WO2011055785A1 - Method and apparatus for cutting cable insulating film using laser beam - Google Patents
Method and apparatus for cutting cable insulating film using laser beam Download PDFInfo
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- WO2011055785A1 WO2011055785A1 PCT/JP2010/069699 JP2010069699W WO2011055785A1 WO 2011055785 A1 WO2011055785 A1 WO 2011055785A1 JP 2010069699 W JP2010069699 W JP 2010069699W WO 2011055785 A1 WO2011055785 A1 WO 2011055785A1
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- WIPO (PCT)
- Prior art keywords
- electric wire
- drive shaft
- eccentric
- laser beam
- laser light
- Prior art date
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1275—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat
- H02G1/128—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat using radiant energy, e.g. a laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
- B23K26/046—Automatically focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/34—Coated articles, e.g. plated or painted; Surface treated articles
Definitions
- the present invention relates to a method and an apparatus for cutting an insulating coating on a wire with a laser beam, and more specifically, the insulating coating on an electric wire having a radius dimension exceeding the effective range in which the insulating coating can be cut by the thermal energy of the laser beam. It relates to cutting technology.
- the base 2 is supported by the base portion 1 and the base portion 1 is supported.
- a laser beam generating means 4 is supported below the base portion 1 by a cylindrical support member 3 penetrating the tube.
- the base 2 is provided with a splitter 5 and a plurality of mirrors 6, 7, and 8. After the laser light L supplied from the laser light generating means 4 is divided into two by the splitter 5, a pair of upper and lower condensing lenses 9 is provided. , 10 respectively.
- the support means 11 that integrally supports the pair of upper and lower condenser lenses 9 and 10 is supported by a pair of upper and lower linear guides 12 and 13 provided on the base 3 so as to be reciprocally movable in the direction of arrow A.
- the drive motor 14 fixed to the back side of the base 2 is configured to rotationally drive a drive shaft 16 having an eccentric shaft 15. And the eccentric shaft 15 is engaged with the slider of the linear guide 17 fixed to the back surface of the support means 11 so that relative rotation is possible.
- the support means 11 reciprocates in the direction indicated by the arrow A, so that the laser light L emitted from the pair of upper and lower condenser lenses 9 and 10 toward the electric wire W is reflected by the electric wire W. Can be repeatedly reciprocated in the direction across the wire, thereby cutting the insulation coating of the wire W.
- the laser light L emitted from the condenser lenses 9 and 10 toward the electric wire W converges on the focal point F of the condenser lenses 9 and 10 as schematically shown in FIG.
- the effective range in which the coating can be cut by the thermal energy of the laser beam L is limited to a predetermined range in which the focal point F is sandwiched in the irradiation direction.
- the pair of condensing lenses 9 and 10 facing each other are arranged in the transverse direction of the electric wire W (arrow A).
- the insulation coating can be cut over the entire circumference of the electric wire W.
- the wavelength of the carbon dioxide laser is about 10640 nanometers, whereas the wavelength of the green laser light is much shorter, about 532 nanometers. It will become narrower.
- the insulation coating of a large-diameter wire for example, a large-diameter shielded wire, is cut with a carbon dioxide green laser beam. Is extremely difficult.
- an object of the present invention is to eliminate the above-mentioned problems of the prior art, and to cut the insulating coating of the electric wire that can reliably cut the insulating coating of the electric wire whose radius is larger than the effective range of the laser beam by the laser beam. It is to provide a method and apparatus.
- the device described in Patent Document 3 is a device manufactured at the request of the applicant of the present application, and is exactly the same as the device described in Patent Document 2 related to the prior application of the present applicant. It has a structure.
- the “laser coating removal apparatus” described in Patent Document 3 is as described in the paragraphs [0003] to [0009] with reference to [FIG. 26] to [FIG. 29] in this specification. It has a structure.
- the apparatus described in Patent Document 3 moves the beam spots of the first laser light L1 and the second laser light L2 in the left-right direction (arrow direction) with respect to the coated wire 3.
- the beam spots (focal points) of the laser beams L1 and L2 are “moved in the circumferential direction on the outer peripheral surface of the insulating coating 5”. It is impossible. Thus, it is considered that the above description in the “international search agency opinion” is a mistake based on misunderstanding of the structure of the device described in Patent Document 3.
- the means described in claim 1 for solving the above problem is as follows.
- a method of cutting the insulation coating of a wire with a laser beam Supporting the condensing lens that irradiates laser light from above and below toward the insulation coating of the electric wires extending in the front-rear direction by the support means,
- the support means is supported so as to reciprocate vertically and horizontally with respect to the base of the cutting device, While supplying the laser light generated by the laser light generating means to the condenser lens,
- the support means is driven by the drive means provided on the base to move the support means in the vertical direction and the horizontal direction with respect to the base,
- the operation of the driving means is controlled so that the focal point of the laser light applied to the insulating coating from the condenser lens is displaced in the vertical and horizontal directions and moves in the circumferential direction along the outer peripheral surface of the insulating coating. , It is characterized by that.
- the conventional method of cutting the insulation coating of the electric wire with the laser beam is to simply reciprocate the laser beam irradiated in the vertical direction toward the electric wire extending in the front-rear direction in the electric wire transverse direction (left-right direction).
- the method of cutting the insulation coating of the electric wire of the present invention with a laser beam is not only the vertical direction but also the laser beam irradiated in the vertical direction toward the electric wire extending in the front-rear direction.
- the focal point of the laser beam is moved in the circumferential direction along the outer peripheral surface of the electric wire, in other words, the focal point of the laser beam is moved so as to draw an arc.
- the insulation of the electric wire can always be positioned inside the effective range of the laser light that can be cut by the thermal energy. Therefore, the insulation of the electric wire having a radius dimension larger than the effective range of the laser light can be achieved.
- the thermal energy of the laser beam can be concentrated on the coating so that the coating can be cut reliably.
- the object to be cut by the laser beam includes not only the insulation coating of the electric wire but also the shield braid of the shielded electric wire and the central conductor.
- the focal point of the laser beam not only moves in the circumferential direction on the outer peripheral surface of the insulating coating as described in claim 2, but also has a predetermined focus on the outer peripheral surface of the insulating coating as described in claim 3. It can be moved with a gap, or it can be moved inside the outer peripheral surface of the insulating coating, or it can be moved on the outer peripheral surface of the insulating coating at first but gradually moved inside the outer peripheral surface. That is, when the shape of the outer peripheral surface of the insulating coating is a perfect circle, the insulating coating can be cut most efficiently by moving the focal point of the laser beam so as to stroke the outer peripheral surface of the insulating coating.
- the insulation coating may be deformed and become elliptical, so the focus of the laser beam is away from the outer peripheral surface of the insulating coating or inside the outer peripheral surface. By moving it so that it bites in, the insulating coating can be cut reliably.
- the focal point of the laser beam is in the circumferential direction along the outer peripheral surface at both end portions in the left-right direction of the outer peripheral surface.
- the displacement that moves forward and the displacement that moves backward in the circumferential direction can be repeated.
- the laser beam is repeatedly applied to the left and right end portions of the outer peripheral surface of the insulation coating, in other words, the portion where the insulation coating is thickest and difficult to cut with laser light when viewed from the direction of laser light irradiation. Therefore, the insulating coating on these portions can be surely cut with a laser beam.
- the focal point of the laser beam is not only moved so as to draw an arc along the outer peripheral surface of the insulation coating, but also moved along the outer peripheral surface of the insulation coating so as to draw a spiral around the axis of the electric wire, or a cross section.
- an electric wire having a triangular shape, a quadrangular shape, a hexagonal shape, etc. it can be moved in accordance with the shape of the insulating coating.
- the laser beam is irradiated from one condenser lens provided above the electric wire extending in the front-rear direction so that the focal point moves in the circumferential direction along the outer peripheral surface of the upper half of the insulating coating. Can be cut around its entire circumference by rotating the wire around its axis.
- the insulating coating of the electric wire can be cut over the entire circumferential direction by irradiating laser light from a pair of upper and lower condenser lenses provided above and below the electric wire extending in the front-rear direction.
- the upper and lower pair of condensing lenses are integrally supported by one support means, and the support means is driven to move in the up and down direction and the left and right direction, thereby irradiating from the upper and lower pair of condensing lenses respectively. It is preferable to move the pair of laser beams in the vertical direction and the horizontal direction while interlocking.
- drive means for moving the focal point of the laser beam in the vertical direction and the front-rear direction for example, a pair of linear motors or a pair of ball screws provided on the base of the apparatus are used to move the support means in the vertical direction and the horizontal direction, respectively. It can be driven individually.
- the support means is moved in conjunction with the vertical direction and the front-rear direction.
- the focal point of the laser beam can be moved in the circumferential direction along the outer peripheral surface of the electric wire.
- the means described in claim 5 for solving the above problem is A device that cuts the insulation of a wire with a laser beam, A pair of upper and lower condensing lenses disposed opposite to each other in the vertical direction across the electric wire, respectively irradiating laser light from the vertical direction toward the insulation coating of the electric wire extending in the front-rear direction, Laser light guiding means for guiding the laser light generated by the laser light generating means to the pair of upper and lower condenser lenses, A support means for integrally supporting the pair of upper and lower condenser lenses provided to be movable in a vertical direction and a horizontal direction with respect to a base of the device; Driving means supported by the base for driving the support means in the vertical and horizontal directions; The pair of upper and lower condenser lenses are arranged so that their focal points coincide with each other, The driving means is configured such that the focal points of the pair of upper and lower laser beams irradiated from the pair of upper and lower condensing lenses toward the insulation coating of the electric wire are displaced in the vertical direction
- the apparatus of the present invention cuts the insulating coating of the electric wire by laser light irradiated from the upper and lower pair of condensing lenses, it can efficiently cut the insulating coating of the electric wire. it can.
- the pair of upper and lower condensing lenses are integrally supported by the support means and arranged so that their focal points coincide with each other. Thereby, it is possible to easily execute the control for driving and displacing the support means so that the mutually coincident focal points of the upper and lower pair of condensing lenses move in the circumferential direction along the outer peripheral surface of the insulating coating of the electric wire. Can do.
- the apparatus of this invention described in Claim 6,7,8 implement achieves the method of this invention described in Claim 2,3,4 respectively, all are supporting means to an up-down direction and right and left.
- This can be achieved by controlling the operation of the driving means that drive in the direction.
- the support means is moved in conjunction with the vertical direction and the front-rear direction, thereby focusing the laser beam.
- Advancing and reversing the focal point of the laser beam in the circumferential direction can be achieved by switching between forward rotation and reverse rotation of a drive motor that rotationally drives the eccentric shaft.
- it can be achieved by controlling a pair of linear motors or a pair of ball screws provided on the base of the apparatus in conjunction with the vertical direction and the horizontal direction, or individually controlling in the vertical direction and the horizontal direction. .
- the upper condensing device of the electric wire insulating coating cutting apparatus when the laser beam is applied to the upper half of the insulating coating from the upper condensing lens, the upper condensing device of the electric wire insulating coating cutting apparatus according to the fifth aspect is provided.
- the pair of upper and lower light concentrators that supply laser light to the lens and supply laser light to the lower condenser lens when irradiating the lower half of the insulating coating with laser light from the lower condenser lens
- Laser light supply path switching means for switching the laser light supply path to the lens in conjunction with the operation of the driving means is added.
- the laser light generation means is generated by the laser light supply path switching means.
- the laser beam generated by the laser beam generating means is supplied to the upper condenser lens. All are supplied to the lower condenser lens.
- the means described in claim 10 is the electric wire insulation coating cutting apparatus according to claim 5, wherein the driving means includes: A drive shaft that rotates about a rotation axis extending in the front-rear direction; An eccentric shaft that is eccentric with respect to the rotation axis by a predetermined eccentric amount and revolves around the rotation axis while engaging with the support means in a relatively rotatable manner, The amount of eccentricity is determined based on an outer diameter of the insulating coating.
- the eccentric shaft revolves around the rotation axis of the drive shaft.
- the support means engaged with the eccentric shaft in a relatively rotatable manner also revolves around the rotation axis of the drive shaft. Therefore, when the eccentric amount of the eccentric shaft is set to a value that is half of the outer diameter dimension of the insulation coating of the electric wire, the coincident focal points of the pair of upper and lower condenser lenses move in the circumferential direction on the outer peripheral surface of the insulation coating. Will do.
- what is necessary is just to change the eccentric amount of an eccentric shaft according to the outer diameter dimension, when cutting the insulation coating of the other electric wire from which an outer diameter dimension differs.
- the eccentric amount of the eccentric shaft is set to a value obtained by adding a margin value (for example, 1 millimeter) to a value that is half of the outer diameter dimension of the insulation coating of the electric wire, the focal points of the pair of upper and lower condensing lenses that coincide with each other. Will move in the circumferential direction turning around the periphery of the insulating coating with an interval equal to the margin value. Thereby, even when the insulation coating of the electric wire to be processed is crushed and deformed into an elliptical shape, the insulation coating can be reliably cut.
- a margin value for example, 1 millimeter
- the laser light supply path switching means when the laser light supply path switching means is operated to switch the laser light supply path to the pair of upper and lower condensing lenses, it takes some time for the switching. A slight period occurs when no laser beam is supplied. At this time, when the focal points of the pair of upper and lower condenser lenses are moved in the circumferential direction on the outer peripheral surface of the insulating coating, the laser beam is not irradiated on both sides in the electric wire transverse direction (left-right direction) of the insulating coating. There is a possibility that a part that is not cut off may occur.
- the laser light supply path switching means can be operated aiming at a period in which the focal point is separated from the outer peripheral surface of the insulating coating in the electric wire transverse direction (left-right direction). Thereby, it can prevent reliably that the part which is not cut
- the focal points of the pair of upper and lower condensing lenses that coincide with each other can be obtained.
- it can be initially disposed on the outer peripheral surface of the insulating coating and can enter the inside of the insulating coating as the cutting of the insulating coating proceeds.
