WO2011033289A1 - Ensemble panneau de construction - Google Patents

Ensemble panneau de construction Download PDF

Info

Publication number
WO2011033289A1
WO2011033289A1 PCT/GB2010/051526 GB2010051526W WO2011033289A1 WO 2011033289 A1 WO2011033289 A1 WO 2011033289A1 GB 2010051526 W GB2010051526 W GB 2010051526W WO 2011033289 A1 WO2011033289 A1 WO 2011033289A1
Authority
WO
WIPO (PCT)
Prior art keywords
spaced
panel assembly
ring beam
building panel
panels
Prior art date
Application number
PCT/GB2010/051526
Other languages
English (en)
Inventor
William Ronald Arrowsmith
Christopher James Moss
Original Assignee
William Ronald Arrowsmith
Christopher James Moss
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by William Ronald Arrowsmith, Christopher James Moss filed Critical William Ronald Arrowsmith
Publication of WO2011033289A1 publication Critical patent/WO2011033289A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/14—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/26—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of wood
    • E04B1/2604—Connections specially adapted therefor
    • E04B1/2612—Joist hangers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6145—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element

Definitions

  • the present invention relates to a building panel assembly for use in the construction of new homes and buildings.
  • Modern timber framed buildings may be constructed utilising interconnected structural insulated panels (SIPs), which panels generally comprise an inner core of insulating material such as expanded polystyrene or poiyurethane sandwiched between a pair of structural boards, which, for example, be sheet metal or oriented strand board (OSB), but other materials can be used, such as plywood, pressure-treated plywood, cementitious panels or even exotic materials like stainless steel, fibre reinforced plastic and magnesium oxide.
  • SIPs structural insulated panels
  • OSB oriented strand board
  • SIPs can bring many benefits when compared to a conventional "stick" framed building, but also have some drawbacks.
  • a home built using SIPs can have a tighter building envelope and the walls can have higher insulating properties, with fewer drafts and a decrease in operating costs for maintaining a comfortable interior environment for the occupants.
  • construction time can be reduced, as well as requiring fewer trades in the construction process.
  • the panels can be used for flooring, walls and roofing and an OSB skin system can structurally out-perform conventional "stick" frame construction.
  • SIPs work as framing, insulating and exterior sheathing, such can be pre-cut from the factory to a specified design thereby reducing the time within which an exterior building envelope can be completed.
  • the panels When constructing a building with SIPs, the panels are normally connected together at their edges in a horizontal and/or vertical direction by interlocking tongue and groove arrangement, the edges of the OSB boards extending beyond the inner core so as to define a channel around the panel that is designed to interlock with a tongue extending from the periphery of an adjacent panel and the boards can then be secured to one another by nailing or the like.
  • a problem with such traditional panels is that the assembly of such on-site can be a labour intensive process and requires accurate cutting and fitting of tongues to the panels and the fixing of the panels to each other, and further, due to the exposure of the edges of the OSB boards, such can be damaged, particularly at the comers and peripheral edges, and further, moisture/water can cause the edges of the OSB boards to swell, or warp, or both.
  • a building panel assembly in which in order to overcome some of the abovementioned disadvantages, a peripheral, frame was provided extending around and fixed to at least a part of the panel members.
  • Such frame defined a pair of rebates for receiving an outer portion of the respective panel member and outer portion which extended outwards from the panel members and defined a single central channel around the frame for receiving a locking beam. Whilst such an arrangement provided a significant improvement over earlier panels, it has been sought to improve this further by improving the design of the peripheral frame to provide improved stability and strength and to allow access for service conduits through the frame.
  • a building panel assembly comprising a pair of spaced-apart containment boards, separated by an inner insulating core, and having a peripheral rigid frame extending around the periphery of the containment boards and secured thereto, characterised in that, said frame defines a pair of spaced-apart longitudinal channels, which extend around the periphery of the panel and extend into the space between the spaced-apart pair of containment boards, the outer surface of each of the spaced-apart channels providing a supporting surface for the containment boards and defining the spacing between the boards, and the outer edges of the frame, extending from the respective channels, extend over the peripheral edge of each of the panels in order to protect the edge surfaces thereof.
