WO2011032409A1 - Square quantum detecting method, system, device for agglomerates in mixing drum and mixing vehicle - Google Patents

Square quantum detecting method, system, device for agglomerates in mixing drum and mixing vehicle Download PDF

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Publication number
WO2011032409A1
WO2011032409A1 PCT/CN2010/074476 CN2010074476W WO2011032409A1 WO 2011032409 A1 WO2011032409 A1 WO 2011032409A1 CN 2010074476 W CN2010074476 W CN 2010074476W WO 2011032409 A1 WO2011032409 A1 WO 2011032409A1
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agglomerates
weight
stirred tank
detecting
tank
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PCT/CN2010/074476
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French (fr)
Chinese (zh)
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周翔
周继辉
彭清祥
邓秋连
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湖南三一智能控制设备有限公司
三一重工股份有限公司
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Publication of WO2011032409A1 publication Critical patent/WO2011032409A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/20Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measurement of weight, e.g. to determine the level of stored liquefied gas
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes

Definitions

  • This method is realized by installing a pressure sensor in the hydraulic circuit of the stirring tank.
  • the installation method of the pressure sensor is complicated; the pressure in the hydraulic circuit of the stirring tank is affected by various factors, such as the lubrication degree of the stirring tank, The degree of wear, the wear of hydraulic components, etc., these factors will result in low measurement accuracy, and the implementation is complicated and less feasible.
  • a first object of the present invention is to provide a method for detecting agglomerates in a stirred tank, which method can accurately measure the amount of the inside of the stirred tank, and the embodiment is simple, and has good practicality.
  • the present invention also provides a method for detecting agglomerates in a tank, comprising: a detecting unit for detecting the weight of the stirring tank and emitting a weight signal; The weight signal is received, and the amount of agglomerates in the stirred tank is calculated according to the method for detecting the amount of agglomerates in the stirred tank according to the above claims.
  • a display unit configured to display a square quantity V of agglomerates in the stirring tank and a judgment result of the determining unit
  • a storage unit for storing the amount of agglomerates in the agitating tank V. The judgment result of the judging unit.
  • the present invention also provides a method for detecting agglomerates in a tank, comprising a controller, a weight sensor having a quantity of not less than one; the weight sensor being mounted on a support of the agitating tank At a point, the weight signal output end of the weight sensor is coupled to the weight signal receiving end of the controller.
  • the weight sensor is installed at the support point of the agitating tank, and is used for measuring the weight of the stirring tank and emitting a weight signal; the controller is configured to receive the weight signal from the weight sensor, and according to the above-mentioned quantity of the agglomerate in the stirring tank The method calculates the amount of agglomerates in the stirred tank.
  • the weight sensor is mounted at a roller support point of the agitating tank.
  • Figure 5 is a schematic view showing another mounting position of the weight sensor in the square detecting device of the agglomerate in the stirring tank according to the present invention.
  • step S102 the load weight G of the stirring tank is detected.
  • the agitator loads the agglomerate at the mixing station, according to the amount of the agglomerate ordered by the customer, the corresponding amount of agglomerate is charged into the agitating tank, and the agglomerate is filled in the agitating tank, and the measurement is carried out.
  • the weight of the stirred tank of the knot is detected.
  • the amount of agglomerates in the stirred tank is detected, the measurement parameters are small, the weight is the basic measurement parameter, and the measurement accuracy is high; the density of the same type of agglomerates produced by the same mixing station is substantially uniform, and each side is coalesced
  • the weight of the material is only required to be calibrated once, and the empty weight of the mixing tank of each mixer is also fixed.
  • the weight of the agitating tank can be measured for each test, and the amount of agglomerates in the mixing tank can be obtained.
  • the detection tube is versatile and versatile.
  • Fig. 2 is a flow chart showing another embodiment of the method for detecting the amount of agglomerates in a stirred tank according to the present invention.
  • the present invention also provides a method for detecting the amount of agglomerates in a tank, which is described in the following examples.
  • the method for detecting the agglomerate in the agitating tank comprises: a detecting unit for detecting the weight of the stirring tank and emitting a weight signal;
  • the method further includes:
  • a weight sensor is used to measure the weight of the agitating tank. Since the mixing tank has three support points, it can be understood that the weight measured by the weight sensor is not the actual weight of the agitating tank, and the weight obtained by the weight sensor can be used as The equivalent weight of the stirred tank, the controller adopts the equivalent weight, and calculates the amount of agglomerates in the stirred tank according to the above-described method for detecting the amount of agglomerates in the stirred tank.
  • two weight sensors are used to measure the weight of the agitating tank, and the controller receives two weight sensors to send a weight signal. Since the mixing tank has three supporting points, it can be understood that the sum of the weights measured by the two weight sensors Not the actual weight of the tank, two weights The sum of the weights detected by the sensor is used as the equivalent weight of the agitating tank, and the equivalent weight is used to calculate the amount of agglomerates in the agitating tank according to the above-described method for detecting the agglomerates in the agitating tank.
  • the weight sensor is installed at the support point of the agitating tank, and is used for measuring the weight of the stirring tank and emitting a weight signal; the controller is configured to receive the weight signal from the weight sensor, and according to the above-mentioned quantity of the agglomerate in the stirring tank The method calculates the amount of agglomerates in the stirred tank.
  • This device can quickly and accurately measure the amount of agglomerates in the mixing tank, providing accurate values for customers and transport owners, effectively preventing the stray car from stealing during transportation, and providing customers with A basis for determining whether the actual amount of agglomerates is consistent with a predetermined amount.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

A square quantum detecting method for agglomerates in a mixing drum of a mixing vehicle, involves detecting the unloaded weight M of the mixing drum; detecting the loaded weight G of the mixing drum; calculating the weight T of agglomerates in the mixing drum by subtracting the unloaded weight M from the loaded weigh G, T=G-M; and calculating the square quantum V of agglomerates in the mixing drum by dividing the weight T of agglomerates by a predetermined weight K of each square of agglomerates, V=T/K. A square quantum detecting system for agglomerates in the mixing drum is provided. A square quantum detecting device for agglomerates in the mixing drum is provided. A mixing vehicle including the square quantum detecting device for agglomerates in a mixing drum is provided.

Description

搅拌罐内聚结物的方量检测方法、 系统、 装置及搅拌车 本申请要求于 2009 年 09 月 16 日提交中国专利局、 申请号为 200910176216.2, 发明名称为"搅拌罐内聚结物的方量检测方法、 系统、 装 置及搅拌车"的中国专利申请的优先权,其全部内容通过引用结合在本申请 中。  The method for measuring the amount of agglomerates in a stirred tank, the system, the device and the mixer. The application is submitted to the Chinese Patent Office on September 16, 2009, and the application number is 200910176216.2. The invented name is "the agglomerate in the stirred tank". The priority of the Chinese patent application of the method, the system, the device and the agitator is incorporated herein by reference.
技术领域 Technical field
本发明涉及混凝土搅拌车技术领域, 尤其涉及一种搅拌罐内聚结物的 方量检测方法, 本发明还涉及一种搅拌罐内聚结物的方量检测系统、 一种 搅拌罐内聚结物的方量检测装置。  The invention relates to the technical field of concrete mixer trucks, in particular to a method for detecting agglomerates in a stirred tank, and to a method for detecting agglomerates in a stirred tank and a coalescing method in a stirred tank. The quantity detection device of the object.
