WO2011034107A1

WO2011034107A1 - Optical information reader and control method therefor

Info

Publication number: WO2011034107A1
Application number: PCT/JP2010/065983
Authority: WO
Inventors: 村田克行; 清水巌
Original assignee: 株式会社オプトエレクトロニクス
Priority date: 2009-09-17
Filing date: 2010-09-15
Publication date: 2011-03-24
Also published as: JPWO2011034107A1; US20120175421A1

Abstract

The aim is to realize a highly accurate auto trigger function without adding components or circuits for realizing the auto trigger function. During a non-read mode, a bar code is detected by emitting a laser beam from a laser light source (1) with suppressed power consumption, and said detected bar code is assessed to be either correct or incorrect. In cases which the bar code is assessed as correct, the non-read mode is switched to a read mode; and in cases which the bar code is assessed as incorrect, the non-read mode is continued. As a result, an auto trigger function that automatically initiates the reading of a bar code by using the laser light source (1) can be realized. Therefore, the size of an optical information reader can be reduced, since existing components and dedicated circuits for realizing the auto trigger function can be removed.

Description

Optical information reading apparatus and control method thereof

The present invention relates to an optical information reader and a control method thereof for reading information on code symbols composed of portions having different light reflectivities, and more particularly to an auto trigger function for automatically starting reading of code symbols from a standby state.

Conventionally, in product inventory management and sales management, etc., product information is sent and received from a host computer, barcode symbols such as barcodes and two-dimensional codes affixed to products are read, and the information is displayed and managed on a liquid crystal display. Many information terminals are used. These are called handy terminals, and are very convenient for an operator to carry around, collect information from each product shelf, and check information with other operators.

Also, in the case of the above-described work, it is desirable to have a paper surface detection that turns on immediately when the device detects a code symbol, that is, an auto trigger function. Also, in the transportation work, an article is placed on a belt conveyor, and in the process, the auto trigger function is very convenient even in the case of a device that scans code symbols.

The auto trigger function is started, for example, when the function key of the device is set by the operator. In some cases, the auto-trigger function is automatically set when the apparatus is not operated for a certain period of time. When the auto trigger function is set, the power supply to the laser light source that irradiates the code symbol with the laser beam is stopped to reduce the power consumption. When the photosensor for detecting an object detects an object in a state where power consumption is suppressed in this way, power supply to the laser light source is resumed, laser beam irradiation is started, and barcode reading is started.

In connection with such a conventional example, Patent Document 1 discloses a bar code reader having an auto trigger function. According to Patent Document 1, when elapsed since the timer is reset a predetermined time and turns off the laser light source, by turning on the laser light source when the article detection sensor detects an article is irradiated toward the laser light source to the bar code.

Further, Patent Document 2 discloses a stationary bar code reader having a test mode for reading and testing code information such as a bar code. According to Patent Document 2, it includes a photoelectric switch for detecting an object being conveyed by the conveyor, the photoelectric switch, the light from the light emitting unit emits light toward the light receiving unit, to detect an object to be conveyed by the conveyor. When the photoelectric switch detects an object, the barcode reader drives the laser lighting circuit to irradiate the barcode with the laser beam from the light emitting element.

Japanese Patent Laid-Open No. 9-259214 Japanese Patent Laid-Open No. 9-6886

Incidentally, according to Patent Document 1 according to the conventional example, an article detection sensor is provided in order to realize an auto trigger function. The article is detected by the article detection sensor, the laser light source that is turned off is turned on, and the laser light source is irradiated toward the barcode. Similarly, Patent Document 2 also includes a photoelectric switch in order to realize an auto trigger function.

However, in the above-described handy terminal and the like, the internal substrate is dense, and it is often very difficult to add parts such as a sensor or a circuit for the auto trigger function. If sensor parts or circuits are added to realize the auto trigger function as in the conventional example, there is a problem that the number of parts increases and the apparatus becomes large.

