WO2011162484A2 - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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Publication number
WO2011162484A2
WO2011162484A2 PCT/KR2011/003734 KR2011003734W WO2011162484A2 WO 2011162484 A2 WO2011162484 A2 WO 2011162484A2 KR 2011003734 W KR2011003734 W KR 2011003734W WO 2011162484 A2 WO2011162484 A2 WO 2011162484A2
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WO
WIPO (PCT)
Prior art keywords
fuel
tube
valve
injection valve
orifice plate
Prior art date
Application number
PCT/KR2011/003734
Other languages
French (fr)
Korean (ko)
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WO2011162484A3 (en
Inventor
신문성
강경균
Original Assignee
주식회사 케피코
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 케피코 filed Critical 주식회사 케피코
Priority to EP11798319.7A priority Critical patent/EP2587046B1/en
Priority to JP2013516496A priority patent/JP5536282B2/en
Priority to CN201180031271.8A priority patent/CN102985679B/en
Publication of WO2011162484A2 publication Critical patent/WO2011162484A2/en
Publication of WO2011162484A3 publication Critical patent/WO2011162484A3/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/1853Orifice plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/16Sealing of fuel injection apparatus not otherwise provided for

Definitions

  • the present invention relates to a fuel injection valve, and more particularly to a fuel injection valve of an internal combustion engine provided to concentrate fuel in a localized region.
  • a fuel injection valve called an injector is a device for injecting a liquid with pressure from a nozzle.
  • a diesel engine injects fuel when a pressure of a fuel reaches a set value by a needle valve, and in a gasoline engine, a solenoid is injected to inject fuel by an injection signal sent from a computer.
  • the needle valve is integrated with the plunger so that when the injection signal is transmitted to the fuel injection valve, the ball valve and the valve shaft integrated with the plunger magnetized by the injection signal are pulled to open the pore and simultaneously fuel is injected.
  • the injection amount of fuel is determined by the opening time of the needle valve, that is, the energization time of the solenoid coil.
  • the end of the fuel injection valve and the fuel tube are assembled in the form of abutment, so that a combined tolerance of the assembled parts is formed, and the coupling tolerance is formed between the end of the fuel injection valve and the fuel tube.
  • the coupling tolerance is formed between the end of the fuel injection valve and the fuel tube.
  • the fuel flowing out is vaporized while leaving residue on the fuel injection valve surface of the fuel injection valve.
  • the residual material deposited on the fuel injection valve surface decreases the area of the injection hole of the fuel injection valve, thereby deteriorating the performance of the fuel injection valve, and some of the spilled fuel is released to the outside of the vehicle to cause air pollution. .
  • the fuel tube using a relatively soft material such as Teflon is easy to assemble in a misaligned state with the fuel injection valve, thereby worsening the assembly degree as well as fuel leakage.
  • the present invention has been made to solve the above-mentioned problems, and an object thereof is to provide an orifice plate and a fuel at the end of the fuel injection valve by attaching a tube adapter for preventing the fuel tube from opening between the orifice plate and the fuel tube.
  • a tube adapter for preventing the fuel tube from opening between the orifice plate and the fuel tube.
  • the present invention provides a fuel injection valve capable of suppressing shortening of the life of the fuel injection valve due to the outflow, removing an additional device for preventing the outflow of fuel, and improving performance of the vehicle and preventing air pollution.
  • another object of the present invention is to allow a part of the fuel tube to be assembled inside the fuel injection valve, so that the gap between the fuel injection valve and the fuel tube does not occur, and the airtight member is provided on the contact surface between the fuel tube and the valve housing. It is to provide a fuel injection valve that prevents fuel leakage double by intervening.
  • Another object of the present invention is to compact the parts used to prevent fuel leakage in the double prevention of fuel leakage as described above without compromising fuel sealing performance or injection performance, but rather improving the fuel leakage prevention component It is to provide a fuel injection valve that can reduce the manufacturing process or cost.
  • the present invention provides a fuel injection valve for an internal combustion engine, comprising: a needle moving inside the valve housing; A valve seat having an opening and closing hole for opening and closing the needle therein; An orifice plate in close contact with the lower portion of the valve seat and injected with fuel through the injection hole; A fuel tube which is a passage for supplying fuel injected from the orifice plate to the internal combustion engine; And a tube adapter installed between the orifice plate and the fuel tube to prevent the outflow of fuel supplied from the orifice plate to the fuel tube.
  • the tube adapter in the present invention is characterized in that it comprises a close contact portion in close contact with the bottom surface of the orifice plate, and an outer bent portion that the outer side of the contact portion is bent downward.
  • the tube adapter in the present invention is characterized in that it further comprises an inner bent portion that the inside of the close contact portion is bent downward.
  • the inner bent portion in the present invention is characterized in that the outer peripheral surface is inserted and fixed to the inner circumferential surface of the circular groove formed to be connected to the fuel tube flow path in the center of the upper surface of the fuel tube or the inner circumferential surface is press-fit fixed to the step formed on the outer peripheral surface of the upper surface of the fuel tube do.
  • the fuel tube in the present invention is characterized in that the flange portion protrudes on the upper end in close contact with the bottom surface of the orifice plate.
  • the present invention is characterized in that the outer peripheral surface of the flange portion is in close contact or spaced apart from the inner peripheral surface of the valve housing.
  • the sealing member when the outer peripheral surface of the flange portion and the inner peripheral surface of the valve housing is in close contact, the sealing member is characterized in that the contact surface.
  • the surface of the orifice plate is in close contact with the inner wall of the valve housing adjacent to the bottom surface of the valve seat.
  • the outer bent portion of the tube adapter is characterized in that it is welded to the inner wall of the valve housing.
  • the present invention also provides a fuel injection valve for an internal combustion engine, comprising: a needle moving inside the valve housing; A valve seat having an opening and closing hole for opening and closing the needle therein; A fuel tube which is a passage for supplying fuel injected from the valve housing to an internal combustion engine; And a tube adapter interposed between the valve seat and the fuel tube to inject fuel through an injection hole, and prevent the fuel injected from the injection hole from flowing out between the fuel tube and the fuel tube.
  • the tube adapter is in close contact with the bottom surface of the valve seat, the outer bent portion bent downward from the outside of the contact portion, and inserted into the flow path of the fuel tube to be in close contact with the flow path surface. It characterized in that it comprises an inner bent portion protruding downward from the inside of the contact portion.
  • the inner bent portion is characterized in that the conical inclined portion is formed so that the inner diameter is gradually reduced toward the injection hole.
  • the inner bent portion the inclined portion extending along the inclined surface to the bottom of the inclined surface of the flow path; And a flat portion extending from the lower end of the inclined portion to be orthogonal to the axis of the flow path.
  • FIG. 1 is an exploded perspective view showing a state in which a fuel tube is separated from a fuel injection valve according to a first embodiment of the present invention.
  • FIG. 2 is a side cross-sectional view showing a state in which a fuel tube is coupled to the fuel injection valve.
  • FIG 3 is a side cross-sectional view showing a state in which a fuel tube is coupled to a fuel injection valve according to a second embodiment of the present invention.
  • FIG. 4 is a side sectional view showing a state in which a fuel tube is coupled to a fuel injection valve according to a third embodiment of the present invention.
  • FIG. 5 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a fourth embodiment of the present invention.
  • FIG. 6 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a fifth embodiment of the present invention.
  • FIG. 7 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a sixth embodiment of the present invention.
  • FIG. 8 is a view showing a fuel tube coupled state of a conventional fuel injection valve.
  • the fuel injection valve includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5 and a fuel tube as shown in FIGS. 1 and 2. It includes (6).
  • the valve housing 1 is provided with a needle 2 in the longitudinal hole to form a magnetic passage when the solenoid coil is energized.
  • the needle 2 is provided inside the valve housing 1 and moves in the longitudinal direction by an electromagnetic circuit when power is applied, and is composed of a ball valve 21 and a valve shaft 22.
  • the ball valve 21 has a closed surface 21a formed at the bottom thereof, and the valve shaft 22 is coupled to each other by welding or the like at the upper end of the ball valve 21 to move along the longitudinal direction of the valve housing 1. do.
  • the valve seat 3 is provided inside the valve housing 1, and a contact surface 31 is formed at an inner lower end of the valve seat 3 in close contact with or separated from the ball valve 21. Opening and closing hole 32 is connected to the bottom is formed.
  • the orifice plate 4 is in the shape of a disk that is installed in close contact with the lower end of the valve seat 3, the injection hole 41 for measuring the flow rate and flow rate when the fuel passes through is formed in the center.
  • the injection hole 41 is illustrated as one is formed in the center of the orifice plate 4, but may be formed in the form of a slit (slit) in one, a plurality of holes or slits in the circumferential direction It may be formed to be arranged at equal intervals.
  • the injection holes 41 may be positioned inside the inner bent portion 53 of the tube adapter 5, and may further promote atomization of fuel particles.
  • the injection holes 41 may be further reduced.
  • the tube adapter 5 is interposed between the orifice plate 4 and the fuel tube 6 so that the injection hole 41 of the orifice plate 4 and the flow path 61 of the fuel tube 6 have no gaps. By being in close contact with each other, the fuel is prevented from flowing out of the flow path 61.
  • the tube adapter 5 has a disc-shaped contact portion 51, an outer bent portion 52 formed to bend the outer edge of the contact portion 51 downward, and the center of the contact portion 51 A hole is formed at the same time and the inner edge of the hole includes an inner bent portion 53 that is bent downward.
  • the coupling structure of the tube adapter 5 is inserted into the valve housing 1 and closely adhered to the close contact portion 51 attached to the bottom surface of the orifice plate 4 without interfering with the injection hole 41.
  • the outer bent portion 52 is bent downward from the outer edge end of the portion 51 and bent downward so as to be coupled to the fuel tube 6 on the bottom surface of the central portion of the contact portion 51 so that the outer circumferential surface thereof is the fuel tube (
  • the inner bent part 53 is inserted and fixed to the inner peripheral surface of the flow path 61 of 6).
  • the tube adapter 5 is welded to the inner circumferential surface of the valve housing 1 by heat applied by the outer circumferential surface of the outer bent portion 52 to the outside of the valve housing 1.
