WO2012002623A1 - Stone panel and method for fabricating same - Google Patents

Stone panel and method for fabricating same Download PDF

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Publication number
WO2012002623A1
WO2012002623A1 PCT/KR2010/007936 KR2010007936W WO2012002623A1 WO 2012002623 A1 WO2012002623 A1 WO 2012002623A1 KR 2010007936 W KR2010007936 W KR 2010007936W WO 2012002623 A1 WO2012002623 A1 WO 2012002623A1
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WO
WIPO (PCT)
Prior art keywords
stone
plate
lightweight
panel
stone panel
Prior art date
Application number
PCT/KR2010/007936
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French (fr)
Korean (ko)
Inventor
한성호
Original Assignee
Han Seong Ho
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Publication date
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Publication of WO2012002623A1 publication Critical patent/WO2012002623A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • E04F13/0878Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer the basic insulating layer comprising mutual alignment or interlocking means
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/144Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone

Definitions

  • the present invention relates to a stone panel and a method of manufacturing the same. More specifically, it is a large-area panel that can be used for interior and exterior building materials or interior finishing materials, including a thin stone plate to fully express the beauty of the stone to the outside, and to provide a lightweight and durable stone panel and a manufacturing method thereof. will be.
  • Stone is a stone used in construction, civil engineering and other manufacturing.
  • marble which has been widely used in the past, as well as granite, serpentine, andesite, tuff, diorite, gabbro, and slate rock, are already being actively used as interior / exterior interior materials.
  • the stone is processed into a desired shape and used as a finishing material of various parts, and the building interior and exterior materials processed into a plate shape of a certain size are mainly used.
  • FIG. 1 is a side view showing a conventional stone finishing material 10, the stone finishing material 10 processed into a plate shape having a predetermined thickness is coupled to the wall surface 30 to be finished through the fixing means 20, a plurality Four stone finishing materials 10 are continuously arranged to finish the outside of the wall surface 30 as a whole.
  • the stone finish material 10 at this time is processed to a sufficient thickness in view of the fragile characteristics, and as a result the weight is considerable.
  • the stone finishing material 10 has a disadvantage in that it requires a complex fixing means 20 to be fixed while holding a heavy load on the wall surface 30 to be installed.
  • the conventional stone finishing material 10 could not provide a large size stone finishing material 10 to present a large plane because of the risk of heavy loads and breakage.
  • the present invention has been made in view of the above circumstances, to provide a stone panel as a building interior and exterior or interior finishing material that can be easily and conveniently constructed to form a beautiful appearance of the stone to the outside and equipped with light weight and durability, and a manufacturing method thereof
  • a stone panel as a building interior and exterior or interior finishing material that can be easily and conveniently constructed to form a beautiful appearance of the stone to the outside and equipped with light weight and durability, and a manufacturing method thereof
  • the method of manufacturing a stone panel according to the present invention comprises the steps of: (a) attaching a reinforcement to the back of the plate-shaped stone plate; (b) horizontally cutting the stone plate to reduce the substantial thickness to 2-40 mm; And (c) characterized in that it comprises the step of attaching a light weight plate having a connecting portion on both sides on the back of the reinforcing material or the back of the stone plate from which the reinforcing material is removed.
  • the stone panel according to the present invention is a step of attaching the reinforcement to the back of the plate-shaped stone plate and horizontally cutting the stone plate to reduce the substantial thickness to 2 to 40mm and the reinforcement back or the reinforcement is removed
  • the lightweight plate including the connection part at both sides and coupled to the rear surface of the stone plate.
  • the stone panel according to the invention is characterized in that it further comprises a reinforcing material attached between the stone plate and the lightweight plate via an adhesive.
  • the connecting portion of the stone panel according to the present invention is a connecting rod each comprising an unevenness ( ⁇ ), the connecting rod is coupled to the upper and lower sides respectively arranged on both sides of the lightweight plate, the front of the connecting rod and the lightweight plate is of the stone plate Characterized in accordance with the back.
  • the stone panel according to the present invention is characterized in that it further comprises a support extending up and down in the center of the lightweight plate, the inlet coupling into the interior of the lightweight plate and the outer surface is consistent with the back of the lightweight plate.
  • the stone panel and the manufacturing method thereof according to the present invention can not only fully express the beauty of the stone, such as the wall surface that needs to be finished, but also can be easily and conveniently constructed.
  • the stone panel according to the present invention is easy to transport and durable due to the light weight, there is no need to worry about the crack of the stone.
  • the large area has the effect of finishing quickly and easily.
  • 1 is a side view showing a conventional stone finishing material.
  • FIG. 2 is a perspective view showing a stone panel according to the present invention.
  • Figure 3 is a side cross-sectional view showing a stone panel according to the present invention.
  • Figure 4 is a perspective view showing a light plate of the stone panel according to another embodiment of the present invention.
  • FIG. 5 is an exploded perspective view showing a stone panel according to another embodiment of the present invention.
  • Figure 6 is a state diagram showing a state in which the stone panel is installed according to another embodiment of the present invention.
  • FIG. 7 is a flow chart showing a method of manufacturing a stone panel according to the present invention.
  • FIG. 8 is a schematic diagram showing a manufacturing process for the stone plate of the stone panel according to the present invention.
  • Figure 9 is a schematic diagram showing a manufacturing process of another method of the stone plate of the stone panel according to the present invention.
  • the stone panel 500 includes a stone plate 100 having a predetermined thickness, and a lighter plate coupled to the rear of the stone plate 100, including a connection part 310 at both sides thereof. 300).
  • the reinforcing member 200 may be added between the stone plate 100 and the light weight plate 300, which will be described in detail in the corresponding part to be described later.
  • the stone plate 100 is to expose the intrinsic aesthetics of the stone to the outside, and preferably processed natural stone.
  • the natural stone to be used is not particularly limited, such as granite, serpentine, andesite, tuff, marble, diorite, gabbro, slate rock, color, specifications, etc. can be freely selected according to the purpose.
  • the stone plate 100 shows a thin plate shape in which a substantial thickness is reduced to about 2 to 40 mm, preferably about 5 mm, by a horizontal cutting process in the manufacturing method of the stone panel 500 to be described later. This reduction in thickness represents a reduction in weight.
  • the stone plate 100 can achieve a light weight while providing a unique aesthetics of stone.
  • the stone plate 100 shows a long rectangular plate shape that matches the lightweight plate 300 to be described later, or otherwise one long lightweight plate (to compensate for the structural weakness of the bending phenomenon appearing in the long form ( Stone plate 100 divided into two or more in 300 may be continuously disposed along the longitudinal direction. Detailed description thereof will be described later.
  • the reinforcement 200 may be attached to the rear surface of the stone plate 100 through an adhesive.