  • the assembly of the present invention has improved rigidity, structural integrity and improved load-bearing capacity, even when compared with our earlier abovementioned panel assembly, and in particular has improved resistance to twisting. Further, due to the presence of two slots/channeis, when compared to our own prior art version, such has improved resistance to fire/smoke egress, since the arrangement of the present invention provides a frame having a much lower profile than the frame of our earlier panel, which enables a much tighter fit between adjacent panels. Additionally, due to the spacing between the spaced-apart channels of the peripheral frame, the central portion of the web of the frame profile can be used to provide access for conduits, so that ducting for services can be provided through the panels. In order to align and interconnect adjacent abutting panels, an alignment track is provided, which fits into the corresponding respective spaced-apart channels of the abutting panels.
  • a sole plate When assembling a structure utilising panels according to the present invention, a sole plate would first be secured to the foundations of the structure, such sole plate having a pair of parallel upstanding rails which are received into the parallel spaced apart-channels of the frame on the base of the SIP wall panel.
  • a corner post For vertical alignment, a corner post would be provided, again having corresponding rails for engagement into the spaced-apart channels on the adjacent vertical edge of the SIP panel, thereby enabling accurate positioning a first panel, having previously accurately located the sole panel and the corner post, A subsequent SIP panel is then positioned on the sole plate and connected to said first panel using alignment tracks, and the process is continued until a subsequent corner post is reached.
  • a ring beam of similar construction to the wall panels, can then be positioned extending across the top of a plurality of wall panels, said ring beam also having corresponding spaced-apart channels in the peripheral frame for receiving corresponding alignment tracks and for engaging with corresponding tracks of respective wall panels and corner posts.
  • An advantage of the provision of a rigid peripheral frame according to the present invention is that such can be utilised with more fragile panel members, including magnesium oxide panels, which provide a fire proofing element if required.
  • the rigid structure of the peripheral frame, and its resistance to bending or twisting, significantly improves the performance and protection of more friable materials.
  • panels would generally be made to a standard dimension, smaller, narrower, or reduced height panels can be provided to enable the provisions of openings for doors and windows wherever appropriate within the overall construction of a structure.
  • a significant benefit is the ability to provide conduits through the panels to enable the supply of services, e.g. electrical wiring through the panels without significantly effecting the integrity of such panels.
  • Figure 1 illustrates the basic construction of a SIP panel according to the present invention
  • Figure 2 illustrates a perspective view of a pane! according to the present invention
  • Figure 3 illustrates a side view of a panel
  • Figure 4 illustrates an end view of a panel according to the present invention
  • Figure 5 illustrates a panel of the present invention having a ring beam located on the top edge thereof
  • Figure 6 illustrates an enlarged view interconnection between adjacent panels or between a panel and a ring beam
  • Figure 7 illustrates the manner of assembling a pane! to a corner post and illustrates the positioning of a sole plate for mounting such to a floor;
  • Figure 8 illustrates a structure comprised of panels according to the present invention
  • Figure 9 illustrates a joist hanger for use with the panel of the present invention.
  • Figure 10 illustrates use of joist hangers of Figure 9 in a construction according to the present invention.
  • Figure 1 illustrates a structural insulated pane! (SIP) 10, which comprises a pair of spaced-apart containment boards 11 and a low profile peripheral rigid frame 12, preferably of metal, e.g. steel, extending around the entire periphery of the spaced-apart boards 11 , the peripheral frame 12 having spaced-apart slots 13, which also extend around the entire periphery of the panel, the cavity between the boards being filled with an inner insulating core 14, such as expanded or extruded polystyrene or polyurethane.
