WO2011024637A1 - Curtain coating apparatus and curtain coating method - Google Patents

Curtain coating apparatus and curtain coating method Download PDF

Info

Publication number
WO2011024637A1
WO2011024637A1 PCT/JP2010/063495 JP2010063495W WO2011024637A1 WO 2011024637 A1 WO2011024637 A1 WO 2011024637A1 JP 2010063495 W JP2010063495 W JP 2010063495W WO 2011024637 A1 WO2011024637 A1 WO 2011024637A1
Authority
WO
WIPO (PCT)
Prior art keywords
curtain
paint
temperature
head
curtain head
Prior art date
Application number
PCT/JP2010/063495
Other languages
French (fr)
Japanese (ja)
Inventor
森田 博文
明男 平野
弘幸 河野
敏弘 片野
Original Assignee
ボイス パテント ゲーエムベーハー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ボイス パテント ゲーエムベーハー filed Critical ボイス パテント ゲーエムベーハー
Priority to CN201080038213.3A priority Critical patent/CN102574147B/en
Priority to EP10811687.2A priority patent/EP2474369B1/en
Publication of WO2011024637A1 publication Critical patent/WO2011024637A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/30Processes for applying liquids or other fluent materials performed by gravity only, i.e. flow coating
    • B05D1/305Curtain coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039Recovery of excess liquid or other fluent material; Controlling means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1042Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C15/00Enclosures for apparatus; Booths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/005Curtain coaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/007Slide-hopper coaters, i.e. apparatus in which the liquid or other fluent material flows freely on an inclined surface before contacting the work
    • B05C5/008Slide-hopper curtain coaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00Sheets
    • B05D2252/02Sheets of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0493Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases using vacuum

