WO2012014398A1 - Battery module and battery pack using same - Google Patents
Battery module and battery pack using same Download PDFInfo
- Publication number
- WO2012014398A1 WO2012014398A1 PCT/JP2011/004005 JP2011004005W WO2012014398A1 WO 2012014398 A1 WO2012014398 A1 WO 2012014398A1 JP 2011004005 W JP2011004005 W JP 2011004005W WO 2012014398 A1 WO2012014398 A1 WO 2012014398A1
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- WIPO (PCT)
- Prior art keywords
- battery
- battery module
- batteries
- case
- flat plate
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/512—Connection only in parallel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/623—Portable devices, e.g. mobile telephones, cameras or pacemakers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/507—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery module including a plurality of batteries that does not affect other batteries even if a problem such as heat generation occurs in the battery, and a battery pack using the same.
- lithium ion secondary batteries are characterized by high electromotive force and high energy density while being lightweight. For this reason, there is an increasing demand for power sources for driving various types of portable electronic devices such as mobile phones, digital cameras, video cameras, laptop computers, and mobile communication devices.
- This battery pack is configured by mounting a plurality of battery modules including one or more batteries in order to obtain a desired voltage and capacity.
- an assembled battery composed of a plurality of batteries
- a configuration is disclosed in which wiring for detecting connection between each battery and voltage or temperature is connected by a pattern wiring formed on a printed circuit board (for example, a patent). Reference 1).
- a power supply device battery pack in which a plurality of power supply modules are housed in a holder case and connected via an end plate is disclosed (for example, see Patent Document 2).
- the battery itself may generate heat and become high temperature depending on the form of use. Therefore, not only the safety of the battery itself but also the safety of the battery module in which they are assembled is more important.
- the battery causes an increase in internal pressure due to gas generated by overcharge, overdischarge, internal short circuit or external short circuit, and in some cases, the battery outer case may burst. Therefore, in general, the battery is provided with a vent mechanism for venting gas, a safety valve, and the like to release the internal gas. At this time, smoke may be generated due to ignition of the exhausted gas, and there are problems in reliability and safety.
- a power supply device configured to be discharged is disclosed (for example, see Patent Document 3).
- the battery module shown in Patent Document 3 is provided with an opening on the partition wall of the case so as to face the safety valve of the battery, and the ejected gas is discharged outside without filling the battery chamber.
- a circuit board built in a resin is disclosed, there is no disclosure or suggestion of a connection method with a battery or the like. Therefore, when the surface of the battery on the side of the safety valve is connected with the connection terminal, it is unclear how to maintain the airtightness with the partition wall. In addition, it is difficult to align the safety valve of the battery and the open portion of the partition wall, and there is a problem that if the positioning is performed by the recess, a space is generated between the batteries and the size cannot be reduced. Further, since the battery and the circuit board are fixed and built in with resin, there is a problem in miniaturization of the battery module.
- the applicant of the present application has disclosed a configuration of a battery module capable of minimizing the influence on the surrounding battery due to abnormal heat generation of the defective battery, as disclosed in Japanese Patent Application No. 2010-550963 (PCT). / JP2010 / 004485).
- the battery 1040 has the gas generated inside the battery at the electrode portion 1016 of the battery 1040 outside the battery.
- the housing 1050 has a discharge portion 1017 for discharging, and a housing portion 1054 that houses a plurality of batteries 1040 by a wiring substrate 1030 disposed in contact with a battery case 1005 around the electrode portion of the battery 1040, and an electrode And an exhaust chamber 1024 for exhausting the gas exhausted from the open portion 1017 to the outside of the housing 1050.
- the electrode portion 1016 of the battery 1040 is connected to the connection body 1032 formed on the wiring substrate 1030, and the open portion 1017 of the electrode portion 1016 is connected to the exhaust chamber 1024 through the through hole 1036 formed in the wiring substrate 1030. Communicate.
- the wiring substrate 1030 is brought into contact with the battery case 1005 around the electrode portion 1016 of the battery 1040, and the open portion 1017 of the electrode portion 1016 is exhausted through the through hole 1036 formed in the wiring substrate 1030.
- the discharge space of the gas ejected by opening the vent mechanism of the battery 1040 can be limited within the through hole 1036. Therefore, the gas discharged from the open portion 1017 of the electrode portion 1016 is discharged to the exhaust chamber 1024 through the through-hole 1036 and further to the outside of the housing 1050, so that the gas to the adjacent battery 1040 is discharged. Can be prevented from entering.
- the wiring board 1030 can significantly reduce the space required for routing power supply wiring and control wiring. As a result, a battery module 1000 that is as thin and small as the battery 1040 and that is highly safe and highly reliable can be realized.
- the present invention has been made in view of such a problem, and the main object of the present invention is to minimize the influence on the surrounding batteries due to abnormal heat generation of the defective battery, and to efficiently remove a plurality of batteries. It is an object of the present invention to provide a small and thin battery module that can be cooled.
- the battery module of the present invention is a battery module in which a plurality of batteries are arranged and housed in a housing, and the battery has an open portion that discharges gas generated in the battery to the outside of the battery at the electrode portion of the battery.
- the housing has a housing part that accommodates a plurality of batteries and a gas that is discharged from the open part of the electrode part by a separation plate disposed in contact with the battery case around the electrode part of the battery. And an exhaust chamber that exhausts the air to the outside of the housing.
- the storage portion stores a coolant filled in the gaps of the plurality of batteries, and the open portion of the electrode portion is formed on the separation plate.
- the structure which is connected to the exhaust chamber through the through-hole.
- the separation plate is made of a wiring board, and the electrode portion of the battery is connected to a connection body formed on the wiring board.
- the battery pack of the present invention a plurality of the battery modules are connected in series and / or in parallel. Thereby, according to a use, the battery pack provided with arbitrary voltages and capacity
- the battery module of the present invention it is possible to minimize the influence on the surrounding batteries due to abnormal heat generation of the defective battery, and it is possible to efficiently cool a plurality of batteries. As a result, a small and thin battery module that is safe and stable can be realized.
- FIG. 1 is a perspective view of the battery module according to the first embodiment of the present invention
- (b) is a cross-sectional view taken along line 2B-2B of (a)
- (c) is an enlarged cross section of 2C part of (b).
- FIG. It is a disassembled perspective view of the battery module in the 1st Embodiment of this invention.
- (A) is sectional drawing of the battery module in 1st Embodiment
- (b) is an expanded sectional view of the 4B section of (a). It is the disassembled perspective view which showed the other structure of the battery module in 1st Embodiment.
- FIG. It is a disassembled perspective view of the battery module in the modification of 1st Embodiment.
- A) is sectional drawing of the battery module in the modification of 1st Embodiment,
- (b) is an expanded sectional view of the 13B section of (a).
- (A) is a perspective view of a battery module according to another modification of the first embodiment,
- (b) is a cross-sectional view taken along line 14B-14B of (a), and
- (c) is a section of 14C portion of (b). It is an expanded sectional view.
- (A), (b) is an assembly perspective view of the battery pack in the 2nd Embodiment of this invention. It is the disassembled perspective view which showed the structure of the battery module in other embodiment of this invention.
- FIG. 17 is sectional drawing of the battery module comprised using the battery shown in FIG. 17,
- FIG. 17 is an expanded sectional view of the 18B part of (a). It is sectional drawing which showed the structure of the battery module in the 3rd Embodiment of this invention. It is the disassembled perspective view which showed the structure of the battery module in the 3rd Embodiment of this invention. It is sectional drawing which showed the structure of the battery pack in the 3rd Embodiment of this invention.
- (A) is a cross-sectional view of the battery module disclosed in the application specification of Japanese Patent Application No. 2010-550963 (PCT / JP2010 / 004485), and
- (b) is an enlarged cross-sectional view of part 22B of (a).
- the inventors of the present application paid attention to the fact that in the battery module 1000 shown in FIGS. 22A and 22B, the storage portion 1054 partitioned from the exhaust chamber 1024 is sealed by the wiring substrate 1030. That is, since the storage unit 1054 is in a sealed state, the gas discharged from the storage unit 1054 to the exhaust chamber 1024 does not enter the storage unit 1054 again. If the coolant is stored in advance, the coolant can be confined in the storage portion 1054. Therefore, when a plurality of battery modules 1000 are connected to form a battery pack, no coolant leaks out from the battery module 1000 no matter which direction the battery module 1000 is arranged. In addition, since the gaps of the plurality of batteries housed in the housing portion 1054 are replaced with a highly heat conductive coolant from an air layer with low heat conductivity, a significant improvement in battery cooling effect can be expected. .
- FIG. 1 is a cross-sectional view schematically showing a configuration of a battery 40 used in the battery module according to the first embodiment of the present invention.
- the battery 40 used in the battery module of the present invention may be a battery that can be used alone as a power source for portable electronic devices such as notebook computers. In this case, since a high-performance general-purpose battery can be used as a unit cell of the battery module, it is possible to easily improve the performance and cost of the battery module.
- the battery 40 used in the battery module of the present invention for example, a cylindrical lithium ion secondary battery as shown in FIG. 1 can be adopted.
- This lithium ion secondary battery has a normal configuration and includes a safety mechanism that releases gas to the outside of the battery 40 when the pressure in the battery 40 increases due to the occurrence of an internal short circuit or the like.
- the battery used for the battery module of this invention is not limited to this.
- a specific configuration of the battery 40 will be described with reference to FIG.
- an electrode group 4 in which a positive electrode 1 and a negative electrode 2 are wound via a separator 3 is housed in a battery case 5 together with a non-aqueous electrolyte (not shown).
- One end of a positive electrode lead 8 is connected to the positive electrode 1, and the other end of the positive electrode lead 8 is welded to a sealing plate.
- One end of a negative electrode lead 9 is connected to the negative electrode 2, and the other end of the negative electrode lead 9 is welded to the bottom of the battery case 5.
- Insulating plates 10a and 10b are mounted on the upper and lower sides of the electrode group 4.
- the open end of the battery case 5 is connected to a positive electrode cap (electrode part) 16, a current blocking member 18 such as a PTC element, a safety valve via a gasket 7. 19 and the sealing plate 6 are integrally sealed.
- the positive electrode 1 includes a positive electrode current collector 1a and a positive electrode mixture layer 1b containing a positive electrode active material.
- the positive electrode cap 16 is provided so as to protrude from the upper surface 5A of the open end portion of the battery case 5, and an open portion 17 for releasing gas by opening the safety valve 19 is provided on the side surface of the positive electrode cap 16. Note that the amount of protrusion of the positive electrode cap 16 from the upper surface 5A is, for example, about the thickness of the separation plate described later. Further, the positive electrode cap 16 may be provided on substantially the same surface as the upper surface 5 ⁇ / b> A of the battery case 5.
- the positive electrode mixture layer 1b includes, for example, lithium-containing composite oxide such as LiCoO 2 , LiNiO 2 , Li 2 MnO 4 , or a mixture or composite compound thereof as a positive electrode active material.
- the positive electrode mixture layer 1b further includes a conductive agent and a binder.
- the conductive agent include natural graphite and artificial graphite graphite, acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black, and other carbon blacks
- examples of the binder include PVDF. , Polytetrafluoroethylene, polyethylene, polypropylene, aramid resin, polyamide, polyimide and the like.
- the positive electrode current collector 1a used for the positive electrode aluminum (Al), carbon (C), conductive resin, or the like can be used.
- non-aqueous electrolyte an electrolyte solution in which a solute is dissolved in an organic solvent, or a so-called polymer electrolyte layer containing these and non-fluidized with a polymer can be applied.
- solute of the non-aqueous electrolyte LiPF 6 , LiBF 4 , LiClO 4 , LiAlCl 4 , LiSbF 6 , LiSCN, LiCF 3 SO 3 , LiN (CF 3 CO 2 ), LiN (CF 3 SO 2 ) 2, etc. should be used. Can do.
- ethylene carbonate (EC), propylene carbonate, butylene carbonate, vinylene carbonate, dimethyl carbonate (DMC), diethyl carbonate, ethyl methyl carbonate (EMC), etc. can be used, for example.
- the negative electrode current collector 11 of the negative electrode 2 is made of a metal foil such as stainless steel, nickel, copper, or titanium, or a thin film of carbon or conductive resin.
- a carbon material such as graphite, or a negative electrode active material that reversibly occludes and releases lithium ions such as silicon (Si) or tin (Sn) can be used.
- FIG. 2A is a perspective view of the battery module 100 in the present embodiment
- FIG. 2B is a cross-sectional view taken along line 2B-2B of FIG. 2A
- FIG. 2C is FIG. 2C is an enlarged cross-sectional view of a portion 2C.
- FIG. 3 is an exploded perspective view of the battery module 100 in the present embodiment.
- the battery module 100 includes a plurality of batteries 40 arranged in a housing 50.
- the battery 40 has the open part 17 which discharges
- the housing 50 accommodates a plurality of batteries 40 by the separation plate 30 disposed in contact with the upper surface 5 ⁇ / b> A of the battery case 5 around the positive electrode cap 16 of the batteries 40. And an exhaust chamber 24 for exhausting the gas discharged from the open portion 17 of the positive electrode cap 16 to the outside of the housing 50.
- the storage portion 54 stores a coolant (not shown) filled in the gaps between the plurality of batteries 40.
- the open portion 17 of the positive electrode cap 16 communicates with the exhaust chamber 24 through a through hole 36 formed in the separation plate 30. That is, the positive electrode cap 16 protruding from the battery case 5 is inserted into a through hole 36 provided corresponding to each battery 40 of the separation plate 30. At this time, the separation plate 30 is in close contact with the battery case 5, and the through hole 36 has a gap 36 ⁇ / b> A so as not to block the open portion 17 provided on the side surface of the positive electrode cap 16. Due to this gap 36 ⁇ / b> A, a defect occurs in the battery, and a space is formed in which the gas ejected from the open portion 17 of the positive electrode cap 16 is discharged. The ejected gas is discharged into the exhaust chamber 24 through the gap 36A with the through hole 36 of the separation plate 30 and further formed in the housing 50 as shown in FIGS. It is discharged from the opening 26 to the outside.
- the discharge space of the gas ejected from the open portion 17 of the positive electrode cap 16 can be limited in the through hole 36, so that the gas discharged into the exhaust chamber 24 through the through hole 36 is adjacent to the battery.
- the battery 40 in the storage unit 54 can be efficiently cooled by the coolant stored in the storage unit 54 while preventing the battery 40 from entering again.
- This realizes a small and thin battery module 100 that can suppress the influence on the surrounding battery 40 due to abnormal heat generation of the defective battery 40 and can cool the plurality of batteries 40 efficiently. can do. Since the storage portion 54 is hermetically sealed by the separation plate 30, the battery module 100 is arranged in any direction when the battery module 100 is arranged when the battery pack 100 is configured by connecting the plurality of battery modules 100. No coolant leaks out.
- the coolant used in the present invention is not particularly limited, but it is preferable to use a material having high thermal conductivity or a material having a large heat capacity.
- the form of the coolant is preferably a liquid, powder, gel or the like with good filling properties.
- the coolant for example, liquid, powder containing water, PP / Mg (OH) 2 , NaHCO 3 , Al (OH) 3 , Mg (OH) 2 , Na 2 O ⁇ mSiO 2 ⁇ nH 2 O, etc. And gel-like.
- the storage portion 54 that houses the battery 40 and the exhaust chamber 24 that exhausts the gas discharged from the open portion 17 of the battery 40 are partitioned by the separation plate 30.
- the board 30 may be composed of a wiring board, and a function of electrically connecting the electrodes of the plurality of batteries 40 may be added.
- the wiring board 30 has a connection body 32 connected to the positive electrode cap 16 of each battery 40 inserted in the through hole 36 and a connection body connecting the other electrode (negative electrode) in parallel. 34.
- the connection body 34 is connected to a connection plate 33 connected to the bottom of each battery 40 via an extending portion 33A.
- the connecting body 32 is provided across the through hole 36 so as not to completely block the through hole 36.
- the connection body 32 and the connection board 33 are comprised, for example with a nickel plate, Cu board, Al plate, etc., and the connection body 34 is comprised with copper foil etc., for example.
- the positive electrode cap 16 and the connection body 32, and the negative electrode and the connection plate 33 are connected by, for example, electric welding or spot welding.
- each battery 40 constituting the battery module 100 can be connected via the wiring board 30, so that the space required for routing power supply wiring, control wiring, etc. can be greatly reduced.
