WO2011047507A1 - Method and equipment for purifying high concentration malodorous gas and industrial waste gas - Google Patents

Method and equipment for purifying high concentration malodorous gas and industrial waste gas Download PDF

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Publication number
WO2011047507A1
WO2011047507A1 PCT/CN2009/074557 CN2009074557W WO2011047507A1 WO 2011047507 A1 WO2011047507 A1 WO 2011047507A1 CN 2009074557 W CN2009074557 W CN 2009074557W WO 2011047507 A1 WO2011047507 A1 WO 2011047507A1
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Prior art keywords
exhaust gas
gas
ozone
photolysis
concentration
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PCT/CN2009/074557
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French (fr)
Chinese (zh)
Inventor
谢锄
郭信圭
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深圳市天浩洋环保科技有限公司
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Priority to CN2009801009299A priority Critical patent/CN102223941A/en
Priority to KR1020107012643A priority patent/KR101066709B1/en
Priority to PCT/CN2009/074557 priority patent/WO2011047507A1/en
Publication of WO2011047507A1 publication Critical patent/WO2011047507A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/88Handling or mounting catalysts
    • B01D53/885Devices in general for catalytic purification of waste gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/10Oxidants
    • B01D2251/104Ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/304Hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/90Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/804UV light

Definitions

  • the invention belongs to the technical field of environmental protection treatment, relates to an exhaust gas treatment method and a treatment device thereof, and particularly relates to a high concentration malodorous gas and an industrial waste gas treatment method and equipment. Background technique
  • the odorous gas has a particularly serious impact on the environment and the human body.
  • the odorous gas pollution refers to all gaseous substances that stimulate the olfactory organs to cause unpleasantness and damage to the living environment. As a typical environmental hazard, it has been recognized by all countries in the world. Foreign countries have also carried out early work on the control of odor pollution. In many industrial fields in Japan and Europe and the United States, technologies such as fixed-bed activated carbon adsorption and deodorization have been adopted. In recent years, China has also begun to pay attention to the monitoring and prevention of malodor, and has formulated some emission standards for malodorous compounds (GB 14554-93) and supporting analytical methods.
  • One of the targets for the control of malodorous pollution is to meet the requirements of GB 14554-93.
  • Emission standards for odorous substances (ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide and styrene)
  • the ultimate goal is to eliminate stench and create an odorless job , living environment.
  • the odor intensity of the odorous substance is strengthened with the increase of the concentration.
  • the sensation quantity of the odor (ie, the odor intensity) is proportional to the contrast of the odor of the odorous substance to the human sense of smell, and the relationship between the two That is, it conforms to the Weber-Fechner law.
  • I K x logC + a ( 1 )
  • I is the amount of olfactory sensation, odor intensity
  • K constant, odorous substance is different, K value is different
  • C odor concentration
  • a constant, odorous substance is different , a value is different.
  • Formula (1) shows that even if the malodorous substance is removed by 90%, the odor level felt by the human sense is only reduced by half or less. This determines that it is more difficult to control malodor than to control other atmospheric pollutants. To eliminate malodor, it is ten times more stringent than the emission standard. Thousands of times, it is especially important to strengthen the management of foul odor pollution.
  • the purification treatment methods for high-concentration malodorous exhaust gas are mainly used: 1. Direct high-temperature combustion method; 2, catalytic oxidation method; 3. Ozone deodorization method; 4. Activated carbon adsorption method 5, acid-base liquid spray method, etc.; 6, biological deodorization method, etc., they have high equipment investment, high operating cost, small processing gas volume, unstable work, large space occupation, deodorization purification efficiency Not high, there are secondary pollution and so on. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a high-concentration malodorous gas and industrial waste gas which can effectively remove malodor, high purification efficiency, high adaptability, large processing capacity, and no secondary pollution, in view of the above-mentioned defects of the prior art. Purification treatment method.
  • the technical problem to be further solved by the present invention is to provide a high-concentration malodorous gas and industrial waste gas processing equipment with small equipment investment, low operating cost, large processing gas volume, and small equipment volume.
  • the present invention adopts the following technical solutions to solve the above technical problems: a high-concentration malodorous gas and an industrial exhaust gas purification treatment method, including the following steps:
  • the exhaust gas to be treated is photolyzed by ultraviolet rays
  • the step 2) comprises: pre-oxidizing the exhaust gas by the nano titanium dioxide before or after the photolysis treatment.
  • the ultraviolet light has a wavelength of 180 nm ⁇ 230nm.
  • the concentration of the ozone gas generated in the oxidation treatment in the step 3) is 200 ppm to 800 ppm.
  • High-concentration malodorous gas and industrial waste gas purification treatment equipment including ultraviolet photolysis treatment device connected through pipeline, ozone oxidation treatment device, and programmable control device for controlling ultraviolet photolysis treatment device and ozone oxidation treatment device, There is also an exhaust conveyor on the road.
  • an exhaust gas storage tank is disposed in front of the ultraviolet photolysis treatment device, and the exhaust gas storage tank and the ultraviolet photolysis treatment device are connected through a pipeline.
  • the ultraviolet photolysis treatment device comprises a closed photolysis tank, and a plurality of sets of ultraviolet emitters are disposed in the photolysis tank, and the opposite sides of the photolysis tank are respectively provided with useful
  • the exhaust gas enters the tank inlet of the tank and the tank outlet for the exhaust gas after the photolysis treatment.
  • the casing inlet or/and the casing outlet of the photolysis tank are provided with a plurality of nanometer titanium dioxide nets.
  • the ozone oxidation treatment device includes an ozone generator and an oxidation treatment tower, and an ozone output port of the ozone generator is connected to the oxidation treatment tower, and an oxidation treatment tower is respectively disposed on the oxidation treatment tower. Import and oxidation treatment tower outlets.
  • the ozone generator is connected to the oxidation treatment tower through a pipeline, and the distance between the oxidation treatment tower inlet and the oxidation treatment tower outlet is two points on the outer wall of the oxidation treatment tower. The farthest distance between.
  • the programmable control device includes a main controller, an exhaust gas flow sensor disposed on a pipeline in front of the ultraviolet photolysis treatment device, and ozone oxygen An ozone concentration sensor disposed in the pipeline before the chemical treatment device, and an exhaust gas concentration sensor disposed in the pipeline after the ozone oxidation treatment device, wherein the exhaust gas flow sensor, the ozone concentration sensor, and the exhaust gas concentration sensor are respectively electrically connected to the main controller, and the main control
  • the device is also connected to an ultraviolet photolysis treatment device, an ozone oxidation treatment device, and an exhaust gas delivery device, respectively.
  • the exhaust gas delivery device is disposed after the ozone oxidation treatment device or in front of the ultraviolet photolysis treatment device.
  • the exhaust gas delivery device is a transfer pump or a fan.
  • the method of the invention adopts ultraviolet rays to carry out molecular bonds of high concentration malodorous gas and industrial waste gas substances.
  • a single molecule malodorous exhaust gas pollutant mixture gas is formed in an ionic state, and the mixed gas is subjected to ozone oxidation treatment, and the single molecule malodorous exhaust gas pollutant mixed gas in an ion state is further combined with Ozone produces a strong and strong oxidation reaction, and the oxidation reaction produces simple, small molecular compounds.
  • This method can convert high-risk pollutants into small molecules of harmless or low-harm substances, avoiding the use of ultraviolet photolysis alone to form ion states.
  • the single molecule malodorous exhaust gas pollutant mixed gas, the decomposition is not completely incomplete defects, the decomposition treatment of the invention is thorough, the purification efficiency is high, and the environmental pollution of the high concentration malodorous gas and the industrial waste gas is reduced.
  • the purification treatment method of the invention has the following beneficial effects: 1. High-efficiency removal of malodor: high-efficiency removal of major pollutants such as volatile organic substances (vocics), inorganic substances, hydrogen sulfide, ammonia gas, mercaptans, and various high concentrations
  • the malodor, the deodorization and purification efficiency can be up to 99%, which is more than 30% higher than the purification efficiency of ultraviolet photolysis alone.
  • the deodorization effect exceeds the national first-class standard for odor emission (1993) issued in 1993 (GB14554-93).