Definitions

  • the present invention relates to a curtain coating apparatus and a curtain coating method for supplying a paint curtain film to the surface of a web to be conveyed and applying the paint to the surface of the web.
  • a thermal paper by applying a thermal paint to the surface of a web (base material) such as a coated base paper
  • a curtain head that is a chamber with a nozzle for forming a curtain film of the paint.
  • a curtain coating apparatus configured to apply a paint to the surface of the web by supplying a curtain film of the paint to the surface of the web (see, for example, Patent Document 1).
  • FIG. 5 shows an example of a conventional curtain coating apparatus.
  • the curtain coating apparatus A has a supply tank Ts for storing the paint C supplied through the pipe h, and the supply tank Ts
  • the stored paint C is supplied to the vacuum type defoaming device Da via the pipe a provided with the pump P1, and the paint C subjected to the defoaming process in the vacuum type defoaming device is supplied to the pump P2. It is supplied to the curtain head H via the interposed piping b.
  • the curtain head H is arranged above the web W to be transported, and includes a head portion Hh and a nozzle portion Hn, as shown in FIG. 6, and the head portion Hh has a paint supply path Hp along the longitudinal direction.
  • the nozzle portion Hn is formed with a slot Hs communicating with the paint supply path Hp and opened downward along the longitudinal direction.
  • the paint C supplied to the paint supply path Hp of the curtain head H forms a curtain curtain V developed in the width direction of the web W by passing through the slot Hs, and is conveyed as shown by an arrow F.
  • the curtain film V of the paint C from the curtain head H to the surface of W, the paint C is continuously applied to the surface of the web W.
  • FIG. 7 shows a curtain head of another form, and this curtain head H ′ includes a head portion Hh ′ and a nozzle portion Hn ′, and a paint supply path along the longitudinal direction of the head portion Hh ′.
  • Hp ′ is extended, and a slot Hs ′ communicating with the paint supply path Hp ′ and opened upward is formed in the nozzle portion Hn ′ along the longitudinal direction.
  • the paint C supplied to the paint supply path Hp ′ of the curtain head H ′ passes through the slot Hs ′ and then flows down the guide surface Hg ′, thereby forming a curtain curtain V developed in the width direction of the web W. Then, the curtain film V of the paint C is supplied from the curtain head H ′ to the surface of the web W conveyed as indicated by the arrow F, whereby the paint C is continuously applied to the surface of the web W.
  • a return pan I is installed below the web W.
  • the curtain head H and the return pan I are connected to the web W. It is accommodated in the inside of the heat insulation room R installed along the conveyance line.
  • An air duct Ad is installed in the upper part of the heat insulation room R constructed from a heat insulating material.
  • the cool air from the air conditioner (air conditioner) Ac is sent to the air duct Ad by the blower fan Af,
  • the curtain head H is cooled by the blown-out cool air (arrows w, w).
  • the paint C stored in the return tank Tr is supplied to a simple centrifugal defoaming device Db via a pipe e provided with a pump P3. After being defoamed in the centrifugal defoaming device Db, It is sent to the supply tank Ts through the pipe f, and the circulation of the supply tank Ts ⁇ vacuum deaerator Da ⁇ curtain head H ⁇ return pan I ⁇ return tank Tr ⁇ centrifugal deaerator Db ⁇ supply tank Ts repeat.
  • the curtain head H accommodated in the heat insulation room R is cooled by an air conditioner (air conditioner) Ac.
  • air conditioner air conditioner
  • the curtain head H is heated to about 30 ° C. to 40 ° C. when the heat insulation room R is not cooled. It will be warmed.
  • the temperature of the paint C supplied to the curtain head H is usually around 20 ° C., which is lower than the ambient temperature, through the vacuum defoaming device Da.
  • the temperature of the paint C after defoaming is about 20 ° C.
  • the temperature of the paint C after defoaming is lower than that before defoaming due to a cooling phenomenon caused by adiabatic expansion during defoaming.
  • the curtain head H is not cooled, the paint C of about 20 ° C. is supplied to the curtain head H of about 30 ° C. to 40 ° C., which is caused by the temperature difference from the paint C.
  • the curtain head H is thermally deformed.
  • the change in the width of the slot Hs in the nozzle portion Hn causes the flow rate of the paint C in the curtain curtain V to change over time, or to become uneven in the width direction of the web W.
  • the coating amount (the amount of the coating material C supplied to the surface of the web W) fluctuates, and this causes a significant decrease in coating quality.
  • the curtain head H is accommodated in the heat insulation room R and cooled by the air conditioner (air conditioner) Ac, so that the temperatures of the curtain head H and the paint C are equal.
  • the curtain head H in particular, the slot Hs in the nozzle portion Hn is prevented from being deformed in advance, and the deterioration of the coating quality is suppressed.
  • the cool air is supplied to the inside of the heat insulation room R in order to cool the curtain head H accommodated in the heat insulation room R.
  • V was swung and this caused poor coating on the web W.
  • the air supplied into the heat insulation room R is cooled, or the air in the heat insulation room R is dehumidified in order to prevent condensation on the curtain head H.
  • various related facilities are also required, resulting in inconvenience that requires a large capital investment. could not escape.
  • the present invention can achieve a reduction in energy consumption related to coating work and a significant reduction in equipment investment, and a curtain coating apparatus capable of achieving an improvement in coating quality, and
  • the purpose is to provide a curtain coating method.
  • the curtain coating apparatus supplies the paint applied to the vacuum defoaming apparatus to the curtain head, and the curtain film of the paint formed by the curtain head is conveyed.
  • the temperature of the paint flowing through the pipe is supplied to the pipe for supplying the paint from the vacuum deaerator to the curtain head. It is characterized in that a heating device for heating to a temperature approximate to that of the curtain head is provided.
  • the curtain coating apparatus according to the invention of claim 2 is the curtain coating apparatus according to the invention of claim 1, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is changed to the temperature of the curtain head. On the other hand, it is characterized by being set within a temperature range of ⁇ 5 ° C.
  • a curtain coating apparatus is the curtain coating apparatus according to the first aspect of the present invention, wherein a temperature sensor that detects the temperature of the curtain head and a temperature detected by the temperature sensor are supplied to the curtain head. And a control device for controlling the operation of the heating device so as to heat the temperature of the paint to be approximate to that of the curtain head.
  • a curtain coating method in which a paint applied to a vacuum deaerator is supplied to a curtain head, and a curtain film of the paint formed by the curtain head is supplied to the surface of a web being conveyed.
  • the paint supplied to the curtain head from the vacuum defoaming device is heated to a temperature approximate to the curtain head by a heating device. It is said.
  • the curtain coating method according to the invention of claim 5 is the curtain coating method according to claim 4, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is changed to the temperature of the curtain head. On the other hand, it is characterized by being set within a temperature range of ⁇ 5 ° C.
  • the curtain coating method according to the invention of claim 6 is the curtain coating method according to the invention of claim 4, wherein the temperature of the paint supplied to the curtain head is approximated to the curtain head based on the temperature of the curtain head. It is characterized by controlling the operation of the heating device so as to obtain a temperature.
  • the temperature of the paint flowing through the pipe is approximated to that of the curtain head by a heating device provided in the pipe for supplying the paint from the vacuum deaerator to the curtain head.
  • a heating device provided in the pipe for supplying the paint from the vacuum deaerator to the curtain head.
  • the temperature difference between the curtain head and the paint can be suppressed without forcibly cooling the curtain head.
  • the temperature difference between the curtain head and the paint is suppressed, and the curtain film of the paint is not shaken by the air blow accompanying cooling, so that it is possible to achieve a significant improvement in coating quality.
  • various facilities for cooling the curtain head are no longer necessary, and it is possible to reduce the capital investment associated with the installation of the cooling facility, and at the same time achieve a significant reduction in energy consumption associated with the coating work. It becomes possible.
  • the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ⁇ 5 ° C. with respect to the temperature of the curtain head.
  • the operation of the heating device is controlled by the control device based on the temperature of the curtain head detected by the temperature sensor, and the temperature of the paint is added to a temperature approximate to that of the curtain head.
  • the temperature difference between the curtain head and the paint can be kept as small as possible, thus preventing the curtain head from being deformed due to the temperature difference and achieving a significant improvement in coating quality. It becomes possible to do.
  • the temperature of the paint flowing through the pipe is approximated to that of the curtain head by a heating device provided in the pipe for supplying the paint to the curtain head from the vacuum deaerator.
  • a heating device provided in the pipe for supplying the paint to the curtain head from the vacuum deaerator.
  • the temperature difference between the curtain head and the paint can be suppressed as much as possible without forcibly cooling the curtain head.
  • the temperature difference between the curtain head and the paint is suppressed, and the curtain film of the paint is not shaken by the air blown by cooling, so that it is possible to achieve a significant improvement in coating quality.
  • various facilities for cooling the curtain head are not necessary, and it is possible to reduce the capital investment accompanying the installation of the cooling facility, and also achieve a significant reduction in energy consumption accompanying the coating work. Is possible.
  • the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ⁇ 5 ° C. with respect to the temperature of the curtain head.
  • the operation of the heating device is controlled based on the temperature of the curtain head so that the temperature of the paint supplied to the curtain head becomes a temperature approximate to the curtain head. Therefore, the temperature difference between the curtain head and the paint can be suppressed as small as possible, so that the curtain head can be prevented from being deformed due to the temperature difference, and the coating quality can be greatly improved. Is possible.
  • FIG. 1 shows a first embodiment of a curtain coating apparatus according to the present invention.
  • the curtain coating apparatus 1 of this embodiment applies a heat-sensitive paint to the surface of a web (base material) such as a coated base paper. It is an apparatus that is used for the manufacture of heat-sensitive paper.
  • the curtain coating apparatus 1 has a supply tank 2 for storing the paint C supplied via the pipe 1a, and the paint C stored in the supply tank 2 passes through the pipe 1b provided with the pump P1.
  • the paint C supplied to the vacuum defoaming device 3 and subjected to the defoaming process in the vacuum defoaming device 3 passes through the pump P2 and the piping 1c in which the heating device 10 described later is interposed. Supplied to the curtain head 4.
  • the curtain head 4 is disposed above the web W to be transported, and includes a head portion and a nozzle portion (not shown).
  • a paint supply path extends along the longitudinal direction of the head portion, and the nozzle The part is formed with a slot in the longitudinal direction so as to communicate with the paint supply path and is not different from the conventional curtain head H shown in FIG.
  • the paint C supplied to the curtain head 4 forms a curtain curtain V developed in the width direction of the web W, and is conveyed, like the paint C supplied to the conventional curtain head H shown in FIG.
  • the paint C is continuously applied to the surface of the web W.
  • the curtain head 4 is disposed above the web W, while the return pan 5 is installed below the web W.
  • the curtain head 4 and the return pan 5 are arranged on the web W. It is accommodated in the room 6 installed along the transfer line.
  • the room 6 is installed to prevent the blowing of wind from the outside so that the curtain film V of the paint formed in the curtain head 4 does not sway.
  • an inexpensive material such as a vinyl sheet is used. Because of its simple structure, capital investment is extremely inexpensive.
  • the paint C stored in the return tank 7 is supplied to a simple centrifugal defoaming device 8 through a pipe 1e with a pump P3 interposed therein, and after being defoamed in the centrifugal defoaming device 8, It is sent to the supply tank 2 through the pipe 1 f, and the circulation of the supply tank 2 ⁇ the vacuum deaerator 3 ⁇ the curtain head 4 ⁇ the return pan 5 ⁇ the return tank 7 ⁇ the centrifugal deaerator 8 ⁇ the supply tank 2 is hereinafter performed. repeat.
  • the curtain head 4 is heated to about 30 ° C. to 40 ° C.
  • the paint C supplied from the vacuum degassing device 3 to the curtain head 4 through the pipe 1c is heated to a temperature approximate to that of the curtain head 4 by the heating device 10 installed in the pipe 1c. .
  • the heating device 10 heats the temperature of the paint C flowing through the pipe 1c to a temperature approximate to that of the curtain head 4, and specifically surrounds the pipe 1c with a jacket, By supplying a heat medium such as warm air or warm water into the jacket, the paint C is heated to an appropriate temperature.
  • the heating device 10 is configured to supply the heat medium around the spirally formed pipe 1c in order to increase the heat transfer area between the pipe 1c and the heat medium (warm air, hot water). It is also effective to do.
  • various configurations such as providing an electric heater or a lamp heater around the pipe 1c can be adopted in addition to using the warm air or hot water as described above. Of course.
  • the temperature difference between the paint C and the curtain head 4 is suppressed by heating the paint C supplied to the curtain head 4.
  • the thermal deformation of the curtain head 4 due to the temperature difference is prevented in advance, and the variation in the coating amount with respect to the web W can be suppressed, whereby the coating quality can be improved.
  • the coating C is heated to suppress the temperature difference from the curtain head 4, in other words, the conventional configuration of cooling the curtain head (see FIG. 5) is adopted. Therefore, since the temperature difference between the curtain head 4 and the paint C is suppressed, there is no problem that the curtain film V of the paint C is inadvertently shaken by the air blown by the cooling, and the coating quality is improved. Significant improvements can be achieved.
  • the curtain head 4 is not cooled. Therefore, as in the conventional curtain coating apparatus that cools the curtain head (see FIG. 5), Condensation that occurs on the surface of the curtain head due to condensation does not cause inconveniences such as a coating failure caused by dropping onto the web W being coated.
  • the heating device 10 of the present embodiment is compact and requires less heat than the conventional cooling device using cold air (see FIG. 5). It is possible to reduce the investment and achieve a significant reduction in energy consumption accompanying the coating work.
  • the paint C is heated to suppress the temperature difference from the curtain head 4, in other words, the paint curtain C is cooled because the conventional curtain coating apparatus cools the curtain head.
  • the viscosity of the coating C is lower than that of the conventional structure and the fluidity is good because the coating C is heated to about 35 ° C. Since it becomes a thing and grows smoothly, there exists an effect which coat quality improves significantly.
  • the actual temperature of the curtain head 4 to which the paint C is supplied is grasped by prior observation, and the temperature approximated to this actual temperature as much as possible. Desirably, it is extremely effective to heat the coating material C so as to be within a temperature range of ⁇ 5 ° C. with respect to the temperature of the curtain head 4.
  • the temperature of the paint C heated by the heating device 10 and supplied to the curtain head 4 is set within a temperature range of ⁇ 5 ° C. with respect to the temperature of the curtain head 4. And the temperature difference between the paint C and the paint C can be kept small, the deformation of the curtain head 4 due to the temperature difference can be prevented, and a significant improvement in coating quality can be achieved.
  • the temperature of the paint C supplied to the curtain head 4 when the temperature of the paint C is significantly higher than that of the curtain head 4, the dried and solidified paint C adheres to the nozzle portion and damages the curtain film V.
  • FIG. 2 shows a second embodiment of the curtain coating apparatus according to the present invention.
  • the curtain coating apparatus 1A of this embodiment is a paint C that has been subjected to defoaming treatment in a vacuum defoaming apparatus 3. Is supplied to the curtain head 4 through a pipe 1g provided with a pump P2, and the pipe 1g is formed in a spiral shape for the purpose of increasing the overall length.
  • the interior of the factory building where the curtain coating apparatus 1A is installed has an atmospheric temperature of about 30 ° C. to 40 ° C. because a heat source such as a dryer is used as described above.
  • the paint C supplied from the vacuum degassing device 3 to the curtain head 4 via the pipe 1g is heated by the atmospheric temperature in the factory building while circulating the pipe 1g formed in a spiral shape. It becomes.
  • the pipe 1g formed in a spiral shape as described above constitutes a heating device that uses the ambient temperature in the factory building as a heat source, and the paint C passes through the pipe 1g so that the paint C is in the same factory building. It will be heated to a temperature approximating that of the curtain head 4 exposed to the indoor ambient temperature.
  • the curtain coating apparatus 1A described above is basically the same as the curtain coating apparatus 1 of the first embodiment except for the pipe 1g formed in a spiral shape, the curtain coating apparatus 1 in FIG. Detailed description will be omitted by giving the same reference numerals as those in FIG. 1 to elements having the same functions.
  • the energy consumption related to the coating work is reduced, and the equipment investment is greatly increased. Reduction can be achieved and an improvement in coating quality can be achieved.
  • FIG. 3 shows a third embodiment of the curtain coating apparatus according to the present invention.
  • the curtain coating apparatus 1B of this embodiment is a paint C which has been subjected to defoaming treatment in the vacuum defoaming apparatus 3. Is supplied to the storage tank 9 through the pipe 1h provided with the pump P2, and the paint C stored in the storage tank 9 is supplied to the curtain head 4 through the pipe 1i.
  • the interior of the factory building where the curtain coating apparatus 1A is installed has an atmospheric temperature of about 30 ° C. to 40 ° C. because a heat source such as a dryer is used as described above.
  • the coating material C supplied from the vacuum degassing device 3 to the storage tank 9 through the pipe 1h is heated by the atmospheric temperature in the factory building while staying in the storage tank 9 for a while. .
  • the storage tank 9 installed for the purpose of storing the paint C from the vacuum defoaming device 3 constitutes a heating device that uses the ambient temperature in the factory building as a heat source.
  • the paint C is heated to a temperature approximate to that of the curtain head 4 exposed to the ambient temperature in the same factory building, and supplied to the curtain head 4 through the pipe 1i. It becomes.
  • the curtain coating apparatus 1B Since the configuration of the curtain coating apparatus 1B described above is basically the same as the curtain coating apparatus 1 of the first embodiment except for the storage tank 9 and the pipes 1h and 1i, the curtain coating apparatus 1 in FIG. Detailed description will be omitted by giving the same reference numerals as those in FIG. 1 to elements having the same functions.
  • the energy consumption related to the coating work is reduced and the capital investment is greatly increased. Reduction can be achieved and an improvement in coating quality can be achieved.
  • FIG. 4 shows a fourth embodiment of the curtain coating apparatus according to the present invention.
  • the curtain coating apparatus 1 'of this embodiment includes a temperature sensor S for detecting the temperature of the curtain head 4', And a control device 100 ′ for controlling the operation of the heating device 10 ′ based on the temperature detected by the temperature sensor S.
  • the temperature sensor S is installed at an appropriate location where the substantial temperature of the curtain head 4 ′ can be measured, such as the head portion or nozzle portion of the curtain head 4 ′, and the detection signal from the temperature sensor S is It is input to the control device 100 '.
  • the temperature of the paint C supplied to the curtain head 4 ′ is heated to a temperature approximate to that of the curtain head 4 ′ based on the temperature of the curtain head 4 ′ detected by the temperature sensor S.
  • the heating device 10 ' is controlled in operation (feedback control).
  • the heating device 10 ' surrounds the circumference of the pipe 1c' with a jacket, and supplies a heat medium such as hot air or hot water to the inside of the jacket.
  • a heat medium such as hot air or hot water
  • the paint C is heated to an appropriate temperature, and the amount of the heat medium supplied to the inside of the jacket and the temperature of the paint C are adjusted based on a command from the control device 100 '.
  • C is heated to a temperature approximate to that of the curtain head 4 '.
  • the configuration of the curtain coating apparatus 1 ′ other than the sensor S and the control apparatus 100 ′ is basically the same as that of the curtain coating apparatus 1 shown in FIG.
  • the same reference numerals as those in FIG. 1 are added to the components having the same functions as those of the curtain coating device 1 to give a detailed description of the curtain coating device 1 ′. Omitted.
  • the energy consumption related to the coating work is reduced, and the equipment investment is greatly reduced.
  • the operation of the heating device 10 ′ is controlled by the control device 100 ′ to control the temperature of the paint C.
  • the temperature difference between the curtain head 4' and the paint C can be suppressed as small as possible, so that the deformation of the curtain head 4 'due to the temperature difference is prevented. It is prevented in advance and a significant improvement in coating quality can be achieved.
  • the heating device 10 ′ is provided with an electric heater or a lamp heater around the pipe 1c ′, the electric heater or lamp heater is supplied based on a command from the control device 100 ′.
  • the temperature of the paint C can be adjusted to a temperature approximate to that of the curtain head 4 'by adjusting the amount of power supplied.
  • the curtain coating apparatus and the curtain coating method according to the present invention are used for manufacturing various papers such as art paper, coated paper, pressure-sensitive paper, and paperboard. However, it goes without saying that the technique can be applied effectively.
  • the curtain coating device 1 shown in FIG. 1, the curtain coating device 1A shown in FIG. 2, the curtain coating device 1B shown in FIG. 3, and the curtain coating device 1 ′ shown in FIG. Is a device for applying a single layer of paint to the surface of the web W.
  • the curtain coating apparatus and the curtain coating method according to the present invention are arranged such that the first paint curtain film and the second paint are applied to the surface of the web to be conveyed. Needless to say, this is a technique that can be effectively applied even when a two-layer paint curtain film comprising a curtain film is supplied and the first paint and the second paint are applied in two layers.
  • 1, 1A, 1B, 1 '... curtain coating device 1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h, 1i, 1a ', 1b', 1c ', 1d', 1e ', 1f' ... piping, 2, 2 '... supply tank, 3, 3 '... vacuum deaerator, 4, 4 '... Curtain head, 5,5 '... Return bread, 6,6 '... room, 7,7 '... return tank, 8, 8 '... Centrifugal defoaming device, 9 ... Storage tank, 10 '... heating device, 100 '... control device, C ... Paint, V ... Curtain membrane, W ... Web.

