WO2011153883A1 - Double-speed motor for electric controlled speed-changing electromobile - Google Patents

Double-speed motor for electric controlled speed-changing electromobile Download PDF

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Publication number
WO2011153883A1
WO2011153883A1 PCT/CN2011/073792 CN2011073792W WO2011153883A1 WO 2011153883 A1 WO2011153883 A1 WO 2011153883A1 CN 2011073792 W CN2011073792 W CN 2011073792W WO 2011153883 A1 WO2011153883 A1 WO 2011153883A1
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WIPO (PCT)
Prior art keywords
speed
clutch
seat
transmission member
pawl
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PCT/CN2011/073792
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French (fr)
Chinese (zh)
Inventor
朱正风
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深圳市琛玛华夏科技有限公司
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Publication of WO2011153883A1 publication Critical patent/WO2011153883A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/108Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/12Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the invention belongs to the field of electromechanical, and particularly relates to an electric vehicle motor, which is an improvement of a "transmission motor using a positive and reverse shifting of a motor", in particular, a novel two-speed electric motor scheme for an electronically controlled shifting electric vehicle.
  • the hub motor has become the mainstream of the electric vehicle drive motor.
  • the existing hub motors generally have two types of low-speed motor direct drive and medium and high-speed motor built-in gearbox drive. They are generally referred to as direct drive low speed hub motors and medium and high speed hub motors. Since there is only a small section of the highest efficiency, the above motors are called single-speed motors.
  • the hub motor with gearbox has overcome the problems of gear noise, wear, maintenance and high cost. With its incomparable small size, light weight and large reserve power, its usage has been increasing. There is a tendency to gradually replace low-speed hub motors.
  • Fig. 1 The basic scheme of the two-speed low-speed hub motor of the existing typical NGW planetary gear train is shown in Fig. 1.
  • a set of NGW planetary reducers and two sets of one-way clutches are mainly added. Both one-way clutches are mounted in the transmission output position, which is a two-way input, which synthesizes one output structure.
  • the forward transmission member in the forward transmission chain As shown in the right high-speed clutch ratchet 6.2, automatically switches on the output transmission member via the clutch, and the output of the motor rotor 1 directly drives the hub through the clutch seat 6 fastened with the hub. turn. At this time, the rotor of the motor also drives the center wheel 5 to rotate forward. Because the arm is fixed, the planet gear 3 reverses, drives the ring gear 4 to decelerate and then reverses, and transmits the reverse motion to the reverse drive in the reverse drive chain. Piece, as shown in the low-speed clutch ratchet 6.1 on the left, the clutch is automatically disconnected from the output transmission member.
  • the two sets of one-way clutch can only transmit the motion of rotating the hub forward, and the transmission of the reverse motion is not turned on, the reverse drive chain after the deceleration is cut off.
  • the hub is directly driven at the same speed and in the same direction.
  • the reverse drive chain works, the right high-speed one-way clutch ratchet 6.2 is unreachable, and the left low-speed one-way clutch ratchet 6.1 is turned on; the deceleration and reverse movement is from the inner ring gear 4 to the left low speed.
  • the one-way clutch drives the hub to perform a forward rotation deceleration motion to realize motor reversal, and the speed ratio is determined by the gear ratio of the ring gear 4 and the center wheel 5.
  • the transmission efficiency is high at high speed, and the driving torque is doubled at low speed, which has an ideal use effect; when the power is off, the forward resistance is greatly reduced compared with the general direct drive low speed hub motor, and can be directly used for human riding. Row.
  • the output wheel valley is reversed, and the two one-way clutches are simultaneously turned on, and the two transmission chains work at the same time, causing the mechanism to be self-locking and unable to retreat, which brings inconvenience to the user.
  • the object of the present invention is to improve the existing deficiencies of the electronically controlled two-speed variable speed motor using the forward and reverse shifting of the motor, and to provide an interlocking device installed between one drive chain and the other drive chain.
  • the electric vehicle can reverse the function of the electronically controlled variable speed electric vehicle two-speed motor.
  • an electric control variable speed electric vehicle two-speed motor comprising a motor, a shaft, a bearing, a casing, a motor rotor, and a rotor output respectively connected with the forward and reverse transmission chain transmissions, positive and negative
  • the forward transmission member and the reverse transmission member at the output end of the transmission chain are connected to the output transmission member via a one-way clutch, wherein the one-way clutch between the reverse transmission member and the output transmission member is a controllable one-way clutch;
  • the transmission member is driven to the transition sleeve via the one-way clutch, and there is a circumferential gap between the transition sleeve and the coaxial output transmission member, and a stop block is arranged in the circumferential gap, and the block is fixed on one side of the two sides, and the gap is
  • the stalls together constitute an additional lost motion mechanism; the transition sleeve generates additional motion under the action of the additional lost motion mechanism, and an additional transmission mechanism is linked, the additional transmission mechanism can
  • the one-way clutch is a pawl
  • the forward transmission member is a high-speed ratchet
  • the reverse transmission member is a low-speed ratchet
  • the output transmission member is a clutch seat
  • the clutch seat is directly screwed with the hub
  • the transition sleeve is a positioning pawl a pawl seat coaxially sleeved on the clutch seat
  • a side of the pawl seat or the clutch seat is provided with a circumferential notch
  • the clutch seat or the pawl seat is fixed with a block extending into the circumferential notch
  • the mechanism is a cam of a pawl seat that can rotate the pawl on one side of the low speed ratchet.
  • the one-way clutch is a pawl, the forward transmission member is a high-speed output gear, and the reverse transmission member is an inner ring gear; the low-speed ratchet and the inner ring gear are fastened, the high-speed output gear is integrated with the pawl seat, and the transition sleeve is high speed
  • the ratchet wheel, the output transmission member is a clutch seat; the clutch seat is provided with a circumferential notch, and the high-speed ratchet fixed block can pass through the circumferential gap; the additional transmission mechanism is a fork disposed on the clutch seat, and the fork rotates The process lifts the pawl on one side of the low speed ratchet.
  • the one-way clutch is a roller, the forward transmission member is a high speed wheel, the reverse transmission member is a low speed wheel, and the output transmission member is a clutch seat, the clutch seat is directly screwed with the hub; the transition sleeve is a positioning roller.
  • the roller seat is coaxially sleeved on the clutch seat;
  • the additional transmission mechanism includes a sloped surface of the transition sleeve along the circumferential surface, and a dial member, the dial member is a dynamic push rod and a ball mounted in the slot of the clutch seat It consists of a tappet that can resist the rollers.
  • the one-way clutch and the controllable one-way clutch are an alternative structure of a steel ball friction type, a roller friction type, a needle roller friction type, a deformation sleeve, a deformed disc type, a wedge type or a ratchet type.
  • the additional transmission mechanism is an alternative structure of a lever, a liquid plastic, a steel ball, a thread, a fork, a cam or a bevel transmission.
  • different additional transmission mechanisms are selected to combine different interlocking actuators in order to achieve the best solution.
  • the invention has reasonable structural design, simple structure, low cost, easy realization and high reliability.
  • the two-speed electric wheel hub is one of the few wheels on the market, and its performance is far better than the existing wheel hub. It has been modified on the basis of the original electric hub, adding a low-speed shifting stage, which not only enables the electric hub to be used in the highest efficiency range, but also effectively converts the speed into torque, which is doubled while maintaining high efficiency.
  • the climbing ability has greatly improved the dynamic performance of the electric vehicle.
  • the biggest feature is the realization of the reverse function.
  • the invention has great practical value especially in electric vehicle products.
  • the solution can be applied not only to the electric bicycle and the electric motorcycle hub motor, but also can be applied to various electric tricycles after changing the shape and size of the outer casing.
  • the drive motor of a four-wheeled vehicle is a four-wheeled vehicle.
  • Figure 11 is a cross-sectional view of the roller clutch C-C
  • Embodiment 1 Improvement of two-speed low-speed hub motor of NGW planetary gear train
  • the one-way clutch also known as the overrunning clutch
  • the overrunning clutch has a variety of configurations.
