WO2011140826A1 - 结构改进的碳纤维轮圈 - Google Patents

结构改进的碳纤维轮圈 Download PDF

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Publication number
WO2011140826A1
WO2011140826A1 PCT/CN2011/000807 CN2011000807W WO2011140826A1 WO 2011140826 A1 WO2011140826 A1 WO 2011140826A1 CN 2011000807 W CN2011000807 W CN 2011000807W WO 2011140826 A1 WO2011140826 A1 WO 2011140826A1
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WO
WIPO (PCT)
Prior art keywords
hole
rim
carbon fiber
positioning holes
closed
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Application number
PCT/CN2011/000807
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English (en)
French (fr)
Inventor
王景山
Original Assignee
厦门鸿基伟业复材料科技有限公司
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Publication of WO2011140826A1 publication Critical patent/WO2011140826A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B1/00Spoked wheels; Spokes thereof
    • B60B1/02Wheels with wire or other tension spokes
    • B60B1/04Attaching spokes to rim or hub
    • B60B1/043Attaching spokes to rim
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B21/00Rims
    • B60B21/06Rims characterised by means for attaching spokes, i.e. spoke seats
    • B60B21/062Rims characterised by means for attaching spokes, i.e. spoke seats for bicycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B5/00Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material
    • B60B5/02Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material made of synthetic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2360/00Materials; Physical forms thereof
    • B60B2360/30Synthetic materials
    • B60B2360/34Reinforced plastics
    • B60B2360/341Reinforced plastics with fibres
    • B60B2360/3416Carbone fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/30Increase in
    • B60B2900/321Lifetime
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/13Bicycles; Tricycles

