conduite d'évacuation étant équipée de moyen empêchant la circulation de fluide depuis la source vers le deuxième dispositif de compensation. The selective activation operation of the compensation means is performed manually during the mold changing process. This has the effect of considerably slowing down the mold changing process. In addition, these manual activation operations are subject to error. To avoid these problems, the invention proposes a machine of the type described above, characterized in that a fluid discharge pipe directly connects the second compensation device with the source controlled in parallel with respect to the valve, the control conduit. evacuation being equipped with means preventing the flow of fluid from the source to the second compensation device.
Selon d'autres caractéristiques de l'invention : According to other features of the invention:
- la source est commandée par l'intermédiaire d'une vanne de commande qui est susceptible d'occuper une première position d'alimentation dans laquelle les conduites sont alimentées en fluide sous pression, et une position d'évacuation dans laquelle les conduites sont raccordées à l'atmosphère ; the source is controlled via a control valve which is capable of occupying a first supply position in which the lines are fed with pressurized fluid, and an evacuation position in which the lines are connected. to the atmosphere;
- la vanne d'activation est une vanne à actionnement automatique par réception d'un signal de commande ; the activation valve is a valve with automatic operation by receiving a control signal;
- la machine de formage comporte des moyens de saisie de données relatives au format des moules équipant chaque unité de moulage, des moyens pour commander l'émission d'un signal de commande à chaque vanne d'activation en fonction des données saisies ; the forming machine comprises means for entering data relating to the format of the molds fitted to each molding unit, means for controlling the transmission of a control signal to each activation valve as a function of the data entered;
- la machine de formage comporte une unité électronique de commande qui est agencée à distance de l'unité de moulage et qui comporte les moyens de saisie de données relatives au format du moule en service, une mémoire dans laquelle est pré-enregistré un tableau d'association entre les différents données susceptibles d'être saisies et une sélection des vannes d'activation à actionner, des moyens pour émettre le signal de commande à destination desdites vannes d'activation ; the forming machine comprises an electronic control unit which is arranged at a distance from the molding unit and which comprises the data acquisition means relating to the format of the mold in use, a memory in which is pre-recorded an array of association between the different data that can be entered and a selection of the activation valves to be actuated, means for transmitting the control signal to said activation valves;
- la machine de formage comporte une pluralité d'unités de moulage, l'unité électronique de commande étant commune à toutes les unités de moulage ; the forming machine comprises a plurality of molding units, the electronic control unit being common to all the molding units;
- l'unité électronique de commande est susceptible de commander simultanément d'autres paramètres de fonctionne-
ment de chaque unité de moulage en fonction des données saisies ; the electronic control unit is able to simultaneously control other operating parameters. each molding unit according to the data entered;
- le support qui est équipé des moyens de compensation est aussi muni des moyens de saisie automatique de données relatives au format du moule, les données relatives au format du moule étant portées par le demi-moule associé audit support, les données étant codées sous une forme lisible par les moyens de saisie de données ; the support which is equipped with the compensation means is also provided with means for automatically entering data relating to the format of the mold, the data relating to the format of the mold being carried by the half-mold associated with said support, the data being coded under a form readable by the data entry means;
- chaque unité de moulage est munie de moyens associés de saisie de données ; each molding unit is provided with associated means of data entry;
- les données sont mémorisées dans un transpondeur qui est porté par le demi-moule, les moyens de saisie étant formés par un émetteur-récepteur radio qui est porté par le support associé au demi-moule. the data are stored in a transponder which is carried by the half-mold, the input means being formed by a radio transceiver which is carried by the support associated with the half-mold.
D'autres caractéristiques et avantages de l'invention apparaîtront au cours de la lecture de la description détaillée qui va suivre pour la compréhension de laquelle on se reportera aux dessins annexés parmi lesquels : Other characteristics and advantages of the invention will appear during the reading of the detailed description which follows for the understanding of which reference will be made to the appended drawings, among which:
- la figure 1 est une vue de dessus représentant schématiquement une installation de fabrication de récipients qui comporte une machine de formage réalisée selon les enseignements de l'invention et comportant une pluralité d'unités de moulage, ainsi qu'un pupitre de commande ; - Figure 1 is a top view schematically showing a container manufacturing facility which comprises a forming machine made according to the teachings of the invention and having a plurality of molding units, and a control panel;
- la figure 2 est une vue en perspective qui représente une partie d'une unité de moulage de la figure 1 ; Figure 2 is a perspective view showing a portion of a molding unit of Figure 1;
- la figure 3 est une vue en perspective éclatée qui représente un support, un porte-moule et un demi-moule de l'unité de moulage de la figure 2 ; FIG. 3 is an exploded perspective view showing a support, a mold carrier and a half-mold of the molding unit of FIG. 2;
- la figure 4 est une vue de côté en coupe longitudinale qui représente schématiquement l'unité de moulage de la figure 2 en position fermée ;
- la figure 5 est une vue de face qui représente la face avant du support de gauche de la figure 4, le support étant muni de deux chambres de compensation superposées, - Figure 4 is a side view in longitudinal section which schematically shows the molding unit of Figure 2 in the closed position; FIG. 5 is a front view which represents the front face of the left support of FIG. 4, the support being provided with two superposed compensation chambers,
- la figure 6 est une vue similaire à celle de la figure 5 qui représente une variante dans l'agencement des chambres de compensation ; - Figure 6 is a view similar to that of Figure 5 which shows a variant in the arrangement of the compensation chambers;
- la figure 7 est un schéma qui représente plus en détail la vanne d'activation de la deuxième chambre et la vanne de commande de la source commandée de fluide sous pression. FIG. 7 is a diagram showing in more detail the activation valve of the second chamber and the control valve of the controlled source of pressurized fluid.
Dans la suite de la description, on adoptera à titre non limitatif des orientations longitudinale, transversale et verticale indiquées par le trièdre "L,V,T" de la figure 3. In the remainder of the description, longitudinal, transverse and vertical orientations indicated by the "L, V, T" trihedron of FIG. 3 will be adopted without limitation.
Dans la suite de la description, des éléments présentant des fonctions analogues, similaires ou identiques seront désignés par des mêmes numéros de référence. In the remainder of the description, elements having similar, similar or identical functions will be designated by the same reference numbers.
On a représenté à la figure 1 une installation 10 de fabrication de récipients, notamment de bouteilles, en matériau thermoplastique à partir de préformes ou d'ébauches (non représentées). FIG. 1 shows a plant 10 for manufacturing containers, in particular bottles, made of thermoplastic material from preforms or blanks (not shown).
L'installation 10 comporte notamment un four 12 et une machine 14 de formage. Les préformes sont convoyées automatiquement dans le four 12 pour être préalablement chauffées à une température suffisante pour permettre leur déformation ultérieure dans la machine 14 de formage. The installation 10 includes in particular an oven 12 and a forming machine 14. The preforms are conveyed automatically in the oven 12 to be preheated to a sufficient temperature to allow their subsequent deformation in the forming machine 14.
La machine 14 de formage comporte au moins une unité 16 de moulage qui réalise l'opération de formage qui conforme la préforme en récipient final. The forming machine 14 comprises at least one molding unit 16 which carries out the forming operation which conforms the preform to the final container.
