WO2011118283A1 - Solid-liquid separation method - Google Patents
Solid-liquid separation method Download PDFInfo
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- WO2011118283A1 WO2011118283A1 PCT/JP2011/052933 JP2011052933W WO2011118283A1 WO 2011118283 A1 WO2011118283 A1 WO 2011118283A1 JP 2011052933 W JP2011052933 W JP 2011052933W WO 2011118283 A1 WO2011118283 A1 WO 2011118283A1
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- WIPO (PCT)
- Prior art keywords
- sludge
- pressure
- filter cloth
- solid
- filter
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
Definitions
- the present invention relates to a solid-liquid separation method, and more specifically, it is possible to concentrate sludge having a solid content of about 1% by mass to obtain a sludge having a solid content of 40% by mass or more using a single solid-liquid separator.
- the present invention relates to a simple solid-liquid separation method.
- water for drinking is produced by removing solids from the raw water taken using a method such as coagulation sedimentation. At this time, the solid content in the raw water is discharged as sludge having a solid content concentration of about 0.1 to 1.0% by mass.
- the sludge having a solid content concentration of about 0.1% by mass is concentrated to about 1 to 2% by mass by natural sedimentation and the like, and then the solid content concentration is about 50% by mass using a filtration device and a dehydrator.
- the high-concentration sludge obtained was discarded or reused.
- the sludge concentrated to a solid content concentration of about 1 to 2% by mass is concentrated to a solid content concentration of about 3 to 5% by mass using a siphon type filtration concentration device or the like (see, for example, Patent Document 1).
- the obtained concentrated sludge was concentrated to a solid content concentration of 40% by mass or more by a pressure dehydrator or the like (for example, see Patent Document 2).
- the pressure dehydration apparatus and the like deteriorates as the raw water concentration decreases.
- the filtration rate (the amount of dry solids per unit time) is when the raw water concentration is 5%. Is about one third of the filtration rate.
- the performance becomes extremely low, making the treatment difficult.
- a drying method such as incineration
- the energy required for combustion increases, leading to an increase in cost and an increase in the amount of exhaust gas. Therefore, it is common to perform dehydration and drying after adjusting to an appropriate concentration using a filtration concentrator or the like. That is, conventionally, it was not realistic to treat 1% or less of sludge with a pressure dehydrator.
- the filter cloth used in the filtration device has a large opening formed by a monofilament,
- the filter cloth used in the dehydrator had a small opening diameter formed by multifilaments.
- a high pressure is applied when dewatering sludge with a dehydrator using a filter cloth formed of monofilament made of nylon or the like.
- a filter cloth formed from a multifilament made of polyester or the like has been used from the viewpoints of improvement in solid content capture efficiency, improvement in strength, improvement in durability, and the like.
- the filtration device is a device that performs solid-liquid separation at a pressure of 1.0 MPa or less using a filter cloth
- the dehydration device is a device that performs solid-liquid separation at a pressure exceeding 1.0 MPa using a filter cloth. It is.
- the types of filter cloth that can be used differ between the filtration device and the dehydration device. If the filter cloth used in the filtration device is used in the dehydration device, the filter cloth is formed of monofilament. Therefore, in the dehydration device that performs dehydration at a high pressure, the solid content is removed when the dehydration is performed. The problem of passing through arises. Also, if the filter cloth used in the dehydrator is used in the filter apparatus, the filter cloth is formed of multifilaments, so the filter cloth is likely to be clogged during filtration, and further adheres to the filter cloth. There arises a problem that the concentrated sludge is difficult to peel off.
- the present invention has been made in view of the above-described problems, and uses a single solid-liquid separator to concentrate sludge having a solid content of about 1% by mass to obtain a sludge having a solid content of 40% by mass or more.
- An object of the present invention is to provide a solid-liquid separation method capable of achieving the above.
- the present invention provides the following solid-liquid separation method.
- the sludge While reducing the pressure on the secondary side space on one side of the filter cloth, the sludge is supplied to the primary side space on the other side of the filter cloth, Filtration of sludge, suction filtration step of attaching the concentrated sludge to the primary surface, which is the other surface of the filter cloth, and decompressing the secondary space, and supplying the sludge to the primary space And pressurizing and filtering the sludge with the filter cloth, and further applying the concentrated sludge on the concentrated sludge attached to the primary side surface of the filter cloth, and the filter cloth
- a solid-liquid separation method comprising: a pressing step for compressing concentrated sludge adhering to a primary side surface to obtain compressed sludge; and a discharging step for peeling the pressed sludge from a filter cloth.
- the pressure for pressurizing sludge is intermittently increased from 0.2 to 0.4 MPa (gauge pressure) to 0.6 to 1.5 MPa (gauge pressure) [ [1]
- the solid-liquid separation method according to any one of [3].
- the solid content concentration of the sludge supplied to the primary side space is 0.7 to 2.0% by mass, and the solid content concentration of the compressed sludge obtained in the pressing step is 40 to 45% by mass.
- the solid-liquid separation method according to any one of [1] to [5].
- the concentrated sludge in the suction filtration step, is attached to the primary side surface of the filter cloth, and in the pressure filtration step, the above-mentioned “attached to the primary side surface of the filter cloth”.
- Concentrated sludge is further deposited on top of the ⁇ concentrated sludge '', and pressure is applied in stages to form a new adhesion layer, while forming an old adhesion layer (adhesion layer generated in the suction filtration process or the previous pressurization).
- one solid-liquid separator It is possible to concentrate sludge having a solid content of about 1% by mass to obtain a sludge having a solid content of 40% by mass or more.
- FIG. 1 It is a schematic diagram which shows the state which the sludge has adhered to the primary side surface of the filter cloth in the suction filtration process while showing the cross section of the filter used for other embodiment of the solid-liquid separation method of this invention.
- FIG. 1 is a schematic diagram showing a cross section of a filter used in Example 1.
- FIG. 1 is a schematic diagram showing a cross section of a filter used in Example 1.
- sludge is supplied to the primary side space that is the space on the other side of the filter cloth while the secondary side space that is the space on the one side of the filter cloth is decompressed. Then, the sludge is filtered by the filter cloth, and the concentrated sludge (initial concentrated sludge) is attached to the primary side surface which is the “other surface” of the filter cloth.
- Concentrated sludge (initial concentrated sludge) adhered to the primary side surface of the filter cloth by reducing the pressure of the side space, supplying sludge to the primary side space and applying pressure, filtering the sludge with the filter cloth ) Pressure filtration step to further attach concentrated sludge (second layer concentrated sludge) from above, and “pressing concentrated sludge adhering to the primary side surface of the filter cloth to obtain compressed sludge” And a discharge step of “peeling the compressed sludge from the filter cloth”.
- “Supplying sludge to the primary side space and pressurizing” means “suppressing sludge while pressurizing” or “pressurizing sludge after supplying sludge” to the primary side space. Means. Moreover, in the case of “supplying sludge while pressurizing” and “pressing sludge after supplying sludge”, the pressure in the primary side is pressurized, and the filtrate passes through the filter cloth by the pressure. It will be pushed out to the secondary space.
- the concentrated sludge is attached to the primary side surface of the filter cloth in the suction filtration step, and the sludge is supplied to the primary side space in the pressure filtration step. And pressurize together to compress (densify) the sludge previously attached to the filter cloth surface while further attaching the concentrated sludge from above the “concentrated sludge attached to the primary surface of the filter cloth”.
- the solid-liquid separation apparatus for carrying out one embodiment of the solid-liquid separation method of the present invention is not particularly limited.
- a solid-liquid separation apparatus 100 as shown in FIG. 1 can be used.
- the solid-liquid separator 100 includes a filter cloth 1 and a filter body 2 that is partitioned by the filter cloth 1.
- the solid-liquid separator 100 is a space on one side of the filter cloth 1 and a space where the filtrate is discharged.
- the secondary side space 5 is depressurized with the filter 3 in which the secondary side space 5 and the primary side space 4 which is the space on the other surface side of the filter cloth 1 and the sludge are supplied are formed.
- Pressure reducing means 11 capable of supplying sludge to the primary side space 4, and sludge pressurizing means 13 capable of pressurizing the sludge supplied to the primary side space 4.
- the solid-liquid separator 100 is a surface on the primary side space side of the filter cloth 1 when the sludge supplied to the primary side space is filtered by the filter cloth 1.
- the sludge pressing mechanism 15 which can squeeze the concentrated sludge adhering to the surface 6 of the next side is provided.
- the concentrated sludge that has been pressed becomes compressed sludge 18.
- the sludge supply means 12 used in the solid-liquid separation method of the present embodiment is a sludge storage tank 12a arranged vertically above the filter 3. This is to supply the sludge 16 from the sludge storage tank 12a to the filter 3 by gravity by disposing the sludge storage tank 12a above the filter 3 in the vertical direction.
- FIG. 1 is a schematic diagram (flow diagram) showing a solid-liquid separation apparatus used in one embodiment of the solid-liquid separation method of the present invention.
- FIG. 5 shows the cross section of the filter 3 and the sludge pressing mechanism used in one embodiment of the solid-liquid separation method of the present invention, and the concentrated sludge is compressed (pressed sludge 18 is formed) in the pressing step.
- It is a schematic diagram which shows a state.
- the sludge storage tank 12a is expressed so that the sludge 16 stored inside can be seen through.
- the filter 3 is expressed so that the filter cloth 1 and the filtrate permeation
- the filtrate storage tank 14 is expressed so that the filtrate 19 stored inside can be seen through.
- the filter 3 includes a “bottomed cylindrical main body 23 having a bottom 24 at one end 21 and an opening 25 at the other end 22” and “main body 23, the filter body 2 having a lid 26 "detachably disposed in the opening 25 of the 23, the filter body 2 in the space on the lid 26 side (primary side space 4) and the space on the bottom 24 side ( And a filter cloth 1 disposed in the filter body 2 so as to be partitioned into a secondary space 5).
- An inflow port 26 a is formed in the lid portion 26, and a discharge port 24 a is formed in the bottom portion 24.
- FIG. 2 is a schematic view showing a cross section of the filter 3 used in one embodiment of the solid-liquid separation method of the present invention.
- a filtrate transmitting member 27 is disposed in the secondary side space 5 of the filter 3 so as to support the filter cloth 1.
- the filtrate transmitting member 27 is a structure through which the filtrate passes.
- the filtrate permeable member 27 is capable of allowing the filtrate to pass through easily while having a rigidity that does not cause a large deformation with respect to pressure.
- the filtrate permeating member 27 is formed of a wire mesh formed of a metal wire such as stainless steel, “ceramic, synthetic resin, etc.”, and “a plurality of through holes are formed in the thickness direction”. A board etc. can be used.
