WO2011071208A1 - Multi-functional cutting tool and tool holder therefor - Google Patents

Multi-functional cutting tool and tool holder therefor Download PDF

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Publication number
WO2011071208A1
WO2011071208A1 PCT/KR2009/007725 KR2009007725W WO2011071208A1 WO 2011071208 A1 WO2011071208 A1 WO 2011071208A1 KR 2009007725 W KR2009007725 W KR 2009007725W WO 2011071208 A1 WO2011071208 A1 WO 2011071208A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool
cutting
housing
cutting tool
hole
Prior art date
Application number
PCT/KR2009/007725
Other languages
English (en)
French (fr)
Inventor
Chul Ho Lee
Original Assignee
Taegutec Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taegutec Ltd. filed Critical Taegutec Ltd.
Priority to BR112012013684A priority Critical patent/BR112012013684A2/pt
Priority to US13/513,782 priority patent/US20120237305A1/en
Priority to RU2012128555/02A priority patent/RU2012128555A/ru
Priority to EP09852101A priority patent/EP2509735A1/en
Publication of WO2011071208A1 publication Critical patent/WO2011071208A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/007—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor for internal turning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B51/00—Tools for drilling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B51/00—Tools for drilling machines
    • B23B51/0002—Drills with connected cutting heads, e.g. with non-exchangeable cutting heads; Drills with a single insert extending across the rotational axis and having at least two radially extending cutting edges in the working position
    • B23B51/0003—Drills with connected cutting heads, e.g. with non-exchangeable cutting heads; Drills with a single insert extending across the rotational axis and having at least two radially extending cutting edges in the working position with exchangeable heads or inserts
    • B23B51/0004—Drills with connected cutting heads, e.g. with non-exchangeable cutting heads; Drills with a single insert extending across the rotational axis and having at least two radially extending cutting edges in the working position with exchangeable heads or inserts with cutting heads or inserts attached by screw means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B51/00—Tools for drilling machines
    • B23B51/02—Twist drills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2251/00—Details of tools for drilling machines
    • B23B2251/04—Angles, e.g. cutting angles
    • B23B2251/043—Helix angles
    • B23B2251/046—Variable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2251/00—Details of tools for drilling machines
    • B23B2251/24—Overall form of drilling tools
    • B23B2251/247—Drilling tools having a working portion at both ends of the shank
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2251/00—Details of tools for drilling machines
    • B23B2251/40—Flutes, i.e. chip conveying grooves
    • B23B2251/408—Spiral grooves
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/23—Cutters, for shaping including tool having plural alternatively usable cutting edges
    • Y10T407/235—Cutters, for shaping including tool having plural alternatively usable cutting edges with integral chip breaker, guide or deflector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00—Cutting by use of rotating axially moving tool
    • Y10T408/94—Tool-support