  • no need to add chemicals only need to provide electricity and set the power of the corresponding pipeline and exhaust gas flow, can deodorize high-concentration malodorous gas, industrial waste gas And its purification, without adding any chemicals to participate in the reaction. 3.
  • the device of the invention can adapt to the purification treatment of high concentration, atmospheric quantity, different kinds of malodorous gases and industrial waste gas.
  • the device of the invention has the following beneficial effects: 1.
  • the device can work continuously for 24 hours a day, and the operation is stable and reliable.
  • Low operating cost The purification equipment has no mechanical action, no noise, no need for special management and daily maintenance, only regular inspection, low energy consumption of purification equipment, (about 1000 cubic meters per hour, only about 0.2 degrees of electricity consumption) Electric energy), the purification device of the invention has extremely low wind resistance, generally less than 50pa, which can save a large amount of exhaust power consumption. 3.
  • Exhaust gas does not need to be pretreated:
  • the malodorous exhaust gas does not need special pretreatment, such as heating, humidification, etc., and the working environment temperature of the equipment can be normally operated between -30 °C and 95 °C. 4.
  • the equipment has a small footprint and light weight: It is suitable for special occasions such as compact layout and narrow space.
  • the purification equipment has high controllability and high degree of control. It adopts microcomputer program control, which can automatically adjust the output power and purification efficiency of the purification equipment according to the malodorous gas, industrial exhaust emission components, concentration and gas volume, so as to achieve the best purification treatment effect of the exhaust gas. 6.
  • the equipment of the invention can completely crack and oxidize toxic and harmful substances in the odorous exhaust gas, and after the decomposition and purification treatment of the odorous exhaust gas, the gas can be discharged harmlessly, no waste or waste water is generated, and no secondary pollution is generated.
  • Figure 1 is a schematic view showing the structure of the apparatus of the present invention
  • FIG. 2 is a schematic view showing the structure of an ultraviolet photolysis apparatus of the present invention. detailed description
  • Embodiment 1 a high-concentration malodorous gas and an industrial waste gas purification treatment method, comprising the following steps: 2), the exhaust gas to be treated is photo-decomposed by ultraviolet rays; the exhaust gas is pre-oxidized by nano-titanium dioxide before and after photolysis treatment.
  • the ultraviolet light selects high-energy high-power ultraviolet light having a wavelength of 180 nm to 230 nm, and the ultraviolet treatment time is generally not more than a quarter of a second; the ultraviolet light may be 180 nm, 185 nm, 190 nm, 195 nm, 200 nm.
  • the ultraviolet light wavelength range is preferably 185 nm to 190 nm, and the optimum value is 185 nm.
  • the photo-treated gas is then oxidized by ozone gas for strong oxidation treatment.
  • concentration of ozone in the oxidation treatment is 200ppm ⁇ 800ppm, and the oxidation treatment meets the discharge standard before being discharged. According to the concentration and flow rate of the exhaust gas to be treated. Different, ozone concentration can choose different data such as 200ppm, 300ppm, 400ppm, 500ppm, 600ppm, 700ppm, 800ppm.
  • the invention adopts high-power high-energy ultraviolet ray, and the high-energy ultraviolet ray beam can crack the odorous exhaust gas such as: ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide, styrene, H 2 S, VOC, benzene, toluene, xylene, breaking the long molecular chain of the organic or inorganic high-molecular malodorous compound, and cracking and transforming into a single-molecule malodorous exhaust gas pollutant mixture gas in an ionic state.
  • the odorous exhaust gas such as: ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide, styrene, H 2 S, VOC, benzene, tolu
  • Table 1 lists the binding energies of the main chemical molecules. Since the photon energy of ultraviolet rays is 472 KJ/mol or more and 800 KJ/mol or less, it can be seen from Table 1 that the molecular binding energy of most chemicals is lower than the photon energy of high-energy ultraviolet rays of 185 nm and 230 nm wavelengths. Ultraviolet light can break the molecular bonds of most chemicals except carbon and metals. Table 1 The binding energy of some chemical molecules
  • the ozone generator of the present invention cleaves oxygen molecules in the air to form ozone molecules, and the process is as follows:
  • Ozone is known to have a strong oxidation effect on organic matter, and has an immediate strong oxidative removal effect on malodorous exhaust gas and other irritating odors.
  • the high-energy UV ultraviolet ray can break the molecular bond of the odorous exhaust gas substance and cleave it into an independent single molecule in an ionic state.
  • the ozone generating device generates oxygen which is active in nature by decomposing oxygen in the air, and re-oxidizes by strong oxidation of ozone. Synthesize harmless or low-harm compounds such as water, carbon dioxide, etc.
  • Embodiment 2 as shown in FIG.
  • a high-concentration malodorous gas and an industrial exhaust gas purification treatment apparatus including an exhaust gas storage tank 1, an ultraviolet photolysis treatment device 2, an ozone oxidation treatment device 3, which are sequentially connected through a pipeline 10, and
  • the programmable control device for controlling the operation of the ultraviolet photolysis treatment device 2 and the ozone oxidation treatment device 3 is further provided with an exhaust gas delivery device 5 on the line 10, and an ozone discharge pipe 6 is also connected to the ozone oxidation treatment device 3.
  • the ultraviolet photolysis apparatus 2 includes a closed photolysis tank 20, a plurality of sets of ultraviolet emitters are disposed in the photolysis tank 20, and the ultraviolet emitters are composed of a plurality of high-energy UV ultraviolet rays.
  • the transmitting tube 21 is composed of a plurality of high-energy UV ultraviolet radiation tubes 21 arranged at intervals. Each of the high-energy UV ultraviolet radiation tubes 21 of the embodiment is vertically and evenly arranged and fixed in the photolysis chamber 20, and the high-energy UV ultraviolet rays are arranged.
  • the launch tube 21 can also be uniformly disposed horizontally and fixed to the inner side wall surface of the photolysis case 20.
  • the high-energy UV ultraviolet radiation tube 21 is a low-pressure mercury discharge tube, and emits ultraviolet radiation having a wavelength of 180 nm to 230 nm and a photon energy of 472 KJ/mol to 800 KJ/mol.
  • the opposite sides of the photolysis tank 20 are respectively provided with a tank inlet for exhaust gas entering the tank and a tank outlet for exhausting the exhaust gas after photolysis, the tank inlet and the box outlet of the photolysis tank 20
  • a multi-layer nano-titanium dioxide mesh 23 is provided for pre-oxidation treatment of the exhaust gas, and the multi-layer nano-titanium dioxide mesh 23 is fixed at the inlet of the tank and the outlet of the tank in the photolysis tank.
  • the ozone oxidation treatment 3 device includes an ozone generator 31 and an oxidation treatment tower 32.
  • the ozone outlet of the ozone generator 31 is connected to the oxidation treatment tower 32 through a pipeline 8, and the air of the ozone generator 31 is imported.
  • the external environment is connected to deliver oxygen in the air to the ozone generator 31.
  • a transfer pump 9 such as a vacuum pump, may be used before or after the ozone generator 31.
  • the ozone generator 31 also uses a high-power high-energy ultraviolet ray emitting tube to perform UV photolysis of oxygen in the input air to generate ozone.
  • the oxidation treatment tower 32 is provided with an oxidation treatment tower inlet 32a and an oxidation treatment tower outlet 32b, respectively.
  • the distance between the oxidation treatment tower inlet 32a and the oxidation treatment tower outlet 32b is the furthest distance between two points on the outer wall of the oxidation treatment tower 32, so that the exhaust gas can be sufficiently oxidized in the oxidation treatment tower 32.
  • the malodorous exhaust gas contains oxygen
  • the ultraviolet photolysis treatment device decomposes to generate ozone while decomposing the exhaust gas, and the ozone and the single molecule malodorous exhaust gas are mixed.
  • the gas simultaneously enters the ozone oxidation treatment tower 32, and insufficient ozone can be replenished by the ozone generator 31. As shown in FIG.
  • the programmable control device includes a main controller 70, an exhaust gas flow sensor 71 disposed on the front pipeline 10 of the ultraviolet photolysis processing device 2, and a pipeline 10 disposed before the ozone oxidation treatment device 3.
