WO2011007734A1 - Plastic bottle - Google Patents

Plastic bottle Download PDF

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Publication number
WO2011007734A1
WO2011007734A1 PCT/JP2010/061711 JP2010061711W WO2011007734A1 WO 2011007734 A1 WO2011007734 A1 WO 2011007734A1 JP 2010061711 W JP2010061711 W JP 2010061711W WO 2011007734 A1 WO2011007734 A1 WO 2011007734A1
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WO
WIPO (PCT)
Prior art keywords
pressure
leg
bottle according
bottle
groove
Prior art date
Application number
PCT/JP2010/061711
Other languages
French (fr)
Japanese (ja)
Inventor
章智 関根
量哉 広瀬
美恵 太田
祐子 高田
Original Assignee
大日本印刷株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2009164681A external-priority patent/JP5428604B2/en
Priority claimed from JP2009164723A external-priority patent/JP5424100B2/en
Priority claimed from JP2009164670A external-priority patent/JP5370835B2/en
Application filed by 大日本印刷株式会社 filed Critical 大日本印刷株式会社
Priority to CN201080031729.5A priority Critical patent/CN102470950B/en
Publication of WO2011007734A1 publication Critical patent/WO2011007734A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261Bottom construction

Definitions

  • the present invention relates to a plastic bottle made of a synthetic resin such as polyethylene terephthalate, and more particularly to a plastic bottle with improved pressure resistance and impact resistance.
  • the present invention also relates to a pressure-resistant bottle having high strength when the inside of the bottle is set to a positive pressure.
  • the inside of the bottle becomes slightly positive.
  • the bottle is filled with content liquid such as green tea or coffee and the filling temperature is lower than the selling temperature, the volume of the inner solution expands by increasing the temperature difference between the selling and filling, and the inside of the bottle expands. Positive pressure.
  • the present invention has been made in consideration of such points, and an object of the present invention is to provide a plastic bottle having high pressure resistance and impact resistance even when it is thinned for weight reduction. To do. Another object of the present invention is to provide a pressure-resistant bottle that can reduce deformation when the inside of the bottle is set to a positive pressure and that is not easily deformed by an external force.
  • the present invention is a plastic bottle, comprising a mouth, a trunk, and a bottom, the bottom having a central portion and a plurality of legs that are disposed around the central portion and project downward.
  • the plastic bottle is characterized in that each leg portion is formed with one to six grooves extending along the radial direction of the bottom portion and retracting inward.
  • each leg has a grounding surface, a leg inner side surface provided on the inner side of the grounding surface, and a leg outer side surface provided on the outer side of the grounding unit, and each groove extends from the inner side surface of the leg part. It is a plastic bottle characterized in that it extends to the outer surface of the leg portion through the ground contact surface.
  • the present invention is a plastic bottle characterized in that the bottom has 5 to 9 legs.
  • the present invention is the plastic bottle characterized in that each leg has a grounding surface, and the thickness of the grounding surface is 0.04 mm to 0.3 mm.
  • the present invention is a plastic bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
  • the present invention is a plastic bottle characterized in that each groove has a length of 3 mm to 25 mm.
  • the present invention is a plastic bottle characterized in that the width of each groove is 0.2 mm to 5 mm.
  • the ratio of the total area (S g ) of the bottom surface of each groove to the total area (S T ) of the ground contact surface, the inner surface of the leg, and the outer surface of the leg is 2% or more and 50 It is a plastic bottle characterized by being less than%.
  • the present invention is a plastic bottle characterized by having a structure in which a barrier layer having gas barrier properties and light shielding properties is laminated or a structure in which a resin having gas barrier properties and light shielding properties is blended.
  • the pressure-resistant bottle includes a mouth portion, a trunk portion, and a bottom portion.
  • the bottom portion extends from the central portion to the peripheral portion and protrudes downward, and includes a plurality of legs each including a grounding surface. And a flat surface extending downward from the central portion toward the peripheral portion is formed between the leg portions, and the ground contact surface of each leg portion is formed in a curved shape in a cross section from the central portion to the peripheral portion, and at least 1
  • the pressure-resistant bottle is characterized in that a groove is formed in one leg portion from the central portion side to the peripheral portion side through the grounding surface.
  • the present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
  • the present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
  • the present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
  • the length of each groove is 1 mm when the length from the lowest point of the ground plane toward the peripheral side is L 1 and the length from the lowest point of the ground plane toward the center side is L 2.
  • the present invention is a pressure-resistant bottle characterized in that a reinforcing groove extending from the central side to the peripheral side and retracting upward is formed on each flat surface.
  • the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
  • the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom, and the bottom surface of the recess and the bottom surface of the reinforcing groove are flush with each other.
  • the present invention is the pressure-resistant bottle, wherein each flat surface constitutes a part of a concave curved surface that curves upward in a cross section from the central portion toward the peripheral portion.
  • the present invention is a pressure-resistant bottle characterized in that a protruding height from a flat surface on the ground contact surface of each leg is 1 mm to 3 mm.
  • the present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
  • the pressure-resistant bottle includes a mouth portion, a body portion, and a bottom portion.
  • the bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of legs each including a grounding surface.
  • a flat surface extending upward from the central portion toward the peripheral portion is formed between the respective leg portions, and the peripheral portion of each leg portion is retracted inward in the radial direction from the trunk portion, together with the peripheral portion of each flat surface.
  • the pressure-resistant bottle is characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface.
  • the present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
  • the present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
  • the present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
  • the length of each groove is 1 mm when the length from the lowest point on the ground plane toward the peripheral side is L 3 and the length from the lowest point on the ground plane toward the center is L 4. ⁇ L 3 ⁇ 10 mm and 0.5 mm ⁇ L 4 ⁇ 7 mm.
  • the present invention is the pressure-resistant bottle characterized in that each flat surface constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion toward the peripheral portion.
  • the present invention is a pressure-resistant bottle characterized in that the bottom portion has an odd number of legs.
  • the present invention is a pressure-resistant bottle characterized in that the protruding height of each leg is 10% to 20% of the diameter of the trunk.
  • the present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
  • the present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
  • the pressure resistance and impact resistance of the plastic bottle can be enhanced even when the plastic bottle is thin in order to reduce the weight.
  • the present invention it is possible to reduce deformation when the inside of the pressure-resistant bottle is made positive pressure. Further, even when the pressure-resistant bottle is thin, the strength of the bottom can be increased, so that deformation such as a dent hardly occurs even when an external force is applied to the bottom of the bottle.
  • FIG. 1 is a front view showing a plastic bottle according to a first embodiment of the present invention.
  • FIG. 2 is a vertical sectional view showing the bottom of the plastic bottle according to the first embodiment of the present invention.
  • FIG. 3 is a perspective view showing the bottom of the plastic bottle according to the first embodiment of the present invention.
  • FIG. 4 is a perspective view showing the bottom of a plastic bottle according to Comparative Example 1 and Comparative Example 2 of the first embodiment of the present invention.
  • FIG. 5 is a graph comparing the total elongation of plastic bottles when the internal pressure of the bottle is increased.
  • FIG. 6 is a graph comparing the gate depth elongation rate of a plastic bottle when the internal pressure of the bottle is increased.
  • FIG. 7 is a front view showing a pressure-resistant bottle according to the second embodiment of the present invention.
  • FIG. 8 is a perspective view showing the bottom of a pressure-resistant bottle according to the second embodiment of the present invention.
  • FIG. 9 is a bottom view showing the bottom part of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of arrow IX in FIG. 7).
  • FIG. 10 is a vertical cross-sectional view (cross-sectional view taken along the line XX of FIG. 9) showing the bottom of the pressure-resistant bottle according to the second embodiment of the present invention.
  • FIG. 11 is a partial cross-sectional view (cross-sectional view taken along the line XI-XI in FIG.
  • FIG. 12 is an enlarged side view showing the legs of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of the arrow XII in FIG. 9).
  • FIG. 13 is a schematic cross-sectional view showing a change in bottom shape when an internal pressure is applied to a bottle as a comparative example.
  • FIG. 14 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the second embodiment of the present invention (a diagram corresponding to FIG. 8).
  • FIG. 15 is a front view showing a pressure-resistant bottle according to the third embodiment of the present invention.
  • FIG. 12 is an enlarged side view showing the legs of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of the arrow XII in FIG. 9).
  • FIG. 13 is a schematic cross-sectional view showing a change in bottom shape when an internal pressure is applied to a bottle as a comparative example.
  • FIG. 14 is a perspective view showing the bottom of a
  • FIG. 16 is a perspective view showing the bottom of a pressure-resistant bottle according to the third embodiment of the present invention.
  • FIG. 17 is a bottom view showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention (viewed in the direction of the arrow XVII in FIG. 15).
  • FIG. 18 is a vertical sectional view (cross-sectional view taken along the line XVIII-XVIII in FIG. 17) showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention.
  • FIG. 19 is a partial cross-sectional view (cross-sectional view taken along the line XIX-XIX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention.
  • FIG. 17 is a bottom view showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention (viewed in the direction of the arrow arrow XVII in FIG. 15).
  • FIG. 18 is a vertical sectional view (cross-sectional view taken along the
  • FIG. 20 is an enlarged side view (viewed in the direction of the arrow XX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention.
  • FIG. 21 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the third embodiment of the present invention (a diagram corresponding to FIG. 16).
  • FIGS. 1 to 3 are views showing a first embodiment of the present invention.
  • a plastic bottle 10 made of a petaloid bottle includes a mouth part 11, a body part 12 provided below the mouth part 11, and a bottom part 20 provided below the body part 12. .
  • This plastic bottle 10 is a preform produced by injection molding a synthetic resin material and biaxially stretch blow molded.
  • a thermoplastic resin especially PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate) as a material of the preform, that is, the plastic bottle 10.
  • the plastic bottle 10 can be formed as a multilayer molded bottle having two or more layers. That is, by extrusion molding or injection molding, for example, the intermediate layer has gas barrier properties and light shielding properties such as MXD6, MXD6 + cobalt salt, PGA (polyglycolic acid), EVOH (ethylene vinyl alcohol copolymer) or PEN (polyethylene naphthalate).
  • a multilayer bottle having gas barrier properties and light shielding properties may be formed by extrusion molding a preform composed of three or more layers as the resin (intermediate layer), and then blow molding.
  • Such an intermediate layer is preferably provided in at least the body 12 of the plastic bottle 10.
  • thermoplastic resins are blended may be formed as well as multilayers.
  • the gas barrier property can be improved while maintaining transparency.
  • coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
  • EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
  • the bottom portion 20 of the plastic bottle 10 is provided with a substantially circular center portion 24 as viewed from the bottom surface direction, and is provided around the center portion 24 and arranged at equal intervals in the circumferential direction. And a plurality (five in FIG. 1 to FIG. 3) of leg portions 21 projecting downward.
  • the number of the leg portions 21 can be 5 to 9. However, the number of the leg portions 21 is most preferably 5 to 7 from the viewpoint of stably erecting the plastic bottle 10 and improving the moldability of the light weight bottle.
  • each leg 21 includes a grounding surface 21a, a leg inner side surface 21b extending upward from the grounding surface 21a toward the central portion 24, and a peripheral edge of the bottom 20 from the grounding surface 21a.
  • a leg outer surface 21c extending upward toward the portion 20b.
  • the leg inner side surface 21b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 3).
  • the leg outer surface 21 c is connected to the lower end of the trunk 12 and is flush with the trunk 12.
  • each leg part 21 the curved surface 22 extended upwards toward the peripheral part 20b of the bottom part 20 from the center part 24 is formed.
  • each curved surface 22 constitutes a part of a substantially spherical curved surface that curves downward.
  • Each leg portion 21 is formed with an elongated groove 23 extending from the center portion 24 side to the peripheral edge portion 20b side along the radial direction of the bottom portion 20 and drawn into the plastic bottle 10 inward (substantially upward). Yes.
  • each leg 21 three grooves 23 are formed in each leg 21. These three grooves 23 are composed of a groove 23a located at the center of the leg portion 21 and a pair of grooves 23b, 23b located on both sides of the groove 23a (see FIG. Groove 23).
  • the number of the grooves 23 formed in each leg portion 21 is not limited to three, and may be one to six.
  • the number of the grooves 23 is 7 or more, as will be described later, when the plastic bottle 10 is produced by blow molding, there arises a problem with the shaping failure of the bottom portion 20.
  • Each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a. Thereby, the intensity
  • the length of each groove 23 is preferably 3 mm to 25 mm, and the width of each groove 23 is preferably 0.2 mm to 5 mm.
  • each groove 23 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm.
  • channel 23 shall be less than 0.05 mm, the effect of this Embodiment of raising the intensity
  • the depth of each groove 23 exceeds 3.0 mm, there is a risk of forming defects when the plastic bottle 10 is blow-molded.
  • each leg portion 21 the total area (S g ) of the bottom surface 23 c (see FIG. 2) of each groove 23 with respect to the total area (S T ) of the ground contact surface 21 a, the leg inner side surface 21 b, and the leg outer side surface 21 c.
  • the ratio is preferably 2% or more and 50% or less (that is, 0.02 ⁇ (S g / S T ) ⁇ 0.5).
  • the ratio is less than 2%, it is difficult to obtain the effect of the present embodiment that increases the strength of each leg 21.
  • the ratio is more than 50%, there is a risk of forming failure when the plastic bottle 10 is blow-molded.
  • the size of the plastic bottle 10 is not limited and may be made of any size bottle.
  • each leg portion 21 the three grooves 23 are formed in each leg portion 21, and the strength of each leg portion 21 is increased.
  • the thickness of each leg portion 21 on the ground contact surface 21a can be set to 0.04 mm to 0.3 mm, particularly 0.05 mm to 0.25 mm.
  • the object to be filled in the plastic bottle 10 is not limited, but the bottle internal pressure is made positive by using carbonated drinking water, natural foaming water (sparkling water), oxygen water, liquid nitrogen, etc. in which the inside of the plastic bottle 10 becomes positive after filling.
  • Soft drinks are suitable.
  • the positive pressure inside the plastic bottle 10 means that the internal pressure of the plastic bottle 10 becomes 1 kPa to 400 kPa when the liquid temperature of the filled content liquid is 20 ° C.
  • the internal pressure of the plastic bottle 10 is 1 kPa to 150 kPa, the effect of the present embodiment is easily obtained.
  • the plastic bottle 10 is filled with a liquid content such as carbonated drinking water, natural foaming water (sparkling water), oxygen water, green tea, or coffee, and then liquid nitrogen is filled into the head space and then closed.
  • a liquid content such as carbonated drinking water, natural foaming water (sparkling water), oxygen water, green tea, or coffee
  • liquid nitrogen is filled into the head space and then closed.
  • the inside of the plastic bottle 10 becomes a positive pressure (for example, when the liquid temperature of the content liquid is 20 ° C., the internal pressure immediately after filling is 1 kPa to 400 kPa) due to the filled inert gas or the content liquid.
  • the plastic bottle 10 (hereinafter also referred to as a beverage product) filled with the contents is shipped, transported to a retail store or put into a vending machine and sold to a consumer.
  • each leg 21 is formed with three grooves 23 extending along the radial direction of the bottom 20 and retracting inward. Therefore, even if the pressure in the plastic bottle 10 becomes positive and a substantially downward force is applied to the bottom portion 20, the strength of each leg portion 21 is increased, and the overall height of the plastic bottle 10 does not change greatly. This prevents troubles such as the plastic bottle 10 not entering the rack of the vending machine or the cardboard case.
  • each leg portion 21 since the strength of each leg portion 21 is increased, even when an impact is applied to the bottom portion 20 in a state where the inside of the plastic bottle 10 is at a positive pressure, the leg portion 21 is deformed such as a dent. Is unlikely to occur. Thereby, it is possible to prevent the commercial value of the plastic bottle 10 filled with the contents from being damaged, and to prevent the collapse of goods during transportation and the clogging in the vending machine.
  • each leg portion 21 is formed with one to six grooves 23 extending along the radial direction of the bottom portion 20 and retracting inward, so that the weight can be reduced. Even when the plastic bottle 10 is thin, the pressure resistance and impact resistance of the plastic bottle 10 can be improved.
  • each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a, so that the strength of the entire leg portion 21 is enhanced.
  • Example 1 First, as shown in FIG. 1, a plastic bottle 10 (Example 1) for 500 ml in which three grooves were formed in the leg portion 21 of the bottom portion 20 was produced.
  • the plastic bottle 10 (Example 1) was produced by carrying out biaxial stretch blow molding of 18g preform.
  • This plastic bottle 10 (Example 1) is made thinner than a plastic bottle generally used conventionally.
  • FIG. 4 A 500 ml plastic bottle 70 (Comparative Example 2) shown in FIG. 4 was produced in the same manner as in Comparative Example 1 except that it was formed thick. In this case, a plastic bottle 70 (Comparative Example 2) was produced by biaxially stretching blow molding a 28 g preform. The plastic bottle 70 (Comparative Example 2) has a thickness 1.5 to 4 times that of the plastic bottle 10 of Example 1.
  • the total height elongation refers to a value obtained by dividing the change amount of the total height of the plastic bottle based on the total height of the plastic bottle when the internal pressure is 0 kPa by the total height of the plastic bottle when the internal pressure is 0 kPa.
  • the gate depth elongation is the value obtained by dividing the amount of change based on the gate depth of a plastic bottle whose internal pressure is 0 kPa by the gate depth of the plastic bottle when the internal pressure is 0 kPa.
  • a large value indicates that the plastic bottle has a large dimensional change.
  • the gate depth means the distance in the height direction between the center of the bottom of each bottle (for example, the center 24 in the first embodiment) and the bottle grounding surface. The results are shown in FIGS.
  • the total height of the plastic bottle 10 according to Example 1 increased as the internal pressure increased (FIG. 5), and the gate depth of the bottom 20 decreased (FIG. 6).
  • the plastic bottle 10 according to Example 1 is thinner than the plastic bottle 70 (Comparative Example 2), the total high elongation rate and the gate depth elongation rate are the plastic bottle 70 (Comparative Example 2). ) And higher than that (FIGS. 5 and 6).
  • FIGS. 7 to 14 are views showing a second embodiment of the present invention.
  • a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS.
  • the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”.
  • “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 110 is upright (FIG. 7).
  • the pressure-resistant bottle 110 includes a mouth portion 111, a body portion 112 provided below the mouth portion 111, and a bottom portion 120 provided below the body portion 112.
  • the pressure-resistant bottle 110 is a biaxial stretch blow-molded preform made by injection molding polyethylene terephthalate (hereinafter abbreviated as PET).
  • PET polyethylene terephthalate
  • PP polypropylene
  • PLA polylactic acid
  • other various thermoplastic resins can be used in addition to PET.
  • the preform may have a multilayer structure, and at least one of them may be a gas barrier layer.
  • a gas barrier layer a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed.
  • EVOH saponified ethylene-vinyl acetate copolymer
  • MXD6 polymetaxylylene adipamide
  • the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform.
  • oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
  • the gas barrier property can be improved while maintaining transparency.
  • coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
  • EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
  • the bottom 120 has nine (plural) leg portions 121 that extend from the central portion 120a to the peripheral portion 120b and project downward.
  • leg portions 121 it is preferable to provide three or more leg portions 121 in order to stably erect the pressure-resistant bottle 110, but the upper limit is about 15 from the viewpoint of formability. In order to effectively prevent buckling, the number of leg portions 121 is preferably an odd number.
  • the nine leg portions 121 are arranged at equal intervals along the peripheral edge portion 120 b of the bottom portion 120.
  • each leg 121 includes a grounding surface 121a, an inner inclined surface 121b extending upward from the grounding surface 121a toward the central portion 120a, and a peripheral portion 120b side from the grounding surface 121a. And an outer inclined surface 121c extending upward.
  • the ground contact surface 121a is formed in a curved surface in a cross section from the central portion 120a to the peripheral edge portion 120b (see the vertical sectional view of FIG. 10).
  • the inner inclined surface 121b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 9).
  • a flat surface 122 extending downward from the central portion 120a toward the peripheral edge portion 120b is formed between the leg portions 121.
  • Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b (see FIG. 10).
  • a groove 151 is formed in each leg 121 from the central portion 120a side (inner inclined surface 121b) through the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c).
  • two grooves 151 are formed in every leg 121, but the present invention is not limited to this, and the grooves 151 may be provided only in specific (one or more) legs 121.
  • the number of the grooves 151 is not limited, it is preferable that the number of the grooves 151 be one to six for each leg 121. However, if the number of the grooves 151 formed in each leg 121 is one, the effect of the present embodiment to be described later is reduced, and if the number is five or more, the moldability of the legs 121 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 151 formed in each leg 121 is two to four.
  • each flat surface 122 an elongated reinforcing groove 123 extending from the center portion 120a side to the peripheral edge portion 120b side and retracting upward is formed. That is, the bottom portion 120 has nine reinforcing grooves 123 that are radially spaced from the central portion 120a.
  • a recess 124 having a circular shape as viewed from the bottom surface is formed in the center of each flat surface 122 while being retracted upward.
  • the concave portion 124 is formed continuously with the reinforcing groove 123, and the bottom surface 124a of the concave portion 124 and the bottom surface 123a of the reinforcing groove 123 are flush with each other (see FIG. 10).
  • a bottom inner side surface 125 is formed in a planar region surrounded by each leg 121, the reinforcing groove 123, and the recess 124.
  • the bottom inner side surface 125 is formed continuously with the flat surface 122 and is flush with the flat surface 122.
  • the size of the pressure-resistant bottle 110 is not limited, and may be made of any size bottle. 10
  • the capacity of the pressure-resistant bottle 110 is 500 ml
  • the protrusion height h 1 from the planar surface 122 of the ground plane 121a of each leg 121 1 mm to 3 mm is preferable.
  • the bottom depth of the bottom 120 is preferably 7 mm to 22 mm.
  • the diameter phi 1 is 50mm to 68mm of the barrel 112
  • the diameter phi 1 of the body 112 70 mm to 90 mm of 1500ml barrel
  • the diameter ⁇ 1 of 112 is 80 mm to 100 mm
  • the protruding height h 1 of the ground contact surface 121a of each leg 121 from the flat surface 122 is 1 mm to 3 mm
  • the bottom depth h 2 of the bottom 120 is 7 mm to 22 mm. It is preferable.
  • the radius of curvature R of the ground contact surface 121a of each leg 121 is 3 mm to 8 mm.
  • the thickness t 1 of the body portion 112 is 0.1 mm to 0.5 mm.
  • each groove 151 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm.
  • the depth d of the groove 151 is too shallow, the effect of providing the groove 151 is diminished, and when the depth d of the groove 151 is too deep, the moldability of the leg 121 may be slightly deteriorated.
  • the length of each groove 151 is L 1 from the lowest point 121d of the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c side), and the lowest point 121d of the ground contact surface 121a. If the length toward the central portion 120a side (inner inclined surface 121b side) was L 2 from, it is preferable to 1mm ⁇ L 1 ⁇ 10mm and 0.5 mm ⁇ L 2 ⁇ 7 mm. If the length of the groove 151 is too short, the effect of providing the groove 151 is reduced. On the other hand, if the length of the groove 151 is too long, the moldability of the leg 121 may be slightly deteriorated.
  • each groove 151 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 151 are formed in each leg 121 as in the present embodiment, it is desirable that the distance a between the grooves 151 be equal to or larger than the width b of each groove 151 (b ⁇ a). This is because, if the distance a between the grooves 151 is smaller than the width b of the grooves 151 (b> a), the moldability may be deteriorated, and the area of the ground contact surface 121a is reduced. This is because the self-supporting property of the bottle 110 may be adversely affected.
  • the pressure bottle 110 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 110 becomes a positive pressure (for example, 20 to 40 kPa) by the filled inert gas or content liquid.
  • a content liquid such as green tea
  • an inert gas such as nitrogen
  • the bottom portion 120 has nine leg portions 121 extending from the central portion 120a to the peripheral edge portion 120b and projecting downward, and between the respective leg portions 121, the central portion 120a to the peripheral edge portion A flat surface 122 extending downward toward 120b is formed.
  • Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Therefore, even if the pressure bottle 110 has a positive pressure and a downward force is applied to the bottom 120, the bottom 120 is not easily deformed because the stress does not concentrate on the bottom 120.
  • the adjacent leg portions 121 and the flat surface 122 positioned between the leg portions 121 form a rib structure, this also acts to prevent the bottom portion 120 from being deformed.
  • the reinforcing groove 123 and the recess 124 of the bottom 120 also serve to prevent the deformation of the bottom 120 by the same action.
  • the ground contact surface 121a which is a surface to which the pressure resistant bottle 110 is grounded, is formed in a curved surface in a cross section from the central portion 120a to the peripheral portion 120b.
  • the inside of the pressure-resistant bottle 110 becomes positive pressure, a force is exerted to cause the curvature radius R of the ground contact surface 121a of the leg 121 to increase, but the groove 151 provided in the leg 121 causes the force to be deformed.
  • the deformation of the radius of curvature R can be suppressed.
  • the total height change amount of the pressure bottle 110 can be further reduced.
  • the ground contact surface 131 at the bottom of the bottle is a flat horizontal surface
  • the pressure inside the bottle increases and the bottom of the bottle deforms
  • the outer edge of the ground contact 131 The angle ⁇ 1 of the part 131a and the angle ⁇ 2 of the inner edge part 131b of the ground surface 131 are each deformed in a direction of increasing (imaginary line (two-dot chain line) in FIG. 13).
  • imaging line two-dot chain line
  • the ground contact surface 121a is formed in a curved shape in a cross section from the central portion 120a to the peripheral portion 120b, and is formed on the leg portion 121 from the central portion 120a side. Since the groove 151 is formed through the ground contact surface 121a toward the peripheral edge 120b, when the pressure inside the pressure resistant bottle 110 increases, the radius of curvature R of the ground contact surface 121a of each leg 121 hardly increases. Thereby, the total height change amount of the pressure-resistant bottle 110 can be suppressed small.
  • the bottom portion 120 has the plurality of leg portions 121 extending from the central portion 120 a to the peripheral edge portion 120 b and protruding downward, and between the respective leg portions 121, the central portion 120 a extends to the peripheral edge portion.
  • a flat surface 122 extending downward toward 120b is formed.
  • Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Accordingly, the strength of the bottom 120 is increased, and deformation (buckling or the like) of the bottom 120 can be prevented when the pressure bottle 110 is positively pressurized.
  • the reinforcing groove 123 extending from the central portion 120 a to the peripheral edge portion 120 b and retracting upward is formed on each flat surface 122, and the concave portion 124 retracting upward is formed in the central portion 120 a of the bottom portion 120. ing. As a result, the strength of the bottom 120 is increased, and the deformation of the bottom 120 can be further suppressed.
  • the ground contact surface 121a of each leg 121 is formed in a curved shape in a cross section from the central part 120a to the peripheral part 120b, and is in contact with the leg 121 from the central part 120a side. Since the groove 151 is formed through the ground 121a toward the peripheral edge 120b, the total height change amount of the pressure bottle 110 can be reduced when the pressure bottle 110 has a positive pressure.
  • each leg 121 can prevent the leg 121 from being deformed and generating wrinkles when the inside of the bottle is made positive.
  • the leg 121 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 110 filled with the content liquid, dropping the pressure-resistant bottle 110 by mistake, or dropping impact when selling with a vending machine.
  • deformation may occur, since the leg portion 121 is reinforced by the groove 151, such deformation can be prevented. Even if the leg 121 is deformed, there is an effect that the deformation is not conspicuous because of the groove 151.
  • the appearance shape of the pressure bottle 110 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 110. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 110 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
  • the inside of the pressure-resistant bottle 110 can be used as a non-positive pressure.
  • green tea is filled and then nitrogen is filled to make the pressure bottle 110 positive pressure to make a product for a vending machine.
  • the same pressure bottle 110 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
  • FIGS. 15 to 21 are views showing a third embodiment of the present invention.
  • a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS.
  • the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”.
  • “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 210 is erected (FIG. 15), respectively.
  • the pressure-resistant bottle 210 includes a mouth portion 211, a body portion 212 provided below the mouth portion 211, and a bottom portion 220 provided below the body portion 212.
  • This pressure-resistant bottle 210 is obtained by biaxial stretch blow molding of a preform manufactured by injection molding of polyethylene terephthalate (hereinafter abbreviated as PET).
  • PET polyethylene terephthalate
  • PP polypropylene
  • PLA polylactic acid
  • various other thermoplastic resins can be used in addition to PET.
  • the preform may have a multilayer structure, and at least one of them may be a gas barrier layer.
  • a gas barrier layer a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed.
  • EVOH saponified ethylene-vinyl acetate copolymer
  • MXD6 polymetaxylylene adipamide
  • the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform.
  • oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
  • the gas barrier property can be improved while maintaining transparency.
  • coating means gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made.
  • EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
  • the bottom portion 220 has seven (a plurality of) leg portions 221 that extend from the central portion 220a to the peripheral edge portion 220b and project downward.
  • the upper limit is about 15 from the viewpoint of formability.
  • the number of the leg portions 221 is preferably an odd number, more preferably 7 or 9.
  • the seven leg portions 221 are arranged at equal intervals along the peripheral edge portion 220b of the bottom portion 220.
  • each leg 221 includes a grounding surface 221a, an inner inclined surface 221b extending upward from the grounding surface 221a toward the central portion 220a, and a peripheral portion 220b side from the grounding surface 221a. And an outer inclined surface 221c extending upward.
  • the inner inclined surface 221b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 17).
  • each flat surface 222 extending upward from the central portion 220a toward the peripheral portion 220b is formed between the leg portions 221.
  • Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b (see FIG. 18).
  • each flat surface 222 is preferably made of a part of a spherical surface.
  • a groove 251 is formed in each leg 221 from the central portion 220a side (inner inclined surface 221b) through the ground contact surface 221a toward the peripheral edge 220b side (outer inclined surface 221c).
  • two grooves 251 are formed in every leg part 221, but the present invention is not limited to this, and the groove 251 may be provided only in specific (one or more) leg parts 221.
  • the number of grooves 251 is not limited, but is preferably 1 to 6 with respect to one leg 221. However, if the number of the grooves 251 formed in each leg 221 is one, the effect of the present embodiment to be described later becomes thin, and if the number is five or more, the moldability of the legs 221 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 251 formed in each leg portion 221 is two to four.
  • peripheral edge 221 d of each leg 221 is retracted radially inward from the body 212 to form a peripheral step 226 together with the peripheral edge 222 a of each flat surface 222. That is, the peripheral step 226 is provided in an annular shape over the entire circumference of the bottom 220 (see FIG. 17), and the vertical cross section of the peripheral step 226 has an arc shape protruding downward (FIG. 18). reference).
  • the size of the pressure-resistant bottle 210 is not limited, and may be any size bottle.
  • the diameter ⁇ 2 of the body portion 212 is set to 60 mm to 70 mm, and the bottom depth of the bottom portion 220 (that is, the grounding surface 221a of each leg portion 221 and the bottom portion 220
  • the distance h 3 from the central portion 220a is preferably 2 mm to 6 mm.
  • the protrusion height h 4 of each leg 221 it is preferable to lower the extent of not impairing the strength of the bottom portion 220.
  • the protruding height h 4 of each leg 221 is preferably 10% to 20% of the diameter of the trunk.
  • the diameter phi 2 of 50mm to 68mm of the barrel 212 in the case of 1000ml is the diameter phi 2 of the body 212 70 mm to 90 mm, of 1500ml barrel
  • the diameter ⁇ 2 of 212 is 80 mm to 100 mm
  • the protrusion height h 4 of the leg portion 221 is preferably 10% to 20% of the diameter ⁇ 2 of each trunk portion 212.
  • the radius of curvature R 1 of the ground plane 221a of each leg 221 and 3mm or 7 mm, a curvature radius R 2 of the peripheral step portion 226 be 1mm or 3mm preferable. Further, it is preferable that the thickness t 2 of the body 212 is 0.1 mm to 0.5 mm, and the horizontal width w of the peripheral step 226 is 1 mm to 2 mm.
  • the depth d 1 of each groove 251 is preferably 0.05 mm to 3 mm, more preferably 0.8 mm to 1.2 mm.
  • the depth d 1 of the groove 251 is too shallow, the effect of providing the groove 251 is diminished, and when the depth d 1 of the groove 251 is too deep, the moldability of the leg portion 221 may be slightly deteriorated.
  • the length of each groove 251 is L 3 from the lowest point 221e of the ground surface 221a toward the peripheral edge 220b side (outer inclined surface 221c side), and the lowest point 221e of the ground surface 221a. If the length toward the central portion 220a side (inner inclined surface 221b side) was L 4 from, it is preferable that the 1mm ⁇ L 3 ⁇ 10mm and 0.5mm ⁇ L 4 ⁇ 7mm. If the length of the groove 251 is too short, the effect of providing the groove 251 is reduced. On the other hand, when the length of the groove 251 is too long, the moldability of the leg portion 221 may be slightly deteriorated.
  • the width b 1 of each groove 251 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 251 are formed in each leg portion 221 as in the present embodiment, it is desirable that the interval a 1 between the grooves 251 be equal to or greater than the width b 1 of each groove 251 ( b 1 ⁇ a 1 ). This is because if the distance a 1 between the grooves 251 is smaller than the width b 1 of each groove 251 (b 1 > a 1 ), the moldability may be deteriorated, and the area of the ground contact surface 221a is small. This is because the self-supporting property of the pressure resistant bottle 210 may be adversely affected.
  • the pressure-resistant bottle 210 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 210 becomes a positive pressure (for example, 20 to 90 kPa) by the filled inert gas or content liquid.
  • a content liquid such as green tea
  • an inert gas such as nitrogen
  • the bottom part 220 has seven leg parts 221 that extend from the central part 220a to the peripheral part 220b and project downward, and between the leg parts 221 from the central part 220a to the peripheral part.
  • a flat surface 222 extending upward toward 220b is formed.
  • Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b. Therefore, even if the pressure bottle 210 has a positive pressure and a downward force is applied to the bottom 220, the bottom 220 is not easily deformed because the stress does not easily concentrate on the bottom 220. Further, the adjacent leg portions 221 and the flat surface 222 positioned between the leg portions 221 form a rib structure, and this also acts to prevent the deformation of the bottom portion 220.
  • the pressure inside the pressure-resistant bottle 210 is positive, a force is applied to cause the radius of curvature R 1 of the ground contact surface 221a of the leg 221 to increase, but the groove 251 provided in the leg 221 works. Therefore, deformation of the curvature radius R 1 can be suppressed. As a result, the total height change amount of the pressure bottle 210 can be further reduced. Moreover, not only can the change in the overall height of the pressure-resistant bottle 210 be suppressed, but it can also be prevented that the legs 221 are deformed and wrinkled due to the positive pressure.
  • the flat surface 222 has a dome shape protruding downward, even if the flat surface 222 of the bottom portion 220 starts to deform downward due to an increase in pressure in the pressure-resistant bottle 210, the entire bottom portion 220 is inverted. (That is, no buckling phenomenon occurs). Further, when the pressure in the pressure-resistant bottle 210 is increased, the body portion 212 acts to expand in the radial direction. However, since the peripheral step portion 226 is formed, the body portion 212 is difficult to expand in the radial direction.
  • the pressure-resistant bottle 210 is placed on a retail shelf or placed on a table.
  • a peripheral step 226 is formed between the bottom part 220 and the body part 212, and the peripheral part 221 d of each leg part 221 is retracted radially inward from the body part 212.
  • the upper leg portion 221 is difficult to see and does not stand out.
  • the bottom portion 220 of the pressure-resistant bottle 210 has a leg portion 221 that protrudes downward, like the general petaloid-shaped bottom portion, but the leg portion 221 is inconspicuous. As a result, the bottom 220 appears as if it is a normal bottom in appearance.
  • the trunk diameter ⁇ 2 is 60 mm to 70 mm, whereas the protruding height h 4 of the leg 221 is shortened to 8 mm to 12 mm. This contributes to making the leg 221 inconspicuous.
  • the bottom portion 220 has the plurality of leg portions 221 extending from the central portion 220a to the peripheral edge portion 220b and protruding downward, and between the leg portions 221 from the central portion 220a to the peripheral edge portion.
  • a flat surface 222 extending upward toward 220b is formed.
  • Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b.
  • the peripheral edge portion 221 d of each leg portion 221 is retracted radially inward from the body portion 212 to form a peripheral step portion 226 together with the peripheral edge portion 222 a of each flat surface 222.
  • a groove 251 is formed in the leg portion 221 from the central portion 220a side to the peripheral portion 220b side through the ground contact surface 221a.
  • each leg part 221 can prevent the leg part 221 from being deformed and wrinkled when the inside of the bottle is made positive.
  • the leg portion 221 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 210 filled with the content liquid, dropping the pressure-resistant bottle 210 by mistake, or dropping impact when selling with a vending machine. Although deformation may occur, such deformation can be prevented because the leg 221 is reinforced by the groove 251. Even if the leg portion 221 is deformed, there is an effect that the deformation is not conspicuous because of the groove 251.
  • the appearance shape of the pressure bottle 210 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 210. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 210 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
  • the inside of the pressure resistant bottle 210 can be used as a non-positive pressure.
  • green tea is filled and then nitrogen is filled to make the pressure-resistant bottle 210 a positive pressure so that it becomes a product for a vending machine.
  • the same pressure-resistant bottle 210 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
  • the pressure-resistant bottle 210 is formed by biaxial stretch blow molding of a preform (not shown), and the preform is manufactured by an injection molding method.
  • a gate portion corresponding to the injection gate of the injection molding apparatus is formed on the bottom portion of the preform (the portion corresponding to the bottom portion 220 of the pressure-resistant bottle 210).
  • the recess 224 is formed in the bottom 220 of the pressure bottle 210, there is an effect of making the gate portion less noticeable.

