WO2010119493A1 - Photosensitive compound and photocuring resin composition comprising same - Google Patents

Photosensitive compound and photocuring resin composition comprising same Download PDF

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WO2010119493A1
WO2010119493A1 PCT/JP2009/006974 JP2009006974W WO2010119493A1 WO 2010119493 A1 WO2010119493 A1 WO 2010119493A1 JP 2009006974 W JP2009006974 W JP 2009006974W WO 2010119493 A1 WO2010119493 A1 WO 2010119493A1
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parts
group
compound
photosensitive compound
resin composition
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PCT/JP2009/006974
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French (fr)
Japanese (ja)
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岡本大地
有馬聖夫
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太陽インキ製造株式会社
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Priority to CN200980158733.5A priority Critical patent/CN102395617A/en
Publication of WO2010119493A1 publication Critical patent/WO2010119493A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/04Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyesters
    • C08F299/0485Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyesters from polyesters with side or terminal unsaturations
    • C08F299/0492Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyesters from polyesters with side or terminal unsaturations the unsaturation being in acrylic or methacrylic groups

Definitions

  • the present invention relates to a photosensitive compound that gives a cured product excellent in heat resistance, adhesion and the like, and a photocurable resin composition containing the same.
  • UV curing resins are used in large quantities in adhesives, printing inks, various coating agents, etc., from the viewpoint of rapid curing and energy saving. Further, as a photoresist mixed with a carboxyl group-containing resin to impart alkali developability, it is used as a circuit forming resist, a plating resist, a solder resist, etc. in printed circuit board applications. In addition, it is used as a color filter, black matrix, and overcoat agent in flat panel display applications.
  • UV curable resins are generally polyester acrylate, epoxy acrylate, urethane acrylate and the like, and most of them are liquid compounds from the viewpoint of fast curing.
  • heat resistance characteristics such as reflow resistance and solder heat resistance, which are characteristics required for many electronic materials.
  • adhesion and flexibility are properties that are strongly required for adhesion, printing ink, various coating agents, and the like.
  • PET bottles made from polyester have been rapidly used in light weight, excellent in transparency, gas barrier properties, and high in strength, and the disposal method thereof has become a social problem. For this reason, PET bottles are generally collected separately and recycled.
  • the molecular weight of PET decreases due to hydrolysis of ester bonds, and the melt viscosity and mechanical strength of PET decrease.
  • Such a decrease in quality is a factor in inhibiting the recycling of PET bottles. Therefore, at present, recycled PET resin is mainly used only in the field of fibers and industrial materials.
  • a new effective method of using recycled PET resin is sought. ing.
  • Examples of such new methods include the production of alkyd resins for paints using a depolymerization reaction with glycols (see Patent Document 1), the production of polyester resins for paints using recycled polyester (see Patent Document 2), and further regeneration. Utilization of polyester as a raw material for a photocurable urethane resin (see Patent Document 3) has been studied.
  • the present invention has been made in view of the prior art as described above, and its purpose is excellent in flexibility, chemical resistance, heat resistance, and fast curability of a cured coating film, and can be recycled from waste plastic. It is providing the photocurable resin composition containing such a photosensitive compound and such a photosensitive compound.
  • the photosensitive compound is obtained by depolymerizing a polyester with a polyol having a plurality of hydroxyl groups in one molecule, and further with a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group. It is obtained by reacting a compound having a group.
  • the polyester is a regenerated polyester, and the polyol component having a plurality of hydroxyl groups in one molecule contains at least trimethylolpropane, and further a functional group capable of reacting with the hydroxyl groups.
  • the compound having an ethylenically unsaturated group is preferably acrylic acid or methacrylic acid or a derivative thereof.
  • the obtained photosensitive compound is a solid, semi-solid or fluid liquid.
  • a photosensitive compound represented by the following general formula (1) is provided.
  • R 1 represents an (m + 1 + k) -valent polyhydric alcohol derivative
  • R 2 and R 5 each independently represents one of CH 2 , C 2 H 4 , C 3 H 6 , and C 4 H 8.
  • R 3 and R 4 each independently represents a substituted or unsubstituted aromatic ring
  • R 6 represents a hydrogen atom or a methyl group
  • j, k and n are each an integer of 1 or more
  • l and m are Each is an integer of 0 or 1 or more.
  • a photocurable resin composition comprising the photosensitive compound represented by the general formula (1) and a photopolymerization initiator.
  • the photosensitive compound of the present invention and the photocurable resin composition containing the same are depolymerized from the photosensitive compound having the structure represented by the general formula (1), particularly a polyol having a plurality of hydroxyl groups in one molecule. Because it uses a photosensitive compound obtained by reacting a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group, it has high sensitivity, heat resistance, chemical resistance, moisture resistance, flexibility, etc. Can form a cured film excellent in In addition, when the photosensitive compound is 100% non-volatile and semi-solid, it can be suitably used for UV-curing adhesives, sealants, etc.
  • various solvents and reactive diluents can be added to various coating agents and paints. Can be used. Further, when the polyester is a polyester recovered from a waste product, a high-concentration recycled resin can be used, so that it can be applied to a product that can contribute to CO 2 reduction from the viewpoint of environmental protection.
  • the photocurable resin composition of the present invention is characterized in that a photosensitive compound or oligomer having a structure represented by the general formula (1) is used as the photosensitive resin.
  • a photosensitive compound or oligomer having the structure represented by the general formula (1) in particular, a polyester was depolymerized with a polyol having a plurality of hydroxyl groups in one molecule and produced.
  • the photosensitive compound or oligomer obtained by reacting a hydroxyl group with a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group is highly sensitive in heat resistance, chemical resistance, moisture resistance, flexibility, etc. I found it excellent.
  • the resulting photosensitive compound or oligomer is semi-solid and has an aromatic ring, so that the moisture resistance, heat resistance and chemical resistance are improved.
  • trimethylolpropane was used as the polyol having a plurality of hydroxyl groups in one molecule, the characteristics were most exhibited. That is, when trimethylolpropane is used as the polyol to be depolymerized, the synthesized photosensitive compound or oligomer becomes trifunctional and sensitivity can be increased. Further, only the oligomer precursor (alcohol) depolymerized with trimethylolpropane reduces the crystallinity of the polyester and has no cloudiness.
  • the molecular weight Mn 700 ⁇ A non-turbid resinous (amorphous) material of 100% non-volatile content is obtained.
  • This precursor has no crystal precipitates even after 3 months, is transparent, has extremely high solubility in a solvent, and has a functional group capable of reacting with a hydroxyl group described later and an ethylenically unsaturated group. It was revealed that the compound can be easily synthesized under mild conditions.
  • Polyesters used for the synthesis of the photosensitive compound or oligomer having the structure represented by the general formula (1) can be used as long as they are conventionally known polyesters.
  • PET polyethylene terephthalate
  • PTT polytrimethylene terephthalate
  • PBT polybutylene terephthalate
  • PEN polyethylene naphthalate
  • PBN polybutylene naphthalate
  • PET bottles, PET films, and other waste products from the production of PET products, recovered from waste Recycled PET that has been washed and washed can be used.
  • Preferred is recycled PET, but these can be obtained from the market as washed and pelletized.
  • the polyol having a plurality of hydroxyl groups in one molecule may be any bifunctional or higher polyol, and is not limited to a specific one.
  • Bifunctional polyols include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, spiroglycol, dioxane glycol, adamantane Diol, 3-methyl-1,5-pentanediol, methyloctanediol, 1,6-hexanediol, 1,1,4-cyclohexanedimethanol, 2-methylpropanediol, 1,3,3-methylpentanediol, Ethylene oxide of bifunctional phenols such as 1,5-hexamethylene glycol, octylene glycol, 9-nonanedio
  • Epaul manufactured by Idemitsu Petrochemical Co., Ltd., hydrogenated polyisoprene diol, molecular weight 1,860, average polymerization degree 26
  • PIP Idemitsu Petrochemical Co., Ltd., polyisoprene diol, molecular weight 2,200, average polymerization degree 34
  • polytail HA Mitsubishi Chemical Corporation, hydrogenated polybutadiene diol, molecular weight 2,200, average polymerization degree 39
  • R-45HT Idemitsu
  • petrochemicals polybutanediol, molecular weight 2,270, average polymerization degree 42
  • Examples of the tri- or higher functional polyol include glycerin, diglycerin, triglycerin, trimethylolethane, trimethylolpropane, sorbitol, pentaerythritol, ditrimethylolpropane, dipentaerythritol, tripentaerythritol, adamantanetriol, and more. Ethylene oxide or propylene oxide modified products are also included.
  • Examples of the polyol having an aromatic ring include ethylene oxide or propylene oxide modified products of trifunctional or higher functional phenol compounds, and examples having a heterocyclic ring include Sake manufactured by Shikoku Kasei Kogyo Co., Ltd.
  • polyols can be used alone or in combination of two or more.
  • trifunctional polyols typified by carbonate diols and trifunctional polyols typified by trimethylolpropane can be used to obtain amorphous semi-solid fluid materials that do not become turbid when converted into depolymerized products.
  • the solubility in a solvent is high, which is preferable.
  • the depolymerized product obtained when depolymerized with trimethylolpropane has a high carbon ratio derived from polyester, and the recycled resin utilization rate increases when recycled polyester is used.
  • the polyol it is preferable to use trimethylolpropane and / or a derivative thereof or a polyol containing them, and the polyol further contains 20 mol% or more of trimethylolpropane and / or a derivative thereof. Is particularly preferred.
  • a conventionally known depolymerization method can be adopted for the reaction of depolymerizing the polyester with a polyol having a plurality of hydroxyl groups in one molecule.
  • the polyester is heated and dissolved without using a solvent.
  • a polyol in a liquid state in the case of solid, dissolved by heating to make a liquid
  • the reaction is preferably performed at about 200 to 300 ° C. in the presence of a catalyst.
  • a depolymerization catalyst can be used.
  • the depolymerization catalyst include monobutyltin hydroxide, dibutyltin oxide, monobutyltin-2-ethylhexanoate, dibutyltin dilaurate, stannous oxide, tin acetate, zinc acetate, manganese acetate, cobalt acetate, and calcium acetate.
  • Lead acetate antimony trioxide, tetrabutyl titanate, tetraisopropyl titanate and the like.
  • the amount of these depolymerization catalysts used is usually in the range of 0.005 to 5 parts by mass, preferably 0.05 to 3 parts by mass with respect to 100 parts by mass of the total amount of polyester and polyol.
  • water is a compound that promotes depolymerization. This is present as an impurity in, for example, recycled PET, and causes a decrease in molecular weight when PET is recycled. Therefore, it is usually necessary to remove it by a very energy-consuming process such as drying. is there. However, in the production of the photosensitive compound of the present invention, it is not necessary.
  • the ratio is less than 0.5, the polyol is excessively contained, the ratio of the aromatic ring derived from the polyester is decreased, and the effect of improving heat resistance and chemical resistance is decreased, which is not preferable.
  • the ratio is larger than 3, the molecular weight of the depolymerized product is large, and a polyester-derived crystallized product exists, which has a functional group capable of reacting with a subsequent hydroxyl group and an ethylenically unsaturated group. It is not preferable because it is insoluble in the solvent used when the compound is reacted.
  • the photosensitive polymer or oligomer of the present invention can be obtained by reacting the depolymerized product obtained as described above with a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group. This reaction is usually carried out at 80 to 120 ° C. for 2 to 10 hours in the presence or absence of an organic solvent, which will be described later, with the addition of an acid catalyst and a polymerization inhibitor. The synthesis can be carried out at normal pressure or under pressure, and the reaction temperature can be lowered under pressure.
  • Examples of the compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group include acrylic acid, a dimer of acrylic acid, methacrylic acid, ⁇ -styrylacrylic acid, ⁇ -furfurylacrylic acid, crotonic acid, ⁇ -cyanocinnamic acid, cinnamic acid, (meth) acrylic acid caprolactone adduct, and half ester compounds of saturated or unsaturated dibasic acid anhydrides and (meth) acrylates having one hydroxyl group in one molecule, etc. Is mentioned.
  • Examples of (meth) acrylates having a hydroxyl group for producing a half ester compound include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, Examples include pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and phenylglycidyl (meth) acrylate.
  • dibasic acid anhydride for producing the half ester compound examples include succinic anhydride, maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylendomethylenetetrahydro And phthalic anhydride.
  • Particularly preferred here are acrylic acid and methacrylic acid. These unsaturated group-containing monocarboxylic acids can be used alone or in admixture of two or more.
  • (meth) acrylate is a term that collectively refers to acrylate, methacrylate, and mixtures thereof, and the same applies to other similar expressions.
  • the blending ratio of the depolymerized product of polyester and polyol (hereinafter abbreviated as ab), a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group (hereinafter abbreviated as c) is:
  • the photosensitive compound or oligomer obtained at a ratio of 1 or more contains unreacted hydroxyl groups derived from the depolymerized product (ab), but there is no problem in characteristics even if some hydroxyl groups are present.
  • the photocurable resin composition of this invention is obtained by mix
  • a photoinitiator one or more light selected from the group consisting of an oxime ester photopolymerization initiator having an oxime ester group, an ⁇ -aminoacetophenone photopolymerization initiator, and an acylphosphine oxide photopolymerization initiator.
  • a polymerization initiator can be used.
  • oxime ester photopolymerization initiator examples include CGI-325, Irgacure OXE01, Irgacure OXE02 manufactured by Ciba Specialty Chemicals, N-1919, NCI-831 manufactured by Adeka, and the like as commercially available products.
  • numerator can also be used suitably, Specifically, the oxime ester compound which has a carbazole structure represented with the following general formula is mentioned.
  • X represents a hydrogen atom, an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, a phenyl group, a phenyl group (an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms) Group, an amino group, an alkylamino group having an alkyl group having 1 to 8 carbon atoms or a dialkylamino group), a naphthyl group (an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms),
  • Y and Z are each a hydrogen atom, an alkyl group having 1 to 17 carbon atoms, or a carbon number 1), and substituted with an alkylamino group having an alkyl group having 1 to 8 carbon atoms or a dialkylamino group.
  • n is represented by an integer of 0 or 1.
  • X and Y are each a methyl group or an ethyl group
  • Z is methyl or phenyl
  • n is 0, and Ar is a bond, phenylene, naphthylene, thiophene or thienylene. Is preferred. )
  • the blending amount of such an oxime ester photopolymerization initiator is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin.
  • it is less than 0.01 parts by mass, the photocurability on copper is insufficient, the coating film is peeled off, and the coating properties such as chemical resistance are deteriorated.
  • it exceeds 5 parts by mass light absorption on the surface of the solder resist coating film becomes violent, and the deep curability tends to decrease. More preferably, it is 0.5 to 3 parts by mass.
  • ⁇ -aminoacetophenone photopolymerization initiators include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, N , N-dimethylaminoacetophenone and the like.
  • Examples of commercially available products include Irgacure 907, Irgacure 369, and Irgacure 379 manufactured by Ciba Specialty Chemicals.
  • acylphosphine oxide photopolymerization initiators include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, and bis (2,6-dimethoxy). And benzoyl) -2,4,4-trimethyl-pentylphosphine oxide.
