WO2011007734A1 - Plastic bottle - Google Patents
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- WO2011007734A1 WO2011007734A1 PCT/JP2010/061711 JP2010061711W WO2011007734A1 WO 2011007734 A1 WO2011007734 A1 WO 2011007734A1 JP 2010061711 W JP2010061711 W JP 2010061711W WO 2011007734 A1 WO2011007734 A1 WO 2011007734A1
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- WIPO (PCT)
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- pressure
- leg
- bottle according
- bottle
- groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
Definitions
- the present invention relates to a plastic bottle made of a synthetic resin such as polyethylene terephthalate, and more particularly to a plastic bottle with improved pressure resistance and impact resistance.
- the present invention also relates to a pressure-resistant bottle having high strength when the inside of the bottle is set to a positive pressure.
- the inside of the bottle becomes slightly positive.
- the bottle is filled with content liquid such as green tea or coffee and the filling temperature is lower than the selling temperature, the volume of the inner solution expands by increasing the temperature difference between the selling and filling, and the inside of the bottle expands. Positive pressure.
- the present invention has been made in consideration of such points, and an object of the present invention is to provide a plastic bottle having high pressure resistance and impact resistance even when it is thinned for weight reduction. To do. Another object of the present invention is to provide a pressure-resistant bottle that can reduce deformation when the inside of the bottle is set to a positive pressure and that is not easily deformed by an external force.
- the present invention is a plastic bottle, comprising a mouth, a trunk, and a bottom, the bottom having a central portion and a plurality of legs that are disposed around the central portion and project downward.
- the plastic bottle is characterized in that each leg portion is formed with one to six grooves extending along the radial direction of the bottom portion and retracting inward.
- each leg has a grounding surface, a leg inner side surface provided on the inner side of the grounding surface, and a leg outer side surface provided on the outer side of the grounding unit, and each groove extends from the inner side surface of the leg part. It is a plastic bottle characterized in that it extends to the outer surface of the leg portion through the ground contact surface.
- the present invention is a plastic bottle characterized in that the bottom has 5 to 9 legs.
- the present invention is the plastic bottle characterized in that each leg has a grounding surface, and the thickness of the grounding surface is 0.04 mm to 0.3 mm.
- the present invention is a plastic bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
- the present invention is a plastic bottle characterized in that each groove has a length of 3 mm to 25 mm.
- the present invention is a plastic bottle characterized in that the width of each groove is 0.2 mm to 5 mm.
- the ratio of the total area (S g ) of the bottom surface of each groove to the total area (S T ) of the ground contact surface, the inner surface of the leg, and the outer surface of the leg is 2% or more and 50 It is a plastic bottle characterized by being less than%.
- the present invention is a plastic bottle characterized by having a structure in which a barrier layer having gas barrier properties and light shielding properties is laminated or a structure in which a resin having gas barrier properties and light shielding properties is blended.
- the pressure-resistant bottle includes a mouth portion, a trunk portion, and a bottom portion.
- the bottom portion extends from the central portion to the peripheral portion and protrudes downward, and includes a plurality of legs each including a grounding surface. And a flat surface extending downward from the central portion toward the peripheral portion is formed between the leg portions, and the ground contact surface of each leg portion is formed in a curved shape in a cross section from the central portion to the peripheral portion, and at least 1
- the pressure-resistant bottle is characterized in that a groove is formed in one leg portion from the central portion side to the peripheral portion side through the grounding surface.
- the present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
- the present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
- the present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
- the length of each groove is 1 mm when the length from the lowest point of the ground plane toward the peripheral side is L 1 and the length from the lowest point of the ground plane toward the center side is L 2.
- the present invention is a pressure-resistant bottle characterized in that a reinforcing groove extending from the central side to the peripheral side and retracting upward is formed on each flat surface.
- the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
- the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom, and the bottom surface of the recess and the bottom surface of the reinforcing groove are flush with each other.
- the present invention is the pressure-resistant bottle, wherein each flat surface constitutes a part of a concave curved surface that curves upward in a cross section from the central portion toward the peripheral portion.
- the present invention is a pressure-resistant bottle characterized in that a protruding height from a flat surface on the ground contact surface of each leg is 1 mm to 3 mm.
- the present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
- the pressure-resistant bottle includes a mouth portion, a body portion, and a bottom portion.
- the bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of legs each including a grounding surface.
- a flat surface extending upward from the central portion toward the peripheral portion is formed between the respective leg portions, and the peripheral portion of each leg portion is retracted inward in the radial direction from the trunk portion, together with the peripheral portion of each flat surface.
- the pressure-resistant bottle is characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface.
- the present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
- the present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
- the present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
- the length of each groove is 1 mm when the length from the lowest point on the ground plane toward the peripheral side is L 3 and the length from the lowest point on the ground plane toward the center is L 4. ⁇ L 3 ⁇ 10 mm and 0.5 mm ⁇ L 4 ⁇ 7 mm.
- the present invention is the pressure-resistant bottle characterized in that each flat surface constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion toward the peripheral portion.
- the present invention is a pressure-resistant bottle characterized in that the bottom portion has an odd number of legs.
- the present invention is a pressure-resistant bottle characterized in that the protruding height of each leg is 10% to 20% of the diameter of the trunk.
- the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
- the present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
- the pressure resistance and impact resistance of the plastic bottle can be enhanced even when the plastic bottle is thin in order to reduce the weight.
- the present invention it is possible to reduce deformation when the inside of the pressure-resistant bottle is made positive pressure. Further, even when the pressure-resistant bottle is thin, the strength of the bottom can be increased, so that deformation such as a dent hardly occurs even when an external force is applied to the bottom of the bottle.
- FIG. 1 is a front view showing a plastic bottle according to a first embodiment of the present invention.
- FIG. 2 is a vertical sectional view showing the bottom of the plastic bottle according to the first embodiment of the present invention.
- FIG. 3 is a perspective view showing the bottom of the plastic bottle according to the first embodiment of the present invention.
- FIG. 4 is a perspective view showing the bottom of a plastic bottle according to Comparative Example 1 and Comparative Example 2 of the first embodiment of the present invention.
- FIG. 5 is a graph comparing the total elongation of plastic bottles when the internal pressure of the bottle is increased.
- FIG. 6 is a graph comparing the gate depth elongation rate of a plastic bottle when the internal pressure of the bottle is increased.
- FIG. 7 is a front view showing a pressure-resistant bottle according to the second embodiment of the present invention.
- FIG. 8 is a perspective view showing the bottom of a pressure-resistant bottle according to the second embodiment of the present invention.
- FIG. 9 is a bottom view showing the bottom part of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of arrow IX in FIG. 7).
- FIG. 10 is a vertical cross-sectional view (cross-sectional view taken along the line XX of FIG. 9) showing the bottom of the pressure-resistant bottle according to the second embodiment of the present invention.