背景技术 Background technique
搅拌站加工好的各种聚结物通常采用混凝土搅拌车运输至施工现场, 混凝土搅拌车筒称搅拌车。 混凝土搅拌车通常包括汽车底盘、 搅拌罐, 由 于搅拌车在运输聚结物时, 为了防止聚结物凝固, 搅拌罐需要不断地进行 旋转。 为了保证搅拌罐能正常的旋转, 一般搅拌罐与汽车底盘有三个支撑 点, 搅拌罐通过这三个支撑点设置在汽车底盘上。 其中, 两个支撑点为对 称设置的两个滚轮, 两个滚轮支撑着搅拌罐并随搅拌罐一起转动; 第三个 支撑点位于搅拌罐减速机处的支撑台架的上端面, 搅拌罐的前端支撑点抵 靠该支撑台架的上端面。  The various agglomerates processed by the mixing station are usually transported to the construction site by a concrete mixer truck, and the concrete mixer truck is called a mixer truck. Concrete mixer trucks usually include a car chassis and a mixing tank. Since the mixer truck transports agglomerates, the agitator tank needs to be continuously rotated in order to prevent the agglomerates from solidifying. In order to ensure the normal rotation of the mixing tank, the mixing tank and the chassis of the automobile generally have three support points, and the mixing tank is arranged on the chassis of the automobile through the three supporting points. Wherein, the two support points are two rollers arranged symmetrically, the two rollers support the stirring tank and rotate together with the stirring tank; the third supporting point is located at the upper end surface of the supporting gantry at the stirring tank reducer, the stirring tank The front support point abuts against the upper end surface of the support gantry.
客户向搅拌站预定一定方量的施工所用的聚结物, 采用搅拌车到搅拌 站运输所需的聚结物,搅拌车在搅拌站装载聚结物后,将其运输至客户处。 聚结物的方量是客户和搅拌车车主都关心的参数, 对于客户而言, 通过聚 结物的方量可以判断搅拌车车主是否有偷料嫌疑, 通过聚结物的方量可以 判断运输的聚结物的方量是否在规定的范围之内。  The customer orders a certain amount of agglomerates for the construction of the mixing station, and uses the mixer truck to transport the agglomerates required by the mixing station. The mixer truck transports the agglomerates at the mixing station and transports them to the customer. The quantity of agglomerates is a parameter that both the customer and the owner of the mixer car care about. For the customer, the quantity of the agglomerate can be used to determine whether the owner of the mixer is suspected of stealing the material, and the quantity of the agglomerate can be used to judge the transportation. Whether the amount of agglomerates is within the specified range.
目前, 搅拌罐内聚结物的方量的检测方法主要有以下几种:  At present, there are mainly the following methods for detecting the amount of agglomerates in a stirred tank:
第一种方法, 在搅拌罐上安装随搅拌罐一起旋转的压力传感器和加速 度传感器,通过压力传感器测量搅拌罐所承受的压力及聚结物的堆积角度, 通过加速度传感器测量搅拌罐的旋转加速度, 依此判断搅拌罐内的聚结物 的方量。  In the first method, a pressure sensor and an acceleration sensor that rotate together with the stirring tank are installed on the stirring tank, and the pressure and the accumulation angle of the agglomerate are measured by the pressure sensor, and the rotational acceleration of the stirring tank is measured by the acceleration sensor. The amount of agglomerates in the stirred tank was judged accordingly.
这种方法中, 安装在搅拌罐上的压力传感器及加速度传感器随搅拌罐 一起旋转, 压力传感器及加速度传感器所采集的信号必须通过无线通道发 送至控制器, 而且压力传感器、 加速度传感器在不停地旋转, 压力传感器 及加速度传感器发送至控制器的信号将不稳定, 使得测量的准确性不高; 这种方法需要采集搅拌罐所承受的压力、 聚结物的堆积角度、 搅拌罐的旋 转加速度等参数, 所需参数较多, 计算复杂, 实用性较差; 而且这种方法 测量结果和搅拌罐的结构的尺寸有关, 通用性较差。 In this method, the pressure sensor and the acceleration sensor mounted on the mixing tank are accompanied by the stirring tank. When rotating together, the signals collected by the pressure sensor and the acceleration sensor must be sent to the controller through the wireless channel, and the pressure sensor and the acceleration sensor are continuously rotated, and the signals sent from the pressure sensor and the acceleration sensor to the controller will be unstable, making the measurement The accuracy is not high; this method needs to collect the pressure of the agitating tank, the accumulation angle of the agglomerate, the rotational acceleration of the agitating tank, etc., the parameters required are large, the calculation is complicated, and the practicability is poor; The measurement results of the method are related to the size of the structure of the agitating tank, and the versatility is poor.
第二种方法, 在搅拌罐的液压回路中安装压力传感器, 通过压力传感 器测量液压回路中的压力, 根据液压回路中压力的变化来判断搅拌罐内的 聚结物的方量。  In the second method, a pressure sensor is installed in the hydraulic circuit of the agitating tank, the pressure in the hydraulic circuit is measured by the pressure sensor, and the amount of agglomerates in the agitating tank is judged according to the change in the pressure in the hydraulic circuit.
这种方法中是通过在搅拌罐的液压回路中安装压力传感器来实现的, 压力传感器的安装方式较复杂; 搅拌罐的液压回路中的压力受多方面的因 素影响, 如搅拌罐的润滑度、 磨损度、 液压元件的磨损度等, 这些因素会 造成测量精度不高, 且实施方式复杂、 可行性较低。  This method is realized by installing a pressure sensor in the hydraulic circuit of the stirring tank. The installation method of the pressure sensor is complicated; the pressure in the hydraulic circuit of the stirring tank is affected by various factors, such as the lubrication degree of the stirring tank, The degree of wear, the wear of hydraulic components, etc., these factors will result in low measurement accuracy, and the implementation is complicated and less feasible.
综上所述, 现有技术中的搅拌罐内聚结物的方量检测方法, 均存在测 量精度不高, 实施较为困难, 不具备实用性的缺点。  In summary, the method for detecting the amount of agglomerates in the stirred tank in the prior art has the disadvantages that the measurement accuracy is not high, the implementation is difficult, and the utility is not practical.
发明内容 Summary of the invention
本发明的第一个目的是提供一种搅拌罐内聚结物的方量检测方法, 该 方法能够准确地测量出搅拌罐内的方量, 且实施方式筒单, 具备较好的实 用性。  SUMMARY OF THE INVENTION A first object of the present invention is to provide a method for detecting agglomerates in a stirred tank, which method can accurately measure the amount of the inside of the stirred tank, and the embodiment is simple, and has good practicality.
本发明的第二个目的是提供一种搅拌罐内聚结物的方量检测系统。 本发明的第三个目的是提供一种搅拌罐内聚结物的方量检测装置。 本发明的第四个目的是提供一种搅拌车。  A second object of the present invention is to provide a method for detecting agglomerates in a tank. A third object of the present invention is to provide a measuring device for agitating agglomerates in a tank. A fourth object of the present invention is to provide a mixer truck.