  • examples of commercially available products include Lucilin TPO manufactured by BASF and Irgacure 819 manufactured by Ciba Specialty Chemicals.
  • the blending amount of these ⁇ -aminoacetophenone photopolymerization initiator and acylphosphine oxide photopolymerization initiator is preferably 0.01 to 15 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin. If it is less than 0.01 parts by mass, the photo-curability on copper is similarly insufficient, the coating film peels off, and the coating properties such as chemical resistance deteriorate. On the other hand, when the amount exceeds 15 parts by mass, the effect of reducing the outgas cannot be obtained, the light absorption on the surface of the solder resist coating film becomes intense, and the deep curability tends to be lowered. More preferably, it is 0.5 to 10 parts by mass.
  • a photopolymerization initiator a photoinitiator assistant, and a sensitizer that can be suitably used for the photocurable resin composition of the present embodiment
  • a benzoin compound an acetophenone compound, an anthraquinone compound, a thioxanthone compound, a ketal compound
  • examples include benzophenone compounds, tertiary amine compounds, and xanthone compounds.
  • benzoin compound examples include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
  • acetophenone compound examples include acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, and the like.
  • anthraquinone compound include 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, 1-chloroanthraquinone and the like.
  • thioxanthone compound examples include 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone, and the like.
  • Specific examples of the ketal compound include acetophenone dimethyl ketal and benzyl dimethyl ketal.
  • Specific examples of the benzophenone compound include benzophenone, 4-benzoyldiphenyl sulfide, 4-benzoyl-4′-methyldiphenyl sulfide, 4-benzoyl-4′-ethyldiphenyl sulfide, and 4-benzoyl-4′-propyldiphenyl.
  • tertiary amine compound examples include an ethanolamine compound and a compound having a dialkylaminobenzene structure, such as 4,4′-dimethylaminobenzophenone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.), Dialkylaminobenzophenones such as 4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co.), 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one (7- (diethylamino) -4-methylcoumarin), etc.
  • 4,4′-dimethylaminobenzophenone Non-dimethylaminobenzophenone
  • Dialkylaminobenzophenones such as 4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co.), 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one (7- (die
  • Dialkylamino group-containing coumarin compounds ethyl 4-dimethylaminobenzoate (Kayacure EPA manufactured by Nippon Kayaku Co., Ltd.), ethyl 2-dimethylaminobenzoate (Quantacure DMB manufactured by International Bio-Synthetics), 4-dimethylamino Ethyl benzoate (n-butoxy) ethyl (Quantacue BEA, manufactured by International Bio-Synthetics), p-dimethylaminobenzoic acid isoamyl ethyl ester (Kayacure DMBI, manufactured by Nippon Kayaku Co., Ltd.), 2-ethylhexyl 4-dimethylaminobenzoate (Esolol 507 manufactured by Van Dyk), 4,4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co., Ltd.), and the like.
  • thioxanthone compounds and tertiary amine compounds are preferred.
  • a thioxanthone compound is preferably included from the viewpoint of deep curability.
  • thioxanthone compounds such as 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, and 2,4-diisopropylthioxanthone are preferably included.
  • the compounding amount of such a thioxanthone compound is preferably 20 parts by mass or less with respect to 100 parts by mass of the carboxyl group-containing resin.
  • the blending amount of the thioxanthone compound exceeds 20 parts by mass, the thick film curability is lowered and the cost of the product is increased. More preferably, it is 10 parts by mass or less.
  • a compound having a dialkylaminobenzene structure is preferable, and among them, a dialkylaminobenzophenone compound, a dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 450 nm, and ketocoumarins are particularly preferable.
  • a dialkylaminobenzophenone compound 4,4′-diethylaminobenzophenone is preferable because of its low toxicity.
  • the dialkylamino group-containing coumarin compound has a maximum absorption wavelength of 350 to 410 nm in the ultraviolet region, so it is less colored and uses a colored pigment as well as a colorless and transparent photosensitive composition, and reflects the color of the colored pigment itself.
  • the blending amount of such a tertiary amine compound is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin.
  • the amount of the tertiary amine compound is less than 0.1 parts by mass, a sufficient sensitizing effect tends not to be obtained.
  • the amount exceeds 20 parts by mass light absorption on the surface of the dried solder resist coating film by the tertiary amine compound becomes intense, and the deep curability tends to decrease. More preferably, it is 0.1 to 10 parts by mass.
  • photopolymerization initiators, photoinitiator assistants, and sensitizers can be used alone or as a mixture of two or more.
  • the total amount of such photopolymerization initiator, photoinitiator assistant, and sensitizer is preferably 35 parts by mass or less with respect to 100 parts by mass of the carboxylic acid-containing resin. When it exceeds 35 parts by mass, the deep curability tends to decrease due to light absorption.
  • these photopolymerization initiators, photoinitiator assistants, and sensitizers absorb a specific wavelength, in some cases, the sensitivity is lowered, and the photopolymerization initiators, photoinitiator assistants, and sensitizers may function as ultraviolet absorbers.
  • N-phenylglycines phenoxyacetic acids, thiophenoxyacetic acids, mercaptothiazole and the like can be used as chain transfer agents in order to improve sensitivity.
  • chain transfer agents include, for example, chain transfer agents having a carboxyl group such as mercaptosuccinic acid, mercaptoacetic acid, mercaptopropionic acid, methionine, cysteine, thiosalicylic acid and derivatives thereof; mercaptoethanol, mercaptopropanol, mercaptobutanol Chain transfer agents having a hydroxyl group such as 1-butanethiol, butyl-3-mercaptopropionate, methyl-3-mercaptopropionate, 2,2 -(Ethylenedioxy) diethanethiol, ethanethiol, 4-methylbenzenethiol, dodecyl mercaptan, propanethiol, butanethiol, pentanethiol, 1-octanethiol, cyclo Ntanchioru, cyclohexane thiol, thioglycerol, 4,4-thiobisbenzene
  • heterocyclic compound having a mercapto group acting as a chain transfer agent examples include mercapto-4-butyrolactone (also known as 2-mercapto-4-butanolide), 2-mercapto-4-methyl-4-butyrolactone, 2-mercapto.
  • heterocyclic compound having a mercapto group that is a chain transfer agent that does not impair the developability of the photocurable resin composition mercaptobenzothiazole, 3-mercapto-4-methyl-4H-1,2,4- Triazole, 5-methyl-1,3,4-thiadiazole-2-thiol and 1-phenyl-5-mercapto-1H-tetrazole are preferred.
  • chain transfer agents can be used alone or in combination of two or more.
  • the aforementioned chain transfer agents can be used alone or as a mixture of two or more.
  • the total amount of such chain transfer agents is preferably in the range of 10 parts by mass or less with respect to 100 parts by mass of the photosensitive compound or oligomer. When it exceeds 10 parts by mass, the deep curability tends to decrease due to light absorption.
  • the photocurable resin composition of the present invention can be blended with a photoreactive diluent as required.
  • the photoreactive diluent include hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate; ethylene glycol, methoxytetraethylene glycol, polyethylene glycol Mono- or di (meth) acrylates of glycols such as; (meth) acrylamides such as N, N-dimethyl (meth) acrylamide, N-methylol (meth) acrylamide; N, N-dimethylaminoethyl (meth) acrylate, etc.
  • Poly (meth) acrylates of ethylene oxide or propylene oxide adducts ethylene oxides of phenols such as phenoxyethyl (meth) acrylate and polyethoxydi (meth) acrylate of bisphenol A or (meth) acrylates of propylene oxide adducts
  • the photoreactive diluent can be used alone or in admixture of two or more, and not only acts as a diluent, but also contributes to acceleration of photocurability of the composition and improvement of developability.
  • the blending ratio of the photoreactive diluent can be blended in an appropriate amount depending on the coating method of the composition, but generally 0 to 200 parts by weight with respect to 100 parts by weight of the photosensitive compound or oligomer, 20 to 100 parts by mass is preferable.
  • a filler can be blended as necessary in order to increase the physical strength of the coating film.
  • known and commonly used inorganic or organic fillers can be used.
  • barium sulfate, spherical silica and talc are preferably used.
  • metal hydroxides such as titanium oxide, metal oxide, and aluminum hydroxide can be used as extender pigment fillers.
  • the blending amount of the filler is preferably 75% by mass or less, more preferably 0.1 to 60% by mass of the total amount of the composition. If the blending amount of the filler exceeds 75% by mass of the total amount of the composition, the viscosity of the insulating composition is increased, and the coating and moldability are lowered, and the cured product becomes brittle.
  • an organic solvent can be used for the preparation of the synthesis reaction and the composition, or for adjusting the viscosity for application to a substrate or a carrier film.
  • organic solvents include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum solvents, and the like.
  • ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethylbenzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl Glycol ethers such as ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, Esters such as propylene glycol butyl ether acetate; ethanol, propano , Ethylene glycol, alcohols such as propylene glycol; octane
  • the photo-curable resin composition of the present invention may be a known conventional polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether, t-butylcatechol, pyrogallol, phenothiazine, fine silica, organic bentonite, and montmorillonite, if necessary.
  • the photopolymerization composition of the present invention contains a binder resin (thermoplastic resin) or a thermosetting resin for the purpose of improving flexibility, touch-drying property, heat resistance, electrical insulation and other properties. Can do.
  • a binder resin thermoplastic resin
  • a thermosetting resin for the purpose of improving flexibility, touch-drying property, heat resistance, electrical insulation and other properties.
  • the binder resin polymers such as cellulose, polyester, and phenoxy resin are preferable.
  • the cellulose-based polymer include cellulose acetate butyrate (CAB) and cellulose acetate propionate (CAP) series manufactured by Eastman Co., Ltd., a polyester-based polymer byron series manufactured by Toyobo Co., Ltd., and a phenoxy resin-based polymer as bisphenol A, Bisphenol F and phenoxy resins of their hydrogenated compounds are preferred.
  • thermosetting resin used in the present invention amino resins such as melamine resins and benzoguanamine resins, block isocyanate compounds, cyclocarbonate compounds, polyfunctional epoxy compounds, polyfunctional oxetane compounds, episulfide resins, melamine derivatives and the like are used.
  • a thermosetting resin can be used. Particularly preferred is a thermosetting resin having a plurality of cyclic ether groups and / or cyclic thioether groups (hereinafter abbreviated as cyclic (thio) ether groups) in the molecule, that is, a polyfunctional having at least a plurality of epoxy groups in the molecule.
  • thermosetting resin having a plurality of cyclic (thio) ether groups in the molecule
  • thermosetting catalysts include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole.
  • Imidazole derivatives such as 1- (2-cyanoethyl) -2-ethyl-4-methylimidazole; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N -Amine compounds such as dimethylbenzylamine, 4-methyl-N, N-dimethylbenzylamine, hydrazine compounds such as adipic acid dihydrazide and sebacic acid dihydrazide; phosphorus compounds such as triphenylphosphine, ,example 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (both trade names of imidazole compounds) manufactured by Shikoku Kasei Kogyo Co., Ltd., U-CAT (registered trademark) 3503N, U-CAT3502T (both dimethyl) Trade names of amine blocked isocyanate compounds), DBU, D
  • thermosetting catalyst for epoxy resins or oxetane compounds or a catalyst that promotes the reaction of epoxy groups and / or oxetanyl groups with carboxyl groups, either alone or in combination of two or more. Can be used.
  • the photocurable resin composition of the present invention is oxidized.
  • Antioxidants such as radical scavengers that invalidate the generated radicals to prevent them and / or peroxide decomposers that decompose the generated peroxides into harmless substances and prevent the generation of new radicals Can be added.
  • antioxidant that acts as a radical scavenger
  • hydroquinone 4-t-butylcatechol, 2-t-butylhydroquinone, hydroquinone monomethyl ether, 2,6-di-t-butyl-p- Cresol, 2,2-methylene-bis (4-methyl-6-tert-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3, 5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, 1,3,5-tris (3 ′, 5′-di-t-butyl-4) -Hydroxybenzyl) -S-triazine-2,4,6- (1H, 3H, 5H) trione and other phenolic compounds, quinone compounds such as metaquinone and benzoquinone, bis (2,2,6, - tetramethyl-4-piperidyl) -
  • the radical scavenger may be commercially available, for example, ADK STAB AO-30, ADK STAB AO-330, ADK STAB AO-20, ADK STAB LA-77, ADK STAB LA-57, ADK STAB LA-67, ADK STAB LA-68, ADK STAB LA-87 (above, manufactured by Asahi Denka Co., Ltd., trade name), IRGANOX 1010, IRGANOX 1035, IRGANOX 1076, IRGANOX 1135, TINUVIN 111FDL, TINUVIN 123, TINUVIN 144, TINUVIN 152, TINUVIN 292, TINUVIN Product name).
  • antioxidant that acts as a peroxide decomposer
  • phosphorus compounds such as triphenyl phosphite, pentaerythritol tetralauryl thiopropionate, dilauryl thiodipropionate, distearyl 3,3 ′.
  • -Sulfur compounds such as thiodipropionate.
  • the peroxide decomposing agent may be a commercially available one, for example, ADK STAB TPP (trade name, manufactured by Asahi Denka Co., Ltd.), Mark AO-412S (trade name, manufactured by Adeka Argus Chemical Co., Ltd.), Sumilizer TPS (Sumitomo Chemical) Company name, product name).
  • Said antioxidant can be used individually by 1 type or in combination of 2 or more types.
  • the photocurable resin composition of the present invention is adjusted to a viscosity suitable for a coating method using, for example, the organic solvent, and on a substrate, a dip coating method, a flow coating method, a roll coating method, a bar coater method, a screen printing method.
  • a tack-free coating film can be formed by applying the organic solvent contained in the composition at a temperature of about 60 to 100 ° C., followed by volatile drying (temporary drying).
  • a resin insulation layer can be formed by apply
  • the photocurable resin composition of the present invention is applied, and (after volatilized and dried if necessary) the obtained coating film is irradiated with active energy rays and cured.
  • a UV curing conveyor apparatus equipped with a high-pressure mercury lamp, a metal halide lamp, or a direct drawing apparatus (for example, a laser direct imaging apparatus that directly draws an image with a CAD data from a computer),
  • a direct drawing apparatus for example, a laser direct imaging apparatus that directly draws an image with a CAD data from a computer
  • either a gas laser or a solid laser may be used as long as laser light having a maximum wavelength in the range of 350 to 410 nm is used.
  • the exposure amount varies depending on the film thickness and the like, but can generally be in the range of 5 to 2000 mJ / cm 2 , preferably 5 to 1000 mJ / cm 2 .
  • Synthesis example 1 Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft tones at room temperature.
  • 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed.
  • 65 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-1 resin. The infrared absorption spectrum of the obtained abc-1 resin is shown in FIG.
  • Synthesis example 2 Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 93.8 parts of trimethylolpropane previously heated and dissolved at 130 ° C. were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft tones at room temperature.
  • 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed.
  • 64.7 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-2 resin.
  • Synthesis example 3 A 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube was charged with 39 parts of recycled PET flakes having an IV value of 0.6 to 0.7, and the atmosphere in the flask was changed to 300 ° C. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.40 part of dibutyltin oxide was added. Next, 161 parts of DURANOL T5650J (manufactured by Asahi Kasei Chemicals Corporation) preheated at 130 ° C. was added little by little while taking care not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • DURANOL T5650J manufactured by Asahi Kasei Chemicals Corporation
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft tones at room temperature.