Definitions

  • This invention relates to carbon fiber rim structures, and more particularly to bicycle carbon fiber rim spoke assembly structures.
  • FIG. 1 A cross-sectional view of a bicycle carbon fiber rim of a conventional inner tube is shown in Fig. 1.
  • the rim 1 is composed of a semi-closed tire position slot 10 and a closed chamber 11, which are arranged up and down, and the wheel rim is semi-closed.
  • the slot 10 and the wall of the closed chamber 11 are integrally formed by a carbon fiber layer.
  • the tire position slot 10 is used for accommodating and accommodating the inner tube, and the bottom wall of the chamber 11 is spaced into a through hole for the spoke nut 3 to pass through.
  • the small end of the spoke nut is fixedly fixed to the end of the spoke through the through hole, and the other end of the spoke is fixed on the flower hub; in order to increase the strength of the wall around the through hole, the crack and damage of the surrounding wall during use are avoided.
  • the strength of the bicycle and the service life of the rim the designer adds a metal gasket around the hole at the bottom of the cavity to increase the strength of the wall around the via hole, as shown in Figure 2. Therefore, in order to increase the strength of the wall around the via hole, the method is such that the bottom of the cavity is thickened into a circular arc shape, and a metal pad gasket is added, so that the process of coating the carbon fiber layer yarn is complicated, the time is long, and the assembly is performed. Slow speed and low assembly efficiency.
  • the efficiency is lower.
  • the thin wire is generally used as a lead wire, and the spoke nut is installed one by one in several through holes.
  • the speed is very slow, time consuming, and inefficient, and because the force of the spokes on the rim is limited to a single inner side of the rim, that is, the bottom wall of the chamber, the rim is easily deformed, affecting the service life and performance of the rim. Summary of the invention
  • the invention provides a structurally improved carbon fiber rim which can balance the force of the rim, high strength, fast assembly speed, short shrinkage, short production time, high efficiency and low cost.
  • a structurally improved carbon fiber rim comprising a rim body and a plurality of aluminum sleeves, the rim body being provided with a semi-closed tire seat slot and a closed chamber, both of which are Arrangement, the tire slot of the rim body and the wall of the chamber are integrally formed by a carbon fiber layer, and the bottom wall of the tire slot and the bottom wall of the closed chamber are provided with a plurality of equally spaced inner and outer positions. Holes; each aluminum sleeve is set between the inner and outer positioning holes, and is fixedly connected with the wall of the inner and outer positioning holes, and a stepped through hole is also arranged in the middle of the aluminum sleeve.
  • the inner positioning hole provided in the bottom wall of the semi-closed tire position slot is a stepped hole; the closed bottom wall of the chamber is a flat surface, and the outer positioning hole provided in the wall body is a through hole.
  • the bottom wall of the semi-closed tire position slot is thickened.
  • the increase in wall thickness enhances the strength of the rim and reduces the deformation of the wall after it is stressed.
  • the outer edge of the top of the aluminum sleeve is provided with a boss matched with the positioning hole in the rim body; the inner middle is provided with a stepped through hole, the large hole of the stepped through hole receives the spoke nut, and the small end of the spoke nut is small from the stepped through hole
  • the hole is locked through one end of the spoke; the outer diameter of the bottom of the aluminum sleeve is smaller than the outer diameter of the aluminum sleeve body, and is fixedly disposed in the outer positioning hole.
  • the bottom wall of the closed cavity of the rim body is flat, it does not need to be provided.
  • the metal reinforcing sheet is placed, which not only reduces the winding process of the production body, reduces the processing technology during production, saves time and improves efficiency, but also reduces the use of expensive carbon fiber and reduces the cost;
  • the aluminum sleeve is disposed in the locating body and the outer positioning hole, the upper boss is clamped in the large hole of the stepped hole of the inner positioning hole, and the small end of the aluminum sleeve is disposed at the bottom outer positioning hole of the closed cavity Therefore, when the spoke nut installed in the aluminum sleeve is subjected to the pulling force of the spoke, the aluminum sleeve transmits the force to the upper and lower wall bodies of the body, so that the tension of the rim body is evenly dispersed, and the long-term deformation is reduced. The impact of the spokes has a stronger focus;
  • the through hole of the aluminum sleeve is for accommodating the spoke nut, that is, after the aluminum sleeve is assembled with the rim body, the spoke nut is passed through the stepped hole of the aluminum sleeve, and the spoke can be matched with the spoke. It is threaded through the lead, which improves the assembly efficiency and saves time when assembling the spokes.
  • FIG. 1 is a schematic cross-sectional structural view of a prior art carbon fiber rim body
  • FIG. 2 is a cross-sectional structural view of a prior art carbon fiber rim body processed
  • FIG. 3 is a cross-sectional structure of a prior art carbon fiber rim body assembled with spokes.
  • Figure 4 is a cross-sectional structural view showing the processing of the carbon fiber rim body of the present invention
  • Figure 5 is a cross-sectional structural view of the carbon fiber rim body processing of the present invention
  • Figure 6 is a cross-sectional structural view of the aluminum sleeve of the present invention
  • Figure 7 is a schematic cross-sectional structural view of a carbon fiber rim of the present invention
  • Figure 8 is a schematic cross-sectional structural view of the carbon fiber rim of the present invention after assembling the spokes;
  • Figure 9 is a schematic view showing the structure of the carbon fiber rim body at the end of the present invention.
  • a structurally improved carbon fiber rim as shown in FIGS. 4 and 7, includes a rim body 1 and a plurality of aluminum sleeves 2, the rim body 1 is provided with a semi-closed tire seat slot 10 and a closed chamber 11 The two are arranged one above the other, the sidewall of the rim body 10 and the wall of the closed chamber 11 are integrally formed by a carbon fiber layer, and the bottom wall 100 of the tire slot and the bottom wall 110 of the closed chamber are provided with a plurality of The corresponding inner 101 and outer 111 positioning holes; each aluminum sleeve 2 is set between the inner 101 and outer 111 positioning holes, and is fixedly connected with the inner 101 and outer 111 positioning holes, and the aluminum sleeve 2 A stepped through hole 22 is also provided in the middle.
  • the inner locating hole 101 of the rim body 1 and the semi-closed tire position slot bottom wall body 100 is a stepped hole;
  • the closed chamber bottom wall body 110 is a plane, and the wall is
  • the outer positioning hole 111 of the body is a through hole;
  • the bottom wall 110 of the semi-closed position groove is thickened, so that the strength of the rim is increased, and the deformation of the wall after the force is reduced.
  • the top outer edge of the aluminum sleeve 2 is provided with a boss 21 matching the positioning hole 101 in the rim body 1; a stepped through hole 22 is arranged in the middle, and a large hole 224 of the stepped through hole accommodates the spoke.
  • the small end of the spoke nut 3 passes through the small hole 225 of the stepped through hole and is locked with one end of the spoke 4; the outer diameter of the bottom portion 221 of the aluminum sleeve is smaller than the outer diameter of the aluminum sleeve body 222, and is fixedly disposed in the outer positioning hole 111.
  • the carbon fiber rim with improved structure of the invention is provided with an aluminum sleeve spaced apart in the rim body, and the spoke nut is passed through the stepped hole of the aluminum sleeve to be matched with the spoke, and the lead wire is not required to be inserted, so that the spoke is assembled. Improve assembly efficiency, save time and have good industrial applicability.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Bridges Or Land Bridges (AREA)
  • Tires In General (AREA)