- FIG. 11 is a partial cross-sectional view (cross-sectional view taken along the line XI-XI in FIG.
- FIG. 12 is an enlarged side view showing the legs of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of the arrow XII in FIG. 9).
- FIG. 13 is a schematic cross-sectional view showing a change in bottom shape when an internal pressure is applied to a bottle as a comparative example.
- FIG. 14 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the second embodiment of the present invention (a diagram corresponding to FIG. 8).
- FIG. 15 is a front view showing a pressure-resistant bottle according to the third embodiment of the present invention.
- FIG. 12 is an enlarged side view showing the legs of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of the arrow XII in FIG. 9).
- FIG. 13 is a schematic cross-sectional view showing a change in bottom shape when an internal pressure is applied to a bottle as a comparative example.
- FIG. 14 is a perspective view showing the bottom of a
- FIG. 16 is a perspective view showing the bottom of a pressure-resistant bottle according to the third embodiment of the present invention.
- FIG. 17 is a bottom view showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention (viewed in the direction of the arrow XVII in FIG. 15).
- FIG. 18 is a vertical sectional view (cross-sectional view taken along the line XVIII-XVIII in FIG. 17) showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention.
- FIG. 19 is a partial cross-sectional view (cross-sectional view taken along the line XIX-XIX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention.
- FIG. 17 is a bottom view showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention (viewed in the direction of the arrow arrow XVII in FIG. 15).
- FIG. 18 is a vertical sectional view (cross-sectional view taken along the
- FIG. 20 is an enlarged side view (viewed in the direction of the arrow XX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention.
- FIG. 21 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the third embodiment of the present invention (a diagram corresponding to FIG. 16).
- FIGS. 1 to 3 are views showing a first embodiment of the present invention.
- a plastic bottle 10 made of a petaloid bottle includes a mouth part 11, a body part 12 provided below the mouth part 11, and a bottom part 20 provided below the body part 12. .
- This plastic bottle 10 is a preform produced by injection molding a synthetic resin material and biaxially stretch blow molded.
- a thermoplastic resin especially PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate) as a material of the preform, that is, the plastic bottle 10.
- the plastic bottle 10 can be formed as a multilayer molded bottle having two or more layers. That is, by extrusion molding or injection molding, for example, the intermediate layer has gas barrier properties and light shielding properties such as MXD6, MXD6 + cobalt salt, PGA (polyglycolic acid), EVOH (ethylene vinyl alcohol copolymer) or PEN (polyethylene naphthalate).
- a multilayer bottle having gas barrier properties and light shielding properties may be formed by extrusion molding a preform composed of three or more layers as the resin (intermediate layer), and then blow molding.
- Such an intermediate layer is preferably provided in at least the body 12 of the plastic bottle 10.
- thermoplastic resins are blended may be formed as well as multilayers.
- the gas barrier property can be improved while maintaining transparency.
- coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
- EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
- the bottom portion 20 of the plastic bottle 10 is provided with a substantially circular center portion 24 as viewed from the bottom surface direction, and is provided around the center portion 24 and arranged at equal intervals in the circumferential direction. And a plurality (five in FIG. 1 to FIG. 3) of leg portions 21 projecting downward.
- the number of the leg portions 21 can be 5 to 9. However, the number of the leg portions 21 is most preferably 5 to 7 from the viewpoint of stably erecting the plastic bottle 10 and improving the moldability of the light weight bottle.
- each leg 21 includes a grounding surface 21a, a leg inner side surface 21b extending upward from the grounding surface 21a toward the central portion 24, and a peripheral edge of the bottom 20 from the grounding surface 21a.
- a leg outer surface 21c extending upward toward the portion 20b.
- the leg inner side surface 21b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 3).
- the leg outer surface 21 c is connected to the lower end of the trunk 12 and is flush with the trunk 12.
- each leg part 21 the curved surface 22 extended upwards toward the peripheral part 20b of the bottom part 20 from the center part 24 is formed.
- each curved surface 22 constitutes a part of a substantially spherical curved surface that curves downward.
- Each leg portion 21 is formed with an elongated groove 23 extending from the center portion 24 side to the peripheral edge portion 20b side along the radial direction of the bottom portion 20 and drawn into the plastic bottle 10 inward (substantially upward). Yes.
- each leg 21 three grooves 23 are formed in each leg 21. These three grooves 23 are composed of a groove 23a located at the center of the leg portion 21 and a pair of grooves 23b, 23b located on both sides of the groove 23a (see FIG. Groove 23).
- the number of the grooves 23 formed in each leg portion 21 is not limited to three, and may be one to six.
- the number of the grooves 23 is 7 or more, as will be described later, when the plastic bottle 10 is produced by blow molding, there arises a problem with the shaping failure of the bottom portion 20.
- Each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a. Thereby, the intensity
- the length of each groove 23 is preferably 3 mm to 25 mm, and the width of each groove 23 is preferably 0.2 mm to 5 mm.
- each groove 23 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm.
- channel 23 shall be less than 0.05 mm, the effect of this Embodiment of raising the intensity
- the depth of each groove 23 exceeds 3.0 mm, there is a risk of forming defects when the plastic bottle 10 is blow-molded.
- each leg portion 21 the total area (S g ) of the bottom surface 23 c (see FIG. 2) of each groove 23 with respect to the total area (S T ) of the ground contact surface 21 a, the leg inner side surface 21 b, and the leg outer side surface 21 c.
- the ratio is preferably 2% or more and 50% or less (that is, 0.02 ⁇ (S g / S T ) ⁇ 0.5).
- the ratio is less than 2%, it is difficult to obtain the effect of the present embodiment that increases the strength of each leg 21.
- the ratio is more than 50%, there is a risk of forming failure when the plastic bottle 10 is blow-molded.
- the size of the plastic bottle 10 is not limited and may be made of any size bottle.
- each leg portion 21 the three grooves 23 are formed in each leg portion 21, and the strength of each leg portion 21 is increased.
- the thickness of each leg portion 21 on the ground contact surface 21a can be set to 0.04 mm to 0.3 mm, particularly 0.05 mm to 0.25 mm.
- the object to be filled in the plastic bottle 10 is not limited, but the bottle internal pressure is made positive by using carbonated drinking water, natural foaming water (sparkling water), oxygen water, liquid nitrogen, etc. in which the inside of the plastic bottle 10 becomes positive after filling.
- Soft drinks are suitable.
- the positive pressure inside the plastic bottle 10 means that the internal pressure of the plastic bottle 10 becomes 1 kPa to 400 kPa when the liquid temperature of the filled content liquid is 20 ° C.
- the internal pressure of the plastic bottle 10 is 1 kPa to 150 kPa, the effect of the present embodiment is easily obtained.
- the plastic bottle 10 is filled with a liquid content such as carbonated drinking water, natural foaming water (sparkling water), oxygen water, green tea, or coffee, and then liquid nitrogen is filled into the head space and then closed.