- the wiring substrate 30 has a laminated structure of a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide, and a rubber elastic elastic member 30b having, for example, waterproof performance.
- a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide
- a rubber elastic elastic member 30b having, for example, waterproof performance.
- the housing 50 has an opening end on the side to be fitted with the lid 20, and has a storage portion 54 for storing a plurality of batteries 40 from the opening end side.
- the battery 40 has, for example, an outer diameter of 18 mm and a height of 65 mm
- the height of the storage portion 54 is about 65 mm plus the thickness of the connection plate 33.
- the cover body 20 is provided with the opening part 26 provided in a part of outer peripheral wall 22, as shown to Fig.2 (a), b).
- FIG. 4A is a cross-sectional view of the battery module 100 in the present embodiment
- FIG. 4B is an enlarged cross-sectional view of a portion 4B of FIG. 4A.
- the safety valve is activated and the gas 45 is ejected from the battery case.
- the ejected gas 45 is ejected from the opening portion 17 of the positive electrode cap 16 into the gap 36A of the through hole 36 in which the positive electrode cap 16 is inserted.
- the gas 45 is exhausted into the exhaust chamber 24 from between the through holes 36 formed in the separation plate 30 without filling the gap 36A. Then, it is finally discharged from the opening 26 provided in the lid 20 to the outside of the battery module 100. At this time, when the gas 45 suddenly ejects from the defective battery of the battery module 100, smoke or the like may be generated due to ignition or the like.
- the amount of oxygen in the gap 36A in the through hole 36 is limited, and further, oxygen is not supplied from the outside, so the possibility of igniting the gas becomes extremely low.
- the gas 45 is exhausted from the through hole 36 of the separation plate 30. Therefore, explosive expansion due to gas ignition does not occur, so that the battery module can be prevented from bursting.
- the amount of heat of the battery 40 causing abnormal heat generation is efficiently cooled by the coolant stored in the storage portion 54.
- an insulating material such as a polycarbonate resin is used for the lid 20, but the present invention is not limited to this.
- a metal material such as aluminum or a structure in which it is coated with an insulating resin may be used.
- the mechanical strength can be improved, the lid can be made thinner, and the battery module can be further miniaturized.
- the cooling property of the gas to be ejected is improved, and a highly reliable battery module that is unlikely to cause ignition is obtained.
- an insulating resin material such as polycarbonate resin is used for the housing 50.
- a conductive metal material such as nickel or copper may be used.
- the metal casing 50 may be connected to a heat radiating part 56 such as a heat sink via a heat conducting part such as a graphite sheet.
- a heat radiating part 56 such as a heat sink
- a heat conducting part such as a graphite sheet.
- a heating part may be connected to a heat conduction part such as a graphite sheet.
- a heat conduction part such as a graphite sheet.
- the bottom part on the negative electrode side is connected in parallel by the connection plate 33, but the casing made of a conductive metal material such as nickel or copper is used. You may connect with the connection body 34 provided in the wiring board 30 through the extending
- the separation plate 30 is held by the outer peripheral wall 22 of the lid 20, the casing 50, and the upper surface 5 ⁇ / b> A of each battery case 5 by fitting the casing 50 and the lid 20.
- a support member 65 that supports the separation plate 30 may be interposed between the lid 20 and the separation plate 30.
- the support member 65 includes an outer peripheral frame 66 that supports the outer peripheral portion of the separation plate 30, and a support portion 68 that is provided at a position facing the contact position between the housing 50 and the upper surface 5 ⁇ / b> A of each battery case 5. Composed.
- the separation plate 30 can be reliably fixed by the housing 50, the upper surface 5 ⁇ / b> A of each battery case 5, and the support portion 68 of the support member 65. As a result, it is possible to suppress the deformation of the separation plate 30 due to the pressure of the ejected gas, and further suppress the heat and gas intrusion into the adjacent battery.
- a portion 28 may be provided.
- the separation plate 30 when the separation plate 30 is formed of a wiring board, for example, a voltage for detecting the voltage of each battery 40 in addition to the connection bodies (power wirings) 32 and 34 that connect the electrodes of each battery 40. You may further provide a detection wiring and the temperature detection wiring which detects temperature. At this time, for example, a temperature detection element such as a thermistor is connected to the temperature detection wiring, and the temperature can be detected by bringing the temperature detection element into contact with each battery 40. Thereby, the voltage and temperature of the plurality of batteries 40 can be individually detected and controlled. As a result, the battery 40 can be controlled in consideration of variations in characteristics, changes with time, and the like, so that reliability and safety can be further improved.
- a temperature detection element such as a thermistor
- the pattern width of the voltage detection wiring and temperature detection wiring on the wiring board can be significantly narrower than the pattern width of the power supply wiring. This is because a large current flows through the power supply wiring, so that it is necessary to reduce the power loss due to the wiring resistance, but the voltage detection wiring and the temperature detection wiring can be detected with a very small current. Therefore, the power supply wiring, the plurality of pairs of voltage detection wiring, and the temperature detection wiring can be efficiently arranged and formed on the wiring board, so that the space required for wiring can be greatly reduced.
- the casing 50 having an open end on one side is used.
- the frame body 50A is made of an insulating resin material such as polycarbonate resin
- the closing member 50B is made of a conductive metal material such as nickel or copper. Heat can be released and input by the unit.
- a frame body 50C having partition walls 52 for individually storing the batteries 40 may be used instead of the frame body 50A, as shown in FIG. 8, a frame body 50C having partition walls 52 for individually storing the batteries 40 may be used. Thereby, since heat transfer and heat dissipation to the battery 40 adjacent to the battery 40 that has abnormally generated heat can be suppressed by the partition wall portion 52, a battery module with higher reliability and safety can be realized.
- the size of the through hole 36 formed in the separation plate 30 is the same in the thickness direction.
- the through hole 36 in close contact with the upper surface 5 ⁇ / b> A of the battery case.
- the size may be smaller than the size of the through hole 36 on the connection body 32 side.
- the discharge efficiency of the gas ejected from the open portion 17 of the positive electrode cap 16 into the exhaust chamber 24 can be increased (discharge resistance can be reduced).
- the contact area with the upper surface 5 ⁇ / b> A of the battery case can be expanded to further improve the sealing performance of the storage portion 54.
- connection bodies 32 and 34 are arranged on the upper surface of the wiring board 30 and the extending portion 33 ⁇ / b> A is connected to the connection body 34.
- the connecting body 34 may be disposed on the side surface, and the extending portion 33 ⁇ / b> A may be connected to the connecting body 34.
- FIG. 10 is a cross-sectional view of a battery constituting the battery module according to the modification of the first embodiment.
- the battery is configured by providing an open portion 77 on the upper surface of the positive electrode cap 16 of the battery, which is different from the battery of the first embodiment.
- the battery is configured by providing an open portion 77 on the upper surface of the positive electrode cap 16 of the battery, which is different from the battery of the first embodiment.
- components other than the battery are the same as those in the first embodiment, description thereof is omitted.
- a battery module 200 configured using the battery of this modification will be described with reference to FIGS.
- this modification it demonstrates using the example which comprised the separating plate 30 with the wiring board.
- FIG. 11A is a perspective view of the battery module 200 in this modification
- FIG. 11B is a cross-sectional view taken along the line 11B-11B in FIG. 11A
- FIG. 11C is a cross-sectional view of FIG. It is an expanded sectional view of the 11C section
- FIG. 12 is an exploded perspective view of the battery module 200 in the present modification.
- the battery module 200 includes a casing 50 made of an insulating resin material or a metal material whose surface is covered with a resin and subjected to an insulation process, and a lid body fitted to the casing 50. 20.
- a battery unit in which the positive electrode caps 16 of the plurality of batteries 40 are arranged in the same direction is stored in the storage portion 54 of the housing 50, and the plurality of batteries 40 are connected to the wiring board.
- connection bodies 32 and 34 are electrically connected in parallel.
- the connection body 34 is connected to the connection plate 33 in which the bottom part which is one electrode part (negative electrode) of the battery 40 is connected in parallel via the extending part 33A.
- the housing 50 is partitioned into a storage portion 54 and an exhaust chamber 24 by the wiring board 30, and the storage portion 54 stores a coolant filled in a gap between the plurality of batteries 40.
- the positive electrode cap 16 protruding from the battery case 5 is inserted into a through hole 36 provided in the wiring board 30 and connected to the connection body 32 of the wiring board 30.
- the wiring board 30 is in close contact with the battery case 5, and the through hole 36 has a gap 36 ⁇ / b> A between the positive electrode cap 16 and the through hole 36.
- the connection body 32 has a through hole 32 a at a position corresponding to the opening portion 77 so as not to block the opening portion 77 formed on the upper surface of the positive electrode cap 16.
- the gas ejected from the open portion 77 of the positive electrode cap 16 is discharged from the through hole 32 a to the exhaust chamber 24, and is further discharged to the outside from the opening 26 provided in the lid body 20.
- the wiring board 30 has a laminated structure of a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide, and a rubber elastic elastic member 30b having, for example, waterproof performance.
- a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide
- a rubber elastic elastic member 30b having, for example, waterproof performance.
- the elastic member 30b elastically deforms and comes into close contact with the upper surface 5A of the battery case 5 to ensure high airtightness. Thereby, the coolant does not leak from the through hole 36 into the exhaust chamber 24.
- the wiring board 30 is formed by extending a connection body 32 connected to the positive electrode cap 16 of each battery of the battery module inserted into the through hole 36 and a connection plate 33 connecting the other electrode (for example, negative electrode) of each battery in parallel.
- a connecting body 34 connected to the portion 33A is provided, and the connecting body 32 is provided with a through hole 32a so as not to block the opening 77 of the positive electrode cap 16.
- each battery 40 constituting the battery module can be connected via the wiring board 30, it is possible to greatly reduce the space required for routing power supply wiring and control wiring. Further, since the open portion 77 of the positive electrode cap 16 of each battery 40 communicates with the exhaust chamber 24 through the through hole 32 a of the connection body 32, the gas ejected from the battery 40 does not directly eject to the wiring board 30. Therefore, deformation of the wiring board 30 can be prevented. Therefore, even if the gas emits smoke due to ignition, it is possible to prevent intrusion of gas or smoke into the adjacent battery case.
- FIG. 13A is a cross-sectional view of the battery module 200
- FIG. 13B is an enlarged cross-sectional view of a portion 13B of FIG. 13A.
- one battery of the battery module 200 generates heat abnormally, and the gas generated in the battery case is activated by the safety valve and the gas 45 is ejected from the battery case 5.
- the jetted gas 45 is jetted from the opening 77 of the positive electrode cap 16 into the exhaust chamber 24 through the through hole 32 a of the connection body 32. Then, it is finally discharged from the opening 26 provided in the lid 20 to the outside of the battery module 200.
- the gas 45 is exhausted from the through hole 32a of the connection body 32 of the wiring board 30. Therefore, explosive expansion due to gas ignition does not occur, and the battery module can be prevented from bursting.
- the amount of heat of the battery that has caused abnormal heat generation is cooled by the coolant in the storage unit 54 so as to be averaged.
- the configuration in which the gap 36A is provided between the through hole 36 of the wiring substrate 30 into which the positive electrode cap 16 is inserted and the positive electrode cap 16 has been described as an example.
- a through hole 36 having substantially the same shape as the cap 16 may be used.
- a plurality of battery modules in the present invention can be arranged and connected in series and / or in parallel to form a battery pack.
- FIGS. 15A and 15B are assembled perspective views of the battery pack according to the second embodiment of the present invention.
- FIG. 15A shows a battery pack 400 in which four battery modules of the above embodiment are arranged side by side and connected by a connecting member 450.
- FIG. 15B shows a battery pack 500 in which two battery modules of the above-described embodiment are juxtaposed and connected vertically by two connecting members 550.
- the battery packs are configured by connecting the battery modules in parallel connection or series connection, or a combination of series connection and parallel connection.
- the present embodiment it can be easily realized by arbitrarily combining battery packs with high versatility having necessary voltages and electric capacities in consideration of the arrangement space according to applications.
- the gas to be ejected can be exhausted to the outside without being ignited.
- the battery module can be prevented from rupture, and a safe and highly reliable battery pack can be realized.
- the housing portion that houses a plurality of batteries is hermetically sealed by the wiring board. Therefore, the battery module need not be arranged so that the open surface of the housing 50 is the upper surface. The coolant stored in the storage section does not leak out. Therefore, the battery pack can be configured while combining the battery modules in a vertical position and / or a horizontal position in accordance with restrictions on the space in which the battery pack is accommodated.
- FIG. 16 is an exploded perspective view illustrating a battery module 600 according to another embodiment of the present invention.
- a plurality of battery units 640 in which a plurality of batteries are connected in parallel are arranged in parallel, and an assembled battery unit 645 in which these battery units 640 are connected in series is housed in a housing 660. This is different from the above embodiment.
- FIG. 16 shows an example of a battery module 600 in which seven battery units 640 each having one battery connected in parallel are arranged in parallel and connected in series.
- the battery is composed of a lithium ion battery having a capacity of 2500 mAh and an average voltage of 3.6 V
- the wiring board 630 has through holes 636 at positions corresponding to the positive caps of the batteries of the assembled battery unit 645, and the positive caps of the battery units 640 are connected in parallel so as not to completely block the through holes 636.
- a connection body 632 is provided.
- the wiring board 630 is disposed in close contact with the upper surface of the battery case.
- connection plate 650 that connects the negative electrode portions in parallel is provided, and an extending portion 650A provided in a part of the connection plate 650 is connected to the connection body 632 of the adjacent battery unit 640.
- Each battery unit 640 is connected in series by connecting to the connected connection portion 635.
- the lid 620 is provided with an opening (not shown) for discharging the gas to be ejected to the outside through an exhaust chamber (not shown).
- the opening may be provided individually corresponding to each battery unit 640 or may be provided integrally.
- a battery module further reduced in size can be realized by integrating the housing 660.
- an insulating resin material such as a polycarbonate resin is used for the housing 660.
- a conductive metal material such as nickel or copper may be used.
- the connection plate 650 instead of the connection plate 650, the negative electrode part of each battery of the battery unit 640 can be connected in parallel using the conductive case 660, and the extended part extended from a part of the conductive case 660
- Each battery unit 640 can be connected in series by connecting 650A with the connection body 632 of the adjacent battery unit 640. Thereby, the number of connection bodies 632 and extending portions 650A can be reduced, and the number of parts can be reduced.
- FIG. 17 is a cross-sectional view of a battery constituting a battery module according to another embodiment of the present invention.
- FIG. 18A is a cross-sectional view of a battery module 700 configured using the battery shown in FIG.
- FIG. 18B is an enlarged cross-sectional view of a portion 18B in FIG.
- the battery is configured by providing the battery positive cap 16 on substantially the same surface as the upper surface 5 ⁇ / b> A of the battery case 5, which is different from the battery of the first embodiment.
- a part of the connection body 32 formed on the wiring board 30 has a convex portion 32 ⁇ / b> C protruding toward the positive electrode cap 16 side.
- the convex portion 32 ⁇ / b> C is connected to the positive electrode cap 16.
- the casing 50 accommodates the plurality of batteries 40 by the separation plate 30 disposed in contact with the battery case around the positive electrode cap (electrode part) 16 of the battery 40.
- the storage section 54 and the exhaust chamber 24 for exhausting the gas exhausted from the open section 17 of the positive electrode cap 16 to the outside of the housing 50 are characterized in that it is partitioned. That is, the storage portion 54 that houses the plurality of batteries 40 is hermetically sealed by the separation plate 30.
- the exhaust chamber 24 is not necessarily provided in the housing 50.
- FIG. 19 is a cross-sectional view showing a configuration of a battery module 800 according to the third embodiment of the present invention
- FIG. 20 is an exploded perspective view thereof, which is characterized by a structure having no exhaust chamber in the housing.
- a plurality of batteries 40 are arranged and accommodated in a case 80, and the battery 40 is placed in the positive electrode cap 16 within the battery 40.
- An open portion (not shown) for discharging the generated gas to the outside of the battery 40 is provided.
- the case 80 is formed of a cylindrical case whose upper and lower surfaces are open (in this embodiment, a cylindrical case having a rectangular cross section), and the first flat plate 81 is in contact with the upper end of the side wall of the case 80.
- a second flat plate 82 is disposed in contact with the lower end of the side wall of the case 80.
