WO2010142413A1 - A system and method for sorting of items prior to processing - Google Patents

A system and method for sorting of items prior to processing Download PDF

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Publication number
WO2010142413A1
WO2010142413A1 PCT/EP2010/003420 EP2010003420W WO2010142413A1 WO 2010142413 A1 WO2010142413 A1 WO 2010142413A1 EP 2010003420 W EP2010003420 W EP 2010003420W WO 2010142413 A1 WO2010142413 A1 WO 2010142413A1
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WO
WIPO (PCT)
Prior art keywords
fish
weight
processing
condition factor
item
Prior art date
Application number
PCT/EP2010/003420
Other languages
French (fr)
Inventor
Jόhann ÞΌRIR
Gunnar Tjόrvi SIGURΌSSON
Original Assignee
Marel Hf
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Marel Hf filed Critical Marel Hf
Priority to EP10727673A priority Critical patent/EP2440064A1/en
Publication of WO2010142413A1 publication Critical patent/WO2010142413A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/04Sorting fish; Separating ice from fish packed in ice
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight

Definitions

  • the invention relates to a system for processing of food items, in particular fish, wherein the system comprises at least two processing stations for processing of the food items such as for example gutting or filleting machines for processing of fish.
  • US 5,181,879 A relates to a method and apparatus for processing of fish such as tuna into sections using a plurality of cutting work stations arranged in a sequential manner. Prior to the processing the fish are graded into groups of substantially similar size and weight.
  • WO 01/72613 Al discloses a method and apparatus for receiving and delivering oblong objects such as fish, which have been graded in advance.
  • the grading can be by weight, length or computer image, but has otherwise not been disclosed.
  • JP 8050052 A relates to a system for measuring length and weight of live fish, i.e. during culturing of the fish, and for sorting the fish accordingly.
  • the fish pass along with a water stream through a chute, where by means of a weighing cell the weight is determined and where by means of a camera the length is determined.
  • Based on these measurements e.g. a comparison of the length and the weight by a control device a sorting is performed by a sorting device, by means of which the fish is directed to different chutes.
  • this prior art is related to the sorting of live fish and is not related to the processing of slaughtered fish.
  • the invention relates to a method of processing of food items whereby the food items are delivered to at least two processing stations for processing of food items, whereby - data relating to a length dimension L and weight or a value corresponding to the weight W of a food item is provided by measuring or detecting means, whereby
  • condition factor K is provided for said food item, based on said data relating to the length dimension L and weight or a value corresponding to the weight W of the food item, and whereby
  • the condition factor K when using the condition factor K based on the length dimension L as well as the weight or a value corresponding to the weight W of e.g. the fish, the condition factor will be indicative of not only the size of the fish, but also the general condition of the fish.
  • the individual processing stations e.g. gutting or filleting machines can each be used for processing fish having a K factor (condition factor K) within a predetermined range, where the ranges may differ from automated station to automated station, and whereby for example each station may be adapted for specifically processing fish having a K factor within a certain range.
  • an optimized processing can be laid out for the individual items in dependence on the individual conditions.
  • the processing stations, e.g. the gutting or filleting machines can be optimized in a better manner if fish with similar condition are graded into the machines, thus also resulting in an improved yield and an improved quality of the products.
  • said means for providing a condition factor K based on said determined or estimated values may involve use of an artificial neural network and/or a fuzzy logic system.
  • condition factor may be estimated through the above-mentioned other means of measurements. These include:
  • said condition factor K may involve a ratio between a first parameter Pl based on the weight or a value corresponding to the weight W of the item and a second parameter P2 based on the length dimension L of the item, or the condition factor K may involve the reciprocal of said ratio.
  • said condition factor K may be defined as P1/(P2) N or alternatively the condition factor K may be defined as the reciprocal value of this ratio.
  • N within this interval may be selected from an infinite number of various values, for example a value selected from the numbers
  • N may according to this embodiment be substantially or approximately 3, meaning that the exact value may differ from the value of e.g. exactly 3.0 and that the value of N may be found in a range about the exact value.
  • the size of the range may depend on the actual circumstances and/or the equipment, the type of food items, the species of fish, etc.
  • said first parameter Pl may be equal to the weight or a value corresponding to the weight W of the item and said second parameter P2 may be equal to the length dimension L of the item.
  • this embodiment can involve not only a directing of the fish to either a manual processing station or to an automated processing station in dependence on the condition factor K, but also a directing of the fish to a particular, selected automated processing station, when two or more automated processing stations are included, in dependence on the condition factor K for each individual fish as described above.
  • the invention relates to a method and/or a system of processing of food items, in particular fish, whereby the food items are delivered to at least two processing stations for processing of food items, whereby - a condition factor K for a food item is provided utilizing measuring or detecting means, and whereby
  • the method and/or the system is used for processing of salmon.
  • figs. Ia - Ic show systems according to embodiments of the invention for processing of food items and in particular fish as seen in a schematic view
  • fig. 2 illustrates various length dimensions that may be used for a item such as a fish in connection with the invention
  • fig. 3 illustrates various methods and tools that may be utilized when determining or estimating the condition factor K according to the invention.