La machine 14 de formage représentée à la figure 1 est destinée à produire des récipients à la chaîne à un rythme élevé. La durée d'un cycle de formage pour chaque unité 16 de moulage est de l'ordre de quelques secondes. Pour augmenter encore la capacité de production des récipients, la machine 14 de formage comporte une pluralité d'unités 16 de moulage qui sont portées
par un carrousel 18. Le carrousel 18 est monté rotatif autour d'un axe vertical "A". The forming machine 14 shown in FIG. 1 is intended to produce containers at the high speed chain. The duration of a forming cycle for each molding unit 16 is of the order of a few seconds. To further increase the production capacity of the containers, the forming machine 14 comprises a plurality of molding units 16 which are carried by a carousel 18. The carousel 18 is rotatably mounted about a vertical axis "A".
Dans l'exemple représenté à la figure 1, le carrousel 18 comporte ici douze unités 16 de moulage. Ce chiffre est donné à titre d'exemple non limitatif. Les unités 16 de moulage sont toutes identiques. La description d'une unité 16 de moulage qui va suivre sera donc applicable à toutes les autres unités 16 de moulage. In the example shown in Figure 1, the carousel 18 here comprises twelve molding units 16. This figure is given as a non-limiting example. The molding units 16 are all identical. The description of a molding unit 16 which will follow will therefore be applicable to all other molding units 16.
Comme représenté à la figure 2, l'unité 16 de moulage comporte un moule 20 qui est réalisé en au moins deux demi-moules 20A, 20B délimitant une cavité 22 de moulage lorsque leurs deux faces 24 de joint verticales longitudinales en vis-à-vis sont serrées transversalement l'une contre l'autre. As shown in FIG. 2, the molding unit 16 comprises a mold 20 which is made of at least two half-molds 20A, 20B delimiting a cavity 22 for molding when their two faces 24 of longitudinal vertical seams face one another. screws are tightened transversely against each other.
Le moule 20 présente ici une forme cylindrique coupée axialement en deux parties pour former chaque demi-moule 20A, 20B. Chaque demi-moule 20A, 20B comporte une demi-empreinte de la cavité 22 de moulage qui est réalisée en creux dans une face 24 de joint. The mold 20 here has a cylindrical shape cut axially in two parts to form each half-mold 20A, 20B. Each half-mold 20A, 20B has a half-cavity of the cavity 22 of molding which is hollowed in a face 24 of joint.
Chaque demi-moule 20A, 20B comporte en outre une face 26 arrière, visible à la figure 3, qui est opposée à la face 24 de joint, et qui présente globalement la forme d'un demi-cylindre de révolution sensiblement coaxial à l'axe principal vertical de la cavité 22 de moulage. Each half-mold 20A, 20B further comprises a rear face 26, visible in Figure 3, which is opposite to the face 24 of the joint, and which has generally the shape of a half-cylinder of revolution substantially coaxial with the vertical main axis of the molding cavity 22.
Chaque unité 16 de moulage comporte au moins deux supports 28A, 28B sur chacun desquels un demi-moule 20A, 20B associé est susceptible d'être monté. Ainsi, chaque support 28A, 28B porte un demi-moule 20A, 20B associé. Each molding unit 16 comprises at least two supports 28A, 28B on each of which an associated half-mold 20A, 20B can be mounted. Thus, each support 28A, 28B carries a half-mold 20A, 20B associated.
Le moule 20 actuellement monté sur l'unité 16 de moulage sera appelé par la suite "moule 20 en service". The mold 20 currently mounted on the molding unit 16 will be referred to hereafter as "mold 20 in use".
Les deux supports 28A, 28B sont mobiles entre une position ouverte, comme représentée à la figure 2, dans laquelle les deux demi-moules 20A, 20B sont écartés transversalement l'un de l'autre pour permettre l'extraction d'un récipient fini et une position fermée, comme illustrée à la figure 4, dans laquelle les
deux demi-moules 20A, 20B sont en appui l'un contre l'autre par leur face 24 avant de joint. The two supports 28A, 28B are movable between an open position, as shown in Figure 2, wherein the two half-molds 20A, 20B are spaced transversely from each other to allow the extraction of a finished container and a closed position, as illustrated in FIG. 4, in which the two half-molds 20A, 20B bear one against the other by their face 24 before joining.
Dans l'exemple ici décrit, l'unité 16 de moulage est du type dit en portefeuille. Les deux supports 28A, 28B sont liés en rotation par une charnière 30 d'axe vertical. Chaque demi-moule 20A, 20B est susceptible d'être fixé de façon amovible sur un support 28A, 28B associé. In the example described here, the molding unit 16 is of the type known as a portfolio. The two supports 28A, 28B are connected in rotation by a hinge 30 of vertical axis. Each half-mold 20A, 20B may be removably attached to a support 28A, 28B associated.
Selon une variante non représentée de l'invention, les deux supports sont montés mobiles transversalement l'un par rapport à l'autre selon une direction transversale. According to a variant not shown of the invention, the two supports are mounted movable transversely relative to each other in a transverse direction.
Les moyens de fixation amovible ne font pas l'objet de la présente invention. Ils ne seront donc pas décrits par la suite. Des exemples de tels moyens de fixation sont décrits en détail dans les documents WO-A-2008/000.938 et EP-B-0.821.641. The removable fastening means are not the subject of the present invention. They will not be described later. Examples of such fastening means are described in detail in WO-A-2008/000938 and EP-B-0.821.641.
On décrit par la suite le premier support 28A en référence à la figure 3. Cette description sera aussi applicable à l'autre support 28B. The first support 28A is subsequently described with reference to FIG. 3. This description will also be applicable to the other support 28B.
Le support 28A est formé par un carter qui enveloppe extérieurement le demi-moule 20A associé. Le support comporte notamment une face 32 avant qui fait face à la face 26 arrière du demi-moule 20A. The support 28A is formed by a casing which externally envelops the associated half-mold 20A. The support comprises in particular a front face 32 which faces the rear face 26 of the half-mold 20A.
L'unité 16 de moulage est aussi munie de moyens (non représentés) de régulation de la température de la cavité 22. The molding unit 16 is also provided with means (not shown) for regulating the temperature of the cavity 22.
Dans le mode de réalisation représenté aux figures, les moyens de régulation de la température sont formés par des conduites de fluide caloporteur qui sont formées dans l'épaisseur d'un porte-moule 34. Ledit porte-moule 34 est interposé entre le demi-moule 20A et la face 32 avant du support 28A associé. Le porte-moule 34 est porté à demeure par le support 28A. In the embodiment shown in the figures, the temperature regulation means are formed by heat transfer fluid lines which are formed in the thickness of a mold carrier 34. Said mold carrier 34 is interposed between the half mold 20A and the front face 32 of the associated support 28A. The mold carrier 34 is permanently supported by the support 28A.
Le demi-moule 20A est destiné à être reçu dans un logement 36 du porte-moule 34 associé pour occuper une position montée. Le logement 36 présente une forme complémentaire de celle de la face 26 arrière du demi-moule 20A de manière que la
face 26 arrière du demi-moule 20A et le fond du logement 36 du porte-moule 34 soient en contact, plaqués l'un contre l'autre, pour permettre un transfert de chaleur et une meilleure répartition des efforts. The half-mold 20A is intended to be received in a housing 36 of the associated mold holder 34 to occupy a mounted position. The housing 36 has a shape complementary to that of the rear face 26 of the half-mold 20A so that the rear face 26 of the half-mold 20A and the bottom of the housing 36 of the mold carrier 34 are in contact, pressed against each other, to allow heat transfer and a better distribution of efforts.
Selon une variante non représentée de l'invention, les moyens de régulation de la température sont réalisés directement dans le moule, et le moule est directement monté sur le support sans interposition d'un porte-moule. According to a variant not shown of the invention, the temperature control means are made directly in the mold, and the mold is directly mounted on the support without interposition of a mold carrier.
