WO2011086793A1 - Screens for electromagnetic separator - Google Patents

Screens for electromagnetic separator Download PDF

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Publication number
WO2011086793A1
WO2011086793A1 PCT/JP2010/071964 JP2010071964W WO2011086793A1 WO 2011086793 A1 WO2011086793 A1 WO 2011086793A1 JP 2010071964 W JP2010071964 W JP 2010071964W WO 2011086793 A1 WO2011086793 A1 WO 2011086793A1
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Prior art keywords
screens
screen
electromagnetic separator
iron powder
spiral plate
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PCT/JP2010/071964
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French (fr)
Japanese (ja)
Inventor
慶治 服巻
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日本マグネティックス株式会社
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Application filed by 日本マグネティックス株式会社 filed Critical 日本マグネティックス株式会社
Priority to CN201080061347.7A priority Critical patent/CN102939164B/en
Priority to KR1020127017548A priority patent/KR20120123043A/en
Publication of WO2011086793A1 publication Critical patent/WO2011086793A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/025High gradient magnetic separators
    • B03C1/031Component parts; Auxiliary operations
    • B03C1/033Component parts; Auxiliary operations characterised by the magnetic circuit
    • B03C1/0335Component parts; Auxiliary operations characterised by the magnetic circuit using coils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/06Filters making use of electricity or magnetism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/28Magnetic plugs and dipsticks
    • B03C1/288Magnetic plugs and dipsticks disposed at the outer circumference of a recipient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/16Magnetic separating gases form gases, e.g. oxygen from air

Definitions

  • the present invention relates to a screen for an electromagnetic separator that magnetically deposits iron powder, which is disposed in an electromagnetic separator that magnetizes and separates and removes iron powder in powder.
  • Patent Document 1 In order to remove iron powder in powders in the fields of food, chemistry, medicine, etc., as an electromagnetic separator, a screen made of magnetic material is stacked in multiple layers in a cylinder placed in an electromagnet, and an opening at the top of the cylinder A method is known in which the iron powder in the powder supplied from is magnetically attached to a magnetized screen and separated (Patent Document 1).
  • FIG. 4 shows an example of an electromagnetic separator using a conventional screen.
  • a plurality of screens 22 made of a magnetic material are incorporated in multiple layers in a hollow portion of a cylindrical body 21 whose upper and lower ends are open.
  • the projecting edges 23 project from and above the cylindrical body 21 at a required interval, surround the outer periphery of the cylindrical body 21 between the projecting edges 23, and hold the small gap between the electromagnets 24 in the spring 25.
  • a vibrator 26 is attached to the lower part of the cylindrical body 21.
  • each screen 22 in the cylindrical body is made of a magnetic material and the electromagnet. Since it is located within the magnetic field of 24, it is magnetized. Therefore, if powder is introduced from the upper end opening of the cylindrical body 21, the powder falls while passing through each screen 22 from above while being stirred in the cylindrical body by the action of vibration. During this time, the iron powder remains adsorbed by the magnetized screens 22, and the separated powder is led out from the lower end opening of the cylindrical body 21.
  • FIG. 5 is a plan view showing an example of a conventional screen.
  • Linear grades 28 made of a magnetic material are arranged in a saw-like pattern at intervals and fixed to a support member 29, and an annular through portion 30 through which an operating rod passes is formed in the center.
  • the opening between the grades of the screen 22 is generally in the range of 5 mm to 20 mm.
  • the linear grade is formed in a sawtooth shape, so the area where iron powder is magnetized is small, and there is a gap in the outer periphery of the screen.
  • the recovery rate of the iron powder is low because the grade becomes thick to increase the magnetic flux density and the number of screens to be multilayered in the cylindrical body is reduced.
  • the present invention provides an electromagnetic separator for separating iron powder in powder, increasing the area on which the iron powder is magnetized, increasing the number of screens, and passing the powder without being magnetized on the outer periphery of the screen.
  • the present invention provides a screen for an electromagnetic separator capable of reducing the body and improving the recovery rate of iron powder.
  • the present invention relates to an electromagnetic material made of a magnetic material that is held in multiple layers in a vertical direction in a cylinder disposed at the center of an electromagnet of an electromagnetic separator and magnetically irons iron powder in powder supplied from an opening at the top of the cylinder.