  • SIP structural insulated pane!
  • the central web portion of the frame 12 may additionally be modified to include an access point or opening 15 to enable services such as electrical cabling to be fed to or across a pane! 10 without compromising the structural integrity of such.
  • the panels are shown in side and edge views in Figures 2 and 3, which show the depth of the channels, being the dotted line 13', whilst the conduit extending through the panel is indicated by the pair of dotted lines 15'.
  • the profile of the peripheral frame 12 is such that the outer edges of two spaced-apart channels 13 extend over and support and protect the peripheral edge of the containment boards 11 and further, the spacing apart of the channels 13 defines the spacing between the pair of containment boards 11.
  • Figure 4 shows a wall panel 10 upon which a ring beam 20, is located.
  • the ring beam 20 is constructed in a manner similar to that of the wall panels, but is produced in the form of a beam, again having a peripheral rigid frame extending around such and having a profile corresponding to that of the wail panels 10.
  • the spacing between the boards 11 of the respective containment boards again being filled by the inner insulating core 14.
  • alignment tracks 21 are inserted in the respective channels 13 of the respective adjacent peripheral frames 12.
  • the alignment tracks 21 ensure a neat and secure interconnection of the respective pane! 10 and ring beam 20.
  • a ridged sole plate 25 is secured to the foundation or floor of a building, the sole plate 25 having upstanding rails 26, which are appropriately sized and spaced to be located within the channels 13 of the peripheral rigid frame on the bottom edge of the panel 10.
  • a corner post 30 is positionable at a corner of a structure and may have corresponding channels for receiving alignment rails in a similar manner to that as described above for the ring beam, or may have a profile provided thereon similar to the sole plate 25 for engaging in the channels 13 of the peripheral frame on the vertical edge of the pane! 10.
  • FIG 7 an indication of the construction of a structure utilising the components of the present invention can be seen wherein a number of panels 10 are assembled and aligned between corner posts 30 on one side of the structure, with a ring beam 20 extending over the respective panels to provide a secure and reliable construction.
  • further panels 10 can be placed on the ring beam 20 for the second storey of the structure, and joists 35 hung between opposed parallel ring beams 20 to provide a support base for flooring panels for the upper storey and tie together opposite walls of the structure.
  • panels 10 can be made in different sizes, and here a short panel is shown, with a bridging panel over an opening, to provide access for a window, and similarly, whilst panels are generally of the same standard size, different width panels can be provided to provide flexibility in the size of the structure and also to accommodate openings for doors or the like.
  • a joist hanger 40 is illustrated in Figure 8, which joist hanger has been specifically designed for use with panels of the present invention, and its positioning on a ring beam 20 is illustrated in Figure 9.
  • the ring beam 20 is constructed as previously indicated with containment boards 11 spaced-apart by the profile member 12 forming the rigid peripheral frame having channels 13, the cavity between the containment boards containing an insulating material 14.
  • a joist hanger support rail 41 is secured to the upper inner edge of the ring beam and held in position by the rigid peripheral frame 12.
  • the joist hanger support rail 41 extends along the entire length of the inner edge of the ring beam thereby enabling the joist hangers 40 to be engaged on the support rail at the desired spacing, as shown in Figure 10, thereby enabling joists 35 to be supported on the ring beam 20.
  • the components of the building system provided primarily by the novel panel of the present invention, incorporating the rigid peripheral frame having spaced-apart slots 13 provides a reliable and robust method of construction, which by virtue of the profile of the frame 12 provides a substantially improved method of instruction having accurately positionable panels with improved stability and load bearing capacity, and fire resistance, due to a provision of the double channel arrangement with locking alignment rails which maintain a tight air gap and thereby prevent the spread of fire and smoke.
  • the peripheral frame enables, more readily, the use of magnesium oxide panels to provide further fire resistance. Additionally, the provision of the conduit 15 for electric cabling can be readily provided in the panels.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