L'unité 16 de moulage est aussi équipée de moyens (non représentés) d'injection d'au moins un fluide sous pression dans la préforme agencée dans le moule 20. The molding unit 16 is also equipped with means (not shown) for injecting at least one fluid under pressure into the preform arranged in the mold 20.
Il s'agit ici de moyens de soufflage ou d'étirage-soufflage bien connus de l'homme du métier. Pour plus d'information à ce sujet, on se reportera par exemple au document FR-A-2.764.544. These are blowing or stretch-blow molding means well known to those skilled in the art. For more information on this subject, refer for example to document FR-A-2.764.544.
La cavité 22 du moule 20 est débouchante vers le haut lorsque le moule 20 est joint. Une préforme (non représentée), généralement en matière thermoplastique, préalablement chauffée est introduite dans cette cavité 22. Un fluide sous pression est ensuite injecté dans cette préforme pour lui conférer une forme souhaitée correspondant à celle de la cavité 22. The cavity 22 of the mold 20 is open towards the top when the mold 20 is joined. A preform (not shown), generally of thermoplastic material, previously heated is introduced into this cavity 22. A pressurized fluid is then injected into this preform to give it a desired shape corresponding to that of the cavity 22.
L'invention est aussi applicable à des unités de moulage équipées de moyens de formage par remplissage de fluide sous pression, avec ou sans étape préalable de soufflage. The invention is also applicable to molding units equipped with pressurized fluid filling forming means, with or without a prior blowing step.
Comme représenté à la figure 4, lors de l'opération de formage, la pression du fluide de formage est susceptible d'exercer un puissant effort "F1" d'écartement poussant les supports 28A, 28B vers leur position ouverte. Pour éviter ce problème, les supports 28A, 28B sont équipés de moyens 38 de verrouillage en position fermée qui sont visibles à la figure 2. As shown in FIG. 4, during the forming operation, the pressure of the forming fluid is likely to exert a strong "F1" spacing force pushing the supports 28A, 28B towards their open position. To avoid this problem, the supports 28A, 28B are equipped with locking means 38 in the closed position which are visible in FIG.
De tels moyens 38 de verrouillage sont connus et ne seront donc pas décrits plus en détail. Ces moyens 38 de verrouillage présentent notamment pour fonction de prévenir toute ouverture
inopinée lors du soufflage pour lequel les pressions peuvent atteindre 30 à 40 bars selon les applications. Such locking means 38 are known and will therefore not be described in more detail. These locking means 38 have the particular function of preventing any opening unexpectedly when blowing for which the pressures can reach 30 to 40 bar according to the applications.
Pour de plus amples détails sur la structure et le fonctionnement de tels moyens 38 de verrouillage, on pourra par exemple se reporter au document FR 2.646.802. For further details on the structure and operation of such locking means 38, one can for example refer to the document FR 2.646.802.
Pour compenser la tendance à l'écartement des demi-moules 20A, 20B sous l'action du fluide de formage sous pression et pour les plaquer efficacement l'un contre l'autre, l'unité de moulage 16 selon l'invention comporte des moyens de compensation à pression de fluide qui sont interposés transversalement entre le support 28A et le demi-moule 20A associé pour repousser le demi-moule 20A considéré en direction de l'autre demi-moule 20B par l'exercice d'un effort de contrepression "F2". In order to compensate for the tendency of the half-molds 20A, 20B to move apart under the action of the press-forming fluid and to press them effectively against each other, the molding unit 16 according to the invention comprises fluid pressure compensation means which are interposed transversely between the support 28A and the associated half-mold 20A to push the half-mold 20A considered in the direction of the other half-mold 20B by the exercise of a counterpressure force "F2".
Bien entendu, le demi-moule 20A est alors monté mobile en coulissement selon la direction transversale par rapport au support 28A associé entre une position reculée et une position avancée. Dans la pratique, on prévoit que la course transversale maximale du demi-moule 20A par rapport au support 28A soit de l'ordre du millimètre. Ce jeu en coulissement transversalement permet avantageusement d'éviter une usure par matage des faces 24 de joint du moule 20 lors de la fermeture des supports 28A, 28B. Of course, the half-mold 20A is then slidably mounted in the transverse direction relative to the associated support 28A between a retracted position and an advanced position. In practice, it is expected that the maximum transverse travel of the half-mold 20A relative to the support 28A is of the order of one millimeter. This clearance in transversely sliding advantageously makes it possible to avoid wear by matting of the faces 24 of the seal of the mold 20 during the closing of the supports 28A, 28B.
Dans l'exemple représenté à la figure 4, le demi-moule 20A est monté fixe sur le porte-moule 34 associé, et c'est ledit porte-moule 34 qui est monté coulissant transversalement sur le support 28A. Un tel montage est bien connu de l'homme du métier et ne sera pas détaillé ici. In the example shown in Figure 4, the half-mold 20A is fixedly mounted on the associated mold holder 34, and it is said mold holder 34 which is slidably mounted transversely on the support 28A. Such an assembly is well known to those skilled in the art and will not be detailed here.
Dans l'exemple de réalisation proposé, il est prévu des moyens de compensation uniquement entre le premier support 28A et le demi-moule 20A associé. Le second demi-moule 20B est fixé rigidement sur le second support 28B.
En outre, l'installation 10 est destinée à produire des récipients de différentes formes. A cet effet, les moules 20 sont amenés à être changés, parfois plusieurs fois par jour, par la mise en œuvre d'un procédé de changement de moule 20 au cours duquel les moules 20 en service sont remplacés des deuxièmes moules 20 de remplacement présentant une cavité 22 de forme différente. In the proposed embodiment, there is provided compensation means only between the first support 28A and the half-mold 20A associated. The second half-mold 20B is rigidly attached to the second support 28B. In addition, the installation 10 is intended to produce containers of different shapes. For this purpose, the molds 20 are caused to be changed, sometimes several times a day, by the implementation of a mold changing process 20 in which the molds 20 in use are replaced by the second replacement molds 20 having a cavity 22 of different shape.
A cet égard, les moyens de compensation sont susceptibles d'être adaptés au format de la cavité 22 des différents moules 20 susceptibles d'être montés sur les unités 16 de moulage. In this regard, the compensation means may be adapted to the format of the cavity 22 of the various molds 20 may be mounted on the molding units 16.
Ainsi, chaque moyen de compensation comporte au moins deux dispositifs de compensation à pression de fluide qui sont interposés entre le support 28A et le demi-moule 20A associé, et qui poussent le demi-moule 20A depuis une position reculée vers une position avancée en direction de l'autre demi-moule 20B. Thus, each compensation means comprises at least two fluid pressure compensation devices which are interposed between the support 28A and the associated half-mold 20A, and which push the half-mold 20A from a retracted position to an advanced position in the direction of the other half-mold 20B.
Chaque dispositif de compensation est ici formé par une chambre 40A, 40B qui est ménagée à l'interface entre la face arrière du porte-moule 34 associé au demi-moule 20A et la face 32 avant du support 28A associé. Each compensation device is here formed by a chamber 40A, 40B which is provided at the interface between the rear face of the mold carrier 34 associated with the half-mold 20A and the front face 32 of the associated support 28A.