Therefore, the present invention solves such a problem related to the conventional example, and aims to realize a highly accurate auto-trigger function without adding parts or circuits for realizing the auto-trigger function. And

To solve the problems described above, an optical information reading apparatus according to the present invention is an optical information reader for reading information of the composed code symbols in different parts of the light reflectance, the laser beam from the laser light source The code symbol is read from the laser light source and the code symbol is detected by irradiating the laser beam from the laser light source with reduced power consumption. A signal converter that receives the reflected light of the laser beam and converts it into an electrical signal; a signal processor that binarizes the electrical signal to generate a binarized signal; and a code symbol that decodes the binarized signal A controller for detecting whether the code symbol detected in the non-reading mode is correct, and switching from the non-reading mode to the reading mode based on the determination result A.

In order to solve the above-described problem, the control method of the optical information reading apparatus according to the present invention is an optical information reading method for reading information to be read that is composed of portions having different light reflectances such as code symbols. A method for controlling the apparatus, in which an operation for reading a code symbol by irradiating a laser beam from a laser light source is set to a reading mode, and an operation for detecting a code symbol by irradiating a laser beam from a laser light source with reduced power consumption is not performed. In the reading mode, the optical information reading device receives the reflected light of the laser beam irradiated to the code symbol from the laser light source and converts it into an electric signal, and binarizes the electric signal by binarizing it. A second step of generating a binarized signal and a third step of detecting the code symbol by decoding the binarized signal are executed. In the third step, detection is performed in the non-reading mode. Determining whether the code symbol is correct, but to switch based on the determination result to the reading mode from the non-read mode.

In the present invention, the control unit switches from the non-reading mode to the reading mode when determining that the code symbol detected in the non-reading mode is correct, and continues the non-reading mode when determining that the code symbol is not correct. . As a result, it is possible to realize an auto-trigger function that automatically starts reading code symbols using an existing laser light source.

Control unit compares the reference number of samples of the detected sample number and code symbol code symbol has been detected in non-reading mode, in the range detection the number of samples is the number of the reference sample, and the detection sample of the detected code symbol When each sample value is compared with the reference sample value of the code symbol and it is determined that each sample value of the detected sample does not exceed the reference sample value, it is determined that the detected code symbol is correct.

According to the present invention, a code symbol is detected by irradiating a laser beam from a laser light source with reduced power consumption in the non-reading mode, whether or not the detected code symbol is correct, and determined that the code symbol is correct If the code symbol is not correct, the non-reading mode is continued.

This makes it possible to realize an auto trigger function that automatically starts reading code symbols using an existing laser light source. Therefore, since the parts and dedicated circuits for realizing the conventional auto trigger function can be deleted, the optical information reading apparatus can be reduced in size.

2 is a block diagram illustrating a configuration example of a barcode scanner 100. FIG. It is a block diagram which shows the structural example of the binarization process part 7g. It is a flowchart which shows the process example of an auto trigger function. It is a flowchart which shows the process example of a paper surface detection.

Subsequently, an embodiment for carrying out the optical information reading apparatus and the control method thereof according to the present invention will be described with reference to the drawings. The present invention detects the code symbols from the laser light source with reduced power consumption in the non-reading mode by irradiating a laser beam to determine whether the code symbol is correct, based on the determination result read from the non-read mode mode By switching to, it is possible to realize an auto trigger function that automatically starts reading of code symbols using an existing laser light source.

A barcode scanner 100 shown in FIG. 1 is an example of an optical information reader, and as an example, is a stationary barcode scanner used when reading a barcode of an article conveyed by a belt conveyor in a transportation operation. Of course, the use of the barcode scanner 100 is not limited to this, and may be applied to a portable barcode scanner.

Bar code scanner 100 includes a laser light source 1, the optical unit 2, the signal conversion unit 3, CPU 4, interrupt controller 5, a timer 6, the signal processing unit 7, RAM (Random Access Memory) 8, ROM (Read Only Member) 9, A keyboard 10, a display 11, an OSC (oscillator) 15, a PLL (Phase Locked Loop) circuit 16, and an RTC (Real Time Clock) circuit 19 are provided.

The laser light source 1 irradiates light toward a barcode which is an example of a code symbol composed of portions having different light reflectances. For example, the laser light source 1 emits a laser beam from the light emitting point toward the condenser lens 2 a of the optical unit 2. The condensing lens 2 a condenses the laser beam emitted from the laser light source 1. A scan mirror 2b is arranged at the subsequent stage of the condenser lens 2a. The scan mirror 2b deflects the laser beam collected by the condenser lens 2a.