  • a ratcheting one-way clutch is taken as an example.
  • FIG. 3 is a front view
  • FIG. 4 is a cross-sectional view taken along line A-A
  • FIG. 5 is a cross-sectional view taken along line B-B.
  • the forward drive train is a high speed drive and the reverse drive train is a low speed drive.
  • the high-speed transmission is input by the high-speed ratchet 6.2, that is, the forward transmission member, and the low-speed transmission is input by the low-speed ratchet 6.1, that is, the reverse transmission member;
  • the clutch seat 6 serves as the output of the motor transmission, that is, the output transmission member, directly with The hub is coupled by a threaded fastening.
  • the clutch seat 6 is the input of the wheel motion when the vehicle is reversing and overspeeding.
  • the circumferential notch is opened on the side of the clutch holder 6, and the stopper 12 is fixed to the side of the pawl holder 7, and an equivalent effect can be achieved.
  • the reverse movement is input from the one-way clutch seat 6, similar to the reverse process of the forward rotation of the motor, and the reverse movement is cut off by the additional motion generated by the idle motion, and the reverse motion can only be transmitted to the rotor of the motor through the high-speed ratchet.
  • the drag motor idles and does not constitute a self-locking.
  • the structure not only solves the problem of reverse self-locking, but also eliminates the low-speed ratchet 6.1 reverse and controllable pawl 9, the clutch seat 6 and the spring 13 when the high-speed gear is used most frequently in the vehicle.
  • the problem of friction and collision not only reduces wear, but also reduces noise, and also improves the efficiency of the whole machine.
  • the shock, vibration, and noise at the time of low-speed switching to high speed are greatly reduced, and the life of the clutch is effectively extended.
  • the reverse resistance caused by the motor magnetic damping is smaller than that of the ordinary reduction gear motor.
  • the pawl seat 7, the elastic cushion 10, the block 12 and the clutch seat 6 together constitute an additional lost motion mechanism in the above typical example;
  • the cam 8 mounted on the pawl seat 7 and the controllable pawl 9 together constitute an additional The transmission mechanism;
  • the controllable pawl 9, the low speed ratchet 6.1 and the clutch seat 6 together form a controllable one-way clutch.
  • the additional lost motion mechanism may also be a variable volume structure or the elastic seat material may be used to couple the pawl seat and the clutch seat, and even the elastic material may be integrated into different shapes by different shapes; the additional transmission mechanism is more configured, such as It can be changed to lever transmission, liquid plastic transmission, steel ball transmission, thread transmission, ramp transmission, etc.; controllable one-way clutch can also choose steel ball friction type, roller friction type, needle roller friction type, deformation sleeve, deformation disc type, wedge Block and so on.
  • the various changes are mainly based on the respective process habits, capabilities and the lowest possible cost, and the supporting level of the relevant enterprises.
  • Embodiment 2 New scheme of NW planetary gear train two-speed high-speed hub motor
  • the transmission mechanism of Fig. 6 is based on the NW type planetary gear train, including the center wheel 5 of the motor output, the double planetary gear 3, the inner ring gear 4 of the low speed output, and a high speed output gear 4.2.
  • Two one-way clutches are mounted together on the clutch seat 6, and the clutch seat 6 is fastened to the right end cover.
  • the difference from the first embodiment is that the transmission direction of the high speed one-way clutch ratchet 6.2 and the pawl 11 is changed, and the principle is the same.
  • the stator 2 of the high speed motor is fixed to the support shaft, and the rotor 1 transmits the motion to the double planetary gear 3 through the center wheel 5, and then is simultaneously transmitted to the ring gear 4 and the high speed output gear 4.2 at the same time to obtain two steering directions.
  • the output of different speeds that is, the forward drive chain and the reverse drive chain, wherein the ring gear 4 is a reverse drive member, and the high speed output gear 4.2 is a forward drive member.
  • the controllable pawl 9 When the motor rotates forward, the controllable pawl 9 is disconnected from the low speed ratchet 6.1, and the pawl 11 and the high speed ratchet 6.2 are combined to output high speed torque through the hub; when the motor is reversed, the pawl 11 and the high speed ratchet 6.2 are reversed, Passing the motion, the controllable pawl 9 is combined with the low speed ratchet 6.1 to output a low speed torque through the hub.
  • Figure 7 is an enlarged view of the two one-way clutch of Figure 6, and Figure 8 is a left side view of Figure 7.
  • the motor starts to rotate forward, the rotation of the high-speed output gear 4.2 is transmitted to the pawl holder 7 (counterclockwise rotation in Fig. 8), and the pawl 11 is lifted by the pawl spring 13, pushing the high-speed ratchet 6.2, and the structure is high-speed.
  • the ratchet 6.2 is a transition sleeve, and the clutch seat 6 is an output transmission member.
  • the block 12 is accurately pinned, and the gap buffer is over the clutch seat 6, and also That is, the circumferential gap is pressed on the cushion 10, and then transmitted to the clutch seat 6 to output high-speed rotation; at the same time, the block 12 also pushes the fork 8.1, that is, the additional transmission mechanism, against the tension of the return spring 14, and rotates relative to the clutch seat 6.
  • the controllable pawl 9 mounted on the clutch seat 6 is lifted to move the claw tip away from the low speed ratchet 6.1, the low speed clutch is cut off, and the low speed ratchet 6.1 is reversely idling.
  • the two one-way clutch can only make the high-speed one-way clutch open, and the low-speed one-way clutch is in the controlled disconnection state, thereby avoiding the self-locking problem when the electric vehicle is reversed and manually pushed.
  • Fig. 9 is another additional cushioning mechanism, which is basically the same as the principle of Fig. 8, except that the block 12 integrated with the high speed ratchet 6.2 is substituted for the block 12 of Fig. 8, and the fork 8 and the block 12 are fastened by screws. Together.
  • Embodiment 3 Example of using a roller clutch
  • this example is a typical roller clutch operation scheme, including a low speed wheel 7.1, a high speed wheel 7.2 (corresponding to a low speed ratchet 6.1, a high speed ratchet 6.2, respectively), a clutch seat 6 and a transition sleeve 7.3, the clutch is a roll Column 9.1, additional spring 9.2, the additional transmission mechanism includes a bevel on the circumferential surface of the transition sleeve 7.3, the dial member 8.2, the dial member 8.2 is mounted by a dynamic push rod, ball and tappet mounted in the slot of the clutch seat 6. The composition, the push rod can resist the roller 9.1, achieving a controllable purpose.
  • the high-speed one-way clutch can be completely replaced by any one-way one-way overrunning clutch; the low-speed controllable one-way clutch can also be used with other types of clutches, but the control mode and the transmission mode should be appropriately changed.
  • the controllable one-way clutch is installed on the side of the low-speed transmission chain. Similarly, it can also be installed on the side of the high-speed transmission chain.
  • the specific structure is taken as an example in the first embodiment. As long as the two one-way clutch groups shown in FIG. 3 (one of which is a controllable one-way clutch) are turned left and right on the drawing, FIG. 4 and FIG. 5 are unchanged, that is, the ordinary single. The position of the clutch and the controllable one-way clutch and its additional lost motion mechanism and additional transmission mechanism are interchanged, and other related positioning and coupling mechanisms are adjusted accordingly to achieve the interlocking control direction interchange effect.
  • the wheel hub motor is taken as an example, it is not limited to the hub motor. It can also be integrated with the motor to realize the forward and reverse control of the motor in the same direction and two-speed output mechanism. It can be used not only for two-wheel electric vehicles, but also for the outer casing and transmission parts. After the modification, it becomes a fixed outer casing and a shaft rotating output structure, which is also applicable to other three-wheeled, four-wheel electric vehicles and electric vehicles.