- the sludge that is subjected to solid-liquid separation by the solid-liquid separation method of the present invention is sludge that is discharged when preparing clean water (tap water) at a water purification plant, and has a solid content concentration of 0.7 to 2.0. It is preferable that it is mass%.
- (1-1) suction filtration step As shown in FIGS. 1 to 3, the suction filtration step in the solid-liquid separation method of the present embodiment is described as follows: “A secondary side space 5 that is a space on one side (secondary side surface 7) side of the filter cloth 1 is removed. While reducing the pressure, the sludge 16 is supplied to the primary side space 4 that is the space on the other side of the filter cloth 1, and the sludge 16 is filtered by the filter cloth 1. This is a step of “adhering the concentrated sludge 17 (initial concentrated sludge 17a) to a certain primary surface 6”. In the suction filtration step, as shown in FIG.
- the sludge 16 is supplied to the sludge supply means 12, and the sludge 16 is supplied from the sludge supply means 12 to the primary space 4 of the filter 3.
- the secondary space 5 of the filter 3 is depressurized by the depressurization means 11 through the filtrate storage tank 14. Thereby, the solid content in the sludge 16 is collected as the concentrated sludge 17 by the filter cloth 1, and the filtrate 19 that has passed through the filter cloth 1 passes through the secondary side space 5 and is sent to the filtrate storage tank 14. Stored.
- FIG. 3 shows a cross section of the filter 3 used in one embodiment of the solid-liquid separation method of the present invention, and sludge (initial concentrated sludge) on the primary side surface 6 of the filter cloth 1 in the suction filtration step. It is a schematic diagram which shows the state which 17a) has adhered.
- the initial concentrated sludge 17a is attached to the primary side surface 6 of the filter cloth 1, so that the filtration is performed in the next pressure filtration step. Even if sludge is supplied to the primary side space 4 of the vessel 3 and pressurized, it is possible to suppress the solid content in the sludge from passing through the filter cloth 1 and leaking into the secondary side space 5. This is because the initial concentrated sludge 17a attached to the filter cloth 1 has a function of collecting solids in the sludge together with the filter cloth 1.
- the suction filtration step it is preferable to start the pressure filtration step when the solid content concentration of the filtrate flowing out to the secondary space 5 reaches 0.02 to 0.04 mass%. If it is lower than 0.02% by mass, the initial concentrated sludge 17a is not sufficiently formed, and the initial concentrated sludge 17a itself passes through the filter cloth 1 and leaks into the secondary space 5 due to the applied pressure in the pressure filtration process. May be issued. If it is higher than 0.04% by mass, the time for the suction filtration process becomes longer, and therefore the total time for solid-liquid separation of sludge may become longer.
- the filtration time in the suction filtration process is too short, the initial concentrated sludge 17a does not sufficiently adhere to the filter cloth 1, and the initial concentrated sludge 17a itself passes through the filter cloth 1 due to the applied pressure in the pressure filtration process, and the secondary side. May flow into space 5.
- the time for filtering the sludge with the filter cloth 1 is long, the entire filtration time is extended.
- the pressure when the secondary side space 5 is depressurized (the pressure of the depressurized secondary side space 5) is ⁇ 0.08 to ⁇ 0.02 MPa when the sludge of the water purification plant is used as a raw material. Gauge pressure) is preferable. If it is lower than ⁇ 0.08 MPa, the solid content may pass through the secondary side space 5 without staying on the filter cloth surface, and the initial concentrated sludge 17a may not adhere to the primary side surface 6 of the filter cloth 1. is there. If it is higher than ⁇ 0.02 MPa, the suction filtration process may take a long time.
- the “gauge pressure” is a pressure displayed on a pressure gauge with the atmospheric pressure set to “0 MPa”.
- a vacuum pump or the like can be used as the decompression means 11 that decompresses the secondary space 5 of the filter 3.
- a means for decompressing the secondary side space 5 of the filter 3 according to the principle of siphon is also a preferable aspect.
- the decompression means 11 for decompressing the secondary side space 5 of the filter 3 see FIG. 1
- the decompression means for decompressing 5 it is preferable to use the decompression means 11 used in the suction filtration step.
- a vacuum pump can be used in the pressure filtration step even if the pressure reducing means based on the principle of siphon is used. May be used, and a vacuum pump may be used in the pressing step.
- size of the filter 3 which comprises the solid-liquid separation apparatus used with the solid-liquid separation method of this embodiment shown by FIG. 2 is not specifically limited, In industrial use, in a water purification plant or a sewage treatment plant It is preferable that the size corresponds to the processing amount. Moreover, the material of the main-body part 23 and the cover part 26 is not specifically limited, Stainless steel etc. can be used suitably.
- the filter cloth 1 is preferably a filter cloth formed of monofilaments, and more preferably a filter cloth formed of polyamide resin monofilaments.
- the air permeability of the filter cloth is preferably 20 to 90 (cm 3 / (cm 2 ⁇ sec)).
- the air permeability of the filter cloth is a value obtained by measuring the amount of air per unit area / unit time passing through the filter cloth from the primary side toward the secondary side.
- the sludge supply means may be a sludge storage tank 12a arranged vertically above the filter 3 as shown in FIG. 1, but the “sludge storage tank 12a” and the sludge storage tank 12a You may comprise from the "pump etc.” for sending sludge to the filter 3.
- FIG. 1 The sludge supply means
- the sludge supply means is the sludge storage tank 12a disposed vertically above the filter 3, the sludge is supplied from the sludge storage tank 12a to the primary space of the filter 3 by gravity. Further, when the sludge supply means is constituted by “sludge storage tank 12 a” and “a“ pump or the like ”for feeding the sludge in the sludge storage tank 12 a to the filter 3”, the sludge storage tank 12 a Sludge can be supplied to the filter 3 using a pump or the like.
- the size of the sludge storage tank 12a is not particularly limited, and can be appropriately determined depending on the amount of sludge to be processed. Moreover, although the material of the sludge storage tank 12a is not specifically limited, Steel (steel), polyvinyl chloride, etc. can be used conveniently, and stainless steel can be used suitably as steel (steel). Moreover, in order to receive sludge in the sludge storage tank 12a, it is preferable that a sludge inlet 12b is formed on the upper side in the vertical direction when the sludge storage tank 12a is installed.
- a sludge discharge port 12c is formed in the sludge storage tank 12a on the lower side in the vertical direction when the sludge storage tank 12a is installed. Moreover, even if the sludge discharge port 12c is formed in the wall surface (wall surface of the sludge storage tank 12a) which faces a "lateral direction (for example, horizontal direction)" with respect to the vertical direction when the sludge storage tank 12a is installed. Good. For example, in the case of the pit method (made of concrete), it is preferable that the sludge discharge port 12c is formed on the wall surface facing the “lateral direction”.
- piping is arrange
- the sludge supply means is the sludge storage tank 12a arranged vertically above the filter 3, the pipe connected to the sludge discharge port 12c is directly connected to the filter 3.
- the sludge supply means is constituted by “sludge storage tank 12a” and “a pump or the like for feeding the sludge in the sludge storage tank 12a to the filter 3”, it is connected to the sludge discharge port 12c.
- the pipe is connected to the filter 3 via a “pump or the like”.
- (1-2) pressure filtration step As shown in FIGS. 1 and 4, the pressure filtration step in the solid-liquid separation method of the present embodiment decompresses the secondary side space 5 and “pressurizes” the sludge 16 in the primary side space 4. In this step, the sludge 16 is further filtered by the filter cloth 1. In the suction filtration step preceding this step, concentrated sludge adheres on the filter cloth, so that the turbidity of the filtrate is reduced, but the flow rate of the filtrate is reduced. Therefore, it is a process for ensuring the processing flow rate of the filtrate by pressurization.
- the concentrated sludge 17 (second-layer concentrated sludge 17b) is further adhered on the concentrated sludge 17 (initial concentrated sludge 17a) adhering to the primary side surface 6 of the filter cloth 1, It is also a step of compressing the initial concentrated sludge 17a to increase its density (densify) and enhance the filtration function with the filter cloth and the concentrated sludge adhering thereto.
- the filtrate 19 that has passed through the filter cloth 1 is discharged from the discharge port 24 a, sent to the filtrate storage tank 14 through the discharge nozzle 24 b and the piping, and stored in the filtrate storage tank 14.
- FIG. 4 shows a cross section of the filter 3 used in one embodiment of the solid-liquid separation method of the present invention, and sludge (concentrated sludge 17 (initial stage) on the primary side surface 6 of the filter cloth 1 in the pressure filtration step. It is a schematic diagram which shows the state which the concentrated sludge 17a and the 2nd layer concentrated sludge 17b) have adhered.
- the filter cloth 1 is pressurized with sludge and the initial concentrated sludge 17a is compressed in order to filter the sludge under pressure with the initial concentrated sludge 17a attached to the filter cloth 1.
- the filter cloth 1 performs a filtering function according to the degree of densification of the initial concentrated sludge 17a.
- pressure filtration can be performed while preventing leakage of solid contents.
- concentrated sludge having a solid content concentration of 9 to 16% by mass can be obtained by the pressure filtration step.
- the concentrated sludge formed on the filter cloth surface is filtered. It may flow out into the secondary space through the cloth. In that case, the solid content is not sufficiently recovered, and solid-liquid separation by concentrated sludge cannot be performed sufficiently. Therefore, when the sludge is filtered under pressure with the initial concentrated sludge 17a attached to the filter cloth 1, it is preferable to reduce the pressure change in one pressurization and increase the pressure several times stepwise.
- the concentrated sludge adhering to the filter cloth 1 can be densified while preventing the solid content from leaking into the secondary side space, and finally it is possible to perform filtration at a high pressure. And since it is possible to densify concentrated sludge, the solid content density
- the pressure for pressurizing the sludge is from 0.2 to 0.4 MPa (gauge pressure) (minimum filtration pressure) to 0.6 to 1.5 MPa (gauge pressure) (maximum filtration pressure). It is preferable to raise it intermittently. Thereby, it can prevent more effectively that solid content in sludge permeate
- the “minimum filtration pressure” is the first (first stage) pressure and the lowest pressure when the sludge is pressurized in the pressure filtration step.
- the “maximum filtration pressure” is the last (last stage) pressure and the highest pressure when the sludge is pressurized.
- the minimum filtration pressure is lower than 0.2 MPa, the time required for solid-liquid separation may become longer.
- the minimum filtration pressure is higher than 0.4 MPa, solid content may easily pass through the filter cloth when performing pressure filtration.
- the maximum filtration pressure is lower than 0.6 MPa, the time required for solid-liquid separation may become longer.
- the maximum filtration pressure is higher than 1.5 MPa, the solid content may easily pass through the filter cloth.
- “To increase the pressure to pressurize the sludge intermittently” means to increase the pressure to pressurize the sludge in a stepped manner, and to “Pressure constant (maintain constant pressure)” and “Pressure increase” It is to increase the “pressure to pressurize sludge” while repeating “state (pressure increase operation)” alternately.
