WO2011108680A1 - Thin battery module and assembled battery using same - Google Patents

Thin battery module and assembled battery using same Download PDF

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Publication number
WO2011108680A1
WO2011108680A1 PCT/JP2011/055013 JP2011055013W WO2011108680A1 WO 2011108680 A1 WO2011108680 A1 WO 2011108680A1 JP 2011055013 W JP2011055013 W JP 2011055013W WO 2011108680 A1 WO2011108680 A1 WO 2011108680A1
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WO
WIPO (PCT)
Prior art keywords
thin battery
battery module
cell
thin
power contact
Prior art date
Application number
PCT/JP2011/055013
Other languages
French (fr)
Japanese (ja)
Inventor
深沢保
田中豊喜
榎木泰史
Original Assignee
株式会社ピューズ
大和製罐株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ピューズ, 大和製罐株式会社 filed Critical 株式会社ピューズ
Priority to CN201180011561.6A priority Critical patent/CN102870252B/en
Priority to JP2012503270A priority patent/JP5750097B2/en
Publication of WO2011108680A1 publication Critical patent/WO2011108680A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0413Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/516Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/172Arrangements of electric connectors penetrating the casing
    • H01M50/174Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/178Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/505Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising a single busbar
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/42Grouping of primary cells into batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a thin battery module configured using a plurality of laminate cells, and an assembled battery configured by assembling the thin battery modules.
  • the laminate cell refers to a laminate type thin cell, and the cell is used to include a battery cell and a single battery.
  • a structure in which a plurality of laminated cells are assembled, electrically connected in series and / or in parallel, and the periphery is covered with a resin member or a metal case is known. Yes.
  • a large amount of electric power is required.
  • an assembled battery having a specification of 100V or 350V is known.
  • the assembled battery is also used for power storage.
  • Connection members are arranged, and connection harnesses and bus bars are attached to these connection members.
  • the length in the assembly direction differs if the number of sets differs, so the thin battery modules are attached to the connection members of each thin battery module.
  • a bus bar having a length suitable for the number of sets or the set length is used.
  • one or a few kinds of bus bars are prepared for connecting adjacent thin battery modules, and adjacent connecting members of adjacent thin battery modules are alternately arranged, and the adjacent positive and negative electrodes are connected to each other.
  • JP 2006-066632 A JP 2007-265945 A JP 2009-231267 A JP 2009-301874 A Japanese Patent No. 3731595
  • the electrical connection structure of the assembled battery greatly depends on the electrode arrangement structure of the thin battery module that is a constituent element thereof. ing.
  • the electrode structure differs greatly depending on the arrangement of the lead terminals of the positive and negative electrodes of the laminated cell housed in the thin battery module itself. In this respect, for example, as in the battery module disclosed in Japanese Patent Application Laid-Open No.
  • the positive and negative lead terminals extending in the direction orthogonal to the cell stacking direction are provided, and the same A simple structure can be obtained by providing lead terminals with polarities protruding in the same direction and connecting the lead terminals with the same polarity to the positive and negative bus bars.
  • the present invention in such a battery module, is a step further simplification of the module, its arrangement structure, and the electrical connection structure between the modules, which simplifies the configuration of the thin battery module and is adjacent to the battery module.
  • the present invention proposes a thin battery module and an assembled battery using the same, which do not require the bus bar used to connect both electrode terminals between the thin battery modules.
  • a plurality of cells 2 and 2 are accommodated in the case 1, and the plurality of cells are overlapped and electrically connected.
  • Contact portions 11 and 11 into which connection members 7 for electrical connection with adjacent thin battery modules are inserted are formed on the upper and lower surfaces of the case 1, and inside the case 1 adjacent to the contact portions 11.
  • the power contact portion 60 is a thin battery module in which the connecting member 7 is detachably attached thereto.
  • each cell 2 includes positive and negative lead terminals 3 and 4 extending in a direction orthogonal to the overlapping direction of the cells, and has the same polarity.
  • the lead terminals of the same polarity are fixedly connected to the positive and negative bus bars 6 and 6, and the bases of both the positive and negative bus bars 6 and 6 are provided.
  • Reference numerals 62 and 62 denote thin battery modules which are arranged in an overlapped manner via insulating members, and in which power contact portions 60 are provided on both bus bar base portions 62 and 62 arranged in the overlapped manner.
  • the invention described in claim 4 of the present application is that, in the invention of claim 1, the bus bar includes a connecting portion 61 with the lead terminals 3 and 4, and the power contact portion 60, and at least the lead terminal and
  • the thin battery module is characterized in that the connecting portion and the power contact portion 60 are exposed and the periphery is molded with an insulating resin.
  • the invention described in claim 5 of the present application is that, in claim 1, the bus bars 6 and 6 for both the positive electrode and the negative electrode include the connecting portion 61 with the lead terminals 3 and 4 and the power contact portion 60. It is a thin battery module characterized by having the same structure with the periphery molded with an insulating resin.
  • the invention described in claim 6 of the present application is the thin battery module according to claim 1, wherein a flat support plate 5 is provided, and one cell 2 is arranged above and below the support plate 5. It is.
  • the invention described in claim 7 of the present application is that, in claim 1, the portion of the power contact portion 60 is formed to be thicker than other portions of the bus bar 6, and the connecting member 7 is A central base 71 having a diameter larger than that of the power contact portion 60 and protrusions 72 provided on the power contact portion 60 and symmetrically provided on one side and the other side of the central base portion 71. , 72, and a thin battery module.
  • the invention described in claim 8 of the present application is that, in claim 1, the positive lead terminal 3 of each of the cells 2 and 2 is made of a material that melts when a current exceeding a predetermined value flows.
  • a thin battery module comprising a voltage measuring substrate 9 to which a wiring 91 fixed to each of the positive electrode lead terminals 3 and a wiring 92 fixed to the negative electrode side are connected.
  • the invention described in claim 9 of the present application is the thin battery module according to claim 8, wherein a temperature sensor 93 for measuring a cell temperature is provided on the substrate 9 or the wiring.
  • a plurality of thin battery modules according to any one of the first to ninth aspects are assembled, and a connecting member is mounted between adjacent thin battery modules.
  • the assembled battery is characterized in that a plurality of assembled thin battery modules are connected in series.
  • the invention described in claim 11 of the present application includes a support part for supporting the plurality of assembled thin battery modules according to claim 10, wherein the support part has two output power supply parts on the positive electrode side and the negative electrode side. And the two output power supply units and the power contact portions on the positive electrode side and the negative electrode side of the assembled thin battery module are electrically connected to each other through the connection member. It is an assembled battery.
  • the contact portion into which the connection member is inserted is formed on the upper and lower surfaces of the case. Electrical conduction can be achieved by simply inserting a connecting member between the battery modules. Therefore, when the assembled battery is configured, the assembled battery can be electrically connected without using a number of connection harnesses and the like as in the prior art.
  • connection member as described in claim 7 of the present application can be used for electrical connection between the positive electrode side and the negative electrode side power contact portion of the battery module.
  • the contact portions on the upper and lower surfaces of the case and the power contact portions are formed at the same position in the cell assembly direction. Therefore, it is possible to configure an assembled battery by attaching it to each contact portion using a connecting member. Therefore, positioning and positioning are facilitated when configuring the assembled battery, and the thin battery module. Therefore, it is possible to easily arrange the assembled battery and save work.
  • lead terminals having the same polarity protrude in the same direction, and the base portions of the bus bars 6 and 6 fixed to the lead terminals are overlapped.
  • the power contact section is provided at the base of these bus bars, the layout of the lead terminals and bus bars, and also the power contact section is rationalized and simplified, and the manufacture is facilitated. can do.
  • the periphery of the bus bar is molded with an insulating resin, when the base portions of both the positive electrode and the negative electrode bus bar are arranged in a superposed manner, the insulating structure is naturally formed. Therefore, it is possible to improve the workability by eliminating the need for an additional insulating member, and it is possible to avoid a conduction failure that may occur when an additional insulating member is provided.
  • both the positive and negative electrode bus bars have the same structure, only one type of bus bar is required, and the number of parts can be saved. Further, since the periphery of the bus bar is molded with an insulating resin, workability can be improved and problems can be avoided as in the case of claim 4. This type of cell generates heat due to charging / discharging, and the presence or absence of cooling or the cooling rate is a risk that it may lead to smoke or ignition due to deterioration in battery performance, internal short circuit, or thermal runaway caused by abnormalities such as overcharging.
  • the two cells are arranged in this way and are adjacent to the individual battery cell plane portions on the upper and lower surfaces of the case. In both sides, heat exchange with the outside air is efficiently and evenly performed through the case, thereby suppressing the temperature rise of the battery cell and the acceleration of the battery deterioration.
  • the connecting member is provided with the central base portion having a diameter larger than that of the power contact portion, the central base portion comes into contact with the bus bar to position the connecting member. Is made.
  • the protruding portion on one side of the connecting member is attached to the power contact portion to achieve electrical conduction, and the protruding portion on the other side protrudes from the bus bar to form a connecting portion after the connection.
  • the portion of the power contact portion is formed thicker than other portions of the bus bar, the contact area with the connection member attached to the power contact portion can be increased, The reliability of conduction can be ensured.
  • the voltage of each cell can be individually measured on the substrate during normal operation. When a large current flows through the lead terminal due to some abnormal situation, the positive lead terminal is fused.
  • an abnormality of the thin battery module in the case cannot be discriminated from the outside, but since the voltage at the substrate changes when the lead terminal is melted, the abnormality can be detected. Therefore, this can be dealt with as appropriate, such as replacing a thin battery module having an abnormality.
  • the temperature sensor for measuring the cell temperature is provided on the substrate or the wiring, it is possible to detect the temperature information of the cell, and the precise voltage and temperature of the cell. It can be monitored.
  • FIG. 1 is an overall configuration perspective view showing a thin battery module according to the present invention.
  • FIG. 2 is an enlarged perspective view of a main part of FIG. 1 with the upper and lower case members omitted.
  • FIG. 3 is a plan view showing the thin battery module of this example. 4 is a plan view showing a state where the upper case member is removed from the thin battery module of FIG.
  • FIG. 5 is a vertical cross-sectional view of the location of the bus bar in FIG.
  • FIG. 6 is an enlarged view of a portion X in FIG.
  • FIG. 7 is an overall configuration perspective view showing an assembled battery using the thin battery module according to the present invention.
  • FIG. 8 is a perspective view showing a state in which the assembled battery is stored in the storage holder.
  • FIG. 9 is a plan view showing a thin battery module according to another example.
  • the thin battery module 100 of this example includes a plurality of cells 2, 2 (2A, 2B) in upper and lower case members 1, 1 (upper case member 1A, lower case member 1B). ), And a plurality of these cells are stacked and connected in parallel.
