WO2011030852A1 - Container for cargo - Google Patents
Container for cargo Download PDFInfo
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- WO2011030852A1 WO2011030852A1 PCT/JP2010/065616 JP2010065616W WO2011030852A1 WO 2011030852 A1 WO2011030852 A1 WO 2011030852A1 JP 2010065616 W JP2010065616 W JP 2010065616W WO 2011030852 A1 WO2011030852 A1 WO 2011030852A1
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- WIPO (PCT)
- Prior art keywords
- surface portion
- corner
- width dimension
- chamfered
- corner post
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/0026—Corner fittings characterised by shape, configuration or number of openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/64—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading the load supporting or containing element being readily removable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D5/00—Tank wagons for carrying fluent materials
- B61D5/08—Covers or access openings; Arrangements thereof
Definitions
- the present invention relates to a freight container for carrying a loaded cargo by sea and land.
- This application claims priority based on Japanese Patent Application No. 2009-210180 filed in Japan on September 11, 2009, the contents of which are incorporated herein by reference.
- a freight container that transports freight is mainly made of a metal member such as steel, stainless steel, or aluminum, and is composed of a rectangular parallelepiped box.
- the cargo container is loaded with cargo and transported via a transportation means such as a ship, a truck, and a railroad.
- a transportation means such as a ship, a truck, and a railroad.
- ISO international standards
- a rectangular bottom pallet a pair of side panels and a pair of front and rear panels erected on the four sides of the bottom pallet; A plurality of corner posts connecting the side edges of the side panels and the side edges of the front and rear panels; corner fittings provided at the upper and lower ends of the corner posts; the side panels and the front and rear
- a freight container provided with a top panel connected to the upper edge of the panel is common.
- the cross-sectional shape of the corner post is matched to the cross-sectional shape of the corner fitting as much as possible, and the cross-sectional area of the corner post is made large so that the load against the compressive load when the freight containers are stacked together is reduced. It is designed to ensure the material strength and satisfy the required performance for stacking.
- the weight is increased accordingly. That is, in order to improve the member yield strength against the compressive load, the cross-sectional area of the corner post must be increased, but there is a problem that the weight increases correspondingly and the demand for weight reduction cannot be met.
- An object of the present invention is to provide a freight container capable of improving the stacking performance by securing the member strength while reducing the weight of the corner post and thus the entire freight container.
- a freight container includes a rectangular bottom pallet; a pair of side panels and a pair of front and rear panels erected on four sides of the bottom pallet; and corners of the bottom pallet A plurality of corner posts installed between the side edges of the side panel and the side edges of the front and rear panels; corner fittings provided at the upper and lower ends of the corner posts; A freight container provided with a side panel and a top panel connected to the upper edge of the front and rear panels, and when the corner post is viewed in a plan view, the side edge of the side panel A first connecting portion connected to the side panel; a second connecting portion connected to a side edge portion of the front and rear panels; and an outer direction continuous to the first connecting portion and intersecting the surface direction of the side panel.
- first A projecting surface portion Protruding first A projecting surface portion; a second projecting surface portion that is continuous with the second connecting portion and projects outwardly intersecting the surface direction of the front and rear panels; and is provided directly or indirectly on the first projecting surface portion.
- a first side surface portion extending in the surface direction of the side panel; a second side surface portion provided directly or indirectly on the second projecting surface portion and extending in the surface direction of the front and rear panels; and the first side surface portion and A tip corner portion continuously provided on the second side surface portion; and a substantially ⁇ shape formed by the first corner portion and the first projecting surface portion from the first corner portion.
- the width dimensions in the vertical direction at least the minimum width dimension b0 and the corner position
- the relationship between the thickness t of the strike and the material yield strength F of the corner post satisfies b0> 740 t / ( ⁇ F)
- the width dimension between the first side surface portion and the second side surface portion is:
- the relationship between at least the maximum width dimension b, the thickness t of the corner post, and the material yield strength F of the corner post satisfies b ⁇ 740 t / ( ⁇ F).
- an inclined side surface portion that is continuous and intersects with both the first side surface portion and the second side surface portion is provided at the tip corner portion;
- the relationship between at least the maximum width dimension b, the thickness t of the corner post, and the material yield strength F of the corner post is b ⁇ It is preferable to satisfy 740 t / ( ⁇ F).
- a chamfered portion is formed at a corner portion of the corner fitting along the shape of the inclined side surface portion.
- a tip convex curved surface portion formed by a convex curved surface directed outward or a tip curved by a concave curved surface directed inward at the tip corner portion.
- a concave curved surface portion is preferably provided.
- a chamfered portion is formed at a corner of the corner fitting along the shape of the tip convex curved surface portion or the tip concave curved surface portion.
- a convex chamfered portion and a concave chamfered portion in which the corner portion is chamfered with a concave curved surface directed inward is preferably formed.
- a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined chamfered portion, the convex chamfered portion, or the concave chamfered portion. Preferably it is.
- the first projecting surface portion is an inclined first projecting surface portion that projects from the first connection portion outward and tilting toward the tip portion.
- the second projecting surface portion is an inclined second projecting surface portion projecting from the second connection portion outward and tilting toward the tip portion.
- a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined first protruding surface portion and the inclined second protruding surface portion. .
- the first side surface portion and the second side surface portion are formed with a concave curved surface directed inward at each intermediate position or a refracting surface directed inward. It is preferable that an intermediate bent portion is provided.
- the width b0 of the corner post becomes larger than 740 t / ( ⁇ F), and the plate
- setting the width dimension b of each face to be 740 t / ( ⁇ F) or less suppresses buckling of plate elements and ensures member strength against compressive loads.
- the cross-sectional area can be reduced.
- the corner post itself can be reduced in weight.
- the ineffective portion due to local buckling is present in the plate element with respect to the compressive force. It does not occur, and it is possible to efficiently reduce the weight without reducing the effective ratio of the cross section.
- By reducing the thickness of the corner post it is possible to reduce the weight of the corner post itself, leading to a reduction in the weight of the cargo container as a whole, reducing greenhouse gas emissions, and the global environment. It is possible to obtain a suitable configuration from the viewpoint of protection.
- reducing the cross-sectional area of the corner post contributes to a reduction in material cost, and further reduces the surface area, thereby contributing to a reduction in coating cost.
- the width-thickness ratio (b / t) increases.
- the problem of local buckling arises and the problem that the performance with respect to the compressive load at the time of stacking cannot be satisfied arises.
- the relationship among at least the maximum width dimension b, the corner post thickness t, and the material yield strength F is b ⁇ 740 t / ( ⁇ F ) (Hereinafter referred to as Expression (1))
- the thickness t and the width dimension b of the surface portion are set.
- the projected dimension of the inclined side surface portion can be obtained. Therefore, the width dimension b of the first side surface portion and the second side surface portion can be reduced as compared with the freight container described in (1) above. Thereby, the width-thickness ratio (b / t) of the first side surface portion and the second side surface portion can be reduced. Further, even in the inclined side surface portion, by setting the thickness t of the corner post and the width dimension b of each surface portion so as to satisfy the relationship of the formula (1), local buckling can be prevented. The required performance for the compressive load of the entire post can be secured.
- the width dimension b of the first side surface portion and the second side surface portion can be reduced by providing the tip convex curved surface portion or the tip concave curved surface portion at the tip corner portion. it can.
- the increase in the width-thickness ratio (b / t) between the first side surface portion and the second side surface portion can be suppressed, local buckling can be prevented, and the required performance for the compressive load of the entire corner post can be ensured.
- the sectional area of the corner fitting is reduced. Thereby, corner fitting itself can also be reduced in weight and the weight reduction of the whole cargo container can be promoted.
- the width dimension b of the first side surface portion and the second side surface portion can be reduced.
- the width-thickness ratio (b / t) of the first side surface portion and the second side surface portion can be further suppressed.
- the inclined chamfered portion it is natural that the relationship between the thickness, the width dimension of the surface portion, and the material yield strength satisfies the above formula (1).