  • an annular penetrating portion through which a holding rod for holding the screen passes is formed at the center of the electromagnetic separator screen, a ring frame is formed on the outside, and a gap is formed in the ring frame toward the penetrating portion.
  • a spirally wound spiral plate a corrugated corrugated plate is disposed in the gap between the spiral plates, and corrugated valleys and peaks are fixed to the spiral plate.
  • the ring frame and the annular through-hole have the same height, and the height of the spiral plate and the corrugated plate is smaller than that of the ring frame.
  • the screen for an electromagnetic separator according to the present invention is formed in a honeycomb shape by a spiral plate and a corrugated plate, so that the magnetic adhesion area of the iron powder is increased, and in addition, the outer periphery of the screen is made up of ring frames. Since they overlap, the amount of powder passing from the outer periphery is greatly reduced, and the iron powder recovery rate can be improved.
  • the powder diffuses into the space formed between the screens for the electromagnetic separators stacked one above the other. By doing so, the amount of powder passing straight through the screen can be reduced, so that the iron powder recovery rate can be increased.
  • FIG. 1 is a schematic diagram showing a state where a screen for an electromagnetic separator according to the present invention is set in an electromagnetic separator.
  • FIG. It is the schematic which shows the conventional electromagnetic separator only for powder. It is a schematic diagram which shows the conventional screen.
  • an electromagnetic separator screen (hereinafter referred to as “screen”) 1 is made of a magnetic material. Any magnetic material may be used as long as it is magnetized, but ferritic stainless steel having corrosion resistance and strength is suitable.
  • a ring frame 2 is formed by winding a stainless steel band around the outside of the screen 1.
  • the outer diameter of the ring frame 2 is, for example, about 30 cm.
  • an annular through portion 3 is formed through which a holding rod (FIG. 3) for holding the screen 1 passes.
  • a spiral plate 4 is formed which is wound spirally at an interval with one point of the ring frame 2 as a start point (or end point) and an annular penetrating portion 3 as an end point (or start point).
  • a continuous corrugated corrugated plate 5 is disposed in the gap between the spiral plates 4, and valleys and peaks of the corrugated plate 5 are fixed to the spiral plate 4 by spot welding.
  • a large number of holes are formed in a honeycomb shape by the spiral plate 4 and the corrugated plate 5, and the size of the holes is selected according to the particle size, fluidity, and other characteristics of the powder.
  • the ring frame 2 and the penetrating part 3 are set to the same height.
  • the spiral plate 4 and the corrugated plate 5 have the same height, but are lower than the ring frame 2 and the penetrating portion 3, and when the screen 1 is overlapped, a space is formed between the upper and lower screens for the powder to diffuse.
  • the ring frame 2 and the penetrating portion 3 are about 6 mm
  • the spiral plate 4 and the corrugated plate 5 are about 5 mm.
  • the conventional slat-like screen was about 23 mm and 20 sheets were stacked
  • the screen of this example was about 6 mm in height and 75 sheets could be stacked, and the iron powder recovery rate was improves.
  • FIG. 3 shows a state in which the screen 1 of the present invention is set in an electromagnetic separator. Similar to the electromagnetic separator shown in FIG. 4, the magnetic material is formed in the hollow portion of the cylinder 6 whose upper and lower ends are opened. A plurality of screens 1 are held in multiple layers by holding rods 7 in the vertical direction. The cylinder 6 is disposed at the center of the electromagnet 8, and a vibrator 9 is attached to the lower part of the cylinder 6.
  • the product outlet 10 and the iron powder outlet 11 are connected to the lower part of the cylinder 6.
  • the product discharge port 10 and the iron powder discharge port 11 are switched by rotating a damper 13 with a cylinder 12.
  • the powder containing iron powder supplied from the upper part of the cylinder 6 is magnetically attached to the screen 1 magnetized by the electromagnets 8 stacked in multiple layers.
  • the product from which the iron powder has been removed passes through the screen 1 and is then discharged from the product discharge port 10 by the damper 13.
  • the damper 13 is switched to the iron powder discharge port 11, the electromagnet 8 is turned off, the screen 1 is demagnetized, and the iron powder adhering to the screen 1 is vibrated by the vibration of the vibrator 9. Remove. If necessary, the screen 1 is taken out with the holding rod 7 and cleaned to remove iron powder. The cleaned screen 1 is again inserted into the cylinder 6 and the iron powder separation operation is started.