Comme représenté à la figure 5, chaque chambre 40A, 40B est plus particulièrement délimitée par un joint 42 annulaire qui est logé dans une gorge de la face arrière du porte-moule 34 et dans une gorge coïncidente du support 28A. Le joint 42 est comprimé élastiquement en permanence entre le porte-moule 34 et le support 28A quelle que soit la position transversale du porte-moule 34 par rapport au support 28A de manière à assurer une étanchéité permanente de la chambre 40A, 40B associée. As shown in Figure 5, each chamber 40A, 40B is more particularly defined by an annular seal 42 which is housed in a groove of the rear face of the mold carrier 34 and in a groove coincidental support 28A. The seal 42 is elastically compressed permanently between the mold carrier 34 and the support 28A regardless of the transverse position of the mold carrier 34 relative to the support 28A so as to ensure a permanent seal of the associated chamber 40A, 40B.
Comme représenté à la figure 5, l'unité 16 de moulage est ici équipée de deux chambres 40A, 40B qui sont agencées verticalement l'une au-dessus de l'autre. As shown in Figure 5, the molding unit 16 is here equipped with two chambers 40A, 40B which are arranged vertically one above the other.
Selon une variante représentée à la figure 6, la deuxième chambre 40B est agencée à l'intérieur de la première chambre
40A. La deuxième chambre 40B est ainsi séparée de la première chambre 40A par un joint 42 mitoyen. According to a variant shown in FIG. 6, the second chamber 40B is arranged inside the first chamber 40A. The second chamber 40B is thus separated from the first chamber 40A by a joint 42 joint.
Chaque chambre 40A, 40B comporte un orifice 44 associé d'alimentation en fluide sous pression. Comme représenté à la figure 4, l'orifice 44 d'alimentation de la première chambre 40A, est raccordé à une source 45 commandée de fluide sous pression par l'intermédiaire d'une première conduite 46A pour augmenter la pression dans ladite première chambre 40A, pour pousser le porte-moule 34 vers l'avant. Each chamber 40A, 40B has an associated orifice 44 for supplying pressurized fluid. As shown in FIG. 4, the supply port 44 of the first chamber 40A is connected to a controlled source of fluid under pressure through a first conduit 46A to increase the pressure in said first chamber 40A. to push the mold carrier 34 forward.
De même, l'orifice 44 d'alimentation de la deuxième chambre 40B est raccordé à ladite source 45 commandée de fluide sous pression par l'intermédiaire d'une deuxième conduite 46B pour augmenter la pression dans ladite deuxième chambre 40B pour pousser le porte-moule 34 vers l'avant. La deuxième conduite 46B est plus particulièrement raccordée à la première conduite 46A en aval de la source 45 commandée, comme cela est représenté en détail à la figure 7. Similarly, the supply port 44 of the second chamber 40B is connected to said controlled fluid source 45 via a second conduit 46B to increase the pressure in said second chamber 40B to urge the carrier mold 34 forward. The second conduit 46B is more particularly connected to the first conduit 46A downstream of the controlled source 45, as is shown in detail in FIG. 7.
La source 45 est ainsi commune aux deux chambres 40A, The source 45 is thus common to the two chambers 40A,
40B. 40B.
La source 45 est ici commandée en fonction de la pression de fluide injecté dans la préforme. Comme cela est illustré à la figure 7, la source 45 est commandée par une vanne 47 de commande qui est susceptible d'occuper une première position d'alimentation dans laquelle la première conduite 46A est alimentée en fluide sous pression par la source 45, et une deuxième position d'évacuation dans laquelle la première conduite 46A est raccordée directement à l'atmosphère 49. La vanne 47 de commande est commune aux deux conduites 46A, 46B, en d'autres termes, la vanne 47 de commande permet de commander l'alimentation simultanée des deux conduites 46A, 46B en fluide sous pression. The source 45 is here controlled according to the fluid pressure injected into the preform. As shown in FIG. 7, the source 45 is controlled by a control valve 47 which is capable of occupying a first supply position in which the first duct 46A is supplied with fluid under pressure by the source 45, and a second discharge position in which the first pipe 46A is directly connected to the atmosphere 49. The control valve 47 is common to the two pipes 46A, 46B, in other words, the control valve 47 makes it possible to control the simultaneous supply of the two lines 46A, 46B in pressurized fluid.
Le fluide sous pression est ici formé par de l'air comprimé.
Au moins une conduite 46A, 46B de fluide sous pression est équipée d'une vanne 48B d'activation qui est susceptible d'activer la deuxième chambre 40B. The fluid under pressure is here formed by compressed air. At least one pipe 46A, 46B of pressurized fluid is equipped with an activation valve 48B which is capable of activating the second chamber 40B.
Dans l'exemple représenté aux figures, la première chambre 40A est destinée à être activée en permanence. Elle ne comporte donc pas de vanne d'activation. In the example shown in the figures, the first chamber 40A is intended to be permanently activated. It therefore does not include an activation valve.
Selon une variante non représentée de l'invention, une vanne d'activation peut aussi être interposée entre la chambre supérieure et la source de fluide sous pression pour commander l'activation de la chambre supérieure. According to a not shown variant of the invention, an activation valve may also be interposed between the upper chamber and the source of fluid under pressure to control the activation of the upper chamber.
Lorsqu'une chambre 40A, 40B de compensation est activée, elle est susceptible d'être alimentée en fluide sous pression par la source 45. Lorsque la deuxième chambre 40B de compensation est désactivée, le fluide sous pression émis par la source 45 est bloqué par la vanne 48B d'activation associée. When a compensation chamber 40A, 40B is activated, it can be supplied with fluid under pressure by the source 45. When the second compensation chamber 40B is deactivated, the pressurized fluid emitted by the source 45 is blocked by the associated activation valve 48B.
La vanne 48B d'activation est ainsi susceptible d'être actionnée indépendamment entre une position fermée dans laquelle la deuxième chambre 40B associée n'est pas susceptible d'être alimentée en fluide sous pression par la source 45, et une position ouverte dans laquelle la deuxième chambre 40B associée est susceptible d'être alimentée en fluide sous pression par la source 45. En d'autres termes, en position ouverte de la vanne 48B d'activation, la deuxième chambre 40B de compensation associée est activée, tandis qu'en position fermée de la vanne 48B d'activation, la deuxième chambre 40B de compensation associée est désactivée. The activation valve 48B is thus capable of being actuated independently between a closed position in which the associated second chamber 40B is not capable of being supplied with fluid under pressure by the source 45, and an open position in which the second chamber 40B associated is likely to be supplied with fluid under pressure by the source 45. In other words, in the open position of the activation valve 48B, the second associated compensation chamber 40B is activated, while in closed position of the activation valve 48B, the associated second compensation chamber 40B is deactivated.
Ainsi, l'activation de la deuxième chambre 40B de compensation peut être commandée sélectivement en fonction du format de la cavité 22 de moulage. Thus, the activation of the second compensation chamber 40B can be selectively controlled according to the format of the cavity 22 molding.
Lorsque le moule 20 en service est de grand format, comme cela est illustré à la figure 4, les deux chambres 40A, 40B de compensation sont activées pour que la contrepression soit répartie sur toute la hauteur de la cavité 22.
Lorsque le moule est de petit format, comme cela est indiqué en traits interrompus par la référence 41 de la figure 4, seule la première chambre 40A de compensation est activée, la deuxième chambre 40B de compensation étant désactivée. La contrepression est ainsi exercée de manière équilibrée par rapport à l'effort d'écartement. When the mold 20 in use is of large size, as illustrated in FIG. 4, the two compensation chambers 40A, 40B are activated so that the counterpressure is distributed over the entire height of the cavity 22. When the mold is small, as shown in broken lines by the reference 41 of FIG. 4, only the first compensation chamber 40A is activated, the second compensation chamber 40B being deactivated. The counterpressure is thus exerted in a balanced manner with respect to the spreading force.