为了实现上述第一个目的, 本发明提供了一种搅拌罐内聚结物的方量 检测方法, 包括:  In order to achieve the above first object, the present invention provides a method for detecting agglomerates in a stirred tank, comprising:
步骤 A.检测搅拌罐的空载重量 M;  Step A. Detecting the no-load weight of the stirred tank M;
步骤 B.检测搅拌罐的承载重量 G;  Step B. Detecting the carrying capacity of the stirring tank G;
步骤 C.根据公式 T=G-M, 计算出搅拌罐内聚结物的重量 T;  Step C. Calculate the weight T of the agglomerate in the stirred tank according to the formula T=G-M;
步骤 D.根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为预设 的每方聚结物的重量。 优选的, 所述步骤 A之后、 步骤 B之前还包括: Step D. Calculate the square amount V of the agglomerates in the stirred tank according to the formula V=T/K, where K is the preset weight of each agglomerate. Preferably, after the step A and before the step B, the method further includes:
步骤 A1.检测搅拌罐的满载重量 N;  Step A1. Detecting the full load weight of the stirred tank N;
预设的每方聚结物的重量 K通过公式 K = (N - M) / ¼计算得到, N为 所述的搅拌罐的满载重量, M为所述的搅拌罐空载重量, V。为搅拌罐的容 积。 The preset weight K of each agglomerate is calculated by the formula K = (N - M) / 1⁄4 , N is the full load of the stirred tank, and M is the no-load weight of the stirred tank, V. To stir the volume of the tank.
优选的, 所述步骤 D之后还包括:  Preferably, after the step D, the method further includes:
步骤 E.判断所述搅拌罐内聚结物的方量 V与预定方量是否一致。  Step E. judging whether the square amount V of the agglomerates in the stirring tank is consistent with the predetermined amount.
优选的, 步骤 E之后还包括:  Preferably, after step E, the method further includes:
步骤 F.显示并存储搅拌罐内聚结物的方量 V及所述步骤 E中的判断结 果。  Step F. Display and store the amount V of agglomerates in the stirred tank and the judgment result in the step E.
本发明提供的搅拌罐内聚结物的方量检测方法, 分别检测搅拌罐的空 载重量 M、承载重量 G, 根据公式 T=G-M, 计算出搅拌罐内聚结物的重量 T, 根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为预设的每方 聚结物的重量。 这种搅拌罐内聚结物的方量检测方法, 只需在检测前标定 每方聚结物的重量 K、测量出搅拌罐的空载重量 Μ及测量出搅拌罐的承载 重量 G, 即可检测出搅拌罐内聚结物的方量, 测量参数少, 重量为基本测 量参数, 测量准确度高; 同一个搅拌站生产出的同一类的聚结物的密度大 体上一致, 每方聚结物的重量 Κ只需标定一次, 而每辆搅拌车的搅拌罐的 空载重量也是固定, 每次检测只需测量出搅拌罐的承载重量, 即可得出搅 拌罐内聚结物的方量, 检测筒捷、 通用性强。  The method for detecting the agglomerate in the stirring tank provided by the invention respectively detects the no-load weight M and the bearing weight G of the stirring tank, and calculates the weight T of the agglomerate in the stirring tank according to the formula T=GM, according to the formula V = T / K, calculate the amount V of agglomerates in the stirred tank, K is the default weight of each agglomerate. The method for detecting the agglomerate in the stirred tank only needs to calibrate the weight K of each agglomerate before the test, measure the no-load weight of the stirred tank, and measure the load weight G of the stirred tank. The amount of agglomerates in the stirred tank is detected, the measurement parameters are small, the weight is the basic measurement parameter, and the measurement accuracy is high; the density of the same type of agglomerates produced by the same mixing station is substantially uniform, and each side is coalesced The weight of the material is only required to be calibrated once, and the empty weight of the mixing tank of each mixer is also fixed. The weight of the agitating tank can be measured for each test, and the amount of agglomerates in the mixing tank can be obtained. The detection tube is versatile and versatile.
通过这种方法可快速、 准确地测量出搅拌罐内聚结物的方量, 为客户 和运输车主提供准确的数值, 能有效地防止搅拌车在运输过程中的偷料现 象, 还为客户提供了一种判断聚结物的实际方量与预定方量是否一致的依 据。  This method can quickly and accurately measure the amount of agglomerates in the mixing tank, provide accurate values for customers and transport owners, and effectively prevent the truck from stealing during transportation. A basis for determining whether the actual amount of agglomerates is consistent with a predetermined amount.
为了实现上述第二个目的, 本发明还提供了一种搅拌罐内聚结物的方 量检测系统, 包括: 检测单元, 用于检测搅拌罐的重量, 并发出重量信号; 控制器, 用于接收所述重量信号, 并根据权利要求上述的搅拌罐内聚结物 的方量检测方法, 计算出搅拌罐内聚结物的方量 。  In order to achieve the above second object, the present invention also provides a method for detecting agglomerates in a tank, comprising: a detecting unit for detecting the weight of the stirring tank and emitting a weight signal; The weight signal is received, and the amount of agglomerates in the stirred tank is calculated according to the method for detecting the amount of agglomerates in the stirred tank according to the above claims.
由于上述搅拌罐内聚结物的方量检测方法具备上述技术效果, 采用该 方法的搅拌罐内聚结物的方量检测系统也应具备相应的技术效果。 Since the method for detecting the amount of agglomerates in the agitating tank has the above technical effects, The method of measuring the agglomerate of the agglomerate in the stirred tank should also have the corresponding technical effect.
优选方案中, 还包括:  In the preferred solution, the method further includes:
判断单元, 用于判断所述搅拌罐内聚结物的方量 V与预定方量是否一 致。  The judging unit is configured to judge whether the amount V of the agglomerates in the stirring tank is consistent with the predetermined amount.
显示单元, 用于显示搅拌罐内聚结物的方量 V及所述判断单元的判断 结果;  a display unit, configured to display a square quantity V of agglomerates in the stirring tank and a judgment result of the determining unit;
存储单元, 用于存储搅拌罐内聚结物的方量 V所述判断单元的判断结 果。  a storage unit for storing the amount of agglomerates in the agitating tank V. The judgment result of the judging unit.
为了实现上述第三个目的, 本发明还提供了一种搅拌罐内聚结物的方 量检测装置, 包括控制器、 数量不少于一个的重量传感器; 所述重量传感 器安装于搅拌罐的支撑点处, 所述重量传感器的重量信号输出端与所述控 制器的重量信号接收端连接。  In order to achieve the above third object, the present invention also provides a method for detecting agglomerates in a tank, comprising a controller, a weight sensor having a quantity of not less than one; the weight sensor being mounted on a support of the agitating tank At a point, the weight signal output end of the weight sensor is coupled to the weight signal receiving end of the controller.