  • the fuel tube 6 is a passage through which the fuel injected from the injection hole 41 of the orifice plate 4 is supplied to the internal combustion engine (not shown), and the upper end thereof is the orifice plate 4 by the tube adapter 5. It is in close contact with the bottom of the) and the bottom is connected to the internal combustion engine.
  • the embodiment is easy to separate for maintenance without the occurrence of a gap between the fuel injection valve and the fuel tube 6 by the fuel tube 6.
  • the fuel injection valve includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5a and a fuel tube 6 as shown in FIG.
  • the valve housing 1, the needle 2, the valve seat 3 and the orifice plate 4 have the same structure and function as those of the first embodiment, and thus detailed description thereof will be omitted.
  • the tube adapter 5a is interposed between the orifice plate 4 and the fuel tube 6 so that the injection hole 41 of the orifice plate 4 and the flow path 61 of the fuel tube 6 have no gaps. Close contact prevents fuel from flowing out of the flow path.
  • the tube adapter (5a) is in the center of the contact portion (51a) of the disc shape, the outer bent portion (52a) is formed to be bent downward of the edge of the contact portion (51a), and the contact portion (51a) At the same time as the hole is formed, the inner edge of the hole includes an inner bent portion (53a) is bent downward.
  • the inner bent portion 53a is press-fixed and fixed to the outer circumferential surface of the fuel tube 6, thereby improving the engagement force with the fuel tube 6.
  • a step 65 is formed on the outer peripheral surface of the upper surface of the fuel tube 6 so as to correspond to the inner diameter shape of the inner bent portion 53a.
  • tube adapter 5a is also welded to the inner circumferential surface of the valve housing 1 by heat applied by the outer circumferential surface of the outer bent portion 52a to the outside of the valve housing 1.
  • the fuel injection valve includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5b, and a fuel tube 6.
  • the valve housing 1, the needle 2 and the valve seat 3 have the same structure and function as those of the first and second embodiments, and thus detailed description thereof will be omitted.
  • the orifice plate 4 is formed in the center of the injection hole 41 for measuring the flow rate and flow rate adjustment when passing the fuel, the valve seat contact surface 4a in contact with the lower end of the valve seat 3, A valve housing contact bent portion 4b is formed to be bent downward from the edge of the valve seat tight contact surface 4a to be installed in close contact with the lower end of the valve seat 3 and the inner circumferential surface of the adjacent valve housing 1.
  • the tube adapter 5b is provided to be in close contact with the bottom surface of the flange portion 62 formed at the upper end of the fuel tube 6 and the inner circumferential surface of the valve housing 1 so that the flange portion 62 of the fuel tube 6 is orifice plate. Close to (4) side to prevent fuel from flowing out of the flow path.
  • the tube adapter 5b has an upper surface of the tube adapter 5b on the bottom surface of the flange portion 62 of the fuel tube 6 that penetrates the center portion of the close contact portion 51b that is in close contact with the bottom surface of the valve seat 3.
  • the through hole is formed to be in contact.
  • the flange portion 62 is provided in a state spaced apart from the inner circumferential surface of the valve housing 1.
  • the embodiment has the advantage that the gap between the fuel injection valve and the fuel tube 6 does not occur because the flange portion 62 formed on the top of the fuel tube 6 is assembled in the fuel injection valve.
  • the fuel injection valve includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5c and a fuel as shown in FIG. It includes a tube (6), the valve housing (1), the needle (2), the valve seat (3) and the orifice plate (4) have the same structure and function as those of the first and second embodiments above, and thus the detailed description is omitted. do.
  • the tube adapter 5c is positioned so that the upper surface is in contact with the bottom surface of the flange portion 62 of the fuel tube 6, and the O-ring between the outer circumferential surface of the flange portion 62 and the inner circumferential surface of the valve housing 1. through the sealing member 63, such as -ring) to prevent the leakage of fuel.
  • the tube adapter 5c is composed of a disk-shaped contact portion 51c and an outer bent portion 52c formed by bending the edge of the contact portion 51c downward, and the contact portion 51c
  • the through hole is formed in the center portion so that the fuel tube 6 penetrates and the upper surface of the tube adapter 5c is in contact with the bottom surface of the flange portion 62.
  • the fuel tube 6 is provided in a state in which the outer circumferential surface of the flange portion 62 is in close contact with the inner circumferential surface of the valve housing 1, and an O-ring or the like between the inner and outer circumferential surfaces of the valve housing 1.
  • the sealing member 63 is further provided.
  • the flange portion 62 formed on the upper end of the fuel tube 6 is in close contact with the orifice plate 4 by the tube adapter 5b to prevent the fuel from flowing out of the flow path.
  • the outer bent portion 52c of the tube adapter 5b is welded to the inner circumferential surface of the valve housing 1, not only the fuel is prevented from flowing out of the flow passage but also the fuel tube 6 is Fuel is prevented from flowing out of the flow path by the sealing member 63 provided on the outer circumferential surface of the flange portion 62 of the c).
  • the fuel injection valve according to another embodiment of the present invention comprises a needle 2, a valve seat 3, a fuel tube 6, and a tube adapter 5, as shown in FIG.
  • the valve seat 3, and a part of the fuel tube 6, most of them are the same as those of the first to fourth embodiments, and detailed description thereof is omitted in the present embodiment.
  • the functions of the orifice plate and the tube adapter of the other embodiment are integrated in one tube adapter 5.
  • the tube adapter 5 is interposed between the valve seat 3 and the fuel tube 6 so as to inject fuel through the injection hole 41, the fuel injected from the injection hole 41 is a fuel tube ( 6) It prevents it from leaking out.
  • the tube adapter 5 is manufactured in the form of a washer bent a thin plate, as shown in Figure 6, it consists of a close portion 51, the outer bent portion 52, and the inner bent portion 53.
  • the close contact portion 51 is a portion in close contact with the bottom surface of the valve seat 3, similar to the orifice plate of the other embodiment described above, and the leaf portion in which the central portion is concave in a circular shape due to the inner bent portion 53. It is shaped like a disc.
  • the outer bent portion 52 is formed by bending the outer edge portion of the outer side of the contact portion 51 downward like the tube adapter outer bent portion of the other embodiments described above, the outer peripheral surface of the valve housing (1) By the heat applied from the outside of the) is welded to the inner peripheral surface of the valve housing (1).
  • the inner bent portion 53 is formed by concave downward to the inner edge of the circular portion formed in the central portion of the contact portion 51, the flow path of the fuel tube 6 as shown in FIG. It is inserted into 61 and is in close contact with the flow path surface of the flow path 61.
  • the inner bent portion 53 may be formed in various forms, as shown in Figure 6 may be formed in the form of a nozzle protruding toward the tube (6), in this case the injection hole 41 of the lower It is formed as a tapered conical inclined portion so that the inner diameter is gradually reduced toward.
  • the tube adapter and the orifice plate are integrated into one, so that the total number of processes can be shortened, thereby reducing the cost.
  • the depth of the tube adapter 6 inserted into the flow path 61 is deepened and the center is automatically aligned due to the central conical shape, the coupling force between the fuel injection valve and the fuel tube 6 is increased, and the tube The sealing performance between the adapter 6 and the fuel tube 6 is improved.
  • a fuel injection valve according to another embodiment of the present invention is shown in Figure 7, the fuel injection valve according to this embodiment is a tube adapter (5) to the function of the orifice plate and tube adapter as in the fifth embodiment It is integrated into the bar 51, the outer bent portion 52, and the inner bent portion (53).
  • the inner bent portion 53 is composed of two parts of the inclined portion 53-1 and flat portion 53-2 again Bar
  • the inclined portion (53-1) is in the shape of a truncated cone so as to be seated along the inclined surface from the top edge of the inclined surface of the top of the flow path 61 to the bottom edge where the inclined surface ends
  • the flat portion (53-2) It is bent at the lower end of 53-1) and is formed to extend flat so as to be orthogonal to the axis of the flow path 61.
  • the fifth embodiment it is possible to reduce the overall process number and cost by integrating the tube adapter and the orifice plate, and the fuel injection valve and the fuel due to the characteristic of the conical inclined portion. It is possible to increase the bonding force of the tube 6 and to improve the sealing performance between the tube adapter 6 and the fuel tube 6.
  • the injection hole 41 penetrates the flat portion 53-2, not only can the machining performance of the injection hole 41 be improved during mass production, but also the injection hole 41 is injected into the flow path 61 through the injection hole 41. It is possible to improve the injection stability of the fuel.
  • Such a fuel injection valve of the present invention by mounting a tube adapter for preventing the opening of the orifice plate and the fuel tube of the fuel injection valve at the end of the fuel injection valve, it is discharged through the gap between the orifice plate and the fuel tube As the raw material vaporizes, it prevents the accumulation of residual material on the nozzle surface of the fuel injection valve, thereby reducing the nozzle area of the nozzle and deteriorating the performance of the fuel injection valve due to the residual material, and shortening the life of the fuel injection valve due to fuel leakage. It is possible to remove the additional device to prevent the leakage of fuel, and to improve the performance of the vehicle and prevent the air pollution.
  • a portion of the fuel tube is assembled inside the fuel injection valve so that a gap between the fuel injection valve and the fuel tube does not occur, and fuel leakage is doubled through an airtight member on the contact surface between the fuel tube and the valve housing. It is effective to prevent.
  • the tube adapter and orifice plate can be integrated into a single tube adapter to shorten the manufacturing process and thus reduce manufacturing costs, and improve the coupling and sealing performance of the fuel injection valve and the fuel tube, while injecting the fuel injected into the fuel tube. The performance can also be improved.