- the insulating coating having a thickness larger than the effective range in which the insulating coating can be cut by the thermal energy of the laser beam can be reliably cut by the laser beam.
- a thin insulating coating within the effective cutting range can be reliably cut.
- FIG. 2 is an overall right side view of the apparatus shown in FIG. 1.
- FIG. 2 is a sectional view taken along a broken line AA in FIG.
- operation of the apparatus shown in FIG. The whole front view which shows the action
- operation of the apparatus shown in FIG. The whole front view which shows the action
- operation of the apparatus shown in FIG. The figure which shows the action
- operation principle of this invention typically.
- operation principle of this invention typically.
- operation principle of this invention typically.
- operation of the eccentric shaft drive mechanism shown in FIG. The figure explaining the action
- operation of the eccentric shaft drive mechanism shown in FIG. The figure which shows the eccentric shaft drive mechanism of the cutting device of the modification of 3rd Embodiment.
- operation of the eccentric shaft drive mechanism shown in FIG. The figure explaining the action
- disconnect the insulation coating of the electric wire of this invention with a laser beam is described in detail.
- the direction in which the electric wire extends is referred to as the front-rear direction
- the vertical direction is referred to as the up-down direction
- the direction perpendicular to both the front-rear direction and the up-down direction is referred to as the left-right direction.
- the base 22 is supported by the base portion 21 of the apparatus, and the laser beam generating means 24 is supported below the cylindrical support member 23 that penetrates the base portion 21.
- the base 22 is provided with mirrors 32 and 33 for guiding laser light to the upper condenser lens 31 and mirrors 35 and 36 for guiding laser light to the lower condenser lens 34.
- Filters 37 and 38 are provided on the side of the electric wire W with respect to the upper condenser lens 31 and the lower condenser lens 34, respectively.
- laser light supply path switching means 40 is provided in the vicinity of the cylindrical support member 22 in the base 22.
- the switching means 40 is a retracted position where the mirror 35 does not block the laser light passing through the inside of the cylindrical support member 22 from the laser light generating means 24 and moving upward in the vertical direction, and the mirror 35 is reflected to the mirror 36.
- the mirror 35 is moved forward and backward from the position.
- the support member 41 that supports the mirror 35 is guided so as to reciprocate by a linear guide 42 that extends obliquely upward to the right.
- a slider 44 is attached to an elongated connecting member 43 connected to the support member 41 and extending obliquely downward to the right through a linear guide.
- the drive motor 45 fixed to the back side of the base 22 rotates the drive shaft 46 about a rotation axis extending in the front-rear direction.
- the eccentric shaft 47 that is eccentric with respect to the rotational axis of the drive shaft 46 is engaged with the slider 44 via a bearing 48 (see FIG. 3) so as to be relatively rotatable.
- the mirror 35 is in the retracted position when the eccentric shaft 47 is located on the diagonally lower left side.
- the laser beam that passes through and moves upward in the vertical direction can be supplied to the upper condenser lens 31 via the mirrors 32 and 33.
- the mirror 35 is in the advanced position, so the laser beam generating means 24 to the cylindrical support member 22.
- the laser beam passing through the interior of the lens and traveling upward in the vertical direction can be supplied to the lower condenser lens 34 via the mirrors 35 and 36.
- the mirror 35 has a predetermined width, and its flat reflecting surface extends obliquely upward to the right at an angle of 45 degrees, and further extends linearly by a linear guide 42 extending at an angle of 45 degrees to the upper right.
- the laser beam can be guided toward the mirror 36 even at a position where the advance position shown in FIGS. 6 to 8 is not completely reached.
- a substantially inverted U-shaped support means 50 that supports the pair of upper and lower condenser lenses 31 and 34 integrally is supported on the base 22 by a pair of upper and lower linear guides 51 and 52, and the base 22 Can move in parallel without tilting in the vertical and horizontal directions.
- the drive motor 53 fixed to the back side of the base 33 rotates the drive shaft 54 around a rotation axis extending in the front-rear direction.
- An eccentric shaft 55 that is eccentric with a predetermined eccentric amount D with respect to the rotation axis C of the drive shaft 54 is provided with a bearing 57 (see FIG. 2) on an engaging portion 56 that protrudes on the back side of the support means 50. (See FIG. 4), and are engaged so as to be relatively rotatable.
- the value of the eccentric amount D of the eccentric shaft 55 is set to a value equal to, for example, the radial dimension on the basis of the radial dimension of the insulation coating of the electric wire W.
- the upper condenser lens 31 is connected to the electric wire W from the upper condenser lens 31 when the eccentric shaft 55 is at a position on the left side in the horizontal direction with respect to the rotation axis C of the drive shaft 54 as shown in FIG.
- the focus F1 of the laser light L1 irradiated on the support means 50 is positioned so as to come to a position W1 on the left side in the horizontal direction with respect to the center W0 of the electric wire W on the outer peripheral surface of the electric wire W.
- the focal point F1 comes to a position W3 on the right side in the horizontal direction with respect to the center W0 of the electric wire W in the outer peripheral surface of the electric wire W.
- the lower condenser lens 34 is arranged so that when the eccentric shaft 55 is at a position on the right side in the horizontal direction with respect to the rotation axis C of the drive shaft 54, the lower condenser lens 34
- the focal point F2 of the laser beam L2 applied to the electric wire W is positioned on the support means 50 so as to come to a position W3 on the right side in the horizontal direction with respect to the center W0 of the electric wire W on the outer peripheral surface of the electric wire W.
- the pair of upper and lower condenser lenses 31 and 34 are fixed on the support means 50 so that their focal points F1 and F2 coincide.
- the support means 50 shown in FIGS. 5 and 6 are in the same position.
- the focal point F1 of the upper condenser lens 31 and the focal point F2 of the lower condenser lens 34 are both positioned at a position W3 on the right side in the horizontal direction with respect to the center W0 of the electric wire W on the outer peripheral surface of the electric wire W.
- the drive shaft 54 having the eccentric shaft 55 having the eccentric amount D equal to the radial dimension of the electric wire W is selected and attached to the drive motor 53.
- the eccentric shaft 55 is at a position on the left side in the horizontal direction with respect to the rotation axis C of the drive shaft 54, the laser light L ⁇ b> 1 irradiated to the electric wire W from the upper condenser lens 31.
- the electric wire W is positioned with respect to the support means 50 so that the focal point F1 is positioned at the position W1 on the left side in the horizontal direction with respect to the center W0 of the electric wire W in the outer peripheral surface of the electric wire W.
- the drive shaft 54 is rotated in the clockwise direction in the drawing, and the eccentric shaft 55 is revolved around the rotation axis C of the drive shaft 54 in the order of C1, C2, and C3. .
- the drive motor 45 of the laser beam supply path switching means 40 is operated to move the mirror 35 to the retracted position.
- all of the laser light L generated by the laser light generation means 24 is supplied to the upper condenser lens 31. Therefore, as shown in FIGS. 1, 4, and 5, the laser light L ⁇ b> 1 irradiated from the upper condenser lens 31 toward the electric wire W cuts the upper half of the insulating coating of the electric wire W.
- the drive shaft 54 is rotated in the clockwise direction in the drawing, and the eccentric shaft 55 is revolved around the rotation axis C of the drive shaft 54 in the order of C3, C4, and C1. .
- the laser beam L2 irradiated toward the electric wire W from the lower condenser lens 34 cuts the lower half of the insulating coating of the electric wire W.
- the insulating coating of the electric wire W can be reliably cut over the entire circumference by the laser beams L1 and L2 irradiated from the condenser lenses 31 and 34.
- the method and apparatus for cutting the insulation coating of the electric wire of this embodiment with a laser beam is applied to the electric wire W extending in the front-rear direction (direction perpendicular to the paper surface shown in the figure), as schematically shown in FIG.
- the laser beam focal point F moves in the circumferential direction along the outer peripheral surface of the electric wire by reciprocally displacing the laser beam irradiated in the vertical direction toward the vertical direction as well as the electric wire transverse direction (left and right direction).
- the focal point of the laser beam is moved in order from (1) to (5) so as to draw an arc.
- the insulating coating of the electric wire W can always be located inside the effective range in which the insulating coating can be cut by the thermal energy of the laser beam L, the radius dimension is larger than the effective range of the laser beam L.
- the thermal energy of the laser beam L can be concentrated and reliably cut into the insulation coating of the electric wire W, in other words, the insulation coating thicker than the effective range of the laser beam L.
- the method and apparatus for cutting the electric wire insulation coating of the first embodiment with a laser beam are shown in FIG. 10 and FIG. Since the pair of upper and lower laser beams L1 and L2 are irradiated from 34, the insulating coating can be reliably cut without rotating the electric wire W.
- the pair of upper and lower condenser lenses 31 and 34 are integrally supported by the support means 50, and the support means 50 is driven by the eccentric shaft 55 that revolves around the rotation axis C extending in the front-rear direction of the drive shaft 54. Since the focal points F of the pair of upper and lower condenser lenses 31 and 34 coincide with each other in the circumferential direction along the outer peripheral surface of the insulating coating of the electric wire W, the pair of upper and lower pairs are vertically moved. The condensing lenses 31 and 34 can be reliably driven.
- the focal points F of the pair of upper and lower condenser lenses 31 and 34 that coincide with each other can be moved in the circumferential direction along the outer peripheral surface of the insulating coating of the electric wire W.
- the cutting apparatus 100 moves the upper condenser lens 31 to (1) to (5) while moving the laser beam to the upper half of the insulation coating of the electric wire W.
- the laser light supply path switching means 40 supplies all of the laser light generated by the laser light generation means 24 to the upper condenser lens 31.
- the lower light collecting lens 34 is moved from (6) to (10) and the lower half of the insulation coating of the electric wire W is irradiated with the laser light L2, the laser light is emitted.
- the supply path switching means 40 supplies all of the laser light generated by the laser light generation means 24 to the lower condenser lens 34.
- the laser beam generated by the laser beam generating means 24 is used by 100 percent. Since the insulating coating can be cut, the laser light generating means can be replaced with one having about half of its capability, leading to a significant cost reduction.
- the laser light supply path switching means 40 when the laser light supply path switching means 40 is operated to switch the laser light supply paths to the pair of upper and lower condenser lenses 31, 34, it takes some time for the switching, and the pair of upper and lower condenser lenses. A slight period in which the laser beams L1 and L2 are not irradiated from 31 and 34 toward the insulating coating of the electric wire W occurs.
- the focal points F1 and F2 of the pair of upper and lower condenser lenses 31 and 34 have a predetermined distance from the outer peripheral surface of the insulating coating.
- the focal points F1 and F2 of the pair of upper and lower condenser lenses 31 and 34 are separated from the outer peripheral surface of the insulation coating of the electric wire W in the electric wire transverse direction (left and right direction).
- the laser light supply path switching means 40 can be switched for the period of time.
- the switching of the switching means 40 is completed.
- the laser beam supply path switching unit 40 Allow the switch to complete.
- the focal point F1 of the laser beam L1 moves from the point P2 on the circular orbit W1 to the point P3, that is, while the laser beam L1 crosses the electric wire W from the left to the right side, and the focal point F2 of the laser beam L2 is a circle.
- the laser beams L1 and L2 are reliably irradiated from the upper and lower condenser lenses 31 and 34. Therefore, the side part of the left-right direction among the insulation coating of the electric wire W can be cut
- the focal points F1 and F2 of the laser beams L1 and L2 in the above-described embodiment only move in the clockwise direction along the outer peripheral surface of the insulating coating, and do not move in the counterclockwise direction.
- the portions of the left and right end portions W1 and W3 of the outer peripheral surface are laser light L1.
- L2 end points W1, W3 in the left-right direction of the electric wire W by alternately repeating clockwise movement and counterclockwise movement (forward and backward in the circumferential direction) when the focal points F1, F2 pass through.
- This insulation coating can be more reliably cut by the laser beams L1 and L2.
- FIG. 13 decomposes the horizontal and vertical displacements of the focal points F1 and F2 when the focal points F1 and F2 of the laser beams L1 and L2 are displaced in conjunction with the horizontal and vertical directions. It is shown.
- the focal point F1 of the laser beam L1 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h1 and simultaneously reciprocates in the vertical direction as indicated by v1.
- the focal point F1 moves from the left end W1 of the electric wire W through the upper end W2 to the right end W3, it moves continuously in the clockwise direction as indicated by h2 / v2.
- the focal point F1 reaches the right end W3 of the electric wire W, it reciprocates in the left-right direction as indicated by h3, and at the same time, reciprocates in the vertical direction as indicated by v3.
- the focal point F2 of the laser beam L2 reciprocates in the left-right direction as indicated by h3 at the right end W3 of the electric wire W, and simultaneously reciprocates in the vertical direction as indicated by v3.
- the focal point F2 moves from the right end W3 of the electric wire W through the lower end W4 to the left end W1, the focus F2 continues in the clockwise direction as indicated by h4 / v4. It moves and does not displace counterclockwise.
- the focal point F2 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h5, and at the same time, reciprocates in the vertical direction as indicated by v5.
- the focal points F1 and F2 of the laser beams L1 and L2 repeatedly apply thermal energy to the insulating coating at the left end W1 and the right end W3 of the electric wire W. Can be cut even more reliably.
- the repetition of such a clockwise / counterclockwise displacement of the focal points F1 and F2 is performed by controlling the operation of the drive motor 45 of the cutting device 100 described above to repeatedly rotate in the forward / reverse direction. Can be achieved.
- the magnitude of the displacement of the focal points F1 and F2 in the clockwise / counterclockwise direction is such that the drive shaft of the drive motor 45 is in accordance with the thickness of the insulation coating of the wire W and the effective range of the laser beams L1 and L2. It can be changed by adjusting the angular range of repeated rotation in the rolling direction / reversing direction.
- the focal point F2 of the laser beam L2 is reciprocated in the left-right direction as indicated by h3 at the right end W3 of the electric wire W, but is not displaced in the vertical direction as indicated by v3.