  • Test Example An iron recovery rate obtained by testing a sample A in which the particle size of the powder and the magnetic material are different from each other and a sample B having a particle size smaller than that of the sample A using a conventional sword-like screen and the screen of the present invention is shown.

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  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

Screens for an electromagnetic separator for separating iron powder contained in powder, the screens having increased iron powder collection efficiency which is obtained by increasing the area to which the iron powder is magnetically attracted and also by increasing the number of the screens to reduce the amount of iron powder which passes through the screens without being magnetically attracted to the outer peripheries of the screens. Screens for an electromagnetic separator are supported in multiple layers in the vertical direction within a tube which is disposed at the center of the electromagnet of the electromagnetic separator, and the screens consist of a magnetic material which magnetically attracts iron powder contained in powder supplied from the opening in the upper part of the tube. The screens (1) for an electromagnetic separator have formed at the center thereof circular through sections (3) through which a holding bar for holding the screens (1) pass, and the screens (1) also have ring frames (2) formed on the outer sides thereof. Each of the ring frames (2) has disposed therein a spiral plate (4) and a wave-like wave plate (5), the spiral plate (4) being spirally wound toward the through section with a gap between the turns, the wave-like wave plate (5) being disposed between the turns of the spiral plate (4). The crests and troughs of the wave plate (5) are affixed to the spiral plate (4).

Description

電磁分離機用スクリーンElectromagnetic separator screen
 本発明は、粉体中の鉄粉を磁着して分離除去する電磁分離機に配置されている、鉄粉を磁着する電磁分離機用スクリーンに関する。 The present invention relates to a screen for an electromagnetic separator that magnetically deposits iron powder, which is disposed in an electromagnetic separator that magnetizes and separates and removes iron powder in powder.
 食品、化学、医薬等の分野で粉体中の鉄粉を除去するため、電磁分離機として、電磁石内に配置された筒の中に磁性材料からなるスクリーンを多層に重ね、筒の上部の開口から供給される粉体中の鉄粉を磁化したスクリーンに磁着して分離する方式が知られている(特許文献1)。 In order to remove iron powder in powders in the fields of food, chemistry, medicine, etc., as an electromagnetic separator, a screen made of magnetic material is stacked in multiple layers in a cylinder placed in an electromagnet, and an opening at the top of the cylinder A method is known in which the iron powder in the powder supplied from is magnetically attached to a magnetized screen and separated (Patent Document 1).
 図4は従来のスクリーンを利用した電磁分離機の一例を示す図である。図4において、上端及び下端が開口している筒状体21の中空部に磁性材料からなる複数のスクリーン22が嵌脱自在な状態にて多層に内蔵されている。筒状体21の上下に所要間隔で突縁23を突設し、両突縁23の間に筒状体21の外周を取り囲み、かつ相互間に小間隙を保持する状態で電磁石24がスプリング25を介在させて取付けられる。筒状体21の下部にはバイブレーター26を装着する。 FIG. 4 shows an example of an electromagnetic separator using a conventional screen. In FIG. 4, a plurality of screens 22 made of a magnetic material are incorporated in multiple layers in a hollow portion of a cylindrical body 21 whose upper and lower ends are open. The projecting edges 23 project from and above the cylindrical body 21 at a required interval, surround the outer periphery of the cylindrical body 21 between the projecting edges 23, and hold the small gap between the electromagnets 24 in the spring 25. Can be installed. A vibrator 26 is attached to the lower part of the cylindrical body 21.