  • the cells 2 and 2 are two cells, an upper cell 2A and a lower cell 2B.
  • Each cell 2A, 2B has positive lead terminals 3, 3 (lead terminal 3A of upper cell 2A, lead terminal 3B of lower cell 2B) and negative electrode extending in a direction orthogonal to the overlapping direction.
  • Lead terminals 4 and 4 (the lead terminal 4A of the upper cell 2A.
  • a flat support plate 5 is provided at the center, and the cells 2A and 2B are arranged with the support plate 5 interposed therebetween.
  • This type of laminate cell generates heat by charging and discharging, and the presence or absence of cooling and the cooling rate have a significant effect on battery performance.
  • both sides can perform heat exchange with the outside air via the case members 1A and 1B.
  • reference numeral 6 denotes a bus bar, to which the lead terminal of the cell 2 is connected.
  • a positive bus bar 6A is disposed on the upper side and a negative bus bar 6B is disposed on the lower side with the support plate 5 interposed therebetween.
  • the positive lead terminals 3 and 3 protruding in the same direction are connected to the positive bus bar 6A, and the negative lead terminals 4 and 4 are connected to the negative bus bar 6B.
  • These lead terminals 3 and 4 and bus bar 6 are connected and fixed by laser welding.
  • the bus bar 6 is formed by press-molding a copper plate and includes a distal end portion 61 formed in a crank shape and a base portion 62 on which a power contact portion 60 described later is formed. Further, a resin insulating member 63 is molded (covered) around the base side of the bus bar 6 except for the location of the power contact portion 60.
  • the bases 62 and 62 of both the positive and negative bus bars 6A and 6B are arranged in an overlapping manner.
  • the positive and negative bus bars 6A and 6B are fixed by tapping screws with the support plate 5 interposed therebetween.
  • the periphery of the bus bar 6 is molded with an insulating resin, so that it is naturally insulated. A structure can be achieved.
  • the periphery of the bus bar is molded with an insulating resin, the workability is improved by eliminating the need for an insulating member, and when an insulating member is provided separately, the insulating member may be changed depending on the arrangement or vibration.
  • the power contact portions 60 and 60 provided on the bus bar base portions 62 and 62 are viewed in the overlapping direction of the cells 2A and 2B.
  • the centers of these contact portions are formed at the same position.
  • a connecting member 7 described later is detachably attached to one or both of the power contact portions 60, 60, so that adjacent thin battery modules are electrically connected in series. Therefore, when the thin battery module 100 of the present example is used, when the assembled battery is formed, the connection member 7 is used to mount the battery pack on the power contact portions 60 and 60, so that a large number of conventional connections can be obtained. It is possible to achieve electrical conduction of the assembled battery without using a wiring harness or bus bar.
  • the power contact portions 60 of both the bus bars 6A and 6B are formed at the same position in the cell overlapping direction, so that the power contact portions 60 and 60 are connected using the connecting member 7.
  • the portion of the power contact portion 60 is formed thicker than other portions of the bus bar 6. Since the connecting member 7 is detachably attached to the power contact portion 60, the power contact portion 60 is formed thicker than the other portions of the bus bar 6. And electrical connection between the connecting member 7 and the connecting member 7 can be improved.
  • the connecting member 7 includes a central base portion 71 having a diameter larger than that of the power contact portion 60 in the central portion and projecting portions 72 provided symmetrically on one side and the other side of the central base portion 71.
  • the protrusion 72 is a part to be attached to the power contact part 60.
  • the lower protrusion 72B is attached to the positive bus bar 6A.
  • the upper protruding portion 72A protrudes from the bus bar 6A and constitutes a connecting portion after the heel. That is, the upper projecting portion 72A allows the power of the negative bus bar 6B located on the lower side of the upper thin battery module when another thin battery module is superimposed on the thin battery module from above.
  • the electrical contact in the series connection between the upper and lower thin battery modules which are fitted to the contact part 60 for use and thereby overlapped is thereby achieved.
  • the connecting member 7 is provided with a central base 71 having a diameter larger than that of the power contact portion, so that the central base 71 contacts the bus bar 6. In contact therewith, the connecting member 7 is positioned.
  • the power contact portion 60 is formed thicker than other portions of the bus bar 6, as described above, the contact area with the connection member 7 attached to the power contact portion 60 is increased. It is possible to ensure the reliability of electrical continuity.
  • reference numeral 8 denotes a lead holder, which is a lead holder 8A that presses the lead terminal 3A of the lead positive electrode from the top to the bottom, and a lead holder that is separate from the lead holder 8A and presses the lead terminal 4A of the lead negative electrode from the top. 8A and a lead holder 8B that presses the lead terminals 3B and 4B of the lead positive electrode and the negative electrode from below to above.
  • a buffer material 81 is provided on the pressing surface of the lead holder 8.
  • Each lead holder 8 is fixed by a tapping screw with the support plate 5 interposed therebetween.
  • Each cell 2A, 2B and both bus bars 6A, 6B described above are housed in a case made up of upper and lower case members 1A, 1B, and further, upper and lower case members 1A, 1B corresponding to the power contact portions 60, 60.
  • a contact portion 11 (11A, 11B) for inserting the connecting member 7 is formed.
  • the positive lead terminals 3A and 3B of the cells 2A and 2B are made of a material that melts when a current exceeding a predetermined value flows.
  • the positive lead terminals 3A and 3B are made of aluminum, and are melted when a current exceeding 250 amperes flows.
  • a voltage measuring substrate 9 is provided in the vicinity of the support plate 5 on the opposite side to the bus bar 6.
  • a microcomputer (not shown) is mounted on the substrate 9, and wirings 91A and 91B fixed to the positive lead terminals 3A and 3B of the cells 2A and 2B, respectively, and a wiring 92 fixed to the negative electrode side. These wirings constitute a voltage measurement FPC (flexible printed circuit) which is a thin harness.
  • the voltage measurement substrate 9 is provided in the vicinity of the support plate 5 that does not overlap the cells 2A and 2B. Thereby, the influence of the magnetic field produced by the electric current at the time of battery discharge can be avoided.
  • substrate 9 can be measured separately at the normal time (normal time).
  • the normal time normal time
  • one and / or the other of the positive lead terminals 3A and 3B is melted.
  • an abnormality of the thin battery module in the case cannot be discriminated from the outside, but when the positive lead terminal 3 is melted, the voltage on the substrate 9 changes, so that the abnormality can be detected.
  • the substrate 9 is provided with temperature sensors 93A and 93B (in this example, thermistors) that individually measure the temperatures of the cells 2A and 2B. Thereby, the temperature information of each cell 2A, 2B can be obtained.
  • the temperature sensor may be embedded in the wiring.
  • connecting portions 94A and 94B for connecting the substrates 9 and 9 of the thin battery modules adjacent in the vertical direction in series are provided on the upper and lower surfaces of the substrate 9.
  • one of the connecting portions 94A and 94B is a spring connector that contacts a metal dividing surface for connection on the substrate 9, and the other contacts the metal dividing surface.
  • the substrate 9 is held by upper and lower substrate holders 95A and 95B.
  • the assembled battery is configured by assembling a plurality of thin battery modules, and only mounting the connection member 7 between adjacent thin battery modules, Thereby, electrical conduction is also achieved.
  • a large number of connection harnesses and bus bars have been used to achieve electrical continuity of the assembled battery.
  • No harness etc. are required. Therefore, according to the assembled battery according to the present invention, it is possible to avoid interference between the harness, the connecting member, and the harness that may occur when the connection harness or the like is used, and to avoid a failure around the harness / bus bar.
  • one connecting member 7 is attached to one of the power contact portions 60 of one polarity, for example, the positive power contact portion 60.
  • a plurality of thin battery modules are prepared, and one (for example, the lower) thin battery module is connected to the other (for example, the upper) thin battery module of the connection member 7 attached to the one thin battery module.
  • the upper projecting portion 72A is fitted to the lower power contact portion 60 of the other thin battery module to form the assembled battery 200 in which a plurality of thin battery modules are combined (FIG. 7). reference).
  • the assembled battery 200 is configured by connecting the plurality of thin battery modules in series.
  • the mounting mode of the connection member 7 to the thin battery module is not limited to the above, In order to distinguish between the positive electrode side and the negative electrode side, for example, the shape and size of the power contact portion are made different. Accordingly, the shape and size of the projecting portions 72A and 72B on the upper and lower sides of the connection member 7 are changed accordingly.
  • the connecting member 7 is formed of a round or square straight member, and a power contact portion having a shape and structure conforming to the straight member is provided. Furthermore, the electrical contact between the power contact portion and the connecting member is provided.
  • a support portion 201 for the assembled battery 200 that houses the plurality of thin battery modules is provided.
  • the support portion 201 includes a bottom plate portion 202 and a top plate portion 203 and is held by surrounding rods 204 and 204.
  • Two power supply units 205 and 206 for output on the positive electrode side and the negative electrode side are provided at portions on the thin battery module side of the bottom plate unit 202 and the top plate unit 203, respectively.
  • Reference numeral 207 denotes an output wiring for voltage measurement.
  • a power contact portion 60 for mounting the connection member 7 is provided on the two output power supply portions 205 and 206 on the positive electrode side and the negative electrode side.
  • the two output power supply units 205 and 206 and the power contact portions 60 on the positive electrode side and the negative electrode side of the assembled thin battery modules 100 and 100 are electrically connected to each other through the connection member 7. It is carried out.
  • the plurality of thin battery modules 100, 100 housed in the support portion 201 constitute an assembled battery 200.
  • the assembled battery 200 constitutes one large-capacity battery formed by connecting the plurality of thin battery modules 100 and 100 in series.
  • each power contact between the adjacent thin battery modules 100 and 100 and between the thin battery module 100 and the two output power supply units 205 and 206 on the positive electrode side and the negative electrode side is provided. Since it is possible to achieve electrical continuity simply by inserting the connection member 7 into the portions 60, 60, it is possible to achieve electrical continuity of the assembled battery without using a number of conventional connection harnesses or the like. . Therefore, it is possible to avoid the interference between the harness, the connecting member, and the harness that may occur when the connecting harness or bus bar is used, and the failure around the harness / bus bar can be avoided. Since wiring space such as a harness and wiring work are not required, the structure can be simplified and the manufacturing can be facilitated.
  • the substrate is disposed on the thin battery module side portions of the bottom plate part 202 and the top plate part 203 (on the upper side of the bottom plate part 202 and below the top plate part 203).
  • Nine connecting portions 94A and 94B are provided with connecting portions (not shown) for electrical connection.
