WO2011076338A2 - Multifunctional additives having an improved flow capability - Google Patents
Multifunctional additives having an improved flow capability Download PDFInfo
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- WO2011076338A2 WO2011076338A2 PCT/EP2010/007407 EP2010007407W WO2011076338A2 WO 2011076338 A2 WO2011076338 A2 WO 2011076338A2 EP 2010007407 W EP2010007407 W EP 2010007407W WO 2011076338 A2 WO2011076338 A2 WO 2011076338A2
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- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/14—Use of additives to fuels or fires for particular purposes for improving low temperature properties
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- C10L10/00—Use of additives to fuels or fires for particular purposes
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- C10L10/16—Pour-point depressants
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- C10L1/1633—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
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- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
- C10L1/1963—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic
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- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/197—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
- C10L1/1973—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
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- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1981—Condensation polymers of aldehydes or ketones
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1983—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyesters
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- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/224—Amides; Imides carboxylic acid amides, imides
Definitions
- the present invention relates to cold additives for middle distillates having improved low temperature handleability and their use for improving cold properties and lubricity of middle distillates, as well as the corresponding middle distillates.
- Paraffins containing middle distillates such as gas oil, diesel and fuel oil may crystallize as the temperature of the oil decreases and agglomerate with the inclusion of oil. Due to this crystallization and agglomeration, blockages of the filters in engines and firing systems can occur, especially in winter, thereby preventing a safe metering of the fuels and under
- cold flow improvers or flow improvers, which modify the crystal structure and agglomeration tendency of the precipitated paraffins so that the oils thus added are still intact
- oil-soluble copolymers of ethylene and unsaturated esters are usually used.
- oil-soluble copolymers of ethylene and vinyl acetate having a molecular weight between about 1,000 and 3,000 to.
- Comb polymers are understood to mean a special form of the branched macromolecules which, at more or less regular intervals, are longer, more or less the same length, on a linear main chain
- Copolymers of ethylene and unsaturated esters with comb polymers reported synergistically enhanced activities as cold additives, presumably due to a paraffin crystallization nucleating function of these comb polymers. These occur in particular when using comb polymers with very long side chains.
- Alkenylsuccinic anhydrides, polyols and fatty acids to lower the pour point of hydrocarbon oils. These polymers are the
- Alkenylsuccinic anhydrides polyols having at least 4 OH groups and fatty acids to lower the pour point of hydrocarbon oils.
- the stoichiometry of the reactants used for the condensation is selected so that the number of moles of OH groups and carboxyl groups is the same, that is, there is essentially complete esterification.
- DE-A-24 51 047 discloses light, low viscous distillate fuel oils which contain no residues and are additized with ethylene copolymers as well as comb polymers having Ci8-C44 side chains.
- comb polymers inter alia polyesters of alk (en) ylnic succinic anhydride with a Ci 6 -C44 alk (en) yl radical, a polyol having 2-6 OH groups and a C 2o-C44 monocarboxylic acid are used.
- the three components of the polyester are preferably condensed in equimolar amounts, resulting in substantially complete esterification of both OH and COOH groups.
- polymer G is a polycondensate of equimolar amounts of C22-28 alkenyl succinic anhydride, trimethylolpropane and C 2 o -22 fatty acids.
- US-A-2008/0295397 discloses additives for lowering the pour point of diesel oils, the polyglycerol esters and optionally further pour point
- Contain depressants such as ethylene-vinyl ester copolymers.
- the hydroxyl groups of the polyglycerol may be completely or partially esterified.
- Such polyol partial esters have pronounced emulsifying properties and are therefore undesirable in fuels.
- additive combinations of copolymers of ethylene and unsaturated esters and comb polymers used for improving the cold properties of middle distillates are usually used as concentrates in organic solvents. It is particularly important for the use of such additive concentrates in remote locations where there is often no way to heat the additive concentrates, important that they remain flowable at the lowest possible temperature and einmischbar in also cold fuel oils. At the same time, but also the
- Concentration of the active substance in the concentrates should be as high as possible in order to keep the volume of the additive concentrates to be transported and stored as low as possible.
- the comb polymers of the prior art prepared by polycondensation show as concentrates in organic solvents as well as in
- organic solvents often have comparatively high eigenstock points of more than 20 ° C.
- eigenstock points of more than 20 ° C.
- petrol stations as well as in remote areas such as mountains or in Arctic regions, it is often not possible to store the additive concentrates heated. A dilution of the additives is undesirable for logistical reasons, since then the volumes to be transported and stored strongly increase.
- These additives should also be soluble at low temperatures and easily soluble in the middle distillate to be added. In addition, they should not affect the filterability of the additized middle distillates or at least as little as possible. Furthermore, they should improve lubricity, especially in sulfur-reduced or sulfur-free middle distillates.