Abstract

The present invention relates to a fuel injection valve. The fuel injection valve according to the present invention is a fuel injection valve for an internal combustion engine, and comprises: a needle that moves within the valve housing; a valve seat defining an opening/closing hole therein which is opened and closed by the needle; an orifice plate pressed against the bottom of the valve seat, for injecting fuel through an injection hole; a fuel tube that is a passage for supplying the fuel injected from the orifice plate to the internal combustion engine; and a tube adapter installed between the orifice plate and the fuel tube, in order to prevent the leakage of fuel supplied from the orifice plate to the fuel tube. According to the present invention, because the tube adapter is installed on the end of the fuel injection valve in order to prevent an opening from forming between the orifice plate and the fuel tube of the fuel injection valve, fuel that leaks through a gap between the orifice plate and fuel tube and vaporizes so as to induce the build-up of residual matter on the nozzle surface of the fuel injection valve can be prevented. Thus, a reduction in the area of the nozzle injection hole and a decrease in the performance of the fuel injection valve due to residue build-up is prevented, shortened service life of the fuel injection valve due to leaking fuel is prevented, supplemental devices for preventing fuel leakage can be removed, and improved vehicle performance and air pollution prevention can be realized. Moreover, a gap will not form between the fuel injection valve and the fuel tube because a portion of the fuel tube is assembled to the inside of the fuel injection valve, and a sealing member is introduced at the interface of the fuel tube and the valve housing in order to doubly prevent fuel leakage.

Description

연료 분사 밸브Fuel injection valve
본 발명은 연료 분사 밸브에 관한 것으로, 더욱 상세하게는 국소 부위에 연료를 집중 분사하도록 구비된 내연기관의 연료 분사 밸브에 관한 것이다.The present invention relates to a fuel injection valve, and more particularly to a fuel injection valve of an internal combustion engine provided to concentrate fuel in a localized region.
일반적으로, 인젝터(Injector)라 불리는 연료 분사 밸브는 압력을 가진 액체를 노즐에서 분사시키는 장치이다. 보통 디젤 엔진에서는 니들 밸브에 의하여 연료의 압력이 설정된 값에 도달하면 연료를 분사하고, 가솔린 엔진에서는 컴퓨터에서 보내오는 분사신호에 의해 연료를 분사하도록 솔레노이드가 내장되어 있는 분사노즐이다. 니들 밸브는 플런저와 일체로 되어 있어 연료 분사 밸브에 분사신호가 전달되면 분사신호에 의해 자화되어진 플런저와 일체화되어진 볼 밸브 및 밸브 샤프트가 당겨져 분공이 열리고 동시에 연료가 분사된다. 연료의 분사량은 니들 밸브의 개방시간 즉, 솔레노이드 코일의 통전시간에 의해 결정된다.In general, a fuel injection valve called an injector is a device for injecting a liquid with pressure from a nozzle. In general, a diesel engine injects fuel when a pressure of a fuel reaches a set value by a needle valve, and in a gasoline engine, a solenoid is injected to inject fuel by an injection signal sent from a computer. The needle valve is integrated with the plunger so that when the injection signal is transmitted to the fuel injection valve, the ball valve and the valve shaft integrated with the plunger magnetized by the injection signal are pulled to open the pore and simultaneously fuel is injected. The injection amount of fuel is determined by the opening time of the needle valve, that is, the energization time of the solenoid coil.
이러한 기존의 연료 분사 밸브는 연료 분사 밸브의 끝단과 연료 튜브와의 유로가 맞댐 형태로 조립되어 있으므로 조립된 부품들의 결합 공차가 형성되며 이러한 결합 공차에 의하여 연료 분사 밸브의 끝단과 연료 튜브 사이가 벌어져 연료가 외부로 유출되는 경우가 발생한다. 즉, 도 8에 도시된 바와 같이, 연료 분사 밸브 하단에 위치하는 밸브 시트(103)의 저면과 연료 튜브(106)의 상단면 사이에 개재되는 오리피스판(104)과 연료 튜브(106) 사이에 결합 공차가 생기는 경우 연료 통로(106)의 유로(161) 분사될 연료가 도 8에 화살표로 도시된 것처럼 연료 통로(106) 밖으로 유출된다.In the conventional fuel injection valve, the end of the fuel injection valve and the fuel tube are assembled in the form of abutment, so that a combined tolerance of the assembled parts is formed, and the coupling tolerance is formed between the end of the fuel injection valve and the fuel tube. There is a case where fuel is leaked to the outside. That is, as shown in FIG. 8, between the orifice plate 104 and the fuel tube 106 interposed between the bottom surface of the valve seat 103 positioned at the bottom of the fuel injection valve and the top surface of the fuel tube 106. When a mating tolerance occurs, the fuel to be injected in the flow path 161 of the fuel passage 106 flows out of the fuel passage 106 as shown by the arrows in FIG. 8.
이렇게, 외부로 유출된 연료는 기화하면서 연료 분사 밸브의 연료 분사 밸브 표면에 잔류물질을 남기게 된다. 이와 같이 연료 분사 밸브 표면에 퇴적된 잔류물질은 연료 분사 밸브의 분사구의 면적을 감소시킴에 따라 연료 분사 밸브의 성능을 악화시키며, 유출된 연료 중 일부는 차량의 외부까지 방출되어 대기오염을 일으키게 된다. In this way, the fuel flowing out is vaporized while leaving residue on the fuel injection valve surface of the fuel injection valve. As such, the residual material deposited on the fuel injection valve surface decreases the area of the injection hole of the fuel injection valve, thereby deteriorating the performance of the fuel injection valve, and some of the spilled fuel is released to the outside of the vehicle to cause air pollution. .
또한, 연료 분사 밸브의 분사구 주변에 퇴적물을 고착시켜 차량 정비 시 퇴적물 제거를 위한 세척비용을 추가로 발생시킨다. In addition, by depositing the deposits around the injection port of the fuel injection valve additionally generates a cleaning cost for removing the deposits when the vehicle maintenance.
또한, 테프론과 같이 상대적으로 부드러운 소재를 사용하는 연료튜브는 연료 분사 밸브와 오정렬된 상태로 조립되기 쉬우므로, 조립 정도는 물론 연료 유출을 더욱 악화시킨다.In addition, the fuel tube using a relatively soft material such as Teflon is easy to assemble in a misaligned state with the fuel injection valve, thereby worsening the assembly degree as well as fuel leakage.
또한, 연료 분사 밸브에서 분사된 연료가 유로를 이탈하여 외부로 유출되게 되면 출력 및 연비와 같은 차량의 성능도 악화되는 문제점이 있었다.In addition, when the fuel injected from the fuel injection valve is discharged to the outside by leaving the flow path has a problem that the performance of the vehicle, such as output and fuel economy is also deteriorated.
본 발명은 상기 종래의 문제점을 해결하기 위하여 안출된 것으로서, 그 목적은 연료 분사 밸브의 끝단에 연료 분사 밸브의 오리피스판과 연료 튜브와의 벌어짐을 방지하기 위한 튜브 어댑터를 장착함으로써, 오리피스판과 연료 튜브와의 틈을 통해 유출된 연료가 기화하면서 연료 분사 밸브의 노즐 표면에 잔류물질을 퇴적시키는 현상을 방지하므로, 잔류물질에 의한 노즐의 분사구 면적 감소와 연료 분사 밸브의 성능 악화를 방지하고, 연료 유출에 의한 연료 분사 밸브의 수명 단축을 억제하며, 연료의 유출을 방지하기 위한 추가 장치의 제거가 가능하고, 차량의 성능 개선 및 대기오염 예방이 가능한 연료 분사 밸브를 제공함에 있다. SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide an orifice plate and a fuel at the end of the fuel injection valve by attaching a tube adapter for preventing the fuel tube from opening between the orifice plate and the fuel tube. As the fuel spilled through the gap with the tube prevents the residue from depositing on the nozzle surface of the fuel injection valve while vaporizing, it reduces the nozzle area of the nozzle and deteriorates the performance of the fuel injection valve. The present invention provides a fuel injection valve capable of suppressing shortening of the life of the fuel injection valve due to the outflow, removing an additional device for preventing the outflow of fuel, and improving performance of the vehicle and preventing air pollution.
또한, 본 발명의 다른 목적은, 연료 분사 밸브의 내부에 연료 튜브의 일부분이 조립되도록 하여 연료 분사 밸브와 연료 튜브와의 간격이 발생하지 않으며, 연료 튜브와 밸브 하우징과의 접촉면에 기밀유지부재를 개입시켜 이중으로 연료 유출을 방지시킨 연료 분사 밸브를 제공함에 있다.In addition, another object of the present invention is to allow a part of the fuel tube to be assembled inside the fuel injection valve, so that the gap between the fuel injection valve and the fuel tube does not occur, and the airtight member is provided on the contact surface between the fuel tube and the valve housing. It is to provide a fuel injection valve that prevents fuel leakage double by intervening.
또한, 본 발명의 다른 목적은, 위와 같이 이중으로 연료 유출을 방지함에 있어 연료 유출 방지에 사용되는 부품을 컴팩트화함으로써 연료 밀봉성능이나 분사성능을 해치지 않고, 오히려 향상시키면서 연료 유출방지를 위한 부품의 제조 공정이나 단가를 절감할 수 있는 연료 분사 밸브를 제공함에 있다.In addition, another object of the present invention is to compact the parts used to prevent fuel leakage in the double prevention of fuel leakage as described above without compromising fuel sealing performance or injection performance, but rather improving the fuel leakage prevention component It is to provide a fuel injection valve that can reduce the manufacturing process or cost.
상술한 목적을 달성하기 위하여 본 발명은, 내연기관용 연료 분사 밸브에 있어서, 밸브 하우징의 내부에서 이동하는 니들; 니들이 개폐하는 개폐공이 내부에 형성되는 밸브 시트; 밸브 시트의 하부에 밀착되어 분사홀을 통해 연료가 분사되는 오리피스판; 오리피스판에서 분사되는 연료가 내연기관으로 공급되는 통로인 연료 튜브; 및 오리피스판에서 연료 튜브로 공급되는 연료의 유출을 방지하기 위하여 오리피스판과 연료 튜브의 사이에 설치되는 튜브 어댑터;를 포함하는 것을 특징으로 한다.In order to achieve the above object, the present invention provides a fuel injection valve for an internal combustion engine, comprising: a needle moving inside the valve housing; A valve seat having an opening and closing hole for opening and closing the needle therein; An orifice plate in close contact with the lower portion of the valve seat and injected with fuel through the injection hole; A fuel tube which is a passage for supplying fuel injected from the orifice plate to the internal combustion engine; And a tube adapter installed between the orifice plate and the fuel tube to prevent the outflow of fuel supplied from the orifice plate to the fuel tube.
