WO2011043471A1 - Releasant composition, release film, and pressure-sensitive adhesive film - Google Patents

Releasant composition, release film, and pressure-sensitive adhesive film Download PDF

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Publication number
WO2011043471A1
WO2011043471A1 PCT/JP2010/067784 JP2010067784W WO2011043471A1 WO 2011043471 A1 WO2011043471 A1 WO 2011043471A1 JP 2010067784 W JP2010067784 W JP 2010067784W WO 2011043471 A1 WO2011043471 A1 WO 2011043471A1
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Prior art keywords
film
release
polyester resin
agent composition
silicone
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PCT/JP2010/067784
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French (fr)
Japanese (ja)
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稔 長島
勉 加藤
育巳 佐藤
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ソニーケミカル&インフォメーションデバイス株式会社
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Priority to KR1020127009006A priority Critical patent/KR101732753B1/en
Publication of WO2011043471A1 publication Critical patent/WO2011043471A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/68Release sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/80Masked polyisocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material

Definitions

  • the present invention relates to a release agent composition, a release film and an adhesive film, and more particularly to a release film useful as a protective film for an anisotropic conductive film and a release agent composition for forming the release layer.
  • a release film with a release agent coating (release layer) on one side of a release base material such as a polyester film is an adhesive for electronic devices such as an anisotropic conductive film (ACF). It is widely used as a protective film for various adhesive coatings including adhesive coatings. That is, the pressure-sensitive adhesive film for electronic devices is usually formed by applying a coating liquid containing a pressure-sensitive adhesive and a solvent on the surface of the base film and then heating to remove the solvent. The release film is laminated on the surface of this pressure-sensitive adhesive film and used as a protective film.
  • a silicone release agent is generally used to reduce the surface energy, and in particular, an addition reaction type silicone release agent that cures at a relatively low temperature in a short time.
  • a mold is used (Patent Documents 1 and 2).
  • the addition reaction type silicone release agent is cured (crosslinking reaction) with a metal catalyst such as platinum, and is prepared to have a desired release function (for example, the surface tension ( ⁇ S) of the silicone release layer is 19). ⁇ About 21 dyne / cm).
  • the release layer of the release film has a certain degree of affinity for the adhesive film.
  • the present invention was created in order to solve the above-described disadvantages of the prior art, and an object thereof is to provide a release film and an adhesive film in which the jerky phenomenon does not appear, and such a release film and an adhesive film.
  • An object of the present invention is to provide a release agent composition for forming a release layer.
  • thermoplastic saturated polyester resin other than silicone added to the coating liquid of the release agent composition, and form a mixture of silicone and thermoplastic saturated polyester resin.
  • a sea-island structure non-uniform structure is obtained in which a large number of regions of thermoplastic saturated polyester resin are dispersed unevenly in the sea where silicone is a continuous phase, resulting in a jerky phenomenon where the peel force is not stable It was found that can be improved.
  • the present invention was created based on the above discovery, and is a release agent composition containing an addition reaction type silicone, a curing catalyst for curing the addition reaction type silicone, and a thermoplastic saturated polyester resin. is there.
  • the release agent composition of the present invention when the release agent composition is formed into a film, a sea-island structure in which the polyester resin regions are dispersed non-uniformly in a continuous phase of silicone is formed. Is.
  • the release agent composition of the present invention preferably contains a blocked isocyanate crosslinking agent that crosslinks the polyester resin.
  • the blocked isocyanate crosslinking agent is a crosslinking agent in which an isocyanate group is blocked with a protecting group, and the protecting group is dissociated when heated to a temperature higher than the curing temperature of the addition reaction type silicone.
  • the solid component of the polyester resin is preferably 5 parts by weight or more and 100 parts by weight or less, more preferably 7 parts by weight or more, with respect to 100 parts by weight of the solid component of the silicone. It is preferably contained in an amount of 50 parts by weight or less, particularly preferably in the range of 10 parts by weight to 30 parts by weight.
  • the present invention also provides a release film in which a release layer formed of the above release agent composition is laminated on a film substrate, and the release film and the release layer of the release film An adhesive film having an adhesive layer laminated thereon is provided.
  • a release film in which a release layer formed of the above release agent composition is laminated on a film substrate, and the release film and the release layer of the release film An adhesive film having an adhesive layer laminated thereon is provided.
  • the pressure-sensitive adhesive film an aspect in which the pressure-sensitive adhesive layer contains conductive particles and is used as an anisotropic conductive film is provided.
  • the release agent composition of the present invention contains a silicone resin which is an addition reaction type resin and a thermoplastic saturated polyester resin.
  • silicone is used in the release layer formed by forming a film of this release agent composition.
  • a sea-island structure is formed in which the thermoplastic saturated polyester resin is dispersed non-uniformly in an irregular shape in the sea with the resin as a continuous phase.
  • the polyester resin which is an island of sea-island structure, improves the affinity between the release layer and the adhesive layer in contact with the release layer. Therefore, in the adhesive film in which the release layer and the adhesive layer are laminated, The jerky phenomenon is remarkably suppressed and the peeling force is stabilized.
  • the polyester resin contained in the release layer is transferred from the release layer to the adhesive layer, dropped off, or the adhesive layer is peeled off to the release layer. There is no inconvenience such as, and a decrease in the residual adhesion rate can be prevented in the pressure-sensitive adhesive layer after the release layer is peeled from the pressure-sensitive adhesive film.
  • the polyester resin can be cross-linked during film formation of the release agent composition.
  • the residual adhesive force is not reduced in the pressure-sensitive adhesive layer after peeling the release layer, and the solvent-resistant residual adhesive rate of the release layer is improved.
  • a release film using the release agent composition of the present invention for the release layer is suitable as a protective film for the anisotropic conductive film, and an adhesive film in which the anisotropic conductive film is laminated on the release film of the present invention. Is useful as an anisotropic conductive film.
  • the pressure-sensitive adhesive film of the present invention is useful as a pressure-sensitive adhesive film (adhesive tape) having no jerky phenomenon for electric component arrangement regardless of the presence or absence of conductive particles in the pressure-sensitive adhesive layer.
  • the mold release agent composition of the present invention contains an addition reaction type silicone, a curing catalyst for curing the addition reaction type silicone, and a thermoplastic saturated polyester resin.
  • the release layer can be cured at a low temperature in a short time as compared with the condensation type silicone.
  • the addition reaction type silicone for example, a known polydimethylsiloxane having an alkenyl group (for example, vinyl group, hexenyl group, etc.) in the molecule can be used.
  • Specific examples of the addition reaction type silicone include materials such as trade names X52-9201B, KS847, and KS830 manufactured by Shin-Etsu Chemical Co., Ltd.
  • a known platinum-based curing catalyst can be preferably exemplified.
  • platinum-based curing catalysts include chloroplatinic acid, complex salts of chloroplatinic acid and olefins, and compounds of chloroplatinic acid and alcohols.
  • the amount is preferably 0.5 to 5 parts by weight, more preferably 0.5 to 2 parts by weight (including the solvent) with respect to 100 parts by weight (including the solvent) of the solution.
  • thermoplastic saturated polyester resin has a number average molecular weight of 1,000 to 50,000, more preferably 5,000 to 30,000, a softening point of 50 ° C. to 250 ° C., more preferably 130 ° C. to 200 ° C., and a glass transition point of 40 ° C. to 90 ° C.
  • Specific examples of preferred thermoplastic saturated polyester resins include Elitel UE-3200 (number average molecular weight 16000, softening point 165 ° C., glass transition point 65 ° C.), Elitel UE-3201 (number average molecular weight 20000, softening point 165) manufactured by Unitika Ltd.
  • the content of the thermoplastic saturated polyester resin in the release agent composition of the present invention is preferably 5 to 100 parts by weight, more preferably 7 parts by weight of the solid component of the thermoplastic saturated polyester resin with respect to 100 parts by weight of the solid component of silicone. -50 parts by weight, more preferably 10-30 parts by weight.
  • the polyester content is excessively small, the sea-island structure cannot be effectively formed in the release layer formed from the release agent composition, and the affinity between the release layer and the adhesive layer cannot be improved.
  • the polyester content is excessively large, the coating film performance is adversely affected, and repellency, unevenness, and streaks are likely to occur, and the release performance is also adversely affected.
  • the thermoplastic saturated polyester resin may be crosslinked or not crosslinked.
  • the polyester is contained in the silicone cured product.
  • the release force can be adjusted by dispersing the lump of resin in the form of islands, but the thermoplastic saturated polyester resin is preferably crosslinked, and the release agent composition of the present invention is thermoplastic saturated. It is preferable to contain a crosslinking agent for crosslinking the polyester resin.
  • thermoplastic saturation polyester resin itself does not proceed with the crosslinking reaction. Therefore, if a solvent that is soluble in polyester resin or a solvent that is highly compatible with polyester resin is used as the solvent for the adhesive layer to be laminated with the release layer, it is included in the release layer when the release layer and the adhesive layer are peeled off.
  • the polyester resin that has been transferred causes transfer or dropping to the pressure-sensitive adhesive layer, resulting in an increase in peeling force and a decrease in peelability, or a decrease in the residual adhesion rate in the pressure-sensitive adhesive layer after peeling.
  • the isocyanate-based crosslinking agent that crosslinks the polyester resin to the release agent composition.
  • the isocyanate-based crosslinking agent is a catalyst poison of the platinum-based curing catalyst for curing the silicone.