- a liquid content such as carbonated drinking water, natural foaming water (sparkling water), oxygen water, green tea, or coffee
- liquid nitrogen is filled into the head space and then closed.
- the inside of the plastic bottle 10 becomes a positive pressure (for example, when the liquid temperature of the content liquid is 20 ° C., the internal pressure immediately after filling is 1 kPa to 400 kPa) due to the filled inert gas or the content liquid.
- the plastic bottle 10 (hereinafter also referred to as a beverage product) filled with the contents is shipped, transported to a retail store or put into a vending machine and sold to a consumer.
- each leg 21 is formed with three grooves 23 extending along the radial direction of the bottom 20 and retracting inward. Therefore, even if the pressure in the plastic bottle 10 becomes positive and a substantially downward force is applied to the bottom portion 20, the strength of each leg portion 21 is increased, and the overall height of the plastic bottle 10 does not change greatly. This prevents troubles such as the plastic bottle 10 not entering the rack of the vending machine or the cardboard case.
- each leg portion 21 since the strength of each leg portion 21 is increased, even when an impact is applied to the bottom portion 20 in a state where the inside of the plastic bottle 10 is at a positive pressure, the leg portion 21 is deformed such as a dent. Is unlikely to occur. Thereby, it is possible to prevent the commercial value of the plastic bottle 10 filled with the contents from being damaged, and to prevent the collapse of goods during transportation and the clogging in the vending machine.
- each leg portion 21 is formed with one to six grooves 23 extending along the radial direction of the bottom portion 20 and retracting inward, so that the weight can be reduced. Even when the plastic bottle 10 is thin, the pressure resistance and impact resistance of the plastic bottle 10 can be improved.
- each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a, so that the strength of the entire leg portion 21 is enhanced.
- Example 1 First, as shown in FIG. 1, a plastic bottle 10 (Example 1) for 500 ml in which three grooves were formed in the leg portion 21 of the bottom portion 20 was produced.
- the plastic bottle 10 (Example 1) was produced by carrying out biaxial stretch blow molding of 18g preform.
- This plastic bottle 10 (Example 1) is made thinner than a plastic bottle generally used conventionally.
- FIG. 4 A 500 ml plastic bottle 70 (Comparative Example 2) shown in FIG. 4 was produced in the same manner as in Comparative Example 1 except that it was formed thick. In this case, a plastic bottle 70 (Comparative Example 2) was produced by biaxially stretching blow molding a 28 g preform. The plastic bottle 70 (Comparative Example 2) has a thickness 1.5 to 4 times that of the plastic bottle 10 of Example 1.
- the total height elongation refers to a value obtained by dividing the change amount of the total height of the plastic bottle based on the total height of the plastic bottle when the internal pressure is 0 kPa by the total height of the plastic bottle when the internal pressure is 0 kPa.
- the gate depth elongation is the value obtained by dividing the amount of change based on the gate depth of a plastic bottle whose internal pressure is 0 kPa by the gate depth of the plastic bottle when the internal pressure is 0 kPa.
- a large value indicates that the plastic bottle has a large dimensional change.
- the gate depth means the distance in the height direction between the center of the bottom of each bottle (for example, the center 24 in the first embodiment) and the bottle grounding surface. The results are shown in FIGS.
- the total height of the plastic bottle 10 according to Example 1 increased as the internal pressure increased (FIG. 5), and the gate depth of the bottom 20 decreased (FIG. 6).
- the plastic bottle 10 according to Example 1 is thinner than the plastic bottle 70 (Comparative Example 2), the total high elongation rate and the gate depth elongation rate are the plastic bottle 70 (Comparative Example 2). ) And higher than that (FIGS. 5 and 6).
- FIGS. 7 to 14 are views showing a second embodiment of the present invention.
- a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS.
- the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”.
- “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 110 is upright (FIG. 7).
- the pressure-resistant bottle 110 includes a mouth portion 111, a body portion 112 provided below the mouth portion 111, and a bottom portion 120 provided below the body portion 112.
- the pressure-resistant bottle 110 is a biaxial stretch blow-molded preform made by injection molding polyethylene terephthalate (hereinafter abbreviated as PET).
- PET polyethylene terephthalate
- PP polypropylene
- PLA polylactic acid
- other various thermoplastic resins can be used in addition to PET.
- the preform may have a multilayer structure, and at least one of them may be a gas barrier layer.
- a gas barrier layer a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed.
- EVOH saponified ethylene-vinyl acetate copolymer
- MXD6 polymetaxylylene adipamide
- the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform.
- oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
- the gas barrier property can be improved while maintaining transparency.
- coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
- EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
- the bottom 120 has nine (plural) leg portions 121 that extend from the central portion 120a to the peripheral portion 120b and project downward.
- leg portions 121 it is preferable to provide three or more leg portions 121 in order to stably erect the pressure-resistant bottle 110, but the upper limit is about 15 from the viewpoint of formability. In order to effectively prevent buckling, the number of leg portions 121 is preferably an odd number.
- the nine leg portions 121 are arranged at equal intervals along the peripheral edge portion 120 b of the bottom portion 120.
- each leg 121 includes a grounding surface 121a, an inner inclined surface 121b extending upward from the grounding surface 121a toward the central portion 120a, and a peripheral portion 120b side from the grounding surface 121a. And an outer inclined surface 121c extending upward.
- the ground contact surface 121a is formed in a curved surface in a cross section from the central portion 120a to the peripheral edge portion 120b (see the vertical sectional view of FIG. 10).
- the inner inclined surface 121b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 9).
- a flat surface 122 extending downward from the central portion 120a toward the peripheral edge portion 120b is formed between the leg portions 121.
- Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b (see FIG. 10).
- a groove 151 is formed in each leg 121 from the central portion 120a side (inner inclined surface 121b) through the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c).
- two grooves 151 are formed in every leg 121, but the present invention is not limited to this, and the grooves 151 may be provided only in specific (one or more) legs 121.
- the number of the grooves 151 is not limited, it is preferable that the number of the grooves 151 be one to six for each leg 121. However, if the number of the grooves 151 formed in each leg 121 is one, the effect of the present embodiment to be described later is reduced, and if the number is five or more, the moldability of the legs 121 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 151 formed in each leg 121 is two to four.
- each flat surface 122 an elongated reinforcing groove 123 extending from the center portion 120a side to the peripheral edge portion 120b side and retracting upward is formed. That is, the bottom portion 120 has nine reinforcing grooves 123 that are radially spaced from the central portion 120a.
- a recess 124 having a circular shape as viewed from the bottom surface is formed in the center of each flat surface 122 while being retracted upward.
- the concave portion 124 is formed continuously with the reinforcing groove 123, and the bottom surface 124a of the concave portion 124 and the bottom surface 123a of the reinforcing groove 123 are flush with each other (see FIG. 10).