Abstract

Provided are a curtain coating apparatus and a curtain coating method for supplying a curtain film of paint on a surface of a delivered web so as to coat paint on the surface of the web, said apparatus and method enabling reduction of the energy consumed for the coating operation, a marked decrease in the apparatus investment, and improvement in the coating quality. The curtain-coating apparatus applies the paint on the surface of the web by treating the paint with a vacuum defoaming device, supplying the treated paint to a curtain head in order to form a curtain film of the paint by the curtain head, and applying the curtain film onto a surface of the delivered web, wherein the curtain-coating apparatus is characterized in that a heating device is installed in a pipeline for feeding the paint from the vacuum defoaming device to the curtain head for heating the paint flowing through the pipeline to a temperature approximate to the temperature of the curtain head. The curtain-coating method applies the paint on the surface of the web by treating the paint with a vacuum defoaming device, supplying the treated paint to a curtain head in order to form a curtain film of the paint by the curtain head, and applying the curtain film onto a surface of the delivered web, wherein the curtain-coating method is characterized in that the paint supplied from the vacuum defoaming device to the curtain head is heated to a temperature approximate to the temperature of the curtain head.

Description

カーテン塗工装置およびカーテン塗工方法Curtain coating apparatus and curtain coating method
  本発明は、搬送されるウェブの表面に塗料のカーテン膜を供給し、上記ウェブの表面に塗料を塗布するカーテン塗工装置、およびカーテン塗工方法に関するものである。 The present invention relates to a curtain coating apparatus and a curtain coating method for supplying a paint curtain film to the surface of a web to be conveyed and applying the paint to the surface of the web.
  例えば、コート原紙等のウェブ(基材)の表面に感熱塗料を塗布して感熱紙等を製造する装置の1つとして、塗料のカーテン膜を形成するノズル付チャンバであるカーテンヘッドから、搬送されるウェブの表面に対して塗料のカーテン膜を供給することにより、上記ウェブの表面に塗料を塗布するよう構成したカーテン塗工装置が提供されている(例えば、特許文献1参照)。 For example, as one of the apparatuses for producing a thermal paper by applying a thermal paint to the surface of a web (base material) such as a coated base paper, it is conveyed from a curtain head that is a chamber with a nozzle for forming a curtain film of the paint. There is provided a curtain coating apparatus configured to apply a paint to the surface of the web by supplying a curtain film of the paint to the surface of the web (see, for example, Patent Document 1).
 図5は、従来のカーテン塗工装置の一例を示しており、このカーテン塗工装置Aは、配管hを介して供給された塗料Cを貯留する供給タンクTsを有し、この供給タンクTsに貯留された塗料Cは、ポンプP1の介装された配管aを介して真空式脱泡装置Daに供給され、この真空式脱泡装置において脱泡処理の施された塗料Cは、ポンプP2の介装された配管bを介してカーテンヘッドHに供給される。 FIG. 5 shows an example of a conventional curtain coating apparatus. The curtain coating apparatus A has a supply tank Ts for storing the paint C supplied through the pipe h, and the supply tank Ts The stored paint C is supplied to the vacuum type defoaming device Da via the pipe a provided with the pump P1, and the paint C subjected to the defoaming process in the vacuum type defoaming device is supplied to the pump P2. It is supplied to the curtain head H via the interposed piping b.
 上記カーテンヘッドHは、搬送されるウェブWの上方に配置され、図6に示す如く、ヘッド部Hhとノズル部Hnとを備えており、ヘッド部Hhには長手方向に沿って塗料供給路Hpが延設され、ノズル部Hnには塗料供給路Hpと連通して下方に開放されたスロットHsが長手方向に沿って形成されている。 The curtain head H is arranged above the web W to be transported, and includes a head portion Hh and a nozzle portion Hn, as shown in FIG. 6, and the head portion Hh has a paint supply path Hp along the longitudinal direction. The nozzle portion Hn is formed with a slot Hs communicating with the paint supply path Hp and opened downward along the longitudinal direction.
 上記カーテンヘッドHの塗料供給路Hpに供給された塗料Cは、スロットHsを通過することによって、ウェブWの幅方向に展開されたカーテン幕Vを形成し、矢印Fで示す如く搬送されるウェブWの表面に対して、カーテンヘッドHから塗料Cのカーテン膜Vを供給することで、ウェブWの表面に塗料Cが連続して塗布される。 The paint C supplied to the paint supply path Hp of the curtain head H forms a curtain curtain V developed in the width direction of the web W by passing through the slot Hs, and is conveyed as shown by an arrow F. By supplying the curtain film V of the paint C from the curtain head H to the surface of W, the paint C is continuously applied to the surface of the web W.
 図7は他の形態のカーテンヘッドを示しており、このカーテンヘッドH′は、ヘッド部Hh′とノズル部Hn′とを備えており、ヘッド部Hh′には長手方向に沿って塗料供給路Hp′が延設され、ノズル部Hn′には塗料供給路Hp′と連通して上方に開放されたスロットHs′が長手方向に沿って形成されている。 FIG. 7 shows a curtain head of another form, and this curtain head H ′ includes a head portion Hh ′ and a nozzle portion Hn ′, and a paint supply path along the longitudinal direction of the head portion Hh ′. Hp ′ is extended, and a slot Hs ′ communicating with the paint supply path Hp ′ and opened upward is formed in the nozzle portion Hn ′ along the longitudinal direction.
 上記カーテンヘッドH′の塗料供給路Hp′に供給された塗料Cは、スロットHs′を通過したのちガイド面Hg′を流れ下ることにより、ウェブWの幅方向に展開されたカーテン幕Vを形成し、矢印Fで示す如く搬送されるウェブWの表面に対して、カーテンヘッドH′から塗料Cのカーテン膜Vを供給することで、ウェブWの表面に塗料Cが連続して塗布される。 The paint C supplied to the paint supply path Hp ′ of the curtain head H ′ passes through the slot Hs ′ and then flows down the guide surface Hg ′, thereby forming a curtain curtain V developed in the width direction of the web W. Then, the curtain film V of the paint C is supplied from the curtain head H ′ to the surface of the web W conveyed as indicated by the arrow F, whereby the paint C is continuously applied to the surface of the web W.
 なお、以下では、図6に示したカーテンヘッドHを用いたカーテン塗工装置について説明するが、図7に示したカーテンヘッドH′を用いたカーテン塗工装置においても同様であることは言うまでもない。 In the following, the curtain coating apparatus using the curtain head H shown in FIG. 6 will be described. Needless to say, the same applies to the curtain coating apparatus using the curtain head H ′ shown in FIG. .
 図5に示す如く、ウェブWの上方に配設されているカーテンヘッドHとともに、ウェブWの下方には戻りパンIが設置されており、これらカーテンヘッドHおよび戻りパンIは、上記ウェブWの搬送ラインに沿って設置された断熱ルームRの内部に収容されている。 As shown in FIG. 5, together with the curtain head H disposed above the web W, a return pan I is installed below the web W. The curtain head H and the return pan I are connected to the web W. It is accommodated in the inside of the heat insulation room R installed along the conveyance line.
 周壁を断熱材から構築した上記断熱ルームRの上部には、エアダクトAdが設置されており、空調機(エアコンディショナー)Acからの冷風が、送風ファンAfによってエアダクトAdに送り込まれ、該エアダクトAdから吹き出した冷風(矢印w、w…)により、上記カーテンヘッドHの冷却が行われている。 An air duct Ad is installed in the upper part of the heat insulation room R constructed from a heat insulating material. The cool air from the air conditioner (air conditioner) Ac is sent to the air duct Ad by the blower fan Af, The curtain head H is cooled by the blown-out cool air (arrows w, w...).
 一方、上記断熱ルームR内においてウェブWに対する塗工中、上記カーテンヘッドHの上部から流れ出た、気泡を含む虞れのある塗料Cの一部は、矢印vに示す如く戻りパンIに排出され、上記戻りパンIに溜まった塗料Cは、配管dを介して戻りタンクTrに貯留される。 On the other hand, during coating on the web W in the heat insulating room R, a part of the paint C which may flow out from the upper part of the curtain head H and is likely to contain bubbles is discharged to the return pan I as shown by an arrow v. The paint C collected in the return pan I is stored in the return tank Tr via the pipe d.
 上記戻りタンクTrに貯留された塗料Cは、ポンプP3を介装した配管eを介して簡易な遠心式脱泡装置Dbに供給され、この遠心式脱泡装置Dbにおいて脱泡処理されたのち、配管fを介して供給タンクTsに送り込まれ、以下、供給タンクTs→真空式脱泡装置Da→カーテンヘッドH→戻りパンI→戻りタンクTr→遠心式脱泡装置Db→供給タンクTsの循環を繰り返す。 The paint C stored in the return tank Tr is supplied to a simple centrifugal defoaming device Db via a pipe e provided with a pump P3. After being defoamed in the centrifugal defoaming device Db, It is sent to the supply tank Ts through the pipe f, and the circulation of the supply tank Ts → vacuum deaerator Da → curtain head H → return pan I → return tank Tr → centrifugal deaerator Db → supply tank Ts repeat.
 ここで、上述したカーテン塗工装置Aにおいては、断熱ルームRに収容したカーテンヘッドHを、空調機(エアコンディショナー)Acによって冷却しているが、これは、以下に詳述する如く塗工品質の向上を目的としたものである。 Here, in the above-described curtain coating apparatus A, the curtain head H accommodated in the heat insulation room R is cooled by an air conditioner (air conditioner) Ac. This is a coating quality as described in detail below. The purpose is to improve.
 すなわち、上述した如きカーテン塗工装置Aでは、生産ライン上にドライヤー等の熱源が使用されているため、断熱ルームRの冷却を行わなかった場合、カーテンヘッドHは約30℃~40℃に加温されることとなる。 That is, in the curtain coating apparatus A as described above, since a heat source such as a dryer is used on the production line, the curtain head H is heated to about 30 ° C. to 40 ° C. when the heat insulation room R is not cooled. It will be warmed.
 一方、カーテンヘッドHに供給される塗料Cの温度は、真空式脱泡装置Daを経ることにより、通常、雰囲気温度に比べても低い20℃前後となっている。 On the other hand, the temperature of the paint C supplied to the curtain head H is usually around 20 ° C., which is lower than the ambient temperature, through the vacuum defoaming device Da.
 真空式脱泡装置Daにおいては、塗料Cを15~50Torr程度の非常に低圧な容器に投入するため、温度が高いと沸騰を起こしてしまうので、塗料Cを20℃程度に冷やして投入する必要があり、このため脱泡後の塗料Cの温度も約20℃となっている。因みに、脱泡中の断熱膨張に起因する冷却現象により、脱泡前よりも脱泡後の方が塗料Cの温度は低いものとなる。 In the vacuum type defoaming apparatus Da, since the paint C is put into a very low pressure container of about 15 to 50 Torr, boiling occurs when the temperature is high, so it is necessary to cool the paint C to about 20 ° C. Therefore, the temperature of the paint C after defoaming is about 20 ° C. Incidentally, the temperature of the paint C after defoaming is lower than that before defoaming due to a cooling phenomenon caused by adiabatic expansion during defoaming.
 このため、カーテンヘッドHの冷却を行わなければ、約30℃~40℃のカーテンヘッドHに対して、約20℃の塗料Cが供給されることとなり、この塗料Cとの温度差に起因して、カーテンヘッドHが熱変形を起こしてしまう不都合がある。 For this reason, if the curtain head H is not cooled, the paint C of about 20 ° C. is supplied to the curtain head H of about 30 ° C. to 40 ° C., which is caused by the temperature difference from the paint C. Thus, there is a disadvantage that the curtain head H is thermally deformed.
 特に、ノズル部HnにおけるスロットHsの幅が変化することで、カーテン幕Vにおける塗料Cの流量が、時間の経過とともに変化したり、ウェブWの幅方向に不均一なものとなったりして、塗工量(ウェブWの表面に対する塗料Cの供給量)の変動を引き起こし、これによって塗工品質の著しい低下を招く虞れがある。 In particular, the change in the width of the slot Hs in the nozzle portion Hn causes the flow rate of the paint C in the curtain curtain V to change over time, or to become uneven in the width direction of the web W. There is a possibility that the coating amount (the amount of the coating material C supplied to the surface of the web W) fluctuates, and this causes a significant decrease in coating quality.
 そこで、上述した従来のカーテン塗工装置Aにおいては、カーテンヘッドHを断熱ルームRに収容し、空調機(エアコンディショナー)Acによって冷却することで、カーテンヘッドHと塗料Cとの温度を等しいものとし、もって上記カーテンヘッドH、特にノズル部HnにおけるスロットHsの変形を未然に防止して、塗工品質の低下を抑えるように構成されている。 Therefore, in the above-described conventional curtain coating apparatus A, the curtain head H is accommodated in the heat insulation room R and cooled by the air conditioner (air conditioner) Ac, so that the temperatures of the curtain head H and the paint C are equal. Thus, the curtain head H, in particular, the slot Hs in the nozzle portion Hn is prevented from being deformed in advance, and the deterioration of the coating quality is suppressed.
特開2001-18526号公報Japanese Patent Laid-Open No. 2001-18526
  ところで、上述した如く塗工品質の悪化を防止するべく、カーテンヘッドHを冷却している従来のカーテン塗工装置Aにおいては、以下に詳述する如き幾つかの問題点を生じることとなる。 Incidentally, in the conventional curtain coating apparatus A that cools the curtain head H in order to prevent the deterioration of the coating quality as described above, there are some problems as described in detail below.
 すなわち、従来のカーテン塗工装置Aにおいては、断熱ルームRに収容されているカーテンヘッドHを冷却するべく、断熱ルームRの内部に冷風を供給しているため、この冷風が当たることによって塗料カーテンVが揺り動かされ、これによってウェブWに対する塗工不良を招く不都合があった。 That is, in the conventional curtain coating apparatus A, the cool air is supplied to the inside of the heat insulation room R in order to cool the curtain head H accommodated in the heat insulation room R. There was a disadvantage that V was swung and this caused poor coating on the web W.