  • a system crosslinking agent cannot be blended.
  • the cross-linking agent in which the NCO group of the polyisocyanate is blocked with a protecting group is called a blocked isocyanate cross-linking agent.
  • a blocked isocyanate cross-linking agent When heated above the temperature at which the protecting group dissociates, the NCO group and the polyester resin from which the protecting group is dissociated It is possible to crosslink between the polyester resins by reacting with the hydroxy group.
  • the temperature at which the addition reaction type silicone is cured does not become a catalyst poison of the curing catalyst and is heated to a temperature higher than the curing temperature of the addition reaction type silicone. Then, a blocked isocyanate cross-linking agent from which the protecting group is dissociated is contained.
  • the crosslinking agent is activated when the temperature of the release agent composition is increased after completion of the curing reaction of the addition reaction type silicone, and the polyester resin is crosslinked. be able to. Therefore, when the pressure-sensitive adhesive layer laminated on the release layer is peeled from the release layer, the polyester resin can be prevented from being transferred from the release layer to the pressure-sensitive adhesive layer.
  • block isocyanate-based crosslinking agent examples include trade name Coronate 2513 (dissociation condition: 120 ° C. ⁇ 30 minutes), Coronate 2507 (dissociation condition: 130 ° C. ⁇ 30 minutes) of Nippon Polyurethane Industry Co., Ltd.
  • the weight ratio of solid content of a thermoplastic saturated polyester resin and a block isocyanate type crosslinking agent has preferable 5: 5 to 9: 1. If the amount of blocked isocyanate is more than 5: 5, it remains in the coating film and affects the release performance. If the amount of polyester resin is more than 9: 1, the reaction is not completed, which is not preferable.
  • the release agent composition of the present invention can contain a solvent such as toluene, methyl ethyl ketone (MEK), xylene, acetone, hexane, ethyl acetate, MIBK, a release control agent, and the like for improving the coating property. . Moreover, it can prepare by mixing the component mentioned above uniformly by a conventional method.
  • a solvent such as toluene, methyl ethyl ketone (MEK), xylene, acetone, hexane, ethyl acetate, MIBK, a release control agent, and the like for improving the coating property. .
  • MEK methyl ethyl ketone
  • MIBK methyl ethyl ketone
  • the release film of the present invention is obtained by laminating a release layer on a film substrate, and the release layer is formed by film formation of the release agent composition of the present invention.
  • the film substrate a known film substrate such as a polyester film can be used.
  • the film substrate can be subjected to a surface treatment such as a corona treatment in order to improve the adhesion with the release layer.
  • a surface treatment such as a corona treatment
  • the film forming of the release composition can be performed as follows. That is, the release agent composition of the present invention is applied to a film substrate with a coil bar or the like to form a coating film of the release agent composition, and this is heated to cure the addition-reactive silicone, and the release agent When the composition contains a blocked isocyanate crosslinking agent, the release layer is formed by further raising the temperature until the dissociation temperature of the blocked isocyanate crosslinking agent is exceeded and crosslinking the polyester resin.
  • the release agent composition it is preferable to dry and heat-harden rapidly after coating the release agent composition in order to form a sea-island structure. Therefore, for example, after applying the release agent composition to the film substrate at room temperature (10 to 35 ° C.), it is preferably in a constant temperature heating chamber of 130 to 180 ° C., more preferably 150 to 170 ° C., preferably 10 to 300 ° C. Heat for 2 seconds, more preferably 40 to 120 seconds. When the heating temperature is lower than 130 ° C., the silicone is not sufficiently cured, and when it exceeds 180 ° C., it is not preferable from the viewpoint of the heat resistance and heat shrinkability of the substrate.
  • a release film in which a release layer having a sea-island structure is disposed on a film substrate can be obtained.
  • the pressure-sensitive adhesive film of the present invention is obtained by laminating a pressure-sensitive adhesive layer on the release layer of the above-described release film.
  • the pressure-sensitive adhesive layer is not limited to one that exhibits adhesiveness at room temperature.
  • the main component of the adhesive layer may be formed of a thermoplastic resin, or may exhibit adhesiveness by heating.
  • the adhesive layer can be formed on the anisotropic conductive film by containing conductive particles. Therefore, the pressure-sensitive adhesive film of the present invention containing conductive particles in the pressure-sensitive adhesive layer is useful as an anisotropic conductive adhesive film.
  • Example 1 10 parts by weight of a 20% solution of polyester (trade name UE3200, manufactured by Unitika Ltd., number average molecular weight 16000, glass transition point 65 ° C.), 30% addition reaction type silicone solution (trade name KS-3703, manufactured by Shin-Etsu Chemical Co., Ltd.) 15 Parts by weight, 30% addition reaction type release control agent (trade name KS-3800, manufactured by Shin-Etsu Chemical Co., Ltd.), 0.3 parts by weight of a platinum curing catalyst (trade name PL-50T, manufactured by Shin-Etsu Chemical Co., Ltd.), A release agent composition was prepared by uniformly mixing 1 part by weight of a block isocyanate-based crosslinking agent (trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co., Ltd.), 30 parts by weight of toluene and 33 parts by weight of MEK.
  • a block isocyanate-based crosslinking agent trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co.,
  • the obtained release agent composition was applied to one side of a 50 ⁇ m-thick polyethylene terephthalate film as a film base with a coil bar so that the dry thickness was 0.3 ⁇ m, and placed in an oven at 160 ° C., and the temperature was set to 1. After holding for a minute, it was taken out from the oven, thereby obtaining a release film in which a release layer was provided on one side of the film substrate.
  • Example 2 A release agent composition was prepared in the same manner as in Example 1 except that 1 part by weight of a blocked isocyanate-based crosslinking agent (trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co., Ltd.) was not added to obtain a release film.
  • a blocked isocyanate-based crosslinking agent trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co., Ltd.
  • Example 1 A method similar to Example 1 except that 20 parts by weight of 10% ethylcellulose solution (trade name N100, manufactured by Hercules USA) was added instead of 10 parts by weight of 20% solution of polyester (trade name UE3200, manufactured by Unitika Ltd.). The release agent composition was adjusted to obtain a release film.
  • 10% ethylcellulose solution trade name N100, manufactured by Hercules USA
  • polyester trade name UE3200, manufactured by Unitika Ltd.
  • Liquid reactive epoxy (trade name PF-55TA, manufactured by PI i Japan Co., Ltd.), which is a constituent material of the anisotropic conductive film, is applied on the release layer of the release film. And then dried in an 80 ° C. oven for 5 minutes to drive off the solvent, and then further dried by aging in an 80 ° C. oven for 5 hours to form an epoxy resin film on the release film, and then the epoxy resin film was peeled off. .
  • Adhesive film (Sony Chemical & Information Device Co., Ltd., trade name: T4090) with acrylic resin as the main component was bonded to the release surface of the release film, and the residual peel strength was measured in the same manner as described above to determine the residual adhesion rate (standard The ratio to the peel force (%)) was calculated, and the obtained value was defined as the solvent-resistant residual adhesion rate.
  • Table 1 Adhesive film (Sony Chemical & Information Device Co., Ltd., trade name: T4090) with acrylic resin as the main component was bonded to the release surface of the release film, and the residual peel strength was measured in the same manner as described above to determine the residual adhesion rate (standard The ratio to the peel force (%)) was calculated, and the obtained value was defined as the solvent-resistant residual adhesion rate.
  • Table 1 The obtained results are shown in Table 1.
  • a residual adhesive rate and a solvent-resistant residual adhesive rate the value of 80% or more is calculated
  • An adhesive film (PP tape manufactured by Nitto Denko Corporation) with an acrylic adhesive layer provided on a polypropylene base material is bonded to the anisotropic conductive film of this adhesive film, and is a strip shape having a length of 200 mm and a width of 50 mm.
  • a T-type peel test is performed to peel the anisotropic conductive film from the release film at 25 ° C., and the initial peel force (g / 5 cm) is measured using a peel strength tester (trade name Tensilon manufactured by Orientec Co., Ltd.) And measured. The obtained results are shown in Table 1.
  • Example 1 in Table 1 by using a blocked isocyanate-based crosslinking agent as a crosslinking agent for the polyester resin, initial peeling force, initial residual adhesion rate, solvent resistance residual adhesion rate, anisotropic conductive film peeling Both force and jerky properties are improved, and it can be seen that it is suitable as a release film for an anisotropic conductive film.
  • the blocked isocyanate crosslinking agent since the blocked isocyanate crosslinking agent is not used, the polyester resin does not undergo a crosslinking reaction.
  • the anisotropic conductive film peeling force and the solvent-resistant residual adhesion Although the rate is small, the jerky property is good, and it can be seen that it is sufficiently suitable as a release film for a general adhesive.
  • Comparative Example 1 In the case of Comparative Example 1, by using a cellulosic resin instead of the polyester resin, the initial residual adhesive rate and the solvent resistance residual adhesive rate are greatly inferior compared to Example 1 using the polyester resin. It is inferior to Example 2 which does not carry out the polyester crosslinking reaction. In the case of Comparative Example 2, since no polyester resin was used, the affinity with the adhesive was poor and a jerky phenomenon occurred.