- the first projecting surface portion and the second projecting surface portion are respectively the inclined first projecting surface portion and the tilted second projecting surface portion, so that the first side surface portion and The width dimension b of the second side surface portion can be reduced.
- This also makes it possible to reduce the width-thickness ratio (b / t) between the first side surface portion and the second side surface portion. Even in this case, the relationship between the thickness t and the width dimension b of the inclined first protruding surface portion and the inclined second protruding surface portion and the material yield strength F satisfies the above formula (1).
- the chamfered portion is formed in the corner fitting, the cross-sectional area of the corner fitting is reduced. Thereby, corner fitting itself can also be reduced in weight and the weight reduction of the whole cargo container can be promoted.
- the width dimension b of each divided side surface portion can be reduced by dividing the first side surface portion and the second side surface portion into left and right by the intermediate bent portion. This also reduces the width-thickness ratio (b / t) between the first side surface portion and the second side surface portion, so that the local buckling strength can be increased.
- a cargo container 1 to which the present invention is applied is constituted by a box as shown in FIG. 1 and can be loaded with cargo.
- the freight container 1 is made of a metal such as steel, stainless steel, or aluminum. Since the freight container 1 is assumed to be transported via a transportation means such as a ship, a truck, and a railroad, for example, from the viewpoint of improving compatibility and convenience during transportation, it is based on a standard such as ISO. It is considered to be a specification.
- the freight container 1 includes a rectangular bottom pallet (not shown), a pair of side panels 2 and a pair of front and rear panels 3 erected on the four sides of the bottom pallet; A plurality of corner posts 4 connecting between the side edges of the panel 2 and the side edges of the front and rear panels 3; corner fittings 5 provided at the upper and lower ends of these corner posts 4; And a top panel 6 provided to be connected to the upper edges of the front and rear panels 3.
- the side panel 2 and the front and rear panels 3 are each installed on a bottom pallet, and adjacent panels 2 and 3 are connected to each other via a corner post 4. Adjacent side panels 2 and front and rear panels 3 are substantially orthogonal to each other. Further, the side panel 2, the front and rear panels 3, and the top panel 6 are made of corrugated steel plates made of relatively thin steel plates having a thickness of about 1 mm to 2 mm, for example. An opening / closing door (not shown) is provided on any one of the side surface, the front and back surfaces, and the top surface of the cargo container 1, and cargo is loaded into the container from here.
- a corner post adjacent to the door may be formed of a grooved steel having a shape different from that of the corner post 4 of the present embodiment.
- the corner post 4 described later can be applied only to either of the front and rear surfaces. That is, the corner post 4 described later can be applied not only to all four corners of the container but also to any part of the four corners.
- FIG. 2 is a cross-sectional view showing a corner post 4 of a representative form
- FIGS. 3 to 8 are cross-sectional views showing a corner post 4 according to a modification.
- the corner post 4 is made of weathering steel, and is formed by bending a steel plate having a thickness t of about 3 mm to 5 mm, for example.
- a steel material having a material yield strength F of about 550 MPa to 700 MPa is used for the steel plate.
- first connection portion 41 connected to the side edge portion of the side panel 2; and a second connection connected to the side edge portion of the front and rear panel 3
- a first projecting surface portion 43 projecting in an outward direction (in the figure, leftward in the X direction) continuous with the first connecting portion 41 and intersecting the surface direction of the side panel 2;
- a second projecting surface portion 44 projecting outward (in the drawing, downward in the Y direction) intersecting the surface direction of the front and rear panel 3; and provided directly on the first projecting surface portion 43,
- a first side surface portion 45 extending in the two surface directions; a second side surface portion 46 provided directly on the second projecting surface portion 44 and extending in the surface direction of the front and rear panel 3; a first side surface portion 45 and a second side surface portion.
- a tip corner portion 40 continuously provided on 46;
- the first connection portion 41 is provided in parallel to the surface direction of the side panel 2 (Y direction in the figure: the longitudinal direction of the cargo container 1) and connected to the side panel 2.
- the second connecting portion 42 is provided in parallel to the surface direction of the front and rear panel 3 (X direction in the figure: the width direction of the cargo container 1) and is connected to the front and rear panel 3.
- the inclined side surface portion 47 is formed in the tip corner portion 40 so as to intersect and continue both the first side surface portion 45 and the second side surface portion 46.
- the inclined side surface portion 47 is formed by chamfering the tip corner portion 40 (the lower side and the left side in FIG. 2).
- the first connection portion 41 is welded to the edge of the side panel 2 and the second connection portion 42 is welded to the edge of the front and rear panel 3.
- the upper and lower edges of the first projecting surface portion 43, the second projecting surface portion 44, the first side surface portion 45, the second side surface portion 46, and the inclined side surface portion 47 are welded to the upper and lower corner fittings 5, respectively.
- the corner fitting 5 is provided with a horizontal hole from the side with respect to the box-shaped base body made of a casting, and further provided with an upper hole from the upper surface (or a pilot hole from the lower surface). In these horizontal holes and upper holes (or pilot holes), attachment devices for lifting and transporting by a crane or the like can be mounted, respectively. Further, in the freight container 1 stacked on top, the contact surfaces of the corner fittings 5 are in contact with each other.
- the width dimension bx0 in the X direction of the corner post 4 is the first side surface from the second corner portion 40D where the second connecting portion 42 and the second protruding surface portion 44 are continuous.
- the width dimension by0 in the Y direction is a width dimension in the vertical direction with respect to the second side surface portion 46 from the first corner portion 40C to the second side surface portion 46 where the first connecting portion 41 and the first projecting surface portion 43 are continuous. is there. In other words, it is set by the dimension excluding the first connection portion 41, that is, the distance between the first corner portion 40 ⁇ / b> C where the first connection portion 41 and the first protruding surface portion 43 are continuous and the second side surface portion 46. That is, the width dimensions bx0 and by0 are the dimensions of the portions joined to the corner fitting 5, respectively.
- the width dimension is referred to as a fitting part width dimension.
- fitting part width dimensions bx0 and by0 are defined by the dimensions of the corner fitting 5 based on international standards.
- the fitting part width dimension is represented by the center thickness of the sheet thickness, and the corner post thickness (plate thickness) is 6 mm.
- the dimension bx0 is about 149 mm
- the fitting part width dimension by0 is about 168 mm.
- the width dimension by1 of the first side surface part 45 is a dimension obtained by subtracting the width dimension by2 of the projection of the inclined side surface part 47 from the fitting part width dimension by0.
- the width dimension bx1 of the second side surface part 46 is a dimension obtained by subtracting the width dimension bx2 corresponding to the projection of the inclined side surface part 47 from the fitting part width dimension bx0.
- the fitting part width dimension bx0 in the X direction is about 149 mm.
- the fitting part width dimension by0 in the Y direction is about 168 mm, and these fitting part width dimensions b0 (bx0, by0) satisfy the relationship of the following expression (0).
- the width dimension by1 of the first side surface part 45 is set to 100 mm
- the width dimension by2 of the projection of the inclined side surface part 47 is set to 68 mm
- the width dimension bx1 of the second side surface part 46 is set to 100 mm
- the projected width dimension bx2 is set to 49 mm. Therefore, the width dimension bxy of the inclined side surface portion 47 is set to about 83.8 mm.
- the relationship between the maximum width dimension b among the width dimensions b (bx1, by1, bxy) of the surface portion, the thickness t of the corner post 4 and the material yield strength F of the corner post 4 is expressed by the following equation (1 ) Is satisfied.
- the width dimension b (bx1, by1, bxy) is 100.7 mm or less which is the calculated value of the right side of the formula (1). I just need it.
- the width dimension by1 of the first side surface part 45, the width dimension bx1 of the second side surface part 46, and the width dimension bxy of the inclined side surface part 47 in the example are all 100.7 mm or less, and the formula (1) Satisfied.
- the corner post 4 ⁇ / b> A includes a first connection portion 41, a second connection portion 42, a first projecting surface portion 43, a second projecting surface portion 44, and substantially the same as the corner post 4 described above.
- the first side surface portion 45, the second side surface portion 46, and the inclined side surface portion 47 are provided.
