WO2011017965A1 - Application of polypropylene staple fiber needling geotextile to sliding layer and sliding layer - Google Patents

Application of polypropylene staple fiber needling geotextile to sliding layer and sliding layer Download PDF

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Publication number
WO2011017965A1
WO2011017965A1 PCT/CN2010/073555 CN2010073555W WO2011017965A1 WO 2011017965 A1 WO2011017965 A1 WO 2011017965A1 CN 2010073555 W CN2010073555 W CN 2010073555W WO 2011017965 A1 WO2011017965 A1 WO 2011017965A1
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Prior art keywords
layer
staple fiber
geotextile
sliding layer
sliding
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Application number
PCT/CN2010/073555
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French (fr)
Chinese (zh)
Inventor
赵民忠
邓洪
Original Assignee
肇庆俊富纤网材料有限公司
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Publication of WO2011017965A1 publication Critical patent/WO2011017965A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/10Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
    • E01C7/14Concrete paving
    • E01C7/145Sliding coverings, underlayers or intermediate layers ; Isolating or separating intermediate layers; Transmission of shearing force in horizontal intermediate planes, e.g. by protrusions, by inlays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/18Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
    • E01C7/185Isolating, separating or connecting intermediate layers, e.g. adhesive layers; Transmission of shearing force in horizontal intermediate planes, e.g. by protrusions
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/08Damp-proof or other insulating layers; Drainage arrangements or devices ; Bridge deck surfacings
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/20Securing of slopes or inclines
    • E02D17/202Securing of slopes or inclines with flexible securing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof

Definitions

  • the invention relates to the field of building engineering, and in particular to a sliding layer application technique therein.
  • the sliding layer is a new application technology; it is to provide a large-area sliding layer between the contact faces of different rigid structures of the building, to reduce the constraint on the ⁇ structure, and to reduce the temperature stress from 3 ⁇ 4.
  • the sliding layer should mainly be in the assembled structure, prestressed pavement structure, large
  • the area of the entire board is based on the base plate and so on.
  • Large-area slab foundation is to use a linoleum as the main body, supplemented by a "sliding layer" of waterproof coating layer, and also a layer of sand-covered waterproof paper, sand and linoleum or sand and polyethylene. Thin as a sliding /.
  • the strength of polyester is greater than that of polypropylene: China's polyester production capacity is strong, technology and quality are basically in line with international standards, and polypropylene production technology is relatively backward. It is generally believed that the strength of polyester is greater than that of polypropylene.
  • the filament non-woven fabric is better than the staple fiber non-woven fabric in strength and uniformity: filament non-woven fabric
  • polyester is stronger than that of polypropylene: In general, polyester is only stronger than polypropylene, and polypropylene is treated with anti-UV to achieve long-term exposure. Therefore, those skilled in the art believe that the weather resistance of polyester is stronger than that of polyester. Polypropylene.
  • polyester filaments are a more common choice for sliding houses.
  • a sliding layer is disclosed.
  • the structure includes an upper film layer, a middle sliding film and a lower film house.
  • the material of the film layer is polyester length ii, PA ⁇ or PU r dimension, and the sliding film is HDPE.
  • the main object of the present invention is to provide a material application suitable for a sliding layer and a corresponding sliding layer structure.
  • the present invention provides an application of a polypropylene staple fiber needled geotextile on a sliding layer.
  • the above-mentioned polypropylene staple fiber needle-punched geotextile is applied to a sliding layer, and the polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a roadbed.
  • the polypropylene staple fiber needled geotextile is applied to the sliding layer of the bridge.
  • the above-mentioned application of the polypropylene staple fiber needle-punched geotextile on the sliding layer comprises an upper layer of polypropylene staple fiber needle-punched geotextile, an intermediate layer sliding film and a lower layer of polypropylene staple fiber needle-punched geotextile.
  • the above-mentioned polypropylene staple fiber needle-punched geotextile is applied to a sliding layer, and the sliding film is made of an HDPE film.