Definitions

  • the present invention relates to a multi-functional cutting tool used for various cutting processes (e.g., drilling, boring, turning, etc.) and a tool holder for accommodating the multi-functional cutting tool.
  • FIG. 1 shows a prior art cutting tool, which is mounted to a tool holder.
  • a cutting tool (10) comprises a cutting head (12) formed at an end of the cutting tool and a shank (14).
  • the cutting head (12) has a cutting edge (16) for performing a cutting process.
  • the shank (14) is inserted and fixed in a coupling hole of a tool holder (20).
  • Chips are produced from the cutting edge (16) during the cutting process.
  • the chips should be smoothly discharged in order to prevent the chips from damaging a workpiece or a tool holder.
  • a bending moment is applied to the cutting tool (10) due to the cutting force (F) applied to the cutting edge (16) during the cutting process.
  • F cutting force
  • a bending moment is applied, a cutting load is concentrated on a specific portion (30) where the tool holder (20) clamps the cutting tool (10).
  • the cutting tool (10) must have sufficient strength on the portion where a cutting load is concentrated.
  • the cutting tool (10) vibrates during the cutting process. Such a vibration increases in proportion to the length from the distal end of the cutting head (12) to the portion where the tool holder (20) begins to clamp the cutting head (12), i.e., overhang length.
  • the vibration of the cutting tool (10) increases, the tool's life cycle is shortened. Also, the processed surface roughness of a workpiece is degraded. Thus, it is preferable to prevent the vibration of the cutting tool (10) as much as possible during the cutting process.
  • the objective of the present invention is to provide a multi-functional cutting tool and a tool holder, which can satisfy all the requirements of the industry.
  • the present invention intends to provide a multi-functional cutting tool with cutting heads at both ends thereof.
  • the multi-functional cutting tool comprises a chip discharge portion, which enables the cutting tool to smoothly discharge the chips generated during the cutting process and have sufficient strength on the portion where a tool holder clamps the cutting tool.
  • the present invention intends to provide a tool holder receiving a multi-functional cutting tool according to the present invention.
  • the chips produced during the cutting process can be smoothly discharged outside the tool holder.
  • the overhang length can be adjusted to be the same as a cutting depth, thereby minimizing the vibration of the cutting tool.
  • the present invention provides a multi-functional cutting tool comprising a first cutting head, a second cutting head positioned opposite to the first cutting head, a shank formed between the first cutting head and the second cutting head, and a chip discharge portion extending from the first cutting head to the second cutting head by way of the shank.
  • the first cutting head has 180 degrees rotational symmetry with the second cutting head about an axis, which passes through the longitudinal center of the cutting tool and is perpendicular to the central axis of the cutting tool.
  • the chip discharge portion comprises a helical portion formed helically with respect to the central axis of the cutting tool such that the chip discharge portion is not positioned on the portion, where a tool holder clamps the cutting tool and a cutting load is concentrated during the cutting process.
  • the chip discharge portion comprises a first helical portion formed helically with respect to the central axis of the cutting tool, a second helical portion formed helically with respect to the central axis of the cutting tool, and a straight portion extending parallel to the central axis of the cutting tool between the first helical portion and the second helical portion.
  • the first helical portion extends from the first cutting head towards the second cutting head.
  • the second helical portion extends from the second cutting head towards the first cutting head.
  • one or more planes are formed on the circumferential surface of the shank.
  • a tool holder comprises a housing receiving a multi-functional cutting tool according to the present invention.
  • the housing comprises a tool hole and an opening.
  • the tool hole is formed inwardly from the forward end of the housing and receives the cutting tool.
  • the opening connects a side of the tool hole and an outer surface of the housing.
  • the housing of the tool holder further comprises a stopper hole.
  • the stopper hole is formed inwardly from the rear end of the housing and is connected to the tool hole.
  • a stopper screw is movably coupled to the stopper hole.
  • the tool holder further comprises a support adapter.
  • the support adapter is positioned over the border between the tool hole and the stopper hole. One end of the support adapter contacts the cutting tool and the other end thereof contacts the stopper screw.
  • the tool holder further comprises one or more screw holes connected to the tool hole through an outer surface of the housing. One or more clamping screws are fastened into the screw holes to fix the cutting tool.
  • a tool holder comprises a first housing receiving a multi-functional cutting tool according to the present invention, and a second housing receiving the first housing.
  • the first housing comprises a tool hole formed inwardly from the forward end of the first housing in order to receive the cutting tool, and an opening connecting a side of the tool hole and an outer surface of the first housing.
  • the first housing of the tool holder further comprises a stopper hole.
  • the stopper hole is formed inwardly from the rear end of the first housing and is connected to the tool hole.
  • a stopper screw is movably coupled to the stopper hole.
  • the tool holder further comprises a support adapter.
  • the support adapter is positioned over the border between the tool hole and the stopper hole. One end of the support adapter contacts the cutting tool and the other end thereof contacts the stopper screw.
  • the tool holder further comprises one or more screw holes connecting an outer surface of the first housing and an outer surface of the second housing. One or more clamping screws are fastened into the screw holes to press the portion where the opening of the first housing is formed.