또한, 본 발명에서의 상기 튜브 어댑터는 상기 오리피스판의 저면에 밀착되는 밀착부와, 상기 밀착부의 바깥쪽이 하방으로 절곡되는 외측 절곡부를 포함하는 것을 특징으로 한다.In addition, the tube adapter in the present invention is characterized in that it comprises a close contact portion in close contact with the bottom surface of the orifice plate, and an outer bent portion that the outer side of the contact portion is bent downward.
또한, 본 발명에서의 상기 튜브 어댑터는, 상기 밀착부의 안쪽이 하방으로 절곡되는 내측 절곡부를 추가 포함하는 것을 특징으로 한다.In addition, the tube adapter in the present invention is characterized in that it further comprises an inner bent portion that the inside of the close contact portion is bent downward.
또한, 본 발명에서의 상기 내측 절곡부는 외주면이 연료 튜브의 상면 중심부에 연료 튜브 유로와 연결되도록 형성된 원형홈의 내주면에 삽입 고정되거나 내주면이 연료 튜브의 상면 외주면에 형성된 단차에 압입 고정되는 것을 특징으로 한다.In addition, the inner bent portion in the present invention is characterized in that the outer peripheral surface is inserted and fixed to the inner circumferential surface of the circular groove formed to be connected to the fuel tube flow path in the center of the upper surface of the fuel tube or the inner circumferential surface is press-fit fixed to the step formed on the outer peripheral surface of the upper surface of the fuel tube do.
또한, 본 발명에서의 상기 연료 튜브는 오리피스판의 저면에 밀착되도록 상단에 플랜지부가 돌출 형성된 것을 특징으로 한다.In addition, the fuel tube in the present invention is characterized in that the flange portion protrudes on the upper end in close contact with the bottom surface of the orifice plate.
또한, 본 발명에서는 상기 플랜지부의 외주면이 밸브 하우징의 내주면과 밀착 또는 이격되는 것을 특징으로 한다.In addition, the present invention is characterized in that the outer peripheral surface of the flange portion is in close contact or spaced apart from the inner peripheral surface of the valve housing.
또한, 본 발명에서는 상기 플랜지부의 외주면과 밸브 하우징의 내주면이 밀착된 때, 밀착면에 밀봉부재가 개입되는 것을 특징으로 한다.Further, in the present invention, when the outer peripheral surface of the flange portion and the inner peripheral surface of the valve housing is in close contact, the sealing member is characterized in that the contact surface.
또한, 본 발명에서는 상기 플랜지부의 외주면과 밸브 하우징의 내주면이 이격되면, 오리피스판의 표면이 밸브 시트의 저면과 이웃한 밸브 하우징의 내벽에 밀착되는 것을 특징으로 한다.In the present invention, when the outer peripheral surface of the flange portion and the inner peripheral surface of the valve housing are spaced apart, the surface of the orifice plate is in close contact with the inner wall of the valve housing adjacent to the bottom surface of the valve seat.
또한, 본 발명에서는 상기 튜브 어댑터의 외측 절곡부는 상기 밸브 하우징의 내벽에 용접 결합되는 것을 특징으로 한다.In addition, in the present invention, the outer bent portion of the tube adapter is characterized in that it is welded to the inner wall of the valve housing.
본 발명은 또한 내연기관용 연료 분사 밸브에 있어서, 밸브 하우징의 내부에서 이동하는 니들; 상기 니들이 개폐하는 개폐공이 내부에 형성되는 밸브 시트; 상기 밸브 하우징에서 분사되는 연료가 내연기관으로 공급되는 통로인 연료 튜브; 및 상기 밸브 시트와 상기 연료 튜브 사이에 개재되어 분사홀을 통해 연료를 분사하며, 상기 분사홀에서 분사된 연료가 상기 연료 튜브와의 사이로 유출되는 것을 방지하는 튜브 어댑터;를 포함하는 것을 특징으로 한다.The present invention also provides a fuel injection valve for an internal combustion engine, comprising: a needle moving inside the valve housing; A valve seat having an opening and closing hole for opening and closing the needle therein; A fuel tube which is a passage for supplying fuel injected from the valve housing to an internal combustion engine; And a tube adapter interposed between the valve seat and the fuel tube to inject fuel through an injection hole, and prevent the fuel injected from the injection hole from flowing out between the fuel tube and the fuel tube. .
또한, 본 발명에서는 상기 튜브 어댑터는, 상기 밸브 시트의 저면에 밀착되는 밀착부와, 상기 밀착부의 바깥쪽에서 하방으로 절곡되는 외측 절곡부와, 상기 연료 튜브의 유로에 삽입되어 상기 유로면에 밀착되도록 상기 밀착부의 안쪽에서 하방으로 돌출되는 내측 절곡부를 포함하는 것을 특징으로 한다.In addition, in the present invention, the tube adapter is in close contact with the bottom surface of the valve seat, the outer bent portion bent downward from the outside of the contact portion, and inserted into the flow path of the fuel tube to be in close contact with the flow path surface. It characterized in that it comprises an inner bent portion protruding downward from the inside of the contact portion.
또한, 본 발명에서는 상기 내측 절곡부는 상기 분사홀을 향해 내경이 점차 축소되도록 원추형 경사부를 형성하고 있는 것을 특징으로 한다.In the present invention, the inner bent portion is characterized in that the conical inclined portion is formed so that the inner diameter is gradually reduced toward the injection hole.
또한, 본 발명에서는 상기 내측 절곡부는, 상기 유로의 경사면 하단까지 상기 경사면을 따라 연장되는 경사부분; 및 상기 경사부분의 하단에서 상기 유로의 축선과 직교하도록 연장되는 평탄부분;으로 이루어지는 원뿔대 형태로 되어 있는 것을 특징으로 한다.In addition, in the present invention, the inner bent portion, the inclined portion extending along the inclined surface to the bottom of the inclined surface of the flow path; And a flat portion extending from the lower end of the inclined portion to be orthogonal to the axis of the flow path.
도 1은 본 발명의 제1 실시예에 따른 연료 분사 밸브에서 연료 튜브를 분리한 상태를 도시한 분해사시도이다.1 is an exploded perspective view showing a state in which a fuel tube is separated from a fuel injection valve according to a first embodiment of the present invention.
도 2는 상기 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.2 is a side cross-sectional view showing a state in which a fuel tube is coupled to the fuel injection valve.
도 3은 본 발명의 제2 실시예에 따른 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.3 is a side cross-sectional view showing a state in which a fuel tube is coupled to a fuel injection valve according to a second embodiment of the present invention.
도 4는 본 발명의 제3 실시예에 따른 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.4 is a side sectional view showing a state in which a fuel tube is coupled to a fuel injection valve according to a third embodiment of the present invention.
도 5는 본 발명의 제4 실시예에 따른 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.5 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a fourth embodiment of the present invention.
도 6은 본 발명의 제5 실시예에 따른 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.6 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a fifth embodiment of the present invention.
도 7은 본 발명의 제6 실시예에 따른 연료 분사 밸브에 연료 튜브가 결합된 상태를 도시한 측단면도이다.7 is a side cross-sectional view illustrating a state in which a fuel tube is coupled to a fuel injection valve according to a sixth embodiment of the present invention.
도 8은 종래의 연료 분사 밸브의 연료 튜브 결합 상태를 보인 도면.8 is a view showing a fuel tube coupled state of a conventional fuel injection valve.
이하, 본 발명의 연료 분사 밸브를 첨부도면을 참조하여 실시예들을 설명하면 다음과 같다.Hereinafter, embodiments of the fuel injection valve of the present invention will be described with reference to the accompanying drawings.
<제 1 실시예><First Embodiment>
본 실시예에 따른 연료 분사 밸브는 도 1 및 도 2에 도시된 바와 같이 밸브 하우징(1), 니들(2), 밸브 시트(3), 오리피스판(4), 튜브 어댑터(5) 및 연료 튜브(6)를 포함한다.The fuel injection valve according to the present embodiment includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5 and a fuel tube as shown in FIGS. 1 and 2. It includes (6).
상기 밸브 하우징(1)은 솔레노이드 코일의 통전시 자기통로를 구성하도록 종 방향의 홀 내부에 니들(2)이 설치된다.The valve housing 1 is provided with a needle 2 in the longitudinal hole to form a magnetic passage when the solenoid coil is energized.
상기 니들(2)은 상기 밸브 하우징(1)의 내부에 구비되어 전원 인가시 전자기 회로에 의해 길이 방향으로 이동하며, 볼 밸브(21) 및 밸브 샤프트(22)로 구성된다. The needle 2 is provided inside the valve housing 1 and moves in the longitudinal direction by an electromagnetic circuit when power is applied, and is composed of a ball valve 21 and a valve shaft 22.
상기 볼 밸브(21)는 저면에 폐쇄면(21a)이 형성되고, 상기 밸브 샤프트(22)는 볼 밸브(21)의 상단에 용접 등으로 상호 결합되어 밸브 하우징(1)의 길이 방향을 따라 이동한다.The ball valve 21 has a closed surface 21a formed at the bottom thereof, and the valve shaft 22 is coupled to each other by welding or the like at the upper end of the ball valve 21 to move along the longitudinal direction of the valve housing 1. do.
상기 밸브 시트(3)는 상기 밸브 하우징(1)의 내부에 구비되어 내부 하단에 볼 밸브(21)의 폐쇄면(21a)이 밀착 또는 분리되는 접촉면(31)이 형성되고, 상기 접촉면(31)에서 바닥까지 연결되는 개폐공(32)이 형성된다.The valve seat 3 is provided inside the valve housing 1, and a contact surface 31 is formed at an inner lower end of the valve seat 3 in close contact with or separated from the ball valve 21. Opening and closing hole 32 is connected to the bottom is formed.