- the planar cross-sectional shape of the corner post 4 ⁇ / b> A is formed in a substantially ⁇ shape, and the first protruding surface portion 43 and the first side surface are formed on the third corner portion 40 ⁇ / b> A where the first protruding surface portion 43 and the first side surface portion 45 are continuous.
- An inclined chamfered portion 48 that is inclined with respect to the portion 45 and chamfered is formed.
- first side surface portion 45 is indirectly provided on the first protruding surface portion 43.
- an inclined chamfered portion 49 that is inclined and chamfered with respect to the second protruding surface portion 44 and the second side surface portion 46 is formed in the fourth corner portion 40B where the second protruding surface portion 44 and the second side surface portion 46 are continuous. ing. That is, the second side surface portion 46 is indirectly provided on the second protruding surface portion 44.
- the width dimension bxyA of the inclined side surface portion 47 is smaller than that of the corner post 4 shown in FIG.
- the width dimension by1A of the first side face 45 is smaller than the width dimension by1 of the first side face 45 shown in FIG.
- the width dimension bx1A of the second side face part 46 is smaller than the width dimension bx1 of the second side face part 46 shown in FIG. That is, also in the corner post 4A, the width dimension by1A of the first side face part 45, the width dimension bx1A of the second side face part 46, and the width dimension bxyA of the inclined side face part 47 all satisfy the formula (1).
- the corner post 4 ⁇ / b> B includes a first connection portion 41, a second connection portion 42, a first projecting surface portion 43, a second projecting surface portion 44, and substantially the same as the corner post 4 described above. It has a side surface portion 45 and a second side surface portion 46 and has a substantially ⁇ shape in cross section. Instead of the inclined side surface portion 47, a tip convex curved surface portion 50 formed with an outwardly convex curved surface is formed at the tip corner portion 40, and a convex shape chamfered with an outwardly convex curved surface at the third corner portion 40A.
- a chamfered portion 51 is formed, and a convex chamfered portion 52 that is chamfered with an outwardly convex curved surface is formed at the fourth corner portion 40B. That is, the first side surface portion 45 is indirectly provided on the first projecting surface portion 43, and the second side surface portion 46 is indirectly provided on the second projecting surface portion 44.
- the width dimension by1B of the first side face portion 45 is the width dimension of the first side face portion 45 shown in FIG. 2 by forming the tip convex curved surface portion 50 and the convex chamfered portions 51, 52.
- the width dimension bx1B of the second side surface portion 46 is smaller than by1 and smaller than the width dimension bx1 of the second side surface portion 46 shown in FIG. That is, also in the corner post 4B, the width dimension by1B of the first side face part 45 and the width dimension bx1B of the second side face part 46 both satisfy the expression (1).
- the corner post 4 ⁇ / b> C includes a first connection portion 41, a second connection portion 42, a first projecting surface portion 43, a second projecting surface portion 44, and substantially the same as the corner post 4 described above. It has a side surface portion 45 and a second side surface portion 46, and has a substantially ⁇ -shaped cross section.
- a tip concave curved surface portion 53 formed with an inwardly concave curved surface is formed at the tip corner portion 40, and indented in the third corner portion 40A.
- a concave chamfer 54 chamfered with a curved surface is formed, and a concave chamfer 55 chamfered with a curved surface concave inward is formed at the fourth corner 40B. That is, the first side surface portion 45 is indirectly provided on the first protruding surface portion 43, and the second side surface portion 46 is indirectly provided on the second protruding surface portion 44.
- the width of the first side surface 45 is larger than the width of by 1 of the first side surface 45 shown in FIG. 2 by forming the tip concave curved surface portion 53 and the concave chamfered portions 54 and 55.
- the width dimension bx1C of the second side surface portion 46 is smaller than the width dimension bx1 of the second side surface portion 46 shown in FIG. That is, also in the corner post 4C, the width dimension by1C of the first side face part 45 and the width dimension bx1C of the second side face part 46 both satisfy the expression (1).
- the corner post 4 ⁇ / b> D includes a first connection portion 41, a second connection portion 42, a first protrusion surface portion 43, a second protrusion surface portion 44, It has a side surface portion 45, a second side surface portion 46, and an inclined side surface portion 47, and the plane cross section has a substantially ⁇ shape.
- a convex chamfer 51 is formed at the third corner 40A, and a convex chamfer 52 is formed at the fourth corner 40B. That is, the first side surface portion 45 is indirectly provided on the first protruding surface portion 43, and the second side surface portion 46 is indirectly provided on the second protruding surface portion 44.
- the width dimension by1D of the first side face part 45, the width dimension bx1D of the second side face part 46, and the width dimension bxyD of the inclined side face part 47 all satisfy the formula (1).
- the corner post 4 ⁇ / b> E includes a first connection portion 41, a second connection portion 42, a first protrusion surface portion 43, a second protrusion surface portion 44, substantially the same as the corner post 4 described above. It has a side surface portion 45, a second side surface portion 46, and an inclined side surface portion 47, and the plane cross section has a substantially ⁇ shape.
- the first projecting surface portion 43 is an inclined first projecting surface portion 43 ⁇ / b> A that projects from the first connecting portion 41 outward and inclining toward the tip corner portion 40. That is, in the corner post 4 shown in FIG. 2, the angle formed by the first projecting surface portion 43 and the first side surface portion 45 is approximately 90 degrees, but in the corner post 4E shown in FIG.
- the second projecting surface portion 44 is an inclined second projecting surface portion 44 ⁇ / b> A that projects from the second connecting portion 42 outward and inclining toward the tip corner portion 40. That is, in the corner post 4 shown in FIG. 2, the angle formed between the second projecting surface portion 44 and the second side surface portion 46 is approximately 90 degrees, but in the corner post 4E shown in FIG. 7, the second projecting surface portion 44A. And the second side surface portion 46 is more than 90 degrees.
- the width dimension by1E of the first side surface portion 45 is the first side surface portion shown in FIG.
- the width dimension bx1E of the second side surface portion 46 is smaller than the width dimension bx1 of the second side surface portion 46 shown in FIG. That is, also in the corner post 4E, the width dimension by1E of the first side face part 45, the width dimension bx1E of the second side face part 46, and the width dimension bxyE of the inclined side face part 47 all satisfy the formula (1).
- the width dimension bx3 of the inclined first projecting surface portion 43A and the width dimension by3 of the inclined second projecting surface portion 44A also satisfy Expression (1).
- the corner post 4 ⁇ / b> F includes a first connection portion 41, a second connection portion 42, a first protrusion surface portion 43, a second protrusion surface portion 44, substantially the same as the corner post 4 described above. It has a side surface portion 45 and a second side surface portion 46, and has a substantially ⁇ -shaped cross section.
- the inclined side surface portion 47 is omitted, an intermediate bent portion 56 bent inward is formed at an intermediate position of the first side surface portion 45, and an intermediate bent portion bent inward at an intermediate position of the second side surface portion 46. 57 is formed.
- the width dimension by4F and the width dimension by5F of the divided first side surface portion 45A obtained by dividing the first side surface portion 45 into two are shown in FIG.
- the width dimension bx4F and the width dimension bx5F of the divided second side face part 46A obtained by dividing the second side face part 46 into two are smaller than the width dimension by1 of the first side face part 45, and the second side face part 46 shown in FIG. It is smaller than the width dimension bx1. That is, also in the corner post 4F, the width dimensions by4F and by5F of the divided first side surface portion 45A and the width dimensions bx4F and bx5F of the divided second side surface portion 46A all satisfy the expression (1).
- FIG. 9 shows a corner fitting 5A according to a modified example in which the corner post 4A is employed.
- chamfered portions 5B are formed along the shape of the inclined side surface portion 47 formed at the tip corner portion 40 of the corner post 4A, and the inclined chamfer formed at the third corner portion 40A.
- a chamfered portion 5C is formed along the shape of the portion 48, and a chamfered portion 5D is formed along the shape of the inclined chamfered portion 49 formed at the fourth corner portion 40B.