  • voltage and temperature information of each cell 2A, 2B measured individually in each thin battery module 100, 100 can be obtained.
  • the positive lead terminals 3 and 3 and the negative lead terminals 4 and 4 both project in the same direction, and the upper and lower cells 2A and 2B are electrically connected.
  • the present invention is not limited to this.
  • the positive lead terminals 3 and 3 and the negative lead terminals 4 and 4 may protrude in opposite directions.
  • a positive electrode contact portion similar to the previous example is provided on one surface (surface) of the thin battery module 110 and the connecting member 7 is attached thereto, and the negative electrode is disposed on the opposite side in the width direction.
  • the contact member is provided and the connecting member 7 is attached thereto.
  • the same contact portion as described above is provided on the other surface (back surface) of the thin battery module 110 at the same position as these contact portions.
  • the thin battery module described above and the assembled battery in which these are assembled are not limited to the specific examples described above.
  • a thin battery module not only electrical parallel connection of cells but also serial connection can be performed, and the shape, structure, arrangement, etc. of the bus bar, power contact portion in the thin battery module, and As long as the shape, structure, etc. of the assembled battery are suitable for the purpose of the present invention which contributes to facilitation or simplification of the assembly of adjacent thin battery modules, an appropriate mode can be adopted.
  • the present invention is suitable for a thin battery module for driving a vehicle driving motor of an electric vehicle or a hybrid electric vehicle, and an assembled battery configured by assembling the thin battery modules.

Abstract

Disclosed is a battery module wherein the electrode terminals of the battery module can be extremely easily connected, and furthermore, a bus bar for connecting the electrode terminals is not necessary when assembling the battery modules. An assembled battery using the battery modules is also provided. In the thin battery module, a plurality of cells (2, 2) are housed in a case (1), and the cells are stacked and electrically connected. In the upper and lower surfaces of the case (1), contact sections (11, 11) for inserting a connecting member (7) for electrical connection with the adjacent thin battery modules are formed. In the case (1) adjacent to each contact section (11), a contact section for power (60) electrically connected to the lead terminals (3, 4) of the cell (2) is provided. The contact section for power (60) has the connecting member (7) removably attached thereto.

Description

薄形電池モジュール及びこれを用いた組電池Thin battery module and assembled battery using the same
 本発明は、複数のラミネートセルを用いて構成される薄形電池モジュールと、この薄形電池モジュールを集合して構成される組電池に関する。尚、本明細書において、ラミネートセルとは、ラミネートタイプの薄形セルをいい、また、セルは、電池セルや単電池を含む意味で用いている。 The present invention relates to a thin battery module configured using a plurality of laminate cells, and an assembled battery configured by assembling the thin battery modules. In the present specification, the laminate cell refers to a laminate type thin cell, and the cell is used to include a battery cell and a single battery.
 この種の薄形電池モジュールとして、複数のラミネートセルを集合して、電気的に直列及び(又は)並列に接続し、周囲を樹脂部材や金属のケースで覆って構成されるものが知られている。また、電気自動車(Electric Vehicle)やハイブリッド電気自動車(Hybrid Electric Vehicle)の車両走行用モータを駆動するためには、大容量の電力を必要とするので、これら複数の薄形電池モジュールを集合し電気的に直列接続して、例えば100Vや350V仕様の組電池を構成したものが知られている。更に、組電池は、電力貯蔵用としても用いられている。
 そして、薄形電池モジュールを複数集合し、電気的に直列接続して組電池を構成する場合、その電気的接続を確実且つ容易にできる構造として、薄形電池モジュールの側面部に正極及び負極の接続部材を配置し、これらの接続部材に接続用ハーネスやバスバーを装着している。
 一般に、薄形電池モジュールを集合して、これらの電気的接続にバスバーを用いる場合に、その集合数が異なれば集合方向の長さが異なるので、各薄形電池モジュールの接続部材に装着されるバスバーは、集合数ないし集合長さに適合する長さのものが用いられる。
 また、隣接する薄形電池モジュールを接続するものとして、1種又は少数種類のバスバーを用意し、隣接する薄形電池モジュールの隣り合う接続部材を正負極互い違いに配置し、これら隣接する正負極同士を、これら多数のバスバーにて電気的導通を図る構造のものも知られている。
As a thin battery module of this type, a structure in which a plurality of laminated cells are assembled, electrically connected in series and / or in parallel, and the periphery is covered with a resin member or a metal case is known. Yes. In addition, in order to drive a vehicle driving motor of an electric vehicle or a hybrid electric vehicle, a large amount of electric power is required. For example, an assembled battery having a specification of 100V or 350V is known. Furthermore, the assembled battery is also used for power storage.
When a plurality of thin battery modules are assembled and electrically connected in series to form an assembled battery, a structure in which the electrical connection can be made reliably and easily has a positive electrode and a negative electrode on the side surface of the thin battery module. Connection members are arranged, and connection harnesses and bus bars are attached to these connection members.
In general, when thin battery modules are assembled and bus bars are used for their electrical connection, the length in the assembly direction differs if the number of sets differs, so the thin battery modules are attached to the connection members of each thin battery module. A bus bar having a length suitable for the number of sets or the set length is used.
In addition, one or a few kinds of bus bars are prepared for connecting adjacent thin battery modules, and adjacent connecting members of adjacent thin battery modules are alternately arranged, and the adjacent positive and negative electrodes are connected to each other. In addition, there is also known a structure that achieves electrical continuity with these many bus bars.
特開2006−066322号公報JP 2006-066632 A 特開2007−265945号公報JP 2007-265945 A 特開2009−231267号公報JP 2009-231267 A 特開2009−301874号公報JP 2009-301874 A 特許第3731595号公報Japanese Patent No. 3731595
 上述したように、大容量の組電池は薄形電池モジュールを複数集合して構成されるため、組電池の電気的接続構造は、その構成要素たる薄形電池モジュールの電極配置構造に大きく依存している。また、薄形電池モジュール自体、これに収納されるラミネートセルの正極及び負極のリード端子の配置により、電極構造が大きく異なってくるものである。
 この点、例えば、前記特許文献2の特開2007−265945号公報の電池モジュールのように、セルの重ね合わせ方向に対して直交する方向に延設した正極及び負極のリード端子を備えるとともに、同じ極性のリード端子同士を同一方向に突出して設けて、前記同じ極性のリード端子同士を正極用と負極用の各バスバーに固着して接続するものは、簡易な構造を得ることができる。
 本発明は、このような電池モジュールにおいて、モジュール及びその配置構造並びにモジュール間の電気的接続構造の簡易化を一歩進めたものであり、薄形電池モジュールの構成の簡易化を図り、しかも、隣接する薄形電池モジュール間において、双方の電極端子の接続に用いられていたバスバーを不要とする、薄形電池モジュール及びこれを用いた組電池を提案するものである。
As described above, since a large-capacity assembled battery is configured by assembling a plurality of thin battery modules, the electrical connection structure of the assembled battery greatly depends on the electrode arrangement structure of the thin battery module that is a constituent element thereof. ing. In addition, the electrode structure differs greatly depending on the arrangement of the lead terminals of the positive and negative electrodes of the laminated cell housed in the thin battery module itself.
In this respect, for example, as in the battery module disclosed in Japanese Patent Application Laid-Open No. 2007-265945 of Patent Document 2, the positive and negative lead terminals extending in the direction orthogonal to the cell stacking direction are provided, and the same A simple structure can be obtained by providing lead terminals with polarities protruding in the same direction and connecting the lead terminals with the same polarity to the positive and negative bus bars.
The present invention, in such a battery module, is a step further simplification of the module, its arrangement structure, and the electrical connection structure between the modules, which simplifies the configuration of the thin battery module and is adjacent to the battery module. The present invention proposes a thin battery module and an assembled battery using the same, which do not require the bus bar used to connect both electrode terminals between the thin battery modules.
 本願第1請求項に記載した発明は、実施例で用いた符号を付して記すと、ケース1内に複数のセル2,2を収納し、これら複数のセルを重ね合わせて電気的に接続してなる薄形電池モジュールにおいて、
 前記ケース1の上下面に、隣接する薄形電池モジュールとの電気的接続用の接続部材7が挿入されるコンタクト部11,11を形成し、前記各コンタクト部11に隣接する前記ケース1内部には、前記セル2のリード端子3,4に導通する電力用コンタクト部60を設けて構成され、
 前記電力用コンタクト部60は、これに前記接続部材7が着脱可能に装着されるものであることを特徴とする薄形電池モジュールである。
 本願第2請求項に記載した発明は、請求項1の発明において、前記ケース1の上下面のコンタクト部11及び前記各電力用コンタクト部60は、セルの集合方向において同一位置に設けられていることを特徴とする薄形電池モジュールである。
 本願第3請求項に記載した発明は、前記各セル2は、セルの重ね合わせ方向に対して直交する方向に延設した正極及び負極のリード端子3,4を備えるとともに、同じ極性のリード端子同士を同一方向に突出して設け、前記同じ極性のリード端子同士を正極用と負極用の各バスバー6,6に固着して接続し、前記正極用及び負極用のバスバー6,6の双方の基部62,62は、絶縁部材を介して、重ね合わせ状に配置され、前記重ね合わせ状に配置した双方のバスバー基部62,62に、電力用コンタクト部60を設けた薄形電池モジュールである。
 本願第4請求項に記載した発明は、請求項1の発明において、前記バスバーは6、前記リード端子3,4との接続部61及び前記電力用コンタクト部60を備えるとともに、少なくとも当該リード端子との接続部及び当該電力用コンタクト部60を露出して、周囲を絶縁性樹脂でモールドしたことを特徴とする薄形電池モジュールである。
 本願第5請求項に記載した発明は、請求項1において、前記正極用及び負極用の双方のバスバー6,6は、前記リード端子3,4との接続部61及び前記電力用コンタクト部60を備え且つ周囲を絶縁性樹脂でモールドした同一構造のものであることを特徴とする薄形電池モジュールである。
 本願第6請求項に記載した発明は、請求項1において、平板状のサポートプレート5を設けて、このサポートプレート5の上下に各1つのセル2を配置したことを特徴とする薄形電池モジュールである。
 本願第7請求項に記載した発明は、請求項1において、前記電力用コンタクト部60の部位は、前記バスバー6の他の部位よりも厚肉に形成され、更に、前記接続部材7は、中央部に前記電力用コンタクト部60よりも大径の中央基部71と、前記電力用コンタクト部60に装着される部位であって前記中央基部71の一方側及び他方側に対称に設けられる突出部72,72とを備えることを特徴とする薄形電池モジュールである。
 本願第8請求項に記載した発明は、請求項1において、前記各セル2,2の正極のリード端子3は、所定値を超える電流が流れると溶断する材料からなり、更に、各セル2,2の正極のリード端子3に各別に固着される配線91と、前記負極側に固着される配線92とが接続される電圧計測用の基板9を設けたことを特徴とする薄形電池モジュールである。
 本願第9請求項に記載した発明は、請求項8において、前記基板9又は前記配線には、セル温度計測用の温度センサ93を設けたことを特徴とする薄形電池モジュールである。
 本願第10請求項に記載した発明は、前記請求項1乃至9のいずれか一つに記載された薄形電池モジュールを複数集合するとともに、隣接する薄形電池モジュール間には接続部材を装着して組電池を構成し、これら複数集合した薄形電池モジュールが直列接続されることを特徴とする組電池である。
 本願第11請求項に記載した発明は、請求項10において、前記複数集合した薄形電池モジュールを支持する支持部を備え、この支持部には、正極側と負極側の二つの出力用電源部を設け、前記二つの出力電源部と、前記集合した薄形電池モジュールの正極側及び負極側の電力用コンタクト部とを、前記接続部材を介して各別に電気的導通を行うことを特徴とする組電池である。
When the invention described in the first claim of the present application is described with the reference numerals used in the embodiments, a plurality of cells 2 and 2 are accommodated in the case 1, and the plurality of cells are overlapped and electrically connected. In the thin battery module,
Contact portions 11 and 11 into which connection members 7 for electrical connection with adjacent thin battery modules are inserted are formed on the upper and lower surfaces of the case 1, and inside the case 1 adjacent to the contact portions 11. Is provided with a power contact portion 60 that is electrically connected to the lead terminals 3 and 4 of the cell 2,
The power contact portion 60 is a thin battery module in which the connecting member 7 is detachably attached thereto.