- a bottom inner side surface 125 is formed in a planar region surrounded by each leg 121, the reinforcing groove 123, and the recess 124.
- the bottom inner side surface 125 is formed continuously with the flat surface 122 and is flush with the flat surface 122.
- the size of the pressure-resistant bottle 110 is not limited, and may be made of any size bottle. 10
- the capacity of the pressure-resistant bottle 110 is 500 ml
- the protrusion height h 1 from the planar surface 122 of the ground plane 121a of each leg 121 1 mm to 3 mm is preferable.
- the bottom depth of the bottom 120 is preferably 7 mm to 22 mm.
- the diameter phi 1 is 50mm to 68mm of the barrel 112
- the diameter phi 1 of the body 112 70 mm to 90 mm of 1500ml barrel
- the diameter ⁇ 1 of 112 is 80 mm to 100 mm
- the protruding height h 1 of the ground contact surface 121a of each leg 121 from the flat surface 122 is 1 mm to 3 mm
- the bottom depth h 2 of the bottom 120 is 7 mm to 22 mm. It is preferable.
- the radius of curvature R of the ground contact surface 121a of each leg 121 is 3 mm to 8 mm.
- the thickness t 1 of the body portion 112 is 0.1 mm to 0.5 mm.
- each groove 151 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm.
- the depth d of the groove 151 is too shallow, the effect of providing the groove 151 is diminished, and when the depth d of the groove 151 is too deep, the moldability of the leg 121 may be slightly deteriorated.
- the length of each groove 151 is L 1 from the lowest point 121d of the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c side), and the lowest point 121d of the ground contact surface 121a. If the length toward the central portion 120a side (inner inclined surface 121b side) was L 2 from, it is preferable to 1mm ⁇ L 1 ⁇ 10mm and 0.5 mm ⁇ L 2 ⁇ 7 mm. If the length of the groove 151 is too short, the effect of providing the groove 151 is reduced. On the other hand, if the length of the groove 151 is too long, the moldability of the leg 121 may be slightly deteriorated.
- each groove 151 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 151 are formed in each leg 121 as in the present embodiment, it is desirable that the distance a between the grooves 151 be equal to or larger than the width b of each groove 151 (b ⁇ a). This is because, if the distance a between the grooves 151 is smaller than the width b of the grooves 151 (b> a), the moldability may be deteriorated, and the area of the ground contact surface 121a is reduced. This is because the self-supporting property of the bottle 110 may be adversely affected.
- the pressure bottle 110 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 110 becomes a positive pressure (for example, 20 to 40 kPa) by the filled inert gas or content liquid.
- a content liquid such as green tea
- an inert gas such as nitrogen
- the bottom portion 120 has nine leg portions 121 extending from the central portion 120a to the peripheral edge portion 120b and projecting downward, and between the respective leg portions 121, the central portion 120a to the peripheral edge portion A flat surface 122 extending downward toward 120b is formed.
- Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Therefore, even if the pressure bottle 110 has a positive pressure and a downward force is applied to the bottom 120, the bottom 120 is not easily deformed because the stress does not concentrate on the bottom 120.
- the adjacent leg portions 121 and the flat surface 122 positioned between the leg portions 121 form a rib structure, this also acts to prevent the bottom portion 120 from being deformed.
- the reinforcing groove 123 and the recess 124 of the bottom 120 also serve to prevent the deformation of the bottom 120 by the same action.
- the ground contact surface 121a which is a surface to which the pressure resistant bottle 110 is grounded, is formed in a curved surface in a cross section from the central portion 120a to the peripheral portion 120b.
- the inside of the pressure-resistant bottle 110 becomes positive pressure, a force is exerted to cause the curvature radius R of the ground contact surface 121a of the leg 121 to increase, but the groove 151 provided in the leg 121 causes the force to be deformed.
- the deformation of the radius of curvature R can be suppressed.
- the total height change amount of the pressure bottle 110 can be further reduced.
- the ground contact surface 131 at the bottom of the bottle is a flat horizontal surface
- the pressure inside the bottle increases and the bottom of the bottle deforms
- the outer edge of the ground contact 131 The angle ⁇ 1 of the part 131a and the angle ⁇ 2 of the inner edge part 131b of the ground surface 131 are each deformed in a direction of increasing (imaginary line (two-dot chain line) in FIG. 13).
- imaging line two-dot chain line
- the ground contact surface 121a is formed in a curved shape in a cross section from the central portion 120a to the peripheral portion 120b, and is formed on the leg portion 121 from the central portion 120a side. Since the groove 151 is formed through the ground contact surface 121a toward the peripheral edge 120b, when the pressure inside the pressure resistant bottle 110 increases, the radius of curvature R of the ground contact surface 121a of each leg 121 hardly increases. Thereby, the total height change amount of the pressure-resistant bottle 110 can be suppressed small.
- the bottom portion 120 has the plurality of leg portions 121 extending from the central portion 120 a to the peripheral edge portion 120 b and protruding downward, and between the respective leg portions 121, the central portion 120 a extends to the peripheral edge portion.
- a flat surface 122 extending downward toward 120b is formed.
- Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Accordingly, the strength of the bottom 120 is increased, and deformation (buckling or the like) of the bottom 120 can be prevented when the pressure bottle 110 is positively pressurized.
- the reinforcing groove 123 extending from the central portion 120 a to the peripheral edge portion 120 b and retracting upward is formed on each flat surface 122, and the concave portion 124 retracting upward is formed in the central portion 120 a of the bottom portion 120. ing. As a result, the strength of the bottom 120 is increased, and the deformation of the bottom 120 can be further suppressed.
- the ground contact surface 121a of each leg 121 is formed in a curved shape in a cross section from the central part 120a to the peripheral part 120b, and is in contact with the leg 121 from the central part 120a side. Since the groove 151 is formed through the ground 121a toward the peripheral edge 120b, the total height change amount of the pressure bottle 110 can be reduced when the pressure bottle 110 has a positive pressure.
- each leg 121 can prevent the leg 121 from being deformed and generating wrinkles when the inside of the bottle is made positive.
- the leg 121 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 110 filled with the content liquid, dropping the pressure-resistant bottle 110 by mistake, or dropping impact when selling with a vending machine.
- deformation may occur, since the leg portion 121 is reinforced by the groove 151, such deformation can be prevented. Even if the leg 121 is deformed, there is an effect that the deformation is not conspicuous because of the groove 151.
- the appearance shape of the pressure bottle 110 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 110. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 110 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
- the inside of the pressure-resistant bottle 110 can be used as a non-positive pressure.
- green tea is filled and then nitrogen is filled to make the pressure bottle 110 positive pressure to make a product for a vending machine.
- the same pressure bottle 110 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
- FIGS. 15 to 21 are views showing a third embodiment of the present invention.
- a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS.