- the plurality of batteries 40 are accommodated in the case 80 with the battery case around the positive electrode cap 16 of the battery 40 in contact with the first flat plate 81, and the accommodating portion 84 that accommodates the plurality of batteries 40 includes a case. 80 side walls, a first flat plate 81, and a second flat plate 82 are hermetically sealed. The open portion 17 of the positive electrode cap 16 communicates with the outside through a through hole 83 formed in the first flat plate 81.
- the housing portion 84 in which the plurality of batteries 40 are housed is sealed by the side wall portion of the case 80, the first flat plate 81, and the second flat plate 82, and thus the open portion of the positive electrode cap 16. It is possible to prevent the gas discharged from the gas 17 from entering the adjacent battery 40 again.
- a pair of screw holes 86 and 88 are provided at the upper and lower ends of the side wall of the case 80, respectively, and at both ends of the first flat plate 81 and the second flat plate 82, respectively.
- the first flat plate 81 and the second flat plate 82 are brought into contact with the upper and lower ends of the side wall portion of the case 80, respectively, and the screw holes are joined with screws. By doing so, the battery module 800 can be easily assembled.
- a coolant (not shown) filled in the gaps of the plurality of batteries 40 may be stored in the sealed storage portion 84.
- the first flat plate 81 can be made of a conductive first bus bar.
- the plurality of batteries 40 can be connected in parallel by connecting the positive electrode caps 16 of the plurality of batteries 40 to the first bus bar.
- the second flat plate 82 can be formed of a conductive second bus bar.
- the plurality of batteries 40 can be connected in parallel by connecting the other electrode portions (negative electrode portions) of the plurality of batteries 40 to the second bus bar.
- a plurality of battery modules 800 in the present embodiment can be arranged and connected in series and / or in parallel to form a battery pack.
- FIG. 21 is a cross-sectional view showing the configuration of the battery pack in the present embodiment.
- a plurality of battery modules 800 are accommodated in a housing 90, and an exhaust chamber 91 that is partitioned from a storage portion 84 of each battery module 800 is provided in the housing 90. And the gas discharged
- the 1st flat plate 81 and the 2nd flat plate 82 are respectively comprised by the 1st bus-bar (positive electrode terminal) and the 2nd bus-bar (negative electrode terminal), as shown in FIG.
- An extended portion 81 a extending toward the second bus bar 82 along the side wall portion of the housing 90 is provided at the end of the second bus bar 82, and the end of the second bus bar 82 is opposite to the first bus bar 81. If the extending portion 82a extending to the first battery module 800 is provided, the adjacent battery modules 800 are connected to the extended portion 81a provided on one battery module 800 and the other battery module 800 as shown in FIG. It is possible to easily connect in series by joining the provided extending portion 82a.
- the battery 40 is a lithium ion secondary battery, but other secondary batteries (for example, nickel metal hydride batteries) may be used.
- the cylindrical battery was demonstrated to the example, it is not restricted to this, For example, a square battery may be sufficient.
- the present invention is useful as a power source for driving automobiles, electric motorcycles, electric playground equipment and the like.
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Abstract
Disclosed is a battery module in which a plurality of batteries are arranged and stored inside a housing. Each battery, in an electrode part thereof, has an open part through which a gas generated inside said battery is discharged outside the battery. A separating plate provided in contact with the cases of the batteries, around the electrode parts of the batteries, partitions the housing into: a storage section which stores the plurality of batteries and a cooling fluid or cooling agent which fills the gaps between the plurality of batteries; and a discharge chamber through which the gas discharged from the open parts in the electrode parts is discharged outside the housing. The open parts in the electrode parts connect to the discharge chamber via through-holes formed in the separating plate. This configuration allows a parallel connection and, while keeping the temperatures of the plurality of batteries uniform, allows efficient temperature regulation with respect to heat generation due to factors such as the batteries being short-circuited.
Description
本発明は、電池に発熱などの不具合を生じても他の電池に影響を与えない、複数の電池を備えた電池モジュール、及びそれを用いた電池パックに関する。
The present invention relates to a battery module including a plurality of batteries that does not affect other batteries even if a problem such as heat generation occurs in the battery, and a battery pack using the same.
近年、省資源や省エネルギーの観点から、繰り返し使用できるニッケル水素、ニッケルカドミウムやリチウムイオンなどの二次電池への需要が高まっている。中でもリチウムイオン二次電池は、軽量でありながら、起電力が高く、高エネルギー密度であるという特徴を有している。そのため、携帯電話やデジタルカメラ、ビデオカメラ、ノート型パソコンなどの様々な種類の携帯型電子機器や移動体通信機器の駆動用電源としての需要が拡大している。
In recent years, demand for rechargeable secondary batteries such as nickel metal hydride, nickel cadmium, and lithium ion is increasing from the viewpoint of resource saving and energy saving. Among these, lithium ion secondary batteries are characterized by high electromotive force and high energy density while being lightweight. For this reason, there is an increasing demand for power sources for driving various types of portable electronic devices such as mobile phones, digital cameras, video cameras, laptop computers, and mobile communication devices.
一方、化石燃料の使用量の低減やCO2の排出量を削減するために、自動車などのモータ駆動用の電源として、電池パックへの期待が大きくなっている。この電池パックは、所望の電圧や容量を得るために、1つ以上の電池からなる電池モジュールを複数個搭載して構成されている。
On the other hand, in order to reduce the amount of fossil fuel used and the amount of CO 2 emission, there is an increasing expectation for a battery pack as a power source for driving a motor of an automobile or the like. This battery pack is configured by mounting a plurality of battery modules including one or more batteries in order to obtain a desired voltage and capacity.
上記電池モジュールの開発において、自動車など限られた空間に所定の電力を蓄積する電池モジュールを収納するため、電池モジュールの小型化が大きな課題となっている。
In the development of the above battery module, a battery module that stores a predetermined power in a limited space such as an automobile is housed, so that downsizing of the battery module has become a big issue.
そこで、複数の電池からなる組電池(電池モジュール)において、各電池間の接続や電圧または温度などを検出する配線をプリント基板に形成したパターン配線で接続する構成が開示されている(例えば、特許文献1参照)。同様に、複数の電源モジュールをホルダーケースに収納し、エンドプレートを介して連結する電源装置(電池パック)が開示されている(例えば、特許文献2参照)。そして、エンドプレートに、各電源モジュール間を接続するセンサーリードや電源リードを設けることにより、接続不良の低減と小型化が図れるとしている。
Therefore, in an assembled battery (battery module) composed of a plurality of batteries, a configuration is disclosed in which wiring for detecting connection between each battery and voltage or temperature is connected by a pattern wiring formed on a printed circuit board (for example, a patent). Reference 1). Similarly, a power supply device (battery pack) in which a plurality of power supply modules are housed in a holder case and connected via an end plate is disclosed (for example, see Patent Document 2). By providing sensor leads and power leads for connecting the power supply modules to the end plate, it is possible to reduce connection defects and reduce the size.
また、電池モジュールに収納する電池の高容量化が進むに伴って、利用の形態によっては、電池自身が発熱して高温になる場合がある。そのため、電池自体の安全性とともに、それらを集合した電池モジュールにおける安全性がより重要となっている。すなわち、電池は、過充電、過放電あるいは内部短絡や外部短絡により発生するガスで内圧の上昇を生じ、場合によっては、電池の外装ケースが破裂する畏れがある。そこで、一般に、電池には、ガス抜きのためのベント機構や安全弁などを設け、内部のガスを放出している。このとき、排出されるガスへの引火などにより発煙等を生じる場合があり、信頼性や安全性に課題があった。
Also, as the capacity of the battery stored in the battery module increases, the battery itself may generate heat and become high temperature depending on the form of use. Therefore, not only the safety of the battery itself but also the safety of the battery module in which they are assembled is more important. In other words, the battery causes an increase in internal pressure due to gas generated by overcharge, overdischarge, internal short circuit or external short circuit, and in some cases, the battery outer case may burst. Therefore, in general, the battery is provided with a vent mechanism for venting gas, a safety valve, and the like to release the internal gas. At this time, smoke may be generated due to ignition of the exhausted gas, and there are problems in reliability and safety.
そこで、複数の電池をケース内の電池室に収納し、各電池の安全弁と対向する区画壁に開口部を設けることにより、異常状態時に電池から噴射されるガスを排気室を介して排出口から排出する構成の電源装置(電池モジュール)が開示されている(例えば、特許文献3参照)。
Therefore, by storing a plurality of batteries in the battery chamber in the case and providing an opening in the partition wall facing the safety valve of each battery, the gas injected from the battery in an abnormal state is discharged from the discharge port through the exhaust chamber. A power supply device (battery module) configured to be discharged is disclosed (for example, see Patent Document 3).
しかしながら、特許文献1および特許文献2に示す電池モジュールは、1個の電池が異常に発熱し安全弁が作動した場合、発熱した電池の熱量や、噴出するガスへの引火による周囲電池への影響を抑制できず、連鎖的に各電池が劣化するという課題がある。すなわち、複数の電池を搭載する電池モジュールにおいては、異常を生じた電池の影響を、いかに周囲の電池への拡大を抑制して最小限に留めるかが課題となっている。
However, in the battery modules shown in Patent Document 1 and Patent Document 2, if one battery abnormally generates heat and the safety valve is activated, the amount of heat of the generated battery or the influence on surrounding batteries due to ignition of the gas to be ejected is affected. There is a problem that each battery deteriorates in a chained manner. That is, in a battery module equipped with a plurality of batteries, there is a problem of how to suppress the influence of an abnormal battery to the minimum by suppressing expansion to surrounding batteries.
また、特許文献3に示す電池モジュールは、ケースの区画壁に電池の安全弁に対向して開口部を設け、噴出したガスを電池室内に充満させず外部に排出するものである。しかし、樹脂中に内蔵された回路基板は開示しているが、電池との接続方法などは、何ら開示も示唆もされていない。そのため、電池の安全弁側の面を接続端子で接続する場合、区画壁との気密をどのように保持するかが不明である。また、電池の安全弁と区画壁の開放部との位置合わせが困難であり、凹部で位置決めすると電池間に空間が生じ小型化できないという課題があった。また、電池や回路基板を樹脂で固定し内蔵するため、電池モジュールの小型化に課題があった。
In addition, the battery module shown in Patent Document 3 is provided with an opening on the partition wall of the case so as to face the safety valve of the battery, and the ejected gas is discharged outside without filling the battery chamber. However, although a circuit board built in a resin is disclosed, there is no disclosure or suggestion of a connection method with a battery or the like. Therefore, when the surface of the battery on the side of the safety valve is connected with the connection terminal, it is unclear how to maintain the airtightness with the partition wall. In addition, it is difficult to align the safety valve of the battery and the open portion of the partition wall, and there is a problem that if the positioning is performed by the recess, a space is generated between the batteries and the size cannot be reduced. Further, since the battery and the circuit board are fixed and built in with resin, there is a problem in miniaturization of the battery module.
本願出願人は、このような課題を解決するために、不具合を生じた電池の異常発熱による周囲の電池への影響を最小限に抑制できる電池モジュールの構成を、特願2010-550963号(PCT/JP2010/004485)の出願明細書に開示している。
In order to solve such a problem, the applicant of the present application has disclosed a configuration of a battery module capable of minimizing the influence on the surrounding battery due to abnormal heat generation of the defective battery, as disclosed in Japanese Patent Application No. 2010-550963 (PCT). / JP2010 / 004485).
図22(a)、(b)は、上記出願明細書に開示した電池モジュール1000の構成を示した図で、電池1040は、電池1040の電極部1016に電池内で発生したガスを電池外に排出する開放部1017を有し、筐体1050は、電池1040の電極部周囲の電池ケース1005に当接して配設された配線基板1030によって、複数の電池1040を収容する収納部1054と、電極部の開放部1017から排出されるガスを筐体1050外に排気する排気室1024とに区画されている。そして、電池1040の電極部1016は、配線基板1030に形成された接続体1032に接続され、電極部1016の開放部1017は、配線基板1030に形成された貫通孔1036を介して排気室1024に連通している。
22 (a) and 22 (b) are diagrams showing the configuration of the battery module 1000 disclosed in the above application specification. The battery 1040 has the gas generated inside the battery at the electrode portion 1016 of the battery 1040 outside the battery. The housing 1050 has a discharge portion 1017 for discharging, and a housing portion 1054 that houses a plurality of batteries 1040 by a wiring substrate 1030 disposed in contact with a battery case 1005 around the electrode portion of the battery 1040, and an electrode And an exhaust chamber 1024 for exhausting the gas exhausted from the open portion 1017 to the outside of the housing 1050. The electrode portion 1016 of the battery 1040 is connected to the connection body 1032 formed on the wiring substrate 1030, and the open portion 1017 of the electrode portion 1016 is connected to the exhaust chamber 1024 through the through hole 1036 formed in the wiring substrate 1030. Communicate.
このような構成により、配線基板1030を電池1040の電極部1016周囲の電池ケース1005に当接させるとともに、電極部1016の開放部1017を、配線基板1030に形成された貫通孔1036を介して排気室1024に連通させることにより、電池1040のベント機構の開放によって噴出するガスの排出空間を貫通孔1036内に制限できる。それ故に、電極部1016の開放部1017から排出されるガスは、貫通孔1036を介して排気室1024に排出され、さらに、筐体1050外へと排出されるため、隣接する電池1040へのガスの侵入を防止できる。また、電源配線や制御配線などの引き回しに必要なスペースを、配線基板1030により大幅に削減できる。その結果、電池1040と同程度の高さの薄型・小型で、安全性の高い信頼性に優れた電池モジュール1000を実現できる。
With such a configuration, the wiring substrate 1030 is brought into contact with the battery case 1005 around the electrode portion 1016 of the battery 1040, and the open portion 1017 of the electrode portion 1016 is exhausted through the through hole 1036 formed in the wiring substrate 1030. By communicating with the chamber 1024, the discharge space of the gas ejected by opening the vent mechanism of the battery 1040 can be limited within the through hole 1036. Therefore, the gas discharged from the open portion 1017 of the electrode portion 1016 is discharged to the exhaust chamber 1024 through the through-hole 1036 and further to the outside of the housing 1050, so that the gas to the adjacent battery 1040 is discharged. Can be prevented from entering. Further, the wiring board 1030 can significantly reduce the space required for routing power supply wiring and control wiring. As a result, a battery module 1000 that is as thin and small as the battery 1040 and that is highly safe and highly reliable can be realized.
ところで、多数の電池を用いた電池モジュールでは、不具合を生じた電池の異常発熱による周囲の電池への影響を最小限に抑制する必要があることに加え、電池モジュールの高容量・高出力化に伴い、充放電に伴う発熱が大きくなり、電池モジュールを安全に駆動させるためには各電池を効率よく冷却する必要がある。
By the way, in the battery module using a large number of batteries, it is necessary to minimize the influence on the surrounding battery due to abnormal heat generation of the defective battery, and in addition to the high capacity and high output of the battery module. As a result, the heat generated by charging / discharging increases, and it is necessary to cool each battery efficiently in order to drive the battery module safely.
本発明は、このような課題に鑑みなされたもので、その主な目的は、不具合を生じた電池の異常発熱による周囲の電池への影響を最小限に抑制できるとともに、複数の電池を効率よく冷却することのできる、小型、薄型の電池モジュールを提供することにある。
The present invention has been made in view of such a problem, and the main object of the present invention is to minimize the influence on the surrounding batteries due to abnormal heat generation of the defective battery, and to efficiently remove a plurality of batteries. It is an object of the present invention to provide a small and thin battery module that can be cooled.
本発明の電池モジュールは、複数の電池が配列されて筐体内に収納された電池モジュールであって、電池は、該電池の電極部に、電池内で発生したガスを電池外に排出する開放部を有しており、筐体は、電池の電極部周囲の電池ケースに当接して配設された分離板によって、複数の電池を収容する収納部と、電極部の開放部から排出されるガスを筐体外に排気する排気室とに区画されており、収納部には、複数の電池の隙間に充填された冷却材が収容されており、電極部の開放部は、前記分離板に形成された貫通孔を介して、排気室に連通している構成を採用する。
The battery module of the present invention is a battery module in which a plurality of batteries are arranged and housed in a housing, and the battery has an open portion that discharges gas generated in the battery to the outside of the battery at the electrode portion of the battery. The housing has a housing part that accommodates a plurality of batteries and a gas that is discharged from the open part of the electrode part by a separation plate disposed in contact with the battery case around the electrode part of the battery. And an exhaust chamber that exhausts the air to the outside of the housing. The storage portion stores a coolant filled in the gaps of the plurality of batteries, and the open portion of the electrode portion is formed on the separation plate. The structure which is connected to the exhaust chamber through the through-hole.