  • the reinforcement 200 serves to prevent the stone from being broken during horizontal cutting of the stone as described later or to reinforce the durability of the stone plate 100 processed in a thin plate form.
  • the reinforcement 200 is preferably a gypsum board or a metal or honeycomb panel (honeycomb panel) and the like is about 2 ⁇ 20mm thick.
  • the reinforcement 200 weights the overall weight of the stone panel 500 and the lightweight plate 300 described later can sufficiently reinforce the durability of the stone plate 100, the reinforcement 200 is cut horizontally of the stone. It may be removed after processing.
  • the lightweight plate 300 serves as a base plate to structurally reinforce the fragile stone plate 100 to be thinly processed and attach the stone plate 100 to form a wide stone surface to the outside.
  • the lightweight plate 300 preferably takes the form of a rectangular plate having a width of 50 to 2000 mm, a length of 200 to 5000 mm, and a thickness of about 2 to 200 mm.
  • the lightweight plate 300 of such a standard and form can be used as a partition to cover the installation surface of a large area or divide the space presented by continuously arranged in the horizontal or vertical direction.
  • the stone panel 500 according to the present invention can fully express the aesthetics of the stone in a large area through the stone plate 100 coupled to the lightweight plate 300 having a large area, the interior material or partition of a relatively large area It can be used for such purposes.
  • the lightweight plate 300 may be made of a lighter, such as polyurethane, acrylic, thin plywood to birch, foamed concrete, in order to lighten the stone panel 500 according to the present invention, preferably made of reinforced styropol.
  • a lighter such as polyurethane, acrylic, thin plywood to birch, foamed concrete
  • the lightweight plate 300 is a heat insulating material such as urethane, Schiropol
  • the stone panel 500 according to the present invention is possible to the role of the heat insulating material.
  • the lightweight plate 300 includes a connection portion 310 on both sides when the plurality of stone panel 500 is disposed in series to connect the adjacent stone panel 500 firmly.
  • the connecting portion 310 may be a pair of connecting means 320 formed integrally on both sides of the lightweight plate 300, and preferably provided with yaw / iron (see FIG. 2).
  • the connecting means 320 is not limited to the form of yaw (iron) / iron ( ⁇ ) and can be replaced by any of the coupling structure corresponding to each other.
  • the connecting portion 310 is different from the above, preferably as shown in Figure 4, the connecting table 330 is provided with a connecting means 320, respectively, and the connecting table 330 is coupled side by side along the both ends of the lightweight plate 300 It may be a frame.
  • the connecting table 330 is coupled to the back of the stone plate 100 to the reinforcement 200 with the lightweight plate 300 and serves to connect the adjacent stone panel 500 in the longitudinal direction of the stone plate 100 It also plays a role of reinforcement. As a result, the stone panel 500 structurally strengthened in the longitudinal direction can be obtained.
  • the connecting rod 330 is preferably made of a material such as metal, wood, synthetic resin, durable and light and can easily process the connecting means 320.
  • the lightweight plate 300 preferably further includes a support 301 extending vertically from the rear center.
  • the support 301 serves to closely close the center of the rear surface of the lightweight plate 300 when installing the stone panel 500 according to the present invention as described below on the installation surface.
  • the lightweight plate 300 made of a light and flexible material for preventing the weight is to prevent the middle portion is lifted from the installation surface.
  • the support 301 is coupled to the inside of the light weight plate 300 and the outer surface is made of a hard synthetic resin material, metal material, wood, etc., the outer surface is consistent with the back surface of the light plate 300, the appearance does not change even when pressed desirable.
  • a wider one or both sides of such a lightweight plate 300 is preferably attached to the stone plate 100 or the reinforcement 200 attached to the stone plate 100 via an adhesive. At this time, when the stone plate 100 is attached to both sides of the lightweight plate 300, the support 301 included in the lightweight plate 300 may be omitted.
  • the stone panel 500 according to the present invention forms a stone surface on a wide or one side or both sides, and if one side is a stone surface, it is used for attaching to an installation surface such as building interior materials or furniture finishing materials, and both sides are stone surfaces. In the case of can be used for the purpose of separating the space, such as walls or partitions.
  • the lightweight plate 300 is attached to a long rectangular stone plate 100 to match the wide one or both sides, or as shown in Figure 5 stone plate 100 is divided into a plurality of lightweight plate 300 It can be attached continuously to provide a stone surface of one side.
  • the adjacent stone plate 100 is preferably in close contact with each other to form a plane integrated as possible as possible.
  • the reason why the stone plate 100 is divided and attached to one light plate 300 is that the long rectangular light plate 300 is attached to it when it is bent along the longitudinal direction during transportation or construction. This is to prevent the break as shown.
  • the stone plate 100 is divided so as not to break apart the divided section.
  • the stone plate 100 which is divided and attached to one lightweight plate 300 may provide a stone surface with a variety of aesthetics using stones of different patterns and different materials.
  • the stone panel 500 is arranged in a plurality of continuous in the horizontal or vertical direction so as to cover the front of the installation surface 400 sufficiently and the light weight plate 300 is coupled to the installation surface 400 in close contact .
  • the installation surface 400 of the wide area is covered with the stone panel 500 to sufficiently form the aesthetics of the stone on the outer surface.
  • the stone panel 500 for the partition having two sides of the stone surface is formed on the floor (not shown) so that the stone panel 500 forms a kind of wall to separate the space will be understood by those skilled in the art.
  • the material of the stone plate 100 can be freely selected according to the user's taste as described above, but in consideration of the safety of transport and storage, it is preferable to exhibit a plate shape of a sufficient thickness of 50mm or more.
  • the reinforcing member 200 of a predetermined thickness is attached along one surface of the stone plate 100 as shown in FIG. 8 (st200).
  • the reinforcing material 200 is to prevent the stone plate 100 is damaged in the horizontal cutting process to be described later, gypsum board or metal or honeycomb panel (honeycomb panel) of a predetermined thickness may be used.
  • the stone plate 100 is horizontally cut in the direction of arrow A-A 'to reduce the thickness of the stone plate 100 to 2 to 40 mm, preferably 5 mm. (St300).
  • st2 to st3 step is preferably attached to the reinforcement 200 of a predetermined thickness along both sides of the stone plate 100, as shown in Figure 9, the stone plate 100 by cutting horizontally Slice into slices.
  • the stone plate 100 is processed onto each thin plate whose thickness is reduced to 2 to 40 mm, preferably 5 mm.
  • This method reduces the waste of stone and increases work efficiency in the manufacturing process.
  • the horizontal cutting of the stone plate 100 uses a dedicated cutter device with vibration, such as a grinder.
  • a dedicated cutter device with vibration such as a grinder.
  • at least one surface of the stone plate 100 according to the present invention is attached to the reinforcing material 200 of a predetermined thickness can prevent the damage that may appear in the process in advance.