According to the second aspect of the present invention, in the invention of the first aspect, the contact portions 11 on the upper and lower surfaces of the case 1 and the power contact portions 60 are provided at the same position in the cell assembly direction. This is a thin battery module.
The invention described in claim 3 of the present application is that each cell 2 includes positive and negative lead terminals 3 and 4 extending in a direction orthogonal to the overlapping direction of the cells, and has the same polarity. The lead terminals of the same polarity are fixedly connected to the positive and negative bus bars 6 and 6, and the bases of both the positive and negative bus bars 6 and 6 are provided. Reference numerals 62 and 62 denote thin battery modules which are arranged in an overlapped manner via insulating members, and in which power contact portions 60 are provided on both bus bar base portions 62 and 62 arranged in the overlapped manner.
The invention described in claim 4 of the present application is that, in the invention of claim 1, the bus bar includes a connecting portion 61 with the lead terminals 3 and 4, and the power contact portion 60, and at least the lead terminal and The thin battery module is characterized in that the connecting portion and the power contact portion 60 are exposed and the periphery is molded with an insulating resin.
The invention described in claim 5 of the present application is that, in claim 1, the bus bars 6 and 6 for both the positive electrode and the negative electrode include the connecting portion 61 with the lead terminals 3 and 4 and the power contact portion 60. It is a thin battery module characterized by having the same structure with the periphery molded with an insulating resin.
The invention described in claim 6 of the present application is the thin battery module according to claim 1, wherein a flat support plate 5 is provided, and one cell 2 is arranged above and below the support plate 5. It is.
The invention described in claim 7 of the present application is that, in claim 1, the portion of the power contact portion 60 is formed to be thicker than other portions of the bus bar 6, and the connecting member 7 is A central base 71 having a diameter larger than that of the power contact portion 60 and protrusions 72 provided on the power contact portion 60 and symmetrically provided on one side and the other side of the central base portion 71. , 72, and a thin battery module.
The invention described in claim 8 of the present application is that, in claim 1, the positive lead terminal 3 of each of the cells 2 and 2 is made of a material that melts when a current exceeding a predetermined value flows. A thin battery module comprising a voltage measuring substrate 9 to which a wiring 91 fixed to each of the positive electrode lead terminals 3 and a wiring 92 fixed to the negative electrode side are connected. is there.
The invention described in claim 9 of the present application is the thin battery module according to claim 8, wherein a temperature sensor 93 for measuring a cell temperature is provided on the substrate 9 or the wiring.
According to the tenth aspect of the present invention, a plurality of thin battery modules according to any one of the first to ninth aspects are assembled, and a connecting member is mounted between adjacent thin battery modules. The assembled battery is characterized in that a plurality of assembled thin battery modules are connected in series.
The invention described in claim 11 of the present application includes a support part for supporting the plurality of assembled thin battery modules according to claim 10, wherein the support part has two output power supply parts on the positive electrode side and the negative electrode side. And the two output power supply units and the power contact portions on the positive electrode side and the negative electrode side of the assembled thin battery module are electrically connected to each other through the connection member. It is an assembled battery.
 本願第1及び第10請求項に記載した発明によれば、本発明に係る薄形電池モジュールは、前記ケースの上下面に接続部材が挿入されるコンタクト部が形成されているので、隣接する薄形電池モジュール間に単に接続部材を挿入するだけで電気的導通を図ることができる。
 従って、組電池を構成する場合に、従来のような多数の接続用ハーネス等を用いることなく組電池の電気的導通を図ることができる。とりわけ、本願第11請求項に記載した発明のように、組電池を支持する支持部を設けた場合に、正極側と負極側の二つの出力用電源部と、組電池の両端部における薄形電池モジュールの正極側及び負極側の電力用コンタクト部とを、例えば本願第7請求項に記載したような接続部材を用いて、電気的導通を図ることができるので、接続用ハーネスやバスバーを用いた場合に生じ得るハーネスと接続部材及びハーネス同士の干渉等を回避することができて、ハーネス・バスバー周りの故障を回避することができ、更に接続用のハーネス等の配線スペースや配線作業を不要とするので、構造の簡易化と製作の容易化を図ることができる。
 また、本発明の薄形電池モジュールは、本願第2請求項に記載した発明のように、ケースの上下面のコンタクト部及び各電力用コンタクト部は、セルの集合方向において同一位置に形成されているので、接続部材を用いてこれを前記各コンタクト部に装着すれば組電池を構成することができ、従って、組電池を構成する際に、位置決めや位置合せが容易となり、しかも薄形電池モジュールの整列も自ずと図られ、従って、組電池構成の容易化と作業の省力化を図ることができる。
 本願第3請求項に記載した発明のように、薄形電池モジュール内において、同じ極性のリード端子同士を同一方向に突出して設け、これに固着する各バスバー6,6の基部を重ね合わせ状に配置し、これらのバスバー基部に電力用コンタクト部を設けているので、リード端子とバスバー、更には電力用コンタクト部のレイアウトが合理的なものとなって簡素化されるとともに、その製造を容易化することができる。
 本願第4請求項に記載した発明のように、バスバーの周囲を絶縁性樹脂でモールドした場合は、正極用及び負極用のバスバーの双方の基部を重ね合わせ状に配置した際、自ずと絶縁構造を図ることができるので、絶縁部材を別途不要として作業性が向上し、また、別途に絶縁部材を設ける場合に生じ得る導通不具合も回避することができる。
 本願第5請求項に記載した発明によれば、正極用及び負極用の双方バスバーを同一構造としているので、バスバーは1種類でよく、部品点数の省力化を図ることができる。また、バスバーの周囲を絶縁性樹脂でモールドしているので、前記請求項4の場合と同様に、作業性の向上と不具合回避をはかることができる。
 この種のセルは、充放電により発熱し、その冷却の有無や冷却速度は、電池性能における劣化や内部短絡、或いは、過充電等の異常時に生じる熱暴走による発煙、発火に至るといった危険性に格段の影響を及ぼすものであるところ、本願第6請求項に記載した発明によれば、このように2つのセルを配置し、ケースの上下面で個々の電池セル平面部と隣接しているので、双方とも一側面はケースを介して外気との熱交換が効率よく均等になされ、電池セルの温度上昇の抑制と電池劣化の加速が抑止されることになる。
 本願第7請求項に記載した発明によれば、接続部材には、電力用コンタクト部よりも大径の中央基部が設けられているので、この中央基部がバスバーに当接して、接続部材の位置決めがなされる。このとき、接続部材の一方側の突出部は電力用コンタクト部に装着されて電気的導通が図られ、他方側の突出部はバスバーから突出して、爾後の接続用部位を構成する。また、電力用コンタクト部の部位は、バスバーの他の部位よりも厚肉に形成されているので、当該電力用コンタクト部に装着される接続部材との接触面積を大きくすることができ、電気的導通の信頼性を確保することができる。
 本願第8請求項に記載した発明によれば、正常時には、基板において各セルの電圧を個別に計測することができる。そして、何等かの異常事態によってリード端子に大電流が流れると、正極のリード端子が溶断する。通常はケース内にある薄形電池モジュールの異常は、外部からは判別できないが、前記リード端子が溶断すると基板における電圧が変化するので、当該異常を検知することができる。よって、異常のある薄形電池モジュールを取り替える等、然るべくこれに対処し得ることとなる。
 本願第9請求項に記載した発明によれば、基板又は配線にセル温度計測用の温度センサを設けたので、これにより、セルの温度情報も検知することができ、精緻なセルの電圧及び温度監視を行うことができるものである。
According to the first and tenth aspects of the present invention, in the thin battery module according to the present invention, the contact portion into which the connection member is inserted is formed on the upper and lower surfaces of the case. Electrical conduction can be achieved by simply inserting a connecting member between the battery modules.
Therefore, when the assembled battery is configured, the assembled battery can be electrically connected without using a number of connection harnesses and the like as in the prior art. In particular, as in the invention described in claim 11 of the present application, when a support part for supporting the assembled battery is provided, two output power supply parts on the positive electrode side and the negative electrode side, and a thin shape at both ends of the assembled battery For example, a connection member as described in claim 7 of the present application can be used for electrical connection between the positive electrode side and the negative electrode side power contact portion of the battery module. Can avoid interference between harnesses and connecting members and between harnesses, which can cause troubles around harnesses and busbars, and eliminates the need for wiring space and wiring work for connecting harnesses, etc. Therefore, simplification of the structure and easy manufacture can be achieved.
Further, in the thin battery module of the present invention, as in the invention described in claim 2 of the present application, the contact portions on the upper and lower surfaces of the case and the power contact portions are formed at the same position in the cell assembly direction. Therefore, it is possible to configure an assembled battery by attaching it to each contact portion using a connecting member. Therefore, positioning and positioning are facilitated when configuring the assembled battery, and the thin battery module. Therefore, it is possible to easily arrange the assembled battery and save work.
