WO2011160108A1 - Élément collecteur de particules de filtre préliminaire - Google Patents

Élément collecteur de particules de filtre préliminaire Download PDF

Info

Publication number
WO2011160108A1
WO2011160108A1 PCT/US2011/041042 US2011041042W WO2011160108A1 WO 2011160108 A1 WO2011160108 A1 WO 2011160108A1 US 2011041042 W US2011041042 W US 2011041042W WO 2011160108 A1 WO2011160108 A1 WO 2011160108A1
Authority
WO
WIPO (PCT)
Prior art keywords
open end
planar side
filter membrane
mounting plate
loop fastener
Prior art date
Application number
PCT/US2011/041042
Other languages
English (en)
Inventor
Robert Mark Herndon
Lucy Herndon
Ernest J. Zavoral
Original Assignee
Robert Mark Herndon
Lucy Herndon
Zavoral Ernest J
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Mark Herndon, Lucy Herndon, Zavoral Ernest J filed Critical Robert Mark Herndon
Publication of WO2011160108A1 publication Critical patent/WO2011160108A1/fr

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/14Bags or the like; Rigid filtering receptacles; Attachment of, or closures for, bags or receptacles
    • A47L9/149Emptying means; Reusable bags
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/14Bags or the like; Rigid filtering receptacles; Attachment of, or closures for, bags or receptacles
    • A47L9/1427Means for mounting or attaching bags or filtering receptacles in suction cleaners; Adapters
    • A47L9/1436Connecting plates, e.g. collars, end closures
    • A47L9/1445Connecting plates, e.g. collars, end closures with closure means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0002Casings; Housings; Frame constructions
    • B01D46/0005Mounting of filtering elements within casings, housings or frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes

Definitions

  • the present invention relates generally to pre-filter dust bag for use in a wet/dry vacuum cleaner and, more
  • a typical shop vacuum cleaner available in the market does not require a collecting bag for dry pick-up. However, when the shop vacuum's tank is full, it is messy, dusty and a respiratory health hazard to empty it into a disposable plastic bag or a trash container.
  • Open plastic bag designed to fit a shop vacuum cleaner are available in the market manufactured by Roebuck and Co., of Hoffman Estates, 111. under the trade name CraftsmanTM.
  • the CraftsmanTM disposable bag is a plastic trash bag, and they are made to fit a specific size of a shop vacuum cleaner's tank.
  • the user has to cut a hole on the bag to attach it to the inlet of a shop vacuum cleaner's tank. If the hole is not properly cut, filter clogging by the bag and failure of collecting debris, leaves, and particulates in the bag may result. It is not convenient to use, and there is a need for improvement .
  • a pre-filter cloth is provided as designed and specifically adapted for use with the ShopVac® Model 92L625C filter (or similar design) .
  • the pre-filter cloths is formed as a generally rectangular envelope formed of a polyester woven or non-woven felt having a weight of between 6-16 oz.
  • the rectangular envelope forms two generally
  • planar sides separated by a pleated or other type of expandable edge construction and includes an open end that is releasable closed, preferably with a Velcro ⁇ type hook and loop fastener arrangement that seals the open end during use, but allows opening to permit egress of collected contents.
  • One planar side form an entry portal circumscribed by a rigid connection flange capable of allowing securement to the hose inlet connection generally available on the inside sidewall of the canister vacuum.
  • a prefilter dust collection member according to the preferred embodiment in conjunction with a canister-type vacuum cleaner will maintain the optimum performance and increase the
  • a light weight non-woven and/or woven polyester fabric for normal applications a denser non-woven and/or woven polyester fabric for high particulate environments, or a micro felt or duo density for super high efficiency in
  • the present invention can further be used in conjunction with liquids or in high-humidity applications.
  • An advantage of the present invention is that the fabric nonwoven and/or woven material generates a static attraction to collected dirt and particulates, which allows the filtered media to 'stick' to the fabric's fibers rather than 'plugging' the pores between.
  • Another advantage of the present invention is that it can be emptied and cleaned, allowing for reuse in a number of applications .
  • a preferred embodiment of the present invention can allow for the conversion of an otherwise conventional ShopVac®, CraftsmanTM, Rigid® or other style type device to be adapted for use as a HEPA filter or in HAZMAT conditioner. In conjunction with such cleanup activities, the present
  • FIG. la and lb are perspective views of a canister type vacuum according to the PRIOR ART, shown as a ShopVac ⁇ Mode 92L625C, shown as an upper lid and lower canister,
  • FIG. 2 is a front elevational view of a pre-filter particulate collection member according to the preferred embodiment of the present invention
  • FIG. 3 is a perspective view thereof
  • FIG. 4 is a top plan view thereof
  • FIG. 5 is a bottom plan view thereof
  • FIG. 6a is a perspective view of a rigid mounting plate
  • FIG. 6b is an alternate embodiment thereof
  • FIG. 7 is an exploded perspective view of the mounting plate of FIG. 6a;
  • FIG. 8 is a perspective view of the pre-filter collection member according to the preferred embodiment of the present invention, shown installed within a vacuum canister;
  • FIG. 9-10 are close up view of the open end 106 of the pre-filter collection member according to the preferred embodiment of the present invention, shown sealed and opened, respectively;
  • FIG. 11 is a close up detail of the rigid mounting plate 120 shown installed.
  • nonwoven or “nonwoven fabrics” are broadly defined as sheet or web structures bonded together by entangling fiber or filaments (and by perforating films) mechanically,
  • Nonwoven fabrics are engineered fabrics that may be a limited life, single-use fabric or a very durable fabric for long life multiple uses. Nonwoven fabrics provide specific functions such as absorbency, liquid repellency, resilience, stretch, softness, strength, flame retardancy, washability, cushioning, filtering, bacterial barrier and sterility. These properties are often combined to create fabrics suited for specific jobs, while achieving a good balance between product use-life and cost. They can mimic the appearance, texture and strength of a woven fabric and can be as bulky as the thickest paddings. In combination with other materials they provide a spectrum of products with diverse properties, and are used alone or as components of apparel, home furnishings, health care,
  • a canister type vacuum As shown in FIG. la-lb, a canister type vacuum ,
  • Such a vacuum 10 is shown as a ShopVac® Model 92L625C
  • a ShopVac® is shown for exemplary purposes and the present invention can be used in conjunction with any similar or equivalent type of canister type vacuum of various sizes, styles, models, or the like that would include a canister 11 forming a collection receiving chamber 12, an intake element shown as an intake hose 14 in fluid communication with said chamber 12 via an intake portal 16 formed by the canister 11.
  • a motor driven pump or fan 18 accessing the collection receiving chamber 12 is creates an air motive force for drawing fluid through the intake hose 14 and out of a discharge portal 20.
  • a filter medium, generally a paper cartridge element 22 is placed between the intake portal and the discharge portal 20 and forms the separation membrane to allow passage of fluid, usually air, and solid particulates carried within the fluid stream. The canister 12 then thereby collects the separated solids .
  • collection member is provided according to the preferred embodiment of the present invention, for use generally in combination with the canister type vacuum, generally noted as 10 of the PRIOR ART and is formed as a generally rectangular envelope formed of a polyester non-woven and/or woven closed bag 100.
  • the rectangular envelope 100 forms two generally rectangular envelope 100
  • expandable edge construction 104 and includes an open end 106 that is releasable closed, preferably with a Velcro® type hook and loop fastener arrangement 108 that seals the open end 106 during use, but allows opening to permit egress of collected contents.
  • One planar side 102 forms an entry portal 110 circumscribed by a rigid mounting plate 120 capable of allowing securement to the hose inlet connection.
  • the mounting plate 120 is attached to the first planar side 102 circumscribing the entry portal 110 by impingement of a first plate element 122 to a second plate element 124 in a manner such that the first planar side 102 is sandwiched between the two and the woven and/or non-woven fabric.
  • a sealable gasket 126 is also secured between the first plate element 122 and second plate element 124.
  • the first plate element 122 forms a plurality of heat stakes 126 radially disposed about an entry portal access orifice 130.
  • the gasket 126 further forms a similar number of alignment holes 136 corresponding to the number and location of the heat stakes 126.
  • the second plate element 124 similarly forms holes 140 corresponding in number and location with, and designed to received the heat stakes
  • a locking cap 138 is attached to the first plate element 122, and a protruding sealing ring 139 is formed about the access orifice 130 on the second plate element 124 such as to form a
  • the first plate element 122 and second plate element 124 can be attached by any known methods in the art, such as adhesive, thermal bonding, ultrasonic bonding, sonic welding, cohesive melting, or the like.
  • the attached and affixed mounting plate 120 can be attached to the mounting bracket inside of the vacuum canister.
  • the mounting plate 120 is provided with an opening 110, through which air and entrained debris enter the bag 100 from the shop vacuum cleaner inlet (intake).
  • the function of the mounting plate 120 is to
  • the diameter of the opening 110 is preferably larger than the outside diameter of the shop vacuum cleaner inlet 11.
  • the gasket 126 is then preferably larger than the outside diameter of the shop vacuum cleaner inlet 11, and thereby forms a sealing engagement thereto. This allows a tight fit of the mounting plate 120 on the inlet 11. Thus, it secures the mounting plate 120 on the inlet 11.
  • the mounting plate 4 is preferably made of a rigid material, such as a plastic material. It has been found that the use of cardboard is insufficient in structural rigidity.
  • the open end 106 is shown in greater detail in
  • a first loop fastener element 150 is affixed laterally across the first planar side 102 at a first distance from the terminal end of the open end 106.
  • a first hook fastener element 160 is similarly affixed laterally across the second planar side 104, at a second distance between the terminal end of the open end 106 and the first distance of the loop fastener element 150.
  • the open end 106 can be placed together and rolled such that the loop fastener element 160 meets and mates with the hook fastener element 150 in a manner that forms a folded seam 170 to thereby seal the open end 106 in a manner that seals the open end 106 during use, but allows opening to permit egress of collected contents.
  • the hook and loop mechanical fasteners can be affixed to the appropriate planar sides with an adhesive backing or by sewing the
  • the filter bag 110 itself is anticipated as being
  • the user first removes the vacuum motor lid assembly from the shop vacuum cleaner and inserts a pre-filter particulate collection member according to the preferred embodiment of the present invention into the tank, wrapping the length of the envelope about the outer sidewall of the vacuum motor lid assembly is then mounted back.
  • the motor of the shop vacuum cleaner removing air from the interior of the tank, creating a pressure drop (vacuum) within the tank. Air and entrained debris are drawn into the through the hose, and inlet, through the pre-filter collection membrane and into the tank.
  • Particulates are collected inside the bag, with fluid (air) permeating through the envelope sidewalls.
  • the user removes the vacuum motor lid assembly from the shop vacuum cleaner and removes the bag from the tank.
  • the bag can then be disposed, or emptied, washed out (cleaned if desired) and reused.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filters For Electric Vacuum Cleaners (AREA)
  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