In a state where the barcode scanner 100 is directed to the barcode, the laser beam deflected by the scan mirror 2b is applied to the barcode to scan the barcode. The imaging lens 2 c receives the reflected light reflected from the barcode and forms an image of the reflected light on the photoelectric converter 3 a of the signal conversion unit 3. The photoelectric converter 3a receives the reflected light, converts it into an electrical signal corresponding to the intensity, and outputs it to an I / V converter (current / voltage converter) 3b. The I / V converter 3 b outputs a voltage signal obtained by converting the current value of the electric signal into a voltage value to the signal processing unit 7. As described above, the signal conversion unit 3 receives the reflected light of the laser beam irradiated on the barcode from the laser light source 1, converts it into an electrical signal, and outputs it to the signal processing unit 7.

The signal processing unit 7 binarizes the electric signal to generate a binarized signal. The signal processing unit 7 includes a preamplifier 7a, a differentiator 7b, an AGC (Automatic Gain Control) circuit 7c, an equalizer 7d, an output amplifier 7f, and a binarization processing unit 7g. The preamplifier 7a amplifies the voltage signal input from the I / V converter 3b and outputs it to the differentiator 7b. The differentiator 7b differentiates the amplified voltage signal to generate a differential signal and outputs it to the AGC circuit 7c. The AGC circuit 7c automatically adjusts the amplification factor (gain) of the amplifier circuit so that a constant output can be obtained even when the amplitude of the differential signal varies.

The equalizer 7d removes noise from the differential signal input from the AGC circuit 7c and outputs the differential signal subjected to waveform equalization to the output amplifier 7f. The output amplifier 7f amplifies the amplitude of the differential signal by about 5 times and outputs the amplified signal to the binarization processing unit 7g.

The binarization processing unit 7g generates a binarized signal based on the differential signal. For example, the binarization processing unit 7g shown in FIG. 2 includes a comparator 7h and a slice signal generator 7i. The slice signal generator 7i outputs a slice signal serving as a reference for determining the black and white inflection point of the barcode to the comparator 7h. The comparator 7h receives the slice signal from the slice signal generator 7i and the differential signal from the output amplifier 7f. The comparator 7h compares the input differential signal with the slice signal to generate a binarized signal. For example, the comparator 7h outputs a high level signal when the level of the differential signal is higher than the level of the slice signal, and outputs a low level signal when the level of the differential signal is lower than the level of the slice signal. Output to generate a binarized signal. The binarization processing unit 7g outputs a binarization signal to the CPU 4 that is an example of a control unit. Note that the level of the slice signal can be controlled in accordance with the amplitude of the differential signal.

CPU4 decodes the binarized signal and reads the barcode. For example, the CPU 4 generates an interrupt at the edge timing of the binarized signal and obtains the barcode length. In this example, the CPU 4 includes an interrupt controller 5 and a timer 6. The interrupt controller 5 generates an interrupt to the timer 6 at the timing of the rising edge in the binarized signal. The timer 6 obtains the edge interval (time interval) of the binarized signal when an interrupt occurs, and obtains the width of the barcode from this edge interval. The CPU 4 compares the width of the barcode with a threshold value, discriminates a thick bar / thin bar, etc., converts it into a barcode character, and reads the barcode.

The OSC 15 shown in FIG. 1 oscillates and outputs a constant clock signal to the PLL circuit 16. For example, the OSC 15 outputs a 4 MHz clock signal to the PLL circuit 16. The PLL circuit 16 multiplies the clock signal input from the OSC 15. For example, the PLL circuit 16 multiplies the 4 MHz clock signal input from the OSC 15 by 12 to generate a 48 MHz clock signal. The CPU 4 operates with a 48 MHz clock signal generated by the PLL circuit 16.

The ROM 9 stores a real-time OS (for example, μITron) of the barcode scanner 100 and is referred to by the CPU 4. The execution unit of real-time processing is roughly divided into tasks and handlers. The task is activated, interrupted, resumed, and terminated by the real-time OS. On the other hand, the handler is a program unit that is activated without going through the OS by various events occurring inside and outside the CPU 4. When the CPU 4 detects the occurrence of an interrupt, it switches the execution state to the interrupt processing execution state, and executes the interrupt handler registered in the CPU 4. Since the OS cannot control the execution of the interrupt handler, the interrupt handler has a higher priority than the task to which the normal execution state of the CPU 4 is applied.