Description

结构改进的碳纤维轮圈 技术领域
本发明涉及到碳纤维轮圈结构,尤其是涉及到自行车碳纤维轮圈 辐条組装结构。
背景技术
现有带内胎的自行车碳纤维轮圏的截面图如图 1所示,轮圈 1由 半封闭的胎位槽孔 10和封闭的腔室 11组成, 二者上、 下排列, 轮圈 半封闭的胎位槽孔 10和封闭的腔室 11的壁体由碳纤维层一体成形, 胎位槽孔 10用于卡设、容纳内胎,腔室 11底部壁体间隔的加工成供 辐条螺母 3穿过的过孔,辐条螺母的小端穿过过孔与辐条末端锁紧固 定, 辐条的另一末端固定在花毂上; 为增加过孔周围壁体的强度, 避 免周围壁体在使用过程中出现裂纹、破损影响自行车的强度、轮圈的 使用寿命,设计者在腔体底部过孔周边加设金属垫片, 以增加过孔周 边壁体的强度, 如图 2所示。 因此为了增加过孔周围壁体的强度, 所 采取的方式是腔体底部加厚为圆弧形, 且加设金属垫垫片, 可这样包 覆碳纤维层纱工艺较复杂, 时间较长, 装配速度緩慢, 组装效率低。
尤其是在组装辐条时效率更低,如图 3可知, 为了将辐条螺母装 在过孔中,一般会借助细铁丝做为引线, 将辐条螺母逐个装设在若干 个过孔中, 这种装配速度非常慢、 耗时, 效率低, 而且由于辐条作用 在轮圈的力仅限于轮圈单一内侧,即腔室的底部壁体,轮圈容易变形, 影响轮圈的使用寿命及性能。 发明内容
本发明提供一种可让轮圈受力均衡、 强度高, 装配速度快、 缩. 短生产时间、 效率高, 降低成本的结构改进的碳纤维轮圈。
本发明解决其技术问题所采用的技术方案是: 结构改进的碳纤 维轮圈, 包括轮圈本体和若干个铝套,轮圈本体设有半封闭的胎位槽 孔及封闭的腔室, 二者上下排列,轮圈本体的胎位槽孔及腔室的壁体 由碳纤维层一体成形,胎位槽孔底部壁体与封闭的腔室底部壁体设有 若干个等分的、 相对应的内、 外定位孔; 每个铝套设定在内、 外定位 孔之间, 并与内、 外定位孔的壁体固定连接, 铝套中间还设有阶梯通 孔。
所述的轮圈本体,其半封闭的胎位槽孔底部壁体设置的内定位孔 为阶梯孔; 其封闭的腔室底部壁体为平面,在此壁体设置的外定位孔 为通孔。
所述的轮圈本体,其半封闭的胎位槽孔底部壁体加厚。壁厚增加, 加强了轮圈强度, 减小壁体受力后的变形。
所述的铝套顶部外缘设有与轮圈本体内定位孔相配的凸台;内部 中间设有阶梯通孔, 阶梯通孔的大孔容纳辐条螺母, 辐条螺母小端从 阶梯通孔的小孔穿过与辐条的一端锁固;铝套底部外径小于铝套本体 外径, 并固定设置在外定位孔内。 这样铝套受到辐条的作用力时, 会 将力分散到轮團本体的壁体上, 使轮圈的受力均匀, 不易变形, 增加 了轮圈的使用寿命。
采用上述结构后, 与背景技术相比有以下优点:
其一、 由于轮圈本体其封闭腔体的底部壁体为平面, 且不需要设 置金属加强片, 这样不但筒化了生产本体的缠纱工艺, 减少了生产时 的加工工艺, 节省了时间、提高了效率; 也减少了价格昂贵的碳素纤 维的使用, 降低了成本;
其二、 由于铝套设置在轮圏本体内、 外定位孔内, 其上凸台卡设 在内定位孔的阶梯孔的大孔内,铝套底部小端设置在封闭腔本底部外 定位孔内, 因此装设在铝套内的辐条螺母受到辐条的拉力时, 铝套会 将力传递给本体的上、 下壁体上, 让轮圈本体所受的拉力均衡分散, 减少长久受力变形的影响, 让辐条有更强的着力点;