  • the present invention provides a multi-functional cutting tool with cutting heads at both ends thereof.
  • the multi-functional cutting tool comprises a chip discharge portion, which enables the cutting tool to smoothly discharge the chips generated during the cutting process and have sufficient strength on the portion where a tool holder clamps the cutting tool.
  • the present invention provides a tool holder receiving a multi-functional cutting tool according to the present invention. When the cutting tool is mounted to the tool holder, the chips produced during the cutting process can be smoothly discharged outside the tool holder. Also, the overhang length can be adjusted to be the same as a cutting depth, thereby minimizing the vibration of the cutting tool.
  • Figure 1 is a perspective view of a prior art cutting tool mounted to a tool holder.
  • Figure 2 is a perspective view of a cutting tool according to a first embodiment of the present invention.
  • Figure 3 is a side view taken in the direction of axis Y of the cutting tool of Figure 2.
  • Figure 4 is an exploded perspective view of a tool holder according to a first embodiment of the present invention.
  • Figure 5 is a perspective view of the tool holder of Figure 4 while receiving the cutting tool according to the present invention.
  • Figure 6 is a perspective view omitting only the housing of the tool holder of Figure 5.
  • Figure 7 is a perspective view of a support adapter according to the present invention.
  • Figure 8 is a perspective view of a comparative cutting tool mounted to a tool holder.
  • Figure 9 is a perspective view of a tool holder according to a second embodiment of the present invention.
  • Figure 10 is a perspective view of the first housing of the tool holder of Figure 9.
  • a multi-functional cutting tool according to the present invention and a tool holder to receive and fix such a multi-functional cutting tool are described below in detail with reference to the accompanying drawings.
  • FIG. 2 is a perspective view of a multi-functional cutting tool according to one embodiment of the present invention.
  • the cutting tool (100) is generally cylindrical shape and has a constant diameter in its longitudinal direction.
  • the cutting tool (100) includes cutting heads (110, 120) at its both ends.
  • Cutting insert pockets (112, 122) are formed in the cutting heads (110, 120).
  • a cutting insert is mounted in a cutting insert pocket to provide a cutting edge. Alternatively, a cutting edge can be directly formed on a cutting head without a cutting insert pocket.
  • a shank (130) is formed between the cutting heads (110, 120). Two planes (132, 134) opposite to each other are formed on the circumferential surface of the shank (130).
  • a chip discharge portion (140) continuously extends from the cutting head (110) to the opposing cutting head (120) by way of the shank (130).
  • the cutting tool (100) has 180 degrees rotational symmetry about an axis (Y), which passes through the longitudinal center of the cutting tool and is perpendicular to the central axis (X) of the cutting tool.
  • the cutting head (120) on the other end of the cutting tool (100) can be used for cutting by rotating the cutting tool 180 degrees.
  • the tool's life cycle can be doubled compared to a prior art cutting tool with only one cutting head.
  • FIG. 3 is a side view taken in the direction of axis Y of the cutting tool of FIG 2.
  • the chip discharge portion (140) comprises a first helical portion (150), a straight portion (160) and a second helical portion (170).
  • the first helical portion (150) is formed helically with respect to the central axis (X) of the cutting tool (100) and extends from the first cutting head (110) towards the second cutting head (120).
  • the second helical portion (170) is formed helically with respect to the central axis (X) of the cutting tool and extends from the second cutting head (120) towards the first cutting head (110).
  • the straight portion (160) extends parallel to the central axis (X) of the cutting tool (100) and connects the first helical portion (150) and the second helical portion (170). This configuration of the chip discharge portion (140) enables chips produced during the cutting process to be smoothly discharged outward.
  • FIG. 4 is an exploded perspective view of a tool holder according to a first embodiment of the present invention.
  • FIG. 5 is a perspective view of the tool holder of FIG. 4 while receiving the cutting tool according to the present invention.
  • FIG. 6 is a perspective view omitting only the housing of the tool holder of FIG. 5.
  • the housing (210) of the tool holder (200) includes a tool hole (220) formed inwardly from the forward end (212) of the housing (210), and a stopper hole (230) formed inwardly from the rear end (214) of the housing (210).
  • the tool hole (220) and the stopper hole (230) are connected to each other.
  • the diameter of the tool hole (220) is smaller than that of the stopper hole (230).
  • a portion of the cutting tool (100) is inserted and received in the tool hole (220) of the housing (210).
  • a side of the tool hole (220) is open to an outer surface (216) of the housing (210) via an opening (222).
  • the chip discharge portion (140) of the cutting tool (100) is aligned with the opening (222) when the cutting tool (100) is inserted into the tool hole (220).
  • the chips are produced from a cutting edge of the cutting head (110) during the cutting process, the chips are introduced into the chip discharge portion (140).
  • the first helical portion (150) guides the chips to the straight portion (160). Then, the chips are discharged outward through the opening (222) of the housing (210).
  • the chips are not accumulated within a tool holder and do not damage a workpiece or a tool holder.
  • a stopper screw (240) is inserted and fastened in the stopper hole (230) of the housing (210) by screw engagement.
  • a support adapter (250) is positioned between the cutting head (120) of the cutting tool (100) and the stopper screw (240).
  • the support adapter (250) is positioned over the border between the tool hole (220) and the stopper hole (230).