- the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”.
- “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 210 is erected (FIG. 15), respectively.
- the pressure-resistant bottle 210 includes a mouth portion 211, a body portion 212 provided below the mouth portion 211, and a bottom portion 220 provided below the body portion 212.
- This pressure-resistant bottle 210 is obtained by biaxial stretch blow molding of a preform manufactured by injection molding of polyethylene terephthalate (hereinafter abbreviated as PET).
- PET polyethylene terephthalate
- PP polypropylene
- PLA polylactic acid
- various other thermoplastic resins can be used in addition to PET.
- the preform may have a multilayer structure, and at least one of them may be a gas barrier layer.
- a gas barrier layer a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed.
- EVOH saponified ethylene-vinyl acetate copolymer
- MXD6 polymetaxylylene adipamide
- the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform.
- oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
- the gas barrier property can be improved while maintaining transparency.
- coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
- EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
- the bottom portion 220 has seven (a plurality of) leg portions 221 that extend from the central portion 220a to the peripheral edge portion 220b and project downward.
- the upper limit is about 15 from the viewpoint of formability.
- the number of the leg portions 221 is preferably an odd number, more preferably 7 or 9.
- the seven leg portions 221 are arranged at equal intervals along the peripheral edge portion 220b of the bottom portion 220.
- each leg 221 includes a grounding surface 221a, an inner inclined surface 221b extending upward from the grounding surface 221a toward the central portion 220a, and a peripheral portion 220b side from the grounding surface 221a. And an outer inclined surface 221c extending upward.
- the inner inclined surface 221b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 17).
- each flat surface 222 extending upward from the central portion 220a toward the peripheral portion 220b is formed between the leg portions 221.
- Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b (see FIG. 18).
- each flat surface 222 is preferably made of a part of a spherical surface.
- a groove 251 is formed in each leg 221 from the central portion 220a side (inner inclined surface 221b) through the ground contact surface 221a toward the peripheral edge 220b side (outer inclined surface 221c).
- two grooves 251 are formed in every leg part 221, but the present invention is not limited to this, and the groove 251 may be provided only in specific (one or more) leg parts 221.
- the number of grooves 251 is not limited, but is preferably 1 to 6 with respect to one leg 221. However, if the number of the grooves 251 formed in each leg 221 is one, the effect of the present embodiment to be described later becomes thin, and if the number is five or more, the moldability of the legs 221 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 251 formed in each leg portion 221 is two to four.
- peripheral edge 221 d of each leg 221 is retracted radially inward from the body 212 to form a peripheral step 226 together with the peripheral edge 222 a of each flat surface 222. That is, the peripheral step 226 is provided in an annular shape over the entire circumference of the bottom 220 (see FIG. 17), and the vertical cross section of the peripheral step 226 has an arc shape protruding downward (FIG. 18). reference).
- the size of the pressure-resistant bottle 210 is not limited, and may be any size bottle.
- the diameter ⁇ 2 of the body portion 212 is set to 60 mm to 70 mm, and the bottom depth of the bottom portion 220 (that is, the grounding surface 221a of each leg portion 221 and the bottom portion 220
- the distance h 3 from the central portion 220a is preferably 2 mm to 6 mm.
- the protrusion height h 4 of each leg 221 it is preferable to lower the extent of not impairing the strength of the bottom portion 220.
- the protruding height h 4 of each leg 221 is preferably 10% to 20% of the diameter of the trunk.
- the diameter phi 2 of 50mm to 68mm of the barrel 212 in the case of 1000ml is the diameter phi 2 of the body 212 70 mm to 90 mm, of 1500ml barrel
- the diameter ⁇ 2 of 212 is 80 mm to 100 mm
- the protrusion height h 4 of the leg portion 221 is preferably 10% to 20% of the diameter ⁇ 2 of each trunk portion 212.
- the radius of curvature R 1 of the ground plane 221a of each leg 221 and 3mm or 7 mm, a curvature radius R 2 of the peripheral step portion 226 be 1mm or 3mm preferable. Further, it is preferable that the thickness t 2 of the body 212 is 0.1 mm to 0.5 mm, and the horizontal width w of the peripheral step 226 is 1 mm to 2 mm.
- the depth d 1 of each groove 251 is preferably 0.05 mm to 3 mm, more preferably 0.8 mm to 1.2 mm.
- the depth d 1 of the groove 251 is too shallow, the effect of providing the groove 251 is diminished, and when the depth d 1 of the groove 251 is too deep, the moldability of the leg portion 221 may be slightly deteriorated.
- the length of each groove 251 is L 3 from the lowest point 221e of the ground surface 221a toward the peripheral edge 220b side (outer inclined surface 221c side), and the lowest point 221e of the ground surface 221a. If the length toward the central portion 220a side (inner inclined surface 221b side) was L 4 from, it is preferable that the 1mm ⁇ L 3 ⁇ 10mm and 0.5mm ⁇ L 4 ⁇ 7mm. If the length of the groove 251 is too short, the effect of providing the groove 251 is reduced. On the other hand, when the length of the groove 251 is too long, the moldability of the leg portion 221 may be slightly deteriorated.
- the width b 1 of each groove 251 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 251 are formed in each leg portion 221 as in the present embodiment, it is desirable that the interval a 1 between the grooves 251 be equal to or greater than the width b 1 of each groove 251 ( b 1 ⁇ a 1 ). This is because if the distance a 1 between the grooves 251 is smaller than the width b 1 of each groove 251 (b 1 > a 1 ), the moldability may be deteriorated, and the area of the ground contact surface 221a is small. This is because the self-supporting property of the pressure resistant bottle 210 may be adversely affected.
- the pressure-resistant bottle 210 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 210 becomes a positive pressure (for example, 20 to 90 kPa) by the filled inert gas or content liquid.
- a content liquid such as green tea
- an inert gas such as nitrogen
- the bottom part 220 has seven leg parts 221 that extend from the central part 220a to the peripheral part 220b and project downward, and between the leg parts 221 from the central part 220a to the peripheral part.
- a flat surface 222 extending upward toward 220b is formed.
- Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b. Therefore, even if the pressure bottle 210 has a positive pressure and a downward force is applied to the bottom 220, the bottom 220 is not easily deformed because the stress does not easily concentrate on the bottom 220. Further, the adjacent leg portions 221 and the flat surface 222 positioned between the leg portions 221 form a rib structure, and this also acts to prevent the deformation of the bottom portion 220.
- the pressure inside the pressure-resistant bottle 210 is positive, a force is applied to cause the radius of curvature R 1 of the ground contact surface 221a of the leg 221 to increase, but the groove 251 provided in the leg 221 works. Therefore, deformation of the curvature radius R 1 can be suppressed. As a result, the total height change amount of the pressure bottle 210 can be further reduced. Moreover, not only can the change in the overall height of the pressure-resistant bottle 210 be suppressed, but it can also be prevented that the legs 221 are deformed and wrinkled due to the positive pressure.