  • the forward drive chain and the reverse drive chain of the present invention are only for convenience of definition, wherein the forward and reverse directions are only relative, and the clockwise direction may be defined as positive, or the counterclockwise direction may be defined as positive. Or; in the forward direction, the direction of the vehicle is forward, and the reverse direction is reversed, and vice versa.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

A double-speed motor for an electric controlled speed changing electromobile comprises a casing, a stator (2), a rotor (1) and a shaft. The output end of the rotor (1) is drivingly connected with positive and negative driving chains. The driving mediums located at the output end of the positive and negative driving chains are drivingly connected with output transmission components by unidirectional clutches respectively. The clutch between the negative driving medium and the output transmission component is a controllable unidirectional clutch, and the positive driving medium drives a transitional sleeve (7.3) through a unidirectional clutch. A circumferential notch is formed between the transitional sleeve (7.3) and the coaxial output transmission component, and a stopper is provided in the circumferential notch. The transitional sleeve (7.3) pushes an additional transmission mechanism by the stopper, and the additional transmission mechanism can promote the controllable unidirectional clutch to move. When the electromobile rolls back, the additional transmission mechanism can produce interlock and clear self-locking of the electromobile.

Description

一种电控变速电动车双速电机  Electric control variable speed electric vehicle two-speed motor 技术领域  Technical field
本发明属于机电领域,特别涉及一种电动车电机,是“利用电机正、反转变速的变速箱电机”的改进,尤其是一种新型的电控换档电动车双速电机方案。The invention belongs to the field of electromechanical, and particularly relates to an electric vehicle motor, which is an improvement of a "transmission motor using a positive and reverse shifting of a motor", in particular, a novel two-speed electric motor scheme for an electronically controlled shifting electric vehicle.
背景技术 Background technique
因结构轻巧、简单,传动效率高,安装、布置方便,轮毂电机已成为电动车驱动电机的主流。现有轮毂电机一般有低速电机直接驱动与中、高速电机内置减速箱驱动两大类,一般称其为直驱低速轮毂电机和中、高速轮毂电机。由于只有很小一段最高效率区间,以上电机又都叫单速电机。Because the structure is light and simple, the transmission efficiency is high, and the installation and arrangement are convenient. The hub motor has become the mainstream of the electric vehicle drive motor. The existing hub motors generally have two types of low-speed motor direct drive and medium and high-speed motor built-in gearbox drive. They are generally referred to as direct drive low speed hub motors and medium and high speed hub motors. Since there is only a small section of the highest efficiency, the above motors are called single-speed motors.
随技术发展,带减速箱的轮毂电机已克服了齿轮噪音、磨损、保养、成本高等问题,以其不可比拟的体积小、重量轻、储备功率大等一系列优点,其使用量已不断上升,有逐步取代低速轮毂电机的发展倾向。With the development of technology, the hub motor with gearbox has overcome the problems of gear noise, wear, maintenance and high cost. With its incomparable small size, light weight and large reserve power, its usage has been increasing. There is a tendency to gradually replace low-speed hub motors.
现有电动车单速减速箱型轮毂电机在电调速过程中,存在高效区间不够宽和爬坡能力不够强的问题。如果把减速箱改为变速箱,可以人为地制造好几个最高效率点,使电机一直工作在高效率区,对节能和提高电动车续行里程有很大好处。目前在电动车市场上,已发明了利用电机正、反转来变速的电控型两速变速箱轮毂电机(“利用电机正,反转变速的双速电动车轮毂电机”专利号:CN200720002042.4),这种双速电机的变速完全使用电控,操作简单、控制容易、能自动调速、成本低、可靠性高。但这种电机刚造出来就发现不能倒车推行。虽然电机正、反转时,分别只有一条传动被单向离合器接通,但是在电动机不转而输出轴倒退反转时,正、反转两条不同传动比的传动,都被单向离合器选中,始终保持联接,产生自锁。在其他场合,倒退自锁可能有好处,但在电动车方面,被动倒退是一种必须的功能。为解决自锁问题,提出了很多方案,如杠杆式倒车断开机构、拉线式倒车断开机构、电磁式倒车断开机构等。这些倒车断开机构的共同特色是用机械方式来切断其中一条传动链,消除自锁,但这一来却使传动机构复杂化。In the current electric speed regulation process of the electric vehicle single speed reduction gear type hub motor, there is a problem that the high efficiency interval is not wide enough and the climbing ability is not strong enough. If the gearbox is changed to a gearbox, several high-efficiency points can be artificially manufactured, so that the motor can always work in a high-efficiency zone, which is of great benefit to energy saving and improvement of the mileage of the electric vehicle. At present, in the electric vehicle market, an electronically controlled two-speed gearbox hub motor that utilizes motor forward and reverse shifting has been invented ("two-speed electric wheel hub motor using motor positive and reverse shifting" patent number: CN200720002042. 4) The shifting of this two-speed motor is completely electronically controlled, which is easy to operate, easy to control, automatic speed regulation, low cost and high reliability. However, when this kind of motor was just built, it was found that it could not be reversed. Although only one drive is turned on by the one-way clutch when the motor is rotating and reversing, when the motor does not turn and the output shaft reverses backward, the transmissions of the two different gear ratios are positively and reversely selected by the one-way clutch. Stay connected and create a self-locking. In other cases, it may be beneficial to reverse the self-locking, but in the case of electric vehicles, passive reversal is a necessary function. In order to solve the self-locking problem, many proposals have been made, such as a lever type reverse driving mechanism, a pull-type reversing mechanism, and an electromagnetic reversing mechanism. A common feature of these reversing mechanisms is the mechanical removal of one of the drive chains to eliminate self-locking, but this complicates the transmission.
现有典型NGW型行星轮系的双速低速轮毂电机基本方案如图1,在普通低速轮毂电机基础上,主要是增加了一套NGW型行星减速器和两套单向离合器。两个单向离合器都装在传动输出位置,呈二路输入,合成一路输出结构。The basic scheme of the two-speed low-speed hub motor of the existing typical NGW planetary gear train is shown in Fig. 1. On the basis of the ordinary low-speed hub motor, a set of NGW planetary reducers and two sets of one-way clutches are mainly added. Both one-way clutches are mounted in the transmission output position, which is a two-way input, which synthesizes one output structure.
电机正转时,正向传动链中的正向传动件,如图右边高速离合器棘轮6.2经离合器自动接通输出传动件,电机转子1的输出通过与轮毂紧固的离合器座6直接驱动轮毂正转。此时电机转子也带动中心轮5正转,由于转臂固定,行星轮3就反转,带动内齿圈4减速后反转,并将反转运动传给反向传动链中的反向传动件,如图左边的低速离合器棘轮6.1,离合器自动断开与输出传动件传动关系。因为两套单向离合器都只能传递使轮毂正转的运动,并不接通反转运动的传递,所以减速后的反向传动链被切断。电机正转时,直接驱动轮毂同速、同向正转。When the motor rotates forward, the forward transmission member in the forward transmission chain, as shown in the right high-speed clutch ratchet 6.2, automatically switches on the output transmission member via the clutch, and the output of the motor rotor 1 directly drives the hub through the clutch seat 6 fastened with the hub. turn. At this time, the rotor of the motor also drives the center wheel 5 to rotate forward. Because the arm is fixed, the planet gear 3 reverses, drives the ring gear 4 to decelerate and then reverses, and transmits the reverse motion to the reverse drive in the reverse drive chain. Piece, as shown in the low-speed clutch ratchet 6.1 on the left, the clutch is automatically disconnected from the output transmission member. Since the two sets of one-way clutch can only transmit the motion of rotating the hub forward, and the transmission of the reverse motion is not turned on, the reverse drive chain after the deceleration is cut off. When the motor rotates forward, the hub is directly driven at the same speed and in the same direction.