이때, 상기 볼 밸브(21)의 폐쇄면(21a)이 개폐공(32)과 연결되는 접촉면(31)에 완전 접촉하면 연료 공급이 중지되고, 볼 밸브(21)의 폐쇄면(21a)이 접촉면(31)에서 이격되면 연료 공급이 이루어지는데, 이격 정도에 따라 연료 공급량이 조절된다.At this time, when the closing surface 21a of the ball valve 21 is completely in contact with the contact surface 31 connected to the opening and closing hole 32, the fuel supply is stopped, and the closing surface 21a of the ball valve 21 is the contact surface. When spaced at 31, the fuel supply is made, and the fuel supply amount is adjusted according to the separation degree.
상기 오리피스판(4)은 상기 밸브 시트(3)의 하단에 밀착 설치되는 원판 형상으로, 연료의 통과시 유량측정 및 유량조절 등을 하기 위한 분사홀(41)이 중심부에 형성된다.The orifice plate 4 is in the shape of a disk that is installed in close contact with the lower end of the valve seat 3, the injection hole 41 for measuring the flow rate and flow rate when the fuel passes through is formed in the center.
여기서, 상기 분사홀(41)은 상기 오리피스판(4)의 중심에 하나가 형성되는 것으로 예시하였으나, 하나이면서 슬릿(slit) 형태로 형성될 수도 있으며, 홀 또는 슬릿 형태의 다수개가 원주방향을 따라 등 간격으로 배치되게 형성될 수 있다. Here, the injection hole 41 is illustrated as one is formed in the center of the orifice plate 4, but may be formed in the form of a slit (slit) in one, a plurality of holes or slits in the circumferential direction It may be formed to be arranged at equal intervals.
이와 같이, 상기 분사홀(41)이 원주방향을 따라 다수개 형성될 경우, 튜브 어댑터(5)의 내측 절곡부(53) 안쪽에 위치되도록 하는 것이 바람직하며, 연료 입자의 미립화를 더욱 촉진시킬 수 있도록 오리피스판(4)의 두께 감소시킴으로써 분사홀(41)의 직경을 더욱 축소시킬 수 있다.As such, when a plurality of the injection holes 41 are formed along the circumferential direction, the injection holes 41 may be positioned inside the inner bent portion 53 of the tube adapter 5, and may further promote atomization of fuel particles. By reducing the thickness of the orifice plate 4 so that the diameter of the injection hole 41 can be further reduced.
상기 튜브 어댑터(5)는 오리피스판(4)과 연료 튜브(6)의 사이에 개입되어 상기 오리피스판(4)의 분사홀(41)과 상기 연료 튜브(6)의 유로(61)를 틈 없이 밀착시켜 연료가 유로(61) 외부로 유출되는 것을 방지한다.The tube adapter 5 is interposed between the orifice plate 4 and the fuel tube 6 so that the injection hole 41 of the orifice plate 4 and the flow path 61 of the fuel tube 6 have no gaps. By being in close contact with each other, the fuel is prevented from flowing out of the flow path 61.
이때, 상기 튜브 어댑터(5)는 원판 형상인 밀착부(51)와, 상기 밀착부(51)의 외측 가장자리가 하방으로 절곡 형성되는 외측 절곡부(52)와, 상기 밀착부(51)의 중심부에 홀이 형성됨과 동시에 상기 홀의 내측 가장자리가 하방으로 절곡되는 내측 절곡부(53)를 포함한다. At this time, the tube adapter 5 has a disc-shaped contact portion 51, an outer bent portion 52 formed to bend the outer edge of the contact portion 51 downward, and the center of the contact portion 51 A hole is formed at the same time and the inner edge of the hole includes an inner bent portion 53 that is bent downward.
즉, 상기 튜브 어댑터(5)의 결합구조는 밸브 하우징(1)의 내부로 삽입되어 분사홀(41)을 간섭하지 않으면서 오리피스판(4)의 밑면에 덧대어진 밀착부(51)와, 밀착부(51)의 외측 가장자리 끝에서 하방으로 절곡 형성되는 외측 절곡부(52)와, 밀착부(51)의 중심부 저면에 연료튜브(6)와 결합될 수 있도록 하방으로 절곡되어 외주면이 연료 튜브(6)의 유로(61) 내주면에 삽입 고정되는 내측 절곡부(53)로 구성된다. That is, the coupling structure of the tube adapter 5 is inserted into the valve housing 1 and closely adhered to the close contact portion 51 attached to the bottom surface of the orifice plate 4 without interfering with the injection hole 41. The outer bent portion 52 is bent downward from the outer edge end of the portion 51 and bent downward so as to be coupled to the fuel tube 6 on the bottom surface of the central portion of the contact portion 51 so that the outer circumferential surface thereof is the fuel tube ( The inner bent part 53 is inserted and fixed to the inner peripheral surface of the flow path 61 of 6).
특히, 튜브 어댑터(5)의 내측 절곡부(53)가 하방으로 절곡되므로 상기 내측 절곡부(53)의 형상과 대응되도록 연료 튜브(6)의 상면 중심부에 유로(61)와 연결되는 원형 홈(64)이 형성된다. 이렇게, 상기 튜브 어댑터(5)의 내측 절곡부(53) 외주면이 연료 튜브(6)의 상면 중심부에 형성된 원형 홈의 내주면에 삽입 고정되므로 삽입 방식에 따른 결합이 용이한 이점이 있다.In particular, since the inner bent portion 53 of the tube adapter 5 is bent downward, a circular groove connected to the flow path 61 at the center of the upper surface of the fuel tube 6 so as to correspond to the shape of the inner bent portion 53 ( 64) is formed. In this way, since the outer circumferential surface of the inner bent portion 53 of the tube adapter 5 is inserted and fixed to the inner circumferential surface of the circular groove formed in the center of the upper surface of the fuel tube 6, there is an advantage of easy coupling according to the insertion method.
더욱이, 상기 튜브 어댑터(5)는 외측 절곡부(52)의 외주면이 밸브 하우징(1)의 외부에서 가하는 열에 의해 상기 밸브 하우징(1)의 내주면에 용접 결합된다.Moreover, the tube adapter 5 is welded to the inner circumferential surface of the valve housing 1 by heat applied by the outer circumferential surface of the outer bent portion 52 to the outside of the valve housing 1.
상기 연료 튜브(6)는 오리피스판(4)의 분사홀(41)에서 분사되는 연료가 내연기관(도면에 미도시)에 공급되는 통로로, 상단은 튜브 어댑터(5)에 의해 오리피스판(4)의 저면에 밀착되고, 하단은 내연기관에 연결된다.The fuel tube 6 is a passage through which the fuel injected from the injection hole 41 of the orifice plate 4 is supplied to the internal combustion engine (not shown), and the upper end thereof is the orifice plate 4 by the tube adapter 5. It is in close contact with the bottom of the) and the bottom is connected to the internal combustion engine.
결국, 상기 실시예는 연료 튜브(6)에 의해 연료 분사 밸브와 연료 튜브(6) 사이의 간격이 발생하지 않으면서 유지 보수를 위한 분리가 용이하다.As a result, the embodiment is easy to separate for maintenance without the occurrence of a gap between the fuel injection valve and the fuel tube 6 by the fuel tube 6.
<제 2 실시예>Second Embodiment
본 실시예에 따른 연료 분사 밸브는 도 3에 도시된 바와 같이 밸브 하우징(1), 니들(2), 밸브 시트(3), 오리피스판(4), 튜브 어댑터(5a) 및 연료 튜브(6)를 포함하며, 밸브 하우징(1), 니들(2), 밸브 시트(3) 및 오리피스판(4)은 제1 실시예의 그것과 동일한 구조와 기능을 하므로 상세한 설명은 생략한다.The fuel injection valve according to the present embodiment includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5a and a fuel tube 6 as shown in FIG. The valve housing 1, the needle 2, the valve seat 3 and the orifice plate 4 have the same structure and function as those of the first embodiment, and thus detailed description thereof will be omitted.
상기 튜브 어댑터(5a)는 오리피스판(4)과 연료 튜브(6)의 사이에 개입되어 상기 오리피스판(4)의 분사홀(41)과 상기 연료 튜브(6)의 유로(61)를 틈 없이 밀착시켜 연료가 유로 외부로 유출되는 것을 방지한다.The tube adapter 5a is interposed between the orifice plate 4 and the fuel tube 6 so that the injection hole 41 of the orifice plate 4 and the flow path 61 of the fuel tube 6 have no gaps. Close contact prevents fuel from flowing out of the flow path.
이때, 상기 튜브 어댑터(5a)는 원판 형상인 밀착부(51a)와, 상기 밀착부(51a)의 가장자리가 하방으로 절곡 형성되는 외측 절곡부(52a)와, 상기 밀착부(51a)의 중심부에 홀이 형성됨과 동시에 상기 홀의 내측 가장자리가 하방으로 절곡되는 내측 절곡부(53a)를 포함한다. At this time, the tube adapter (5a) is in the center of the contact portion (51a) of the disc shape, the outer bent portion (52a) is formed to be bent downward of the edge of the contact portion (51a), and the contact portion (51a) At the same time as the hole is formed, the inner edge of the hole includes an inner bent portion (53a) is bent downward.
특히, 상기 내측 절곡부(53a)는 제1 실시예와는 다르게 내주면이 연료 튜브(6)의 외주면에 압입 고정되므로 연료 튜브(6)와의 결합력을 향상시킨다.In particular, unlike the first embodiment, the inner bent portion 53a is press-fixed and fixed to the outer circumferential surface of the fuel tube 6, thereby improving the engagement force with the fuel tube 6.
그리고 상기 튜브 어댑터(5a)의 내측 절곡부(53a)가 하방으로 절곡되므로 상기 내측 절곡부(53a)의 내경 형상과 대응되도록 연료 튜브(6)의 상면 외주면에 단차(65)가 형성된다.Since the inner bent portion 53a of the tube adapter 5a is bent downward, a step 65 is formed on the outer peripheral surface of the upper surface of the fuel tube 6 so as to correspond to the inner diameter shape of the inner bent portion 53a.
또한, 상기 튜브 어댑터(5a) 역시 외측 절곡부(52a)의 외주면이 밸브 하우징(1)의 외부에서 가하는 열에 의해 상기 밸브 하우징(1)의 내주면에 용접 결합된다.In addition, the tube adapter 5a is also welded to the inner circumferential surface of the valve housing 1 by heat applied by the outer circumferential surface of the outer bent portion 52a to the outside of the valve housing 1.