- the flat surface 222 has a dome shape protruding downward, even if the flat surface 222 of the bottom portion 220 starts to deform downward due to an increase in pressure in the pressure-resistant bottle 210, the entire bottom portion 220 is inverted. (That is, no buckling phenomenon occurs). Further, when the pressure in the pressure-resistant bottle 210 is increased, the body portion 212 acts to expand in the radial direction. However, since the peripheral step portion 226 is formed, the body portion 212 is difficult to expand in the radial direction.
- the pressure-resistant bottle 210 is placed on a retail shelf or placed on a table.
- a peripheral step 226 is formed between the bottom part 220 and the body part 212, and the peripheral part 221 d of each leg part 221 is retracted radially inward from the body part 212.
- the upper leg portion 221 is difficult to see and does not stand out.
- the bottom portion 220 of the pressure-resistant bottle 210 has a leg portion 221 that protrudes downward, like the general petaloid-shaped bottom portion, but the leg portion 221 is inconspicuous. As a result, the bottom 220 appears as if it is a normal bottom in appearance.
- the trunk diameter ⁇ 2 is 60 mm to 70 mm, whereas the protruding height h 4 of the leg 221 is shortened to 8 mm to 12 mm. This contributes to making the leg 221 inconspicuous.
- the bottom portion 220 has the plurality of leg portions 221 extending from the central portion 220a to the peripheral edge portion 220b and protruding downward, and between the leg portions 221 from the central portion 220a to the peripheral edge portion.
- a flat surface 222 extending upward toward 220b is formed.
- Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b.
- the peripheral edge portion 221 d of each leg portion 221 is retracted radially inward from the body portion 212 to form a peripheral step portion 226 together with the peripheral edge portion 222 a of each flat surface 222.
- a groove 251 is formed in the leg portion 221 from the central portion 220a side to the peripheral portion 220b side through the ground contact surface 221a.
- each leg part 221 can prevent the leg part 221 from being deformed and wrinkled when the inside of the bottle is made positive.
- the leg portion 221 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 210 filled with the content liquid, dropping the pressure-resistant bottle 210 by mistake, or dropping impact when selling with a vending machine. Although deformation may occur, such deformation can be prevented because the leg 221 is reinforced by the groove 251. Even if the leg portion 221 is deformed, there is an effect that the deformation is not conspicuous because of the groove 251.
- the appearance shape of the pressure bottle 210 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 210. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 210 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
- the inside of the pressure resistant bottle 210 can be used as a non-positive pressure.
- green tea is filled and then nitrogen is filled to make the pressure-resistant bottle 210 a positive pressure so that it becomes a product for a vending machine.
- the same pressure-resistant bottle 210 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
- the pressure-resistant bottle 210 is formed by biaxial stretch blow molding of a preform (not shown), and the preform is manufactured by an injection molding method.
- a gate portion corresponding to the injection gate of the injection molding apparatus is formed on the bottom portion of the preform (the portion corresponding to the bottom portion 220 of the pressure-resistant bottle 210).
- the recess 224 is formed in the bottom 220 of the pressure bottle 210, there is an effect of making the gate portion less noticeable.
Abstract
Description
以下、図1乃至図3を参照して本発明の第1の実施の形態について説明する。図1乃至図3は本発明の第1の実施の形態を示す図である。 (First embodiment)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. 1 to 3 are views showing a first embodiment of the present invention.
まず、図1に示すように底部20の脚部21に3本の溝が形成された、500ml用のプラスチックボトル10(実施例1)を作製した。この場合、18gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル10(実施例1)を作製した。このプラスチックボトル10(実施例1)は、従来一般に用いられるプラスチックボトルよりも薄肉化されたものである。 Example 1
First, as shown in FIG. 1, a plastic bottle 10 (Example 1) for 500 ml in which three grooves were formed in the
底部51の脚部52に溝を形成しなかったこと、以外は、実施例1と同様にして、実施例1と同じ肉厚を有する図4に示す500ml用のプラスチックボトル50(比較例1)を作製した。 (Comparative Example 1)
A 500 ml plastic bottle 50 (Comparative Example 1) shown in FIG. 4 having the same thickness as that of Example 1 except that no groove is formed in the
厚肉に形成したこと、以外は、比較例1と同様にして、図4に示す500ml用のプラスチックボトル70(比較例2)を作製した。この場合、28gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル70(比較例2)を作製した。このプラスチックボトル70(比較例2)は、実施例1のプラスチックボトル10の1.5~4倍の厚みを有している。 (Comparative Example 2)
A 500 ml plastic bottle 70 (Comparative Example 2) shown in FIG. 4 was produced in the same manner as in Comparative Example 1 except that it was formed thick. In this case, a plastic bottle 70 (Comparative Example 2) was produced by biaxially stretching blow molding a 28 g preform. The plastic bottle 70 (Comparative Example 2) has a thickness 1.5 to 4 times that of the
次に、上記3種類のプラスチックボトル10、50、70をそれぞれ24本ずつケース内に収容し、それぞれ50cmの高さからケースごと集合落下(ケース落下)させた。続いて各プラスチックボトル10、50、70について、24本のボトルのうち凹んだボトルの本数及び凹み箇所の面積を数値化して比較検証した(表1)。 (Case drop test)
Next, each of the three types of
次に、上記3種類のプラスチックボトル10、50、70をそれぞれ12本ずつ自動販売機内に投入し、自動販売機からの排出適性およびボトルに生じた凹みの有無を検証した(表2)。 (Verification by vending machine)
Next, 12 of each of the three types of
次に、3種類のプラスチックボトル10、50、70の内圧をそれぞれ0kPaから110kPaまで高めていった場合における、各プラスチックボトルの全高伸び率と、底部のゲート深さ伸び率を測定した。ここで、全高伸び率とは、内圧が0kPaのときのプラスチックボトルの全高を基準とするプラスチックボトル全高の変化量を内圧が0kPaのときのプラスチックボトルの全高にて割った値の事を指す。また、ゲート深さ伸び率とは、内圧が0kPaのプラスチックボトルのゲート深さを基準とする変化量を内圧が0kPaのときのプラスチックボトルのゲート深さにて割った値の事を指し、この値が大きい場合、プラスチックボトルの寸法変化が大きい事を指している。ゲート深さとは、各ボトルの底部の中央部(例えば実施例1においては中央部24)とボトル接地面との高さ方向の距離のことを意味する。この結果を図5および図6に示す。 (Measurement of total elongation and gate depth elongation)
Next, when the internal pressures of the three types of
(比較例3)
Sg/St≧50%となるように各脚部に溝を7本ずつ形成したこと、以外は、実施例1と同様にして、実施例1と同じ肉厚を有する500ml用のプラスチックボトル(比較例3)を作製した。この場合、18gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル(比較例3)を作製した。 (Number of grooves and blow moldability)
(Comparative Example 3)
500 ml plastic bottle having the same wall thickness as in Example 1 except that seven grooves are formed in each leg so that S g / S t ≧ 50%. (Comparative Example 3) was produced. In this case, a plastic bottle (Comparative Example 3) was produced by biaxially stretching blow molding an 18 g preform.