- the invention provides cold additives for middle distillates, containing
- Polycondensation of a polyol containing two primary OH groups and at least one secondary OH group, with a dicarboxylic acid or its anhydride or esters thereof which bears a Gi6 to C4o-alkyl radical or a C 16 - to C4o-alkenyl radical, can be produced wherein the OH number of the comb polymer is at least 40 mg KOH / g,
- Another object of the invention is a method for improving the cold flow properties of fuel oils by adding an additive to a middle distillate, the
- A) at least one hydroxyl-carrying comb polymer obtained by polycondensation of a polyol containing two primary OH groups and at least one secondary OH group, with a dicarboxylic acid or its anhydride or its esters which have a Gi6- to C4o-alkyl radical or a Ci 6 to C4o-alkenyl radical can be produced, wherein the OH number of the polymer is at least 40 mg KOH / g,
- Another object of the invention is a method for improving the lubricity of fuel oils by a middle distillate with a
- Sulfur content of less than 0.05 wt .-% is added to an additive
- Polycondensation of a polyol containing two primary OH groups and at least one secondary OH group, with a dicarboxylic acid or its anhydride or esters thereof which carries a Ci6- to C4o-alkyl radical or a Ci6- to C4o-alkenyl radical, can be produced, wherein the OH number of the polymer is at least 40 mg KOH / g,
- Another object of the invention are fuel oils containing a
- Polycondensation of a polyol containing two primary OH groups and at least one secondary OH group, with a dicarboxylic acid or its anhydride or esters thereof, which is a Ci6- to C4o-alkyl radical or a C- 6 to C4o-alkenyl radical can be produced, wherein the OH number of the polymer is at least 40 mg KOH / g,
- the hydroxyl group-carrying comb polymer A is generally obtained by the polycondensation of a C 16 - to C 40 -alkyl radical or alkenyl radical, hereinafter also referred to collectively as C 16 -C 40 -alk (en) yl radical, bearing dicarboxylic acid having the primary hydroxyl groups of the polyol. It is preferred that the secondary OH groups remain substantially unesterified.
- the preferred Structure of the hydroxyl group-carrying comb polymer A can therefore
- radicals R 1 to R 4 independently of one another represent hydrogen or an alkyl radical having 1 to 3 C atoms
- R 5 is a CC bond or an alkylene radical having 1 to 6 C atoms
- R 16 is at least one hydroxyl-bearing
- n is a number from 1 to 100
- Preferred dicarboxylic acids carrying C 6 -C 40 -alkyl- and / or alkenyl radicals which carry the hydroxyl-bearing comb polymers A) correspond to the general formula 1
- radicals R 1 to R 4 for a linear Ci6-C 4 o-alkyl or alkenyl radical and the rest of the radicals R 1 to R 4 independently of one another represent hydrogen or an alkyl radical having 1 to 3 C atoms and
- R 5 is a CC bond or an alkylene radical having 1 to 6 C atoms.
- one of the radicals R 1 to R 4 is a linear C 16 -C 40 -alkyl or alkenyl radical, one for a methyl group and the remaining for
- one of the radicals R 1 to R 4 is 0 alkyl or alkenyl group is a linear Ci6-C4 and the other is hydrogen.
- R 5 is a
- one of the radicals R 1 to R 4 is a linear C 6 -C 40 -alkyl or alkenyl radical, the other radicals R 4 to R 4
- the preparation of the dicarboxylic acids or their anhydrides bearing alkyl and / or alkenyl radicals can be carried out by known processes.
- they can be prepared by heating ethylenically unsaturated dicarboxylic acids with olefins ("ene reaction") or with chloroalkanes
- ene reaction ethylenically unsaturated dicarboxylic acids
- chloroalkanes Preferred is the thermal addition of olefins to ethylenically unsaturated dicarboxylic acids, which is usually carried out at temperatures between 100 and 250.degree.
- Dicarboxylic acid anhydrides can be hydrogenated to dicarboxylic acids bearing dicarboxylic acids and dicarboxylic acid anhydrides.
- Preferred dicarboxylic acids and their anhydrides for the reaction with olefins are maleic acid and particularly preferably maleic anhydride. Also suitable are itaconic acid,
- Citraconic acid and its anhydrides and the esters of the aforementioned acids in particular those with lower C-i-Ce alcohols such as methanol, ethanol, propanol and butanol.
- linear olefins having 16 to 40 C atoms and especially having 18 to 36 C atoms, for example having 19 to 32 C atoms.
- mixtures of olefins with different chain lengths are used.
- C20-C24, C24-C28, C26-C28, C30-C36 are examples of these olefins may also minor portions of shorter and / or
- olefins contain longer-chain olefins, but preferably not more than 10 wt .-% and in particular not more than 0.1 to 5 wt .-%.
- Preferred olefins have a linear or at least substantially linear alkyl chain. Under linear
- olefins preferably technical alkene mixtures. These preferably contain at least 50 wt .-%, particularly preferably 60 to 99 wt .-% and in particular 70 to 95 wt .-% such as 75 to 90 wt .-% terminal double bonds ( ⁇ -olefins). In addition, they may contain up to 50% by weight, preferably 1 to 40% by weight and especially 5 to 30% by weight, for example 10 to 25% by weight of olefins having an internal double bond, for example vinylidene double bonds with the structural element
- R 17 -CH C (CH 3 ) 2 , where R 17 is an alkyl radical having 12 to 36 carbon atoms and especially having 14 to 32 carbon atoms, such as having 15 to 28 carbon atoms. Furthermore, minor amounts of technical reasons
- hydroxyl-carrying comb polymers A) are obtained by reacting a linear C 6 -C 4 o-alkyl or alkenyl radical-carrying alkyl or
- polystyrene resin Alkenylsuccinic acids and / or their anhydrides with polyols which carry two primary and at least one secondary hydroxyl group, can be produced.
- Preferred polyols are glycerin, poly (glycerol) and mixtures thereof. Under poly (glycerol) are understood in particular by glycerol derivable structures by polycondensation.
- the degree of condensation according to the invention preferred poly (glycerol) is between 2 and 50, particularly preferably between 3 and 25 and especially between 4 and 20, such as between 5 and 15.
- the preparation of poly (glycerol) is well known in the art. It can be carried out, for example, via addition of 2,3-epoxy-1-propanol (glycidol) to glycerol. Furthermore, the manufacture of the
- the reaction temperature in the polycondensation is generally between 150 and 300 ° C, preferably between 200 and 250 ° C.
- the polycondensation is usually carried out at atmospheric pressure.
- Examples of catalyzing acids are HCl, H 2 SO 4, organic sulfonic acids or H 3 PO 4, and bases such as NaOH or KOH.