- the corner fitting 5A itself can be reduced in weight, and the weight reduction of the entire cargo container 1 can be promoted. Can do.
- the configuration in which the chamfered portion is formed in the corner fitting 5A using the corner post 4A shown in FIG. 3 is shown.
- the chamfered portion is formed in the corner fitting 5 in FIGS. Is also possible.
- the result of having examined the member strength of a corner post about the cargo container 1 to which this invention is applied is demonstrated.
- the freight container 1 to which the present invention is applied is used as an example
- a freight container having a conventional corner post is used as a comparative example.
- the FEM analysis model used was a model in which each container was divided into four planes to set symmetry conditions at the boundary portion, and local buckling was considered for the elements of each member including the corner post.
- the analysis conditions were ISO 1496-1 Test No. With reference to the test load condition of 1 (Stacking), a distributed load was applied on the bottom pallet, a vertical load from the stacked upper container was applied to the corner fitting, and this vertical load was gradually increased. The stress at each part and the vertical displacement of the load point until local buckling occurred were investigated.
- a corner post 4 shown in FIG. 2 was used.
- the material yield strength F of the corner post 4 is 700 MPa, and the thickness t of the corner post 4 is 3.6 mm.
- the width dimension bx0 of the fitting part in the X direction of the corner post 4 is 149 mm, the width dimension by0 of the fitting part in the Y direction is 168 mm, and the width dimension by1 of the first side face 45 is 100 mm (the width dimension by2 is 68 mm), and the width dimension bx1 of the second side surface portion 46 is 100 mm (the width dimension bx2 is 49 mm).
- the corner post 400 in the comparative example, the same member as in the example was used except that the corner post 400 shown in FIG. 10 was used.
- the material yield strength F of the corner post 400 of the comparative example is 700 MPa, and the thickness t of the corner post 400 is 3.6 mm.
- the corner post 400 includes a first connecting portion 410, a second connecting portion 420, a first protruding surface portion 430, a second protruding surface portion 440, a first side surface portion 450, and a second side surface portion 460.
- the cross section has a substantially ⁇ shape.
- the corner post 400 is different from the corner post 4 of the embodiment in that the inclined side surface portion 47 is not formed.
- the width dimensions bx0 and by0 of the fitting part in the X direction and the Y direction of the corner post 400 are 149 mm and 168 mm, respectively. Since the width dimension of the fitting part is equal to the width dimension of the surface part in each direction, the width dimension of the surface part of the first side surface part 450 is 168 mm, and the width dimension of the second side surface part 460 is 149 mm.
- FIG. 11 shows a Mises stress contour diagram and a deformation diagram of the analysis result of the example
- FIG. 12 shows a Mises stress contour diagram and a deformation diagram of the analysis result of the comparative example
- FIG. 13 shows a graph of the load-deformation relationship of the example and the comparative example.
- the corner post 4 of the embodiment as shown in FIG. 11, local buckling is not seen in the first side face portion 45 and the inclined side face portion 47, and as shown in FIG. The yield strength is stable even when the yield strength is exceeded.
- the corner post 400 of the comparative example local buckling occurs in the first side surface portion 450 and the second side surface portion 460 as shown in FIG.
- the rigidity represented by the slope of the load-deformation relationship is significantly reduced before the predetermined required yield strength is reached, and immediately after that, the yield strength decreases rapidly, and no increase in yield strength can be expected. I understand.
- the relationship between the thickness t of the corner post, the width dimension b of the face part, and the material yield strength F of the corner post is b ⁇ 740 t.
- the width dimension b, the thickness t, and the material yield strength F of the surface portion are set so as to satisfy the relationship of / ( ⁇ F).
- the present invention is not limited to the above-described embodiment, and includes other configurations and the like that can achieve the object of the present invention, and includes the following modifications and the like.
- the material yield strength F of the steel material used for the corner post has been described as 700 MPa as an example.
- the material yield strength F is not limited to 700 MPa.
- the material yield strength F is not limited to the standard strength, and can be set according to the actual strength.
- dimensions such as the width dimension of the surface portion can be determined starting from the starting point of R.
Abstract
Description
本願は、2009年09月11日に、日本に出願された特願2009-210180号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a freight container for carrying a loaded cargo by sea and land.
This application claims priority based on Japanese Patent Application No. 2009-210180 filed in Japan on September 11, 2009, the contents of which are incorporated herein by reference.
ところで、近年では、地球環境保護の観点から、物流の分野においても温室効果ガスの排出量削減の動きが高まりつつあり、貨物を運搬する船舶、トラック、鉄道等の移動手段に対して軽量化が進められつつある。貨物用コンテナは、これら移動手段により輸送されるので、コンテナ自体の軽量化を図ることにより、移動手段を含めた全体の軽量化に繋がり、地球環境保護を図る上でより好ましい。このような背景のもと、貨物用コンテナにおいても軽量化の要請が高まりつつあるが、ここでは、ISOに規定される特に耐荷性能を確保しつつ、軽量化を図ることが必要となる。 A freight container that transports freight is mainly made of a metal member such as steel, stainless steel, or aluminum, and is composed of a rectangular parallelepiped box. In addition, the cargo container is loaded with cargo and transported via a transportation means such as a ship, a truck, and a railroad. In recent years, in particular, from the viewpoint of improving the efficiency of global logistics not only in Japan but also around the world, the load resistance performance of cargo containers, overall dimensions, and the shape of the connecting parts with transportation equipment are international standards such as ISO. It is almost common throughout the world. By standardizing and standardizing freight containers under certain rules, compatibility and convenience during transportation are ensured.
By the way, in recent years, from the viewpoint of protecting the global environment, the movement of reducing greenhouse gas emissions is also increasing in the field of logistics, and the weight of transportation means such as ships, trucks, and railroads that carry cargo has been reduced. It is being advanced. Since the freight container is transported by these moving means, reducing the weight of the container itself leads to the overall weight reduction including the moving means, which is more preferable for protecting the global environment. Against this background, there is an increasing demand for weight reduction in freight containers. Here, it is necessary to reduce the weight while ensuring particularly the load resistance performance defined in ISO.
(5)上記(4)に記載の貨物コンテナによれば、前記先端凸状曲面部または先端凹状曲面部の形状に沿って前記コーナーフィッティングの角部に面取り部が形成されていることが好ましい。 (4) According to the freight container described in (1) above, a tip convex curved surface portion formed by a convex curved surface directed outward or a tip curved by a concave curved surface directed inward at the tip corner portion. A concave curved surface portion is preferably provided.
(5) According to the cargo container described in (4) above, it is preferable that a chamfered portion is formed at a corner of the corner fitting along the shape of the tip convex curved surface portion or the tip concave curved surface portion.
(7)上記(6)に記載の貨物コンテナによれば、前記傾斜面取り部、前記凸状面取り部または前記凹状面取り部の形状に沿って、前記コーナーフィッティングの角部に面取り部が形成されていることが好ましい。 (6) According to the freight container described in any one of (1) to (5) above, a third corner portion where the first projecting surface portion and the first side surface portion are continuous, and the second projecting surface portion. And at least one of the fourth corners where the second side surface portion is continuous, an inclined chamfered portion where the corner portion is chamfered with an inclined surface, and the corner portion is chamfered with a convex curved surface facing outward. Any one of a convex chamfered portion and a concave chamfered portion in which the corner portion is chamfered with a concave curved surface directed inward is preferably formed.
(7) According to the freight container according to (6), a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined chamfered portion, the convex chamfered portion, or the concave chamfered portion. Preferably it is.
(9)上記(8)に記載の貨物コンテナによれば、前記傾斜第1突出面部および傾斜第2突出面部の形状に沿って前記コーナーフィッティングの角部に面取り部が形成されていることが好ましい。 (8) According to the freight container described in (1) above, the first projecting surface portion is an inclined first projecting surface portion that projects from the first connection portion outward and tilting toward the tip portion. It is preferable that the second projecting surface portion is an inclined second projecting surface portion projecting from the second connection portion outward and tilting toward the tip portion.
