WO2011108887A2 - Composition de pvc écologique, méthode de préparation de celle-ci et matériau de construction la contenant - Google Patents
Composition de pvc écologique, méthode de préparation de celle-ci et matériau de construction la contenant Download PDFInfo
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- WO2011108887A2 WO2011108887A2 PCT/KR2011/001512 KR2011001512W WO2011108887A2 WO 2011108887 A2 WO2011108887 A2 WO 2011108887A2 KR 2011001512 W KR2011001512 W KR 2011001512W WO 2011108887 A2 WO2011108887 A2 WO 2011108887A2
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- pvc resin
- resin composition
- eco
- powder
- friendly pvc
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- 239000000203 mixture Substances 0.000 title claims abstract description 28
- 239000004035 construction material Substances 0.000 title abstract description 6
- 238000002360 preparation method Methods 0.000 title abstract 4
- 239000000843 powder Substances 0.000 claims abstract description 84
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- 229920005989 resin Polymers 0.000 claims abstract description 43
- 239000011347 resin Substances 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000002689 soil Substances 0.000 claims abstract description 6
- 239000011342 resin composition Substances 0.000 claims description 96
- 239000004566 building material Substances 0.000 claims description 36
- 239000003017 thermal stabilizer Substances 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 22
- 239000000516 sunscreening agent Substances 0.000 claims description 22
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- 238000004519 manufacturing process Methods 0.000 claims description 18
- 239000004609 Impact Modifier Substances 0.000 claims description 16
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- 238000010438 heat treatment Methods 0.000 claims description 7
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
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- 229910001385 heavy metal Inorganic materials 0.000 abstract description 9
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- 239000000463 material Substances 0.000 abstract description 5
- 238000002845 discoloration Methods 0.000 abstract description 4
- 150000001450 anions Chemical class 0.000 abstract description 3
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- 238000012360 testing method Methods 0.000 description 13
- 230000008859 change Effects 0.000 description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000009472 formulation Methods 0.000 description 7
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- 238000010586 diagram Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000000057 synthetic resin Substances 0.000 description 5
- 230000000843 anti-fungal effect Effects 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000004383 yellowing Methods 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
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- 230000036541 health Effects 0.000 description 3
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- 241000588724 Escherichia coli Species 0.000 description 2
- 241000589517 Pseudomonas aeruginosa Species 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
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- 238000007906 compression Methods 0.000 description 2
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- 229910052725 zinc Inorganic materials 0.000 description 2
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- 239000004593 Epoxy Substances 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 206010027439 Metal poisoning Diseases 0.000 description 1
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 description 1
- 241001103617 Pseudomonas aeruginosa ATCC 15442 Species 0.000 description 1
- FHKPLLOSJHHKNU-INIZCTEOSA-N [(3S)-3-[8-(1-ethyl-5-methylpyrazol-4-yl)-9-methylpurin-6-yl]oxypyrrolidin-1-yl]-(oxan-4-yl)methanone Chemical compound C(C)N1N=CC(=C1C)C=1N(C2=NC=NC(=C2N=1)O[C@@H]1CN(CC1)C(=O)C1CCOCC1)C FHKPLLOSJHHKNU-INIZCTEOSA-N 0.000 description 1
- XVYHFPMIBWTTLH-UHFFFAOYSA-N [Zn].[Mg].[Ca] Chemical group [Zn].[Mg].[Ca] XVYHFPMIBWTTLH-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- UJOHNXQDVUADCG-UHFFFAOYSA-L aluminum;magnesium;carbonate Chemical compound [Mg+2].[Al+3].[O-]C([O-])=O UJOHNXQDVUADCG-UHFFFAOYSA-L 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- SHLNMHIRQGRGOL-UHFFFAOYSA-N barium zinc Chemical compound [Zn].[Ba] SHLNMHIRQGRGOL-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
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- 230000017531 blood circulation Effects 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 230000001332 colony forming effect Effects 0.000 description 1
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- 238000002844 melting Methods 0.000 description 1
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- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/014—Stabilisers against oxidation, heat, light or ozone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
- C08K3/105—Compounds containing metals of Groups 1 to 3 or of Groups 11 to 13 of the Periodic Table
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
Definitions
- the present invention relates to an environmentally friendly PVC composition, a method for manufacturing the same, and a building material comprising the same, and more particularly, compared to a building material made of a conventional PVC composition, no harmful substances, especially harmful heavy metals, are more environmentally friendly and far-infrared. It has health promotion, antibacterial and antifungal effects due to the generation of negative ions, and maintains physical properties suitable for KS standard, and especially when yellow soil is applied, it has excellent texture and color, no or no discoloration by ultraviolet rays.