 また、カーテンヘッドHを冷却していることにより、周辺の空気の水蒸気が凝結してカーテンヘッドHの表面に露を生じ、この露が塗工中のウェブW上に落下することで塗工不良を生じる虞れがあり、この不都合を解消するには、断熱ルームR内の空気を必要以上に除湿しておくことが必須となる。 Further, since the curtain head H is cooled, water vapor in the surrounding air condenses to generate dew on the surface of the curtain head H, and this dew drops on the web W being coated, resulting in poor coating. In order to eliminate this inconvenience, it is essential to dehumidify the air in the heat insulation room R more than necessary.
 さらに、カーテンヘッドHを冷却するべく、断熱ルームR内に供給する空気を冷却したり、カーテンヘッドHへの結露を防止するべく、断熱ルームR内の空気を除湿することで、多大なエネルギーを必要とするばかりでなく、上述の如くエアコンディショナAc、送風ファンAf、エアダクトAd、および断熱ルームRと併せ、様々な関連設備をも必要とすることにより、多大な設備投資を必要とする不都合を免れ得なかった。 Furthermore, in order to cool the curtain head H, the air supplied into the heat insulation room R is cooled, or the air in the heat insulation room R is dehumidified in order to prevent condensation on the curtain head H. In addition to the need for air conditioner Ac, blower fan Af, air duct Ad, and heat insulation room R as described above, various related facilities are also required, resulting in inconvenience that requires a large capital investment. Could not escape.
 本発明は上記実状に鑑みて、塗工作業に関わる消費エネルギーの削減、および設備投資の大幅な低減を達成し得るとともに、塗工品質の向上を達成することの可能なカーテン塗工装置、およびカーテン塗工方法の提供を目的としている。 In view of the above situation, the present invention can achieve a reduction in energy consumption related to coating work and a significant reduction in equipment investment, and a curtain coating apparatus capable of achieving an improvement in coating quality, and The purpose is to provide a curtain coating method.
  上記目的を達成するべく、請求項1の発明に関わるカーテン塗工装置は、真空式脱泡装置に掛けた塗料をカーテンヘッドに供給し、該カーテンヘッドによって形成した塗料のカーテン膜を、搬送されるウェブの表面に供給することにより、上記ウェブの表面に塗料を塗布するカーテン塗工装置において、真空式脱泡装置からカーテンヘッドに塗料を供給する配管に、該配管を流通する塗料の温度をカーテンヘッドと近似した温度に加温する加温装置を設けたことを特徴としている。 In order to achieve the above object, the curtain coating apparatus according to the invention of claim 1 supplies the paint applied to the vacuum defoaming apparatus to the curtain head, and the curtain film of the paint formed by the curtain head is conveyed. In the curtain coating apparatus for applying the paint to the web surface by supplying the paint to the surface of the web, the temperature of the paint flowing through the pipe is supplied to the pipe for supplying the paint from the vacuum deaerator to the curtain head. It is characterized in that a heating device for heating to a temperature approximate to that of the curtain head is provided.
 請求項2の発明に関わるカーテン塗工装置は、請求項1の発明に関わるカーテン塗工装置において、加温装置により加温されてカーテンヘッドに供給される塗料の温度を、カーテンヘッドの温度に対して±5℃の温度範囲内に設定することを特徴としている。 The curtain coating apparatus according to the invention of claim 2 is the curtain coating apparatus according to the invention of claim 1, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is changed to the temperature of the curtain head. On the other hand, it is characterized by being set within a temperature range of ± 5 ° C.
 請求項3の発明に関わるカーテン塗工装置は、請求項1の発明に関わるカーテン塗工装置において、カーテンヘッドの温度を検知する温度センサと、温度センサが検出した温度に基づいてカーテンヘッドに供給される塗料の温度をカーテンヘッドと近似した温度に加温するべく加温装置を動作制御する制御装置とを備えて成ることを特徴としている。 A curtain coating apparatus according to a third aspect of the present invention is the curtain coating apparatus according to the first aspect of the present invention, wherein a temperature sensor that detects the temperature of the curtain head and a temperature detected by the temperature sensor are supplied to the curtain head. And a control device for controlling the operation of the heating device so as to heat the temperature of the paint to be approximate to that of the curtain head.
 請求項4の発明に関わるカーテン塗工方法は、真空式脱泡装置に掛けた塗料をカーテンヘッドに供給し、該カーテンヘッドによって形成した塗料のカーテン膜を、搬送されるウェブの表面に供給することにより、前記ウェブの表面に塗料を塗布するカーテン塗工方法において、真空式脱泡装置からカーテンヘッドに供給される塗料を、加温装置によりカーテンヘッドと近似した温度に加温することを特徴としている。 According to a fourth aspect of the present invention, there is provided a curtain coating method in which a paint applied to a vacuum deaerator is supplied to a curtain head, and a curtain film of the paint formed by the curtain head is supplied to the surface of a web being conveyed. Thus, in the curtain coating method for applying paint to the surface of the web, the paint supplied to the curtain head from the vacuum defoaming device is heated to a temperature approximate to the curtain head by a heating device. It is said.
 請求項5の発明に関わるカーテン塗工方法は、請求項4の発明に関わるカーテン塗工方法において、加温装置により加温されてカーテンヘッドに供給される塗料の温度を、カーテンヘッドの温度に対して±5℃の温度範囲内に設定することを特徴としている。 The curtain coating method according to the invention of claim 5 is the curtain coating method according to claim 4, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is changed to the temperature of the curtain head. On the other hand, it is characterized by being set within a temperature range of ± 5 ° C.
 請求項6の発明に関わるカーテン塗工方法は、請求項4の発明に関わるカーテン塗工方法において、カーテンヘッドの温度に基づいて、カーテンヘッドに供給される塗料の温度を、カーテンヘッドに近似した温度とするべく、加温装置を動作制御することを特徴としている。 The curtain coating method according to the invention of claim 6 is the curtain coating method according to the invention of claim 4, wherein the temperature of the paint supplied to the curtain head is approximated to the curtain head based on the temperature of the curtain head. It is characterized by controlling the operation of the heating device so as to obtain a temperature.
  請求項1の発明に関わるカーテン塗工装置においては、真空式脱泡装置からカーテンヘッドに塗料を供給する配管に設けた加温装置により、上記配管を流通する塗料の温度をカーテンヘッドと近似した温度に加温することで、上記カーテンヘッドを強制的に冷却することなく、該カーテンヘッドと塗料との温度差を抑えることができる。 
 このように、カーテンヘッドと塗料との温度差が抑えられるとともに、冷却に伴う送風によって塗料のカーテン膜が揺れ動かされることがないため、塗工品質の大幅な向上を達成することが可能となる。 
 さらに、上記カーテンヘッドを冷却するための諸設備が不要となり、上記冷却設備の設置に伴う設備投資を低減することができ、併せて塗工作業に伴う消費エネルギーの大幅な削減を達成することが可能となる。
In the curtain coating apparatus according to the invention of claim 1, the temperature of the paint flowing through the pipe is approximated to that of the curtain head by a heating device provided in the pipe for supplying the paint from the vacuum deaerator to the curtain head. By heating to the temperature, the temperature difference between the curtain head and the paint can be suppressed without forcibly cooling the curtain head.
In this way, the temperature difference between the curtain head and the paint is suppressed, and the curtain film of the paint is not shaken by the air blow accompanying cooling, so that it is possible to achieve a significant improvement in coating quality. .
Furthermore, various facilities for cooling the curtain head are no longer necessary, and it is possible to reduce the capital investment associated with the installation of the cooling facility, and at the same time achieve a significant reduction in energy consumption associated with the coating work. It becomes possible.
 請求項2の発明に関わるカーテン塗工装置においては、加温装置により加温されてカーテンヘッドに供給される塗料の温度を、カーテンヘッドの温度に対して±5℃の温度範囲内に設定することで、カーテンヘッドと塗料との温度差が小さく抑えられ、上記温度差に起因するカーテンヘッドの変形を防止することができ、もって塗工品質の大幅な向上を達成することが可能となる。 In the curtain coating apparatus according to the invention of claim 2, the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ± 5 ° C. with respect to the temperature of the curtain head. As a result, the temperature difference between the curtain head and the paint can be kept small, the deformation of the curtain head due to the temperature difference can be prevented, and a significant improvement in coating quality can be achieved.
 請求項3の発明に関わるカーテン塗工装置においては、温度センサが検出したカーテンヘッドの温度に基づき、制御装置によって加温装置を動作制御して、塗料の温度をカーテンヘッドと近似した温度に加温することにより、カーテンヘッドと塗料との温度差を可及的に小さく抑えることができ、もって上記温度差に起因するカーテンヘッドの変形が未然に防止され、塗工品質の大幅な向上を達成することが可能となる。 In the curtain coating apparatus according to the invention of claim 3, the operation of the heating device is controlled by the control device based on the temperature of the curtain head detected by the temperature sensor, and the temperature of the paint is added to a temperature approximate to that of the curtain head. By heating, the temperature difference between the curtain head and the paint can be kept as small as possible, thus preventing the curtain head from being deformed due to the temperature difference and achieving a significant improvement in coating quality. It becomes possible to do.
 請求項4の発明に関わるカーテン塗工方法においては、真空式脱泡装置からカーテンヘッドに塗料を供給する配管に設けた加温装置により、上記配管を流通する塗料の温度をカーテンヘッドと近似した温度に加温することで、上記カーテンヘッドを強制的に冷却することなく、該カーテンヘッドと塗料との温度差を可及的に抑えることができる。 
 このように、カーテンヘッドと塗料との温度差が抑えられるとともに、冷却に伴う送風によって塗料のカーテン膜が揺れ動かされることがないことで、塗工品質の大幅な向上を達成することが可能となる。 
 さらに、上記カーテンヘッドを冷却するための諸設備が不要となり、上記冷却設備の設置に伴う設備投資を低減することができ、併せて塗工作業に伴う消費エネルギーの大幅な削減をも達成することが可能となる。
In the curtain coating method according to the invention of claim 4, the temperature of the paint flowing through the pipe is approximated to that of the curtain head by a heating device provided in the pipe for supplying the paint to the curtain head from the vacuum deaerator. By heating to the temperature, the temperature difference between the curtain head and the paint can be suppressed as much as possible without forcibly cooling the curtain head.
In this way, the temperature difference between the curtain head and the paint is suppressed, and the curtain film of the paint is not shaken by the air blown by cooling, so that it is possible to achieve a significant improvement in coating quality. Become.
Furthermore, various facilities for cooling the curtain head are not necessary, and it is possible to reduce the capital investment accompanying the installation of the cooling facility, and also achieve a significant reduction in energy consumption accompanying the coating work. Is possible.
 請求項5の発明に関わるカーテン塗工方法においては、加温装置により加温されてカーテンヘッドに供給される塗料の温度を、カーテンヘッドの温度に対して±5℃の温度範囲内に設定したことで、カーテンヘッドと塗料との温度差が小さく抑えられ、上記温度差に起因するカーテンヘッドの変形を防止することができ、もって塗工品質の大幅な向上を達成することが可能となる。 In the curtain coating method according to the invention of claim 5, the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ± 5 ° C. with respect to the temperature of the curtain head. As a result, the temperature difference between the curtain head and the paint can be kept small, the deformation of the curtain head due to the temperature difference can be prevented, and a significant improvement in coating quality can be achieved.
 請求項6の発明に関わるカーテン塗工方法においては、カーテンヘッドの温度に基づいて、カーテンヘッドに供給される塗料の温度を、カーテンヘッドに近似した温度とするべく、加温装置を動作制御することにより、カーテンヘッドと塗料との温度差を可及的に小さく抑えることができ、もって上記温度差に起因するカーテンヘッドの変形が未然に防止され、塗工品質の大幅な向上を達成することが可能となる。 In the curtain coating method according to the invention of claim 6, the operation of the heating device is controlled based on the temperature of the curtain head so that the temperature of the paint supplied to the curtain head becomes a temperature approximate to the curtain head. Therefore, the temperature difference between the curtain head and the paint can be suppressed as small as possible, so that the curtain head can be prevented from being deformed due to the temperature difference, and the coating quality can be greatly improved. Is possible.
本発明に係るカーテン塗工装置の第1の実施例を示す概念的な全体図。BRIEF DESCRIPTION OF THE DRAWINGS The conceptual whole figure which shows the 1st Example of the curtain coating apparatus which concerns on this invention. 本発明に係るカーテン塗工装置の第2の実施例を示す概念的な全体図。The conceptual whole figure which shows the 2nd Example of the curtain coating apparatus which concerns on this invention. 本発明に係るカーテン塗工装置の第3の実施例を示す概念的な全体図。The conceptual whole figure which shows the 3rd Example of the curtain coating apparatus which concerns on this invention. 本発明に係るカーテン塗工装置の第4の実施例を示す概念的な全体図。The conceptual whole figure which shows the 4th Example of the curtain coating apparatus which concerns on this invention. 従来のカーテン塗工装置を示す概念的な全体図。The conceptual whole figure which shows the conventional curtain coating apparatus. (a)はカーテンヘッドを示す概念的な正面図、(b)はカーテンヘッドの断面を示す(a)中のb-b線断面図。(a) is a conceptual front view showing a curtain head, (b) is a cross-sectional view taken along line bb in (a) showing a cross section of the curtain head. 他の形態のカーテンヘッドを示す断面図。Sectional drawing which shows the curtain head of another form.
  以下、本発明に係るカーテン塗工装置、およびカーテン塗工方法について、実施例を示す図面を参照しつつ詳細に説明する。 Hereinafter, a curtain coating apparatus and a curtain coating method according to the present invention will be described in detail with reference to the drawings showing examples.