  • 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed.
  • 14.5 parts of acrylic acid, 0.43 part of paratoluenesulfonic acid, and 0.06 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-3 resin.
  • Synthesis example 4 A 500 milliliter four-necked round bottom separable lasco equipped with a stirrer, nitrogen introduction tube, and cooling tube was charged with 250 parts of recycled PET flakes having an IV value of 0.6 to 0.7, and the atmosphere in the flask was changed to a nitrogen atmosphere. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 104 parts of DURANOL T5650J (manufactured by Asahi Kasei Chemicals Corporation) and 157 parts of trimethylolpropane previously heated at 130 ° C. were added little by little while taking care not to solidify the PET.
  • DURANOL T5650J manufactured by Asahi Kasei Chemicals Corporation
  • the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that had been heated to 240 ° C. in advance, and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was a yellow transparent liquid at room temperature.
  • To 100 parts of the obtained reaction product 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed.
  • 63 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-4 resin.
  • Synthesis example 5 Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft tones at room temperature.
  • 100 parts of toluene and 101 parts of methyl isobutyl ketone were introduced and mixed.
  • 132 parts of methacrylic acid, 5.28 parts of paratoluenesulfonic acid, and 0.13 part of paramethoxyphenol were added, reacted at 110 ° C. for 4 hours, and cooled to room temperature.
  • reaction solution The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. This is referred to as abc-5 resin.
  • Table 1 shows the recycled resin usage rate, appearance, nonvolatile content, shape, hydroxyl value, acrylated rate, recycled resin usage rate, molecular weight, and solvent solubility of the reactants obtained in Synthesis Examples 1 to 4.
  • the solvent solubility evaluation method is as follows. ⁇ : Dissolved ⁇ : Not dissolved
  • Pencil hardness test A B-9H pencil sharpened so that the tip of the pencil core is flattened on the cured coating film obtained in the same manner as in (1) above was 45 ° C against the coating film. A pressure of 1 kg was applied with a load of 1 kg. The coated film was scratched by about 1 cm in a state where this load was applied, and the hardness of the pencil on which the coated film was not peeled was recorded. The results are shown in Table 3.
  • Example 5 The abc-1 resin in Table 2 was replaced with the abc-5 resin obtained in Synthesis Example 5, and a photocurable resin was prepared. A rubbing test and a heat resistance test were conducted in the same manner as described above. No change was confirmed. Further, a pencil hardness test was conducted in the same manner as described above, and it was 4H.
  • the photosensitive compound of the present invention is excellent in toughness, chemical resistance, heat resistance, and fast curability of the cured coating film, and further, because it is recycled from waste plastic, it has a burden on the environment. It can be reduced and is useful as a photosensitive compound in various fields.

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  • Chemical Kinetics & Catalysis (AREA)
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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
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Abstract

Disclosed are a photosensitive compound, a cured film of which has high flexibility, excellent chemical resistance, excellent heat resistance and good quick-curability and which can be recycled from waste plastics, and a photocuring resin composition comprising said photosensitive compound. Specifically disclosed is a photosensitive compound obtained by depolymerizing a polyester using a polyol having a plurality of hydroxyl groups per molecule, and then reacting the depolymerized product with a compound having a functional group, which is capable of reacting with a hydroxyl group, and an ethylenically unsaturated group. In a preferred case, said polyol having a plurality of hydroxyl groups per molecule is characterized by containing trimethylolpropane as a component thereof.

Description

感光性化合物及びそれを含有する光硬化性樹脂組成物Photosensitive compound and photocurable resin composition containing the same
 本発明は、耐熱性、密着性等に優れる硬化物を与える感光性化合物及びそれを含有する光硬化性樹脂組成物に関する。 The present invention relates to a photosensitive compound that gives a cured product excellent in heat resistance, adhesion and the like, and a photocurable resin composition containing the same.
 UV硬化性樹脂は、速硬化、省エネルギーの観点から、接着剤、印刷インキ、各種コーティング剤などに大量に使用されている。また、カルボキシル基含有樹脂と混合してアルカリ現像性を付与したフォトレジストとして、プリント基板用途では回路形成用レジストや、めっきレジスト、ソルダーレジストなどとして利用されている。その他、フラットパネルディスプレイ用途ではカラーフィルターやブラックマトリックス、オーバーコート剤として利用されている。 UV curing resins are used in large quantities in adhesives, printing inks, various coating agents, etc., from the viewpoint of rapid curing and energy saving. Further, as a photoresist mixed with a carboxyl group-containing resin to impart alkali developability, it is used as a circuit forming resist, a plating resist, a solder resist, etc. in printed circuit board applications. In addition, it is used as a color filter, black matrix, and overcoat agent in flat panel display applications.
 これらUV硬化性樹脂は、ポリエステルアクリレート、エポキシアクリレート、ウレタンアクリレート等が一般的であり、そのほとんどが速硬化性の観点から液状の化合物である。しかしながら、液状の化合物の場合、多くの電子材料に求められる特性であるリフロー耐性や、はんだ耐熱性といった耐熱特性に問題があるケースが多い。また、耐熱性に加えて密着性や柔軟性も接着、印刷インキ、各種コーティング剤などには強く求められる特性である。 These UV curable resins are generally polyester acrylate, epoxy acrylate, urethane acrylate and the like, and most of them are liquid compounds from the viewpoint of fast curing. However, in the case of liquid compounds, there are many cases where there are problems in heat resistance characteristics such as reflow resistance and solder heat resistance, which are characteristics required for many electronic materials. In addition to heat resistance, adhesion and flexibility are properties that are strongly required for adhesion, printing ink, various coating agents, and the like.
 一方、ポリエステルから作られるPETボトルは、近年、軽量で透明性、ガスバリア性に優れ、強度も高いことから使用量が急増してきており、それに伴い、その廃棄方法が社会問題化してきている。そのため、PETボトルは分別収集を行い、リサイクルすることが一般的になった。しかしながら、リサイクル過程において、エステル結合の加水分解によりPETの分子量が減少し、PETの溶融粘度と機械的強度が減少してしまうという問題がある。そして、このような品質の低下が、PETボトルのリサイクル阻害の要因となっている。そのため、再生PET樹脂は、現状として、主に繊維分野や産業用資材分野において利用されるに過ぎないが、PETボトル廃棄量の増加に伴い、再生PET樹脂の新たな有効な活用法が模索されている。
 その新たな方法の例として、グリコール類による解重合反応を用いた塗料用アルキッド樹脂の製造(特許文献1参照)、再生ポリエステルを用いた塗料用ポリエステル樹脂の製造(特許文献2参照)、さらに再生ポリエステルを光硬化性ウレタン樹脂の原料として利用すること(特許文献3参照)などが検討されている。
On the other hand, in recent years, PET bottles made from polyester have been rapidly used in light weight, excellent in transparency, gas barrier properties, and high in strength, and the disposal method thereof has become a social problem. For this reason, PET bottles are generally collected separately and recycled. However, in the recycling process, there is a problem that the molecular weight of PET decreases due to hydrolysis of ester bonds, and the melt viscosity and mechanical strength of PET decrease. Such a decrease in quality is a factor in inhibiting the recycling of PET bottles. Therefore, at present, recycled PET resin is mainly used only in the field of fibers and industrial materials. However, as the amount of discarded PET bottles increases, a new effective method of using recycled PET resin is sought. ing.
Examples of such new methods include the production of alkyd resins for paints using a depolymerization reaction with glycols (see Patent Document 1), the production of polyester resins for paints using recycled polyester (see Patent Document 2), and further regeneration. Utilization of polyester as a raw material for a photocurable urethane resin (see Patent Document 3) has been studied.
特許第3310661号公報(特許請求の範囲)Japanese Patent No. 3310661 (Claims) 特許第3443409号公報(特許請求の範囲)Japanese Patent No. 3443409 (Claims) 特開2004-307779号公報(特許請求の範囲、実施例)JP 2004-307779 A (Claims, Examples)
 本発明は、前記したような従来技術に鑑みなされたものであり、その目的は、硬化塗膜の柔軟性、耐薬品性、耐熱性、速硬化性に優れ、廃品プラスチックから再生することが可能な感光性化合物、及びそのような感光性化合物を含有する光硬化性樹脂組成物を提供することにある。 The present invention has been made in view of the prior art as described above, and its purpose is excellent in flexibility, chemical resistance, heat resistance, and fast curability of a cured coating film, and can be recycled from waste plastic. It is providing the photocurable resin composition containing such a photosensitive compound and such a photosensitive compound.
 前記目的を達成するために、本発明によれば、前記感光性化合物は、1分子中に複数の水酸基を有するポリオールでポリエステルを解重合させ、さらに水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させて得られたものである。
 この場合、好ましくは、上記ポリエステルは再生ポリエステルであり、また、上記1分子中に複数の水酸基を有するポリオールの成分に少なくともトリメチロールプロパンが含まれており、さらに、上記水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物は、アクリル酸もしくはメタクリル酸又はその誘導体であることが好ましい。また、得られる感光性化合物は、固形、半固形もしくは流動性のある液体である。
In order to achieve the above object, according to the present invention, the photosensitive compound is obtained by depolymerizing a polyester with a polyol having a plurality of hydroxyl groups in one molecule, and further with a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group. It is obtained by reacting a compound having a group.
In this case, preferably, the polyester is a regenerated polyester, and the polyol component having a plurality of hydroxyl groups in one molecule contains at least trimethylolpropane, and further a functional group capable of reacting with the hydroxyl groups. The compound having an ethylenically unsaturated group is preferably acrylic acid or methacrylic acid or a derivative thereof. The obtained photosensitive compound is a solid, semi-solid or fluid liquid.
 好適な態様においては、下記一般式(1)で示される感光性化合物が提供される。
Figure JPOXMLDOC01-appb-C000001
(式中、R1は(m+l+k)価の多価アルコール誘導体を表し、R2及びR5はそれぞれ独立にCH2、C24、C36、C48のいずれかを表し、R3及びR4はそれぞれ独立に置換もしくは無置換芳香族環を表し、R6は水素原子又はメチル基を表し、j、k、及びnはそれぞれ1以上の整数であり、l及びmはそれぞれ0もしくは1以上の整数である。)
In a preferred embodiment, a photosensitive compound represented by the following general formula (1) is provided.
Figure JPOXMLDOC01-appb-C000001
(In the formula, R 1 represents an (m + 1 + k) -valent polyhydric alcohol derivative, and R 2 and R 5 each independently represents one of CH 2 , C 2 H 4 , C 3 H 6 , and C 4 H 8. , R 3 and R 4 each independently represents a substituted or unsubstituted aromatic ring, R 6 represents a hydrogen atom or a methyl group, j, k and n are each an integer of 1 or more, and l and m are Each is an integer of 0 or 1 or more.)
 さらに本発明によれば、前記一般式(1)で示される感光性化合物及び光重合開始剤を含有することを特徴とする光硬化性樹脂組成物が提供される。 Furthermore, according to the present invention, there is provided a photocurable resin composition comprising the photosensitive compound represented by the general formula (1) and a photopolymerization initiator.
 本発明の感光性化合物及びそれを含有する光硬化性樹脂組成物は、前記一般式(1)で示される構造の感光性化合物、特に1分子中に複数の水酸基を有するポリオールでポリエステルを解重合させ、水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させて得られる感光性化合物を用いているため、高感度で耐熱性、耐薬品性、耐湿性、柔軟性等に優れた硬化皮膜を形成できる。また、感光性化合物が不揮発分100%で半固形の場合、UV硬化接着剤、封止剤等に好適に使用でき、さらに、溶剤や反応性希釈剤を加えることにより各種コーティング剤、塗料にも使用できる。また、上記ポリエステルが廃品から回収されたポリエステルである場合、高濃度の再生樹脂を利用できるので、環境保護の観点からCO2削減に貢献できる製品へと応用できる。 The photosensitive compound of the present invention and the photocurable resin composition containing the same are depolymerized from the photosensitive compound having the structure represented by the general formula (1), particularly a polyol having a plurality of hydroxyl groups in one molecule. Because it uses a photosensitive compound obtained by reacting a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group, it has high sensitivity, heat resistance, chemical resistance, moisture resistance, flexibility, etc. Can form a cured film excellent in In addition, when the photosensitive compound is 100% non-volatile and semi-solid, it can be suitably used for UV-curing adhesives, sealants, etc. In addition, various solvents and reactive diluents can be added to various coating agents and paints. Can be used. Further, when the polyester is a polyester recovered from a waste product, a high-concentration recycled resin can be used, so that it can be applied to a product that can contribute to CO 2 reduction from the viewpoint of environmental protection.
合成例1で得られた感光性化合物の赤外吸収スペクトルである。2 is an infrared absorption spectrum of the photosensitive compound obtained in Synthesis Example 1.
 前記したように、本発明の光硬化性樹脂組成物の特徴は、感光性樹脂として、前記一般式(1)で示される構造を有する感光性化合物もしくはオリゴマーを用いている点にある。
 本発明者らの研究によれば、前記一般式(1)で示される構造を有する感光性化合物もしくはオリゴマー、特に、ポリエステルを、1分子中に複数の水酸基を有するポリオールで解重合させ、生成した水酸基に、水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させて得られる感光性化合物もしくはオリゴマーは、高感度で耐熱性、耐薬品性、耐湿性、柔軟性等に優れていることを見出した。これは、得られる感光性化合物もしくはオリゴマーが半固形であることに加えて、芳香環を有しているため、耐湿性、耐熱性、耐薬品性が向上したためと考えられる。ここで、前記1分子中に複数の水酸基を有するポリオールとしてトリメチロールプロパンを用いたときに、その特徴がもっとも発揮されることが分かった。即ち、解重合させるポリオールとしてトリメチロールプロパンを用いたとき、合成した感光性化合物もしくはオリゴマーは3官能性となり、感度を高くすることができる。また、トリメチロールプロパンで解重合させたオリゴマー前駆体(アルコール)のみ、ポリエステルの結晶性を低下させ、白濁が無く、例えばPETの繰り返し単位に等モルのトリメチロールプロパンを用いた場合、分子量Mn700~800の濁りのない不揮発分100%の樹脂状(非晶性)の物質が得られる。この前駆体は、3ヶ月後の状態でも結晶物の析出がなく、透明であり、さらに溶剤への溶解性もきわめて高く、後述する水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させる際にマイルドな条件で容易に合成できることが明らかとなった。ここで、トリメチロールプロパンを用いないで、プロピレングリコールのごとき2官能アルコールを用いた場合には、解重合直後に濁りはないが、数日の放置により結晶が生じ、濁ってしまう。この結晶は溶剤に溶けず、さらに溶解させるには200℃近い温度で溶解させなければならなかった。このような現象は予想だにしない驚くべきことであった。
As described above, the photocurable resin composition of the present invention is characterized in that a photosensitive compound or oligomer having a structure represented by the general formula (1) is used as the photosensitive resin.