- the color is expressed as a natural color
- the environmentally-friendly PVC resin composition which has excellent light stability and weather resistance to ultraviolet rays than does not include an expensive sunscreen but does not include an expensive sunscreen, and a method of manufacturing the same. And it relates to a building material comprising the same.
- a building material manufactured from a PVC resin composition (hereinafter referred to as a 'PVC building material') is cheaper than other building materials, has excellent chemical resistance, weather resistance, and flame retardancy, and is widely used as a building material because of excellent mechanical properties. .
- the PVC building material tends to be decomposed by heat during processing of the PVC resin, so that lead-based heat stabilizers containing lead, which is one of the six major heavy metals (lead, mercury, cadmium, hexavalent chromium, and brominated flame retardants, PBBs and PBDEs) are commonly used.
- lead-based thermal stabilizers are inexpensive (reduced production costs) and have an excellent effect on suppressing thermal decomposition reactions (processability).
- the PVC building material containing the lead-based heat stabilizer is a problem such as environmental pollution and human heavy metal poisoning.
- Ocher emits far-infrared rays, thus insulates heat, forms an electric field similar to the electromagnetic waves of the human body, and is not only beneficial to the human body, but also excellent in blocking effects such as moisture, and is applied to PVC building materials, resulting in dispersibility, light stability, and processability. It matters.
- white clay radiates large amounts of far-infrared rays to heat, promote growth of the human body, and help blood circulation, which is beneficial to the human body, and makes the room comfortable due to its excellent antibacterial and antifungal effects.
- the dispersibility is low, and the PVC building material prepared from the PVC resin composition in which the clay is blended has a problem of poor impact strength, light stability, and workability.
- the present invention is more environmentally friendly due to the generation of harmful substances, especially harmful heavy metals compared to the building materials made of conventional PVC composition, health promotion, antibacterial due to the generation of far infrared rays and anions And anti-mildew effect, it keeps the property suitable to KS standard, and it has excellent texture and color when applied with ocher, no or no discoloration by UV light, especially when clay is applied.
- a manufacturing method thereof, and a building material comprising the same which are expressed in a high-quality manner, and which do not include an expensive sunscreen but are more excellent in light stability and weather resistance to ultraviolet rays than a sunscreen. The purpose.
- an object of this invention is to provide the method of manufacturing the said building material.
- the present invention is an environmentally friendly PVC resin composition
- a PVC resin and 200 to 6000 mesh loess or white clay powder having a water content of 15.0% or less, a manufacturing method thereof, and the same.
- the present invention provides an environmentally friendly PVC resin composition, a manufacturing method thereof, and a building material comprising the same, comprising a PVC resin, a lead-free thermal stabilizer, and a clay powder of 250 to 6000 mesh having a water content of 7.0% or less. do.
- the present invention provides an environmentally friendly PVC resin composition, a manufacturing method thereof, and a building material comprising the same, which comprises a PVC resin, and a clay powder of 200 to 5000 mesh having a water content of 15.0% or less.
- the present invention also provides a method of manufacturing the building material.
- the present invention it is more environmentally friendly because no harmful substances, in particular, no harmful heavy metals are generated, compared to conventional building materials made of PVC composition, and health promotion, antibacterial and antifungal properties due to the generation of far infrared rays and anions It is effective, and it keeps the property suitable to KS standard, and it has excellent texture and color especially when ocher is applied, and there is no or no discoloration by UV rays, and when the clay is applied, the color is expressed as natural color. It is effective to provide an environmentally friendly PVC resin composition, a manufacturing method thereof, and a building material including the same, which do not include an expensive sunscreen but also have excellent light stability and weather resistance to ultraviolet rays than a sunscreen.