Abstract

Disclosed is a plastic bottle (10) that is equipped with a mouth (11), a body (12), and a bottom (20). The bottom (20) is provided with a center (24) and a plurality of feet (21) that are disposed around the periphery of the center (24) and that jut downwards. The strength of each foot (21) is increased as a result of one to six grooves (23), which extend in the radial direction of the bottom (20) and indent inwards, being formed on each foot (21).

Description

プラスチックボトルPlastic bottle
 本発明は、例えばポリエチレンテレフタレート等の合成樹脂からなるプラスチックボトルに係り、とりわけ耐圧性および耐衝撃性が高められたプラスチックボトルに関する。また、本発明は、ボトル内部を陽圧とした際に高い強度を有する耐圧用ボトルに関する。 The present invention relates to a plastic bottle made of a synthetic resin such as polyethylene terephthalate, and more particularly to a plastic bottle with improved pressure resistance and impact resistance. The present invention also relates to a pressure-resistant bottle having high strength when the inside of the bottle is set to a positive pressure.
 近年、プラスチックボトルに使用されるプラスチック材料の使用量を減らすことにより、プラスチックボトルを軽量化することが望まれている。しかしながら、ボトルを軽量化した場合、ボトルの強度が弱くなってしまう。この為、軽量化ボトルは、ある一定の強度を維持する目的で、デザイン性や店頭販売(手売)に限定される等の制約がある。 In recent years, it has been desired to reduce the weight of plastic bottles by reducing the amount of plastic materials used in plastic bottles. However, when the bottle is lightened, the strength of the bottle is weakened. For this reason, the light weight bottle has restrictions such as being limited to designability and over-the-counter sales (hand sale) in order to maintain a certain strength.
 また、ボトルを自動販売機で販売するときに、自動販売機内ではボトルが横倒しになって積載される事により、下段にあるボトルはボトル潰れを伴い易くなる傾向があり、自動販売機から正常に排出できなかったり、自動販売機内での保存中や排出時にボトルが凹む問題が生じやすい。これを解決するために、ボトル飲料を製造する工程において、ボトルに内容液を充填した直後に液体窒素等をボトル内に充填してボトル内圧を陽圧化させ閉栓する技術がある。これにより、ボトル内部は陽圧となり、ボトルの強度を高くすることが可能である。なお、このようにボトル内部を窒素等の不活性ガスで満たすことは、内容液(例えば緑茶)の酸化を防止する効果もある。 Also, when bottles are sold in vending machines, the bottles in the vending machine tend to be laid sideways and loaded, so that the bottles in the lower tier tend to be crushed. There is a tendency that the bottle cannot be discharged or the bottle is recessed during storage or discharge in the vending machine. In order to solve this, there is a technique of filling a bottle with liquid nitrogen or the like immediately after the bottle is filled with the content liquid in the process of manufacturing the bottle beverage, thereby positively increasing the bottle internal pressure and closing the bottle. Thereby, the inside of a bottle becomes a positive pressure and it is possible to raise the intensity | strength of a bottle. In addition, filling the inside of the bottle with an inert gas such as nitrogen as described above also has an effect of preventing the content liquid (for example, green tea) from being oxidized.
 また、天然発泡水(スパークリングウォーター)や酸素水等をボトルに充填した場合、ボトル内はわずかに陽圧となる。あるいは緑茶またはコーヒー等の内容液をボトルに充填し、充填温度が販売時温度より低い場合、内溶液が販売時と充填時の差分昇温する事で内溶液の体積が膨張し、ボトル内が陽圧となる。 Also, when the bottle is filled with natural foaming water (sparkling water) or oxygen water, the inside of the bottle becomes slightly positive. Alternatively, if the bottle is filled with content liquid such as green tea or coffee and the filling temperature is lower than the selling temperature, the volume of the inner solution expands by increasing the temperature difference between the selling and filling, and the inside of the bottle expands. Positive pressure.
 このように、ボトル内部が陽圧となる場合、従来一般的な形状の底部を有するボトルを用いると、ボトル内が陽圧になることにより底部が膨らんでボトルの全高が高くなってしまう。あるいは、底部の凹凸が反転(バックリング)することにより、ボトルが自立しなくなってしまう。 As described above, when the bottle has a positive pressure, when a bottle having a bottom portion having a general shape is used, the bottom portion swells due to the positive pressure in the bottle, and the total height of the bottle increases. Or the unevenness | corrugation of a bottom part will invert (buckling), and a bottle will become independent.
実用新案登録第2551699号公報Utility Model Registration No. 2551699 特開平10-139029号公報Japanese Patent Laid-Open No. 10-139029 特公平3-39897号公報Japanese Patent Publication No. 3-39897
 本発明はこのような点を考慮してなされたものであり、軽量化を図るために薄肉とした場合であっても、高い耐圧性および耐衝撃性を有するプラスチックボトルを提供することを目的とする。また本発明は、ボトル内部を陽圧にした際の変形を少なくすることができ、更に外力によっても変形しにくい耐圧用ボトルを提供することを目的とする。 The present invention has been made in consideration of such points, and an object of the present invention is to provide a plastic bottle having high pressure resistance and impact resistance even when it is thinned for weight reduction. To do. Another object of the present invention is to provide a pressure-resistant bottle that can reduce deformation when the inside of the bottle is set to a positive pressure and that is not easily deformed by an external force.
 本発明は、プラスチックボトルにおいて、口部と、胴部と、底部とを備え、底部は、中央部と、中央部の周囲に配置されるとともに下方へ突出する複数の脚部とを有し、各脚部に、底部の半径方向に沿って延びるとともに内方へ引込む1本乃至6本の溝が形成されていることを特徴とするプラスチックボトルである。 The present invention is a plastic bottle, comprising a mouth, a trunk, and a bottom, the bottom having a central portion and a plurality of legs that are disposed around the central portion and project downward. The plastic bottle is characterized in that each leg portion is formed with one to six grooves extending along the radial direction of the bottom portion and retracting inward.
 本発明は、各脚部は、接地面と、接地面内側に設けられた脚部内側面と、接地部外側に設けられた脚部外側面とを有し、各溝は、それぞれ脚部内側面から接地面を経て脚部外側面まで延びていることを特徴とするプラスチックボトルである。 According to the present invention, each leg has a grounding surface, a leg inner side surface provided on the inner side of the grounding surface, and a leg outer side surface provided on the outer side of the grounding unit, and each groove extends from the inner side surface of the leg part. It is a plastic bottle characterized in that it extends to the outer surface of the leg portion through the ground contact surface.
 本発明は、底部は、5個乃至9個の脚部を有することを特徴とするプラスチックボトルである。 The present invention is a plastic bottle characterized in that the bottom has 5 to 9 legs.
 本発明は、各脚部は接地面を有し、この接地面における肉厚が0.04mm乃至0.3mmであることを特徴とするプラスチックボトルである。 The present invention is the plastic bottle characterized in that each leg has a grounding surface, and the thickness of the grounding surface is 0.04 mm to 0.3 mm.
 本発明は、各溝の深さが0.05mm乃至3mmであることを特徴とするプラスチックボトルである。 The present invention is a plastic bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
 本発明は、各溝の長さが3mm乃至25mmであることを特徴とするプラスチックボトルである。 The present invention is a plastic bottle characterized in that each groove has a length of 3 mm to 25 mm.
 本発明は、各溝の幅が0.2mm乃至5mmであることを特徴とするプラスチックボトルである。 The present invention is a plastic bottle characterized in that the width of each groove is 0.2 mm to 5 mm.
 本発明は、各脚部において、接地面、脚部内側面、および脚部外側面の合計面積(S)に対する、各溝の底面の合計面積(S)の割合が、2%以上かつ50%以下となることを特徴とするプラスチックボトルである。 In the present invention, in each leg, the ratio of the total area (S g ) of the bottom surface of each groove to the total area (S T ) of the ground contact surface, the inner surface of the leg, and the outer surface of the leg is 2% or more and 50 It is a plastic bottle characterized by being less than%.
 本発明は、ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とするプラスチックボトルである。 The present invention is a plastic bottle characterized by having a structure in which a barrier layer having gas barrier properties and light shielding properties is laminated or a structure in which a resin having gas barrier properties and light shielding properties is blended.
 本発明は、耐圧用ボトルにおいて、口部と、胴部と、底部とを備え、底部は、中央部から周縁部に延びるとともに下方へ突出するし、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって下方へ延びる平坦面が形成され、各脚部の接地面は、中央部から周縁部に向かう断面において曲面状に形成され、少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトルである。 The pressure-resistant bottle includes a mouth portion, a trunk portion, and a bottom portion. The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and includes a plurality of legs each including a grounding surface. And a flat surface extending downward from the central portion toward the peripheral portion is formed between the leg portions, and the ground contact surface of each leg portion is formed in a curved shape in a cross section from the central portion to the peripheral portion, and at least 1 The pressure-resistant bottle is characterized in that a groove is formed in one leg portion from the central portion side to the peripheral portion side through the grounding surface.
 本発明は、各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
 本発明は、各溝の深さは、0.05mm乃至3mmであることを特徴とする耐圧用ボトルである。 The present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
 本発明は、各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
 本発明は、各溝の長さは、接地面最下点から周縁部側へ向かう長さをL1とし、接地面最下点から中央部側へ向かう長さをL2とした場合、1mm≦L1≦10mmかつ0.5mm≦L2≦7mmとなることを特徴とする耐圧用ボトルである。 In the present invention, the length of each groove is 1 mm when the length from the lowest point of the ground plane toward the peripheral side is L 1 and the length from the lowest point of the ground plane toward the center side is L 2. ≦ L 1 ≦ 10 mm and 0.5 mm ≦ L 2 ≦ 7 mm.
 本発明は、各平坦面に、中央部側から周縁部側に延びかつ上方へ引っ込む補強溝が形成されていることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that a reinforcing groove extending from the central side to the peripheral side and retracting upward is formed on each flat surface.
 本発明は、底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
 本発明は、底部の中央部に上方へ引っ込む凹部が形成され、凹部の底面と補強溝の底面とが同一面をなすことを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom, and the bottom surface of the recess and the bottom surface of the reinforcing groove are flush with each other.
 本発明は、各平坦面は、中央部から周縁部に向かう断面において上方へ向けて湾曲する凹状曲面の一部を構成することを特徴とする耐圧用ボトルである。 The present invention is the pressure-resistant bottle, wherein each flat surface constitutes a part of a concave curved surface that curves upward in a cross section from the central portion toward the peripheral portion.
 本発明は、各脚部の接地面における平坦面からの突出高さが1mm乃至3mmであることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that a protruding height from a flat surface on the ground contact surface of each leg is 1 mm to 3 mm.
 本発明は、ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
 本発明は、耐圧用ボトルにおいて、口部と、胴部と、底部とを備え、底部は、中央部から周縁部に延びるとともに下方へ突出し、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって上方へ延びる平坦面が形成され、各脚部の周縁部は、胴部から半径方向内方に引っ込んで各平坦面の周縁部とともに周縁段部を形成し、少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトルである。 The pressure-resistant bottle includes a mouth portion, a body portion, and a bottom portion. The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of legs each including a grounding surface. A flat surface extending upward from the central portion toward the peripheral portion is formed between the respective leg portions, and the peripheral portion of each leg portion is retracted inward in the radial direction from the trunk portion, together with the peripheral portion of each flat surface. The pressure-resistant bottle is characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface.
 本発明は、各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that the number of grooves formed in each leg is 1 to 6.
 本発明は、各溝の深さは、0.05mm乃至3mmであることを特徴とする耐圧用ボトルである。 The present invention is the pressure resistant bottle characterized in that each groove has a depth of 0.05 mm to 3 mm.
 本発明は、各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that at least two grooves are formed in each leg, and the distance between the grooves is equal to or greater than the width of each groove.
 本発明は、各溝の長さは、接地面最下点から周縁部側へ向かう長さをL3とし、接地面最下点から中央部側へ向かう長さをL4とした場合、1mm≦L3≦10mmかつ0.5mm≦L4≦7mmとなることを特徴とする耐圧用ボトルである。 In the present invention, the length of each groove is 1 mm when the length from the lowest point on the ground plane toward the peripheral side is L 3 and the length from the lowest point on the ground plane toward the center is L 4. ≦ L 3 ≦ 10 mm and 0.5 mm ≦ L 4 ≦ 7 mm.
 本発明は、各平坦面は、中央部から周縁部に向かう断面において下方へ向けて湾曲するドーム状曲面の一部を構成することを特徴とする耐圧用ボトルである。 The present invention is the pressure-resistant bottle characterized in that each flat surface constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion toward the peripheral portion.
 本発明は、底部は、奇数個の脚部を有することを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that the bottom portion has an odd number of legs.
 本発明は、各脚部の突出高さが胴部の径の10%~20%であることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that the protruding height of each leg is 10% to 20% of the diameter of the trunk.
 本発明は、底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized in that a recess that is retracted upward is formed in the center of the bottom.
 本発明は、ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする耐圧用ボトルである。 The present invention is a pressure-resistant bottle characterized by having a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated or a structure in which a resin having a gas barrier property and a light shielding property is blended.
 本発明によれば、軽量化を図るためにプラスチックボトルを薄肉とした場合であっても、プラスチックボトルの耐圧性および耐衝撃性を高めることができる。 According to the present invention, the pressure resistance and impact resistance of the plastic bottle can be enhanced even when the plastic bottle is thin in order to reduce the weight.
 また本発明によれば、耐圧用ボトル内部を陽圧にした際の変形を少なくすることができる。また、耐圧用ボトルを薄肉とした場合であっても、底部の強度を高くすることができるため、ボトルの底部に外力が加わっても凹み等の変形が生じにくい。 Further, according to the present invention, it is possible to reduce deformation when the inside of the pressure-resistant bottle is made positive pressure. Further, even when the pressure-resistant bottle is thin, the strength of the bottom can be increased, so that deformation such as a dent hardly occurs even when an external force is applied to the bottom of the bottle.
図1は、本発明の第1の実施の形態によるプラスチックボトルを示す正面図。FIG. 1 is a front view showing a plastic bottle according to a first embodiment of the present invention. 図2は、本発明の第1の実施の形態によるプラスチックボトルの底部を示す垂直断面図。FIG. 2 is a vertical sectional view showing the bottom of the plastic bottle according to the first embodiment of the present invention. 図3は、本発明の第1の実施の形態によるプラスチックボトルの底部を示す斜視図。FIG. 3 is a perspective view showing the bottom of the plastic bottle according to the first embodiment of the present invention. 図4は、本発明の第1の実施の形態の比較例1および比較例2によるプラスチックボトルの底部を示す斜視図。FIG. 4 is a perspective view showing the bottom of a plastic bottle according to Comparative Example 1 and Comparative Example 2 of the first embodiment of the present invention. 図5は、ボトルの内圧を高めていった場合における、プラスチックボトルの全高伸び率を比較するグラフ。FIG. 5 is a graph comparing the total elongation of plastic bottles when the internal pressure of the bottle is increased. 図6は、ボトルの内圧を高めていった場合における、プラスチックボトルのゲート深さ伸び率を比較するグラフ。FIG. 6 is a graph comparing the gate depth elongation rate of a plastic bottle when the internal pressure of the bottle is increased. 図7は、本発明の第2の実施の形態による耐圧用ボトルを示す正面図。FIG. 7 is a front view showing a pressure-resistant bottle according to the second embodiment of the present invention. 図8は、本発明の第2の実施の形態による耐圧用ボトルの底部を示す斜視図。FIG. 8 is a perspective view showing the bottom of a pressure-resistant bottle according to the second embodiment of the present invention. 図9は、本発明の第2の実施の形態による耐圧用ボトルの底部を示す底面図(図7のIX方向矢視図)。FIG. 9 is a bottom view showing the bottom part of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of arrow IX in FIG. 7). 図10は、本発明の第2の実施の形態による耐圧用ボトルの底部を示す垂直断面図(図9のX-X線断面図)。FIG. 10 is a vertical cross-sectional view (cross-sectional view taken along the line XX of FIG. 9) showing the bottom of the pressure-resistant bottle according to the second embodiment of the present invention. 図11は、本発明の第2の実施の形態による耐圧用ボトルの脚部を示す部分断面図(図9のXI-XI線断面図)。FIG. 11 is a partial cross-sectional view (cross-sectional view taken along the line XI-XI in FIG. 9) showing the leg portion of the pressure-resistant bottle according to the second embodiment of the present invention. 図12は、本発明の第2の実施の形態による耐圧用ボトルの脚部を示す拡大側面図(図9のXII方向矢視図)。FIG. 12 is an enlarged side view showing the legs of the pressure-resistant bottle according to the second embodiment of the present invention (viewed in the direction of the arrow XII in FIG. 9). 図13は、比較例としてのボトルに内圧を加えた際における、底部形状の変化を示す概略断面図。FIG. 13 is a schematic cross-sectional view showing a change in bottom shape when an internal pressure is applied to a bottle as a comparative example. 図14は、本発明の第2の実施の形態の変形例による耐圧用ボトルの底部を示す斜視図(図8に対応する図)。FIG. 14 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the second embodiment of the present invention (a diagram corresponding to FIG. 8). 図15は、本発明の第3の実施の形態による耐圧用ボトルを示す正面図。FIG. 15 is a front view showing a pressure-resistant bottle according to the third embodiment of the present invention. 図16は、本発明の第3の実施の形態による耐圧用ボトルの底部を示す斜視図。FIG. 16 is a perspective view showing the bottom of a pressure-resistant bottle according to the third embodiment of the present invention. 図17は、本発明の第3の実施の形態による耐圧用ボトルの底部を示す底面図(図15のXVII方向矢視図)。FIG. 17 is a bottom view showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention (viewed in the direction of the arrow XVII in FIG. 15). 図18は、本発明の第3の実施の形態による耐圧用ボトルの底部を示す垂直断面図(図17のXVIII-XVIII線断面図)。FIG. 18 is a vertical sectional view (cross-sectional view taken along the line XVIII-XVIII in FIG. 17) showing the bottom of the pressure-resistant bottle according to the third embodiment of the present invention. 図19は、本発明の第3の実施の形態による耐圧用ボトルの脚部を示す部分断面図(図17のXIX-XIX線断面図)。FIG. 19 is a partial cross-sectional view (cross-sectional view taken along the line XIX-XIX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention. 図20は、本発明の第3の実施の形態による耐圧用ボトルの脚部を示す拡大側面図(図17のXX方向矢視図)。FIG. 20 is an enlarged side view (viewed in the direction of the arrow XX in FIG. 17) showing the leg portion of the pressure-resistant bottle according to the third embodiment of the present invention. 図21は、本発明の第3の実施の形態の変形例による耐圧用ボトルの底部を示す斜視図(図16に対応する図)。FIG. 21 is a perspective view showing the bottom of a pressure-resistant bottle according to a modification of the third embodiment of the present invention (a diagram corresponding to FIG. 16).