  • the main controller 70 is also connected to the ultraviolet photolysis device 2, the ozone oxidation treatment device 3, and the exhaust gas delivery device 5, respectively.
  • the exhaust gas delivery device 5 is disposed on the pipeline 10 after the ozone oxidation treatment device 3, and may be a vacuum pump or an exhaust fan. In this embodiment, an exhaust fan is disposed on the pipeline 10 after the ozone oxidation treatment device 3.
  • the exhaust gas delivery device 5 can also be disposed in front of the ultraviolet photolysis treatment device, using a transfer pump or a fan.
  • a negative pressure is formed in the ozone oxidation treatment tower 32, the ozone generator 31, and its piping, and the delivery pump 9 for supplying air to the ozone generator 31 on the pipeline 8 may not be provided.
  • Working process Starting equipment, exhaust gas flow sensor, ozone sensor, exhaust gas concentration sensor transmit the collected data to the main controller, and the main controller controls the output power of the ultraviolet photolysis processing device according to the data and program settings.
  • the controller will control the ozone concentration and ozone flow generated by the ozone generator based on the purification treatment effect data and the ozone concentration data.
  • the suction fan operates to form a negative pressure, and the high-concentration malodorous exhaust gas in the exhaust gas storage tank is input into the photolysis chamber of the ultraviolet photolysis treatment device at the entrance of the photolysis solution body.
  • the multi-layer nano-titanium dioxide net firstly pre-oxidizes the high-concentration malodorous exhaust gas, and uses the high-power high-energy (180nm ⁇ 230nm) UV ultraviolet ray beam in the box to instantaneously perform UV cracking on the molecular bond of the malodorous substance.
  • the main controller is equipped with a data input and output port, which can be monitored online with the factory main control room. Main technical indicators of equipment work:
  • High-energy UV ultraviolet radiation tube The UV-ray energy intensity at a distance of 10 cm from the high-energy UV ultraviolet radiation tube is 600 ( ⁇ w/cm 2 ) .
  • the ozone concentration in the ozone oxidation tower of the UV purification equipment reaches 800 mg/m 3 or more.
  • the pipeline and each device of the invention are all made of high-quality anti-corrosion materials, have high fireproof, anti-corrosion performance and long service life.
  • the UV photolysis purification equipment is subjected to deodorization and purification of waste gas such as sewage treatment plant, sewage lifting pumping station, garbage treatment plant, pharmaceutical factory, chemical plant, etc., and deodorization purification rate of odorous exhaust gas such as hydrogen sulfide and ammonia. More than 99%.

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  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
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Abstract

A method for purifying high concentration malodorous gas and industrial waste gas comprises the following steps: 1) collecting high concentration malodorous gas and/or industrial waste gas to form a to-be-treated waste gas; 2) photo-degrading the to-be-treated waste gas with ultraviolet ray; 3) oxidizing the photo-degraded gas by introducing ozone gas thereinto, and emitting it until the emission standard is met. The purifying equipment comprises an ultraviolet ray photo-degrading device (2) and an ozone oxidizing device (3) which are connected by pipelines (10), a programmable controlling device for controlling the operation of the ultraviolet ray photo-degrading device (2) and the ozone oxidizing device (3), moreover, a waste gas transportation device (5) mounted on pipelines (10).

Description

高浓度恶臭气体及工业废气净化处理方法及设备 技术领域  High-concentration malodorous gas and industrial waste gas purification treatment method and equipment
本发明属于环保处理技术领域,涉及一种废气处理方法及其处理装置, 尤 其涉及一种高浓度恶臭气体及工业废气处理方法及设备。 背景技术  The invention belongs to the technical field of environmental protection treatment, relates to an exhaust gas treatment method and a treatment device thereof, and particularly relates to a high concentration malodorous gas and an industrial waste gas treatment method and equipment. Background technique
工业废气以及高浓度恶臭气体是造成环境污染的重要因素。其中恶臭气体 对环境及人体的影响尤为严重,恶臭气体污染是指一切刺激嗅觉器官引起人们 不愉快及损害生活环境的气体物质。它作为一种典型的环境公害已为世界各国 所公认, 国外对恶臭污染的治理工作也开展较早,在日本及欧美的多个工业领 域中, 采用如固定床式活性炭吸附脱臭等技术。近年来, 我国也开始重视对恶 臭的监测与防治, 制订了部分恶臭化合物的排放标准 (GB 14554-93 ) 和配套 的分析方法,恶臭污染的防治目标之一就是要达到 GB 14554-93规定的恶臭物 质 (氨、 三甲胺、 硫化氢、 甲硫氢、 甲硫醇、 甲硫醚、 二甲二硫、 二硫化碳和 苯乙烯等)排放标准, 最终目的是要消除恶臭, 创造一个无臭的工作、 生活环 境。恶臭物质的臭气强度随着浓度的增高而加强, 据资料表明, 恶臭给人的感 觉量(即恶臭强度)是与恶臭物质对人嗅觉的刺激量的对比数成正比, 两者之 间关系即符合 Weber-Fechner定律。 I = K x logC + a ( 1 ) 式中: I 为人对嗅觉 的感觉量, 臭气强度; K为 常数, 恶臭物质不同, K值不同; C为恶臭物浓 度; a为常数, 恶臭物质不同, a值不同。 式 (1 ) 说明, 既使把恶臭物质去除 90%, 人的嗅觉所感觉臭气浓度却只减少了一半还少。 这决定了防治恶臭比防 治其他大气污染物更困难, 要消灭恶臭, 比达到排放标准还要严格几十倍至上 千倍, 因此加强恶臭污染治理显得尤为重要。 Industrial waste gas and high concentrations of malodorous gases are important factors in causing environmental pollution. The odorous gas has a particularly serious impact on the environment and the human body. The odorous gas pollution refers to all gaseous substances that stimulate the olfactory organs to cause unpleasantness and damage to the living environment. As a typical environmental hazard, it has been recognized by all countries in the world. Foreign countries have also carried out early work on the control of odor pollution. In many industrial fields in Japan and Europe and the United States, technologies such as fixed-bed activated carbon adsorption and deodorization have been adopted. In recent years, China has also begun to pay attention to the monitoring and prevention of malodor, and has formulated some emission standards for malodorous compounds (GB 14554-93) and supporting analytical methods. One of the targets for the control of malodorous pollution is to meet the requirements of GB 14554-93. Emission standards for odorous substances (ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide and styrene), the ultimate goal is to eliminate stench and create an odorless job , living environment. The odor intensity of the odorous substance is strengthened with the increase of the concentration. According to the data, the sensation quantity of the odor (ie, the odor intensity) is proportional to the contrast of the odor of the odorous substance to the human sense of smell, and the relationship between the two That is, it conforms to the Weber-Fechner law. I = K x logC + a ( 1 ) where: I is the amount of olfactory sensation, odor intensity; K is constant, odorous substance is different, K value is different; C is odor concentration; a is constant, odorous substance is different , a value is different. Formula (1) shows that even if the malodorous substance is removed by 90%, the odor level felt by the human sense is only reduced by half or less. This determines that it is more difficult to control malodor than to control other atmospheric pollutants. To eliminate malodor, it is ten times more stringent than the emission standard. Thousands of times, it is especially important to strengthen the management of foul odor pollution.
目前国际国内净化治理工厂在生产过程中,产生的高浓度恶臭废气的净化 处理手段主要采用: 1、 直接高温燃烧法; 2, 、 催化氧化法; 3、 臭氧除臭法; 4、 活性炭吸附法; 5、 酸碱药液喷淋法等等; 6、 生物除臭法等, 它们在不同 程度上存在设备投资高,运行成本高,处理气量小,工作不稳定, 占用空间大, 脱臭净化效率不高, 存在二次污染等等问题。 发明内容  At present, in the production process of international and domestic purification treatment plants, the purification treatment methods for high-concentration malodorous exhaust gas are mainly used: 1. Direct high-temperature combustion method; 2, catalytic oxidation method; 3. Ozone deodorization method; 4. Activated carbon adsorption method 5, acid-base liquid spray method, etc.; 6, biological deodorization method, etc., they have high equipment investment, high operating cost, small processing gas volume, unstable work, large space occupation, deodorization purification efficiency Not high, there are secondary pollution and so on. Summary of the invention
本发明要解决的技术问题在于,针对现有技术的上述缺陷, 提供一种处理 能高效去除恶臭、 净化效率高、 适应性强、 处理量大、 无二次污染的高浓度恶 臭气体及工业废气净化处理方法。  The technical problem to be solved by the present invention is to provide a high-concentration malodorous gas and industrial waste gas which can effectively remove malodor, high purification efficiency, high adaptability, large processing capacity, and no secondary pollution, in view of the above-mentioned defects of the prior art. Purification treatment method.