According to the study by the present inventors, a photosensitive compound or oligomer having the structure represented by the general formula (1), in particular, a polyester was depolymerized with a polyol having a plurality of hydroxyl groups in one molecule and produced. The photosensitive compound or oligomer obtained by reacting a hydroxyl group with a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group is highly sensitive in heat resistance, chemical resistance, moisture resistance, flexibility, etc. I found it excellent. This is presumably because the resulting photosensitive compound or oligomer is semi-solid and has an aromatic ring, so that the moisture resistance, heat resistance and chemical resistance are improved. Here, it was found that when trimethylolpropane was used as the polyol having a plurality of hydroxyl groups in one molecule, the characteristics were most exhibited. That is, when trimethylolpropane is used as the polyol to be depolymerized, the synthesized photosensitive compound or oligomer becomes trifunctional and sensitivity can be increased. Further, only the oligomer precursor (alcohol) depolymerized with trimethylolpropane reduces the crystallinity of the polyester and has no cloudiness. For example, when an equimolar amount of trimethylolpropane is used as the PET repeating unit, the molecular weight Mn 700˜ A non-turbid resinous (amorphous) material of 100% non-volatile content is obtained. This precursor has no crystal precipitates even after 3 months, is transparent, has extremely high solubility in a solvent, and has a functional group capable of reacting with a hydroxyl group described later and an ethylenically unsaturated group. It was revealed that the compound can be easily synthesized under mild conditions. Here, when a trifunctional alcohol such as propylene glycol is used without using trimethylolpropane, it does not become turbid immediately after depolymerization, but crystals are formed and left turbid after standing for several days. The crystals did not dissolve in the solvent and had to be dissolved at a temperature close to 200 ° C. for further dissolution. Such a phenomenon was surprising and unexpected.
 前記一般式(1)で示される構造を有する感光性化合物もしくはオリゴマーの合成に用いられるポリエステルは、慣用公知のポリエステルであれば全て使用できるが、その中でも、ポリエチレンテレフタレート(PET)ポリトリメチレンテレフタレート(PTT)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)、ポリブチレンナフタレート(PBN)、さらにPETボトル、PETフィルム、その他PET製品の製造時の残品を粉砕したもの、廃棄物から回収し洗浄した再生PETなどが挙げられる。好ましいのは再生PETであるが、これらは洗浄しペレット化されたものが市場から手に入れることができる。 Polyesters used for the synthesis of the photosensitive compound or oligomer having the structure represented by the general formula (1) can be used as long as they are conventionally known polyesters. Among them, polyethylene terephthalate (PET) polytrimethylene terephthalate ( PTT), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polybutylene naphthalate (PBN), and PET bottles, PET films, and other waste products from the production of PET products, recovered from waste Recycled PET that has been washed and washed can be used. Preferred is recycled PET, but these can be obtained from the market as washed and pelletized.
 前記1分子中に複数の水酸基を有するポリオールとしては、2官能以上の全てのポリオールが使用でき、特定のものに限定されるものではない。2官能ポリオールとしては、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、ジプロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、スピログリコール、ジオキサングリコール、アダマンタンジオール、3-メチル-1,5-ペンタンジオール、メチルオクタンジオール、1,6-ヘキサンジオール、1,1,4-シクロヘキサンジメタノール、2-メチルプロパンジオール、1,3、3-メチルペンタンジオール、1,5-ヘキサメチレングリコール、オクチレングリコール、9-ノナンジオール、2,4-ジエチル-1,5-ペンタンジオール、ビスフェノールAのごとき二官能フェノールのエチレンオキサイド変性化合物、ビスフェノールAのごとき二官能フェノールのプロピレンオキサイド変性化合物、ビスフェノールAのごとき二官能フェノールのエチレンオキサイド、プロピレンオキサイド共重合変性化合物、エチレンオキサイドとプロピレンオキサイドとの共重合系ポリエーテルポリオール、カーボネートジオール、ポリエステルジオール、アダマンタンジオール、ポリエーテルジオール、ポリエステルジオール、ヒドロキシル基末端ポリアルカンジエンジオール類、(例えば1,4-ポリイソプレンジオール、1,4-及び1,2-ポリブタジエンジオール並びにそれらの水素添加物のごときエラストマー)が挙げられる。市販品としては、例えば、上記ヒドロキシル基末端ポリアルカンジエンジオールの市販品の例としては、エポール(出光石油化学社製、水素化ポリイソプレンジオール、分子量1,860、平均重合度26)、PIP(出光石油化学社製、ポリイソプレンジオール、分子量2,200、平均重合度34)、ポリテールHA(三菱化学社製、水素化ポリブタジエンジオール、分子量2,200、平均重合度39)、R-45HT(出光石油化学社製、ポリブタンジオール、分子量2,270、平均重合度42)等が挙げられる。3官能以上のポリオールとしては、グリセリン、ジグリセリン、トリグリセリン、トリメチロールエタン、トリメチロールプロパン、ソルビトール、ペンタエリスリトール、ジトリメチロールプロパン、ジペンタエリスリトール、トリペンタエリスリトール、アダマンタントリオールなどがあり、さらにそれらのエチレンオキサイドもしくはプロピレンオキサイド変性物も挙げられる。また、芳香環を有するポリオールとしては、3官能以上のフェノール化合物のエチレンオキサイドもしくはプロピレンオキサイド変性物、複素環を有するものとしては四国化成工業(株)製セイクなどが挙げられる。これらのポリオールは、単独で又は2種以上を組み合わせて用いることができる。これらの中でも、カーボネートジオールに代表される2官能ポリオールやトリメチロールプロパン、に代表される3官能ポリオールは、解重合物にしたときに濁りが無いアモルファスな半固形の流動性のある物が得られ、さらに溶剤への溶解性が高く、好ましい。さらに、トリメチロールプロパンで解重合したときに得られる解重合物は、ポリエステル由来の炭素率が高く、再生ポリエステルを使用した場合には再生樹脂利用率が高くなる。従って、上記ポリオールのうち、トリメチロールプロパン及び/又はその誘導体あるいはそれらを含有するポリオールを用いることが好ましく、さらにポリオールの中にトリメチロールプロパン及び/又はその誘導体が20モル%以上含まれているものが特に好ましい。 The polyol having a plurality of hydroxyl groups in one molecule may be any bifunctional or higher polyol, and is not limited to a specific one. Bifunctional polyols include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, spiroglycol, dioxane glycol, adamantane Diol, 3-methyl-1,5-pentanediol, methyloctanediol, 1,6-hexanediol, 1,1,4-cyclohexanedimethanol, 2-methylpropanediol, 1,3,3-methylpentanediol, Ethylene oxide of bifunctional phenols such as 1,5-hexamethylene glycol, octylene glycol, 9-nonanediol, 2,4-diethyl-1,5-pentanediol, bisphenol A Modified compounds, propylene oxide modified compounds of bifunctional phenols such as bisphenol A, ethylene oxide, propylene oxide copolymerized modified compounds of bifunctional phenols such as bisphenol A, polyether polyols copolymerized with ethylene oxide and propylene oxide, carbonate diol Polyester diols, adamantane diols, polyether diols, polyester diols, hydroxyl-terminated polyalkanediene diols, such as 1,4-polyisoprenediol, 1,4- and 1,2-polybutadiene diols and their hydrogenated products Elastomers). As a commercially available product, for example, as an example of a commercially available product of the above hydroxyl group-terminated polyalkanedienediol, Epaul (manufactured by Idemitsu Petrochemical Co., Ltd., hydrogenated polyisoprene diol, molecular weight 1,860, average polymerization degree 26), PIP ( Idemitsu Petrochemical Co., Ltd., polyisoprene diol, molecular weight 2,200, average polymerization degree 34), polytail HA (Mitsubishi Chemical Corporation, hydrogenated polybutadiene diol, molecular weight 2,200, average polymerization degree 39), R-45HT (Idemitsu) And petrochemicals, polybutanediol, molecular weight 2,270, average polymerization degree 42), and the like. Examples of the tri- or higher functional polyol include glycerin, diglycerin, triglycerin, trimethylolethane, trimethylolpropane, sorbitol, pentaerythritol, ditrimethylolpropane, dipentaerythritol, tripentaerythritol, adamantanetriol, and more. Ethylene oxide or propylene oxide modified products are also included. Examples of the polyol having an aromatic ring include ethylene oxide or propylene oxide modified products of trifunctional or higher functional phenol compounds, and examples having a heterocyclic ring include Sake manufactured by Shikoku Kasei Kogyo Co., Ltd. These polyols can be used alone or in combination of two or more. Among these, trifunctional polyols typified by carbonate diols and trifunctional polyols typified by trimethylolpropane can be used to obtain amorphous semi-solid fluid materials that do not become turbid when converted into depolymerized products. Furthermore, the solubility in a solvent is high, which is preferable. Furthermore, the depolymerized product obtained when depolymerized with trimethylolpropane has a high carbon ratio derived from polyester, and the recycled resin utilization rate increases when recycled polyester is used. Therefore, among the above polyols, it is preferable to use trimethylolpropane and / or a derivative thereof or a polyol containing them, and the polyol further contains 20 mol% or more of trimethylolpropane and / or a derivative thereof. Is particularly preferred.
 前記ポリエステルを、1分子中に複数の水酸基を有するポリオールで解重合させる反応は、従来公知の解重合法を採用することができるが、好ましくは、溶媒を用いることなく、ポリエステルを加熱溶解させた状態で、液状(固形の場合には加熱溶解させて液状にする)のポリオールを添加し、好ましくは触媒の存在下、約200~300℃で行う。 For the reaction of depolymerizing the polyester with a polyol having a plurality of hydroxyl groups in one molecule, a conventionally known depolymerization method can be adopted. Preferably, the polyester is heated and dissolved without using a solvent. In the state, a polyol in a liquid state (in the case of solid, dissolved by heating to make a liquid) is added, and the reaction is preferably performed at about 200 to 300 ° C. in the presence of a catalyst.
 前記解重合を促進させるために、解重合触媒を使用することができる。解重合触媒としては、例えば、モノブチル錫ハイドロオキサイド、ジブチル錫オキサイド、モノブチル錫-2-エチルヘキサノエート、ジブチル錫ジラウレート、酸化第一錫、酢酸錫、酢酸亜鉛、酢酸マンガン、酢酸コバルト、酢酸カルシウム、酢酸鉛、三酸化アンチモン、テトラブチルチタネート、テトライソプロピルチタネートなどを挙げることができる。これらの解重合触媒の使用量は、ポリエステルとポリオールとの合計量100質量部に対して、通常0.005~5質量部、好ましくは0.05~3質量部の範囲が適当である。また、解重合触媒ではないが、解重合を促進する化合物として水がある。これは、例えば再生PETに不純物として存在しているものであって、PETをリサイクルする際に分子量低下の原因になるため、通常は乾燥という非常にエネルギーを消費してしまう工程によって除去する必要がある。しかしながら、本発明の感光性化合物の製造においては、その必要が無く、むしろ水を加えて押出し成型機のようなペレット製造機で一度溶融混練した再生PETペレットを使用する方が、再生PETの分子量が低く、解重合する際の反応温度を低下でき、溶融時の粘度が低いため、高濃度で反応ができるという点で好ましい。 In order to promote the depolymerization, a depolymerization catalyst can be used. Examples of the depolymerization catalyst include monobutyltin hydroxide, dibutyltin oxide, monobutyltin-2-ethylhexanoate, dibutyltin dilaurate, stannous oxide, tin acetate, zinc acetate, manganese acetate, cobalt acetate, and calcium acetate. , Lead acetate, antimony trioxide, tetrabutyl titanate, tetraisopropyl titanate and the like. The amount of these depolymerization catalysts used is usually in the range of 0.005 to 5 parts by mass, preferably 0.05 to 3 parts by mass with respect to 100 parts by mass of the total amount of polyester and polyol. Although not a depolymerization catalyst, water is a compound that promotes depolymerization. This is present as an impurity in, for example, recycled PET, and causes a decrease in molecular weight when PET is recycled. Therefore, it is usually necessary to remove it by a very energy-consuming process such as drying. is there. However, in the production of the photosensitive compound of the present invention, it is not necessary. Rather, it is better to use regenerated PET pellets that are once melted and kneaded in a pellet making machine such as an extrusion molding machine after adding water. Is low, the reaction temperature at the time of depolymerization can be lowered, and the viscosity at the time of melting is low.
 前記ポリエステルとポリオールの配合割合は、ポリエステルの繰り返し単位のモル数(以下、aと略記する)とポリオールのモル数(以下、bと略記する)の比率が、(a)/(b)=0.5~3、好ましくは0.8~2の範囲内にあることが望ましい。上記比率が0.5よりも少ないと、ポリオールが過剰に含まれることとなり、ポリエステルに由来する芳香環の割合が減少し、耐熱性や耐薬品性向上の効果が少なくなるので好ましくない。一方、上記比率が3よりも大きいと、解重合物の分子量が大きく、ポリエステル由来の結晶化物が存在することになり、これがその後の水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させる際の溶媒に不溶であるので好ましくない。 The blending ratio of the polyester and the polyol is such that the ratio of the number of moles of repeating units of the polyester (hereinafter abbreviated as a) and the number of moles of the polyol (hereinafter abbreviated as b) is (a) / (b) = 0. Desirably, it is within the range of 5 to 3, preferably 0.8 to 2. When the ratio is less than 0.5, the polyol is excessively contained, the ratio of the aromatic ring derived from the polyester is decreased, and the effect of improving heat resistance and chemical resistance is decreased, which is not preferable. On the other hand, when the ratio is larger than 3, the molecular weight of the depolymerized product is large, and a polyester-derived crystallized product exists, which has a functional group capable of reacting with a subsequent hydroxyl group and an ethylenically unsaturated group. It is not preferable because it is insoluble in the solvent used when the compound is reacted.
 上記のようにして得られた解重合物に、水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させて、本発明の感光性化合物もしくはオリゴマーを得ることができる。この反応は、後述するような有機溶剤の存在下又は非存在下で、通常、酸触媒や重合禁止剤を添加して、約80℃から120℃で2時間から10時間の範囲で行なう。常圧でも加圧下でも合成が可能であり、加圧下の場合には反応の温度を低くすることができる。 The photosensitive polymer or oligomer of the present invention can be obtained by reacting the depolymerized product obtained as described above with a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group. This reaction is usually carried out at 80 to 120 ° C. for 2 to 10 hours in the presence or absence of an organic solvent, which will be described later, with the addition of an acid catalyst and a polymerization inhibitor. The synthesis can be carried out at normal pressure or under pressure, and the reaction temperature can be lowered under pressure.