  • the present invention proposes a sliding layer applied between rigid structures, including a cloth layer and a sliding film; the two are superimposed; and the cloth layer comprises a polypropylene staple fiber needled geotextile.
  • the polypropylene staple fiber needled geotextile comprises an upper layer of polypropylene staple fiber needled geotextile and a lower layer of polypropylene staple fiber needled geotextile, and the sliding film is located in the upper layer of polypropylene staple fiber Between the needled geotextile and the lower layer of polypropylene staple fiber needled geotextile.
  • High strength Adopting polypropylene staple fiber needle-punched geotextile, high strength, smooth surface and good wear resistance.
  • polypropylene due to the low specific gravity of polypropylene. 90g/cm3, under the same square meter weight, there is more than polyester. 40% of the number of fibers, so short-staple needle-punched nonwovens have great advantages in strength, uniformity, and tightness, and these characteristics are required for the sliding layer.
  • Polyester has strong acid and alkali resistance and can guarantee stable performance under various geological conditions and environments. Polyester has good acid resistance, but its alkali resistance is very poor. It can be decomposed and is not suitable for use in any environment that may be alkaline.
  • the fiber entangled points are melted and consolidated to prevent fiber slippage and ensure the dimensional stability of the polypropylene staple fiber needled geotextile. .
  • polypropylene staple fiber needled geotextiles can satisfy the application in the sliding layer, and some of its physical and chemical properties make it more suitable for use in the sliding layer.
  • FIG. 1 is a schematic view showing the structure of a roadbed when the present invention is applied to a roadbed.
  • 2 is a schematic structural view of a sliding layer according to Embodiment 1 of the present invention.
  • Embodiment 1
  • a polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a roadbed, and the sliding layer has a three-layer structure: including an upper layer of the film layer 11, an intermediate layer 12 and a lower layer.
  • the polypropylene fiberglass needle-punched geotextile of the lower film layer 13 is laid on the lower concrete 3, combined with the concrete, and the HDPE film of the intermediate layer 12 is laid, and the upper layer cloth is laid on the HDPE film.
  • the polypropylene fiber of the film layer 11 is needled with a geotextile, and the upper concrete 2 is poured.
  • the upper and lower polypropylene staple fiber needle-punched geotextiles are respectively combined with the concrete and separated by the HDPE film of the intermediate layer to form two relatively independent rigid relative slips to eliminate the sudden stress generated by the upper and lower rigid structures to the outside of the protective sliding layer.
  • the purpose of the steel structure is to eliminate stress caused by temperature changes, and to improve the properties of compression resistance, shear resistance, creep resistance, etc., and avoid cracking damage of the roadbed.
  • the geotextile uses Lutai Roa t i l e brand polypropylene staple fiber acupuncture geotextile produced by Junfu (Zhaoqing) Fiber Net Materials Co., Ltd.
  • the polypropylene staple fiber needle-punched geotextile has a smooth surface and the inner fiber is tight, not loose, non-layered, stable in size and not deformed; when combined with concrete, the surface of the concrete can be corrected to make the friction coefficient between the sliding film and the sliding film small. Low friction loss and good relative slip performance, the upper and lower concrete can slide freely to eliminate stress.
  • the sliding layer does not require sunlight or air, and does not require too high solar resistance.
  • the polypropylene has strong acid and alkali resistance and can guarantee 100% in various geological conditions and environments. The performance is stable. Polyester's acid resistance is acceptable, but its alkali resistance is extremely poor, and it can be decomposed by weak alkali. It is not suitable for use in any environment that may be alkaline. Polyester geotextiles should not be used in environments containing acid and alkali and rain.
  • the staple fiber When it is above 100 g/m 2 , especially in the case of using the needling process, the staple fiber is sufficiently consolidated to form a compact three-dimensional structure, and the strength and uniformity of the staple fiber nonwoven fabric are significantly better than those of the long fiber.