  • This reinforcement 200 may be removed as needed, it is also possible to leave the role of reinforcing the back of the thinly processed stone plate 100.
  • the thickness of the remaining reinforcing member 200 is preferably 2 to 20mm, and if it is thicker than this, it is preferable to partially remove it to have the corresponding thickness.
  • the lightweight plate 300 is attached to the back surface of the reinforcing material 200 left in the stone plate 100 or the stone plate 100 processed as described above (st400).
  • Lightweight plate 300 is prepared as described in the section on the configuration of the stone panel 500 according to the present invention mentioned above is to include a connection portion 310 on both sides and made of a lightweight material.
  • connecting portion 310 is a separate connecting table 330 provided with the connecting means 320 is attached to the lightweight plate 300 in the center of the stone plate 100 and the remaining back and light plate of the stone plate 100 Attach the connecting rod 330 to be in close contact with both ends of the (300).
  • the connecting plate 330 may be attached to both rear surfaces of the stone plate 100, and the lightweight plate 300 may be attached to the center back surface of the stone plate 100 and the inner side of the connecting plate 330.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The present invention relates to a stone panel and to a method for fabricating same, and more particularly, to a wide, lightweight, and durable stone panel, which may be used as an interior finishing material and as interior/exterior parts for architectural purposes, and which includes a thin stone plate to fully provide an elegant stone-like appearance, and to a method for fabricating same. For this purpose, provided are a stone panel comprising: a stone plate having a thickness ranging from 2 to 40 mm; and a lightweight plate that includes connections on either side thereof and that is coupled to the rear surface of the stone plate, and a method for fabricating same. Accordingly, a wall can be finished with an elegant stone-like appearance, and can be easily and conveniently constructed. In addition, since the stone panel is lightweight, the stone panel is easy to carry. Furthermore, since the stone panel is durable, construction is easily and conveniently performed without worrying about breaking stones. Moreover, a large area can be quickly and efficiently finished.

Description

석재패널 및 이의 제조방법Stone panel and manufacturing method thereof
본 발명은 석재패널 및 이의 제조방법에 관한 것이다. 보다 구체적으로는 건축용 내외장재 또는 인테리어 마감재로 쓰일 수 있는 넓은 면적의 패널로서 박형(薄型)의 석재판을 포함하여 외부로 석재의 미려함을 충분히 표현하고 경량성과 내구성이 우수한 석재패널 및 이의 제조방법에 관한 것이다.The present invention relates to a stone panel and a method of manufacturing the same. More specifically, it is a large-area panel that can be used for interior and exterior building materials or interior finishing materials, including a thin stone plate to fully express the beauty of the stone to the outside, and to provide a lightweight and durable stone panel and a manufacturing method thereof. will be.
석재(石材)란 건축·토목 및 기타 제작에 사용되는 돌을 말한다.Stone is a stone used in construction, civil engineering and other manufacturing.
이러한 석재는 자연스러운 고유의 미감은 있지만 내구성이 떨어져 구조용보다는 장식용으로 많이 사용되는데 그 종류가 다양하고 각각의 질감이 달라 선택의 폭이 넓다.These stones have natural aesthetics but are less durable and are used for decorative purposes rather than structural ones. There are many different types and different textures to choose from.
일례로 과거로부터 널리 사용되던 대리석은 물론 화강암류, 사문암류, 안산암류, 응회암류, 섬록암, 반려암, 점판암 등 이미 많은 종류가 내/외장용 인테리어 소재로 활발히 활용되고 있다.For example, marble, which has been widely used in the past, as well as granite, serpentine, andesite, tuff, diorite, gabbro, and slate rock, are already being actively used as interior / exterior interior materials.
게다가, 최근 가공기계의 발달에 따라 점차 이용이 증가하는 추세이다.In addition, with the recent development of processing machines, the use is gradually increasing.
즉, 석재를 원하는 모양으로 가공하여 다양한 부분의 마감재로 사용하는데, 일정한 크기의 판재 형상으로 가공된 건축 내외장재가 주로 사용된다.That is, the stone is processed into a desired shape and used as a finishing material of various parts, and the building interior and exterior materials processed into a plate shape of a certain size are mainly used.
이러한 종래의 석재마감재를 간략히 살펴보면 다음과 같다.Looking at such a conventional stone finishing material briefly as follows.
도 1은 종래의 석재마감재(10)를 나타낸 측면도로서, 소정의 두께를 갖는 판 형상으로 가공된 석재마감재(10)는 고정수단(20)을 통해 마감하고자 하는 벽면(30)에 결합하고, 복수 개의 석재마감재(10)가 연속적으로 배치되어 벽면(30)의 외부를 전체적으로 마감하게 된다.1 is a side view showing a conventional stone finishing material 10, the stone finishing material 10 processed into a plate shape having a predetermined thickness is coupled to the wall surface 30 to be finished through the fixing means 20, a plurality Four stone finishing materials 10 are continuously arranged to finish the outside of the wall surface 30 as a whole.
그러나, 이때의 석재마감재(10)는 깨지기 쉬운 특성을 감안하여 충분한 두께로 가공되고, 그 결과 무게가 상당하다.However, the stone finish material 10 at this time is processed to a sufficient thickness in view of the fragile characteristics, and as a result the weight is considerable.
따라서, 시공자가 다루기가 어렵고 운반 또한 용이하지 못할 뿐만 아니라, 이러한 석재마감재(10)는 설치되는 벽면(30) 등에 무거운 하중을 견디며 고정되기 위해 복잡한 고정수단(20)을 요구하는 단점이 있다.Therefore, the contractor is difficult to handle and also not easy to transport, the stone finishing material 10 has a disadvantage in that it requires a complex fixing means 20 to be fixed while holding a heavy load on the wall surface 30 to be installed.
또한, 종래의 석재마감재(10)는 무거운 하중과 파손의 위험 때문에 넓은 평면을 제시하는 큰 규격의 석재마감재(10)를 제공할 수 없었다.In addition, the conventional stone finishing material 10 could not provide a large size stone finishing material 10 to present a large plane because of the risk of heavy loads and breakage.
따라서, 이러한 한정된 면적의 석재마감재(10)를 이용하여 넓은 면적의 벽면(30)을 마감하기 위해서는 수 개의 석재마감재(10)를 복잡하고 오랜 시공과정을 거쳐 설치해야하는 문제가 있었다.Therefore, in order to finish the wall 30 of a large area using the stone finishing material 10 of such a limited area, there was a problem that several stone finishing materials 10 need to be installed through a complicated and long construction process.