- the sludge pressure fills the primary space 4 of the filter 3 and the sludge pressure in the primary space (pressure in the primary space). Is preferably set to the predetermined pressure. Therefore, it is preferable to supply the sludge to the primary space 4 of the filter 3 at the predetermined pressure.
- the pressure filtration step when the pressure in the primary side space (pressure for pressurizing sludge) is intermittently increased from the minimum filtration pressure to the maximum filtration pressure, the pressure is increased by a single pressure increase (pressure increase operation).
- the pressure is preferably 0.2 to 0.7 MPa (rising range), and more preferably 0.2 to 0.4 MPa. Thereby, the concentrated sludge adhering to the filter cloth can be densified more effectively, and solid content leakage from the filter cloth can be suppressed. If the pressure raised by one pressurization is less than 0.2 MPa, the time required for solid-liquid separation may be increased. If the pressure raised by one pressurization is greater than 0.7 MPa, the solid content may easily leak from the filter cloth.
- the pressure to be raised by one boosting may be a constant value or may be different depending on the boosting stage.
- the pressure increase rate (MPa / min) in the pressure increase operation is not particularly limited, but it is preferable to set the rate so that the solid content is not mixed into the filtrate. If the pressure increase rate is too high, solids may be mixed in the filtrate, and the concentrated sludge layer adhering to the filter cloth may be broken, which is not preferable.
- As the pressure increase rate for example, 0.5 to 2 minutes is preferable. Within the range of the pressure increase rate, it is preferable to adjust the pressure increase rate appropriately so that “the solid content is not mixed in the filtrate or the layer of concentrated sludge adhering to the filter cloth does not collapse”. .
- the pressure filtration step when the pressure in the primary space (pressure for pressurizing sludge) is intermittently increased from the minimum filtration pressure to the maximum filtration pressure, the pressure is increased from the “constant pressure state”. Switching to “state” is performed after confirming the state of the filtrate.
- the turbidity of the filtrate increases. This turbidity decreases with time. This decrease in turbidity is caused by densification of the initial concentrated sludge 17a and formation of a new layer of concentrated sludge (second layer concentrated sludge 17b) on the initial concentrated sludge 17a. And the second-layer concentrated sludge 17b "has achieved a filtration function together with the filter cloth 1, and is in a state suitable for sludge filtration so that the sludge can be satisfactorily filtered even at a new (high) pressure. Show. Therefore, it can be determined that the initial concentrated sludge 17a is densified and a new concentrated sludge layer is formed on the initial concentrated sludge 17a due to the decrease in turbidity.
- the time for densification of the initial concentrated sludge 17a after pressurization and the formation of a new concentrated sludge layer depends on the composition and concentration of the sludge to be treated. Different. Accordingly, whether the initial concentrated sludge 17a is densified or whether a new concentrated sludge layer is sufficiently formed is determined by measuring the turbidity and concentration of the filtrate. Alternatively, the turbidity may be measured with a turbidimeter, and the above determination may be made when the turbidity is below a certain value.
- the flow rate of the filtrate immediately after pressurization changes with the densification of the initial concentrated sludge 17a and the formation of a new concentrated sludge layer. It is also possible to determine that a sludge layer has been formed. For these determinations, the filtrate may be temporarily taken out of the filtrate storage tank 14. Moreover, since the time when a filtrate with high turbidity is generated is very small when viewed from the whole filtrate, it may be allowed to flow into the filtrate storage tank 14 as it is.
- the step-by-step pressure increase of the pressure filtration process of the present invention allows the sludge treatment amount to be secured while functioning the adhering concentrated sludge as a part of the filter cloth.
- a predetermined amount of sludge can be concentrated in a shorter time.
- filtration is performed while the sludge is pressurized, so that the new sludge is attached to the filter cloth surface first while maintaining the state where the sludge is supplied to the filter cloth.
- Filtration is performed while the “sludge adhering first” is compressed, while adhering onto the “sludge”.
- maintaining the state in which the sludge is supplied to the filter cloth means that the concentrated sludge adhering to the filter cloth is mechanically pressurized (pressed by pressing the structure) without the sludge being supplied to the filter cloth.
- it is different from the “squeezing process” in which the moisture in the concentrated sludge is squeezed.
- the primary space 4 is pressurized with the filtrate (the filter cloth 1 is pressurized with the filtrate) and the secondary space 5 is depressurized, but the pressure when the secondary space 5 is depressurized.
- the (pressure in the reduced secondary space 5) is preferably ⁇ 0.08 to ⁇ 0.02 MPa (gauge pressure). If it is higher than -0.02 MPa, the concentration of the finally obtained compressed sludge may be less than 40% by mass, and it takes a long time to increase the concentration of the compressed sludge to 40% by mass or more. There is.
- the sludge 16 supplied to the primary space 4 of the filter 3 is pressurized by the sludge pressurizing means 13, and the filter cloth 1 (1 The inside of the secondary space 4) is pressurized.
- the sludge pressurizing means 13 a method using air, a cylinder such as “inert gas such as nitrogen”, an air compression device (compressor) or the like, or a mechanical pressurization method in which sludge is compressed directly with a piston by hydraulic pressure or the like. Can be adopted.
- the sludge 16 is pressurized by the sludge pressurizing means 13, as shown in FIG.
- the sludge in the “sludge storage tank 12 a storing sludge” is pressurized and pressurized by the sludge pressurizing means 13. It is preferable to send the sludge in the sludge storage tank 12a to the primary space 4 of the filter 3 and pressurize the primary space 4 (filter cloth). In this case, the pressurized “pressurizing medium such as air and nitrogen” is sent from the sludge pressurizing means 13 to the sludge storage tank 12a, whereby the inside of the sludge storage tank 12a is pressurized.
- the pressurized “pressurizing medium such as air and nitrogen”
- the pressure adjusting means 13 a is a pressure adjusting valve. It is preferable that the pressure adjustment means 13a is provided in piping which connects the sludge pressurization means 13 and the sludge storage tank 12a.
- the pressing step in the solid-liquid separation method of the present embodiment is a step of obtaining the pressing sludge 18 by pressing the concentrated sludge adhering to the primary side surface 6 of the filter cloth 1.
- the pressure filtration operation pressure filtration step
- the concentrated sludge is squeezed (squeezing step).
- an operation to remove the remaining sludge is performed. Without squeezing, the pressing process can be started.
- the sludge taken out from the filter is preferably returned to the sludge storage tank and subjected to solid-liquid separation.
- “squeezing the concentrated sludge” means that the concentrated sludge adhering to the filter cloth is mechanically pressurized (pressed by pressing the structure, or the structure without supplying the sludge to the filter cloth). It means that the moisture in the concentrated sludge is squeezed out.
- the pressure when pressing the concentrated sludge is preferably 0.2 to 1.8 MPa (gauge pressure). Furthermore, in the said pressure range, it is preferable to squeeze concentrated sludge, raising the pressure when squeezing concentrated sludge intermittently. When the pressure is intermittently increased, it is preferable to start the pressure increase from a pressure higher than the “maximum filtration pressure” in the pressure filtration step. When the pressure at the time of pressing concentrated sludge is lower than 0.2 MPa, the solid content concentration of the compressed sludge may not increase, and the pressing process may take a long time.
- the pressure applied to the concentrated sludge is intermittently increased as described above in the pressing process, from a pressure (minimum pressing pressure) that is 0.2 to 0.4 MPa higher than the “maximum filtering pressure” in the pressure filtering process.
- the pressure is preferably intermittently increased to a pressure (maximum pressing pressure) higher by 0.7 to 1.0 MPa than the “maximum filtration pressure” in the pressure filtration step.
- the “minimum pressing pressure” is the first (first stage) pressure and the lowest pressure when the concentrated sludge is pressurized in the pressing step.
- the “maximum squeezing pressure” is the last (last stage) pressure and the highest pressure when the concentrated sludge is pressurized.
- the minimum squeezing pressure is higher than “a pressure higher by 0.4 MPa than the maximum filtration pressure in the pressure filtration step”
- the filter 3 is a pressure
- the pressure finally applied to the concentrated sludge is 1.5 to 1.8 MPa.
- the pressure to be increased in one pressurization is 0.2 to 0.4 MPa (increase) Width).
- the pressure raised by one pressurization is less than 0.2 MPa, the time required for solid-liquid separation may be increased.
- the pressure raised by one pressurization is larger than 0.4 MPa, the solid content may easily leak from the filter cloth.
- the pressure to be raised by one boosting may be a constant value or may be different depending on the boosting stage.
- the pressure increase rate (MPa / min) in the pressure increase operation is not particularly limited, but it is preferable to set the rate so that the solid content is not mixed into the filtrate. If the pressure increase rate is too high, solids may be mixed in the filtrate, and the concentrated sludge layer adhering to the filter cloth may be broken, which is not preferable.
- As the pressure increase rate for example, 0.5 to 2 minutes is preferable. Within the range of the pressure increase rate, it is preferable to adjust the pressure increase rate appropriately so that “the solid content is not mixed in the filtrate or the layer of concentrated sludge adhering to the filter cloth does not collapse”. .
- the pressing step it is preferable to pressurize the concentrated sludge and depressurize the secondary space 5. Since the filtrate 19 near the surface of the compressed sludge (particularly the surface in contact with the filter cloth) is quickly discharged by pressurizing the concentrated sludge and depressurizing the secondary space 5, the surface is more dry. Thus, when the compressed sludge is peeled off from the filter cloth, it can be peeled off more easily.
- the pressure when the secondary side space 5 is decompressed is preferably ⁇ 0.08 to ⁇ 0.02 MPa (gauge pressure). If it is higher than ⁇ 0.02 MPa, the surface of the pressed sludge may be difficult to dry.
- the solid concentration of the compressed sludge obtained in the pressing step is preferably 40 to 45% by mass.
- the load on the combustion furnace may be increased when the compressed sludge is burned and discarded.
- the upper limit is about 45% by mass.
- the sludge squeezing mechanism 15 used in the squeezing process shown in FIG. 5 includes a cylinder part 15b, a “piston part 15e capable of reciprocating in the cylinder part 15b”, and a “piston part 15e disposed at the tip of the piston part 15e.
- a pressurizing part 15a having a pressurizing plate 15f having a pressurizing surface 15g perpendicular to the moving direction of the part 15e, and a pressurizing means 15c that pressurizes the inside of the cylinder part 15b and moves the pressurizing part 15a. is there.
- Drawing 5 is a mimetic diagram showing the state where concentrated sludge is squeezed while showing the section of filter 3 and sludge pressing mechanism 15 used for one embodiment of the solid-liquid separation method of the present invention. Note that the lid 26 (see FIG. 2) is not shown in FIG.