本发明进一步要解决的技术问题在于,提供一种设备投资小、运行成本低、 处理气量大、 设备体积小的高浓度恶臭气体及工业废气处理设备。  The technical problem to be further solved by the present invention is to provide a high-concentration malodorous gas and industrial waste gas processing equipment with small equipment investment, low operating cost, large processing gas volume, and small equipment volume.
本发明采用以下技术方案来解决上述技术问题:一种高浓度恶臭气体及工 业废气净化处理方法, 包括如下步骤:  The present invention adopts the following technical solutions to solve the above technical problems: a high-concentration malodorous gas and an industrial exhaust gas purification treatment method, including the following steps:
1 )、 将高浓度恶臭气体或 /和工业废气收集形成待处理废气;  1) collecting high-concentration malodorous gas or/and industrial waste gas to form an exhaust gas to be treated;
2 )、 将待处理废气通过紫外线进行光解处理;  2), the exhaust gas to be treated is photolyzed by ultraviolet rays;
3 )、光解处理后的气体再通入臭氧气体进行氧化处理,氧化处理符合排放 标准后再排放。  3) The gas after photolysis treatment is then oxidized by ozone gas, and the oxidation treatment is discharged after meeting the discharge standard.
高浓度恶臭气体及工业废气净化处理方法中, 所述步骤 2 )包括: 在光解 处理之前或 /和光解处理之后通过纳米二氧化钛对废气进行预氧化处理。  In the high-concentration malodorous gas and industrial waste gas purification treatment method, the step 2) comprises: pre-oxidizing the exhaust gas by the nano titanium dioxide before or after the photolysis treatment.
高浓度恶臭气体及工业废气净化处理方法中,所述紫外线的波长为 180nm ~230nm。 In the high-concentration malodorous gas and industrial waste gas purification treatment method, the ultraviolet light has a wavelength of 180 nm ~230nm.
高浓度恶臭气体及工业废气净化处理方法中, 所述步骤 3 ) 的氧化处理时 所产生的臭氧气体浓度为 200 ppm〜800 ppm。  In the high-concentration malodorous gas and the industrial waste gas purification treatment method, the concentration of the ozone gas generated in the oxidation treatment in the step 3) is 200 ppm to 800 ppm.
高浓度恶臭气体及工业废气净化处理设备,包括通过管路联通的紫外线光 解处理装置、臭氧氧化处理装置, 以及用于控制紫外线光解处理装置和臭氧氧 化处理装置工作的可编程控制装置, 管路上还设有废气输送装置。  High-concentration malodorous gas and industrial waste gas purification treatment equipment, including ultraviolet photolysis treatment device connected through pipeline, ozone oxidation treatment device, and programmable control device for controlling ultraviolet photolysis treatment device and ozone oxidation treatment device, There is also an exhaust conveyor on the road.
高浓度恶臭气体及工业废气净化处理设备中,在紫外线光解处理装置前设 置有废气储存罐, 废气储存罐与紫外线光解处理装置通过管路联通。  In the high-concentration malodorous gas and industrial waste gas purification treatment equipment, an exhaust gas storage tank is disposed in front of the ultraviolet photolysis treatment device, and the exhaust gas storage tank and the ultraviolet photolysis treatment device are connected through a pipeline.
高浓度恶臭气体及工业废气净化处理设备中,所述紫外线光解处理装置包 括封闭的光解箱体, 光解箱体内设置有多组紫外线发射器, 光解箱体相对的两 侧分别设置有用于废气进入箱体的箱体进口和用于光解处理后废气流出的箱 体出口。  In the high-concentration malodorous gas and the industrial waste gas purification treatment device, the ultraviolet photolysis treatment device comprises a closed photolysis tank, and a plurality of sets of ultraviolet emitters are disposed in the photolysis tank, and the opposite sides of the photolysis tank are respectively provided with useful The exhaust gas enters the tank inlet of the tank and the tank outlet for the exhaust gas after the photolysis treatment.
高浓度恶臭气体及工业废气净化处理设备中,所述光解箱体的箱体进口或 /和箱体出口设置有多层纳米二氧化钛网。  In the high-concentration malodorous gas and the industrial waste gas purification treatment device, the casing inlet or/and the casing outlet of the photolysis tank are provided with a plurality of nanometer titanium dioxide nets.
高浓度恶臭气体及工业废气净化处理设备中,所述臭氧氧化处理装置包括 臭氧发生器、氧化处理塔, 臭氧发生器的臭氧输出口与氧化处理塔联通, 氧化 处理塔上分别设置有氧化处理塔进口和氧化处理塔出口。  In the high-concentration malodorous gas and industrial waste gas purification treatment device, the ozone oxidation treatment device includes an ozone generator and an oxidation treatment tower, and an ozone output port of the ozone generator is connected to the oxidation treatment tower, and an oxidation treatment tower is respectively disposed on the oxidation treatment tower. Import and oxidation treatment tower outlets.
高浓度恶臭气体及工业废气净化处理设备中,所述臭氧发生器通过管路与 氧化处理塔联通,所述氧化处理塔进口与氧化处理塔出口之间的距离为氧化处 理塔外壁上两点之间的最远距离。  In the high-concentration malodorous gas and the industrial waste gas purification treatment device, the ozone generator is connected to the oxidation treatment tower through a pipeline, and the distance between the oxidation treatment tower inlet and the oxidation treatment tower outlet is two points on the outer wall of the oxidation treatment tower. The farthest distance between.
高浓度恶臭气体及工业废气净化处理设备中,所述的可编程控制装置包括 主控制器、在紫外线光解处理装置前管路上设置的废气流量传感器、在臭氧氧 化处理装置之前管路设置的臭氧浓度传感器、在臭氧氧化处理装置之后管路设 置的排放废气浓度传感器, 其中废气流量传感器、臭氧浓度传感器、排放废气 浓度传感器分别与主控制器电连接, 主控制器还分别与紫外线光解处理装置、 臭氧氧化处理装置、 废气输送装置连接。 In the high-concentration malodorous gas and industrial waste gas purification treatment device, the programmable control device includes a main controller, an exhaust gas flow sensor disposed on a pipeline in front of the ultraviolet photolysis treatment device, and ozone oxygen An ozone concentration sensor disposed in the pipeline before the chemical treatment device, and an exhaust gas concentration sensor disposed in the pipeline after the ozone oxidation treatment device, wherein the exhaust gas flow sensor, the ozone concentration sensor, and the exhaust gas concentration sensor are respectively electrically connected to the main controller, and the main control The device is also connected to an ultraviolet photolysis treatment device, an ozone oxidation treatment device, and an exhaust gas delivery device, respectively.
高浓度恶臭气体及工业废气净化处理设备中,所述的废气输送装置设置在 臭氧氧化处理装置后, 或者设置在紫外线光解处理装置前。  In the high-concentration malodorous gas and industrial exhaust gas purification treatment equipment, the exhaust gas delivery device is disposed after the ozone oxidation treatment device or in front of the ultraviolet photolysis treatment device.
高浓度恶臭气体及工业废气净化处理设备中,所述废气输送装置为输送泵 或风机。  In the high-concentration malodorous gas and industrial exhaust gas purification treatment equipment, the exhaust gas delivery device is a transfer pump or a fan.
本发明的方法采用紫外射线对高浓度恶臭气体、工业废气物质分子键进行 The method of the invention adopts ultraviolet rays to carry out molecular bonds of high concentration malodorous gas and industrial waste gas substances.