  • Example 3 In order to investigate the influence on the jerky properties due to the type of polyester, a release agent composition in which only the type of polyester was changed in the same amount as in Example 1 was prepared, and the obtained release agent composition was prepared in the same manner as in Example 1. A plurality of release films were obtained by processing, and the above-mentioned (d) anisotropic conductive film peeling force (adhesive strength) test was conducted.
  • polyester resin used The name of the polyester resin used and the value of the measured adhesive strength are shown in FIG.
  • Each product name is a polyester resin manufactured by Unitika. Polyester having a small variation in measured peel force means that no jerky phenomenon occurred. From the measurement result of FIG. 2, the polyester to be added is preferably UE3200 or UE9200. More preferred is UE3200.
  • Example 4 The addition amount of the polyester resin has little influence on the jerky phenomenon. However, when the addition amount is increased, the film performance of the release layer after applying the ACF, that is, the solvent resistance is lowered.
  • the same type of polyester (UE3200) as in Example 1 was used, and the amount of components other than polyester was the same as in Example 1.
  • the amount of polyester added was 0 to 200% of solid component relative to 100 parts by weight of the solid component of silicone.
  • the release agent composition was adjusted within the range described above, and the obtained release agent composition was treated in the same manner as in Example 1 to prepare a plurality of types of release films.
  • the obtained release film was measured for the aforementioned (d) anisotropic conductive film peeling force (adhesion strength) and (c) solvent resistance residual adhesion rate (residual adhesion rate).
  • the measurement results are shown in the graph of FIG. From the graph of FIG. 3, it can be seen that the amount of polyester added has little effect on the jerky phenomenon, but as the amount added increases, the solvent resistance of the release layer after applying the anisotropic conductive film decreases. .
  • the polyester is preferably added in an amount of 5 to 100 parts by weight (ie, 5 to 100% in FIG. 3), more preferably 10 to 30 parts by weight (ie, 100 parts by weight of the solid component of silicone). 10 to 30% in FIG. Moreover, when the addition amount of polyester exceeds 150% of FIG. 3 with respect to a silicone resin, it turns out that a residual adhesive rate falls and it is not preferable.

Abstract

Provided are a releasant composition which causes no jerky release phenomenon and a release film formed using the composition. The releasant composition comprises an addition reaction type silicone, a curing catalyst for curing the addition reaction type silicone, and a thermoplastic saturated polyester resin. This composition gives a film in which polyester resin particles are dispersed in the cured silicone.

Description

離型剤組成物、離型フィルム及び粘着フィルムRelease agent composition, release film and adhesive film
 本発明は、離型剤組成物、離型フィルム及び粘着フィルムに関し、特に異方性導電膜の保護フィルムとして有用な離型フィルム及びその離型層を形成する離型剤組成物に関する。 The present invention relates to a release agent composition, a release film and an adhesive film, and more particularly to a release film useful as a protective film for an anisotropic conductive film and a release agent composition for forming the release layer.
 ポリエステルフィルムなどの剥離ベース基材の片面に離型剤の塗膜(離型層)を設けた離型フィルムは、異方性導電膜(Anisotropic Conductive Film:ACF)に代表される電子デバイス用粘着剤被膜をはじめとして、各種粘着剤被膜の保護フィルムとして広範に使用されている。即ち、電子デバイス用粘着剤被膜は、通常ベースフィルムの表面に粘着剤と溶剤とを含む塗液を塗工した後、加熱して溶媒を除去する方法で形成される。離型フィルムは、この粘着剤被膜の表面に積層され、保護フィルムとして用いられる。 A release film with a release agent coating (release layer) on one side of a release base material such as a polyester film is an adhesive for electronic devices such as an anisotropic conductive film (ACF). It is widely used as a protective film for various adhesive coatings including adhesive coatings. That is, the pressure-sensitive adhesive film for electronic devices is usually formed by applying a coating liquid containing a pressure-sensitive adhesive and a solvent on the surface of the base film and then heating to remove the solvent. The release film is laminated on the surface of this pressure-sensitive adhesive film and used as a protective film.
 離型フィルムの離型層の形成には、一般的にその表面エネルギーを小さくするためにシリコーン系の離型剤が用いられ、中でも比較的低温で短時間に硬化する付加反応型シリコーン系の離型剤が用いられている(特許文献1、2)。付加反応型シリコーン系の離型剤は白金などの金属触媒により硬化(架橋反応)され、所望の離型機能を持つように作成される(例えばシリコーン系離形層の表面張力(γS)は19~21 dyne/cm程度)。 In order to form a release layer of a release film, a silicone release agent is generally used to reduce the surface energy, and in particular, an addition reaction type silicone release agent that cures at a relatively low temperature in a short time. A mold is used (Patent Documents 1 and 2). The addition reaction type silicone release agent is cured (crosslinking reaction) with a metal catalyst such as platinum, and is prepared to have a desired release function (for example, the surface tension (γS) of the silicone release layer is 19). ~ About 21 dyne / cm).
 しかしながら、表面エネルギーの小さな離形層と、粘着剤被膜との親和性が悪いと、離型層と粘着剤被膜との接着力は、全体としては弱いながらも、離型フィルムを粘着剤被膜から剥離する際の切っ掛けとなる部分では強く、剥離開始から剥離終了までの間で剥離力が安定しないという所謂ジャーキー現象が現れる。 However, if the affinity between the release layer with a small surface energy and the pressure-sensitive adhesive film is poor, the adhesive force between the release layer and the pressure-sensitive adhesive film is weak as a whole, but the release film is removed from the pressure-sensitive adhesive film. A so-called jerky phenomenon that the peeling force is not stable between the start of peeling and the end of peeling appears at the portion that becomes the starting point when peeling.
 ジャーキー現象が現れると、大きな剥離力が必要とされる部分で異方性導電膜である粘着剤被膜の一部がベースフィルム側から離型フィルム側へ剥ぎ取られる所謂ブロッキング現象が発生して、異方性導電膜としての性能が大きく損なわれるという問題があった。 When the jerky phenomenon appears, a part of the pressure-sensitive adhesive film that is an anisotropic conductive film is peeled off from the base film side to the release film side at a portion where a large peeling force is required, and a so-called blocking phenomenon occurs, There was a problem that the performance as an anisotropic conductive film was greatly impaired.
 そこで最近では、離型フィルムの離型層に、粘着剤被膜に対するある程度の親和性を与えることが求められるようになっている。 Therefore, recently, it has been demanded that the release layer of the release film has a certain degree of affinity for the adhesive film.
特開2001-115111号公報JP 2001-115111 A 特開2004-91754号公報JP 2004-91754 A
 本発明は上記従来技術の不都合を解決するために創作されたものであり、その目的は、ジャーキー現象が出現しない離型フィルムや粘着フィルムを提供すること、及びそのような離型フィルムや粘着フィルムの離型層を形成する離型剤組成物を提供することにある。 The present invention was created in order to solve the above-described disadvantages of the prior art, and an object thereof is to provide a release film and an adhesive film in which the jerky phenomenon does not appear, and such a release film and an adhesive film. An object of the present invention is to provide a release agent composition for forming a release layer.
 この問題を解決するために、本発明の発明者等は、離型剤組成物の塗液にシリコーン以外の熱可塑性飽和ポリエステル樹脂を添加し、シリコーンと熱可塑性飽和ポリエステル樹脂の混合物を成膜すると、シリコーンが連続相となっている海の中に熱可塑性飽和ポリエステル樹脂の多数の領域が不均一に分散している海島構造(不均一構造)が得られ、これにより剥離力が安定しないジャーキー現象を改善できることを見出した。 In order to solve this problem, the inventors of the present invention add a thermoplastic saturated polyester resin other than silicone to the coating liquid of the release agent composition, and form a mixture of silicone and thermoplastic saturated polyester resin. A sea-island structure (non-uniform structure) is obtained in which a large number of regions of thermoplastic saturated polyester resin are dispersed unevenly in the sea where silicone is a continuous phase, resulting in a jerky phenomenon where the peel force is not stable It was found that can be improved.
 本発明は上記発見に基づいて創作されたものであり、付加反応型シリコーンと、前記付加反応型シリコーンを硬化させるための硬化触媒と、熱可塑性飽和ポリエステル樹脂とを含有する離型剤組成物である。 The present invention was created based on the above discovery, and is a release agent composition containing an addition reaction type silicone, a curing catalyst for curing the addition reaction type silicone, and a thermoplastic saturated polyester resin. is there.
 また、本発明の離型剤組成物の好ましい態様は、該離型剤組成物を製膜すると、シリコーンによる連続相中に上記ポリエステル樹脂の領域が不均一に分散している海島構造が形成されるものである。 Further, in a preferred embodiment of the release agent composition of the present invention, when the release agent composition is formed into a film, a sea-island structure in which the polyester resin regions are dispersed non-uniformly in a continuous phase of silicone is formed. Is.
 本発明の離型剤組成物には、上記ポリエステル樹脂を架橋させるブロックイソシアネート架橋剤が含有されていることが好ましい。ブロックイソシアネート架橋剤は、イソシアネート基が保護基でブロックされた架橋剤であり、該保護基は前記付加反応型シリコーンの硬化温度以上の温度に加熱されると解離するものである。 The release agent composition of the present invention preferably contains a blocked isocyanate crosslinking agent that crosslinks the polyester resin. The blocked isocyanate crosslinking agent is a crosslinking agent in which an isocyanate group is blocked with a protecting group, and the protecting group is dissociated when heated to a temperature higher than the curing temperature of the addition reaction type silicone.