 (第1の実施の形態)
 以下、図1乃至図3を参照して本発明の第1の実施の形態について説明する。図1乃至図3は本発明の第1の実施の形態を示す図である。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. 1 to 3 are views showing a first embodiment of the present invention.
 まず、図1乃至図3により本実施の形態によるプラスチックボトルの概要について説明する。なお、以下において、「上方」、「下方」とは、それぞれプラスチックボトル10を正立させた状態(図1)における上方、下方のことをいう。 First, the outline of the plastic bottle according to the present embodiment will be described with reference to FIGS. In the following, “upper” and “lower” refer to the upper and lower sides of the plastic bottle 10 in an upright state (FIG. 1), respectively.
 図1に示すように、ペタロイドボトルからなるプラスチックボトル10は、口部11と、口部11下方に設けられた胴部12と、胴部12下方に設けられた底部20とを備えている。 As shown in FIG. 1, a plastic bottle 10 made of a petaloid bottle includes a mouth part 11, a body part 12 provided below the mouth part 11, and a bottom part 20 provided below the body part 12. .
 このプラスチックボトル10は、合成樹脂材料を射出成形して製作したプリフォームを二軸延伸ブロー成形したものである。なおプリフォームすなわちプラスチックボトル10の材料としては熱可塑性樹脂特にPE(ポリエチレン)、PP(ポリプロピレン)、PET(ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート)を使用する事が好ましい。 This plastic bottle 10 is a preform produced by injection molding a synthetic resin material and biaxially stretch blow molded. In addition, it is preferable to use a thermoplastic resin, especially PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate) as a material of the preform, that is, the plastic bottle 10.
 また、プラスチックボトル10は、2層以上の多層成形ボトルとして形成することもできる。即ち押し出し成形または射出成形により、例えば、中間層をMXD6、MXD6+コバルト塩、PGA(ポリグリコール酸)、EVOH(エチレンビニルアルコール共重合体)又はPEN(ポリエチレンナフタレート)等のガスバリア性及び遮光性を有する樹脂(中間層)として3層以上からなるプリフォームを押出成形後、吹込成形することによりガスバリア性及び遮光性を有する多層ボトルを形成しても良い。なお、このような中間層は、プラスチックボトル10のうち少なくとも胴部12内に設けることが好ましい。また底部20において、中央部24(後述)を除く領域に中間層を設けることが好ましい。ケース落下等の衝撃を受けた際この部分がデラミ(層間剥離)を起こすおそれがあるからである。ガスバリア性及び遮光性を有する為に、多層にするだけでなく熱可塑性樹脂同士をブレンドしたブレンドボトルを形成しても良い。 Further, the plastic bottle 10 can be formed as a multilayer molded bottle having two or more layers. That is, by extrusion molding or injection molding, for example, the intermediate layer has gas barrier properties and light shielding properties such as MXD6, MXD6 + cobalt salt, PGA (polyglycolic acid), EVOH (ethylene vinyl alcohol copolymer) or PEN (polyethylene naphthalate). A multilayer bottle having gas barrier properties and light shielding properties may be formed by extrusion molding a preform composed of three or more layers as the resin (intermediate layer), and then blow molding. Such an intermediate layer is preferably provided in at least the body 12 of the plastic bottle 10. Moreover, it is preferable to provide an intermediate layer in the bottom portion 20 except for the central portion 24 (described later). This is because this portion may cause delamination (delamination) when subjected to an impact such as a case dropping. In order to have gas barrier properties and light shielding properties, a blend bottle in which thermoplastic resins are blended may be formed as well as multilayers.
 さらに、ボトル容器内壁にシリカ、アルミナなどの無機酸化物や非晶性カーボンを蒸着することにより、透明性を維持しながらガスバリヤー性を向上させることができる。コーティング手段を用いる場合は、メタキシレンジアミンとエピクロルヒドリンを反応させた芳香族系多価エポキシ化合物と多価アミンとの熱硬化型架橋塗膜や、EVOHなどをコーティングすることにより、ガスバリヤー性を向上させることができる。EVOHをコーティングした場合は、吸湿によりガスバリヤー性が低下するため、その上にポリオレフィン系樹脂などの防湿性樹脂をコーティングすることが好ましい。このようなガスバリヤー性向上手段は、いずれか一種を用いてもよいが、二種以上の手段を組み合わせて用いることにより、一層ガスバリヤー性を向上させることができる。 Furthermore, by depositing inorganic oxides such as silica and alumina and amorphous carbon on the inner wall of the bottle container, the gas barrier property can be improved while maintaining transparency. When coating means are used, gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made. When EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
 ところで図1乃至図3に示すように、プラスチックボトル10の底部20は、底面方向から見て略円形の中央部24と、中央部24の周囲に設けられ周方向に等間隔に配置されるとともに下方へ突出する複数個(図1乃至図3においては5個)の脚部21とを有している。 By the way, as shown in FIGS. 1 to 3, the bottom portion 20 of the plastic bottle 10 is provided with a substantially circular center portion 24 as viewed from the bottom surface direction, and is provided around the center portion 24 and arranged at equal intervals in the circumferential direction. And a plurality (five in FIG. 1 to FIG. 3) of leg portions 21 projecting downward.
 この脚部21の個数は、5個乃至9個とすることできる。ただし、プラスチックボトル10を安定して正立させるという観点、および軽量化ボトルの成形性を良好にするという観点から、脚部21の個数を5個乃至7個とすることが最も好ましい。 The number of the leg portions 21 can be 5 to 9. However, the number of the leg portions 21 is most preferably 5 to 7 from the viewpoint of stably erecting the plastic bottle 10 and improving the moldability of the light weight bottle.
 また図2および図3に示すように、各脚部21は、接地面21aと、接地面21aから中央部24側に向けて上方に延びる脚部内側面21bと、接地面21aから底部20の周縁部20b側に向けて上方に延びる脚部外側面21cとを有している。このうち脚部内側面21bは底面方向から見て略三角形形状を有している(図3参照)。また、脚部外側面21cは胴部12下端に連接し、胴部12と同一面をなしている。 2 and 3, each leg 21 includes a grounding surface 21a, a leg inner side surface 21b extending upward from the grounding surface 21a toward the central portion 24, and a peripheral edge of the bottom 20 from the grounding surface 21a. A leg outer surface 21c extending upward toward the portion 20b. Among these, the leg inner side surface 21b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 3). The leg outer surface 21 c is connected to the lower end of the trunk 12 and is flush with the trunk 12.
 一方、各脚部21間には、中央部24から底部20の周縁部20bに向かって上方へ延びる曲面22が形成されている。図2に示すように、各曲面22は、下方へ向けて湾曲する略球状曲面の一部を構成する。 On the other hand, between each leg part 21, the curved surface 22 extended upwards toward the peripheral part 20b of the bottom part 20 from the center part 24 is formed. As shown in FIG. 2, each curved surface 22 constitutes a part of a substantially spherical curved surface that curves downward.
 また、各脚部21に、それぞれ底部20の半径方向に沿って中央部24側から周縁部20b側に延び、かつプラスチックボトル10内方(略上方)へ引込む細長状の溝23が形成されている。 Each leg portion 21 is formed with an elongated groove 23 extending from the center portion 24 side to the peripheral edge portion 20b side along the radial direction of the bottom portion 20 and drawn into the plastic bottle 10 inward (substantially upward). Yes.
 図1および図3に示すように、溝23は各脚部21にそれぞれ3本ずつ形成されている。これら3本の溝23は、脚部21の中央に位置する溝23aと、この溝23aの両側に位置する一対の溝23b、23bとからなっている(図3参照、以下これらの溝を単に溝23という)。 As shown in FIGS. 1 and 3, three grooves 23 are formed in each leg 21. These three grooves 23 are composed of a groove 23a located at the center of the leg portion 21 and a pair of grooves 23b, 23b located on both sides of the groove 23a (see FIG. Groove 23).
 なお、各脚部21に形成される溝23の本数は3本に限られず、1本乃至6本のいずれかとしても良い。なお溝23の本数を7本以上とした場合、後述するように、プラスチックボトル10をブロー成形により作製する際、底部20の賦形不良を伴う問題が生じてしまう。 In addition, the number of the grooves 23 formed in each leg portion 21 is not limited to three, and may be one to six. When the number of the grooves 23 is 7 or more, as will be described later, when the plastic bottle 10 is produced by blow molding, there arises a problem with the shaping failure of the bottom portion 20.
 また各溝23は、それぞれ脚部内側面21bから接地面21aを経て脚部外側面21cまで延びている。これにより、接地面21aを含む脚部21全体の強度が高められている。なお、各溝23の長さは3mm乃至25mmとすることが好ましく、各溝23の幅は0.2mm乃至5mmとすることが好ましい。 Each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a. Thereby, the intensity | strength of the leg part 21 whole containing the grounding surface 21a is raised. The length of each groove 23 is preferably 3 mm to 25 mm, and the width of each groove 23 is preferably 0.2 mm to 5 mm.
 さらに各溝23の深さは、0.05mm乃至3mmとすることが好ましく、0.8mm乃至1.2mmとすることが更に好ましい。なお、各溝23の深さを0.05mm未満とした場合、各脚部21の強度を高めるという本実施の形態の効果が得られにくい。他方、各溝23の深さが3.0mmを超えた場合、プラスチックボトル10をブロー成形する際に賦形不良を起こすおそれがある。 Furthermore, the depth of each groove 23 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm. In addition, when the depth of each groove | channel 23 shall be less than 0.05 mm, the effect of this Embodiment of raising the intensity | strength of each leg part 21 is hard to be acquired. On the other hand, when the depth of each groove 23 exceeds 3.0 mm, there is a risk of forming defects when the plastic bottle 10 is blow-molded.
 また各脚部21において、接地面21a、脚部内側面21b、および脚部外側面21cの合計面積(S)に対する、各溝23の底面23c(図2参照)の合計面積(S)の割合が、2%以上かつ50%以下(すなわち0.02≦(S/S)≦0.5)となることが好ましい。なお、前記割合を2%未満とした場合、各脚部21の強度を高めるという本実施の形態の効果が得られにくい。他方、前記割合を50%超とした場合、プラスチックボトル10をブロー成形する際に賦形不良を起こすおそれがある。 In each leg portion 21, the total area (S g ) of the bottom surface 23 c (see FIG. 2) of each groove 23 with respect to the total area (S T ) of the ground contact surface 21 a, the leg inner side surface 21 b, and the leg outer side surface 21 c. The ratio is preferably 2% or more and 50% or less (that is, 0.02 ≦ (S g / S T ) ≦ 0.5). When the ratio is less than 2%, it is difficult to obtain the effect of the present embodiment that increases the strength of each leg 21. On the other hand, when the ratio is more than 50%, there is a risk of forming failure when the plastic bottle 10 is blow-molded.
 このようなプラスチックボトル10のサイズは限定されるものではなく、どのようなサイズのボトルからなっていても良い。 The size of the plastic bottle 10 is not limited and may be made of any size bottle.
 本実施の形態においては、上述したように各脚部21に3本の溝23が形成されており、各脚部21の強度が高められている。このことにより、とりわけプラスチックボトル10を薄肉に形成したボトルであっても耐衝撃性に強く変形し難い。具体的には、各脚部21の接地面21aにおける肉厚を0.04mm乃至0.3mmとすることができ、とりわけ0.05mm乃至0.25mmとすることができる。 In the present embodiment, as described above, the three grooves 23 are formed in each leg portion 21, and the strength of each leg portion 21 is increased. As a result, even if the plastic bottle 10 is a thin-walled bottle, it is strongly resistant to deformation and hardly deformed. Specifically, the thickness of each leg portion 21 on the ground contact surface 21a can be set to 0.04 mm to 0.3 mm, particularly 0.05 mm to 0.25 mm.
 またプラスチックボトル10に充填する対象物は問わないが、充填後にプラスチックボトル10内部が陽圧となる炭酸飲料水、天然発泡水(スパークリングウォーター)、酸素水、液体窒素等によりボトル内圧を陽圧化した清涼飲料水が適している。ここでプラスチックボトル10内部が陽圧になるとは、充填した内容液の液温が20℃である場合に、プラスチックボトル10の内圧が1kPa~400kPaとなることをいう。とりわけプラスチックボトル10の内圧が1kPa~150kPaとなる場合に、本実施の形態による効果が得られやすい。 The object to be filled in the plastic bottle 10 is not limited, but the bottle internal pressure is made positive by using carbonated drinking water, natural foaming water (sparkling water), oxygen water, liquid nitrogen, etc. in which the inside of the plastic bottle 10 becomes positive after filling. Soft drinks are suitable. Here, the positive pressure inside the plastic bottle 10 means that the internal pressure of the plastic bottle 10 becomes 1 kPa to 400 kPa when the liquid temperature of the filled content liquid is 20 ° C. In particular, when the internal pressure of the plastic bottle 10 is 1 kPa to 150 kPa, the effect of the present embodiment is easily obtained.
 次にこのような構成からなる本実施の形態の作用について説明する。 Next, the operation of the present embodiment having such a configuration will be described.
 まずプラスチックボトル10内に、例えば例えば炭酸飲料水、天然発泡水(スパークリングウォーター)、酸素水、緑茶、あるいはコーヒー等の内容液を充填し、その後、液体窒素をヘッドスペース内に充填して閉栓する。この際、充填された不活性ガスまたは内容液により、プラスチックボトル10内部は陽圧(例えば内容液の液温が20℃の場合に、充填直後の内圧が1kPa~400kPa)となる。 First, the plastic bottle 10 is filled with a liquid content such as carbonated drinking water, natural foaming water (sparkling water), oxygen water, green tea, or coffee, and then liquid nitrogen is filled into the head space and then closed. . At this time, the inside of the plastic bottle 10 becomes a positive pressure (for example, when the liquid temperature of the content liquid is 20 ° C., the internal pressure immediately after filling is 1 kPa to 400 kPa) due to the filled inert gas or the content liquid.
 プラスチックボトル10内部が陽圧となることにより、プラスチックボトル10の内方から外方へ力が作用し、底部20においては、およそ上方から下方へ向けて圧力が加わる。この状態で、内容物を充填したプラスチックボトル10(以下、飲料製品ともいう)は出荷され、小売店に搬送もしくは自動販売機に投入されて消費者に販売される。 When the inside of the plastic bottle 10 becomes a positive pressure, a force acts from the inside of the plastic bottle 10 to the outside, and pressure is applied to the bottom 20 from the upper side to the lower side. In this state, the plastic bottle 10 (hereinafter also referred to as a beverage product) filled with the contents is shipped, transported to a retail store or put into a vending machine and sold to a consumer.
 ところで本実施の形態において、各脚部21に、底部20の半径方向に沿って延びるとともに内方へ引込む3本の溝23が形成されている。したがって、プラスチックボトル10内が陽圧になり底部20に略下方向の力が加わっても、各脚部21の強度が高められ、プラスチックボトル10の全高が大きく変化することがない。このことにより、プラスチックボトル10が自動販売機のラックに入らなくなるトラブルや、段ボールケースに入らなくなる等のトラブルが生じることがない。 In the present embodiment, each leg 21 is formed with three grooves 23 extending along the radial direction of the bottom 20 and retracting inward. Therefore, even if the pressure in the plastic bottle 10 becomes positive and a substantially downward force is applied to the bottom portion 20, the strength of each leg portion 21 is increased, and the overall height of the plastic bottle 10 does not change greatly. This prevents troubles such as the plastic bottle 10 not entering the rack of the vending machine or the cardboard case.
 また、各脚部21の強度が高められていることにより、プラスチックボトル10内が陽圧になった状態で底部20に衝撃が加わった場合であっても、各脚部21に凹み等の変形が生じにくい。このことにより、内容物を充填したプラスチックボトル10の商品価値が損なわれることを防止し、また運送時の荷崩れや自動販売機中での詰まりを防止することができる。 In addition, since the strength of each leg portion 21 is increased, even when an impact is applied to the bottom portion 20 in a state where the inside of the plastic bottle 10 is at a positive pressure, the leg portion 21 is deformed such as a dent. Is unlikely to occur. Thereby, it is possible to prevent the commercial value of the plastic bottle 10 filled with the contents from being damaged, and to prevent the collapse of goods during transportation and the clogging in the vending machine.
 とりわけこのような効果は、プラスチックボトル10を薄肉に形成した場合(すなわち、上述したように接地面21aの肉厚を0.04mm乃至0.3mmとした場合)に、より顕著に得られる。 In particular, such an effect is more prominent when the plastic bottle 10 is formed thin (that is, when the thickness of the ground contact surface 21a is 0.04 mm to 0.3 mm as described above).
 このように本実施の形態によれば、各脚部21に、底部20の半径方向に沿って延びるとともに内方へ引込む1本乃至6本の溝23を形成したので、軽量化を図るためにプラスチックボトル10を薄肉とした場合であっても、プラスチックボトル10の耐圧性および耐衝撃性を高めることができる。 As described above, according to the present embodiment, each leg portion 21 is formed with one to six grooves 23 extending along the radial direction of the bottom portion 20 and retracting inward, so that the weight can be reduced. Even when the plastic bottle 10 is thin, the pressure resistance and impact resistance of the plastic bottle 10 can be improved.
 また本実施の形態によれば、各溝23は、それぞれ脚部内側面21bから接地面21aを経て脚部外側面21cまで延びているので、脚部21全体の強度が高められている。 Further, according to the present embodiment, each groove 23 extends from the leg inner side surface 21b to the leg outer side surface 21c through the ground contact surface 21a, so that the strength of the entire leg portion 21 is enhanced.
 次に、本実施の形態における具体的実施例について、図4乃至図6を参照して説明する。 Next, specific examples in the present embodiment will be described with reference to FIGS.
 (実施例1)
 まず、図1に示すように底部20の脚部21に3本の溝が形成された、500ml用のプラスチックボトル10(実施例1)を作製した。この場合、18gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル10(実施例1)を作製した。このプラスチックボトル10(実施例1)は、従来一般に用いられるプラスチックボトルよりも薄肉化されたものである。
Example 1
First, as shown in FIG. 1, a plastic bottle 10 (Example 1) for 500 ml in which three grooves were formed in the leg portion 21 of the bottom portion 20 was produced. In this case, the plastic bottle 10 (Example 1) was produced by carrying out biaxial stretch blow molding of 18g preform. This plastic bottle 10 (Example 1) is made thinner than a plastic bottle generally used conventionally.
 (比較例1)
 底部51の脚部52に溝を形成しなかったこと、以外は、実施例1と同様にして、実施例1と同じ肉厚を有する図4に示す500ml用のプラスチックボトル50(比較例1)を作製した。
(Comparative Example 1)
A 500 ml plastic bottle 50 (Comparative Example 1) shown in FIG. 4 having the same thickness as that of Example 1 except that no groove is formed in the leg portion 52 of the bottom 51. Was made.
 (比較例2)
 厚肉に形成したこと、以外は、比較例1と同様にして、図4に示す500ml用のプラスチックボトル70(比較例2)を作製した。この場合、28gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル70(比較例2)を作製した。このプラスチックボトル70(比較例2)は、実施例1のプラスチックボトル10の1.5~4倍の厚みを有している。
(Comparative Example 2)
A 500 ml plastic bottle 70 (Comparative Example 2) shown in FIG. 4 was produced in the same manner as in Comparative Example 1 except that it was formed thick. In this case, a plastic bottle 70 (Comparative Example 2) was produced by biaxially stretching blow molding a 28 g preform. The plastic bottle 70 (Comparative Example 2) has a thickness 1.5 to 4 times that of the plastic bottle 10 of Example 1.
 次に、これらの3種類のプラスチックボトル10、50、70内に不活性ガスを注入し、それぞれその内圧を陽圧(50kPa)として密栓した。 Next, an inert gas was injected into these three types of plastic bottles 10, 50, and 70, and each was sealed with a positive pressure (50 kPa).