同理,电机反转时,反向传动链工作,右边高速单向离合器棘轮6.2不通,左边低速单向离合器棘轮6.1接通;减速并反向后的运动,从内齿圈4输到左边低速单向离合器驱动轮毂作正转减速运动,实现电机反转,其速比由内齿圈4与中心轮5的齿数比决定。Similarly, when the motor reverses, the reverse drive chain works, the right high-speed one-way clutch ratchet 6.2 is unreachable, and the left low-speed one-way clutch ratchet 6.1 is turned on; the deceleration and reverse movement is from the inner ring gear 4 to the left low speed. The one-way clutch drives the hub to perform a forward rotation deceleration motion to realize motor reversal, and the speed ratio is determined by the gear ratio of the ring gear 4 and the center wheel 5.
图1这种方案,高速时传动效率高,低速时驱动力矩翻倍,有很理想的使用效果;停电滑行时,与一般直驱低速轮毂电机相比,前进阻力大幅下降,可直接用人力骑行。但是在牵动车辆倒退时,遇到输出轮穀倒转,俩单向离合器同时接通,两条传动链同时工作,引起机构自锁,无法后退的问题,给使用者带来不便。In this scheme of Fig. 1, the transmission efficiency is high at high speed, and the driving torque is doubled at low speed, which has an ideal use effect; when the power is off, the forward resistance is greatly reduced compared with the general direct drive low speed hub motor, and can be directly used for human riding. Row. However, when the vehicle is reversed, the output wheel valley is reversed, and the two one-way clutches are simultaneously turned on, and the two transmission chains work at the same time, causing the mechanism to be self-locking and unable to retreat, which brings inconvenience to the user.
发明内容 Summary of the invention
本发明的目的旨在改进现有利用电机正、反转变速的电控型双速变速电机的不足,提供一种利用一条传动链上相对另一条传动链间装了一套互锁装置,达到电动车可倒退功能的电控变速电动车双速电机。The object of the present invention is to improve the existing deficiencies of the electronically controlled two-speed variable speed motor using the forward and reverse shifting of the motor, and to provide an interlocking device installed between one drive chain and the other drive chain. The electric vehicle can reverse the function of the electronically controlled variable speed electric vehicle two-speed motor.
本发明技术方案是这样实现的:一种电控变速电动车双速电机,包括电机、轴、轴承、壳体,电机转子,转子输出分别与正、反向传动链传动连接,正、反向传动链输出端的正向传动件和反向传动件经单向离合器与输出传动件传动连接,其特征在于:反向传动件与输出传动件间的单向离合器为可控单向离合器;正向传动件经单向离合器后传动给过渡套,过渡套与同轴的输出传动件间存在一周向缺口,周向缺口中设有一个档块,该档块固定在两者之一侧,缺口与档块共同组成附加空程机构;过渡套在附加空程机构的作用下产生附加运动,联动一附加传动机构,该附加传动机构能推动可控单向离合器动作,切断可控单向离合器的传动。正向传动件带动过渡套旋转一空程,藉该附加传动机构来控制另一条传动链,实现两套传动链互锁的目的。The technical solution of the present invention is realized as follows: an electric control variable speed electric vehicle two-speed motor, comprising a motor, a shaft, a bearing, a casing, a motor rotor, and a rotor output respectively connected with the forward and reverse transmission chain transmissions, positive and negative The forward transmission member and the reverse transmission member at the output end of the transmission chain are connected to the output transmission member via a one-way clutch, wherein the one-way clutch between the reverse transmission member and the output transmission member is a controllable one-way clutch; The transmission member is driven to the transition sleeve via the one-way clutch, and there is a circumferential gap between the transition sleeve and the coaxial output transmission member, and a stop block is arranged in the circumferential gap, and the block is fixed on one side of the two sides, and the gap is The stalls together constitute an additional lost motion mechanism; the transition sleeve generates additional motion under the action of the additional lost motion mechanism, and an additional transmission mechanism is linked, the additional transmission mechanism can push the controllable one-way clutch to act, and cut off the transmission of the controllable one-way clutch . The forward transmission member drives the transition sleeve to rotate a lost motion, and the additional transmission mechanism is used to control another transmission chain to achieve the purpose of interlocking the two transmission chains.
所述单向离合器为棘爪,正向传动件为高速棘轮,反向传动件为低速棘轮,输出传动件为离合器座,该离合器座直接与轮毂通过螺纹紧固联接;过渡套为定位棘爪的棘爪座,同轴套设在离合器座上;棘爪座或离合器座之一侧设有周向缺口,离合器座或棘爪座上固定有伸入周向缺口中的档块;附加传动机构为棘爪座连体的凸轮,该凸轮旋转过程能压下低速棘轮一侧的棘爪。The one-way clutch is a pawl, the forward transmission member is a high-speed ratchet, the reverse transmission member is a low-speed ratchet, the output transmission member is a clutch seat, and the clutch seat is directly screwed with the hub; the transition sleeve is a positioning pawl a pawl seat coaxially sleeved on the clutch seat; a side of the pawl seat or the clutch seat is provided with a circumferential notch, and the clutch seat or the pawl seat is fixed with a block extending into the circumferential notch; The mechanism is a cam of a pawl seat that can rotate the pawl on one side of the low speed ratchet.
所述单向离合器为棘爪,正向传动件为高速输出齿轮,反向传动件为内齿圈;低速棘轮与内齿圈紧固、高速输出齿轮与棘爪座成一体,过渡套为高速棘轮,输出传动件为离合器座;离合器座上开设有周向缺口,高速棘轮固定有的档块能穿越该周向缺口;附加传动机构为套设在离合器座上的拨叉,该拨叉旋转过程能托起低速棘轮一侧的棘爪。The one-way clutch is a pawl, the forward transmission member is a high-speed output gear, and the reverse transmission member is an inner ring gear; the low-speed ratchet and the inner ring gear are fastened, the high-speed output gear is integrated with the pawl seat, and the transition sleeve is high speed The ratchet wheel, the output transmission member is a clutch seat; the clutch seat is provided with a circumferential notch, and the high-speed ratchet fixed block can pass through the circumferential gap; the additional transmission mechanism is a fork disposed on the clutch seat, and the fork rotates The process lifts the pawl on one side of the low speed ratchet.
所述单向离合器为滚柱,正向传动件为高速轮,反向传动件为低速轮,输出传动件为离合器座,该离合器座直接与轮毂通过螺纹紧固联接;过渡套为定位滚柱的滚柱座,同轴套设在离合器座上;附加传动机构包括过渡套上沿周向表面的斜面、拨动件,该拨动件由安装在离合器座槽孔内的动态推杆、滚珠和挺杆组成,推杆能抵触及滚柱。The one-way clutch is a roller, the forward transmission member is a high speed wheel, the reverse transmission member is a low speed wheel, and the output transmission member is a clutch seat, the clutch seat is directly screwed with the hub; the transition sleeve is a positioning roller. The roller seat is coaxially sleeved on the clutch seat; the additional transmission mechanism includes a sloped surface of the transition sleeve along the circumferential surface, and a dial member, the dial member is a dynamic push rod and a ball mounted in the slot of the clutch seat It consists of a tappet that can resist the rollers.
所述单向离合器和可控单向离合器为钢珠摩擦式、滚柱摩擦式、滚针摩擦式、变形套、变形盘式、楔块式或者棘轮式之择一结构。The one-way clutch and the controllable one-way clutch are an alternative structure of a steel ball friction type, a roller friction type, a needle roller friction type, a deformation sleeve, a deformed disc type, a wedge type or a ratchet type.
所述附加传动机构为杠杆、液塑、钢珠、螺纹、拨叉、凸轮或者斜面传动件之择一结构。针对不同的离合器,选择不同的附加传动机构,组合出不同的互锁执行机构,以期达到最佳的方案。The additional transmission mechanism is an alternative structure of a lever, a liquid plastic, a steel ball, a thread, a fork, a cam or a bevel transmission. For different clutches, different additional transmission mechanisms are selected to combine different interlocking actuators in order to achieve the best solution.
