CN106702842A - Non-delamination and non-burning water permeable brick and preparation method thereof - Google Patents

Non-delamination and non-burning water permeable brick and preparation method thereof Download PDF

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Publication number
CN106702842A
CN106702842A CN201710002644.8A CN201710002644A CN106702842A CN 106702842 A CN106702842 A CN 106702842A CN 201710002644 A CN201710002644 A CN 201710002644A CN 106702842 A CN106702842 A CN 106702842A
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CN
China
Prior art keywords
permeable brick
layer
baking
delamination
free water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710002644.8A
Other languages
Chinese (zh)
Inventor
王太华
邱军
廖花妹
吴柏惠
罗凤钻
Original Assignee
Heyuan Dongyuan Yingpai Ceramics Co Ltd
Roc Pottery Co Ltd Of Foshan Shi Wan China
EAGLE BRAND CERAMIC (HEYUAN) Co Ltd
Foshan Shiwan Eagle Brand Ceramics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heyuan Dongyuan Yingpai Ceramics Co Ltd, Roc Pottery Co Ltd Of Foshan Shi Wan China, EAGLE BRAND CERAMIC (HEYUAN) Co Ltd, Foshan Shiwan Eagle Brand Ceramics Co Ltd filed Critical Heyuan Dongyuan Yingpai Ceramics Co Ltd
Priority to CN201710002644.8A priority Critical patent/CN106702842A/en
Publication of CN106702842A publication Critical patent/CN106702842A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/04Pavings made of prefabricated single units made of bricks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • B28B1/0873Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention provides a non-delamination and non-burning water permeable brick and a preparation method thereof. The non-delamination and non-burning water permeable brick comprises a base layer, a transitional layer and a surface layer; the transitional layer is embedded between the base layer and the surface layer; strip-shaped projections are respectively arranged on the upper surface and the lower surface of the transitional layer; and the projections are correspondingly embedded in the surface layer of the base layer or the bottom layer of the surface layer. The invention discloses the non-delamination and non-burning water permeable brick; as the transitional layer for closely connecting the base layer with the surface layer is arranged, a problem that compactness degrees between layers of a layered water permeable brick are not high is solved. In addition, the invention further discloses the preparation method for non-delamination and non-burning water permeable brick; the transitional layer is ensured to be embedded between the base layer and the surface layer; and the preparation method is simple and the existing equipment does not need to be remodeled.