  • a system 1 for processing of fish is shown in fig. Ia in a schematic view.
  • a number of processing stations 2 are shown, which processing stations 2 for example may be gutting machines, filleting machines or other types of machines for processing of fish.
  • the fish 10 may be transported to the processing stations 2 by means of conveyors 6.
  • the system 1 may comprise one or more manual processing stations 4, where an operator 8 can perform a manual processing, e.g. gutting, filleting, slicing, etc. of fish 10.
  • the system may comprise only processing stations 2, which comprises machines for performing the operations, e.g. automated processing stations.
  • An example of such a system is shown in fig. Ic.
  • measuring or detecting principles and means may be used in connection with the above-mentioned measuring or detecting means 20 and 22, which will be apparent to a skilled person within the field.
  • a dynamic weighing machine may be used for measuring the weight W or a vision system, scanning means, etc. may be used for estimating the weight or a value corresponding to the weight W.
  • the length dimension L can be measured, detected or estimated by mechanical measuring means, by means of radiation means, scanning means, a vision system, etc.
  • measuring or detection means 38 such as equipment for providing data regarding material composition, density and/or density variations of the items may be used in addition to the measuring or detecting means 20 and 22.
  • Such further equipment may be equipment providing X-ray measurements, nuclear magnetic resonance (NMR, MR) measurements, etc.
  • NMR nuclear magnetic resonance
  • MR nuclear magnetic resonance
  • the data provided by the measuring or detecting means 20 and 22 can be supplied to for example a control unit 26, which may be configured for supplying control signals to for example diverter means 28 or the like, which are schematically shown in fig. Ia for delivering fish selectively to the processing stations 2 or 4.
  • diverter means 28 or the like may be diverter wings, controllable chutes, manipulators, robotic arrangements or the like, which will be apparent to a skilled person within the field.
  • the selective directing of the supplied fish may comprise that
  • the fish is directed to one specified automated processing station 2, for example if the automated processing stations 2 are optimized for handling specific ranges, or to a manual processing station 4.
  • a system according to the invention may comprise only two processing stations, i.e. one automated processing station 2 and one manual processing station 4, which is operated in general as explained above.
  • one automated processing station 2 i.e. one automated processing station 2
  • one manual processing station 4 which is operated in general as explained above.
  • the embodiments shown in figs. Ib and Ic may be configured in general along the same lines as explained in connection with the embodiment shown in fig. Ia and utilizing similar equipment and means.
  • the condition factor K is as mentioned above based on the length dimension L as well as the weight W of the fish, whereby the condition factor will be indicative of not only the size of the fish, but also the general condition of the fish.
  • a fish that is abnormal such as a short tail fish or an extra thin and long fish can be directed into a manual processing station 4, e.g. a manual gutting station.
  • the processing stations, e.g. the gutting machines can be optimized in a better manner if fish with similar condition are graded into the machines.
  • condition factor will thus be a function f(L,W) of the length dimension L as well as the weight W of the fish and may be calculated as a ratio between a first parameter
  • the normal range of the K factor may be from 0.80 to 1.60 and if a manual processing station 4 is included in a system, all fish having a K factor outside of this range can be directed to the manual processing station 4.
  • fish within the range 0.80 to 1.00 may for example be directed to the first processing station
  • fish within the range 1.00 to 1.20 may for example be directed to the second processing station
  • fish within the range 1.20 to 1.40 may for example be directed to the third and the fourth processing station 2 (for example because most of the fish in the particular batch are within this range)
  • fish within the range 1.40 to 1.60 may for example be directed to the fifth processing station 2.
  • ranges may overlap and that further the ranges may be dynamically changed in order to achieve that all processing stations are working continuously, i.e. no stations will be idle, controlled for example by the control unit 26.
  • a fish that due to its K factor should be directed to e.g. the third processing station, can be directed by the control unit 26 to the second processing station (or to the manual processing station 4), if this is idle, in order to optimize the processing speed and the efficient use of the machinery.
  • fish having a lower K factor than 0.80 may be directed to e.g. the first processing station 2 and fish having a higher K factor than 1.60 may be directed to e.g. the fifth processing station 2.
  • Other variations are possible as well, which will be apparent to a skilled person.
  • the processing stations 2 may be followed by further processing stations 32, to which the fish are delivered by further conveyors 36 (shown only for one of the processing stations 2).
  • Such a further processing station 32 may for example be a filleting machine in case the first processing station 2 is a gutting machine.
  • the fish or products herefrom may be transported by a product conveyor 40 to further processing, quality control, packaging, freezing, etc. which will be apparent to a skilled person within the field.
  • various length dimensions L which are indicative of the length of an item such as a fish can be used in connection with the invention.
  • the length Ll from nose to tail of the fish may be used.
  • the length L2 along the lower (or upper) part of the fish may possibly be used, if this is found expedient, for example in view of the measuring or detecting means used in the system.
