WO2011062370A2

WO2011062370A2 - Water-soluble, thick film epoxy resin floor finish composition

Info

Publication number: WO2011062370A2
Application number: PCT/KR2010/007181
Authority: WO
Inventors: 이재승
Original assignee: (주)그린텍컴
Priority date: 2009-11-19
Filing date: 2010-10-20
Publication date: 2011-05-26
Also published as: WO2011062370A3; KR100962259B1

Abstract

Disclosed is a thick film, two-component aqueous epoxy resin for use as a floor finish composition. The superior features of the product made with the present composition include the instant formation of a dry film of 0.5 - 5 mm thickness; a water soluble liquid paint preparation which does not contain VOC's (volatile organic compounds); and provision of a safe coating for use in construction work which is highly adhesive, durable and resistant to abrasion and chemicals, and which does not cause harm to workers in poorly ventilated areas such as underground parking since the product does not contain volatile components.

Description

Water Soluble Epoxy Resin Floor Finish Composition for Thick Film

The present invention relates to a thick film type water-soluble epoxy floor finish material capable of forming a coating film of 0.5 to 5 mm with only one coating. More specifically, it is an environmentally-friendly finish that serves to improve the air environment because it contains little VOCs. As it is water-soluble, it is not a dangerous substance, so there is no risk of fire during painting work, and it does not contain harmful heavy metals such as lead, chromium, mercury, cadmium, etc. The city relates to a water-soluble epoxy flooring composition which provides a pleasant environment and conditions because the components harmful to the human body are removed.

Currently, there are a large number of epoxy paint products that are used as floor finishing materials for building parking lots and factory floor coatings for domestic apartments and discount stores.

The first is epoxy coating with 0.1 ~ 0.3mm of construction thickness. It is mainly used in apartments, villas and discount stores. It is also called thin-film epoxy finish because of its thin construction thickness. Since it is finished with a thin film thickness, it has a problem that it wears or peels off from a lot of traffic corner or lamp part after many years after construction, and it has a disadvantage of poor appearance because of irregularities on the surface, but construction cost is the lowest. It is still applied to many construction sites.

Secondly, epoxy lining floor finishes are usually applied with a film thickness of 2-3mm. It is mainly used in high-grade buildings and commercial facilities because of its excellent quality, and it has a beautiful aesthetic and high-strength functionality due to its thick finish. It can be used semi-permanently after construction. It is a product of the above degree.

Thirdly, there is epoxy resin mortar process that mixes epoxy resin and silica sand with an average particle size of 0.4 ~ 1.5㎜ and finishes it at the parking lot floor and factory floor. Epoxy resin mortar has the best strength and abrasion resistance among epoxy floor finishes because of its main ingredient, and it is used in heavy equipment such as heavy equipment factories and cargo terminals. Due to the method of finishing with silica sand, the surface condition is not smooth and it is easily polluted, but it also has the advantage of anti-slip function. The cost of construction is more expensive than epoxy lining floor finishes because the construction cost must be at least 3mm thick.

Fourth, there is a construction method that is applied by the applicant (Patent No. 0419446) filed by the applicant, and is finished by spraying with an airless device to produce a coating thickness of 0.3 ~ 1mm with a solvent-free epoxy. Even with a thin film thickness, it is possible to achieve the same level as the 3mm epoxy lining product and it is economical so that there is no big difference with the cost of epoxy coating.

However, the prior arts are all oil-based products containing VOCs (volatile organic compounds), and the diluent should be diluted from 2% to 3% to 30% to 40% to improve workability during construction. It is not only harmful, but also causes environmental damage.

Established in 2005 under the Ministry of Environment, the Metropolitan Air Environment Agency proposed standards for each manufacturer to produce a significant reduction in the amount of volatile organic compounds contained in paints in order, and legislated that only products that meet the standards could be used in the metropolitan area. It is implementing eco-friendly policies.

The Environmental Labeling System, implemented by the Korea Product Promotion Agency, displays environmental marks on products that can cause relatively little pollution or save resources during production and consumption of products of the same purpose, and provide accurate environmental information about the products to consumers. It is a system that encourages companies to develop and produce environmental products in response to consumer preferences.