본 발명은 상기와 같은 실정을 감안하여 안출된 것으로서, 석재의 미려한 외관을 외부로 형성하고 경량성과 내구성을 갖추어 쉽고 편리하게 시공할 수 있는 건축용 내외장재 또는 인테리어 마감재로서의 석재패널 및 이의 제조방법을 제공하는 것을 목적으로 한다.The present invention has been made in view of the above circumstances, to provide a stone panel as a building interior and exterior or interior finishing material that can be easily and conveniently constructed to form a beautiful appearance of the stone to the outside and equipped with light weight and durability, and a manufacturing method thereof For the purpose of
상기의 목적을 달성하기 위하여, 본 발명에 따른 석재패널의 제조방법은 (a) 판 형상의 석재판 배면에 보강재를 부착하는 단계; (b) 상기 석재판을 수평 절단하여 실질적인 두께를 2 ~ 40mm로 감소시키는 단계; 및 (c) 상기 보강재 배면 또는 상기 보강재가 제거된 상기 석재판 배면에 양측으로 연결부가 구비된 경량판을 부착하는 단계를 포함하는 것을 특징으로 한다.In order to achieve the above object, the method of manufacturing a stone panel according to the present invention comprises the steps of: (a) attaching a reinforcement to the back of the plate-shaped stone plate; (b) horizontally cutting the stone plate to reduce the substantial thickness to 2-40 mm; And (c) characterized in that it comprises the step of attaching a light weight plate having a connecting portion on both sides on the back of the reinforcing material or the back of the stone plate from which the reinforcing material is removed.
아울러, 본 발명에 따른 석재패널은 판 형상의 석재판 배면에 보강재를 부착하는 단계와 상기 석재판을 수평 절단하여 실질적인 두께를 2 ~ 40mm로 감소시키는 단계와 상기 보강재 배면 또는 상기 보강재가 제거된 상기 석재판 배면에 양측으로 연결부가 구비된 경량판을 부착하는 단계를 포함하여 제조된 석재패널로서,두께가 2 ~ 40mm 인 상기 석재판; 및 양측에 상기 연결부를 포함하고 상기 석재판의 배면에 결합된 상기 경량판을 포함하는 것을 특징으로 한다.In addition, the stone panel according to the present invention is a step of attaching the reinforcement to the back of the plate-shaped stone plate and horizontally cutting the stone plate to reduce the substantial thickness to 2 to 40mm and the reinforcement back or the reinforcement is removed A stone panel manufactured by attaching a light weight plate having a connecting portion at both sides on the back of the stone plate, the thickness of the stone plate 2 ~ 40mm; And the lightweight plate including the connection part at both sides and coupled to the rear surface of the stone plate.
또한, 본 발명에 따른 석재패널은 접착제를 매개로 상기 석재판과 상기 경량판 사이에 부착된 보강재를 더 포함하는 것을 특징으로 한다.In addition, the stone panel according to the invention is characterized in that it further comprises a reinforcing material attached between the stone plate and the lightweight plate via an adhesive.
또한, 본 발명에 따른 석재패널의 상기 연결부는 각각 요철(凹凸)을 포함하는 연결대이고, 상기 연결대는 상기 경량판 양측에 각각 상하로 배치 결합하며, 상기 연결대 및 경량판의 정면은 상기 석재판의 배면과 일치하는 것을 특징으로 한다.In addition, the connecting portion of the stone panel according to the present invention is a connecting rod each comprising an unevenness (凹凸), the connecting rod is coupled to the upper and lower sides respectively arranged on both sides of the lightweight plate, the front of the connecting rod and the lightweight plate is of the stone plate Characterized in accordance with the back.
또한, 본 발명에 따른 석재패널은 상기 경량판의 중앙에서 상하로 연장되고 상기 경량판의 내부로 인입 결합하며 외면이 상기 경량판의 배면과 일치하는 지지대를 더 포함하는 것을 특징으로 한다.In addition, the stone panel according to the present invention is characterized in that it further comprises a support extending up and down in the center of the lightweight plate, the inlet coupling into the interior of the lightweight plate and the outer surface is consistent with the back of the lightweight plate.
본 발명에 따른 석재패널 및 이의 제조방법은 마감이 필요한 벽면 등에 석재의 미려함을 충분히 표현할 수 있을 뿐만 아니라 쉽고 편리하게 시공될 수 있다.The stone panel and the manufacturing method thereof according to the present invention can not only fully express the beauty of the stone, such as the wall surface that needs to be finished, but also can be easily and conveniently constructed.
또한, 본 발명에 따른 석재패널은 경량화로 인해 운반이 용이하고 내구성이 좋아 석재의 깨짐을 염려할 필요가 없다.In addition, the stone panel according to the present invention is easy to transport and durable due to the light weight, there is no need to worry about the crack of the stone.
또한, 넓은 면적도 빠르고 쉽게 마감할 수 있는 효과가 있다.In addition, the large area has the effect of finishing quickly and easily.
도 1은 종래의 석재마감재를 나타낸 측면도.1 is a side view showing a conventional stone finishing material.
도 2는 본 발명에 따른 석재패널을 나타낸 사시도.2 is a perspective view showing a stone panel according to the present invention.
도 3은 본 발명에 따른 석재패널을 나타낸 측단면도.Figure 3 is a side cross-sectional view showing a stone panel according to the present invention.
도 4는 본 발명의 다른 실시예에 따른 석재패널의 경량판을 나타낸 사시도.Figure 4 is a perspective view showing a light plate of the stone panel according to another embodiment of the present invention.
도 5는 본 발명의 또 다른 실시예에 따른 석재패널을 나타낸 분해 사시도.5 is an exploded perspective view showing a stone panel according to another embodiment of the present invention.
도 6은 본 발명의 또 다른 실시예에 따른 석재패널이 설치된 모습을 나타낸 상태도.Figure 6 is a state diagram showing a state in which the stone panel is installed according to another embodiment of the present invention.
도 7은 본 발명에 따른 석재패널의 제조방법을 나타낸 순서도.7 is a flow chart showing a method of manufacturing a stone panel according to the present invention.
도 8은 본 발명에 따른 석재패널의 석재판에 관한 제조공정을 나타낸 모식도.8 is a schematic diagram showing a manufacturing process for the stone plate of the stone panel according to the present invention.
도 9는 본 발명에 따른 석재패널의 석재판에 관한 다른 방법의 제조공정을 나타낸 모식도.Figure 9 is a schematic diagram showing a manufacturing process of another method of the stone plate of the stone panel according to the present invention.
이하, 도면을 참조해서 본 발명에 따른 석재패널을 상세하게 살펴본다.Hereinafter, with reference to the drawings look at in detail the stone panel according to the present invention.