L'invention concerne un ensemble panneau de construction destiné à un panneau structural isolé (SIP) (10) qui comprend deux plaques de confinement séparées (11), l'espace entre elles étant rempli d'un matériau d'isolation (14), tandis que le bord périphérique externe du panneau présente un cadre périphérique rigide (12), dont le profil forme des canaux longitudinaux espacés (13) s'étendant autour de toute la périphérie de l'ensemble panneau. Afin d'assembler le panneau (10) avec un panneau contigu (10), une poutre annulaire (20), ou un poteau d'angle, des glissières d'alignement (21) sont prévus qui viennent en prise dans les canaux longitudinaux (13) de façon à fixer et aligner les panneaux (10) contigus correspondants.
PCT/GB2010/051526 2009-09-17 2010-09-13 Ensemble panneau de construction WO2011033289A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0916326.2 2009-09-17
GB0916326A GB0916326D0 (en) 2009-09-17 2009-09-17 A building panel assembly

Publications (1)

Publication Number Publication Date
WO2011033289A1 true WO2011033289A1 (fr) 2011-03-24

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ID=41277871

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2010/051526 WO2011033289A1 (fr) 2009-09-17 2010-09-13 Ensemble panneau de construction

Country Status (2)

Country Link
GB (1) GB0916326D0 (fr)
WO (1) WO2011033289A1 (fr)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015089467A1 (fr) * 2013-12-14 2015-06-18 Simpson Strong-Tie Company, Inc. Connecteur comprenant un étrier à solive de cloison sèche
WO2015107369A1 (fr) * 2014-01-18 2015-07-23 4Wall Ip Ltd Ensemble de panneaux de construction et procédé de fabrication
WO2015120502A1 (fr) * 2014-02-12 2015-08-20 Arkistruct Ltd. Système de construction de panneaux préfabriqués
GB2524025A (en) * 2014-03-11 2015-09-16 Fabulo Ltd Modular building system
US10385562B2 (en) 2014-01-18 2019-08-20 4Wall Ip Ltd Building panel assembly and method of manufacturing
US10829929B1 (en) 2019-12-19 2020-11-10 Greggory Hansen System and method for assembling structural insulated panels
US11142902B2 (en) 2017-06-07 2021-10-12 Simpson Strong-Tie Company, Inc. Drywall hanger
US11225787B2 (en) 2018-06-06 2022-01-18 Simpson Strong-Tie Company, Inc. Drywall spacing joist hanger
GB2607373A (en) * 2020-12-23 2022-12-07 Keystone Lintels Ltd A structural support for a bay window

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB714544A (en) 1951-08-01 1954-09-01 Rommler G M B H H Hydraulic press for the manufacture of platelike bodies
US4567699A (en) 1982-01-20 1986-02-04 Mcclellan Thomas A Prefabricated panel and building system
AU551404B2 (en) * 1981-09-07 1986-05-01 George Hudson Homes (Aust.) Pty. Ltd. Building panel
CA2081651A1 (fr) * 1992-10-28 1994-04-29 A. Stewart Riddell Panneaux de construction prefabriques modulaires
FR2707317A1 (fr) * 1993-07-06 1995-01-13 Aas Eléments de panneaux monoblocs constitués par jumelage de 2 parois reliées et écartées entre elles sur chant par des profilés longitudinaux à "effet-ressort".
US5566523A (en) * 1995-06-20 1996-10-22 Ozanne; Leroy Wall panel construction
DE29807049U1 (de) * 1998-04-06 1998-09-17 Lethe Metallbau Gmbh Bauelement zur Erstellung von Wänden und/oder Decken, insbesondere auf Schiffen
AT6096U1 (de) * 2002-04-18 2003-04-25 List General Contractor Gmbh Wandelement zur errichtung von wänden sowie wandsystem mit solchen wandelementen
WO2005007983A1 (fr) * 2003-07-21 2005-01-27 Advanced Housing Systems Limited Connecteur de construction, etrier a solive, packer de ventilation et procede de construction de batiment
WO2006053377A1 (fr) * 2004-11-18 2006-05-26 Companel Pty Ltd Éléments de bâtiment
US20070094963A1 (en) * 2003-04-17 2007-05-03 Mcdonald Frank Modular building panels, method of assembly of building panels and method of making building panels
GB2451275A (en) 2007-07-25 2009-01-28 William Ronald Arrowsmith A building structural insulated panel assembly
US20090100780A1 (en) 2007-10-19 2009-04-23 Mathis John P Structural insulated panel system