 また、本発明の離型剤組成物では、前記ポリエステル樹脂の固形成分が、前記シリコーンの固形成分100重量部に対して、好ましくは5重量部以上100重量部以下、より好ましくは7重量部以上50重量部以下、特に好ましくは10重量部以上30重量部以下の範囲で含有されていることが好ましい。 In the release agent composition of the present invention, the solid component of the polyester resin is preferably 5 parts by weight or more and 100 parts by weight or less, more preferably 7 parts by weight or more, with respect to 100 parts by weight of the solid component of the silicone. It is preferably contained in an amount of 50 parts by weight or less, particularly preferably in the range of 10 parts by weight to 30 parts by weight.
 また、本発明は、フィルム基材に上記の離型剤組成物によって形成された離型層が積層されている離型フィルムを提供し、この離型フィルムと、該離型フィルムの離型層に積層された粘着層とを有する粘着フィルムを提供する。特に、この粘着フィルムとして、粘着層が導電性粒子を含有し、異方導電膜として使用される態様を提供する。 The present invention also provides a release film in which a release layer formed of the above release agent composition is laminated on a film substrate, and the release film and the release layer of the release film An adhesive film having an adhesive layer laminated thereon is provided. In particular, as the pressure-sensitive adhesive film, an aspect in which the pressure-sensitive adhesive layer contains conductive particles and is used as an anisotropic conductive film is provided.
 本発明の離型剤組成物は、付加反応型樹脂であるシリコーン樹脂と、熱可塑性飽和ポリエステル樹脂が含有されており、この離型剤組成物を製膜することにより形成される剥離層ではシリコーン樹脂を連続相とする海の中に熱可塑性飽和ポリエステル樹脂が不定形の島状に不均一に分散した海島構造が形成される。海島構造の島であるポリエステル樹脂により、離型層と該離型層が接する粘着層との親和性が向上するので、離型層と粘着層が積層した粘着フィルムにおいて、それらを剥離する際のジャーキー現象が著しく抑制され、剥離力が安定する。よって、離型層と粘着層との剥離時に、離型層に含まれていたポリエステル樹脂が離型層から粘着層に転着したり、脱落したり、粘着層が離型層に剥ぎ取られたりするなどの不都合がなく、粘着フィルムから離型層を剥離した後の粘着層において残留接着率の低下を防止することができる。 The release agent composition of the present invention contains a silicone resin which is an addition reaction type resin and a thermoplastic saturated polyester resin. In the release layer formed by forming a film of this release agent composition, silicone is used. A sea-island structure is formed in which the thermoplastic saturated polyester resin is dispersed non-uniformly in an irregular shape in the sea with the resin as a continuous phase. The polyester resin, which is an island of sea-island structure, improves the affinity between the release layer and the adhesive layer in contact with the release layer. Therefore, in the adhesive film in which the release layer and the adhesive layer are laminated, The jerky phenomenon is remarkably suppressed and the peeling force is stabilized. Therefore, at the time of peeling between the release layer and the adhesive layer, the polyester resin contained in the release layer is transferred from the release layer to the adhesive layer, dropped off, or the adhesive layer is peeled off to the release layer. There is no inconvenience such as, and a decrease in the residual adhesion rate can be prevented in the pressure-sensitive adhesive layer after the release layer is peeled from the pressure-sensitive adhesive film.
 特に、ポリエステル樹脂を架橋させるブロックイソシアネート架橋剤を添加しておくと、離型剤組成物の製膜時にポリエステル樹脂を架橋させることができるので、離型層からのポリエステル樹脂の脱落や転着等の現象が無くなり、離型層を剥離した後の粘着層に残留接着力の低下を引き起こさず、さらに離型層の耐溶剤性残留接着率も向上する。 In particular, if a blocked isocyanate cross-linking agent that cross-links the polyester resin is added, the polyester resin can be cross-linked during film formation of the release agent composition. Thus, the residual adhesive force is not reduced in the pressure-sensitive adhesive layer after peeling the release layer, and the solvent-resistant residual adhesive rate of the release layer is improved.
 このような離型層の特性は、粘着層が導電性粒子を含有した異方導電膜の場合にも有効である。したがって、本発明の離型剤組成物を離型層に用いた離型フィルムは異方性導電膜の保護フィルムとして好適となり、本発明の離型フィルムに異方性導電膜を積層した粘着フィルムは、異方性導電フィルムとして有用である。 Such characteristics of the release layer are also effective when the adhesive layer is an anisotropic conductive film containing conductive particles. Therefore, a release film using the release agent composition of the present invention for the release layer is suitable as a protective film for the anisotropic conductive film, and an adhesive film in which the anisotropic conductive film is laminated on the release film of the present invention. Is useful as an anisotropic conductive film.
 また、導電性粒子を含有しない粘着層も、電気部品と基板の間に配置されて電気部品を基板に固定し、電気部品の接続端子と基板の接続端子とを接触させて電気的に導通させる用途に使用することができる。従って、本発明の粘着フィルムは、粘着層での導電性粒子の含有の有無にかかわらず、電気部品配置のためのジャーキー現象の無い粘着フィルム(接着テープ)として有用となる。 In addition, an adhesive layer that does not contain conductive particles is also disposed between the electrical component and the substrate to fix the electrical component to the substrate and bring the connection terminal of the electrical component and the connection terminal of the substrate into contact for electrical conduction. Can be used for applications. Therefore, the pressure-sensitive adhesive film of the present invention is useful as a pressure-sensitive adhesive film (adhesive tape) having no jerky phenomenon for electric component arrangement regardless of the presence or absence of conductive particles in the pressure-sensitive adhesive layer.
ジャーキー性を説明するための、実施例の剥離層と異方性導電膜との剥離時の経過時間と初期剥離力の関係図である。It is a relationship figure of the elapsed time at the time of peeling with the peeling layer of an Example, and an anisotropic electrically conductive film, and initial stage peeling force for demonstrating jerky property. ジャーキー性を説明するための、比較例の剥離層と異方性導電膜との剥離時の経過時間と初期剥離力の関係図である。It is a relationship figure of the elapsed time at the time of peeling with the peeling layer and anisotropic conductive film of a comparative example, and initial stage peeling force for demonstrating jerky property. 剥離層と異方性導電膜との剥離力と、該離型層に添加するポリエステルの種類との関係図である。It is a related figure of the peeling force of a peeling layer and an anisotropic electrically conductive film, and the kind of polyester added to this mold release layer. 剥離層と異方性導電膜との剥離力及び耐溶剤残留接着率と、該剥離層におけるポリエステル添加量との関係図である。It is a relationship figure of the peeling force of a peeling layer and an anisotropic electrically conductive film, a solvent-resistant residual adhesive rate, and the polyester addition amount in this peeling layer.
 本発明の離型剤組成物は、付加反応型シリコーンと、付加反応型シリコーンを硬化させるための硬化触媒と、熱可塑性飽和ポリエステル樹脂とを含有する。 The mold release agent composition of the present invention contains an addition reaction type silicone, a curing catalyst for curing the addition reaction type silicone, and a thermoplastic saturated polyester resin.
 シリコーンとして付加反応型シリコーンを使用することにより、縮合型シリコーンに比して離型層を低温短時間で硬化させることができる。付加反応型シリコーンとしては、例えば、分子中にアルケニル基(例えばビニル基、ヘキセニル基など)を有する公知のポリジメチルシロキサン等を使用することができる。付加反応型シリコーンの具体例としては、信越化学工業株式会社の商品名X52-9201B、KS847、KS830等の材料が挙げられる。 By using an addition reaction type silicone as the silicone, the release layer can be cured at a low temperature in a short time as compared with the condensation type silicone. As the addition reaction type silicone, for example, a known polydimethylsiloxane having an alkenyl group (for example, vinyl group, hexenyl group, etc.) in the molecule can be used. Specific examples of the addition reaction type silicone include materials such as trade names X52-9201B, KS847, and KS830 manufactured by Shin-Etsu Chemical Co., Ltd.
 付加反応型シリコーンの硬化触媒としては、例えば、公知の白金系の硬化触媒を好ましく挙げることができる。白金系の硬化触媒の例としては、塩化白金酸、塩化白金酸とオレフィン類との錯塩、塩化白金酸とアルコール類との化合物等が挙げられる。 As a curing catalyst for the addition reaction type silicone, for example, a known platinum-based curing catalyst can be preferably exemplified. Examples of platinum-based curing catalysts include chloroplatinic acid, complex salts of chloroplatinic acid and olefins, and compounds of chloroplatinic acid and alcohols.
 付加反応型シリコーンの硬化触媒の離型剤組成物中の配合量は、少なすぎると硬化反応が十分に進行せず、多すぎても添加量に見合う効果が得られないので、付加反応型シリコーン溶液100重量部(溶剤を含む)に対し、好ましくは0.5~5重量部、より好ましくは0.5~2重量部(溶剤を含む)である。 If the addition amount of the curing catalyst for the addition reaction type silicone in the release agent composition is too small, the curing reaction does not proceed sufficiently, and if it is too much, an effect commensurate with the addition amount cannot be obtained. The amount is preferably 0.5 to 5 parts by weight, more preferably 0.5 to 2 parts by weight (including the solvent) with respect to 100 parts by weight (including the solvent) of the solution.