결국, 상기 실시예는 연료 튜브(6)의 상단이 연료 분사 밸브 내에 압입되므로 연료 분사 밸브와 연료 튜브(6) 사이의 간격이 발생하지 않으면서 유지 보수를 위한 분리가 용이하고, 상호 결합력이 향상된다.As a result, in the above embodiment, since the upper end of the fuel tube 6 is press-fitted into the fuel injection valve, the separation for maintenance is easy without the gap between the fuel injection valve and the fuel tube 6, and the mutual coupling force is improved. do.
<제 3 실시예>Third Embodiment
본 실시예에 따른 연료 분사 밸브는 도 4에 도시된 바와 같이 밸브 하우징(1), 니들(2), 밸브 시트(3), 오리피스판(4), 튜브 어댑터(5b) 및 연료 튜브(6)를 포함하며, 밸브 하우징(1), 니들(2) 및 밸브 시트(3)는 제1, 2 실시예의 그것과 동일한 구조와 기능을 하므로 상세한 설명은 생략한다.As shown in FIG. 4, the fuel injection valve according to the present embodiment includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5b, and a fuel tube 6. The valve housing 1, the needle 2 and the valve seat 3 have the same structure and function as those of the first and second embodiments, and thus detailed description thereof will be omitted.
상기 오리피스판(4)은 중심부에 연료의 통과시 유량측정 및 유량조절 등을 하기 위한 분사홀(41)이 형성되며, 밸브 시트(3)의 하단에 접촉하는 밸브 시트 밀착면(4a)과, 밸브 시트 밀착면(4a)의 가장자리에서 하방으로 절곡 형성되어 상기 밸브 시트(3)의 하단과 이웃한 밸브 하우징(1)의 내주면에 밀착 설치되도록 밸브 하우징 접촉 절곡부(4b)로 구성된다.The orifice plate 4 is formed in the center of the injection hole 41 for measuring the flow rate and flow rate adjustment when passing the fuel, the valve seat contact surface 4a in contact with the lower end of the valve seat 3, A valve housing contact bent portion 4b is formed to be bent downward from the edge of the valve seat tight contact surface 4a to be installed in close contact with the lower end of the valve seat 3 and the inner circumferential surface of the adjacent valve housing 1.
상기 튜브 어댑터(5b)는 연료 튜브(6)의 상단에 형성된 플랜지부(62)의 저면과 밸브 하우징(1)의 내주면에 밀착되도록 구비되어 연료 튜브(6)의 플랜지부(62)를 오리피스판(4) 쪽으로 밀착시켜 연료가 유로 외부로 유출되는 것을 방지한다.The tube adapter 5b is provided to be in close contact with the bottom surface of the flange portion 62 formed at the upper end of the fuel tube 6 and the inner circumferential surface of the valve housing 1 so that the flange portion 62 of the fuel tube 6 is orifice plate. Close to (4) side to prevent fuel from flowing out of the flow path.
더욱이, 상기 튜브 어댑터(5b)는 밸브 시트(3)의 저면에 밀착되는 밀착부(51b)의 중심부를 관통한 연료 튜브(6)의 플랜지부(62) 저면에 튜브 어댑터(5b)의 상면이 접하도록 관통홀이 형성된다.Furthermore, the tube adapter 5b has an upper surface of the tube adapter 5b on the bottom surface of the flange portion 62 of the fuel tube 6 that penetrates the center portion of the close contact portion 51b that is in close contact with the bottom surface of the valve seat 3. The through hole is formed to be in contact.
상기 연료 튜브(6)는 상기와 같이 오리피스판(4)의 가장자리에 하우징 접촉 절곡부(4b)가 구비되므로 플랜지부(62)가 밸브 하우징(1)의 내주면과 이격된 상태로 구비된다.Since the fuel tube 6 is provided with the housing contact bent portion 4b at the edge of the orifice plate 4 as described above, the flange portion 62 is provided in a state spaced apart from the inner circumferential surface of the valve housing 1.
결국, 상기 실시예는 연료 튜브(6)의 상단에 형성된 플랜지부(62)가 연료 분사 밸브 내에 조립되므로 연료 분사 밸브와 연료 튜브(6) 사이의 간격이 발생하지 않는 이점이 있다.As a result, the embodiment has the advantage that the gap between the fuel injection valve and the fuel tube 6 does not occur because the flange portion 62 formed on the top of the fuel tube 6 is assembled in the fuel injection valve.
따라서, 상기 실시예는 1차적으로 연료 튜브(6)의 상단에 형성된 플랜지부(62)가 상기 튜브 어댑터(5b)에 의해 상기 오리피스판(4) 쪽으로 밀착되므로 연료가 유로 외부로 유출되는 것이 방지되고, 2차적으로 상기 튜브 어댑터(5b)의 외측 절곡부(52b)가 밸브 하우징(1)의 안쪽 둘레면에 용접 결합되므로 연료가 유로 외부로 유출되는 것이 방지된다.Therefore, in the above embodiment, since the flange portion 62 formed on the upper end of the fuel tube 6 is closely adhered to the orifice plate 4 by the tube adapter 5b, the fuel is prevented from flowing out of the flow path. Secondly, since the outer bent portion 52b of the tube adapter 5b is welded to the inner circumferential surface of the valve housing 1, fuel is prevented from flowing out of the flow path.
<제 4 실시예>Fourth Embodiment
본 발명의 또 다른 실시예에 따른 연료 분사 밸브는 도 5에 도시된 바와 같이 밸브 하우징(1), 니들(2), 밸브 시트(3), 오리피스판(4), 튜브 어댑터(5c) 및 연료 튜브(6)를 포함하며, 밸브 하우징(1), 니들(2), 밸브 시트(3) 및 오리피스판(4)은 앞선 제1, 2 실시예의 그것과 동일한 구조와 기능을 하므로 상세한 설명은 생략한다.The fuel injection valve according to another embodiment of the present invention includes a valve housing 1, a needle 2, a valve seat 3, an orifice plate 4, a tube adapter 5c and a fuel as shown in FIG. It includes a tube (6), the valve housing (1), the needle (2), the valve seat (3) and the orifice plate (4) have the same structure and function as those of the first and second embodiments above, and thus the detailed description is omitted. do.
상기 튜브 어댑터(5c)는 상면이 연료 튜브(6)의 플랜지부(62) 저면에 접하도록 위치되며, 상기 플랜지부(62)의 외주면과 밸브 하우징(1)의 내주면과의 사이에 오링(O-ring) 등과 같은 밀봉부재(63)를 개입시켜 연료의 누설을 방지한다.The tube adapter 5c is positioned so that the upper surface is in contact with the bottom surface of the flange portion 62 of the fuel tube 6, and the O-ring between the outer circumferential surface of the flange portion 62 and the inner circumferential surface of the valve housing 1. through the sealing member 63, such as -ring) to prevent the leakage of fuel.
이때, 상기 튜브 어댑터(5c)는 원판 형상인 밀착부(51c)와, 상기 밀착부(51c)의 가장자리가 하방으로 절곡 형성되는 외측 절곡부(52c)로 구성되며, 상기 밀착부(51c)의 중심부에는 연료 튜브(6)가 관통하여 플랜지부(62)의 저면에 튜브 어댑터(5c)의 상면이 접하도록 관통홀이 형성된다.At this time, the tube adapter 5c is composed of a disk-shaped contact portion 51c and an outer bent portion 52c formed by bending the edge of the contact portion 51c downward, and the contact portion 51c The through hole is formed in the center portion so that the fuel tube 6 penetrates and the upper surface of the tube adapter 5c is in contact with the bottom surface of the flange portion 62.
상기 연료 튜브(6)는 플랜지부(62)의 외주면이 밸브 하우징(1)의 내주면에 밀착된 상태로 구비되고, 상기 밸브 하우징(1)의 내주면과의 사이에 오링(O-ring) 등과 같은 밀봉부재(63)가 추가 구비된다.The fuel tube 6 is provided in a state in which the outer circumferential surface of the flange portion 62 is in close contact with the inner circumferential surface of the valve housing 1, and an O-ring or the like between the inner and outer circumferential surfaces of the valve housing 1. The sealing member 63 is further provided.
결국, 상기 실시예는 1차적으로 연료 튜브(6)의 상단에 형성된 플랜지부(62)가 상기 튜브 어댑터(5b)에 의해 상기 오리피스판(4) 쪽으로 밀착되므로 연료가 유로 외부로 유출되는 것이 방지되고, 2차적으로 상기 튜브 어댑터(5b)의 외측 절곡부(52c)가 밸브 하우징(1)의 내주면에 용접 결합되므로 연료가 유로 외부로 유출되는 것이 방지될 뿐 아니라, 3차적으로 연료 튜브(6)의 플랜지부(62) 외주면에 구비된 밀봉부재(63)에 의하여 연료가 유로 외부로 유출되는 것이 방지된다.As a result, in the embodiment, the flange portion 62 formed on the upper end of the fuel tube 6 is in close contact with the orifice plate 4 by the tube adapter 5b to prevent the fuel from flowing out of the flow path. Secondly, since the outer bent portion 52c of the tube adapter 5b is welded to the inner circumferential surface of the valve housing 1, not only the fuel is prevented from flowing out of the flow passage but also the fuel tube 6 is Fuel is prevented from flowing out of the flow path by the sealing member 63 provided on the outer circumferential surface of the flange portion 62 of the c).
<제 5 실시예>Fifth Embodiment
본 발명의 또 다른 실시예에 따른 연료 분사 밸브는 도 6에 도시된 바와 같이, 니들(2), 밸브 시트(3), 연료 튜브(6), 및 튜브 어댑터(5)를 포함하여 구성되는 바, 특히 니들(2)과 밸브 시트(3) 그리고 연료 튜브(6)의 일부를 제외하면 대부분 앞선 제1 내지 제4 실시예와 동일한 바, 이들과 관련된 상세한 설명은 본 실시예에서는 생략한다. 특히, 본 실시예에 따른 연료 분사 밸브는 도 6에서 알 수 있듯이, 다른 실시예의 오리피스판과 튜브 어댑터의 기능이 튜브 어댑터(5) 하나에 통합되어 있다. The fuel injection valve according to another embodiment of the present invention comprises a needle 2, a valve seat 3, a fuel tube 6, and a tube adapter 5, as shown in FIG. In particular, except for the needle 2, the valve seat 3, and a part of the fuel tube 6, most of them are the same as those of the first to fourth embodiments, and detailed description thereof is omitted in the present embodiment. In particular, in the fuel injection valve according to the present embodiment, as can be seen in FIG. 6, the functions of the orifice plate and the tube adapter of the other embodiment are integrated in one tube adapter 5.