(9) According to the freight container described in (8) above, it is preferable that a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined first protruding surface portion and the inclined second protruding surface portion. .
コーナーポストの厚みを薄くすることにより、コーナーポスト自体の軽量化を図ることが可能となり、貨物用コンテナ全体の軽量化にもつながり、温室効果ガスの排出量を削減することができ、ひいては地球環境保護の観点からも好適な構成とすることが可能となる。さらに、コーナーポストの断面積を小さくすることにより材料コストの低減にも寄与し、さらに表面積も小さくなるために塗装にかかるコストの低減にも寄与することになる。 According to the freight container described in (1) above, by increasing the material strength of the corner post and reducing the thickness of the corner post, the width b0 of the corner post becomes larger than 740 t / (√F), and the plate Even in corner posts where element buckling is a concern, setting the width dimension b of each face to be 740 t / (√F) or less suppresses buckling of plate elements and ensures member strength against compressive loads. However, the cross-sectional area can be reduced. As a result, the corner post itself can be reduced in weight. be = 740 t / (√F) is an expression representing the effective width be of the plate element that receives the in-plane compressive force. If b ≦ be, the ineffective portion due to local buckling is present in the plate element with respect to the compressive force. It does not occur, and it is possible to efficiently reduce the weight without reducing the effective ratio of the cross section.
By reducing the thickness of the corner post, it is possible to reduce the weight of the corner post itself, leading to a reduction in the weight of the cargo container as a whole, reducing greenhouse gas emissions, and the global environment. It is possible to obtain a suitable configuration from the viewpoint of protection. Furthermore, reducing the cross-sectional area of the corner post contributes to a reduction in material cost, and further reduces the surface area, thereby contributing to a reduction in coating cost.
一方、コーナーポスト自体の外形をさほど変更せずに断面積を小さくする手段として、コーナーポストの厚みを小さくした場合には、コーナーポストの各面部の幅寸法bに対して厚みtが小さくなる、つまり幅厚比(b/t)が大きくなる。これにより、局部座屈の問題が生じ、段積み時の圧縮荷重に対する性能が満足できないという問題が生じる。
そこで、コーナーポストにおける第1側面部および第2側面部の幅寸法うち、少なくとも最大の幅寸法bと、コーナーポストの厚みtと、材料降伏強度Fとの関係が、b≦740t/(√F)(以下、式(1)と呼ぶ)の関係を満足するように、厚みtおよび面部の幅寸法bを設定する。これにより、局部座屈を防止することができ、段積み時の圧縮荷重に対する要求性能を満足することができる。 By the way, when reducing the cross-sectional area of the corner post, it is conceivable to reduce the width dimension b0 while keeping the thickness of the corner post constant, but if the width dimension b0 of the corner post itself is reduced in this way, There will be inconveniences such as the joint between the post and the corner fitting, the side surfaces, and the front and rear panels will change, or it will be out of the international standard size and the compatibility and convenience during transportation will be impaired. .
On the other hand, when the thickness of the corner post is reduced as a means for reducing the cross-sectional area without changing the outer shape of the corner post itself, the thickness t becomes smaller than the width dimension b of each surface portion of the corner post. That is, the width-thickness ratio (b / t) increases. Thereby, the problem of local buckling arises and the problem that the performance with respect to the compressive load at the time of stacking cannot be satisfied arises.
Therefore, among the width dimensions of the first side face part and the second side face part in the corner post, the relationship among at least the maximum width dimension b, the corner post thickness t, and the material yield strength F is b ≦ 740 t / (√F ) (Hereinafter referred to as Expression (1)), the thickness t and the width dimension b of the surface portion are set. Thereby, local buckling can be prevented and the required performance with respect to the compressive load at the time of stacking can be satisfied.
上記(5)に記載の貨物コンテナによれば、コーナーフィッティングに面取り部が形成されているため、コーナーフィッティングの断面積が小さくなる。これにより、コーナーフィッティング自体も軽量化でき、貨物用コンテナ全体の軽量化を促進させることができる。 According to the freight container described in (4) above, the width dimension b of the first side surface portion and the second side surface portion can be reduced by providing the tip convex curved surface portion or the tip concave curved surface portion at the tip corner portion. it can. Thereby, the increase in the width-thickness ratio (b / t) between the first side surface portion and the second side surface portion can be suppressed, local buckling can be prevented, and the required performance for the compressive load of the entire corner post can be ensured.
According to the freight container described in the above (5), since the chamfered portion is formed in the corner fitting, the sectional area of the corner fitting is reduced. Thereby, corner fitting itself can also be reduced in weight and the weight reduction of the whole cargo container can be promoted.
上記(7)に記載の貨物コンテナによれば、コーナーフィッティングに面取り部が形成されているため、コーナーフィッティングの断面積が小さくなる。これにより、コーナーフィッティング自体も軽量化でき、貨物用コンテナ全体の軽量化を促進させることができる。 According to the cargo container described in (6) above, in the third corner and the fourth corner which are corners other than the tip corner, by providing an inclined chamfered portion, a convex chamfered portion, and a concave chamfered portion, The width dimension b of the first side surface portion and the second side surface portion can be reduced. Thereby, the width-thickness ratio (b / t) of the first side surface portion and the second side surface portion can be further suppressed. Here, as for the inclined chamfered portion, it is natural that the relationship between the thickness, the width dimension of the surface portion, and the material yield strength satisfies the above formula (1).
According to the freight container as described in said (7), since the chamfering part is formed in corner fitting, the cross-sectional area of corner fitting becomes small. Thereby, corner fitting itself can also be reduced in weight and the weight reduction of the whole cargo container can be promoted.
上記(9)に記載の貨物コンテナによれば、コーナーフィッティングに面取り部が形成されているため、コーナーフィッティングの断面積が小さくなる。これにより、コーナーフィッティング自体も軽量化でき、貨物用コンテナ全体の軽量化を促進させることができる。 According to the freight container described in (8) above, the first projecting surface portion and the second projecting surface portion are respectively the inclined first projecting surface portion and the tilted second projecting surface portion, so that the first side surface portion and The width dimension b of the second side surface portion can be reduced. This also makes it possible to reduce the width-thickness ratio (b / t) between the first side surface portion and the second side surface portion. Even in this case, the relationship between the thickness t and the width dimension b of the inclined first protruding surface portion and the inclined second protruding surface portion and the material yield strength F satisfies the above formula (1).
According to the freight container described in (9) above, since the chamfered portion is formed in the corner fitting, the cross-sectional area of the corner fitting is reduced. Thereby, corner fitting itself can also be reduced in weight and the weight reduction of the whole cargo container can be promoted.
本発明を適用した貨物用コンテナ1は、図1に示すように、箱体で構成され、貨物を積み込むことが可能である。また、貨物コンテナ1は、鋼、ステンレス、アルミニウム等の金属製で構成される。貨物用コンテナ1は、例えば船舶、トラック、鉄道等の輸送手段を介して輸送されることを前提としているため、輸送時の互換性や利便性を向上させる観点から、例えばISO等の規格に基づいた仕様とされている。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
A cargo container 1 to which the present invention is applied is constituted by a box as shown in FIG. 1 and can be loaded with cargo. The freight container 1 is made of a metal such as steel, stainless steel, or aluminum. Since the freight container 1 is assumed to be transported via a transportation means such as a ship, a truck, and a railroad, for example, from the viewpoint of improving compatibility and convenience during transportation, it is based on a standard such as ISO. It is considered to be a specification.