  • the cutting head (120) of the cutting tool (100) may contact the stopper screw (240) directly without the support adapter (250).
  • the use of the support adapter (250) prevents the cutting tool (100) from contacting the stopper screw (240) directly since one end of the support adapter (250) contacts the cutting tool (100) and the other end thereof contacts the stopper screw (240).
  • the support adapter prevents the damage of a cutting edge or a support surface of the stopper screw, which occurs when the cutting edge of the cutting tool contacts the stopper screw directly.
  • FIG. 7 is a perspective view of a support adapter.
  • a forward surface (252) of a support adapter (250) contacts the cutting head (120) of the cutting tool (100) and includes an inclined surface (254). Only the inclined surface (254), which is a portion of the forward surface (252), contacts a relatively flat portion of the cutting head where a cutting edge is not formed. Thus, the forward surface (252) of the support adapter (250) does not contact a sharp cutting edge. Further, since the inclined surface (254) abuts the cutting head (120), the inclination of the inclined surface (254) prevents rotation of the cutting tool (100), thereby fixing the cutting tool (100) securely.
  • the stopper screw (240) since the stopper screw (240) is fastened into the stopper hole (230) by screw engagement, it is movable in the longitudinal direction of the tool holder (200). Moving the stopper screw (240) changes the depth of the cutting tool (100) inside the tool hole (220). Thus, the overhang length can be adjusted to be the same as a cutting depth by controlling the position of the stopper screw (240), thereby minimizing the vibration of the cutting tool (100) during the cutting process.
  • the housing (210) of the tool holder (200) includes one or more screw holes (260) which are connected to the tool hole (220) through an outer surface of the housing (210).
  • Clamping screws (270) are fastened into the screw holes (260) and press the circumferential surface of the cutting tool (100) to fix the cutting tool (100) in place.
  • the clamping screws (270) contact the plane (132) formed on the circumferential surface of the shank (130), the clamping screws (270) do not slip and fix the cutting tool (100) securely.
  • FIG. 8 is a perspective view of a comparative cutting tool mounted to a tool holder.
  • the comparative cutting tool (300) includes a chip discharge portion (330) straightly extending parallel to the central axis of the cutting tool from one cutting head (320) to the other cutting head (not shown).
  • the chip discharge portion (330) of the comparative cutting tool (300) is positioned on the specific portion (340), where the tool holder (310) clamps the cutting tool (300) and a cutting load is concentrated due to a bending moment applied during the cutting process.
  • FIG. 8 is a perspective view of a comparative cutting tool mounted to a tool holder.
  • the comparative cutting tool (300) includes a chip discharge portion (330) straightly extending parallel to the central axis of the cutting tool from one cutting head (320) to the other cutting head (not shown).
  • the chip discharge portion (330) of the comparative cutting tool (300) is positioned on the specific portion (340), where the tool holder (310) clamps the cutting tool (300)
  • the chip discharge portion (140) of the cutting tool (100) includes a helical portion formed helically with respect to the central axis of the cutting tool (100).
  • the chip discharge portion (140) is not positioned on the specific portion (280), where the tool holder (200) clamps the cutting tool (100) and a cutting load is concentrated.
  • the cutting tool (100) according to the present invention can have sufficient strength on the portion where a cutting load is concentrated compared to the comparative cutting tool (300).
  • FIG. 9 is a perspective view of a tool holder according to a second embodiment of the present invention.
  • the tool holder (400) according to the second embodiment has basically the same technical constitution as the tool holder (200) according to the first embodiment.
  • the detailed explanations on the identical features will be omitted herein, and only the differences between the tool holder (200) and the tool holder (400) will be explained.
  • the tool holder (200) comprises one housing (210), whereas the tool holder (400) comprises a first housing (410) and a second housing (420).
  • FIG. 10 is a perspective view of the first housing (410) of the tool holder (400).
  • the clamping screws (270) which are fastened into the screw holes (260), directly contact the cutting tool (100) to fix the cutting tool (100).
  • screw holes (460) connect an outer surface of the first housing (410) and an outer surface of the second housing (420).
  • the tool holder (400) includes 5 screw holes (460) in the shown embodiment, although it is not limited thereto.
  • 3 clamping screws (470) are fastened into the 3 screw holes (460) sequentially from the forward end (412), thereby pressing the portion where the opening (422) of the first housing (410) is formed.
  • the pressure of the clamping screws (470) deforms the first housing (410) and decreases the inner diameter of the tool hole (430). Accordingly, the cutting tool (100) is fixed in place.
  • 2 clamping screws (470) are fastened into the other 2 screw holes (460) and press the first housing (410), thereby fixing the first housing (410) within the second housing (420).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
PCT/KR2009/007725 2009-12-07 2009-12-23 Multi-functional cutting tool and tool holder therefor WO2011071208A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
BR112012013684A BR112012013684A2 (pt) 2009-12-07 2009-12-23 ferramenta de corte multifuncional e suporte de ferramenta para mesma
US13/513,782 US20120237305A1 (en) 2009-12-07 2009-12-23 Multi-Functional Cutting Tool and Tool Holder Therefor
RU2012128555/02A RU2012128555A (ru) 2009-12-07 2009-12-23 Многофункциональный режущий инструмент и резцедержатель для него
EP09852101A EP2509735A1 (en) 2009-12-07 2009-12-23 Multi-functional cutting tool and tool holder therefor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020090120524A KR101067156B1 (ko) 2009-12-07 2009-12-07 다기능 절삭 공구 및 그를 위한 공구 홀더
KR10-2009-0120524 2009-12-07