L'invention porte sur un tissu de filtre préliminaire qui est particulièrement conçu et adapté de façon à être utilisé avec le ShopVac®, le Craftsman™, le Rigid® ou tout autre type similaire d'aspirateur eaux ou poussières. Le tissu de filtre préliminaire est formé sous la forme d'une enveloppe généralement rectangulaire, constituée d'un feutre de tissu tissé et/ou non tissé polyester ayant un poids entre 6 et 16 onces. L'enveloppe rectangulaire forme deux côtés plans généralement parallèles, séparés par une construction plissée ou par tout autre type de construction à bord extensible, et comprend une extrémité ouverte qui est fermée de façon libérable, de préférence avec un agencement de fermeture à boucles et à crochets qui ferme hermétiquement l'extrémité ouverte pendant l'utilisation, mais qui permet l'ouverture afin de permettre la sortie du contenu recueilli. Un côté plan forme un portail d'entrée circonscrit par un rebord de liaison rigide pouvant permettre la fixation au raccord d'entrée de tuyau généralement disponible sur la paroi latérale intérieure de l'aspirateur-traîneau.
PCT/US2011/041042 2010-06-18 2011-06-20 Élément collecteur de particules de filtre préliminaire WO2011160108A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12/818,457 US20110308208A1 (en) 2010-06-18 2010-06-18 Pre-Filter Particulate Collection Member
US12/818,457 2010-06-18

Publications (1)