図2~図8のいずれの場合においても、コーナーポスト4は、耐候性鋼からなり、例えば厚みtが3mm~5mm程度の鋼板を折り曲げ加工することで形成されている。鋼板には、材料降伏強度Fが550MPa~700MPa程度である鋼材が用いられている。 Next, the configuration of the
In any of the cases shown in FIGS. 2 to 8, the
また、本実施形態では、先端角部40に、第1側面部45と第2側面部46との双方に交差して連続する傾斜側面部47が形成されている。この傾斜側面部47は、先端角部40が面取りされて形成されている(図2の下側かつ左側)。 Specifically, the
Further, in the present embodiment, the inclined
また、Y方向の幅寸法by0は、第1接続部41と第1突出面部43とが連続する第1角部40Cから第2側面部46までの第2側面部46に対する鉛直方向の幅寸法である。言い換えると、第1接続部41を除いた寸法、すなわち第1接続部41と第1突出面部43とが連続する第1角部40Cと第2側面部46の距離で設定される。すなわち、幅寸法bx0,by0は、それぞれコーナーフィッティング5に接合される部分の寸法である。以下、幅寸法をフィッティング部幅寸法と称する。このようなフィッティング部幅寸法bx0,by0としては、国際規格に基づくコーナーフィッティング5の寸法により規定され、例えば、板厚中心寸法で表し、コーナーポストの厚み(板厚)が6mmで、フィッティング部幅寸法bx0が約149mm、フィッティング部幅寸法by0が約168mmとなっている。
また、第1側面部45の幅寸法by1は、フィッティング部幅寸法by0から傾斜側面部47の投影分の幅寸法by2を差し引いた寸法である。一方、第2側面部46の幅寸法bx1は、フィッティング部幅寸法bx0から傾斜側面部47の投影分の幅寸法bx2を差し引いた寸法である。 Next, as the width dimension b0 of the
Further, the width dimension by0 in the Y direction is a width dimension in the vertical direction with respect to the second
Further, the width dimension by1 of the first
b0>740t/(√F) …(0)
また、第1側面部45の幅寸法by1が100mmで、傾斜側面部47の投影分の幅寸法by2が68mmに設定され、第2側面部46の幅寸法bx1が100mmで、傾斜側面部47の投影分の幅寸法bx2が49mmに設定されている。従って、傾斜側面部47の幅寸法bxyは、約83.8mmに設定されている。このような面部の幅寸法b(bx1,by1,bxy)のうち最大の幅寸法bと、コーナーポスト4の厚みtと、コーナーポスト4の材料降伏強度Fとの関係は、以下の式(1)を満足する。
b≦740t/(√F) …(1)
従って、材料降伏強度Fが700MPaであり、厚みtが3.6mmである場合、幅寸法b(bx1,by1,bxy)としては、式(1)の右辺の計算値である100.7mm以下であればよい。ここで、前記一例の第1側面部45の幅寸法by1および第2側面部46の幅寸法bx1、傾斜側面部47の幅寸法bxyは、いずれも100.7mm以下であり、式(1)を満足する。 Here, as an example of setting the width dimensions bx0 and by0, when the material yield strength F is 700 MPa and the thickness t of the
b0> 740t / (√F) (0)
Further, the width dimension by1 of the first
b ≦ 740 t / (√F) (1)
Therefore, when the material yield strength F is 700 MPa and the thickness t is 3.6 mm, the width dimension b (bx1, by1, bxy) is 100.7 mm or less which is the calculated value of the right side of the formula (1). I just need it. Here, the width dimension by1 of the first
また、第2突出面部44と第2側面部46とが連続する第4角部40Bには、第2突出面部44および第2側面部46に対して傾斜し面取りした傾斜面取り部49が形成されている。すなわち、第2側面部46は、第2突出面部44に間接的に設けられている。このコーナーポスト4Aでは、傾斜側面部47の幅寸法bxyAが、図2に示したコーナーポスト4よりも小さくなる。また、傾斜面取り部48を形成したことによって第1側面部45の幅寸法by1Aは、図2で示した第1側面部45の幅寸法by1より小さい。さらに、傾斜面取り部49を形成したことによって第2側面部46の幅寸法bx1Aは、図2で示した第2側面部46の幅寸法bx1より小さい。すなわち、コーナーポスト4Aにおいても、第1側面部45の幅寸法by1Aおよび第2側面部46の幅寸法bx1A、傾斜側面部47の幅寸法bxyAは、いずれも式(1)を満足する。 Next, in FIG. 3, the
In addition, an inclined chamfered
このコーナーポスト4Bでは、先端凸状曲面部50および凸状面取り部51,52を形成したことによって、第1側面部45の幅寸法by1Bは、図2で示した第1側面部45の幅寸法by1より小さく、第2側面部46の幅寸法bx1Bは、図2で示した第2側面部46の幅寸法bx1より小さい。すなわち、コーナーポスト4Bにおいても、第1側面部45の幅寸法by1Bおよび第2側面部46の幅寸法bx1Bは、いずれも式(1)を満足する。 Next, in FIG. 4, the
In this
このコーナーポスト4Cでは、先端凹状曲面部53および凹状面取り部54,55を形成したことによって、第1側面部45の幅寸法by1Cは、図2で示した第1側面部45の幅寸法by1より小さく、第2側面部46の幅寸法bx1Cは、図2で示した第2側面部46の幅寸法bx1より小さい。すなわち、コーナーポスト4Cにおいても、第1側面部45の幅寸法by1Cおよび第2側面部46の幅寸法bx1Cは、いずれも式(1)を満足する。 Next, in FIG. 5, the
In this corner post 4C, the width of the
このコーナーポスト4Dにおいても、第1側面部45の幅寸法by1D、第2側面部46の幅寸法bx1Dおよび傾斜側面部47の幅寸法bxyDは、いずれも式(1)を満足する。 Next, in FIG. 6, the
Also in this
コーナーフィッティング5Aの外側の3つの角部には、コーナーポスト4Aにおける先端角部40に形成した傾斜側面部47の形状に沿って面取り部5Bが形成され、第3角部40Aに形成した傾斜面取り部48の形状に沿って、面取り部5Cが形成され、第4角部40Bに形成した傾斜面取り部49の形状に沿って、面取り部5Dが形成されている。このようにコーナーフィッティング5Aに、コーナーポスト4Aの形状に対応した面取り部5B,5C,5Dを形成することで、コーナーフィッティング5A自体も軽量化でき、貨物用コンテナ1全体の軽量化を促進させることができる。
ここで、図3に示したコーナーポスト4Aを用いて、コーナーフィッティング5Aに面取り部が形成された構成を示したが、図2,図4から図8のコーナーフィッティング5に面取り部を形成することも可能である。 Next, a modified example of corner fitting in the cargo container 1 to which the present invention is applied will be described with reference to FIG. Here, FIG. 9 shows a corner fitting 5A according to a modified example in which the
At the three corners outside the corner fitting 5A, chamfered
Here, the configuration in which the chamfered portion is formed in the corner fitting 5A using the
ここでは、本発明を適用した貨物用コンテナ1を実施例とし、従来形態のコーナーポストを有する貨物用コンテナを比較例とし、各コンテナのFEM解析を実施してコーナーポストの部材耐力を算出した。なお、FEM解析モデルは、各コンテナを平面的に4分割して境界部分に対称条件を設定するとともに、コーナーポストを含む各部材の要素については、局部座屈が考慮できるモデルを用いた。また、解析条件は、ISO1496-1のTest No.1(Stacking)の試験荷重条件を参考に、底パレット上に分布荷重を付与した上で、段積みした上段コンテナからの鉛直荷重をコーナーフィッティングに付与し、この鉛直荷重を徐々に増加させた。このときの局部座屈が生じるまでの各部応力と荷重点の鉛直変位とを調べた。 Hereinafter, the result of having examined the member strength of a corner post about the cargo container 1 to which this invention is applied is demonstrated.
Here, the freight container 1 to which the present invention is applied is used as an example, and a freight container having a conventional corner post is used as a comparative example. The FEM analysis model used was a model in which each container was divided into four planes to set symmetry conditions at the boundary portion, and local buckling was considered for the elements of each member including the corner post. The analysis conditions were ISO 1496-1 Test No. With reference to the test load condition of 1 (Stacking), a distributed load was applied on the bottom pallet, a vertical load from the stacked upper container was applied to the corner fitting, and this vertical load was gradually increased. The stress at each part and the vertical displacement of the load point until local buckling occurred were investigated.