As in the invention described in claim 3 of the present application, in the thin battery module, lead terminals having the same polarity protrude in the same direction, and the base portions of the bus bars 6 and 6 fixed to the lead terminals are overlapped. Since the power contact section is provided at the base of these bus bars, the layout of the lead terminals and bus bars, and also the power contact section is rationalized and simplified, and the manufacture is facilitated. can do.
As in the invention described in claim 4 of the present application, when the periphery of the bus bar is molded with an insulating resin, when the base portions of both the positive electrode and the negative electrode bus bar are arranged in a superposed manner, the insulating structure is naturally formed. Therefore, it is possible to improve the workability by eliminating the need for an additional insulating member, and it is possible to avoid a conduction failure that may occur when an additional insulating member is provided.
According to the invention described in claim 5 of the present application, since both the positive and negative electrode bus bars have the same structure, only one type of bus bar is required, and the number of parts can be saved. Further, since the periphery of the bus bar is molded with an insulating resin, workability can be improved and problems can be avoided as in the case of claim 4.
This type of cell generates heat due to charging / discharging, and the presence or absence of cooling or the cooling rate is a risk that it may lead to smoke or ignition due to deterioration in battery performance, internal short circuit, or thermal runaway caused by abnormalities such as overcharging. According to the invention described in claim 6 of the present application, the two cells are arranged in this way and are adjacent to the individual battery cell plane portions on the upper and lower surfaces of the case. In both sides, heat exchange with the outside air is efficiently and evenly performed through the case, thereby suppressing the temperature rise of the battery cell and the acceleration of the battery deterioration.
According to the seventh aspect of the present invention, since the connecting member is provided with the central base portion having a diameter larger than that of the power contact portion, the central base portion comes into contact with the bus bar to position the connecting member. Is made. At this time, the protruding portion on one side of the connecting member is attached to the power contact portion to achieve electrical conduction, and the protruding portion on the other side protrudes from the bus bar to form a connecting portion after the connection. Further, since the portion of the power contact portion is formed thicker than other portions of the bus bar, the contact area with the connection member attached to the power contact portion can be increased, The reliability of conduction can be ensured.
According to the invention described in claim 8 of the present application, the voltage of each cell can be individually measured on the substrate during normal operation. When a large current flows through the lead terminal due to some abnormal situation, the positive lead terminal is fused. Normally, an abnormality of the thin battery module in the case cannot be discriminated from the outside, but since the voltage at the substrate changes when the lead terminal is melted, the abnormality can be detected. Therefore, this can be dealt with as appropriate, such as replacing a thin battery module having an abnormality.
According to the ninth aspect of the present invention, since the temperature sensor for measuring the cell temperature is provided on the substrate or the wiring, it is possible to detect the temperature information of the cell, and the precise voltage and temperature of the cell. It can be monitored.
 図1は、本発明に係る薄形電池モジュールを示す全体構成斜視図である。
 図2は、図1において上下のケース部材を省略して示す要部拡大構成斜視図である。
 図3は、本例の薄形電池モジュールを示す平面図である。
 図4は、図3の薄形電池モジュールから上側のケース部材を外した状態を示す平面図である。
 図5は、図4のバスバーの箇所の縦断面図である。
 図6は、図5のX部の拡大図である。
 図7は、本発明に係る薄形電池モジュールを用いて組電池を構成したものを示す全体構成斜視図である。
 図8は、組電池を収納ホルダーに収納した状態を示す斜視図である。
 図9は、他の例に係る薄形電池モジュールを示す平面図である。
FIG. 1 is an overall configuration perspective view showing a thin battery module according to the present invention.
FIG. 2 is an enlarged perspective view of a main part of FIG. 1 with the upper and lower case members omitted.
FIG. 3 is a plan view showing the thin battery module of this example.
4 is a plan view showing a state where the upper case member is removed from the thin battery module of FIG.
FIG. 5 is a vertical cross-sectional view of the location of the bus bar in FIG.
FIG. 6 is an enlarged view of a portion X in FIG.
FIG. 7 is an overall configuration perspective view showing an assembled battery using the thin battery module according to the present invention.
FIG. 8 is a perspective view showing a state in which the assembled battery is stored in the storage holder.
FIG. 9 is a plan view showing a thin battery module according to another example.
 以下、本発明を図示の実施例に基づいて説明する。
 図1~図6において、本例の薄形電池モジュール100は、上下のケース部材1,1(上側のケース部材1A,下側のケース部材1B)内に複数のセル2,2(2A,2B)を収納し、これら複数のセルを重ね合わせて並列に接続して構成される。この例では、セル2,2は上側のセル2Aと下側のセル2Bの2つのセルが用いられている。
 各セル2A,2Bは、その重ね合わせ方向に対して直交する方向に延設した正極のリード端子3,3(上側のセル2Aのリード端子3A.下側のセル2Bのリード端子3B)及び負極のリード端子4,4(上側のセル2Aのリード端子4A.下側のセル2Bのリード端子4B)を備え、同じ極性のリード端子同士は、同一方向に突出して設けている。尚、本例では、正極のリード端子3,3と負極のリード端子4,4は、双方とも同一方向に突出している。
 更に、本例では、平板状のサポートプレート5を中央部に設け、このサポートプレート5を挟んでセル2A,2Bを配置している。この種のラミネートセルは、充放電により発熱し、その冷却の有無や冷却速度は電池性能に格段の影響を及ぼすものである。このように、2つのセルを上下に配置しているので、双方とも一側面はケース部材1A,1Bを介して外気との熱交換を行うことができる。これにより、セルの発熱によって生じ得る電池劣化の加速が抑止される。
 図中、6はバスバーで、このバスバー6には、セル2のリード端子が接続される。本例では、サポートプレート5を挟んで、上側に正極用のバスバー6Aを、下側に負極用のバスバー6Bを、配置している。前述の同一方向に突出した正極のリード端子3,3は正極用のバスバー6Aに接続され、また、負極のリード端子4,4は負極用のバスバー6Bに接続される。これらリード端子3,4とバスバー6との接続固着は、レーザー溶接によりなされる。
 また、バスバー6は、銅板をプレス成形して形成され、クランク状に形成された先端部61と、後述する電力用コンタクト部60を形成した基部62とを備える。更に、バスバー6の基部側の周囲には、電力用コンタクト部60の箇所を除いて、樹脂製の絶縁部材63をモールド(被覆)している。
 上述したバスバー6において、正極用及び負極用のバスバー6A,6Bの双方の基部62,62は、重ね合わせ状に配置される。本例では、正極用及び負極用のバスバー6A,6Bはサポートプレート5を挟んで、タッピンねじにより固定される。
 本例のように、正極用及び負極用のバスバー6A,6Bの双方の基部62,62を重ね合わせ状に配置しても、バスバー6の周囲を絶縁性樹脂でモールドしているので、自ずと絶縁構造を図ることができる。このようにバスバーの周囲を絶縁性樹脂でモールドした場合は、絶縁部材を別途不要として作業性が向上し、また、別途に絶縁部材を設ける場合に、その配置如何或いは振動等によって、絶縁部材が動いたりしてショート等の導通不具合を生じるおそれもあるが、モールドして絶縁部材を固定化すると、このような事態を回避することができる。
 前記バスバー6A,6Bを重ね合わせ状に配置した際、双方のバスバー基部62,62に設けた前記双方の電力用コンタクト部60,60は、セル2A,2Bの重ね合わせ方向に見たときに、これらのコンタクト部の中心が同一位置に形成されている。
 更に、電力用コンタクト部60,60の一方又は双方には、後述する接続部材7が着脱可能に装着されて、隣接する薄形電池モジュールの電気的直列接続が図られることになる。
 従って、本例の薄形電池モジュール100を用いると、組電池を構成する際に、接続部材7を用いてこれを電力用コンタクト部60,60に装着するだけで、従来のような多数の接続用ハーネスやバスバーを用いることなく、組電池の電気的導通を図ることができるものである。
 このように、多数の接続用ハーネス等を用いることなく組電池の電気的導通を図り得ることは、接続用ハーネス等を用いた場合に生じ得るハーネスと接続部材及びハーネス同士の干渉等を回避することができて、ハーネス・バスバー周りの故障を回避することができ、更に、接続用のハーネス等の配線スペースや配線作業を不要とするので、薄形電池モジュール構造の簡易化と製作の容易化を図ることができる。
 また、本例において、バスバー6A,6Bの双方の電力用コンタクト部60は、セルの重ね合わせ方向において同一位置に形成されているので、接続部材7を用いてこれを電力用コンタクト部60,60に装着し組電池を構成する際に、位置決めや位置合せが容易となり、しかも薄形電池モジュールの整列も自ずと図られ、従って、組電池構成の容易化と作業の省力化を図ることができる。
 前記電力用コンタクト部60の部位は、バスバー6の他の部位よりも厚肉に形成されている。この電力用コンタクト部60に接続部材7が着脱可能に装着されるので、電力用コンタクト部60の部位がバスバー6の他の部位よりも厚肉に形成されることにより、当該電力用コンタクト部60と接続部材7との電気的導通性を向上させることができる。