- 1 is a graph schematically showing the change in temperature, pressure and porosity (condition) of each location in an extruder during the extrusion process of PVC building material according to the present invention, a device diagram schematically showing the inside and outside of the extruder used, and the area inside the extruder This is a combination of the function and the state of the PVC composition.
- Eco-friendly PVC resin composition of the present invention is characterized in that it comprises a PVC resin, and ocher powder or clay powder having a water content of 15.0% or less.
- the eco-friendly PVC resin composition of the present invention is characterized in that it comprises a PVC resin, and 200 to 6000 mesh loess or white clay powder having a water content of 15.0% or less.
- the eco-friendly PVC resin composition of the present invention is characterized in that it comprises a PVC resin, and unheated (fired) clay powder of 40000 to 60000 mesh having a water content of 15.0% or less.
- the eco-friendly PVC resin composition of the present invention is characterized in that it comprises a PVC resin, a lead-free thermal stabilizer and 250 to 6000 mesh loess powder having a water content of 7.0% or less.
- eco-friendly PVC resin composition of the present invention is characterized in that it comprises a PVC resin, and 200 to 5000 mesh of clay powder having a water content of 15.0% or less.
- Eco-friendly PVC resin composition comprising the clay powder may further comprise a non-lead-based thermal stabilizer.
- the mesh of loess powder or white clay powder may mean an average particle diameter, and more preferably, a particle diameter having a maximum distribution ratio.
- the ocher powder preferably has a water content of 7.0% or less, more preferably 3.0% or less, still more preferably 1.5% or less, and most preferably 1.0% or less.
- a problem of inferior dispersibility and workability such as a resin composition sticking together and sticking to a mixing container.
- the clay powder preferably has a water content of 12.0% or less, more preferably 9.0% or less, still more preferably 7.0% or less, and most preferably 5.0% or less, but when it exceeds 15.0%, the clay powder is There is a problem in that dispersibility and processability are poor, such as not being dispersed and agglomerated with each other, or stuck to a mixing container.
- the ocher powder is preferably 250 to 6000 mesh, more preferably 2000 to 4000 mesh, and when applied to PVC building materials within this range, the dispersibility and product properties of the composition are greatly improved. have.
- the clay powder is preferably 200 to 5000 mesh, more preferably 300 to 4000 mesh, most preferably 400 to 3000 mesh, and is applied to PVC building materials within this range. Prototype properties are greatly improved.
- the ocher powder is preferably prepared by processing the ocher particles to a size of 250 to 6000 mesh, and then rapidly drying at a high temperature of 200 ° C. or higher, preferably 280 to 320 ° C., more preferably 300 ° C.
- the ocher powder is preferably heat-treated at 200 to 1300 °C, more preferably it is heat-treated at 450 to 1100 °C, most preferably it is heat treated at 600 to 1000 °C, the heat treated ocher PVC resin composition comprising the powder is excellent in light stability and weather resistance, there is an effect that the uniform color of the loess is uniformly expressed.
- the heat treated ocher powder may have a water content of 15.0% or less, preferably 12.0% or less, more preferably 9.0% or less, most preferably 6.0% or less, and when it exceeds 15.0%, it is There is a problem in that the dispersibility and processability are poor, such as not being dispersed and agglomerated with each other, or stuck to the mixing vessel.
- the heat treated ocher powder is preferably 200 to 5000 mesh, more preferably 300 to 4000 mesh, most preferably 400 to 3000 mesh, within the range of PVC building material. When applied, the product properties are greatly improved.
- the clay powder is preferably heat-treated at 200 to 1300 ° C, more preferably at 450 to 1100 ° C, most preferably at 600 to 1000 ° C, and heat treatment within this range PVC resin composition containing the clay powder is excellent in light stability and weather resistance, there is an effect that the high-quality color unique to the clay is uniformly expressed.
- PVC resin composition containing the clay powder is excellent in light stability and weather resistance, there is an effect that the high-quality color unique to the clay is uniformly expressed.