Description

A kind of baking-free water-permeable brick of not delamination and preparation method thereof
Technical field
The present invention relates to water-permeable brick technical field, more particularly to a kind of baking-free water-permeable brick of not delamination and preparation method thereof.
Background technology
Generally required in current city in municipal works such as the bottom surfaces on pavement, cell road surface, shopping mall and building periphery Middle laying pavior brick, conventional pavior brick has marble, ceramic tile, glazed tile, cement brick etc..But due to the road surface of mentioned kind Brick permeability rate is too low, the use of large area, makes rainwater be difficult to infiltrate into underground, destroys underground microenvironment, often results in underground The problems such as water level decreasing, land subsidence, vegetation survive difficulty, and in sleety weather, the easy ponding in ground, influence is current.So Water-permeable brick is developed again in recent years, its application increases year by year.
Existing Rotating fields water-permeable brick is differed greatly because of the coefficient of expansion, and the big area of day and night temperature, structural instability is easily caused Delamination.For silica sand water-permeable brick, it makees adhesive and sand basic unit and cement layer is bonded in into one piece by a kind of organic gel, due to Cement layer is different with the coefficient of expansion of sand basic unit, causes product to easily cause delamination in use, so as to influence product Intensity and using effect, if again plus producer's technology it is immature, it is easy to large area delamination, it is exactly big problem that one goes wrong.
The content of the invention
It is an object of the invention to propose a kind of baking-free water-permeable brick of not delamination, by setting transition zone, for closely connecting Basic unit and superficial layer are connect, tight ness rating is not high between layers to solve the problems, such as layering water-permeable brick.
Another object of the present invention also proposed a kind of preparation method of the baking-free water-permeable brick of above-mentioned not delamination, it is ensured that transition The embedded basic unit of layer and surface interlayer, and preparation method is simple, without transforming existing equipment.
It is that, up to this purpose, the present invention uses following technical scheme:
A kind of baking-free water-permeable brick of not delamination, including basic unit, transition zone and superficial layer, the transition zone are embedded in the basic unit Between the superficial layer, the top and bottom of the transition zone are respectively equipped with the thread projection of bar, and the projection is correspondingly embedded in institute State the top layer of basic unit or the bottom of the superficial layer.
Preferably, the raised bar coarse for appearance is thread.
Preferably, the transition zone is network structure, the area of the area less than brick body of the network structure.
Preferably, the network structure adds compressed with adhesive to obtain using the thread glass fibre of bar.
Preferably, the network structure is provided with multiple through holes, and the first outlet of the through hole is described logical towards the basic unit The second outlet in hole is towards the superficial layer, the diameter with diameter greater than the first outlet of the second outlet.
Preferably, the thickness of the transition zone is 0.02mm-6mm.
Preferably, the wire side of the network structure is mat surface.
A kind of further description, the preparation method of the baking-free water-permeable brick of above-mentioned not delamination, comprises the following steps:
A, routinely basic unit and top layer formula are weighed and prepare base mixture and top layer compound;
B, in base mixture injection moulding mould, will be placed on shake table vibrate, make base mixture in mould Bottom is paved, and obtains binder layer;
C, in mould base mixture vibrate while, by the table of the thread glass fibre spreading binder layer of bar Face, and segment glass fiber is pressed in binder layer;
D, in the compound injection moulding mould of top layer and will put and vibrate 10-15min on a vibration table, in the pressure of 20-30Mpa It is compressing under power, obtain adobe;
E, by adobe at normal temperatures natural consolidation, maintenance, obtain baking-free water-permeable brick.
Preferably, the thread glass fibre of bar, using preceding, water-soluble PVA fibres is sprayed or soaks in its outer surface in step C Dimension solution.
Preferably, glass fibre of the grid or the solid otch of the lower pressure surface of silk screen for being used in step C on binder layer Face pushes and reserves through hole.
Beneficial effects of the present invention:
The 1st, transition zone is set, and superficial layer is mutually interlocked with basic unit by the projection of transition zone insertion basic unit or superficial layer It is fixed, for closely connection basic unit and superficial layer, solves the problems, such as to be layered water-permeable brick that tight ness rating is not high between layers, it is to avoid layer The coefficient of expansion differs greatly and causes the phenomenon of easy delamination between layer;
2nd, by increasing the frictional force between superficial layer or basic unit and transition zone, superficial layer is made to come off when institute so as to increase The external forces for needing, do not allow its superficial layer easy to fall off;
3rd, the slurry of superficial layer consolidation when, slurry can by being flowed in through hole in the presence of self gravitation and vibration, And under the slot effect of through hole, increasing its lower punch power, the slurry of its undershoot is consolidated in basic unit, improves company between layers Connect, further avoid delamination.
Brief description of the drawings
Fig. 1 is the cross-sectional view of baking-free water-permeable brick of the invention;
Fig. 2 is the cross-sectional view of the baking-free water-permeable brick of an alternative embodiment of the invention.
Wherein:Basic unit 1, transition zone 2, superficial layer 3, raised 21, through hole 22.
Specific embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by specific embodiment.