  • Silk non-woven fabric When it is above 100 g/m 2 , especially in the case of using the needling process, the staple fiber is sufficiently consolidated to form a compact three-dimensional structure, and the strength and uniformity of the staple fiber nonwoven fabric are significantly better than those of the long fiber.
  • Polypropylene has good monofilament strength, good hot melt adhesion, and because of its low specific gravity, the same gram weight of polypropylene has 45% more fiber than polyester, so the strong advantage of polypropylene geotextile is very obvious.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a bridge or a track track base, and the sliding layer is a two-layer structure including an upper layer of polypropylene staple fiber needle-punched geotextile and a sliding layer of a PA film.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the present embodiment is combined with a plurality of sliding layer structures of the first embodiment to form a composite sliding layer structure, which is used between various rigid structures.
  • the surface of the non-woven fabric can be treated differently to adapt to the function of sliding and combining with concrete and glue. Aiming at the problem that the sliding layer structure is prone to water and moisture, causing rust in the concrete to rust, affecting the structural strength and service life, the non-woven fabric can be specially treated to basically solve the problem of moisture accumulation in the sliding layer structure.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Textile Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Road Paving Structures (AREA)
  • Laminated Bodies (AREA)

Abstract

An application of a polypropylene staple fiber needling geotextile to a sliding layer and the sliding layer are provided. The sliding layer includes an upper polypropylene staple fiber needling geotextile layer (11), an intermediate sliding film (12) which can be a HDPE film and a lower polypropylene staple fiber needling geotextile layer (13). The polypropylene staple fiber needling geotextile is applicable to the sliding layer in a roadbed or a bridge.

Description

丙纶短纤针刺土工布在滑动层上的应用及其滑动层 【技术领域】  Application of polypropylene staple fiber needled geotextile on sliding layer and sliding layer thereof [Technical Field]
本发明涉及建筑工程领域, 特别涉及其中的滑动层应用技术。  The invention relates to the field of building engineering, and in particular to a sliding layer application technique therein.
【背景技术】  【Background technique】
滑动层是一种新的应用技术; 它是在建筑物的不同刚性结构的接触面 之间设置大面积滑动层, 降低对 ^性结构的约束, 从¾减少温度应力等。  The sliding layer is a new application technology; it is to provide a large-area sliding layer between the contact faces of different rigid structures of the building, to reduce the constraint on the ^ structure, and to reduce the temperature stress from 3⁄4.
设置滑动层是一种新技术、 新工艺, 其应用并不多, 但这个概念已经 在国家标准规范中使用, 在建筑工程中, 滑动层主要应周在装配式结构、 预应力路面结构、 大面积整板基硇的底板等方面。 一般天然地基.大面积板 式基础为减少地基约束多采用一道油毡为主体、辅以防水涂料粘结层的 "滑 动层",也有采用一层砂土覆盖防水纸、砂和油毡或砂和聚乙烯薄瀵作为滑 动 / 。  The installation of the sliding layer is a new technology, a new process, and its application is not much, but this concept has been used in the national standard specification. In the construction project, the sliding layer should mainly be in the assembled structure, prestressed pavement structure, large The area of the entire board is based on the base plate and so on. Generally natural foundation. Large-area slab foundation is to use a linoleum as the main body, supplemented by a "sliding layer" of waterproof coating layer, and also a layer of sand-covered waterproof paper, sand and linoleum or sand and polyethylene. Thin as a sliding /.
对于本领域技术人员来说, 通常认为:  For those skilled in the art, it is generally considered that:
涤纶的强力大于丙纶: 我国涤纶生产能力较强, 技术、 质量基本与国 际接轨, 而丙纶生产技术水平相对落后, 行业内普遍认为涤纶的强力大于 丙纶。  The strength of polyester is greater than that of polypropylene: China's polyester production capacity is strong, technology and quality are basically in line with international standards, and polypropylene production technology is relatively backward. It is generally believed that the strength of polyester is greater than that of polypropylene.