상기 튜브 어댑터(5)는 밸브 시트(3)와 연료 튜브(6) 사이에 개재되어 분사홀(41)을 통해 연료를 분사하도록 되어 있는 바, 분사홀(41)에서 분사된 연료가 연료 튜브(6)와의 사이에서 유출되는 것을 방지한다. 이를 위해, 튜브 어댑터(5)는 도 6에 도시된 바와 같이, 박판을 절곡한 와셔 형태로 제조되며, 밀착부(51), 외측 절곡부(52), 및 내측 절곡부(53)로 이루어진다.The tube adapter 5 is interposed between the valve seat 3 and the fuel tube 6 so as to inject fuel through the injection hole 41, the fuel injected from the injection hole 41 is a fuel tube ( 6) It prevents it from leaking out. To this end, the tube adapter 5 is manufactured in the form of a washer bent a thin plate, as shown in Figure 6, it consists of a close portion 51, the outer bent portion 52, and the inner bent portion 53.
여기에서, 먼저 상기 밀착부(51)는 상기한 다른 실시예의 오리피스판과 마찬가지로 밸브 시트(3)의 저면에 밀착되는 부분으로서, 내측 절곡부(53)로 인해 중심부분이 원형으로 오목하게 들어간 엽전 모양의 디스크 형태로 되어 있다. 또, 상기 외측 절곡부(52)는 상기한 다른 실시예 들의 튜브 어댑터 외측 절곡부와 마찬가지로 밀착부(51) 바깥쪽의 외측 가장자리 부분을 하방으로 절곡하여 형성하는 바, 그 외주면이 밸브 하우징(1)의 외부에서 가하는 열에 의해 밸브 하우징(1)의 내주면에 용접 결합된다. 끝으로, 상기 내측 절곡부(53)는 밀착부(51)의 중심부분에 형성된 원형 부분의 내측 가장자리를 하방으로 절곡하여 오목하게 형성하는 바, 도 6에 도시된 것처럼 연료 튜브(6)의 유로(61)에 삽입되어 유로(61)의 유로면에 밀착된다. 여기에서, 내측 절곡부(53)는 다양한 형태로 형성될 수 있는 바, 도 6에 도시된 것처럼 튜브(6) 쪽으로 돌출된 노즐 형태로 형성될 수 있는데, 이 경우에는 하단의 분사홀(41)을 향해 내경이 점차 축소되도록 테이퍼진 원추형 경사부로 형성된다.Here, first, the close contact portion 51 is a portion in close contact with the bottom surface of the valve seat 3, similar to the orifice plate of the other embodiment described above, and the leaf portion in which the central portion is concave in a circular shape due to the inner bent portion 53. It is shaped like a disc. In addition, the outer bent portion 52 is formed by bending the outer edge portion of the outer side of the contact portion 51 downward like the tube adapter outer bent portion of the other embodiments described above, the outer peripheral surface of the valve housing (1) By the heat applied from the outside of the) is welded to the inner peripheral surface of the valve housing (1). Finally, the inner bent portion 53 is formed by concave downward to the inner edge of the circular portion formed in the central portion of the contact portion 51, the flow path of the fuel tube 6 as shown in FIG. It is inserted into 61 and is in close contact with the flow path surface of the flow path 61. Here, the inner bent portion 53 may be formed in various forms, as shown in Figure 6 may be formed in the form of a nozzle protruding toward the tube (6), in this case the injection hole 41 of the lower It is formed as a tapered conical inclined portion so that the inner diameter is gradually reduced toward.
따라서, 상기 실시예에 의하면, 튜브 어댑터와 오리피스판가 하나로 통합되므로 전체 공정수가 단축되고, 따라서 원가 절감을 도모할 수 있게 된다. 뿐만 아니라, 유로(61) 안으로 삽입되는 튜브 어댑터(6)의 깊이가 깊어지고, 중앙으로 모이는 원추형의 특성 상 자동으로 중심이 정렬되므로, 연료 분사 밸브와 연료 튜브(6)의 결합력이 높아지고, 튜브 어댑터(6)와 연료 튜브(6) 사이의 밀봉 성능이 향상된다.Therefore, according to the above embodiment, the tube adapter and the orifice plate are integrated into one, so that the total number of processes can be shortened, thereby reducing the cost. In addition, since the depth of the tube adapter 6 inserted into the flow path 61 is deepened and the center is automatically aligned due to the central conical shape, the coupling force between the fuel injection valve and the fuel tube 6 is increased, and the tube The sealing performance between the adapter 6 and the fuel tube 6 is improved.
<제 6 실시예>Sixth Embodiment
한편, 본 발명의 또 다른 실시예에 따른 연료 분사 밸브가 도 7에 도시되는데, 이 실시예에 따른 연료 분사 밸브는 제5 실시예에 마찬가지로 오리피스판과 튜브 어댑터의 기능이 튜브 어댑터(5) 하나에 통합되는 바, 밀착부(51), 외측 절곡부(52), 및 내측 절곡부(53)로 이루어진다.On the other hand, a fuel injection valve according to another embodiment of the present invention is shown in Figure 7, the fuel injection valve according to this embodiment is a tube adapter (5) to the function of the orifice plate and tube adapter as in the fifth embodiment It is integrated into the bar 51, the outer bent portion 52, and the inner bent portion (53).
여기에서, 본 실시예에서 적용되는 튜브 어댑터(5)는 도 7에 도시된 바와 같이, 내측 절곡부(53)가 다시 경사부분(53-1)과 평탄부분(53-2) 두 부분으로 이루어지는 바, 경사부분(53-1)은 유로(61) 상단의 경사면의 상단 모서리에서 경사면이 끝나는 하단 모서리까지 상기 경사면을 따라 안착되도록 원뿔대 모양으로 되어 있고, 평탄부분(53-2)은 경사부분(53-1)의 하단에서 절곡되어 유로(61)의 축선과 직교하도록 평탄하게 연장되어 형성된다.Here, the tube adapter 5 applied in the present embodiment, as shown in Figure 7, the inner bent portion 53 is composed of two parts of the inclined portion 53-1 and flat portion 53-2 again Bar, the inclined portion (53-1) is in the shape of a truncated cone so as to be seated along the inclined surface from the top edge of the inclined surface of the top of the flow path 61 to the bottom edge where the inclined surface ends, the flat portion (53-2) It is bent at the lower end of 53-1) and is formed to extend flat so as to be orthogonal to the axis of the flow path 61.
결과적으로, 상기 실시예에 의하면, 위 제5 실시예에서와 같이, 튜브 어댑터와 오리피스판의 통합으로 전체 공정수 및 원가 절감을 도모할 수 있고, 원추형인 경사부분의 특성 상 연료 분사 밸브와 연료 튜브(6)의 결합력을 높이고, 튜브 어댑터(6)와 연료 튜브(6) 사이의 밀봉 성능을 향상시킬 수 있게 된다. 또한, 분사홀(41)이 평탄부분(53-2)에 관통되어 있으므로 양산 시 분사홀(41)의 가공 성능을 향상시킬 수 있을 뿐 아니라, 분사홀(41)을 통해 유로(61)로 분사되는 연료의 분사 안정성을 향상시킬 수 있게 된다.As a result, according to the above embodiment, as in the fifth embodiment, it is possible to reduce the overall process number and cost by integrating the tube adapter and the orifice plate, and the fuel injection valve and the fuel due to the characteristic of the conical inclined portion. It is possible to increase the bonding force of the tube 6 and to improve the sealing performance between the tube adapter 6 and the fuel tube 6. In addition, since the injection hole 41 penetrates the flat portion 53-2, not only can the machining performance of the injection hole 41 be improved during mass production, but also the injection hole 41 is injected into the flow path 61 through the injection hole 41. It is possible to improve the injection stability of the fuel.
이상에서 설명한 본 발명의 상세한 설명에서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 본 발명의 보호범위는 상기 실시예에 한정되는 것이 아니며, 해당 기술분야의 통상의 지식을 갖는 자라면 본 발명의 사상 및 기술영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.Although the detailed description of the present invention described above has been described with reference to the preferred embodiment of the present invention, the protection scope of the present invention is not limited to the above embodiment, and those skilled in the art will appreciate It will be understood that various modifications and changes can be made in the present invention without departing from the spirit and scope of the invention.
이와 같은 본 발명의 연료 분사 밸브는, 연료 분사 밸브의 끝단에 연료 분사 밸브의 오리피스판과 연료 튜브와의 벌어짐을 방지하기 위한 튜브 어댑터를 장착함으로써, 오리피스판과 연료 튜브와의 틈을 통해 유출된 원료가 기화하면서 연료 분사 밸브의 노즐 표면에 잔류물질이 퇴적되는 현상을 방지하므로 잔류물질에 의한 노즐의 분사구 면적 감소와 연료 분사 밸브의 성능 악화를 방지하고, 연료 유출에 의한 연료 분사 밸브의 수명 단축을 방지하며, 연료의 유출을 방지하기 위한 추가 장치의 제거가 가능하고, 차량의 성능 개선 및 대기오염을 예방하는 효과가 있다. Such a fuel injection valve of the present invention, by mounting a tube adapter for preventing the opening of the orifice plate and the fuel tube of the fuel injection valve at the end of the fuel injection valve, it is discharged through the gap between the orifice plate and the fuel tube As the raw material vaporizes, it prevents the accumulation of residual material on the nozzle surface of the fuel injection valve, thereby reducing the nozzle area of the nozzle and deteriorating the performance of the fuel injection valve due to the residual material, and shortening the life of the fuel injection valve due to fuel leakage. It is possible to remove the additional device to prevent the leakage of fuel, and to improve the performance of the vehicle and prevent the air pollution.