A l'issue de son formage, le récipient doit être éjecté du moule 12. Pour ce faire, il est nécessaire d'ouvrir le moule 12. Lors de l'ouverture du moule 12, il est préférable d'évacuer le fluide sous pression contenu dans les chambres 40A, 40B. Pour ce faire, la vanne 47 de commande est commandée dans sa position d'évacuation. Ainsi, le fluide sous pression est évacué via les conduites 46A, 46B en direction de l'atmosphère 49. At the end of its forming, the container must be ejected from the mold 12. To do this, it is necessary to open the mold 12. When opening the mold 12, it is preferable to evacuate the fluid under pressure contained in rooms 40A, 40B. To do this, the control valve 47 is controlled in its evacuation position. Thus, the pressurized fluid is discharged via the lines 46A, 46B towards the atmosphere 49.
Lorsque la deuxième chambre 40B de compensation est désactivée, elle n'est censée contenir aucun fluide sous pression. Il arrive cependant que l'étanchéité entre les deux chambres 40A, 40B ne soit pas assurée correctement par le joint 42, notamment dans la configuration représentée à la figure 6. La deuxième chambre 40B est ainsi susceptible de se remplir de fluide sous pression à travers le joint 42 mitoyen. La deuxième chambre 40B étant désactivée, le fluide sous pression issue de la fuite ne peut être évacué vers l'atmosphère 49 car la vanne 48B bloque son passage. When the second compensation chamber 40B is deactivated, it is not intended to contain any pressurized fluid. However, it happens that the seal between the two chambers 40A, 40B is not ensured correctly by the seal 42, in particular in the configuration shown in FIG. 6. The second chamber 40B is thus capable of filling with fluid under pressure through joint 42 joint. The second chamber 40B is deactivated, the pressurized fluid from the leak can not be discharged to the atmosphere 49 because the valve 48B blocks its passage.
Pour résoudre ce problème, une conduite 50 d'évacuation de fluide raccord directement la deuxième chambre 40B de compensation avec la vanne 47 de commande de la source 45 commandée. La conduite 50 d'évacuation est ainsi raccordée en parallèle par rapport à la vanne 48B. Dans l'exemple représenté à la figure 7, l'extrémité amont de la conduite 50 d'évacuation est raccordée à la conduite 46B entre la vanne 48B d'activation et la deuxième chambre 40B, tandis que l'extrémité aval de la conduite 50 d'évacuation est raccordée à la conduite 46B entre l'embranchement avec la première conduite 46A et la vanne 48B.
La conduite 50 d'évacuation est équipée d'un moyen empêchant la circulation de fluide depuis la source 45 vers la deuxième chambre 40B de compensation. Un tel moyen est ici formé par un clapet 52 anti-retour qui est interposé dans la conduite 50 d'évacuation. Ainsi, l'activation de la deuxième chambre 40B reste commandée uniquement par la vanne 48B d'activation. To solve this problem, a fluid discharge pipe 50 directly connects the second compensation chamber 40B with the control valve 47 of the controlled source 45. The discharge pipe 50 is thus connected in parallel with the valve 48B. In the example shown in FIG. 7, the upstream end of the evacuation pipe 50 is connected to the pipe 46B between the activation valve 48B and the second chamber 40B, while the downstream end of the pipe 50 discharge is connected to the line 46B between the branch with the first line 46A and the valve 48B. The exhaust pipe 50 is equipped with a means preventing fluid flow from the source 45 to the second compensation chamber 40B. Such means is here formed by a non-return valve 52 which is interposed in the discharge pipe 50. Thus, the activation of the second chamber 40B remains controlled only by the activation valve 48B.
Grâce à cet agencement, même lorsque la vanne 48B d'activation occupe sa position fermée, la deuxième chambre 40B est susceptible d'être raccordée à l'atmosphère 49 via la vanne 47 de commande. With this arrangement, even when the activation valve 48B is in its closed position, the second chamber 40B is connectable to the atmosphere 49 via the control valve 47.
Un tel agencement permet ainsi d'éviter la montée en pression accidentelle de la deuxième chambre 40B en cas de fuite du joint 42 mitoyen. Such an arrangement thus makes it possible to avoid the accidental rise in pressure of the second chamber 40B in the event of leakage of the joint gasket 42.
De plus, le fait que la deuxième chambre 40B ne soit pas reliée directement à l'atmosphère 49 par l'intermédiaire de la vanne 48B d'activation permet d'éviter une fuite de fluide sous pression vers l'atmosphère 49 lorsque la vanne 47 de commande est en position d'alimentation via le joint 42 mitoyen. In addition, the fact that the second chamber 40B is not connected directly to the atmosphere 49 via the activation valve 48B makes it possible to avoid a leakage of fluid under pressure towards the atmosphere 49 when the valve 47 The control is in the feeding position via the joint gasket 42.
La vanne 48B d'activation est une vanne actionnée automatiquement, telle qu'une électrovanne, une vanne hydraulique ou une vanne pneumatique. The activation valve 48B is an automatically operated valve, such as a solenoid valve, a hydraulic valve or a pneumatic valve.
La vanne 48B d'activation est susceptible d'être actionnée à distance par un signal de commande envoyé par une unité 52 électronique de commande qui est agencée à distance de l'unité 16 de moulage. L'unité 52 électronique de commande est ici agencée dans un pupitre 54 qui est agencé à l'extérieur du carrousel 18, comme cela est illustré schématiquement à la figure 1. The activation valve 48B can be remotely actuated by a control signal sent by an electronic control unit 52 which is arranged at a distance from the molding unit 16. The electronic control unit 52 is here arranged in a desk 54 which is arranged outside the carousel 18, as shown diagrammatically in FIG.
Cette unité 52 électronique de commande est avantageusement susceptible de commander simultanément plusieurs paramètres de fonctionnement de chaque unité 16 de
moulage et du four 12 en fonction du format de la cavité 22 des moules 20 installés dans les unités 16 de moulage. This electronic control unit 52 is advantageously capable of simultaneously controlling several operating parameters of each unit 16 of and molding 12 according to the format of the cavity 22 of the molds 20 installed in the molding units 16.
La machine 14 de formage est ici conçue pour que toutes les unités 16 de moulage soient simultanément munies de moules 20 présentant un même format de cavité 22. A cet égard, l'unité 52 électronique de commande est commune à toutes les unités 16 de moulage. Ainsi, elle est susceptible de commander simultanément toutes les vannes d'activation 48B de chaque unité 16 de moulage. The forming machine 14 is here designed so that all the molding units 16 are simultaneously provided with molds 20 having the same cavity format 22. In this respect, the electronic control unit 52 is common to all the molding units 16. . Thus, it is capable of simultaneously controlling all the activation valves 48B of each molding unit 16.
Le pupitre 54 comporte des moyens (non représentés) de saisie de données relatives au format de la cavité 22 du moule 20 en service. Les moyens de saisie peuvent être formés par un clavier, un lecteur optique tel qu'un lecteur de code barre, un lecteur de signaux électromagnétiques ou tout autre moyen de saisie adapté. The console 54 comprises means (not shown) for entering data relating to the format of the cavity 22 of the mold 20 in use. The input means may be formed by a keyboard, an optical reader such as a bar code reader, an electromagnetic signal reader or any other suitable input means.