长丝无纺布在强力、 均勾度上质量好于短纤无纺布: 长丝无纺布在 The filament non-woven fabric is better than the staple fiber non-woven fabric in strength and uniformity: filament non-woven fabric
70g/m2以下的产品领域中具有优势, 强力、 均匀度上质量好于短纤无纺布。 It has advantages in the product range of 70g/m 2 or less, and the strength and uniformity are better than that of short-fiber nonwoven fabric.
涤纶的耐候性能强于丙纶: 一般情况下, 涤纶只是耐日晒性能强于丙 纶, 丙纶要经过抗紫外线处理来达到长期暴露使用的要求, 所以本领域的 技术人员认为, 涤纶的耐候性能强于丙纶。  The weather resistance of polyester is stronger than that of polypropylene: In general, polyester is only stronger than polypropylene, and polypropylene is treated with anti-UV to achieve long-term exposure. Therefore, those skilled in the art believe that the weather resistance of polyester is stronger than that of polyester. Polypropylene.
因此, 涤纶长丝成为滑动屋的较普遍的选择, 比如, 在申请号为 2007101 75541, 8的中国专利申请《用于桥梁轨道纵向隔离装置的滑动层》 中, *ί露了一种滑动层的结构, 包括上层布膜层、 中间的滑动膜和下层布 膜屋, 其中布膜层采用的材料为聚酯长 ii、 PA纡维或 PU r维等, 滑动膜 采用 HDPE。  Therefore, polyester filaments are a more common choice for sliding houses. For example, in the Chinese patent application "Sliding Layer for Longitudinal Isolation Devices of Bridge Tracks", application No. 2007101 75541, 8, a sliding layer is disclosed. The structure includes an upper film layer, a middle sliding film and a lower film house. The material of the film layer is polyester length ii, PA 纡 or PU r dimension, and the sliding film is HDPE.
【发明内容】  [Summary of the Invention]
本发明的主要目的是: 提供一种适用于滑动层的材料应用及相应的滑 动层结构。  The main object of the present invention is to provide a material application suitable for a sliding layer and a corresponding sliding layer structure.
为此, 本发明提出一种丙纶短纤针刺土工布在滑动层上的应用。 上述的丙纶短纤针刺土工布在滑动层上的应用, 所述丙纶短纤针刺土 工布应用于路基滑动层上。 所述丙纶短纤针刺土工布应用于桥梁滑动层上。 To this end, the present invention provides an application of a polypropylene staple fiber needled geotextile on a sliding layer. The above-mentioned polypropylene staple fiber needle-punched geotextile is applied to a sliding layer, and the polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a roadbed. The polypropylene staple fiber needled geotextile is applied to the sliding layer of the bridge.
上述的丙纶短纤针刺土工布在滑动层上的应用, 所述滑动层包括上层 的丙纶短纤针刺土工布、 中间层的滑动膜和下层的丙纶短纤针刺土工布。  The above-mentioned application of the polypropylene staple fiber needle-punched geotextile on the sliding layer comprises an upper layer of polypropylene staple fiber needle-punched geotextile, an intermediate layer sliding film and a lower layer of polypropylene staple fiber needle-punched geotextile.
上述的丙纶短纤针刺土工布在滑动层上的应用, 所述滑动膜采用 HDPE 膜。  The above-mentioned polypropylene staple fiber needle-punched geotextile is applied to a sliding layer, and the sliding film is made of an HDPE film.
同时, 本发明提出了一种应用于刚性结构之间的滑动层, 包括布膜层 和滑动膜; 二者相叠加; 所述布膜层包括丙纶短纤针刺土工布。  Meanwhile, the present invention proposes a sliding layer applied between rigid structures, including a cloth layer and a sliding film; the two are superimposed; and the cloth layer comprises a polypropylene staple fiber needled geotextile.