A kind of baking-free water-permeable brick of not delamination, it is characterised in that:Including basic unit 1, transition zone 2 and superficial layer 3, the transition Layer 2 is embedded between the basic unit 1 and the superficial layer 3, and the top and bottom of the transition zone 2 are respectively equipped with thread raised 21 of bar, Described raised 21 are correspondingly embedded in the bottom on the top layer of the basic unit 1 or the superficial layer 3.
As shown in figure 1, the application is by setting transition zone 2, and the projection of basic unit 1 or superficial layer 3 is embedded in by transition zone 2 21 come to superficial layer 3 and the mutually locking of basic unit 1, for closely connection basic unit 1 and superficial layer 3, are connected by transition zone 2 and solve to divide Layer water-permeable brick tight ness rating problem not high between layers, it is to avoid the coefficient of expansion differs greatly and causes easy delamination between layers Phenomenon.
Preferably, described raised 21 is that the coarse bar of appearance is thread.For increasing between superficial layer or basic unit and transition zone Frictional force, so as to increase the external forces for making superficial layer required when coming off, do not allow its superficial layer easy to fall off.
Preferably, the transition zone 2 is network structure, the area of the area less than brick body of the network structure.Make transition Layer is embedded between basic unit and superficial layer, is only used for the tight connection of its interlayer, will not increase the thickness of brick body.
Preferably, the network structure adds compressed with adhesive to obtain using the thread glass fibre of bar.
Preferably, as shown in Fig. 2 the network structure is provided with multiple through holes 22, the first outlet of the through hole 22 towards The basic unit, towards the superficial layer, the second outlet goes out with diameter greater than described first for the second outlet of the through hole 22 The diameter of mouth.
The slurry of superficial layer consolidation when, slurry can by being flowed in through hole in the presence of self gravitation and vibration, and Under the slot effect of through hole, increase its lower punch power, as shown in Fig. 2 the slurry of its undershoot is consolidated in basic unit, so as to improve layer Connection between layer, can avoid the preparation of delamination, through hole 22 carries out pushing preparation by the structure filled with strip or rod Obtain.
Preferably, the thickness of the transition zone 2 is 0.02mm-6mm.
Preferably, the wire side of the network structure is mat surface.The fine sand component of superficial layer is entered with mat surface or frosting Row is combined, and being connected between superficial layer and transition zone is more fastened, and product is not easy delamination occur.
A kind of further description, the preparation method of the baking-free water-permeable brick of above-mentioned not delamination, comprises the following steps:
A, routinely basic unit and top layer formula are weighed and prepare base mixture and top layer compound;
B, in base mixture injection moulding mould, will be placed on shake table vibrate, make base mixture in mould Bottom is paved, and obtains binder layer;
C, in mould base mixture vibrate while, by the table of the thread glass fibre spreading binder layer of bar Face, and segment glass fiber is pressed in binder layer;
D, in the compound injection moulding mould of top layer and will put and vibrate 10-15min on a vibration table, in the pressure of 20-30Mpa It is compressing under power, obtain adobe;
E, by adobe at normal temperatures natural consolidation, maintenance, obtain baking-free water-permeable brick.
In the preparation process of baking-free water-permeable brick, the cloth of superficial layer material is carried out after placing transition zone in basic unit, made Cross layer to be embedded in basic unit and superficial layer, basic unit is closely connected with superficial layer, preparation method is simple, without being carried out to existing equipment Transformation.
Preferably, the thread glass fibre of bar, using preceding, water-soluble PVA fibres is sprayed or soaks in its outer surface in step C Dimension solution.
The application wraps up in one layer of water-soluble PVA fibrage outside the thread fiberglass outer surface of bar, and it is in basic unit or superficial layer Slurry effect under, there is certain cohesive force after the dissolving of the PVA fibrages on top layer, for bonding transition zone and basic unit or surface Layer, is proved by testing, the water-permeable brick for expecting to be prepared with surface layered material using identical basic unit, and its unsoaked transition zone is prepared and obtained It is 38.2Mpa to obtain brick strength, and the brick strength prepared immersed with the transition zone of WATER-SOLUBLE PVA FIBER solution is 42.5Mpa, hence it is evident that improve the intensity of brick body, while also solving the phenomenon of the double-deck or easy delamination of multilayer baking-free water-permeable brick.
Preparing for water-soluble PVA fibers is as follows:From sheet polyvinyl alcohol raw material, dry to constant weight;By composite plasticizer with Dried PVA raw materials in mass ratio 0.35:1.0 ratio uniforms mix, and wherein polymer is aqueous polyurethaneurea, and crosslinking agent is accounted for The 3.0% of composite plasticizer quality, is swelling to particle dry face state, that is, obtain the modified soluble polyethylene of melt-processable Alcohol;Melted using spinneret and prepare water-soluble PVA fibers, by water-soluble PVA fibers slurrying into fine fibre colloidal sol.
Preferably, glass fibre of the grid or the solid otch of the lower pressure surface of silk screen for being used in step C on binder layer Face pushes and reserves through hole 22.Being provided for of through hole 22 makes that the slurry of superficial layer is greater area of to be connected in binder layer, makes both Combination it is tightr.Preferably, the slurry fineness of top layer compound is 20-50 mesh in step D.Limit the thin of surface layer slurry Degree, it is ensured that it can enter into basic unit and expect interior by through hole.
Know-why of the invention is described above in association with specific embodiment.These descriptions are intended merely to explain of the invention Principle, and can not by any way be construed to limiting the scope of the invention.Based on explanation herein, the technology of this area Personnel associate other specific embodiments of the invention by would not require any inventive effort, these modes fall within Within protection scope of the present invention.