- the lid part or a part of the lid part has a structure that can be used as the pressurizing part 15a.
- the structure and material of the cylinder portion 15b and the pressurizing portion 15a are not particularly limited as long as they can press the entire surface of the concentrated sludge evenly with a predetermined pressure.
- the pressurizing means 15c is not particularly limited, but an air compression device (compressor) or the like can be used.
- the pressure adjusting means 15d is not particularly limited, but may include a pressure adjusting valve.
- FIG. 6 is a schematic view showing a state of discharging the compressed sludge in the discharging step while showing a cross section of the filter 3 used in one embodiment of the solid-liquid separation method of the present invention.
- the sludge pressing mechanism 15 is not illustrated in FIG.
- the discharging step it is preferable to flow compressed air from the secondary side space toward the primary side space (so as to pass through the filter cloth 1) and to peel the compressed sludge 18 from the filter cloth 1 by the compressed air. It is also possible to mechanically peel the comb-shaped member by moving it along the filtration membrane. In addition, if the filter is small and can be easily handled by human hands, the method of scraping out the compressed sludge with human hands, the method of discharging the compressed sludge by tilting the filter, and after removing the compressed sludge with the filter cloth It is also possible to peel the pressed sludge from the filter cloth by a method such as peeling from the filter cloth.
- a solid-liquid separation device 200 for carrying out another embodiment of the solid-liquid separation method of the present invention includes a filter 3 (see FIG. 1) in the solid-liquid separation device 100 shown in FIG.
- the filter 53 is replaced with a filter 53 as shown in FIGS. 8A and 8B. Therefore, the solid-liquid separation method of the present embodiment is the same as that of the above-described embodiment of the solid-liquid separation method of the present invention except that the filter 53 shown in FIGS. 8A and 8B is used as the filter.
- FIG. 8A and 8B is used as the filter.
- FIG. 7 is a schematic diagram (flow diagram) showing a solid-liquid separation device 200 used in another embodiment of the solid-liquid separation method of the present invention.
- FIG. 8A is a schematic view showing a cross section of a filter 53 used in another embodiment of the solid-liquid separation method of the present invention.
- FIG. 8B is a side view schematically showing a filter 53 used in another embodiment of the solid-liquid separation method of the present invention.
- the sludge storage tank 12a is expressed so that the sludge 16 stored inside can be seen through.
- the filter 53 is expressed so as to show a cross section.
- the filtrate storage tank 14 is expressed so that the filtrate 19 stored inside can be seen through.
- the filter 53 used in the solid-liquid separation method of the present embodiment shown in FIGS. 8A and 8B has two filtrates in which the filter body 52 is “disposed at an interval and the inside becomes the secondary space 55”.
- a drain tank 61, 61, and a concentration tank 62 which is arranged so as to be sandwiched between the two filtrate discharge tanks 61, 61 and becomes the primary side space 54, and has two filtrate discharge tanks 61,
- One filter cloth 51 is provided at the boundary between each of 61 and the concentration tank 62, and filtrate permeating members 63 and 63 are provided in the two filtrate discharge tanks 61 and 61 so as to support the filter cloth 51. .
- the sludge squeezing mechanism moves so that the two filtrate discharge tanks 61 and 61 approach each other by narrowing the primary side space 54, and the primary side surfaces 56 and 56 of the two filter cloths 51 and 51, respectively.
- This is a mechanism for sandwiching and squeezing the concentrated sludge adhering to the two filtrate discharge tanks 61, 61.
- the two filtrate discharge tanks 61 and 61 are square columnar tanks in which openings 65a and 65a are formed in opposite walls 65 and 65 and the inside is formed in a hollow shape, and close the openings 65a and 65a.
- the concentrating tank 62 includes walls 65 and 65 and filter cloths 51 and 51 facing each other of the two filtrate discharge tanks 61 and 61, and a “space between the two filtrate discharge tanks 61 and 61 (primary space 54. ) Is formed by a body portion 64 "disposed along the outer edge of the mutually opposing walls 65, 65 of the two filtrate discharge tanks 61, 61".
- the opposing walls 65 and 65 and the filter cloths 51 and 51 of the two filtrate discharge tanks 61 and 61 are also part of the concentration tank 62.
- the concentration tank 62 is formed with an inlet 71 for allowing the sludge 16 to flow inside, and the filtrate discharge tank 61 is formed with an outlet 72 for allowing the filtrate 19 to flow outside. .
- the body part 64 forming the outer periphery of the concentration tank 62 is formed in a cylindrical shape, and one end part is joined to the “opposing wall 65” of one filtrate discharge tank 61, and the other end part is The primary side space 54 is formed inside by joining to the “opposing wall 65” of the other filtrate discharge tank 61. Further, the body portion 64 is formed to be extendable so that the two filtrate discharge tanks 61 and 61 can be moved closer to each other and the two filtrate discharge tanks 61 and 61 can be moved away from each other. ing. Further, as shown in FIGS.
- An opening / closing part 73 is formed.
- the opening / closing part 73 is in a closed state in the suction filtration process, the pressure filtration process and the compression process, but in the discharge process, the two filtrate discharge tanks 61 and 61 are moved away from each other to extend the body part 64. It is the part that opens when In the discharging step, the compressed sludge is discharged from the “opening / closing portion 73”.
- the sludge 16 flows into the concentration tank 62 (primary space 54) from the inlet 71, the sludge 16 is filtered by the filter cloth 51, and the filtrate 19 is the filtrate discharge tank.
- the solid (concentrated sludge) adheres to the primary surface 56 of the filter cloth 51 and flows into the filtrate discharge tank 61 (secondary side space 55).
- the filtrate 19 flows out from the outlet 72.
- the sludge 16 is first supplied to the primary space 54 as shown in FIGS. Then, while reducing the pressure on the secondary side space 55 that is the space on the one side (secondary side surface 57) side of the filter cloth 51, the primary side space 54 that is the space on the other side of the filter cloth 51 The sludge 16 is further supplied, the sludge 16 is filtered by the filter cloth 51, and the concentrated sludge 17 (initial concentrated sludge 17a) is attached to the primary side surface 56 which is the other surface of the filter cloth 51. .
- the secondary side space 55 of the filter 53 is decompressed by the decompression means 11 via the filtrate storage tank 14.
- the solid content in the sludge 16 is collected by the filter cloth 51 as the concentrated sludge 17 (initial concentrated sludge 17a), and the filtrate 19 that has passed through the filter cloth 51 passes through the secondary side space 55 to pass through the filtrate. It is sent to the storage tank 14 and stored.
- the sludge storage tank 12a and the concentration tank 62 of the filter 53 are connected by piping, and the filtrate discharge tank 61 and the filtrate storage tank 14 of the filter 53 are connected by piping.
- Each pipe and device is preferably equipped with valves and instruments as necessary.
- FIG. 9 shows a cross section of the filter 53 used in another embodiment of the solid-liquid separation method of the present invention, and sludge (initial concentrated sludge) on the primary side surface 56 of the filter cloth 51 in the suction filtration step. It is a schematic diagram which shows the state which 17a) has adhered.
- the initial concentrated sludge 17a is attached to the primary side surface 56 of the filter cloth 51. Even if the sludge 16 is supplied to the primary side space 54 of the filter 53 and pressurized, the solid content in the sludge 16 is prevented from passing through the filter cloth 51 and leaking into the secondary side space 55. can do. This is because the initial concentrated sludge 17a attached to the filter cloth 51 has a function of collecting solids in the sludge together with the filter cloth 51.
- a vacuum pump or the like can be used as the decompression means 11 for decompressing the secondary side space 55 of the filter 53.
- a siphon tube 74 may be used as the decompression unit 11.
- the filter 53a shown in FIG. 14 uses a siphon tube 74 as the pressure reducing means 11, and depressurizes the secondary space 55 of the filter 53a according to the principle of siphon.
- the pressure is reduced by the principle of siphon, there is an advantage that the initial concentrated sludge 17a adhering to the filter cloth 51 is hardly broken.
- a vacuum pump is used as the decompression means 11 for decompressing the secondary space 55 of the filter 53 (see FIG.
- the secondary space of the filter 53 is also used in the pressure filtration process and the squeezing process.
- the depressurizing means for depressurizing 55 it is preferable to use the depressurizing means 11 used in the suction filtration step.
- the siphon tube 74 is used as the decompression means 11 for decompressing the secondary space 55 of the filter 53a (see FIG. 14)
- the vacuum pump can be used even in the pressurization filtration process even if the siphon tube 74 is used. You may use, and it is preferable to use a vacuum pump in a pressing process. Therefore, as shown in FIG.
- FIG. 14 is a schematic diagram showing a cross section of the filter 53a and the decompression means 11 (siphon tube 74) used in still another embodiment of the solid-liquid separation method of the present invention.
- the filter cloth 51 and the sludge supply means are preferably the conditions of the filter cloth 1 (see FIG. 2) and the sludge supply means, which are preferable in the embodiment of the solid-liquid separation method of the present invention.
- the suction filtration step it is also a step for recovering (increasing) the flow rate of the filtrate that has decreased due to the concentrated sludge adhering to the filter cloth.
- the filtrate 19 that has passed through the filter cloth 51 is discharged from the outlet 72, sent to the filtrate storage tank 14 through the piping, and stored in the filtrate storage tank 14.
- the sludge 16 is supplied to the primary side space 54 while “pressurizing the filter cloth 51”, the entire surface of the filter cloth 51 is preferably pressurized by the sludge 16.
- FIG. 10 shows a cross section of a filter 53 used in another embodiment of the solid-liquid separation method of the present invention, and sludge (concentrated sludge 17 (initial stage) on the primary side surface 56 of the filter cloth 51 in the pressure filtration step. It is a schematic diagram which shows the state which the concentrated sludge 17a and the 2nd layer concentrated sludge 17b)) have adhered, forming a some layer.
- the concentrated sludge 17 (second layer concentrated sludge 17b) is attached on the initial concentrated sludge 17a.
- the sludge is filtered with the initial concentrated sludge 17a attached to the filter cloth 51. Therefore, the initial concentrated sludge 17a also serves to filter the sludge together with the filter cloth 51. Even if it is a monofilament, pressure filtration can be performed while preventing leakage of solid content.
- pressure to pressurize the filter cloth with sludge pressure increase, pressure range
- pressure increase rate when increasing pressure from minimum filtration pressure to maximum filtration pressure MPa / min
- Speed at which the filtrate is discharged from the filter
- Pressure to be increased by one pressurization when intermittently increasing pressure from the minimum filtration pressure to the maximum filtration pressure "Intermittently from the minimum filtration pressure to the maximum filtration pressure”
- the interval between boosting the time from the end of one boosting to the start of the next boosting
- pressure for decompressing the secondary space pressure in the decompressed secondary space
- the sludge 16 supplied to the primary space 54 of the filter 53 is pressurized by the sludge pressurizing means 13, and the filter cloth (primary It is preferable to pressurize the side space.