 上記水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物としては、アクリル酸、アクリル酸の2量体、メタクリル酸、β-スチリルアクリル酸、β-フルフリルアクリル酸、クロトン酸、α-シアノ桂皮酸、桂皮酸、(メタ)アクリル酸カプロラクトン付加物、及び飽和又は不飽和二塩基酸無水物と一分子中に1個の水酸基を有する(メタ)アクリレート類とのハーフエステル化合物などが挙げられる。ハーフエステル化合物を製造するための水酸基を有する(メタ)アクリレート類としては、例えばヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、フェニルグリシジル(メタ)アクリレートなどが挙げられる。ハーフエステル化合物を製造するための二塩基酸無水物としては、例えば無水コハク酸、無水マレイン酸、無水フタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、メチルエンドメチレンテトラヒドロ無水フタル酸などが挙げられる。ここで特に好ましいのはアクリル酸、メタアクリル酸である。これら不飽和基含有モノカルボン酸は単独で又は2種以上を混合して用いることができる。
 なお、本明細書において、(メタ)アクリレートとは、アクリレート、メタクリレート及びそれらの混合物を総称する用語で、他の類似の表現についても同様である。
Examples of the compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group include acrylic acid, a dimer of acrylic acid, methacrylic acid, β-styrylacrylic acid, β-furfurylacrylic acid, crotonic acid, α-cyanocinnamic acid, cinnamic acid, (meth) acrylic acid caprolactone adduct, and half ester compounds of saturated or unsaturated dibasic acid anhydrides and (meth) acrylates having one hydroxyl group in one molecule, etc. Is mentioned. Examples of (meth) acrylates having a hydroxyl group for producing a half ester compound include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, Examples include pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and phenylglycidyl (meth) acrylate. Examples of the dibasic acid anhydride for producing the half ester compound include succinic anhydride, maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylendomethylenetetrahydro And phthalic anhydride. Particularly preferred here are acrylic acid and methacrylic acid. These unsaturated group-containing monocarboxylic acids can be used alone or in admixture of two or more.
In addition, in this specification, (meth) acrylate is a term that collectively refers to acrylate, methacrylate, and mixtures thereof, and the same applies to other similar expressions.
 ここで、前記ポリエステルとポリオールの解重合物(以下、abと略記する)と、水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物(以下、cと略記する)の配合割合は、これらの反応比率が[(ab)の水酸基のモル当量]/[(c)のカルボキシル基のモル当量]=0.8~2.0、好ましくは0.9~1.5の範囲内にあることが望ましい。上記比率が1以上で得られた感光性化合物もしくはオリゴマーは、解重合物(ab)由来の未反応水酸基が存在しているが、特に水酸基が多少存在していても特性上問題ない。 Here, the blending ratio of the depolymerized product of polyester and polyol (hereinafter abbreviated as ab), a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group (hereinafter abbreviated as c) is: These reaction ratios are within the range [molar equivalent of hydroxyl group of (ab)] / [molar equivalent of carboxyl group of (c)] = 0.8 to 2.0, preferably 0.9 to 1.5. It is desirable to be. The photosensitive compound or oligomer obtained at a ratio of 1 or more contains unreacted hydroxyl groups derived from the depolymerized product (ab), but there is no problem in characteristics even if some hydroxyl groups are present.
 前記したような感光性化合物もしくはオリゴマーを光重合開始剤と共に配合することにより、本発明の光硬化性樹脂組成物が得られる。
 光重合開始剤としては、オキシムエステル基を有するオキシムエステル系光重合開始剤、α-アミノアセトフェノン系光重合開始剤、アシルホスフィンオキサイド系光重合開始剤からなる群から選択される1種以上の光重合開始剤を使用することができる。
 オキシムエステル系光重合開始剤としては、市販品として、チバ・スペシャルティ・ケミカルズ社製のCGI-325、イルガキュアー OXE01、イルガキュアー OXE02、アデカ社製N-1919、NCI-831などが挙げられる。また、分子内に2個のオキシムエステル基を有する光重合開始剤も好適に用いることが出来、具体的には、下記一般式で表されるカルバゾール構造を有するオキシムエステル化合物が挙げられる。
The photocurable resin composition of this invention is obtained by mix | blending the above photosensitive compounds or oligomer with a photoinitiator.
As the photopolymerization initiator, one or more light selected from the group consisting of an oxime ester photopolymerization initiator having an oxime ester group, an α-aminoacetophenone photopolymerization initiator, and an acylphosphine oxide photopolymerization initiator. A polymerization initiator can be used.
Examples of the oxime ester photopolymerization initiator include CGI-325, Irgacure OXE01, Irgacure OXE02 manufactured by Ciba Specialty Chemicals, N-1919, NCI-831 manufactured by Adeka, and the like as commercially available products. Moreover, the photoinitiator which has two oxime ester groups in a molecule | numerator can also be used suitably, Specifically, the oxime ester compound which has a carbazole structure represented with the following general formula is mentioned.
Figure JPOXMLDOC01-appb-C000002
(式中、Xは、水素原子、炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、フェニル基、フェニル基(炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、アミノ基、炭素数1~8のアルキル基を持つアルキルアミノ基またはジアルキルアミノ基により置換されている)、ナフチル基(炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、アミノ基、炭素数1~8のアルキル基を持つアルキルアミノ基またはジアルキルアミノ基により置換されている)を表し、Y、Zはそれぞれ、水素原子、炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、ハロゲン基、フェニル基、フェニル基(炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、アミノ基、炭素数1~8のアルキル基を持つアルキルアミノ基またはジアルキルアミノ基により置換されている)、ナフチル基(炭素数1~17のアルキル基、炭素数1~8のアルコキシ基、アミノ基、炭素数1~8のアルキル基を持つアルキルアミノ基またはジアルキルアミノ基により置換されている)、アンスリル基、ピリジル基、ベンゾフリル基、ベンゾチエニル基を表し、Arは、結合か、炭素数1~10のアルキレン、ビニレン、フェニレン、ビフェニレン、ピリジレン、ナフチレン、チオフェン、アントリレン、チエニレン、フリレン、2,5-ピロール-ジイル、4,4'-スチルベン-ジイル、4,2'-スチレン-ジイルで表される)。nは0か1の整数であらわされる。
  特に化式中、X、Yが、それぞれ、メチル基またはエチル基であり、Zはメチルまたはフェニルであり、nは0であり、Arは、結合か、フェニレン、ナフチレン、チオフェンまたはチエニレンであることが好ましい。)
Figure JPOXMLDOC01-appb-C000002
(Wherein X represents a hydrogen atom, an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, a phenyl group, a phenyl group (an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms) Group, an amino group, an alkylamino group having an alkyl group having 1 to 8 carbon atoms or a dialkylamino group), a naphthyl group (an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms), And Y and Z are each a hydrogen atom, an alkyl group having 1 to 17 carbon atoms, or a carbon number 1), and substituted with an alkylamino group having an alkyl group having 1 to 8 carbon atoms or a dialkylamino group. Alkyl group having 8 to 8 alkoxy group, halogen group, phenyl group, phenyl group (alkyl group having 1 to 17 carbon atoms, alkoxy group having 1 to 8 carbon atoms, amino group, alkyl group having 1 to 8 carbon atoms) Or substituted with a dialkylamino group), a naphthyl group (an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an amino group, an alkyl group having 1 to 8 carbon atoms, or a dialkyl group) Substituted with an amino group), anthryl group, pyridyl group, benzofuryl group, benzothienyl group, Ar represents a bond or alkylene having 1 to 10 carbon atoms, vinylene, phenylene, biphenylene, pyridylene, naphthylene, thiophene, Anthrylene, thienylene, furylene, 2,5-pyrrole-diyl, 4,4′-stilbene-diyl, 4,2′-styrene-diyl). n is represented by an integer of 0 or 1.
In particular, in the chemical formula, X and Y are each a methyl group or an ethyl group, Z is methyl or phenyl, n is 0, and Ar is a bond, phenylene, naphthylene, thiophene or thienylene. Is preferred. )
 このようなオキシムエステル系光重合開始剤の配合量は、カルボキシル基含有樹脂100質量部に対して、0.01~5質量部とすることが好ましい。0.01質量部未満であると、銅上での光硬化性が不足し、塗膜が剥離するとともに、耐薬品性などの塗膜特性が低下する。一方、5質量部を超えると、ソルダーレジスト塗膜表面での光吸収が激しくなり、深部硬化性が低下する傾向がある。より好ましくは、0.5~3質量部である。
 α-アミノアセトフェノン系光重合開始剤としては、具体的には2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパノン-1、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタン-1-オン、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、N,N-ジメチルアミノアセトフェノンなどが挙げられる。市販品としては、チバ・スペシャルティ・ケミカルズ社製のイルガキュアー907、イルガキュアー369、イルガキュアー379などが挙げられる。
The blending amount of such an oxime ester photopolymerization initiator is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin. When it is less than 0.01 parts by mass, the photocurability on copper is insufficient, the coating film is peeled off, and the coating properties such as chemical resistance are deteriorated. On the other hand, when it exceeds 5 parts by mass, light absorption on the surface of the solder resist coating film becomes violent, and the deep curability tends to decrease. More preferably, it is 0.5 to 3 parts by mass.
Specific examples of α-aminoacetophenone photopolymerization initiators include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, N , N-dimethylaminoacetophenone and the like. Examples of commercially available products include Irgacure 907, Irgacure 369, and Irgacure 379 manufactured by Ciba Specialty Chemicals.
 アシルホスフィンオキサイド系光重合開始剤としては、具体的には2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチル-ペンチルホスフィンオキサイドなどが挙げられる。市販品としては、BASF社製のルシリンTPO、チバ・スペシャルティ・ケミカルズ社製のイルガキュアー819などが挙げられる。 Specific examples of acylphosphine oxide photopolymerization initiators include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, and bis (2,6-dimethoxy). And benzoyl) -2,4,4-trimethyl-pentylphosphine oxide. Examples of commercially available products include Lucilin TPO manufactured by BASF and Irgacure 819 manufactured by Ciba Specialty Chemicals.
 これらα-アミノアセトフェノン系光重合開始剤、アシルホスフィンオキサイド系光重合開始剤の配合量は、カルボキシル基含有樹脂100質量部に対して、0.01~15質量部であることが好ましい。0.01質量部未満であると、同様に銅上での光硬化性が不足し、塗膜が剥離するとともに、耐薬品性などの塗膜特性が低下する。一方、15質量部を超えると、アウトガスの低減効果が得られず、さらにソルダーレジスト塗膜表面での光吸収が激しくなり、深部硬化性が低下する傾向がある。より好ましくは0.5~10質量部である。 The blending amount of these α-aminoacetophenone photopolymerization initiator and acylphosphine oxide photopolymerization initiator is preferably 0.01 to 15 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin. If it is less than 0.01 parts by mass, the photo-curability on copper is similarly insufficient, the coating film peels off, and the coating properties such as chemical resistance deteriorate. On the other hand, when the amount exceeds 15 parts by mass, the effect of reducing the outgas cannot be obtained, the light absorption on the surface of the solder resist coating film becomes intense, and the deep curability tends to be lowered. More preferably, it is 0.5 to 10 parts by mass.
 その他、本実施形態の光硬化性樹脂組成物に好適に用いることができる光重合開始剤、光開始助剤および増感剤としては、ベンゾイン化合物、アセトフェノン化合物、アントラキノン化合物、チオキサントン化合物、ケタール化合物、ベンゾフェノン化合物、3級アミン化合物、およびキサントン化合物などを挙げることができる。 In addition, as a photopolymerization initiator, a photoinitiator assistant, and a sensitizer that can be suitably used for the photocurable resin composition of the present embodiment, a benzoin compound, an acetophenone compound, an anthraquinone compound, a thioxanthone compound, a ketal compound, Examples include benzophenone compounds, tertiary amine compounds, and xanthone compounds.
 ベンゾイン化合物としては、具体的には、例えばベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテルなどが挙げられる。
 アセトフェノン化合物としては、具体的には、例えばアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、2,2-ジエトキシ-2-フェニルアセトフェノン、1,1-ジクロロアセトフェノンなどが挙げられる。
 アントラキノン化合物としては、具体的には、例えば2-メチルアントラキノン、2-エチルアントラキノン、2-t-ブチルアントラキノン、1-クロロアントラキノンなどが挙げられる。
 チオキサントン化合物としては、具体的には、例えば2,4-ジメチルチオキサントン、2,4-ジエチルチオキサントン、2-クロロチオキサントン、2,4-ジイソプロピルチオキサントンなどが挙げられる。
 ケタール化合物としては、具体的には、例えばアセトフェノンジメチルケタール、ベンジルジメチルケタールなどが挙げられる。
 ベンゾフェノン化合物としては、具体的には、例えばベンゾフェノン、4-ベンゾイルジフェニルスルフィド、4-ベンゾイル-4’-メチルジフェニルスルフィド、4-ベンゾイル-4’-エチルジフェニルスルフィド、4-ベンゾイル-4’-プロピルジフェニルスルフィドなどが挙げられる。
 3級アミン化合物としては、具体的には、例えばエタノールアミン化合物、ジアルキルアミノベンゼン構造を有する化合物、例えば、市販品では、4,4’-ジメチルアミノベンゾフェノン(日本曹達社製ニッソキュアーMABP)、4,4’-ジエチルアミノベンゾフェノン(保土ヶ谷化学社製EAB)などのジアルキルアミノベンゾフェノン、7-(ジエチルアミノ)-4-メチル-2H-1-ベンゾピラン-2-オン(7-(ジエチルアミノ)-4-メチルクマリン)などのジアルキルアミノ基含有クマリン化合物、4-ジメチルアミノ安息香酸エチル(日本化薬社製カヤキュアーEPA)、2-ジメチルアミノ安息香酸エチル(インターナショナルバイオ-シンセエティックス社製Quantacure DMB)、4-ジメチルアミノ安息香酸(n-ブトキシ)エチル(インターナショナルバイオ-シンセエティックス社製Quantacure BEA)、p-ジメチルアミノ安息香酸イソアミルエチルエステル(日本化薬社製カヤキュアーDMBI)、4-ジメチルアミノ安息香酸2-エチルヘキシル(Van Dyk社製Esolol 507)、4,4’-ジエチルアミノベンゾフェノン(保土ヶ谷化学社製EAB)などが挙げられる。
Specific examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
Specific examples of the acetophenone compound include acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, and the like.
Specific examples of the anthraquinone compound include 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, 1-chloroanthraquinone and the like.
Specific examples of the thioxanthone compound include 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone, and the like.
Specific examples of the ketal compound include acetophenone dimethyl ketal and benzyl dimethyl ketal.
Specific examples of the benzophenone compound include benzophenone, 4-benzoyldiphenyl sulfide, 4-benzoyl-4′-methyldiphenyl sulfide, 4-benzoyl-4′-ethyldiphenyl sulfide, and 4-benzoyl-4′-propyldiphenyl. And sulfides.
Specific examples of the tertiary amine compound include an ethanolamine compound and a compound having a dialkylaminobenzene structure, such as 4,4′-dimethylaminobenzophenone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.), Dialkylaminobenzophenones such as 4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co.), 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one (7- (diethylamino) -4-methylcoumarin), etc. Dialkylamino group-containing coumarin compounds, ethyl 4-dimethylaminobenzoate (Kayacure EPA manufactured by Nippon Kayaku Co., Ltd.), ethyl 2-dimethylaminobenzoate (Quantacure DMB manufactured by International Bio-Synthetics), 4-dimethylamino Ethyl benzoate (n-butoxy) ethyl (Quantacue BEA, manufactured by International Bio-Synthetics), p-dimethylaminobenzoic acid isoamyl ethyl ester (Kayacure DMBI, manufactured by Nippon Kayaku Co., Ltd.), 2-ethylhexyl 4-dimethylaminobenzoate (Esolol 507 manufactured by Van Dyk), 4,4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co., Ltd.), and the like.