其三、 由于铝套的通孔是容纳辐条螺母, 也就是说当铝套与轮圈 本体粘接装配后, 将辐条螺母穿过铝套的阶梯孔, 就可以与辐条相配 锁固, 不需要用引线穿入, 这样组装辐条时提高了装配效率, 节省了 时间。
以下结合附图及实施例对本发明作进一步详细说明; 但本发明的 结构改进的碳纤维轮圈不局限于实施例。
附图说明
下面结合附图和实施例对本发明作进一步说明。
图 1为已有技术碳纤维轮圈本体末加工的剖面结构示意图; 图 2为已有技术碳纤维轮圈本体加工后的剖面结构示意图; 图 3为已有技术碳纤维轮圏本体组装辐条后的剖面结构示意图; 图 4为本发明碳纤维轮圈本体末加工的剖面结构示意图; 图 5为本发明碳纤维轮圈本体加工的剖面结构示意图; 图 6为本发明铝套的剖面结构示意图; 图 7为本发明碳纤维轮圈的剖面结构示意图;
图 8为本发明碳纤维轮圈组装辐条后的剖面结构示意图; 图 9为本发明碳纤维轮圈本体末加工的结构示意图。
具体实施方式
实施例, 结构改进的碳纤维轮圏, 如图 4、 图 7所示, 包括轮圈 本体 1和若干个铝套 2 , 轮圏本体 1设有半封闭的胎位槽孔 10及封 闭的腔室 11 , 二者上下排列, 轮圈本体的胎位槽孔 10及封闭的腔室 11 的壁体由碳纤维层一体成形, 胎位槽孔底部壁体 100与封闭的腔 室底部壁体 110设有若干个等分的、相对应的内 101、外 111定位孔; 每个铝套 2设定在内 101、 外 111定位孔之间, 并与内 101、 外 111 定位孔的壁体固定连接, 铝套 2中间还设有阶梯通孔 22。
如图 5所示, 所述的轮圈本体 1 , 其半封闭的胎位槽孔底部壁体 100设置的内定位孔 101为阶梯孔; 其封闭的腔室底部壁体 110为平 面,在此壁体设置的外定位孔 111为通孔; 所述的半封闭的胎位槽孔 底部壁体 110加厚,这样则增加了轮圈强度,减小壁体受力后的变形。
如图 6所示,所述的铝套 2顶部外缘设有与轮圈本体 1内定位孔 101相配的凸台 21; 内部中间设有阶梯通孔 22, 阶梯通孔的大孔 224 容纳辐条螺母 3, 辐条螺母 3小端从阶梯通孔的小孔 225穿过, 并与 辐条 4的一端锁固; 铝套底部 221外径小于铝套本体 222外径, 并固 定设置在外定位孔 111内。这样铝套 2受到辐条 4的作用力时,会将 力分散到轮圈本体 1的壁体上, 使轮圈的受力均匀, 不易变形, 增加 了轮圏的使用寿命。 采用上述结构后, 如图 8、 图 9所示, 由于轮圏本体 1其封闭 腔体 11的底部壁体 111为平面, 且不需要设置金属加强片 5 , 这样 简化缠纱工艺及加工工艺, 节省了时间、提高了效率; 也减少了价格 昂贵的碳素纤维的使用,降低了成本;同时也减轻轮圈本体 1的重量; 由于铝套 2的通孔 224是容纳辐条螺母 3, 也就是说当铝套与 2轮圈 本体 1粘接装配后, 将辐条螺母 3穿过铝套 2的阶梯孔 22, 就可以 与辐条 4相配锁固, 不需要用引线穿入,这样组装辐条 4时提高了装 配效率, 节省了时间。
以上所述,仅为本发明较佳实施例而已, 并非以此限制发明实施 范围, 凡熟悉此项技术的人士, 即依本发明申请专利范围及说明书内 容所作的等效变化与 饰, 皆应仍属本发明专利涵盖的范围内。
工业实用性
本发明结构改进的碳纤维轮圏, 在轮圈本体内间隔的设置铝套, 将辐条螺母穿过铝套的阶梯孔, 就可以与辐条相配锁固, 不需要用引 线穿入, 这样组装辐条时提高了装配效率, 节省了时间具有良好的工 业实用性。