重量传感器安装于搅拌罐的支撑点处, 用于测量搅拌罐的重量并发出 重量信号; 控制器, 用于接收重量传感器发出的重量信号, 并根据上述的 搅拌罐内聚结物的方量检测方法计算出搅拌罐内聚结物的方量。 这种搅拌 罐内聚结物的方量检测装置, 将重量传感器安装于搅拌罐的支撑点处, 重 量传感器安装筒单。 通过这种装置可快速、 准确地测量出搅拌罐内聚结物 的方量, 为客户和运输车主提供准确的数值, 能有效地防止搅拌车在运输 过程中的偷料现象, 还为客户提供了一种判断聚结物的实际方量与预定方 量是否一致的依据。  The weight sensor is installed at the support point of the agitating tank, and is used for measuring the weight of the stirring tank and emitting a weight signal; the controller is configured to receive the weight signal from the weight sensor, and according to the above-mentioned quantity of the agglomerate in the stirring tank The method calculates the amount of agglomerates in the stirred tank. The square amount detecting device for agglomerating the inside of the tank, the weight sensor is installed at the support point of the agitating tank, and the weight sensor is mounted to the drum. This device can quickly and accurately measure the amount of agglomerates in the mixing tank, providing accurate values for customers and transport owners, effectively preventing the stray car from stealing during transportation, and providing customers with A basis for determining whether the actual amount of agglomerates is consistent with a predetermined amount.
优选方案中, 所述重量传感器安装于搅拌罐的滚轮支撑点处。  In a preferred embodiment, the weight sensor is mounted at a roller support point of the agitating tank.
优选方案中, 所述重量传感器安装于搅拌罐减速机处的支撑台架的上 端面, 且搅拌罐的前端支撑点抵靠重量传感器的受力面。  In a preferred embodiment, the weight sensor is mounted on the upper end surface of the support gantry at the agitator reducer, and the front support point of the agitation tank abuts against the force receiving surface of the weight sensor.
为实现上述第四个目的, 本发明还提供了一种搅拌车, 该搅拌车安装 有上述的搅拌罐内聚结物的方量检测装置, 由于上述的搅拌罐内聚结物的 方量检测装置具有上述技术效果, 安装有上述的搅拌罐内聚结物的方量检 测装置的搅拌车也应具备相应的技术效果。  In order to achieve the above fourth object, the present invention also provides a mixer truck equipped with the above-mentioned square amount detecting device for agglomerating in the stirring tank, due to the square quantity detection of the agglomerates in the above-mentioned stirring tank The device has the above-described technical effects, and the mixer truck equipped with the square amount detecting device of the agglomerate in the above-mentioned agitating tank should also have a corresponding technical effect.
附图说明 DRAWINGS
图 1为本发明所提供的搅拌罐内聚结物的方量检测方法的一种具体实 施方式的流程图; 1 is a concrete embodiment of the method for detecting the amount of agglomerates in a stirred tank provided by the present invention Flow chart of the manner of application;
图 2为本发明所提供的搅拌罐内聚结物的方量检测方法的另一种具体 实施方式的流程图;  2 is a flow chart showing another specific embodiment of a method for detecting agglomerates of agglomerates in a stirred tank according to the present invention;
图 3 为本发明所提供的搅拌罐内聚结物的方量检测系统的框架示意 图;  3 is a schematic view of a frame of a square detecting system for agglomerates in a stirred tank according to the present invention;
图 4为本发明所提供的搅拌罐内聚结物的方量检测装置中重量传感器 的一种安装位置示意图;  4 is a schematic view showing a mounting position of a weight sensor in the square detecting device of the agglomerate in the stirring tank according to the present invention;
图 5为本发明所提供的搅拌罐内聚结物的方量检测装置中重量传感器 的另一种安装位置示意图;  Figure 5 is a schematic view showing another mounting position of the weight sensor in the square detecting device of the agglomerate in the stirring tank according to the present invention;
其中, 图 1-图 5中:  Among them, Figure 1 - Figure 5:
支撑台架 10、 凹槽 11、 第一滚轮 21、 第二滚轮 22。  The support frame 10, the groove 11, the first roller 21, and the second roller 22.
具体实施方式 detailed description
本发明的第一核心是提供一种搅拌罐内聚结物的方量检测方法, 该方 法能够准确地测量出搅拌罐内的方量, 且实施方式筒单, 具备较好的实用 性; 本发明的第二核心是提供一种搅拌罐内聚结物的方量检测系统; 本发 明的第三核心是提供一种搅拌罐内聚结物的方量检测装置; 本发明的第四 个核心是提供一种搅拌车。  The first core of the present invention provides a method for detecting the amount of agglomerates in a stirred tank, which can accurately measure the amount of the inside of the stirred tank, and the embodiment is simple, and has good practicability; A second core of the invention is to provide a square detecting system for agglomerating agglomerates; a third core of the present invention is to provide a square detecting device for agglomerating agglomerates; the fourth core of the present invention A mixer truck is provided.
下面结合附图对本发明的内容进行描述, 以下的描述仅是示范性和解 释性的, 不应对本发明的保护范围有任何的限制作用。  The present invention is described in the following with reference to the accompanying drawings. The following description is merely exemplary and illustrative, and should not be construed as limiting the scope of the invention.
请参看图 1 , 图 1为本发明所提供的搅拌罐内聚结物的方量检测方法 的一种具体实施方式的流程图。  Referring to Fig. 1, Fig. 1 is a flow chart showing a specific embodiment of a method for detecting agglomerates of agglomerates in a stirred tank according to the present invention.
如图 1所示, 本发明提供的搅拌罐内聚结物的方量检测方法包括以下 步骤:  As shown in FIG. 1, the method for detecting the amount of agglomerates in a stirred tank provided by the present invention comprises the following steps:
步骤 S101 ,检测搅拌罐的空载重量^1。 在进行测量搅拌罐内聚结物的 方量之前, 先标定每方聚结物的重量 K及检测搅拌罐的空载重量 M。每方 聚结物的重量 K, 具体可通过测量聚结物的密度的方法进行标定, 同一个 搅拌站加工出的同一类的聚结物的密度大体上一致, 为了防止人为的对每 方聚结物的重量 K进行更改,可根据需要对每方聚结物的重量 K进行标定, 每次对每方聚结物的重量 K进行标定时,均需输入密码、凭口令进行标定; 检测搅拌罐的空载重量 M, 即测量搅拌罐空罐时的重量。 In step S101, the no-load weight ^1 of the stirring tank is detected. Before measuring the amount of agglomerates in the stirred tank, the weight K of each agglomerate is measured and the no-load weight M of the stirred tank is detected. The weight K of each agglomerate can be calibrated by measuring the density of the agglomerates. The density of the same type of agglomerates processed by the same mixing station is substantially the same, in order to prevent artificial pairing The weight K of the knot is changed, and the weight K of each agglomerate can be calibrated as needed. Each time the weight K of each agglomerate is marked, a password and a password are required to be calibrated; The no-load weight M of the stirred tank is measured, that is, the weight of the stirred tank when the can is measured.
步骤 S102,检测搅拌罐的承载重量 G。搅拌车在搅拌站装载聚结物时, 根据客户所预定的聚结物的方量, 向搅拌罐内装入相应的方量的聚结物, 搅拌罐内装入聚结物后, 测量装有聚结物的搅拌罐的重量。  In step S102, the load weight G of the stirring tank is detected. When the agitator loads the agglomerate at the mixing station, according to the amount of the agglomerate ordered by the customer, the corresponding amount of agglomerate is charged into the agitating tank, and the agglomerate is filled in the agitating tank, and the measurement is carried out. The weight of the stirred tank of the knot.