 前記接続部材7は、中央部に電力用コンタクト部60よりも大径の中央基部71と、この中央基部71の一方側及び他方側に対称に設けられる突出部72とを備える。突出部72は、電力用コンタクト部60に装着される部位であって、本例の場合、双方の突出部72A,72Bのうち、下側の突出部72Bが正極用のバスバー6Aに装着される。上側の突出部72Aはバスバー6Aから突出して、爾後の接続用部位を構成する。
 即ち、上側の突出部72Aは、この薄形電池モジュールに他の薄形電池モジュールが上方より重ね合わされる際、この上部の薄形電池モジュールの、下側に位置する負極用のバスバー6Bの電力用コンタクト部60に嵌め合わされ、これにより、重ね合わされる上下の薄形電池モジュール間の直列接続における電気的導通が図られる。
 このように構成される本例の薄形電池モジュール100において、接続部材7には、電力用コンタクト部よりも大径の中央基部71が設けられているので、この中央基部71がバスバー6に当接して、接続部材7の位置決めがなされる。また、電力用コンタクト部60は、バスバー6の他の部位よりも厚肉に形成されているので、前述したように、当該電力用コンタクト部60に装着される接続部材7との接触面積を大きくすることができて、電気的導通の信頼性を確保している。
 図中、8はリードホルダーであり、上から下方にリード正極のリード端子3Aを押圧するリードホルダー8A、このリードホルダー8Aとは別製で、上方からリード負極のリード端子4Aを押圧するリードホルダー8Aと、下方から上方にリード正極及び負極のリード端子3B,4Bを押圧するリードホルダー8Bとを備えている。
 リードホルダー8の押圧面には、緩衝材81が設けられている。そして、各リードホルダー8は、間にサポートプレート5を挟んで、タッピンねじにより固定される。
 上述した各セル2A,2B及び前記双方のバスバー6A,6Bは、上下ケース部材1A,1Bからなるケース内に収納され、更に、前記電力用コンタクト部60,60に対応する上下ケース部材1A,1Bには、前記接続部材7を挿通するためのコンタクト部11(11A,11B)を形成している。
 更に、本例の薄形電池モジュール100において、前記各セル2A,2Bの正極のリード端子3A,3Bは、所定値を超える電流が流れると溶断する材料から形成されている。この例では、正極のリード端子3A,3Bはアルミにより形成され、250アンペアを超える電流が流れると溶断する。
 また、前記バスバー6とは反対側のサポートプレート5近傍に、電圧計測用の基板9を設けている。この基板9には、図示を省略したマイクロコンピュータが搭載され、各セル2A,2Bの正極のリード端子3A,3Bに各別に固着される配線91A,91Bと、負極側に固着される配線92とが接続されて、これらの配線は、薄いハーネスたる電圧計測FPC(フレキシブルプリントサーキット)を構成している。尚、電圧計測用の基板9は、セル2A,2Bに重ならないサポートプレート5近傍に設ける。これにより、電池放電の際の電流により生じる磁界の影響を避けることができる。
 このように構成すると、通常時(正常時)には、基板9において各セル2A,2Bの電圧を個別に計測することができる。そして、何等かの異常事態によってリード端子に大電流が流れると、正極のリード端子3A,3Bの一方及び(又は)他方が溶断する。通常はケース内にある薄形電池モジュールの異常は、外部からは判別できないが、正極のリード端子3が溶断すると基板9における電圧が変化するので、当該異常を検知することができる。このように異常を検知することによって、異常のある薄形電池モジュールを取り替える等、然るべくこれに対処し得ることとなる。
 また、基板9には、各セル2A,2Bの温度を個別に計測する温度センサ93A,93B(この例ではサーミスタ)が設けられている。これにより、各セル2A,2Bの温度情報を得ることができる。尚、温度センサは、前記配線に埋め込まれることもある。
 また、基板9の上下面には、上下隣接する薄形電池モジュールの各基板9,9を直列接続する連接部位94A,94Bを設けている。この連接部位94A,94Bは、例えば、一方が基板9上の接続用の金属分割面、他方が当該金属分割面に当接するスプリングコネクタである。尚、基板9は、上下の基板ホルダー95A,95Bで保持される。この基板ホルダー95A,95Bは、間にサポートプレート5を挟んで、タッピンねじにより固定される。
 以上のように構成される本発明の薄形電池モジュールにおいて、組電池は、薄形電池モジュールを複数集合するとともに、隣接する薄形電池モジュール間には接続部材7を装着するのみで構成され、これにより電気的導通も図られる。従来は、この種の組電池において、多数の接続用ハーネスやバスバーを用いて組電池の電気的導通を図っていたが、本発明では、後述する具体例に示すように、このような接続用のハーネス等を必要としない。従って、本発明に係る組電池によれば、接続用ハーネス等を用いた場合に生じ得るハーネスと接続部材及びハーネス同士の干渉等を回避することができて、ハーネス・バスバー周りの故障を回避することができ、更に、接続用のハーネス等の配線スペースや配線作業を不要とするので、構造の簡易化と製作の容易化を図ることができる。
 本例の薄形電池モジュールを複数集合して組電池を構成する一例として、電力用コンタクト部60の一方の極性のもの、例えば、正極の電力用コンタクト部60に1つの接続部材7を装着した薄形電池モジュールを複数用意し、一方(例えば下側)の薄形電池モジュールを隣接する他方(例えば上側)の薄形電池モジュールに対し、前記一方の薄形電池モジュールに装着した接続部材7の上側の突出部72Aを、前記他方の薄形電池モジュールの下側の電力用コンタクト部60に嵌合して、複数の薄形電池モジュールが組み合わされる組電池200を構成することができる(図7参照)。この組電池200は、これら複数の薄形電池モジュールが直列接続されて構成される。
 もっとも、本発明において、薄形電池モジュールを複数集合して組電池を構成するにあたり、薄形電池モジュールに対する接続部材7の装着態様は、上述したものに限られないことは勿論であり、また、正極側と負極側を区別するのに、例えば電力用コンタクト部の形状や大きさを異ならしめ、従ってこれに伴い接続部材7の上下側の各突出部72A,72Bの形状や大きさを別のものにしたり、或いは、接続部材7を丸や角形状のストレートな部材で形成し、これに適合する形状及び構造の電力用コンタクト部を設け、更には、電力用コンタクト部と接続部材の電気的接続構造を嵌合、係止、係合等、適宜の態様を採ることができるものである。
 組電池を構成する場合は、一例として図8に示すように、前記複数の薄形電池モジュールを収納する組電池200の支持部201を設ける。本例では、支持部201は底板部202と天板部203を備えて、周囲のロッド204,204で保持する。底板部202と天板部203の薄形電池モジュール側の部位には、それぞれ正極側と負極側の二つの出力用電源部205,206を設けている。尚、符号207は、電圧計測用の出力用配線である。
 本例では、前記正極側と負極側の二つの出力用電源部205,206に、前記接続部材7を装着するための電力用コンタクト部60を設けている。そして、前記二つの出力電源部205,206と、前記集合した薄形電池モジュール100,100の正極側及び負極側の電力用コンタクト部60とを、前記接続部材7を介して各別に電気的導通を行っている。
 このようにして、上記支持部201に収納される複数の薄形電池モジュール100,100は組電池200を構成する。そして、この組電池200は、これら複数の薄形電池モジュール100,100が直列接続されて形成される1つの大容量電池を構成することになる。
 従って、組電池200を構成する場合において、隣接する薄形電池モジュール100,100間及び、薄形電池モジュール100並びに正極側と負極側の二つの出力用電源部205,206間の各電力用コンタクト部60,60に、単に接続部材7を挿入するだけで電気的導通を図ることができるので、従来のような多数の接続用ハーネス等を用いることなく組電池の電気的導通を図ることができる。よって、接続用ハーネスやバスバーを用いた場合に生じ得るハーネスと接続部材及びハーネス同士の干渉等を回避することができて、ハーネス・バスバー周りの故障を回避することができ、更に、接続用のハーネス等の配線スペースや配線作業を不要とするので、構造の簡易化と製作の容易化を図ることができる。
 また、本例の組電池200の支持部201においては、底板部202と天板部203の薄形電池モジュール側の部位(底板部202の上側と天板部203の下側)に、前記基板9の連接部位94A,94Bが電気的に接続する接続用部位(図示を省略)を設けている。これらの接続用部位を設けることにより、各薄形電池モジュール100,100において個別に計測された各セル2A,2Bの電圧及び温度情報を得ることができる。
 上述した本例の薄形電池モジュール100においては、正極のリード端子3,3と負極のリード端子4,4は、双方とも同一方向に突出しているものであり、上下のセル2A,2Bを電気的に並列接続したものを例にとって説明したが、本発明はこれに限られない。例えば、正極のリード端子3,3と負極のリード端子4,4を相反する方向に突出させるようにしてもよい。
 この場合は、図9に示すように、薄形電池モジュール110の一面(表面)に前例同様の正極のコンタクト部を設けてこれに接続部材7を装着するとともに、幅方向の反対側に、負極のコンタクト部を設けてこれに接続部材7を装着する。尚、薄形電池モジュール110の他面(裏面)には、これらのコンタクト部と同一位置に、前記同様のコンタクト部を設けることになる。
 以上説明した薄形電池モジュール及び、これらを集合した組電池は、上述した具体例に限られない。とりわけ、薄形電池モジュールにおいては、セルの電気的並列接続のみならず直列接続も行うことができ、また、薄形電池モジュール内のバスバー、電力用コンタクト部の形状、構造、配置等、並びに、組電池の形状、構造等は、隣接する薄形電池モジュールの集合の容易化乃至簡易化に資する本発明の目的に適合する限り、適宜の態様を採ることができるものである。
Hereinafter, the present invention will be described based on illustrated embodiments.
1 to 6, the thin battery module 100 of this example includes a plurality of cells 2, 2 (2A, 2B) in upper and lower case members 1, 1 (upper case member 1A, lower case member 1B). ), And a plurality of these cells are stacked and connected in parallel. In this example, the cells 2 and 2 are two cells, an upper cell 2A and a lower cell 2B.
Each cell 2A, 2B has positive lead terminals 3, 3 (lead terminal 3A of upper cell 2A, lead terminal 3B of lower cell 2B) and negative electrode extending in a direction orthogonal to the overlapping direction. Lead terminals 4 and 4 (the lead terminal 4A of the upper cell 2A. The lead terminal 4B of the lower cell 2B), and the lead terminals having the same polarity protrude in the same direction. In this example, both the positive lead terminals 3 and 3 and the negative lead terminals 4 and 4 protrude in the same direction.
Furthermore, in this example, a flat support plate 5 is provided at the center, and the cells 2A and 2B are arranged with the support plate 5 interposed therebetween. This type of laminate cell generates heat by charging and discharging, and the presence or absence of cooling and the cooling rate have a significant effect on battery performance. Thus, since two cells are arranged up and down, both sides can perform heat exchange with the outside air via the case members 1A and 1B. Thereby, the acceleration of the battery deterioration which may be caused by the heat generation of the cell is suppressed.
In the figure, reference numeral 6 denotes a bus bar, to which the lead terminal of the cell 2 is connected. In this example, a positive bus bar 6A is disposed on the upper side and a negative bus bar 6B is disposed on the lower side with the support plate 5 interposed therebetween. The positive lead terminals 3 and 3 protruding in the same direction are connected to the positive bus bar 6A, and the negative lead terminals 4 and 4 are connected to the negative bus bar 6B. These lead terminals 3 and 4 and bus bar 6 are connected and fixed by laser welding.
The bus bar 6 is formed by press-molding a copper plate and includes a distal end portion 61 formed in a crank shape and a base portion 62 on which a power contact portion 60 described later is formed. Further, a resin insulating member 63 is molded (covered) around the base side of the bus bar 6 except for the location of the power contact portion 60.
In the bus bar 6 described above, the bases 62 and 62 of both the positive and negative bus bars 6A and 6B are arranged in an overlapping manner. In this example, the positive and negative bus bars 6A and 6B are fixed by tapping screws with the support plate 5 interposed therebetween.