 (ケース落下試験)
 次に、上記3種類のプラスチックボトル10、50、70をそれぞれ24本ずつケース内に収容し、それぞれ50cmの高さからケースごと集合落下(ケース落下)させた。続いて各プラスチックボトル10、50、70について、24本のボトルのうち凹んだボトルの本数及び凹み箇所の面積を数値化して比較検証した(表1)。
(Case drop test)
Next, each of the three types of plastic bottles 10, 50, and 70 was housed in a case of 24, and the cases were collectively dropped (case dropped) from a height of 50 cm. Subsequently, for each of the plastic bottles 10, 50, and 70, the number of the recessed bottles and the area of the recessed portions among the 24 bottles were quantified and compared (Table 1).
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 この結果、実施例1のプラスチックボトル10については、凹みが発生したボトルが1本も無かった。このように、脚部21に3本の溝を形成することにより、比較例1~2のプラスチックボトル50、70と比較して凹み本数および凹み面積が大幅に改善された。 As a result, as for the plastic bottle 10 of Example 1, there was no bottle in which the dent occurred. Thus, by forming three grooves in the leg portion 21, the number of dents and the area of the dents were greatly improved as compared with the plastic bottles 50 and 70 of Comparative Examples 1 and 2.
 (自動販売機による検証)
 次に、上記3種類のプラスチックボトル10、50、70をそれぞれ12本ずつ自動販売機内に投入し、自動販売機からの排出適性およびボトルに生じた凹みの有無を検証した(表2)。
(Verification by vending machine)
Next, 12 of each of the three types of plastic bottles 10, 50 and 70 were put into the vending machine, and the discharge suitability from the vending machine and the presence or absence of dents in the bottle were verified (Table 2).
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 この結果、実施例1のプラスチックボトル10については、搬出適性が不良となったボトルは1本も無く、かつ凹みが発生したボトルも1本も無かった。このように、脚部21に3本の溝を形成することにより、比較例1のプラスチックボトル50と比較して搬出適性および凹み面積が大幅に改善された。なお、従来一般に用いられているプラスチックボトル70(比較例2)についても、搬出適性が不良となったボトルおよび凹みが発生したボトルは無かった。 As a result, with regard to the plastic bottle 10 of Example 1, there was no bottle with poor carry-out suitability, and there was no bottle with dents. As described above, by forming the three grooves in the leg portion 21, the carry-out suitability and the recessed area are greatly improved as compared with the plastic bottle 50 of Comparative Example 1. In addition, as for the plastic bottle 70 (Comparative Example 2) generally used in the past, there were no bottles with poor carry-out suitability and bottles with dents.
 (全高伸び率およびゲート深さ伸び率の測定)
 次に、3種類のプラスチックボトル10、50、70の内圧をそれぞれ0kPaから110kPaまで高めていった場合における、各プラスチックボトルの全高伸び率と、底部のゲート深さ伸び率を測定した。ここで、全高伸び率とは、内圧が0kPaのときのプラスチックボトルの全高を基準とするプラスチックボトル全高の変化量を内圧が0kPaのときのプラスチックボトルの全高にて割った値の事を指す。また、ゲート深さ伸び率とは、内圧が0kPaのプラスチックボトルのゲート深さを基準とする変化量を内圧が0kPaのときのプラスチックボトルのゲート深さにて割った値の事を指し、この値が大きい場合、プラスチックボトルの寸法変化が大きい事を指している。ゲート深さとは、各ボトルの底部の中央部(例えば実施例1においては中央部24)とボトル接地面との高さ方向の距離のことを意味する。この結果を図5および図6に示す。
(Measurement of total elongation and gate depth elongation)
Next, when the internal pressures of the three types of plastic bottles 10, 50, and 70 were increased from 0 kPa to 110 kPa, the total high elongation rate and the bottom gate depth elongation rate of each plastic bottle were measured. Here, the total height elongation refers to a value obtained by dividing the change amount of the total height of the plastic bottle based on the total height of the plastic bottle when the internal pressure is 0 kPa by the total height of the plastic bottle when the internal pressure is 0 kPa. The gate depth elongation is the value obtained by dividing the amount of change based on the gate depth of a plastic bottle whose internal pressure is 0 kPa by the gate depth of the plastic bottle when the internal pressure is 0 kPa. A large value indicates that the plastic bottle has a large dimensional change. The gate depth means the distance in the height direction between the center of the bottom of each bottle (for example, the center 24 in the first embodiment) and the bottle grounding surface. The results are shown in FIGS.
 この結果、実施例1によるプラスチックボトル10は、内圧が増加するに従ってその全高が増加していき(図5)、かつ底部20のゲート深さが減少していった(図6)。しかしながら、実施例1によるプラスチックボトル10は、プラスチックボトル70(比較例2)より薄肉化が図られているにもかかわらず、全高伸び率及びゲート深さ伸び率は、プラスチックボトル70(比較例2)と同程度もしくはそれ以上に改善することができた(図5および図6)。 As a result, the total height of the plastic bottle 10 according to Example 1 increased as the internal pressure increased (FIG. 5), and the gate depth of the bottom 20 decreased (FIG. 6). However, although the plastic bottle 10 according to Example 1 is thinner than the plastic bottle 70 (Comparative Example 2), the total high elongation rate and the gate depth elongation rate are the plastic bottle 70 (Comparative Example 2). ) And higher than that (FIGS. 5 and 6).
 一方、比較例1のプラスチックボトル50については、プラスチックボトル10と比較して、全高伸び率及びゲート深さ伸び率が大きくなった。 On the other hand, as for the plastic bottle 50 of Comparative Example 1, compared with the plastic bottle 10, the total high elongation rate and the gate depth elongation rate were large.
 (溝本数とブロー成形性)
 (比較例3)
 Sg/St≧50%となるように各脚部に溝を7本ずつ形成したこと、以外は、実施例1と同様にして、実施例1と同じ肉厚を有する500ml用のプラスチックボトル(比較例3)を作製した。この場合、18gのプリフォームを二軸延伸ブロー成形することにより、プラスチックボトル(比較例3)を作製した。
(Number of grooves and blow moldability)
(Comparative Example 3)
500 ml plastic bottle having the same wall thickness as in Example 1 except that seven grooves are formed in each leg so that S g / S t ≧ 50%. (Comparative Example 3) was produced. In this case, a plastic bottle (Comparative Example 3) was produced by biaxially stretching blow molding an 18 g preform.
 この結果、比較例3のプラスチックボトルについては、ブロー成形時に賦形不良が発生した。このことにより、溝の本数を7本以上とした場合に賦形不良を起こしてしまうと考えられる。 As a result, regarding the plastic bottle of Comparative Example 3, a shaping failure occurred during blow molding. This is considered to cause shaping defects when the number of grooves is 7 or more.
 (第2の実施の形態)
 次に、図7乃至図14を参照して本発明の第2の実施の形態について説明する。図7乃至図14は本発明の第2の実施の形態を示す図である。
(Second Embodiment)
Next, a second embodiment of the present invention will be described with reference to FIGS. 7 to 14 are views showing a second embodiment of the present invention.
 まず、図7乃至図12により本実施の形態による耐圧用ボトルの概要について説明する。なお、以下において、「平坦面」とは、表面に凹凸を有していない滑らかな面という意味で用いている。ただしシボ等の微細な凹凸を有していても、「平坦面」とみなす。また以下において、「上方」、「下方」とは、それぞれ耐圧用ボトル110を正立させた状態(図7)における上方、下方のことをいう。 First, an outline of a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS. In the following, the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”. In the following, “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 110 is upright (FIG. 7).
 図7に示すように耐圧用ボトル110は、口部111と、口部111下方に設けられた胴部112と、胴部112下方に設けられた底部120とを備えている。 As shown in FIG. 7, the pressure-resistant bottle 110 includes a mouth portion 111, a body portion 112 provided below the mouth portion 111, and a bottom portion 120 provided below the body portion 112.
 この耐圧用ボトル110は、ポリエチレンテレフタレート(以下、PETと略記する)を射出成形して製作したプリフォームを二軸延伸ブロー成形したものである。なおプリフォームすなわち耐圧用ボトル110の材料としては、PETの他、ポリプロピレン(PP)、ポリ乳酸(PLA)、または他の様々な熱可塑性樹脂を用いることも可能である。 The pressure-resistant bottle 110 is a biaxial stretch blow-molded preform made by injection molding polyethylene terephthalate (hereinafter abbreviated as PET). As a material for the preform, that is, the pressure-resistant bottle 110, polypropylene (PP), polylactic acid (PLA), or other various thermoplastic resins can be used in addition to PET.
 また、プリフォームを多層構造とし、そのうちの少なくとも1つの層をガスバリヤー層としても良い。ガスバリヤー層としては、エチレン-酢酸ビニル共重合体ケン化物(以下、EVOHと略記する)やMXD6(ポリメタキシリレンアジパミド)などのガスバリヤー性樹脂層を積層した構成を採ることができる。二種以上の合成樹脂のブレンド成形の場合は、例えば、PETにMXD6などのガスバリヤー性樹脂をブレンドしてプリフォームを射出成形することにより、ガスバリヤー性を向上させることができる。また、合成樹脂のほかに酸素吸収剤をPETにブレンドすることによっても、酸素バリヤー性を向上させることができる。 Also, the preform may have a multilayer structure, and at least one of them may be a gas barrier layer. As the gas barrier layer, a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed. In the case of blend molding of two or more synthetic resins, the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform. Also, oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
 さらに、ボトル容器内壁にシリカ、アルミナなどの無機酸化物や非晶性カーボンを蒸着することにより、透明性を維持しながらガスバリヤー性を向上させることができる。コーティング手段を用いる場合は、メタキシレンジアミンとエピクロルヒドリンを反応させた芳香族系多価エポキシ化合物と多価アミンとの熱硬化型架橋塗膜や、EVOHなどをコーティングすることにより、ガスバリヤー性を向上させることができる。EVOHをコーティングした場合は、吸湿によりガスバリヤー性が低下するため、その上にポリオレフィン系樹脂などの防湿性樹脂をコーティングすることが好ましい。このようなガスバリヤー性向上手段は、いずれか一種を用いてもよいが、二種以上の手段を組み合わせて用いることにより、一層ガスバリヤー性を向上させることができる。 Furthermore, by depositing inorganic oxides such as silica and alumina and amorphous carbon on the inner wall of the bottle container, the gas barrier property can be improved while maintaining transparency. When coating means are used, gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made. When EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
 図7乃至図12に示すように、底部120は、中央部120aから周縁部120bに延びるとともに下方へ突出する9個(複数個)の脚部121を有している。 7 to 12, the bottom 120 has nine (plural) leg portions 121 that extend from the central portion 120a to the peripheral portion 120b and project downward.
 この脚部121は、耐圧用ボトル110を安定して正立させるためには3個以上設けることが好ましいが、成形性の観点から、その上限は15個程度となる。また、バックリングを効果的に防止するために、脚部121の個数を奇数個とすることが好ましい。 It is preferable to provide three or more leg portions 121 in order to stably erect the pressure-resistant bottle 110, but the upper limit is about 15 from the viewpoint of formability. In order to effectively prevent buckling, the number of leg portions 121 is preferably an odd number.
 図8および図9に示すように、9個の脚部121は、底部120の周縁部120bに沿って等間隔に配置されている。 As shown in FIGS. 8 and 9, the nine leg portions 121 are arranged at equal intervals along the peripheral edge portion 120 b of the bottom portion 120.
 また図9および図10に示すように、各脚部121は、接地面121aと、接地面121aから中央部120a側に向けて上方に延びる内側傾斜面121bと、接地面121aから周縁部120b側に向けて上方に延びる外側傾斜面121cとを有している。このうち接地面121aは、中央部120aから周縁部120bに向かう断面において曲面状に形成されている(図10の垂直断面図参照)。また内側傾斜面121bは、底面方向から見て略三角形形状を有している(図9参照)。 Further, as shown in FIGS. 9 and 10, each leg 121 includes a grounding surface 121a, an inner inclined surface 121b extending upward from the grounding surface 121a toward the central portion 120a, and a peripheral portion 120b side from the grounding surface 121a. And an outer inclined surface 121c extending upward. Among these, the ground contact surface 121a is formed in a curved surface in a cross section from the central portion 120a to the peripheral edge portion 120b (see the vertical sectional view of FIG. 10). The inner inclined surface 121b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 9).
 一方、各脚部121間には、中央部120aから周縁部120bに向かって下方へ延びる平坦面122が形成されている。各平坦面122は、中央部120aから周縁部120bに向かう断面において、上方へ向けて湾曲する凹状曲面の一部を構成する(図10参照)。 On the other hand, a flat surface 122 extending downward from the central portion 120a toward the peripheral edge portion 120b is formed between the leg portions 121. Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b (see FIG. 10).
 さらに各脚部121に、中央部120a側(内側傾斜面121b)から接地面121aを通り周縁部120b側(外側傾斜面121c)に向かう溝151が形成されている。本実施の形態において、全ての脚部121に2本ずつ溝151が形成されているが、これに限らず、特定の(1または複数の)脚部121にのみ溝151を設けても良い。 Furthermore, a groove 151 is formed in each leg 121 from the central portion 120a side (inner inclined surface 121b) through the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c). In the present embodiment, two grooves 151 are formed in every leg 121, but the present invention is not limited to this, and the grooves 151 may be provided only in specific (one or more) legs 121.
 溝151の本数は限定しないが、1つの脚部121に対して1本乃至6本とすることが好ましい。但し、各脚部121に形成された溝151が1本であると、後述する本実施の形態の効果が薄くなり、5本以上とすると、脚部121の成形性がやや悪くなるおそれがある。このため、各脚部121に形成される溝151の数を2本乃至4本とすることが更に望ましい。 Although the number of the grooves 151 is not limited, it is preferable that the number of the grooves 151 be one to six for each leg 121. However, if the number of the grooves 151 formed in each leg 121 is one, the effect of the present embodiment to be described later is reduced, and if the number is five or more, the moldability of the legs 121 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 151 formed in each leg 121 is two to four.
 また各平坦面122に、それぞれ中央部120a側から周縁部120b側に延び、かつ上方へ引っ込む細長状の補強溝123が形成されている。すなわち底部120は、中央部120aから放射状に等間隔に配置された9本の補強溝123を有している。 Further, on each flat surface 122, an elongated reinforcing groove 123 extending from the center portion 120a side to the peripheral edge portion 120b side and retracting upward is formed. That is, the bottom portion 120 has nine reinforcing grooves 123 that are radially spaced from the central portion 120a.
 さらに各平坦面122の中央に、上方へ引っ込むとともに、底面方向から見て円形状を有する凹部124が形成されている。この凹部124は、補強溝123と連続して形成されており、凹部124の底面124aと補強溝123の底面123aとが同一面をなしている(図10参照)。 Further, a recess 124 having a circular shape as viewed from the bottom surface is formed in the center of each flat surface 122 while being retracted upward. The concave portion 124 is formed continuously with the reinforcing groove 123, and the bottom surface 124a of the concave portion 124 and the bottom surface 123a of the reinforcing groove 123 are flush with each other (see FIG. 10).
 さらにまた、各脚部121と、補強溝123と、凹部124とに囲まれた平面領域に、底部内側面125が形成されている。底部内側面125は、平坦面122と連続して形成され、平坦面122と同一面をなしている。 Furthermore, a bottom inner side surface 125 is formed in a planar region surrounded by each leg 121, the reinforcing groove 123, and the recess 124. The bottom inner side surface 125 is formed continuously with the flat surface 122 and is flush with the flat surface 122.
 このような耐圧用ボトル110のサイズは限定されるものではなく、どのようなサイズのボトルからなっていても良い。例えば図10において、耐圧用ボトル110の容量が500mlである場合、胴部112の径φ1を60mm乃至70mmとし、各脚部121の接地面121aにおける平坦面122からの突出高さh1を1mm乃至3mmとすることが好ましい。また、底部120の底深さ(すなわち各脚部121の接地面121aと凹部124の底面124aとの距離)h2を7mm乃至22mmとすることが好ましい。 The size of the pressure-resistant bottle 110 is not limited, and may be made of any size bottle. 10 For example, when the capacity of the pressure-resistant bottle 110 is 500 ml, the diameter phi 1 of the body portion 112 and 60mm or 70 mm, the protrusion height h 1 from the planar surface 122 of the ground plane 121a of each leg 121 1 mm to 3 mm is preferable. Further, the bottom depth of the bottom 120 (that is, the distance between the ground contact surface 121a of each leg 121 and the bottom surface 124a of the recess 124) h 2 is preferably 7 mm to 22 mm.
 なお例えば耐圧用ボトル110の容量が350ml以下である場合は、胴部112の径φ1が50mm乃至68mm、1000mlの場合は胴部112の径φ1が70mm乃至90mm、1500mlの場合は胴部112の径φ1が80mm乃至100mmであり、各脚部121の接地面121aにおける平坦面122からの突出高さh1を1mm乃至3mm、底部120の底深さh2を7mm乃至22mmとすることが好ましい。 Note for example when the capacity of the pressure-resistant bottle 110 is less than 350ml, if the diameter phi 1 is 50mm to 68mm of the barrel 112, in the case of 1000ml is the diameter phi 1 of the body 112 70 mm to 90 mm, of 1500ml barrel The diameter φ 1 of 112 is 80 mm to 100 mm, the protruding height h 1 of the ground contact surface 121a of each leg 121 from the flat surface 122 is 1 mm to 3 mm, and the bottom depth h 2 of the bottom 120 is 7 mm to 22 mm. It is preferable.
 また、中央部120aから周縁部120bに向かう断面において、各脚部121の接地面121aの曲率半径Rを3mm乃至8mmとすることが好ましい。さらに、胴部112の肉厚t1を0.1mm乃至0.5mmとすることが好ましい。 Further, in the cross section from the central portion 120a to the peripheral portion 120b, it is preferable that the radius of curvature R of the ground contact surface 121a of each leg 121 is 3 mm to 8 mm. Furthermore, it is preferable that the thickness t 1 of the body portion 112 is 0.1 mm to 0.5 mm.
 図11において、各溝151の深さdは、0.05mm乃至3mmとすることが好ましく、0.8mm乃至1.2mmとすることが更に好ましい。溝151の深さdが浅すぎる場合、溝151を設けることによる効果が薄れ、溝151の深さdが深すぎる場合、脚部121の成形性がやや悪くなるおそれがある。 In FIG. 11, the depth d of each groove 151 is preferably 0.05 mm to 3 mm, and more preferably 0.8 mm to 1.2 mm. When the depth d of the groove 151 is too shallow, the effect of providing the groove 151 is diminished, and when the depth d of the groove 151 is too deep, the moldability of the leg 121 may be slightly deteriorated.
 また図11において、各溝151の長さは、接地面121aの最下点121dから周縁部120b側(外側傾斜面121c側)へ向かう長さをL1とし、接地面121aの最下点121dから中央部120a側(内側傾斜面121b側)へ向かう長さをL2とした場合、1mm≦L1≦10mmかつ0.5mm≦L2≦7mmとすることが好ましい。溝151の長さが短すぎると、溝151を設けることによる効果が薄れる。他方、溝151の長さが長すぎると、脚部121の成形性がやや悪くなるおそれがある。 Also, in FIG. 11, the length of each groove 151 is L 1 from the lowest point 121d of the ground contact surface 121a toward the peripheral edge 120b side (outer inclined surface 121c side), and the lowest point 121d of the ground contact surface 121a. If the length toward the central portion 120a side (inner inclined surface 121b side) was L 2 from, it is preferable to 1mm ≦ L 1 ≦ 10mm and 0.5 mm ≦ L 2 ≦ 7 mm. If the length of the groove 151 is too short, the effect of providing the groove 151 is reduced. On the other hand, if the length of the groove 151 is too long, the moldability of the leg 121 may be slightly deteriorated.
 図12において、各溝151の幅bは、0.2mm乃至5mmとすることが好ましい。また本実施の形態のように各脚部121に2本以上の溝151が形成されている場合、各溝151同士の間隔aを、各溝151の幅b以上とすることが望ましい(b≦a)。これは、仮に各溝151同士の間隔aを各溝151の幅bより小さくした場合(b>a)、成形性が悪くなるおそれがあり、また接地面121aの面積が少なくなって、耐圧用ボトル110の自立性に悪影響を与えるおそれがあるからである。 In FIG. 12, the width b of each groove 151 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 151 are formed in each leg 121 as in the present embodiment, it is desirable that the distance a between the grooves 151 be equal to or larger than the width b of each groove 151 (b ≦ a). This is because, if the distance a between the grooves 151 is smaller than the width b of the grooves 151 (b> a), the moldability may be deteriorated, and the area of the ground contact surface 121a is reduced. This is because the self-supporting property of the bottle 110 may be adversely affected.