步骤 S103 , 根据公式 T=G-M, 计算出搅拌罐内聚结物的重量!1。 测量 出搅拌罐的承载重量 G后, 根据所测出的搅拌罐的控制重量 M, 并根据公 式 T=G-M, 可计算出搅拌罐内聚结物的重量 T。 Step S103, calculating the weight of the agglomerate in the stirring tank according to the formula T=GM! 1 . After measuring the load weight G of the stirred tank, the weight T of the agglomerate in the stirred tank can be calculated according to the measured weight M of the stirred tank and according to the formula T=GM.
步骤 S104, 根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为 预设的每方聚结物的重量。 计算出搅拌罐内聚结物的重量 T之后, 根据公 式 V=T/K, 便可计算出搅拌罐内聚结物的方量 V, Κ为预先标定的每方聚 结物的重量。  In step S104, according to the formula V=T/K, the square quantity V of the agglomerates in the stirring tank is calculated, and K is the preset weight of each agglomerate. After calculating the weight T of the agglomerate in the stirred tank, according to the formula V=T/K, the square V of the agglomerate in the stirred tank can be calculated, and Κ is the weight of each aggregate previously calibrated.
优选方案中, 为了让客户更直观的判断搅拌罐内聚结物的方量是否与 预定的方量一致, 步骤 104之后还包括步骤 105、 步骤 106。  In a preferred embodiment, in order to allow the customer to more intuitively determine whether the amount of agglomerates in the agitating tank is consistent with a predetermined amount, step 104 further includes steps 105 and 106.
步骤 S105 , 判断所述搅拌罐内聚结物的方量 V与预定方量是否一致。 步骤 S106,显示并存储搅拌罐内聚结物的方量 V及所述步骤 105中的 判断结果。  Step S105, judging whether the square amount V of the agglomerates in the stirring tank is consistent with the predetermined amount. In step S106, the square quantity V of the agglomerates in the stirred tank and the judgment result in the step 105 are displayed and stored.
以下介绍本发明提供的搅拌罐内聚结物的方量检测方法所具备的技术 效果。  The technical effects of the method for detecting the amount of agglomerates in the stirred tank provided by the present invention are described below.
本发明提供的搅拌罐内聚结物的方量检测方法, 分别检测搅拌罐的空 载重量 Μ、承载重量 G, 根据公式 T=G-M, 计算出搅拌罐内聚结物的重量 T, 根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为预设的每方 聚结物的重量。 这种搅拌罐内聚结物的方量检测方法, 只需在检测前标定 每方聚结物的重量 K、测量出搅拌罐的空载重量 Μ及测量出搅拌罐的承载 重量 G, 即可检测出搅拌罐内聚结物的方量, 测量参数少, 重量为基本测 量参数, 测量准确度高; 同一个搅拌站生产出的同一类的聚结物的密度大 体上一致, 每方聚结物的重量 Κ只需标定一次, 而每辆搅拌车的搅拌罐的 空载重量也是固定, 每次检测只需测量出搅拌罐的承载重量, 即可得出搅 拌罐内聚结物的方量, 检测筒捷、 通用性强。  The method for detecting the agglomerate in the stirring tank provided by the invention respectively detects the no-load weight Μ and the carrying weight G of the stirring tank, and calculates the weight T of the agglomerate in the stirring tank according to the formula T=GM, according to the formula V = T / K, calculate the amount V of agglomerates in the stirred tank, K is the default weight of each agglomerate. The method for detecting the agglomerate in the stirred tank only needs to calibrate the weight K of each agglomerate before the test, measure the no-load weight of the stirred tank, and measure the load weight G of the stirred tank. The amount of agglomerates in the stirred tank is detected, the measurement parameters are small, the weight is the basic measurement parameter, and the measurement accuracy is high; the density of the same type of agglomerates produced by the same mixing station is substantially uniform, and each side is coalesced The weight of the material is only required to be calibrated once, and the empty weight of the mixing tank of each mixer is also fixed. The weight of the agitating tank can be measured for each test, and the amount of agglomerates in the mixing tank can be obtained. The detection tube is versatile and versatile.
通过这种方法可快速、 准确地测量出搅拌罐内聚结物的方量, 为客户 和运输车主提供准确的数值, 能有效地防止搅拌车在运输过程中的偷料现 象, 还为客户提供了一种判断聚结物的实际方量与预定方量是否一致的依 据。 This method can quickly and accurately measure the amount of agglomerates in the stirred tank for customers. Providing accurate values with the transport owner can effectively prevent the stray car from stealing during transportation, and also provides a basis for the customer to determine whether the actual amount of agglomerates is consistent with the predetermined amount.
以上实施例中, 每方聚结物的重量 K是通过测量聚结物的密度的方法 标定的, 本发明提供的搅拌罐内聚结物的方量检测方法还可通过测量搅拌 罐的重量的方法标定每方聚结物的重量 K,以下实施例对此进行筒单介绍。  In the above embodiment, the weight K of each agglomerate is calibrated by measuring the density of the agglomerate, and the method for detecting the agglomerate in the stirred tank provided by the present invention can also measure the weight of the stirred tank. The method calibrates the weight K of each agglomerate, which is described in the following examples.
请参看图 2, 图 2为本发明所提供的搅拌罐内聚结物的方量检测方法 的另一种具体实施方式的流程图。  Referring to Fig. 2, Fig. 2 is a flow chart showing another embodiment of the method for detecting the amount of agglomerates in a stirred tank according to the present invention.
如图 2所示, 本发明提供的搅拌罐内聚结物的方量检测方法包括以下 步骤:  As shown in FIG. 2, the method for detecting the amount of agglomerates in a stirred tank provided by the present invention comprises the following steps:
步骤 S201 ,检测搅拌罐的空载重量^1。 在进行测量搅拌罐内聚结物的 方量之前, 先检测搅拌罐的空载重量 M, 检测搅拌罐的空载重量 M, 即测 量搅拌罐空罐时的重量。  Step S201, detecting the no-load weight ^1 of the stirring tank. Before measuring the amount of agglomerates in the stirred tank, first check the no-load weight M of the stirred tank, and check the no-load weight M of the stirred tank, that is, measure the weight when the tank is empty.
步骤 S202, 检测搅拌罐的满载重量!^。 在进行测量搅拌罐内聚结物的 方量之前, 先检测搅拌罐的满载重量 N。 检测搅拌罐的满载重量 N, 即测 量搅拌罐内装满聚结物时的重量。  Step S202, detecting the full load of the mixing tank! ^. Before measuring the amount of agglomerates in the stirred tank, first check the full load N of the stirred tank. Detect the full load weight N of the stirred tank, that is, measure the weight of the stirred tank filled with agglomerates.
根据公式 K = (N - M) / ¼可计算出每方聚结物的重量 Κ, M为步骤 201 中测量出的搅拌罐空载重量, N为步骤 202中测量出的搅拌罐的满载重量, V。为搅拌罐的容积。 这样就不需要单独检测聚结物的密度, 通过测量搅拌 罐的空载重量、 满载重量, 就可以标定每方聚结物的重量 According to the formula K = (N - M) / 1⁄4 , the weight 每 of each agglomerate can be calculated, M is the agitating tank empty weight measured in step 201, and N is the full load weight of the stirred tank measured in step 202. , V. To stir the volume of the tank. This eliminates the need to separately measure the density of the agglomerates. By measuring the no-load weight and full load of the stirred tank, the weight of each agglomerate can be calibrated.