 図4に示す電磁分離機は、バイブレーター26を始動させることにより筒状体21にバイブーシヨンを起動させるとともに、電磁石24に通電を開始すれば、筒状体内の各スクリーン22は磁性材料であり且つ電磁石24の磁界内に位置しているために磁石化する。したがって、筒状体21の上端開口より粉体を導入すれば、この粉体は筒状体内をバイブレーシヨンの作用にて撹拌されつつ各スクリーン22を上方から順次通過しながら落下していく。この間に鉄粉は磁石化している各スクリーン22により吸着されて残存し、分離された粉体は筒状体21の下端開口部より導出されるものである。一定量又は一定時間の分離操作が終わると、電磁石、バイブレーターへの通電を断つと共に粉体の供給を停止する。そして、スクリーン22を保持している操作杆27の上端をもつてこれを上方に引き出す。操作杆27には、スクリーン22のすべてが固着されているため、操作杆27と共に全スクリーン22は筒状体21の内部から同時に取出されることになる。引き出されたスクリーン22は清掃されて鉄粉が除去される。清掃されたスクリーン22は、再び筒状体21の内部に装入され、粉体が供給されて鉄粉の分離作業が開始される。 In the electromagnetic separator shown in FIG. 4, when the vibrator 26 is started to start the vibration in the cylindrical body 21 and the electromagnet 24 is energized, each screen 22 in the cylindrical body is made of a magnetic material and the electromagnet. Since it is located within the magnetic field of 24, it is magnetized. Therefore, if powder is introduced from the upper end opening of the cylindrical body 21, the powder falls while passing through each screen 22 from above while being stirred in the cylindrical body by the action of vibration. During this time, the iron powder remains adsorbed by the magnetized screens 22, and the separated powder is led out from the lower end opening of the cylindrical body 21. When the separation operation for a certain amount or a certain time is finished, the energization to the electromagnet and the vibrator is cut off and the supply of the powder is stopped. Then, the upper end of the operation rod 27 holding the screen 22 is held and pulled out upward. Since all of the screen 22 is fixed to the operation rod 27, all the screens 22 are taken out from the inside of the cylindrical body 21 together with the operation rod 27. The drawn screen 22 is cleaned to remove iron powder. The cleaned screen 22 is again inserted into the cylindrical body 21, and the powder is supplied to start the iron powder separation operation.
 図5は従来のスクリーンの一例を示す平面図である。磁性材料からなる直線状のグレード28が間隔をおいてすのこ状に並べられて支持部材29に固定され、中央に操作杆を通す環状の貫通部30が形成されている。スクリーン22のグレード間の目開きは、5mm~20mmの範囲が一般的である。 FIG. 5 is a plan view showing an example of a conventional screen. Linear grades 28 made of a magnetic material are arranged in a saw-like pattern at intervals and fixed to a support member 29, and an annular through portion 30 through which an operating rod passes is formed in the center. The opening between the grades of the screen 22 is generally in the range of 5 mm to 20 mm.
実公昭50-32863号公報Japanese Utility Model Publication No. 50-32863
 従来のスクリーンは、直線状のグレードがすのこ状に形成されているため、鉄粉が磁着される面積が小さく、また、スクリーンの外周は隙間があるために、磁着せずにそのまま通過する粉体もあり、さらに、磁束密度を大きくするためにグレードが厚くなって筒状体内に多層にするスクリーンの枚数が少なくなるので、鉄粉の回収率が低いという問題があった。 In conventional screens, the linear grade is formed in a sawtooth shape, so the area where iron powder is magnetized is small, and there is a gap in the outer periphery of the screen. In addition, there is a problem that the recovery rate of the iron powder is low because the grade becomes thick to increase the magnetic flux density and the number of screens to be multilayered in the cylindrical body is reduced.
 そこで、本発明は、粉体中の鉄粉を分離する電磁分離機において、鉄粉が磁着する面積を大きくするとともに、スクリーンの枚数を増やし、スクリーンの外周で磁着せずにそのまま通過する粉体を低減させて鉄粉の回収率を向上させることが可能な電磁分離機用スクリーンを提供するものである。 Therefore, the present invention provides an electromagnetic separator for separating iron powder in powder, increasing the area on which the iron powder is magnetized, increasing the number of screens, and passing the powder without being magnetized on the outer periphery of the screen. The present invention provides a screen for an electromagnetic separator capable of reducing the body and improving the recovery rate of iron powder.
 本発明は、電磁分離機の電磁石の中心に配置された筒内に上下方向に多層に保持され、筒の上部の開口から供給される粉体中の鉄粉を磁着する磁性材料からなる電磁分離機用スクリーンにおいて、電磁分離機用スクリーンの中心にスクリーンを保持する保持棒が通る環状の貫通部が形成され、外側にリング枠が形成され、リング枠内に貫通部に向かって間隔をおいて螺旋状に巻かれた螺旋板と、螺旋板の間隙に波状の波板が配置され、波板の谷と山が螺旋板に固定されていることを特徴とする。 The present invention relates to an electromagnetic material made of a magnetic material that is held in multiple layers in a vertical direction in a cylinder disposed at the center of an electromagnet of an electromagnetic separator and magnetically irons iron powder in powder supplied from an opening at the top of the cylinder. In the separator screen, an annular penetrating portion through which a holding rod for holding the screen passes is formed at the center of the electromagnetic separator screen, a ring frame is formed on the outside, and a gap is formed in the ring frame toward the penetrating portion. And a spirally wound spiral plate, a corrugated corrugated plate is disposed in the gap between the spiral plates, and corrugated valleys and peaks are fixed to the spiral plate.