ある好適な実施形態において、上記分離板は、配線基板からなり、電池の電極部は、配線基板に形成された接続体に接続されている。
In a preferred embodiment, the separation plate is made of a wiring board, and the electrode portion of the battery is connected to a connection body formed on the wiring board.
また、本発明の電池パックは、上記電池モジュールを、複数個、直列接続及び/又は並列接続されている。これにより、用途に応じて、任意の電圧や容量を備えた電池パックを実現できる。
In the battery pack of the present invention, a plurality of the battery modules are connected in series and / or in parallel. Thereby, according to a use, the battery pack provided with arbitrary voltages and capacity | capacitance is realizable.
本発明の電池モジュールでは、不具合を生じた電池の異常発熱による周囲の電池への影響を最小限に抑制できるとともに、複数の電池を効率よく冷却することができる。その結果、安全で、かつ安定した、小型、薄型の電池モジュールを実現することができる。
In the battery module of the present invention, it is possible to minimize the influence on the surrounding batteries due to abnormal heat generation of the defective battery, and it is possible to efficiently cool a plurality of batteries. As a result, a small and thin battery module that is safe and stable can be realized.
本願発明者等は、図22(a)、(b)に示した電池モジュール1000において、排気室1024と区画された収納部1054は、配線基板1030によって密閉されている点に着目した。すなわち、収納部1054が密閉状態になっているため、収納部1054から排気室1024に排出されたガスは、再び収納部1054内に侵入することはないが、これに加えて、収納部1054内に予め冷却材を収納しておけば、冷却材を収納部1054内に閉じ込めておくことが可能となる。それ故に、複数の電池モジュール1000を接続して電池パックを構成した場合、電池モジュール1000をどのような方向に配置しても、電池モジュール1000から冷却材が外に漏れ出ることはない。さらに加えて、収納部1054内に収容された複数の電池の隙間は、熱伝導性の低い空気層から、熱伝導性が高い冷却材に置き換わるため、電池の冷却効果の大幅な向上が期待できる。
The inventors of the present application paid attention to the fact that in the battery module 1000 shown in FIGS. 22A and 22B, the storage portion 1054 partitioned from the exhaust chamber 1024 is sealed by the wiring substrate 1030. That is, since the storage unit 1054 is in a sealed state, the gas discharged from the storage unit 1054 to the exhaust chamber 1024 does not enter the storage unit 1054 again. If the coolant is stored in advance, the coolant can be confined in the storage portion 1054. Therefore, when a plurality of battery modules 1000 are connected to form a battery pack, no coolant leaks out from the battery module 1000 no matter which direction the battery module 1000 is arranged. In addition, since the gaps of the plurality of batteries housed in the housing portion 1054 are replaced with a highly heat conductive coolant from an air layer with low heat conductivity, a significant improvement in battery cooling effect can be expected. .
本発明は、かかる知見に基づきなされたもので、以下、本発明の実施形態を図面に基づいて詳細に説明する。なお、本発明は、以下の実施形態に限定されるものではない。また、本発明の効果を奏する範囲を逸脱しない範囲で、適宜変更は可能である。さらに、他の実施形態との組み合わせも可能である。
DETAILED DESCRIPTION OF THE INVENTION The present invention has been made on the basis of such knowledge. Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited to the following embodiment. Moreover, it can change suitably in the range which does not deviate from the range which has the effect of this invention. Furthermore, combinations with other embodiments are possible.
(第1の実施形態)
図1は、本発明の第1の実施形態における電池モジュールに使用する電池40の構成を模式的に示した断面図である。なお、本発明の電池モジュールに使用する電池40は、ノート型パソコン等の携帯用電子機器の電源として単体でも使用できる電池であってもよい。この場合、高性能の汎用電池を、電池モジュールの素電池として使用することができるため、電池モジュールの高性能化、低コスト化をより容易に図ることができる。 (First embodiment)
FIG. 1 is a cross-sectional view schematically showing a configuration of abattery 40 used in the battery module according to the first embodiment of the present invention. The battery 40 used in the battery module of the present invention may be a battery that can be used alone as a power source for portable electronic devices such as notebook computers. In this case, since a high-performance general-purpose battery can be used as a unit cell of the battery module, it is possible to easily improve the performance and cost of the battery module.
図1は、本発明の第1の実施形態における電池モジュールに使用する電池40の構成を模式的に示した断面図である。なお、本発明の電池モジュールに使用する電池40は、ノート型パソコン等の携帯用電子機器の電源として単体でも使用できる電池であってもよい。この場合、高性能の汎用電池を、電池モジュールの素電池として使用することができるため、電池モジュールの高性能化、低コスト化をより容易に図ることができる。 (First embodiment)
FIG. 1 is a cross-sectional view schematically showing a configuration of a
本発明の電池モジュールに使用する電池40は、例えば、図1に示すような、円筒形のリチウムイオン二次電池を採用することができる。このリチウムイオン二次電池は、通常の構成をなすもので、内部短絡等の発生により電池40内の圧力が上昇したとき、ガスを電池40外に放出する安全機構を備えている。なお、本発明の電池モジュールに使用される電池は、これに限定されない。以下、図1を参照しながら、電池40の具体的な構成を説明する。
As the battery 40 used in the battery module of the present invention, for example, a cylindrical lithium ion secondary battery as shown in FIG. 1 can be adopted. This lithium ion secondary battery has a normal configuration and includes a safety mechanism that releases gas to the outside of the battery 40 when the pressure in the battery 40 increases due to the occurrence of an internal short circuit or the like. In addition, the battery used for the battery module of this invention is not limited to this. Hereinafter, a specific configuration of the battery 40 will be described with reference to FIG.
図1に示すように、正極1と負極2とがセパレータ3を介して捲回された電極群4が、非水電解質(不図示)とともに、電池ケース5内に収容されている。正極1には、正極リード8の一端が接続され、正極リード8の他端は、封口板に溶接されている。また、負極2には、負極リード9を一端が接続され、負極リード9の他端は電池ケース5の底部に溶接されている。電極群4の上下には、絶縁板10a、10bが装着され、電池ケース5の開放端部は、ガスケット7を介して、正極キャップ(電極部)16、PTC素子などの電流遮断部材18、安全弁19、及び封口板6が一体となって封口されている。なお、正極1は正極集電体1aと正極活物質を含む正極合剤層1bとで構成されている。
As shown in FIG. 1, an electrode group 4 in which a positive electrode 1 and a negative electrode 2 are wound via a separator 3 is housed in a battery case 5 together with a non-aqueous electrolyte (not shown). One end of a positive electrode lead 8 is connected to the positive electrode 1, and the other end of the positive electrode lead 8 is welded to a sealing plate. One end of a negative electrode lead 9 is connected to the negative electrode 2, and the other end of the negative electrode lead 9 is welded to the bottom of the battery case 5. Insulating plates 10a and 10b are mounted on the upper and lower sides of the electrode group 4. The open end of the battery case 5 is connected to a positive electrode cap (electrode part) 16, a current blocking member 18 such as a PTC element, a safety valve via a gasket 7. 19 and the sealing plate 6 are integrally sealed. The positive electrode 1 includes a positive electrode current collector 1a and a positive electrode mixture layer 1b containing a positive electrode active material.
正極キャップ16は、電池ケース5の開放端部の上面5Aから突出して設けられ、安全弁19の開放によりガスを抜くための開放部17が、正極キャップ16の側面に設けられている。なお、正極キャップ16の上面5Aからの突出量は、例えば、後述する分離板の厚み程度である。また、正極キャップ16は、電池ケース5の上面5Aとほぼ同一面に設けていてもよい。
The positive electrode cap 16 is provided so as to protrude from the upper surface 5A of the open end portion of the battery case 5, and an open portion 17 for releasing gas by opening the safety valve 19 is provided on the side surface of the positive electrode cap 16. Note that the amount of protrusion of the positive electrode cap 16 from the upper surface 5A is, for example, about the thickness of the separation plate described later. Further, the positive electrode cap 16 may be provided on substantially the same surface as the upper surface 5 </ b> A of the battery case 5.
正極合剤層1bは、例えば、LiCoO2やLiNiO2、Li2MnO4、またはこれらの混合あるいは複合化合物などの含リチウム複合酸化物を正極活物質として含む。また、正極合剤層1bは、さらに、導電剤と結着剤とを含む。導電剤として、例えば、天然黒鉛や人造黒鉛のグラファイト類、アセチレンブラック、ケッチェンブラック、チャンネルブラック、ファーネスブラック、ランプブラック、サーマルブラックなどのカーボンブラック類を含み、また結着剤として、例えば、PVDF、ポリテトラフルオロエチレン、ポリエチレン、ポリプロピレン、アラミド樹脂、ポリアミド、ポリイミドなどを含む。
The positive electrode mixture layer 1b includes, for example, lithium-containing composite oxide such as LiCoO 2 , LiNiO 2 , Li 2 MnO 4 , or a mixture or composite compound thereof as a positive electrode active material. The positive electrode mixture layer 1b further includes a conductive agent and a binder. Examples of the conductive agent include natural graphite and artificial graphite graphite, acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black, and other carbon blacks, and examples of the binder include PVDF. , Polytetrafluoroethylene, polyethylene, polypropylene, aramid resin, polyamide, polyimide and the like.
また、正極1に用いる正極集電体1aとしては、アルミニウム(Al)、炭素(C)、導電性樹脂などが使用可能である。
Also, as the positive electrode current collector 1a used for the positive electrode 1, aluminum (Al), carbon (C), conductive resin, or the like can be used.
非水電解質には、有機溶媒に溶質を溶解した電解質溶液や、これらを含み高分子で非流動化されたいわゆるポリマー電解質層が適用可能である。非水電解質の溶質としては、LiPF6、LiBF4、LiClO4、LiAlCl4、LiSbF6、LiSCN、LiCF3SO3、LiN(CF3CO2)、LiN(CF3SO2)2などを用いることができる。さらに、有機溶媒としては、例えば、エチレンカーボネート(EC)、プロピレンカーボネート、ブチレンカーボネート、ビニレンカーボネート、ジメチルカーボネート(DMC)、ジエチルカーボネート、エチルメチルカーボネート(EMC)などを用いることができる。
As the non-aqueous electrolyte, an electrolyte solution in which a solute is dissolved in an organic solvent, or a so-called polymer electrolyte layer containing these and non-fluidized with a polymer can be applied. As the solute of the non-aqueous electrolyte, LiPF 6 , LiBF 4 , LiClO 4 , LiAlCl 4 , LiSbF 6 , LiSCN, LiCF 3 SO 3 , LiN (CF 3 CO 2 ), LiN (CF 3 SO 2 ) 2, etc. should be used. Can do. Furthermore, as an organic solvent, ethylene carbonate (EC), propylene carbonate, butylene carbonate, vinylene carbonate, dimethyl carbonate (DMC), diethyl carbonate, ethyl methyl carbonate (EMC), etc. can be used, for example.
負極2の負極集電体11は、ステンレス鋼、ニッケル、銅、チタンなどの金属箔、炭素や導電性樹脂の薄膜などが用いられる。
The negative electrode current collector 11 of the negative electrode 2 is made of a metal foil such as stainless steel, nickel, copper, or titanium, or a thin film of carbon or conductive resin.
負極2の負極合剤層15としては、黒鉛などの炭素材料や、ケイ素(Si)やスズ(Sn)などのようにリチウムイオンを可逆的に吸蔵および放出する負極活物質を用いることができる。
As the negative electrode mixture layer 15 of the negative electrode 2, a carbon material such as graphite, or a negative electrode active material that reversibly occludes and releases lithium ions such as silicon (Si) or tin (Sn) can be used.
次に、図2及び図3を参照しながら、本実施形態における電池モジュール100の構成を説明する。
Next, the configuration of the battery module 100 in the present embodiment will be described with reference to FIGS. 2 and 3.
図2(a)は、本実施形態における電池モジュール100の斜視図で、図2(b)は、図2(a)の2B-2B線断面図、図2(c)は、図2(b)の2C部の拡大断面図である。また、図3は、本実施形態における電池モジュール100の分解斜視図である。
2A is a perspective view of the battery module 100 in the present embodiment, FIG. 2B is a cross-sectional view taken along line 2B-2B of FIG. 2A, and FIG. 2C is FIG. 2C is an enlarged cross-sectional view of a portion 2C. FIG. 3 is an exploded perspective view of the battery module 100 in the present embodiment.
図2(b)に示すように、電池モジュール100は、複数の電池40が配列されて筐体50内に収納されている。なお、電池40は、図2(c)に示すように、電池40の正極キャップ16に、電池40内で発生したガスを電池40外に排出する開放部17を有している。
As shown in FIG. 2B, the battery module 100 includes a plurality of batteries 40 arranged in a housing 50. In addition, the battery 40 has the open part 17 which discharges | emits the gas generated in the battery 40 out of the battery 40 in the positive electrode cap 16 of the battery 40, as shown in FIG.2 (c).
図2(b)に示すように、筐体50は、電池40の正極キャップ16周囲の電池ケース5の上面5Aに当接して配設された分離板30によって、複数の電池40を収容する収納部54と、正極キャップ16の開放部17から排出されるガスを筐体50外に排気する排気室24とに区画されている。そして、収納部54には、複数の電池40の隙間に充填された冷却材(不図示)が収容されている。
As shown in FIG. 2B, the housing 50 accommodates a plurality of batteries 40 by the separation plate 30 disposed in contact with the upper surface 5 </ b> A of the battery case 5 around the positive electrode cap 16 of the batteries 40. And an exhaust chamber 24 for exhausting the gas discharged from the open portion 17 of the positive electrode cap 16 to the outside of the housing 50. The storage portion 54 stores a coolant (not shown) filled in the gaps between the plurality of batteries 40.
また、図2(c)に示すように、正極キャップ16の開放部17は、分離板30に形成された貫通孔36を介して、排気室24に連通している。すなわち、電池ケース5から突出した正極キャップ16は、分離板30の各電池40に対応して設けた貫通孔36に内挿されている。このとき、分離板30は、電池ケース5と当接して密着され、貫通孔36は正極キャップ16の側面に設けた開放部17を塞がないように隙間36Aを有している。この隙間36Aにより、電池に不具合が発生し、正極キャップ16の開放部17から噴出するガスが排出される空間が形成されている。そして、噴出したガスは、図2(b)、図3に示すように、分離板30の貫通孔36との隙間36Aを介して排気室24に排出され、さらに、筐体50に形成された開口部26から外部に排出される。
Further, as shown in FIG. 2C, the open portion 17 of the positive electrode cap 16 communicates with the exhaust chamber 24 through a through hole 36 formed in the separation plate 30. That is, the positive electrode cap 16 protruding from the battery case 5 is inserted into a through hole 36 provided corresponding to each battery 40 of the separation plate 30. At this time, the separation plate 30 is in close contact with the battery case 5, and the through hole 36 has a gap 36 </ b> A so as not to block the open portion 17 provided on the side surface of the positive electrode cap 16. Due to this gap 36 </ b> A, a defect occurs in the battery, and a space is formed in which the gas ejected from the open portion 17 of the positive electrode cap 16 is discharged. The ejected gas is discharged into the exhaust chamber 24 through the gap 36A with the through hole 36 of the separation plate 30 and further formed in the housing 50 as shown in FIGS. It is discharged from the opening 26 to the outside.
このような構成により、正極キャップ16の開放部17から噴出されるガスの排出空間を貫通孔36内に制限できるため、貫通孔36を介して排気室24に排出されたガスが、隣接する電池40に再び侵入するのを防止できるとともに、収納部54内に収容された冷却材によって、収納部54内の電池40を効率よく冷却することができる。これにより、不具合を生じた電池40の異常発熱による周囲の電池40への影響を最小限に抑制できるとともに、複数の電池40を効率よく冷却することのできる、小型、薄型の電池モジュール100を実現することができる。なお、収納部54は、分離板30によって密閉されているため、複数の電池モジュール100を接続して電池パックを構成した際、電池モジュール100をどのような方向に配置しても、電池モジュール100から冷却材が外に漏れ出ることはない。
With such a configuration, the discharge space of the gas ejected from the open portion 17 of the positive electrode cap 16 can be limited in the through hole 36, so that the gas discharged into the exhaust chamber 24 through the through hole 36 is adjacent to the battery. The battery 40 in the storage unit 54 can be efficiently cooled by the coolant stored in the storage unit 54 while preventing the battery 40 from entering again. This realizes a small and thin battery module 100 that can suppress the influence on the surrounding battery 40 due to abnormal heat generation of the defective battery 40 and can cool the plurality of batteries 40 efficiently. can do. Since the storage portion 54 is hermetically sealed by the separation plate 30, the battery module 100 is arranged in any direction when the battery module 100 is arranged when the battery pack 100 is configured by connecting the plurality of battery modules 100. No coolant leaks out.