上述的应用于刚性结构之间的滑动层, 所述丙纶短纤针刺土工布包括 上层丙纶短纤针刺土工布和下层丙纶短纤针刺土工布, 所述滑动膜位于该 上层丙纶短纤针刺土工布和下层丙纶短纤针刺土工布之间。  The above-mentioned sliding layer applied between rigid structures, the polypropylene staple fiber needled geotextile comprises an upper layer of polypropylene staple fiber needled geotextile and a lower layer of polypropylene staple fiber needled geotextile, and the sliding film is located in the upper layer of polypropylene staple fiber Between the needled geotextile and the lower layer of polypropylene staple fiber needled geotextile.
上述的应用于刚性结构之间的滑动层, 所述滑动膜为 HDPE膜。  The above-described sliding layer applied between rigid structures, which is an HDPE film.
采用本发明的技术方案, 具有如下的有益效果:  With the technical solution of the present invention, the following beneficial effects are obtained:
高强力: 采用丙纶短纤针刺土工布, 强力高、 表面光滑、 耐磨性好, 此外由于丙纶的比重低 0. 90g/cm3 , 在同样的平方米克重条件下, 有比涤纶 多出 40%的纤维根数, 所以短纤针刺非织造布在强力、 均匀性、 紧密度方面 有着较大的优势, 而这些特性正是滑动层所需要的。  High strength: Adopting polypropylene staple fiber needle-punched geotextile, high strength, smooth surface and good wear resistance. In addition, due to the low specific gravity of polypropylene. 90g/cm3, under the same square meter weight, there is more than polyester. 40% of the number of fibers, so short-staple needle-punched nonwovens have great advantages in strength, uniformity, and tightness, and these characteristics are required for the sliding layer.
极好的耐磨性: 丙纶短纤针刺土工布, 丙纶的断裂伸长率可以达到 70%--100%以上, 比涤纶的 20%--30%高出很多,更优于其他常用的化学纤维, 这就使得纤维在反复针刺的过程中不易断裂, 大大有利于无纺布强力和紧 密度的增加。  Excellent wear resistance: Polypropylene staple fiber needled geotextile, polypropylene elongation at break can reach 70% -100%, much higher than 20% - 30% of polyester, better than other commonly used Chemical fiber, which makes the fiber difficult to break during repeated needle punching, which greatly contributes to the increase in strength and tightness of the nonwoven fabric.
极好的耐候性: 丙纶有极强的抗酸、 碱性能, 能在各类地质条件和使 用环境中保证的性能稳定; 而涤纶的耐酸性尚可, 但耐碱性极差, 弱碱就 能将其分解, 不适合应用于任何可能带碱性的环境中。  Excellent weather resistance: Polypropylene has strong acid and alkali resistance and can guarantee stable performance under various geological conditions and environments. Polyester has good acid resistance, but its alkali resistance is very poor. It can be decomposed and is not suitable for use in any environment that may be alkaline.
较好的抗蠕变能力: 在无纺布高强力和高紧密度的基础上, 各纤维缠 结点熔融固结, 可防止纤维滑移, 保证了丙纶短纤针刺土工布的尺寸稳定 性。  Better creep resistance: On the basis of the high strength and high tightness of the non-woven fabric, the fiber entangled points are melted and consolidated to prevent fiber slippage and ensure the dimensional stability of the polypropylene staple fiber needled geotextile. .
综上所述, 丙纶短纤针刺土工布的各项理化性能, 能够满足于滑动层 中的应用, 且其部分理化性能使其更适用于滑动层中。  In summary, the physical and chemical properties of polypropylene staple fiber needled geotextiles can satisfy the application in the sliding layer, and some of its physical and chemical properties make it more suitable for use in the sliding layer.
【附图说明】  [Description of the Drawings]
图 1是本发明应用于路基中时的路基结构示意图。 图 2是本发明实施例一的滑动层结构示意图。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the structure of a roadbed when the present invention is applied to a roadbed. 2 is a schematic structural view of a sliding layer according to Embodiment 1 of the present invention.