Claims (10)

1. a kind of baking-free water-permeable brick of not delamination, it is characterised in that:Including basic unit, transition zone and superficial layer, the transition zone is embedding Between the basic unit and the superficial layer, the top and bottom of the transition zone are respectively equipped with the thread projection of bar, and the projection is right The top layer of the basic unit or the bottom of the superficial layer should be embedded in.
2. the baking-free water-permeable brick of a kind of not delamination according to claim 1, it is characterised in that:It is described raised for appearance is coarse Bar it is thread.
3. the baking-free water-permeable brick of a kind of not delamination according to claim 1, it is characterised in that:The transition zone is netted knot Structure, the area of the area less than brick body of the network structure.
4. the baking-free water-permeable brick of a kind of not delamination according to claim 3, it is characterised in that:The network structure uses bar Thread glass fibre adds compressed with adhesive to obtain.
5. the baking-free water-permeable brick of a kind of not delamination according to claim 3, it is characterised in that:The network structure is provided with many Individual through hole, towards the basic unit, the second outlet of the through hole is towards the superficial layer, described for the first outlet of the through hole The diameter with diameter greater than the first outlet of two outlets.
6. the baking-free water-permeable brick of a kind of not delamination according to claim 5, it is characterised in that:The thickness of the transition zone is 0.02mm-6mm。
7. the baking-free water-permeable brick of a kind of not delamination according to claim 3, it is characterised in that:The wire side of the network structure It is mat surface.
8. a kind of preparation method of the baking-free water-permeable brick of not delamination as claimed in claim 1, it is characterised in that:Including following step Suddenly:
A, routinely basic unit and top layer formula are weighed and prepare base mixture and top layer compound;
B, in base mixture injection moulding mould, will be placed on shake table vibrate, make base mixture in mould bottom Pave, obtain binder layer;
C, in mould base mixture vibrate while, by the surface of the thread glass fibre spreading binder layer of bar, and Segment glass fiber is pressed in binder layer;
D, in the compound injection moulding mould of top layer and will put and vibrate 10-15min on a vibration table, under the pressure of 20-30Mpa It is compressing, obtain adobe;
E, by adobe at normal temperatures natural consolidation, maintenance, obtain baking-free water-permeable brick.
9. the preparation method of the baking-free water-permeable brick of not delamination according to claim 8, it is characterised in that:Bar silk in step C The glass fibre of shape sprays or soaks water-soluble PVA fiber solutions using preceding in its outer surface.
10. the preparation method of the baking-free water-permeable brick of not delamination according to claim 8, it is characterised in that:Used in step C Grid or the glass fibre face of the solid otch on binder layer of lower pressure surface of silk screen push and reserve through hole.
CN201710002644.8A 2017-01-03 2017-01-03 Non-delamination and non-burning water permeable brick and preparation method thereof Pending CN106702842A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710002644.8A CN106702842A (en) 2017-01-03 2017-01-03 Non-delamination and non-burning water permeable brick and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710002644.8A CN106702842A (en) 2017-01-03 2017-01-03 Non-delamination and non-burning water permeable brick and preparation method thereof