  • the length L3 from the nose of the fish to the root of the tail may be used. It will be apparent that other length dimension that may not necessarily be measured along a straight line may be used as the characteristic length dimension in connection with the invention.
  • condition factor K may be provided utilizing a lookup table 54.
  • the condition factor can be determined from table values of weight, length, or other measured properties. If specific measurements are not found in the table, a method of interpolation may be used to determine the condition factor.
  • a neural network 56 i.e. an artificial neural network, where the condition factor K is determined from the measured properties of the fish
  • a fuzzy logic system 58 where the condition factor K is determined from the measured properties of the fish

Abstract

System and method for processing of food items, in particular fish 10, involving at least two processing stations 2, 4 such as for example gutting or filleting machines for processing of fish 10. The system comprises measuring or detecting means 20, 22 for determining or estimating a length dimension L and weight or a value corresponding to the weight W of each item. Further, the system comprises means for delivering a food item, e.g. a fish 10, to a selected processing station 2, 4 e.g. a gutting machine or a filleting machine, in dependence on a condition factor K based on said determined or estimated values for the length dimension L and weight or a value corresponding to the weight W of the item. A selected processing station may be a manual processing station 4.

Description

A SYSTEM AND METHOD FOR SORTING OF ITEMS PRIOR TO PROCESSING
Field of the invention
The invention relates to a system for processing of food items, in particular fish, wherein the system comprises at least two processing stations for processing of the food items such as for example gutting or filleting machines for processing of fish.
Further, the invention relates to a method for processing of food items such as in particular fish.
Background of the invention
Within the field of processing of fish, for example salmon, it is known to perform a gutting or filleting of the fish by means of a plurality of work stations, to which the fish are delivered randomly, e.g. in the sequence, in which the fish are supplied. Further, it is known that such work stations may be manual work stations, and further it is known that automated machinery may be used for such processing of fish.
In particular when automated machinery is used for processing of fish it may be expedient to grade the fish prior to the processing of the fish. Examples of such prior art will be mentioned in the following.
EP 0 331 390 A2 relates to a fish sorting machine, in particular for sorting of fish according to specie of the fish. The sorting machine comprises a video camera and an image processor for determining areas, length and width of the images obtained by the camera. Further, the sorting machine can determine ratios of predetermined ones of the areas, length and/or width in order to determine the specie of the fish and furthermore, on the basis of the determined areas, the weight can be calculated. WO 94/09920 Al discloses a similar fish sorting machine having video camera and processor means for determining not only the shape of the fish, e.g. various aspect ratios, but also the colour and/or light intensity of predetermined areas as an aid for sorting the fish into species.
US 4,051 ,952 A discloses an apparatus for detecting a characteristic of a fish by means of a radiant energy source and detector and for effecting a sorting of the supplied fish on the basis of the characteristic in order to facilitate processing of the fish. The characteristic may be the length, the sex or the sidewise orientation of the fish.
US 5,181,879 A relates to a method and apparatus for processing of fish such as tuna into sections using a plurality of cutting work stations arranged in a sequential manner. Prior to the processing the fish are graded into groups of substantially similar size and weight.
WO 01/72613 Al discloses a method and apparatus for receiving and delivering oblong objects such as fish, which have been graded in advance. The grading can be by weight, length or computer image, but has otherwise not been disclosed.
SU 514598 Al relates to fish sorting equipment for ship or shore based factories. The thickness (mass) of the fish is determined as well as the length to mass ratio of the fish.
JP 8050052 A relates to a system for measuring length and weight of live fish, i.e. during culturing of the fish, and for sorting the fish accordingly. The fish pass along with a water stream through a chute, where by means of a weighing cell the weight is determined and where by means of a camera the length is determined. Based on these measurements, e.g. a comparison of the length and the weight by a control device a sorting is performed by a sorting device, by means of which the fish is directed to different chutes. Thus, it is noted that this prior art is related to the sorting of live fish and is not related to the processing of slaughtered fish.
It is an object of the invention to provide an improved system and method for processing of food items and in particular fish.
In particular, it is an object of the invention to provide such an improved system and such a method for processing of fish, whereby the processing, e.g. the gutting and/or filleting of for example fish can be optimized, and whereby further the handling of such items such as fish can be adapted in dependence on the individual characteristics of the fish.
These and other advantages of the invention will be further explained in the following.
The invention
The invention relates to a system for processing of food items, wherein said system comprises at least two processing stations for processing of said food items, wherein the system further comprises
- measuring or detecting means for determining or estimating a length dimension L and weight or a value corresponding to the weight W of individual food items,
- means for providing a condition factor K for individual food items based on said determined or estimated values for the length dimension L and weight or a value corresponding to the weight W of said individual food items, and
- means for delivering individual food items to a selected processing station in dependence on said condition factor K for said individual food items.