 次にこのような構成からなる本実施の形態の作用について説明する。 Next, the operation of the present embodiment having such a configuration will be described.
 まず耐圧用ボトル110内に、例えば緑茶等の内容液を充填し、その後、窒素等の不活性ガスをヘッドスペース内に充填して閉栓する。この際、充填された不活性ガスまたは内容液により、耐圧用ボトル110内部は陽圧(たとえば20~40kPa)となる。 First, the pressure bottle 110 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 110 becomes a positive pressure (for example, 20 to 40 kPa) by the filled inert gas or content liquid.
 耐圧用ボトル110内部が陽圧となることにより、耐圧用ボトル110の内側から外側への力が作用し、底部120においては、およそ上方から下方へ向けて圧力が加わる。 When the inside of the pressure-resistant bottle 110 becomes a positive pressure, a force from the inside to the outside of the pressure-resistant bottle 110 acts, and pressure is applied from the upper side to the lower side at the bottom 120.
 これに対して本実施の形態において、底部120は、中央部120aから周縁部120bに延びるとともに下方へ突出する9個の脚部121を有し、各脚部121間に中央部120aから周縁部120bに向かって下方へ延びる平坦面122が形成されている。この各平坦面122は、中央部120aから周縁部120bに向かう断面において上方へ向けて湾曲する凹状曲面の一部を構成する。したがって、耐圧用ボトル110内が陽圧になり底部120に下方向の力が加わっても、底部120に応力が集中しにくい形状となっているため、底部120が変形しにくい。さらに、隣り合う脚部121と、各脚部121間に位置する平坦面122とがリブ構造を形成するため、これによっても底部120の変形を防止するように作用する。底部120の補強溝123および凹部124も、同様の作用により、底部120の変形を防止する役割を果たす。 On the other hand, in the present embodiment, the bottom portion 120 has nine leg portions 121 extending from the central portion 120a to the peripheral edge portion 120b and projecting downward, and between the respective leg portions 121, the central portion 120a to the peripheral edge portion A flat surface 122 extending downward toward 120b is formed. Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Therefore, even if the pressure bottle 110 has a positive pressure and a downward force is applied to the bottom 120, the bottom 120 is not easily deformed because the stress does not concentrate on the bottom 120. Furthermore, since the adjacent leg portions 121 and the flat surface 122 positioned between the leg portions 121 form a rib structure, this also acts to prevent the bottom portion 120 from being deformed. The reinforcing groove 123 and the recess 124 of the bottom 120 also serve to prevent the deformation of the bottom 120 by the same action.
 また、耐圧用ボトル110が接地する面である接地面121aは、中央部120aから周縁部120bに向かう断面において曲面状に形成されている。このことにより、耐圧用ボトル110内の圧力が高まり、平坦面122および底部内側面125が下方に変形した場合であっても、耐圧用ボトル110の全高変化量が小さく抑えられる。 Further, the ground contact surface 121a, which is a surface to which the pressure resistant bottle 110 is grounded, is formed in a curved surface in a cross section from the central portion 120a to the peripheral portion 120b. Thus, even when the pressure in the pressure-resistant bottle 110 is increased and the flat surface 122 and the bottom inner side surface 125 are deformed downward, the total height change amount of the pressure-resistant bottle 110 is suppressed to be small.
 さらに、耐圧用ボトル110内が陽圧になったとき、脚部121の接地面121aの曲率半径Rが大きくなるように変形させようとする力が働くが、脚部121に設けた溝151により曲率半径Rの変形を抑えることができる。その結果、耐圧用ボトル110の全高変化量はより小さく抑えられる。また耐圧用ボトル110の全高の変化を抑えるだけでなく、陽圧になることによって脚部121が変形してしわが生じることを防止することもできる。 Further, when the inside of the pressure-resistant bottle 110 becomes positive pressure, a force is exerted to cause the curvature radius R of the ground contact surface 121a of the leg 121 to increase, but the groove 151 provided in the leg 121 causes the force to be deformed. The deformation of the radius of curvature R can be suppressed. As a result, the total height change amount of the pressure bottle 110 can be further reduced. Moreover, not only can the change in the overall height of the pressure-resistant bottle 110 be suppressed, but it can also be prevented that the legs 121 are deformed and wrinkled due to positive pressure.
 すなわち、比較例として図13に示すように、仮にボトルの底部の接地面131が平らな水平面からなっている場合、ボトル内部の圧力が高まってボトルの底部が変形する際、接地面131の外縁部131aの角度α1と、接地面131の内縁部131bの角度α2とが、それぞれ大きくなる方向に変形する(図13の仮想線(二点鎖線))。このため、接地面131は、その内縁部131bが下方に向かうように変形してしまうため、ボトルの全高変化量が大きくなってしまう。 That is, as shown in FIG. 13 as a comparative example, if the ground contact surface 131 at the bottom of the bottle is a flat horizontal surface, when the pressure inside the bottle increases and the bottom of the bottle deforms, the outer edge of the ground contact 131 The angle α 1 of the part 131a and the angle α 2 of the inner edge part 131b of the ground surface 131 are each deformed in a direction of increasing (imaginary line (two-dot chain line) in FIG. 13). For this reason, the ground contact surface 131 is deformed so that the inner edge portion 131b is directed downward, so that the total height change amount of the bottle is increased.
 これに対して本実施の形態において、上述したように、接地面121aは、中央部120aから周縁部120bに向かう断面において曲面状に形成されており、かつ脚部121に、中央部120a側から接地面121aを通り周縁部120b側に向かう溝151を形成しているので、耐圧用ボトル110内部の圧力が高まった際、各脚部121の接地面121aの曲率半径Rがほとんど大きくならない。これにより、耐圧用ボトル110の全高変化量を小さく抑制することができる。 On the other hand, in the present embodiment, as described above, the ground contact surface 121a is formed in a curved shape in a cross section from the central portion 120a to the peripheral portion 120b, and is formed on the leg portion 121 from the central portion 120a side. Since the groove 151 is formed through the ground contact surface 121a toward the peripheral edge 120b, when the pressure inside the pressure resistant bottle 110 increases, the radius of curvature R of the ground contact surface 121a of each leg 121 hardly increases. Thereby, the total height change amount of the pressure-resistant bottle 110 can be suppressed small.
 このように本実施の形態によれば、底部120は、中央部120aから周縁部120bに延びるとともに下方へ突出する複数の脚部121を有し、各脚部121間に中央部120aから周縁部120bに向かって下方へ延びる平坦面122が形成されている。また各平坦面122は、中央部120aから周縁部120bに向かう断面において上方へ向けて湾曲する凹状曲面の一部を構成する。このことにより、底部120の強度が高められ、耐圧用ボトル110の内部を陽圧にした際、底部120の変形(バックリング等)を防止することができる。 As described above, according to the present embodiment, the bottom portion 120 has the plurality of leg portions 121 extending from the central portion 120 a to the peripheral edge portion 120 b and protruding downward, and between the respective leg portions 121, the central portion 120 a extends to the peripheral edge portion. A flat surface 122 extending downward toward 120b is formed. Each flat surface 122 constitutes a part of a concave curved surface that curves upward in a cross section from the central portion 120a toward the peripheral edge portion 120b. Accordingly, the strength of the bottom 120 is increased, and deformation (buckling or the like) of the bottom 120 can be prevented when the pressure bottle 110 is positively pressurized.
 また本実施の形態によれば、各平坦面122に、中央部120aから周縁部120bに延びかつ上方へ引っ込む補強溝123が形成され、底部120の中央部120aに上方へ引っ込む凹部124が形成されている。このことにより、底部120の強度が高められ、底部120の変形を更に抑えることができる。 Further, according to the present embodiment, the reinforcing groove 123 extending from the central portion 120 a to the peripheral edge portion 120 b and retracting upward is formed on each flat surface 122, and the concave portion 124 retracting upward is formed in the central portion 120 a of the bottom portion 120. ing. As a result, the strength of the bottom 120 is increased, and the deformation of the bottom 120 can be further suppressed.
 また本実施の形態によれば、各脚部121の接地面121aは、中央部120aから周縁部120bに向かう断面において曲面状に形成されており、かつ脚部121に、中央部120a側から接地面121aを通り周縁部120b側に向かう溝151が形成されているので、耐圧用ボトル110内部を陽圧にした際、耐圧用ボトル110の全高変化量を小さくすることができる。 Further, according to the present embodiment, the ground contact surface 121a of each leg 121 is formed in a curved shape in a cross section from the central part 120a to the peripheral part 120b, and is in contact with the leg 121 from the central part 120a side. Since the groove 151 is formed through the ground 121a toward the peripheral edge 120b, the total height change amount of the pressure bottle 110 can be reduced when the pressure bottle 110 has a positive pressure.
 さらに、各脚部121に設けた溝151によって、ボトル内部を陽圧にしたとき脚部121が変形してしわが生じることを防止することができる。また、内容液を充填した耐圧用ボトル110を輸送するときの振動や、耐圧用ボトル110を誤って落下させたり、自動販売機で販売するときの落下衝撃等により、脚部121に凹み等の変形が生じる事があるが、溝151によって脚部121が補強されるため、このような変形を防止することができる。仮に脚部121に変形が生じた場合であっても、溝151があるため変形が目立ちにくいという効果もある。 Furthermore, the groove 151 provided in each leg 121 can prevent the leg 121 from being deformed and generating wrinkles when the inside of the bottle is made positive. Further, the leg 121 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 110 filled with the content liquid, dropping the pressure-resistant bottle 110 by mistake, or dropping impact when selling with a vending machine. Although deformation may occur, since the leg portion 121 is reinforced by the groove 151, such deformation can be prevented. Even if the leg 121 is deformed, there is an effect that the deformation is not conspicuous because of the groove 151.
 さらに本実施の形態によれば、耐圧用ボトル110外方から見て底部120の脚部121が目立ちにくいため、耐圧用ボトル110の外観形状が一般的なボトルの外観形状に近く、消費者が耐圧用ボトル110の内容物を誤解するおそれがない。すなわち、一般にペタロイド形状の底部を有するプラスチックボトルは耐圧性に優れているため、その多くは炭酸飲料を充填して販売するために使用されている。このため消費者には、ペタロイド形状の底部を有するプラスチックボトルには炭酸飲料が充填されている、というイメージが強い。本実施の形態によれば、耐圧用ボトル110の外観形状が一般的なボトルの外観形状に近いので、消費者が内容物を誤解することを避けることができる。 Further, according to the present embodiment, since the leg portion 121 of the bottom 120 is not noticeable when viewed from the outside of the pressure bottle 110, the appearance shape of the pressure bottle 110 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 110. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 110 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
 なお耐圧用ボトル110は外観形状が一般的なボトルの外観形状に近いため、耐圧用ボトル110内部を非陽圧として用いる事も可能である。たとえば、ある時は緑茶を充填した後に窒素を充填して耐圧用ボトル110内を陽圧にして自動販売機用の商品とし、別のときは同じ耐圧用ボトル110に緑茶のみを充填し非自動販売機用の商品とする事も可能である。そのためボトル用の金型を2種類用意する必要が無く、したがってボトルの生産工場においては金型を交換する必要も無いため、金型投資費用や交換時間を節約できる、という副次効果もある。 In addition, since the appearance shape of the pressure-resistant bottle 110 is close to the appearance shape of a general bottle, the inside of the pressure-resistant bottle 110 can be used as a non-positive pressure. For example, in some cases, green tea is filled and then nitrogen is filled to make the pressure bottle 110 positive pressure to make a product for a vending machine. In other cases, the same pressure bottle 110 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
 (変形例)
 なお、耐圧用ボトル110に対して要求される強度が低い場合は、図14に示す変形例のように、底部120に補強溝123を設けなくても良い。さらに、図示していないが、底部120に補強溝123を設け、凹部124を設けなくても良い。あるいは、底部120に補強溝123および凹部124のいずれも設けなくても良い。
(Modification)
In addition, when the intensity | strength requested | required with respect to the pressure | voltage resistant bottle 110 is low, it is not necessary to provide the reinforcement groove | channel 123 in the bottom part 120 like the modification shown in FIG. Further, although not shown, the reinforcing groove 123 may be provided in the bottom 120 and the recess 124 may not be provided. Alternatively, neither the reinforcing groove 123 nor the recess 124 may be provided on the bottom 120.
 (第3の実施の形態)
 次に、図15乃至図21を参照して本発明の第3の実施の形態について説明する。図15乃至図21は本発明の第3の実施の形態を示す図である。
(Third embodiment)
Next, a third embodiment of the present invention will be described with reference to FIGS. 15 to 21 are views showing a third embodiment of the present invention.
 まず、図15乃至図20により本実施の形態による耐圧用ボトルの概要について説明する。なお、以下において、「平坦面」とは、表面に凹凸を有していない滑らかな面という意味で用いている。ただしシボ等の微細な凹凸を有していても、「平坦面」とみなす。また、以下において、「上方」、「下方」とは、それぞれ耐圧用ボトル210を正立させた状態(図15)における上方、下方のことをいう。 First, an outline of a pressure-resistant bottle according to the present embodiment will be described with reference to FIGS. In the following, the term “flat surface” is used to mean a smooth surface having no irregularities on the surface. However, even if it has fine irregularities such as wrinkles, it is regarded as a “flat surface”. In the following, “upper” and “lower” refer to the upper and lower sides in a state where the pressure-resistant bottle 210 is erected (FIG. 15), respectively.
 図15に示すように耐圧用ボトル210は、口部211と、口部211下方に設けられた胴部212と、胴部212下方に設けられた底部220とを備えている。 As shown in FIG. 15, the pressure-resistant bottle 210 includes a mouth portion 211, a body portion 212 provided below the mouth portion 211, and a bottom portion 220 provided below the body portion 212.
 この耐圧用ボトル210は、ポリエチレンテレフタレート(以下、PETと略記する)を射出成形して製作したプリフォームを二軸延伸ブロー成形したものである。なおプリフォームすなわち耐圧用ボトル210の材料としては、PETの他、ポリプロピレン(PP)、ポリ乳酸(PLA)、または他の様々な熱可塑性樹脂を用いることも可能である。 This pressure-resistant bottle 210 is obtained by biaxial stretch blow molding of a preform manufactured by injection molding of polyethylene terephthalate (hereinafter abbreviated as PET). As a material of the preform, that is, the pressure resistant bottle 210, polypropylene (PP), polylactic acid (PLA), or various other thermoplastic resins can be used in addition to PET.
 また、プリフォームを多層構造とし、そのうちの少なくとも1つの層をガスバリヤー層としても良い。ガスバリヤー層としては、エチレン-酢酸ビニル共重合体ケン化物(以下、EVOHと略記する)やMXD6(ポリメタキシリレンアジパミド)などのガスバリヤー性樹脂層を積層した構成を採ることができる。二種以上の合成樹脂のブレンド成形の場合は、例えば、PETにMXD6などのガスバリヤー性樹脂をブレンドしてプリフォームを射出成形することにより、ガスバリヤー性を向上させることができる。また、合成樹脂のほかに酸素吸収剤をPETにブレンドすることによっても、酸素バリヤー性を向上させることができる。 Also, the preform may have a multilayer structure, and at least one of them may be a gas barrier layer. As the gas barrier layer, a structure in which a gas barrier resin layer such as saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH) or MXD6 (polymetaxylylene adipamide) is laminated can be employed. In the case of blend molding of two or more synthetic resins, the gas barrier property can be improved by, for example, blending a gas barrier resin such as MXD6 with PET and injection molding the preform. Also, oxygen barrier properties can be improved by blending an oxygen absorbent in addition to the synthetic resin into PET.
 さらに、ボトル容器内壁にシリカ、アルミナなどの無機酸化物や非晶性カーボンを蒸着することにより、透明性を維持しながらガスバリヤー性を向上させることができる。コーティング手段を用いる場合は、メタキシレンジアミンとエピクロルヒドリンを反応させた芳香族系多価エポキシ化合物と多価アミンとの熱硬化型架橋塗膜や、EVOHなどをコーティングすることにより、ガスバリヤー性を向上させることができる。EVOHをコーティングした場合は、吸湿によりガスバリヤー性が低下するため、その上にポリオレフィン系樹脂などの防湿性樹脂をコーティングすることが好ましい。このようなガスバリヤー性向上手段は、いずれか一種を用いてもよいが、二種以上の手段を組み合わせて用いることにより、一層ガスバリヤー性を向上させることができる。 Furthermore, by depositing inorganic oxides such as silica and alumina and amorphous carbon on the inner wall of the bottle container, the gas barrier property can be improved while maintaining transparency. When coating means are used, gas barrier properties are improved by coating a thermosetting cross-linked coating film of EVOH with an aromatic polyhydric epoxy compound obtained by reacting metaxylenediamine and epichlorohydrin, or EVOH. Can be made. When EVOH is coated, gas barrier properties are reduced due to moisture absorption. Therefore, it is preferable to coat a moisture-proof resin such as a polyolefin resin thereon. Any one kind of such gas barrier property improving means may be used, but the gas barrier property can be further improved by combining two or more means.
 図15乃至図20に示すように、底部220は、中央部220aから周縁部220bに延びるとともに下方へ突出する7個(複数個)の脚部221を有している。 15 to 20, the bottom portion 220 has seven (a plurality of) leg portions 221 that extend from the central portion 220a to the peripheral edge portion 220b and project downward.
 この脚部221は、耐圧用ボトル210を安定して正立させるためには3個以上設けることが好ましいが、成形性の観点から、その上限は15個程度となる。また、バックリングを効果的に防止するために、脚部221の個数を奇数個とすることが好ましく、7個または9個とすることが更に好ましい。 It is preferable to provide three or more leg portions 221 in order to stably stand up the pressure-resistant bottle 210, but the upper limit is about 15 from the viewpoint of formability. In order to effectively prevent buckling, the number of the leg portions 221 is preferably an odd number, more preferably 7 or 9.
 図16および図17に示すように、7個の脚部221は、底部220の周縁部220bに沿って等間隔に配置されている。 16 and 17, the seven leg portions 221 are arranged at equal intervals along the peripheral edge portion 220b of the bottom portion 220.
 また図17および図18に示すように、各脚部221は、接地面221aと、接地面221aから中央部220a側に向けて上方に延びる内側傾斜面221bと、接地面221aから周縁部220b側に向けて上方に延びる外側傾斜面221cとを有している。このうち内側傾斜面221bは、底面方向から見て略三角形形状を有している(図17参照)。 As shown in FIGS. 17 and 18, each leg 221 includes a grounding surface 221a, an inner inclined surface 221b extending upward from the grounding surface 221a toward the central portion 220a, and a peripheral portion 220b side from the grounding surface 221a. And an outer inclined surface 221c extending upward. Among these, the inner inclined surface 221b has a substantially triangular shape when viewed from the bottom surface direction (see FIG. 17).
 一方、各脚部221間には、中央部220aから周縁部220bに向かって上方へ延びる平坦面222が形成されている。各平坦面222は、中央部220aから周縁部220bに向かう断面において、下方へ向けて湾曲するドーム状曲面の一部を構成する(図18参照)。この場合、各平坦面222は、球面の一部からなることが好ましい。 On the other hand, a flat surface 222 extending upward from the central portion 220a toward the peripheral portion 220b is formed between the leg portions 221. Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b (see FIG. 18). In this case, each flat surface 222 is preferably made of a part of a spherical surface.
 さらに各脚部221に、中央部220a側(内側傾斜面221b)から接地面221aを通り周縁部220b側(外側傾斜面221c)に向かう溝251が形成されている。本実施の形態において、全ての脚部221に2本ずつ溝251が形成されているが、これに限らず、特定の(1または複数の)脚部221にのみ溝251を設けても良い。 Further, a groove 251 is formed in each leg 221 from the central portion 220a side (inner inclined surface 221b) through the ground contact surface 221a toward the peripheral edge 220b side (outer inclined surface 221c). In the present embodiment, two grooves 251 are formed in every leg part 221, but the present invention is not limited to this, and the groove 251 may be provided only in specific (one or more) leg parts 221.