Les données saisies sont susceptibles d'être transmises à l'unité 52 électronique de commande. L'unité 52 électronique de commande comporte une mémoire (non représentée) dans laquelle sont enregistrés les différents paramètres de commande en fonction du modèle de moule et notamment en fonction du format du récipient final à obtenir. The data entered can be transmitted to the electronic control unit 52. The electronic control unit 52 comprises a memory (not shown) in which the various control parameters are recorded according to the mold model and in particular according to the format of the final container to be obtained.
L'unité 52 électronique de commande comporte aussi des moyens (non représentés) pour émettre un signal de commande en direction des différents organes de commande de l'installation 10. The electronic control unit 52 also comprises means (not shown) for transmitting a control signal towards the various control members of the installation 10.
De manière non limitative et non exhaustive, les paramètres à commander concernent la température et la répartition du chauffage des préformes, la durée des différentes étapes du procédé de formage, etc. In a nonlimiting and non-exhaustive manner, the parameters to be controlled relate to the temperature and distribution of preform heating, the duration of the various steps of the forming process, etc.
Dans la mémoire de l'unité 52 électronique de commande est aussi pré-enregistré un tableau d'association entre : In the memory of the electronic control unit 52 is also pre-recorded an association table between:
- les différents formats de cavité (22) susceptibles d'être saisis ; et
- une sélection des vannes 48B d'activation à actionner.the different cavity formats (22) that can be seized; and a selection of activation valves 48B to be activated.
Ce tableau est réalisé en fonction du format, notamment de la hauteur, de la cavité 22 de chaque moule 20 susceptible d'être installé dans les unités 16 de moulage. This table is made according to the format, including the height, the cavity 22 of each mold 20 may be installed in the molding units 16.
L'unité 52 électronique de commande comporte aussi des moyens pour émettre le signal de commande approprié à destination des moyens d'actionnement desdites vannes 48B d'activation. Ainsi, en une seule et unique opération de saisie des données relatives au format du moule, un opérateur est susceptible de régler tous les paramètres de commande de l'installation 10, y compris la sélection des vannes 48B d'activation à actionner. The electronic control unit 52 also comprises means for transmitting the appropriate control signal to the actuating means of said activation valves 48B. Thus, in a single operation of capturing data relating to the format of the mold, an operator is able to set all the control parameters of the installation 10, including the selection of the activation valves 48B to be activated.
Ainsi, l'opérateur chargé de remplacer les moules 20 ne perd plus de temps à actionner successivement les douze vannes 48B d'activation. Toutes ces vannes 48B d'activation sont actionnées automatiquement et simultanément par l'unité 52 électronique de commande. Ceci permet à la fois de gagner du temps et d'éviter les erreurs susceptibles de se produire lors d'un réglage manuel. Thus, the operator responsible for replacing the molds 20 no longer has time to actuate successively the twelve activation valves 48B. All these activation valves 48B are actuated automatically and simultaneously by the electronic control unit 52. This both saves time and avoids errors that may occur during manual adjustment.
Selon un deuxième mode de réalisation non représenté de l'invention, chaque unité 16 de moulage est munie de moyens associés de saisie de données et de moyens associés pour commander l'émission d'un signal de commande aux vannes 48B d'activation en fonction des données saisies. According to a second non-illustrated embodiment of the invention, each molding unit 16 is provided with associated data acquisition means and associated means for controlling the transmission of a control signal to the activation valves 48B in accordance with the invention. data entered.
Dans ce deuxième mode de réalisation, seules les différences avec le premier mode de réalisation seront détaillées. Les numéros de référence sont donnés par analogie aux figures illustrant le premier mode de réalisation. In this second embodiment, only the differences with the first embodiment will be detailed. The reference numbers are given by analogy to the figures illustrating the first embodiment.
Dans ce cas, les moyens de saisie de données sont avantageusement portés par le support 28A qui est équipé des chambres 40A, 40B de compensation. In this case, the data acquisition means are advantageously carried by the support 28A which is equipped with compensation chambers 40A, 40B.
Les données relatives au format de la cavité 22 sont par exemple codées sous la forme d'un code barre, ou tout autre code
visuel adapté, qui est porté par la face 26 arrière du demi-moule 20A. Les moyens de saisies sont alors formés par un lecteur optique adapté qui est porté par le support 28A. The data relating to the format of the cavity 22 are for example coded in the form of a bar code, or any other code adapted visual, which is carried by the rear face 26 of the half-mold 20A. The input means are then formed by a suitable optical reader which is carried by the support 28A.
Selon une variante non représenté du deuxième mode de réalisation de l'invention, les données relatives au format de la cavité 22 du moule 20 sont enregistrées dans un transpondeur de type "RFID", parfois appelé étiquette RFID ou radio-étiquette, qui est implanté dans le demi-moule 20A. Les moyens de saisie sont alors formés par un émetteur-récepteur d'ondes radio qui est agencé dans le support 28A à proximité du transpondeur lorsque le demi-moule 20A est monté. According to a not shown variant of the second embodiment of the invention, the data relating to the format of the cavity 22 of the mold 20 are recorded in a transponder of "RFID" type, sometimes called RFID tag or radio-tag, which is implanted. in the half-mold 20A. The input means are then formed by a radio wave transceiver which is arranged in the support 28A near the transponder when the half-mold 20A is mounted.
L'émetteur-récepteur est associé avec une unité électronique de commande qui est susceptible de transmettre un signal de commande approprié aux vannes 48B d'activation associées audit support 26A. The transceiver is associated with an electronic control unit which is capable of transmitting an appropriate control signal to the activation valves 48B associated with said support 26A.
Ainsi, lorsqu'un nouveau moule 20 est mis en service, l'émetteur-récepteur effectue la lecture à distance des données enregistrées dans le transpondeur. Puis, en fonction de ces données, l'unité électronique de commande active ou désactive les chambres de compensation appropriées en actionnant les valves d'activation correspondantes. Thus, when a new mold 20 is put into operation, the transceiver remotely reads the data recorded in the transponder. Then, based on these data, the electronic control unit activates or deactivates the appropriate compensation chambers by actuating the corresponding activation valves.
Dans ces deux premières variantes du deuxième mode de réalisation, les moyens de saisie de données sont des moyens de lecture sans contact. In these first two variants of the second embodiment, the data acquisition means are contactless reading means.
Selon une troisième variante non représentée du deuxième mode de réalisation de l'invention, les données relatives au format du moule 20 sont formées par un élément structurel qui est porté par le demi-moule 20A. According to a third variant, not shown, of the second embodiment of the invention, the data relating to the format of the mold 20 are formed by a structural element which is carried by the half-mold 20A.
Les moyens de saisie de données sont formés par un interrupteur à poussoir qui est porté par le support 28A associé. L'interrupteur est susceptible de commander l'actionnement de la vanne 48B d'activation en position ouverte. L'interrupteur est agencé en vis-à-vis de l'élément structurel du demi-moule 20A.
L'interrupteur est rappelé élastiquement vers une position avant dans laquelle la vanne 48B d'activation inférieure est en position fermée. The data acquisition means are formed by a push-button switch which is carried by the associated support 28A. The switch is capable of controlling the actuation of the activation valve 48B in the open position. The switch is arranged vis-à-vis the structural element of the half-mold 20A. The switch is resiliently biased to a forward position in which the lower activation valve 48B is in the closed position.
Ainsi, pour les moules 20 de grand format, l'élément structurel est formé par un doigt qui est susceptible de pousser l'interrupteur lorsque le demi-moule 20A est monté dans son support 28A. Ceci permet ainsi d'actionner la vanne 48B d'activation en position ouverte. Thus, for the large format molds 20, the structural element is formed by a finger that is likely to push the switch when the half-mold 20A is mounted in its support 28A. This thus makes it possible to actuate the activation valve 48B in the open position.