 これらのうち、チオキサントン化合物および3級アミン化合物が好ましい。特に、チオキサントン化合物が含まれることが、深部硬化性の面から好ましい。中でも、2,4-ジメチルチオキサントン、2,4-ジエチルチオキサントン、2-クロロチオキサントン、2,4-ジイソプロピルチオキサントンなどのチオキサントン化合物を含むことが好ましい。 Of these, thioxanthone compounds and tertiary amine compounds are preferred. In particular, a thioxanthone compound is preferably included from the viewpoint of deep curability. Of these, thioxanthone compounds such as 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, and 2,4-diisopropylthioxanthone are preferably included.
 このようなチオキサントン化合物の配合量としては、カルボキシル基含有樹脂100質量部に対して、20質量部以下であることが好ましい。チオキサントン化合物の配合量が20質量部を超えると、厚膜硬化性が低下するとともに、製品のコストアップに繋がる。より好ましくは10質量部以下である。 The compounding amount of such a thioxanthone compound is preferably 20 parts by mass or less with respect to 100 parts by mass of the carboxyl group-containing resin. When the blending amount of the thioxanthone compound exceeds 20 parts by mass, the thick film curability is lowered and the cost of the product is increased. More preferably, it is 10 parts by mass or less.
 また、3級アミン化合物としては、ジアルキルアミノベンゼン構造を有する化合物が好ましく、中でも、ジアルキルアミノベンゾフェノン化合物、最大吸収波長が350~450nmにあるジアルキルアミノ基含有クマリン化合物およびケトクマリン類が特に好ましい。
 ジアルキルアミノベンゾフェノン化合物としては、4,4’-ジエチルアミノベンゾフェノンが、毒性も低く好ましい。ジアルキルアミノ基含有クマリン化合物は、最大吸収波長が350~410nmと紫外線領域にあるため、着色が少なく、無色透明な感光性組成物はもとより、着色顔料を用い、着色顔料自体の色を反映した着色ソルダーレジスト膜を提供することが可能となる。特に、7-(ジエチルアミノ)-4-メチル-2H-1-ベンゾピラン-2-オンが、波長400~410nmのレーザー光に対して優れた増感効果を示すことから好ましい。
 このような3級アミン化合物の配合量としては、カルボキシル基含有樹脂100質量部に対して、0.1~20質量部であることが好ましい。3級アミン化合物の配合量が0.1質量部未満であると、十分な増感効果を得ることができない傾向にある。20質量部を超えると、3級アミン化合物による乾燥ソルダーレジスト塗膜の表面での光吸収が激しくなり、深部硬化性が低下する傾向がある。より好ましくは0.1~10質量部である。
As the tertiary amine compound, a compound having a dialkylaminobenzene structure is preferable, and among them, a dialkylaminobenzophenone compound, a dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 450 nm, and ketocoumarins are particularly preferable.
As the dialkylaminobenzophenone compound, 4,4′-diethylaminobenzophenone is preferable because of its low toxicity. The dialkylamino group-containing coumarin compound has a maximum absorption wavelength of 350 to 410 nm in the ultraviolet region, so it is less colored and uses a colored pigment as well as a colorless and transparent photosensitive composition, and reflects the color of the colored pigment itself. It becomes possible to provide a solder resist film. In particular, 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one is preferred because it exhibits an excellent sensitizing effect on laser light having a wavelength of 400 to 410 nm.
The blending amount of such a tertiary amine compound is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin. When the amount of the tertiary amine compound is less than 0.1 parts by mass, a sufficient sensitizing effect tends not to be obtained. When the amount exceeds 20 parts by mass, light absorption on the surface of the dried solder resist coating film by the tertiary amine compound becomes intense, and the deep curability tends to decrease. More preferably, it is 0.1 to 10 parts by mass.
 これらの光重合開始剤、光開始助剤および増感剤は、単独でまたは2種類以上の混合物として使用することができる。
 このような光重合開始剤、光開始助剤、および増感剤の総量は、前記カルボン酸含有樹脂100質量部に対して35質量部以下であることが好ましい。35質量部を超えると、これらの光吸収により深部硬化性が低下する傾向にある。
 なお、これら光重合開始剤、光開始助剤、および増感剤は、特定の波長を吸収するため、場合によっては感度が低くなり、紫外線吸収剤として働くことがある。しかしながら、これらは組成物の感度を向上させることだけの目的に用いられるものではない。必要に応じて特定の波長の光を吸収させて、表面の光反応性を高め、レジストのライン形状および開口を垂直、テーパー状、逆テーパー状に変化させるとともに、ライン幅や開口径の加工精度を向上させることができる。
These photopolymerization initiators, photoinitiator assistants, and sensitizers can be used alone or as a mixture of two or more.
The total amount of such photopolymerization initiator, photoinitiator assistant, and sensitizer is preferably 35 parts by mass or less with respect to 100 parts by mass of the carboxylic acid-containing resin. When it exceeds 35 parts by mass, the deep curability tends to decrease due to light absorption.
In addition, since these photopolymerization initiators, photoinitiator assistants, and sensitizers absorb a specific wavelength, in some cases, the sensitivity is lowered, and the photopolymerization initiators, photoinitiator assistants, and sensitizers may function as ultraviolet absorbers. However, they are not used only for the purpose of improving the sensitivity of the composition. Absorbs light of a specific wavelength as necessary to enhance the photoreactivity of the surface, and changes the resist line shape and opening to vertical, tapered, and inversely tapered, and processing accuracy of line width and opening diameter Can be improved.
 本発明の光硬化性樹脂組成物には、感度を向上するために連鎖移動剤として公知慣用のNフェニルグリシン類、フェノキシ酢酸類、チオフェノキシ酢酸類、メルカプトチアゾール等を用いることができる。連鎖移動剤の具体例を挙げると、例えば、メルカプト琥珀酸、メルカプト酢酸、メルカプトプロピオン酸、メチオニン、システイン、チオサリチル酸及びその誘導体等のカルボキシル基を有する連鎖移動剤;メルカプトエタノール、メルカプトプロパノール、メルカプトブタノール、メルカプトプロパンジオール、メルカプトブタンジオール、ヒドロキシベンゼンチオール及びその誘導体等の水酸基を有する連鎖移動剤;1-ブタンチオール、ブチル-3-メルカプトプロピオネート、メチル-3-メルカプトプロピオネート、2,2-(エチレンジオキシ)ジエタンチオール、エタンチオール、4-メチルベンゼンチオール、ドデシルメルカプタン、プロパンチオール、ブタンチオール、ペンタンチオール、1-オクタンチオール、シクロペンタンチオール、シクロヘキサンチオール、チオグリセロール、4,4-チオビスベンゼンチオール等である。 In the photocurable resin composition of the present invention, known and commonly used N-phenylglycines, phenoxyacetic acids, thiophenoxyacetic acids, mercaptothiazole and the like can be used as chain transfer agents in order to improve sensitivity. Specific examples of chain transfer agents include, for example, chain transfer agents having a carboxyl group such as mercaptosuccinic acid, mercaptoacetic acid, mercaptopropionic acid, methionine, cysteine, thiosalicylic acid and derivatives thereof; mercaptoethanol, mercaptopropanol, mercaptobutanol Chain transfer agents having a hydroxyl group such as 1-butanethiol, butyl-3-mercaptopropionate, methyl-3-mercaptopropionate, 2,2 -(Ethylenedioxy) diethanethiol, ethanethiol, 4-methylbenzenethiol, dodecyl mercaptan, propanethiol, butanethiol, pentanethiol, 1-octanethiol, cyclo Ntanchioru, cyclohexane thiol, thioglycerol, 4,4-thiobisbenzenethiol like.
 さらに、連鎖移動剤として働くメルカプト基を有する複素環化合物として、例えば、メルカプト-4-ブチロラクトン(別名:2-メルカプト-4-ブタノリド)、2-メルカプト-4-メチル-4-ブチロラクトン、2-メルカプト-4-エチル-4-ブチロラクトン、2-メルカプト-4-ブチロチオラクトン、2-メルカプト-4-ブチロラクタム、N-メトキシ-2-メルカプト-4-ブチロラクタム、N-エトキシ-2-メルカプト-4-ブチロラクタム、N-メチル-2-メルカプト-4-ブチロラクタム、N-エチル-2-メルカプト-4-ブチロラクタム、N-(2-メトキシ)エチル-2-メルカプト-4-ブチロラクタム、N-(2-エトキシ)エチル-2-メルカプト-4-ブチロラクタム、2-メルカプト-5-バレロラクトン、2-メルカプト-5-バレロラクタム、N-メチル-2-メルカプト-5-バレロラクタム、N-エチル-2-メルカプト-5-バレロラクタム、N-(2-メトキシ)エチル-2-メルカプト-5-バレロラクタム、N-(2-エトキシ)エチル-2-メルカプト-5-バレロラクタム及び2-メルカプト-6-ヘキサノラクタム等が挙げられる。 Further, examples of the heterocyclic compound having a mercapto group acting as a chain transfer agent include mercapto-4-butyrolactone (also known as 2-mercapto-4-butanolide), 2-mercapto-4-methyl-4-butyrolactone, 2-mercapto. -4-ethyl-4-butyrolactone, 2-mercapto-4-butyrothiolactone, 2-mercapto-4-butyrolactam, N-methoxy-2-mercapto-4-butyrolactam, N-ethoxy-2-mercapto-4- Butyrolactam, N-methyl-2-mercapto-4-butyrolactam, N-ethyl-2-mercapto-4-butyrolactam, N- (2-methoxy) ethyl-2-mercapto-4-butyrolactam, N- (2-ethoxy) Ethyl-2-mercapto-4-butyrolactam, 2-mercapto-5 Lerolactone, 2-mercapto-5-valerolactam, N-methyl-2-mercapto-5-valerolactam, N-ethyl-2-mercapto-5-valerolactam, N- (2-methoxy) ethyl-2-mercapto- Examples include 5-valerolactam, N- (2-ethoxy) ethyl-2-mercapto-5-valerolactam, and 2-mercapto-6-hexanolactam.
 特に、光硬化性樹脂組成物の現像性を損なうことがない連鎖移動剤であるメルカプト基を有する複素環化合物として、メルカプトベンゾチアゾール、3-メルカプト-4-メチル-4H-1,2,4-トリアゾール、5-メチル-1,3,4-チアジアゾール-2-チオール、1-フェニル-5-メルカプト-1H-テトラゾールが好ましい。これらの連鎖移動剤は、単独で又は2種以上を併用することができる。 In particular, as a heterocyclic compound having a mercapto group that is a chain transfer agent that does not impair the developability of the photocurable resin composition, mercaptobenzothiazole, 3-mercapto-4-methyl-4H-1,2,4- Triazole, 5-methyl-1,3,4-thiadiazole-2-thiol and 1-phenyl-5-mercapto-1H-tetrazole are preferred. These chain transfer agents can be used alone or in combination of two or more.
 前記した連鎖移動剤は、単独で又は2種類以上の混合物として使用することができる。
 このような連鎖移動剤の総量は、前記感光性化合物もしくはオリゴマー100質量部に対して10質量部以下となる範囲であることが好ましい。10質量部を超えると、これらの光吸収により深部硬化性が低下する傾向にある。
The aforementioned chain transfer agents can be used alone or as a mixture of two or more.
The total amount of such chain transfer agents is preferably in the range of 10 parts by mass or less with respect to 100 parts by mass of the photosensitive compound or oligomer. When it exceeds 10 parts by mass, the deep curability tends to decrease due to light absorption.
 本発明の光硬化性樹脂組成物は、必要に応じて光反応性希釈剤を配合することができる。光反応性希釈剤の代表的な例としては、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレート類;エチレングリコール、メトキシテトラエチレングリコール、ポリエチレングリコール等のグリコールのモノ又はジ(メタ)アクリレート類;N,N-ジメチル(メタ)アクリルアミド,N-メチロール(メタ)アクリルアミド等の(メタ)アクリルアミド類;N,N-ジメチルアミノエチル(メタ)アクリレート等のアミノアルキル(メタ)アクリレート類;ヘキサンジオール、トリメチロールプロパン、ペンタエリスリトール、ジトリメチロールプロパン、ジペンタエリスリトール、トリスヒドロキシエチルイソシアヌレート等の多価アルコール又はこれらのエチレンオキサイドあるいはプロピレンオキサイド付加物の多価(メタ)アクリレート類;フェノキシエチル(メタ)アクリレート、ビスフェノールAのポリエトキシジ(メタ)アクリレート等のフェノール類のエチレンオキサイドあるいはプロピレンオキシド付加物の(メタ)アクリレート類;グリセリンジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、トリグリシジルイソシアヌレートなどのグリシジルエーテルの(メタ)アクリレート類;及びメラミン(メタ)アクリレート等が挙げられ、さらに、水酸基含有(メタ)アクリレートと多価カルボン酸化合物の無水物との反応物が挙げられるが、水酸基を含有しない反応性希釈剤の方が、より保存安定性の良い組成物が得られるため好ましい。光反応性希釈剤は、単独で又は2種以上を混合して用いることができ、希釈剤として作用するだけでなく、組成物の光硬化性の促進及び現像性向上にも寄与する。上記光反応性希釈剤の配合割合は、組成物の塗布方法に応じて適宜の量で配合することができるが、一般には前記感光性化合物もしくはオリゴマー100質量部に対して0~200質量部、好ましくは20~100質量部が適当である。 The photocurable resin composition of the present invention can be blended with a photoreactive diluent as required. Representative examples of the photoreactive diluent include hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate; ethylene glycol, methoxytetraethylene glycol, polyethylene glycol Mono- or di (meth) acrylates of glycols such as; (meth) acrylamides such as N, N-dimethyl (meth) acrylamide, N-methylol (meth) acrylamide; N, N-dimethylaminoethyl (meth) acrylate, etc. Aminoalkyl (meth) acrylates of the following: polyhydric alcohols such as hexanediol, trimethylolpropane, pentaerythritol, ditrimethylolpropane, dipentaerythritol, trishydroxyethyl isocyanurate or the like Poly (meth) acrylates of ethylene oxide or propylene oxide adducts; ethylene oxides of phenols such as phenoxyethyl (meth) acrylate and polyethoxydi (meth) acrylate of bisphenol A or (meth) acrylates of propylene oxide adducts Glyceryl diglycidyl ether, trimethylolpropane triglycidyl ether, (meth) acrylates of glycidyl ether such as triglycidyl isocyanurate; and melamine (meth) acrylate, and further, hydroxyl group-containing (meth) acrylate and polyvalent A reaction product with an anhydride of a carboxylic acid compound can be mentioned, but a reactive diluent that does not contain a hydroxyl group is preferred because a composition with better storage stability can be obtained. The photoreactive diluent can be used alone or in admixture of two or more, and not only acts as a diluent, but also contributes to acceleration of photocurability of the composition and improvement of developability. The blending ratio of the photoreactive diluent can be blended in an appropriate amount depending on the coating method of the composition, but generally 0 to 200 parts by weight with respect to 100 parts by weight of the photosensitive compound or oligomer, 20 to 100 parts by mass is preferable.