- the condition of the sludge pressurizing means is preferably a condition that is preferable in one embodiment of the solid-liquid separation method of the present invention.
- the pressure of the sludge is adjusted by the pressure adjusting means 13 a.
- An example of the pressure adjusting means 13a is a pressure adjusting valve. It is preferable that the pressure adjustment means 13a is provided in piping which connects the sludge pressurization means 13 and the sludge storage tank 12a.
- the pressing step in the solid-liquid separation method of the present embodiment compresses concentrated sludge (initial concentrated sludge and second-layer concentrated sludge) adhering to the primary side surface 56 of the filter cloth 51.
- This is a step of obtaining the compressed sludge 18.
- the filter 53 used in the solid-liquid separation method of the present embodiment has a sludge that remains in the filter after the pressure filtration operation (pressure filtration step) is completed. Therefore, the concentrated sludge is removed after the remaining sludge is removed. Squeeze.
- FIG. 11 is a schematic view showing a section of the filter 53 used in another embodiment of the solid-liquid separation method of the present invention and a part of the pressing process.
- pressure when squeezing concentrated sludge “how to increase pressure when squeezing concentrated sludge (pressure applied to concentrated sludge), etc.” are one implementation of the solid-liquid separation method of the present invention. It is preferable that each of the conditions is preferable in the form.
- the pressing step it is preferable to pressurize the concentrated sludge and depressurize the secondary side space 55.
- the surface of the compressed sludge (particularly the surface in contact with the filter cloth) becomes a more dry state, and when the compressed sludge is peeled off from the filter cloth, It can be more easily peeled off.
- the pressure when depressurizing the secondary side space (the pressure of the depressurized secondary side space) is preferably a condition that is preferable in one embodiment of the solid-liquid separation method of the present invention.
- the solid concentration of the compressed sludge obtained in the pressing step is preferably 40 to 45% by mass.
- the load on the combustion furnace may be increased when the compressed sludge is burned and discarded.
- the upper limit is about 45% by mass.
- the sludge squeezing mechanism used in the squeezing process is such that the two filtrate discharge tanks 61 and 61 narrow the primary side space 54 and approach each other. It is a mechanism that moves and squeezes the concentrated sludge adhering to the primary-side surfaces 56 and 56 of the two filter cloths 51 and 51 between the two filtrate discharge tanks 61 and 61.
- the concentrated sludge is squeezed between two “filter cloths 51 whose secondary surface 57 side is supported by the filtrate permeable member 63”.
- the filtrate discharged by pressing the concentrated sludge passes through the filter cloth 51 and flows into the primary space 54 and is discharged from the outlet 72.
- transmission member 63 used in the solid-liquid separation method of this embodiment are the conditions made preferable in one embodiment of the said solid-liquid separation method of this invention.
- the method for moving the filtrate discharge tank 61 is not particularly limited.
- a support portion 77 disposed in each filtrate discharge tank 61 and the tip of the support portion 77 are movably attached.
- a method using a moving mechanism 75 including a guide portion 76 is preferable.
- the number and the mounting position of the moving mechanism 75 are not particularly limited, but it is preferable that the number and the position can stably support each filtrate discharge tank 61.
- FIG. 13 is a schematic view showing a cross section of a filter 53 used in another embodiment of the solid-liquid separation method of the present invention.
- the shape of the support portion 77 is not particularly limited, and examples thereof include a member in which a wheel is disposed at the tip of a rod-like or plate-like member.
- the material of the support part 77 is not specifically limited, Stainless steel etc. can be mentioned.
- the shape of the guide part 76 is not specifically limited, When the wheel is arrange
- the discharging step in the solid-liquid separation method of the present embodiment is a step of peeling the compressed sludge 18 from the filter cloth 51, and the compressed sludge 18 peeled from the filter cloth 51 is removed from the filter 53. Discharged.
- FIG. 12 is a schematic diagram showing a cross section of a filter used in another embodiment of the solid-liquid separation method of the present invention and showing how the compressed sludge is discharged in the discharge step.
- the two filtrate discharge tanks 61 and 61 are moved away from each other to extend the trunk part 64 and are formed on the lower side in the vertical direction of the trunk part 64 of the concentration tank 62.
- the opened opening / closing part 73 is opened, and the compressed sludge is discharged from the “opened opening / closing part 73”.
- the opening / closing part 73 is preferably a “cut” formed in the body part 64.
- the discharging step it is preferable to flow compressed air from the secondary side space toward the primary side space (so as to pass through the filter cloth 51), and the compressed sludge 18 is peeled off from the filter cloth 51 by the compressed air.
- Example 1 In the solid-liquid separation apparatus 100 shown in FIG. 1, “a filter 83 as shown in FIG. 16 was used as a filter” to produce a solid-liquid separation apparatus.
- the filter 83 has a first frame 82a (a shape in which a recess is formed in a rectangular parallelepiped) having a recess 88a and a second frame 82b (a shape in which a recess is formed in a rectangular parallelepiped) having a recess 88b.
- a bag-like filter cloth 81 sandwiched between the filter body 82, "the surface of the first frame 82a on which the recess 88a is formed” and "the surface of the second frame 82b on which the recess 88b is formed”. are provided.
- the outer periphery (outer edge) of the bag-shaped filter cloth 81 has a “surface of the first frame 82a on which the recess 88a is formed (outer edge)” and a “surface of the second frame 82b on which the recess 88b is formed ( A closed space is formed in the central portion by being sandwiched by “outer edge” ”(in addition, movement of gas and liquid passing through the filter cloth is possible).
- the shape of the opening part of the recessed part 88a of the 1st frame 82a and the shape of the opening part of the recessed part 88b of the 2nd frame 82b were made into the same size circle.
- the first frame 82a and the second frame are formed such that the circular shape of the opening of the recess 88a of the first frame 82a and the circular shape of the opening of the recess 88b of the second frame 82b overlap without being displaced.
- the body 82b is arranged.
- the diameter of the opening of the recess 88a of the first frame 82a was 180 mm
- the diameter of the opening of the recess 88b of the second frame 82b was 180 mm.
- FIG. 16 is a schematic diagram illustrating a cross section of the filter 83 used in the first embodiment.
- tube 12 which the sludge introduction pipe
- the sludge supplied from the inlet C flows into the sludge introduction pipe 87 from the inlet C, and is supplied to the bag-like filter cloth 1 through the sludge introduction pipe 87.
- sludge pressurization in the pressure filtration process is performed.
- a rubber film 86 for squeezing is disposed in the recess 88b of the second frame 82b, and the rubber film 86 for squeezing allows a space by the recess 88b to be separated into a space 88ba on the bottom side of the recess 88b and a recess 88b. Is divided into a space 88bb on the opening side (surface side on which the recess 88b is formed).
- the filter 83 is a space formed by the filter cloth 81 and the recess 88a of the first frame 82a and a space 88bb on the opening side of the filter cloth 81 and the recess 88b of the second frame 82b. Is the secondary space 85. Further, the space in the bag of the bag-shaped filter cloth 81 becomes the primary space 84.
- the filter 83 was used by being arranged so that the joint surface between the first frame body 82a and the second frame body 82b was orthogonal to the horizontal plane.
- the filter 83 in order to depressurize the “space formed by the filter cloth 81 and the concave portion 88a of the first frame 82a (primary side space 85)” and discharge the filtrate,
- An “outlet A” is formed on the lower side in the vertical direction of the first frame 82a to allow the primary space 85 and the outside to pass through.
- the second frame 82b is vertically below.
- an “outlet B” is formed through the primary space 85 and the outside.
- the outlet A and the outlet B are connected to the filtrate storage tank 14 (see FIG. 1).
- the “pressurizing port D” for introducing the pressurized gas into the space 88ba on the bottom side of the recess 88b of the second frame 82b is the second. It is formed above the frame body 82b in the vertical direction.
- a pressurized gas is introduced into the space 88ba on the bottom side of the recess 88b from the pressure port D of the second frame 82b, and the inside of the space 88ba on the bottom side of the recess 88b is pressurized to compress the rubber film 86 for pressing.
- the filter cloth 81 containing sludge is pressed by the rubber film 86 for squeezing and the sludge is squeezed.
- the pressurizing port D is connected to the sludge pressurizing means 13 (see FIG. 1).
- sludge pressurizing means 13 As the sludge pressurizing means 13 (see FIG. 1), a nitrogen cylinder was used. A pressure reducing valve was used as the pressure adjusting means 13a (see FIG. 1). As the sludge storage tank 12a (see FIG. 1), a 25 liter tank formed of iron was used. The filtrate discharge tank 61 was made of iron. As the filter cloth 51, a filter cloth formed by satin weaving nylon monofilament was used. As the filtrate storage tank 14, a tank made of transparent vinyl chloride was used. A vacuum pump was used as the decompression means 11 (see FIG. 7) for decompressing the filtrate storage tank 14.
- solid-liquid separation was performed using sludge having a solid content of 0.74% by mass discharged at the water purification plant.
- sludge was supplied to the primary space for 60 minutes while reducing the secondary space at “ ⁇ 0.033 MPa (gauge pressure)” (suction filtration was performed for 60 minutes).
- sludge was pressurized at 0.4 MPa (gauge pressure) while the secondary side space was depressurized at “ ⁇ 0.033 MPa (gauge pressure)”, and supplied to the primary side space for 10 minutes. This step-up operation was performed once.
- sludge pressurizing means is applied from the pressurizing port D of the second frame 82b to the space 88ba on the bottom side of the recess 88b while reducing the secondary side space at “ ⁇ 0.033 MPa (gauge pressure)”.
- Pressurized gas from 13 was introduced.
- the inside of the space 88ba on the bottom side of the concave portion 88b of the second frame 82b is pressurized with the introduced pressurized gas to swell the rubber film 86 for squeezing outward, and the sludge is sludged by the rubber film 86 for squeezing.
- the filter cloth 81 containing was pressed and sludge was squeezed.
- the pressing pressure was 1.5 MPa (gauge pressure), and the pressing time was 10 minutes.
- the first frame 82a and the second frame 82b are separated, the filter cloth 81 having the compressed sludge in the filter body 82 is taken out, and the compressed sludge is peeled off from the filter cloth and taken out. .
- the solid content concentration of the obtained compressed sludge was measured by the following method. The results are shown in Table 1.
- the “pressure” column of the “suction filtration step” indicates the pressure of the secondary space being depressurized, and the “time” column indicates the time of vacuum filtration.
- the “pressure” column indicates the pressure in the primary space being pressurized, and the “time” column indicates the pressure filtration time.
- the “pressure” column of the “squeezing step” indicates the pressure applied to the concentrated sludge when the concentrated sludge is compressed, and the “time” column indicates the time of pressing.