本发明结构设计合理,结构简单、成本低、实现容易、可靠性高。 双速电动轮毂是目前市面上少有的一种轮毂,在性能上也远比现有的轮毂好。它在原来电动轮毂的基础上进行了改造,增加了低速变速级,不仅使电动轮毂能够在最高效率区间使用,而且将速度有效地变换成扭矩,在保持高效率的前提下,成倍地增强了爬坡能力,大大地改善了电动车的动力性能,最大特点即是实现了倒车的功能。本发明尤其是在电动车产品上,有很大的实用价值,该方案不仅可应用在电动自行车、电动摩托车轮毂电机上,改变外壳形状和尺寸后,也同样能应用作各种电动三轮车、四轮车的驱动电机。The invention has reasonable structural design, simple structure, low cost, easy realization and high reliability. The two-speed electric wheel hub is one of the few wheels on the market, and its performance is far better than the existing wheel hub. It has been modified on the basis of the original electric hub, adding a low-speed shifting stage, which not only enables the electric hub to be used in the highest efficiency range, but also effectively converts the speed into torque, which is doubled while maintaining high efficiency. The climbing ability has greatly improved the dynamic performance of the electric vehicle. The biggest feature is the realization of the reverse function. The invention has great practical value especially in electric vehicle products. The solution can be applied not only to the electric bicycle and the electric motorcycle hub motor, but also can be applied to various electric tricycles after changing the shape and size of the outer casing. The drive motor of a four-wheeled vehicle.
附图说明 DRAWINGS
下面以最常用的轮毂电机为例,结合具体图例对本发明做进一步说明:The following uses the most commonly used hub motor as an example, and further illustrates the present invention in conjunction with a specific legend:
图1典型NGW型行星轮系的双速低速轮毂电机基本方案Fig.1 Basic scheme of two-speed low-speed hub motor of typical NGW planetary gear train
图2 NGW型行星轮系的双速低速轮毂电机改进方案Figure 2 Two-speed low-speed hub motor improvement scheme for NGW planetary gear train
图3 俩超越离合器的主视图Figure 3 Main view of the two overrunning clutches
图4俩超越离合器的A-A剖视图Figure 4 A-A cross-sectional view of the two overrunning clutches
图5俩超越离合器的B-B剖视图Figure 5 B-B cross-sectional view of the two overrunning clutches
图6 NW型行星轮系双速高速轮毂电机新方案Figure 6 NW planetary gear train two-speed high-speed hub motor new scheme
图7 NW型的离合器组主视图Figure 7 NW type clutch set main view
图8 NW型的离合器组剖视图Figure 8 Sectional view of the NW clutch set
图9 另一种附加缓冲、传动机构Figure 9 Another additional buffer, transmission mechanism
图10滚柱离合器主视图Figure 10 Roller clutch main view
图11滚柱离合器C—C剖视图Figure 11 is a cross-sectional view of the roller clutch C-C
其中
1- 电机转子 2- 电机定子 3- 行星轮
4- 内齿圈 4.2- 高速输出齿轮 5- 中心轮
6- 离合器座 6.1 -低速棘轮 6.2 -高速棘轮
7- 棘爪座 7.1 -低速轮 7.2 -高速轮
7.3 -过渡套 8- 凸轮 8.1 -拨叉
8.2 -拨动件 9- 可控棘爪 9.1 -滚柱
9.2 -弹簧 10- 弹性缓冲垫 11- 棘爪
12- 档块 13- 棘爪弹簧 14- 复位弹簧
15- 可控棘爪弹簧
among them
1- Motor rotor 2- Motor stator 3- planetary gear
4- Inner ring gear 4.2- High speed output gear 5- center wheel
6- Clutch seat 6.1 - Low speed ratchet 6.2 - High speed ratchet
7- pawl seat 7.1 - low speed wheel 7.2 - High speed wheel
7.3 - Transition sleeve 8- cam 8.1 - Fork
8.2 - toggle 9- Controllable pawl 9.1 - Roller
9.2 - Spring 10- elastic cushion 11- pawl
12- block 13- Pawl Spring 14- return spring
15-controllable pawl spring
具体实施方式detailed description
实施例一:NGW型行星轮系的双速低速轮毂电机的改进方案Embodiment 1: Improvement of two-speed low-speed hub motor of NGW planetary gear train
参照图2、图3、图4和图5,单向离合器又称超越离合器,有多种结构,为简单起见,取棘轮式单向离合器为例。图3、图4、图5把图2中的俩单向离合器组取出,专门加以描述,其中图3是主视图,图4是A-A剖面图,图5是B-B剖面图。为了叙述统一,假定正向传动链为高速传动,反向传动链为低速传动。图中,高速传动由高速棘轮6.2输入,也即正向传动件,低速传动由低速棘轮6.1输入,也即反向传动件;离合器座6作为电机传动的输出,也即输出传动件,直接与轮毂通过螺纹紧固联接。离合器座6在车辆倒车和超速时,又是车轮运动的输入端。Referring to Figures 2, 3, 4 and 5, the one-way clutch, also known as the overrunning clutch, has a variety of configurations. For the sake of simplicity, a ratcheting one-way clutch is taken as an example. 3, FIG. 4, and FIG. 5, the two-way clutch group of FIG. 2 is taken out, and FIG. 3 is a front view, FIG. 4 is a cross-sectional view taken along line A-A, and FIG. 5 is a cross-sectional view taken along line B-B. For the sake of uniformity, it is assumed that the forward drive train is a high speed drive and the reverse drive train is a low speed drive. In the figure, the high-speed transmission is input by the high-speed ratchet 6.2, that is, the forward transmission member, and the low-speed transmission is input by the low-speed ratchet 6.1, that is, the reverse transmission member; the clutch seat 6 serves as the output of the motor transmission, that is, the output transmission member, directly with The hub is coupled by a threaded fastening. The clutch seat 6 is the input of the wheel motion when the vehicle is reversing and overspeeding.
电机正转时,运动传递给高速棘轮6.2,接着推动被弹簧13顶起的棘爪11,带动棘爪座7转动,也即所述的过渡套,该棘爪座7的内圈有缺口,也即周向缺口,其上装有弹性缓冲垫10,经过一段空程后,该弹性缓冲垫10才与离合器座6上的档块12接触,再推动离合器座6输出运动。利用接合过程中其空程产生的附加运动,棘爪座7上装有的附加传动机构——凸轮8压下离合器座6上安装的可控棘爪9,切断了低速单向离合器的全部传动。反之,周向缺口开设在离合器座6一侧,而档块12固定在棘爪座7一侧,可达到等同效果。When the motor rotates forward, the motion is transmitted to the high speed ratchet 6.2, and then the pawl 11 pushed up by the spring 13 is pushed to drive the pawl base 7 to rotate, that is, the transition sleeve, and the inner ring of the pawl base 7 has a gap. That is, the circumferential notch is provided with an elastic cushion 10, and after a long period of time, the elastic cushion 10 comes into contact with the block 12 on the clutch seat 6, and then pushes the clutch seat 6 to output motion. With the additional motion generated by its lost motion during the engagement process, the additional transmission mechanism mounted on the pawl seat 7 - the cam 8 presses the controllable pawl 9 mounted on the clutch seat 6, cutting off all transmissions of the low speed one-way clutch. On the contrary, the circumferential notch is opened on the side of the clutch holder 6, and the stopper 12 is fixed to the side of the pawl holder 7, and an equivalent effect can be achieved.
电机反转时,反向带动高速棘轮6.2转动,由摩擦力带动棘爪11,牵动棘爪座7相对离合器座6反向运动,凸轮8放开可控棘爪9,在另一条弹簧13的作用下,可控棘爪9恢复正常功能;此时经减速并反向后的运动通过低速棘轮6.1输入,通过可控棘爪9带动离合器座6输出低速运动。When the motor is reversed, the high speed ratchet 6.2 is reversely driven to rotate, the pawl 11 is driven by the friction force, the pawl seat 7 is moved in the opposite direction relative to the clutch seat 6, the cam 8 releases the controllable pawl 9, and the other spring 13 Under the action, the controllable pawl 9 returns to the normal function; at this time, the decelerated and reversed motion is input through the low speed ratchet 6.1, and the controllable pawl 9 drives the clutch seat 6 to output the low speed motion.