 前記構成において、リング枠と環状の貫通部を同一高さとし且つ螺旋板及び波板の高さをリング枠より小さくしたことを特徴とする。 In the above-described configuration, the ring frame and the annular through-hole have the same height, and the height of the spiral plate and the corrugated plate is smaller than that of the ring frame.
 本発明の電磁分離機用スクリーンは、螺旋板と波板によりハニカム状に形成されることにより、鉄粉の磁着面積が大きく形成されることになり、加えてスクリーンの外周はリング枠どうしが重なっているため粉体が外周から通過する量が大幅に低減するので、鉄粉の回収率を向上させることが可能となる。 The screen for an electromagnetic separator according to the present invention is formed in a honeycomb shape by a spiral plate and a corrugated plate, so that the magnetic adhesion area of the iron powder is increased, and in addition, the outer periphery of the screen is made up of ring frames. Since they overlap, the amount of powder passing from the outer periphery is greatly reduced, and the iron powder recovery rate can be improved.
 また、リング枠と環状の貫通部を同一高さとし且つ螺旋板及び波板の高さをリング枠より小さくすると、上下に重ねた電磁分離機用スクリーンの間に形成される空間に粉体が拡散することによって、スクリーンを直進して通り抜ける粉体の量を低減させることができるので、鉄粉の回収率を上げることができる。 Also, if the ring frame and the annular through-hole are the same height, and the height of the spiral plate and corrugated plate is smaller than the ring frame, the powder diffuses into the space formed between the screens for the electromagnetic separators stacked one above the other. By doing so, the amount of powder passing straight through the screen can be reduced, so that the iron powder recovery rate can be increased.
本発明の電磁分離機用スクリーンの平面図である。It is a top view of the screen for electromagnetic separators of this invention. 本発明の電磁分離機用スクリーンの断面図である。It is sectional drawing of the screen for electromagnetic separators of this invention. 本発明の電磁分離機用スクリーンを電磁分離機にセットした状態を示す模式  図である。1 is a schematic diagram showing a state where a screen for an electromagnetic separator according to the present invention is set in an electromagnetic separator. FIG. 従来の粉体専用の電磁分離機を示す概略図である。It is the schematic which shows the conventional electromagnetic separator only for powder. 従来のスクリーンを示す模式図である。It is a schematic diagram which shows the conventional screen.
 本発明の実施例について図面を参照しながら説明する。 Embodiments of the present invention will be described with reference to the drawings.
 図1において、電磁分離機用スクリーン(以下「スクリーン」という。)1は、磁性材料からなる。磁性材料は磁化するものであればよいが、耐食性及び強度のあるフェライト系ステンレス鋼が適している。 Referring to FIG. 1, an electromagnetic separator screen (hereinafter referred to as “screen”) 1 is made of a magnetic material. Any magnetic material may be used as long as it is magnetized, but ferritic stainless steel having corrosion resistance and strength is suitable.
 スクリーン1の外側にステンレス鋼製バンドを巻いてリング枠2が形成される。リング枠2の外径は例えば、30cm前後である。スクリーン1の中央に、スクリーン1を保持する保持棒(図3)が通る環状の貫通部3が形成されている。 A ring frame 2 is formed by winding a stainless steel band around the outside of the screen 1. The outer diameter of the ring frame 2 is, for example, about 30 cm. In the center of the screen 1, an annular through portion 3 is formed through which a holding rod (FIG. 3) for holding the screen 1 passes.
 リング枠2のある一点を始点(又は終点)にし、環状の貫通部3を終点(又は始点)として間隔をおいて螺旋状に巻かれた螺旋板4が形成されている。螺旋板4の間隙には連続した波状の波板5が配置され、波板5の谷と山は螺旋板4にスポット溶接により固定されている。螺旋板4と波板5により多数の孔がハニカム状に形成されるが、孔の大きさは、粉体の粒度、流動性、その他の特性に応じて選定される。 A spiral plate 4 is formed which is wound spirally at an interval with one point of the ring frame 2 as a start point (or end point) and an annular penetrating portion 3 as an end point (or start point). A continuous corrugated corrugated plate 5 is disposed in the gap between the spiral plates 4, and valleys and peaks of the corrugated plate 5 are fixed to the spiral plate 4 by spot welding. A large number of holes are formed in a honeycomb shape by the spiral plate 4 and the corrugated plate 5, and the size of the holes is selected according to the particle size, fluidity, and other characteristics of the powder.