 図1は、本発明に係るカーテン塗工装置の第1の実施例を示しており、この実施例のカーテン塗工装置1は、コート原紙等のウェブ(基材)の表面に感熱塗料を塗布した感熱紙の製造に供される装置である。 FIG. 1 shows a first embodiment of a curtain coating apparatus according to the present invention. The curtain coating apparatus 1 of this embodiment applies a heat-sensitive paint to the surface of a web (base material) such as a coated base paper. It is an apparatus that is used for the manufacture of heat-sensitive paper.
 上記カーテン塗工装置1は、配管1aを介して供給された塗料Cを貯留する供給タンク2を有し、この供給タンク2に貯留された塗料Cは、ポンプP1の介装された配管1bを介して真空式脱泡装置3に供給され、この真空式脱泡装置3において脱泡処理の施された塗料Cは、ポンプP2および後述する加温装置10の介装された配管1cを介してカーテンヘッド4に供給される。 The curtain coating apparatus 1 has a supply tank 2 for storing the paint C supplied via the pipe 1a, and the paint C stored in the supply tank 2 passes through the pipe 1b provided with the pump P1. The paint C supplied to the vacuum defoaming device 3 and subjected to the defoaming process in the vacuum defoaming device 3 passes through the pump P2 and the piping 1c in which the heating device 10 described later is interposed. Supplied to the curtain head 4.
 上記カーテンヘッド4は、搬送されるウェブWの上方に配置されており、図示していないヘッド部とノズル部とを備え、ヘッド部には長手方向に沿って塗料供給路が延設され、ノズル部には塗料供給路と連通して下方に開放されたスロットが長手方向に沿って形成されており、図6に示した従前のカーテンヘッドHと何ら変わるところはない。 The curtain head 4 is disposed above the web W to be transported, and includes a head portion and a nozzle portion (not shown). A paint supply path extends along the longitudinal direction of the head portion, and the nozzle The part is formed with a slot in the longitudinal direction so as to communicate with the paint supply path and is not different from the conventional curtain head H shown in FIG.
 上記カーテンヘッド4に供給された塗料Cは、図6に示した従前のカーテンヘッドHに供給された塗料Cと同様、ウェブWの幅方向に展開されたカーテン幕Vを形成し、搬送されるウェブWの表面に対して、カーテンヘッド4から塗料のカーテン膜Vを供給することで、ウェブWの表面に塗料Cが連続して塗布される。 The paint C supplied to the curtain head 4 forms a curtain curtain V developed in the width direction of the web W, and is conveyed, like the paint C supplied to the conventional curtain head H shown in FIG. By supplying a curtain film V of paint from the curtain head 4 to the surface of the web W, the paint C is continuously applied to the surface of the web W.
 上述した如く、ウェブWの上方にはカーテンヘッド4が配設されている一方、ウェブWの下方には戻りパン5が設置されており、これらカーテンヘッド4および戻りパン5は、上記ウェブWの搬送ラインに沿って設置されたルーム6の内部に収容されている。 As described above, the curtain head 4 is disposed above the web W, while the return pan 5 is installed below the web W. The curtain head 4 and the return pan 5 are arranged on the web W. It is accommodated in the room 6 installed along the transfer line.
 上記ルーム6は、カーテンヘッド4において形成された塗料のカーテン膜Vが揺れることのないよう、外部からの風の吹き込みを阻止するために設置されており、例えばビニールシート等の安価な材料を用いて簡易に構成されているため、設備投資は極めて廉価なものとなっている。 The room 6 is installed to prevent the blowing of wind from the outside so that the curtain film V of the paint formed in the curtain head 4 does not sway. For example, an inexpensive material such as a vinyl sheet is used. Because of its simple structure, capital investment is extremely inexpensive.
 上記ルーム6内においてウェブWに対する塗工中、上記カーテンヘッド4の上部から流れ出た、気泡を含む虞れのある塗料Cの一部は、矢印vに示す如く戻りパン5に排出され、上記戻りパン5に溜まった塗料Cは、配管1dを介して戻りタンク7に貯留される。 During coating on the web W in the room 6, a part of the paint C that flows out from the upper part of the curtain head 4 and may contain bubbles is discharged to the return pan 5 as indicated by the arrow v, and the return The paint C collected in the pan 5 is stored in the return tank 7 through the pipe 1d.
 上記戻りタンク7に貯留された塗料Cは、ポンプP3を介装した配管1eを介して簡易な遠心式脱泡装置8に供給され、この遠心式脱泡装置8において脱泡処理されたのち、配管1fを介して供給タンク2に送り込まれ、以下、供給タンク2→真空式脱泡装置3→カーテンヘッド4→戻りパン5→戻りタンク7→遠心式脱泡装置8→供給タンク2の循環を繰り返す。 The paint C stored in the return tank 7 is supplied to a simple centrifugal defoaming device 8 through a pipe 1e with a pump P3 interposed therein, and after being defoamed in the centrifugal defoaming device 8, It is sent to the supply tank 2 through the pipe 1 f, and the circulation of the supply tank 2 → the vacuum deaerator 3 → the curtain head 4 → the return pan 5 → the return tank 7 → the centrifugal deaerator 8 → the supply tank 2 is hereinafter performed. repeat.
 ところで、上述したカーテン塗工装置1においては、生産ライン上にドライヤー等の熱源が使用されているため、カーテンヘッド4は約30℃~40℃に加温された状態にある。 Incidentally, in the curtain coating apparatus 1 described above, since a heat source such as a dryer is used on the production line, the curtain head 4 is heated to about 30 ° C. to 40 ° C.
 一方、真空脱泡装置3から配管1cを介してカーテンヘッド4に供給される塗料Cは、上記配管1cに設置した加温装置10によって、上記カーテンヘッド4と近似した温度に加温されている。 On the other hand, the paint C supplied from the vacuum degassing device 3 to the curtain head 4 through the pipe 1c is heated to a temperature approximate to that of the curtain head 4 by the heating device 10 installed in the pipe 1c. .
 すなわち、上記加温装置10は、配管1cを流通する塗料Cの温度を、カーテンヘッド4と近似した温度に加温するものであり、具体的には、配管1cの周囲をジャケットによって囲繞し、上記ジャケットの内部に温風や温水等の熱媒体を供給することで、上記塗料Cを適温に加温するよう構成されている。 That is, the heating device 10 heats the temperature of the paint C flowing through the pipe 1c to a temperature approximate to that of the curtain head 4, and specifically surrounds the pipe 1c with a jacket, By supplying a heat medium such as warm air or warm water into the jacket, the paint C is heated to an appropriate temperature.
 なお、上記加温装置10においては、配管1cと熱媒体(温風、温水)との伝熱面積を大きくするために、螺旋状に形成した配管1cの周囲に熱媒体を供給するように構成することも有効である。 The heating device 10 is configured to supply the heat medium around the spirally formed pipe 1c in order to increase the heat transfer area between the pipe 1c and the heat medium (warm air, hot water). It is also effective to do.
 また、上記加温装置10の具体的な構成としては、上述した如き温風や温水を使用する以外にも、配管1cの周囲に電熱ヒータやランプヒータを設ける等、様々な構成を採用し得ることは勿論である。 Further, as the specific configuration of the heating device 10, various configurations such as providing an electric heater or a lamp heater around the pipe 1c can be adopted in addition to using the warm air or hot water as described above. Of course.
 上述した如き実施例のカーテン塗工装置1、およびカーテン塗工方法によれば、カーテンヘッド4に供給される塗料Cを加温することで、該塗料Cとカーテンヘッド4との温度差を抑えることにより、上記温度差に起因するカーテンヘッド4の熱変形を未然に防止し、ウェブWに対する塗工量の変動を抑制することによって、塗工品質の向上を達成することを可能としている。 According to the curtain coating apparatus 1 and the curtain coating method of the embodiment as described above, the temperature difference between the paint C and the curtain head 4 is suppressed by heating the paint C supplied to the curtain head 4. Thus, the thermal deformation of the curtain head 4 due to the temperature difference is prevented in advance, and the variation in the coating amount with respect to the web W can be suppressed, whereby the coating quality can be improved.
 また、上述した如き実施例の構成によれば、塗料Cを加温してカーテンヘッド4との温度差を抑えること、言い換えれば、従来の如きカーテンヘッドを冷却する構成(図5参照)を採用することなく、上記カーテンヘッド4と塗料Cとの温度差を抑えているので、塗料Cのカーテン膜Vが冷却に伴う送風によって不用意に揺れ動かされる等の問題がなく、もって塗工品質の大幅な向上を達成することができる。 In addition, according to the configuration of the embodiment as described above, the coating C is heated to suppress the temperature difference from the curtain head 4, in other words, the conventional configuration of cooling the curtain head (see FIG. 5) is adopted. Therefore, since the temperature difference between the curtain head 4 and the paint C is suppressed, there is no problem that the curtain film V of the paint C is inadvertently shaken by the air blown by the cooling, and the coating quality is improved. Significant improvements can be achieved.
 また、上述した実施例の構成においては、カーテンヘッド4を冷却していないため、カーテンヘッドを冷却している従来のカーテン塗工装置(図5参照)のように、“周辺の空気の水蒸気が凝結してカーテンヘッドの表面に生じた露が、塗工中のウェブW上に落下することで塗工不良を生じる”等の不都合を招くことはない。 Further, in the configuration of the above-described embodiment, the curtain head 4 is not cooled. Therefore, as in the conventional curtain coating apparatus that cools the curtain head (see FIG. 5), Condensation that occurs on the surface of the curtain head due to condensation does not cause inconveniences such as a coating failure caused by dropping onto the web W being coated.
 また、実施例の構成においては、カーテンヘッド4を冷却していないことから、カーテンヘッドの結露を防止するための除湿を行う必要もなく、さらにカーテンヘッドを冷却するための諸設備が不要となることと併せ、本実施例の加温装置10は、従来の冷風による冷却装置(図5参照)に比べてコンパクト、かつ必要熱量も少なくて済むために、カーテン塗工装置1の構築に関わる設備投資を低減することができるとともに、塗工作業に伴う消費エネルギーの大幅な削減をも達成することが可能となる。 Moreover, in the structure of an Example, since the curtain head 4 is not cooled, it is not necessary to perform the dehumidification for preventing the condensation of a curtain head, and also the various facilities for cooling a curtain head become unnecessary. In addition, the heating device 10 of the present embodiment is compact and requires less heat than the conventional cooling device using cold air (see FIG. 5). It is possible to reduce the investment and achieve a significant reduction in energy consumption accompanying the coating work.
 さらに、上述した実施例おいては、カーテンヘッド4との温度差を抑えるべく塗料Cを加熱していること、言い換えれば、従来のカーテン塗工装置がカーテンヘッドを冷却しているために塗料Cの温度が20℃前後であるのに対し、本実施例においては塗料Cを35℃前後に加温していることで、従来の構成よりも塗料Cの粘度が低下し、流動性が良好なものとなって滑らかに伸びるため、塗工品質が大幅に向上する作用効果を奏することとなる。 Furthermore, in the above-described embodiment, the paint C is heated to suppress the temperature difference from the curtain head 4, in other words, the paint curtain C is cooled because the conventional curtain coating apparatus cools the curtain head. In contrast to the temperature of about 20 ° C., in this example, the viscosity of the coating C is lower than that of the conventional structure and the fluidity is good because the coating C is heated to about 35 ° C. Since it becomes a thing and grows smoothly, there exists an effect which coat quality improves significantly.
 ところで、加温装置10によって塗料Cを加温する場合には、塗料Cの供給されるカーテンヘッド4の実際の温度を事前の観測により把握しておき、この実際の温度にできるだけ近似した温度、望ましくはカーテンヘッド4の温度に対して±5℃の温度範囲内とするべく、上記塗料Cを加温するよう構成することが極めて有効である。 By the way, when the paint C is heated by the heating device 10, the actual temperature of the curtain head 4 to which the paint C is supplied is grasped by prior observation, and the temperature approximated to this actual temperature as much as possible. Desirably, it is extremely effective to heat the coating material C so as to be within a temperature range of ± 5 ° C. with respect to the temperature of the curtain head 4.
 上述の如く、加温装置10により加温されてカーテンヘッド4に供給される塗料Cの温度を、カーテンヘッド4の温度に対して±5℃の温度範囲内に設定することで、カーテンヘッド4と塗料Cとの温度差が小さく抑えられ、上記温度差に起因するカーテンヘッド4の変形を防止することができ、もって塗工品質の大幅な向上を達成することが可能となる。 As described above, the temperature of the paint C heated by the heating device 10 and supplied to the curtain head 4 is set within a temperature range of ± 5 ° C. with respect to the temperature of the curtain head 4. And the temperature difference between the paint C and the paint C can be kept small, the deformation of the curtain head 4 due to the temperature difference can be prevented, and a significant improvement in coating quality can be achieved.
 さらに、カーテンヘッド4に供給される塗料Cの温度としては、カーテンヘッド4に対して塗料Cの温度が大幅に高い場合、乾燥固化した塗料Cがノズル部に付着してカーテン膜Vを傷付け、塗工面に筋としての欠陥を生じる等の事象を考慮して、カーテンヘッド4に対して約-5℃の温度から、カーテンヘッド4よりも少し低い温度までの間、言い換えればカーテンヘッド4を超えない温度までの範囲とすることが理想的である。 Furthermore, as the temperature of the paint C supplied to the curtain head 4, when the temperature of the paint C is significantly higher than that of the curtain head 4, the dried and solidified paint C adheres to the nozzle portion and damages the curtain film V. Considering events such as the occurrence of streak defects on the coated surface, the temperature from about −5 ° C. to the temperature slightly lower than the curtain head 4 with respect to the curtain head 4, in other words, exceeding the curtain head 4 Ideally, it should be in the range up to no temperature.
 図2は、本発明に係るカーテン塗工装置の第2の実施例を示しており、この実施例のカーテン塗工装置1Aは、真空式脱泡装置3において脱泡処理の施された塗料Cを、ポンプP2の介装された配管1gを介してカーテンヘッド4に供給しており、この配管1gは全長を稼ぐ目的でスパイラル状に形成されている。 FIG. 2 shows a second embodiment of the curtain coating apparatus according to the present invention. The curtain coating apparatus 1A of this embodiment is a paint C that has been subjected to defoaming treatment in a vacuum defoaming apparatus 3. Is supplied to the curtain head 4 through a pipe 1g provided with a pump P2, and the pipe 1g is formed in a spiral shape for the purpose of increasing the overall length.