- the catalysts are preferably added to the reaction mixture in amounts of from 0.01 to 10% by weight, more preferably from 0.1 to 5% by weight, based on the weight of the reaction mixture.
- the polycondensation can be carried out solvent-free as well as in the presence of solvent.
- the polycondensation takes place in the presence of solvent, its proportion in the reaction mixture is preferably from 0.1 to 70% by weight, for example from 10 to 60% by weight.
- Preferred solvent! are the solvents used as component C) for the additive mixture.
- the polycondensation generally takes 3 to 10 hours.
- the reaction of the dicarboxylic acids carrying the alkyl radicals, their anhydrides or their esters with the polyol is preferably carried out in a molar ratio of 1: 2 to 2: 1, more preferably in a molar ratio of 1: 1, 5 to 1.5: 1 and especially in molar ratio of 1:, 2 to 1, 2: 1 such as equimolar.
- the reaction is carried out with an excess of polyol.
- molar excesses of 1 to 10 mol% and especially 1, 5 to 5 mol% based on the amount of dicarboxylic acid used have proven particularly useful.
- the condensation is preferably carried out by heating C 16 -C 4 o-alkyl- or alkenyl-substituted dicarboxylic acid or its anhydride or ester with the polyol at temperatures above 100 ° C and preferably at temperatures between 120 and 320 ° C such as at temperatures between 150 and 290 ° C.
- C-ie monocarboxylic acids preferably C 2 to C 16 monocarboxylic acids and especially C 3 to C 1 monocarboxylic acids such as, for example, C 4 to C 12 monocarboxylic acids.
- C 3 to C 1 monocarboxylic acids such as, for example, C 4 to C 12 monocarboxylic acids.
- Dicarboxylic acids whose anhydrides or their esters replaced by one or more monocarboxylic acids. Furthermore, minor amounts such as up to 10% by mol and especially 0.01 to 5 mol% of the
- Alk (en) ylsuccinic acids or their anhydrides also by further dicarboxylic acids such as succinic acid, glutaric acid, maleic acid and / or
- Fumaric acid are replaced.
- the hydroxyl-carrying comb polymers A) are prepared in the absence of monocarboxylic acids.
- the hydroxyl-carrying comb polymers A) are prepared in the absence of monoalcohols.
- the polyol bearing two primary and at least one secondary hydroxyl group can also be replaced by minor amounts of up to 10 mol%, such as 0.01 to 5 mol%, by one or more diols. Preference is given to diols such as ethylene glycol, propylene glycol and / or neopentyl glycol.
- the hydroxyl-carrying comb polymers A) are prepared in the absence of diols.
- the average degree of condensation of the hydroxyl group-carrying comb polymers A) according to the invention is preferably between 4 and 200, more preferably between 5 and 150 and especially between 7 and 100
- the weight-average molecular weight M w of the hydroxyl group-carrying comb polymers A) determined by GPC in THF against polyethylene glycol) is preferably between 1,500 and 100,000 g / mol and in particular between 2,500 and 50,000 g / mol, for example between 4,000 and 20,000 g / mol.
- the acid number of the hydroxyl group-carrying comb polymers A) is preferably less than 40 mg KOH / g and more preferably less than 30 mg KOH / g, for example less than 20 mg KOH / g.
- the acid value can be determined, for example, by titration of the polymer with alcoholic tetra-n-butylammonium hydroxide solution in xylene / isopropanol.
- the hydroxyl number of the comb polymers A) is between 45 and 500 mg KOH / g, particularly preferably between 50 and 300 mg KOH / g and in particular between 60 and
- copolymers of ethylene and olefinically unsaturated esters B) are in particular those which, in addition to ethylene, contain from 8 to 21 mol% and in particular from 10 to 19 mol% of olefinically unsaturated esters as comonomers.
- the olefinically unsaturated esters are preferably
- Vinyl esters acrylic esters and / or methacrylic esters.
- One or more esters may be included as comonomers in the polymer.
- said alkyl groups may be substituted with one or more hydroxyl groups.
- Particularly preferred vinyl esters are derived from secondary and especially tertiary carboxylic acids whose branching in alpha position to
- R 12 is 6 -alkyl and especially C 6 these Vinylestern for C 4 to C - to C 2 alkyl.
- R 12 is 6 -alkyl and especially C 6 these Vinylestern for C 4 to C - to C 2 alkyl.
- R 12 is a branched alkyl radical or a neoalkyl radical having 7 to 11 carbon atoms, in particular having 8, 9 or 10 carbon atoms.
- Suitable vinyl esters include vinyl acetate, vinyl propionate, vinyl butyrate,
- Ci 2 alkyl The further vinyl esters are particularly preferably branched in the alpha position.
- (meth) acrylic esters For the acrylic and methacrylic esters, hereinafter referred to as (meth) acrylic esters
- R 13 is hydrogen or methyl and RC to C 30 alkyl, preferably C 4 - to C 6 alkyl, especially C 6 - to d 2 alkyl.
- Suitable acrylic esters include, for. Methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n- and iso-butyl (meth) acrylate, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, tetradecyl , Hexadecyl, octadecyl (meth) acrylate and
- alkyl groups may be substituted with one or more hydroxyl groups.
- An example of such an acrylic ester is hydroxyethyl methacrylate.
- the copolymers B) may contain other olefinically unsaturated compounds as comonomers in addition to olefinically unsaturated esters.
- Preferred comonomers of this type are alkyl vinyl ethers and alkenes.
- alkyl vinyl ethers are preferably compounds of the formula 4
- CH 2 CH - OR 15 (4) wherein R 15 is C to C ß o alkyl, preferably C 4 - to C 6 alkyl, especially C - to
- Ci2-alkyl examples which may be mentioned are methyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether.