Pour les moules 20 de petit format, l'élément structurel est conformé de manière à ne pas pousser l'interrupteur pour que seule la première chambre 40A soit activée. For the small format molds, the structural member is shaped so as not to push the switch so that only the first chamber 40A is activated.
Ainsi, quelle que soit la variante sous laquelle le deuxième mode de réalisation est réalisé, les données sont lues automatiquement par les moyens de saisie lorsque le demi-moule 20A est monté dans son support 28A par un opérateur. Tout comme dans le premier mode de réalisation, l'opérateur n'a ainsi pas besoin de régler manuellement chaque vanne 48B d'activation de chaque unité 16 de moulage. Thus, whatever the variant under which the second embodiment is made, the data are read automatically by the gripping means when the half-mold 20A is mounted in its support 28A by an operator. As in the first embodiment, the operator does not need to manually adjust each activation valve 48B of each molding unit 16.
Selon une variante non représentée de l'invention qui est applicable aux deux modes de réalisation, chaque unité de moulage comporte au moins trois chambres de compensation qui sont superposées. Dans ce cas, chacune des deux chambres de compensation inférieures comportent une vanne d'activation associée. Les deux vannes sont susceptibles d'être actionnées indépendamment l'une de l'autre afin de permettre l'activation sélective des chambres de compensation.
According to a not shown variant of the invention which is applicable to the two embodiments, each molding unit comprises at least three compensation chambers which are superimposed. In this case, each of the two lower compensation chambers comprises an associated activation valve. Both valves can be operated independently of each other to allow selective activation of the compensation chambers.
Claims
1. Machine (14) de formage de récipients en matériau thermoplastique comportant au moins une unité (16) de moulage, chaque unité (16) de moulage comportant : A thermoplastic container forming machine (14) having at least one molding unit (16), each molding unit (16) comprising:
- un moule (20) réalisé en au moins deux demi-moules a mold (20) made of at least two half-molds
(20A, 20B) délimitant une cavité (22) de moulage lorsque leurs deux faces (24) de joint sont serrées transversalement l'une contre l'autre ; (20A, 20B) delimiting a mold cavity (22) when their two seal faces (24) are transversely clamped against each other;
- deux supports (28A, 28B) dont chacun porte un demi- moule (20A, 20B), les deux supports (28A, 28B) étant mobiles entre une position ouverte dans laquelle les deux demi-moules (20A, 20B) sont écartés, et une position fermée dans laquelle les deux demi-moules (20A, 20B) sont en appui l'un contre l'autre par leur face (24) avant de joint ; two supports (28A, 28B) each carrying a half-mold (20A, 20B), the two supports (28A, 28B) being movable between an open position in which the two half-molds (20A, 20B) are spaced apart, and a closed position in which the two half-molds (20A, 20B) bear against each other by their face (24) before joint;
- au moins deux dispositifs (40A, 40B) de compensation à pression de fluide qui sont interposés entre au moins un support (28A) et le demi-moule (20A) associé, et qui poussent le demi-moule (20A) depuis une position reculée vers une position avancée en direction de l'autre demi-moule (20B) ; at least two fluid pressure compensation devices (40A, 40B) which are interposed between at least one support (28A) and the associated half-mold (20A), and which push the half-mold (20A) from a position moved back to an advanced position towards the other half-mold (20B);
- chaque dispositif (40A, 40B) de compensation étant raccordé à une source (45) commune commandée de fluide sous pression par l'intermédiaire de conduites (46A, 46B) associées ; - each compensation device (40A, 40B) being connected to a source (45) controlled common fluid under pressure via pipes (46A, 46B) associated;
- au moins une vanne (48B) d'activation qui est interposée entre la source (45) de fluide sous pression et le deuxième dispositif de compensation (40B) associé, la vanne (48B) d'activation étant susceptible d'être commandée sélectivement entre une position ouverte dans laquelle le dispositif de compensation (40B) associé est activé, et une position fermée dans laquelle le deuxième dispositif de compensation (40B) est désactivé ; at least one activation valve (48B) which is interposed between the source (45) of fluid under pressure and the associated second compensation device (40B), the activation valve (48B) being capable of being selectively controlled between an open position in which the associated compensation device (40B) is activated, and a closed position in which the second compensation device (40B) is deactivated;
caractérisée en ce qu'une conduite (50) d'évacuation de fluide raccorde directement le deuxième dispositif de compensation (40B) avec la source (45) commandée en parallèle par rapport à la vanne (48B), la conduite (50) d'évacuation étant équipée de moyen (52) empêchant la circulation de fluide depuis la source vers le deuxième dispositif de compensation (40B). characterized in that a fluid discharge line (50) directly connects the second compensation device (40B) with the source (45) controlled in parallel relative to the valve (48B), the evacuation pipe (50) being equipped with means (52) preventing the flow of fluid from the source to the second compensation device (40B).
caractérisée en ce qu'elle comporte des moyens de saisie de données relatives au format des moules (20) équipant chaque unité (16) de moulage, des moyens pour commander l'émission d'un signal de commande à chaque vanne (48B) d'activation en fonction des données saisies. characterized in that it comprises data acquisition means relating to the format of the molds (20) fitted to each molding unit (16), means for controlling the transmission of a control signal to each valve (48B) of activation according to the data entered.
2. Machine (14) selon la revendication précédente, caractérisée en ce que la source (45) est commandée par l'intermédiaire d'une vanne (47) de commande qui est susceptible d'occuper une première position d'alimentation dans laquelle les conduites (46A, 46B) sont alimentées en fluide sous pression, et une position d'évacuation dans laquelle les conduites (46A, 46B) sont raccordées à l'atmosphère (49) ; 2. Machine (14) according to the preceding claim, characterized in that the source (45) is controlled via a valve (47) of control which is likely to occupy a first feed position in which the conduits (46A, 46B) are supplied with pressurized fluid, and a discharge position in which the lines (46A, 46B) are connected to the atmosphere (49);
3. Machine (14) selon l'une quelconque des revendications précédentes, caractérisée en ce que la vanne (48B) d'activation est une vanne à actionnement automatique par réception d'un signal de commande ; 3. Machine (14) according to any one of the preceding claims, characterized in that the valve (48B) activation is a valve with automatic operation by receiving a control signal;
4. Machine (14) selon la revendication précédente, caractérisée en ce qu'elle comporte des moyens de saisie de données relatives au format des moules (20) équipant chaque unité (16) de moulage, des moyens pour commander l'émission d'un signal de commande à chaque vanne (48B) d'activation en fonction des données saisies. 4. Machine (14) according to the preceding claim, characterized in that it comprises data acquisition means relating to the format of the molds (20) fitted to each molding unit (16), means for controlling the emission of a control signal to each activation valve (48B) according to the data entered.
5. Machine (14) selon la revendication précédente, caractérisée en ce qu'elle comporte une unité (52) électronique de commande qui est agencée à distance de l'unité (16) de moulage et qui comporte les moyens de saisie de données relative au format du moule (20) en service, une mémoire dans laquelle est pré-enregistré un tableau d'association entre les différentes données susceptibles d'être saisies et une sélection des vannes (48B) d'activation à actionner, des moyens pour émettre le signal de commande à destination desdites vannes (48A, 48B) d'activation. 5. Machine (14) according to the preceding claim, characterized in that it comprises an electronic control unit (52) which is arranged at a distance from the molding unit (16) and which comprises the relative data acquisition means. in the format of the mold (20) in use, a memory in which is pre-recorded an association table between the various data that can be entered and a selection of the activation valves (48B) to be actuated, means for transmitting the control signal to said activation valves (48A, 48B).