본 발명에 따른 석재패널(500)은 도 2에 도시된 바와 같이, 일정두께의 석재판(100)과, 양측에 연결부(310)를 포함하고 석재판(100)의 후방에 결합된 경량판(300)을 포함한다.As shown in FIG. 2, the stone panel 500 according to the present invention includes a stone plate 100 having a predetermined thickness, and a lighter plate coupled to the rear of the stone plate 100, including a connection part 310 at both sides thereof. 300).
이때, 석재판(100)과 경량판(300)의 사이에는 보강재(200)가 추가될 수 있고 이에 대해서는 후술하는 해당부분에서 상세히 설명한다.At this time, the reinforcing member 200 may be added between the stone plate 100 and the light weight plate 300, which will be described in detail in the corresponding part to be described later.
석재판(100)은 석재 고유의 미감을 외부에 드러내는 것으로서, 바람직하게는 자연 석재를 가공한 것이 바람직하다.The stone plate 100 is to expose the intrinsic aesthetics of the stone to the outside, and preferably processed natural stone.
이때, 이용되는 자연 석재는 화강암류, 사문암류, 안산암류, 응회암류를 비롯한 대리석, 섬록암, 반려암, 점판암 등 사실상 특별한 제한이 없고, 색상, 규격 등도 목적에 따라 자유롭게 선택될 수 있다.At this time, the natural stone to be used is not particularly limited, such as granite, serpentine, andesite, tuff, marble, diorite, gabbro, slate rock, color, specifications, etc. can be freely selected according to the purpose.
또한, 석재판(100)은 후술하는 석재패널(500)의 제조방법 중 수평 절단 가공으로 실질적인 두께가 2 ~ 40mm, 바람직하게는 5mm 정도로 감소한 얇은 판 형태를 보인다. 이 같은 두께의 감소는 무게의 감소를 나타낸다.In addition, the stone plate 100 shows a thin plate shape in which a substantial thickness is reduced to about 2 to 40 mm, preferably about 5 mm, by a horizontal cutting process in the manufacturing method of the stone panel 500 to be described later. This reduction in thickness represents a reduction in weight.
따라서, 석재판(100)은 석재 고유의 미감을 제공함과 동시에 경량화를 이룰 수 있다.Therefore, the stone plate 100 can achieve a light weight while providing a unique aesthetics of stone.
또한, 석재판(100)은 후술하는 경량판(300)과 일치하는 긴 직사각형의 판 형태를 보이거나, 이와 달리 긴 형태에서 나타나는 휨 현상에 대한 구조적인 취약점을 보완하기 위해 하나의 긴 경량판(300)에 2개 이상으로 분할된 석재판(100)이 길이방향을 따라 연속적으로 배치되는 것도 무방하다. 이에 대한 상세한 설명은 후술한다.In addition, the stone plate 100 shows a long rectangular plate shape that matches the lightweight plate 300 to be described later, or otherwise one long lightweight plate (to compensate for the structural weakness of the bending phenomenon appearing in the long form ( Stone plate 100 divided into two or more in 300 may be continuously disposed along the longitudinal direction. Detailed description thereof will be described later.
이러한 석재판(100)의 배면에는 보강재(200)가 접착제를 매개로 부착될 수 있다.The reinforcement 200 may be attached to the rear surface of the stone plate 100 through an adhesive.
여기서 보강재(200)는 후술하는 바와 같이 석재의 수평 절단 가공 시 석재가 파손되는 것을 방지하거나 얇은 판 형태로 가공된 석재판(100)의 내구성을 보강하는 역할을 한다.Here, the reinforcement 200 serves to prevent the stone from being broken during horizontal cutting of the stone as described later or to reinforce the durability of the stone plate 100 processed in a thin plate form.
이를 위해 보강재(200)는 바람직하게는 석고보드나 금속 또는 허니컴 패널(honeycomb panel) 등이 사용될 수 있고 두께가 2 ~ 20mm 정도이다.To this end, the reinforcement 200 is preferably a gypsum board or a metal or honeycomb panel (honeycomb panel) and the like is about 2 ~ 20mm thick.
그러나, 보강재(200)의 구성이 석재패널(500)의 전체적인 무게를 가중시키고 후술하는 경량판(300)이 석재판(100)의 내구성을 충분히 보강할 수 있다면 보강재(200)는 석재의 수평 절단 가공 후 제거되는 것도 무방하다.However, if the configuration of the reinforcement 200 weights the overall weight of the stone panel 500 and the lightweight plate 300 described later can sufficiently reinforce the durability of the stone plate 100, the reinforcement 200 is cut horizontally of the stone. It may be removed after processing.
경량판(300)은 얇게 가공되어 깨지기 쉬운 석재판(100)을 구조적으로 보강하고 석재판(100)을 넓게 붙여 외부로 넓은 석재면을 형성시킬 수 있는 베이스판 역할을 한다.The lightweight plate 300 serves as a base plate to structurally reinforce the fragile stone plate 100 to be thinly processed and attach the stone plate 100 to form a wide stone surface to the outside.
이러한 경량판(300)은 바람직하게는 가로가 50 ~ 2000mm, 세로가 200 ~ 5000mm, 두께가 2 ~ 200mm 정도의 직사각형의 판 형태를 취한다.The lightweight plate 300 preferably takes the form of a rectangular plate having a width of 50 to 2000 mm, a length of 200 to 5000 mm, and a thickness of about 2 to 200 mm.
따라서, 이와 같은 규격과 형태의 경량판(300)은 가로방향 또는 세로방향으로 연속되게 배치하여 제시된 넓은 면적의 설치면을 덮거나 공간을 분할하는 칸막이로 사용 가능하다.Therefore, the lightweight plate 300 of such a standard and form can be used as a partition to cover the installation surface of a large area or divide the space presented by continuously arranged in the horizontal or vertical direction.
그 결과, 본 발명에 따른 석재패널(500)은 넓은 면적을 갖는 경량판(300)에 결합된 석재판(100)을 통해 석재의 미감을 넓은 면적에 충분히 표현할 수 있어 비교적 넓은 면적의 내장재 또는 칸막이 등의 용도로 활용 가능하다.As a result, the stone panel 500 according to the present invention can fully express the aesthetics of the stone in a large area through the stone plate 100 coupled to the lightweight plate 300 having a large area, the interior material or partition of a relatively large area It can be used for such purposes.
그리고 경량판(300)은 본 발명에 따른 석재패널(500)을 경량화하기 위해 폴리우레탄, 아크릴, 얇은 합판 내지 자작나무, 기포폴콘크리트 등 가벼운 것으로 이루어질 수 있고, 바람직하게는 강화 스치로폴로 이루어진다.And the lightweight plate 300 may be made of a lighter, such as polyurethane, acrylic, thin plywood to birch, foamed concrete, in order to lighten the stone panel 500 according to the present invention, preferably made of reinforced styropol.