为了防止人为的对每方聚结物的重量 K进行更改, 可根据需要对每方 聚结物的重量 K进行标定,每次对每方聚结物的重量 K进行标定时, 均需 输入密码、 凭口令进行标定。  In order to prevent artificial changes to the weight K of each agglomerate, the weight K of each agglomerate can be calibrated as needed, and the weight K of each agglomerate is timed each time, and a password is required. , calibration by password.
步骤 S203,检测搅拌罐的承载重量 G。搅拌车在搅拌站装载聚结物时, 根据客户所预定的聚结物的方量, 向搅拌罐内装入相应的方量的聚结物, 搅拌罐内装入聚结物后, 测量装有聚结物的搅拌罐的重量 G。  In step S203, the load weight G of the agitation tank is detected. When the agitator loads the agglomerate at the mixing station, according to the amount of the agglomerate ordered by the customer, the corresponding amount of agglomerate is charged into the agitating tank, and the agglomerate is filled in the agitating tank, and the measurement is carried out. The weight of the stirred tank of the knot.
步骤 S204, 根据公式 T=G-M, 计算出搅拌罐内聚结物的重量!1。 测量 出搅拌罐的承载重量 G后, 根据所测出的搅拌罐的控制重量 M, 并根据公 式 T=G-M, 可计算出搅拌罐内聚结物的重量 T。 步骤 S205 , 根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为 预设的每方聚结物的重量。 计算出搅拌罐内聚结物的重量 T之后, 根据公 式 V=T/K, 便可计算出搅拌罐内聚结物的方量 V, K为上述步骤中计算出 的每方聚结物的重量。 In step S204, the weight of the agglomerate in the stirred tank is calculated according to the formula T=GM! 1 . After measuring the load weight G of the stirred tank, the weight T of the agglomerate in the stirred tank can be calculated according to the measured weight M of the stirred tank and according to the formula T=GM. In step S205, according to the formula V=T/K, the square quantity V of the agglomerates in the stirring tank is calculated, and K is the preset weight of each agglomerate. After calculating the weight T of the agglomerate in the stirred tank, according to the formula V=T/K, the square amount V of the agglomerate in the stirred tank can be calculated, and K is the calculated amount of each agglomerate in the above step. weight.
优选方案中, 为了让客户更直观的判断搅拌罐内聚结物的方量是否与 预定的方量一致, 步骤 205之后还包括步骤 206、 步骤 207。  In a preferred embodiment, in order to allow the customer to more intuitively determine whether the amount of agglomerates in the agitating tank is consistent with a predetermined amount, step 205 further includes steps 206 and 207.
步骤 S206, 判断所述搅拌罐内聚结物的方量 V与预定方量是否一致。 步骤 S207 ,显示并存储搅拌罐内聚结物的方量 V及所述步骤 206中的 判断结果。  Step S206, it is judged whether the square amount V of the agglomerates in the stirring tank is consistent with the predetermined amount. Step S207, displaying and storing the amount V of the agglomerates in the agitating tank and the judgment result in the step 206.
本发明还提供了一种搅拌罐内聚结物的方量检测系统, 以下实施例对 此进行筒单介绍。  The present invention also provides a method for detecting the amount of agglomerates in a tank, which is described in the following examples.
请参看图 3 , 图 3为本发明所提供的搅拌罐内聚结物的方量检测系统 的框架示意图。  Referring to FIG. 3, FIG. 3 is a schematic view of the frame of the square detecting system for agglomerating in the stirring tank provided by the present invention.
如图 3所示, 本发明提供的搅拌罐内聚结物的方量检测系统包括: 检测单元, 用于检测搅拌罐的重量, 并发出重量信号;  As shown in FIG. 3, the method for detecting the agglomerate in the agitating tank provided by the present invention comprises: a detecting unit for detecting the weight of the stirring tank and emitting a weight signal;
控制器, 用于接收所述重量信号, 并以上所述的搅拌罐内聚结物的方 量检测方法, 计算出搅拌罐内聚结物的方量 。  The controller is configured to receive the weight signal and calculate the amount of agglomerates in the agitating tank by the method for detecting the agglomerates in the agitating tank.
优选方案中, 还包括:  In the preferred solution, the method further includes:
判断单元, 用于判断所述搅拌罐内聚结物的方量 V与预定方量是否一 致;  a judging unit, configured to determine whether the square quantity V of the agglomerates in the stirring tank is consistent with a predetermined amount;
显示单元, 用于显示搅拌罐内聚结物的方量 V及所述判断单元的判断 结果;  a display unit, configured to display a square quantity V of agglomerates in the stirring tank and a judgment result of the determining unit;
存储单元, 用于存储搅拌罐内聚结物的方量 V所述判断单元的判断结 果。存储单元中存储有每次检测到的搅拌罐内聚结物的方量 V及判断单元 进行判断的结果等数据, 一般人员只允许浏览这些数据, 只有特定权限的 人员才可以对这些数据进行修改或删除, 而且对存储单元中的这些数据进 行修改、 删除等操作均需要指定口令。  a storage unit for storing the amount of agglomerates in the agitating tank V. The judgment result of the judging unit. The storage unit stores data such as the amount V of the agglomerate in the stirred tank and the result of the determination by the judging unit. The general personnel only allow browsing of the data, and only the person with specific authority can modify the data. Or delete, and you need to specify a password to modify, delete, etc. the data in the storage unit.
由于上述搅拌罐内聚结物的方量检测方法具备上述技术效果, 采用该 方法的搅拌罐内聚结物的方量检测系统也应具备相应的技术效果, 在此不 再故详细介绍。 Since the method for detecting the amount of agglomerates in the agitating tank has the above technical effects, the square measuring system of the agglomerates in the stirring tank adopting the method should also have corresponding technical effects, and Details are introduced again.
本发明还提供了一种搅拌罐内聚结物的方量检测装置, 以下实施例对 此进行筒单介绍。  The present invention also provides a method for detecting the amount of agglomerates in a tank, which is described in the following examples.
本发明提供的搅拌罐内聚结物的方量检测装置包括控制器、 数量不少 于一个的重量传感器, 重量传感器安装于搅拌罐的支撑点处, 重量传感器 的重量信号输出端与控制器的重量信号接收端连接。  The method for detecting the agglomerate in the stirring tank provided by the invention comprises a controller, a weight sensor of not less than one, the weight sensor is installed at the support point of the stirring tank, the weight signal output end of the weight sensor and the controller The weight signal receiving end is connected.