In addition, the Air Purifier Association, a registered corporation of the Ministry of Environment, is also seeking various construction materials (plywood, flooring, wallpaper, panels, paint, adhesives, etc.) to induce the creation of a pleasant and healthy indoor environment and the development and production of construction materials with low emission of pollutants. We are implementing eco-friendly building material quality certification system that gives a certification level according to the degree of pollutants emitted from the.

To keep pace with these government efforts, the use of volatile organic compounds must be curbed, and for this purpose, solubilization is essential.

For this reason, paint makers have been developing and selling water-soluble epoxy for many years. However, since it is a thin film type, it is usually 0.1 ~ 0.3mm thick by one coating. There are some disadvantages such as the hassle to paint, and the increase in construction cost due to the extension of construction period and the increase of labor cost.

Therefore, the present invention is to provide a water-soluble epoxy floor finish composition that can form a thick film of 0.5 ~ 5mm in one coating at a time.

The present invention is an environmentally friendly finish that plays a role in improving the air environment because it contains little VOCs (volatile organic compounds), and because it is water-soluble, it is not a dangerous substance, so there is no risk of fire during painting, and lead and chromium are not used. Since it does not contain harmful heavy metals such as mercury, cadmium, etc., it is removed to the producer when manufacturing the paint, to the worker when constructing the paint, and to the user when using the building. In providing a finish composition.

In order to solve the above technical problem, the present invention has conducted research and development on a thick-film water-soluble epoxy which can be dissolved in water without containing VOCs and heavy metals, and has a composition of 0.5 to 5 mm or more as the following composition. It was concluded that they can be formed at one time.

The composition of the present invention largely consists of the main mixture (A) and the curing agent mixture (B).

As one component system (topical mixture A), 70-90 wt% of bisphenol-A epoxy resin or bisphenol-A epoxy resin of epoxy equivalent 180-300 g / eq as an epoxy resin; butyl glycidyl ether (BGE), LGE as a reactive diluent (aliphatic glycidyl ether (C12 ~ C14)), EHGE (2-ethylhexyl glycidyl ether), PGE (phenyl gylcidyl ether), CGE (0-cresol glycidyl ether), 1,4BDDGE (1,4-butandiol diglycidyl ether), 1 6HDDGE (1,6-hexandiol diglycidyl ether), NPGDGE (neopentyl glycol diglycidyl ether), CHDMDGE (1,4-cyclohexane dimethanol diglycidyl ether), PPEDGE (polypropylene glycol diglycidyl ether), EGDGE (ethylene glycol diglycidyl ether), REG resorcinol diglycidyl ether), 10 to 30% by weight of a mixture containing two or more.

As another component system (curing agent mixture B), 40 to 70% by weight of a mixture of aliphatic polyamines, polyamides, water-dispersed polyamines, and water-dispersed polyamides alone or two or more; and titanium dioxide as a color pigment 1-10% by weight of a mixture containing two or more of coloring pigments such as carbon black, iron oxide, iron oxide, phthalocyanine blue, and phthalocyanine green (the pigments do not contain heavy metals such as chromium, lead, cadmium, and mercury). And 0.1 to 5% by weight of an antifoaming agent, a dispersant, a thickener, a leveling agent, a sedimentation agent, a preservative, or a mixture containing two or more of VOCs as an additive; and a oil absorption amount of 10 to 20 wt% as a filler. 10 to 40% by weight of a mixture containing two or more of SiO ₂ ), barium sulfate (BaSO ₄ ), calcium carbonate (CaCO ₃ ), non-asbestos talc (Talc), and aluminum oxide (Al ₂ O ₃ ); Wow 0.1 to 5% by weight of 2,4,6-tris (dimethylaminomethyl) phenol as a curing accelerator; and

Thick film-type water-soluble epoxy paints according to the present invention have almost no VOCs, excellent storage stability, no harmful heavy metals, good water resistance, abrasion resistance, chemical resistance, adhesion, physical strength, etc. The performance of the finish can be exhibited.

Hereinafter, the present invention will be described in more detail.