The RAM 8 is used as a work memory for the CPU 4. Various instructions are input to the keyboard 10 from an operator. The display 11 displays the operation state of the barcode scanner 100, an instruction from the operator, and the like.

The barcode scanner 100 has an auto trigger function having a reading mode and a non-reading mode. Reading mode is an operation of reading a bar code by irradiating a laser beam from the laser light source 1, the non-read mode is the operation of detecting the bar code from the laser light source 1 is irradiated with the laser beam with reduced power consumption . For example, a function key (not shown) of the keyboard 10 is operated to set the auto trigger function to ON. When the auto trigger function is set to ON, the reading mode is switched to the non-reading mode. It may be controlled such that the auto trigger function is automatically set to ON when the bar code scanner 100 has been inactive for a fixed time.

In a state where the auto trigger function is turned on and the non-reading mode is set, the laser light source 1 is intermittently driven and the gain of the signal obtained from the laser light source 1 is increased. In this example, the laser light source 1 is irradiated at intervals of 0.5 sec. Thereby, the power consumption of the laser light source 1 can be suppressed. Further, the gain of the AGC circuit 7c is set to the maximum level. Thereby, a distant bar code can be read. In this case, since the gain is set to the maximum, it is possible to read a distant bar code. However, since the gain is the maximum, noise increases, and in particular, it is a problem to read a close bar code. As a solution to this problem, the equalizer 7d lowers the cut-off frequency to narrow the passband and remove high-frequency components. Further, only the inflection point of the differential signal is extracted by raising the level of the slice signal of the slice signal generator 7i of the binarization processing unit 7g. By doing so, the barcode can be detected even when the gain of the AGC circuit 7c is maximum.

CPU 4 decodes the barcode detected in the non-reading mode and determines whether or not it is correct. CPU4 is, if the bar code detected in the non-reading mode is determined to correct switch to read mode from the non-reading mode, when it is determined that the bar code is not correct to continue the non-reading mode. As a result, it is possible to realize an auto-trigger function that automatically starts barcode reading using the existing laser light source 1. Accordingly, parts and dedicated circuits for realizing the conventional auto trigger function can be deleted, and the barcode scanner 100 can be downsized.

Subsequently, an operation example of the barcode scanner 100 will be described. In the reading mode, a laser beam is continuously emitted from the light emitting point of the laser light source 1 of the barcode scanner 100. This laser beam is condensed by the condensing lens 2 a of the optical unit 2. The condensed laser beam is deflected by the scan mirror 2b and applied to the barcode to scan the barcode.

The light is reflected from the barcode and the reflected light is imaged on the photoelectric converter 3a by the imaging lens 2c. The reflected light imaged on the photoelectric converter 3a is converted into an electric signal corresponding to the intensity by the photoelectric converter 3a. The electric signal is converted from a current value to a voltage value by the I / V converter 3b to be a voltage signal.

The voltage signal is amplified by the preamplifier 7a of the signal processing unit 7, and after amplification, is differentiated by the differentiator 7b to become a differentiated signal. The differential signal is amplified by the AGC circuit 7c. In this case, the gain of the AGC circuit 7c is set to a normal level for reading a barcode. The differential signal amplified by the AGC circuit 7c is subjected to waveform equalization processing by removing noise from the equalizer 7d. Thereafter, the differential signal is amplified about five times in amplitude by the output amplifier 7f, and binarized by the binarization processing unit 7g to generate a binarized signal.

The CPU 4 generates an interrupt at the timing of the edge of the binarized signal to obtain the barcode width length, compares the obtained barcode width length with a threshold value, discriminates a thick bar / thin bar, etc. Convert to code character and read barcode.

On the other hand, when the auto-trigger function is ON and in the non-reading mode, the laser beam is intermittently emitted from the light emission point of the laser light source 1 of the barcode scanner 100. This laser beam is condensed by the condensing lens 2 a of the optical unit 2. The condensed laser beam is deflected by the scan mirror 2b and applied to the barcode to scan the barcode.