6. Machine (14) selon la revendication précédente, caractérisée en ce qu'elle comporte une pluralité d'unités (16) de moulage et en ce que l'unité (52) électronique de commande est commune à toutes les unités (16) de moulage. 6. Machine (14) according to the preceding claim, characterized in that it comprises a plurality of molding units (16) and in that the electronic control unit (52) is common to all units (16). molding.
7. Machine (14) selon l'une quelconque des revendications 5 ou 6, caractérisée en ce que l'unité (16) électronique de commande est susceptible de commander simultanément d'autres paramètres de fonctionnement de chaque unité (16) de moulage en fonction des données saisies. 7. Machine (14) according to any one of claims 5 or 6, characterized in that the electronic control unit (16) is capable of simultaneously controlling other operating parameters of each molding unit (16). function of the data entered.
8. Machine (14) selon la revendication 4, caractérisée en ce que le support (28A) qui est équipé des moyens de compensation est aussi muni des moyens de saisie automatique de données relatives au format du moule (20), et en ce que les données relatives au format du moule (20) sont portées par le demi-moule (20A) associé audit support (28A), les données étant codées sous une forme lisible par les moyens de saisie de données. 8. Machine (14) according to claim 4, characterized in that the support (28A) which is equipped with the compensation means is also provided with automatic data acquisition means relating to the format of the mold (20), and in that the data relating to the format of the mold (20) is carried by the half-mold (20A) associated with said support (28A), the data being coded in a form readable by the data-entry means.
9. Machine (14) selon la revendication précédente, caractérisée en ce que chaque unité (16) de moulage est munie de moyens associés de saisie de données. 9. Machine (14) according to the preceding claim, characterized in that each molding unit (16) is provided with associated means of data entry.
10. Machine (14) selon l'une quelconque des revendications 8 ou 9, caractérisée en ce que les données sont mémorisées dans un transpondeur qui est porté par le demi-moule (20A), et en ce que les moyens de saisie sont formés par un émetteur-récepteur radio qui est porté par le support (28A) associé au demi-moule (20A). 10. Machine (14) according to any one of claims 8 or 9, characterized in that the data are stored in a transponder which is carried by the half-mold (20A), and in that the input means are formed by a radio transceiver which is carried by the support (28A) associated with the half-mold (20A).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1056399A FR2963580B1 (en) | 2010-08-03 | 2010-08-03 | FORMING MACHINE EQUIPPED WITH A MOLDING UNIT COMPRISING COMPENSATION MEANS CONTROLLED BY AUTOMATICALLY ACTUATED VALVES |
FR1056399 | 2010-08-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012016951A1 true WO2012016951A1 (en) | 2012-02-09 |
Family
ID=43828437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2011/063222 WO2012016951A1 (en) | 2010-08-03 | 2011-08-01 | Forming machine equipped with a moulding unit having compensating means controlled by at least one automatically actuated valve |
Country Status (2)
Country | Link |
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FR (1) | FR2963580B1 (en) |
WO (1) | WO2012016951A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019145766A1 (en) | 2018-01-23 | 2019-08-01 | Gea Procomac S.P.A. | Apparatus and process for aseptic molding of a container starting from a parison made of a thermoplastic material |
CN110126238A (en) * | 2019-05-16 | 2019-08-16 | 广州达意隆包装机械股份有限公司 | A kind of bottle blowing machine mould bases relative altitude regulating device |
CN110520271A (en) * | 2017-04-19 | 2019-11-29 | 京洛株式会社 | Molding machine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013104995A1 (en) | 2013-05-15 | 2014-11-20 | Krones Ag | Blow molding machine with separate pressure pad control |
FR3011763B1 (en) * | 2013-10-14 | 2015-12-11 | Sidel Participations | "MOLDING UNIT FOR THE MANUFACTURE OF CONTAINERS HAVING A COMPENSATION CLAMP" |
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FR2646802A1 (en) | 1989-05-11 | 1990-11-16 | Sidel Sa | Locking device for a mould, of the jackknife type, and moulds incorporating such a device |
FR2764544A1 (en) | 1997-06-16 | 1998-12-18 | Sidel Sa | NOZZLE FOR BLOWING PLASTIC CONTAINERS AND INSTALLATION PROVIDED WITH SUCH A NOZZLE |
EP0821641B1 (en) | 1995-04-19 | 2000-08-02 | Sidel | Device for producing thermoplastic containers by a blow-moulding or stretch blow-moulding process |
US6099286A (en) * | 1998-05-29 | 2000-08-08 | Wentworth Mould And Die Company | Universal mold carrier with improved air flow compensation |
US20050142243A1 (en) * | 2003-12-30 | 2005-06-30 | Wentworth Mold Inc. | Air flow compensation for mold carrier |
WO2008000938A2 (en) | 2006-06-26 | 2008-01-03 | Sidel Participations | Device for attaching a mould base on a medium |
EP2236268A2 (en) * | 2009-04-02 | 2010-10-06 | Krones AG | Device for reforming plastic preforms into plastic containers with format recognition, blow mould and process for format recognition |
-
2010
- 2010-08-03 FR FR1056399A patent/FR2963580B1/en not_active Expired - Fee Related
-
2011
- 2011-08-01 WO PCT/EP2011/063222 patent/WO2012016951A1/en active Application Filing
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FR2646802A1 (en) | 1989-05-11 | 1990-11-16 | Sidel Sa | Locking device for a mould, of the jackknife type, and moulds incorporating such a device |
EP0821641B1 (en) | 1995-04-19 | 2000-08-02 | Sidel | Device for producing thermoplastic containers by a blow-moulding or stretch blow-moulding process |
FR2764544A1 (en) | 1997-06-16 | 1998-12-18 | Sidel Sa | NOZZLE FOR BLOWING PLASTIC CONTAINERS AND INSTALLATION PROVIDED WITH SUCH A NOZZLE |
US6099286A (en) * | 1998-05-29 | 2000-08-08 | Wentworth Mould And Die Company | Universal mold carrier with improved air flow compensation |
US20050142243A1 (en) * | 2003-12-30 | 2005-06-30 | Wentworth Mold Inc. | Air flow compensation for mold carrier |
WO2008000938A2 (en) | 2006-06-26 | 2008-01-03 | Sidel Participations | Device for attaching a mould base on a medium |
EP2236268A2 (en) * | 2009-04-02 | 2010-10-06 | Krones AG | Device for reforming plastic preforms into plastic containers with format recognition, blow mould and process for format recognition |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110520271A (en) * | 2017-04-19 | 2019-11-29 | 京洛株式会社 | Molding machine |
WO2019145766A1 (en) | 2018-01-23 | 2019-08-01 | Gea Procomac S.P.A. | Apparatus and process for aseptic molding of a container starting from a parison made of a thermoplastic material |
US11014282B2 (en) | 2018-01-23 | 2021-05-25 | Gea Procomac S.P.A. | Apparatus and process for aseptic molding of a container starting from a parison made of a thermoplastic material |
CN110126238A (en) * | 2019-05-16 | 2019-08-16 | 广州达意隆包装机械股份有限公司 | A kind of bottle blowing machine mould bases relative altitude regulating device |
Also Published As
Publication number | Publication date |
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FR2963580A1 (en) | 2012-02-10 |
FR2963580B1 (en) | 2012-09-28 |
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