- the heat treated clay is incidentally used in the preferred range of the moisture content, there is an effect of further blending with PVC resin and the like.
- the heat treatment method is not particularly limited, but it is preferable to use a gas furnace using gas, and in this case, there is an excellent effect in terms of economy, and the loess powder (or the clay clay powder) is heated evenly. There is an advantage that can reduce the quality deviation (or clay powder).
- PVC resin composition comprising the heat treated clay powder does not need to include a sunscreen, even if it does not contain an expensive sunscreen, the color change due to the ultraviolet light itself is superior to the light stability than the case containing a sunscreen And since weather resistance is expressed, there is an effect excellent in functionality and economy.
- a product is manufactured by mixing a clay powder which is not normally heated with PVC resin, there is a problem that the whiteness and white uniformity of the color of the finished product are relatively low, and the weather resistance by ultraviolet rays is greatly lowered.
- the clay is not particularly limited, but is preferably Korean clay.
- the loess and white clay may be coated with stannic acid, in this case there is an effect of improving the dispersibility.
- the lead-free thermal stabilizer is calcium magnesium zinc thermal stabilizer, calcium zinc thermal stabilizer, tin thermal stabilizer, organotin thermal stabilizer, metal tin thermal stabilizer, barium zinc thermal stabilizer, epoxy zinc thermal stabilizer, magnesium aluminum carbonate It may be preferable that it is at least one selected from the group consisting of a thermal stabilizer and a zinc thermal stabilizer, and more preferably a calcium zinc thermal stabilizer.
- the lead-free thermal stabilizer is 3 to 10 parts by weight, preferably 5 to 8 parts by weight, and the ocher powder is 4 to 15 parts by weight, based on 100 parts by weight of the PVC resin. To 12 parts by weight, there is an effect that the functionality of the loess and the physical properties of the product is stably maintained within this range.
- the lead-free thermal stabilizer is 3 to 10 parts by weight, preferably 5 to 8 parts by weight, and the clay powder is 0.5 to 9 parts by weight, preferably Although it is 1 to 7 parts by weight, within this range, the functionality of the clay and the physical properties of the product are stably maintained, and the whiteness and white uniformity of the finished product are ideally maintained.
- the PVC resin composition further comprises at least one selected from the group consisting of impact modifiers, fillers and colorants.
- the impact modifier is an acrylic impact modifier, and may include 5 to 10 parts by weight based on 100 parts by weight of the PVC resin when the clay is included, and 4 to 100 parts by weight of the PVC resin when the clay is included. To 12 parts by weight.
- the filler is not particularly limited as long as it can be commonly used in PVC building materials, but is preferably calcium carbonate, and may include 3 to 10 parts by weight based on 100 parts by weight of the PVC resin when the ocher powder is included. When the powder is included, it may be used in 3 to 15 parts by weight based on 100 parts by weight of the PVC resin.
- the colorant is not particularly limited as long as it can be commonly used in PVC building materials, but it is preferable that it is fat sugar, and when the ocher powder is included, it may be used in an amount of 0.1 to 4 parts by weight based on 100 parts by weight of the PVC resin, and the clay powder If included, it can be used in 1.5 to 9 parts by weight based on 100 parts by weight of the PVC resin, in this case the PVC building material may have a desired color or contrast by fine adjustment of the colorant, and also has the effect of improving weather resistance.
- the PVC resin composition further comprises an auxiliary lubricant, a sunscreen or a mixture thereof.
- the auxiliary lubricant is used to improve the dispersibility and processability of the PVC resin composition, and is not particularly limited as long as it can be commonly used in PVC building materials, 0.5 to 0.5 parts by weight based on 100 parts by weight of the PVC resin It is preferable to use 4 parts by weight, there is an effect having the most stable dispersibility and excellent workability within this range.
- auxiliary lubricant may be used to improve the dispersibility and processability of the heat treated clay powder, it is preferable to use 0.5 to 4 parts by weight based on 100 parts by weight of the PVC resin, PVC resin composition produced within the range has the effect of having the most stable dispersibility and excellent processability.