本発明において使用する冷却材は、特に制限されないが、熱伝導性の高い材料、あるいは熱容量の大きな材料を用いることが好ましい。また、冷却材の形態としては、充填性のよい液体、粉末、ゲル状等が好ましい。冷却材としては、例えば、水、PP/Mg(OH)2、NaHCO3、Al(OH)3、Mg(OH)2、Na2O・mSiO2・nH2O等を含ませた液体、粉末、ゲル状等が挙げられる。
The coolant used in the present invention is not particularly limited, but it is preferable to use a material having high thermal conductivity or a material having a large heat capacity. Further, the form of the coolant is preferably a liquid, powder, gel or the like with good filling properties. As the coolant, for example, liquid, powder containing water, PP / Mg (OH) 2 , NaHCO 3 , Al (OH) 3 , Mg (OH) 2 , Na 2 O · mSiO 2 · nH 2 O, etc. And gel-like.
また、本実施形態では、電池40を収容する収納部54と、電池40の開放部17から排出されるガスを排気する排気室24とを、分離板30によって区画するようにしたが、この分離板30を配線基板で構成し、複数の電池40の電極間を電気的に接続する機能を付加してもよい。
In the present embodiment, the storage portion 54 that houses the battery 40 and the exhaust chamber 24 that exhausts the gas discharged from the open portion 17 of the battery 40 are partitioned by the separation plate 30. The board 30 may be composed of a wiring board, and a function of electrically connecting the electrodes of the plurality of batteries 40 may be added.
この場合、配線基板30は、図3に示すように、貫通孔36に挿入された各電池40の正極キャップ16と接続する接続体32と、他方の電極(負極)を並列に接続する接続体34とを有し、この接続体34は、各電池40の底部と接続された接続板33に、延伸部33Aを介して接続されている。また、接続体32は、貫通孔36を完全に塞がないように、貫通孔36を跨いで設けられている。なお、接続体32や接続板33は、例えば、ニッケル板やCu板、Al板などで構成され、接続体34は、例えば、銅箔などで構成される。また、正極キャップ16と接続体32、負極と接続板33は、例えば、電気溶接やスポット溶接などにより接続される。
In this case, as shown in FIG. 3, the wiring board 30 has a connection body 32 connected to the positive electrode cap 16 of each battery 40 inserted in the through hole 36 and a connection body connecting the other electrode (negative electrode) in parallel. 34. The connection body 34 is connected to a connection plate 33 connected to the bottom of each battery 40 via an extending portion 33A. The connecting body 32 is provided across the through hole 36 so as not to completely block the through hole 36. In addition, the connection body 32 and the connection board 33 are comprised, for example with a nickel plate, Cu board, Al plate, etc., and the connection body 34 is comprised with copper foil etc., for example. Moreover, the positive electrode cap 16 and the connection body 32, and the negative electrode and the connection plate 33 are connected by, for example, electric welding or spot welding.
このような構成により、電池モジュール100を構成する各電池40を、配線基板30を介して接続できるため、電源配線や制御配線などの引き回しに必要なスペースを大幅に削減できる。
With such a configuration, each battery 40 constituting the battery module 100 can be connected via the wiring board 30, so that the space required for routing power supply wiring, control wiring, etc. can be greatly reduced.
また、図2(c)に示すように、配線基板30は、例えば、ガラス-エポキシ基板やポリイミドからなる耐熱性部材30aと、例えば、防水性能を有するゴム弾性を有する弾性部材30bとの積層構造を有する。そして、弾性部材30bは電池ケース5の上面5Aと弾性変形して密着して当接するため、高い気密性を確保することができる。これにより、冷却材が貫通孔36から排気室24側に漏れ出るのをより確実に防止することができる。
Further, as shown in FIG. 2C, the wiring substrate 30 has a laminated structure of a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide, and a rubber elastic elastic member 30b having, for example, waterproof performance. Have Since the elastic member 30b is elastically deformed and brought into close contact with the upper surface 5A of the battery case 5, high airtightness can be ensured. Thereby, it is possible to more reliably prevent the coolant from leaking from the through hole 36 to the exhaust chamber 24 side.
ここで、筐体50は、図3に示すように、蓋体20と嵌合する側に開口端を備え、開口端側から複数の電池40を収納する収納部54を有している。このとき、電池40が、例えば、外径18mm、高さ65mmの場合、収納部54の高さは、65mmに接続板33の厚みを加えた程度となる。また、蓋体20は、図2(a)、b)に示すように、外周壁22の一部に設けられた開口部26を備えている。
Here, as shown in FIG. 3, the housing 50 has an opening end on the side to be fitted with the lid 20, and has a storage portion 54 for storing a plurality of batteries 40 from the opening end side. At this time, when the battery 40 has, for example, an outer diameter of 18 mm and a height of 65 mm, the height of the storage portion 54 is about 65 mm plus the thickness of the connection plate 33. Moreover, the cover body 20 is provided with the opening part 26 provided in a part of outer peripheral wall 22, as shown to Fig.2 (a), b).
次に、図4を参照しながら、本実施形態の電池モジュール100において、並列に接続された電池モジュール内の1つの電池に異常発熱などを生じた場合の電池モジュール100の作用効果について説明する。
Next, the operation and effect of the battery module 100 when abnormal heat generation or the like occurs in one battery in the battery modules connected in parallel in the battery module 100 of the present embodiment will be described with reference to FIG.
図4(a)は、本実施形態における電池モジュール100の断面図で、図4(b)は図4(a)の4B部の拡大断面図である。
FIG. 4A is a cross-sectional view of the battery module 100 in the present embodiment, and FIG. 4B is an enlarged cross-sectional view of a portion 4B of FIG. 4A.
図4(b)に示すように、電池モジュール100内の一つの電池40が異常に発熱し、電池ケース内にガスが発生すると、安全弁が作動して、電池ケースからガス45が噴出する。そして、噴出したガス45は、正極キャップ16の開放部17から、正極キャップ16が内挿された貫通孔36の隙間36Aに噴出される。
As shown in FIG. 4B, when one battery 40 in the battery module 100 abnormally generates heat and gas is generated in the battery case, the safety valve is activated and the gas 45 is ejected from the battery case. The ejected gas 45 is ejected from the opening portion 17 of the positive electrode cap 16 into the gap 36A of the through hole 36 in which the positive electrode cap 16 is inserted.
次に、図4(a)に示すように、ガス45は、隙間36Aを充満することなく、分離板30に形成された貫通孔36の間から排気室24に排気される。そして、最終的に蓋体20に設けた開口部26から、電池モジュール100の外部に排出される。このとき、電池モジュール100の不具合電池からガス45が急激に噴出する場合、引火などにより発煙等が起きる畏れがある。
Next, as shown in FIG. 4A, the gas 45 is exhausted into the exhaust chamber 24 from between the through holes 36 formed in the separation plate 30 without filling the gap 36A. Then, it is finally discharged from the opening 26 provided in the lid 20 to the outside of the battery module 100. At this time, when the gas 45 suddenly ejects from the defective battery of the battery module 100, smoke or the like may be generated due to ignition or the like.
しかし、本発明の電池モジュール100によれば、貫通孔36内の隙間36A内の酸素量は限られ、さらに外部から酸素が供給されないので、ガスに引火する可能性は極めて低くなる。その結果、分離板30の貫通孔36からガス45の状態で排気される。そのため、ガスの引火による爆発的な膨張を生じないので、電池モジュールの破裂を防止することができる。
However, according to the battery module 100 of the present invention, the amount of oxygen in the gap 36A in the through hole 36 is limited, and further, oxygen is not supplied from the outside, so the possibility of igniting the gas becomes extremely low. As a result, the gas 45 is exhausted from the through hole 36 of the separation plate 30. Therefore, explosive expansion due to gas ignition does not occur, so that the battery module can be prevented from bursting.
また、異常発熱を起した電池40の熱量は、収納部54内に収容された冷却材によって、効率よく冷却される。
In addition, the amount of heat of the battery 40 causing abnormal heat generation is efficiently cooled by the coolant stored in the storage portion 54.
本実施形態では、蓋体20に、ポリカーボネート樹脂などの絶縁性材料を用いたが、これに限らず、例えば、アルミニウムなどの金属材料や、それを絶縁性樹脂で被覆した構成としてもよい。これにより、機械的強度を向上させて、より薄型の蓋体とし、電池モジュールをさらに小型化できる。また、金属材料の高い熱伝導性により、噴出するガスの冷却性を高めて、引火などを生じにくい高信頼性の電池モジュールが得られる。さらに、噴出する高温ガスによる蓋体20の溶融による穴の発生を防止して、穴からの酸素の供給による引火を防止できる。
In the present embodiment, an insulating material such as a polycarbonate resin is used for the lid 20, but the present invention is not limited to this. For example, a metal material such as aluminum or a structure in which it is coated with an insulating resin may be used. As a result, the mechanical strength can be improved, the lid can be made thinner, and the battery module can be further miniaturized. In addition, due to the high thermal conductivity of the metal material, the cooling property of the gas to be ejected is improved, and a highly reliable battery module that is unlikely to cause ignition is obtained. Furthermore, it is possible to prevent the generation of holes due to the melting of the lid 20 by the high-temperature gas that is ejected, and to prevent ignition due to the supply of oxygen from the holes.
また、本実施形態では、筐体50に、ポリカーボネート樹脂などの絶縁性樹脂材料を用いたが、これに限らず、例えば、ニッケルや銅などの導電性金属材料を用いてもよい。これにより、異常発熱した電池40からの熱量を均一化するだけでなく、金属製の筐体50から放熱することができる。
In this embodiment, an insulating resin material such as polycarbonate resin is used for the housing 50. However, the present invention is not limited to this. For example, a conductive metal material such as nickel or copper may be used. Thereby, not only the amount of heat from the battery 40 that has abnormally heated can be made uniform, but also the heat can be radiated from the metal casing 50.
また、金属製の筐体50を、グラファイトシート等の熱伝導部を介して、ヒートシンク等の放熱部56に接続させてもよい。これにより、異常発熱した電池40の熱量を早急に放出することができる。
Further, the metal casing 50 may be connected to a heat radiating part 56 such as a heat sink via a heat conducting part such as a graphite sheet. Thereby, the calorie | heat amount of the battery 40 which heated abnormally can be discharged | emitted immediately.
また、グラファイトシートなどの熱伝導部に加熱部を接続してもよい。これにより、電池モジュール100が冷えているときに、加熱部からの熱を金属製の筐体50に熱伝導し、冷却材を介して、電池モジュール100内の複数の電池40を均一に昇温することができる。
Also, a heating part may be connected to a heat conduction part such as a graphite sheet. Thereby, when the battery module 100 is cooled, heat from the heating unit is conducted to the metal casing 50, and the plurality of batteries 40 in the battery module 100 are uniformly heated through the coolant. can do.
また、本実施形態において、ポリカーボネート樹脂などの絶縁性樹脂材料よりなる筐体50の中で、負極側の底部を接続板33で並列接続したが、ニッケルや銅などの導電性金属材料よりなる筐体50で並列接続して、筐体50の一部から延伸した延伸部を介して、配線基板30に設けた接続体34と接続させてもよい。
Further, in the present embodiment, in the casing 50 made of an insulating resin material such as polycarbonate resin, the bottom part on the negative electrode side is connected in parallel by the connection plate 33, but the casing made of a conductive metal material such as nickel or copper is used. You may connect with the connection body 34 provided in the wiring board 30 through the extending | stretching part extended in parallel with the body 50 and extended from some housing | casing 50. FIG.
また、本実施形態では、筐体50と蓋体20の嵌合により、蓋体20の外周壁22、筐体50、および各電池ケース5の上面5Aで分離板30を保持するようにしたが、例えば、図5に示すように、蓋体20と分離板30との間に、分離板30を支持する支持部材65を介在させてもよい。このとき、支持部材65は、分離板30の外周部を支持する外周枠66と、筐体50および各電池ケース5の上面5Aとの当接位置と対向する位置に設けた支持部68とから構成される。なお、支持部材65の支持部68で排気室の空間が狭くなる場合には、支持部68の一部に、蓋体20の開口部に連通するように凹部または穴などを設けてもよい。これにより、筐体50、各電池ケース5の上面5A、及び支持部材65の支持部68とで分離板30を確実に固定できる。その結果、噴出するガスの圧力による分離板30の変形を抑制し、隣接する電池への熱やガスの侵入をさらに抑制することができる。
In the present embodiment, the separation plate 30 is held by the outer peripheral wall 22 of the lid 20, the casing 50, and the upper surface 5 </ b> A of each battery case 5 by fitting the casing 50 and the lid 20. For example, as shown in FIG. 5, a support member 65 that supports the separation plate 30 may be interposed between the lid 20 and the separation plate 30. At this time, the support member 65 includes an outer peripheral frame 66 that supports the outer peripheral portion of the separation plate 30, and a support portion 68 that is provided at a position facing the contact position between the housing 50 and the upper surface 5 </ b> A of each battery case 5. Composed. When the space of the exhaust chamber is narrowed by the support portion 68 of the support member 65, a recess or a hole may be provided in a part of the support portion 68 so as to communicate with the opening of the lid body 20. Thereby, the separation plate 30 can be reliably fixed by the housing 50, the upper surface 5 </ b> A of each battery case 5, and the support portion 68 of the support member 65. As a result, it is possible to suppress the deformation of the separation plate 30 due to the pressure of the ejected gas, and further suppress the heat and gas intrusion into the adjacent battery.
また、上記支持部材65を設ける代わりに、図6に示すように、蓋体20の排気室24に、筐体50および各電池ケース5の上面5Aと対向する位置に、開口穴28Aを有するリブ部28を設けてもよい。これにより、筐体、各電池ケース5の上面5A、及び蓋体20のリブ部28とで分離板30を固定できるとともに、電池モジュールをより小型または薄型にできる。
Further, instead of providing the support member 65, as shown in FIG. 6, a rib having an opening hole 28 </ b> A in the exhaust chamber 24 of the lid 20 at a position facing the housing 50 and the upper surface 5 </ b> A of each battery case 5. A portion 28 may be provided. Thereby, while being able to fix the separation plate 30 with the housing | casing, the upper surface 5A of each battery case 5, and the rib part 28 of the cover body 20, a battery module can be made smaller or thin.
また、本実施形態において、分離板30を配線基板で構成した場合、各電池40の電極を接続する接続体(電源配線)32、34の他に、例えば、各電池40の電圧を検出する電圧検出配線や、温度を検出する温度検出配線をさらに設けてもよい。このとき、温度検出配線には、例えば、サーミスタなどの温度検出素子が接続され、温度検出素子を各電池40と接触させて温度を検出することができる。これにより、複数の電池40の電圧および温度を個別に検出して制御できる。その結果、電池40の特性ばらつきや経時変化などを考慮して制御できるため、信頼性や安全性をさらに高めることができる。
In the present embodiment, when the separation plate 30 is formed of a wiring board, for example, a voltage for detecting the voltage of each battery 40 in addition to the connection bodies (power wirings) 32 and 34 that connect the electrodes of each battery 40. You may further provide a detection wiring and the temperature detection wiring which detects temperature. At this time, for example, a temperature detection element such as a thermistor is connected to the temperature detection wiring, and the temperature can be detected by bringing the temperature detection element into contact with each battery 40. Thereby, the voltage and temperature of the plurality of batteries 40 can be individually detected and controlled. As a result, the battery 40 can be controlled in consideration of variations in characteristics, changes with time, and the like, so that reliability and safety can be further improved.