【具体实施方式】  【detailed description】
下面通过具体的实施例并结合附图对本发明作进一步详细的描述。 实施例一:  The invention will now be described in further detail by means of specific embodiments and with reference to the accompanying drawings. Embodiment 1:
请参考图 1和图 2所示, 本例中, 将丙纶短纤针刺土工布应用于路基 的滑动层中, 该滑动层为三层结构: 包括上层布膜层 11、 中间层 12和下 层布膜层 1 3;上层布膜层 11采用丙纶短纤针刺土工布,中间层 12采用 HDPE 膜, 下层布膜层 1 3也采用丙纶 o短纤针刺土工布。 在路基施工时, 下层布膜 层 1 3的丙纶短纤针刺土工布铺设于下层混凝土 3上,与混凝土结合在一起, 再铺设上中间层 12的 HDPE膜, 在 HDPE膜上再铺设上层布膜层 11的丙纶 短纤针刺土工布, 再浇注上层混凝土 2。 上下层的丙纶短纤针刺土工布分 别与混凝土结合在一起,以中间层的 HDPE膜隔离,形成二个相对独立的刚 相对滑移来消除上下刚性结构产生的突发应力 达到保护滑动层以外的钢 性结构的目的, 可以消除因温度变化而产生的应力, 可以提高抗压、 抗剪 切、 抗蠕变等性能, 避免路基因此而产生开裂损坏。 本例的丙纶短纤针刺  Referring to FIG. 1 and FIG. 2, in this example, a polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a roadbed, and the sliding layer has a three-layer structure: including an upper layer of the film layer 11, an intermediate layer 12 and a lower layer. The film layer 13; the upper film layer 11 is made of polypropylene staple fiber needle-punched geotextile, the middle layer 12 is made of HDPE film, and the lower layer film layer 13 is also made of polypropylene o-staple needle-punched geotextile. During the roadbed construction, the polypropylene fiberglass needle-punched geotextile of the lower film layer 13 is laid on the lower concrete 3, combined with the concrete, and the HDPE film of the intermediate layer 12 is laid, and the upper layer cloth is laid on the HDPE film. The polypropylene fiber of the film layer 11 is needled with a geotextile, and the upper concrete 2 is poured. The upper and lower polypropylene staple fiber needle-punched geotextiles are respectively combined with the concrete and separated by the HDPE film of the intermediate layer to form two relatively independent rigid relative slips to eliminate the sudden stress generated by the upper and lower rigid structures to the outside of the protective sliding layer. The purpose of the steel structure is to eliminate stress caused by temperature changes, and to improve the properties of compression resistance, shear resistance, creep resistance, etc., and avoid cracking damage of the roadbed. Polypropylene staple fiber acupuncture
ο  ο
土工布采用俊富(肇庆)纤网材料有限公司生产的路泰 Roa t i l e牌丙纶短纤 针刺土工布。 The geotextile uses Lutai Roa t i l e brand polypropylene staple fiber acupuncture geotextile produced by Junfu (Zhaoqing) Fiber Net Materials Co., Ltd.
丙纶短纤针刺土工布表面光滑且内在纤维紧密、 不松散、 不分层, 尺 寸稳定不变形; 其与混凝土结合时, 可以修正混凝土的表面, 使其与滑动 膜之间的摩擦系数小, 摩擦损耗低, 具备良好的相对滑移性能, 上下层混 凝土能够自由滑移, 以消除应力。  The polypropylene staple fiber needle-punched geotextile has a smooth surface and the inner fiber is tight, not loose, non-layered, stable in size and not deformed; when combined with concrete, the surface of the concrete can be corrected to make the friction coefficient between the sliding film and the sliding film small. Low friction loss and good relative slip performance, the upper and lower concrete can slide freely to eliminate stress.