The composition of the present invention is an epoxy resin bottom finish composition for water-soluble thick film which forms a thick film having a coating thickness of 0.5 to 5.0 mm by one coating. The present invention has been studied to overcome the disadvantages that the conventional water-soluble epoxy resin composition is environmentally friendly and thick film, that is, to be applied twice or more in order to obtain a coating thickness of 0.5mm or more, the epoxy resin and the curing agent, curing accelerator, pigment, By combining fillers, additives, diluents and the like in an appropriate blending ratio, the present inventors have come to the attention that a thick film of 0.5 mm or more can be obtained with only one application.

Specifically, the composition of the present invention is an epoxy equivalent of 180 ~ 300 g / eq bisphenol A epoxy resin or bisphenol F epoxy resin 70 ~ 90% by weight; and as a reactive diluent BGE (butyl glycidyl ether), LGE (aliphatic glycidyl ether (C12 ~ C14)), EHGE (2-ethylhexyl glycidyl ether), PGE (phenyl gylcidyl ether), CGE (0-cresol glycidyl ether), 1,4BDDGE (1,4-butandiol diglycidyl ether), 1,6HDDGE (1,6- hexandiol diglycidyl ether (NPGDGE), neopentyl glycol diglycidyl ether (NPGDGE), 1,4-cyclohexane dimethanol diglycidyl ether (CHDMDGE), polypropylene glycol diglycidyl ether (PPEDGE), ethylene glycol diglycidyl ether (EGDGE) and RDGE (resorcinol ether diglycidyl ether) 10-30% by weight of a mixture of one or more of two or more selected from the subject mixture (A),

40 to 70% by weight of a single or two or more resin mixtures selected from the group consisting of aliphatic modified polyamines, polyamides, water-dispersed polyamines and water-dispersed polyamides; and titanium dioxide, carbon black, iron oxide, iron oxide, phthalocyanine blue and phthalocyanine green 1 to 10% by weight of a single or two or more coloring pigment mixture selected from the group consisting of; and 0.1 to 5% by weight of a single or two or more additive mixtures selected from the group consisting of antifoaming agents, dispersants, thickeners, leveling agents, antisettling agents and preservatives; Selected from the group consisting of silicon dioxide (SiO ₂ ), barium sulfate (BaSO ₄ ), calcium carbonate (CaCO ₃ ), non-asbestos talc (Talc) and aluminum oxide (Al ₂ O ₃ ) with an oil absorption of 10-20 wt% 10 to 40% by weight alone or in a mixture of two or more fillers; And a curing accelerator (B) of 0.1 to 5% by weight of a curing accelerator of 2,4,6-tris (dimethylaminomethyl) phenol.

It is preferable that the ratio of an epoxy resin and a reactive diluent as a main mixture (A) consists of 70: 30-90: 10. Outside the above range, if the proportion of epoxy resin is low and the reactive diluent is high, the strength and chemical resistance are poor and economical. On the contrary, if the proportion of epoxy resin is high and the reactive diluent is small, the viscosity is high and the workability is deteriorated.

In addition, in the curing agent mixture (B), the resin is 40 to 70% by weight of aliphatic polyamine, polyamide, water-dispersed polyamine, water-dispersed polyamide. High workability worsens and more than 70% by weight is not economical due to high manufacturing costs.

Pigmented pigments use 1 ~ 10% by weight of pigments that are harmless to the human body that do not contain heavy metals such as lead, cadmium, mercury, and chromium. If less than 1, hiding power is insufficient. Not

Additives use antifoaming agents, dispersants, thickeners, leveling agents, sedimentation inhibitors, and corrosion inhibitors in amounts of 0.1 to 5% by weight. When the amount is less than 0.1% by weight, the amount of use is insufficient. As a result, the chemical performance is lowered and it is not economical.

Fillers include silicon dioxide (SiO ₂ ), barium sulfate (BaSO ₄ ), calcium carbonate (CaCO ₃ ), non-asbestos talc (Talc), aluminum oxide (Al ₂ O ₃ ), etc. If it is used as much as ~ 40% by weight, but less than 10% by weight is not economical, when more than 40% by weight is high viscosity, it is difficult to use due to bad workability. In addition, when the oil absorption amount is lower than 10wt%, the viscosity is increased, the workability worsens, and when the oil absorption amount is higher than 20wt%, the viscosity is low, the storage stability is worsened.