なお、電圧検出配線や温度検出配線の配線基板上でのパターン幅は、電源配線のパターン幅に比べて大幅に狭くできる。これは、電源配線は、大きな電流が流れるため配線抵抗による電力損失を低減させる必要があるが、電圧検出配線や温度検出配線は微小な電流で検出できるためである。そのため、電源配線と複数対の電圧検出配線と温度検出配線を効率的に配置して配線基板に形成できるので、配線に必要なスペースを大幅に削減できる。
Note that the pattern width of the voltage detection wiring and temperature detection wiring on the wiring board can be significantly narrower than the pattern width of the power supply wiring. This is because a large current flows through the power supply wiring, so that it is necessary to reduce the power loss due to the wiring resistance, but the voltage detection wiring and the temperature detection wiring can be detected with a very small current. Therefore, the power supply wiring, the plurality of pairs of voltage detection wiring, and the temperature detection wiring can be efficiently arranged and formed on the wiring board, so that the space required for wiring can be greatly reduced.
また、本実施形態では、一方に開口端を有する筐体50を用いたが、例えば、図7に示すように、両端に開口端を有する枠体50Aと、その一方の開口端を塞ぐ閉塞部材50Bとを有する筐体50を用いてもよい。これにより、各電池40と配線基板や接続板との接続などの組立性や作業性を向上させ、生産性に優れた電池モジュールを実現できる。さらに、枠体50Aをポリカーボネート樹脂などの絶縁性樹脂材料、閉塞部材50Bをニッケルや銅などの導電性金属材料とすることにより、側面の絶縁性を確保しながら、底面からグラファイトシートなどの熱伝導部による熱の放出や入力を行うことができる。
In the present embodiment, the casing 50 having an open end on one side is used. However, as shown in FIG. 7, for example, a frame 50A having open ends on both ends, and a closing member that closes one open end. You may use the housing | casing 50 which has 50B. Thereby, the assemblability and workability such as the connection between each battery 40 and the wiring board or the connection plate can be improved, and a battery module excellent in productivity can be realized. Furthermore, the frame body 50A is made of an insulating resin material such as polycarbonate resin, and the closing member 50B is made of a conductive metal material such as nickel or copper. Heat can be released and input by the unit.
また、上記枠体50Aの代わりに、図8に示すように、各電池40を個別に収納する隔壁部52を有する枠体50Cとしてもよい。これにより、異常発熱した電池40に隣接する電池40への伝熱や放熱を隔壁部52によって抑制できるため、より信頼性や安全性に優れた電池モジュールを実現できる。
Further, instead of the frame body 50A, as shown in FIG. 8, a frame body 50C having partition walls 52 for individually storing the batteries 40 may be used. Thereby, since heat transfer and heat dissipation to the battery 40 adjacent to the battery 40 that has abnormally generated heat can be suppressed by the partition wall portion 52, a battery module with higher reliability and safety can be realized.
また、本実施形態では、分離板30に形成した貫通孔36の大きさを、厚み方向において同一にしたが、例えば、図9に示すように、電池ケースの上面5Aと密着する貫通孔36の大きさを、接続体32側の貫通孔36の大きさより小さくしてもよい。これにより、正極キャップ16の開放部17から噴出するガスの排気室24への排出効率を高める(排出抵抗を低減する)ことができる。さらに、電池ケースの上面5Aとの密着面積を拡大して、収納部54の密閉性をより高めることができる。
In the present embodiment, the size of the through hole 36 formed in the separation plate 30 is the same in the thickness direction. For example, as illustrated in FIG. 9, the through hole 36 in close contact with the upper surface 5 </ b> A of the battery case. The size may be smaller than the size of the through hole 36 on the connection body 32 side. Thereby, the discharge efficiency of the gas ejected from the open portion 17 of the positive electrode cap 16 into the exhaust chamber 24 can be increased (discharge resistance can be reduced). Furthermore, the contact area with the upper surface 5 </ b> A of the battery case can be expanded to further improve the sealing performance of the storage portion 54.
また、本実施形態において、図3に示したように、配線基板30の上側の面に接続体32、34を配置し、延伸部33Aを接続体34に接続させたが、配線基板30の下側の面に接続体34を配置し、延伸部33Aを接続体34に接続させてもよい。これにより、延伸部33Aを配線基板30の上側に配置させる必要がないので、配線基板30による収納部54の密閉性をより高めることができる。
In the present embodiment, as shown in FIG. 3, the connection bodies 32 and 34 are arranged on the upper surface of the wiring board 30 and the extending portion 33 </ b> A is connected to the connection body 34. The connecting body 34 may be disposed on the side surface, and the extending portion 33 </ b> A may be connected to the connecting body 34. Thereby, since it is not necessary to arrange | position extending part 33A above the wiring board 30, the sealing performance of the accommodating part 54 by the wiring board 30 can be improved more.
(第1の実施形態の変形例)
図10は、第1の実施形態の変形例における電池モジュールを構成する電池の断面図である。 (Modification of the first embodiment)
FIG. 10 is a cross-sectional view of a battery constituting the battery module according to the modification of the first embodiment.
図10は、第1の実施形態の変形例における電池モジュールを構成する電池の断面図である。 (Modification of the first embodiment)
FIG. 10 is a cross-sectional view of a battery constituting the battery module according to the modification of the first embodiment.
図10に示すように、電池の正極キャップ16の上面に開放部77を設けて電池を構成した点で、第1の実施形態の電池とは異なる。なお、電池以外の構成要素は、第1の実施の形態と同様であるので、説明を省略する。
As shown in FIG. 10, the battery is configured by providing an open portion 77 on the upper surface of the positive electrode cap 16 of the battery, which is different from the battery of the first embodiment. In addition, since components other than the battery are the same as those in the first embodiment, description thereof is omitted.
図11、12を参照しながら、本変形例の電池を用いて構成した電池モジュール200について説明する。なお、本変形例では、分離板30を配線基板で構成した例を用いて説明する。
A battery module 200 configured using the battery of this modification will be described with reference to FIGS. In addition, in this modification, it demonstrates using the example which comprised the separating plate 30 with the wiring board.
図11(a)は、本変形例における電池モジュール200の斜視図で、図11(b)は図11(a)の11B-11B線断面図、図11(c)は図11(b)の11C部の拡大断面図である。また、図12は、本変形例における電池モジュール200の分解斜視図である。
FIG. 11A is a perspective view of the battery module 200 in this modification, FIG. 11B is a cross-sectional view taken along the line 11B-11B in FIG. 11A, and FIG. 11C is a cross-sectional view of FIG. It is an expanded sectional view of the 11C section. FIG. 12 is an exploded perspective view of the battery module 200 in the present modification.
図11(a)、図12に示すように、電池モジュール200は、絶縁性樹脂材料もしくは表面を樹脂で被覆して絶縁加工を施した金属材料よりなる筐体50および、それと嵌合する蓋体20を有している。
As shown in FIGS. 11A and 12, the battery module 200 includes a casing 50 made of an insulating resin material or a metal material whose surface is covered with a resin and subjected to an insulation process, and a lid body fitted to the casing 50. 20.
図11(b)、図12に示すように、筐体50の収納部54に、複数の電池40の正極キャップ16を同一方向に並べた電池ユニットが収納され、複数の電池40は、配線基板30の接続体32、34で電気的に並列に接続されている。ここで、接続体34は、電池40の一方の電極部(負極)である底部を並列に接続した接続板33と、延伸部33Aを介して接続されている。また、筐体50は、配線基板30によって収納部54と排気室24とに区画されており、収納部54には、複数の電池40の隙間に充填された冷却材が収容されている。
As shown in FIGS. 11B and 12, a battery unit in which the positive electrode caps 16 of the plurality of batteries 40 are arranged in the same direction is stored in the storage portion 54 of the housing 50, and the plurality of batteries 40 are connected to the wiring board. Thirty connection bodies 32 and 34 are electrically connected in parallel. Here, the connection body 34 is connected to the connection plate 33 in which the bottom part which is one electrode part (negative electrode) of the battery 40 is connected in parallel via the extending part 33A. The housing 50 is partitioned into a storage portion 54 and an exhaust chamber 24 by the wiring board 30, and the storage portion 54 stores a coolant filled in a gap between the plurality of batteries 40.
図11(c)に示すように、電池ケース5から突出した正極キャップ16は、配線基板30に設けた貫通孔36に内挿され、配線基板30の接続体32と接続されている。配線基板30は、電池ケース5と当接して密着され、貫通孔36は正極キャップ16との間に隙間36Aを有している。このとき、接続体32は、正極キャップ16の上面に形成した開放部77を塞がないように、開放部77と対応する位置に貫通穴32aを有している。そして、正極キャップ16の開放部77から噴出したガスは、貫通穴32aから排気室24に排出され、さらに、蓋体20に設けられた開口部26から外部に排出される。
As shown in FIG. 11C, the positive electrode cap 16 protruding from the battery case 5 is inserted into a through hole 36 provided in the wiring board 30 and connected to the connection body 32 of the wiring board 30. The wiring board 30 is in close contact with the battery case 5, and the through hole 36 has a gap 36 </ b> A between the positive electrode cap 16 and the through hole 36. At this time, the connection body 32 has a through hole 32 a at a position corresponding to the opening portion 77 so as not to block the opening portion 77 formed on the upper surface of the positive electrode cap 16. The gas ejected from the open portion 77 of the positive electrode cap 16 is discharged from the through hole 32 a to the exhaust chamber 24, and is further discharged to the outside from the opening 26 provided in the lid body 20.
図11(c)、図12に示すように、配線基板30は、例えば、ガラス-エポキシ基板やポリイミドからなる耐熱性部材30aと、例えば、防水性能を有するゴム弾性を有する弾性部材30bの積層構造を有する。弾性部材30bは、電池ケース5の上面5Aと弾性変形して密着して当接し、高い気密性を確保する。これにより、冷却材が貫通孔36から排気室24に漏れ出ることはない。
As shown in FIG. 11C and FIG. 12, the wiring board 30 has a laminated structure of a heat-resistant member 30a made of, for example, a glass-epoxy substrate or polyimide, and a rubber elastic elastic member 30b having, for example, waterproof performance. Have The elastic member 30b elastically deforms and comes into close contact with the upper surface 5A of the battery case 5 to ensure high airtightness. Thereby, the coolant does not leak from the through hole 36 into the exhaust chamber 24.
配線基板30は、貫通孔36に挿入された電池モジュールの各電池の正極キャップ16と接続する接続体32と、各電池の他方の電極(例えば、負極)を並列に接続する接続板33の延伸部33Aと接続する接続体34とを有し、接続体32には、正極キャップ16の開放部77を塞がないように貫通穴32aが設けられている。
The wiring board 30 is formed by extending a connection body 32 connected to the positive electrode cap 16 of each battery of the battery module inserted into the through hole 36 and a connection plate 33 connecting the other electrode (for example, negative electrode) of each battery in parallel. A connecting body 34 connected to the portion 33A is provided, and the connecting body 32 is provided with a through hole 32a so as not to block the opening 77 of the positive electrode cap 16.
電池モジュールを構成する各電池40は、配線基板30を介して接続できるため、電源配線や制御配線などの引き回しに必要なスペースを大幅に削減できる。また、各電池40の正極キャップ16の開放部77が、接続体32の貫通穴32aを介して排気室24と連通しているため、電池40から噴出したガスは、直接配線基板30に噴出しないので、配線基板30の変形を防止できる。そのため、ガスが引火により発煙しても、隣接する電池ケースへの、ガスや煙などの侵入を防止することができる。
Since each battery 40 constituting the battery module can be connected via the wiring board 30, it is possible to greatly reduce the space required for routing power supply wiring and control wiring. Further, since the open portion 77 of the positive electrode cap 16 of each battery 40 communicates with the exhaust chamber 24 through the through hole 32 a of the connection body 32, the gas ejected from the battery 40 does not directly eject to the wiring board 30. Therefore, deformation of the wiring board 30 can be prevented. Therefore, even if the gas emits smoke due to ignition, it is possible to prevent intrusion of gas or smoke into the adjacent battery case.
図13(a)、(b)を用いて、本変形例の電池モジュール200において、並列に接続された電池モジュール内の1つの電池に異常発熱などを生じた場合の電池モジュール200の作用効果について説明する。ここで、図13(a)は、電池モジュール200の断面図で、図13(b)は図13(a)の13B部の拡大断面図である。
13 (a) and 13 (b), in the battery module 200 of the present modification, the operational effect of the battery module 200 when abnormal heat generation or the like occurs in one battery in the battery modules connected in parallel. explain. Here, FIG. 13A is a cross-sectional view of the battery module 200, and FIG. 13B is an enlarged cross-sectional view of a portion 13B of FIG. 13A.
図13(b)に示すように、電池モジュール200の1つの電池が異常に発熱し、電池ケース内に発生したガスは、安全弁が作動して、電池ケース5からガス45が噴出する。
As shown in FIG. 13B, one battery of the battery module 200 generates heat abnormally, and the gas generated in the battery case is activated by the safety valve and the gas 45 is ejected from the battery case 5.
図13(a)に示すように、噴出したガス45は、正極キャップ16の開放部77から、接続体32の貫通穴32aを介して排気室24に噴出される。そして、最終的に蓋体20に設けた開口部26から、電池モジュール200の外部に排出される。
As shown in FIG. 13 (a), the jetted gas 45 is jetted from the opening 77 of the positive electrode cap 16 into the exhaust chamber 24 through the through hole 32 a of the connection body 32. Then, it is finally discharged from the opening 26 provided in the lid 20 to the outside of the battery module 200.
本変形例の電池モジュール200によれば、配線基板30の接続体32の貫通穴32aからガス45の状態で排気される。そのため、ガスの引火による爆発的な膨張を生じないので、電池モジュールの破裂を防止できる。
According to the battery module 200 of the present modified example, the gas 45 is exhausted from the through hole 32a of the connection body 32 of the wiring board 30. Therefore, explosive expansion due to gas ignition does not occur, and the battery module can be prevented from bursting.
また、異常発熱を起した電池の熱量は、収納部54内の冷却材により、平均化されるように冷却される。
Further, the amount of heat of the battery that has caused abnormal heat generation is cooled by the coolant in the storage unit 54 so as to be averaged.
本変形例では、正極キャップ16が挿入される配線基板30の貫通孔36において、正極キャップ16との間に隙間36Aを有する構成を例に説明したが、例えば、図14に示すように、正極キャップ16とほぼ同一形状の貫通孔36としてもよい。これにより、各電池40の開放部77と接続体32の貫通穴32aとの位置決めが容易で、かつ位置ずれによる貫通穴32aの開口面積のばらつきを抑制できる。その結果、さらに信頼性と安全性に優れた電池モジュールを実現できる。
In this modification, the configuration in which the gap 36A is provided between the through hole 36 of the wiring substrate 30 into which the positive electrode cap 16 is inserted and the positive electrode cap 16 has been described as an example. For example, as illustrated in FIG. A through hole 36 having substantially the same shape as the cap 16 may be used. Thereby, positioning with the open part 77 of each battery 40 and the through-hole 32a of the connection body 32 is easy, and the dispersion | variation in the opening area of the through-hole 32a by position shift can be suppressed. As a result, it is possible to realize a battery module that is further excellent in reliability and safety.
(第2の実施形態)
本発明における電池モジュールは、複数個配列して、それらを直列接続及び/又は並列接続させて電池パックを構成することができる。 (Second Embodiment)
A plurality of battery modules in the present invention can be arranged and connected in series and / or in parallel to form a battery pack.
本発明における電池モジュールは、複数個配列して、それらを直列接続及び/又は並列接続させて電池パックを構成することができる。 (Second Embodiment)
A plurality of battery modules in the present invention can be arranged and connected in series and / or in parallel to form a battery pack.
図15(a)、(b)は、本発明の第2の実施形態における電池パックの組立斜視図である。
FIGS. 15A and 15B are assembled perspective views of the battery pack according to the second embodiment of the present invention.
図15(a)は、上記実施形態の電池モジュールを4個並置して配置し、接続部材450で接続して電池パック400を構成したものである。また、図15(b)は、上記実施形態の電池モジュールを2個並置するとともに、それを縦に2段に重ね接続部材550で接続して電池パック500を構成したものである。このとき、各電池モジュールは、接続部材によって、並列接続または直列接続、あるいは直列接続と並列接続を組み合わせて接続することにより、電池パックが構成される。
FIG. 15A shows a battery pack 400 in which four battery modules of the above embodiment are arranged side by side and connected by a connecting member 450. FIG. 15B shows a battery pack 500 in which two battery modules of the above-described embodiment are juxtaposed and connected vertically by two connecting members 550. At this time, the battery packs are configured by connecting the battery modules in parallel connection or series connection, or a combination of series connection and parallel connection.