- the focal point F2 moves from the right end W3 of the electric wire W through the lower end W4 to the left end W1, the focus F2 continues in the clockwise direction as indicated by h4 / v4. It moves and does not displace counterclockwise.
- the focal point F2 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h5, but does not move in the vertical direction as indicated by v5.
- the focal points F1 and F2 of the laser beam L1 repeatedly apply thermal energy to the insulating coating at the left end W1 and the right end W3 of the electric wire W.
- the insulating coating can be cut more reliably.
- the clockwise and counterclockwise displacements of the focal points F1 and F2 of the laser light L1 are achieved by driving the base 23 using a linear motor or a ball screw, unlike the cutting device 100 described above. can do.
- the focal points F1 and F2 of the laser beams L1 and L2 are repeatedly displaced in the vertical direction and the horizontal direction at the left end W1 and the right end W3 of the electric wire W. This is particularly useful when the focal points F1 and F2 of the laser beams L1 and L2 are displaced in the circumferential direction on a circular orbit W1 having a predetermined interval with respect to the outer peripheral surface of the insulation coating of the electric wire W. More specifically, as shown in FIG. 12 (a), when the focal point F1 of the laser beam L1 reaches the left and right ends P1 and P4 on the circular orbit W1, the focal point F1 is the outer periphery of the electric wire W. It should be at a predetermined distance from the surface.
- the focal point F1 of the laser light L1 is unexpectedly separated from the outer peripheral surface of the electric wire W, and there is a possibility that the insulating coating cannot be reliably cut.
- the focal point F1 of the laser beam L1 is repeatedly displaced in the up / down direction and the left / right direction, the focal point F1 of the laser beam L1 can be reliably irradiated to the insulating coating located at a distance.
- the focal points F1 and F2 of the laser beams L1 and L2 are displaced in the circumferential direction on the circular orbit W1 having a predetermined interval with respect to the outer peripheral surface of the insulating coating of the electric wire W, the insulating coating of the electric wire W Can be cut reliably.
- each embodiment of a cutting apparatus provided with an eccentricity variable mechanism that changes the eccentricity of the eccentric shaft during rotation of the drive shaft will be described. That is, by changing the amount of eccentricity of the eccentric shaft using the eccentricity variable mechanism, it is possible to cut even when the thickness of the wire jacket is thicker than the effective range of the laser beam (see FIG. 29).
- the cutting device 200 of the second embodiment shown in FIGS. 15 to 17 includes a drive motor 53, a drive shaft 54, and an eccentric shaft 55 (see FIG. 2) in the cutting device 100 of the first embodiment described above.
- the portion is replaced with a variable eccentricity mechanism 60.
- the drive motor 61 shown in FIG. 15 corresponds to the drive motor 53
- the eccentric shaft 65 corresponds to the eccentric shaft 55.
- a holding member 63 is fitted on the drive shaft 62 of the drive motor 61 so as to rotate integrally.
- the holding member 63 is a thick bottomed cylindrical member, and a long groove 63a extending in the radial direction with respect to the rotation axis C is recessed at the tip.
- a pair of concave grooves 63b and 63c extending in the front-rear direction (left-right direction in the drawing sheet) along the rotation axis C while being opposed to the diameter direction are provided in the outer peripheral surface of the holding member 63.
- a prismatic slide member 64 is fitted in the long groove 63a at the tip of the holding member so as to be slidable in the radial direction, and rotates integrally with the drive shaft 62.
- an eccentric shaft 65 is erected at the end of the slide member 64. Thereby, the eccentric shaft 65 can be displaced in the radial direction while revolving around the rotation axis C as the drive shaft 62 rotates.
- a thin-walled cylindrical member 66 with a bottom is attached to the holding member 63 so as to be relatively rotatable in the circumferential direction.
- first cam grooves 66b and 66c extending spirally around the rotation axis C are respectively cut.
- a second cam groove 66e extending in a curved manner is formed in the bottom surface portion 66d of the cylindrical member 66 to receive the eccentric shaft 65.
- the cylindrical member 66 engages with a pin (not shown) projecting from the outer peripheral surface of the holding member 63 and can rotate relative to the holding member 63 in the circumferential direction, but in the axial direction. The relative change is impossible.
- the engaging pins 72 a and 72 b enter the first cam grooves 66 b and 66 c, respectively, and the tips thereof enter the concave grooves 63 b and 63 c of the holding member 63.
- the annular member 71 rotates integrally with the holding member 63 and the cylindrical member 66 in accordance with the operation of the drive motor 61.
- a second annular member 74 is externally fitted to a pair of front and rear axial bearings 73 a and 73 b that are coaxially disposed on the outer periphery of the annular member 72.
- the support member 75 provided at one end in the diameter direction of the second annular member 74 is guided in parallel with the rotational axis C by the linear guide 76.
- a ball screw 78 is screwed into a support member 77 provided at the other end in the diameter direction of the second annular member 74. Accordingly, when the ball screw 78 is rotationally driven in both forward and reverse directions by the drive motor 79, the second annular member 74, and thus the first annular member 71, is displaced in the front-rear direction along the rotation axis C.
- the drive motor 79 is operated while the drive shaft 62 is rotating, so that the relative rotation position of the cylindrical member 66 with respect to the holding member 63, and therefore the rotation.
- the amount of eccentricity of the eccentric shaft 65 with respect to the axis C can be changed.
- the focal points F1 and F2 of the pair of upper and lower condensing lenses 31 and 34 that are coincident with each other are initially disposed on the surface of the insulating coating, for example, and the inside of the insulating coating progresses as the cutting of the insulating coating proceeds. Can get in. Therefore, it is possible to reliably cut the insulating coating having a thickness larger than the effective range in which the insulating coating can be cut by the thermal energy of the laser beams L1 and L2 by the laser beams L1 and L2.
- the cutting apparatus 300 according to the third embodiment is obtained by changing the eccentricity variable mechanism 60 in the cutting apparatus 200 according to the second embodiment described above, but the same parts are denoted by the same reference numerals and are duplicated. Description is omitted.
- an internal gear 82 is formed in the vicinity of the tip of the inner peripheral surface of the cylindrical member 81. Further, a spur gear 84 is pivotally supported by a rotation shaft 83 extending in parallel to the tip end of the holding member 63 while being eccentric with respect to the rotation axis C, and meshed with the internal gear 82. An eccentric shaft 85 is erected near the outer periphery of the spur gear 84.
- the drive motor 79 is operated while the drive shaft 62 is rotating, whereby the relative rotation position of the cylindrical member 81 with respect to the holding member 63, and therefore the rotation.
- the amount of eccentricity of the eccentric shaft 85 with respect to the axis C can be changed.
- the pulley 88 is rotationally driven by the drive shaft 87 of the second drive motor 86 provided in parallel with the drive motor 61.
- a timing belt 89 is wound between the pulley 88 and the tubular member 81, and the tubular member 81 can be driven to rotate by the second drive motor 86.
- the drive motor 61 and the second drive motor 86 are interlocked to synchronize the rotation of the holding member 63 and the cylindrical member 81, the spur gear 84 does not rotate around the rotation shaft 83 and rotates. Therefore, the eccentric shaft 85 can be revolved around the rotation axis C while the eccentric amount of the eccentric shaft 85 is fixed.
- the spur gear 84 revolves around the rotation axis C while rotating around the rotation shaft 83, and therefore the eccentric shaft 85.
- the amount of eccentricity can be changed.
- the eccentric amount of the eccentric shaft 85 can be fixed to a desired value by synchronizing the rotation of the holding member 63 and the cylindrical member 81 again. .
- the eccentric amount of the eccentric shaft 85 changes continuously. Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and lower condenser lenses 31 and 34 move into the insulating coating from the outside of the insulating coating, and are insulated from the inside of the insulating coating. It moves in the circumferential direction along the surface of the insulating coating while alternately repeating the movement coming out of the coating. Thereby, even when the insulation coating of the electric wire W is deformed or when the positioning of the electric wire W is displaced, the insulating coating can be reliably cut by the laser beams L1 and L2.
- the eccentric amount of the eccentric shaft 85 is fixed.
- the eccentric shaft 85 can be revolved around the rotation axis C.
- the second drive motor 86 is operated to rotationally drive the cylindrical member 81, or the rotation of the cylindrical member 81 is braked to hold the cylindrical member 81 against the frictional force of the friction element.
- the amount of eccentricity of the eccentric shaft 85 can also be changed by forcibly making a relative rotation.
- the cutting device 400 according to the fourth embodiment is obtained by changing the eccentric amount variable mechanism 60 in the cutting device 200 according to the first embodiment described above, and the same parts are denoted by the same reference numerals and duplicated description. Is omitted.
- a second cam 92 is formed in the vicinity of the tip of the inner peripheral surface of the cylindrical member 91.
- the second cam 92 is formed as a cylindrical inner peripheral surface having an axis extending in parallel to the rotation axis C while being eccentric by a predetermined amount.
- a concave groove 63 d extending in the radial direction (in a direction perpendicular to the paper surface shown in the drawing) with respect to the rotation axis C is provided in the distal end surface of the holding member 63.
- a prismatic protrusion 93a connected to the disk-shaped intermediate member 93 is slidably fitted in the concave groove 63d.
- a concave groove 93b extending in a direction orthogonal to the direction in which the protrusion 93a extends is formed in the intermediate member 93 on the side opposite to the protrusion 93a.
- a slide member 94 is slidably fitted in the concave groove 93b.
- An eccentric shaft 95 is provided upright at the end of the slide member 94.
- the intermediate member 93 acts as an Oldham coupling interposed between the holding member 63 and the slide member 94, and extends in the radial direction with respect to the rotation axis C while being orthogonal to each other. Then, the slide member 94 can be displaced relative to the holding member 63 in two directions, a direction perpendicular to the paper surface shown in FIG. 21 and a vertical direction on the paper surface shown in the drawing.
- the cylindrical member 91 is further rotated 90 degrees counterclockwise as indicated by the arrow A with respect to the holding member 63. Accordingly, the second cam 92 formed on the cylindrical member 91 further displaces the slide member 94 in the two directions described above, and the eccentric amount of the eccentric shaft 95 becomes D3 ( ⁇ D2).
- the drive motor 79 is operated while the drive shaft 62 is rotating, so that the relative rotation position of the cylindrical member 91 with respect to the holding member 63, and therefore the rotation.
- the amount of eccentricity of the eccentric shaft 95 with respect to the axis C can be changed.
- the second cam 92 which is a cylindrical member is externally fitted to the slide member 94, the slide member 94 does not have radial play. Thereby, the upper and lower pair of condensing lenses 31 and 34 in the cutting device 400 can be positioned more accurately.
- the cutting device 500 of the fifth embodiment does not displace the eccentric shaft while actively controlling the eccentric shaft to a predetermined eccentric amount.
- the eccentric shaft is passively decentered within the range of the amount of eccentricity.
- a planetary gear unit 510 is connected to the drive shaft 62 of the drive motor 61.
- the planetary gear unit 510 is supported by a base portion of the cutting device 500 by a support member 511, and is also supported by a sun gear 512 that is rotationally driven by a drive shaft 62, an annular gear 513 that is fixed to the unit housing, and a carrier (not shown).
- Planetary gears 514 are provided.
- An eccentric shaft 515 is erected on the outer peripheral portion of the planetary gear 514.
- the drive gear 61 when the drive gear 61 is operated and the sun gear 512 is rotated with the annular gear 513 fixed, the planetary gear 514 rotates while revolving around the rotation axis C, so that the eccentric shaft 515 is moved to the arrow A. As indicated by, the rotation around the rotation axis C is performed while being displaced radially inside the predetermined range D. Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and lower condenser lenses 31 and 34 move into the insulating coating from the outside of the insulating coating, and are insulated from the inside of the insulating coating.
- the eccentric amount variable mechanism 551 in the cutting device 550 of the modification shown in FIG. 25 includes a sun gear 553 that is rotationally driven by a drive motor 552, a planetary gear 554 that is supported so as to be relatively rotatable with respect to the sun gear 553, and An annular gear 555 is provided.
- An eccentric shaft 556 is erected on the outer peripheral portion of the planetary gear 554.
- a timing belt 559 is wound between a pulley 558 and an annular gear 555 that are rotationally driven by a second drive motor 557 arranged in parallel with the drive motor 552, and the annular gear 555 is wound by the second drive motor 557. It can be rotated.
- the drive motor 552 and the second drive motor 557 are interlocked to synchronize the rotation of the sun gear 553 and the annular gear 555
- the planetary gear 554 rotates relative to the sun gear 553 and the annular gear 555. Since it revolves around the rotation axis C, the eccentric amount of the eccentric shaft 556 can be fixed and revolved around the rotation axis C.
- the planetary gear 554 revolves around the rotation axis C while rotating relative to the sun gear 553 and the annular gear 555.
- the amount of eccentricity of the eccentric shaft 556 can be changed.
- the eccentric amount of the eccentric shaft 85 can be fixed to a desired value by synchronizing the rotation of the sun gear 553 and the annular gear 555 when the eccentric amount of the eccentric shaft 556 reaches a desired value.
- the amount of eccentricity of the eccentric shaft 556 changes continuously. Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and lower condenser lenses 31 and 34 move into the insulating coating from the outside of the insulating coating, and are insulated from the inside of the insulating coating. It circulates along the surface of the insulating coating while alternately repeating the movements coming out of the coating. Thereby, even when the insulation coating of the electric wire W is deformed or when the positioning of the electric wire W is displaced, the insulating coating can be reliably cut by the laser beams L1 and L2.
- the drive motor 53, the drive shaft 54, and the eccentric shaft 55 are used as drive means for driving the support means 50 to move in the vertical direction and the horizontal direction.
- a first linear motor or ball screw for moving the support means 50 in the vertical direction and a second linear motor or ball screw for moving the support means 50 in the left-right direction are used in combination. It can also be a structure.
- the drive motor 45 is used as a drive source for the laser light supply path switching means 40.
- the laser light supply path switching unit 40 can be driven by the drive motor 53 that drives the support unit 50.