丙纶(聚丙烯) 与涤纶(聚 .酯) 的比较 项目 丙纶(聚丙; ί ) ¾仑(聚酯) 类别  Comparison of polypropylene (polypropylene) and polyester (polyester) project polypropylene (polypropylene; ί) 3⁄4 lun (polyester) category
1 比重  1 specific gravity
2 耐日光 需经过抗 uv处理可达到良好 良好  2 It is resistant to sunlight and needs to be treated with anti-uv to achieve good
性 的耐日光性  Sexual sunlight resistance
3 耐温性 熔点 170 °C 熔点 260 °C  3 Temperature resistance Melting point 170 °C Melting point 260 °C
4 断裂强 单丝强力 3. 5—5. 5cn/dtex 单丝强力 3. 5—4. 5 cn/dtex 力 4 cn/dtex 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 force
耐磨性 良好 良好  Good wear resistance, good
耐酸碱 艮好, 强酸、 强碱对其强度无 只耐弱酸, 强酸、 弱碱可使其 性 影响 分解  Good acid and alkali resistance, strong acid, strong alkali, no strength, no weak acid, strong acid, weak base can make it affect the decomposition
热熔粘 好 差  Hot melt adhesion
合性  Synergy
请结合上 的丙论和、 论的材 性^ :比。 滑动层一 ϋ不 i露 阳 光、 空气中, 并不要求材料有太高的耐日晒性能; 丙纶有极强的抗酸、 碱 性能, 能在各类地质条件和使用环境中保证 1 00%的性能稳定。 而涤纶的耐 酸性尚可, 但耐碱性极差, 弱碱就能将其分解, 不适合应用于任何可能带 碱性的环境中。 在有含酸碱、 雨水的环境中, 不应采用涤纶土工布。 Please binding on the propane and, on the wood properties of ^: ratio. The sliding layer does not require sunlight or air, and does not require too high solar resistance. The polypropylene has strong acid and alkali resistance and can guarantee 100% in various geological conditions and environments. The performance is stable. Polyester's acid resistance is acceptable, but its alkali resistance is extremely poor, and it can be decomposed by weak alkali. It is not suitable for use in any environment that may be alkaline. Polyester geotextiles should not be used in environments containing acid and alkali and rain.
在 1 00g/m2以上时, 特别是在使用针刺工艺的情况下, 由于短纤进行 充分的固结, 形成紧密的三维结构, 短纤无纺布的强力及其均匀度明显优 于长丝无纺布。 When it is above 100 g/m 2 , especially in the case of using the needling process, the staple fiber is sufficiently consolidated to form a compact three-dimensional structure, and the strength and uniformity of the staple fiber nonwoven fabric are significantly better than those of the long fiber. Silk non-woven fabric.
丙纶有较好的单丝强力, 良好的热熔粘合性, 且因其比重低, 相同的 克重的丙纶比涤纶多出 45%的纤维根数, 所以丙纶土工布的强力优势十分 明显。  Polypropylene has good monofilament strength, good hot melt adhesion, and because of its low specific gravity, the same gram weight of polypropylene has 45% more fiber than polyester, so the strong advantage of polypropylene geotextile is very obvious.
实施例二:  Embodiment 2:
本例中, 将丙纶短纤针刺土工布应用于桥梁、 轨道道基的滑动层中, 该滑动层为二层结构, 包括上层的丙纶短纤针刺土工布, 滑动层的 PA膜。  In this example, a polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a bridge or a track track base, and the sliding layer is a two-layer structure including an upper layer of polypropylene staple fiber needle-punched geotextile and a sliding layer of a PA film.