- said alkyl groups may be substituted with one or more hydroxyl groups.
- the alkenes are preferably monounsaturated
- Suitable alkenes include propene, butene, isobutylene, pentene, hexene, 4-methylpentene, octene, diisobutylene and norbornene and its derivatives such as methylnorbornene and vinylnorbornene.
- the mentioned alkenes include propene, butene, isobutylene, pentene, hexene, 4-methylpentene, octene, diisobutylene and norbornene and its derivatives such as methylnorbornene and vinylnorbornene.
- Alkyl groups substituted with one or more hydroxyl groups.
- terpolymers which, apart from ethylene, have from 3.5 to 20 mol%, in particular from 8 to 15 mol%, of vinyl acetate and from 0.1 to 12 mol%, in particular 0.2 to 5 mol% of at least one longer-chain and preferably branched vinyl ester, for example vinyl 2-ethylhexanoate,
- Vinyl neononanoate or vinyl neodecanoate the total comonomer content of the terpolymers preferably being between 8.1 and 21 mol%, in particular between 8.2 and 19 mol%, for example between 12 and 18 mol%.
- Ci 2 carboxylic acids 0.5 to 10 mol% olefins, such as propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene -
- olefins such as propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene -
- Further particularly preferred copolymers contain, in addition to ethylene and from 8 to 18 mol% of C 2 Vinylestern and / or norbornene, wherein the total comonomer content is preferably between 8.5 and 21 mol% and in particular between 9.0 and 19 mol%.
- These ethylene copolymers and terpolymers preferably have melt viscosities at 140 ° C. of not more than 5,000 mPas, more preferably from 20 to 2,500 mPas, in particular from 30 to 1,000 mPas, especially from 50 to 500 mPas.
- the degrees of branching determined by means of 1 H-NMR spectroscopy are preferably between 1 and 9 CH 3 / I OO CH 2 groups, in particular between 2 and
- Characteristic may contain different comonomers, have different comonomer contents, molecular weights and / or degrees of branching.
- mixtures of ethylene copolymers having different comonomer contents have proved particularly suitable, the comonomer contents of which are at least 2 mol% and
- the cold additives of the invention preferably contain 25 to 95 wt .-% and preferably 28 to 80 wt .-%, such as 35 to 70 wt .-% of at least one organic solvent C).
- Preferred solvents are higher-boiling, low-viscosity organic solvents.
- these solvents contain only minor amounts of heteroatoms, and especially they consist only of hydrocarbons. Further preferred is their measured at 20 ° C kinematic viscosity below 10 mm 2 / s and in particular below 6 mm 2 / s.
- Particularly preferred solvents are aliphatic and aromatic
- Aliphatic hydrocarbons preferred as solvents have 9 to 20 C atoms and in particular 10 to 16 C atoms. They can be linear, branched and / or cyclic. They may also be saturated or unsaturated, preferably they are saturated or at least largely saturated.
- Aromatic preferred aromatic hydrocarbons have 7 to 20 carbon atoms and especially 8 to 16 such as 9 to 13 carbon atoms.
- Preferred aromatic hydrocarbons are mono-, di-, tri- and polycyclic aromatics. These carry in one
- substituents are alkyl radicals having 1 to 20 and in particular having 1 to 5 C atoms, such as, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl , n-pentyl, iso-pentyl, tert-pentyl and neo-pentyl.
- suitable aromatics are examples of suitable aromatics.
- Alkylbenzenes and alkylnaphthalenes For example, aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, for. B.
- Petroleum fractions Petroleum fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or commercial solvent mixtures, such as solvent naphtha, Shell target ® AB,
- the specified solvent mixtures contain different amounts of aliphatic and / or aromatic
- the solvent C) and polar solubilizers such as alcohols, organic acids, ethers and / or esters of organic acids.
- Preferred solubilizers have 4 to
- solubilizers are butanol, 2-ethylhexanol, decanol, iso-decanol, isotridecanol, nonylpenol, benzoic acid, oleic acid, dihexyl ether, dioctyl ether, 2-ethylhexyl acid butyrate, ethyl octanoate,
- the proportion of polar solubilizers on the solvent C) is preferably from 5 to 80% by weight and in particular from 10 to 65% by weight.
- solvents based on mineral oils are also based on renewable raw materials solvents such.
- Hydrocarbons which are obtainable, for example, from the Fischer-Tropsch process, are suitable as solvent C). Mixtures of the solvents mentioned are also suitable.
- the cold additives of the invention preferably contain from 1, 5 to 73.5, in particular 15 to 70 and especially 25 to 60 wt .-% of component B).
- the cold additives according to the invention preferably contain 0.1 to 50, in particular 0.5 to 30 and especially 1 to 20 wt .-% of the component A).
- the cold additives according to the invention are preferably added to middle distillates in amounts of 0.001 to 1.0% by weight, more preferably 0.002 to 0.5% by weight, for example 0.005 to 0.2% by weight.
- the cold additives according to the invention can be used together with one or more further cold flow improvers. They are preferably used together with one or more of the cold flow improvers III) to VII):
- oil-soluble polar nitrogen compounds are suitable. These are preferably
- the preferred amines are compounds of the formula NR 6 R 7 R 8 wherein R 6, R 7 and R 8 may be the same or different, and at least one of these groups is C 8 -C 3 6-alkyl, C 6 C 3 6 cycloalkyl, C 8 -C 3 6- alkenyl, in particular C 2 -C 24 alkyl, C 2 -C 2 H 4 -alkenyl or cyclohexyl, and the remaining groups are either hydrogen, C 1 -C -alkyl, C 2 -C -alkenyl,
- A is an ethyl or propyl group
- x is a number from 1 to 50
- E H, CC 3 o-alkyl, C 5 -C 2 -cycloalkyl or C 6 -C 3 o-aryl
- k 2, 3 or 4
- Y and Z independently of one another are H, C 1 -C 30 -alkyl or - (A-O) x .