Further, the invention relates to a method of processing of food items whereby the food items are delivered to at least two processing stations for processing of food items, whereby - data relating to a length dimension L and weight or a value corresponding to the weight W of a food item is provided by measuring or detecting means, whereby
- a condition factor K is provided for said food item, based on said data relating to the length dimension L and weight or a value corresponding to the weight W of the food item, and whereby
- said food item is delivered to a selected processing station in dependence on said condition factor K.
Hereby, a number of advantages are obtained with respect to the prior art, including an optimized processing of the items, for example fish.
The condition factor, K, has been used for over a century as a measure for the ,,condition" of fish, specifically the amount of muscle and fat compared to its general size or length. The conventional measure is:
Kκ - ~ I WF where W is the weight of the fish, L is its length and the power, N, is usually taken to be equal to 3. Furthermore, this quantity may be multiplied by a constant scaling factor. The rationale for using N=3 is that if the fish is assumed to grow in the same proportions in all dimensions (length, width and thickness), and the mass distribution within the fish does not change, this ratio will remain unchanged for all sizes of fish.
Hence, when using the condition factor K based on the length dimension L as well as the weight or a value corresponding to the weight W of e.g. the fish, the condition factor will be indicative of not only the size of the fish, but also the general condition of the fish. Thus, the individual processing stations, e.g. gutting or filleting machines can each be used for processing fish having a K factor (condition factor K) within a predetermined range, where the ranges may differ from automated station to automated station, and whereby for example each station may be adapted for specifically processing fish having a K factor within a certain range. Hereby, an optimized processing can be laid out for the individual items in dependence on the individual conditions. For example, the processing stations, e.g. the gutting or filleting machines can be optimized in a better manner if fish with similar condition are graded into the machines, thus also resulting in an improved yield and an improved quality of the products.
It is noted that the items, e.g. the fish can be selectively delivered to the processing stations in dependence on other parameters as well in addition to the condition factor K. For example, the weight alone, the orientation of e.g. the fish, etc. can be taken in account also when deciding to which processing station a specific food item, e.g. a specific fish should be directed.
Expediently, as stated in claims 2 and 14, respectively, said food items may be fish and said at least two processing stations for processing of said food items may be for example gutting or filleting machines for processing of fish.
Further, as characterized in claims 3 and 15, respectively, said means for providing a condition factor K based on said determined or estimated values may involve use of an equation for determining the factor K, possibly in approximated form.
Even further, as characterized in claims 4 and 16, respectively, said means for providing a condition factor K based on said determined or estimated values may involve use of a lookup table.
According to a further embodiment, as characterized in claims 5 and 17, respectively, said means for providing a condition factor K based on said determined or estimated values may involve use of an artificial neural network and/or a fuzzy logic system.
According to an even further embodiment, as characterized in claims 6 and 18, respectively, said means for providing a condition factor K based on said determined or estimated values may involve further measuring or detection means such as equipment for providing data regarding material composition, density and/or density variations of the items, which equipment may provide X-ray measurements, nuclear magnetic resonance (NMR or MR) measurements, etc.
Thus, in addition to the measurement of weight, length, and possibly other external geometric attributes, such as the width, the condition factor may be estimated through the above-mentioned other means of measurements. These include:
- X-ray measurements, which reveal the density variations of the object.
- Nuclear magnetic resonance (NMR or MR) measurements, which reveal the material composition and density.
Expediently, as defined in claims 7 and 19, respectively, said condition factor K may involve a ratio between a first parameter Pl based on the weight or a value corresponding to the weight W of the item and a second parameter P2 based on the length dimension L of the item, or the condition factor K may involve the reciprocal of said ratio.
The condition factor may be a function f(L,W) of the length dimension L as well as the weight or a value corresponding to the weight W of the item, e.g. the fish and according to this embodiment the condition factor K may be calculated as a ratio between a first parameter Pl, which is based on the measured or estimated weight or a value corresponding to the weight W and a second parameter P2, which is based on the measured or estimated length dimension L. Thus, it will be understood that the parameters Pl and P2 may be functions of the weight or a value corresponding to the weight W and the length dimension L, respectively. Hereby, the condition factor K may be provided in an expedient manner and whereby the condition factor K will directly indicate the condition in general, e.g. a high condition factor will indicate a good condition, whereas a low condition factor will indicate a thin fish, possibly in a poor condition, or vice versa, when the reciprocal value is used.
It is noted that the length dimension L of the individual items, e.g. the individual fish, may preferably be the length of each fish understood as the length from nose to tail. But it will be understood that other length dimensions which are indicative of the length of the fish can be used, for example the length along the upper or lower part of the fish from nose to tail, or for example the length of a characteristic part of the fish can be used if found expedient.
According to an advantageous embodiment, as defined in claims 8 and 20, respectively, said condition factor K may be defined as P1/(P2)N or alternatively the condition factor K may be defined as the reciprocal value of this ratio.
Hereby, the processing may be further optimized since the condition factor K calculated in this manner may to a higher degree be indicative of the general condition of e.g. a fish.
Expediently, as stated in claims 9 and 21, respectively, 2 < N < 4.