 ここで、カーテン塗工装置1Aを設置している工場建屋の室内は、既述の如くドライヤー等の熱源が使用されていることから、約30℃~40℃の雰囲気温度となっているため、真空式脱泡装置3から配管1gを介してカーテンヘッド4に供給される塗料Cは、スパイラル状に形成された上記配管1gを流通する間に、工場建屋内の雰囲気温度によって加温されることとなる。 Here, the interior of the factory building where the curtain coating apparatus 1A is installed has an atmospheric temperature of about 30 ° C. to 40 ° C. because a heat source such as a dryer is used as described above. The paint C supplied from the vacuum degassing device 3 to the curtain head 4 via the pipe 1g is heated by the atmospheric temperature in the factory building while circulating the pipe 1g formed in a spiral shape. It becomes.
 すなわち、上述した如くスパイラル状に形成された配管1gは、工場建屋内における雰囲気温度を熱源とした加温装置を構成するものであり、この配管1gを通過することによって、塗料Cは同じ工場建屋内の雰囲気温度に晒されているカーテンヘッド4と近似した温度に加温されることとなる。 That is, the pipe 1g formed in a spiral shape as described above constitutes a heating device that uses the ambient temperature in the factory building as a heat source, and the paint C passes through the pipe 1g so that the paint C is in the same factory building. It will be heated to a temperature approximating that of the curtain head 4 exposed to the indoor ambient temperature.
 なお、上述したカーテン塗工装置1Aの構成は、スパイラル状に形成された配管1g以外、第1の実施例のカーテン塗工装置1と基本的に同一なので、図2においてカーテン塗工装置1と同一の作用を成す要素に、図1と同一の符号を附すことで詳細な説明を省略する。 Since the configuration of the curtain coating apparatus 1A described above is basically the same as the curtain coating apparatus 1 of the first embodiment except for the pipe 1g formed in a spiral shape, the curtain coating apparatus 1 in FIG. Detailed description will be omitted by giving the same reference numerals as those in FIG. 1 to elements having the same functions.
 上述した如き第2の実施例の構成によれば、第1の実施例におけるカーテン塗工装置、およびカーテン塗工方法と同様に、塗工作業に関わる消費エネルギーの削減、および設備投資の大幅な低減を達成し得るとともに、塗工品質の向上を達成することが可能となる。 According to the configuration of the second embodiment as described above, similar to the curtain coating apparatus and the curtain coating method in the first embodiment, the energy consumption related to the coating work is reduced, and the equipment investment is greatly increased. Reduction can be achieved and an improvement in coating quality can be achieved.
 図3は、本発明に係るカーテン塗工装置の第3の実施例を示しており、この実施例のカーテン塗工装置1Bは、真空式脱泡装置3において脱泡処理の施された塗料Cを、ポンプP2の介装された配管1hを介して貯留タンク9に供給しており、この貯留タンク9に貯留された塗料Cは、配管1iを介してカーテンヘッド4に供給される。 FIG. 3 shows a third embodiment of the curtain coating apparatus according to the present invention. The curtain coating apparatus 1B of this embodiment is a paint C which has been subjected to defoaming treatment in the vacuum defoaming apparatus 3. Is supplied to the storage tank 9 through the pipe 1h provided with the pump P2, and the paint C stored in the storage tank 9 is supplied to the curtain head 4 through the pipe 1i.
 ここで、カーテン塗工装置1Aを設置している工場建屋の室内は、既述の如くドライヤー等の熱源が使用されていることから、約30℃~40℃の雰囲気温度となっているため、真空式脱泡装置3から配管1hを介して貯留タンク9に供給された塗料Cは、該貯留タンク9において暫時滞留している間に、工場建屋内の雰囲気温度によって加温されることとなる。 Here, the interior of the factory building where the curtain coating apparatus 1A is installed has an atmospheric temperature of about 30 ° C. to 40 ° C. because a heat source such as a dryer is used as described above. The coating material C supplied from the vacuum degassing device 3 to the storage tank 9 through the pipe 1h is heated by the atmospheric temperature in the factory building while staying in the storage tank 9 for a while. .
 すなわち、上述した如く、真空式脱泡装置3からの塗料Cを貯留する目的で設置された貯留タンク9は、工場建屋内における雰囲気温度を熱源とした加温装置を構成するものであり、上記貯留タンク9において滞留することによって、塗料Cは同じ工場建屋内の雰囲気温度に晒されているカーテンヘッド4と近似した温度に加温され、配管1iを介して上記カーテンヘッド4に供給されることとなる。 That is, as described above, the storage tank 9 installed for the purpose of storing the paint C from the vacuum defoaming device 3 constitutes a heating device that uses the ambient temperature in the factory building as a heat source. By staying in the storage tank 9, the paint C is heated to a temperature approximate to that of the curtain head 4 exposed to the ambient temperature in the same factory building, and supplied to the curtain head 4 through the pipe 1i. It becomes.
 なお、上述したカーテン塗工装置1Bの構成は、貯留タンク9および配管1h、1i以外、第1の実施例のカーテン塗工装置1と基本的に同一なので、図3においてカーテン塗工装置1と同一の作用を成す要素に、図1と同一の符号を附すことで詳細な説明を省略する。 Since the configuration of the curtain coating apparatus 1B described above is basically the same as the curtain coating apparatus 1 of the first embodiment except for the storage tank 9 and the pipes 1h and 1i, the curtain coating apparatus 1 in FIG. Detailed description will be omitted by giving the same reference numerals as those in FIG. 1 to elements having the same functions.
 上述した如き第3の実施例の構成によれば、第1の実施例におけるカーテン塗工装置、およびカーテン塗工方法と同様に、塗工作業に関わる消費エネルギーの削減、および設備投資の大幅な低減を達成し得るとともに、塗工品質の向上を達成することが可能となる。 According to the configuration of the third embodiment as described above, as in the curtain coating apparatus and the curtain coating method in the first embodiment, the energy consumption related to the coating work is reduced and the capital investment is greatly increased. Reduction can be achieved and an improvement in coating quality can be achieved.
 図4は、本発明に係るカーテン塗工装置の第4の実施例を示しており、この実施例のカーテン塗工装置1′は、カーテンヘッド4′の温度を検知する温度センサSと、この温度センサSが検出した温度に基づいて加温装置10′を動作制御する制御装置100′とを具備している。 FIG. 4 shows a fourth embodiment of the curtain coating apparatus according to the present invention. The curtain coating apparatus 1 'of this embodiment includes a temperature sensor S for detecting the temperature of the curtain head 4', And a control device 100 ′ for controlling the operation of the heating device 10 ′ based on the temperature detected by the temperature sensor S.
 上記温度センサSは、カーテンヘッド4′のヘッド部、あるいはノズル部等、カーテンヘッド4′の実質的な温度を計測し得る適宜な箇所に設置されており、この温度センサSからの検出信号は制御装置100′に入力される。 The temperature sensor S is installed at an appropriate location where the substantial temperature of the curtain head 4 ′ can be measured, such as the head portion or nozzle portion of the curtain head 4 ′, and the detection signal from the temperature sensor S is It is input to the control device 100 '.
 上記制御装置100′においては、温度センサSの検知したカーテンヘッド4′の温度に基づいて、カーテンヘッド4′に供給される塗料Cの温度を、上記カーテンヘッド4′と近似した温度に加温するべく、加温装置10′を動作制御(フィードバック制御)する。 In the control device 100 ′, the temperature of the paint C supplied to the curtain head 4 ′ is heated to a temperature approximate to that of the curtain head 4 ′ based on the temperature of the curtain head 4 ′ detected by the temperature sensor S. For this purpose, the heating device 10 'is controlled in operation (feedback control).
 ここで、上記加温装置10′は、図1に示した加温装置10と同じく、配管1c′の周囲をジャケットによって囲繞し、上記ジャケットの内部に温風や温水等の熱媒体を供給することで、上記塗料Cを適温に加温するよう構成されており、上記制御装置100′からの指令に基づいて、ジャケット内部へ供給される熱媒体の供給量や温度を調整することで、塗料Cをカーテンヘッド4′と近似した温度に加温するよう構成されている。 Here, the heating device 10 ', like the heating device 10 shown in FIG. 1, surrounds the circumference of the pipe 1c' with a jacket, and supplies a heat medium such as hot air or hot water to the inside of the jacket. Thus, the paint C is heated to an appropriate temperature, and the amount of the heat medium supplied to the inside of the jacket and the temperature of the paint C are adjusted based on a command from the control device 100 '. C is heated to a temperature approximate to that of the curtain head 4 '.
 なお、上述したカーテン塗工装置1′のセンサS、および制御装置100′以外の構成は、図1に示したカーテン塗工装置1と基本的に同一なので、カーテン塗工装置1′の構成要素において、カーテン塗工装置1の構成要素と同一の作用を成すものに、図4において図1と同一の符号に′(ダッシュ)を附すことで、カーテン塗工装置1′に対する詳細な説明を省略する。 The configuration of the curtain coating apparatus 1 ′ other than the sensor S and the control apparatus 100 ′ is basically the same as that of the curtain coating apparatus 1 shown in FIG. In FIG. 4, the same reference numerals as those in FIG. 1 are added to the components having the same functions as those of the curtain coating device 1 to give a detailed description of the curtain coating device 1 ′. Omitted.
 上述した如き実施例の構成によれば、図1に示した実施例のカーテン塗工装置、およびカーテン塗工方法と同様に、塗工作業に関わる消費エネルギーの削減、および設備投資の大幅な低減を達成し得るとともに、塗工品質の向上を達成することが可能となる。 According to the configuration of the embodiment as described above, as in the curtain coating apparatus and the curtain coating method of the embodiment shown in FIG. 1, the energy consumption related to the coating work is reduced, and the equipment investment is greatly reduced. In addition, it is possible to achieve an improvement in coating quality.
 併せて、上述した実施例の構成によれば、温度センサSが検出したカーテンヘッド4′の温度に基づき、制御装置100′によって加温装置10′を動作制御して、塗料Cの温度をカーテンヘッド4′と近似した温度に加温することにより、カーテンヘッド4′と塗料Cとの温度差を可及的に小さく抑えることができ、もって上記温度差に起因するカーテンヘッド4′の変形が未然に防止され、塗工品質の大幅な向上を達成することが可能となる。 In addition, according to the configuration of the above-described embodiment, based on the temperature of the curtain head 4 ′ detected by the temperature sensor S, the operation of the heating device 10 ′ is controlled by the control device 100 ′ to control the temperature of the paint C. By heating to a temperature approximating that of the head 4 ', the temperature difference between the curtain head 4' and the paint C can be suppressed as small as possible, so that the deformation of the curtain head 4 'due to the temperature difference is prevented. It is prevented in advance and a significant improvement in coating quality can be achieved.
 因みに、上述した実施例の構成において、加温装置10′が配管1c′の周囲に電熱ヒータやランプヒータを設けた構成でも、制御装置100′からの指令に基づいて、電熱ヒータやランプヒータへの給電量を調整することで、塗料Cをカーテンヘッド4′と近似した温度に調整し得ることは勿論である。 Incidentally, in the configuration of the above-described embodiment, even if the heating device 10 ′ is provided with an electric heater or a lamp heater around the pipe 1c ′, the electric heater or lamp heater is supplied based on a command from the control device 100 ′. Of course, the temperature of the paint C can be adjusted to a temperature approximate to that of the curtain head 4 'by adjusting the amount of power supplied.
 なお、図1に示したカーテン塗工装置1、図2に示したカーテン塗工装置1A、図3に示したカーテン塗工装置1B、および図4に示したカーテン塗工装置1′は、何れも感熱紙の製造に供されるものであるが、本発明に係るカーテン塗工装置およびカーテン塗工方法は、例えばアート紙やコート紙、あるいは感圧紙、板紙等、様々な用紙を製造する場合においても、有効に適用し得る技術であることは言うまでもない。 The curtain coating apparatus 1 shown in FIG. 1, the curtain coating apparatus 1A shown in FIG. 2, the curtain coating apparatus 1B shown in FIG. 3, and the curtain coating apparatus 1 ′ shown in FIG. The curtain coating apparatus and the curtain coating method according to the present invention are used for manufacturing various papers such as art paper, coated paper, pressure-sensitive paper, and paperboard. However, it goes without saying that the technique can be applied effectively.
 また、図1に示したカーテン塗工装置1、図2に示したカーテン塗工装置1A、図3に示したカーテン塗工装置1B、および図4に示したカーテン塗工装置1′は、何れもウェブWの表面に1層の塗料を塗布する装置であるが、本発明に係るカーテン塗工装置およびカーテン塗工方法は、搬送されるウェブの表面に、第1塗料カーテン膜と第2塗料カーテン膜とから成る2層状塗料カーテン膜を供給し、第1塗料と第2塗料とを2層に重ねて塗布する場合においても、有効に適用し得る技術であることは言うまでもない。 Further, the curtain coating device 1 shown in FIG. 1, the curtain coating device 1A shown in FIG. 2, the curtain coating device 1B shown in FIG. 3, and the curtain coating device 1 ′ shown in FIG. Is a device for applying a single layer of paint to the surface of the web W. The curtain coating apparatus and the curtain coating method according to the present invention are arranged such that the first paint curtain film and the second paint are applied to the surface of the web to be conveyed. Needless to say, this is a technique that can be effectively applied even when a two-layer paint curtain film comprising a curtain film is supplied and the first paint and the second paint are applied in two layers.
  1,1A,1B,1′…カーテン塗工装置、
  1a,1b,1c,1d,1e,1f,1g,1h,1i,
   1a′,1b′,1c′,1d′,1e′,1f′…配管、
  2,2′…供給タンク、
  3,3′…真空式脱泡装置、
  4,4′…カーテンヘッド、
  5,5′…戻りパン、
  6,6′…ルーム、
  7,7′…戻りタンク、
  8,8′…遠心式脱泡装置、
     9…貯留タンク、
   10′…加温装置、
  100′…制御装置、
     C…塗料、
     V…カーテン膜、
     W…ウェブ。
1, 1A, 1B, 1 '... curtain coating device,
1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h, 1i,
1a ', 1b', 1c ', 1d', 1e ', 1f' ... piping,
2, 2 '... supply tank,
3, 3 '... vacuum deaerator,
4, 4 '... Curtain head,
5,5 '... Return bread,
6,6 '... room,
7,7 '... return tank,
8, 8 '... Centrifugal defoaming device,
9 ... Storage tank,
10 '... heating device,
100 '... control device,
C ... Paint,
V ... Curtain membrane,
W ... Web.