 一方、熱可塑性飽和ポリエステル樹脂としては、数平均分子量1000~50000、更に好ましくは、5000~30000、軟化点50℃~250℃、更に好ましくは130℃~200℃、ガラス転移点40℃~90℃のものが好ましい。好ましい熱可塑性飽和ポリエステル樹脂の具体例としては、ユニチカ社製エリーテルUE-3200(数平均分子量16000、軟化点165℃、ガラス転移点65℃)、エリーテルUE-3201(数平均分子量20000、軟化点165℃、ガラス転移点65℃)、エリーテルUE-3210(数平均分子量20000、軟化点155℃、ガラス転移点45℃)、エリーテルUE-3400(数平均分子量25000、軟化点105℃、ガラス転移点-20℃)、エリーテルUE-9200(数平均分子量15000、ガラス転移点65℃)等が挙げられる。 On the other hand, the thermoplastic saturated polyester resin has a number average molecular weight of 1,000 to 50,000, more preferably 5,000 to 30,000, a softening point of 50 ° C. to 250 ° C., more preferably 130 ° C. to 200 ° C., and a glass transition point of 40 ° C. to 90 ° C. Are preferred. Specific examples of preferred thermoplastic saturated polyester resins include Elitel UE-3200 (number average molecular weight 16000, softening point 165 ° C., glass transition point 65 ° C.), Elitel UE-3201 (number average molecular weight 20000, softening point 165) manufactured by Unitika Ltd. ° C, glass transition point 65 ° C), Elitel UE-3210 (number average molecular weight 20000, softening point 155 ° C, glass transition point 45 ° C), Elitel UE-3400 (number average molecular weight 25000, softening point 105 ° C, glass transition point- 20 ° C), Elitel UE-9200 (number average molecular weight 15000, glass transition point 65 ° C), and the like.
 本発明の離型剤組成物における熱可塑性飽和ポリエステル樹脂の含有量は、シリコーンの固形成分100重量部に対し、熱可塑性飽和ポリエステル樹脂の固形成分が好ましくは5~100重量部、より好ましくは7~50重量部、さらに好ましくは10~30重量部である。
 ポリエステルの含有量が過度に少ないと、離型剤組成物から形成した離型層において、効果的に海島構造を形成することができず、離型層と粘着層との親和性を改善できない。反対にポリエステルの含有量が過度に多いと塗膜性能に悪影響を与え、ハジキ、ムラ、スジなどが発生しやすくなり、離型性能にも悪影響を与える。
The content of the thermoplastic saturated polyester resin in the release agent composition of the present invention is preferably 5 to 100 parts by weight, more preferably 7 parts by weight of the solid component of the thermoplastic saturated polyester resin with respect to 100 parts by weight of the solid component of silicone. -50 parts by weight, more preferably 10-30 parts by weight.
When the polyester content is excessively small, the sea-island structure cannot be effectively formed in the release layer formed from the release agent composition, and the affinity between the release layer and the adhesive layer cannot be improved. On the other hand, if the polyester content is excessively large, the coating film performance is adversely affected, and repellency, unevenness, and streaks are likely to occur, and the release performance is also adversely affected.
 また本発明の離型剤組成物においては、熱可塑性飽和ポリエステル樹脂が架橋されていても架橋されていなくても、この離型剤組成物から形成した離型層では、シリコーン硬化物中にポリエステル樹脂の塊が島状に散在していることにより剥離力を調整することができるが、熱可塑性飽和ポリエステル樹脂は架橋されている方が好ましく、本発明の離型剤組成物には熱可塑性飽和ポリエステル樹脂を架橋させるための架橋剤を含有させることが好ましい。 Further, in the release agent composition of the present invention, the thermoplastic saturated polyester resin may be crosslinked or not crosslinked. In the release layer formed from this release agent composition, the polyester is contained in the silicone cured product. The release force can be adjusted by dispersing the lump of resin in the form of islands, but the thermoplastic saturated polyester resin is preferably crosslinked, and the release agent composition of the present invention is thermoplastic saturated. It is preferable to contain a crosslinking agent for crosslinking the polyester resin.
 即ち、上述の熱可塑性飽和ポリエステル樹脂と付加反応型シリコーンとの混合物において、付加反応型シリコーンを硬化させる白金系硬化触媒を含有させても、熱可塑性飽和ポリエステル樹脂自体は架橋反応が進行しない。そのため、離型層と積層する粘着層の溶剤としてポリエステル樹脂溶解性のものやポリエステル樹脂と相溶性の大きなものが使用されると、離型層と粘着層との剥離時に、離型層に含まれていたポリエステル樹脂が粘着層に対して転着や脱落などを起こし、剥離力が大きくなって剥離性が低下したり、剥離後の粘着層における残留接着率が低下する。 That is, even if a platinum-based curing catalyst for curing the addition reaction type silicone is contained in the mixture of the thermoplastic saturation polyester resin and the addition reaction type silicone, the thermoplastic saturation polyester resin itself does not proceed with the crosslinking reaction. Therefore, if a solvent that is soluble in polyester resin or a solvent that is highly compatible with polyester resin is used as the solvent for the adhesive layer to be laminated with the release layer, it is included in the release layer when the release layer and the adhesive layer are peeled off. The polyester resin that has been transferred causes transfer or dropping to the pressure-sensitive adhesive layer, resulting in an increase in peeling force and a decrease in peelability, or a decrease in the residual adhesion rate in the pressure-sensitive adhesive layer after peeling.
 このため、離型剤組成物にポリエステル樹脂を架橋させるイソシアネート系架橋剤を配合することが考えられるが、イソシアネート系架橋剤はシリコーンを硬化させるための白金系硬化触媒の触媒毒となるため、イソシアネート系架橋剤を配合することはできない。 For this reason, it is conceivable to add an isocyanate-based crosslinking agent that crosslinks the polyester resin to the release agent composition. However, the isocyanate-based crosslinking agent is a catalyst poison of the platinum-based curing catalyst for curing the silicone. A system crosslinking agent cannot be blended.
 一方、ポリイソシアネートのNCO基が保護基で封鎖された架橋剤はブロックイソシアネート架橋剤と呼ばれており、保護基が解離する温度以上に加熱されると、保護基が解離したNCO基とポリエステル樹脂のヒドロキシ基とが反応してポリエステル樹脂間を架橋させることができる。 On the other hand, the cross-linking agent in which the NCO group of the polyisocyanate is blocked with a protecting group is called a blocked isocyanate cross-linking agent. When heated above the temperature at which the protecting group dissociates, the NCO group and the polyester resin from which the protecting group is dissociated It is possible to crosslink between the polyester resins by reacting with the hydroxy group.
 そこで、離型剤組成物中のポリエステル樹脂の架橋剤として、付加反応型シリコーンを硬化させる際の温度では、硬化触媒の触媒毒とならず、付加反応型シリコーンの硬化温度より高い温度に加熱されると保護基が解離するブロックイソシアネート架橋剤を含有させる。これにより、離型剤組成物を用いて剥離層を形成する際に、付加反応型シリコーンの硬化反応終了後に剥離剤組成物の温度を上昇させると該架橋剤は活性化し、ポリエステル樹脂を架橋させることができる。したがって、離型層に積層された粘着層を該離型層から剥離する際に、離型層からポリエステル樹脂が粘着層に転着することを防止することができる。 Therefore, as a crosslinking agent for the polyester resin in the release agent composition, the temperature at which the addition reaction type silicone is cured does not become a catalyst poison of the curing catalyst and is heated to a temperature higher than the curing temperature of the addition reaction type silicone. Then, a blocked isocyanate cross-linking agent from which the protecting group is dissociated is contained. As a result, when the release layer is formed using the release agent composition, the crosslinking agent is activated when the temperature of the release agent composition is increased after completion of the curing reaction of the addition reaction type silicone, and the polyester resin is crosslinked. be able to. Therefore, when the pressure-sensitive adhesive layer laminated on the release layer is peeled from the release layer, the polyester resin can be prevented from being transferred from the release layer to the pressure-sensitive adhesive layer.
 ブロックイソシアネート系架橋剤の具体例としては、日本ポリウレタン工業株式会社の商品名コロネート2513(解離条件:120℃×30分)、コロネート2507(解離条件:130℃×30分)等が挙げられる。 Specific examples of the block isocyanate-based crosslinking agent include trade name Coronate 2513 (dissociation condition: 120 ° C. × 30 minutes), Coronate 2507 (dissociation condition: 130 ° C. × 30 minutes) of Nippon Polyurethane Industry Co., Ltd.
 ブロックイソシアネート系架橋剤の配合量は、熱可塑性飽和ポリエステル樹脂の固形分とブロックイソシアネート系架橋剤との重量比が、5:5から9:1が好ましい。
5:5よりブロックイソシアネートが多いと、塗膜中に残存し離型性能に影響を与えてしまい、9:1よりポリエステル樹脂が多いと、反応が完結せず好ましくない。
As for the compounding quantity of a block isocyanate type crosslinking agent, the weight ratio of solid content of a thermoplastic saturated polyester resin and a block isocyanate type crosslinking agent has preferable 5: 5 to 9: 1.
If the amount of blocked isocyanate is more than 5: 5, it remains in the coating film and affects the release performance. If the amount of polyester resin is more than 9: 1, the reaction is not completed, which is not preferable.