이때, 경량판(300)이 우레탄, 스치로폴과 같은 단열재질인 경우에는 본 발명에 따른 석재패널(500)이 단열재의 역할까지 가능하다.At this time, if the lightweight plate 300 is a heat insulating material such as urethane, Schiropol, the stone panel 500 according to the present invention is possible to the role of the heat insulating material.
또한, 경량판(300)은 양측에 연결부(310)를 포함하여 복수 개의 석재패널(500)이 연속으로 배치될 때 이웃하는 석재패널(500)을 견고하게 연결한다.In addition, the lightweight plate 300 includes a connection portion 310 on both sides when the plurality of stone panel 500 is disposed in series to connect the adjacent stone panel 500 firmly.
이러한 연결부(310)는 경량판(300)의 양측에 일체되게 형성된 한 쌍의 연결수단(320)일 수 있고 바람직하게는 요(凹)/철(凸)로 마련된다(도 2참조). 그러나 연결수단(320)이 요(凹)/철(凸)의 형태로 한정되는 것은 아니고 상호 대응되는 결합구조의 어떤 것으로도 대체가 가능하다.The connecting portion 310 may be a pair of connecting means 320 formed integrally on both sides of the lightweight plate 300, and preferably provided with yaw / iron (see FIG. 2). However, the connecting means 320 is not limited to the form of yaw (iron) / iron (凸) and can be replaced by any of the coupling structure corresponding to each other.
또한, 연결부(310)는 위와 달리 바람직하게는 도 4에 도시된 바와 같이 각각 연결수단(320)이 마련된 연결대(330)이고 상기 연결대(330)는 경량판(300) 양측단을 따라 나란히 결합된 프레임일 수 있다.In addition, the connecting portion 310 is different from the above, preferably as shown in Figure 4, the connecting table 330 is provided with a connecting means 320, respectively, and the connecting table 330 is coupled side by side along the both ends of the lightweight plate 300 It may be a frame.
이러한 연결대(330)는 경량판(300)과 함께 석재판(100) 내지 보강재(200)의 배면에 결합하고 이웃하는 석재패널(500)을 연결하는 역할과 함께 석재판(100)을 길이방향으로 보강하는 역할까지 담당한다. 그 결과, 길이방향으로 구조적으로 강화된 석재패널(500)을 얻을 수 있다.The connecting table 330 is coupled to the back of the stone plate 100 to the reinforcement 200 with the lightweight plate 300 and serves to connect the adjacent stone panel 500 in the longitudinal direction of the stone plate 100 It also plays a role of reinforcement. As a result, the stone panel 500 structurally strengthened in the longitudinal direction can be obtained.
이를 위해, 연결대(330)는 금속재, 목재, 합성수지재 등 내구성이 좋고 가벼우며 쉽게 연결수단(320)을 가공할 수 있는 재질의 것이 바람직하다.To this end, the connecting rod 330 is preferably made of a material such as metal, wood, synthetic resin, durable and light and can easily process the connecting means 320.
또한, 경량판(300)은 바람직하게는 후면 중앙에서 상하로 연장된 지지대(301)를 더 포함한다.In addition, the lightweight plate 300 preferably further includes a support 301 extending vertically from the rear center.
이러한 지지대(301)는 후술하는 바와 같이 본 발명에 따른 석재패널(500)을 설치면에 시공할 때 경량판(300)의 후면 중앙을 설치면에 긴밀하게 밀착시키는 역할을 한다.The support 301 serves to closely close the center of the rear surface of the lightweight plate 300 when installing the stone panel 500 according to the present invention as described below on the installation surface.
다시 말해, 경량화를 위해 가볍고 유연한 재질로 이루어진 경량판(300)이 설치면으로부터 중간 부분이 들뜨는 것을 방지하기 위한 것이다.In other words, the lightweight plate 300 made of a light and flexible material for preventing the weight is to prevent the middle portion is lifted from the installation surface.
이를 위해, 지지대(301)는 경량판(300)의 내부로 인입 결합하며 외면이 경량판(300)의 배면과 일치하고, 눌림에도 외형이 변하지 않는 경질의 합성수지재, 금속재, 목재 등으로 이루어지는 것이 바람직하다.To this end, the support 301 is coupled to the inside of the light weight plate 300 and the outer surface is made of a hard synthetic resin material, metal material, wood, etc., the outer surface is consistent with the back surface of the light plate 300, the appearance does not change even when pressed desirable.
이와 같은 경량판(300)의 넓은 일면 또는 양면에는 바람직하게는 접착제를 매개로 석재판(100) 또는 석재판(100)에 부착된 보강재(200)가 부착된다. 이때, 석재판(100)이 경량판(300)의 양면에 부착되는 경우에는 경량판(300)에 포함된 지지대(301)는 생략해도 무방하다.A wider one or both sides of such a lightweight plate 300 is preferably attached to the stone plate 100 or the reinforcement 200 attached to the stone plate 100 via an adhesive. At this time, when the stone plate 100 is attached to both sides of the lightweight plate 300, the support 301 included in the lightweight plate 300 may be omitted.
그 결과, 본 발명에 따른 석재패널(500)은 넓은 일면 또는 양면에 석재면을 형성하고, 일면이 석재면인 경우에는 건축 내장재 또는 가구 마감재 등과 같이 설치면에 부착하는 용도로, 양면이 석재면인 경우에는 벽체 또는 칸막이 등과 같이 공간을 구분하는 용도로 사용 가능하다.As a result, the stone panel 500 according to the present invention forms a stone surface on a wide or one side or both sides, and if one side is a stone surface, it is used for attaching to an installation surface such as building interior materials or furniture finishing materials, and both sides are stone surfaces. In the case of can be used for the purpose of separating the space, such as walls or partitions.
또한, 경량판(300)에는 넓은 일면 또는 양면과 일치하는 긴 직사각형의 석재판(100)이 부착되거나, 도 5에 도시된 바와 같이 복수 개로 분할된 석재판(100)이 경량판(300)에 연속으로 부착되어 일면의 석재면을 제공할 수 있다. In addition, the lightweight plate 300 is attached to a long rectangular stone plate 100 to match the wide one or both sides, or as shown in Figure 5 stone plate 100 is divided into a plurality of lightweight plate 300 It can be attached continuously to provide a stone surface of one side.
이때, 복수 개로 분할된 석재판(100)이 경량판(300)에 길이방향을 따라 연속적으로 배치될 때에는 이웃하는 석재판(100)은 서로 긴밀하게 밀착시켜 최대한 일체화된 평면을 이루는 것이 바람직하다.At this time, when the plurality of divided stone plate 100 is disposed continuously in the longitudinal direction on the lightweight plate 300, the adjacent stone plate 100 is preferably in close contact with each other to form a plane integrated as possible as possible.