Even if the bases 62 and 62 of both the positive and negative bus bars 6A and 6B are arranged in an overlapping manner as in this example, the periphery of the bus bar 6 is molded with an insulating resin, so that it is naturally insulated. A structure can be achieved. In this way, when the periphery of the bus bar is molded with an insulating resin, the workability is improved by eliminating the need for an insulating member, and when an insulating member is provided separately, the insulating member may be changed depending on the arrangement or vibration. Although there is a possibility of causing a conduction failure such as a short circuit due to movement, such a situation can be avoided if the insulating member is fixed by molding.
When the bus bars 6A and 6B are arranged in an overlapping manner, the power contact portions 60 and 60 provided on the bus bar base portions 62 and 62 are viewed in the overlapping direction of the cells 2A and 2B. The centers of these contact portions are formed at the same position.
Further, a connecting member 7 described later is detachably attached to one or both of the power contact portions 60, 60, so that adjacent thin battery modules are electrically connected in series.
Therefore, when the thin battery module 100 of the present example is used, when the assembled battery is formed, the connection member 7 is used to mount the battery pack on the power contact portions 60 and 60, so that a large number of conventional connections can be obtained. It is possible to achieve electrical conduction of the assembled battery without using a wiring harness or bus bar.
Thus, being able to achieve the electrical continuity of the assembled battery without using a large number of harnesses for connection, etc. avoids interference between the harness, the connection member, and the harness that may occur when the harness for connection is used. It is possible to avoid failures around the harness and busbar, and further eliminate the wiring space and wiring work for connecting harnesses, etc., simplifying the thin battery module structure and facilitating production Can be achieved.
Further, in this example, the power contact portions 60 of both the bus bars 6A and 6B are formed at the same position in the cell overlapping direction, so that the power contact portions 60 and 60 are connected using the connecting member 7. When the battery pack is mounted, the positioning and alignment are facilitated, and the thin battery modules are naturally aligned. Accordingly, the battery pack configuration can be simplified and the work can be saved.
The portion of the power contact portion 60 is formed thicker than other portions of the bus bar 6. Since the connecting member 7 is detachably attached to the power contact portion 60, the power contact portion 60 is formed thicker than the other portions of the bus bar 6. And electrical connection between the connecting member 7 and the connecting member 7 can be improved.
The connecting member 7 includes a central base portion 71 having a diameter larger than that of the power contact portion 60 in the central portion and projecting portions 72 provided symmetrically on one side and the other side of the central base portion 71. The protrusion 72 is a part to be attached to the power contact part 60. In this example, of the two protrusions 72A and 72B, the lower protrusion 72B is attached to the positive bus bar 6A. . The upper protruding portion 72A protrudes from the bus bar 6A and constitutes a connecting portion after the heel.
That is, the upper projecting portion 72A allows the power of the negative bus bar 6B located on the lower side of the upper thin battery module when another thin battery module is superimposed on the thin battery module from above. The electrical contact in the series connection between the upper and lower thin battery modules which are fitted to the contact part 60 for use and thereby overlapped is thereby achieved.
In the thin battery module 100 of this example configured as described above, the connecting member 7 is provided with a central base 71 having a diameter larger than that of the power contact portion, so that the central base 71 contacts the bus bar 6. In contact therewith, the connecting member 7 is positioned. In addition, since the power contact portion 60 is formed thicker than other portions of the bus bar 6, as described above, the contact area with the connection member 7 attached to the power contact portion 60 is increased. It is possible to ensure the reliability of electrical continuity.
In the figure, reference numeral 8 denotes a lead holder, which is a lead holder 8A that presses the lead terminal 3A of the lead positive electrode from the top to the bottom, and a lead holder that is separate from the lead holder 8A and presses the lead terminal 4A of the lead negative electrode from the top. 8A and a lead holder 8B that presses the lead terminals 3B and 4B of the lead positive electrode and the negative electrode from below to above.
A buffer material 81 is provided on the pressing surface of the lead holder 8. Each lead holder 8 is fixed by a tapping screw with the support plate 5 interposed therebetween.
Each cell 2A, 2B and both bus bars 6A, 6B described above are housed in a case made up of upper and lower case members 1A, 1B, and further, upper and lower case members 1A, 1B corresponding to the power contact portions 60, 60. A contact portion 11 (11A, 11B) for inserting the connecting member 7 is formed.
Further, in the thin battery module 100 of the present example, the positive lead terminals 3A and 3B of the cells 2A and 2B are made of a material that melts when a current exceeding a predetermined value flows. In this example, the positive lead terminals 3A and 3B are made of aluminum, and are melted when a current exceeding 250 amperes flows.
In addition, a voltage measuring substrate 9 is provided in the vicinity of the support plate 5 on the opposite side to the bus bar 6. A microcomputer (not shown) is mounted on the substrate 9, and wirings 91A and 91B fixed to the positive lead terminals 3A and 3B of the cells 2A and 2B, respectively, and a wiring 92 fixed to the negative electrode side. These wirings constitute a voltage measurement FPC (flexible printed circuit) which is a thin harness. The voltage measurement substrate 9 is provided in the vicinity of the support plate 5 that does not overlap the cells 2A and 2B. Thereby, the influence of the magnetic field produced by the electric current at the time of battery discharge can be avoided.
If comprised in this way, the voltage of each cell 2A, 2B in the board | substrate 9 can be measured separately at the normal time (normal time). When a large current flows through the lead terminal due to some abnormal situation, one and / or the other of the positive lead terminals 3A and 3B is melted. Normally, an abnormality of the thin battery module in the case cannot be discriminated from the outside, but when the positive lead terminal 3 is melted, the voltage on the substrate 9 changes, so that the abnormality can be detected. By detecting an abnormality in this way, it is possible to cope with this by replacing a thin battery module having an abnormality, for example.
The substrate 9 is provided with temperature sensors 93A and 93B (in this example, thermistors) that individually measure the temperatures of the cells 2A and 2B. Thereby, the temperature information of each cell 2A, 2B can be obtained. Note that the temperature sensor may be embedded in the wiring.
In addition, on the upper and lower surfaces of the substrate 9, connecting portions 94A and 94B for connecting the substrates 9 and 9 of the thin battery modules adjacent in the vertical direction in series are provided. For example, one of the connecting portions 94A and 94B is a spring connector that contacts a metal dividing surface for connection on the substrate 9, and the other contacts the metal dividing surface. The substrate 9 is held by upper and lower substrate holders 95A and 95B. The substrate holders 95A and 95B are fixed by tapping screws with the support plate 5 interposed therebetween.
In the thin battery module of the present invention configured as described above, the assembled battery is configured by assembling a plurality of thin battery modules, and only mounting the connection member 7 between adjacent thin battery modules, Thereby, electrical conduction is also achieved. Conventionally, in this type of assembled battery, a large number of connection harnesses and bus bars have been used to achieve electrical continuity of the assembled battery. However, in the present invention, as shown in the specific examples described later, No harness etc. are required. Therefore, according to the assembled battery according to the present invention, it is possible to avoid interference between the harness, the connecting member, and the harness that may occur when the connection harness or the like is used, and to avoid a failure around the harness / bus bar. In addition, wiring space such as a harness for connection and wiring work are not required, so that the structure can be simplified and the manufacturing can be facilitated.
As an example of configuring an assembled battery by assembling a plurality of thin battery modules of this example, one connecting member 7 is attached to one of the power contact portions 60 of one polarity, for example, the positive power contact portion 60. A plurality of thin battery modules are prepared, and one (for example, the lower) thin battery module is connected to the other (for example, the upper) thin battery module of the connection member 7 attached to the one thin battery module. The upper projecting portion 72A is fitted to the lower power contact portion 60 of the other thin battery module to form the assembled battery 200 in which a plurality of thin battery modules are combined (FIG. 7). reference). The assembled battery 200 is configured by connecting the plurality of thin battery modules in series.
However, in the present invention, when a plurality of thin battery modules are assembled to form an assembled battery, the mounting mode of the connection member 7 to the thin battery module is not limited to the above, In order to distinguish between the positive electrode side and the negative electrode side, for example, the shape and size of the power contact portion are made different. Accordingly, the shape and size of the projecting portions 72A and 72B on the upper and lower sides of the connection member 7 are changed accordingly. Or the connecting member 7 is formed of a round or square straight member, and a power contact portion having a shape and structure conforming to the straight member is provided. Furthermore, the electrical contact between the power contact portion and the connecting member is provided. Appropriate aspects such as fitting, locking, and engaging can be adopted for the connection structure.
When an assembled battery is configured, as shown in FIG. 8 as an example, a support portion 201 for the assembled battery 200 that houses the plurality of thin battery modules is provided. In this example, the support portion 201 includes a bottom plate portion 202 and a top plate portion 203 and is held by surrounding rods 204 and 204. Two power supply units 205 and 206 for output on the positive electrode side and the negative electrode side are provided at portions on the thin battery module side of the bottom plate unit 202 and the top plate unit 203, respectively. Reference numeral 207 denotes an output wiring for voltage measurement.
In this example, a power contact portion 60 for mounting the connection member 7 is provided on the two output power supply portions 205 and 206 on the positive electrode side and the negative electrode side. The two output power supply units 205 and 206 and the power contact portions 60 on the positive electrode side and the negative electrode side of the assembled thin battery modules 100 and 100 are electrically connected to each other through the connection member 7. It is carried out.
In this way, the plurality of thin battery modules 100, 100 housed in the support portion 201 constitute an assembled battery 200. The assembled battery 200 constitutes one large-capacity battery formed by connecting the plurality of thin battery modules 100 and 100 in series.
Accordingly, when the assembled battery 200 is configured, each power contact between the adjacent thin battery modules 100 and 100 and between the thin battery module 100 and the two output power supply units 205 and 206 on the positive electrode side and the negative electrode side is provided. Since it is possible to achieve electrical continuity simply by inserting the connection member 7 into the portions 60, 60, it is possible to achieve electrical continuity of the assembled battery without using a number of conventional connection harnesses or the like. . Therefore, it is possible to avoid the interference between the harness, the connecting member, and the harness that may occur when the connecting harness or bus bar is used, and the failure around the harness / bus bar can be avoided. Since wiring space such as a harness and wiring work are not required, the structure can be simplified and the manufacturing can be facilitated.
Further, in the support part 201 of the assembled battery 200 of the present example, the substrate is disposed on the thin battery module side portions of the bottom plate part 202 and the top plate part 203 (on the upper side of the bottom plate part 202 and below the top plate part 203). Nine connecting portions 94A and 94B are provided with connecting portions (not shown) for electrical connection. By providing these connection parts, voltage and temperature information of each cell 2A, 2B measured individually in each thin battery module 100, 100 can be obtained.
In the thin battery module 100 of the present example described above, the positive lead terminals 3 and 3 and the negative lead terminals 4 and 4 both project in the same direction, and the upper and lower cells 2A and 2B are electrically connected. However, the present invention is not limited to this. For example, the positive lead terminals 3 and 3 and the negative lead terminals 4 and 4 may protrude in opposite directions.