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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Abstract
Description
また、基台2にはスプリッタ5と複数のミラー6,7,8が設けられ、レーザー光発生手段4から供給されたレーザー光Lをスプリッタ5において2分割した後、上下一対の集光レンズ9,10にそれぞれ案内するようになっている。 Here, when an apparatus having the same structure described in the following
In addition, the
また、基台2の背面側に固定された駆動モータ14は、偏心軸15を有した駆動軸16を回転駆動するようになっている。
そして、支持手段11の裏面に固定されているリニアガイド17のスライダには、偏心軸15が相対回転自在に係合している。
これにより、駆動モータ14を回転させると支持手段11が矢印Aで示した方向に往復動するので、上下一対の集光レンズ9,10から電線Wに向かって照射されたレーザー光Lが電線Wを横断する方向に反復的に往復動し、それによって電線Wの絶縁被覆を切断することができる。 On the other hand, the support means 11 that integrally supports the pair of upper and
The
And the
As a result, when the
したがって、一対の集光レンズ9,10を電線Wの横断方向(矢印A方向)に移動させても、電線Wの全周にわたってその絶縁被覆を切断することはできない。 However, as shown in FIG. 29, in the case of the electric wire W whose radius dimension is larger than the effective range of the laser light L, the laser light L irradiated toward the electric wire W from the
Therefore, even if the pair of
このとき、シールド電線の中心導線を露出させるためには、まず最初に外皮に炭酸ガスレーザー光(CO2レーザー光)を照射してこれを切断し除去した後、露出した銅製シールド編組にグリーンレーザー光(YVO4レーザー光)を照射してこれを切断し除去し、次いで中心導線の周囲の絶縁体に炭酸ガスレーザー光を照射してこれを切断し除去することになる。 On the other hand, in recent years, due to circumstances such as mounting an in-vehicle camera in an automobile, the need for high-speed communication has been increasing for an in-vehicle wire harness, and a large-diameter shielded electric wire has been used.
At this time, in order to expose the central conductor of the shielded wire, first, the outer skin is irradiated with carbon dioxide laser light (CO 2 laser light), cut and removed, and then the exposed copper shield braid is covered with a green laser. This is cut and removed by irradiating light (YVO 4 laser light), and then the insulator around the central conductor is irradiated with carbon dioxide laser light to cut and remove it.
これにより、電線を横断する方向にレーザー光を往復動させて絶縁被覆を切断する従来の装置では、大径の電線、例えば大径のシールド電線の絶縁被覆を炭酸ガスグリーンレーザー光で切断することは極めて困難である。 However, the wavelength of the carbon dioxide laser is about 10640 nanometers, whereas the wavelength of the green laser light is much shorter, about 532 nanometers. It will become narrower.
Thus, in a conventional apparatus that cuts the insulation coating by reciprocating the laser beam in the direction crossing the electric wire, the insulation coating of a large-diameter wire, for example, a large-diameter shielded wire, is cut with a carbon dioxide green laser beam. Is extremely difficult.
これにより、上記特許文献3に記載されている「レーザー被覆除去装置」は、この明細書において[図26]~[図29]を参照しつつ[0003]~[0009]段落において説明したとおりの構造を有するものである。 However, the device described in
As a result, the “laser coating removal apparatus” described in
これにより、「国際調査機関の見解書」における上記した記載は、上記特許文献3に記載されている装置の構造を誤解したことに基づく間違いではないかと思われる。 That is, the apparatus described in
Thus, it is considered that the above description in the “international search agency opinion” is a mistake based on misunderstanding of the structure of the device described in
電線の絶縁被覆をレーザー光で切断する方法であって、
前後方向に延びる電線の絶縁被覆に向けて上下方向からレーザー光を照射する集光レンズを支持手段によって支持し、
前記支持手段を切断装置の基台に対し上下方向および左右方向に往復動自在に支持し、
レーザー光発生手段が発生させたレーザー光を前記集光レンズに供給しつつ、
前記基台に設けた駆動手段によって前記支持手段を駆動して前記支持手段を前記基台に対して上下方向および左右方向に移動させ、
前記集光レンズから前記絶縁被覆に照射されたレーザー光の焦点が上下方向および左右方向に変位して前記絶縁被覆の外周面に沿って周方向に移動するように前記駆動手段の作動を制御する、
ことを特徴とする。 The means described in
A method of cutting the insulation coating of a wire with a laser beam,
Supporting the condensing lens that irradiates laser light from above and below toward the insulation coating of the electric wires extending in the front-rear direction by the support means,
The support means is supported so as to reciprocate vertically and horizontally with respect to the base of the cutting device,
While supplying the laser light generated by the laser light generating means to the condenser lens,
The support means is driven by the drive means provided on the base to move the support means in the vertical direction and the horizontal direction with respect to the base,
The operation of the driving means is controlled so that the focal point of the laser light applied to the insulating coating from the condenser lens is displaced in the vertical and horizontal directions and moves in the circumferential direction along the outer peripheral surface of the insulating coating. ,
It is characterized by that.
これに対して、本発明の電線の絶縁被覆をレーザー光で切断する方法は、前後方向に延びる電線に向かって上下方向に照射したレーザー光を、電線横断方向(左右方向)ばかりでなく上下方向にも変位させることにより、このレーザー光の焦点が電線の外周面に沿って周方向に移動するように、言い換えるとレーザー光の焦点が円弧を描くように移動するようにしたものである。
これにより、レーザー光のうちその熱エネルギーによって絶縁被覆を切断可能な有効範囲の内側に電線の絶縁被覆を常に位置させることができるから、レーザー光の有効範囲より大きな半径寸法を有した電線の絶縁被覆にレーザー光の熱エネルギーを集中させて確実に切断することができる。
なお、レーザー光による切断の対象には、電線の絶縁被覆ばかりでなく、シールド電線のシールド編組や中心導体も含まれることは言うまでもない。 That is, the conventional method of cutting the insulation coating of the electric wire with the laser beam is to simply reciprocate the laser beam irradiated in the vertical direction toward the electric wire extending in the front-rear direction in the electric wire transverse direction (left-right direction). (See
On the other hand, the method of cutting the insulation coating of the electric wire of the present invention with a laser beam is not only the vertical direction but also the laser beam irradiated in the vertical direction toward the electric wire extending in the front-rear direction. Further, the focal point of the laser beam is moved in the circumferential direction along the outer peripheral surface of the electric wire, in other words, the focal point of the laser beam is moved so as to draw an arc.
As a result, the insulation of the electric wire can always be positioned inside the effective range of the laser light that can be cut by the thermal energy. Therefore, the insulation of the electric wire having a radius dimension larger than the effective range of the laser light can be achieved. The thermal energy of the laser beam can be concentrated on the coating so that the coating can be cut reliably.
Needless to say, the object to be cut by the laser beam includes not only the insulation coating of the electric wire but also the shield braid of the shielded electric wire and the central conductor.
すなわち、絶縁被覆の外周面の形状が真円であるときには、絶縁被覆の外周面をなでるようにレーザー光の焦点を移動させることにより、最も効率よく絶縁被覆を切断することができる。
ところが、電線が巻き取られていた場合には、絶縁被覆が変形して楕円形となっていることがあるため、レーザー光の焦点を絶縁被覆の外周面から離して、あるいは外周面の内部に食い込むように移動させることにより、絶縁被覆を確実に切断することができる。 The focal point of the laser beam not only moves in the circumferential direction on the outer peripheral surface of the insulating coating as described in
That is, when the shape of the outer peripheral surface of the insulating coating is a perfect circle, the insulating coating can be cut most efficiently by moving the focal point of the laser beam so as to stroke the outer peripheral surface of the insulating coating.
However, when the wire is wound up, the insulation coating may be deformed and become elliptical, so the focus of the laser beam is away from the outer peripheral surface of the insulating coating or inside the outer peripheral surface. By moving it so that it bites in, the insulating coating can be cut reliably.
これにより、絶縁被覆の外周面のうち左右方向の両端部分、言い換えるとレーザー光を照射する方向から見たときに絶縁被覆が最も厚くなってレーザー光で切断しにくい部分に対し、レーザー光を反復させて照射できることになるから、これらの部分の絶縁被覆をレーザー光によって確実に切断することができる。 Further, as described in
As a result, the laser beam is repeatedly applied to the left and right end portions of the outer peripheral surface of the insulation coating, in other words, the portion where the insulation coating is thickest and difficult to cut with laser light when viewed from the direction of laser light irradiation. Therefore, the insulating coating on these portions can be surely cut with a laser beam.
このとき、上下一対の集光レンズを1つの支持手段によって一体に支持するとともに、支持手段を駆動して上下方向および左右方向に移動させることにより、上下一対の集光レンズからそれぞれ照射される上下一対のレーザー光を連動させながら上下方向および左右方向に移動させることが好ましい。 Alternatively, the insulating coating of the electric wire can be cut over the entire circumferential direction by irradiating laser light from a pair of upper and lower condenser lenses provided above and below the electric wire extending in the front-rear direction.
At this time, the upper and lower pair of condensing lenses are integrally supported by one support means, and the support means is driven to move in the up and down direction and the left and right direction, thereby irradiating from the upper and lower pair of condensing lenses respectively. It is preferable to move the pair of laser beams in the vertical direction and the horizontal direction while interlocking.
あるいは次述する切断装置のように、処理対象の電線の半径寸法と同一の偏心量を有した偏心軸を回転駆動することにより、支持手段を上下方向および前後方向に連動させて移動させ、それによってレーザー光の焦点を電線の外周面に沿わせて周方向に移動させることもできる。 Further, as drive means for moving the focal point of the laser beam in the vertical direction and the front-rear direction, for example, a pair of linear motors or a pair of ball screws provided on the base of the apparatus are used to move the support means in the vertical direction and the horizontal direction, respectively. It can be driven individually.
Alternatively, as in the cutting device described below, by rotating the eccentric shaft having the same eccentric amount as the radial dimension of the electric wire to be processed, the support means is moved in conjunction with the vertical direction and the front-rear direction. Thus, the focal point of the laser beam can be moved in the circumferential direction along the outer peripheral surface of the electric wire.
電線の絶縁被覆をレーザー光で切断する装置であって、
前後方向に延びる電線の絶縁被覆に向けて上下方向からレーザー光をそれぞれ照射する、前記電線を挟んで上下方向に対向して配置された上下一対の集光レンズと、
レーザー光発生手段が発生させたレーザー光を前記上下一対の集光レンズにそれぞれ案内するレーザー光案内手段と、
前記装置の基台に対して上下方向および左右方向に移動自在に設けられた、前記上下一対の集光レンズを一体に支持する支持手段と、
前記支持手段を上下方向および左右方向に駆動する、前記基台に支持された駆動手段と、を備え、
前記上下一対の集光レンズは、それらの焦点が一致するように配置されており、
前記駆動手段は、前記上下一対の集光レンズから前記電線の絶縁被覆に向けてそれぞれ照射された上下一対のレーザー光の焦点が上下方向および左右方向に変位して前記電線の絶縁被覆の外周面に沿って周方向に移動するように、前記支持手段を左右方向および上下方向に移動させるべく構成されていることを特徴とする。 The means described in
A device that cuts the insulation of a wire with a laser beam,
A pair of upper and lower condensing lenses disposed opposite to each other in the vertical direction across the electric wire, respectively irradiating laser light from the vertical direction toward the insulation coating of the electric wire extending in the front-rear direction,
Laser light guiding means for guiding the laser light generated by the laser light generating means to the pair of upper and lower condenser lenses,
A support means for integrally supporting the pair of upper and lower condenser lenses provided to be movable in a vertical direction and a horizontal direction with respect to a base of the device;
Driving means supported by the base for driving the support means in the vertical and horizontal directions;
The pair of upper and lower condenser lenses are arranged so that their focal points coincide with each other,
The driving means is configured such that the focal points of the pair of upper and lower laser beams irradiated from the pair of upper and lower condensing lenses toward the insulation coating of the electric wire are displaced in the vertical direction and the horizontal direction, and the outer peripheral surface of the insulation coating of the electric wire The support means is configured to move in the left-right direction and the up-down direction so as to move in the circumferential direction.
このとき、上下一対の集光レンズは、支持手段によって一体に支持されるとともに、それらの焦点が一致するように配置されている。
これにより、上下一対の集光レンズの互いに一致している焦点が電線の絶縁被覆の外周面に沿って周方向に移動するように、支持手段を駆動して変位させる制御を容易に実行することができる。 That is, since the apparatus of the present invention according to
At this time, the pair of upper and lower condensing lenses are integrally supported by the support means and arranged so that their focal points coincide with each other.
Thereby, it is possible to easily execute the control for driving and displacing the support means so that the mutually coincident focal points of the upper and lower pair of condensing lenses move in the circumferential direction along the outer peripheral surface of the insulating coating of the electric wire. Can do.
具体的には、処理対象の電線の半径寸法と同一の偏心量を有した偏心軸を回転駆動することにより、支持手段を上下方向および前後方向に連動させて移動させ、それによってレーザー光の焦点を電線の外周面に沿わせて周方向に移動させることができる。
レーザー光の焦点の周方向の前進および後進は、偏心軸を回転駆動する駆動モータの正転および逆転を切り換えることによって達成することができる。
あるいは、装置の基台に設けた一対のリニアモータあるいは一対のボールねじを、上下方向および左右方向に連動させて制御し、あるいは上下方向および左右方向に個別に制御することによって達成することができる。 Moreover, although the apparatus of this invention described in
Specifically, by rotating the eccentric shaft having the same eccentricity as the radial dimension of the electric wire to be processed, the support means is moved in conjunction with the vertical direction and the front-rear direction, thereby focusing the laser beam. Can be moved in the circumferential direction along the outer peripheral surface of the electric wire.
Advancing and reversing the focal point of the laser beam in the circumferential direction can be achieved by switching between forward rotation and reverse rotation of a drive motor that rotationally drives the eccentric shaft.
Alternatively, it can be achieved by controlling a pair of linear motors or a pair of ball screws provided on the base of the apparatus in conjunction with the vertical direction and the horizontal direction, or individually controlling in the vertical direction and the horizontal direction. .