It will be understood that the value of N within this interval may be selected from an infinite number of various values, for example a value selected from the numbers
2.0, 2.1, 2.2, 2.3, 3.6, 3.7, 3.8, 3.9 and 4.0 and any values in between these.
Further, it will be understood that the value of N may be within an interval selected within the interval of 2 < N < 4, e.g. with endpoints selected from the range of numbers mentioned above, e.g. 3.2 < N < 3.8. The actual value of N and/or the actual size and endpoints of an interval may depend on the actual circumstances and/or the equipment, the type of food items, the species of fish, etc.
According to a further embodiment as stated in claims 10 and 22, respectively N = 3.
As it will be apparent to a skilled person, N may according to this embodiment be substantially or approximately 3, meaning that the exact value may differ from the value of e.g. exactly 3.0 and that the value of N may be found in a range about the exact value. The size of the range may depend on the actual circumstances and/or the equipment, the type of food items, the species of fish, etc. According to a further advantageous embodiment, as defined in claims 1 1 and 23 respectively, said first parameter Pl may be equal to the weight or a value corresponding to the weight W of the item and said second parameter P2 may be equal to the length dimension L of the item.
Hereby, the K factor may be calculated as K = Weight/ LengthN, whereby, when fish are concerned, it is an indicator of how fat or thin the fish is, corresponding to the K factor used for estimating the condition of live fish, where N=3. Thus, further optimization can be achieved when processing fish.
The above formula, K = Weight/ LengthN, where N = 3, holds reasonably well in many instances. However, it may be advantageous to vary the power figure N from the nominal value of 3. On one hand, this figure may be smaller, and this holds if the primary variations of the fish size are in two dimensions, such as for many flat fish species (flounder, sole, halibut, etc.). In those cases the width and the length may vary considerably while the corresponding variation of thickness may be less. In the ultimate case the size variation would be two-dimensional, which would result in N=2. On the other hand, the weight distribution and the composition of the fish changes as it grows, so the simplistic scaling does not entirely hold and measurements of cod weight vs. its length show a relationship that results in figures of N over 3. Furthermore it has been observed, for example, that at a certain point cod slows down its growth in length without slowing down correspondingly its increase in weight. Thus, in connection with the invention, the measure of the condition of fish, based on equation K = Weight/ LengthN, may generally be taken to be advantageous with N=3, but in practice there may be variations from this nominal figure and here advantages can be obtained within the range of 2 to 4.
According to a particular advantageous embodiment, as defined in claims 12 and 24, respectively, one of said at least two processing stations may be a manual processing station, e.g. for manual gutting or filleting of fish. Hereby, it is achieved that a fish that is abnormal, e.g. not within a normal range, such as a short tail fish or an extra thin and long fish can be directed into a manual processing station, e.g. a manual gutting station, where the processing may be performed in an optimal manner in view of the abnormal condition of the fish. Thus, it is avoided that such an abnormal fish is directed to an automated processing station, which might not be able to handle the fish or which will process the fish in a manner giving a substandard result. Thus, an enhanced yield of the processing is achieved by this embodiment. It is noted that this embodiment can involve not only a directing of the fish to either a manual processing station or to an automated processing station in dependence on the condition factor K, but also a directing of the fish to a particular, selected automated processing station, when two or more automated processing stations are included, in dependence on the condition factor K for each individual fish as described above.
According to a still further aspect of the invention, the invention relates to a method and/or a system of processing of food items, in particular fish, whereby the food items are delivered to at least two processing stations for processing of food items, whereby - a condition factor K for a food item is provided utilizing measuring or detecting means, and whereby
- said food item is delivered to a selected processing station in dependence on said condition factor K.
In a particular aspect of the invention the method and/or the system is used for processing of salmon.
As mentioned above, the invention is in particular related to the processing of fish, but it will be apparent that the invention may also find use in connection with a wide variety of items, for example when processing foodstuff items, meat items, etc. The figures
The invention will be further described in the following with reference to the drawing, wherein
figs. Ia - Ic show systems according to embodiments of the invention for processing of food items and in particular fish as seen in a schematic view, fig. 2 illustrates various length dimensions that may be used for a item such as a fish in connection with the invention, and fig. 3 illustrates various methods and tools that may be utilized when determining or estimating the condition factor K according to the invention.
Detailed description A system 1 for processing of fish according to an embodiment of the invention is shown in fig. Ia in a schematic view. Here, a number of processing stations 2 are shown, which processing stations 2 for example may be gutting machines, filleting machines or other types of machines for processing of fish. As shown, the fish 10 may be transported to the processing stations 2 by means of conveyors 6. Further, the system 1 may comprise one or more manual processing stations 4, where an operator 8 can perform a manual processing, e.g. gutting, filleting, slicing, etc. of fish 10. However, it is noted that the system may comprise only processing stations 2, which comprises machines for performing the operations, e.g. automated processing stations. An example of such a system is shown in fig. Ic.