本実施形態によれば、用途に応じて、必要な電圧や電気容量を有する汎用性の高い電池パックを、配置スペースを考慮して任意に組み合わせることにより、容易に実現できる。
According to the present embodiment, it can be easily realized by arbitrarily combining battery packs with high versatility having necessary voltages and electric capacities in consideration of the arrangement space according to applications.
また、本実施形態によれば、いずれかの電池モジュールに不具合が生じても、噴出するガスが引火することなく、ガスの状態で外部に排気することができる。その結果、ガスの引火による爆発的な膨張を生じないので、電池モジュールの破裂を防止でき、安全で信頼性に優れた電池パックを実現できる。
In addition, according to the present embodiment, even if a failure occurs in any of the battery modules, the gas to be ejected can be exhausted to the outside without being ignited. As a result, since explosive expansion due to gas ignition does not occur, the battery module can be prevented from rupture, and a safe and highly reliable battery pack can be realized.
また、本実施形態における電池モジュールは、複数の電池を収容する収納部は、配線基板によって密閉されているため、電池モジュールを、筐体50の開放面が上面になるように配置しなくても、収納部内に収容した冷却材が漏れ出ることはない。従って、電池パックを収容する空間の制約に応じて、電池モジュールを縦置き及び/又は横置きを組み合わせながら電池パックを構成することができる。
Further, in the battery module according to the present embodiment, the housing portion that houses a plurality of batteries is hermetically sealed by the wiring board. Therefore, the battery module need not be arranged so that the open surface of the housing 50 is the upper surface. The coolant stored in the storage section does not leak out. Therefore, the battery pack can be configured while combining the battery modules in a vertical position and / or a horizontal position in accordance with restrictions on the space in which the battery pack is accommodated.
(電池モジュールの他の実施形態)
以下に、本発明の他の実施形態における電池モジュールの構成について説明する。 (Other embodiment of a battery module)
Below, the structure of the battery module in other embodiment of this invention is demonstrated.
以下に、本発明の他の実施形態における電池モジュールの構成について説明する。 (Other embodiment of a battery module)
Below, the structure of the battery module in other embodiment of this invention is demonstrated.
図16は、本発明の他の実施形態における電池モジュール600を説明する分解斜視図である。
FIG. 16 is an exploded perspective view illustrating a battery module 600 according to another embodiment of the present invention.
本実施形態における電池モジュール600は、複数の電池が並列接続された電池ユニット640を、複数個並列に配置して、これらの電池ユニット640を直列接続した集合電池ユニット645を筐体660に収納する点で、上記実施形態と異なる。
In the battery module 600 according to this embodiment, a plurality of battery units 640 in which a plurality of batteries are connected in parallel are arranged in parallel, and an assembled battery unit 645 in which these battery units 640 are connected in series is housed in a housing 660. This is different from the above embodiment.
なお、図16は、1個の電池が並列接続された電池ユニット640を、7個並列に配置し、これらを直列接続して構成した電池モジュール600の例を示す。例えば、電池を、容量2500mAh、平均電圧3.6Vのリチウムイオン電池で構成した場合、25.2V(3.6V×7)で27.5Ah(2.5Ah×11)の容量を有する電池モジュール600が得られる。
FIG. 16 shows an example of a battery module 600 in which seven battery units 640 each having one battery connected in parallel are arranged in parallel and connected in series. For example, when the battery is composed of a lithium ion battery having a capacity of 2500 mAh and an average voltage of 3.6 V, a battery module 600 having a capacity of 27.5 Ah (2.5 Ah × 11) at 25.2 V (3.6 V × 7). Is obtained.
図16に示すように、本実施形態における電池モジュール600は、集合電池ユニット645が筐体660内に収容され、筐体660は、配線基板630によって、集合電池ユニット645(11×7=77個の電池)を収容する収納部と、電池の電極部の開放部から排出されるガスを排気する排気室とに区画されている。また、収納部には、複数の電池の隙間に充填された冷却材が収容されている。
As shown in FIG. 16, the battery module 600 according to the present embodiment includes an assembled battery unit 645 housed in a housing 660, and the housing 660 is assembled by a wiring substrate 630 (11 × 7 = 77 pieces). Of the battery) and an exhaust chamber for exhausting the gas discharged from the open part of the electrode part of the battery. Further, the storage portion stores a coolant filled in the gaps of the plurality of batteries.
配線基板630は、集合電池ユニット645の各電池の正極キャップと対応する位置に貫通孔636を有し、各貫通孔636を完全に塞がないように電池ユニット640の各正極キャップを並列接続する接続体632が設けられている。また、配線基板630は、電池ケースの上面と密着して当接させて配置される。
The wiring board 630 has through holes 636 at positions corresponding to the positive caps of the batteries of the assembled battery unit 645, and the positive caps of the battery units 640 are connected in parallel so as not to completely block the through holes 636. A connection body 632 is provided. In addition, the wiring board 630 is disposed in close contact with the upper surface of the battery case.
また、各電池ユニット640の各電池の底部において、負極部を並列接続する接続板650げ設けられ、接続板650の一部に設けた延伸部650Aが、隣接する電池ユニット640の接続体632に接続された接続部635と接続することにより、各電池ユニット640が直列接続されている。
Further, at the bottom of each battery of each battery unit 640, a connection plate 650 that connects the negative electrode portions in parallel is provided, and an extending portion 650A provided in a part of the connection plate 650 is connected to the connection body 632 of the adjacent battery unit 640. Each battery unit 640 is connected in series by connecting to the connected connection portion 635.
蓋体620には、排気室(不図示)を介して、噴出するガスを外部に排出する開口部(不図示)が設けられている。このとき、開口部は、各電池ユニット640に対応させて個別に設けても、一体化して設けてもよい。
The lid 620 is provided with an opening (not shown) for discharging the gas to be ejected to the outside through an exhaust chamber (not shown). At this time, the opening may be provided individually corresponding to each battery unit 640 or may be provided integrally.
本実施形態によれば、筐体660を一体化することにより、さらに小型化した電池モジュールを実現できる。
According to the present embodiment, a battery module further reduced in size can be realized by integrating the housing 660.
また、本実施形態では、筐体660に、ポリカーボネート樹脂などの絶縁性樹脂材料を用いたが、これに限らず、例えば、ニッケルや銅などの導電性金属材料を用いてもよい。この場合、接続板650の代わりに、導電性の筐体660を用いて電池ユニット640の各電池の負極部を並列接続することができ、導電性の筐体660の一部から延伸した延伸部650Aを、隣接する電池ユニット640の接続体632と接続することによって、各電池ユニット640を直列接続することができる。これにより、接続体632や延伸部650Aの数を減らすことができ、部品点数の削減が可能となる。
In this embodiment, an insulating resin material such as a polycarbonate resin is used for the housing 660. However, the present invention is not limited to this. For example, a conductive metal material such as nickel or copper may be used. In this case, instead of the connection plate 650, the negative electrode part of each battery of the battery unit 640 can be connected in parallel using the conductive case 660, and the extended part extended from a part of the conductive case 660 Each battery unit 640 can be connected in series by connecting 650A with the connection body 632 of the adjacent battery unit 640. Thereby, the number of connection bodies 632 and extending portions 650A can be reduced, and the number of parts can be reduced.
図17は、本発明の他の実施形態における電池モジュールを構成する電池の断面図で、図18(a)は、図17に示した電池を用いて構成した電池モジュール700の断面図、図18(b)は、図18(a)の18B部の拡大断面図である。
FIG. 17 is a cross-sectional view of a battery constituting a battery module according to another embodiment of the present invention. FIG. 18A is a cross-sectional view of a battery module 700 configured using the battery shown in FIG. FIG. 18B is an enlarged cross-sectional view of a portion 18B in FIG.
図17に示すように、電池の正極キャップ16を電池ケース5の上面5Aとほぼ同一面に設けて電池を構成した点で、第1の実施形態の電池とは異なる。
As shown in FIG. 17, the battery is configured by providing the battery positive cap 16 on substantially the same surface as the upper surface 5 </ b> A of the battery case 5, which is different from the battery of the first embodiment.
また、図18に示すように、配線基板30に設けられた貫通孔36において、配線基板30に形成された接続体32の一部が、正極キャップ16側に突出する凸状部32Cを有し、この凸状部32Cが正極キャップ16と接続されている。これにより、正極キャップ16の位置に拘わらず、薄型で小型の電池モジュール700を実現できる。
In addition, as shown in FIG. 18, in the through hole 36 provided in the wiring board 30, a part of the connection body 32 formed on the wiring board 30 has a convex portion 32 </ b> C protruding toward the positive electrode cap 16 side. The convex portion 32 </ b> C is connected to the positive electrode cap 16. Thereby, irrespective of the position of the positive electrode cap 16, the thin and small battery module 700 is realizable.
(第3の実施形態)
第1の実施形態における電池モジュール100は、筐体50が、電池40の正極キャップ(電極部)16周囲の電池ケースに当接して配設された分離板30によって、複数の電池40を収容する収納部54と、正極キャップ16の開放部17から排出されるガスを筐体50外に排気する排気室24とに区画されていることを特徴とするものである。すなわち、複数の電池40を収容する収納部54は、分離板30によって、密閉状態になっている。 (Third embodiment)
In thebattery module 100 according to the first embodiment, the casing 50 accommodates the plurality of batteries 40 by the separation plate 30 disposed in contact with the battery case around the positive electrode cap (electrode part) 16 of the battery 40. The storage section 54 and the exhaust chamber 24 for exhausting the gas exhausted from the open section 17 of the positive electrode cap 16 to the outside of the housing 50 are characterized in that it is partitioned. That is, the storage portion 54 that houses the plurality of batteries 40 is hermetically sealed by the separation plate 30.
第1の実施形態における電池モジュール100は、筐体50が、電池40の正極キャップ(電極部)16周囲の電池ケースに当接して配設された分離板30によって、複数の電池40を収容する収納部54と、正極キャップ16の開放部17から排出されるガスを筐体50外に排気する排気室24とに区画されていることを特徴とするものである。すなわち、複数の電池40を収容する収納部54は、分離板30によって、密閉状態になっている。 (Third embodiment)
In the
従って、正極キャップ16の開放部17から排出されるガスが、隣接する電池40に再び侵入するのを防止するという観点からすれば、筐体50内に排気室24を必ずしも設ける必要はない。
Therefore, from the viewpoint of preventing the gas discharged from the open portion 17 of the positive electrode cap 16 from entering the adjacent battery 40 again, the exhaust chamber 24 is not necessarily provided in the housing 50.
図19は、本発明の第3の実施形態における電池モジュール800の構成を示した断面図、図20は、その分解斜視図で、筐体内に排気室を有さない構造を特徴とする。
FIG. 19 is a cross-sectional view showing a configuration of a battery module 800 according to the third embodiment of the present invention, and FIG. 20 is an exploded perspective view thereof, which is characterized by a structure having no exhaust chamber in the housing.
図19及び図20に示すように、本実施形態における電池モジュール800は、複数の電池40が配列されてケース80内に収納されており、電池40は、その正極キャップ16に、電池40内で発生したガスを電池40外に排出する開放部(不図示)を有している。
As shown in FIGS. 19 and 20, in the battery module 800 in the present embodiment, a plurality of batteries 40 are arranged and accommodated in a case 80, and the battery 40 is placed in the positive electrode cap 16 within the battery 40. An open portion (not shown) for discharging the generated gas to the outside of the battery 40 is provided.
ケース80は、上面及び下面が開放された筒形ケース(本実施形態では、断面が四角形の筒形ケース)からなり、ケース80の側壁部の上端には、第1の平板81が当接して配設されており、ケース80の側壁部の下端には、第2の平板82が当接して配設されている。
The case 80 is formed of a cylindrical case whose upper and lower surfaces are open (in this embodiment, a cylindrical case having a rectangular cross section), and the first flat plate 81 is in contact with the upper end of the side wall of the case 80. A second flat plate 82 is disposed in contact with the lower end of the side wall of the case 80.
複数の電池40は、電池40の正極キャップ16周囲の電池ケースが、第1の平板81に当接して、ケース80内に収容されており、複数の電池40を収容する収納部84は、ケース80の側壁部、第1の平板81、及び第2の平板82によって密閉されている。そして、正極キャップ16の開放部17は、第1の平板81に形成された貫通孔83を介して、外部に連通している。
The plurality of batteries 40 are accommodated in the case 80 with the battery case around the positive electrode cap 16 of the battery 40 in contact with the first flat plate 81, and the accommodating portion 84 that accommodates the plurality of batteries 40 includes a case. 80 side walls, a first flat plate 81, and a second flat plate 82 are hermetically sealed. The open portion 17 of the positive electrode cap 16 communicates with the outside through a through hole 83 formed in the first flat plate 81.
このような構成により、複数の電池40が収容された収納部84は、ケース80の側壁部、第1の平板81、及び第2の平板82によって密閉されているため、正極キャップ16の開放部17から排出されるガスが、隣接する電池40に再び侵入するのを防止することができる。
With such a configuration, the housing portion 84 in which the plurality of batteries 40 are housed is sealed by the side wall portion of the case 80, the first flat plate 81, and the second flat plate 82, and thus the open portion of the positive electrode cap 16. It is possible to prevent the gas discharged from the gas 17 from entering the adjacent battery 40 again.
なお、図20に示すように、ケース80の側壁部の上端及び下端に、それぞれ一対のネジ穴86、88を設け、また、第1の平板81及び第2の平板82の両端にも、それぞれ一対のネジ穴85、87を設けておくことによって、ケース80の側壁部の上端及び下端に、それぞれ第1の平板81及び第2の平板82を当接させて、各ネジ穴をネジで接合することによって、電池モジュール800を簡単に組み立てることができる。
As shown in FIG. 20, a pair of screw holes 86 and 88 are provided at the upper and lower ends of the side wall of the case 80, respectively, and at both ends of the first flat plate 81 and the second flat plate 82, respectively. By providing a pair of screw holes 85 and 87, the first flat plate 81 and the second flat plate 82 are brought into contact with the upper and lower ends of the side wall portion of the case 80, respectively, and the screw holes are joined with screws. By doing so, the battery module 800 can be easily assembled.
ここで、密閉された収納部84には、複数の電池40の隙間に充填された冷却材(不図示)が収容されていてもよい。これにより、複数の電池40の隙間は、熱伝導性の低い空気層から、熱伝導性の高い冷却材に置き換わるため、電池40の冷却効果を大幅に向上することができる。
Here, a coolant (not shown) filled in the gaps of the plurality of batteries 40 may be stored in the sealed storage portion 84. Thereby, since the clearance gap between the some battery 40 is replaced with the coolant with high heat conductivity from the air layer with low heat conductivity, the cooling effect of the battery 40 can be improved significantly.
また、ケース80を、絶縁性の材料で構成すれば、第1の平板81を、導電性の第1のバスバーで構成することができる。この場合、複数の電池40の正極キャップ16を、第1のバスバーに接続することによって、複数の電池40を並列接続することができる。さらに、第2の平板82を、導電性の第2のバスバーで構成することができる。この場合、複数の電池40の他の電極部(負極部)を、第2のバスバーに接続することによって、複数の電池40を並列接続することができる。これにより、薄型で小型の電池モジュール800を実現できる。
If the case 80 is made of an insulating material, the first flat plate 81 can be made of a conductive first bus bar. In this case, the plurality of batteries 40 can be connected in parallel by connecting the positive electrode caps 16 of the plurality of batteries 40 to the first bus bar. Further, the second flat plate 82 can be formed of a conductive second bus bar. In this case, the plurality of batteries 40 can be connected in parallel by connecting the other electrode portions (negative electrode portions) of the plurality of batteries 40 to the second bus bar. Thereby, the thin and small battery module 800 is realizable.
本実施形態における電池モジュール800は、複数個配列して、それらを直列接続及び/又は並列接続させて電池パックを構成することができる。
A plurality of battery modules 800 in the present embodiment can be arranged and connected in series and / or in parallel to form a battery pack.
図21は、本実施形態における電池パックの構成を示した断面図である。
FIG. 21 is a cross-sectional view showing the configuration of the battery pack in the present embodiment.