次に、図7乃至図14を参照して本発明の第2の実施の形態について説明する。図7乃至図14は本発明の第2の実施の形態を示す図である。 (Second Embodiment)
Next, a second embodiment of the present invention will be described with reference to FIGS. 7 to 14 are views showing a second embodiment of the present invention.
なお、耐圧用ボトル110に対して要求される強度が低い場合は、図14に示す変形例のように、底部120に補強溝123を設けなくても良い。さらに、図示していないが、底部120に補強溝123を設け、凹部124を設けなくても良い。あるいは、底部120に補強溝123および凹部124のいずれも設けなくても良い。 (Modification)
In addition, when the intensity | strength requested | required with respect to the pressure | voltage
次に、図15乃至図21を参照して本発明の第3の実施の形態について説明する。図15乃至図21は本発明の第3の実施の形態を示す図である。 (Third embodiment)
Next, a third embodiment of the present invention will be described with reference to FIGS. 15 to 21 are views showing a third embodiment of the present invention.
なお、図21に示すように、底部220の中央部220aに、上方へ引っ込む凹部224を形成しても良い。この場合、図15乃至図18に示す耐圧用ボトル210と同様の効果を得ることができる。さらに、凹部224が設けられていることにより、底部220の強度が更に増加し、耐圧用ボトル210内の圧力によって底部220が変形することをより効果的に防止することができる。 (Modification)
In addition, as shown in FIG. 21, you may form the recessed
Claims (30)
- プラスチックボトルにおいて、
口部と、
胴部と、
底部とを備え、
底部は、中央部と、中央部の周囲に配置されるとともに下方へ突出する複数の脚部とを有し、
各脚部に、底部の半径方向に沿って延びるとともに内方へ引込む1本乃至6本の溝が形成されていることを特徴とするプラスチックボトル。 In plastic bottles,
The mouth,
The torso,
With a bottom,
The bottom portion has a central portion and a plurality of legs disposed around the central portion and projecting downward,
A plastic bottle characterized in that one to six grooves extending along the radial direction of the bottom portion and retracting inward are formed in each leg portion. - 各脚部は、接地面と、接地面内側に設けられた脚部内側面と、接地部外側に設けられた脚部外側面とを有し、
各溝は、それぞれ脚部内側面から接地面を経て脚部外側面まで延びていることを特徴とする請求項1記載のプラスチックボトル。 Each leg has a grounding surface, a leg inner side surface provided on the inner side of the grounding surface, and a leg outer side surface provided on the outer side of the grounding unit,
2. The plastic bottle according to claim 1, wherein each groove extends from the inner surface of the leg portion to the outer surface of the leg portion through the ground contact surface. - 底部は、5個乃至9個の脚部を有することを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the bottom portion has 5 to 9 legs.
- 各脚部は接地面を有し、この接地面における肉厚が0.04mm乃至0.3mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each leg has a grounding surface, and the thickness of the grounding surface is 0.04 mm to 0.3 mm.
- 各溝の深さが0.05mm乃至3mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each groove has a depth of 0.05 mm to 3 mm.
- 各溝の長さが3mm乃至25mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each groove has a length of 3 mm to 25 mm.
- 各溝の幅が0.2mm乃至5mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the width of each groove is 0.2 mm to 5 mm.
- 各脚部において、接地面、脚部内側面、および脚部外側面の合計面積(ST)に対する、各溝の底面の合計面積(Sg)の割合が、2%以上かつ50%以下となることを特徴とする請求項1記載のプラスチックボトル。 In each leg, the ratio of the total area (S g ) of the bottom surface of each groove to the total area (S T ) of the ground contact surface, the inner surface of the leg, and the outer surface of the leg is 2% or more and 50% or less. The plastic bottle according to claim 1.
- ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the plastic bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended.
- 耐圧用ボトルにおいて、
口部と、
胴部と、
底部とを備え、
底部は、中央部から周縁部に延びるとともに下方へ突出し、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって下方へ延びる平坦面が形成され、
各脚部の接地面は、中央部から周縁部に向かう断面において曲面状に形成され、
少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトル。 In pressure-resistant bottles,
The mouth,
The torso,
With a bottom,
The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of leg portions each including a grounding surface, and a flat surface extending downward from the central portion toward the peripheral portion is formed between the respective leg portions. ,
The ground contact surface of each leg is formed in a curved surface in a cross section from the central part to the peripheral part,
A pressure-resistant bottle characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface. - 各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein the number of grooves formed in each leg is 1 to 6.
- 各溝の深さは、0.05mm乃至3mmであることを特徴とする請求項10記載の耐圧用ボトル。 The depth of each groove is 0.05 mm to 3 mm, The pressure-resistant bottle according to claim 10.
- 各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein at least two grooves are formed in each leg portion, and an interval between the grooves is equal to or greater than a width of each groove.
- 各溝の長さは、接地面最下点から周縁部側へ向かう長さをL1とし、接地面最下点から中央部側へ向かう長さをL2とした場合、1mm≦L1≦10mmかつ0.5mm≦L2≦7mmとなることを特徴とする請求項10記載の耐圧用ボトル。 The length of each groove is 1 mm ≦ L 1 ≦ L 1 when the length from the lowest point on the ground plane toward the peripheral side is L 1 and L 2 is the length from the lowest point on the ground plane toward the center side. The pressure-resistant bottle according to claim 10, wherein 10 mm and 0.5 mm ≦ L 2 ≦ 7 mm.
- 各平坦面に、中央部側から周縁部側に延びかつ上方へ引っ込む補強溝が形成されていることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein a reinforcing groove is formed on each flat surface so as to extend from the central portion side to the peripheral portion side and retract upward.
- 底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする請求項10記載の耐圧用ボトル。 11. A pressure-resistant bottle according to claim 10, wherein a concave portion is formed at the center of the bottom portion so as to be retracted upward.
- 底部の中央部に上方へ引っ込む凹部が形成され、凹部の底面と補強溝の底面とが同一面をなすことを特徴とする請求項15記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 15, wherein a concave portion is formed in the center portion of the bottom portion so as to be recessed upward, and the bottom surface of the concave portion and the bottom surface of the reinforcing groove are flush with each other.
- 各平坦面は、中央部から周縁部に向かう断面において上方へ向けて湾曲する凹状曲面の一部を構成することを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein each flat surface constitutes a part of a concave curved surface that curves upward in a cross section from the central portion toward the peripheral portion.