Claims

权 利 要 求
1、 结构改进的碳纤维轮圈, 其特征在于包括轮圈本体和若干个 铝套,轮圈本体设有半封闭的胎位槽孔及封闭的腔室,二者上下排列, 轮圈本体的胎位槽孔及腔室的壁体由碳纤维层一体成形,胎位槽孔底 部壁体与封闭的腔室底部壁体设有若干个等分的、相对应的内、外定 位孔; 每个铝套设定在内、 外定位孔之间, 并与内、 外定位孔的壁体 固定连接, 铝套中间还设有阶梯孔。
2、根据权利要求 1所述的结构改进的碳纤维轮圈, 其特征在于: 所述的轮圈本体,其半封闭的胎位槽孔底部壁体设置的内定位孔为阶 梯孔; 其封闭的腔室底部壁体为平面,在此壁体设置的外定位孔为通 孔。
3、根据权利要求 2所述的结构改进的碳纤维轮圈, 其特征在于: 所述的轮圈本体, 其半封闭的胎位槽孔底部壁体加厚。
4、根据权利要求 1所述的结构改进的碳纤维轮圈, 其特征在于: 所述的铝套顶部外缘设有与轮圈本体内定位孔相配的凸台; 内部中间 设有阶梯通孔, 阶梯通孔的大孔容纳辐条螺母, 辐条螺母小端从阶梯 通孔的小孔穿过与辐条的一端锁固; 铝套底部外径小于铝套本体外 径, 并固定设置在外定位孔内。
PCT/CN2011/000807 2010-05-13 2011-05-09 结构改进的碳纤维轮圈 WO2011140826A1 (zh)

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CN201646244U (zh) * 2010-05-13 2010-11-24 王景山 结构改进的碳纤维轮圈
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