実施例は、図2に示すコーナーポスト4を用いた。このコーナーポスト4の材料降伏強度Fは700MPaであり、コーナーポスト4の厚みtは3.6mmである。そして、コーナーポスト4のX方向のフィッティング部の幅寸法bx0は149mmであり、Y方向のフィッティング部の幅寸法by0は168mmであり、第1側面部45の幅寸法by1は100mm(幅寸法by2が68mm)であり、第2側面部46の幅寸法bx1は100mm(幅寸法bx2が49mm)である。 〔Example〕
In the example, a
比較例は、図10に示すコーナーポスト400を用いた他は、実施例と同一の部材を用いた。比較例のコーナーポスト400の材料降伏強度Fは700MPaであり、コーナーポスト400の厚みtは3.6mmである。そして、コーナーポスト400は、第1接続部410、第2接続部420、第1突出面部430、第2突出面部440と、第1側面部450、および第2側面部460を備えており、平断面が略Ω形状である。傾斜側面部47が形成されていない点において、コーナーポスト400は、実施例のコーナーポスト4と相違している。コーナーポスト400のX方向およびY方向のフィッティング部の幅寸法bx0,by0は、それぞれ149mm、168mmである。各方向でフィッティング部の幅寸法と面部の幅寸法が同等となるため、第1側面部450の面部の幅寸法が168mmであり、第2側面部460の幅寸法が149mmである。 [Comparative example]
In the comparative example, the same member as in the example was used except that the
実施例のコーナーポスト4では、図11に示すように、第1側面部45や傾斜側面部47に局部座屈は見られず、図13に示すように、所定の要求耐力(ISOに規定される耐力)を超えても安定して耐力が上昇している。
一方、比較例のコーナーポスト400では、図12に示すように、第1側面部450および第2側面部460に局部座屈が発生する。その結果、図13に示すように、所定の要求耐力に達する前に荷重-変形関係の傾きで表される剛性が著しく低下し、その直後に耐力が急激に下降し、耐力上昇が見込めないことが解った。 FIG. 11 shows a Mises stress contour diagram and a deformation diagram of the analysis result of the example, and FIG. 12 shows a Mises stress contour diagram and a deformation diagram of the analysis result of the comparative example. FIG. 13 shows a graph of the load-deformation relationship of the example and the comparative example.
In the
On the other hand, in the
すなわち、各面部の幅寸法に配慮しながら、少なくとも幅寸法が最大の面部において、コーナーポストの厚みtと、面部の幅寸法bと、コーナーポストの材料降伏強度Fとの関係が、b≦740t/(√F)の関係を満足するように、面部の幅寸法bと厚みtと材料降伏強度Fとを設定する。これにより、圧縮荷重に対する部材耐力を確保しつつ断面積を小さくすることができるため、コーナーポスト自体の軽量化を図り、かつ、耐力を向上させることが可能となる。 Next, the degree of change in the width dimension of each face portion accompanying the change in shape of the inclined side face portion of the
That is, in consideration of the width dimension of each face part, at least in the face part having the largest width dimension, the relationship between the thickness t of the corner post, the width dimension b of the face part, and the material yield strength F of the corner post is b ≦ 740 t. The width dimension b, the thickness t, and the material yield strength F of the surface portion are set so as to satisfy the relationship of / (√F). Thereby, since the cross-sectional area can be reduced while securing the member yield strength against the compressive load, it becomes possible to reduce the weight of the corner post itself and to improve the yield strength.
例えば、前記実施形態では、コーナーポストに用いる鋼材の材料降伏強度Fとして700MPaを例に説明したが、材料降伏強度Fとしては、700MPaに限定されるものではない。また、材料降伏強度Fは規格強度に限らず、実状の強度に応じて設定することもできる。図2から図10のコーナーポストの断面図では、コーナーポストの成形加工に伴う折り曲げR(通常は板厚中心半径でR=1.5t~2.5t程度)を省略して図示しているが、折り曲げRが存在する場合は、Rの終始点を起点として面部の幅寸法等の寸法を定めることができる。 The present invention is not limited to the above-described embodiment, and includes other configurations and the like that can achieve the object of the present invention, and includes the following modifications and the like.
For example, in the above-described embodiment, the material yield strength F of the steel material used for the corner post has been described as 700 MPa as an example. However, the material yield strength F is not limited to 700 MPa. Further, the material yield strength F is not limited to the standard strength, and can be set according to the actual strength. In the cross-sectional views of the corner posts in FIGS. 2 to 10, the bending R (usually R = 1.5 t to 2.5 t in the thickness center radius) associated with the corner post forming process is omitted. When the bending R is present, dimensions such as the width dimension of the surface portion can be determined starting from the starting point of R.
従って、上記に開示した形状、材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれるものである。 In addition, the best configuration, method and the like for carrying out the present invention have been disclosed in the above description, but the present invention is not limited to this. That is, the invention has been illustrated and described with particular reference to certain specific embodiments, but without departing from the spirit and scope of the invention, Various modifications can be made by those skilled in the art in terms of material, quantity, and other detailed configurations.
Therefore, the description limiting the shape, material, etc. disclosed above is an example for easy understanding of the present invention, and does not limit the present invention. The description by the name of the member which remove | excluded the limitation of one part or all of such restrictions is included in this invention.
2 側面パネル
3 前後パネル
4,4A,4B,4C,4D,4E,4F コーナーポスト
5 コーナーフィッティング
6 天面パネル
40 先端角部
40A 第3角部
40B 第4角部
40C 第1角部
40D 第2角部
41 第1接続部
42 第2接続部
43 第1突出面部
43A 傾斜第1突出面部
44 第2突出面部
44A 傾斜第2突出面部
45 第1側面部
46 第2側面部
47 傾斜側面部
48,49 傾斜面取り部
50 先端凸状曲面部
51,52 凸状面取り部
53 先端凹状曲面部
54,55 凹状面取り部
56 中間屈曲部
57 中間屈曲部 1
Claims (10)
- 矩形状の底パレットと;
この底パレットの4辺に立設された一対の側面パネルおよび一対の前後パネルと;
前記底パレットの隅部に立設され、前記側面パネルの側縁部と前記前後パネルの側縁部との間を接続する複数本のコーナーポストと;
これらのコーナーポストの上端および下端に設けられたコーナーフィッティングと;
前記側面パネルおよび前記前後パネルの上縁部に接続して設けられた天面パネルと;
を備えた貨物用コンテナであって、
前記コーナーポストを平断面視した場合に、
前記側面パネルの側縁部に接続される第1接続部と;
前記前後パネルの側縁部に接続される第2接続部と;
前記第1接続部に連続して、かつ、前記側面パネルの面方向に交差する外方向に突出する第1突出面部と;
前記第2接続部に連続して、かつ、前記前後パネルの面方向に交差する外方向に突出する第2突出面部と;
前記第1突出面部に直接的または間接的に設けられ、前記側面パネルの面方向に延びる第1側面部と;
前記第2突出面部に直接的または間接的に設けられ、前記前後パネルの面方向に延びる第2側面部と;
前記第1側面部および前記第2側面部に連続的に設けられた先端角部と;
で形成される略Ω形状を有し、
前記第1接続部と前記第1突出面部とが連続する第1角部から前記第2側面部までの前記第2側面部に対する鉛直方向の幅寸法と、前記第2接続部と前記第2突出面部とが連続する第2角部から第1側面部までの前記第1側面部に対する鉛直方向の幅寸法とのうち、少なくとも最小の幅寸法b0と、前記コーナーポストの厚みtと、コーナーポストの材料降伏強度Fとの関係が、b0>740t/(√F)を満足し、かつ、
前記第1側面部と、前記第2側面部との幅寸法のうち、少なくとも最大の幅寸法bと、前記コーナーポストの厚みtと、コーナーポストの材料降伏強度Fとの関係が、b≦740t/(√F)を満足する
ことを特徴とする貨物用コンテナ。 A rectangular bottom pallet;
A pair of side panels and a pair of front and rear panels erected on the four sides of the bottom pallet;
A plurality of corner posts which are erected on the corners of the bottom pallet and connect between the side edges of the side panels and the side edges of the front and rear panels;
Corner fittings provided at the upper and lower ends of these corner posts;
A top panel provided in connection with an upper edge of the side panel and the front and rear panels;
A freight container with
When the corner post is viewed in plan,
A first connecting portion connected to a side edge of the side panel;
A second connection portion connected to a side edge portion of the front and rear panels;
A first projecting surface portion that protrudes outwardly from the first connecting portion and intersects the surface direction of the side panel;
A second projecting surface portion projecting outward from the second connecting portion and projecting outwardly intersecting the surface direction of the front and rear panels;
A first side surface provided directly or indirectly on the first protruding surface and extending in the surface direction of the side panel;
A second side surface provided directly or indirectly on the second projecting surface and extending in the surface direction of the front and rear panels;