UV光裂解处理, 经过 UV光解处理后, 形成呈离子状态的单分子恶臭废气污 染物质混合气体, 再将该混合气体进行臭氧氧化处理, 呈离子状态的单分子恶 臭废气污染物混合气体再与臭氧产生剧烈的强氧化反应, 氧化反应生成简单 的、小分子化合物, 本方法可以将高危污染物质转化为小分子的无害或低害物 质,避免了单独使用紫外线光解处理只能形成离子状态的单分子恶臭废气污染 物混合气体, 分解不完全不彻底的缺陷, 本发明分解处理彻底, 净化效率高, 减少了高浓度恶臭气体、 工业废气对环境的污染。 After UV photolysis treatment, after UV photolysis treatment, a single molecule malodorous exhaust gas pollutant mixture gas is formed in an ionic state, and the mixed gas is subjected to ozone oxidation treatment, and the single molecule malodorous exhaust gas pollutant mixed gas in an ion state is further combined with Ozone produces a strong and strong oxidation reaction, and the oxidation reaction produces simple, small molecular compounds. This method can convert high-risk pollutants into small molecules of harmless or low-harm substances, avoiding the use of ultraviolet photolysis alone to form ion states. The single molecule malodorous exhaust gas pollutant mixed gas, the decomposition is not completely incomplete defects, the decomposition treatment of the invention is thorough, the purification efficiency is high, and the environmental pollution of the high concentration malodorous gas and the industrial waste gas is reduced.
本发明的净化处理方法具有以下有益效果: 1、 能高效除恶臭: 能高效去 除挥发性有机物 (voc)、 无机物、 硫化氢、 氨气、 硫醇类等主要污染物, 以 及各种高浓度恶臭味,脱臭净化效率最高可达 99%以上, 比单独使用紫外线光 解处理的净化效率提高 30 %以上, 脱臭效果超过国家 1993年颁布的恶臭污染 物排放一级标准 (GB14554-93 )。 2、 无需添加化学物质: 只需要提供电力并 设置相应管道和废气流动的动力, 就能使高浓度恶臭气体、工业废气进行脱臭 及其净化, 无需添加任何化学物质参与反应。 3、 适应性强: 可适应高浓度、 大气量、 不同种类恶臭气体及其工业废气的净化处理。 本发明的设备具有以下有益效果: 1、 设备可以每天 24小时连续工作, 并 且运行稳定可靠。 2、 运行成本低: 净化设备无任何机械动作, 无噪音, 无需 专人管理和日常维护, 只需作定期检查, 净化设备能耗低, (每处理 1000立方 米 /小时, 仅耗电约 0.2度电能), 本发明净化设备风阻极低, 一般小于 50pa, 可节约大量排风动力能耗。 3、 废气无须预处理: 恶臭废气无需进行特殊的预 处理, 如加温、 加湿等,并且设备工作环境温度在摄氏 -30°C~95°C之间都可以 正常运行。 4、 设备占地面积小, 自重轻: 适合于布置紧凑、 场地狭小等特殊 场合。 5、 净化设备自动化可控程度高, 采用微机程控, 可根据恶臭气体、 工 业废气排放成分、 浓度、 气量对净化设备输出功率及净化效率进行自动调控, 以达到废气最佳净化处理效果。 6、 本发明的设备能彻底裂解、 氧化恶臭废气 中有毒有害物质, 恶臭废气分解净化处理后, 气体可达到无害化排放, 无废弃 物、 废水产生, 绝不产生二次污染。 The purification treatment method of the invention has the following beneficial effects: 1. High-efficiency removal of malodor: high-efficiency removal of major pollutants such as volatile organic substances (vocics), inorganic substances, hydrogen sulfide, ammonia gas, mercaptans, and various high concentrations The malodor, the deodorization and purification efficiency can be up to 99%, which is more than 30% higher than the purification efficiency of ultraviolet photolysis alone. The deodorization effect exceeds the national first-class standard for odor emission (1993) issued in 1993 (GB14554-93). 2, no need to add chemicals: only need to provide electricity and set the power of the corresponding pipeline and exhaust gas flow, can deodorize high-concentration malodorous gas, industrial waste gas And its purification, without adding any chemicals to participate in the reaction. 3. Adaptability: It can adapt to the purification treatment of high concentration, atmospheric quantity, different kinds of malodorous gases and industrial waste gas. The device of the invention has the following beneficial effects: 1. The device can work continuously for 24 hours a day, and the operation is stable and reliable. 2. Low operating cost: The purification equipment has no mechanical action, no noise, no need for special management and daily maintenance, only regular inspection, low energy consumption of purification equipment, (about 1000 cubic meters per hour, only about 0.2 degrees of electricity consumption) Electric energy), the purification device of the invention has extremely low wind resistance, generally less than 50pa, which can save a large amount of exhaust power consumption. 3. Exhaust gas does not need to be pretreated: The malodorous exhaust gas does not need special pretreatment, such as heating, humidification, etc., and the working environment temperature of the equipment can be normally operated between -30 °C and 95 °C. 4. The equipment has a small footprint and light weight: It is suitable for special occasions such as compact layout and narrow space. 5. The purification equipment has high controllability and high degree of control. It adopts microcomputer program control, which can automatically adjust the output power and purification efficiency of the purification equipment according to the malodorous gas, industrial exhaust emission components, concentration and gas volume, so as to achieve the best purification treatment effect of the exhaust gas. 6. The equipment of the invention can completely crack and oxidize toxic and harmful substances in the odorous exhaust gas, and after the decomposition and purification treatment of the odorous exhaust gas, the gas can be discharged harmlessly, no waste or waste water is generated, and no secondary pollution is generated.
附图说明 DRAWINGS
下面将结合附图及实施例对本发明作进一步说明, 附图中:  The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图 1是本发明设备结构示意图;  Figure 1 is a schematic view showing the structure of the apparatus of the present invention;
图 2是本发明紫外线光解装置结构示意图。 具体实施方式  2 is a schematic view showing the structure of an ultraviolet photolysis apparatus of the present invention. detailed description
实施例 1、一种高浓度恶臭气体及工业废气净化处理方法,包括如下步骤: 2 )、将待处理废气通过紫外线进行光解处理; 在光解处理之前和光解处理 之后都通过纳米二氧化钛对废气进行预氧化处理。 所述紫外线选择波长为 180nm ~230nm的高能大功率紫外线, 紫外线处理的时间一般不大于四分之一 秒即可; 实施时紫外线的波长可以为 180nm、 185 nm, 190 nm, 195 nm, 200 nm、 205 nm, 210 nm, 215 nm, 220 nm, 225 nm等, 其中紫外线的波长范围 优选为 185nm~190nm, 最佳值为 185 nm。 Embodiment 1, a high-concentration malodorous gas and an industrial waste gas purification treatment method, comprising the following steps: 2), the exhaust gas to be treated is photo-decomposed by ultraviolet rays; the exhaust gas is pre-oxidized by nano-titanium dioxide before and after photolysis treatment. The ultraviolet light selects high-energy high-power ultraviolet light having a wavelength of 180 nm to 230 nm, and the ultraviolet treatment time is generally not more than a quarter of a second; the ultraviolet light may be 180 nm, 185 nm, 190 nm, 195 nm, 200 nm. 205 nm, 210 nm, 215 nm, 220 nm, 225 nm, etc., wherein the ultraviolet light wavelength range is preferably 185 nm to 190 nm, and the optimum value is 185 nm.
3 )、光解处理后的气体再通入臭氧气体进行强氧化处理,氧化处理时臭氧 的浓度为 200ppm〜800 ppm,氧化处理符合排放标准后再排放; 实施时根据待 处理废气的浓度、流量不同,臭氧的浓度可以选择 200ppm、300ppm 、400ppm 、 500ppm 、 600ppm 、 700ppm 、 800 ppm等不同数据。  3) The photo-treated gas is then oxidized by ozone gas for strong oxidation treatment. The concentration of ozone in the oxidation treatment is 200ppm~800ppm, and the oxidation treatment meets the discharge standard before being discharged. According to the concentration and flow rate of the exhaust gas to be treated. Different, ozone concentration can choose different data such as 200ppm, 300ppm, 400ppm, 500ppm, 600ppm, 700ppm, 800ppm.