하나의 경량판(300)에 석재판(100)을 분할하여 부착하는 이유는 긴 직사각형 형태의 경량판(300)이 운반이나 시공 시 길이방향을 따라 휘어지게 되는 경우 이에 부착된 석재판(100)도 같이 휘어져 파손되는 것을 방지하기 위함이다.The reason why the stone plate 100 is divided and attached to one light plate 300 is that the long rectangular light plate 300 is attached to it when it is bent along the longitudinal direction during transportation or construction. This is to prevent the break as shown.
다시 말해, 경량판(300)이 다소 휘어진다 하더라도 석재판(100)은 구분된 구간이 벌어져 파손되지 않게 분할한 것이다.In other words, even if the light weight plate 300 is somewhat curved, the stone plate 100 is divided so as not to break apart the divided section.
또한, 하나의 경량판(300)에 분할되어 부착되는 석재판(100)은 각각 다른 문양과 다른 재질의 석재를 이용하여 다양하고도 심미감 있는 석재 면을 제공할 수 있다.In addition, the stone plate 100, which is divided and attached to one lightweight plate 300 may provide a stone surface with a variety of aesthetics using stones of different patterns and different materials.
이러한, 본 발명에 따른 석재패널(500)의 시공상태의 바람직한 실시예는 도 6에 도시된 바와 같고, 참고로 본 실시예는 석재면이 일면으로 형성된 내장재용 석재패널(500)을 바탕으로 한 것이다.Such, the preferred embodiment of the construction state of the stone panel 500 according to the present invention is as shown in Figure 6, for reference, this embodiment is based on the stone panel 500 for interior materials formed with one surface stone will be.
보이는 바와 같이, 석재패널(500)은 설치면(400)의 전방을 충분히 덮을 수 있도록 가로방향 또는 세로방향으로 연속되게 복수 개가 배치되고 경량판(300)이 설치면(400)에 밀착하여 결합된다.As can be seen, the stone panel 500 is arranged in a plurality of continuous in the horizontal or vertical direction so as to cover the front of the installation surface 400 sufficiently and the light weight plate 300 is coupled to the installation surface 400 in close contact .
이때, 이웃하는 석재패널(500) 각각의 연결수단(320)은 서로 맞물리게 결합하고, 경량판(300)의 배면과 연결대(330) 및 지지대(301)의 배면은 설치면(400)에 긴밀하게 밀착한다.At this time, the connecting means 320 of each of the neighboring stone panel 500 is engaged with each other, the back of the lightweight plate 300 and the back of the connecting table 330 and the support 301 is in close contact with the installation surface 400 Close contact
그 결과, 넓음 면적의 설치면(400)은 석재패널(500)로 덮여 외면에 석재의 미감을 충분히 형성한다.As a result, the installation surface 400 of the wide area is covered with the stone panel 500 to sufficiently form the aesthetics of the stone on the outer surface.
석재면이 양면으로 형성된 칸막이용 석재패널(500)은 석재패널(500)이 바닥(미도시)에 세워져 공간을 구분하는 일종의 벽체를 이루는 것으로 이에 대한 이해는 당업자에게 있어 자명할 것이다.The stone panel 500 for the partition having two sides of the stone surface is formed on the floor (not shown) so that the stone panel 500 forms a kind of wall to separate the space will be understood by those skilled in the art.
이하, 본 발명에 따른 석재패널(500)의 제조방법을 살펴본다.Hereinafter, a method of manufacturing the stone panel 500 according to the present invention will be described.
우선, 도 7에 도시된 바와 같이 본 발명에 따른 석재패널(500)을 제조하기 위하여 석재판(100)을 준비한다.(st100)First, to prepare a stone panel 100 according to the present invention as shown in Figure 7 prepares a stone plate 100. (st100)
이때, 석재판(100)의 재질은 앞서 살펴본 것처럼 사용자의 취향에 따라 자유로이 선택될 수 있지만, 운반 및 보관상의 안전을 고려해서 50mm 이상의 충분한 두께의 판 형태를 나타내는 것이 바람직하다.At this time, the material of the stone plate 100 can be freely selected according to the user's taste as described above, but in consideration of the safety of transport and storage, it is preferable to exhibit a plate shape of a sufficient thickness of 50mm or more.
그런다음, 도 8과 같이 석재판(100)의 일면을 따라 일정두께의 보강재(200)를 부착한다.(st200) Then, the reinforcing member 200 of a predetermined thickness is attached along one surface of the stone plate 100 as shown in FIG. 8 (st200).
이때, 보강재(200)는 후술하는 수평 절단 가공에서 석재판(100)이 파손되는 것을 방지하기 위한 것으로, 소정 두께의 석고보드나 금속 또는 허니컴 패널(honeycomb panel) 등이 사용될 수 있다.At this time, the reinforcing material 200 is to prevent the stone plate 100 is damaged in the horizontal cutting process to be described later, gypsum board or metal or honeycomb panel (honeycomb panel) of a predetermined thickness may be used.
이어서, 석재판(100)을 화살표 A-A' 방향으로 수평절단하여 석재판(100)의 두께를 2 ~ 40mm, 바람직하게는 5mm로 감소시킨다.(st300)Subsequently, the stone plate 100 is horizontally cut in the direction of arrow A-A 'to reduce the thickness of the stone plate 100 to 2 to 40 mm, preferably 5 mm. (St300).
이때, st2 내지 st3 단계는 바람직하게는 도 9와 같이 석재판(100)의 양면을 따라 일정두께의 보강재(200)를 부착하고, 석재판(100)을 화살표 A-A' 방향으로 수평 절단 가공하여 두 개의 슬라이스로 분리한다.In this case, st2 to st3 step is preferably attached to the reinforcement 200 of a predetermined thickness along both sides of the stone plate 100, as shown in Figure 9, the stone plate 100 by cutting horizontally Slice into slices.
그 결과, 석재판(100)은 두께가 2 ~ 40mm, 바람직하게는 5mm로 감소된 각각의 얇은 판 상으로 가공된다.As a result, the stone plate 100 is processed onto each thin plate whose thickness is reduced to 2 to 40 mm, preferably 5 mm.
이와 같은 방법은 석재의 낭비를 줄이고 제조공정에 있어서 작업의 효율성을 높인다.This method reduces the waste of stone and increases work efficiency in the manufacturing process.
이때, 석재판(100)의 수평 절단 가공에는 그라인더(grinder)와 같이 진동을 수반하는 전용의 커터(cutter) 장치를 사용한다. 이때, 본 발명에 따른 석재판(100)의 적어도 일면에는 일정두께의 보강재(200)가 부착되어 해당 과정에서 나타날 수 있는 파손을 미연에 방지할 수 있다.At this time, the horizontal cutting of the stone plate 100 uses a dedicated cutter device with vibration, such as a grinder. At this time, at least one surface of the stone plate 100 according to the present invention is attached to the reinforcing material 200 of a predetermined thickness can prevent the damage that may appear in the process in advance.