図21に示すように、複数の電池モジュール800は、ハウジング90内に収容されており、ハウジング90内には、各電池モジュール800の収納部84と区画された排気室91が設けられている。そして、各電池モジュール800内に収容された各電池40の正極キャップ16の開放部から排出されたガスは、貫通孔83を介して排気室91に排出され、さらに、ハウジング90に設けられた開口部92から外部に排出される。
As shown in FIG. 21, a plurality of battery modules 800 are accommodated in a housing 90, and an exhaust chamber 91 that is partitioned from a storage portion 84 of each battery module 800 is provided in the housing 90. And the gas discharged | emitted from the open part of the positive electrode cap 16 of each battery 40 accommodated in each battery module 800 is discharged | emitted by the exhaust hole 91 through the through-hole 83, and also the opening provided in the housing 90 It is discharged from the portion 92 to the outside.
なお、第1の平板81及び第2の平板82を、それぞれ第1のバスバー(正極端子)及び第2のバスバー(負極端子)で構成した場合、図20に示すように、第1のバスバー81の端部に、ハウジング90の側壁部に沿って第2のバスバー82側に延出する延出部81aを設け、また、第2のバスバー82の端部に、第1のバスバー81と反対側に延出する延出部82aを設けておけば、図21に示すように、隣接する電池モジュール800同士を、一方の電池モジュール800に設けられた延出部81aと、他方の電池モジュール800に設けられた延出部82aとを接合することによって、簡単に直列接続することができる。
In addition, when the 1st flat plate 81 and the 2nd flat plate 82 are respectively comprised by the 1st bus-bar (positive electrode terminal) and the 2nd bus-bar (negative electrode terminal), as shown in FIG. An extended portion 81 a extending toward the second bus bar 82 along the side wall portion of the housing 90 is provided at the end of the second bus bar 82, and the end of the second bus bar 82 is opposite to the first bus bar 81. If the extending portion 82a extending to the first battery module 800 is provided, the adjacent battery modules 800 are connected to the extended portion 81a provided on one battery module 800 and the other battery module 800 as shown in FIG. It is possible to easily connect in series by joining the provided extending portion 82a.
以上、本発明を好適な実施形態により説明してきたが、こうした記述は限定事項ではなく、もちろん、種々の改変が可能である。例えば、上記実施形態においては、電池40をリチウムイオン二次電池としたが、これ以外の二次電池(例えばニッケル水素電池)であっても良い。また、上記実施形態では、円筒形の電池を例に説明したが、これに限らず、例えば、角形の電池であってもよい。
As mentioned above, although this invention has been demonstrated by suitable embodiment, such description is not a limitation matter and of course various modifications are possible. For example, in the above embodiment, the battery 40 is a lithium ion secondary battery, but other secondary batteries (for example, nickel metal hydride batteries) may be used. Moreover, in the said embodiment, although the cylindrical battery was demonstrated to the example, it is not restricted to this, For example, a square battery may be sufficient.
本発明は、自動車、電動バイク又は電動遊具等の駆動用電源として有用である。
The present invention is useful as a power source for driving automobiles, electric motorcycles, electric playground equipment and the like.
1 正極
1a 正極集電体
1b 正極合剤層
2 負極
3 セパレータ
4 電極群
5 電池ケース
6 封口板
7 ガスケット
8 正極リード
9 負極リード
10a、10b 絶縁板
11 負極集電体
15 負極合剤層
16 電極部(正極キャップ)
17、77 開放部
18 電流遮断部材
19 安全弁
20 蓋体
22 外周壁
24 排気室
26 開口部
28 リブ部
30 分離板(配線基板)
30a 耐熱性部材
30b 弾性部材
32、34 接続体
33 接続板
33A 延伸部
36 貫通孔
36A 隙間
40 電池
45 ガス
50 筐体
54 収納部
65 支持部材
80 ケース
81 貫通穴
81 第1の平板(第1のバスバー)
81a 延出部
82 第2の平板(第2のバスバー)
82a 延出部
83 貫通孔
84 収納部
85、86、87、88 ネジ穴
90 ハウジング
91 排気室
92 開口部
100、200、600、700、800 電池モジュール
400、500 電池パック
450、550 接続部材
620 蓋体
630 配線基板
632 接続体
635 接続部
636 貫通孔
640 電池ユニット
645 集合電池ユニット
650 接続板
650A 延伸部
660 筐体 1 Positive electrode
1a Positive electrode current collector
1b Positive electrode mixture layer
2 Negative electrode
3 Separator
4 Electrode group
5 Battery case
6 Sealing plate
7 Gasket
8 Positive lead
9 Negative lead
10a, 10b Insulating plate
11 Negative electrode current collector
15 Negative electrode mixture layer
16 Electrode (positive electrode cap)
17, 77 Opening part
18 Current interrupting member
19 Safety valve
20 Lid
22 outer wall
24 Exhaust chamber
26 opening
28 Ribs
30 Separator (wiring board)
30a Heat resistant member
30b Elastic member
32, 34 connector
33 Connection board
33A Stretched part
36 Through hole
36A clearance
40 batteries
45 gas
50 cases
54 compartment
65 Support member
80 cases
81 Through hole
81 First flat plate (first bus bar)
81a Extension part
82 Second flat plate (second bus bar)
82a extension
83 Through hole
84 compartment
85, 86, 87, 88 Screw holes
90 housing
91 Exhaust chamber
92 opening
100, 200, 600, 700, 800 Battery module
400, 500 battery pack
450, 550 Connecting member
620 lid
630 Wiring board
632 connection body
635 connection
636 Through hole
640 battery unit
645 Collective battery unit
650 connection board
650A Stretched part
660 housing
1a 正極集電体
1b 正極合剤層
2 負極
3 セパレータ
4 電極群
5 電池ケース
6 封口板
7 ガスケット
8 正極リード
9 負極リード
10a、10b 絶縁板
11 負極集電体
15 負極合剤層
16 電極部(正極キャップ)
17、77 開放部
18 電流遮断部材
19 安全弁
20 蓋体
22 外周壁
24 排気室
26 開口部
28 リブ部
30 分離板(配線基板)
30a 耐熱性部材
30b 弾性部材
32、34 接続体
33 接続板
33A 延伸部
36 貫通孔
36A 隙間
40 電池
45 ガス
50 筐体
54 収納部
65 支持部材
80 ケース
81 貫通穴
81 第1の平板(第1のバスバー)
81a 延出部
82 第2の平板(第2のバスバー)
82a 延出部
83 貫通孔
84 収納部
85、86、87、88 ネジ穴
90 ハウジング
91 排気室
92 開口部
100、200、600、700、800 電池モジュール
400、500 電池パック
450、550 接続部材
620 蓋体
630 配線基板
632 接続体
635 接続部
636 貫通孔
640 電池ユニット
645 集合電池ユニット
650 接続板
650A 延伸部
660 筐体 1 Positive electrode
1a Positive electrode current collector
1b Positive electrode mixture layer
2 Negative electrode
3 Separator
4 Electrode group
5 Battery case
6 Sealing plate
7 Gasket
8 Positive lead
9 Negative lead
10a, 10b Insulating plate
11 Negative electrode current collector
15 Negative electrode mixture layer
16 Electrode (positive electrode cap)
17, 77 Opening part
18 Current interrupting member
19 Safety valve
20 Lid
22 outer wall
24 Exhaust chamber
26 opening
28 Ribs
30 Separator (wiring board)
30a Heat resistant member
30b Elastic member
32, 34 connector
33 Connection board
33A Stretched part
36 Through hole
36A clearance
40 batteries
45 gas
50 cases
54 compartment
65 Support member
80 cases
81 Through hole
81 First flat plate (first bus bar)
81a Extension part
82 Second flat plate (second bus bar)
82a extension
83 Through hole
84 compartment
85, 86, 87, 88 Screw holes
90 housing
91 Exhaust chamber
92 opening
100, 200, 600, 700, 800 Battery module
400, 500 battery pack
450, 550 Connecting member
620 lid
630 Wiring board
632 connection body
635 connection
636 Through hole
640 battery unit
645 Collective battery unit
650 connection board
650A Stretched part
660 housing
Claims (16)
- 複数の電池が配列されて筐体内に収納された電池モジュールであって、
前記電池は、該電池の電極部に、前記電池内で発生したガスを電池外に排出する開放部を有しており、
前記筐体は、前記電池の電極部周囲の電池ケースに当接して配設された分離板によって、前記複数の電池を収容する収納部と、前記電極部の開放部から排出されるガスを前記筐体外に排気する排気室とに区画されており、
前記収納部には、前記複数の電池の隙間に充填された冷却材が収容されており、
前記電極部の開放部は、前記分離板に形成された貫通孔を介して、前記排気室に連通している、電池モジュール。 A battery module in which a plurality of batteries are arranged and stored in a housing,
The battery has an open part that discharges gas generated in the battery to the outside of the battery at the electrode part of the battery,
The housing includes a storage part that accommodates the plurality of batteries and a gas discharged from an open part of the electrode part by a separation plate disposed in contact with a battery case around the electrode part of the battery. It is divided into an exhaust chamber that exhausts outside the housing,
The storage unit stores a coolant filled in the gaps between the plurality of batteries,
An open part of the electrode part is a battery module which communicates with the exhaust chamber through a through hole formed in the separation plate. - 前記分離板は、配線基板からなり、
前記電池の電極部は、前記配線基板に形成された接続体に接続されている、請求項1に記載の電池モジュール。 The separation plate comprises a wiring board,
The battery module according to claim 1, wherein the electrode portion of the battery is connected to a connection body formed on the wiring board. - 前記電池の電極部は、前記分離板の貫通孔に挿入されている、請求項1に記載の電池モジュール。 The battery module according to claim 1, wherein the electrode portion of the battery is inserted into a through hole of the separation plate.
- 前記分離板は、耐熱性部材と弾性部材との積層構造を有し、該弾性部材の下面は、前記電池ケースに当接している、請求項2に記載の電池モジュール。 The battery module according to claim 2, wherein the separation plate has a laminated structure of a heat-resistant member and an elastic member, and a lower surface of the elastic member is in contact with the battery case.
- 前記複数の電池は、各電池の電極部に接続された前記接続体によって並列接続されている、請求項2に記載の電池モジュール。 The battery module according to claim 2, wherein the plurality of batteries are connected in parallel by the connection body connected to an electrode portion of each battery.
- 前記収納部は、前記分離板によって、密閉状態になっている、請求項1に記載の電池モジュール。 The battery module according to claim 1, wherein the storage portion is hermetically sealed by the separation plate.
- 前記筐体に、電池モジュールの発熱を放熱部へ伝達する熱伝導部が接続されている、請求項1に記載の電池モジュール。 2. The battery module according to claim 1, wherein a heat conduction part that transmits heat generated by the battery module to a heat radiation part is connected to the housing.
- 前記熱伝導部は、グラファイトシートからなる、請求項7に記載の電池モジュール。 The battery module according to claim 7, wherein the heat conducting portion is made of a graphite sheet.
- 前記熱伝導部には、加熱部が接続されており、該加熱部の発熱が前記熱伝導部を介して前記筐体に伝達される、請求項7に記載の電池モジュール。 The battery module according to claim 7, wherein a heating unit is connected to the heat conducting unit, and heat generated by the heating unit is transmitted to the casing through the heat conducting unit.
- 請求項1~9のいずれか1項に記載の電池モジュールが複数個配列された電池パックであって、各電池モジュールは、直列接続及び/又は並列接続されている、電池パック。 A battery pack in which a plurality of battery modules according to any one of claims 1 to 9 are arranged, wherein each battery module is connected in series and / or in parallel.
- 前記各電池モジュールの筐体に、該電池モジュールの発熱をヒートシンクへ伝達するヒートパイプが接続されている、請求項10に記載の電池パック。 The battery pack according to claim 10, wherein a heat pipe that transmits heat generated by the battery module to a heat sink is connected to a housing of each battery module.
- 複数の電池が配列されてケース内に収納された電池モジュールであって、
前記電池は、該電池の電極部に、前記電池内で発生したガスを電池外に排出する開放部を有しており、
前記ケースは、上面及び下面が開放された筒形ケースからなり、
前記ケースの側壁部の上端には、第1の平板が当接して配設されており、
前記ケースの側壁部の下端には、第2の平板が当接して配設されており、
前記複数の電池は、該電池の電極部周囲の電池ケースが、前記第1の平板に当接して、前記ケース内に収容されており、
前記複数の電池を収容する収納部は、前記ケースの側壁部、前記第1の平板、及び前記第2の平板によって密閉されており、
前記電極部の開放部は、前記第1の平板に形成された貫通孔を介して、外部に連通しており、
密閉された前記収納部には、前記複数の電池の隙間に充填された冷却材が収容されている、電池モジュール。 A battery module in which a plurality of batteries are arranged and stored in a case,
The battery has an open part that discharges gas generated in the battery to the outside of the battery at the electrode part of the battery,
The case is composed of a cylindrical case whose upper and lower surfaces are open,
A first flat plate is disposed in contact with the upper end of the side wall of the case,
A second flat plate is disposed in contact with the lower end of the side wall of the case,
In the plurality of batteries, a battery case around an electrode portion of the battery is in contact with the first flat plate, and is accommodated in the case.
The storage portion for storing the plurality of batteries is sealed by the side wall portion of the case, the first flat plate, and the second flat plate,
The open part of the electrode part communicates with the outside through a through hole formed in the first flat plate,
The battery module, wherein the sealed storage portion contains a coolant filled in a gap between the plurality of batteries. - 前記ケースは絶縁性の材料で構成されており、
前記第1の平板は、導電性の第1のバスバーで構成されており、
前記複数の電池の電極部は、前記第1のバスバーに接続されている、請求項12に記載の電池モジュール。 The case is made of an insulating material,
The first flat plate is composed of a conductive first bus bar,
The battery module according to claim 12, wherein electrode portions of the plurality of batteries are connected to the first bus bar. - 前記第2の平板は、導電性の第2のバスバーで構成されており、
前記複数の電池の他の電極部は、前記第2のバスバーに接続されている、請求項13に記載の電池モジュール。 The second flat plate is composed of a conductive second bus bar,
14. The battery module according to claim 13, wherein other electrode portions of the plurality of batteries are connected to the second bus bar. - 請求項12~14のいずれか1項に記載の電池モジュールが複数個配列された電池パックであって、
前記複数の電池モジュールは、ハウジング内に収容されており、
前記ハウジング内には、前記各電池モジュールの収納部と区画された排気室が設けられており、
前記各電池モジュール内に収容された各電池の電極部の開放部から排出されるガスは、前記貫通穴を介して前記排気室に排出される、電池パック。 A battery pack in which a plurality of battery modules according to any one of claims 12 to 14 are arranged,
The plurality of battery modules are housed in a housing,
In the housing, an exhaust chamber partitioned from a storage portion of each battery module is provided,
A battery pack in which gas discharged from an open portion of an electrode portion of each battery housed in each battery module is discharged to the exhaust chamber through the through hole. - 複数の電池が配列されてケース内に収納された電池モジュールであって、
前記電池は、該電池の電極部に、前記電池内で発生したガスを電池外に排出する開放部を有しており、
前記ケースは、上面及び下面が開放された筒形ケースからなり、
前記ケースの側壁部の上端には、第1の平板が当接して配設されており、
前記ケースの側壁部の下端には、第2の平板が当接して配設されており、
前記複数の電池は、該電池の電極部周囲の電池ケースが、前記第1の平板に当接して、前記ケース内に収容されており、
前記複数の電池を収容する収納部は、前記ケースの側壁部、前記第1の平板、及び前記第2の平板によって密閉されており、
前記電極部の開放部は、前記第1の平板に形成された貫通孔を介して、外部に連通している、電池モジュール。 A battery module in which a plurality of batteries are arranged and stored in a case,
The battery has an open part that discharges gas generated in the battery to the outside of the battery at the electrode part of the battery,
The case is composed of a cylindrical case whose upper and lower surfaces are open,
A first flat plate is disposed in contact with the upper end of the side wall of the case,
A second flat plate is disposed in contact with the lower end of the side wall of the case,
In the plurality of batteries, a battery case around an electrode portion of the battery is in contact with the first flat plate, and is accommodated in the case.
The storage portion for storing the plurality of batteries is sealed by the side wall portion of the case, the first flat plate, and the second flat plate,
The open part of the said electrode part is a battery module connected to the exterior through the through-hole formed in the said 1st flat plate.
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JP2010171646A JP2013214354A (en) | 2010-07-30 | 2010-07-30 | Battery module |
JP2010-171646 | 2010-07-30 |
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WO2012014398A1 true WO2012014398A1 (en) | 2012-02-02 |
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PCT/JP2011/004005 WO2012014398A1 (en) | 2010-07-30 | 2011-07-13 | Battery module and battery pack using same |
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WO (1) | WO2012014398A1 (en) |
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