在一种具体的实施方式中, 重量传感器的数量为一个, 请参看图 4、 图 5 ,重量传感器可安装于搅拌罐的第一滚轮 21的支撑点处,优选方案中, 重量传感器可替代第一滚轮 21的轴承,重量传感器可同时实现支撑和测重 的功能。重量传感器也可安装于搅拌罐的第二滚轮 22的支撑点处,优选方 案中, 重量传感器可替代第二滚轮 22的轴承, 重量传感器可同时实现支撑 和测重的功能。重量传感器还可安装于搅拌罐减速机处的支撑台架 10的上 端面,搅拌罐的前端支撑点抵靠重量传感器的受力面。在进一步的方案中, 可以在搅拌罐减速机处的支撑台架 10的上端面设置凹槽 11 , 重量传感器 安装于 W槽 11内, 且重量传感器的受力面略高于支撑台架 10的上端面, 以保证搅拌罐的前端支撑点完全抵靠重量传感器的受力面; 也可以将支撑 台架 10的高度降低, 直接将重量传感器设置在支撑台架 10的上端面。  In a specific embodiment, the number of weight sensors is one. Referring to FIG. 4 and FIG. 5, the weight sensor can be installed at the support point of the first roller 21 of the agitating tank. In the preferred solution, the weight sensor can replace the first A roller 21 bearing, the weight sensor can simultaneously achieve the function of support and weight measurement. The weight sensor can also be mounted at the support point of the second roller 22 of the agitating tank. In the preferred embodiment, the weight sensor can replace the bearing of the second roller 22, and the weight sensor can simultaneously perform the functions of supporting and weighing. The weight sensor can also be mounted on the upper end surface of the support gantry 10 at the agitator reducer, and the front support point of the agitation tank abuts against the force receiving surface of the weight sensor. In a further aspect, the groove 11 may be disposed on the upper end surface of the support gantry 10 at the agitator reducer, the weight sensor is installed in the W groove 11, and the force surface of the weight sensor is slightly higher than that of the support gantry 10. The upper end surface ensures that the front end support point of the agitating tank completely abuts against the force receiving surface of the weight sensor; the height of the supporting gantry 10 can also be lowered, and the weight sensor is directly disposed on the upper end surface of the supporting gantry 10.
这种实施方式中, 采用一个重量传感器测量搅拌罐的重量, 由于搅拌 罐共有三个支撑点, 可以理解, 重量传感器所测量的重量并不是搅拌罐的 实际重量, 重量传感器所得到的重量可作为搅拌罐的等效重量, 控制器采 用该等效重量, 根据上述的搅拌罐内聚结物的方量检测方法计算出搅拌罐 内聚结物的方量。  In this embodiment, a weight sensor is used to measure the weight of the agitating tank. Since the mixing tank has three support points, it can be understood that the weight measured by the weight sensor is not the actual weight of the agitating tank, and the weight obtained by the weight sensor can be used as The equivalent weight of the stirred tank, the controller adopts the equivalent weight, and calculates the amount of agglomerates in the stirred tank according to the above-described method for detecting the amount of agglomerates in the stirred tank.
在另一种具体的实施方式中, 重量传感器的数量为两个, 请参看图 4、 图 5 , 两个重量传感器可分别安装于搅拌罐的三个支撑点中的任意两个支 撑点处, 重量传感器具体安装位置及方式与上述实施方式类似, 在此不再 故详细介绍。  In another specific embodiment, the number of weight sensors is two. Referring to FIG. 4 and FIG. 5, two weight sensors can be respectively installed at any two support points of the three support points of the mixing tank. The specific installation position and manner of the weight sensor are similar to those of the above embodiment, and will not be described in detail herein.
这种实施方式中, 采用两个重量传感器测量搅拌罐的重量, 控制器接 收两个重量传感器发出重量信号, 由于搅拌罐共有三个支撑点,可以理解, 两个重量传感器所测量的重量之和并不是搅拌罐的实际重量, 将两个重量 传感器所检测的重量之和作为搅拌罐的等效重量, 采用该等效重量, 根据 上述的搅拌罐内聚结物的方量检测方法计算出搅拌罐内聚结物的方量。 In this embodiment, two weight sensors are used to measure the weight of the agitating tank, and the controller receives two weight sensors to send a weight signal. Since the mixing tank has three supporting points, it can be understood that the sum of the weights measured by the two weight sensors Not the actual weight of the tank, two weights The sum of the weights detected by the sensor is used as the equivalent weight of the agitating tank, and the equivalent weight is used to calculate the amount of agglomerates in the agitating tank according to the above-described method for detecting the agglomerates in the agitating tank.
以上两种实施方式中, 测量搅拌罐的重量时, 搅拌车应处于平整的地 面处, 这样重量传感器所测得搅拌罐的重量才可作为搅拌罐的等效重量, 如果搅拌车处于不平整的地面, 搅拌车发生倾斜, 可能导致重量传感器测 量不准确, 进而导致最后所检测到的搅拌罐内的聚结物的方量值不准确, 因此, 最优选的方案, 便是在搅拌罐的三个支撑点处各安装一个重量传感 器, 重量传感器具体安装位置及方式与上述实施方式类似, 在此不再做详 细介绍。  In the above two embodiments, when measuring the weight of the mixing tank, the mixer truck should be on a flat ground, so that the weight of the mixing tank measured by the weight sensor can be used as the equivalent weight of the mixing tank, if the mixer is uneven. On the ground, the tilting of the mixer may result in inaccurate measurement of the weight sensor, which in turn leads to inaccurate measurement of the amount of agglomerates in the stirred tank. Therefore, the most preferred solution is in the third tank. A weight sensor is installed at each support point, and the specific installation position and manner of the weight sensor are similar to the above embodiment, and will not be described in detail herein.
控制器接收三个重量传感器发出的重量信号, 三个重量传感器所测得 的重量值之和便是搅拌罐的重量, 无论搅拌车位于平整地面还是不平整地 面, 均能准确测出搅拌罐的重量, 根据上述的搅拌罐内聚结物的方量检测 方法计算出搅拌罐内聚结物的方量。 这种方式测量准确度高。  The controller receives the weight signals from the three weight sensors. The sum of the weight values measured by the three weight sensors is the weight of the mixing tank. Whether the mixer is on a level ground or uneven ground, the mixing tank can be accurately measured. Weight, the amount of agglomerates in the stirred tank was calculated according to the above-described method for measuring the amount of agglomerates in the stirred tank. This method has high measurement accuracy.
以下介绍本发明提供的搅拌罐内聚结物的方量检测装置所具备的技术 效果。  The technical effects of the square measuring device for agglomerating in the stirring tank provided by the present invention will be described below.
重量传感器安装于搅拌罐的支撑点处, 用于测量搅拌罐的重量并发出 重量信号; 控制器, 用于接收重量传感器发出的重量信号, 并根据上述的 搅拌罐内聚结物的方量检测方法计算出搅拌罐内聚结物的方量。 这种搅拌 罐内聚结物的方量检测装置, 将重量传感器安装于搅拌罐的支撑点处, 重 量传感器安装筒单。 通过这种装置可快速、 准确地测量出搅拌罐内聚结物 的方量, 为客户和运输车主提供准确的数值, 能有效地防止搅拌车在运输 过程中的偷料现象, 还为客户提供了一种判断聚结物的实际方量与预定方 量是否一致的依据。  The weight sensor is installed at the support point of the agitating tank, and is used for measuring the weight of the stirring tank and emitting a weight signal; the controller is configured to receive the weight signal from the weight sensor, and according to the above-mentioned quantity of the agglomerate in the stirring tank The method calculates the amount of agglomerates in the stirred tank. The square amount detecting device for agglomerating the inside of the tank, the weight sensor is installed at the support point of the agitating tank, and the weight sensor is mounted to the drum. This device can quickly and accurately measure the amount of agglomerates in the mixing tank, providing accurate values for customers and transport owners, effectively preventing the stray car from stealing during transportation, and providing customers with A basis for determining whether the actual amount of agglomerates is consistent with a predetermined amount.