 溝251の本数は限定しないが、1つの脚部221に対して1本乃至6本とすることが好ましい。但し、各脚部221に形成された溝251が1本であると、後述する本実施の形態の効果が薄くなり、5本以上とすると、脚部221の成形性がやや悪くなるおそれがある。このため、各脚部221に形成される溝251の数を2本乃至4本とすることが更に望ましい。 The number of grooves 251 is not limited, but is preferably 1 to 6 with respect to one leg 221. However, if the number of the grooves 251 formed in each leg 221 is one, the effect of the present embodiment to be described later becomes thin, and if the number is five or more, the moldability of the legs 221 may be slightly deteriorated. . For this reason, it is more desirable that the number of grooves 251 formed in each leg portion 221 is two to four.
 さらに、各脚部221の周縁部221dは、胴部212から半径方向内方に引っ込んで各平坦面222の周縁部222aとともに周縁段部226を形成している。すなわち周縁段部226は、底部220の全周にわたって円環状に設けられており(図17参照)、また周縁段部226の垂直断面は、下方に突出する円弧形状を有している(図18参照)。 Further, the peripheral edge 221 d of each leg 221 is retracted radially inward from the body 212 to form a peripheral step 226 together with the peripheral edge 222 a of each flat surface 222. That is, the peripheral step 226 is provided in an annular shape over the entire circumference of the bottom 220 (see FIG. 17), and the vertical cross section of the peripheral step 226 has an arc shape protruding downward (FIG. 18). reference).
 このような耐圧用ボトル210のサイズは限定されるものではなく、どのようなサイズのボトルからなっていても良い。例えば図18において、耐圧用ボトル210の容量が500mlである場合、胴部212の径φ2を60mm乃至70mmとし、底部220の底深さ(すなわち各脚部221の接地面221aと底部220の中央部220aとの距離)h3を2mm乃至6mmとすることが好ましい。また、各脚部221を目立たなくするため、各脚部221の突出高さh4は、底部220の強度を損なわない限度で低くすることが好ましい。具体的には、各脚部221の突出高さh4を胴部の径の10%~20%とすることが好ましい。 The size of the pressure-resistant bottle 210 is not limited, and may be any size bottle. For example, in FIG. 18, when the capacity of the pressure-resistant bottle 210 is 500 ml, the diameter φ 2 of the body portion 212 is set to 60 mm to 70 mm, and the bottom depth of the bottom portion 220 (that is, the grounding surface 221a of each leg portion 221 and the bottom portion 220 The distance h 3 from the central portion 220a is preferably 2 mm to 6 mm. Further, in order to obscure the leg portion 221, the protrusion height h 4 of each leg 221, it is preferable to lower the extent of not impairing the strength of the bottom portion 220. Specifically, the protruding height h 4 of each leg 221 is preferably 10% to 20% of the diameter of the trunk.
 なお例えば耐圧用ボトル210の容量が350ml以下である場合は、胴部212の径φ2が50mm乃至68mm、1000mlの場合は胴部212の径φ2が70mm乃至90mm、1500mlの場合は胴部212の径φ2が80mm乃至100mmであり、脚部221の突出高さh4はそれぞれの胴部212の径φ2の10%~20%とすることが好ましい。 Note for example when the capacity of the pressure-resistant bottle 210 is less than 350ml, if the diameter phi 2 of 50mm to 68mm of the barrel 212, in the case of 1000ml is the diameter phi 2 of the body 212 70 mm to 90 mm, of 1500ml barrel The diameter φ 2 of 212 is 80 mm to 100 mm, and the protrusion height h 4 of the leg portion 221 is preferably 10% to 20% of the diameter φ 2 of each trunk portion 212.
 また、中央部220aから周縁部220bに向かう断面において、各脚部221の接地面221aの曲率半径R1を3mm乃至7mmとし、周縁段部226の曲率半径R2を1mm乃至3mmとすることが好ましい。さらに、胴部212の肉厚t2を0.1mm乃至0.5mmとし、周縁段部226の水平方向の幅wを1mm乃至2mmとすることが好ましい。 Further, in the cross section extending from the central portion 220a in the peripheral portion 220b, the radius of curvature R 1 of the ground plane 221a of each leg 221 and 3mm or 7 mm, a curvature radius R 2 of the peripheral step portion 226 be 1mm or 3mm preferable. Further, it is preferable that the thickness t 2 of the body 212 is 0.1 mm to 0.5 mm, and the horizontal width w of the peripheral step 226 is 1 mm to 2 mm.
 図19において、各溝251の深さd1は、0.05mm乃至3mmとすることが好ましく、0.8mm乃至1.2mmとすることが更に好ましい。溝251の深さd1が浅すぎる場合、溝251を設けることによる効果が薄れ、溝251の深さd1が深すぎる場合、脚部221の成形性がやや悪くなるおそれがある。 In FIG. 19, the depth d 1 of each groove 251 is preferably 0.05 mm to 3 mm, more preferably 0.8 mm to 1.2 mm. When the depth d 1 of the groove 251 is too shallow, the effect of providing the groove 251 is diminished, and when the depth d 1 of the groove 251 is too deep, the moldability of the leg portion 221 may be slightly deteriorated.
 また図19において、各溝251の長さは、接地面221aの最下点221eから周縁部220b側(外側傾斜面221c側)へ向かう長さをL3とし、接地面221aの最下点221eから中央部220a側(内側傾斜面221b側)へ向かう長さをL4とした場合、1mm≦L3≦10mmかつ0.5mm≦L4≦7mmとすることが好ましい。溝251の長さが短すぎると、溝251を設けることによる効果が薄れる。他方、溝251の長さが長すぎると、脚部221の成形性がやや悪くなるおそれがある。 In FIG. 19, the length of each groove 251 is L 3 from the lowest point 221e of the ground surface 221a toward the peripheral edge 220b side (outer inclined surface 221c side), and the lowest point 221e of the ground surface 221a. If the length toward the central portion 220a side (inner inclined surface 221b side) was L 4 from, it is preferable that the 1mm ≦ L 3 ≦ 10mm and 0.5mm ≦ L 4 ≦ 7mm. If the length of the groove 251 is too short, the effect of providing the groove 251 is reduced. On the other hand, when the length of the groove 251 is too long, the moldability of the leg portion 221 may be slightly deteriorated.
 図20において、各溝251の幅b1は、0.2mm乃至5mmとすることが好ましい。また本実施の形態のように各脚部221に2本以上の溝251が形成されている場合、各溝251同士の間隔a1を、各溝251の幅b1以上とすることが望ましい(b1≦a1)。これは、仮に各溝251同士の間隔a1を、各溝251の幅b1より小さくした場合(b1>a1)、成形性が悪くなるおそれがあり、また接地面221aの面積が少なくなって、耐圧用ボトル210の自立性に悪影響を与えるおそれがあるからである。 In FIG. 20, the width b 1 of each groove 251 is preferably 0.2 mm to 5 mm. Further, when two or more grooves 251 are formed in each leg portion 221 as in the present embodiment, it is desirable that the interval a 1 between the grooves 251 be equal to or greater than the width b 1 of each groove 251 ( b 1 ≦ a 1 ). This is because if the distance a 1 between the grooves 251 is smaller than the width b 1 of each groove 251 (b 1 > a 1 ), the moldability may be deteriorated, and the area of the ground contact surface 221a is small. This is because the self-supporting property of the pressure resistant bottle 210 may be adversely affected.
 次にこのような構成からなる本実施の形態の作用について説明する。 Next, the operation of the present embodiment having such a configuration will be described.
 まず耐圧用ボトル210内に、例えば緑茶等の内容液を充填し、その後、窒素等の不活性ガスをヘッドスペース内に充填して閉栓する。この際、充填された不活性ガスまたは内容液により、耐圧用ボトル210内部は陽圧(たとえば20~90kPa)となる。 First, the pressure-resistant bottle 210 is filled with a content liquid such as green tea, and then an inert gas such as nitrogen is filled in the head space and then closed. At this time, the inside of the pressure-resistant bottle 210 becomes a positive pressure (for example, 20 to 90 kPa) by the filled inert gas or content liquid.
 耐圧用ボトル210内部が陽圧となることにより、耐圧用ボトル210の内側から外側への力が作用し、底部220においては、およそ上方から下方へ向けて圧力が加わる。 When the inside of the pressure-resistant bottle 210 becomes a positive pressure, a force from the inside to the outside of the pressure-resistant bottle 210 acts, and pressure is applied from the upper side to the lower side at the bottom 220.
 これに対して本実施の形態において、底部220は、中央部220aから周縁部220bに延びるとともに下方へ突出する7個の脚部221を有し、各脚部221間に中央部220aから周縁部220bに向かって上方へ延びる平坦面222が形成されている。この各平坦面222は、中央部220aから周縁部220bに向かう断面において下方へ向けて湾曲するドーム状曲面の一部を構成する。したがって、耐圧用ボトル210内が陽圧になり底部220に下方向の力が加わっても、底部220に応力が集中しにくい形状となっているため、底部220が変形しにくい。さらに、隣り合う脚部221と、各脚部221間に位置する平坦面222とがリブ構造を形成するため、これによっても底部220の変形を防止するように作用する。 On the other hand, in the present embodiment, the bottom part 220 has seven leg parts 221 that extend from the central part 220a to the peripheral part 220b and project downward, and between the leg parts 221 from the central part 220a to the peripheral part. A flat surface 222 extending upward toward 220b is formed. Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b. Therefore, even if the pressure bottle 210 has a positive pressure and a downward force is applied to the bottom 220, the bottom 220 is not easily deformed because the stress does not easily concentrate on the bottom 220. Further, the adjacent leg portions 221 and the flat surface 222 positioned between the leg portions 221 form a rib structure, and this also acts to prevent the deformation of the bottom portion 220.
 さらに、耐圧用ボトル210内が陽圧になったとき、脚部221の接地面221aの曲率半径R1が大きくなるように変形させようとする力が働くが、脚部221に設けた溝251により曲率半径R1の変形を抑えることができる。その結果、耐圧用ボトル210の全高変化量はより小さく抑えられる。また耐圧用ボトル210の全高の変化を抑えるだけでなく、陽圧になることによって脚部221が変形してしわが生じることを防止することもできる。 Further, when the pressure inside the pressure-resistant bottle 210 is positive, a force is applied to cause the radius of curvature R 1 of the ground contact surface 221a of the leg 221 to increase, but the groove 251 provided in the leg 221 works. Therefore, deformation of the curvature radius R 1 can be suppressed. As a result, the total height change amount of the pressure bottle 210 can be further reduced. Moreover, not only can the change in the overall height of the pressure-resistant bottle 210 be suppressed, but it can also be prevented that the legs 221 are deformed and wrinkled due to the positive pressure.
 すなわち、平坦面222が下方へ突出するドーム形状からなっているため、耐圧用ボトル210内の圧力が増加することにより底部220の平坦面222が下方に変形しはじめても、底部220全体が反転することがない(すなわちバックリング現象が生じない)。また耐圧用ボトル210内の圧力が高まった場合、胴部212が半径方向に広がるように作用するが、周縁段部226が形成されていることにより、胴部212が半径方向へ広がりにくい。 That is, since the flat surface 222 has a dome shape protruding downward, even if the flat surface 222 of the bottom portion 220 starts to deform downward due to an increase in pressure in the pressure-resistant bottle 210, the entire bottom portion 220 is inverted. (That is, no buckling phenomenon occurs). Further, when the pressure in the pressure-resistant bottle 210 is increased, the body portion 212 acts to expand in the radial direction. However, since the peripheral step portion 226 is formed, the body portion 212 is difficult to expand in the radial direction.
 ところで、この耐圧用ボトル210を小売店の販売棚に置いた場合、またはテーブルの上に置いた場合を考える。この場合、底部220と胴部212との間に周縁段部226が形成されており、各脚部221の周縁部221dが、胴部212から半径方向内方に引っ込んでいる。このことにより、外観上脚部221が見えにくく、目立たない。すなわち、耐圧用ボトル210の底部220は、一般的なペタロイド形状の底部と同様に、下方へ突出した脚部221を有しているが、この脚部221が目立たないようになっている。この結果、底部220は、外観上あたかも通常の底部であるかのように見える。 By the way, let us consider a case where the pressure-resistant bottle 210 is placed on a retail shelf or placed on a table. In this case, a peripheral step 226 is formed between the bottom part 220 and the body part 212, and the peripheral part 221 d of each leg part 221 is retracted radially inward from the body part 212. As a result, the upper leg portion 221 is difficult to see and does not stand out. That is, the bottom portion 220 of the pressure-resistant bottle 210 has a leg portion 221 that protrudes downward, like the general petaloid-shaped bottom portion, but the leg portion 221 is inconspicuous. As a result, the bottom 220 appears as if it is a normal bottom in appearance.
 さらに本実施の形態においては、図18に示すように、胴径φ2が60mm乃至70mmであるのに対し、脚部221の突出高さh4を8mm乃至12mmと短くしていることも、脚部221を目立たなくすることに寄与している。 Furthermore, in the present embodiment, as shown in FIG. 18, the trunk diameter φ 2 is 60 mm to 70 mm, whereas the protruding height h 4 of the leg 221 is shortened to 8 mm to 12 mm. This contributes to making the leg 221 inconspicuous.
 このように本実施の形態によれば、底部220は、中央部220aから周縁部220bに延びるとともに下方へ突出する複数の脚部221を有し、各脚部221間に中央部220aから周縁部220bに向かって上方へ延びる平坦面222が形成されている。また各平坦面222は、中央部220aから周縁部220bに向かう断面において下方へ向けて湾曲するドーム状曲面の一部を構成する。さらに、各脚部221の周縁部221dは、胴部212から半径方向内方に引っ込んで各平坦面222の周縁部222aとともに周縁段部226を形成している。また脚部221に、中央部220a側から接地面221aを通り周縁部220b側に向かう溝251が形成されている。このことにより、底部220の強度が高められ、耐圧用ボトル210の内部を陽圧にした際、底部220の変形(バックリング等)を防止することができる。 As described above, according to the present embodiment, the bottom portion 220 has the plurality of leg portions 221 extending from the central portion 220a to the peripheral edge portion 220b and protruding downward, and between the leg portions 221 from the central portion 220a to the peripheral edge portion. A flat surface 222 extending upward toward 220b is formed. Each flat surface 222 constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion 220a to the peripheral portion 220b. Further, the peripheral edge portion 221 d of each leg portion 221 is retracted radially inward from the body portion 212 to form a peripheral step portion 226 together with the peripheral edge portion 222 a of each flat surface 222. Also, a groove 251 is formed in the leg portion 221 from the central portion 220a side to the peripheral portion 220b side through the ground contact surface 221a. Thereby, the strength of the bottom 220 is increased, and deformation (buckling or the like) of the bottom 220 can be prevented when the inside of the pressure-resistant bottle 210 is made positive.
 さらに、各脚部221に設けた溝251によって、ボトル内部を陽圧にしたとき脚部221が変形してしわが生じることを防止することができる。また、内容液を充填した耐圧用ボトル210を輸送するときの振動や、耐圧用ボトル210を誤って落下させたり、自動販売機で販売するときの落下衝撃等により、脚部221に凹み等の変形が生じる事があるが、溝251によって脚部221が補強されるため、このような変形を防止することができる。仮に脚部221に変形が生じた場合であっても、溝251があるため変形が目立ちにくいという効果もある。 Furthermore, the groove 251 provided in each leg part 221 can prevent the leg part 221 from being deformed and wrinkled when the inside of the bottle is made positive. Further, the leg portion 221 may have a dent or the like due to vibration when transporting the pressure-resistant bottle 210 filled with the content liquid, dropping the pressure-resistant bottle 210 by mistake, or dropping impact when selling with a vending machine. Although deformation may occur, such deformation can be prevented because the leg 221 is reinforced by the groove 251. Even if the leg portion 221 is deformed, there is an effect that the deformation is not conspicuous because of the groove 251.
 また本実施の形態によれば、耐圧用ボトル210外方から見て底部220の脚部221が目立ちにくいため、耐圧用ボトル210の外観形状が一般的なボトルの外観形状に近く、消費者が耐圧用ボトル210の内容物を誤解するおそれがない。すなわち、一般にペタロイド形状の底部を有するプラスチックボトルは耐圧性に優れているため、その多くは炭酸飲料を充填して販売するために使用されている。このため消費者には、ペタロイド形状の底部を有するプラスチックボトルには炭酸飲料が充填されている、というイメージが強い。本実施の形態によれば、耐圧用ボトル210の外観形状が一般的なボトルの外観形状に近いので、消費者が内容物を誤解することを避けることができる。 In addition, according to the present embodiment, since the leg portion 221 of the bottom 220 is not noticeable when viewed from the outside of the pressure bottle 210, the appearance shape of the pressure bottle 210 is close to the appearance shape of a general bottle, and the consumer There is no possibility of misunderstanding the contents of the pressure bottle 210. That is, since a plastic bottle having a petaloid-shaped bottom is generally excellent in pressure resistance, many of them are used for filling and selling carbonated beverages. For this reason, consumers have a strong image that a plastic bottle having a petaloid-shaped bottom is filled with a carbonated beverage. According to the present embodiment, since the appearance shape of the pressure-resistant bottle 210 is close to the appearance shape of a general bottle, it is possible to prevent the consumer from misinterpreting the contents.
 なお耐圧用ボトル210は外観形状が一般的なボトルの外観形状に近いため、耐圧用ボトル210内部を非陽圧として用いる事も可能である。たとえば、ある時は緑茶を充填した後に窒素を充填して耐圧用ボトル210内を陽圧にして自動販売機用の商品とし、別のときは同じ耐圧用ボトル210に緑茶のみを充填し非自動販売機用の商品とする事も可能である。そのためボトル用の金型を2種類用意する必要が無く、したがってボトルの生産工場においては金型を交換する必要も無いため、金型投資費用や交換時間を節約できる、という副次効果もある。 In addition, since the appearance shape of the pressure resistant bottle 210 is close to the appearance shape of a general bottle, the inside of the pressure resistant bottle 210 can be used as a non-positive pressure. For example, in some cases, green tea is filled and then nitrogen is filled to make the pressure-resistant bottle 210 a positive pressure so that it becomes a product for a vending machine. In other cases, the same pressure-resistant bottle 210 is filled with only green tea and is not automatic. It is also possible to make a product for a vending machine. Therefore, it is not necessary to prepare two types of bottle molds, and therefore there is no need to replace the molds in the bottle production factory, so that there is a secondary effect that the mold investment cost and the replacement time can be saved.
 (変形例)
 なお、図21に示すように、底部220の中央部220aに、上方へ引っ込む凹部224を形成しても良い。この場合、図15乃至図18に示す耐圧用ボトル210と同様の効果を得ることができる。さらに、凹部224が設けられていることにより、底部220の強度が更に増加し、耐圧用ボトル210内の圧力によって底部220が変形することをより効果的に防止することができる。
(Modification)
In addition, as shown in FIG. 21, you may form the recessed part 224 recessed upwards in the center part 220a of the bottom part 220. FIG. In this case, the same effect as that of the pressure resistant bottle 210 shown in FIGS. 15 to 18 can be obtained. Furthermore, by providing the recess 224, the strength of the bottom 220 is further increased, and the bottom 220 can be more effectively prevented from being deformed by the pressure in the pressure-resistant bottle 210.
 また、耐圧用ボトル210は、プリフォーム(図示しない)を二軸延伸ブロー成形することにより成形され、プリフォームは射出成形法により製造される。このプリフォームの底部(耐圧用ボトル210の底部220に相当する部分)には、射出成形装置の注入ゲートに対応するゲート部が形成される。図21に示す変形例において、耐圧用ボトル210の底部220に凹部224を形成したことにより、このゲート部を目立ちにくくする効果もある。 Further, the pressure-resistant bottle 210 is formed by biaxial stretch blow molding of a preform (not shown), and the preform is manufactured by an injection molding method. A gate portion corresponding to the injection gate of the injection molding apparatus is formed on the bottom portion of the preform (the portion corresponding to the bottom portion 220 of the pressure-resistant bottle 210). In the modification shown in FIG. 21, since the recess 224 is formed in the bottom 220 of the pressure bottle 210, there is an effect of making the gate portion less noticeable.