 本発明の離型剤組成物は、塗工性の向上のためにトルエン、メチルエチルケトン(MEK)、キシレン、アセトン、ヘキサン、酢酸エチル、MIBK等の溶剤や、剥離コントロール剤等を含有することができる。また、上述した成分を常法により均一に混合することにより調製することができる。 The release agent composition of the present invention can contain a solvent such as toluene, methyl ethyl ketone (MEK), xylene, acetone, hexane, ethyl acetate, MIBK, a release control agent, and the like for improving the coating property. . Moreover, it can prepare by mixing the component mentioned above uniformly by a conventional method.
 本発明の離型フィルムは、フィルム基材に離型層が積層されたものであって、その離型層を本発明の離型剤組成物の製膜によって形成したものである。 The release film of the present invention is obtained by laminating a release layer on a film substrate, and the release layer is formed by film formation of the release agent composition of the present invention.
 ここで、フィルム基材としては、ポリエステルフィルム等の公知のフィルム基材を使用することができる。フィルム基材には、離型層との密着性を向上させるためにコロナ処理等の表面処理を施しておくことができる。フィルム基材の厚みに特に制限はなく、離型フィルムの使用目的などに応じて適宜決定することができる。 Here, as the film substrate, a known film substrate such as a polyester film can be used. The film substrate can be subjected to a surface treatment such as a corona treatment in order to improve the adhesion with the release layer. There is no restriction | limiting in particular in the thickness of a film base material, It can determine suitably according to the intended purpose etc. of a release film.
 また、離型組成物の製膜は、次のように行うことができる。即ち、本発明の離型剤組成物をフィルム基材にコイルバー等によって塗布して離型剤組成物の塗膜を形成し、これを昇温して付加反応型シリコーンを硬化させ、離型剤組成物にブロックイソシアネート系架橋剤が含まれる場合には、ブロックイソシアネート系架橋剤の解離温度を超えるまでさらに昇温してポリエステル樹脂を架橋させることにより離型層を形成する。 Moreover, the film forming of the release composition can be performed as follows. That is, the release agent composition of the present invention is applied to a film substrate with a coil bar or the like to form a coating film of the release agent composition, and this is heated to cure the addition-reactive silicone, and the release agent When the composition contains a blocked isocyanate crosslinking agent, the release layer is formed by further raising the temperature until the dissociation temperature of the blocked isocyanate crosslinking agent is exceeded and crosslinking the polyester resin.
 この場合の離型剤組成物の具体的な硬化条件としては、海島構造が形成されるようにするため、離型剤組成物を塗工後、急激に乾燥加熱硬化させることが好ましい。そこで、例えば室温(10~35℃)で離型剤組成物をフィルム基材に塗布した後、好ましくは130~180℃、より好ましくは150~170℃の定温加熱室で、好ましくは10~300秒、より好ましくは40~120秒加熱する。加熱温度が130℃より低いとシリコーンの硬化が不十分となり、180℃を超えると基材の耐熱性、熱収縮性の点から好ましくない。また、加熱時間が10秒よりも短いとシリコーンの硬化が不十分となり、300秒を超えると硬化反応が過剰に進行するので好ましくない。このような製膜方法により、フィルム基材上に、海島構造を有する離型層が配置された離型フィルムを得ることができる。 In this case, as specific curing conditions for the release agent composition, it is preferable to dry and heat-harden rapidly after coating the release agent composition in order to form a sea-island structure. Therefore, for example, after applying the release agent composition to the film substrate at room temperature (10 to 35 ° C.), it is preferably in a constant temperature heating chamber of 130 to 180 ° C., more preferably 150 to 170 ° C., preferably 10 to 300 ° C. Heat for 2 seconds, more preferably 40 to 120 seconds. When the heating temperature is lower than 130 ° C., the silicone is not sufficiently cured, and when it exceeds 180 ° C., it is not preferable from the viewpoint of the heat resistance and heat shrinkability of the substrate. Further, if the heating time is shorter than 10 seconds, curing of the silicone becomes insufficient, and if it exceeds 300 seconds, the curing reaction proceeds excessively, which is not preferable. By such a film forming method, a release film in which a release layer having a sea-island structure is disposed on a film substrate can be obtained.
 また、本発明の粘着フィルムは、上述の離型フィルムの離型層に粘着層が積層されたものである。 The pressure-sensitive adhesive film of the present invention is obtained by laminating a pressure-sensitive adhesive layer on the release layer of the above-described release film.
 ここで、粘着層は、常温で粘着性を発揮するものに限らない。粘着層は、その主成分が熱可塑性樹脂で形成されていてもよく、加熱により粘着性を発揮するものでもよい。 Here, the pressure-sensitive adhesive layer is not limited to one that exhibits adhesiveness at room temperature. The main component of the adhesive layer may be formed of a thermoplastic resin, or may exhibit adhesiveness by heating.
 粘着層は導電性粒子の含有により異方性導電膜に形成することができる。したがって、粘着層に導電性粒子を含有した本発明の粘着フィルムは、異方導電性接着フィルムとして有用なものとなる。 The adhesive layer can be formed on the anisotropic conductive film by containing conductive particles. Therefore, the pressure-sensitive adhesive film of the present invention containing conductive particles in the pressure-sensitive adhesive layer is useful as an anisotropic conductive adhesive film.
 以下、本発明を実施例により具体的に説明する。
<実施例1>
 ポリエステル(ユニチカ株式会社製商品名UE3200、数平均分子量16000、ガラス転移点65℃)の20%溶液10重量部、30%付加反応型シリコーン溶液(信越化学工業株式会社製商品名KS-3703)15重量部、30%付加反応型剥離コントロール剤(信越化学工業株式会社製商品名KS-3800)20重量部、白金硬化触媒(信越化学工業株式会社製商品名PL-50T)0.3重量部、ブロックイソシアネート系架橋剤(日本ポリウレタン工業株式会社製商品名コロネート2513)1重量部、トルエン30重量部及びMEK33重量部を、均一に混合して離型剤組成物を調製した。
Hereinafter, the present invention will be specifically described by way of examples.
<Example 1>
10 parts by weight of a 20% solution of polyester (trade name UE3200, manufactured by Unitika Ltd., number average molecular weight 16000, glass transition point 65 ° C.), 30% addition reaction type silicone solution (trade name KS-3703, manufactured by Shin-Etsu Chemical Co., Ltd.) 15 Parts by weight, 30% addition reaction type release control agent (trade name KS-3800, manufactured by Shin-Etsu Chemical Co., Ltd.), 0.3 parts by weight of a platinum curing catalyst (trade name PL-50T, manufactured by Shin-Etsu Chemical Co., Ltd.), A release agent composition was prepared by uniformly mixing 1 part by weight of a block isocyanate-based crosslinking agent (trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co., Ltd.), 30 parts by weight of toluene and 33 parts by weight of MEK.
 得られた離型剤組成物をフィルム基材である50μm厚のポリエチレンテレフタレートフィルムの片面に乾燥厚で0.3μmとなるようにコイルバーで塗工し、160℃のオーブンに入れ、その温度を1分間保持した後、オーブンより取り出し、これにより、フィルム基材の片面に離型層が設けられた離型フィルムを得た。 The obtained release agent composition was applied to one side of a 50 μm-thick polyethylene terephthalate film as a film base with a coil bar so that the dry thickness was 0.3 μm, and placed in an oven at 160 ° C., and the temperature was set to 1. After holding for a minute, it was taken out from the oven, thereby obtaining a release film in which a release layer was provided on one side of the film substrate.
<実施例2>
 ブロックイソシアネート系架橋剤(日本ポリウレタン工業株式会社製商品名コロネート2513)1重量部を添加しない以外は、実施例1と同様の方法で離型剤組成物を調整し、離型フィルムを得た。
<Example 2>
A release agent composition was prepared in the same manner as in Example 1 except that 1 part by weight of a blocked isocyanate-based crosslinking agent (trade name Coronate 2513, manufactured by Nippon Polyurethane Industry Co., Ltd.) was not added to obtain a release film.
<比較例1>
 ポリエステル(ユニチカ株式会社製商品名UE3200)の20%溶液10重量部の代わりに、10%エチルセルロース溶液(米国ハーキュレス社製商品名N100)20重量部を添加した以外は、実施例1と同様の方法で離型剤組成物を調整し、離型フィルムを得た。
<Comparative Example 1>
A method similar to Example 1 except that 20 parts by weight of 10% ethylcellulose solution (trade name N100, manufactured by Hercules USA) was added instead of 10 parts by weight of 20% solution of polyester (trade name UE3200, manufactured by Unitika Ltd.). The release agent composition was adjusted to obtain a release film.
<比較例2>
 ポリエステル(ユニチカ株式会社製商品名UE3200)を添加しない以外は、実施例1と同様の方法で離型剤組成物を調整し、離型フィルムを得た。
<Comparative Example 2>
Except for not adding polyester (trade name UE3200 manufactured by Unitika Ltd.), a release agent composition was prepared in the same manner as in Example 1 to obtain a release film.
<評価>
 実施例1、2で得られた離型フィルムの離型層について、走査型顕微鏡写真を撮ると共に、電子線マイクロアナライザ(EPMA)でシリコンのマッピング像を得た。その結果、シリコーン樹脂の海の中にポリエステル樹脂の塊が散在した海島構造を確認することができた。
 また、実施例1、2及び比較例1、2で得られた離型フィルムについて、「(a)初期剥離力」「(b)初期残留接着率」「(c)耐溶剤性残留接着率」「(d)異方性導電膜剥離力」「(e)ジャーキー性」を以下に説明するように試験し、評価した。
 
<Evaluation>
About the release layer of the release film obtained in Examples 1 and 2, a scanning micrograph was taken and a silicon mapping image was obtained with an electron beam microanalyzer (EPMA). As a result, a sea-island structure in which a lump of polyester resin was scattered in the sea of silicone resin could be confirmed.