 図2に示すように、リング枠2と貫通部3を同一高さとする。螺旋板4と波板5は同一高さとするが、リング枠2と貫通部3より低い高さとし、スクリーン1を重ねた際に、上下のスクリーンの間に粉体が拡散する空間が形成されるようにする。例えば、リング枠2と貫通部3を約6mm、螺旋板4と波板5を約5mmとする。高さが従来のすのこ状のスクリーンは約23mmで20枚重ねていたのに対して、本実施例のスクリーンは高さが約6mmとなって75枚重ねることが可能となり、鉄粉回収率が向上する。 As shown in FIG. 2, the ring frame 2 and the penetrating part 3 are set to the same height. The spiral plate 4 and the corrugated plate 5 have the same height, but are lower than the ring frame 2 and the penetrating portion 3, and when the screen 1 is overlapped, a space is formed between the upper and lower screens for the powder to diffuse. Like that. For example, the ring frame 2 and the penetrating portion 3 are about 6 mm, and the spiral plate 4 and the corrugated plate 5 are about 5 mm. Whereas the conventional slat-like screen was about 23 mm and 20 sheets were stacked, the screen of this example was about 6 mm in height and 75 sheets could be stacked, and the iron powder recovery rate was improves.
 図3は本発明のスクリーン1を電磁分離機にセットした状態を示すもので、前述の図4に示す電磁分離機と同様に、上端及び下端が開口している筒6の中空部に磁性材料からなる複数のスクリーン1が保持棒7により上下方向に多層に保持される。筒6は電磁石8の中心に配置され、筒6の下部にはバイブレーター9が装着される。 FIG. 3 shows a state in which the screen 1 of the present invention is set in an electromagnetic separator. Similar to the electromagnetic separator shown in FIG. 4, the magnetic material is formed in the hollow portion of the cylinder 6 whose upper and lower ends are opened. A plurality of screens 1 are held in multiple layers by holding rods 7 in the vertical direction. The cylinder 6 is disposed at the center of the electromagnet 8, and a vibrator 9 is attached to the lower part of the cylinder 6.
 筒6の下部は、製品排出口10と鉄粉排出口11が接続されている。製品排出口10と鉄粉排出口11はシリンダ12でダンパ13を回転させて切り替える。 The product outlet 10 and the iron powder outlet 11 are connected to the lower part of the cylinder 6. The product discharge port 10 and the iron powder discharge port 11 are switched by rotating a damper 13 with a cylinder 12.
 図3において、筒6の上部から内部に供給された鉄粉を含む粉体は、多層に重ねられた、電磁石8により磁化されたスクリーン1に磁着する。鉄粉が除去された製品は、スクリーン1を通過した後、ダンパ13により製品排出口10から排出する。所定量、或いは所定時間の処理が終了すると、ダンパ13を鉄粉排出口11に切り替え、電磁石8をオフにしてスクリーン1を消磁し、バイブレーター9の振動により、スクリーン1に付着している鉄粉を除去する。必要に応じて、保持棒7でスクリーン1を取り出し、清掃して鉄粉を除去する。清掃されたスクリーン1は、再び筒6の内部に装入され、鉄粉の分離作業が開始される。 In FIG. 3, the powder containing iron powder supplied from the upper part of the cylinder 6 is magnetically attached to the screen 1 magnetized by the electromagnets 8 stacked in multiple layers. The product from which the iron powder has been removed passes through the screen 1 and is then discharged from the product discharge port 10 by the damper 13. When processing of a predetermined amount or a predetermined time is completed, the damper 13 is switched to the iron powder discharge port 11, the electromagnet 8 is turned off, the screen 1 is demagnetized, and the iron powder adhering to the screen 1 is vibrated by the vibration of the vibrator 9. Remove. If necessary, the screen 1 is taken out with the holding rod 7 and cleaned to remove iron powder. The cleaned screen 1 is again inserted into the cylinder 6 and the iron powder separation operation is started.