The voltage signal is amplified by the preamplifier 7a of the signal processing unit 7, and after amplification, is differentiated by the differentiator 7b to become a differentiated signal. The differential signal is amplified by the AGC circuit 7c. In this case, the gain of the AGC circuit 7c is set to the maximum level. The differential signal amplified by the AGC circuit 7c is subjected to waveform equalization processing after noise is removed by an equalizer 7d having a cut-off frequency lowered. After that, the differential signal is amplified about five times by the output amplifier 7f, and binarized by the binarization processing unit 7g that increases the level of the slice signal to generate a binarized signal.

The CPU 4 generates an interrupt at the timing of the edge of the binarized signal to obtain the barcode width length, compares the obtained barcode width length with a threshold value, discriminates a thick bar / thin bar, etc. A bar code is detected after conversion into a code character, and it is determined whether or not the detected bar code is correct. For example, the CPU 4 compares the number of detected barcode samples detected in the non-reading mode with the reference number of barcodes, and the detected number of samples is within the reference number of samples and the detected barcode is detected. Each sample value of the sample is compared with the reference sample value of the barcode, and when it is determined that each sample value of the detected sample does not exceed the reference sample value, it is determined that the detected barcode is correct. CPU4 is, if the bar code detected in the non-reading mode is determined to correct switch to read mode from the non-reading mode, when it is determined that the bar code is not correct to continue the non-reading mode.

Subsequently, the operation of the auto trigger function will be described in detail with reference to FIG. 3 and FIG. In this example, a function key (not shown) of the keyboard 10 is operated to turn on the auto trigger function. When the auto trigger function is turned on, the non-reading mode is set. For example, gain adjustment or the like is performed in step ST1 shown in FIG. In this example, the CPU 4 controls the laser light source 1 to irradiate at intervals of 0.5 sec, and suppresses the power consumption of the laser light source 1. The signal processing unit 7 sets the gain of the AGC circuit 7c to the maximum level so that a distant barcode can be read. Further, the signal processing unit 7 sets the equalizer 7d to lower the cutoff frequency to narrow the passband and remove the high frequency component. In addition, the level of the slice signal of the slice signal generator 7i of the binarization processing unit 7g is raised so that only the inflection point of the differential signal is extracted. Subsequently, the process proceeds to step ST2.

In step ST2, the barcode scanner 100 performs paper surface detection. Details of the paper surface detection process in step ST2 will be described with reference to the flowchart of FIG. In step ST21 shown in FIG. 4, it is determined whether the scanning (measurement) of the barcode by the laser beam of the laser light source 1 is within 5 times. In this example, five barcode samples are acquired after the laser light source 1 is activated. When the barcode scanning exceeds 5 times, the process proceeds to step ST3 in FIG. When the barcode scanning is within 5 times, the process proceeds to step ST22.

In step ST22, the CPU 4 compares the number of detected barcode samples with the reference sample number of the barcode, and determines whether or not the detected sample number is within the range of the reference sample number. For example, the CPU 4 generates an interrupt at the edge timing of the binarized signal input from the signal processing unit 7 to obtain the barcode width length, compares the obtained barcode width length with a threshold value, / The bar code is detected by discriminating a thin bar and converting it to a bar code character. The CPU 4 compares the detected number of detected barcode samples with the reference number of barcode samples (for example, 23 to 256), and determines whether or not the detected sample number is within the reference sample number range. If the number of detected samples is outside the range of the reference sample number, the process returns to step ST21. When the number of detected samples is within the range of the reference sample number, the process proceeds to step ST23.

In step ST23, the CPU 4 compares each detected sample value of the barcode with the reference sample value of the barcode, and determines whether each sample value of the detected sample does not exceed the reference sample value. For example, bar CPU4 compares the sample values and reference sample values of the bar codes detected sample (e.g. 0x8000), exceeding the thick of the reference bar when each sample value of the detected sample exceeds the reference sample value Is determined to exist, and the process returns to step ST21. If each sample value of the detected sample does not exceed the reference sample value, the process proceeds to step ST24.

In step 24, the CPU 4 counts up the OK counter and proceeds to step ST25. In step ST25, the CPU 4 determines whether or not the OK counter is 3 or more. If it is determined that the OK counter is less than 3, the process returns to step ST21. When it is determined that the OK counter is 3 or more, the process proceeds to step ST26. In step ST26, the CPU 4 determines that a bar code has been detected, and proceeds to step ST3 in FIG.