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB714544A (en) 1951-08-01 1954-09-01 Rommler G M B H H Hydraulic press for the manufacture of platelike bodies
AU551404B2 (en) * 1981-09-07 1986-05-01 George Hudson Homes (Aust.) Pty. Ltd. Building panel
US4567699A (en) 1982-01-20 1986-02-04 Mcclellan Thomas A Prefabricated panel and building system
CA2081651A1 (fr) * 1992-10-28 1994-04-29 A. Stewart Riddell Panneaux de construction prefabriques modulaires
FR2707317A1 (fr) * 1993-07-06 1995-01-13 Aas Eléments de panneaux monoblocs constitués par jumelage de 2 parois reliées et écartées entre elles sur chant par des profilés longitudinaux à "effet-ressort".
US5566523A (en) * 1995-06-20 1996-10-22 Ozanne; Leroy Wall panel construction
DE29807049U1 (de) * 1998-04-06 1998-09-17 Lethe Metallbau Gmbh Bauelement zur Erstellung von Wänden und/oder Decken, insbesondere auf Schiffen
AT6096U1 (de) * 2002-04-18 2003-04-25 List General Contractor Gmbh Wandelement zur errichtung von wänden sowie wandsystem mit solchen wandelementen
US20070094963A1 (en) * 2003-04-17 2007-05-03 Mcdonald Frank Modular building panels, method of assembly of building panels and method of making building panels
WO2005007983A1 (fr) * 2003-07-21 2005-01-27 Advanced Housing Systems Limited Connecteur de construction, etrier a solive, packer de ventilation et procede de construction de batiment
WO2006053377A1 (fr) * 2004-11-18 2006-05-26 Companel Pty Ltd Éléments de bâtiment
GB2451275A (en) 2007-07-25 2009-01-28 William Ronald Arrowsmith A building structural insulated panel assembly
US20090100780A1 (en) 2007-10-19 2009-04-23 Mathis John P Structural insulated panel system

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015089467A1 (fr) * 2013-12-14 2015-06-18 Simpson Strong-Tie Company, Inc. Connecteur comprenant un étrier à solive de cloison sèche
US9394680B2 (en) 2013-12-14 2016-07-19 Simpson Strong-Tie Company Drywall joist hanger
USRE48789E1 (en) 2013-12-14 2021-10-26 Simpson Strong-Tie Company Inc. Drywall joist hanger
AU2014361786B2 (en) * 2013-12-14 2018-11-22 Simpson Strong-Tie Company, Inc. Drywall joist hanger connection
US10385562B2 (en) 2014-01-18 2019-08-20 4Wall Ip Ltd Building panel assembly and method of manufacturing
WO2015107369A1 (fr) * 2014-01-18 2015-07-23 4Wall Ip Ltd Ensemble de panneaux de construction et procédé de fabrication
WO2015120502A1 (fr) * 2014-02-12 2015-08-20 Arkistruct Ltd. Système de construction de panneaux préfabriqués
AU2014383001A2 (en) * 2014-02-12 2019-02-28 Arkistruct Ltd. A prefabricated panel building system
GB2524025A (en) * 2014-03-11 2015-09-16 Fabulo Ltd Modular building system
GB2524025B (en) * 2014-03-11 2017-12-27 Fabulo Ltd Modular building system
US11142902B2 (en) 2017-06-07 2021-10-12 Simpson Strong-Tie Company, Inc. Drywall hanger
US11225787B2 (en) 2018-06-06 2022-01-18 Simpson Strong-Tie Company, Inc. Drywall spacing joist hanger
US10829929B1 (en) 2019-12-19 2020-11-10 Greggory Hansen System and method for assembling structural insulated panels
GB2607373A (en) * 2020-12-23 2022-12-07 Keystone Lintels Ltd A structural support for a bay window

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