 試験例
 粉体と磁性物の粒度が異なる試料A、試料Aより粒度が小さい試料Bについて従来のすのこ状のスクリーンと本発明のスクリーンを用いて試験して求めた鉄分回収率を示す。
Test Example An iron recovery rate obtained by testing a sample A in which the particle size of the powder and the magnetic material are different from each other and a sample B having a particle size smaller than that of the sample A using a conventional sword-like screen and the screen of the present invention is shown.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 本発明のスクリーンが従来のすのこ状のスクリーンに比べて回収率が向上することが確認された。 It was confirmed that the recovery rate of the screen of the present invention was improved as compared with the conventional slatted screen.
 1:スクリーン    
 2:リング枠
 3:貫通部     
 4:螺旋板
 5:波板      
 6:筒
 7:保持棒     
 8:電磁石
 9:バイブレーター
 10:製品排出口
 11:鉄粉排出口  
 12:シリンダ 
 13:ダンパ
 21:筒状体    
 22:スクリーン
 23:突縁     
 24:電磁石
 25:スプリング  
 26:バイブレーター
 27:操作杆    
 28:棒材
 29:支持部材   
 30:貫通部
1: Screen
2: Ring frame 3: Penetration part
4: Spiral plate 5: Corrugated plate
6: Tube 7: Holding rod
8: Electromagnet 9: Vibrator 10: Product outlet 11: Iron powder outlet
12: Cylinder
13: Damper 21: Cylindrical body
22: Screen 23: Edge
24: Electromagnet 25: Spring
26: Vibrator 27: Operation
28: Bar material 29: Support member
30: penetration

Claims (2)

  1.  電磁分離機の電磁石の中心に配置された筒内に上下方向に多層に保持され、筒の上部の開口から供給される粉体中の鉄粉を磁着する磁性材料からなる電磁分離機用スクリーンにおいて、電磁分離機用スクリーンの中心にスクリーンを保持する保持棒が通る環状の貫通部が形成され、外側にリング枠が形成され、リング枠内に貫通部に向かって間隔をおいて螺旋状に巻かれた螺旋板と、螺旋板の間隙に波状の波板が配置され、波板の谷と山が螺旋板に固定されていることを特徴とする電磁分離機用スクリーン。 A screen for an electromagnetic separator made of a magnetic material that is held in multiple layers in a vertical direction in a cylinder arranged at the center of the electromagnet of the electromagnetic separator and magnetically adheres iron powder in the powder supplied from the upper opening of the cylinder. In, the annular penetration part through which the holding rod for holding the screen passes is formed in the center of the screen for the electromagnetic separator, the ring frame is formed on the outside, and spirally spaced in the ring frame toward the penetration part. A screen for an electromagnetic separator, wherein a corrugated corrugated plate is disposed in a gap between the spiral plate and the spiral plate, and a valley and a mountain of the corrugated plate are fixed to the spiral plate.
  2.  前記リング枠と環状の貫通部を同一高さとし且つ螺旋板及び波板の高さをリング枠より小さくしたことを特徴とする請求項1記載の電磁分離機用スクリーン。 The screen for an electromagnetic separator according to claim 1, wherein the ring frame and the annular through-hole have the same height, and the height of the spiral plate and the corrugated plate is smaller than that of the ring frame.
PCT/JP2010/071964 2010-01-14 2010-12-08 Screens for electromagnetic separator WO2011086793A1 (en)

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CN116748524A (en) * 2023-06-19 2023-09-15 海南大学 Preparation device and preparation method of high-purity nano zero-valent iron

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JP2015060755A (en) * 2013-09-19 2015-03-30 日揮触媒化成株式会社 Method of producing lithium ion secondary battery positive electrode active material
CN104028375B (en) * 2014-06-05 2016-04-20 鞍山鑫盛矿山自控设备有限公司 A kind of magnetic control eddy flow ore-dressing plant
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CN104258988B (en) * 2014-10-13 2016-09-07 赵宽学 Electromagnetic type iron remover for slurry
JP6283084B2 (en) * 2015-10-26 2018-02-21 エリーズ マニュファクチュアリング カンパニー Improved material separation and recovery matrix for dry vibratory magnetic filters
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CN102397720B (en) * 2011-11-18 2013-11-27 沈阳隆基电磁科技股份有限公司 Emulsified liquid magnetization filter element
CN116748524A (en) * 2023-06-19 2023-09-15 海南大学 Preparation device and preparation method of high-purity nano zero-valent iron
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