- the column “solid content concentration” indicates the solid content concentration of the compressed sludge.
- the column “Solid Concentration” in Comparative Example 1 indicates the solid concentration of the concentrated sludge obtained by the suction filtration process.
- Solid content concentration Measure the mass (mass before drying) of the measurement object (pressed sludge or concentrated sludge) before drying, measure the mass (mass after drying) of the measurement object after drying with a dryer, A value obtained by dividing the value obtained by subtracting the mass after drying by the mass before drying is 100 times the solid content concentration (% by mass).
- the measurement object was dried at 110 ° C. for 8 hours.
- Example 2 Sludge was separated into solid and liquid in the same manner as in Example 1 except that the “pressure (gauge pressure)” and “time” in the pressure filtration step and the pressing step were changed as shown in Table 1.
- the “solid content concentration” of the compressed sludge was measured by the above method. The results are shown in Table 1.
- “0.2-0.8” in the “Pressure” column of “Pressure filtration step” is a pressure increase from ⁇ 0.033 MPa to 0.2 MPa in 1 minute, and is held at 0.2 MPa for 9 minutes.
- the pressure was increased from 0.2 MPa to 0.4 MPa in 1 minute, held at 0.4 MPa for 9 minutes, then increased from 0.4 MPa to 0.6 MPa in 1 minute, then at 0.6 MPa for 4 minutes, and then 0 It shows that the primary space was continuously pressurized in a pressure increasing pattern in which the pressure was increased from 6 MPa to 0.8 MPa in 1 minute and held at 0.8 MPa for 4 minutes. Then, “30” in the “time” column of the “pressure filtration step” indicates that the time for pressurizing the primary space (time for performing pressure filtration) is 30 minutes in total.
- “1.5-1.8” in the “Pressure” column of the “Pressing step” is a pressure increase from 0.8 MPa to 1.5 MPa in 1 minute, and is held at 1.5 MPa for 4 minutes. It shows that the concentrated sludge was continuously squeezed (pressurized) in a pressure increasing pattern in which the pressure was increased from 5 MPa to 1.8 MPa in 1 minute and held at 1.8 MPa for 5 minutes. And “10" of the column of "time” of a “squeezing process” shows that the time which squeezes the said concentrated sludge is 10 minutes in total.
- Example 1 Sludge was subjected to solid-liquid separation in the same manner as in Example 1 except that the pressure filtration step and the pressing step were not performed. In the same manner as in Example 1, the “solid content concentration” of the compressed sludge was measured by the above method. The results are shown in Table 1.
- the solid-liquid separation method of Example 1 from Table 1, using one solid-liquid separation device, the solid content concentration of 0.74% by mass (about 1% by mass) from the sludge with a solid content concentration of 45% by mass is obtained. It turns out that sludge was obtained.
- the suction filtration time in the suction filtration process was shortened to 10 minutes, and each “pressure” was increased step by step in the pressure filtration process and the compression process. It can be seen that the total time for liquid separation was significantly reduced.
- concentration of concentrated sludge does not rise so much only by the suction filtration process by the solid-liquid separation method of the comparative example 1.
- Example 3 The solid content concentration of the sludge used for the solid-liquid separation is 1.2% by mass, except that the conditions of the suction filtration process, the pressure filtration process and the compression process are changed as follows, as in Example 1, Solid-liquid separation of sludge was performed.
- the pressure in the secondary space was set to “ ⁇ 0.025 MPa (gauge pressure)” and the filtration time was set to 10 minutes (conditions of the suction filtration step).
- the pressure in the secondary space is maintained at “ ⁇ 0.025 MPa (gauge pressure)” and the primary space is pressurized at “0.20 MPa (gauge pressure)” for 30 minutes.
- FIG. 15 shows the relationship between the filtration time and the amount of filtrate discharged into the secondary space.
- FIG. 15 is a graph showing the relationship between the filtration time and the filtrate amount in the solid-liquid separation methods of Examples 3 and 4.
- Example 4 The solid content concentration of the sludge used for the solid-liquid separation is 1.2% by mass, except that the conditions of the suction filtration process, the pressure filtration process and the compression process are changed as follows, as in Example 1, Solid-liquid separation of sludge was performed.
- the pressure in the secondary space was set to “ ⁇ 0.025 MPa (gauge pressure)”, and the filtration time was set to 90 minutes (conditions of the suction filtration step).
- the pressure in the secondary space is maintained at “ ⁇ 0.025 MPa (gauge pressure)” and the primary space is pressurized at “0.39 MPa (gauge pressure)” for 10 minutes ( Pressure filtration process conditions).
- FIG. 15 shows the relationship between the filtration time and the amount of filtrate discharged into the secondary space.
- Example 3 From FIG. 15, in the solid-liquid separation method of Example 3, 3.5 kg of filtrate was discharged in about 70 minutes, whereas in the solid-liquid separation method of Example 4, 3.5 kg was discharged in about 110 minutes. It can be seen that the filtrate is discharged. From this, in the solid-liquid separation method of this invention, it turns out that solid-liquid separation of sludge can be performed in a short time by shortening a suction filtration process to about 10 minutes and switching to a pressure filtration process. The difference between Example 3 and Example 4 is that in Example 3, when the pressure filtration for 40 minutes was performed after the suction filtration for 10 minutes (total of 50 minutes), the amount of filtrate reached 3 kg.
- Example 4 the amount of the filtrate reached 3 kg after suction filtration for 90 minutes. That is, rather than continuing the suction filtration process for a long time, the filtration time can be significantly shortened by ending the suction filtration process in a short time and switching to the pressure filtration process.
- the solid-liquid separation method of the present invention can be suitably used for treating sludge having a solid content concentration of about 1% by mass discharged from a water purification plant.
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Abstract
Description
本発明の固液分離方法の一の実施形態を実施するための固液分離装置は、特に限定されないが、例えば、図1に示すような固液分離装置100を用いることができる。固液分離装置100は、濾布1、及び、濾布1によって内部が仕切られた濾過器本体2を有し、濾布1の一方の面側の空間であるとともに濾液が排出される空間である2次側空間5及び濾布1の他方の面側の空間であるとともに汚泥が供給される空間である1次側空間4が形成された濾過器3と、2次側空間5を減圧することができる減圧手段11と、1次側空間4に汚泥を供給することができる汚泥供給手段12と、1次側空間4に供給する汚泥を加圧することができる汚泥加圧手段13とを備えるものである。そして、固液分離装置100は、図5に示すように、1次側空間に供給された汚泥が濾布1によって濾過されたときに、濾布1の1次側空間側の面である1次側の面6に付着した濃縮汚泥を、圧搾することができる汚泥圧搾機構15を備えるものである。圧搾された濃縮汚泥は、圧搾汚泥18になる。本実施形態の固液分離方法において用いる汚泥供給手段12は、濾過器3の鉛直方向上方に配置された汚泥貯留槽12aである。これは、濾過器3の鉛直方向上方に汚泥貯留槽12aを配置することにより、重力により汚泥貯留槽12aから濾過器3に汚泥16を供給するものである。 (1) One embodiment of the solid-liquid separation method of the present invention:
The solid-liquid separation apparatus for carrying out one embodiment of the solid-liquid separation method of the present invention is not particularly limited. For example, a solid-
本実施形態の固液分離方法における吸引濾過工程は、図1~3に示すように、「濾布1の一方の面(2次側の面7)側の空間である2次側空間5を減圧しながら、濾布1の他方の面側の空間である1次側空間4に汚泥16を供給して、濾布1によって汚泥16を濾過し、濾布1の上記「他方の面」である1次側の面6に濃縮汚泥17(初期濃縮汚泥17a)を付着させる」工程である。吸引濾過工程においては、図1に示すように、汚泥16を汚泥供給手段12に供給し、汚泥供給手段12から濾過器3の一次側空間4に汚泥16を供給している。そして供給後、濾過器3の2次側空間5は、濾液貯留槽14を介して減圧手段11によって減圧されている。これにより、濾布1によって、汚泥16中の固形分が濃縮汚泥17として捕集され、濾布1を透過した濾液19が、2次側空間5を通過して、濾液貯留槽14に送られて貯留される。尚、固液分離装置100では、汚泥加圧手段13と汚泥貯留槽12aとが配管で繋がれ、汚泥貯留槽12aと濾過器3とが配管で繋がれ、濾過器3と濾液貯留槽14とが配管で繋がれ、濾液貯留槽14と減圧手段11とが配管で繋がれている。各配管及び装置には、必要に応じて、バルブ、計器類が装備されていることが好ましい。ここで、図3は、本発明の固液分離方法の一の実施形態に用いる濾過器3の断面を示すとともに、吸引濾過工程において、濾布1の一次側の面6に汚泥(初期濃縮汚泥17a)が付着している状態を示す模式図である。 (1-1) suction filtration step;
As shown in FIGS. 1 to 3, the suction filtration step in the solid-liquid separation method of the present embodiment is described as follows: “A
本実施形態の固液分離方法における加圧濾過工程は、図1、図4に示すように、2次側空間5を減圧するとともに、1次側空間4に、汚泥16を「加圧しながら」供給し、濾布1によって汚泥16をさらに濾過する工程である。本工程の前段の吸引濾過工程において、濾布上に濃縮汚泥が付着するため、濾液の濁度は低下するが、濾液の流量は減少することとなる。そこで、加圧して濾液の処理流量を確保するための工程である。これに加えて本工程では、濾布1の1次側の面6に付着した濃縮汚泥17(初期濃縮汚泥17a)の上から更に濃縮汚泥17(2層目濃縮汚泥17b)を付着させるとともに、初期濃縮汚泥17aを圧縮してその密度を高めて(緻密化して)、濾布とこれに付着した濃縮汚泥により濾過機能を高める工程でもある。濾布1を透過した濾液19は、排出口24aから排出され、排出ノズル24b及び配管を通じて、濾液貯留槽14に送られ、濾液貯留槽14に貯留される。1次側空間4に、汚泥を「加圧しながら」供給する際には、汚泥16によって濾布1の「1次側の面6」の全面を加圧することが好ましい。図4は、本発明の固液分離方法の一の実施形態に用いる濾過器3の断面を示すとともに、加圧濾過工程において、濾布1の一次側の面6に汚泥(濃縮汚泥17(初期濃縮汚泥17a及び2層目濃縮汚泥17b))が付着している状態を示す模式図である。 (1-2) pressure filtration step;
As shown in FIGS. 1 and 4, the pressure filtration step in the solid-liquid separation method of the present embodiment decompresses the
本実施形態の固液分離方法における圧搾工程は、図5に示すように、濾布1の1次側の面6に付着した濃縮汚泥を圧搾して圧搾汚泥18を得る工程である。加圧濾過の操作(加圧濾過工程)が終了した後、濾過器内に残留する汚泥を除去した後に濃縮汚泥の圧搾(圧搾工程)を行う。また、加圧濾過の操作(加圧濾過工程)により、汚泥が濾過器内に残留しない状態になる場合には、加圧濾過工程を完了させた後に、残留する汚泥を除去する操作等を行わずに、圧搾工程を開始することができる。濾過器内に残留する汚泥を除去した際には、濾過器から取り出した汚泥は、再度汚泥貯留槽に戻し、固液分離を行うことが好ましい。 (1-3) pressing process;
As shown in FIG. 5, the pressing step in the solid-liquid separation method of the present embodiment is a step of obtaining the
本実施形態の固液分離方法における排出工程は、図6に示すように、圧搾汚泥18を濾布1から剥離させる工程であり、濾布1から剥離させた圧搾汚泥18は、濾過器3から排出される。図6は本発明の固液分離方法の一の実施形態に用いる濾過器3の断面を示すとともに、排出工程において、圧搾汚泥を排出する様子を示す模式図である。尚、図6には汚泥圧搾機構15は図示していない。 (1-4) Discharging process;
As shown in FIG. 6, the discharge step in the solid-liquid separation method of the present embodiment is a step of peeling the compressed
次に、本発明の固液分離方法の他の実施形態について説明する。本発明の固液分離方法の他の実施形態を実施するための固液分離装置200(図7参照)は、図1に示す固液分離装置100において、濾過器3(図1参照)を、図8A、図8Bに示すような濾過器53に置き替えたものである。従って、本実施形態の固液分離方法は、濾過器として図8A、図8Bに示される濾過器53を使用した以外は、上記本発明の固液分離方法の一の実施形態と同様である。図7は、本発明の固液分離方法の他の実施形態に用いる固液分離装置200を示す模式図(フロー図)である。図8Aは、本発明の固液分離方法の他の実施形態に用いる濾過器53の断面を示す模式図である。図8Bは、本発明の固液分離方法の他の実施形態に用いる濾過器53を模式的に示す側面図である。尚、図7において、汚泥貯留槽12aは、内部に貯留されている汚泥16が透けて見えるように表現されている。また、濾過器53は、断面を示すように表現されている。また、濾液貯留槽14は、内部に貯留されている濾液19が透けて見えるように表現されている。 (2) Another embodiment of the solid-liquid separation method of the present invention:
Next, another embodiment of the solid-liquid separation method of the present invention will be described. A solid-liquid separation device 200 (see FIG. 7) for carrying out another embodiment of the solid-liquid separation method of the present invention includes a filter 3 (see FIG. 1) in the solid-
本実施形態の固液分離方法における吸引濾過工程は、図7~図9に示すように、まず1次側空間54に汚泥16を供給する。その後「濾布51の一方の面(2次側の面57)側の空間である2次側空間55を減圧しながら、濾布51の他方の面側の空間である1次側空間54に汚泥16をさらに供給して、濾布51によって汚泥16を濾過し、濾布51の他方の面である1次側の面56に濃縮汚泥17(初期濃縮汚泥17a)を付着させる」工程である。濾過器53の2次側空間55は、濾液貯留槽14を介して減圧手段11によって減圧されている。これにより、濾布51によって汚泥16中の固形分が、濃縮汚泥17(初期濃縮汚泥17a)として捕集され、濾布51を透過した濾液19が、2次側空間55を通過して、濾液貯留槽14に送られて貯留される。尚、汚泥貯留槽12aと濾過器53の濃縮槽62とが配管で繋がれ、濾過器53の濾液排出槽61と濾液貯留槽14とが配管で繋がれている。各配管及び装置には、必要に応じて、バルブ、計器類が装備されていることが好ましい。ここで、図9は、本発明の固液分離方法の他の実施形態に用いる濾過器53の断面を示すとともに、吸引濾過工程において、濾布51の一次側の面56に汚泥(初期濃縮汚泥17a)が付着している状態を示す模式図である。 (2-1) Suction filtration step;
In the suction filtration step in the solid-liquid separation method of the present embodiment, the
本実施形態の固液分離方法における加圧濾過工程は、図7、図10に示すように、2次側空間55を減圧するとともに、1次側空間54に汚泥16を加圧しながら供給し、濾布51によって汚泥16を濾過し、濾布51の1次側の面56に付着した濃縮汚泥17(初期濃縮汚泥17a)の上から更に濃縮汚泥17(2層目濃縮汚泥17b)を付着させるとともに、初期濃縮汚泥17aを圧縮してその密度を高めて濾過機能を高める工程である。さらに、吸引濾過工程において、濾布上に付着した濃縮汚泥により低下した濾液の流量を回復させる(大きくする)ための工程でもある。濾布51を透過した濾液19は、流出口72から排出され、配管を通じて、濾液貯留槽14に送られ、濾液貯留槽14に貯留される。1次側空間54に「濾布51を加圧しながら」汚泥16を供給する際には、汚泥16によって濾布51の全面を加圧することが好ましい。図10は、本発明の固液分離方法の他の実施形態に用いる濾過器53の断面を示すとともに、加圧濾過工程において、濾布51の一次側の面56に汚泥(濃縮汚泥17(初期濃縮汚泥17a及び2層目濃縮汚泥17b))が、複数の層を形成しながら付着している状態を示す模式図である。濃縮汚泥17(2層目濃縮汚泥17b)は、初期濃縮汚泥17aの上に付着している。 (2-2) pressure filtration step;
In the pressure filtration step in the solid-liquid separation method of the present embodiment, as shown in FIGS. 7 and 10, the
本実施形態の固液分離方法における圧搾工程は、図11に示すように、濾布51の1次側の面56に付着した濃縮汚泥(初期濃縮汚泥及び2層目濃縮汚泥)を圧搾して圧搾汚泥18を得る工程である。本実施形態の固液分離方法に用いる濾過器53は、加圧濾過の操作(加圧濾過工程)が終了した後に、汚泥が濾過器内に残留するため、残留する汚泥を除去した後に濃縮汚泥の圧搾を行う。濾過器内に残留する汚泥を除去した際には、濾過器から取り出した汚泥は、再度汚泥貯留槽に戻し、固液分離を行うことが好ましい。1次側空間54に残留する汚泥を排出する際には、2つの濾液排出槽61,61を、互いに遠ざける方向に移動させ、濃縮槽62の胴体部64の開閉部73を開口させて、当該開口した開閉部73から排出することが好ましい。図11は、本発明の固液分離方法の他の実施形態に用いる濾過器53の断面を示すとともに、圧搾工程の一部を示す模式図である。 (2-3) pressing process;
As shown in FIG. 11, the pressing step in the solid-liquid separation method of the present embodiment compresses concentrated sludge (initial concentrated sludge and second-layer concentrated sludge) adhering to the
本実施形態の固液分離方法における排出工程は、図12に示すように、圧搾汚泥18を濾布51から剥離させる工程であり、濾布51から剥離させた圧搾汚泥18は、濾過器53から排出される。図12は、本発明の固液分離方法の他の実施形態に用いる濾過器の断面を示すとともに、排出工程において、圧搾汚泥を排出する様子を示す模式図である。 (2-4) Discharging process;
As shown in FIG. 12, the discharging step in the solid-liquid separation method of the present embodiment is a step of peeling the compressed
図1に示される固液分離装置100において「濾過器として図16に示すような濾過器83を用いた」、固液分離装置を作製した。濾過器83は、凹部88aが形成された第1枠体82a(直方体に凹部が形成された形状)及び凹部88bが形成された第2枠体82b(直方体に凹部が形成された形状)を有する濾過器本体82と、「第1枠体82aの、凹部88aが形成された面」と「第2枠体82bの、凹部88bが形成された面」とにより挟まれた袋状の濾布81と、を備えるものである。袋状の濾布81は、外周(外縁)が、「第1枠体82aの、凹部88aが形成された面(外縁)」と「第2枠体82bの、凹部88bが形成された面(外縁)」とにより挟まれることにより、中央部に閉じた空間を形成している(尚、濾布を通過する、気体及び液体の移動は可能である)。また、第1枠体82aの凹部88aの開口部の形状、及び第2枠体82bの凹部88bの開口部の形状は、同じ大きさの円形とした。そして、第1枠体82aの凹部88aの開口部の円形と、第2枠体82bの凹部88bの開口部の円形とが、ずれずに重なり合うようにして、第1枠体82aと第2枠体82bとが配置されるようにした。第1枠体82aの凹部88aの開口部の直径を180mmとし、第2枠体82bの凹部88bの開口部の直径を180mmとした。また、第1枠体82aの凹部88aの深さ(最も深い位置の深さ)を、50mmとし、第2枠体82bの凹部88bの深さ(圧搾用ゴム膜86までの深さ)を、50mmとした。図16は、実施例1で用いられる濾過器83の断面を示す模式図である。 Example 1
In the solid-
乾燥前の測定対象物(圧搾汚泥又は濃縮汚泥)の質量(乾燥前質量)を測定し、乾燥機で乾燥させた後の測定対象物の質量(乾燥後質量)を測定し、乾燥前質量から乾燥後質量を差し引いた値を乾燥前質量で除算した値を100倍した値を固形分濃度(質量%)とする。測定対象物の乾燥は、110℃、8時間の条件で行った。 (Solid content concentration)
Measure the mass (mass before drying) of the measurement object (pressed sludge or concentrated sludge) before drying, measure the mass (mass after drying) of the measurement object after drying with a dryer, A value obtained by dividing the value obtained by subtracting the mass after drying by the mass before drying is 100 times the solid content concentration (% by mass). The measurement object was dried at 110 ° C. for 8 hours.