Claims (6)

  1.   真空式脱泡装置に掛けた塗料をカーテンヘッドに供給し、該カーテンヘッドによって形成した塗料のカーテン膜を、搬送されるウェブの表面に供給することにより、前記ウェブの表面に塗料を塗布するカーテン塗工装置において、
     前記真空式脱泡装置から前記カーテンヘッドに塗料を供給する配管に、該配管をを流通する塗料の温度を前記カーテンヘッドと近似した温度に加温する加温装置を設けて成ることを特徴とするカーテン塗工装置。
    A curtain for applying a paint to the surface of the web by supplying the paint applied to the vacuum deaerator to the curtain head and supplying the curtain film of the paint formed by the curtain head to the surface of the web to be conveyed In coating equipment,
    A pipe for supplying paint from the vacuum defoaming device to the curtain head is provided with a heating device for heating the temperature of the paint flowing through the pipe to a temperature approximate to the curtain head. Curtain coating equipment.
  2.   前記加温装置により加温されて前記カーテンヘッドに供給される塗料の温度を、前記カーテンヘッドの温度に対して±5℃の温度範囲内に設定することを特徴とする請求項1記載のカーテン塗工装置。 The curtain according to claim 1, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ± 5 ° C with respect to the temperature of the curtain head. Coating equipment.
  3.   前記カーテンヘッドの温度を検知する温度センサと、
     前記温度センサが検出した温度に基づいて、前記カーテンヘッドに供給される塗料の温度を、前記カーテンヘッドと近似した温度に加温するべく、前記加温装置を動作制御する制御装置と、
     を備えて成ることを特徴とする請求項1記載のカーテン塗工装置。
    A temperature sensor for detecting the temperature of the curtain head;
    A controller for controlling the operation of the heating device so as to heat the temperature of the paint supplied to the curtain head to a temperature approximate to that of the curtain head based on the temperature detected by the temperature sensor;
    The curtain coating apparatus according to claim 1, further comprising:
  4.   真空式脱泡装置に掛けた塗料をカーテンヘッドに供給し、該カーテンヘッドによって形成した塗料のカーテン膜を、搬送されるウェブの表面に供給することにより、前記ウェブの表面に塗料を塗布するカーテン塗工方法において、
     前記真空式脱泡装置から前記カーテンヘッドに供給される塗料を、加温装置により前記カーテンヘッドと近似した温度に加温することを特徴とするカーテン塗工方法。
    A curtain for applying a paint to the surface of the web by supplying the paint applied to the vacuum deaerator to the curtain head and supplying the curtain film of the paint formed by the curtain head to the surface of the web to be conveyed In the coating method,
    A curtain coating method, wherein a paint supplied to the curtain head from the vacuum defoaming device is heated to a temperature approximate to the curtain head by a heating device.
  5.   前記加温装置により加温されて前記カーテンヘッドに供給される塗料の温度を、前記カーテンヘッドの温度に対して±5℃の温度範囲内に設定することを特徴とする請求項4記載のカーテン塗工方法。 The curtain according to claim 4, wherein the temperature of the paint heated by the heating device and supplied to the curtain head is set within a temperature range of ± 5 ° C with respect to the temperature of the curtain head. Coating method.
  6.   前記カーテンヘッドの温度に基づいて、前記カーテンヘッドに供給される塗料の温度を、前記カーテンヘッドに近似した温度とするべく、前記加温装置を動作制御することを特徴とするカーテン塗工方法。 A curtain coating method characterized in that, based on the temperature of the curtain head, the operation of the heating device is controlled so that the temperature of the paint supplied to the curtain head becomes a temperature approximate to the curtain head.
PCT/JP2010/063495 2009-08-31 2010-08-09 Curtain coating apparatus and curtain coating method WO2011024637A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201080038213.3A CN102574147B (en) 2009-08-31 2010-08-09 Curtain coating apparatus and curtain coating method
EP10811687.2A EP2474369B1 (en) 2009-08-31 2010-08-09 Curtain coating method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2009-200349 2009-08-31
JP2009200349A JP2011050817A (en) 2009-08-31 2009-08-31 Apparatus and method for curtain coating