Further, for the release films obtained in Examples 1 and 2 and Comparative Examples 1 and 2, "(a) initial peel force""(b) initial residual adhesion rate""(c) solvent resistance residual adhesion rate" “(D) Anisotropic conductive film peeling force” and “(e) Jerky property” were tested and evaluated as described below.
(a)初期剥離力
 離型フィルムの離型層の面に、アクリル樹脂を主成分とする粘着フィルム(ソニーケミカル&インフォメーションデバイス株式会社製商品名T4090)を貼り合わせ、長さ200mmで幅50mmの短冊状にカットし、得られた短冊状サンプルに2kgの荷重を載せたまま70℃で20時間エージングした。
 エージング終了後、25℃でT型剥離試験を行い、初期剥離力(g/5cm)を剥離強度試験機(株式会社オリエンテック製商品名テンシロン)を用いて測定した。得られた結果を表1に示す。
(a) Initial peeling force An adhesive film (product name T4090 manufactured by Sony Chemical & Information Device Co., Ltd.) mainly composed of an acrylic resin is bonded to the surface of the release layer of the release film, and is 200 mm long and 50 mm wide. The sample was cut into strips and aged at 70 ° C. for 20 hours while a 2 kg load was placed on the obtained strip samples.
After completion of aging, a T-type peel test was performed at 25 ° C., and the initial peel force (g / 5 cm) was measured using a peel strength tester (trade name Tensilon manufactured by Orientec Co., Ltd.). The obtained results are shown in Table 1.
(b)初期残留接着率
 初期剥離力の試験において引き剥がしたアクリル系粘着フィルムを、平坦なステンレス板にハンドローラで剤り付け、剥離力を上述と同様に測定し、残留剥離力とした。
 これとは別に未使用のアクリル系粘着フィルムを平滑なステンレス板にハンドローラで貼り付け、剥離力を上述と同様に測定し、基準剥離力とした。
 そして基準剥離力に対する残留剥離力の割合を算出して初期残留接着率(%)とした。得られた結果を表1に示す。
(b) Initial residual adhesion rate The acrylic adhesive film peeled off in the initial peel force test was applied to a flat stainless steel plate with a hand roller, and the peel force was measured in the same manner as described above to obtain the residual peel force.
Separately, an unused acrylic adhesive film was attached to a smooth stainless steel plate with a hand roller, and the peeling force was measured in the same manner as described above to obtain a reference peeling force.
And the ratio of the residual peeling force with respect to the reference | standard peeling force was computed, and it was set as the initial stage residual adhesive rate (%). The obtained results are shown in Table 1.
(c)耐溶剤性残留接着率
 異方性導電膜の構成材料となる液状反応性エポキシ(ピイ・ティ・アイ・ジャパン株式会社製商品名PF-55TA)を、離型フィルムの離型層上に塗布し、80℃オーブンで5分乾燥して溶媒を飛ばし、更に80℃オーブンにて5時間エージングして乾燥させ、離型フィルム上でエポキシ樹脂膜を作成した後、エポキシ樹脂膜を剥離した。
(c) Solvent-resistant residual adhesion rate Liquid reactive epoxy (trade name PF-55TA, manufactured by PI i Japan Co., Ltd.), which is a constituent material of the anisotropic conductive film, is applied on the release layer of the release film. And then dried in an 80 ° C. oven for 5 minutes to drive off the solvent, and then further dried by aging in an 80 ° C. oven for 5 hours to form an epoxy resin film on the release film, and then the epoxy resin film was peeled off. .
 その離型フィルムの剥離面にアクリル樹脂を主成分とする粘着フィルム(ソニーケミカル&インフォメーションデバイス株式会社製商品名T4090)を貼り合わせ、上述と同様に残留剥離力を測定し、残留接着率(基準剥離力に対する割合(%))を算出し、得られた値を耐溶剤性残留接着率とした。得られた結果を表1に示す。 Adhesive film (Sony Chemical & Information Device Co., Ltd., trade name: T4090) with acrylic resin as the main component was bonded to the release surface of the release film, and the residual peel strength was measured in the same manner as described above to determine the residual adhesion rate (standard The ratio to the peel force (%)) was calculated, and the obtained value was defined as the solvent-resistant residual adhesion rate. The obtained results are shown in Table 1.
 なお、残留接着率と耐溶剤性残留接着率について、一般的な粘着剤では80%以上の値が求められ、異方性導電膜では95%以上の値が求められている。 In addition, about a residual adhesive rate and a solvent-resistant residual adhesive rate, the value of 80% or more is calculated | required with a general adhesive, and the value of 95% or more is calculated | required with an anisotropic conductive film.
(d)異方性導電膜剥離力
 まず、フェノキシ樹脂(東都化成株式会社製商品名YP50)50重量部、エポキシ樹脂(ジャパンエポキシレジン株式会社製商品名エピコート828)60重量部、イミダゾール系硬化剤(旭化成株式会社製商品名HX3941HP)70重量部、シランカップリング剤(日本ユニカー株式会社製商品名A187)3.2重量部、無機粒子として平均粒径1μmのSiO粒子(株式会社龍森製の二酸化ケイ素)123.2重量部(40重量%)を、溶剤トルエンに溶解して固形分50%の絶縁性接着剤樹脂、すなわち、バインダー溶液を調製した。
(d) Anisotropic conductive film peeling force First, 50 parts by weight of a phenoxy resin (trade name YP50, manufactured by Toto Kasei Co., Ltd.), 60 parts by weight of an epoxy resin (trade name Epicoat 828, manufactured by Japan Epoxy Resin Co., Ltd.), an imidazole curing agent (Trade name HX3941HP manufactured by Asahi Kasei Co., Ltd.) 70 parts by weight, 3.2 parts by weight of silane coupling agent (trade name A187 manufactured by Nihon Unicar Co., Ltd.), SiO 2 particles having an average particle size of 1 μm as inorganic particles (manufactured by Tatsumori Co., Ltd.) Insulating adhesive resin having a solid content of 50%, that is, a binder solution, was prepared by dissolving 123.2 parts by weight (40% by weight of silicon dioxide) in a solvent toluene.
 そして、このバインダー溶液100重量部に、導電性粒子として、平均粒径5.0μmのジビニルベンゼン粒子にニッケル-金めっきを施したものを7重量部(12.3重量%)加えてバインダーペーストとした。
 このバインダーペーストを離型フィルムの離型層上に、乾燥後の厚みが40μmになるようにコーティングし、80℃のオーブンで1分間保持して溶媒除去し、異方性導電膜を形成して接着フィルムを得た。
Then, 7 parts by weight (12.3 wt%) of conductive vinyl particles having a mean particle diameter of 5.0 μm and subjected to nickel-gold plating was added to 100 parts by weight of the binder solution, did.
The binder paste was coated on the release layer of the release film so that the thickness after drying was 40 μm, and the solvent was removed by holding in an oven at 80 ° C. for 1 minute to form an anisotropic conductive film. An adhesive film was obtained.
 この接着フィルムの異方性導電膜上に、ポリプロピレン基材上にアクリル系粘着剤層を設けた粘着フィルム(日東電工株式会社製のPPテープ)を貼り合わせ、長さ200mmで幅50mmの短冊状にカットし、25℃で、剥離フィルムから異方性導電膜を剥離するT型剥離試験を行い、初期剥離力(g/5cm)を剥離強度試験機(株式会社オリエンテック製商品名テンシロン)を用いて測定した。得られた結果を表1に示す。 An adhesive film (PP tape manufactured by Nitto Denko Corporation) with an acrylic adhesive layer provided on a polypropylene base material is bonded to the anisotropic conductive film of this adhesive film, and is a strip shape having a length of 200 mm and a width of 50 mm. A T-type peel test is performed to peel the anisotropic conductive film from the release film at 25 ° C., and the initial peel force (g / 5 cm) is measured using a peel strength tester (trade name Tensilon manufactured by Orientec Co., Ltd.) And measured. The obtained results are shown in Table 1.
(e)ジャーキー性
 そこで、これらの剥離力チャートにおける測定開始30分の時点から1分間の最大値(Max)、最小値(Min)、及び平均値(Ave)を求め、ジャーキー性の指標としてMaxとMinの差のAve剥離力に対する割合R(R=(Max―Min)/Ave×100)を算出し、次の評価基準で判断した。得られた結果を表1に示す。
[評価基準]
 A:Rの値が20%以下
 B:Rの値が20%以上50%未満
 C:Rの値が50%以上
(e) Jerky properties Therefore, the maximum value (Max), the minimum value (Min), and the average value (Ave) for one minute from the 30-minute measurement start point in these peeling force charts are obtained, and Max is used as an index of jerky properties. A ratio R (R = (Max−Min) / Ave × 100) with respect to the ave peel force of the difference between Min and Min was calculated and judged according to the following evaluation criteria. The obtained results are shown in Table 1.