- the alkyl and alkenyl radicals can be linear or branched and contain up to two double bonds.
- Suitable fatty amines are, for example, octylamine, decylamine, dodecylamine,
- Tetradecylamine Tetradecylamine, hexadecylamine, octadecylamine, eicosylamine, behenylamine, didecylamine, didodecylamine, ditetradecylamine, dihexadecylamine,
- the amines contain chain cuts based on natural raw materials such as e.g. Coconut fatty amine, tallow fatty amine, hydrogenated tallow fatty amine, dieocosfettamine, di-tallow fatty amine and di (hydrogenated tallow fatty amine).
- natural raw materials such as e.g. Coconut fatty amine, tallow fatty amine, hydrogenated tallow fatty amine, dieocosfettamine, di-tallow fatty amine and di (hydrogenated tallow fatty amine).
- natural raw materials such as e.g. Coconut fatty amine, tallow fatty amine, hydrogenated tallow fatty amine, dieocosfettamine, di-tallow fatty amine and di (hydrogenated tallow fatty amine).
- Amine derivatives are amine salts, imides and / or amides such as amide ammonium salts of secondary fatty amines, in particular of dieocosfettamine, ditallow fatty amine and distearylamine.
- acyl group is meant here a functional group of the following formula:
- Carbonyl compounds suitable for reaction with amines are both monomeric and polymeric compounds having one or more
- Carboxyl groups In the case of the monomeric carbonyl compounds, preference is given to those having 2, 3 or 4 carbonyl groups. They can also contain heteroatoms such as oxygen, sulfur and nitrogen.
- suitable carboxylic acids are maleic, fumaric, crotonic, itaconic, succinic, C 1 -C 40 Alk (en) yl succinic acid, adipic, glutaric, sebacic and malonic acids and benzoic, phthalic, trimellitic and pyromellitic acid, nitrilotriacetic acid,
- Ethylenediaminetetraacetic acid and its reactive derivatives such as esters, anhydrides and acid halides.
- polymeric carbonyl compounds have in particular copolymers of ethylenically unsaturated acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid and
- Suitable comonomers are those which are the
- Oil-soluble is understood here to mean that the copolymer, after reaction with the fatty amine, becomes practically relevant
- Suitable comonomers are, for example, olefins, alkyl esters of acrylic acid and
- Methacrylic acid, alkyl vinyl esters and alkyl vinyl ethers having in each case 2 to 75, preferably 4 to 40 and in particular 8 to 20 carbon atoms in the alkyl radical.
- the carbon number refers to the alkyl radical attached to the double bond.
- the molecular weights of the polymeric carbonyl compounds are preferably between 400 and 20,000, more preferably between 500 and 10,000, for example between 1,000 and 5,000.
- Oil-soluble polar nitrogen compounds which have been obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides have proven particularly suitable (compare US Pat. No. 4,211,534).
- the same are amides and ammonium salts of
- Aminoalkylenpolycarbon Acid such as nitrilotriacetic acid or
- Ethylenediaminetetraacetic acid with secondary amines suitable as oil-soluble polar nitrogen compounds (see EP-A-0 398 101).
- Other oil-soluble polar nitrogen compounds are copolymers of maleic anhydride with ⁇ , ⁇ -unsaturated compounds, optionally with primary
- Monoalkylamines and / or aliphatic alcohols can be reacted (see, EP-A-0 154 177, EP-A-0 777 712), the reaction products of
- the mixing ratio between the inventive cold additives A) and oil-soluble polar nitrogen compounds as constituent III may vary depending on
- Such additive mixtures preferably contain from 0.1 to 10 parts by weight, preferably from 0.2 to 10 parts by weight, based on the active compounds
- phenol-formaldehyde resins the oligo- or polymers having a repetitive structural unit of the formula
- R 1 is CC 2 oo-alkyl or alkenyl, OR 10 or OC (O) -R 10
- R 10 is C 1 -C 20 -alkyl or alkenyl and h is a number from 2 to 100.
- R 10 preferably represents Ci-C 2 o alkyl or alkenyl and especially C4-Ci 6 alkyl or alkenyl such as for C 6 -C 2 alkyl or alkenyl.
- R 11 is C 1 -C 20 -alkyl or -alkenyl and in particular C 4 -C 16 -alkyl or -alkenyl, for example C 6 -C 12 -alkyl or -alkenyl.
- constituent IV are those resins which are derived from alkylphenols having one or two alkyl radicals in ortho and / or para position to the OH group.
- Particularly preferred as starting materials are alkylphenols which carry at least two hydrogen atoms capable of condensation with aldehydes on the aromatic and in particular monoalkylated phenols.
- the alkyl radical is in the para position to the phenolic OH group.
- hydrocarbon radicals as defined below may be the same or different in the alkylphenol-aldehyde resins used in the process according to the invention, they may be saturated or unsaturated and have 1 - 200, preferably 1 - 20, in particular 4 - 16 such as 6 - 12 carbon atoms; it is preferably n-, iso- and tert-butyl, n- and iso-pentyl, n- and iso-hexyl, n- and iso-octyl, n- and iso-nonyl-, n - and iso-decyl, n- and iso-dodecyl, tetradecyl, hexadecyl, octadecyl, tripropenyl, tetrapropenyl, poly (propenyl) - and poly (isobutenyl) radicals.