これにより、スプリッタを用いてレーザー光を2分割して上下の集光レンズにそれぞれ50パーセントずつレーザー光を供給する場合とは異なり、レーザー光発生手段が発生させたレーザー光を100パーセント用いて絶縁被覆を切断することができるから、レーザー光発生手段の能力を半分程度のものに置き換えることが可能となり、大きなコストダウンにつながる。 That is, in the wire insulation coating cutting apparatus according to
Thus, unlike the case where the laser beam is divided into two by using a splitter and the laser beam is supplied to the upper and lower condenser lenses by 50%, insulation is performed using 100% of the laser beam generated by the laser beam generating means. Since the coating can be cut, it is possible to replace the ability of the laser light generating means with about half of the capability, leading to a large cost reduction.
前後方向に延びる回転軸線の回りに回転する駆動軸と、
前記回転軸線に対し所定の偏心量だけ偏心して前記回転軸線の回りで公転しつつ前記支持手段と相対回転自在に係合する偏心軸と、を有し、
前記偏心量が前記絶縁被覆の外径寸法に基づいて決定されていることを特徴とする。 Further, the means described in
A drive shaft that rotates about a rotation axis extending in the front-rear direction;
An eccentric shaft that is eccentric with respect to the rotation axis by a predetermined eccentric amount and revolves around the rotation axis while engaging with the support means in a relatively rotatable manner,
The amount of eccentricity is determined based on an outer diameter of the insulating coating.
これにより、偏心軸と相対回転自在に係合している支持手段もまた、駆動軸の回転軸線の周りを公転することになる。
したがって、偏心軸の偏心量を電線の絶縁被覆の外径寸法の半分の値に設定すると、上下一対の集光レンズの互いに一致している焦点は、絶縁被覆の外周面上で周方向に移動することになる。
なお、外径寸法が異なる他の電線の絶縁被覆を切断する場合は、その外径寸法に合わせて偏心軸の偏心量を変更すれば良い。 That is, in the electric wire insulation coating cutting apparatus according to the tenth aspect, for example, when the drive shaft is rotated by a drive motor fixed to the base of the apparatus, the eccentric shaft revolves around the rotation axis of the drive shaft.
Thereby, the support means engaged with the eccentric shaft in a relatively rotatable manner also revolves around the rotation axis of the drive shaft.
Therefore, when the eccentric amount of the eccentric shaft is set to a value that is half of the outer diameter dimension of the insulation coating of the electric wire, the coincident focal points of the pair of upper and lower condenser lenses move in the circumferential direction on the outer peripheral surface of the insulation coating. Will do.
In addition, what is necessary is just to change the eccentric amount of an eccentric shaft according to the outer diameter dimension, when cutting the insulation coating of the other electric wire from which an outer diameter dimension differs.
これにより、処理する電線の絶縁被覆がつぶれて楕円状に変形している場合も、その絶縁被覆を確実に切断することができる。 Further, when the eccentric amount of the eccentric shaft is set to a value obtained by adding a margin value (for example, 1 millimeter) to a value that is half of the outer diameter dimension of the insulation coating of the electric wire, the focal points of the pair of upper and lower condensing lenses that coincide with each other. Will move in the circumferential direction turning around the periphery of the insulating coating with an interval equal to the margin value.
Thereby, even when the insulation coating of the electric wire to be processed is crushed and deformed into an elliptical shape, the insulation coating can be reliably cut.
このとき、上下一対の集光レンズの焦点が絶縁被覆の外周面上で周方向に移動している場合には、絶縁被覆の電線横断方向(左右方向)の両側部に、レーザー光が照射されないことによって切断されない部分が生じるおそれがある。
これに対して、上下一対の集光レンズの焦点が、絶縁被覆の外周面に対して所定の間隔を開けてその周囲を周方向に移動している場合には、上下一対の集光レンズの焦点が絶縁被覆の外周面からその電線横断方向(左右方向)に離間している期間を狙って、レーザー光供給経路切換手段を作動させることができる。
これにより、絶縁被覆の電線横断方向(左右方向)の両側部に、レーザー光が照射されないことによって切断されない部分が生じることを確実に防止することができる。 By the way, when the laser light supply path switching means is operated to switch the laser light supply path to the pair of upper and lower condensing lenses, it takes some time for the switching. A slight period occurs when no laser beam is supplied.
At this time, when the focal points of the pair of upper and lower condenser lenses are moved in the circumferential direction on the outer peripheral surface of the insulating coating, the laser beam is not irradiated on both sides in the electric wire transverse direction (left-right direction) of the insulating coating. There is a possibility that a part that is not cut off may occur.
On the other hand, when the focal points of the pair of upper and lower condenser lenses are moved in the circumferential direction with a predetermined interval with respect to the outer peripheral surface of the insulating coating, The laser light supply path switching means can be operated aiming at a period in which the focal point is separated from the outer peripheral surface of the insulating coating in the electric wire transverse direction (left-right direction).
Thereby, it can prevent reliably that the part which is not cut | disconnected by not irradiating a laser beam in the both sides of the electric wire crossing direction (left-right direction) of insulation coating arises.
これにより、レーザー光の熱エネルギーによって絶縁被覆を切断可能な有効範囲よりも肉厚の厚い絶縁被覆についても、レーザー光によって確実に切断することができる。
なお、切断有効範囲内にある肉厚の薄い絶縁被覆についても確実に切断できることは言うまでもない。 In addition, as described in
Thereby, the insulating coating having a thickness larger than the effective range in which the insulating coating can be cut by the thermal energy of the laser beam can be reliably cut by the laser beam.
Needless to say, a thin insulating coating within the effective cutting range can be reliably cut.
なお、以下の説明においては、電線が延びる方向を前後方向、鉛直方向を上下方向、前後方向および上下方向の両方に垂直な方向を左右方向と言う。 Hereinafter, with reference to FIG. 1 thru | or FIG. 25, each embodiment of the method and apparatus which cut | disconnect the insulation coating of the electric wire of this invention with a laser beam is described in detail.
In the following description, the direction in which the electric wire extends is referred to as the front-rear direction, the vertical direction is referred to as the up-down direction, and the direction perpendicular to both the front-rear direction and the up-down direction is referred to as the left-right direction.
まず最初に図1を参照し、第1実施形態の切断装置の全体構造について説明する。 First Embodiment First, an overall structure of a cutting device according to a first embodiment will be described with reference to FIG.
また、基台22には、上側の集光レンズ31にレーザー光を案内するためのミラー32,33と、下側の集光レンズ34にレーザー光を案内するためのミラー35,36が設けられている。
なお、上側の集光レンズ31および下側の集光レンズ34に対して電線Wの側にそれぞれ設けられているものはフィルタ37,38である。 In the
The
この切換手段40は、レーザー光発生手段24から円筒支持部材22の内部を通過して鉛直方向上方に向かうレーザー光を、ミラー35が遮らない後退位置と、ミラー35がミラー36へと反射させる進出位置との間でミラー35を進退させる構造となっている。
具体的には、ミラー35を支持している支持部材41は、右斜め上方に延びるリニアガイド42によって往復動自在に案内されている。
また、支持部材41に連結されて右斜め下方に延びる細長い連結部材43には、リニアガイドを介してスライダ44が取り付けられている。
さらに、基台22の背面側に固定されている駆動モータ45は、前後方向に延びる回転軸線の回りに駆動軸46を回転させる。
そして、駆動軸46の回転軸線に対して偏心している偏心軸47は、軸受48(図3を参照)を介してスライダ44に相対回転自在に係合している。 Further, laser light supply path switching means 40 is provided in the vicinity of the
The switching means 40 is a retracted position where the
Specifically, the
In addition, a
Further, the
The
これに対して、図6、図7、図8に示したように、偏心軸47が右斜め上方の側にあるときにはミラー35が進出位置にあるため、レーザー光発生手段24から円筒支持部材22の内部を通過して鉛直方向上方に向かうレーザー光はミラー35,36を介して下側の集光レンズ34に供給することができる。 As a result, as shown in FIGS. 1, 4 and 5, the
On the other hand, as shown in FIGS. 6, 7, and 8, when the
また、基台33の背面側に固定されている駆動モータ53は、前後方向に延びる回転軸線の回りに駆動軸54を回転させる。
そして、この駆動軸54の回転軸線Cに対して所定の偏心量Dで偏心している偏心軸55は、支持手段50の背面側に突設されている係合部56に軸受57(図2を参照)を介して相対回転自在に係合している。
なお、偏心軸55の偏心量Dの値は、電線Wの絶縁被覆の半径寸法を基準に、例えば半径寸法と等しい値に設定されている。 Further, a substantially inverted U-shaped support means 50 that supports the pair of upper and
Further, the
An
Note that the value of the eccentric amount D of the
これに伴い、支持手段50もまた、駆動軸54の回転軸線Cの周りで半径Dの公転軌道上で公転する。 As a result, when the
Along with this, the support means 50 also revolves on a revolution track having a radius D around the rotation axis C of the
具体的に説明すると、図5および図6に示した支持手段50は同一位置にある。
このとき、上側の集光レンズ31の焦点F1および下側の集光レンズ34の焦点F2は共に電線Wの外周面のうち電線Wの中心W0に対して水平方向右側の位置W3に来るように支持手段50上に位置決めされている。 Furthermore, the pair of upper and
Specifically, the support means 50 shown in FIGS. 5 and 6 are in the same position.
At this time, the focal point F1 of the
次いで、図1に示したように、偏心軸55が駆動軸54の回転軸線Cに対して水平方向左側の位置にあるときに、上側の集光レンズ31から電線Wに照射されるレーザー光L1の焦点F1が、電線Wの外周面のうち電線Wの中心W0に対して水平方向左側の位置W1に来るように、支持手段50に対して電線Wを位置決めする。 When cutting the insulation coating of the electric wire W, first, for example, the
Next, as shown in FIG. 1, when the
このとき、駆動軸54の回転に先立ち、レーザー光供給経路切換手段40の駆動モータ45を作動させ、ミラー35を後退位置に移動させておく。
これにより、レーザー光発生手段24が発生させたレーザー光Lは、その全てが上側の集光レンズ31に供給される。
したがって、図1、図4、図5に示したように、上側の集光レンズ31から電線Wに向かって照射されたレーザー光L1は、電線Wの絶縁被覆のうち上側半分を切断する。 Next, as shown in FIGS. 1, 4, and 5, the
At this time, prior to the rotation of the
As a result, all of the laser light L generated by the laser light generation means 24 is supplied to the
Therefore, as shown in FIGS. 1, 4, and 5, the laser light L <b> 1 irradiated from the
これにより、レーザー光発生手段24が発生させたレーザー光Lは、その全てが下側の集光レンズ34に供給される。 After that, as shown in FIG. 6, when the
As a result, all of the laser light L generated by the laser light generation means 24 is supplied to the
これにより、下側の集光レンズ34から電線Wに向かって照射されたレーザー光L2は、電線Wの絶縁被覆のうち下側半分を切断する。 Next, as shown in FIGS. 6, 7, and 8, the
Thereby, the laser beam L2 irradiated toward the electric wire W from the
また、図11に示したように、下側の集光レンズ34を(6)~(10)へと移動させながら電線Wの絶縁被覆の下側半分にレーザー光L2を照射するときには、レーザー光供給経路切換手段40によって、レーザー光発生手段24が発生させたレーザー光の全てを下側の集光レンズ34に供給する。
これにより、スプリッタを用いてレーザー光を2分割して上下の集光レンズにそれぞれ50パーセントずつレーザー光を供給する場合とは異なり、レーザー光発生手段24が発生させたレーザー光を100パーセント用いて絶縁被覆を切断することができるから、レーザー光発生手段をその能力が半分程度のものに置き換えることが可能となり、大きなコストダウンにつながる。 At this time, as shown in FIG. 10, the
As shown in FIG. 11, when the lower
Thus, unlike the case where the laser beam is divided into two by using a splitter and the laser beam is supplied to the upper and lower condenser lenses by 50 percent respectively, the laser beam generated by the laser beam generating means 24 is used by 100 percent. Since the insulating coating can be cut, the laser light generating means can be replaced with one having about half of its capability, leading to a significant cost reduction.
このとき、上下一対の集光レンズ31,34の焦点F1,F2が電線Wの絶縁被覆の外周面上で周方向に移動する場合には、絶縁被覆の電線横断方向(左右方向)の両側部に、レーザー光L1,L2が供給されないことによって切断されない部分が生じるおそれがある。 By the way, when the laser light supply path switching means 40 is operated to switch the laser light supply paths to the pair of upper and
At this time, when the focal points F1 and F2 of the pair of upper and
同様に、図12(b)において、レーザー光L1,L2の焦点F1,F2が円軌道W1の点P3を通過して点P4から点P5に到達する前に、レーザー光供給経路切換手段40の切り換えが完了するようにする。
これにより、レーザー光L1の焦点F1が円軌道W1上の点P2から点P3に移動する間、すなわちレーザー光L1が電線Wを左から右側に横断する間、およびレーザー光L2の焦点F2が円軌道W1上の点P5から点P6に移動する間、すなわちレーザー光L2が電線Wを右から左に横断する間に、上下の集光レンズ31,34からレーザー光L1,L2を確実に照射することができるから、電線Wの絶縁被覆のうち左右方向の側部を確実に切断することができる。 More specifically, in FIG. 12A, the laser beam supply path before the focal points F1 and F2 of the laser beams L1 and L2 pass through the point P6 on the circular orbit W1 and reach the point P2 from the point P1. The switching of the switching means 40 is completed.