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Publication Number Publication Date
CN106702842A true CN106702842A (en) 2017-05-24

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108275977A (en) * 2018-02-05 2018-07-13 佛山市都鹏陶瓷有限公司 A kind of preparation method of polished bricks
CN108558284A (en) * 2018-03-19 2018-09-21 四川汇源钢建装配建筑有限公司 A kind of resist delamination, decoloration water-permeable brick and preparation method thereof
CN115250797A (en) * 2022-05-05 2022-11-01 宁夏洁境科技有限公司 Warmhouse booth with fly ash base heat accumulation building block

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10338904A (en) * 1997-06-09 1998-12-22 Tokyo Yogyo Co Ltd Brick for pavement
CN202124812U (en) * 2011-06-14 2012-01-25 孙宝春 Reinforced porous stone
CN105220593A (en) * 2015-10-26 2016-01-06 湖州浩诚环境工程有限公司 A kind of stable cement concrete pavement structure
CN205347911U (en) * 2015-12-26 2016-06-29 江阴市人人达科技有限公司 Prevent contracting sponge ceramic tile
CN205576671U (en) * 2016-03-04 2016-09-14 深圳市前海绿色材料科技有限公司 Combined type PC stone material structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10338904A (en) * 1997-06-09 1998-12-22 Tokyo Yogyo Co Ltd Brick for pavement
CN202124812U (en) * 2011-06-14 2012-01-25 孙宝春 Reinforced porous stone
CN105220593A (en) * 2015-10-26 2016-01-06 湖州浩诚环境工程有限公司 A kind of stable cement concrete pavement structure
CN205347911U (en) * 2015-12-26 2016-06-29 江阴市人人达科技有限公司 Prevent contracting sponge ceramic tile
CN205576671U (en) * 2016-03-04 2016-09-14 深圳市前海绿色材料科技有限公司 Combined type PC stone material structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108275977A (en) * 2018-02-05 2018-07-13 佛山市都鹏陶瓷有限公司 A kind of preparation method of polished bricks
CN108275977B (en) * 2018-02-05 2020-08-11 佛山市都鹏陶瓷有限公司 Preparation method of polished tile
CN108558284A (en) * 2018-03-19 2018-09-21 四川汇源钢建装配建筑有限公司 A kind of resist delamination, decoloration water-permeable brick and preparation method thereof
CN115250797A (en) * 2022-05-05 2022-11-01 宁夏洁境科技有限公司 Warmhouse booth with fly ash base heat accumulation building block

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PB01 Publication
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SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20190904

Address after: Luo Luo village Huangnitang Lake Town 517000 Guangdong province Heyuan city Dongyuan County

Applicant after: Heyuan Dongyuan Yingpai Ceramics Co. Ltd

Applicant after: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Applicant after: Roc pottery Co., Ltd of Foshan Shi Wan China

Address before: 517000 Huangsha Stem, Gaotang Village, Dongpu Office, Yuancheng District, Heyuan City, Guangdong Province

Applicant before: EAGLE BRAND CERAMIC (HEYUAN) CO., LTD.

Applicant before: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Applicant before: Heyuan Dongyuan Yingpai Ceramics Co. Ltd

Applicant before: Roc pottery Co., Ltd of Foshan Shi Wan China

RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170524