2,4,6-tris (dimethylaminomethyl) phenol is used as a curing accelerator by 0.1 to 5% by weight. When it is less than 0.1% by weight, the curing promoting effect is extremely insignificant, and the film hardness is weak.

If it is greater than the weight%, it is not suitable because the work speed is worsened due to the speed of curing and the yellowing phenomenon of the color of the coating film is easily changed.

When the product is prepared from the mixture of the above composition and sprayed as an airless spray device, it is suitable to form a coating film of 0.5 to 1 mm.

In addition, when forming a thick film of 1 ~ 5mm saw blades by mixing about 20 to 50 parts by weight of silica sand with an average particle diameter of 0.01 ~ 0.2mm compared to the composition 100 of the main mixture (A) and the curing agent mixture (B) It is possible to obtain strength reinforcement and economic benefits at the same time by using a steel iron pole (shaped trowel, trowel) or rubber scraper.

The present invention is described in more detail with reference to the following examples, which are not intended to limit or limit the protection scope of the present invention, and those skilled in the art may implement the present invention in various other forms within the technical scope of the present invention. Could be.

Example 1

First, 3 parts by weight of BGE (butyl glycidyl ether) and LGE (aliphatic glycidyl ether (C12-C14)) were added to 87 parts by weight of a liquid epoxy resin (Kukdo Chemical, YD-128) with an epoxy equivalent of 187 g / eq. 10 parts by weight of the mixture was placed in order in order to uniformly mixed with a stirrer to prepare a main mixture (A).

Next, 20 parts by weight of an aliphatic modified polyamine (Kukdo Chemical, KH-700) using water as a solvent and 40 parts by weight of polyether modified polyamine (H & B, KCA-7740) as a water-soluble curing agent were mixed in another mixing container. And 1.7 parts by weight of water-soluble defoamer (BYK-012), 1.0 parts by weight of water-soluble dispersant (BYK-180), 1.0 parts by weight of another water-soluble dispersant (BYK-190), and water-soluble leveling agent (BYK-) as an additive containing no VOCs. 348) 0.4 parts by weight, 2.5 parts by weight of titanium dioxide (Dupont, R-902), 0.1 parts by weight of carbon black (Degussa, S-160), 0.4 parts by weight of iron oxide (wooshin pigment, Bayferrox 920) as a coloring pigment Parts, 16.0 parts by weight of barium sulfate (BaSO ₄ ) and 14.2 parts by weight of silicon dioxide (SiO ₂ ) each having an oil absorption of 15 wt% as a filler, and 2,4,6-tris (dimethylaminomethyl) as a curing accelerator. 2.0 parts by weight of phenol is added to make a total of 100 parts by weight, and then 3 After stirring for 0 minutes or more, a curing agent mixture (B) was prepared through a process of confirming that the softening degree was 5 or less.

Experimental Example 1

The composition prepared by Example 1 The main mixture (A): The curing agent mixture (B) was mixed in a ratio of 1: 1 by weight, and the resultant coating was found to have a thickness of 0.53 mm. The results of measuring the physical properties by the experiments are shown in Tables 1, 2, and 3 below.

Table 1

Paint property

Test Items	Test result	Test Methods	Remarks
Non-volatile content (topic + hardener)	94%	KS M 5000
Dry touch (hr)	3	KS M 5000
Cure drying (hr)	24	KS M 5000
Dry completely (day)	5	KS M 5000
Pot life (min)	60	KS M 5000
State in container	Great	KS M 5000
VOCs (g / L)	Not detected	KS M ISO 11890-2
VACs (%)	Not detected	ASTM D 3257
Pb (mg / kg)	Not detected	ISO 3856-1
Cd (mg / kg)	Not detected	ISO 3856-4
Hg (mg / kg)	Not detected	ISO 3856-7
Cr6 + (mg / kg)	Not detected	ISO 3856-5
[Table 2] Coating Property Test Items	Test result	Test Methods	Remarks
Tensile Strength (Mpa)	51	KS M 3006	Type 1
Compressive strength (Mpa)	102	KS M 3015
Flexural Strength (Mpa)	75	KS M 3015
Adhesion Strength (Mpa)	18	KS M 3734
Abrasion Resistance (mg)	20	ASTM D 4060	CS-17,1㎏, 1000times
Water resistance	Great	KS M ISO 2812-1	Room temperature, 7 days, appearance
Acid resistance	Great	KS M ISO 2812-1	3% -HCI, 3 days, appearance
Alkali resistance	Great	KS M ISO 2812-1	5% -NaOH, 3 days, appearance
[Table 3] Workability test items	Test result	Test Methods	Remarks
Spread	Great	Mixing of silica sand (average particle size 0.1mm) 43 with paint (topic + hardener) 43	Trowel, Scraper
Workability	Great	Motif + Hardener	Airless spray