本发明采用大功率高能紫外射线, 高能紫外射线光束能裂解恶臭废气如: 氨、 三甲胺、 硫化氢、 甲硫氢、 甲硫醇、 甲硫醚、 二甲二硫、 二硫化碳、 苯乙 烯、 H2S、 VOC类、 苯、 甲苯、 二甲苯, 将有机或无机高分子恶臭化合物长分 子链打断,裂解转化成呈离子状态的单分子恶臭废气污染物质混合气体。再利 用臭氧氧化处理, 对其进行强氧化反应, 使其生成、 转变成简单的、 小分子化 合物, 如 C02, H20等。 表 1列出了主要化学分子的结合能。 由于紫外射线的 光子能量大于等于 472 KJ/mol, 小于等于 800 KJ/mol, 由表 1中可知, 大多数 化学物质的分子结合能比 185nm及 230nm波长高能紫外射线的光子能量低, 所以, 采用紫外线能打断除碳、 金属外的大多数化学物质分子键。 表 1部分化学分子的结合能 The invention adopts high-power high-energy ultraviolet ray, and the high-energy ultraviolet ray beam can crack the odorous exhaust gas such as: ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide, styrene, H 2 S, VOC, benzene, toluene, xylene, breaking the long molecular chain of the organic or inorganic high-molecular malodorous compound, and cracking and transforming into a single-molecule malodorous exhaust gas pollutant mixture gas in an ionic state. It is then subjected to a strong oxidation reaction by ozone oxidation treatment to form and convert it into a simple, small molecule compound such as C0 2 , H 2 0 and the like. Table 1 lists the binding energies of the main chemical molecules. Since the photon energy of ultraviolet rays is 472 KJ/mol or more and 800 KJ/mol or less, it can be seen from Table 1 that the molecular binding energy of most chemicals is lower than the photon energy of high-energy ultraviolet rays of 185 nm and 230 nm wavelengths. Ultraviolet light can break the molecular bonds of most chemicals except carbon and metals. Table 1 The binding energy of some chemical molecules
Figure imgf000009_0001
本发明臭氧发生器将空气中的氧分子, 裂解生成臭氧分子, 其过程如下:
Figure imgf000009_0001
The ozone generator of the present invention cleaves oxygen molecules in the air to form ozone molecules, and the process is as follows:
02→0— + 0+(活性氧); 0*+02→03 (臭氧) 0 2 →0— + 0+(active oxygen); 0*+0 2 →0 3 (ozone)
众所周知臭氧对有机物具有极强的氧化作用,对恶臭废气及其它刺激性异 味有立竿见影的强氧化清除效果。  Ozone is known to have a strong oxidation effect on organic matter, and has an immediate strong oxidative removal effect on malodorous exhaust gas and other irritating odors.
高能 UV紫外射线能打断恶臭废气物质分子键,将其裂解为独立的呈离子 状态的单分子, 臭氧生成装置通过分解空气中的氧气, 生成性质活跃的臭氧, 通过臭氧的强氧化反应,重新组合成无害或低害的化合物,如水,二氧化碳等。 实施例 2、 如图 1所示, 高浓度恶臭气体及工业废气净化处理设备, 包括 依次通过管路 10联通的废气储存罐 1、紫外线光解处理装置 2、臭氧氧化处理 装置 3, 以及用于控制紫外线光解处理装置 2和臭氧氧化处理装置 3工作的可 编程控制装置, 管路 10上还设有废气输送装置 5, 臭氧氧化处理装置 3还连 接有废气排放管 6。  The high-energy UV ultraviolet ray can break the molecular bond of the odorous exhaust gas substance and cleave it into an independent single molecule in an ionic state. The ozone generating device generates oxygen which is active in nature by decomposing oxygen in the air, and re-oxidizes by strong oxidation of ozone. Synthesize harmless or low-harm compounds such as water, carbon dioxide, etc. Embodiment 2, as shown in FIG. 1, a high-concentration malodorous gas and an industrial exhaust gas purification treatment apparatus, including an exhaust gas storage tank 1, an ultraviolet photolysis treatment device 2, an ozone oxidation treatment device 3, which are sequentially connected through a pipeline 10, and The programmable control device for controlling the operation of the ultraviolet photolysis treatment device 2 and the ozone oxidation treatment device 3 is further provided with an exhaust gas delivery device 5 on the line 10, and an ozone discharge pipe 6 is also connected to the ozone oxidation treatment device 3.
如图 2所示, 所述紫外线光解处理装置 2包括封闭的光解箱体 20, 光解 箱体 20内设置有多组紫外线发射器, 紫外线发射器由多个高能 UV紫外射线 发射管 21组成, 多个高能 UV紫外射线发射管 21间隔设置, 本实施例的每个 高能 UV紫外射线发射管 21都竖直均匀排列, 并固定在光解箱体 20内, 高能 UV紫外射线发射管 21也可以水平均匀设置, 并固定在光解箱体 20内侧壁面 上。一般为了适应废气处理不同光解强度及废气流量要求, 紫外线发射器分别 设置两组或两组以上,废气进行光解处理时, 这些紫外线发射器可以根据废气 传感器收集的数据, 由可编程控制装置决定全部启动, 或只启动其中一组或几 组。 高能 UV紫外射线发射管 21属低压水银放电管, 发出的紫外射线波长是 180nm〜230nm, 光子能量为 472KJ/mol〜800 KJ/mol。 光解箱体 20相对的两 侧分别设置有用于废气进入箱体的箱体进口和用于光解处理后废气流出的箱 体出口, 所述光解箱体 20的箱体进口和箱体出口都设置有多层纳米二氧化钛 网 23用于对废气进行预氧化处理,多层纳米二氧化钛网 23固定在光解箱体内 的箱体进口和箱体出口处。 As shown in FIG. 2, the ultraviolet photolysis apparatus 2 includes a closed photolysis tank 20, a plurality of sets of ultraviolet emitters are disposed in the photolysis tank 20, and the ultraviolet emitters are composed of a plurality of high-energy UV ultraviolet rays. The transmitting tube 21 is composed of a plurality of high-energy UV ultraviolet radiation tubes 21 arranged at intervals. Each of the high-energy UV ultraviolet radiation tubes 21 of the embodiment is vertically and evenly arranged and fixed in the photolysis chamber 20, and the high-energy UV ultraviolet rays are arranged. The launch tube 21 can also be uniformly disposed horizontally and fixed to the inner side wall surface of the photolysis case 20. Generally, in order to adapt to different photolysis intensity and exhaust gas flow requirements of exhaust gas treatment, two or more sets of ultraviolet emitters are respectively arranged, and when the exhaust gas is photolyzed, these ultraviolet emitters can be controlled by the exhaust gas sensor by the programmable control device. Decide to start all, or just start one or more of them. The high-energy UV ultraviolet radiation tube 21 is a low-pressure mercury discharge tube, and emits ultraviolet radiation having a wavelength of 180 nm to 230 nm and a photon energy of 472 KJ/mol to 800 KJ/mol. The opposite sides of the photolysis tank 20 are respectively provided with a tank inlet for exhaust gas entering the tank and a tank outlet for exhausting the exhaust gas after photolysis, the tank inlet and the box outlet of the photolysis tank 20 A multi-layer nano-titanium dioxide mesh 23 is provided for pre-oxidation treatment of the exhaust gas, and the multi-layer nano-titanium dioxide mesh 23 is fixed at the inlet of the tank and the outlet of the tank in the photolysis tank.