Similarly, in FIG. 12B, before the focal points F1 and F2 of the laser beams L1 and L2 pass through the point P3 of the circular orbit W1 and reach the point P5 from the point P4, the laser beam supply
Thereby, while the focal point F1 of the laser beam L1 moves from the point P2 on the circular orbit W1 to the point P3, that is, while the laser beam L1 crosses the electric wire W from the left to the right side, and the focal point F2 of the laser beam L2 is a circle. While moving from the point P5 on the trajectory W1 to the point P6, that is, while the laser beam L2 crosses the electric wire W from the right to the left, the laser beams L1 and L2 are reliably irradiated from the upper and
これに対し、図13および図14に示した変形例においては、電線Wをその横断方向の断面で見たときに、その外周面のうち左右方向の端部W1,W3の部分をレーザー光L1,L2の焦点F1,F2が通過するときに、時計方向の移動と反時計方向の移動(周方向における前進と後退)を交互に繰り返すことにより、電線Wのうち左右方向の端部W1,W3の絶縁被覆をレーザー光L1,L2によってより一層確実に切断できるようになっている。 The focal points F1 and F2 of the laser beams L1 and L2 in the above-described embodiment only move in the clockwise direction along the outer peripheral surface of the insulating coating, and do not move in the counterclockwise direction.
On the other hand, in the modification example shown in FIGS. 13 and 14, when the electric wire W is viewed in the cross section in the transverse direction, the portions of the left and right end portions W1 and W3 of the outer peripheral surface are laser light L1. , L2 end points W1, W3 in the left-right direction of the electric wire W by alternately repeating clockwise movement and counterclockwise movement (forward and backward in the circumferential direction) when the focal points F1, F2 pass through. This insulation coating can be more reliably cut by the laser beams L1 and L2.
レーザー光L1の焦点F1は、電線Wの左側の端部W1に差し掛かると、h1で示したように左右方向に往復変位すると同時に、v1で示したように上下方向に往復変位する。
次いで、焦点F1は、電線Wの左側の端部W1から上側の端部W2を通過して右側の端部W3に移動するときは、h2/v2で示したように時計方向に連続して移動し、反時計方向に変位することはない。
さらに、焦点F1は、電線Wの右側の端部W3に到達すると、h3で示したように左右方向に往復変位すると同時に、v3で示したように上下方向にも往復変位する。 More specifically, FIG. 13 decomposes the horizontal and vertical displacements of the focal points F1 and F2 when the focal points F1 and F2 of the laser beams L1 and L2 are displaced in conjunction with the horizontal and vertical directions. It is shown.
When the focal point F1 of the laser beam L1 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h1 and simultaneously reciprocates in the vertical direction as indicated by v1.
Next, when the focal point F1 moves from the left end W1 of the electric wire W through the upper end W2 to the right end W3, it moves continuously in the clockwise direction as indicated by h2 / v2. However, there is no displacement in the counterclockwise direction.
Further, when the focal point F1 reaches the right end W3 of the electric wire W, it reciprocates in the left-right direction as indicated by h3, and at the same time, reciprocates in the vertical direction as indicated by v3.
次いで、焦点F2は、電線Wの右側の端部W3から下側の端部W4を通過して左側の端部W1に移動するときは、h4/v4で示したように時計方向に連続して移動し、反時計方向に変位することはない。
さらに、焦点F2は、電線Wの左側の端部W1に到達すると、h5で示したように左右方向に往復変位すると同時に、v5で示したように上下方向にも往復変位する。 Exactly the same, the focal point F2 of the laser beam L2 reciprocates in the left-right direction as indicated by h3 at the right end W3 of the electric wire W, and simultaneously reciprocates in the vertical direction as indicated by v3.
Next, when the focal point F2 moves from the right end W3 of the electric wire W through the lower end W4 to the left end W1, the focus F2 continues in the clockwise direction as indicated by h4 / v4. It moves and does not displace counterclockwise.
Further, when the focal point F2 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h5, and at the same time, reciprocates in the vertical direction as indicated by v5.
なお、焦点F1,F2のこのような時計方向/反時計方向の変位の反復は、上述した切断装置100の駆動モータ45の作動を制御して正転方向/逆転方向に反復回動させることによって達成することができる。
また、焦点F1,F2の時計方向/反時計方向に反復する変位の大きさは、電線Wの絶縁被覆の厚みやレーザー光L1,L2の有効範囲に合わせて、駆動モータ45の駆動軸が正転方向/逆転方向に反復回動する角度範囲を調整することによって変更することができる。 As a result, the focal points F1 and F2 of the laser beams L1 and L2 repeatedly apply thermal energy to the insulating coating at the left end W1 and the right end W3 of the electric wire W. Can be cut even more reliably.
In addition, the repetition of such a clockwise / counterclockwise displacement of the focal points F1 and F2 is performed by controlling the operation of the
Further, the magnitude of the displacement of the focal points F1 and F2 in the clockwise / counterclockwise direction is such that the drive shaft of the
具体的に説明すると、レーザー光L1の焦点F1は、電線Wの左側の端部W1に差し掛かると、h1で示したように左右方向に往復変位するものの、v1で示したように上下方向には変位しない。
次いで、焦点F1は、電線Wの左側の端部W1から上側の端部W2を通過して右側の端部W3に移動するときは、h2/v2で示したように時計方向に連続して移動し、反時計方向に変位することはない。
さらに、焦点F1は、電線Wの右側の端部W3に到達すると、h3で示したように左右方向に往復変位するものの、v3で示したように上下方向には変位しない。 On the other hand, in the modification shown in FIG. 14, when the focal points F1 and F2 of the laser beams L1 and L2 are individually displaced in the left and right directions and the vertical direction, the horizontal and vertical displacements of the focal points F1 and F2 are obtained. Is a disassembled view.
Specifically, when the focal point F1 of the laser beam L1 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h1, but in the vertical direction as indicated by v1. Is not displaced.
Next, when the focal point F1 moves from the left end W1 of the electric wire W through the upper end W2 to the right end W3, it moves continuously in the clockwise direction as indicated by h2 / v2. However, there is no displacement in the counterclockwise direction.
Further, when the focal point F1 reaches the right end W3 of the electric wire W, it reciprocates in the left-right direction as indicated by h3, but does not displace in the vertical direction as indicated by v3.
次いで、焦点F2は、電線Wの右側の端部W3から下側の端部W4を通過して左側の端部W1に移動するときは、h4/v4で示したように時計方向に連続して移動し、反時計方向に変位することはない。
さらに、焦点F2は、電線Wの左側の端部W1に到達すると、h5で示したように左右方向に往復変位するものの、v5で示したように上下方向には変位しない。 Exactly the same, the focal point F2 of the laser beam L2 is reciprocated in the left-right direction as indicated by h3 at the right end W3 of the electric wire W, but is not displaced in the vertical direction as indicated by v3.
Next, when the focal point F2 moves from the right end W3 of the electric wire W through the lower end W4 to the left end W1, the focus F2 continues in the clockwise direction as indicated by h4 / v4. It moves and does not displace counterclockwise.
Further, when the focal point F2 reaches the left end W1 of the electric wire W, it reciprocates in the left-right direction as indicated by h5, but does not move in the vertical direction as indicated by v5.
なお、レーザー光L1の焦点F1,F2のこのような時計方向および反時計方向の変位は、上述した切断装置100とは異なり、リニアモータあるいはボールねじを用いて基台23を駆動することによって達成することができる。 Thereby, also in this modification, the focal points F1 and F2 of the laser beam L1 repeatedly apply thermal energy to the insulating coating at the left end W1 and the right end W3 of the electric wire W. The insulating coating can be cut more reliably.
The clockwise and counterclockwise displacements of the focal points F1 and F2 of the laser light L1 are achieved by driving the
具体的に説明すると、図12(a)に示したように、レーザー光L1の焦点F1が円軌道W1上における左右方向の両端部P1,P4に達したときに、焦点F1は電線Wの外周面から所定の間隔だけ離れた位置にあるはずである。
ところが、電線Wの絶縁被覆が変形して楕円状になっていると、レーザー光L1の焦点F1は電線Wの外周面から予想外に離れ、絶縁被覆を確実に切断できなくなるおそれがある。
このとき、レーザー光L1の焦点F1を上下方向/左右方向に反復させて変位させれば、離れて位置している絶縁被覆にレーザー光L1の焦点F1を確実に照射することができる。
したがって、レーザー光L1,L2の焦点F1,F2を、電線Wの絶縁被覆の外周面に対して所定の間隔を開けた円軌道W1上で周方向に変位させる場合においても、電線Wの絶縁被覆を確実に切断できることになる。 As described with reference to FIG. 12, the focal points F1 and F2 of the laser beams L1 and L2 are repeatedly displaced in the vertical direction and the horizontal direction at the left end W1 and the right end W3 of the electric wire W. This is particularly useful when the focal points F1 and F2 of the laser beams L1 and L2 are displaced in the circumferential direction on a circular orbit W1 having a predetermined interval with respect to the outer peripheral surface of the insulation coating of the electric wire W.
More specifically, as shown in FIG. 12 (a), when the focal point F1 of the laser beam L1 reaches the left and right ends P1 and P4 on the circular orbit W1, the focal point F1 is the outer periphery of the electric wire W. It should be at a predetermined distance from the surface.
However, if the insulating coating of the electric wire W is deformed and becomes elliptical, the focal point F1 of the laser light L1 is unexpectedly separated from the outer peripheral surface of the electric wire W, and there is a possibility that the insulating coating cannot be reliably cut.
At this time, if the focal point F1 of the laser beam L1 is repeatedly displaced in the up / down direction and the left / right direction, the focal point F1 of the laser beam L1 can be reliably irradiated to the insulating coating located at a distance.
Therefore, even when the focal points F1 and F2 of the laser beams L1 and L2 are displaced in the circumferential direction on the circular orbit W1 having a predetermined interval with respect to the outer peripheral surface of the insulating coating of the electric wire W, the insulating coating of the electric wire W Can be cut reliably.
すなわち、偏心量可変機構を用いて偏心軸の偏心量を可変させることにより、電線外被の肉厚がレーザー光の有効範囲(図29参照)より厚い場合でも切断することが可能となる。 Next, with reference to FIGS. 15 to 25, each embodiment of a cutting apparatus provided with an eccentricity variable mechanism that changes the eccentricity of the eccentric shaft during rotation of the drive shaft will be described.
That is, by changing the amount of eccentricity of the eccentric shaft using the eccentricity variable mechanism, it is possible to cut even when the thickness of the wire jacket is thicker than the effective range of the laser beam (see FIG. 29).
図15~図17に示した第2実施形態の切断装置200は、上述した第1実施形態の切断装置100における駆動モータ53,駆動軸54および偏心軸55(図2参照)の部分を偏心量可変機構60に置き換えたものである。
具体的に説明すると、図15に示した駆動モータ61が駆動モータ53に対応し、かつ偏心軸65が偏心軸55に対応している。 Second Embodiment The
More specifically, the
この保持部材63は、厚肉な有底円筒状の部材であって、その先端には回転軸線Cに対して半径方向に延びる長溝63aが凹設されている。
また、この保持部材63の外周面には、直径方向に対向しつつ回転軸線Cに沿って前後方向(図示する紙面において左右方向)に延びる一対の凹溝63b,63cが凹設されている。 A holding
The holding
In addition, a pair of
さらに、このスライド部材64の端部には偏心軸65が立設されている。
これにより、この偏心軸65は、駆動軸62の回転に伴って回転軸線Cの回りに公転しつつ、半径方向に変位することができる。 In addition, a
Further, an
Thereby, the
この筒状部材66の側面66aには、回転軸線Cの回りに螺旋状に延びる第1のカム溝66b,66cがそれぞれ削設されている。
さらに、この筒状部材66の底面部分66dには、湾曲して延びる第2のカム溝66eが貫設されて偏心軸65を受け入れている。
なお、この筒状部材66は、保持部材63の外周面に突設されている図示されないピンと係合し、保持部材63に対して周方向には相対回動可能であるが、軸線方向には相対変不能となっている。 Further, a thin-walled
On the
Further, a
The
そして、これらの係合ピン72a,72bは、それぞれ第1のカム溝66b,66cに入り込むとともに、その先端は保持部材63の凹溝63b,63cに入り込んでいる。
これにより、この環状部材71は、駆動モータ61の作動に伴って保持部材63および筒状部材66と一体に回転する。 Further, a pair of engaging
The engaging pins 72 a and 72 b enter the
As a result, the
そして、この第2の環状部材74の直径方向の一端に設けられている支持部材75は、リニアガイド76によって回転軸線Cと平行に案内されている。
また、第2の環状部材74の直径方向の他端に設けられている支持部材77にはボールねじ78が螺合している。
これにより、駆動モータ79によってボールねじ78を正逆両方向に回転駆動すると、第2の環状部材74、したがって第1の環状部材71が回転軸線Cに沿って前後方向に変位する。 A second
The
A
Accordingly, when the
これにより、第2のカム溝66eは、偏心軸65をその半径方向変位の中立位置に保持しており、偏心軸65の偏心量はD1となる。 As shown in FIG. 15, when the first
As a result, the
すると、第2のカム溝66eは、偏心軸65をその半径方向内側に変位させて保持するので、偏心軸65の偏心量はD2(<D1)となる。 At this time, as shown in FIG. 16, when the first
Then, since the
すると、第2のカム溝66eは、偏心軸65をその半径方向外側に変位させて保持するので、偏心軸65の偏心量はD3(>D1)となる。 On the other hand, as shown in FIG. 17, when the first
Then, since the
したがって、レーザー光L1,L2の熱エネルギーによって絶縁被覆を切断可能な有効範囲よりも肉厚の厚い絶縁被覆についても、レーザー光L1,L2によって確実に切断することが可能となる。 As a result, the focal points F1 and F2 of the pair of upper and
Therefore, it is possible to reliably cut the insulating coating having a thickness larger than the effective range in which the insulating coating can be cut by the thermal energy of the laser beams L1 and L2 by the laser beams L1 and L2.
次に図18および図19を参照し、第2実施形態の切断装置について説明する。 Third Embodiment Next, a cutting device according to a second embodiment will be described with reference to FIGS. 18 and 19.