The fish 10 can be supplied to the system by means of a feeding conveyor 12 as shown. Here, measuring or detecting means 20 and 22 may be placed for measuring, detecting and/or estimating various characteristics of the fish 10 passing these means, in particular the weight of each fish and a length dimension of each fish, preferably the length of each fish understood as the length from nose to tail. But it will be understood that other length dimensions which are indicative of the length of the fish can be used, for example the length along the upper part of the fish from nose to tail if found expedient. As shown, a measuring or detecting means 20 may be configured for measuring, detecting or estimating the weight W of each fish and a further measuring or detecting means 22 may be configured for measuring, detecting or estimating the length dimension L of each fish passing on the feeding conveyor 12. It will be understood that various measuring or detecting principles and means may be used in connection with the above-mentioned measuring or detecting means 20 and 22, which will be apparent to a skilled person within the field. For example, a dynamic weighing machine may be used for measuring the weight W or a vision system, scanning means, etc. may be used for estimating the weight or a value corresponding to the weight W. Further, it will be apparent that the length dimension L can be measured, detected or estimated by mechanical measuring means, by means of radiation means, scanning means, a vision system, etc. Also, it will be apparent that if for example a vision system, scanning means, or the like is used, such a system or such means can provide data for the length dimension L as well as the weight or a value corresponding to the weight W, e.g. for example by providing a volume measurement of each fish and calculating or estimating the weight W by means of a specific mass factor. Further, it is noted that further characteristics can be provided by the measuring or detecting means 20 and 22, for example the position • and/or orientation of the fish 10 on the feeding conveyor 12.
As also indicated in fig. Ia, even further measuring or detection means 38 such as equipment for providing data regarding material composition, density and/or density variations of the items may be used in addition to the measuring or detecting means 20 and 22. Such further equipment may be equipment providing X-ray measurements, nuclear magnetic resonance (NMR, MR) measurements, etc. Such further equipment may also be used in connection with the embodiments shown in figs. Ib and Ic.
The data provided by the measuring or detecting means 20 and 22 can be supplied to for example a control unit 26, which may be configured for supplying control signals to for example diverter means 28 or the like, which are schematically shown in fig. Ia for delivering fish selectively to the processing stations 2 or 4. Such diverter means 28 or the like may be diverter wings, controllable chutes, manipulators, robotic arrangements or the like, which will be apparent to a skilled person within the field.
The supplied fish 10, even though they preferably may be of the same specie, may differ in length and weight as well as in other regards. Further, it is noted that even though two fish may have the same length, they may differ in weight and vice versa. For example, two fish, for example two salmons may both have a weight of 5 kg, but one is 700mm long whereas the other one is 750mm long, e.g. depending on how fat or thin the fish is.
In order to optimize the processing of such fish, e.g. by having processing stations 2 that are specifically optimized for processing of fish within predefined ranges and by possibly having one or more manual processing stations 4, where fish that cannot be processed at an automated processing station 2 or at least not in en expedient manner, can be processed, the system 1 is configured for selectively directing the supplied fish to a specific processing station 2 or 4 in dependence on a condition factor K that may be calculated by the control unit 26 and which is based on the length dimension
L as well as the weight W of the fish.
The selective directing of the supplied fish may comprise that
- a fish is directed either to one unspecified of the automated processing stations 2 or to a manual processing station 4 or it may comprise that
- the fish is directed to one specified automated processing station 2, for example if the automated processing stations 2 are optimized for handling specific ranges, or to a manual processing station 4.
Also, as mentioned above and as shown in fig. Ic, the system 1 may comprise only automated processing stations 2, in which case the selective directing of the supplied fish may comprise that a fish is directed to one specified automated processing station 2 selected among the processing stations 2.
Furthermore, as shown in fig Ib, a system according to the invention may comprise only two processing stations, i.e. one automated processing station 2 and one manual processing station 4, which is operated in general as explained above. In this connection it is noted that the embodiments shown in figs. Ib and Ic may be configured in general along the same lines as explained in connection with the embodiment shown in fig. Ia and utilizing similar equipment and means.
The condition factor K is as mentioned above based on the length dimension L as well as the weight W of the fish, whereby the condition factor will be indicative of not only the size of the fish, but also the general condition of the fish. Hereby, a fish that is abnormal, such as a short tail fish or an extra thin and long fish can be directed into a manual processing station 4, e.g. a manual gutting station. Also, the processing stations, e.g. the gutting machines can be optimized in a better manner if fish with similar condition are graded into the machines.
The condition factor will thus be a function f(L,W) of the length dimension L as well as the weight W of the fish and may be calculated as a ratio between a first parameter
Pl, which is based on the measured or estimated weight W, for example a value delivered by the measuring or detecting means 20, which is proportional to the actual weight W, and a second parameter P2, which is based on the measured or estimated length dimension L, for example a value delivered by the measuring or detecting means 22, which may be proportional to the actual length L or at least indicative of the length L. Thus, it will be understood that the parameters Pl and P2 may be functions of the weight W and the length dimension L, respectively.
Furthermore, the condition factor K may be calculated as P 1 divided by (P2)N, where N may be a selected from a range of numbers, but where N preferably is 3. Hereby, the K factor may be calculated as K = Weight/ Length3, whereby it is an indicator of how fat or thin the fish is, corresponding to the K factor used for estimating the condition of live fish.