- the sunscreen agent has an effect of inhibiting the color change of the PVC resin composition is oxidized by ultraviolet rays, when containing the ocher powder is used in 0.1 to 1.5 parts by weight based on a total of 150 parts by weight of environmentally friendly PVC resin composition
- the clay is included in the clay powder is preferably used in 0.1 to 5 parts by weight based on 100 parts by weight of the PVC resin.
- the eco-friendly PVC resin composition comprising the heat treated ocher powder does not need to include a separate sunscreen, even if it does not include an expensive sunscreen, the color change caused by UV is itself suppressed to include a sunscreen. Since sufficient light stability and weather resistance are expressed more than the case, there is an effect excellent in economic efficiency.
- Eco-friendly PVC building material of the present invention is characterized in that made of the PVC resin composition.
- the eco-friendly PVC building material may be preferably a building interior material or exterior material such as windows, moldings, door frames.
- the manufacturing method of the eco-friendly PVC resin composition of the present invention is (i) using a mixer (mixer) PVC resin, non-lead heat stabilizer, impact modifier, colorant and moisture content of 200 to 6000 mesh (200 to 6000 mesh) of moisture content of 15.0% or less. Or combining the clay powder; And (ii) terminating and cooling the formulation when it reaches 100 to 135 ° C. after the start of the formulation; Characterized in that comprises a.
- the manufacturing method of the eco-friendly PVC resin composition comprises the steps of: (i) blending a PVC resin, a lead-free thermal stabilizer, an impact modifier and a colorant using a mixer; (ii) adding 250 to 6000 mesh loess powder having a water content of 7.0% or less at a time point of reaching 95 to 105 ° C. during the blending; And (iii) terminating the mixture at 110 to 123 ° C. and cooling after adding the loess powder.
- the method for producing an environmentally friendly PVC resin composition of the present invention (i) using a mixer (mixer) at a PVC resin, lead-free thermal stabilizer, acrylic impact modifier, colorant and 200 to 1300 °C Blending the heat treated 200-5000 mesh loess powder; And (ii) terminating and cooling the formulation at a time point of reaching 100 to 130 ° C. after the formulation.
- the manufacturing method of the environmentally friendly PVC resin composition is (i) using a mixer (mixer) PVC resin, lead-free thermal stabilizer, impact modifier, colorant, and 200 to 5000 mesh of clay with water content of 15.0% or less. Compounding the powder; And (ii) terminating and cooling the formulation at a time point of reaching 100 to 135 ° C. after the start of the formulation; It is preferable to comprise a.
- Step (i) may be blended further comprising a filler.
- the mixer is not particularly limited as long as it is usually used for the production of the PVC resin composition.
- the ocher powder is preferably added at 95 to 105 ° C, more preferably at about 100 ° C, and when blended in this temperature range, the agglomeration of the ocher powder itself is prevented and the dispersibility is excellent.
- the blending is preferably terminated at 100 to 135 ° C, more preferably terminated at 110 to 130 ° C, still more preferably terminated at 119 to 125 ° C, and most preferably It is terminated at 123 °C, in this range, the blend is well dispersed and kneaded, the load of the extruder is reduced to prevent overload, and the formability and physical properties of the final extrudate is increased.
- 100 to 135 ° C may be reached by self-heating by mixing the raw materials without a separate heating device, and may also be used as an auxiliary lubricant, a sunscreen agent or a mixture thereof after or after the loess powder is added. It may be desirable to further formulate the compound.
- the compounding is preferably terminated at 100 to 135 ° C, more preferably terminated at 110 to 130 ° C, still more preferably terminated at 119 to 125 ° C, and most preferably It is terminated at 123 °C, in this range, the blend is well dispersed and kneaded, the load of the extruder is reduced to prevent overload, and the formability and physical properties of the final extrudate is increased.
- the PVC resin, the lead-free thermal stabilizer, the acrylic impact modifier, the filler, the colorant, and the 200 to 5000 mesh clay powder having a water content of 15.0% or less are dispersible even when they are added and mixed at the same time. This is excellent and there is an effect excellent in compoundability.