Claims (30)

  1.  プラスチックボトルにおいて、
     口部と、
     胴部と、
     底部とを備え、
     底部は、中央部と、中央部の周囲に配置されるとともに下方へ突出する複数の脚部とを有し、
     各脚部に、底部の半径方向に沿って延びるとともに内方へ引込む1本乃至6本の溝が形成されていることを特徴とするプラスチックボトル。
    In plastic bottles,
    The mouth,
    The torso,
    With a bottom,
    The bottom portion has a central portion and a plurality of legs disposed around the central portion and projecting downward,
    A plastic bottle characterized in that one to six grooves extending along the radial direction of the bottom portion and retracting inward are formed in each leg portion.
  2.  各脚部は、接地面と、接地面内側に設けられた脚部内側面と、接地部外側に設けられた脚部外側面とを有し、
     各溝は、それぞれ脚部内側面から接地面を経て脚部外側面まで延びていることを特徴とする請求項1記載のプラスチックボトル。
    Each leg has a grounding surface, a leg inner side surface provided on the inner side of the grounding surface, and a leg outer side surface provided on the outer side of the grounding unit,
    2. The plastic bottle according to claim 1, wherein each groove extends from the inner surface of the leg portion to the outer surface of the leg portion through the ground contact surface.
  3.  底部は、5個乃至9個の脚部を有することを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the bottom portion has 5 to 9 legs.
  4.  各脚部は接地面を有し、この接地面における肉厚が0.04mm乃至0.3mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each leg has a grounding surface, and the thickness of the grounding surface is 0.04 mm to 0.3 mm.
  5.  各溝の深さが0.05mm乃至3mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each groove has a depth of 0.05 mm to 3 mm.
  6.  各溝の長さが3mm乃至25mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein each groove has a length of 3 mm to 25 mm.
  7.  各溝の幅が0.2mm乃至5mmであることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the width of each groove is 0.2 mm to 5 mm.
  8.  各脚部において、接地面、脚部内側面、および脚部外側面の合計面積(S)に対する、各溝の底面の合計面積(S)の割合が、2%以上かつ50%以下となることを特徴とする請求項1記載のプラスチックボトル。 In each leg, the ratio of the total area (S g ) of the bottom surface of each groove to the total area (S T ) of the ground contact surface, the inner surface of the leg, and the outer surface of the leg is 2% or more and 50% or less. The plastic bottle according to claim 1.
  9.  ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項1記載のプラスチックボトル。 2. The plastic bottle according to claim 1, wherein the plastic bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended.
  10.  耐圧用ボトルにおいて、
     口部と、
     胴部と、
     底部とを備え、
     底部は、中央部から周縁部に延びるとともに下方へ突出し、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって下方へ延びる平坦面が形成され、
     各脚部の接地面は、中央部から周縁部に向かう断面において曲面状に形成され、
     少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトル。
    In pressure-resistant bottles,
    The mouth,
    The torso,
    With a bottom,
    The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of leg portions each including a grounding surface, and a flat surface extending downward from the central portion toward the peripheral portion is formed between the respective leg portions. ,
    The ground contact surface of each leg is formed in a curved surface in a cross section from the central part to the peripheral part,
    A pressure-resistant bottle characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface.
  11.  各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein the number of grooves formed in each leg is 1 to 6.
  12.  各溝の深さは、0.05mm乃至3mmであることを特徴とする請求項10記載の耐圧用ボトル。 The depth of each groove is 0.05 mm to 3 mm, The pressure-resistant bottle according to claim 10.
  13.  各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein at least two grooves are formed in each leg portion, and an interval between the grooves is equal to or greater than a width of each groove.
  14.  各溝の長さは、接地面最下点から周縁部側へ向かう長さをL1とし、接地面最下点から中央部側へ向かう長さをL2とした場合、1mm≦L1≦10mmかつ0.5mm≦L2≦7mmとなることを特徴とする請求項10記載の耐圧用ボトル。 The length of each groove is 1 mm ≦ L 1 ≦ L 1 when the length from the lowest point on the ground plane toward the peripheral side is L 1 and L 2 is the length from the lowest point on the ground plane toward the center side. The pressure-resistant bottle according to claim 10, wherein 10 mm and 0.5 mm ≦ L 2 ≦ 7 mm.
  15.  各平坦面に、中央部側から周縁部側に延びかつ上方へ引っ込む補強溝が形成されていることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein a reinforcing groove is formed on each flat surface so as to extend from the central portion side to the peripheral portion side and retract upward.
  16.  底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする請求項10記載の耐圧用ボトル。 11. A pressure-resistant bottle according to claim 10, wherein a concave portion is formed at the center of the bottom portion so as to be retracted upward.
  17.  底部の中央部に上方へ引っ込む凹部が形成され、凹部の底面と補強溝の底面とが同一面をなすことを特徴とする請求項15記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 15, wherein a concave portion is formed in the center portion of the bottom portion so as to be recessed upward, and the bottom surface of the concave portion and the bottom surface of the reinforcing groove are flush with each other.
  18.  各平坦面は、中央部から周縁部に向かう断面において上方へ向けて湾曲する凹状曲面の一部を構成することを特徴とする請求項10記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10, wherein each flat surface constitutes a part of a concave curved surface that curves upward in a cross section from the central portion toward the peripheral portion.
  19.  各脚部の接地面における平坦面からの突出高さが1mm乃至3mmであることを特徴とする請求項10記載の耐圧用ボトル。 The pressure-proof bottle according to claim 10, wherein a protruding height of each leg portion from the flat surface on the ground contact surface is 1 mm to 3 mm.
  20.  ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項10または15記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 10 or 15, wherein the pressure-resistant bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended. .
  21.  耐圧用ボトルにおいて、
     口部と、
     胴部と、
     底部とを備え、
     底部は、中央部から周縁部に延びるとともに下方へ突出し、かつ各々接地面を含む複数の脚部を有し、各脚部間に中央部から周縁部に向かって上方へ延びる平坦面が形成され、
     各脚部の周縁部は、胴部から半径方向内方に引っ込んで各平坦面の周縁部とともに周縁段部を形成し、
     少なくとも1つの脚部に、中央部側から接地面を通り周縁部側に向かう溝を形成したことを特徴とする耐圧用ボトル。
    In pressure-resistant bottles,
    The mouth,
    The torso,
    With a bottom,
    The bottom portion extends from the central portion to the peripheral portion and protrudes downward, and has a plurality of leg portions each including a grounding surface, and a flat surface extending upward from the central portion toward the peripheral portion is formed between the leg portions. ,
    The peripheral part of each leg part is retracted radially inward from the trunk part to form a peripheral step part together with the peripheral part of each flat surface,
    A pressure-resistant bottle characterized in that a groove is formed in at least one leg portion from the central portion side to the peripheral portion side through the grounding surface.
  22.  各脚部に形成された溝の本数は、1本乃至6本であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the number of grooves formed in each leg portion is 1 to 6.
  23.  各溝の深さは、0.05mm乃至3mmであることを特徴とする請求項21記載の耐圧用ボトル。 22. The pressure-resistant bottle according to claim 21, wherein the depth of each groove is 0.05 mm to 3 mm.
  24.  各脚部に少なくとも2本の溝が形成され、各溝同士の間隔は各溝の幅以上であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein at least two grooves are formed in each leg portion, and an interval between the grooves is equal to or greater than a width of each groove.
  25.  各溝の長さは、接地面最下点から周縁部側へ向かう長さをL3とし、接地面最下点から中央部側へ向かう長さをL4とした場合、1mm≦L3≦10mmかつ0.5mm≦L4≦7mmとなることを特徴とする請求項21記載の耐圧用ボトル。 The length of each groove is 1 mm ≦ L 3 ≦ when the length from the lowest point on the ground plane toward the peripheral side is L 3 and the length from the lowest point on the ground plane toward the center is L 4. The pressure-resistant bottle according to claim 21, wherein 10 mm and 0.5 mm ≦ L 4 ≦ 7 mm.
  26.  各平坦面は、中央部から周縁部に向かう断面において下方へ向けて湾曲するドーム状曲面の一部を構成することを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein each flat surface constitutes a part of a dome-shaped curved surface that curves downward in a cross section from the central portion toward the peripheral portion.
  27.  底部は、奇数個の脚部を有することを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the bottom has an odd number of legs.
  28.  各脚部の突出高さが胴部の径の10%~20%であることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the protruding height of each leg is 10% to 20% of the diameter of the trunk.
  29.  底部の中央部に上方へ引っ込む凹部が形成されていることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein a concave portion is formed in the center portion of the bottom portion so as to retract upward.
  30.  ガスバリア性および遮光性を有するバリア層が積層した構造からなっているか、又はガスバリア性および遮光性を有する樹脂をブレンドした構造からなっていることを特徴とする請求項21記載の耐圧用ボトル。 The pressure-resistant bottle according to claim 21, wherein the pressure-resistant bottle has a structure in which a barrier layer having a gas barrier property and a light shielding property is laminated, or a structure in which a resin having a gas barrier property and a light shielding property is blended.
PCT/JP2010/061711 2009-07-13 2010-07-09 Plastic bottle WO2011007734A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2009-164670 2009-07-13
JP2009164681A JP5428604B2 (en) 2009-07-13 2009-07-13 Plastic bottle
JP2009164723A JP5424100B2 (en) 2009-07-13 2009-07-13 Pressure resistant bottle
JP2009-164723 2009-07-13
JP2009-164681 2009-07-13
JP2009164670A JP5370835B2 (en) 2009-07-13 2009-07-13 Pressure resistant bottle