- 各脚部の接地面における平坦面からの突出高さが1mm乃至3mmであることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-proof bottle according to claim 10, wherein a protruding height of each leg portion from the flat surface on the ground contact surface is 1 mm to 3 mm.
- ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項10または15記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10 or 15, wherein the pressure-resistant bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended. .
- 耐圧用ボトルにおいて、
口部と、
胴部と、
底部とを備え、
底部は、中央部から周縁部に延びるとともに下方へ突出し、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって上方へ延びる平坦面が形成され、
各脚部の周縁部は、胴部から半径方向内方に引っ込んで各平坦面の周縁部とともに周縁段部を形成し、
少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトル。 In pressure-resistant bottles,
The mouth,
The torso,
With a bottom,
The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of leg portions each including a grounding surface, and a flat surface extending upward from the central portion toward the peripheral portion is formed between the leg portions. ,
The peripheral part of each leg part is retracted radially inward from the trunk part to form a peripheral step part together with the peripheral part of each flat surface,
A pressure-resistant bottle characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface. - 各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the number of grooves formed in each leg portion is 1 to 6.
- 各溝の深さは、0.05mm乃至3mmであることを特徴とする請求項21記載の耐圧用ボトル。 22. The pressure-resistant bottle according to claim 21, wherein the depth of each groove is 0.05 mm to 3 mm.
- 各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein at least two grooves are formed in each leg portion, and an interval between the grooves is equal to or greater than a width of each groove.
- 各溝の長さは、接地面最下点から周縁部側へ向かう長さをL3とし、接地面最下点から中央部側へ向かう長さをL4とした場合、1mm≦L3≦10mmかつ0.5mm≦L4≦7mmとなることを特徴とする請求項21記載の耐圧用ボトル。 The length of each groove is 1 mm ≦ L 3 ≦ when the length from the lowest point on the ground plane toward the peripheral side is L 3 and the length from the lowest point on the ground plane toward the center is L 4. The pressure-resistant bottle according to claim 21, wherein 10 mm and 0.5 mm ≦ L 4 ≦ 7 mm.
- 各平坦面は、中央部から周縁部に向かう断面において下方へ向けて湾曲するドーム状曲面の一部を構成することを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein each flat surface constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion toward the peripheral portion.
- 底部は、奇数個の脚部を有することを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the bottom has an odd number of legs.
- 各脚部の突出高さが胴部の径の10%~20%であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the protruding height of each leg is 10% to 20% of the diameter of the trunk.
- 底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein a concave portion is formed in the center portion of the bottom portion so as to retract upward.
- ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the pressure-resistant bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201080031729.5A CN102470950B (en) | 2009-07-13 | 2010-07-09 | Plastic bottle |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-164670 | 2009-07-13 | ||
JP2009164681A JP5428604B2 (en) | 2009-07-13 | 2009-07-13 | Plastic bottle |
JP2009164723A JP5424100B2 (en) | 2009-07-13 | 2009-07-13 | Pressure resistant bottle |
JP2009-164723 | 2009-07-13 | ||
JP2009-164681 | 2009-07-13 | ||
JP2009164670A JP5370835B2 (en) | 2009-07-13 | 2009-07-13 | Pressure resistant bottle |
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Publication Number | Publication Date |
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WO2011007734A1 true WO2011007734A1 (en) | 2011-01-20 |
Family
ID=43449342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2010/061711 WO2011007734A1 (en) | 2009-07-13 | 2010-07-09 | Plastic bottle |
Country Status (3)
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CN (1) | CN102470950B (en) |
MY (1) | MY156895A (en) |
WO (1) | WO2011007734A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014082696A1 (en) * | 2012-11-30 | 2014-06-05 | Alpla Werke Alwin Lehner Gmbh & Co. Kg | Plastic container |
EP2978584A1 (en) * | 2013-03-27 | 2016-02-03 | Sidel Participations | Container with a reinforced base, and method for manufacturing such a container |
EP3889057B1 (en) * | 2018-11-30 | 2024-03-06 | Yoshino Kogyosho Co., Ltd. | Synthetic resin container, and method for producing synthetic resin container |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3045571B1 (en) * | 2015-12-16 | 2018-01-26 | Sidel Participations | CONTAINER WITH PETALOID BASE WITH FEET RIBS |
JP6925740B2 (en) | 2017-10-27 | 2021-08-25 | 株式会社吉野工業所 | Laminated container |
JP7114276B2 (en) * | 2018-03-05 | 2022-08-08 | サントリーホールディングス株式会社 | plastic bottle |
JP7296697B2 (en) * | 2018-03-05 | 2023-06-23 | サントリーホールディングス株式会社 | plastic bottle |
JP7454914B2 (en) * | 2019-03-29 | 2024-03-25 | サントリーホールディングス株式会社 | plastic bottle |
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JPH06501225A (en) * | 1990-07-09 | 1994-02-10 | ジェイ ガズデン ピーティーワイ リミテッド | improved container |
JPH0680132A (en) * | 1992-06-09 | 1994-03-22 | Constar Plastics Inc | Blow-formed container of thermoplastic resin |
JPH0716580Y2 (en) * | 1988-05-18 | 1995-04-19 | 株式会社吉野工業所 | Biaxially stretch blow molded bottle |
-
2010
- 2010-07-09 MY MYPI2012000119A patent/MY156895A/en unknown
- 2010-07-09 WO PCT/JP2010/061711 patent/WO2011007734A1/en active Application Filing
- 2010-07-09 CN CN201080031729.5A patent/CN102470950B/en not_active Expired - Fee Related
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JPH0716580Y2 (en) * | 1988-05-18 | 1995-04-19 | 株式会社吉野工業所 | Biaxially stretch blow molded bottle |
JPH0257545A (en) * | 1988-06-17 | 1990-02-27 | Hoover Universal Inc | Bottom structure of carbonated beverage vessel |
JPH06501225A (en) * | 1990-07-09 | 1994-02-10 | ジェイ ガズデン ピーティーワイ リミテッド | improved container |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2014082696A1 (en) * | 2012-11-30 | 2014-06-05 | Alpla Werke Alwin Lehner Gmbh & Co. Kg | Plastic container |
US9957077B2 (en) | 2012-11-30 | 2018-05-01 | Alpla Werke Alwin Lehner Gmbh & Co. Kg | Plastic container |
EP2978584A1 (en) * | 2013-03-27 | 2016-02-03 | Sidel Participations | Container with a reinforced base, and method for manufacturing such a container |
EP3889057B1 (en) * | 2018-11-30 | 2024-03-06 | Yoshino Kogyosho Co., Ltd. | Synthetic resin container, and method for producing synthetic resin container |
Also Published As
Publication number | Publication date |
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CN102470950B (en) | 2014-03-12 |
MY156895A (en) | 2016-04-15 |
CN102470950A (en) | 2012-05-23 |
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