In step ST3 shown in FIG. 3, the CPU 4 determines whether or not a barcode is detected. If it is determined that the bar code is not detected, the process returns to step ST1, and gain adjustment is performed again. If it is determined that a bar code has been detected, the process proceeds to step ST4.

In step ST4, gain adjustment is performed. For example, the CPU 4 controls to irradiate the laser light source 1 continuously. The signal processing unit 7 sets the gain of the AGC circuit 7c to a normal level for reading a barcode. Further, the signal processing unit 7 restores the cut-off frequency to the original by the equalizer 7d, and also restores the level of the slice signal of the slice signal generator 7i of the binarization processing unit 7g to set the reading mode to the auto trigger. The function ends.

Thus, according to the bar code scanner 100 according to the present invention, the non-reading mode, whether from a laser light source 1 with reduced power consumption by irradiating a laser beam to detect the bar code, the bar code the detected correct If the bar code is determined to be correct, the non-reading mode is switched to the reading mode. If the bar code is determined to be incorrect, the non-reading mode is continued.

This makes it possible to realize an auto trigger function that automatically starts barcode reading using the existing laser light source 1. Accordingly, parts and dedicated circuits for realizing the conventional auto trigger function can be deleted, and the barcode scanner 100 can be downsized.

In addition, in order to suppress the power consumption of the laser light source 1 in the non-reading mode, in addition to driving the laser light source 1 intermittently, the power supplied to the laser light source 1 may be suppressed to emit light darkly.

Further, the present invention has been described bar code scanner for reading a bar code of one-dimensional in this embodiment is not limited to this and can be applied to the code scanner for reading a code symbol such as a 2-dimensional code.

The present invention is extremely suitable when applied to an optical information reader that reads information of code symbols composed of portions having different light reflectivities.

DESCRIPTION OF SYMBOLS 1 ... Laser light source, 2 ... Optical part, 3 ... Signal conversion part, 4 ... CPU (control part), 7 ... Signal processing part, 100 ... Barcode scanner (optical) Information reader)

Claims

An optical information reader that reads information of a code symbol composed of parts having different light reflectivities,
When the operation to read the code symbol by irradiating the laser beam from the laser light source is set to the reading mode, and the operation to detect the code symbol by irradiating the laser beam from the laser light source with reduced power consumption is set to the non-reading mode.
A signal converter that receives the reflected light of the laser beam applied to the code symbol from the laser light source and converts it into an electrical signal;
A signal processing unit that binarizes the electrical signal to generate a binarized signal;
A control unit for decoding the binarized signal and detecting a code symbol;
The controller is
An optical information reading apparatus that determines whether or not a code symbol detected in a non-reading mode is correct and switches from the non-reading mode to a reading mode based on the determination result.
The controller is
The non-reading mode is switched to the reading mode when it is determined that the code symbol detected in the non-reading mode is correct, and the non-reading mode is continued when it is determined that the code symbol is not correct. 2. The optical information reading apparatus according to 1.
The controller is
Comparing the number of detected samples of the code symbol detected in the non-reading mode with the number of reference samples of the code symbol, the number of detected samples is within the range of the number of reference samples, and
Compare each sample value of the detected sample of the detected code symbol with the reference sample value of the code symbol, and if it is determined that each sample value of the detected sample does not exceed the reference sample value, determine that the detected code symbol is correct The optical information reading device according to claim 1.
2. The optical information reading apparatus according to claim 1, wherein in the non-reading mode, the laser light source is intermittently driven and a gain of a signal obtained from the laser light source is increased.
A method for controlling an optical information reading device that reads information to be read composed of parts having different light reflectivities such as code symbols,
When the operation to read the code symbol by irradiating the laser beam from the laser light source is set to the reading mode, and the operation to detect the code symbol by irradiating the laser beam from the laser light source with reduced power consumption is set to the non-reading mode.
The optical information reader is
A first step of receiving reflected light of a laser beam applied to a code symbol from a laser light source and converting it into an electrical signal;
A second step of binarizing the electrical signal to generate a binarized signal;
Performing a third step of decoding the binarized signal to detect code symbols;
In the third step,
A control method for an optical information reading apparatus, comprising: determining whether or not a code symbol detected in a non-reading mode is correct, and switching from the non-reading mode to a reading mode based on a determination result.