 本発明の光硬化性樹脂組成物は、その塗膜の物理的強度等を上げるために、必要に応じて、フィラーを配合することができる。このようなフィラーとしては、公知慣用の無機又は有機フィラーが使用できるが、特に硫酸バリウム、球状シリカ及びタルクが好ましく用いられる。さらに、白色の外観や難燃性を得るために酸化チタンや金属酸化物、水酸化アルミなどの金属水酸化物を体質顔料フィラーとしても使用することができる。フィラーの配合量は、好ましくは組成物全体量の75質量%以下、より好ましくは0.1~60質量%の割合である。フィラーの配合量が、組成物全体量の75質量%を超えた場合、絶縁組成物の粘度が高くなり、塗布、成形性が低下したり、硬化物が脆くなるので好ましくない。 In the photocurable resin composition of the present invention, a filler can be blended as necessary in order to increase the physical strength of the coating film. As such a filler, known and commonly used inorganic or organic fillers can be used. In particular, barium sulfate, spherical silica and talc are preferably used. Furthermore, in order to obtain a white appearance and flame retardancy, metal hydroxides such as titanium oxide, metal oxide, and aluminum hydroxide can be used as extender pigment fillers. The blending amount of the filler is preferably 75% by mass or less, more preferably 0.1 to 60% by mass of the total amount of the composition. If the blending amount of the filler exceeds 75% by mass of the total amount of the composition, the viscosity of the insulating composition is increased, and the coating and moldability are lowered, and the cured product becomes brittle.
 本発明の光硬化性樹脂組成物は、前記合成反応や組成物の調製のため、又は基板やキャリアフィルムに塗布するための粘度調整のため、有機溶剤を使用することができる。
 このような有機溶剤としては、ケトン類、芳香族炭化水素類、グリコールエーテル類、グリコールエーテルアセテート類、エステル類、アルコール類、脂肪族炭化水素、石油系溶剤などを挙げることができる。より具体的には、メチルエチルケトン、シクロヘキサノン等のケトン類;トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素類;セロソルブ、メチルセロソルブ、ブチルセロソルブ、カルビトール、メチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールモノエチルエーテル等のグリコールエーテル類;酢酸エチル、酢酸ブチル、ジプロピレングリコールメチルエーテルアセテート、プロピレングリコールメチルエーテルアセテート、プロピレングリコールエチルエーテルアセテート、プロピレングリコールブチルエーテルアセテートなどのエステル類;エタノール、プロパノール、エチレングリコール、プロピレングリコール等のアルコール類;オクタン、デカン等の脂肪族炭化水素;石油エーテル、石油ナフサ、水添石油ナフサ、ソルベントナフサ等の石油系溶剤などである。このような有機溶剤は、単独で又は2種以上の混合物として用いられる。
In the photocurable resin composition of the present invention, an organic solvent can be used for the preparation of the synthesis reaction and the composition, or for adjusting the viscosity for application to a substrate or a carrier film.
Examples of such organic solvents include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum solvents, and the like. More specifically, ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethylbenzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl Glycol ethers such as ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate , Esters such as propylene glycol butyl ether acetate; ethanol, propano , Ethylene glycol, alcohols such as propylene glycol; octane, aliphatic hydrocarbons decane; petroleum ether is petroleum naphtha, hydrogenated petroleum naphtha, and petroleum solvents such as solvent naphtha. Such organic solvents are used alone or as a mixture of two or more.
 本発明の光硬化性樹脂組成物は、さらに必要に応じて、ハイドロキノン、ハイドロキノンモノメチルエーテル、t-ブチルカテコール、ピロガロール、フェノチアジンなどの公知慣用の重合禁止剤、微粉シリカ、有機ベントナイト、モンモリロナイトなどの公知慣用の増粘剤、顔料、染料、シリコーン系、フッ素系、高分子系などの消泡剤及び/又はレベリング剤、イミダゾール系、チアゾール系、トリアゾール系等のシランカップリング剤、酸化防止剤、防錆剤などのような公知慣用の添加剤類を配合することができる。 The photo-curable resin composition of the present invention may be a known conventional polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether, t-butylcatechol, pyrogallol, phenothiazine, fine silica, organic bentonite, and montmorillonite, if necessary. Conventional thickeners, pigments, dyes, silicone-based, fluorine-based, polymer-based antifoaming agents and / or leveling agents, imidazole-based, thiazole-based, triazole-based silane coupling agents, antioxidants, Known and commonly used additives such as a rusting agent can be blended.
 本発明の光重合組成物は、可撓性、指触乾燥性の向上や耐熱性、電気絶縁性等の特性向上を目的に、バインダー樹脂(熱可塑性樹脂)や熱硬化性樹脂を配合することができる。バインダー樹脂としては、セルロース系、ポリエステル系、フェノキシ樹脂系等のポリマーが好ましい。セルロース系ポリマーとしてはイーストマン社製セルロースアセテートブチレート(CAB)、セルロースアセテートプロピオネート(CAP)シリーズが挙げられ、ポリエステル系ポリマーとしては東洋紡社製バイロンシリーズ、フェノキシ樹脂系ポリマーとしてはビスフェノールA、ビスフェノールF及びそれらの水添化合物のフェノキシ樹脂が好ましい。 The photopolymerization composition of the present invention contains a binder resin (thermoplastic resin) or a thermosetting resin for the purpose of improving flexibility, touch-drying property, heat resistance, electrical insulation and other properties. Can do. As the binder resin, polymers such as cellulose, polyester, and phenoxy resin are preferable. Examples of the cellulose-based polymer include cellulose acetate butyrate (CAB) and cellulose acetate propionate (CAP) series manufactured by Eastman Co., Ltd., a polyester-based polymer byron series manufactured by Toyobo Co., Ltd., and a phenoxy resin-based polymer as bisphenol A, Bisphenol F and phenoxy resins of their hydrogenated compounds are preferred.
 本発明に用いられる熱硬化性樹脂としては、メラミン樹脂、ベンゾグアナミン樹脂などのアミノ樹脂、ブロックイソシアネート化合物、シクロカーボネート化合物、多官能エポキシ化合物、多官能オキセタン化合物、エピスルフィド樹脂、メラミン誘導体などの公知慣用の熱硬化性樹脂が使用できる。特に好ましいのは分子中に複数の環状エーテル基及び/又は環状チオエーテル基(以下、環状(チオ)エーテル基と略す)を有する熱硬化性樹脂、即ち分子中に少なくとも複数のエポキシ基を有する多官能エポキシ樹脂、分子中に少なくとも複数のオキセタニル基を有する多官能オキセタン化合物、分子中に複数のチオエーテル基を有するエピスルフィド樹脂である。 As the thermosetting resin used in the present invention, amino resins such as melamine resins and benzoguanamine resins, block isocyanate compounds, cyclocarbonate compounds, polyfunctional epoxy compounds, polyfunctional oxetane compounds, episulfide resins, melamine derivatives and the like are used. A thermosetting resin can be used. Particularly preferred is a thermosetting resin having a plurality of cyclic ether groups and / or cyclic thioether groups (hereinafter abbreviated as cyclic (thio) ether groups) in the molecule, that is, a polyfunctional having at least a plurality of epoxy groups in the molecule. An epoxy resin, a polyfunctional oxetane compound having at least a plurality of oxetanyl groups in the molecule, and an episulfide resin having a plurality of thioether groups in the molecule.
 上記分子中に複数の環状(チオ)エーテル基を有する熱硬化性樹脂を使用する場合、熱硬化触媒を含有することが好ましい。そのような熱硬化触媒としては、例えば、イミダゾール、2-メチルイミダゾール、2-エチルイミダゾール、2-エチル-4-メチルイミダゾール、2-フェニルイミダゾール、4-フェニルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、1-(2-シアノエチル)-2-エチル-4-メチルイミダゾール等のイミダゾール誘導体;ジシアンジアミド、ベンジルジメチルアミン、4-(ジメチルアミノ)-N,N-ジメチルベンジルアミン、4-メトキシ-N,N-ジメチルベンジルアミン、4-メチル-N,N-ジメチルベンジルアミン等のアミン化合物、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等のヒドラジン化合物;トリフェニルホスフィン等のリン化合物など、また市販されているものとしては、例えば四国化成工業社製の2MZ-A、2MZ-OK、2PHZ、2P4BHZ、2P4MHZ(いずれもイミダゾール系化合物の商品名)、サンアプロ社製のU-CAT(登録商標)3503N、U-CAT3502T(いずれもジメチルアミンのブロックイソシアネート化合物の商品名)、DBU、DBN、U-CATSA102、U-CAT5002(いずれも二環式アミジン化合物及びその塩)などが挙げられる。特に、これらに限られるものではなく、エポキシ樹脂やオキセタン化合物の熱硬化触媒、もしくはエポキシ基及び/又はオキセタニル基とカルボキシル基の反応を促進するものであればよく、単独で又は2種以上を混合して使用してもかまわない。また、グアナミン、アセトグアナミン、ベンゾグアナミン、メラミン、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン、2-ビニル-2,4-ジアミノ-S-トリアジン、2-ビニル-4,6-ジアミノ-S-トリアジン・イソシアヌル酸付加物、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン・イソシアヌル酸付加物等のS-トリアジン誘導体を用いることもでき、好ましくはこれら密着性付与剤としても機能する化合物を前記熱硬化触媒と併用する。 When using a thermosetting resin having a plurality of cyclic (thio) ether groups in the molecule, it is preferable to contain a thermosetting catalyst. Examples of such thermosetting catalysts include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole. Imidazole derivatives such as 1- (2-cyanoethyl) -2-ethyl-4-methylimidazole; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N -Amine compounds such as dimethylbenzylamine, 4-methyl-N, N-dimethylbenzylamine, hydrazine compounds such as adipic acid dihydrazide and sebacic acid dihydrazide; phosphorus compounds such as triphenylphosphine, ,example 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (both trade names of imidazole compounds) manufactured by Shikoku Kasei Kogyo Co., Ltd., U-CAT (registered trademark) 3503N, U-CAT3502T (both dimethyl) Trade names of amine blocked isocyanate compounds), DBU, DBN, U-CATSA102, U-CAT5002 (both bicyclic amidine compounds and salts thereof), and the like. In particular, it is not limited to these, as long as it is a thermosetting catalyst for epoxy resins or oxetane compounds, or a catalyst that promotes the reaction of epoxy groups and / or oxetanyl groups with carboxyl groups, either alone or in combination of two or more. Can be used. Guanamine, acetoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino S-triazine derivatives such as -S-triazine / isocyanuric acid adducts and 2,4-diamino-6-methacryloyloxyethyl-S-triazine / isocyanuric acid adducts can also be used. A compound that also functions in combination with the thermosetting catalyst.
 一般に、高分子材料の多くは、一度酸化が始まると、次々と連鎖的に酸化劣化が起き、高分子素材の機能低下をもたらすことから、本発明の光硬化性樹脂組成物には、酸化を防ぐために発生したラジカルを無効化するようなラジカル捕捉剤又は/及び発生した過酸化物を無害な物質に分解し、新たなラジカルが発生しないようにする過酸化物分解剤などの酸化防止剤を添加することができる。 Generally, in many polymer materials, once oxidation starts, oxidative degradation occurs successively in sequence, resulting in functional deterioration of the polymer material. Therefore, the photocurable resin composition of the present invention is oxidized. Antioxidants such as radical scavengers that invalidate the generated radicals to prevent them and / or peroxide decomposers that decompose the generated peroxides into harmless substances and prevent the generation of new radicals Can be added.
 ラジカル捕捉剤として働く酸化防止剤としては、具体的な化合物としては、ヒドロキノン、4-t-ブチルカテコール、2-t-ブチルヒドロキノン、ヒドロキノンモノメチルエーテル、2,6-ジ-t-ブチル-p-クレゾール、2,2-メチレン-ビス(4-メチル-6-t-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、1,3,5-トリス(3’,5’-ジ-t-ブチル-4-ヒドロキシベンジル)-S-トリアジン-2,4,6-(1H,3H,5H)トリオン等のフェノール系、メタキノン、ベンゾキノン等のキノン系化合物、ビス(2,2,6,6-テトラメチル-4-ピペリジル)-セバケート、フェノチアジン等のアミン系化合物等などが挙げられる。 Specific examples of the antioxidant that acts as a radical scavenger include hydroquinone, 4-t-butylcatechol, 2-t-butylhydroquinone, hydroquinone monomethyl ether, 2,6-di-t-butyl-p- Cresol, 2,2-methylene-bis (4-methyl-6-tert-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3, 5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, 1,3,5-tris (3 ′, 5′-di-t-butyl-4) -Hydroxybenzyl) -S-triazine-2,4,6- (1H, 3H, 5H) trione and other phenolic compounds, quinone compounds such as metaquinone and benzoquinone, bis (2,2,6, - tetramethyl-4-piperidyl) - sebacate, and the like amine compounds such as phenothiazine.
 ラジカル捕捉剤は市販のものであってもよく、例えば、アデカスタブAO-30、アデカスタブAO-330、アデカスタブAO-20、アデカスタブLA-77、アデカスタブLA-57、アデカスタブLA-67、アデカスタブLA-68、アデカスタブLA-87(以上、旭電化社製、商品名)、IRGANOX1010、IRGANOX1035、IRGANOX1076、IRGANOX1135、TINUVIN 111FDL、TINUVIN 123、TINUVIN 144、TINUVIN 152、TINUVIN 292、TINUVIN 5100(以上、チバ・スペシャルティ・ケミカルズ社製、商品名)などが挙げられる。 The radical scavenger may be commercially available, for example, ADK STAB AO-30, ADK STAB AO-330, ADK STAB AO-20, ADK STAB LA-77, ADK STAB LA-57, ADK STAB LA-67, ADK STAB LA-68, ADK STAB LA-87 (above, manufactured by Asahi Denka Co., Ltd., trade name), IRGANOX 1010, IRGANOX 1035, IRGANOX 1076, IRGANOX 1135, TINUVIN 111FDL, TINUVIN 123, TINUVIN 144, TINUVIN 152, TINUVIN 292, TINUVIN Product name).
 過酸化物分解剤として働く酸化防止剤としては、具体的な化合物としてトリフェニルフォスファイト等のリン系化合物、ペンタエリスリトールテトララウリルチオプロピオネート、ジラウリルチオジプロピオネート、ジステアリル3,3’-チオジプロピオネート等の硫黄系化合物などが挙げられる。 Specific examples of the antioxidant that acts as a peroxide decomposer include phosphorus compounds such as triphenyl phosphite, pentaerythritol tetralauryl thiopropionate, dilauryl thiodipropionate, distearyl 3,3 ′. -Sulfur compounds such as thiodipropionate.
 過酸化物分解剤は市販のものであってもよく、例えば、アデカスタブTPP(旭電化社製、商品名)、マークAO-412S(アデカ・アーガス化学社製、商品名)、スミライザーTPS(住友化学社製、商品名)などが挙げられる。
 上記の酸化防止剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
The peroxide decomposing agent may be a commercially available one, for example, ADK STAB TPP (trade name, manufactured by Asahi Denka Co., Ltd.), Mark AO-412S (trade name, manufactured by Adeka Argus Chemical Co., Ltd.), Sumilizer TPS (Sumitomo Chemical) Company name, product name).