车辆滑行时,两单向离合器都打滑,不传递运动。When the vehicle is coasting, both one-way clutches slip and do not transmit motion.
车辆被推动倒车时,反转运动从单向离合座6输入,类似电机正转的逆过程,由空程产生的附加运动切断了反向传动链,倒转运动仅能通过高速棘轮传给电机转子,拖动电机空转,不会构成自锁。When the vehicle is pushed back, the reverse movement is input from the one-way clutch seat 6, similar to the reverse process of the forward rotation of the motor, and the reverse movement is cut off by the additional motion generated by the idle motion, and the reverse motion can only be transmitted to the rotor of the motor through the high-speed ratchet. The drag motor idles and does not constitute a self-locking.
该结构与改进前相比,不但解决倒退自锁问题,而且在车辆最常使用的高速档运行时,消除了低速棘轮6.1反转与可控棘爪9、离合器座6及弹簧13相互间产生摩擦、碰撞的问题,既减少磨损,又降低了噪音,还提高了整机效率。行车过程中换档时,由于缓冲垫的作用,低速切换去高速时的冲击、震动、噪音大幅下降,还有效延长离合器的寿命。倒退时,由于切断的是低速传动链,由于电机磁阻尼引起的倒车阻力比普通减速箱电机要小。 Compared with before the improvement, the structure not only solves the problem of reverse self-locking, but also eliminates the low-speed ratchet 6.1 reverse and controllable pawl 9, the clutch seat 6 and the spring 13 when the high-speed gear is used most frequently in the vehicle. The problem of friction and collision not only reduces wear, but also reduces noise, and also improves the efficiency of the whole machine. During shifting during driving, due to the action of the cushion, the shock, vibration, and noise at the time of low-speed switching to high speed are greatly reduced, and the life of the clutch is effectively extended. When reversing, because the low speed transmission chain is cut off, the reverse resistance caused by the motor magnetic damping is smaller than that of the ordinary reduction gear motor.
进一步实施:双速低速轮毂电机改进方案的其它结构-Further implementation: other structures for the improvement of the two-speed low-speed hub motor -
上述典型实例中的棘爪座7、弹性缓冲垫10、档块12与离合器座6共同组成了附加空程机构;装在棘爪座7上的凸轮8与可控棘爪9,共同组成附加传动机构;可控棘爪9、低速棘轮6.1和离合器座6共同组成可控单向离合器。这三套机构及其相互间的关系,是本发明的精髓,在此基础上对具体每个机构进行改动是不难的,因为这每一种机构都可以有无数个组合。The pawl seat 7, the elastic cushion 10, the block 12 and the clutch seat 6 together constitute an additional lost motion mechanism in the above typical example; the cam 8 mounted on the pawl seat 7 and the controllable pawl 9 together constitute an additional The transmission mechanism; the controllable pawl 9, the low speed ratchet 6.1 and the clutch seat 6 together form a controllable one-way clutch. These three sets of institutions and their relationship to each other are the essence of the present invention, and it is not difficult to make changes to each specific institution on this basis, because each of these institutions can have countless combinations.
比如附加空程机构还可以是可变容积结构或由弹性材料把棘爪座和离合器座联接成,甚至可用弹性材料通过不同形状将其制成一体;附加传动机构的构成就更多了,如可以改用杠杆传动、液塑传动、钢珠传动、螺纹传动、斜面传动等;可控单向离合器还可选用钢珠摩擦型、滚柱摩擦型、滚针摩擦型、变形套、变形盘型、楔块式等等。各种改动主要是要根据各自的工艺习惯、能力和尽可能低的成本,相关企业的配套水平等。For example, the additional lost motion mechanism may also be a variable volume structure or the elastic seat material may be used to couple the pawl seat and the clutch seat, and even the elastic material may be integrated into different shapes by different shapes; the additional transmission mechanism is more configured, such as It can be changed to lever transmission, liquid plastic transmission, steel ball transmission, thread transmission, ramp transmission, etc.; controllable one-way clutch can also choose steel ball friction type, roller friction type, needle roller friction type, deformation sleeve, deformation disc type, wedge Block and so on. The various changes are mainly based on the respective process habits, capabilities and the lowest possible cost, and the supporting level of the relevant enterprises.
实施例二:NW型行星轮系双速高速轮毂电机新方案Embodiment 2: New scheme of NW planetary gear train two-speed high-speed hub motor
图6的传动机构是基于NW型行星轮系,包括电机输出的中心轮5、双联行星齿轮3、低速输出的内齿圈4,增加一个高速输出齿轮4.2组成的。两个单向离合器共同装在离合器座6上,离合器座6紧固在右端盖上。与实施例1不同的是高速单向离合器棘轮6.2、棘爪11的传动方向变了一下,其原理是相同的。The transmission mechanism of Fig. 6 is based on the NW type planetary gear train, including the center wheel 5 of the motor output, the double planetary gear 3, the inner ring gear 4 of the low speed output, and a high speed output gear 4.2. Two one-way clutches are mounted together on the clutch seat 6, and the clutch seat 6 is fastened to the right end cover. The difference from the first embodiment is that the transmission direction of the high speed one-way clutch ratchet 6.2 and the pawl 11 is changed, and the principle is the same.
参照图6,高速电机定子2固定在支承轴上,转子1通过中心轮5把运动传递给双联行星齿轮3,减速后再同时传给内齿圈4和高速输出齿轮4.2,得到两个转向相反、转速不同的输出,也即正向传动链和反向传动链,其中内齿圈4为反向传动件,而高速输出齿轮4.2即为正向传动件。两个单向离合器,其中低速棘轮6.1与内齿圈4紧固,高速输出齿轮4.2与棘爪11的棘爪座7成为一体。电机正转时,可控棘爪9与低速棘轮6.1断开传动,棘爪11和高速棘轮6.2结合,通过轮毂输出高速转矩;电机反转时,棘爪11和高速棘轮6.2反向,不传递运动,可控棘爪9与低速棘轮6.1结合,通过轮毂输出低速转矩。Referring to Fig. 6, the stator 2 of the high speed motor is fixed to the support shaft, and the rotor 1 transmits the motion to the double planetary gear 3 through the center wheel 5, and then is simultaneously transmitted to the ring gear 4 and the high speed output gear 4.2 at the same time to obtain two steering directions. Conversely, the output of different speeds, that is, the forward drive chain and the reverse drive chain, wherein the ring gear 4 is a reverse drive member, and the high speed output gear 4.2 is a forward drive member. Two one-way clutches, wherein the low speed ratchet 6.1 is fastened to the inner ring gear 4, and the high speed output gear 4.2 is integrated with the pawl seat 7 of the pawl 11. When the motor rotates forward, the controllable pawl 9 is disconnected from the low speed ratchet 6.1, and the pawl 11 and the high speed ratchet 6.2 are combined to output high speed torque through the hub; when the motor is reversed, the pawl 11 and the high speed ratchet 6.2 are reversed, Passing the motion, the controllable pawl 9 is combined with the low speed ratchet 6.1 to output a low speed torque through the hub.
下面根据图例进一步详细说明。The following is further explained in detail according to the legend.