A tip corner provided continuously on the first side surface and the second side surface;
Having a substantially Ω shape formed by
The width dimension in the vertical direction with respect to the second side surface portion from the first corner portion to the second side surface portion where the first connection portion and the first protruding surface portion are continuous, the second connection portion and the second protrusion. Of the width dimension in the vertical direction with respect to the first side surface portion from the second corner portion to the first side surface portion where the surface portion is continuous, at least the minimum width dimension b0, the thickness t of the corner post, and the corner post The relationship with the material yield strength F satisfies b0> 740 t / (√F), and
Of the width dimensions of the first side surface portion and the second side surface portion, at least the maximum width dimension b, the thickness t of the corner post, and the material yield strength F of the corner post are expressed by b ≦ 740 t. / (√F) satisfying the freight container. - 前記先端角部に、前記第1側面部および前記第2側面部の双方に交差して連続する傾斜側面部が設けられ;
前記傾斜側面部、前記第1側面部および前記第2側面部の幅寸法のうち、少なくとも最大の幅寸法bと、前記コーナーポストの厚みtと、コーナーポストの材料降伏強度Fとの関係が、b≦740t/(√F)を満足する;
ことを特徴とする請求項1に記載の貨物用コンテナ。 An inclined side surface portion that intersects and is continuous with both the first side surface portion and the second side surface portion is provided at the tip corner portion;
Of the width dimensions of the inclined side surface portion, the first side surface portion, and the second side surface portion, the relationship between at least the maximum width dimension b, the thickness t of the corner post, and the material yield strength F of the corner post, b ≦ 740 t / (√F) is satisfied;
The freight container according to claim 1. - 前記傾斜側面部の形状に沿って前記コーナーフィッティングの角部に面取り部が形成されていることを特徴とする請求項2に記載の貨物用コンテナ。 The cargo container according to claim 2, wherein a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined side surface.
- 前記先端角部に、外方に向かう凸曲面で形成される先端凸状曲面部、または内方に向かう凹曲面で形成される先端凹状曲面部が設けられていることを特徴とする請求項1に記載の貨物用コンテナ。 The tip corner is provided with a tip convex curved surface portion formed by a convex curved surface facing outward, or a tip concave curved surface portion formed by a concave curved surface facing inward. Freight container as described in.
- 前記先端凸状曲面部または先端凹状曲面部の形状に沿って前記コーナーフィッティングの角部に面取り部が形成されていることを特徴とする請求項4に記載の貨物用コンテナ。 5. A freight container according to claim 4, wherein a chamfered portion is formed at a corner of the corner fitting along the shape of the tip convex curved surface portion or the tip concave curved surface portion.
- 前記第1突出面部と第1側面部とが連続する第3角部と、前記第2突出面部と第2側面部とが連続する第4角部とのうち、少なくとも一方の角部に、
この角部を傾斜面で面取りした傾斜面取り部、前記角部を外方に向かう凸曲面で面取りした凸状面取り部、および前記角部を内方に向かう凹曲面で面取りした凹状面取り部のうちのいずれか1つが形成されている
ことを特徴とする請求項1から請求項5のいずれか1項に記載の貨物用コンテナ。 At least one of the third corner portion where the first protruding surface portion and the first side surface portion are continuous and the fourth corner portion where the second protruding surface portion and the second side surface portion are continuous,
Among the inclined chamfered portion chamfered with an inclined surface, a convex chamfered portion chamfered with a convex curved surface facing the corner outward, and a concave chamfered portion chamfered with a concave curved surface directed inward with the corner portion Any one of these is formed, The container for cargoes of any one of Claims 1-5 characterized by the above-mentioned. - 前記傾斜面取り部、前記凸状面取り部または前記凹状面取り部の形状に沿って、前記コーナーフィッティングの角部に面取り部が形成されていることを特徴とする請求項6に記載の貨物用コンテナ。 The freight container according to claim 6, wherein a chamfered portion is formed at a corner of the corner fitting along the shape of the inclined chamfered portion, the convex chamfered portion or the concave chamfered portion.
- 前記第1突出面部が、前記第1接続部から外方かつ前記先端部に向かって傾斜して突出する傾斜第1突出面部とされ;
前記第2突出面部が、前記第2接続部から外方かつ前記先端部に向かって傾斜して突出する傾斜第2突出面部とされている;
ことを特徴とする請求項1に記載の貨物用コンテナ。 The first projecting surface portion is an inclined first projecting surface portion projecting from the first connection portion outward and tilting toward the tip;
The second projecting surface portion is an inclined second projecting surface portion projecting from the second connection portion outward and tilting toward the tip portion;
The freight container according to claim 1. - 前記傾斜第1突出面部および傾斜第2突出面部の形状に沿って前記コーナーフィッティングの角部に面取り部が形成されていることを特徴とする請求項8に記載の貨物用コンテナ。 The cargo container according to claim 8, wherein chamfered portions are formed at corners of the corner fitting along the shapes of the inclined first protruding surface portion and the inclined second protruding surface portion.
- 前記第1側面部および第2側面部に、各々の中間位置にて内方に向かう凹曲面または内方に向かう屈折面で形成される中間屈曲部が設けられていることを特徴とする請求項1に記載の貨物用コンテナ。 The first side surface portion and the second side surface portion are each provided with an intermediate bent portion formed by an inwardly concave curved surface or an inwardly refracting surface at each intermediate position. The freight container according to 1.
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CN201080037433.4A CN102482033B (en) | 2009-09-11 | 2010-09-10 | Container for cargo |
JP2011505296A JPWO2011030852A1 (en) | 2009-09-11 | 2010-09-10 | Cargo container |
KR1020127006071A KR101354829B1 (en) | 2009-09-11 | 2010-09-10 | Container for cargo |
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GB1175302A (en) * | 1967-01-20 | 1969-12-23 | Graaff J Niedersaechs Waggon | Improvements in or relating to Containers. |
JPS6215191Y2 (en) * | 1982-11-08 | 1987-04-17 | ||
JP2006328942A (en) * | 2005-04-28 | 2006-12-07 | Nippon Steel Corp | Buckling reinforcing structure of box-shaped cross-sectional thin plate member |
JP2008266992A (en) * | 2007-04-20 | 2008-11-06 | Nippon Steel & Sumikin Metal Products Co Ltd | Corrugated steel plate for civil engineering structure and vertical shaft |
US20090001075A1 (en) * | 2007-06-29 | 2009-01-01 | China International Marine Containers (Group) Ltd. | Container |
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KR200379682Y1 (en) * | 2004-10-18 | 2005-03-23 | 박종근 | Slanting lined corner post |
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Patent Citations (5)
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GB1175302A (en) * | 1967-01-20 | 1969-12-23 | Graaff J Niedersaechs Waggon | Improvements in or relating to Containers. |
JPS6215191Y2 (en) * | 1982-11-08 | 1987-04-17 | ||
JP2006328942A (en) * | 2005-04-28 | 2006-12-07 | Nippon Steel Corp | Buckling reinforcing structure of box-shaped cross-sectional thin plate member |
JP2008266992A (en) * | 2007-04-20 | 2008-11-06 | Nippon Steel & Sumikin Metal Products Co Ltd | Corrugated steel plate for civil engineering structure and vertical shaft |
US20090001075A1 (en) * | 2007-06-29 | 2009-01-01 | China International Marine Containers (Group) Ltd. | Container |
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TWI417232B (en) | 2013-12-01 |
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