In this case, as shown in FIG. 9, a positive electrode contact portion similar to the previous example is provided on one surface (surface) of the thin battery module 110 and the connecting member 7 is attached thereto, and the negative electrode is disposed on the opposite side in the width direction. The contact member is provided and the connecting member 7 is attached thereto. Note that the same contact portion as described above is provided on the other surface (back surface) of the thin battery module 110 at the same position as these contact portions.
The thin battery module described above and the assembled battery in which these are assembled are not limited to the specific examples described above. In particular, in a thin battery module, not only electrical parallel connection of cells but also serial connection can be performed, and the shape, structure, arrangement, etc. of the bus bar, power contact portion in the thin battery module, and As long as the shape, structure, etc. of the assembled battery are suitable for the purpose of the present invention which contributes to facilitation or simplification of the assembly of adjacent thin battery modules, an appropriate mode can be adopted.
 本発明は、電気自動車やハイブリッド電気自動車の車両走行用モータを駆動する薄形電池モジュール及びこの薄形電池モジュールを集合して構成される組電池に好適である。 The present invention is suitable for a thin battery module for driving a vehicle driving motor of an electric vehicle or a hybrid electric vehicle, and an assembled battery configured by assembling the thin battery modules.
1   ケース部材
1A   上側のケース部材
1B   下側のケース部材
11   コンタクト部
11A   上側ケース部材のコンタクト部
11B   下側ケース部材のコンタクト部
2   セル
2A   上側のセル
2B   下側のセル
3   正極のリード端子
3A   上側のセル2Aの正極リード端子
3B   下側のセル2Bの正極リード端子
4   負極のリード端子
4A   上側のセル2Aの負極リード端子
4B   下側のセル2Bの負極リード端子
5   サポートプレート
6   バスバー
6A   正極用のバスバー
6B   負極用のバスバー
60   電力用コンタクト部
61   バスバーの先端部
62   バスバー基部
63   絶縁部材
7   接続部材
71   中央基部
72   突出部
72A   上側の突出部
72B   下側の突出部72B
8   リードホルダー
8A   上方のリードホルダー
8B   下方のリードホルダー
81   緩衝材
9   基板
91A   正極の配線
91B   正極の配線
92   負極の配線
93A   温度センサ
93B   温度センサ
94A   連接部位
94B   連接部位
95A   上側の基板ホルダー
95B   下側の基板ホルダー
100   薄形電池モジュール
110   薄形電池モジュール
200   組電池
201   支持部
202   底板部
203   天板部
204   ロッド
205   出力用電源部
206   出力用電源部
207   出力用配線
DESCRIPTION OF SYMBOLS 1 Case member 1A Upper case member 1B Lower case member 11 Contact part 11A Upper case member contact part 11B Lower case member contact part 2 Cell 2A Upper cell 2B Lower cell 3 Positive lead terminal 3A Upper Positive lead terminal 3B of the lower cell 2B Positive lead terminal 4B of the lower cell 2B Negative lead terminal 4A Negative lead terminal 4B of the upper cell 2A Negative lead terminal 5 of the lower cell 2B Support plate 6 Bus bar 6A Bus bar 6B Negative electrode bus bar 60 Power contact part 61 Bus bar tip 62 Bus bar base 63 Insulating member 7 Connection member 71 Central base 72 Projecting part 72A Upper projecting part 72B Lower projecting part 72B
8 Lead holder 8A Upper lead holder 8B Lower lead holder 81 Buffer material 9 Substrate 91A Positive electrode wiring 91B Positive electrode wiring 92 Negative electrode wiring 93A Temperature sensor 93B Temperature sensor 94A Connecting portion 94B Connecting portion 95A Upper substrate holder 95B Lower side Substrate holder 100 Thin battery module 110 Thin battery module 200 Battery pack 201 Support part 202 Bottom plate part 203 Top plate part 204 Rod 205 Output power supply part 206 Output power supply part 207 Output wiring

Claims (11)

  1. ケース内に複数のセルを収納し、これら複数のセルを重ね合わせて電気的に接続してなる薄形電池モジュールにおいて、
     前記ケースの上下面に、隣接する薄形電池モジュールとの電気的接続用の接続部材が挿入されるコンタクト部を形成し、前記各コンタクト部に隣接する前記ケース内部には、前記セルのリード端子に導通する電力用コンタクト部を設けて構成され、
     前記電力用コンタクト部は、これに前記接続部材が着脱可能に装着されるものであることを特徴とする薄形電池モジュール。
    In a thin battery module in which a plurality of cells are housed in a case and the plurality of cells are overlapped and electrically connected,
    Formed on the upper and lower surfaces of the case are contact portions into which connecting members for electrical connection with adjacent thin battery modules are inserted, and the cell lead terminals are formed in the case adjacent to the contact portions. Is provided with a power contact portion conducting to
    The thin battery module according to claim 1, wherein the power contact portion is attached to the connection member in a detachable manner.
  2. 前記ケースの上下面のコンタクト部及び前記各電力用コンタクト部は、セルの集合方向において同一位置に設けられていることを特徴とする請求項1記載の薄形電池モジュール。 2. The thin battery module according to claim 1, wherein the contact portions on the upper and lower surfaces of the case and the power contact portions are provided at the same position in the cell assembly direction.
  3. 前記各セルは、セルの重ね合わせ方向に対して直交する方向に延設した正極及び負極のリード端子を備えるとともに、同じ極性のリード端子同士を同一方向に突出して設け、
     前記同じ極性のリード端子同士を正極用と負極用の各バスバーに固着して接続し、
     前記正極用及び負極用のバスバーの双方の基部は、絶縁部材を介して、重ね合わせ状に配置され、
     前記重ね合わせ状に配置した双方のバスバー基部に、電力用コンタクト部を設けたことを特徴とする請求項1記載の薄形電池モジュール。
    Each cell includes positive and negative lead terminals extending in a direction orthogonal to the cell stacking direction, and the lead terminals having the same polarity project in the same direction,
    The lead terminals of the same polarity are fixedly connected to the bus bars for the positive electrode and the negative electrode,
    The bases of both the positive electrode bus bar and the negative electrode bus bar are arranged in an overlapping manner via an insulating member,
    2. The thin battery module according to claim 1, wherein a power contact portion is provided on both bus bar base portions arranged in an overlapping manner.
  4. 前記バスバーは、前記リード端子との接続部及び前記電力用コンタクト部を備えるとともに、少なくとも当該リード端子との接続部及び当該電力用コンタクト部を露出して、周囲を絶縁性樹脂でモールドしたことを特徴とする請求項1記載の薄形電池モジュール。 The bus bar includes a connection portion with the lead terminal and the power contact portion, and at least the connection portion with the lead terminal and the power contact portion are exposed and the periphery is molded with an insulating resin. The thin battery module according to claim 1.
  5. 前記正極用及び負極用の双方のバスバーは、前記リード端子との接続部及び前記電力用コンタクト部を備え且つ周囲を絶縁性樹脂でモールドした同一構造のものであることを特徴とする請求項1記載の薄形電池モジュール。 The bus bar for both the positive electrode and the negative electrode has the same structure in which the connection portion with the lead terminal and the contact portion for power are provided and the periphery is molded with an insulating resin. The thin battery module described.
  6. 平板状のサポートプレートを設けて、このサポートプレートの上下に各1つのセルを配置したことを特徴とする請求項1記載の薄形電池モジュール。 2. The thin battery module according to claim 1, wherein a flat support plate is provided, and one cell is arranged above and below the support plate.
  7. 前記電力用コンタクト部の部位は、前記バスバーの他の部位よりも厚肉に形成され、更に、前記接続部材は、中央部に前記電力用コンタクト部よりも大径の中央基部と、前記電力用コンタクト部に装着される部位であって前記中央基部の一方側及び他方側に対称に設けられる突出部とを備えることを特徴とする請求項1記載の薄形電池モジュール。 The portion of the power contact portion is formed to be thicker than other portions of the bus bar, and the connecting member has a central base portion having a diameter larger than that of the power contact portion at the center portion and the power contact portion. The thin battery module according to claim 1, further comprising a projecting portion that is a portion to be attached to the contact portion and provided symmetrically on one side and the other side of the central base portion.
  8. 前記各セルの正極のリード端子は、所定値を超える電流が流れると溶断する材料からなり、
     更に、各セルの正極のリード端子に各別に固着される配線と、前記負極側に固着される配線とが接続される電圧計測用の基板を設けたことを特徴とする請求項1記載の薄形電池モジュール。
    The lead terminal of the positive electrode of each cell is made of a material that melts when a current exceeding a predetermined value flows,
    2. The thin film according to claim 1, further comprising a voltage measurement substrate to which a wiring fixed to each positive electrode lead terminal of each cell and a wiring fixed to the negative electrode side are connected. Battery module.
  9. 前記基板又は前記配線には、セル温度計測用の温度センサを設けたことを特徴とする請求項8記載の薄形電池モジュール。 The thin battery module according to claim 8, wherein a temperature sensor for measuring a cell temperature is provided on the substrate or the wiring.
  10. 前記請求項1乃至9のいずれか一つに記載された薄形電池モジュールを複数集合するとともに、隣接する薄形電池モジュール間には接続部材を装着して組電池を構成し、これら複数集合した薄形電池モジュールが直列接続されることを特徴とする組電池。 A plurality of the thin battery modules according to any one of claims 1 to 9 are assembled, and a connecting member is mounted between the adjacent thin battery modules to form an assembled battery. A battery pack comprising thin battery modules connected in series.
  11. 前記複数集合した薄形電池モジュールを支持する支持部を備え、この支持部には、正極側と負極側の二つの出力用電源部を設け、前記二つの出力電源部と、前記集合した薄形電池モジュールの正極側及び負極側の電力用コンタクト部とを、前記接続部材を介して各別に電気的導通を行うことを特徴とする請求項10記載の組電池。 Provided with a support part for supporting the plurality of assembled thin battery modules, the support part is provided with two power supply parts for output on the positive electrode side and the negative electrode side, the two output power supply parts, and the assembled thin type The assembled battery according to claim 10, wherein the battery module is electrically connected to each of the power contact portions on the positive electrode side and the negative electrode side through the connection member.
PCT/JP2011/055013 2010-03-01 2011-02-25 Thin battery module and assembled battery using same WO2011108680A1 (en)

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JP2011181346A (en) * 2010-03-01 2011-09-15 Daiwa Can Co Ltd Battery case
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CN102870252A (en) 2013-01-09
TW201205927A (en) 2012-02-01

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