- mixtures of alkyl tetrapropenyl, poly (
- Resins suitable as constituent IV may also contain or consist of structural units of other phenol analogs, such as salicylic acid, hydroxybenzoic acid, aminophenol and derivatives thereof, such as esters, amides and salts.
- Suitable aldehydes for the preparation of the resins are those with 1 to
- G is H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
- R ' is a hydrocarbon chain of 8 to 50 carbon atoms
- R is a hydrocarbon chain of 1 to 10 carbon atoms
- a is a number between 0.4 and 1, 0;
- b is a number between 0 and 0.6.
- Suitable comb polymers are, for example, copolymers ethylenic
- unsaturated dicarboxylic acids such as maleic or fumaric acid with other ethylenically unsaturated monomers such as olefins or vinyl esters such as vinyl acetate.
- Particularly suitable olefins are ⁇ -olefins having 10 to 36 carbon atoms and especially having 12 to 24 carbon atoms such as 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene and mixtures thereof.
- longer-chain olefins based on oligomerized C2-C6 olefins such as poly (isobutylene) with a high proportion of terminal
- Double bonds are suitable as comonomers.
- these copolymers are at least 50% esterified with alcohols having 10 to 22 carbon atoms.
- Suitable alcohols include n-decan-1-ol, n-dodecan-1-ol, n-tetradecan-1-ol, n-hexadecan-1-ol, n-octadecan-1-ol, n-eicosan-1-ol and their mixtures. Particular preference is given to mixtures of n-tetradecan-1-ol and n-hexadecan-1-ol.
- comb polymers are poly (alkyl acrylates),
- homopolymers and copolymers of olefins having 2 to 30 C atoms are also suitable as further cold flow improvers.
- these can be derived directly from monoethylenically unsaturated monomers or indirectly by
- polymers derived from polyunsaturated monomers such as isoprene or butadiene can be prepared.
- preferred copolymers contain structural units which are derived from ⁇ -olefins having 3 to 24 carbon atoms and have molecular weights of up to 120,000 g / mol.
- Preferred ⁇ -olefins are propylene, butene, isobutene, n-hexene, isohexene, n-octene, isooctene, n-decene, isodecene.
- the comonomer content of olefins is preferably between 15 and 50 mol%, more preferably between 20 and 35 mol% and especially between 30 and 45 mol%.
- Copolymers may also be small amounts, e.g. B. up to 10 mol% of other comonomers such.
- Non-terminal olefins or non-conjugated olefins contain. Particularly preferred are ethylene-propylene copolymers. Further preferred are copolymers of various olefins having 5 to 30 carbon atoms such as poly (hexene-co-decene).
- the olefin homo- and copolymers can be prepared by known methods, e.g. B. by Ziegler or
- olefin copolymers are block copolymers containing blocks of olefinically unsaturated aromatic monomers A and blocks of hydrogenated polyolefins B.
- Particularly suitable are block copolymers of the structure (AB) cA and (AB) d, where c is a number between 1 and 10 and d is a number between 2 and 10.
- Polyoxyalkylene compounds such as esters, ethers and ethers / esters of polyols bearing at least one alkyl radical having 2 to 30 carbon atoms.
- the oil-soluble ones such as esters, ethers and ethers / esters of polyols bearing at least one alkyl radical having 2 to 30 carbon atoms.
- Polyoxyalkylenharmen at least 2, such as 3, 4 or
- these radicals are the oil-soluble
- oil-soluble polyoxyalkylene compounds are derived from polyols having 3 or more
- OH groups preferably from polyols having from 3 to about 50 OH groups, for example from 4 to 10 OH groups, in particular neopentyl glycol, glycerol, trimethylolethane, trimethylolpropane, sorbitan, pentaerythritol and the oligomers having from 2 to 3 obtainable therefrom by condensation 10 monomer units such.
- polyglycerol Also higher polyols like
- sorbitol, sucrose, glucose, fructose and their oligomers such as cyclodextrin are suitable as polyols, provided that their esterified or etherified alkoxylates are oil-soluble at least in application-relevant amounts.
- Preferred polyoxyalkylene compounds thus have a branched polyoxyalkylene core to which are attached multiple alkyl-solubilizing alkyl radicals.
- the polyols are generally reacted with from 3 to 70 mol of alkylene oxide, preferably from 4 to 50, in particular from 5 to 20, mol of alkylene oxide per hydroxyl group of the polyol.
- Preferred alkylene oxides are ethylene oxide, propylene oxide and / or butylene oxide.
- the alkoxylation is carried out by known methods.
- the fatty acids which are suitable for the esterification of the alkoxylated polyols preferably have 12 to 30 and in particular 16 to 26 C atoms.
- Fatty acids are, for example, lauric, tridecane, myristic, pentadecane,
- Preferred fatty acid mixtures contain more than 50 mol% of fatty acids having at least 20 carbon atoms.
- esterification can also be carried out starting from reactive derivatives of the fatty acids such as esters with lower alcohols (for example methyl or ethyl esters) or anhydrides.
- the term "iodine number" of the fatty acid or of the fatty alcohol used is understood to be largely saturated by up to 5 g of I per 100 g of fatty acid or fatty alcohol.
- Polyol and fatty acid are used for the esterification based on the content of hydroxyl groups on the one hand and carboxyl groups on the other hand in a ratio of 1, 5: 1 to 1: 1, 5, preferably in the ratio 1, 1: 1 to 1: 1, 1 and especially equimolar.
- the acid number of the esters formed is generally below 15 mg KOH / g, preferably below 10 mg KOH / g, especially below 5 mg KOH / g.
- the OH number of the esters is preferably below 20 mg KOH / g and especially below
- the terminal hydroxyl groups are converted, for example by oxidation or by reaction with dicarboxylic acids into terminal carboxyl groups.