As an example it can be mentioned that according to an embodiment of the invention the normal range of the K factor may be from 0.80 to 1.60 and if a manual processing station 4 is included in a system, all fish having a K factor outside of this range can be directed to the manual processing station 4. As regards the automated processing stations 2, fish within the range 0.80 to 1.00 may for example be directed to the first processing station 2, fish within the range 1.00 to 1.20 may for example be directed to the second processing station 2, fish within the range 1.20 to 1.40 may for example be directed to the third and the fourth processing station 2 (for example because most of the fish in the particular batch are within this range), and fish within the range 1.40 to 1.60 may for example be directed to the fifth processing station 2. It will be apparent that the ranges may overlap and that further the ranges may be dynamically changed in order to achieve that all processing stations are working continuously, i.e. no stations will be idle, controlled for example by the control unit 26. Also, it will be apparent that a fish that due to its K factor should be directed to e.g. the third processing station, can be directed by the control unit 26 to the second processing station (or to the manual processing station 4), if this is idle, in order to optimize the processing speed and the efficient use of the machinery. Further, it will be understood that if a manual processing station 4 is not included in the system, fish having a lower K factor than 0.80 may be directed to e.g. the first processing station 2 and fish having a higher K factor than 1.60 may be directed to e.g. the fifth processing station 2. Other variations are possible as well, which will be apparent to a skilled person.
As indicated in figs. Ia - Ic, the processing stations 2 may be followed by further processing stations 32, to which the fish are delivered by further conveyors 36 (shown only for one of the processing stations 2). Such a further processing station 32 may for example be a filleting machine in case the first processing station 2 is a gutting machine. Further, it is shown in figs. Ia - Ic that the fish or products herefrom may be transported by a product conveyor 40 to further processing, quality control, packaging, freezing, etc. which will be apparent to a skilled person within the field.
As mentioned above, various length dimensions L, which are indicative of the length of an item such as a fish can be used in connection with the invention. This is further illustrated in fig. 2, wherein various length dimensions Ll, L2 and L3 are indicated in connection with a fish 10. As mentioned above, the length Ll from nose to tail of the fish may be used. Instead, for example the length L2 along the lower (or upper) part of the fish may possibly be used, if this is found expedient, for example in view of the measuring or detecting means used in the system. Also, the length L3 from the nose of the fish to the root of the tail may be used. It will be apparent that other length dimension that may not necessarily be measured along a straight line may be used as the characteristic length dimension in connection with the invention.
Furthermore, as illustrated in fig. 3, various methods, tools, etc, may be utilized when determining or estimating the condition factor K according to the invention. Here, the control unit 26 is shown, comprising processing means 41, e.g. calculating, estimating, determining means, etc. which provides the condition factor K as an output 46, based on input 42 and 44, corresponding to length and weight parameters, and possibly other input signals 48, for example input from further measuring or detection means 38 such as equipment for providing data regarding material composition, density and/or density variations.
The condition factor K may be provided utilizing an equation 50, e.g. the equation K = Weight/ LengthN.
Furthermore, an approximation 52 to a specific equation may be utilized.
For example, when the equation K = W/ LN is concerned, the approximated equation W K = a - bL may be used, where a and b are arbitrary constants.
This equation may hold for a limited range of weight and length values. For very narrow ranges of weight and length variation the relationship between weight and length may be a simple linear relationship, resulting in:
W a + L where a is an arbitrary constant.
Similarly, other mathematical expressions may be utilized as approximations or in place of equation K = W/ LN.
Further, the condition factor K may be provided utilizing a lookup table 54. Here, the condition factor can be determined from table values of weight, length, or other measured properties. If specific measurements are not found in the table, a method of interpolation may be used to determine the condition factor.
Also, other computerized means such as a neural network 56, i.e. an artificial neural network, where the condition factor K is determined from the measured properties of the fish, or a fuzzy logic system 58, where the condition factor K is determined from the measured properties of the fish, may be utilized.
It will be apparent to a skilled person that other means and methods 60 can be used.
In the foregoing, various embodiments of the invention have been described with reference to the drawing, but it is apparent for a person skilled in the art that the invention can be carried out in an infinite number of ways and within a wide range of variations within the scope of the appended claims. List of references
1 System for processing of fish
2 Processing station
4 Manual processing station
6 Conveyor for processing station
8 Operator
10 Fish
12 Feeding conveyor
20 Measuring or detecting means
22 Further measuring or detecting means
26 Control unit
28 Diverter or the like
32 Further processing station
36 Further conveyor
38 Further measuring or detecting equipment
40 Product conveyor
41 Processing means
42 Input - length parameter
44 Input - weight parameter
46 Output - condition factor
48 Input - further equipment
50 Equation
52 Approximation to an equation
54 Lookup table
56 Neural network
58 Fuzzy logic
60 Other

Claims

Patent claims
1. System for processing of food items wherein said system comprises at least two processing stations (2) for processing of said food items, wherein said system further comprises
- measuring or detecting means for determining or estimating a length dimension L and weight or a value corresponding to the weight W of individual food items,
- means for providing a condition factor K for individual food items based on said determined or estimated values for the length dimension L and weight or a value corresponding to the weight W of said individual food items, and
- means for delivering an individual food item to a selected processing station (2) in dependence on said condition factor K for said individual food item.