图7是图6中两个单向离合器的放大图,图8是图7的左视图。电机开始正转时,高速输出齿轮4.2的转动传到棘爪座7(图8中反时针转向),棘爪11在棘爪弹簧13的作用下抬起,推动高速棘轮6.2,此结构中高速棘轮6.2为过渡套,而离合器座6为输出传动件,通过插在高速棘轮6.2上的几根档块12,准确地说该档块12是销,越过离合器座6的缺口缓冲空程,也即周向缺口,压在缓冲垫10上,再传给离合器座6输出高速转动;同时档块12还推动拨叉8.1,也即附加传动机构,克服复位弹簧14的拉力,相对离合器座6转动,托起安装在离合器座6上的可控棘爪9,使其爪尖离开低速棘轮6.1,切断低速离合器,低速棘轮6.1反向空转。当电机换向为反转时,高速棘爪座7反转(图8中顺时针),棘爪11在高速棘轮6.2齿上打滑而过,高速单向离合器不传递动力,拨叉8.1在复位弹簧14作用下,相对离合器座6顺时针退回,可控棘爪9在可控棘爪弹环15的作用下,爪尖向外张开,退出受控状态,如图8下半部分双点划线所示;低速棘轮6.1正转,顺时针推动棘爪9,把低速转动通过低速离合器输出。Figure 7 is an enlarged view of the two one-way clutch of Figure 6, and Figure 8 is a left side view of Figure 7. When the motor starts to rotate forward, the rotation of the high-speed output gear 4.2 is transmitted to the pawl holder 7 (counterclockwise rotation in Fig. 8), and the pawl 11 is lifted by the pawl spring 13, pushing the high-speed ratchet 6.2, and the structure is high-speed. The ratchet 6.2 is a transition sleeve, and the clutch seat 6 is an output transmission member. Through the several blocks 12 inserted on the high speed ratchet 6.2, the block 12 is accurately pinned, and the gap buffer is over the clutch seat 6, and also That is, the circumferential gap is pressed on the cushion 10, and then transmitted to the clutch seat 6 to output high-speed rotation; at the same time, the block 12 also pushes the fork 8.1, that is, the additional transmission mechanism, against the tension of the return spring 14, and rotates relative to the clutch seat 6. The controllable pawl 9 mounted on the clutch seat 6 is lifted to move the claw tip away from the low speed ratchet 6.1, the low speed clutch is cut off, and the low speed ratchet 6.1 is reversely idling. When the motor is reversed, the high speed pawl seat 7 is reversed (clockwise in Fig. 8), the pawl 11 slips over the high speed ratchet 6.2 teeth, the high speed one-way clutch does not transmit power, and the shift fork 8.1 is reset. Under the action of the spring 14, the clutch seat 6 is retracted clockwise, and the controllable pawl 9 is opened by the controllable pawl bouncer 15, and the claw tip is outwardly opened, and exits the controlled state, as shown in the lower half of FIG. As shown by the line; the low speed ratchet 6.1 rotates forward, pushes the pawl 9 clockwise, and rotates the low speed through the low speed clutch output.
由上面描述可见,只要高速单向离合器一旦进入接合状态,由于高速棘轮6.2、档块12与离合器座6的周向缺口组成的附加空程机构里作附加运动,该运动经档块12、拨叉8组成的附加传动机构传递附加运动,该附加运动施加于由可控棘爪9、离合器座6、棘爪弹簧15、低速棘轮6.1组成的可控单向离合器上,形成一种互锁,保证在任何状态下,两个单向离合器只能有一个接通。这样,由于倒退推行时,两个单向离合器只能让高速单向离合器接通,低速单向离合器处于受控切断状态,避免了电动车倒退人工推行时的自锁问题。As can be seen from the above description, as long as the high speed one-way clutch enters the engaged state, additional motion is performed in the additional lost motion mechanism consisting of the high speed ratchet 6.2, the stop block 12 and the circumferential gap of the clutch seat 6, the movement being transmitted through the block 12, dialing An additional transmission mechanism composed of the fork 8 transmits an additional motion applied to the controllable one-way clutch consisting of the controllable pawl 9, the clutch seat 6, the pawl spring 15, and the low speed ratchet 6.1 to form an interlock. It is guaranteed that in any state, only one of the two one-way clutches can be turned on. In this way, due to the reverse implementation, the two one-way clutch can only make the high-speed one-way clutch open, and the low-speed one-way clutch is in the controlled disconnection state, thereby avoiding the self-locking problem when the electric vehicle is reversed and manually pushed.
图9是另一种附加缓冲机构,与图8原理基本相同,只是用跟高速棘轮6.2一体的档块12替代了图8中的档块12,拨叉8与档块12间用螺钉紧固在一起。Fig. 9 is another additional cushioning mechanism, which is basically the same as the principle of Fig. 8, except that the block 12 integrated with the high speed ratchet 6.2 is substituted for the block 12 of Fig. 8, and the fork 8 and the block 12 are fastened by screws. Together.
实施例三:采用滚柱离合器的实例Embodiment 3: Example of using a roller clutch
参照图10和图11,本实例为典型滚柱离合器的运用方案,包括低速轮7.1、高速轮7.2(分别对应低速棘轮6.1、高速棘轮6.2)、离合器座6和过渡套7.3,离合器为一滚柱9.1、附加弹簧9.2,附加传动机构包括过渡套7.3上沿周向表面的斜面、拨动件8.2,该拨动件8.2由安装在离合器座6槽孔内的动态推杆、滚珠和挺杆组成,推杆能抵触及滚柱9.1,实现可控的目的。Referring to Figures 10 and 11, this example is a typical roller clutch operation scheme, including a low speed wheel 7.1, a high speed wheel 7.2 (corresponding to a low speed ratchet 6.1, a high speed ratchet 6.2, respectively), a clutch seat 6 and a transition sleeve 7.3, the clutch is a roll Column 9.1, additional spring 9.2, the additional transmission mechanism includes a bevel on the circumferential surface of the transition sleeve 7.3, the dial member 8.2, the dial member 8.2 is mounted by a dynamic push rod, ball and tappet mounted in the slot of the clutch seat 6. The composition, the push rod can resist the roller 9.1, achieving a controllable purpose.
当电机正转驱动,过渡套7.3与离合器座6相对转动时,斜面沿轴向驱动拨动件8,藉推杆推动几个传动滚珠,转过弯后,最后一个传动滚珠再径向推动圆柱挺杆,挺杆把离合器的滚柱9.1沿反时针方向推到图11中左侧间隙较大方向,中止了低速单向离合器的传动,达到可控效果,实现高速对低速传动的互锁功能。When the motor rotates in the forward direction and the transition sleeve 7.3 rotates relative to the clutch seat 6, the inclined surface drives the dial member 8 in the axial direction, and the push rod pushes several transmission balls. After the turning, the last driving ball pushes the cylinder radially. The tappet, the tappet pushes the roller 9.1 of the clutch in the counterclockwise direction to the larger direction of the left side gap in Fig. 11, and stops the transmission of the low speed one-way clutch, achieving a controllable effect, realizing the interlocking function of the high speed to the low speed transmission .
从以上实施例中看出,高速单向离合器完全可用通用的任何一种单向超越离合器替代;低速可控单向离合器也可用其它型式的离合器,只是控制方式、传动方式要作适当改变。以上实例中可控单向离合器安装在低速传动链一侧,同理,也可安装在高速传动链一侧。具体结构以实施例一为例,只要把图3所示两个单向离合器组(其中一个为可控单向离合器)在图面上左右翻转,图4、图5不变,也就是普通单向离合器与可控单向离合器及其附加空程机构、附加传动机构的位置互换一下,其它有关定位、联接机构相应调整一下,达到互锁控制方向互换效果即可。It can be seen from the above embodiment that the high-speed one-way clutch can be completely replaced by any one-way one-way overrunning clutch; the low-speed controllable one-way clutch can also be used with other types of clutches, but the control mode and the transmission mode should be appropriately changed. In the above example, the controllable one-way clutch is installed on the side of the low-speed transmission chain. Similarly, it can also be installed on the side of the high-speed transmission chain. The specific structure is taken as an example in the first embodiment. As long as the two one-way clutch groups shown in FIG. 3 (one of which is a controllable one-way clutch) are turned left and right on the drawing, FIG. 4 and FIG. 5 are unchanged, that is, the ordinary single. The position of the clutch and the controllable one-way clutch and its additional lost motion mechanism and additional transmission mechanism are interchanged, and other related positioning and coupling mechanisms are adjusted accordingly to achieve the interlocking control direction interchange effect.