Said antioxidant can be used individually by 1 type or in combination of 2 or more types.
 本発明の光硬化性樹脂組成物は、例えば前記有機溶剤で塗布方法に適した粘度に調整し、基材上に、ディップコート法、フローコート法、ロールコート法、バーコーター法、スクリーン印刷法、カーテンコート法等の方法により塗布し、約60~100℃の温度で組成物中に含まれる有機溶剤を揮発乾燥(仮乾燥)させることにより、タックフリーの塗膜を形成できる。また、上記組成物をキャリアフィルム上に塗布し、乾燥させてフィルムとして巻き取ったものを基材上に張り合わせることにより、樹脂絶縁層を形成できる。 The photocurable resin composition of the present invention is adjusted to a viscosity suitable for a coating method using, for example, the organic solvent, and on a substrate, a dip coating method, a flow coating method, a roll coating method, a bar coater method, a screen printing method. A tack-free coating film can be formed by applying the organic solvent contained in the composition at a temperature of about 60 to 100 ° C., followed by volatile drying (temporary drying). Moreover, a resin insulation layer can be formed by apply | coating the said composition on a carrier film, and making it dry and winding up as a film together on a base material.
 以上のように本発明の光硬化性樹脂組成物を塗布し、(必要に応じて揮発乾燥した後)得られた塗膜に対し、活性エネルギー線の照射を行い硬化させる。
 上記活性エネルギー線照射に用いられる露光機としては、高圧水銀灯、メタルハライドランプを取り付けたUV硬化コンベア装置、もしくは直接描画装置(例えばコンピューターからのCADデータにより直接レーザーで画像を描くレーザーダイレクトイメージング装置)、メタルハライドランプを搭載した露光機、(超)高圧水銀ランプを搭載した露光機、水銀ショートアークランプを搭載した露光機、もしくは(超)高圧水銀ランプなどの紫外線ランプを使用した直接描画装置を用いることができる。活性エネルギー線としては、最大波長が350~410nmの範囲にあるレーザー光を用いていればガスレーザー、固体レーザーどちらでもよい。また、その露光量は膜厚等によって異なるが、一般には5~2000mJ/cm2、好ましくは5~1000mJ/cm2の範囲内とすることができる。
As described above, the photocurable resin composition of the present invention is applied, and (after volatilized and dried if necessary) the obtained coating film is irradiated with active energy rays and cured.
As an exposure machine used for the active energy ray irradiation, a UV curing conveyor apparatus equipped with a high-pressure mercury lamp, a metal halide lamp, or a direct drawing apparatus (for example, a laser direct imaging apparatus that directly draws an image with a CAD data from a computer), Use an exposure machine equipped with a metal halide lamp, an exposure machine equipped with a (super) high-pressure mercury lamp, an exposure machine equipped with a mercury short arc lamp, or a direct drawing device using an ultraviolet lamp such as a (super) high-pressure mercury lamp. Can do. As the active energy ray, either a gas laser or a solid laser may be used as long as laser light having a maximum wavelength in the range of 350 to 410 nm is used. The exposure amount varies depending on the film thickness and the like, but can generally be in the range of 5 to 2000 mJ / cm 2 , preferably 5 to 1000 mJ / cm 2 .
 以下に実施例及び比較例を示して本発明について具体的に説明するが、本発明が下記実施例に限定されるものではないことはもとよりである。尚、以下において「部」及び「%」とあるのは、特に断りのない限り全て質量基準である。 Hereinafter, the present invention will be described in detail with reference to examples and comparative examples. However, the present invention is not limited to the following examples. In the following description, “parts” and “%” are based on mass unless otherwise specified.
 合成例1
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃に加温し溶解させたトリメチロールプロパン134部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は、常温で黄色透明、軟質粘調状であった。得られた反応物100部にトルエン37部、メチルイソブチルケトン74部を導入し、混合した。次にアクリル酸65部、パラトルエンスルホン酸1.94部、パラメトキシフェノール0.26部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで、食塩水50部を加え、攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。得られた反応物は、常温で褐色透明の軟質液状であった。これをabc-1樹脂と称す。得られたabc-1樹脂の赤外吸収スペクトルを図1に示す。
Synthesis example 1
Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft tones at room temperature. To 100 parts of the obtained reaction product, 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed. Next, 65 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-1 resin. The infrared absorption spectrum of the obtained abc-1 resin is shown in FIG.
 合成例2
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃で加温し溶解させたトリメチロールプロパン93.8部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は、常温で黄色透明、軟質粘調状であった。得られた反応物124部にトルエン37部、メチルイソブチルケトン74部を導入し、混合した。次にアクリル酸64.7部、パラトルエンスルホン酸1.94部、パラメトキシフェノール0.26部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで、食塩水50部を加え、攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。得られた反応物は、常温で褐色透明の軟質液状であった。これをabc-2樹脂と称す。
Synthesis example 2
Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 93.8 parts of trimethylolpropane previously heated and dissolved at 130 ° C. were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft tones at room temperature. To 124 parts of the resulting reaction product, 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed. Next, 64.7 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-2 resin.
 合成例3
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク39部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.40部を添加した。次いで、予め130℃で加温したDURANOL T5650J(旭化成ケミカルズ(株)製)161部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は、常温で黄色透明、軟質粘調状であった。得られた反応物100部にトルエン37部、メチルイソブチルケトン74部を導入し、混合した。次に、アクリル酸14.5部、パラトルエンスルホン酸0.43部、パラメトキシフェノール0.06部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで食塩水50部を加え、攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。得られた反応物は、常温で褐色透明の軟質液状であった。これをabc-3樹脂と称す。
Synthesis example 3
A 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube was charged with 39 parts of recycled PET flakes having an IV value of 0.6 to 0.7, and the atmosphere in the flask was changed to 300 ° C. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.40 part of dibutyltin oxide was added. Next, 161 parts of DURANOL T5650J (manufactured by Asahi Kasei Chemicals Corporation) preheated at 130 ° C. was added little by little while taking care not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft tones at room temperature. To 100 parts of the obtained reaction product, 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed. Next, 14.5 parts of acrylic acid, 0.43 part of paratoluenesulfonic acid, and 0.06 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-3 resin.
 合成例4
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク250部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃で加温したDURANOL T5650J(旭化成ケミカルズ(株)製)104部、トリメチロールプロパン157部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち5時間反応させた。反応物は、常温で黄色透明の液状であった。得られた反応物100部にトルエン37部、メチルイソブチルケトン74部を導入し、混合した。次に、アクリル酸63部、パラトルエンスルホン酸1.94部、パラメトキシフェノール0.26部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで、食塩水50部を加え攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。得られた反応物は、常温で褐色透明の軟質液状であった。これをabc-4樹脂と称す。
Synthesis example 4
A 500 milliliter four-necked round bottom separable lasco equipped with a stirrer, nitrogen introduction tube, and cooling tube was charged with 250 parts of recycled PET flakes having an IV value of 0.6 to 0.7, and the atmosphere in the flask was changed to a nitrogen atmosphere. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 104 parts of DURANOL T5650J (manufactured by Asahi Kasei Chemicals Corporation) and 157 parts of trimethylolpropane previously heated at 130 ° C. were added little by little while taking care not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that had been heated to 240 ° C. in advance, and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was a yellow transparent liquid at room temperature. To 100 parts of the obtained reaction product, 37 parts of toluene and 74 parts of methyl isobutyl ketone were introduced and mixed. Next, 63 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as abc-4 resin.
合成例5
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃に加温し溶解させたトリメチロールプロパン134部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は、常温で黄色透明、軟質粘調状であった。得られた反応物170部にトルエン100部、メチルイソブチルケトン101部を導入し、混合した。次にメタクリル酸132部、パラトルエンスルホン酸5.28部、パラメトキシフェノール0.13部を加えて110℃で4時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで、食塩水50部を加え、攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。これをabc-5樹脂と称す。
Synthesis example 5
Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft tones at room temperature. To 170 parts of the obtained reaction product, 100 parts of toluene and 101 parts of methyl isobutyl ketone were introduced and mixed. Next, 132 parts of methacrylic acid, 5.28 parts of paratoluenesulfonic acid, and 0.13 part of paramethoxyphenol were added, reacted at 110 ° C. for 4 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. This is referred to as abc-5 resin.
 前記合成例1~4で得られた反応物の再生樹脂使用率、外観、不揮発分、形状、水酸基価、アクリル化率、再生樹脂使用率、分子量、溶剤溶解性を表1に示す。溶剤溶解性の評価方法は以下の通りである。
 ○:溶解する
 ×:溶解しない
Table 1 shows the recycled resin usage rate, appearance, nonvolatile content, shape, hydroxyl value, acrylated rate, recycled resin usage rate, molecular weight, and solvent solubility of the reactants obtained in Synthesis Examples 1 to 4. The solvent solubility evaluation method is as follows.
○: Dissolved ×: Not dissolved
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 実施例1~4
 前記合成例1~4で得られたそれぞれの感光性樹脂を、表2の比率にて光重合開始剤と混合し攪拌することで、光硬化性樹脂組成物を調製した。
Examples 1 to 4
Each of the photosensitive resins obtained in Synthesis Examples 1 to 4 was mixed with a photopolymerization initiator at a ratio shown in Table 2 and stirred to prepare a photocurable resin composition.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 (1)ラビングテスト
 前記各実施例の光硬化性樹脂組成物を、ガラス板にアプリケーターを用いて20μmの膜厚で塗布した。ガラス基板に塗布した光硬化性樹脂組成物を、高圧水銀灯を搭載したコンベア式露光装置を用いて、露光量1J/cm2で露光し、硬化塗膜を得た。こうして得られた硬化塗膜を、アセトンを含ませたウエスにて50回こすり、表面の溶解が無いものを十分に硬化していると判断して○、表面に僅かな溶解が見られたものを×と評価した。評価結果を表3に示す。
(1) Rubbing test The photocurable resin composition of each said Example was apply | coated to the glass plate with the film thickness of 20 micrometers using the applicator. The photocurable resin composition applied to the glass substrate was exposed at an exposure amount of 1 J / cm 2 using a conveyor type exposure apparatus equipped with a high-pressure mercury lamp to obtain a cured coating film. The cured coating film thus obtained was rubbed 50 times with a waste cloth containing acetone, and it was judged that the one having no surface dissolution was sufficiently cured, and a slight dissolution was observed on the surface. Was evaluated as x. The evaluation results are shown in Table 3.
 (2)鉛筆硬度試験
 前記(1)と同様にして得た硬化塗膜に、鉛筆の芯の先が平らになるように研がれたB~9Hの鉛筆を、塗膜に対して45℃の角度で1kgの荷重をかけて押し付けた。この荷重をかけた状態で約1cm程度塗膜を引っかき、塗膜の剥がれない鉛筆の硬さを記録した。結果を表3に示す。
(2) Pencil hardness test A B-9H pencil sharpened so that the tip of the pencil core is flattened on the cured coating film obtained in the same manner as in (1) above was 45 ° C against the coating film. A pressure of 1 kg was applied with a load of 1 kg. The coated film was scratched by about 1 cm in a state where this load was applied, and the hardness of the pencil on which the coated film was not peeled was recorded. The results are shown in Table 3.
 (3)耐熱性試験
 前記(1)と同様にして得た硬化塗膜を、200℃の熱風循環式乾燥炉に投入して、3分間加熱した。加熱後取り出して、目視にて溶融の形跡を観察して耐熱性試験を行った。全く溶融、変化が見られないものを○、部分的に溶融、変化が確認されるものを×と評価した。評価結果を表3に示す。
(3) Heat resistance test The cured coating film obtained in the same manner as in the above (1) was put into a 200 ° C hot-air circulating drying furnace and heated for 3 minutes. The sample was taken out after heating, and a heat resistance test was performed by visually observing the evidence of melting. The case where no melting or change was observed was evaluated as ◯, and the case where partial melting or change was confirmed was evaluated as X. The evaluation results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
実施例5
 表2のabc-1樹脂を合成例5にて得られたabc-5樹脂に代えて光硬化性樹脂を調整し、上記と同様に、ラビング試験、耐熱性試験を行ったところ、塗膜表面の変化は確認されなかった。また上記と同様にして鉛筆硬度試験を行ったところ4Hであった。
Example 5
The abc-1 resin in Table 2 was replaced with the abc-5 resin obtained in Synthesis Example 5, and a photocurable resin was prepared. A rubbing test and a heat resistance test were conducted in the same manner as described above. No change was confirmed. Further, a pencil hardness test was conducted in the same manner as described above, and it was 4H.
 以上詳述した通り、本発明の感光性化合物は硬化塗膜の強靭性、耐薬品性、耐熱性、速硬化性に優れ、さらには廃品プラスチックから再生していることにより、環境へ与える負荷を低減でき、各種分野における感光性化合物として有用である。 As described above in detail, the photosensitive compound of the present invention is excellent in toughness, chemical resistance, heat resistance, and fast curability of the cured coating film, and further, because it is recycled from waste plastic, it has a burden on the environment. It can be reduced and is useful as a photosensitive compound in various fields.

Claims (4)

  1.  1分子中に複数の水酸基を有するポリオールでポリエステルを解重合させ、さらに水酸基と反応し得る官能基とエチレン性不飽和基とを有する化合物を反応させて得られたものであることを特徴とする感光性化合物。 It is obtained by depolymerizing a polyester with a polyol having a plurality of hydroxyl groups in one molecule and reacting a compound having a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group. Photosensitive compound.
  2.  下記一般式(1)で示される請求項1に記載の感光性化合物。
    Figure JPOXMLDOC01-appb-C000003

    (式中、R1は(m+l+k)価の多価アルコール誘導体を表し、R2及びR5はそれぞれ独立にCH2、C24、C36、C48のいずれかを表し、R3及びR4はそれぞれ独立に置換もしくは無置換芳香族環を表し、R6は水素原子又はメチル基を表し、j、k、及びnはそれぞれ1以上の整数であり、l及びmはそれぞれ0もしくは1以上の整数である。)
    The photosensitive compound of Claim 1 shown by following General formula (1).
    Figure JPOXMLDOC01-appb-C000003

    (In the formula, R 1 represents an (m + 1 + k) -valent polyhydric alcohol derivative, and R 2 and R 5 each independently represents one of CH 2 , C 2 H 4 , C 3 H 6 , and C 4 H 8. , R 3 and R 4 each independently represents a substituted or unsubstituted aromatic ring, R 6 represents a hydrogen atom or a methyl group, j, k and n are each an integer of 1 or more, and l and m are Each is an integer of 0 or 1 or more.)
  3.  前記1分子中に複数の水酸基を有するポリオールの成分にトリメチロールプロパンが含まれていることを特徴とする請求項1又は2に記載の感光性化合物。 3. The photosensitive compound according to claim 1, wherein trimethylolpropane is contained in a polyol component having a plurality of hydroxyl groups in one molecule.
  4.  請求項1又は2に記載の感光性化合物及び光重合開始剤を含有することを特徴とする光硬化性樹脂組成物。 A photocurable resin composition comprising the photosensitive compound according to claim 1 or 2 and a photopolymerization initiator.
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