이러한 보강재(200)는 필요에 따라 제거될 수도 있고 얇게 가공된 석재판(100)의 배면을 보강하는 역할로 남겨놓는 것도 가능하다.This reinforcement 200 may be removed as needed, it is also possible to leave the role of reinforcing the back of the thinly processed stone plate 100.
이때, 남겨진 보강재(200)의 두께는 2 ~ 20mm 가 바람직하고, 이보다 두꺼운 경우에는 해당 두께를 갖도록 일부 제거하는 것이 바람직하다.At this time, the thickness of the remaining reinforcing member 200 is preferably 2 to 20mm, and if it is thicker than this, it is preferable to partially remove it to have the corresponding thickness.
이어서, 상기와 같이 가공된 석재판(100) 또는 석재판(100)에 남겨 진 보강재(200)의 배면에 접착제를 매개로 경량판(300)이 부착된다.(st400)Subsequently, the lightweight plate 300 is attached to the back surface of the reinforcing material 200 left in the stone plate 100 or the stone plate 100 processed as described above (st400).
경량판(300)은 앞서 언급된 본 발명에 따른 석재패널(500)의 구성에 관한 부분에서 설명된 것과 같이 준비된 것으로 양측에 연결부(310)를 포함하고 경량의 재질로 이루어진 것이다. Lightweight plate 300 is prepared as described in the section on the configuration of the stone panel 500 according to the present invention mentioned above is to include a connection portion 310 on both sides and made of a lightweight material.
이때, 연결부(310)가 연결수단(320)이 구비된 별도의 연결대(330)인 경우 경량판(300)을 석재판(100)의 중앙에 부착하고 석재판(100)의 남은 배면과 경량판(300)의 양측단에 밀착되도록 연결대(330)를 부착시킨다.At this time, when the connecting portion 310 is a separate connecting table 330 provided with the connecting means 320 is attached to the lightweight plate 300 in the center of the stone plate 100 and the remaining back and light plate of the stone plate 100 Attach the connecting rod 330 to be in close contact with both ends of the (300).
이와 달리, 석재판(100)의 양측 배면에 연결대(330)를 부착하고 석재판(100)의 중앙 배면 및 연결대(330)의 내측면에 밀착되게 경량판(300)을 부착시키는 것도 무방하다.On the contrary, the connecting plate 330 may be attached to both rear surfaces of the stone plate 100, and the lightweight plate 300 may be attached to the center back surface of the stone plate 100 and the inner side of the connecting plate 330.
한편, 이상의 설명 및 도면은 본 발명의 몇 가지 예에 지나지 않으며, 본 발명을 한정하지 않는다. 즉, 본 발명은 여러 가지 변형이 가능 하지만 이들 모든 변형이 본 발명의 기술사상 내에 있다면 본 발명의 권리범위에 속한다 해야 할 것인바, 본 발명의 권리범위는 이하의 특허청구범위에 명시되어 있다.In addition, the above description and drawings are only some examples of the present invention, and do not limit the present invention. That is, the present invention may be modified in various ways, but all these modifications should fall within the scope of the present invention if they are within the technical spirit of the present invention, and the scope of the present invention is specified in the following claims.

Claims (5)

  1. (a) 판 형상의 석재판 배면에 보강재를 부착하는 단계;(a) attaching a reinforcement to the back of the plate-shaped stone plate;
    (b) 상기 석재판을 수평 절단하여 실질적인 두께를 2 ~ 40mm로 감소시키는 단계; 및 (b) horizontally cutting the stone plate to reduce the substantial thickness to 2-40 mm; And
    (c) 상기 보강재 배면 또는 상기 보강재가 제거된 상기 석재판 배면에 양측으로 연결부가 구비된 경량판을 부착하는 단계를 포함하는 석재패널의 제조방법.(C) a method of manufacturing a stone panel comprising the step of attaching a light weight plate having a connecting portion on both sides on the back surface of the reinforcement or the stone plate from which the reinforcement is removed.
  2. 판 형상의 석재판 배면에 보강재를 부착하는 단계와 상기 석재판을 수평 절단하여 실질적인 두께를 2 ~ 40mm로 감소시키는 단계와 상기 보강재 배면 또는 상기 보강재가 제거된 상기 석재판 배면에 양측으로 연결부가 구비된 경량판을 부착하는 단계를 포함하여 제조된 석재패널로서,Attaching the reinforcement to the back of the plate-shaped stone plate and horizontally cutting the stone plate to reduce the substantial thickness to 2 to 40 mm, and the connecting portion is provided on both sides of the reinforcement back or the back of the stone plate from which the reinforcement is removed. As a stone panel manufactured comprising the step of attaching the lightweight plate,
    두께가 2 ~ 40mm 인 상기 석재판; 및 The stone plate having a thickness of 2 to 40 mm; And
    양측에 상기 연결부를 포함하고 상기 석재판의 배면에 결합된 상기 경량판을 포함하는 석재패널.Stone panel comprising the lightweight plate coupled to the back surface of the stone plate including the connecting portion on both sides.
  3. 청구항 2에 있어서,The method according to claim 2,
    접착제를 매개로 상기 석재판과 상기 경량판 사이에 부착된 보강재를 더 포함하는 석재패널.The stone panel further comprises a reinforcing material attached between the stone plate and the lightweight plate via an adhesive.
  4. 청구항 2에 있어서,The method according to claim 2,
    상기 연결부는 각각 요철(凹凸)을 포함하는 연결대이고,The connecting portion is a connecting rod each containing unevenness (,),
    상기 연결대는 상기 경량판 양측에 각각 상하로 배치 결합하며,The connecting rod is coupled to the upper and lower sides of the lightweight plate, respectively,
    상기 연결대 및 경량판의 정면은 상기 석재판의 배면과 일치하는 석재패널.The front panel of the connecting rod and the lightweight plate is a stone panel corresponding to the back of the stone plate.
  5. 청구항 2에 있어서,The method according to claim 2,
    상기 경량판의 중앙에서 상하로 연장되고 상기 경량판의 내부로 인입 결합하며 외면이 상기 경량판의 배면과 일치하는 지지대를 더 포함하는 석재패널.Stone panel further comprises a support extending from the center of the lightweight plate up and down and drawn into the interior of the lightweight plate and the outer surface is consistent with the back surface of the lightweight plate.
PCT/KR2010/007936 2010-06-28 2010-11-11 Stone panel and method for fabricating same WO2012002623A1 (en)

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CN113668806A (en) * 2021-08-27 2021-11-19 中国十七冶集团有限公司 Mounting assembly for positioning and fixing sludge ceramsite plate and construction method thereof

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