该方案虽以轮毂电机为例,但不限于轮毂电机,也可与电机设计成一体,实现电机正反转控制同向双速输出机构,不仅可用于两轮电动车辆,适当把外壳、传动件改动后,变为外壳固定、轴旋转输出结构,同样可适用于其它三轮、四轮电动车辆以及电动汽车等。Although the wheel hub motor is taken as an example, it is not limited to the hub motor. It can also be integrated with the motor to realize the forward and reverse control of the motor in the same direction and two-speed output mechanism. It can be used not only for two-wheel electric vehicles, but also for the outer casing and transmission parts. After the modification, it becomes a fixed outer casing and a shaft rotating output structure, which is also applicable to other three-wheeled, four-wheel electric vehicles and electric vehicles.
本发明所述的正向传动链和反向传动链,只是为了表达方便的定义,其中正向和反向只是相对而言,可以定义顺时针方向为正向,也可以定义反时针方向为正向;或者与车辆前进方向一致的为正向,倒退方向为反向,反之也然。The forward drive chain and the reverse drive chain of the present invention are only for convenience of definition, wherein the forward and reverse directions are only relative, and the clockwise direction may be defined as positive, or the counterclockwise direction may be defined as positive. Or; in the forward direction, the direction of the vehicle is forward, and the reverse direction is reversed, and vice versa.

Claims (7)

  1. 一种电控变速电动车双速电机,包括电机、轴、轴承、壳体,电机转子,转子输出分别与正、反向传动链传动连接,正、反向传动链输出端的正向传动件和反向传动件经单向离合器与输出传动件传动连接,其特征在于:反向传动件与输出传动件间的单向离合器为可控单向离合器;正向传动件经单向离合器后传动给过渡套,过渡套与同轴的输出传动件间存在一周向缺口,周向缺口中设有一个档块,该档块固定在两者之一侧,缺口与档块共同组成附加空程机构;过渡套在附加空程机构的作用下产生附加运动,联动一附加传动机构,该附加传动机构能推动可控单向离合器动作,切断可控单向离合器的传动。 An electric control variable speed electric vehicle two-speed motor, comprising a motor, a shaft, a bearing, a casing, a motor rotor, a rotor output respectively connected with a forward and reverse transmission chain drive, and a forward transmission member at the output end of the forward and reverse transmission chains and The reverse transmission member is connected to the output transmission member via a one-way clutch, wherein the one-way clutch between the reverse transmission member and the output transmission member is a controllable one-way clutch; the forward transmission member is driven by the one-way clutch There is a circumferential gap between the transition sleeve and the coaxial output transmission member, and a block is arranged in the circumferential gap, the block is fixed on one side of the two, and the gap and the block together form an additional lost motion mechanism; The transition sleeve generates additional motion under the action of the additional lost motion mechanism, and interlocks with an additional transmission mechanism that can push the controllable one-way clutch to actuate the transmission of the controllable one-way clutch.
  2. 根据权利要求1所述的电控变速电动车双速电机,其特征是单向离合器为棘爪,正向传动件为高速棘轮,反向传动件为低速棘轮,输出传动件为离合器座,该离合器座直接与轮毂通过螺纹紧固联接;过渡套为定位棘爪的棘爪座,同轴套设在离合器座上;棘爪座或离合器座之一侧设有周向缺口,离合器座或棘爪座上固定有伸入周向缺口中的档块;附加传动机构为棘爪座连体的凸轮,该凸轮旋转过程能压下低速棘轮一侧的棘爪。The two-speed electric motor of an electronically controlled shift electric vehicle according to claim 1, wherein the one-way clutch is a pawl, the forward transmission member is a high-speed ratchet, the reverse transmission member is a low-speed ratchet, and the output transmission member is a clutch seat, and the output transmission member is a clutch seat. The clutch seat is directly screwed to the hub; the transition sleeve is a pawl seat for positioning the pawl, and is coaxially sleeved on the clutch seat; a side of the pawl seat or the clutch seat is provided with a circumferential gap, a clutch seat or a spine A block extending into the circumferential notch is fixed to the claw seat; the additional transmission mechanism is a cam of the pawl seat, and the cam rotation process can press the pawl on the side of the low speed ratchet.
  3. 根据权利要求1所述的电控变速电动车双速电机,其特征是单向离合器为棘爪,正向传动件为高速输出齿轮,反向传动件为内齿圈;低速棘轮与内齿圈紧固、高速输出齿轮与棘爪座成一体,过渡套为高速棘轮,输出传动件为离合器座;离合器座上开设有周向缺口,高速棘轮固定有的档块能穿越该周向缺口;附加传动机构为套设在离合器座上的拨叉,该拨叉旋转过程能托起低速棘轮一侧的棘爪。The two-speed electric motor of an electronically controlled variable speed electric vehicle according to claim 1, wherein the one-way clutch is a pawl, the forward transmission member is a high-speed output gear, and the reverse transmission member is an inner ring gear; the low-speed ratchet and the inner ring gear The fastening, high-speed output gear is integrated with the pawl seat, the transition sleeve is a high-speed ratchet, and the output transmission member is a clutch seat; the clutch seat is provided with a circumferential gap, and the high-speed ratchet fixed block can pass through the circumferential gap; The transmission mechanism is a fork that is sleeved on the clutch seat, and the fork rotates to lift the pawl on the side of the low speed ratchet.
  4. 根据权利要求1所述的电控变速电动车双速电机,其特征是单向离合器为滚柱,正向传动件为高速轮,反向传动件为低速轮,输出传动件为离合器座,该离合器座直接与轮毂通过螺纹紧固联接;过渡套为定位滚柱的滚柱座,同轴套设在离合器座上;附加传动机构包括过渡套上沿周向表面的斜面、拨动件,该拨动件由安装在离合器座槽孔内的动态推杆、滚珠和挺杆组成,推杆能抵触及滚柱。The electric-controlled variable speed electric vehicle two-speed motor according to claim 1, wherein the one-way clutch is a roller, the forward transmission member is a high-speed wheel, the reverse transmission member is a low-speed wheel, and the output transmission member is a clutch seat. The clutch seat is directly screwed to the hub; the transition sleeve is a roller seat for positioning the roller, and is coaxially sleeved on the clutch seat; the additional transmission mechanism includes a slope on the circumferential surface of the transition sleeve, and a dialing member, The toggle member consists of a dynamic push rod, ball and tappet mounted in the slot of the clutch seat, and the push rod can resist the roller.
  5. 根据权利要求1所述的一种电控变速电动车双速电机,其特征在于:单向离合器和可控单向离合器为摩擦式、楔块式或者棘轮式之择一结构。The two-speed electric motor of an electrically controlled variable speed electric vehicle according to claim 1, wherein the one-way clutch and the controllable one-way clutch are of a friction type, a wedge type or a ratchet type.
  6. 根据权利要求1所述的一种电控变速电动车双速电机,其特征在于:附加传动机构为杠杆、液塑、钢珠、螺纹、拨叉、凸轮或者斜面传动件之择一结构。The two-speed electric motor of an electronically controlled variable speed electric vehicle according to claim 1, wherein the additional transmission mechanism is an alternative structure of a lever, a liquid plastic, a steel ball, a thread, a fork, a cam or a ramp transmission member.
  7. 根据权利要求1、2或3所述的一种电控变速电动车双速电机,其特征在于:周向缺口在档块受力一侧填充有缓冲件,或者弹性件之择一结构。A two-speed motor for an electronically controlled variable speed electric vehicle according to claim 1, 2 or 3, wherein the circumferential notch is filled with a cushioning member on the side of the force receiving portion of the block, or an alternative structure of the elastic member.
PCT/CN2011/073792 2010-06-11 2011-05-11 Double-speed motor for electric controlled speed-changing electromobile WO2011153883A1 (en)

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