Publications (1)

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WO2011007734A1 true WO2011007734A1 (en) 2011-01-20

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WO (1) WO2011007734A1 (en)

Cited By (3)

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WO2014082696A1 (en) * 2012-11-30 2014-06-05 Alpla Werke Alwin Lehner Gmbh & Co. Kg Plastic container
EP2978584A1 (en) * 2013-03-27 2016-02-03 Sidel Participations Container with a reinforced base, and method for manufacturing such a container
EP3889057B1 (en) * 2018-11-30 2024-03-06 Yoshino Kogyosho Co., Ltd. Synthetic resin container, and method for producing synthetic resin container

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Publication number Priority date Publication date Assignee Title
FR3045571B1 (en) * 2015-12-16 2018-01-26 Sidel Participations CONTAINER WITH PETALOID BASE WITH FEET RIBS
JP6925740B2 (en) 2017-10-27 2021-08-25 株式会社吉野工業所 Laminated container
JP7114276B2 (en) * 2018-03-05 2022-08-08 サントリーホールディングス株式会社 plastic bottle
JP7296697B2 (en) * 2018-03-05 2023-06-23 サントリーホールディングス株式会社 plastic bottle
JP7454914B2 (en) * 2019-03-29 2024-03-25 サントリーホールディングス株式会社 plastic bottle

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WO2014082696A1 (en) * 2012-11-30 2014-06-05 Alpla Werke Alwin Lehner Gmbh & Co. Kg Plastic container
US9957077B2 (en) 2012-11-30 2018-05-01 Alpla Werke Alwin Lehner Gmbh & Co. Kg Plastic container
EP2978584A1 (en) * 2013-03-27 2016-02-03 Sidel Participations Container with a reinforced base, and method for manufacturing such a container
EP3889057B1 (en) * 2018-11-30 2024-03-06 Yoshino Kogyosho Co., Ltd. Synthetic resin container, and method for producing synthetic resin container

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MY156895A (en) 2016-04-15
CN102470950A (en) 2012-05-23

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