如图 1所示, 所述臭氧氧化处理 3装置包括臭氧发生器 31、 氧化处理塔 32,臭氧发生器 31的臭氧出口通过管路 8与氧化处理塔 32联通,臭氧发生器 31的空气进口于外界环境联通,用于将空气中的氧气输送到臭氧发生器 31中, 为了满足臭氧发生器 31中氧气的量,在臭氧发生器 31前或其后可以使用输送 泵 9, 例如真空泵。 臭氧发生器 31亦是采用大功率高能紫外射线发射管, 对 输入的空气中的氧气进行 UV光裂解生成臭氧。 氧化处理塔 32上分别设置有 氧化处理塔进口 32a和氧化处理塔出口 32b。 所述氧化处理塔进口 32a与氧化 处理塔出口 32b之间的距离为氧化处理塔 32外壁上两点之间的最远距离, 使 得废气能在氧化处理塔 32中得到充分氧化。 由于恶臭废气中含有氧气, 紫外 线光解处理装置在裂解废气的同时分解生成臭氧,臭氧和单分子恶臭废气混合 气体同时进入臭氧氧化处理塔 32, 不足的臭氧可以通过臭氧发生器 31补充。 如图 1所示, 所述的可编程控制装置包括主控制器 70、 在紫外线光解处 理装置 2前管路 10上设置的废气流量传感器 71、在臭氧氧化处理装置 3之前 管路 10设置的臭氧浓度传感器 72、在臭氧氧化处理装置 3之后的废气排放管 6设置的排放废气浓度传感器 73, 其中废气流量传感器 71、 臭氧浓度传感器 72、 排放废气浓度传感器 73分别与主控制器 70电连接, 主控制器 70还分别 与紫外线光解处理装置 2、 臭氧氧化处理装置 3、 废气输送装置 5连接。 As shown in FIG. 1, the ozone oxidation treatment 3 device includes an ozone generator 31 and an oxidation treatment tower 32. The ozone outlet of the ozone generator 31 is connected to the oxidation treatment tower 32 through a pipeline 8, and the air of the ozone generator 31 is imported. The external environment is connected to deliver oxygen in the air to the ozone generator 31. In order to satisfy the amount of oxygen in the ozone generator 31, a transfer pump 9, such as a vacuum pump, may be used before or after the ozone generator 31. The ozone generator 31 also uses a high-power high-energy ultraviolet ray emitting tube to perform UV photolysis of oxygen in the input air to generate ozone. The oxidation treatment tower 32 is provided with an oxidation treatment tower inlet 32a and an oxidation treatment tower outlet 32b, respectively. The distance between the oxidation treatment tower inlet 32a and the oxidation treatment tower outlet 32b is the furthest distance between two points on the outer wall of the oxidation treatment tower 32, so that the exhaust gas can be sufficiently oxidized in the oxidation treatment tower 32. Since the malodorous exhaust gas contains oxygen, the ultraviolet photolysis treatment device decomposes to generate ozone while decomposing the exhaust gas, and the ozone and the single molecule malodorous exhaust gas are mixed. The gas simultaneously enters the ozone oxidation treatment tower 32, and insufficient ozone can be replenished by the ozone generator 31. As shown in FIG. 1, the programmable control device includes a main controller 70, an exhaust gas flow sensor 71 disposed on the front pipeline 10 of the ultraviolet photolysis processing device 2, and a pipeline 10 disposed before the ozone oxidation treatment device 3. An ozone concentration sensor 72, an exhaust gas concentration sensor 73 provided in the exhaust gas discharge pipe 6 after the ozone oxidation treatment device 3, wherein the exhaust gas flow sensor 71, the ozone concentration sensor 72, and the exhaust gas concentration sensor 73 are electrically connected to the main controller 70, respectively. The main controller 70 is also connected to the ultraviolet photolysis device 2, the ozone oxidation treatment device 3, and the exhaust gas delivery device 5, respectively.
所述的废气输送装置 5设置在臭氧氧化处理装置 3后的管路 10上, 可以 采用真空泵或抽风机, 本实施例选用在臭氧氧化处理装置 3后的管路 10上设 置抽风机。废气输送装置 5还可以设置在紫外线光解处理装置前,采用输送泵 或风机, 在废气输送装置 5设置在臭氧氧化处理装置 3后的管路 10上时, 由 于废气输送装置 5的抽气作用, 在臭氧氧化处理塔 32、 臭氧发生器 31及其管 路中形成负压, 管路 8上用于对臭氧发生器 31提供空气的的输送泵 9也可以 不设置。  The exhaust gas delivery device 5 is disposed on the pipeline 10 after the ozone oxidation treatment device 3, and may be a vacuum pump or an exhaust fan. In this embodiment, an exhaust fan is disposed on the pipeline 10 after the ozone oxidation treatment device 3. The exhaust gas delivery device 5 can also be disposed in front of the ultraviolet photolysis treatment device, using a transfer pump or a fan. When the exhaust gas delivery device 5 is disposed on the pipeline 10 after the ozone oxidation treatment device 3, due to the pumping action of the exhaust gas delivery device 5 A negative pressure is formed in the ozone oxidation treatment tower 32, the ozone generator 31, and its piping, and the delivery pump 9 for supplying air to the ozone generator 31 on the pipeline 8 may not be provided.
工作过程: 启动设备, 废气流量传感器、 臭氧传感器、 排放废气浓度传感 器将收集到的数据传递给主控制器, 由主控制器根据数据及程序设定,控制紫 外线光解处理装置的输出功率, 主控制器将根据净化处理效果数据、臭氧浓度 数据, 控制臭氧发生器产生的臭氧浓度和臭氧流量。紫外线光解处理装置、臭 氧氧化处理装置启动后, 抽风机运转形成负压,将废气储存罐内的高浓度恶臭 废气输入到紫外线光解处理装置的光解箱体内,在光解箱体进口处, 多层纳米 二氧化钛网首先对高浓度恶臭废气进行预氧化, 在箱体内利用大功率高能 ( 180nm〜230nm) UV紫外射线光束, 瞬间对恶臭物质分子键进行 UV光裂 解处理离子状态的单分子恶臭废气混合气体,形成再将呈离子状态的单分子恶 臭废气混合气体, 输送到臭氧氧化塔进行强氧化反应, 使恶臭废气物质降解转 化成简单的、 小分子化合物、 如水和二氧化碳, 再通过排风管道排出室外。 主 控制器设定有数据输入输出端口, 可与工厂主控室联机监控。 设备工作主要技术指标: Working process: Starting equipment, exhaust gas flow sensor, ozone sensor, exhaust gas concentration sensor transmit the collected data to the main controller, and the main controller controls the output power of the ultraviolet photolysis processing device according to the data and program settings. The controller will control the ozone concentration and ozone flow generated by the ozone generator based on the purification treatment effect data and the ozone concentration data. After the ultraviolet photolysis treatment device and the ozone oxidation treatment device are started, the suction fan operates to form a negative pressure, and the high-concentration malodorous exhaust gas in the exhaust gas storage tank is input into the photolysis chamber of the ultraviolet photolysis treatment device at the entrance of the photolysis solution body. The multi-layer nano-titanium dioxide net firstly pre-oxidizes the high-concentration malodorous exhaust gas, and uses the high-power high-energy (180nm~230nm) UV ultraviolet ray beam in the box to instantaneously perform UV cracking on the molecular bond of the malodorous substance. Dissolving the single-molecule odorous exhaust gas mixture in the ionic state to form a single-molecule odorous exhaust gas mixture which is in an ionic state, and transporting it to the ozone oxidation tower for strong oxidation reaction, thereby converting the odorous exhaust gas substance into a simple, small molecule compound, Such as water and carbon dioxide, and then discharged outside through the exhaust duct. The main controller is equipped with a data input and output port, which can be monitored online with the factory main control room. Main technical indicators of equipment work:
1、高能 UV紫外射线发射管:检测距离高能 UV紫外射线发射管 10cm处 的 UV紫外射线能量强度为: 600(^w/cm21. High-energy UV ultraviolet radiation tube: The UV-ray energy intensity at a distance of 10 cm from the high-energy UV ultraviolet radiation tube is 600 (^w/cm 2 ) .
2、 在 UV净化设备空载状态下, 开机运行 10分钟后, 在 UV净化设备臭 氧氧化塔内, 臭氧浓度达到 800mg/m3以上。 2. Under the no-load condition of the UV purification equipment, after 10 minutes of starting operation, the ozone concentration in the ozone oxidation tower of the UV purification equipment reaches 800 mg/m 3 or more.