Publications (1)

Publication Number Publication Date
WO2011071208A1 true WO2011071208A1 (en) 2011-06-16

Family

ID=44145740

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2009/007725 WO2011071208A1 (en) 2009-12-07 2009-12-23 Multi-functional cutting tool and tool holder therefor

Country Status (6)

Country Link
US (1) US20120237305A1 (ko)
EP (1) EP2509735A1 (ko)
KR (1) KR101067156B1 (ko)
BR (1) BR112012013684A2 (ko)
RU (1) RU2012128555A (ko)
WO (1) WO2011071208A1 (ko)

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KR101130496B1 (ko) * 2009-08-26 2012-03-27 대구텍 유한회사 다기능 절삭 공구
US10166606B2 (en) * 2014-03-27 2019-01-01 Kyocera Corporation Cutting insert, cutting tool, and method for manufacturing machined product
JP6620939B2 (ja) * 2016-04-18 2019-12-18 株式会社ＮｅｊｉＬａｗ 切削用工具
DE102019111843B4 (de) * 2019-05-07 2022-10-13 Daniel Brauchle Zerspanungswerkzeug
US11833654B2 (en) 2019-12-26 2023-12-05 Wolf Tooth Components, LLC Multi-tool system
USD922844S1 (en) * 2019-12-26 2021-06-22 Wolf Tooth Components, LLC Tool sleeve

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KR20040095785A (ko) * 2003-04-28 2004-11-16 대구텍 주식회사 다기능 절삭 가공용 툴홀더 조립체와 그를 위한 어댑터
US20080240874A1 (en) * 2007-03-30 2008-10-02 Mitsubishi Materials Corporation Cutting insert

Also Published As

Publication number Publication date
RU2012128555A (ru) 2014-01-20
EP2509735A1 (en) 2012-10-17
KR20110064085A (ko) 2011-06-15
US20120237305A1 (en) 2012-09-20
KR101067156B1 (ko) 2011-09-22
BR112012013684A2 (pt) 2016-04-19

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