- the formulation including the clay powder is added by adding an auxiliary lubricant, a sunscreen or a mixture thereof at or after the clay powder is added.
- the blended PVC resin composition is not particularly limited, but may be melted, kneaded and extruded through a predetermined extruder to be made of environmentally friendly PVC building material.
- the extruder used for the extrusion is not particularly limited as long as it can be used in the manufacture of PVC building materials, it may be preferable that the twin parallel (Twin parallel) method.
- 1 is a graph showing the temperature, pressure and porosity change (condition) of each location in the extruder during the extrusion process of the environmentally friendly PVC building material, the device diagram schematically showing the inside and outside of the extruder used, and the function and PVC by area inside the extruder The diagram showing the state of the composition is combined.
- the Y axis shows the relative magnitudes of temperature, pressure and porosity
- the X axis corresponds to the position of the extruder shown below the graph.
- Extruder in the above device diagram is composed of a hopper (Hopper), heater (H1 ⁇ H5), cylinder, screw and die (DIE), etc., the adapter (Adapter) installed between the heater H5 and the die to control the pressure inside the extruder Pressure generators and the like are omitted, and the blended PVC resin composition in the solid state is indicated on the hopper and a part of the cylinder.
- Hopper Hopper
- heater H1 ⁇ H5
- DIE screw and die
- the adapter installed between the heater H5 and the die to control the pressure inside the extruder Pressure generators and the like are omitted
- the blended PVC resin composition in the solid state is indicated on the hopper and a part of the cylinder.
- the diagram corresponds to the extruder, and the feeding zone into which the blended PVC resin composition is introduced in a solid state, the compression zone in which kneading and melting occur, and the kneading of the melt-plasticized PVC resin composition. It is divided into a metering zone for controlling the extrusion flow rate by controlling the temperature and pressure, and a die for extruding the melt-kneaded PVC resin composition into a desired shape.
- Example 1 (with ocher powder)
- Example 2 (includes heated ocher powder)
- PVC resin manufactured by LG Chem
- Ca-zinc-based heat stabilizer manufactured by Baerlocher
- 7.0 parts by weight of acrylate-based impact modifier manufactured by LG Chemical, IM809
- other auxiliary lubricant 1.8 parts by weight
- 7.0 parts by weight of 2000 mesh ocher powder having a moisture content of 3.0% or less heated at 700 ° C. for 1 hour was added to a mixer, and then mixing was started at 1750 rpm. . When it reached 118 ° C after the start of the mixing, the mixing was stopped and cooled to 35 ° C in a cooler to prepare a blended PVC resin composition.
- Example 1 Except for using the 2000 mesh ocher powder having a moisture content of 3.0% or less heated for 1 hour at 700 °C in Example 1 and 4.0 parts by weight of fat (TiO 2 ) was added in the same manner as in Example 1 A resin composition was prepared.
- a PVC resin composition was prepared in the same manner as in Example 1, except that 2000 mesh loess powder having a moisture content of 3.0% or less, which was heated at 1000 ° C. for 24 hours in Example 1 was used.
- a PVC resin composition was prepared in the same manner as in Example 1, except that 2000 mesh loess powder having a moisture content of 3.0% or less, which was heated at 500 ° C. for 2 hours in Example 1 was used.
- a PVC resin composition was prepared in the same manner as in Example 1, except that 2000 mesh ocher powder having a moisture content of 3.0% or less, which was heated at 500 ° C. for 1 hour in Example 1 was used.
- a PVC resin composition was prepared in the same manner as in Example 1, except that 2000 mesh ocher powder having a moisture content of 3.0% or less, which was heated at 400 ° C. for 1 hour in Example 1 was used.
- Example 8 (including clay powder)
- PVC resin manufactured by LG Chem
- CaO 2 calcium-zinc-based heat stabilizer
- acrylate-based impact modifier manufactured by LG Chemical, IM809
- other auxiliary lubricant 1.8 parts by weight
- 3.0 parts by weight of 2000 mesh clay powder having a moisture content of 3.0% or less heated at 700 ° C. for 1 hour, was added to a mixer, and then mixing was started at 1750 rpm. . When it reached 118 ° C after the start of the mixing, the mixing was stopped and cooled to 35 ° C in a cooler to prepare a blended PVC resin composition.