또한, 연료 분사 밸브의 내부에 연료 튜브의 일부분이 조립되도록 하여 연료 분사 밸브와 연료 튜브와의 간격이 발생하지 않으며, 연료 튜브와 밸브 하우징과의 접촉면에 기밀유지부재를 개입시켜 이중으로 연료 유출을 방지하는 효과가 있다.In addition, a portion of the fuel tube is assembled inside the fuel injection valve so that a gap between the fuel injection valve and the fuel tube does not occur, and fuel leakage is doubled through an airtight member on the contact surface between the fuel tube and the valve housing. It is effective to prevent.
아울러, 튜브 어댑터와 오리피스판이 튜브 어댑터 하나로 통합되도록 하여 제조 공정을 단축하고 그에 따라 제조 단가를 낮출 수 있으며, 연료 분사 밸브와 연료 튜브의 결합력과 밀봉 성능을 향상시키면서도, 연료 튜브로 분사되는 연료의 분사성능의 향상도 도모할 수 있게 된다.In addition, the tube adapter and orifice plate can be integrated into a single tube adapter to shorten the manufacturing process and thus reduce manufacturing costs, and improve the coupling and sealing performance of the fuel injection valve and the fuel tube, while injecting the fuel injected into the fuel tube. The performance can also be improved.

Claims (13)

  1. 내연기관용 연료 분사 밸브에 있어서,In the fuel injection valve for an internal combustion engine,
    밸브 하우징의 내부에서 이동하는 니들; A needle moving inside the valve housing;
    상기 니들이 개폐하는 개폐공이 내부에 형성되는 밸브 시트; A valve seat having an opening and closing hole for opening and closing the needle therein;
    상기 밸브 시트의 하부에 밀착되어 분사홀을 통해 연료가 분사되는 오리피스판;An orifice plate in close contact with a lower portion of the valve seat and into which fuel is injected through an injection hole;
    상기 오리피스판에서 분사되는 연료가 내연기관으로 공급되는 통로인 연료 튜브; 및A fuel tube which is a passage for supplying fuel injected from the orifice plate to an internal combustion engine; And
    상기 오리피스판에서 상기 연료 튜브로 공급되는 연료의 유출을 방지하기 위하여 상기 오리피스판과 상기 연료 튜브의 사이에 설치되는 튜브 어댑터;를 포함하는 것을 특징으로 하는 연료 분사 밸브.And a tube adapter installed between the orifice plate and the fuel tube to prevent the outflow of the fuel supplied from the orifice plate to the fuel tube.
  2. 제 1항에 있어서, The method of claim 1,
    상기 튜브 어댑터는, The tube adapter,
    상기 오리피스판의 저면에 밀착되는 밀착부와, A close contact with the bottom of the orifice plate;
    상기 밀착부의 바깥쪽이 하방으로 절곡되는 외측 절곡부를 포함하는 것을 특징으로 하는 연료 분사 밸브.A fuel injection valve, characterized in that it comprises an outer bent portion which is bent downward of the outer side of the close contact portion.
  3. 제 2항에 있어서, The method of claim 2,
    상기 튜브 어댑터는 상기 밀착부의 안쪽이 하방으로 절곡되는 내측 절곡부를 추가 포함하는 것을 특징으로 하는 연료 분사 밸브.The tube adapter further comprises an inner bent portion in which the inside of the tight portion is bent downward.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 내측 절곡부는 외주면이 상기 연료 튜브의 상면 중심부에 상기 연료 튜브 유로와 연결되도록 형성된 원형홈의 내주면에 삽입 고정되거나 내주면이 상기 연료 튜브의 상면 외주면에 형성된 단차에 압입 고정되는 것을 특징으로 하는 연료 분사 밸브.The inner bent portion is fuel injection, characterized in that the outer circumferential surface is inserted and fixed to the inner circumferential surface of the circular groove formed to be connected to the fuel tube flow path in the center of the upper surface of the fuel tube or the inner circumferential surface is press-fit fixed to the step formed on the outer circumferential surface of the fuel tube valve.
  5. 제 1항에 있어서,The method of claim 1,
    상기 연료 튜브는 상기 오리피스판의 저면에 밀착되도록 상단에 플랜지부가 돌출 형성된 것을 특징으로 하는 연료 분사 밸브.The fuel tube is a fuel injection valve, characterized in that the flange portion protrudes on the upper end to be in close contact with the bottom surface of the orifice plate.
  6. 제 5항에 있어서,The method of claim 5,
    상기 플랜지부의 외주면이 밸브 하우징의 내주면과 밀착 또는 이격되는 것을 특징으로 하는 연료 분사 밸브.The outer circumferential surface of the flange portion is in close contact with or spaced from the inner circumferential surface of the valve housing.
  7. 제 6항에 있어서,The method of claim 6,
    상기 플랜지부의 외주면과 상기 밸브 하우징의 내주면이 밀착된 때, 밀착면에 밀봉부재가 개입되는 것을 특징으로 하는 연료 분사 밸브.And a sealing member intervenes with the contact surface when the outer peripheral surface of the flange portion and the inner peripheral surface of the valve housing are in close contact with each other.
  8. 제 6항에 있어서,The method of claim 6,
    상기 플랜지부의 외주면과 상기 밸브 하우징의 내주면이 이격되면, 상기 오리피스판의 표면이 상기 밸브 시트의 저면과 이웃한 상기 밸브 하우징의 내벽에 밀착되는 것을 특징으로 하는 연료 분사 밸브.And the outer circumferential surface of the flange portion and the inner circumferential surface of the valve housing are spaced apart from each other so that the surface of the orifice plate is in close contact with the inner wall of the valve housing adjacent to the bottom surface of the valve seat.
  9. 제 2항에 있어서,The method of claim 2,
    상기 튜브 어댑터의 외측 절곡부는 상기 밸브 하우징의 내벽에 용접 결합되는 것을 특징으로 하는 연료 분사 밸브.The outer bent portion of the tube adapter is welded to the inner wall of the valve housing characterized in that the fuel injection valve.
  10. 내연기관용 연료 분사 밸브에 있어서,In the fuel injection valve for an internal combustion engine,
    밸브 하우징의 내부에서 이동하는 니들; A needle moving inside the valve housing;
    상기 니들이 개폐하는 개폐공이 내부에 형성되는 밸브 시트;A valve seat having an opening and closing hole for opening and closing the needle therein;
    상기 밸브 하우징에서 분사되는 연료가 내연기관으로 공급되는 통로인 연료 튜브; 및 A fuel tube which is a passage for supplying fuel injected from the valve housing to an internal combustion engine; And
    상기 밸브 시트와 상기 연료 튜브 사이에 개재되어 분사홀을 통해 연료를 분사하며, 상기 분사홀에서 분사된 연료가 상기 연료 튜브와의 사이로 유출되는 것을 방지하는 튜브 어댑터;를 포함하는 것을 특징으로 하는 연료 분사 밸브.And a tube adapter interposed between the valve seat and the fuel tube to inject fuel through an injection hole, and prevent the fuel injected from the injection hole from flowing out between the fuel tube and the fuel tube. Injection valve.
  11. 제 10항에 있어서,The method of claim 10,
    상기 튜브 어댑터는, The tube adapter,
    상기 밸브 시트의 저면에 밀착되는 밀착부와, A close contact with the bottom of the valve seat;
    상기 밀착부의 바깥쪽에서 하방으로 절곡되는 외측 절곡부와,An outer bent portion that is bent downward from the outside of the close contact portion;
    상기 연료 튜브의 유로에 삽입되어 상기 유로면에 밀착되도록 상기 밀착부의 안쪽에서 하방으로 돌출되는 내측 절곡부를 포함하는 것을 특징으로 하는 연료 분사 밸브. And an inner bent portion which is inserted into the flow path of the fuel tube and protrudes downward from the inside of the contact portion to be in close contact with the flow path surface.
  12. 제 11항에 있어서,The method of claim 11,
    상기 내측 절곡부는 상기 분사홀을 향해 내경이 점차 축소되도록 원추형 경사부를 형성하고 있는 것을 특징으로 하는 연료 분사 밸브. And the inner bent portion forms a conical inclined portion to gradually reduce an inner diameter toward the injection hole.
  13. 제 12항에 있어서,The method of claim 12,
    상기 내측 절곡부는,The inner bent portion,
    상기 유로의 경사면 하단까지 상기 경사면을 따라 연장되는 경사부분; 및An inclined portion extending along the inclined surface to a lower end of the inclined surface of the flow path; And
    상기 경사부분의 하단에서 상기 유로의 축선과 직교하도록 연장되는 평탄부분;으로 이루어지는 원뿔대 형태로 되어 있는 것을 특징으로 하는 연료 분사 밸브.And a flat portion extending from the lower end of the inclined portion to be orthogonal to the axis of the flow path.
PCT/KR2011/003734 2010-06-23 2011-05-20 Fuel injection valve WO2011162484A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP11798319.7A EP2587046B1 (en) 2010-06-23 2011-05-20 Fuel injection valve
JP2013516496A JP5536282B2 (en) 2010-06-23 2011-05-20 Fuel injection valve
CN201180031271.8A CN102985679B (en) 2010-06-23 2011-05-20 Fuelinjection nozzle

Applications Claiming Priority (2)

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KR10-2010-0059417 2010-06-23
KR1020100059417A KR101160043B1 (en) 2010-06-23 2010-06-23 Fuel injection valve

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DE102016206996B3 (en) * 2016-04-25 2017-08-31 Continental Automotive Gmbh Switching valve for a fuel injection system and high-pressure fuel pump
DE102017223866A1 (en) * 2017-12-29 2019-07-04 Robert Bosch Gmbh Valve for metering a fluid, in particular fuel injection valve

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JP2013530344A (en) 2013-07-25
JP5536282B2 (en) 2014-07-02
EP2587046A4 (en) 2017-10-11
CN102985679A (en) 2013-03-20
KR20110139374A (en) 2011-12-29
CN102985679B (en) 2015-09-16
KR101160043B1 (en) 2012-06-25
EP2587046A2 (en) 2013-05-01
EP2587046B1 (en) 2019-07-03

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