Referring to the above table, the thick-film water-soluble epoxy paint according to the present invention has little VOCs, excellent storage stability, no harmful heavy metals, good water resistance, abrasion resistance, chemical resistance, adhesion, physical strength, and the like. It can be seen that the performance of the building floor finishing material with excellent workability.

If you want to form a coating film of 1 ~ 5mm or more after manufacturing the paint using the composition as described above according to the present invention, saw blade-shaped iron pole (trowel, trowel) or rubber material scraper (scraper) If you want to make a 0.5 ~ 1mm coating film at a time, construct it using an airless spray device, and the dried coating film is an exterior part as a building floor finishing material. It is possible to obtain the result that satisfies the overall physical properties such as functional, physicochemical, etc., and it is eco-friendly and has excellent water resistance, abrasion resistance, impact resistance, chemical resistance, adhesion, etc., since it is an aqueous coating containing no harmful VOCs and heavy metals. A coating film exhibiting physical properties can be obtained.

Claims

In the epoxy resin bottom finish composition for water-soluble thick film to form a thick film of 0.5 to 5mm in one coating,

Bisphenol A epoxy resin or bisphenol F epoxy resin with an epoxy equivalent of 180 to 300 g / eq; 70 to 90% by weight; and as a reactive diluent, BGE (butyl glycidyl ether), LGE (aliphatic glycidyl ether (C12 to C14)), EHGE (2 -ethylhexyl glycidyl ether), PGE (phenyl gylcidyl ether), CGE (0-cresol glycidyl ether), 1,4BDDGE (1,4-butandiol diglycidyl ether), 1,6HDDGE (1,6-hexandiol diglycidyl ether), NPGDGE ( A mixture of one or more selected from the group consisting of neopentyl glycol diglycidyl ether (CHDMDGE), 1,4-cyclohexane dimethanol diglycidyl ether (CHDMDGE), polypropylene glycol diglycidyl ether (PPEDGE), ethylene glycol diglycidyl ether (EGDGE), and resorcinol diglycidyl ether (RDGE). 10-30% by weight; subject mixture (A) comprising: and

40 to 70% by weight of a single or two or more resin mixtures selected from the group consisting of aliphatic modified polyamines, polyamides, water-dispersed polyamines and water-dispersed polyamides; and titanium dioxide, carbon black, iron oxide, iron oxide, phthalocyanine blue and phthalocyanine green 1 to 10% by weight of a single or two or more coloring pigment mixture selected from the group consisting of; and 0.1 to 5% by weight of a single or two or more additive mixtures selected from the group consisting of antifoaming agents, dispersants, thickeners, leveling agents, antisettling agents and preservatives; Selected from the group consisting of silicon dioxide (SiO ₂ ), barium sulfate (BaSO ₄ ), calcium carbonate (CaCO ₃ ), non-asbestos talc (Talc) and aluminum oxide (Al ₂ O ₃ ) with an oil absorption of 10-20 wt% Curing agent mixture (B) comprising 10 to 40% by weight of a mixture of two or more of the fillers alone or 0.1 to 5% by weight of a curing accelerator of 2,4,6-tris (dimethylaminomethyl) phenol; 2-pack water-soluble epoxy resin thick floor finish composition, characterized in that formed.

The two-component water-soluble type according to claim 1, further comprising 20 to 50 parts by weight of silica sand having an average particle size of 0.01 to 0.2 mm based on the total weight of the mixture of the main mixture (A) and the curing agent mixture (B). Epoxy resin bottom finish composition for thick film.