- a PVC resin composition was prepared in the same manner as in Example 1, except that 2000 mesh loess powder having a moisture content of 3.0% or less which was not heated in Example 1 was used.
- Dispersibility It was measured based on the apparent specific gravity and shape of the compound of the compound before extrusion processing after the completion of the compounding, and was evaluated to have excellent dispersibility when the spherical particle shape had a high apparent specific gravity.
- KCL was measured by KS F 2271: 2006 and NES 713: 2006 (Accession No .: KWR915003 (Example 2), KWR915004 (Comparative Example 3)).
- Sample name synthetic clay window molding ocher, synthetic resin window molding white
- the PVC product according to the present invention (Example 1) is excellent in dispersibility, far-infrared rays generated, excellent antibacterial and anti-mildew, and does not contain harmful heavy metals could.
- Example 1 For reference, although lead was not detected as a constituent of the raw materials blended in Example 1, the lead component was detected as 36.3 mg / kg in Table 1, which is the same extruder in Example 1 and Example 1 As it is carried out in, it is determined that the lead component remaining in the extruder after the implementation of Comparative Example 1 buried in Example 1 carried out later.
- the PVC resin composition (Examples 2 to 7) according to the present invention is compared with the PVC resin composition (Comparative Example 2) containing the unheated ocher without including a sunscreen It was confirmed that it has a remarkably excellent weather resistance, especially in the case of the PVC resin composition (Examples 2 to 4) containing the yellow soil heated at 700 °C or 1000 °C uniformly the original color of the loess has a more excellent aesthetic appearance could confirm.
- the weather resistance of the PVC resin composition is improved as the use of loess heat-treated at a high temperature (Examples 2 to 7), but further improvement of weather resistance when heat-treating for more than 1 hour is insignificant (compared to Examples 5 and 6). ), As the content of fat sugar increased, the weather resistance of the PVC resin composition was improved, but it was confirmed that the pale ocher color was compared (comparison of Examples 2 and 3).
- the PVC resin composition according to the present invention is compared with the PVC resin composition (Comparative Example 2) and the conventional PVC resin composition (Comparative Example 3) containing the unheated ocher It was confirmed that weather resistance was remarkably excellent because there was almost no change in yellowness, whiteness, and color characteristics (L, a, and b values) due to long-term harsh UV exposure without including a sunscreen.
- the PVC resin composition (Comparative Example 2) and the conventional PVC resin composition (Comparative Example 3) containing unheated yellow soil have yellowness, whiteness and color characteristics (L, a and b) due to long-term harsh UV exposure. It was confirmed that the weather resistance was very poor due to the rapid change in the value).
- the PVC resin composition according to the present invention (Example 2) has a Charpy impact strength comparable to that of the PVC resin composition (Comparative Example 2) and the conventional PVC resin composition (Comparative Example 3) containing unheated ocher. It was confirmed that the physical properties in accordance with KS standards were maintained.
- the reading index test result of Table 5 is CO 2 , CO, HCHO, NO + NO 2 , HCN, CH 2 CHCN, SO 2 , H 2 S, HCl, NH 3 , HF, HBr, C 6 H 5 OH The result of the test.
- the PVC resin composition according to the present invention is compared with the PVC resin composition (Comparative Example 3) in accordance with the conventional KS standards (yellowing, whiteness and The change in color characteristics (L, a and b values) was confirmed to be less, indicating that the weather resistance was excellent.