Publication Number Publication Date
WO2011160108A1 true WO2011160108A1 (fr) 2011-12-22

Family

ID=45327441

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/041042 WO2011160108A1 (fr) 2010-06-18 2011-06-20 Élément collecteur de particules de filtre préliminaire

Country Status (2)

Country Link
US (1) US20110308208A1 (fr)
WO (1) WO2011160108A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8997308B2 (en) 2012-07-24 2015-04-07 Koblenz Electricia S.A. de C.V. Wet/dry vacuum cleaner
US10653281B2 (en) 2017-08-25 2020-05-19 Emerson Electric Co. Pre-filter bag for vacuum cleaner and vacuum cleaner including same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5203470A (en) * 1992-05-05 1993-04-20 The Procter & Gamble Company Separable bag-in-box composite container
US5363662A (en) * 1992-06-30 1994-11-15 Todack James J Refrigerant recovery and recycling method and apparatus
US6007594A (en) * 1998-10-05 1999-12-28 Kaczor; Daniel A. Multiple use disposable vacuum cleaner bag
US6379408B1 (en) * 1999-04-06 2002-04-30 Oreck Holdings, Llc Mounting and closure structure for a bag, such as a vacuum cleaner bag
US20040112019A1 (en) * 2002-12-16 2004-06-17 Mountford Robin A. Washable cloth vacuum cleaner filter bag having a resealable opening for emptying vacuumed debris

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US1144931A (en) * 1912-12-13 1915-06-29 Archer Boogher Vacuum-cleaner.
US2975862A (en) * 1958-05-27 1961-03-21 Modern Dust Bag Co Inc Cut and scored tabs in cardboard collar
US3464858A (en) * 1966-08-19 1969-09-02 J L Products Inc Vacuum cleaning method
US3596443A (en) * 1969-10-29 1971-08-03 Modern Dust Bag Co Inc Vacuum cleaner filter bag
US4229193A (en) * 1978-09-19 1980-10-21 Shop-Vac Corporation Vacuum cleaner and sealed filter bag assembly therefor particularly useful for filtering asbestos fibers from air
US4613348A (en) * 1985-02-22 1986-09-23 Anthony Natale Disposable HEPA filtration device
SE511837C2 (sv) * 1998-06-23 1999-12-06 Bo Gunnar Mattsson Dammsugarpåse
US6033451A (en) * 1998-06-30 2000-03-07 Oreck Holdings, Llc Vacuum cleaner bag docking assembly
US20010047721A1 (en) * 2000-05-03 2001-12-06 Scanlon John J. Vacuum collection bag and method of operation
US7010829B2 (en) * 2003-06-05 2006-03-14 James Roger Harman Retractable hose central vacuum cleaning system apparatus and method
DE10348375B4 (de) * 2003-10-17 2006-05-04 Eurofilters N.V. Filterbeutel und Verfahren zu dessen Herstellung
US7341612B2 (en) * 2003-12-22 2008-03-11 Znn Technologies, Llc Disposable vacuum bags
DE102004046384B4 (de) * 2004-09-24 2009-06-18 Stein & Co Gmbh Vorrichtung für Filterbeutel von Staubsaugern
US7713320B2 (en) * 2006-12-29 2010-05-11 Illinois Tool Works Inc. Evacuable bag having filter for reducing particulate contamination of vacuum valve
US8075649B2 (en) * 2009-12-01 2011-12-13 Zenith Technologies, Llc Vacuum bag and vacuum bag attachment assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5203470A (en) * 1992-05-05 1993-04-20 The Procter & Gamble Company Separable bag-in-box composite container
US5363662A (en) * 1992-06-30 1994-11-15 Todack James J Refrigerant recovery and recycling method and apparatus
US6007594A (en) * 1998-10-05 1999-12-28 Kaczor; Daniel A. Multiple use disposable vacuum cleaner bag
US6379408B1 (en) * 1999-04-06 2002-04-30 Oreck Holdings, Llc Mounting and closure structure for a bag, such as a vacuum cleaner bag
US20040112019A1 (en) * 2002-12-16 2004-06-17 Mountford Robin A. Washable cloth vacuum cleaner filter bag having a resealable opening for emptying vacuumed debris

Also Published As

Publication number Publication date
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