Publications (1)

Publication Number Publication Date
WO2011024637A1 true WO2011024637A1 (en) 2011-03-03

Family

ID=43627743

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2010/063495 WO2011024637A1 (en) 2009-08-31 2010-08-09 Curtain coating apparatus and curtain coating method

Country Status (4)

Country Link
EP (1) EP2474369B1 (en)
JP (1) JP2011050817A (en)
CN (1) CN102574147B (en)
WO (1) WO2011024637A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2811068B1 (en) * 2013-06-06 2019-05-08 Valmet Technologies, Inc. Method and arrangement for degassing treatment substance of a fiber web
JP6454597B2 (en) * 2015-05-13 2019-01-16 東京応化工業株式会社 Coating apparatus, coating system, and coating method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000107668A (en) * 1998-10-05 2000-04-18 Konica Corp Coater and coating method
JP2001087698A (en) * 1999-09-22 2001-04-03 Ishikawajima Harima Heavy Ind Co Ltd Color deforming apparatus for curtain coater
JP2003170098A (en) * 2001-12-06 2003-06-17 Shimadzu Corp Slit coater

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6497926B1 (en) * 1999-07-07 2002-12-24 Mitsubishi Paper Mills Ltd. Method of producing information recording material
JP2002066431A (en) * 2000-09-01 2002-03-05 Fuji Photo Film Co Ltd Method and apparatus for preparing and defoaming coating liquid
DE10359122A1 (en) * 2003-12-17 2005-07-14 Voith Paper Patent Gmbh applicator
JP4683968B2 (en) * 2005-03-11 2011-05-18 ボイス ペ−パ− パテント ゲ−エムベ−ハ− Curtain type coater
DE102005027831A1 (en) * 2005-06-16 2006-12-28 Voith Patent Gmbh Coating of a moving paper, cardboard or other fibrous material web within a machine for producing fibrous material web, comprises spraying of coating medium in form of spraying jets or droplets to the fiber web using spray coater
DE102007000801A1 (en) * 2007-10-01 2009-04-02 Voith Patent Gmbh Device for applying liquid to pasty coating medium e.g. paint in the form of freely falling curtain on paper, cardboard or fibrous material web, comprises application head comprising medium-containing chamber, supply gap and outlet opening

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000107668A (en) * 1998-10-05 2000-04-18 Konica Corp Coater and coating method
JP2001087698A (en) * 1999-09-22 2001-04-03 Ishikawajima Harima Heavy Ind Co Ltd Color deforming apparatus for curtain coater
JP2003170098A (en) * 2001-12-06 2003-06-17 Shimadzu Corp Slit coater

Also Published As

Publication number Publication date
JP2011050817A (en) 2011-03-17
EP2474369A1 (en) 2012-07-11
CN102574147A (en) 2012-07-11
CN102574147B (en) 2015-06-03
EP2474369B1 (en) 2019-05-01
EP2474369A4 (en) 2014-03-19

Similar Documents

Publication Publication Date Title
US8115143B2 (en) Thermal roll, and drying apparatus and method
JP5235469B2 (en) Drying apparatus and optical film manufacturing method
NO312168B1 (en) Apparatus for processing a sheet material
JP2015128876A (en) Pre-treatment liquid coating dryer, printing system including the same, printing device
JP2016112727A (en) Pretreatment liquid coating/drying apparatus, printing system including the same, and printer
JP2011080718A (en) Method and device for drying coating film
WO2011024637A1 (en) Curtain coating apparatus and curtain coating method
JP6531809B2 (en) Pretreatment liquid coating drying apparatus and printing apparatus
JPH07174360A (en) Operating method of air conditioner
TWI812854B (en) Drying system and method of manufacturing coated metal sheet
JP5007519B2 (en) Die coating equipment
JPH11254642A (en) Dryer
JPH11115033A (en) Device for preventing foreign matter from condensing/ sticking at lip outlet of flat die for extrusion molding
JP2005061749A (en) Air conditioner
JP4036563B2 (en) Constant temperature and humidity air supply device
JP4604527B2 (en) Method for adjusting atmospheric temperature in induction heating furnace, and drying and baking equipment for painted metal strip
JP7310058B2 (en) Heat treatment equipment
JP2004226044A (en) Drying device
JP2003294364A (en) Heating dryer
JP4579698B2 (en) Temperature control device for printing paper drying equipment
JP2022097272A (en) Heat processing apparatus
JPH08266973A (en) Painting booth fitted with air supply means
WO2013084313A1 (en) Machine and method for producing cigarette rolling paper
JP5762805B2 (en) Bathroom heater with humidification function
JP2005172351A (en) Drying device

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 201080038213.3

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 10811687

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2010811687

Country of ref document: EP