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Abstract
La présente invention concerne une composition de PVC écologique, une méthode de préparation de celle-ci et un matériau de construction la contenant, et plus spécifiquement une composition de PVC écologique comprenant une résine PVC, un stabilisateur sans plomb et une poudre de sol jaune ou une poudre d'argile blanche de 200-6000 mesh avec une teneur en eau de 15,0 % ou moins, une méthode de préparation de celle-ci et un matériau de construction la contenant. Selon la présente invention, il est possible d'obtenir une composition de PVC écologique sans produire de matériaux dangereux, en particulier des métaux lourds dangereux, par rapport à un matériau de construction contenant une composition de PVC connue, qui a des effets antibactériens et fongicides à cause de la production de rayonnements dans l'infrarouge lointain et d'anions, qui maintient continuellement des propriétés physiques conformes à la norme KS, qui présente en particulier une texture et une couleur excellentes et avec peu ou pas de décoloration causée par les rayonnements ultraviolets en cas d'utilisation de sol jaune et qui présente une couleur de haute qualité à cause de la coloration naturelle en cas d'utilisation d'argile blanche cuite, et qui présente une photostabilité supérieure aux rayonnements ultraviolets et une résistance aux intempéries même sans contenir de coûteux agents de protection contre les UV contrairement aux produits contenant un agent de protection contre les UV, une méthode de production de celle-ci, et un matériau de construction la contenant.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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KR10-2010-0019295 | 2010-03-04 | ||
KR1020100019295A KR100974995B1 (ko) | 2010-03-04 | 2010-03-04 | 친환경 pvc 조성물, 이의 제조방법 및 이를 포함하여 이루어진 건축재 |
KR1020100058925A KR100995345B1 (ko) | 2010-06-22 | 2010-06-22 | 친환경 pvc 조성물, 이의 제조방법 및 이를 포함하여 이루어진 건축재 |
KR10-2010-0058925 | 2010-06-22 | ||
KR1020100058926A KR100995344B1 (ko) | 2010-06-22 | 2010-06-22 | 친환경 pvc 조성물, 이의 제조방법 및 이를 포함하여 이루어진 건축재 |
KR10-2010-0058926 | 2010-06-22 |
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WO2011108887A2 true WO2011108887A2 (fr) | 2011-09-09 |
WO2011108887A3 WO2011108887A3 (fr) | 2012-01-19 |
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PCT/KR2011/001512 WO2011108887A2 (fr) | 2010-03-04 | 2011-03-04 | Composition de pvc écologique, méthode de préparation de celle-ci et matériau de construction la contenant |
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CN102424721A (zh) * | 2011-11-25 | 2012-04-25 | 广州杰锐体育设施有限公司 | 体育场地用环保型塑胶浆料及其制备方法 |
WO2014100864A1 (fr) * | 2012-12-28 | 2014-07-03 | Braskem S.A. | Composition polymère et son utilisation, procédé de polymérisation et produit |
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KR200321102Y1 (ko) * | 2003-04-17 | 2003-07-22 | 박준남 | 옥 분말이 함유된 pvc 제품 |
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KR100739512B1 (ko) * | 2006-02-13 | 2007-07-13 | 이종열 | 목재 보호용 시트 조성물 |
KR100807239B1 (ko) * | 2007-02-28 | 2008-02-28 | 고상남 | 원적외선 및 음이온이 방출되는 식음료 용기용 플라스틱수지 조성물 |
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KR19990069555A (ko) * | 1998-02-10 | 1999-09-06 | 이종학 | 황토와 피브이시로 구성된 칩의 제조 방법 및 이를 함유한 바닥장식재 |
KR200321102Y1 (ko) * | 2003-04-17 | 2003-07-22 | 박준남 | 옥 분말이 함유된 pvc 제품 |
KR20050048573A (ko) * | 2005-05-02 | 2005-05-24 | 주식회사 노벨산업 | 황토를 함유한 폴리염화비닐 및 그 제조방법 |
KR100739512B1 (ko) * | 2006-02-13 | 2007-07-13 | 이종열 | 목재 보호용 시트 조성물 |
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CN102424721A (zh) * | 2011-11-25 | 2012-04-25 | 广州杰锐体育设施有限公司 | 体育场地用环保型塑胶浆料及其制备方法 |
CN102424721B (zh) * | 2011-11-25 | 2013-05-22 | 广州杰锐体育设施有限公司 | 体育场地用环保型塑胶浆料及其制备方法 |
WO2014100864A1 (fr) * | 2012-12-28 | 2014-07-03 | Braskem S.A. | Composition polymère et son utilisation, procédé de polymérisation et produit |
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WO2011108887A3 (fr) | 2012-01-19 |
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