本发明的管路、各个装置都采用优质防腐材料制造,防火、防腐蚀性能高, 使用寿命长。 本 UV光解净化设备经实际应用实验, 对污水处理厂、 污水提升 泵站、 垃圾处理厂、 制药厂、 化工厂等等废气进行脱臭净化, 对硫化氢、 氨气 等恶臭废气的脱臭净化率达到 99 %以上。  The pipeline and each device of the invention are all made of high-quality anti-corrosion materials, have high fireproof, anti-corrosion performance and long service life. The UV photolysis purification equipment is subjected to deodorization and purification of waste gas such as sewage treatment plant, sewage lifting pumping station, garbage treatment plant, pharmaceutical factory, chemical plant, etc., and deodorization purification rate of odorous exhaust gas such as hydrogen sulfide and ammonia. More than 99%.

Claims

权 利 要 求 Rights request
1、 一种高浓度恶臭气体及工业废气净化处理方法, 其特征在于, 包括如 下步骤: A high-concentration malodorous gas and industrial waste gas purification treatment method, characterized in that it comprises the following steps:
1 )、 将高浓度恶臭气体或 /和工业废气收集形成待处理废气;  1) collecting high-concentration malodorous gas or/and industrial waste gas to form an exhaust gas to be treated;
2 )、 将待处理废气通过紫外线进行光解处理;  2), the exhaust gas to be treated is photolyzed by ultraviolet rays;
3 )、光解处理后的气体再通入臭氧气体进行氧化处理,氧化处理符合排放 标准后再排放。  3) The gas after photolysis treatment is then oxidized by ozone gas, and the oxidation treatment is discharged after meeting the discharge standard.
2、 根据权利要求 1所述的高浓度恶臭气体及工业废气净化处理方法, 其 特征在于, 在所述步骤 2 )中, 在光解处理之前或 /和光解处理之后通过纳米二 氧化钛对废气进行预氧化处理。  2. The high-concentration malodorous gas and the industrial exhaust gas purification treatment method according to claim 1, wherein in the step 2), the exhaust gas is pre-treated by the nano titanium dioxide before or after the photolysis treatment. Oxidation treatment.
3、根据权利要求 1或 2所述的高浓度恶臭气体及工业废气净化处理方法, 其特征在于, 在步骤 2 ) 中, 所述紫外线的波长为 180nm ~230nm。  The high-concentration malodorous gas and industrial waste gas purification treatment method according to claim 1 or 2, wherein in the step 2), the ultraviolet light has a wavelength of from 180 nm to 230 nm.
4、根据权利要求 1或 2所述的高浓度恶臭气体及工业废气净化处理方法, 其特征在于, 在步骤 3 ) 中, 氧化处理时所产生的臭氧气体浓度为 200 ppm〜 800 ppm。  The high-concentration malodorous gas and industrial waste gas purification treatment method according to claim 1 or 2, wherein in the step 3), the concentration of the ozone gas generated during the oxidation treatment is 200 ppm to 800 ppm.
5、 高浓度恶臭气体及工业废气净化处理设备, 其特征在于, 包括通过管 路联通的紫外线光解处理装置、臭氧氧化处理装置、 以及用于控制紫外线光解 处理装置和臭氧氧化处理装置工作的可编程控制装置,管路上还设有废气输送 装置。  5. A high-concentration malodorous gas and industrial waste gas purification treatment device, characterized in that it comprises an ultraviolet photolysis treatment device connected through a pipeline, an ozone oxidation treatment device, and an operation for controlling an ultraviolet photolysis treatment device and an ozone oxidation treatment device. Programmable control device with exhaust gas delivery device on the pipeline.
6、根据权利要求 5所述的高浓度恶臭气体及工业废气净化处理设备, 其 特征在于,在紫外线光解处理装置前设置有废气储存罐,废气储存罐与紫外线 光解处理装置通过管路联通。 The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 5, wherein an exhaust gas storage tank is disposed in front of the ultraviolet photolysis treatment device, and the exhaust gas storage tank and the ultraviolet photolysis treatment device are connected through a pipeline. .
7、根据权利要求 5或 6所述的高浓度恶臭气体及工业废气净化处理设备, 其特征在于,所述紫外线光解处理装置包括封闭的光解箱体, 光解箱体内设置 有多组紫外线发射器,光解箱体相对的两侧分别设置有用于废气进入箱体的箱 体进口和用于光解处理后废气流出的箱体出口。 The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 5 or 6, wherein the ultraviolet photolysis treatment device comprises a closed photolysis chamber, and a plurality of ultraviolet rays are disposed in the photolysis chamber. The emitter and the opposite sides of the photolysis tank are respectively provided with a tank inlet for the exhaust gas to enter the tank and a tank outlet for the exhaust gas to flow out after the photolysis treatment.
8、 根据权利要求 7所述的高浓度恶臭气体及工业废气净化处理设备, 其 特征在于, 所述光解箱体的箱体进口或 /和箱体出口设置有多层纳米二氧化钛 网。  The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 7, wherein the casing inlet or/and the casing outlet of the photolysis tank are provided with a plurality of layers of nano-titanium dioxide mesh.
9、根据权利要求 5或 6所述的高浓度恶臭气体及工业废气净化处理设备, 其特征在于, 所述臭氧氧化处理装置包括臭氧发生器、氧化处理塔, 臭氧发生 器的臭氧输出口与氧化处理塔联通,氧化处理塔上分别设置有氧化处理塔进口 和氧化处理塔出口。  The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 5 or 6, wherein the ozone oxidation treatment apparatus comprises an ozone generator, an oxidation treatment tower, an ozone output port of the ozone generator, and oxidation. The tower is connected to the oxidation treatment tower, and the oxidation treatment tower inlet and the oxidation treatment tower outlet are respectively disposed.
10、根据权利要求 9所述的高浓度恶臭气体及工业废气净化处理设备, 其 特征在于,所述臭氧发生器通过管路与氧化处理塔联通,所述氧化处理塔进口 与氧化处理塔出口之间的距离为氧化处理塔外壁上两点之间的最远距离。  The high-concentration malodorous gas and industrial waste gas purification treatment apparatus according to claim 9, wherein the ozone generator is connected to an oxidation treatment tower through a pipeline, and the oxidation treatment tower inlet and the oxidation treatment tower outlet are The distance between them is the farthest distance between two points on the outer wall of the oxidation treatment tower.
11、根据权利要求 7所述的高浓度恶臭气体及工业废气净化处理设备, 其 特征在于,所述的可编程控制装置包括主控制器、在紫外线光解处理装置前管 路上设置的废气流量传感器、在臭氧氧化处理装置之前管路设置的臭氧浓度传 感器、在臭氧氧化处理装置之后管路设置的排放废气浓度传感器, 其中废气流 量传感器、臭氧浓度传感器、排放废气浓度传感器分别与主控制器连接, 主控 制器还分别与紫外线光解处理装置、 臭氧氧化处理装置、 废气输送装置连接。  11. The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 7, wherein said programmable control device comprises a main controller, and an exhaust gas flow sensor disposed on a pipeline in front of the ultraviolet photolysis treatment device An ozone concentration sensor disposed in the pipeline before the ozone oxidation treatment device, and an exhaust gas concentration sensor disposed in the pipeline after the ozone oxidation treatment device, wherein the exhaust gas flow sensor, the ozone concentration sensor, and the exhaust gas concentration sensor are respectively connected to the main controller, The main controller is also connected to an ultraviolet photolysis treatment device, an ozone oxidation treatment device, and an exhaust gas delivery device, respectively.
12、 根据权利要求 11所述的高浓度恶臭气体及工业废气净化处理设备, 其特征在于,所述的废气输送装置设置在臭氧氧化处理装置后, 或者设置在紫 外线光解处理装置前。 12. The high-concentration malodorous gas and industrial exhaust gas purification treatment apparatus according to claim 11, wherein the exhaust gas delivery device is disposed after the ozone oxidation treatment device or before the ultraviolet photolysis treatment device.
PCT/CN2009/074557 2009-10-22 2009-10-22 Method and equipment for purifying high concentration malodorous gas and industrial waste gas WO2011047507A1 (en)

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