また、保持部材63の先端には、回転軸線Cに対して偏心しつつ平行に延びる回動軸83によって平歯車84が回動自在に軸支されつつ内歯歯車82と噛み合っている。
そして、この平歯車84の外周近傍に偏心軸85が立設されている。 In the
Further, a
An
これに伴い、筒状部材81の内歯歯車82と噛み合っている平歯車84もまた基準位置にあるから、偏心軸85の偏心量はD1となる。 At this time, as shown in FIG. 18, when the first
Accordingly, since the
すると、筒状部材81の内歯歯車82と噛み合っている平歯車84もまた回動軸83の回りで反時計方向に回動するから、偏心軸85の偏心量はD2(<D1)となる。 On the other hand, as shown in FIG. 19, when the first
Then, since the
次に図20を参照し、第3実施形態の切断装置300の変形例について説明する。 First Modification Next, a modification of the
そして、このプーリ88と筒状部材81との間にタイミングベルト89が巻き回されており、第2の駆動モータ86によって筒状部材81を回転駆動できるようになっている。 In the
A
そして、偏心軸85の偏心量が所望の値となったときに保持部材63と筒状部材81の回転を再び同期させることにより、偏心軸85の偏心量を所望の値に固定することができる。 On the other hand, if the rotational speeds of the holding
Then, when the eccentric amount of the
すると、上下一対の集光レンズ31,34から絶縁被覆に照射されるレーザー光L1,L2の焦点F1,F2は、絶縁被覆の外側から絶縁被覆の内部に入り込む動きと、絶縁被覆の内部から絶縁被覆の外側に出て来る動きとを交互に繰り返しつつ、絶縁被覆の表面に沿って周方向に移動する。
これにより、電線Wの絶縁被覆に変形が生じている場合や、電線Wの位置決めにズレが生じている場合にも、レーザー光L1,L2によって絶縁被覆を確実に切断することができる。 If the operation is continued with the holding
Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and
Thereby, even when the insulation coating of the electric wire W is deformed or when the positioning of the electric wire W is displaced, the insulating coating can be reliably cut by the laser beams L1 and L2.
そして、第2の駆動モータ86を作動させて筒状部材81を回転駆動し、あるいは筒状部材81の回転を制動して、摩擦要素の摩擦力に抗して筒状部材81を保持部材63に対して強制的に相対回転させることにより、偏心軸85の偏心量を変更することもできる。 In addition, if a friction element is interposed between the holding
Then, the
次に図21~図23を参照し、第4実施形態の切断装置について説明する。 Fourth Embodiment Next, a cutting device according to a fourth embodiment will be described with reference to FIGS.
この第2のカム92は、回転軸線Cに対し所定量だけ偏心しつつ平行に延びる軸線を有した円筒内周面として形成されている。 In the
The
さらに、中間部材93のうち突部93aとは反対の側には、突部93aが延びる方向に対して直交する方向に延びる凹溝93bが凹設されている。そして、この凹溝93bにはスライド部材94がスライド自在に内嵌している。
なお、スライド部材94の端部には偏心軸95が立設されている。 On the other hand, a
Furthermore, a
An
これに伴い、筒状部材91の第2のカム92と嵌合しているスライド部材94の位置もまた基準位置にあるから、偏心軸95の偏心量はD1となる。 At this time, as shown in FIG. 21, when the first
Along with this, the position of the
これにより、筒状部材91に形成されている第2のカム92は、スライド部材94を上記した2つの方向に変位させるから、偏心軸95の偏心量はD2(<D1)となる。 On the other hand, as shown in FIG. 22, when the first
As a result, the
これにより、筒状部材91に形成されている第2のカム92は、スライド部材94を上記した2つの方向にさらに変位させ、偏心軸95の偏心量はD3(<D2)となる。 Further, when the first
Accordingly, the
また、スライド部材94に筒状部材の第2のカム92が外嵌していることにより、スライド部材94には半径方向のガタが生じることがない。
これにより、この切断装置400における上下一対の集光レンズ31,34をより一層正確に位置決めすることができる。 That is, in the
Further, since the
Thereby, the upper and lower pair of condensing
次に図24を参照し、第5実施形態の切断装置について説明する。 Fifth Embodiment Next, a cutting device according to a fifth embodiment will be described with reference to FIG.
この遊星歯車ユニット510は、支持部材511によって切断装置500の基礎部分に支持されるとともに、駆動軸62によって回転駆動される太陽歯車512、ユニットハウジングに固定された環状歯車513、図示されないキャリヤに支持された遊星歯車514を有している。
そして、遊星歯車514の外周部分に偏心軸515が立設されている。 More specifically, a
The
An
すると、上下一対の集光レンズ31,34から絶縁被覆に照射されるレーザー光L1,L2の焦点F1,F2は、絶縁被覆の外側から絶縁被覆の内部に入り込む動きと、絶縁被覆の内部から絶縁被覆の外側に出て来る動きとを交互に繰り返しつつ、絶縁被覆の表面に沿って周回する。
これにより、電線Wの絶縁被覆に変形が生じている場合や、電線Wの位置決めにズレが生じている場合にも、レーザー光L1,L2によって絶縁被覆を確実に切断することができる。 Accordingly, when the
Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and
Thereby, even when the insulation coating of the electric wire W is deformed or when the positioning of the electric wire W is displaced, the insulating coating can be reliably cut by the laser beams L1 and L2.
次に図25を参照し、第5実施形態の切断装置500の変形例について説明する。 Second Modified Example Next, with reference to FIG. 25, a modified example of the
さらに、駆動モータ552に並設された第2の駆動モータ557によって回転駆動されるプーリ558と環状歯車555の間にはタイミングベルト559が巻き掛けられ、第2の駆動モータ557によって環状歯車555を回転駆動できるようになっている。 The eccentric amount
Further, a
そして、偏心軸556の偏心量が所望の値となったときに太陽歯車553と環状歯車555の回転を同期させることにより、偏心軸85の偏心量を所望の値に固定することができる。 In contrast, if the rotational speeds of the
The eccentric amount of the
すると、上下一対の集光レンズ31,34から絶縁被覆に照射されるレーザー光L1,L2の焦点F1,F2は、絶縁被覆の外側から絶縁被覆の内部に入り込む動きと、絶縁被覆の内部から絶縁被覆の外側に出て来る動きとを交互に繰り返しつつ、絶縁被覆の表面に沿って周回する。
これにより、電線Wの絶縁被覆に変形が生じている場合や、電線Wの位置決めにズレが生じている場合にも、レーザー光L1,L2によって絶縁被覆を確実に切断することができる。 If the operation is continued with the
Then, the focal points F1 and F2 of the laser beams L1 and L2 applied to the insulating coating from the pair of upper and
Thereby, even when the insulation coating of the electric wire W is deformed or when the positioning of the electric wire W is displaced, the insulating coating can be reliably cut by the laser beams L1 and L2.
例えば、上述した第1実施形態においては、支持手段50を駆動して上下方向および左右方向に移動させるための駆動手段として駆動モータ53、駆動軸54および偏心軸55を用いている。
これに対して、支持手段50を上下方向に移動させるための第1のリニアモータあるいはボールねじと、支持手段50を左右方向に移動させるための第2のリニアモータあるいはボールねじとを組み合わせて用いる構造とすることもできる。 As mentioned above, although each embodiment and modification of the method and apparatus which cut | disconnect the insulation coating of the electric wire of this invention with a laser beam were demonstrated in detail, this invention is not limited by embodiment mentioned above and a modification, and variously Needless to say, it is possible to make changes.
For example, in the first embodiment described above, the
On the other hand, a first linear motor or ball screw for moving the support means 50 in the vertical direction and a second linear motor or ball screw for moving the support means 50 in the left-right direction are used in combination. It can also be a structure.
これに対して、プーリおよびタイミングベルトを用いることにより、支持手段50を駆動する駆動モータ53によってレーザー光供給経路切換手段40を駆動することもできる。 In the first embodiment described above, the
On the other hand, by using a pulley and a timing belt, the laser light supply
2 基台
3 円筒支持部材
4 レーザー光発生手段
5 スプリッタ
6,7,8 ミラー
9,10 従来装置の集光レンズ
11 支持手段
12,13 リニアガイド
14 駆動モータ
15 偏心軸
16 駆動軸
17 リニアガイド
21 基礎部分
22 円筒支持部材
23 基台
24 レーザー光発生手段
31,34 集光レンズ
32,33,35,36 ミラー
37,38 フィルタ
40 レーザー光供給経路切換手段
41 支持部材
42 リニアガイド
43 連結部材
44 スライダ
45 駆動モータ
46 駆動軸
47 偏心軸
48 軸受
50 支持手段
51,52 リニアガイド
53 駆動モータ
54 駆動軸
55 偏心軸
56 係合部
57 軸受
100 第1実施形態の切断装置
200 第2実施形態の切断装置
300 第3実施形態の切断装置
350 第1変形例の切断装置
400 第4実施形態の切断装置
500 第5実施形態の切断装置
550 第2変形例の切断装置 DESCRIPTION OF
Claims (18)
- 電線の絶縁被覆をレーザー光で切断する方法であって、
前後方向に延びる電線の絶縁被覆に向けて上下方向からレーザー光を照射する集光レンズを支持手段に設け、
前記支持手段を切断装置の基台に対し上下方向および左右方向に往復動自在に支持し、
レーザー光発生手段が発生させたレーザー光を前記集光レンズに供給しつつ、
前記基台に設けた駆動手段によって前記支持手段を駆動して前記支持手段を前記基台に対して上下方向および左右方向に移動させ、
前記集光レンズから前記絶縁被覆に照射されたレーザー光の焦点が上下方向および左右方向に変位して前記絶縁被覆の外周面に沿って周方向に移動するように前記駆動手段の作動を制御する、
ことを特徴とする電線の絶縁被覆をレーザー光で切断する方法。 A method of cutting the insulation coating of a wire with a laser beam,
A support lens is provided with a condenser lens that irradiates laser light from above and below toward the insulation coating of the electric wires extending in the front-rear direction,
The support means is supported so as to reciprocate vertically and horizontally with respect to the base of the cutting device,
While supplying the laser light generated by the laser light generating means to the condenser lens,
The support means is driven by the drive means provided on the base to move the support means in the vertical direction and the horizontal direction with respect to the base,
The operation of the driving means is controlled so that the focal point of the laser light applied to the insulating coating from the condenser lens is displaced in the vertical and horizontal directions and moves in the circumferential direction along the outer peripheral surface of the insulating coating. ,
A method of cutting an insulating coating of an electric wire with a laser beam. - 前記焦点が、前記絶縁被覆の外周面上において周方向に移動するように、前記駆動手段の作動を制御することを特徴とする請求項1に記載した電線の絶縁被覆をレーザー光で切断する方法。 2. The method of cutting an insulating coating of an electric wire according to claim 1, wherein the operation of the driving means is controlled so that the focal point moves in a circumferential direction on an outer peripheral surface of the insulating coating. .
- 前記焦点が、前記絶縁被覆の外周面に対して所定の間隔を開けてかつ外周面に沿って周方向に移動するように、前記駆動手段の作動を制御することを特徴とする請求項1に記載した電線の絶縁被覆をレーザー光で切断する方法。 The operation of the driving means is controlled so that the focal point moves in a circumferential direction along the outer peripheral surface with a predetermined interval from the outer peripheral surface of the insulating coating. A method of cutting the insulating coating of the described wire with a laser beam.
- 前記焦点が、前記絶縁被覆を横断方向の断面で見たときに、その外周面のうち左右方向の両端部分において、外周面に沿って周方向に前進する変位と周方向に後退する変位とが反復するように、前記駆動手段の作動を制御することを特徴とする請求項1乃至3のいずれか一項に記載した電線の絶縁被覆をレーザー光で切断する方法。 When the focal point is a cross section in the transverse direction of the insulating coating, a displacement that advances in the circumferential direction along the outer circumferential surface and a displacement that moves back in the circumferential direction are present at both end portions in the left-right direction of the outer circumferential surface. 4. The method of cutting an insulating coating of an electric wire according to any one of claims 1 to 3, wherein the operation of the driving means is controlled to repeat.
- 電線の絶縁被覆をレーザー光で切断する装置であって、
前後方向に延びる電線の絶縁被覆に向けて上下方向からレーザー光をそれぞれ照射する、前記電線を挟んで上下方向に対向して配置された上下一対の集光レンズと、
レーザー光発生手段が発生させたレーザー光を前記上下一対の集光レンズにそれぞれ案内するレーザー光案内手段と、
前記装置の基台に対して上下方向および左右方向に移動自在に設けられた、前記上下一対の集光レンズを一体に支持する支持手段と、
前記支持手段を上下方向および左右方向に駆動する、前記基台に支持された駆動手段と、を備え、
前記上下一対の集光レンズは、それらの焦点が一致するように配置されており、
前記駆動手段は、前記上下一対の集光レンズから前記電線の絶縁被覆に向けてそれぞれ照射された上下一対のレーザー光の焦点が上下方向および左右方向に変位して前記電線の絶縁被覆の外周面に沿って周方向に移動するように、前記支持手段を左右方向および上下方向に移動させるべく構成されていることを特徴とする電線の絶縁被覆をレーザー光で切断する装置。 A device that cuts the insulation of a wire with a laser beam,
A pair of upper and lower condensing lenses disposed opposite to each other in the vertical direction across the electric wire, respectively irradiating laser light from the vertical direction toward the insulation coating of the electric wire extending in the front-rear direction,
Laser light guiding means for guiding the laser light generated by the laser light generating means to the pair of upper and lower condenser lenses,
A support means for integrally supporting the pair of upper and lower condenser lenses provided to be movable in a vertical direction and a horizontal direction with respect to a base of the device;
Driving means supported by the base for driving the support means in the vertical and horizontal directions;
The pair of upper and lower condenser lenses are arranged so that their focal points coincide with each other,
The driving means is configured such that the focal points of the pair of upper and lower laser beams irradiated from the pair of upper and lower condensing lenses toward the insulation coating of the electric wire are displaced in the vertical direction and the horizontal direction, and the outer peripheral surface of the insulation coating of the electric wire An apparatus for cutting an insulating coating of an electric wire with a laser beam, wherein the support means is configured to move in the left-right direction and the up-down direction so as to move in the circumferential direction along the line. - 前記駆動手段は、前記焦点が前記電線の絶縁被覆の外周面上において周方向に移動するように、前記支持手段を左右方向および上下方向に移動させるべく構成されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 The said drive means is comprised so that the said support means may be moved to the left-right direction and an up-down direction so that the said focus may move to the circumferential direction on the outer peripheral surface of the insulation coating of the said electric wire. The apparatus which cut | disconnects the insulation coating of the electric wire described in 5 with the laser beam.