加圧濾過工程及び圧搾工程における「圧力(ゲージ圧)」及び「時間」を表1に示すように変化させた以外は実施例1と同様にして、汚泥の固液分離を行った。実施例1の場合と同様にして、上記方法で、圧搾汚泥の「固形分濃度」の測定を行った。結果を表1に示す。表1において、「加圧濾過工程」の「圧力」の欄の「0.2-0.8」は、-0.033MPaから0.2MPaまで1分間で昇圧し、0.2MPaで9分間保持し、その後0.2MPaから0.4MPaまで1分間で昇圧し、0.4MPaで9分間保持し、その後0.4MPaから0.6MPaまで1分間で昇圧し、0.6MPaで4分間、その後0.6MPaから0.8MPaまで1分間で昇圧し、0.8MPaで4分間保持する、という昇圧パターンで、連続して1次側空間を加圧したことを示す。そして、「加圧濾過工程」の「時間」の欄の「30」は、上記1次側空間を加圧する時間(加圧濾過を行う時間)が、合計で30分であることを示す。また、「圧搾工程」の「圧力」の欄の「1.5-1.8」は、0.8MPaから1.5MPaまで1分間で昇圧し、1.5MPaで4分間保持し、その後1.5MPaから1.8MPaまで1分間で昇圧し、1.8MPaで5分間保持するという昇圧パターンで、連続して濃縮汚泥を圧搾(加圧)したことを示す。そして、「圧搾工程」の「時間」の欄の「10」は、上記濃縮汚泥を圧搾する時間が、合計で10分であることを示す。 (Example 2)
Sludge was separated into solid and liquid in the same manner as in Example 1 except that the “pressure (gauge pressure)” and “time” in the pressure filtration step and the pressing step were changed as shown in Table 1. In the same manner as in Example 1, the “solid content concentration” of the compressed sludge was measured by the above method. The results are shown in Table 1. In Table 1, “0.2-0.8” in the “Pressure” column of “Pressure filtration step” is a pressure increase from −0.033 MPa to 0.2 MPa in 1 minute, and is held at 0.2 MPa for 9 minutes. Then, the pressure was increased from 0.2 MPa to 0.4 MPa in 1 minute, held at 0.4 MPa for 9 minutes, then increased from 0.4 MPa to 0.6 MPa in 1 minute, then at 0.6 MPa for 4 minutes, and then 0 It shows that the primary space was continuously pressurized in a pressure increasing pattern in which the pressure was increased from 6 MPa to 0.8 MPa in 1 minute and held at 0.8 MPa for 4 minutes. Then, “30” in the “time” column of the “pressure filtration step” indicates that the time for pressurizing the primary space (time for performing pressure filtration) is 30 minutes in total. “1.5-1.8” in the “Pressure” column of the “Pressing step” is a pressure increase from 0.8 MPa to 1.5 MPa in 1 minute, and is held at 1.5 MPa for 4 minutes. It shows that the concentrated sludge was continuously squeezed (pressurized) in a pressure increasing pattern in which the pressure was increased from 5 MPa to 1.8 MPa in 1 minute and held at 1.8 MPa for 5 minutes. And "10" of the column of "time" of a "squeezing process" shows that the time which squeezes the said concentrated sludge is 10 minutes in total.
加圧濾過工程及び圧搾工程を行わなかった以外は、実施例1と同様にして、汚泥の固液分離を行った。実施例1の場合と同様にして、上記方法で、圧搾汚泥の「固形分濃度」の測定を行った。結果を表1に示す。 (Comparative Example 1)
Sludge was subjected to solid-liquid separation in the same manner as in Example 1 except that the pressure filtration step and the pressing step were not performed. In the same manner as in Example 1, the “solid content concentration” of the compressed sludge was measured by the above method. The results are shown in Table 1.
固液分離に使用する汚泥の固形分濃度を1.2質量%とし、吸引濾過工程、加圧濾過工程及び圧搾工程の条件を以下のように変更した以外は、実施例1と同様にして、汚泥の固液分離を行った。吸引濾過工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」とし、濾過時間を10分とした(吸引濾過工程の条件)。加圧濾過工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」で維持するとともに、1次側空間を「0.20MPa(ゲージ圧)」で30分間加圧した後に「0.39MPa(ゲージ圧)」で20分間加圧した(加圧濾過工程の条件)。圧搾工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」で維持するとともに、1次側空間を「1.5MPa(ゲージ圧)」で10分間加圧した(圧搾工程の条件)。濾過時間と2次側空間に排出された濾液量との関係を図15に示す。図15は、実施例3,4の固液分離方法における、濾過時間と濾液量との関係を示すグラフである。 (Example 3)
The solid content concentration of the sludge used for the solid-liquid separation is 1.2% by mass, except that the conditions of the suction filtration process, the pressure filtration process and the compression process are changed as follows, as in Example 1, Solid-liquid separation of sludge was performed. In the suction filtration step, the pressure in the secondary space was set to “−0.025 MPa (gauge pressure)” and the filtration time was set to 10 minutes (conditions of the suction filtration step). In the pressure filtration step, the pressure in the secondary space is maintained at “−0.025 MPa (gauge pressure)” and the primary space is pressurized at “0.20 MPa (gauge pressure)” for 30 minutes. Pressurization was carried out for 20 minutes at “0.39 MPa (gauge pressure)” (conditions for pressure filtration step). In the pressing step, the pressure in the secondary space is maintained at “−0.025 MPa (gauge pressure)” and the primary space is pressurized at “1.5 MPa (gauge pressure)” for 10 minutes (pressing step) Conditions). FIG. 15 shows the relationship between the filtration time and the amount of filtrate discharged into the secondary space. FIG. 15 is a graph showing the relationship between the filtration time and the filtrate amount in the solid-liquid separation methods of Examples 3 and 4.
固液分離に使用する汚泥の固形分濃度を1.2質量%とし、吸引濾過工程、加圧濾過工程及び圧搾工程の条件を以下のように変更した以外は、実施例1と同様にして、汚泥の固液分離を行った。吸引濾過工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」とし、濾過時間を90分とした(吸引濾過工程の条件)。加圧濾過工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」で維持するとともに、1次側空間を「0.39MPa(ゲージ圧)」で10分間加圧した(加圧濾過工程の条件)。圧搾工程においては、2次側空間の圧力を「-0.025MPa(ゲージ圧)」で維持するとともに、1次側空間を「1.5MPa(ゲージ圧)」で16分間加圧した(圧搾工程の条件)。濾過時間と2次側空間に排出された濾液量との関係を図15に示す。 Example 4
The solid content concentration of the sludge used for the solid-liquid separation is 1.2% by mass, except that the conditions of the suction filtration process, the pressure filtration process and the compression process are changed as follows, as in Example 1, Solid-liquid separation of sludge was performed. In the suction filtration step, the pressure in the secondary space was set to “−0.025 MPa (gauge pressure)”, and the filtration time was set to 90 minutes (conditions of the suction filtration step). In the pressure filtration step, the pressure in the secondary space is maintained at “−0.025 MPa (gauge pressure)” and the primary space is pressurized at “0.39 MPa (gauge pressure)” for 10 minutes ( Pressure filtration process conditions). In the pressing step, the pressure in the secondary side space is maintained at “−0.025 MPa (gauge pressure)” and the primary side space is pressurized at “1.5 MPa (gauge pressure)” for 16 minutes (pressing step) Conditions). FIG. 15 shows the relationship between the filtration time and the amount of filtrate discharged into the secondary space.
Claims (6)
- 濾布の一方の面側の空間である2次側空間を減圧しながら、前記濾布の他方の面側の空間である1次側空間に汚泥を供給して、前記濾布によって汚泥を濾過し、前記濾布の前記他方の面である1次側の面に濃縮汚泥を付着させる吸引濾過工程と、
前記2次側空間を減圧するとともに、前記1次側空間に汚泥を供給するとともに加圧して、前記濾布によって汚泥を濾過し、前記濾布の前記1次側の面に付着した濃縮汚泥の上から更に濃縮汚泥を付着させる加圧濾過工程と、
前記濾布の前記1次側の面に付着した濃縮汚泥を圧搾して圧搾汚泥を得る圧搾工程と、
前記圧搾汚泥を濾布から剥離させる排出工程とを有する固液分離方法。 While depressurizing the secondary side space that is the space on one side of the filter cloth, the sludge is supplied to the primary side space that is the space on the other side of the filter cloth, and the sludge is filtered by the filter cloth. And a suction filtration step of attaching concentrated sludge to the primary side surface, which is the other surface of the filter cloth,
The secondary side space is depressurized, the sludge is supplied to the primary side space and pressurized, the sludge is filtered by the filter cloth, and the concentrated sludge adhering to the primary side surface of the filter cloth A pressure filtration process for further attaching concentrated sludge from above;
A squeezing step of squeezing the concentrated sludge adhering to the primary side surface of the filter cloth to obtain a compressed sludge;
A solid-liquid separation method including a discharging step of peeling the compressed sludge from the filter cloth. - 前記吸引濾過工程において、前記2次側空間に流出する濾液の固形分濃度が、0.02~0.04質量%になったところで、前記加圧濾過工程を開始する請求項1に記載の固液分離方法。 2. The solid filtration according to claim 1, wherein, in the suction filtration step, the pressure filtration step is started when a solid content concentration of the filtrate flowing out into the secondary space reaches 0.02 to 0.04 mass%. Liquid separation method.
- 前記吸引濾過工程において、減圧された前記2次側空間の圧力を-0.08~-0.02MPaとする請求項1又は2に記載の固液分離方法。 The solid-liquid separation method according to claim 1 or 2, wherein, in the suction filtration step, the pressure in the secondary side space reduced in pressure is -0.08 to -0.02 MPa.
- 前記加圧濾過工程において、汚泥を加圧する圧力を、0.2~0.4MPaから、0.6~1.5MPaまで、断続的に上げていく請求項1~3のいずれかに記載の固液分離方法。 The solid pressure according to any one of claims 1 to 3, wherein in the pressure filtration step, the pressure for pressurizing the sludge is intermittently increased from 0.2 to 0.4 MPa to 0.6 to 1.5 MPa. Liquid separation method.
- 前記圧搾工程において、濃縮汚泥を圧搾するときの圧力を、0.2~1.8MPaとする請求項1~4のいずれかに記載の固液分離方法。 The solid-liquid separation method according to any one of claims 1 to 4, wherein a pressure when the concentrated sludge is squeezed is 0.2 to 1.8 MPa in the pressing step.
- 前記1次側空間に供給される汚泥の固形分濃度が、0.7~2.0質量%であり、前記圧搾工程おいて得られる圧搾汚泥の固形分濃度が40~45質量%である請求項1~5のいずれかに記載の固液分離方法。 The solid content concentration of sludge supplied to the primary side space is 0.7 to 2.0% by mass, and the solid content concentration of the compressed sludge obtained in the pressing step is 40 to 45% by mass. Item 6. The solid-liquid separation method according to any one of Items 1 to 5.
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CN112107901A (en) * | 2020-09-10 | 2020-12-22 | 北京沄汇智能科技有限公司 | Solid-liquid suction filtration device |
CN113582504A (en) * | 2021-07-29 | 2021-11-02 | 海南天鸿市政设计股份有限公司 | Simple and easy high-efficient sludge thickening dehydration all-in-one |
CN115043566A (en) * | 2022-08-15 | 2022-09-13 | 阳信东泰精密金属有限公司 | Sludge cake squeezing dehydrator |
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JPH01502803A (en) * | 1986-07-02 | 1989-09-28 | ショッテン・アルフォンス | disc filter |
JP2000153103A (en) * | 1998-11-17 | 2000-06-06 | Tsukishima Kikai Co Ltd | Filter press apparatus and sludge dewatering |
JP2001038152A (en) * | 1999-05-27 | 2001-02-13 | Sanyo Electric Co Ltd | Removing method of material to be removed in fluid |
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