2. System according to claim 1, wherein said food items are fish (10) and wherein said at least two processing stations (2) for processing of said food items may be for example gutting or filleting machines for processing of fish (10).
3. System according to claim 1 or 2, wherein said means for providing a condition factor K based on said determined or estimated values involves use of an equation for determining the factor K, possibly in approximated form.
4. System according to claim 1 or 2, wherein said means for providing a condition factor K based on said determined or estimated values involves use of a lookup table.
5. System according to claim 1 or 2, wherein said means for providing a condition factor K based on said determined or estimated values involves use of an artificial neural network and/or a fuzzy logic system.
6. System according to any of claims 1 to 5, wherein said means for providing a condition factor K based on said determined or estimated values involves further measuring or detection means such as equipment for providing data regarding material composition, density and/or density variations of the items, which equipment may provide X-ray measurements, nuclear magnetic resonance (NMR, MR) measurements, etc.
7. System according to any of claims 1 to 6, wherein said condition factor K involves a ratio between a first parameter P 1 based on the weight or a value corresponding to the weight W of the item and a second parameter P2 based on the length dimension L of the item or wherein the condition factor K involves the reciprocal value of said ratio.
8. System according to claim 7, wherein said condition factor K is defined as P1/(P2)N or as the reciprocal value of this ratio.
9. System according to claim 8, wherein 2 < N < 4.
10. System according to claim 8, wherein N = 3.
11. System according to any of claims 7 to 10, wherein said first parameter Pl is equal to the weight or a value corresponding to the weight W of the item and said second parameter P2 is equal to the length dimension L of the item.
12. System according to any of claims 1 - 11, wherein one of said at least two processing stations is a manual processing station (4), e.g. for manual gutting or filleting of fish (10).
13. Method of processing of food items, whereby the items are delivered to at least two processing stations (2) for processing of said food items, whereby
- data relating to a length dimension L and weight or a value corresponding to the weight W of a food item is provided by measuring or detecting means, - a condition factor K is provided for said food item, based on said data relating to the length dimension L and weight or a value corresponding to the weight W of the food item, and whereby
- said food item is delivered to a selected processing station (2) in dependence on said condition factor K.
14. Method according to claim 13, wherein said food items are fish (10) and wherein said at least two processing stations (2) for processing of said food items may be for example gutting or filleting machines for processing of fish (10).
15. Method according to claim 13 or 14, whereby said condition factor K is provided by use of an equation for determining the factor K, possibly in approximated form.
16. Method according to claim 13 or 14, whereby said condition factor K is provided by a process involving use of a lookup table.
17. Method according to claim 13 or 14, whereby said condition factor K is provided by a process involving use of an artificial neural network and/or a fuzzy logic system.
18. Method according to any of claims 13 to 17, whereby said means for providing a condition factor K based on said determined or estimated values involves further measuring or detection means such as equipment for providing data regarding material composition, density and/or density variations of the items, which equipment may provide X-ray measurements, nuclear magnetic resonance (NMR, MR) measurements, etc.
19. Method according to any of claims 13 to 18, whereby said condition factor K involves a ratio between a first parameter Pl based on the weight or a value corresponding to the weight W of the item and a second parameter P2 based on the length dimension L of the item or whereby the condition factor K involves the reciprocal value of said ratio.
20. Method according to claim 19, whereby said condition factor K is defined as P1/(P2)N or as the reciprocal value of this ratio.
21. Method according to claim 20, wherein 2 < N < 4.
22. Method according to claim 20, wherein N = 3.
23. Method according to any of claims 19 to 22, whereby said first parameter Pl is equal to the weight or a value corresponding to the weight W of the item and said second parameter P2 is equal to the length dimension L of the item.
24. Method according to any of claims 13 to 23, whereby one of said at least two processing stations is a manual processing station (4), e.g. for manual gutting or filleting of fish (10), and whereby in dependence on said condition factor K said food item is delivered to said manual processing station (4).
PCT/EP2010/003420 2009-06-08 2010-06-08 A system and method for sorting of items prior to processing WO2010142413A1 (en)

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DE102015002422A1 (en) 2015-02-26 2016-09-01 ROSOMA - GmbH Rostocker Sondermaschinen- und Anlagenbau Method and mobile device for sorting very small sensitive fish seedlings by size
US10357805B2 (en) 2015-02-26 2019-07-23 Skaginn Hf Apparatus for imaging, sorting and batching whole fish
CN107350172A (en) * 2017-07-31 2017-11-17 中国农业科学院兰州畜牧与兽药研究所 A kind of beef acid lipidic component monitors product control device
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