[Evaluation criteria]
A: R value is 20% or less B: R value is 20% or more and less than 50% C: R value is 50% or more
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1の実施例1から分かるように、ポリエステル樹脂の架橋剤としてブロックイソシアネート系架橋剤を使用することにより、初期剥離力、初期残留接着率、耐溶剤性残留接着率、異方性導電膜剥離力及びジャーキー性のいずれも改善されており、異方性導電膜用の離型フィルムとして好適であることがわかる。
 実施例2の場合には、ブロックイソシアネート系架橋剤を使用していないので、ポリエステル樹脂が架橋反応しておらず、実施例1に比べると、異方性導電膜剥離力と耐溶剤性残留接着率が小さいが、ジャーキー性は良好であり、一般向け粘着剤の離型フィルムとしては十分に好適なことがわかる。
As can be seen from Example 1 in Table 1, by using a blocked isocyanate-based crosslinking agent as a crosslinking agent for the polyester resin, initial peeling force, initial residual adhesion rate, solvent resistance residual adhesion rate, anisotropic conductive film peeling Both force and jerky properties are improved, and it can be seen that it is suitable as a release film for an anisotropic conductive film.
In the case of Example 2, since the blocked isocyanate crosslinking agent is not used, the polyester resin does not undergo a crosslinking reaction. Compared to Example 1, the anisotropic conductive film peeling force and the solvent-resistant residual adhesion Although the rate is small, the jerky property is good, and it can be seen that it is sufficiently suitable as a release film for a general adhesive.
 比較例1の場合には、ポリエステル樹脂の代わりにセルロース系樹脂を使用したことにより、ポリエステル樹脂を使用している実施例1に比べ、初期残留接着率と耐溶剤性残留接着率が大きく劣り、ポリエステル架橋反応をしていない実施例2に比しても劣っている。
 比較例2の場合には、ポリエステル樹脂を使用していないので、粘着剤との親和性が悪く、ジャーキー現象が発生した。
In the case of Comparative Example 1, by using a cellulosic resin instead of the polyester resin, the initial residual adhesive rate and the solvent resistance residual adhesive rate are greatly inferior compared to Example 1 using the polyester resin. It is inferior to Example 2 which does not carry out the polyester crosslinking reaction.
In the case of Comparative Example 2, since no polyester resin was used, the affinity with the adhesive was poor and a jerky phenomenon occurred.
<実施例3>
 ポリエステルの種類によるジャーキー性に対する影響を調べるために、実施例1と同じ量でポリエステルの種類だけ変更した離型剤組成物を調整し、得られた離型剤組成物を実施例1と同様に処理して複数の離型フィルムを得て、前述の(d)異方性導電膜剥離力(接着強度)の試験を行った。
<Example 3>
In order to investigate the influence on the jerky properties due to the type of polyester, a release agent composition in which only the type of polyester was changed in the same amount as in Example 1 was prepared, and the obtained release agent composition was prepared in the same manner as in Example 1. A plurality of release films were obtained by processing, and the above-mentioned (d) anisotropic conductive film peeling force (adhesive strength) test was conducted.
 使用したポリエステル樹脂の名称と、測定した接着強度の値を図2に示す。各商品名は、ユニチカ社製のポリエステル樹脂である。剥離力の測定値の変動が小さいポリエステルは、ジャーキー現象が発生しなかったことを意味している。
 図2の測定結果から、添加するポリエステルはUE3200若しくはUE9200が好ましい。より好ましいのはUE3200である。
The name of the polyester resin used and the value of the measured adhesive strength are shown in FIG. Each product name is a polyester resin manufactured by Unitika. Polyester having a small variation in measured peel force means that no jerky phenomenon occurred.
From the measurement result of FIG. 2, the polyester to be added is preferably UE3200 or UE9200. More preferred is UE3200.
<実施例4>
 ポリエステル樹脂の添加量は、ジャーキー現象に与える影響は少ないが、添加量が多くなるとACFを塗布した後の離型層の被膜性能、即ち、耐溶剤性が低下してしまう。
 実施例1と同じ種類のポリエステル(UE3200)を用い、ポリエステル以外の成分の量は実施例1と同じで、シリコーンの固形成分100重量部に対し、ポリエステルの添加量を固形成分で0~200%の範囲で変更して離型剤組成物を調整し、得られた離型剤組成物を実施例1と同様に処理して複数種類の離型フィルムを作成した。
<Example 4>
The addition amount of the polyester resin has little influence on the jerky phenomenon. However, when the addition amount is increased, the film performance of the release layer after applying the ACF, that is, the solvent resistance is lowered.
The same type of polyester (UE3200) as in Example 1 was used, and the amount of components other than polyester was the same as in Example 1. The amount of polyester added was 0 to 200% of solid component relative to 100 parts by weight of the solid component of silicone. The release agent composition was adjusted within the range described above, and the obtained release agent composition was treated in the same manner as in Example 1 to prepare a plurality of types of release films.
 得られた離型フィルムについて前述の(d)異方性導電膜剥離力(接着強度)及び(c)耐溶剤性残留接着率(残接率)の測定を行った。測定結果を図3のグラフに示す。
 図3のグラフから、ポリエステルの添加量は、ジャーキー現象に与える影響は少ないが、添加量が多くなると、異方性導電膜を塗布した後の離型層の耐溶剤性が低下することがわかる。
The obtained release film was measured for the aforementioned (d) anisotropic conductive film peeling force (adhesion strength) and (c) solvent resistance residual adhesion rate (residual adhesion rate). The measurement results are shown in the graph of FIG.
From the graph of FIG. 3, it can be seen that the amount of polyester added has little effect on the jerky phenomenon, but as the amount added increases, the solvent resistance of the release layer after applying the anisotropic conductive film decreases. .
 従って、シリコーンの固形成分100重量部に対し、ポリエステルの好ましい添加量は、固形成分で5~100重量部(即ち、図3の5~100%)、より好ましくは10~30重量部(即ち、図3の10~30%)である。
 またポリエステルの添加量がシリコーン樹脂に対し、図3の150%を超えると残留接着率が低下し、好ましくないことがわかる。
 
Accordingly, the polyester is preferably added in an amount of 5 to 100 parts by weight (ie, 5 to 100% in FIG. 3), more preferably 10 to 30 parts by weight (ie, 100 parts by weight of the solid component of silicone). 10 to 30% in FIG.
Moreover, when the addition amount of polyester exceeds 150% of FIG. 3 with respect to a silicone resin, it turns out that a residual adhesive rate falls and it is not preferable.

Claims (8)

  1.  付加反応型シリコーンと、
     前記付加反応型シリコーンを硬化させるための硬化触媒と、
     熱可塑性飽和ポリエステル樹脂と
     を含有する離型剤組成物。
    Addition reaction type silicone,
    A curing catalyst for curing the addition reaction type silicone;
    A mold release agent composition comprising a thermoplastic saturated polyester resin.
  2.  塗膜を130~180℃、10~30秒で加熱することにより、シリコーンによる連続相中にポリエステル樹脂の塊が分散している海島構造を形成する請求項1記載の離型剤組成物。 2. The release agent composition according to claim 1, wherein the coating film is heated at 130 to 180 ° C. for 10 to 30 seconds to form a sea-island structure in which a lump of polyester resin is dispersed in a continuous phase of silicone.
  3.  前記ポリエステル樹脂を架橋させるブロックイソシアネート架橋剤が含有され、該ブロックイソシアネート架橋剤はイソシアネート基が保護基でブロックされており、該保護基は前記付加反応型シリコーンの硬化温度以上の温度に加熱されると解離する請求項1記載の離型剤組成物。 A blocked isocyanate crosslinking agent that crosslinks the polyester resin is contained. In the blocked isocyanate crosslinking agent, an isocyanate group is blocked with a protecting group, and the protecting group is heated to a temperature equal to or higher than the curing temperature of the addition reaction type silicone. The release agent composition according to claim 1, which dissociates.
  4.  前記ポリエステル樹脂の固形成分は、前記シリコーンの固形成分100重量部に対して5重量部以上100重量部以下の範囲で含有された請求項1記載の離型剤組成物。 The mold release agent composition according to claim 1, wherein the solid component of the polyester resin is contained in the range of 5 to 100 parts by weight with respect to 100 parts by weight of the solid component of the silicone.
  5.  前記ポリエステル樹脂の固形成分は、前記シリコーンの固形成分100重量部に対して10重量部以上50重量部以下の範囲で含有された請求項4記載の離型剤組成物。 The mold release agent composition according to claim 4, wherein the solid component of the polyester resin is contained in the range of 10 to 50 parts by weight with respect to 100 parts by weight of the solid component of the silicone.
  6.  フィルム基材に、請求項1~5のいずれか1項記載の離型剤組成物によって形成された離型層が積層されている離型フィルム。 A release film in which a release layer formed of the release agent composition according to any one of claims 1 to 5 is laminated on a film substrate.
  7.  請求項6記載の離型フィルムと、該離型フィルムの離型層に積層された粘着層とを有する粘着フィルム。 An adhesive film comprising the release film according to claim 6 and an adhesive layer laminated on the release layer of the release film.
  8.  前記粘着層が導電性粒子を含有し、異方性導電膜として使用される請求項7記載の粘着フィルム。
     
    The pressure-sensitive adhesive film according to claim 7, wherein the pressure-sensitive adhesive layer contains conductive particles and is used as an anisotropic conductive film.
PCT/JP2010/067784 2009-10-08 2010-10-08 Releasant composition, release film, and pressure-sensitive adhesive film WO2011043471A1 (en)

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