- 前記駆動手段は、前記焦点が前記電線の絶縁被覆の外周面に対して所定の間隔を開けてかつ外周面に沿って周方向に移動するように、前記支持手段を左右方向および上下方向に移動させるべく構成されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 The drive means moves the support means in the left-right direction and the up-down direction so that the focal point moves in a circumferential direction along the outer peripheral surface with a predetermined interval from the outer peripheral surface of the insulating coating of the electric wire 6. An apparatus for cutting an insulating coating of an electric wire according to claim 5 with a laser beam.
- 前記駆動手段は、前記焦点が、前記絶縁被覆を横断方向の断面で見たときに、その外周面のうち左右方向の両端部分において、外周面に沿って周方向に前進する変位と周方向に後退する変位とを反復するように、前記支持手段を左右方向および上下方向に移動させるべく構成されていることを特徴とする請求項6または7に記載した電線の絶縁被覆をレーザー光で切断する装置。 The driving means has a displacement that advances in the circumferential direction along the outer circumferential surface and the circumferential direction at both ends of the outer circumferential surface when the focal point is viewed in a cross section in the transverse direction. 8. The electric wire insulation coating according to claim 6 or 7, wherein the support means is moved in the left-right direction and the up-down direction so as to repeat the backward displacement. apparatus.
- 上側の前記集光レンズから前記絶縁被覆の上側半分にレーザー光を照射するときには前記上側の集光レンズにレーザー光を供給するとともに、下側の前記集光レンズから前記絶縁被覆の下側半分にレーザー光を照射するときには前記下側の集光レンズにレーザー光を供給する、前記上下一対の集光レンズに対するレーザー光供給経路を前記駆動手段の作動に連動して切り換えるレーザー光供給経路切換手段をさらに備えることを特徴とする請求項5乃至8いずれかに記載した電線の絶縁被覆をレーザー光で切断する装置。 When irradiating laser light from the upper condenser lens to the upper half of the insulating coating, the laser light is supplied to the upper condenser lens and from the lower condenser lens to the lower half of the insulating coating. Laser light supply path switching means for supplying laser light to the lower condenser lens when irradiating laser light, and switching the laser light supply path for the pair of upper and lower condenser lenses in conjunction with the operation of the driving means. The apparatus for cutting the insulating coating of the electric wire according to any one of claims 5 to 8 with a laser beam.
- 前記駆動手段は、
前後方向に延びる回転軸線の回りに回転する駆動軸と、
前記回転軸線に対し所定の偏心量だけ偏心して前記回転軸線の回りを公転しつつ、前記支持手段と係合する偏心軸と、を有し、
前記偏心量が前記絶縁被覆の外径寸法に基づいて決定されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 The driving means includes
A drive shaft that rotates about a rotation axis extending in the front-rear direction;
An eccentric shaft that is eccentric with respect to the rotation axis by a predetermined amount and revolves around the rotation axis while engaging with the support means;
6. The apparatus for cutting an electric wire insulation coating with a laser beam according to claim 5, wherein the amount of eccentricity is determined based on an outer diameter of the insulation coating. - 前記駆動軸が回転している間に前記偏心軸の偏心量を変化させる第1の偏心量可変機構をさらに備え、
前記第1の偏心量可変機構は、
前記偏心軸を前記回転軸線の半径方向に変位自在に支持しつつ前記駆動軸と一体に回転する偏心軸支持手段と、
前記駆動軸に対して同軸にかつ相対回動自在に外嵌されつつ前記駆動軸と一体に回転可能な筒状部材と、
前記筒状部材の側面に設けられている第1のカムに係合しつつ前記回転軸線に沿って前後方向に往復動することにより、前記筒状部材を前記駆動軸に対して相対回動させる係合部材と、
前記係合部材を前後方向に往復動させる係合部材駆動手段と、を有し、
前記筒状部材は、前記駆動軸に対して相対回動したときに前記偏心軸を半径方向に変位させるべく前記偏心軸支持手段あるいは前記偏心軸と係合する第2のカムを具備していることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 A first eccentric amount variable mechanism for changing an eccentric amount of the eccentric shaft while the drive shaft is rotating;
The first eccentricity variable mechanism is:
An eccentric shaft support means for rotating integrally with the drive shaft while supporting the eccentric shaft so as to be displaceable in the radial direction of the rotation axis;
A cylindrical member that can be rotated integrally with the drive shaft while being fitted on the drive shaft coaxially and relatively rotatably;
By reciprocating back and forth along the rotation axis while engaging with a first cam provided on a side surface of the cylindrical member, the cylindrical member is rotated relative to the drive shaft. An engaging member;
Engagement member driving means for reciprocating the engagement member in the front-rear direction,
The cylindrical member includes a second cam that engages with the eccentric shaft support means or the eccentric shaft so as to radially displace the eccentric shaft when rotated relative to the drive shaft. The apparatus which cut | disconnects the insulation coating of the electric wire described in Claim 5 with a laser beam. - 前記筒状部材は、前記偏心軸側の端部を閉鎖する底面部分を有しており、
前記第2のカムは、前記偏心軸を挿通可能に前記底面部分に湾曲して貫設されたカム溝であり、
前記カム溝は、前記筒状部材が前記駆動軸に対して相対回動したときに前記偏心軸を半径方向に押動するように構成されていることを特徴とする請求項11に記載した電線の絶縁被覆をレーザー光で切断する装置。 The cylindrical member has a bottom surface portion that closes the end portion on the eccentric shaft side,
The second cam is a cam groove that is curved and penetrates the bottom portion so that the eccentric shaft can be inserted therethrough,
12. The electric wire according to claim 11, wherein the cam groove is configured to push the eccentric shaft in a radial direction when the cylindrical member rotates relative to the drive shaft. A device that cuts the insulation coating of a laser beam. - 前記偏心軸支持手段は、前記駆動軸の端部に半径方向にスライド自在に係合するスライド部材であり、
前記第2のカムは、前記回転軸線に対し偏心させて前記筒状部材の内壁面に連設された内側円筒面であり、
かつ前記内側円筒面は、前記スライド部材の半径方向の両端部に外嵌するように構成されていることを特徴とする請求項11に記載した電線の絶縁被覆をレーザー光で切断する装置。 The eccentric shaft support means is a slide member that is slidably engaged with an end portion of the drive shaft in a radial direction,
The second cam is an inner cylindrical surface that is eccentric with respect to the rotation axis and is continuously provided on the inner wall surface of the cylindrical member.
The apparatus for cutting an insulation coating of an electric wire according to claim 11 with a laser beam, wherein the inner cylindrical surface is configured to be fitted around both ends of the slide member in the radial direction. - 前記スライド部材は、前記駆動軸の端面にオルダム継手を介して半径方向にスライド自在に支持されていることを特徴とする請求項13に記載した電線の絶縁被覆をレーザー光で切断する装置。 14. The apparatus for cutting an electric wire insulation coating with a laser beam according to claim 13, wherein the slide member is supported by an end face of the drive shaft so as to be slidable in the radial direction via an Oldham joint.
- 前記駆動軸が回転している間に前記偏心軸の偏心量を変化させる第2の偏心量可変機構をさらに備え、
前記第2の偏心量可変機構は、
前記回転軸線に対し偏心しつつ平行に延びる回動軸の回りで回動自在に前記駆動軸の先端に軸支されてその外周近傍に前記偏心軸が立設されている平歯車と、
前記駆動軸に対して同軸にかつ相対回動自在に外嵌されつつ前記駆動軸と一体に回転可能な筒状部材と、
前記筒状部材の側面に設けられている第1のカムに係合しつつ前記回転軸線に沿って前後方向に往復動することにより、前記筒状部材を前記駆動軸に対して相対回動させる係合部材と、
前記係合部材を前後方向に往復動させる係合部材駆動手段と、を有し、
前記筒状部材は、前記平歯車と噛み合いつつ前記駆動軸に対して相対回動したときに前記平歯車を回動させる内歯歯車を具備していることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 A second eccentric amount variable mechanism for changing an eccentric amount of the eccentric shaft while the drive shaft is rotating;
The second eccentricity variable mechanism is:
A spur gear that is pivotally supported at the front end of the drive shaft so as to be rotatable around a rotation shaft that extends in parallel while being eccentric with respect to the rotation axis, and the eccentric shaft is erected in the vicinity of the outer periphery thereof;
A cylindrical member that can be rotated integrally with the drive shaft while being fitted on the drive shaft coaxially and relatively rotatably;
By reciprocating back and forth along the rotation axis while engaging with a first cam provided on a side surface of the cylindrical member, the cylindrical member is rotated relative to the drive shaft. An engaging member;
Engagement member driving means for reciprocating the engagement member in the front-rear direction,
The said cylindrical member is equipped with the internal gear which rotates the spur gear, when it rotates relatively with respect to the said drive shaft, meshing | engaging with the spur gear. A device that cuts the insulation coating of electric wires with laser light. - 前記駆動軸が回転している間に前記偏心軸の偏心量を変化させる第3の偏心量可変機構をさらに備え、
前記第3の偏心量可変機構は、
前記回転軸線に対し偏心しつつ平行に延びる回動軸の回りで回動自在に前記駆動軸の先端に軸支されるとともに、その外周近傍に前記偏心軸が立設されている平歯車と、
前記駆動軸に対して同軸にかつ相対回転可能に外嵌された筒状部材と、
前記駆動軸を回転駆動する第1の駆動モータと、
前記第1の駆動モータの回転数に連動して前記筒状部材を回転駆動する第2の駆動モータと、を有しており、
前記第1および第2の駆動モータの作動を制御して前記平歯車を前記駆動軸に対して相対的に回動させることにより、前記偏心軸の偏心量を制御するように構成されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 A third eccentric amount variable mechanism for changing an eccentric amount of the eccentric shaft while the drive shaft is rotating;
The third eccentricity variable mechanism is:
A spur gear that is pivotally supported at the tip of the drive shaft so as to be rotatable around a rotation shaft that extends in parallel while being eccentric with respect to the rotation axis, and the eccentric shaft is erected in the vicinity of the outer periphery thereof;
A cylindrical member that is coaxial with the drive shaft and is fitted so as to be relatively rotatable;
A first drive motor that rotationally drives the drive shaft;
A second drive motor that rotationally drives the cylindrical member in conjunction with the rotational speed of the first drive motor,
The eccentric amount of the eccentric shaft is controlled by rotating the spur gear relative to the drive shaft by controlling the operations of the first and second drive motors. The apparatus which cut | disconnects the insulation coating of the electric wire of Claim 5 characterized by these with a laser beam. - 前記駆動軸が回転している間に前記偏心軸の偏心量を変化させる第4の偏心量可変機構をさらに備え、
前記第4の偏心量可変機構は、
前記駆動軸と一体に回転する太陽歯車と、前記装置の基台に固定された内歯環状歯車と、前記太陽歯車および前記内歯環状歯車と噛み合いつつ前記太陽歯車の回りを公転する遊星歯車とを具備した遊星歯車機構を有しており、
前記偏心軸は、前記遊星歯車の外周近傍に立設されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 A fourth eccentricity variable mechanism for changing the eccentric amount of the eccentric shaft while the drive shaft is rotating;
The fourth eccentricity variable mechanism is:
A sun gear that rotates integrally with the drive shaft, an internal annular gear fixed to the base of the device, and a planetary gear that revolves around the sun gear while meshing with the sun gear and the internal annular gear. Having a planetary gear mechanism with
6. The apparatus according to claim 5, wherein the eccentric shaft is erected near the outer periphery of the planetary gear. - 前記駆動軸が回転している間に前記偏心軸の偏心量を変化させる第5の偏心量可変機構をさらに備え、
前記第4の偏心量可変機構は、
前記駆動軸と一体に回転する太陽歯車、前記装置の基台に回転自在に支持された内歯環状歯車、前記太陽歯車および前記内歯環状歯車と噛み合いつつ前記太陽歯車の回りを公転する遊星歯車を具備した遊星歯車機構と、
前記駆動軸を回転駆動する第1の駆動モータの回転数に連動して前記内歯環状歯車を回転駆動する第2の駆動モータと、を有しており、
前記偏心軸は、前記遊星歯車の外周近傍に立設されていることを特徴とする請求項5に記載した電線の絶縁被覆をレーザー光で切断する装置。 A fifth eccentric amount variable mechanism for changing an eccentric amount of the eccentric shaft while the drive shaft is rotating;
The fourth eccentricity variable mechanism is:
A sun gear that rotates integrally with the drive shaft, an internal gear that is rotatably supported on a base of the device, a planetary gear that revolves around the sun gear while meshing with the sun gear and the internal gear A planetary gear mechanism comprising:
A second drive motor that rotationally drives the internal gear in conjunction with the rotational speed of a first drive motor that rotationally drives the drive shaft,
6. The apparatus according to claim 5, wherein the eccentric shaft is erected near the outer periphery of the planetary gear.
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JP2015524642A (en) * | 2012-06-29 | 2015-08-24 | ラゼレック | Electric cable peeling apparatus using purple or blue laser diode |
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KR102635586B1 (en) * | 2021-10-06 | 2024-02-08 | 한국광기술원 | Apparatus for Cutting Low Capacitance Cable Sheath |
Also Published As
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JPWO2011055785A1 (en) | 2013-03-28 |
CN102187538A (en) | 2011-09-14 |
JP5203506B2 (en) | 2013-06-05 |
CN102187538B (en) | 2014-05-07 |
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