本发明还提供了一种搅拌车, 该搅拌车安装有上述的搅拌罐内聚结物 的方量检测装置, 由于上述的搅拌罐内聚结物的方量检测装置具有上述技 术效果, 安装有上述的搅拌罐内聚结物的方量检测装置的搅拌车也应具备 相应的技术效果。  The present invention also provides a mixer truck equipped with the above-mentioned square amount detecting device for agglomerating in the stirring tank. Since the above-mentioned square amount detecting device of the agglomerate in the stirring tank has the above technical effects, the mounting is The above-mentioned mixer truck of the square measuring device of the agglomerate in the stirring tank should also have corresponding technical effects.
以上所述仅是本发明的优选实施方式, 应当指出, 对于本技术领域的 普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、 润饰或变化, 比如, 切割环可以是相应管道的一部分, 也可以是单独设置 的具有较高耐磨性能的部件; 这些改进、 润饰或变化也应视为本发明的保 护范围。 The above is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements without departing from the principles of the present invention. Retouching or variation, for example, the cutting ring may be part of the corresponding pipe, or may be a separate component with higher wear resistance; these improvements, finishes or variations are also considered to be within the scope of the invention.

Claims

权 利 要 求 Rights request
1.一种搅拌罐内聚结物的方量检测方法, 其特征在于, 包括: 步骤 A.检测搅拌罐的空载重量 M;  A method for detecting the amount of agglomerates in a stirred tank, comprising: step A: detecting the no-load weight of the stirred tank M;
步骤 B.检测搅拌罐的承载重量 G;  Step B. Detecting the carrying capacity of the stirring tank G;
步骤 C.根据公式 T=G-M, 计算出搅拌罐内聚结物的重量 T;  Step C. Calculate the weight T of the agglomerate in the stirred tank according to the formula T=G-M;
步骤 D.根据公式 V=T/K, 计算出搅拌罐内聚结物的方量 V, K为预设 的每方聚结物的重量。  Step D. Calculate the square amount V of the agglomerates in the stirred tank according to the formula V=T/K, and K is the preset weight of each agglomerate.
2. 根据权利要求 1所述的搅拌罐内聚结物的方量检测方法, 其特征在 于, 所述步骤 A之后、 步骤 B之前还包括:  The method for detecting the amount of agglomerates in a stirred tank according to claim 1, wherein after the step A and before the step B, the method further comprises:
步骤 A1.检测搅拌罐的满载重量 N;  Step A1. Detecting the full load weight of the stirred tank N;
预设的每方聚结物的重量 K通过公式 K = (N - M) / ¼计算得到, N为 所述的搅拌罐的满载重量, M为所述的搅拌罐空载重量, V。为搅拌罐的容 积。 The preset weight K of each agglomerate is calculated by the formula K = (N - M) / 1⁄4 , N is the full load of the stirred tank, and M is the no-load weight of the stirred tank, V. To stir the volume of the tank.
3.根据权利要求 1或 2所述的搅拌罐内聚结物的方量检测方法, 其特 征在于, 所述步骤 D之后还包括:  The method for detecting the amount of agglomerates in a stirred tank according to claim 1 or 2, wherein the step D further comprises:
步骤 E.判断所述搅拌罐内聚结物的方量 V与预定方量是否一致。 Step E. judging whether the square amount V of the agglomerates in the stirring tank is consistent with the predetermined amount.
4.根据权利要求 3所述的搅拌罐内聚结物的方量检测方法, 其特征在 于, 步骤 E之后还包括: The method for detecting the amount of agglomerates in a stirred tank according to claim 3, wherein after step E, the method further comprises:
步骤 F.显示并存储搅拌罐内聚结物的方量 V及所述步骤 E中的判断结 果。  Step F. Display and store the amount V of agglomerates in the stirred tank and the judgment result in the step E.
5.—种搅拌罐内聚结物的方量检测系统, 其特征在于, 包括: 检测单元, 用于检测搅拌罐的重量, 并发出重量信号;  5. A method for detecting agglomerates in a stirred tank, comprising: a detecting unit for detecting the weight of the stirring tank and emitting a weight signal;
控制器, 用于接收所述重量信号, 并根据权利要求 1-4任一项所述的 搅拌罐内聚结物的方量检测方法, 计算出搅拌罐内聚结物的方量 V。  And a controller for receiving the weight signal and measuring the amount of agglomerates in the stirred tank according to the method for detecting the agglomerates in the stirred tank according to any one of claims 1-4.
6.根据权利要求 5所述的搅拌罐内聚结物的方量检测系统, 其特征在 于, 还包括:  The method for detecting agglomerates in a stirred tank according to claim 5, further comprising:
判断单元, 用于判断所述搅拌罐内聚结物的方量 V与预定方量是否一 致。  The judging unit is configured to judge whether the amount V of the agglomerates in the stirring tank is consistent with the predetermined amount.
7.根据权利要求 6所述的搅拌罐内聚结物的方量检测系统, 其特征在 于, 还包括: 7. The method of detecting agglomerates in a stirred tank according to claim 6, characterized in that It also includes:
显示单元, 用于显示搅拌罐内聚结物的方量 V及所述判断单元的判断 结果;  a display unit, configured to display a square quantity V of agglomerates in the stirring tank and a judgment result of the determining unit;
存储单元, 用于存储搅拌罐内聚结物的方量 V所述判断单元的判断结 果。  a storage unit for storing the amount of agglomerates in the agitating tank V. The judgment result of the judging unit.
8.—种搅拌罐内聚结物的方量检测装置, 其特征在于, 包括控制器、 数量不少于一个的重量传感器; 控制器, 用于接收所述重量传感器发出的 重量信号, 并根据权利要求 1-4任一项所述的搅拌罐内聚结物的方量检测 方法, 计算出搅拌罐内聚结物的方量 V; 所述重量传感器安装于搅拌罐的 支撑点处, 所述重量传感器的重量信号输出端与所述控制器的重量信号接 收端连接。  8. A measuring device for agglomerating agglomerates in a tank, comprising: a controller, a weight sensor having a quantity of not less than one; a controller for receiving a weight signal emitted by the weight sensor, and a method for detecting agglomerates in a stirred tank according to any one of claims 1 to 4, wherein a square amount V of agglomerates in the stirred tank is calculated; the weight sensor is installed at a support point of the stirring tank, The weight signal output of the weight sensor is coupled to the weight signal receiving end of the controller.
9.根据权利要求 8所述的搅拌罐内聚结物的方量检测装置, 其特征在 于, 所述重量传感器安装于搅拌罐的滚轮的支撑点处。  The method of detecting agglomerates in a stirred tank according to claim 8, wherein the weight sensor is installed at a support point of a roller of the agitating tank.
10.根据权利要求 8或 9所述的搅拌罐内聚结物的方量检测装置, 其特 征在于, 所述重量传感器安装于搅拌罐减速机处的支撑台架的上端面, 且 搅拌罐的前端支撑点抵靠重量传感器的受力面。  The apparatus for detecting agglomerates in a stirred tank according to claim 8 or 9, wherein the weight sensor is attached to an upper end surface of a support gantry at a stirred tank reducer, and the stirring tank is The front support point abuts against the force surface of the weight sensor.
11.一种搅拌车,其特征在于,该搅拌车具有权利要求 8-10任一项所述 的搅拌罐内聚结物的方量检测装置。  A mixer truck, characterized in that the mixer truck has the square amount detecting device of the agglomerate in the stirred tank according to any one of claims 8-10.
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