实施例三:  Embodiment 3:
在实施例一的基础上, 本例以实施例一的多个滑动层结构, 复合为一 个复合滑动层结构, 采用于各种刚性结构之间。  Based on the first embodiment, the present embodiment is combined with a plurality of sliding layer structures of the first embodiment to form a composite sliding layer structure, which is used between various rigid structures.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说 明, 不能认定本发明的具体实施只局限于这些说明。 对于本发明所属技术 领域的普通技术人员来说, 在不脱离本发明构思的前提下, 还可以做出若 干筒单推演或替换, 都应当视为属于本发明的保护范围。 比如, 针对滑动 层的特殊要求, 可对无纺布表面做差异化的处理, 使其分别适应滑动和与 混凝土、 胶水结合的功能。 针对滑动层结构中容易积水潮湿, 造成混凝土 中的钢筋生锈, 影响结构强度和使用寿命的问题, 可对无纺布进行特殊的 处理, 基本解决了滑动层结构积水潮湿的问题。  The above is a further detailed description of the present invention in connection with the specific preferred embodiments, and the specific embodiments of the present invention are not limited to the description. It is to be understood by those skilled in the art that the present invention can be delineated or replaced without departing from the spirit and scope of the invention. For example, for the special requirements of the sliding layer, the surface of the non-woven fabric can be treated differently to adapt to the function of sliding and combining with concrete and glue. Aiming at the problem that the sliding layer structure is prone to water and moisture, causing rust in the concrete to rust, affecting the structural strength and service life, the non-woven fabric can be specially treated to basically solve the problem of moisture accumulation in the sliding layer structure.

Claims

权 利 要 求 书 Claim
1. 丙纶短纤针刺土工布在滑动层上的应用。 1. Application of polypropylene staple fiber needled geotextile on sliding layer.
2. 如权利要求 1所述的丙纶短纤针刺土工布在滑动层上的应用, 其特 征是: 所述丙纶短纤针刺土工布应用于路基滑动层上。  2. The use of a polypropylene staple fiber needle-punched geotextile according to claim 1 on a sliding layer, wherein: the polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a roadbed.
3. 如权利要求 1所述的丙纶短纤针刺土工布在滑动层上的应用, 其特 征是: 所述丙纶短纤针刺土工布应用于桥梁滑动层上。  3. The use of a polypropylene staple fiber needle-punched geotextile according to claim 1 on a sliding layer, wherein: the polypropylene staple fiber needle-punched geotextile is applied to a sliding layer of a bridge.
4. 如权利要求 1-3中任一项所述的丙纶短纤针刺土工布在滑动层上的 应用, 其特征是: 所述滑动层包括上层的丙纶短纤针刺土工布、 中间层的 滑动膜和下层的丙纶短纤针刺土工布。  The application of the polypropylene staple fiber needle-punched geotextile on the sliding layer according to any one of claims 1 to 3, wherein the sliding layer comprises an upper layer of polypropylene staple fiber needle-punched geotextile and an intermediate layer. The sliding film and the lower layer of polypropylene staple fiber needled geotextile.
5. 如权利要求 4所述的丙纶短纤针刺土工布在滑动层上的应用, 其特 征是: 所述滑动膜采用 HDPE膜。  The use of a polypropylene staple fiber needle-punched geotextile according to claim 4 on a sliding layer, wherein: the sliding film is an HDPE film.
6. —种应用于刚性结构之间的滑动层, 包括布膜层和滑动膜; 二者相 叠加; 其特征是: 所述布膜层包括丙纶短纤针刺土工布。  6. A sliding layer applied between rigid structures, comprising a film layer and a sliding film; the two are superimposed; and the film layer comprises: a polypropylene staple fiber needled geotextile.
7. 如权利要求 6所述的应用于刚性结构之间的滑动层, 其特征是: 所 土工布, 所述滑动膜位于该上层丙纶短纤针刺土工布和下层丙纶短纤针刺 土工布之间。  7. The sliding layer applied between rigid structures according to claim 6, wherein: the geotextile, the sliding film is located on the upper layer of polypropylene staple fiber needled geotextile and the lower layer of polypropylene staple fiber needled geotextile between.
8. 如权利要求 6或 7所述的应用于刚性结构之间的滑动层, 其特征是: 所述滑动膜为 HDPE膜。  8. The sliding layer applied between rigid structures according to claim 6 or 7, wherein: the sliding film is an HDPE film.
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