- fatty alcohols having 8 to 50, in particular 12 to 30, especially 16 to 26 carbon atoms polyoxyalkylene esters according to the invention are likewise obtained.
- Preferred fatty alcohols or fatty alcohol mixtures contain more than
- esters of alkoxylated fatty alcohols with fatty acids which contain the abovementioned proportions of poly (alkylene oxides) and whose fatty alcohol and fatty acid have the abovementioned alkyl chain lengths and degrees of saturation are suitable according to the invention.
- fatty alcohols having 8 to 50, especially 12 to 30, especially 16 to 26 carbon atoms in accordance with the invention suitable polyoxyalkylene compounds are converted.
- the preferred fatty alcohols are linear and
- the etherification takes place completely or at least largely completely.
- the etherification is carried out by known methods.
- Particularly preferred polyoxyalkylene compounds are derived from polyols having 3, 4 and 5 OH groups, which carry about 5 to 10 mol of structural units derived from ethylene oxide per hydroxyl group of the polyol and are largely completely esterified with largely saturated C 17 -C 24 -fatty acids.
- Ci7-C2 4 fatty acids esterified polyethylene glycols having molecular weights of about 350 to 1,000 g / mol.
- Examples for special suitable polyoxyalkylene compounds are stearic and especially behenic acid esterified polyethylene glycols having molecular weights between 350 and 800 g / mol; Neopentyl glycol 14-ethylene oxide distearate (with 14 mol
- the mixing ratio between the cold additives according to the invention and the other cold flow improvers IV, V, VI and VII is generally between 50: 1 and 1: 1, preferably between 10: 1 and 2: 1 by weight, based on the weights (A + B ): (IV, V, VI and VII).
- the inventive cold additives improve in particular the
- middle distillates which are obtained by distillation of crude oil and boiling in the range of about 150 to 410 ° C and in particular in the range of about 170 to 380 ° C or predominantly consist of these, such as kerosene, jet fuel, diesel and heating oil.
- middle distillates typically contain about 5 to 50 wt .-%, such as about 10 to 35 wt .-% n-paraffins, of which the longer-chain crystallize on cooling and can affect the flowability of the middle distillate.
- the cold additives according to the invention are particularly advantageous in middle distillates with a high content of cold-critical constituents with an n-alkyl chain with one
- C chain length of 16 and more C atoms include, for example, n-paraffins of fossil origin, but also n-paraffins obtained by hydrogenation or co-hydrogenation of animal and / or vegetable fats and esters of saturated fatty acids with lower alcohols such as methanol or ethanol.
- n-paraffins of fossil origin but also n-paraffins obtained by hydrogenation or co-hydrogenation of animal and / or vegetable fats and esters of saturated fatty acids with lower alcohols such as methanol or ethanol.
- middle distillates with a content of more than 4 wt .-% and especially with 6 to 20 wt .-%, such as with 7 to 15 wt .-% of these cold-critical constituents, the cold additives of the invention have proven particularly useful. Particularly advantageous are the inventive
- Refrigeration additives continue to be present in oils containing only a very small proportion of very long-chain n-paraffins containing 28 or more carbon atoms that are considered natural
- the cold additives according to the invention have proven particularly useful in oils which contain less than 1% by weight and especially less than 0.5% by weight, for example less than 0.3% by weight of long-chain n-paraffins with 28 or more C Contain atoms.
- Special advantages of the inventive cold additives in particular in such oils containing a high content of cold-critical constituents with an n-alkyl chain having 16 or more carbon atoms and at the same time a very small proportion of very long-chain n-paraffins with 28 or more carbon atoms The content of n-paraffins and optionally further cold-critical components ⁇ such as Fettkladyiestern is usually means
- compositions according to the invention are furthermore particularly advantageous in low boiling end middle distillates, ie in middle distillates which have 90% distillation points below 360 ° C., in particular 350 ° C. and in special cases below 340 ° C. and further in such middle distillates, the boiling ranges have between 20 and 90% distillation volume of less than 120 ° C and in particular of less than 110 ° C.
- the middle distillates may also contain minor amounts, for example up to 40% by volume, preferably 1 to 20% by volume, especially 2 to 15, for example 3 to 10% by volume of the oils of animal and / or vegetable origin described in more detail below like for example
- the middle distillates contain no residues from the distillation of mineral oils such as residues from atmospheric distillation and / or vacuum distillation.
- the cold additives of the invention are also for improving the low-temperature properties of fuels based on renewable raw materials
- Biofuels are understood as meaning oils derived from animal and preferably from vegetable material or both, as well as derivatives thereof, which can be used as fuel and especially as diesel or fuel oil. These are in particular
- Triglycerides of fatty acids having 10 to 24 carbon atoms and the fatty acid esters of lower alcohols such as methanol or ethanol obtainable by transesterification are Triglycerides of fatty acids having 10 to 24 carbon atoms and the fatty acid esters of lower alcohols such as methanol or ethanol obtainable by transesterification.
- biofuels examples include rapeseed oil, coriander oil, soybean oil,
- Cottonseed oil sunflower oil, castor oil, olive oil, peanut oil, corn oil, almond oil, palm kernel oil, coconut oil, mustard seed oil, beef tallow, bone oil,
- Fish oils and used cooking oils include oils derived from wheat, jute, sesame, shea tree, arachis oil and linseed oil.
- the fatty acid alkyl esters also referred to as biodiesel, can be derived from these oils by methods known in the art.
- Rapeseed oil which is a mixture of glycerol esterified fatty acids, is preferred because it is available in large quantities and is readily available by squeezing rapeseed.
- sunflower, palm and soybeans and their mixtures with rapeseed oil are preferred.
- Particularly suitable as biofuels are lower alkyl esters of fatty acids.
- commercially available mixtures of the ethyl, propyl, butyl and especially methyl esters of fatty acids having 14 to 22 carbon atoms for example of lauric acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, oleic acid, elaidic acid, petroselinic acid, ricinoleic acid,
- esters have an iodine value of from 50 to 50 and in particular from 90 to 125.
- Mixtures with particularly advantageous properties are those which are predominantly, i. H. to contain at least 50 wt .-% of methyl esters of fatty acids having 16 to 22 carbon atoms and 1, 2 or 3 double bonds.
- the preferred lower alkyl esters of fatty acids are the methyl esters of oleic, linoleic, linolenic and
- the cold additives of the invention can be used alone or together with other co-additives, for. B. with others
- pour point depressants or dewaxing aids with detergents, antioxidants, cetane improvers, dehazers, demulsifiers, dispersants, defoamers, dyes, corrosion inhibitors, lubricity additives,
- Hydroxyl numbers were determined after reaction of the free OH groups of the polymers with isocyanate by means of 1 H-NMR spectroscopy by quantitative determination of the urethane formed. The values given refer to the solvent-free polymers. The molecular weights were determined by means of lipophilic
- A1 Copolymer of equimolar C2o-24-alkenyl succinic anhydride (prepared by thermal condensation of maleic anhydride with technical C 2 o-24-olefin containing as main constituents 43% C 2 O, 35% C22 and 17% C24 olefin, 90 % ⁇ -olefins and 7.5% linear internal olefins) and glycerol.
- the reactants were as a 50% solution in Shellsol AB (higher boiling aromatic solvent mixture) under
- the acid value of the polymer was 6.5 mg KOH / g, the hydroxyl value was 195 mg KOH / g and the weight-average molecular weight was 8,700 g / mol.
- A3) In analogy to Example A1) produced copolymer of equimolar
- the acid number of the polymer was 15 mg KOH / g, the hydroxyl number 6 mg KOH / g and the weight average molecular weight 8,300 g / mol (comparative example).
- Acid number of the polymer was 9 mg KOH / g, the hydroxyl number
- Solvesso ® 150 high-boiling aromatic mixture (about 98% aromatics, 0.7% naphthalene, boiling range 175 - 205 ° C, flash point 65 ° C)
- solvent-based components contained in the polymers are solvents! C).
Abstract
Description
Claims
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RU2012131477/04A RU2012131477A (en) | 2009-12-24 | 2010-12-07 | MULTIFUNCTIONAL ADDITIVES WITH IMPROVED FLOW |
CN2010800536536A CN102666814A (en) | 2009-12-24 | 2010-12-07 | Multifunctional additives having an improved flow capability |
US13/515,376 US20130000184A1 (en) | 2009-12-24 | 2010-12-07 | Multifunctional Cooling Additives For Middle Distillates, Having An Improved Flow Capability |
EP10787326.7A EP2516604B1 (en) | 2009-12-24 | 2010-12-07 | Multifunctional additives having an improved flow capability |
JP2012545127A JP2013515793A (en) | 2009-12-24 | 2010-12-07 | Multifunctional low temperature additive for middle distillates with improved flowability |
KR1020127018911A KR20120123344A (en) | 2009-12-24 | 2010-12-07 | Multifunctional cooling additives for middle distillates, having an improved flow capability |
CA2785465A CA2785465A1 (en) | 2009-12-24 | 2010-12-07 | Multifunctional additives having an improved flow capability |
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US (1) | US20130000184A1 (en) |
EP (1) | EP2516604B1 (en) |
JP (1) | JP2013515793A (en) |
KR (1) | KR20120123344A (en) |
CN (1) | CN102666814A (en) |
CA (1) | CA2785465A1 (en) |
DE (1) | DE102009060371A1 (en) |
RU (1) | RU2012131477A (en) |
WO (1) | WO2011076338A2 (en) |
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DE102012004882A1 (en) | 2012-03-10 | 2013-09-12 | Clariant International Ltd. | Use of polyester, bearing hydroxyl groups prepared by polycondensation of polyol containing two primary hydroxyl-groups and secondary hydroxyl-group with dicarboxylic acid, as antifoulant in thermal treatment of liquid hydrocarbon media |
CN104508092A (en) * | 2012-06-19 | 2015-04-08 | 道达尔销售服务公司 | Additive compositions and use thereof for improving the cold properties of fuels and combustibles |
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- 2010-12-07 RU RU2012131477/04A patent/RU2012131477A/en not_active Application Discontinuation
- 2010-12-07 CA CA2785465A patent/CA2785465A1/en not_active Abandoned
- 2010-12-07 JP JP2012545127A patent/JP2013515793A/en active Pending
- 2010-12-07 EP EP10787326.7A patent/EP2516604B1/en not_active Expired - Fee Related
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WO2013113491A1 (en) | 2012-01-31 | 2013-08-08 | Clariant International Ltd | Process for reducing fouling in the processing of liquid hydrocarbons |
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CN104508092A (en) * | 2012-06-19 | 2015-04-08 | 道达尔销售服务公司 | Additive compositions and use thereof for improving the cold properties of fuels and combustibles |
Also Published As
Publication number | Publication date |
---|---|
CN102666814A (en) | 2012-09-12 |
KR20120123344A (en) | 2012-11-08 |
EP2516604A2 (en) | 2012-10-31 |
RU2012131477A (en) | 2014-01-27 |
DE102009060371A1 (en) | 2011-06-30 |
CA2785465A1 (en) | 2011-06-30 |
JP2013515793A (en) | 2013-05-09 |
US20130000184A1 (en) | 2013-01-03 |
EP2516604B1 (en) | 2013-10-23 |
WO2011076338A3 (en) | 2011-09-01 |
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