WO2010131649A1 - Photosensitive resin composition, dry film and cured product of same, and printed wiring board using these materials - Google Patents

Photosensitive resin composition, dry film and cured product of same, and printed wiring board using these materials Download PDF

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Publication number
WO2010131649A1
WO2010131649A1 PCT/JP2010/057954 JP2010057954W WO2010131649A1 WO 2010131649 A1 WO2010131649 A1 WO 2010131649A1 JP 2010057954 W JP2010057954 W JP 2010057954W WO 2010131649 A1 WO2010131649 A1 WO 2010131649A1
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Prior art keywords
photosensitive resin
resin composition
group
compound
resin
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PCT/JP2010/057954
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French (fr)
Japanese (ja)
Inventor
大地 岡本
聖夫 有馬
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太陽インキ製造株式会社
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Priority to CN201080020902.1A priority Critical patent/CN102422224B/en
Priority to KR1020117026895A priority patent/KR101362543B1/en
Publication of WO2010131649A1 publication Critical patent/WO2010131649A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/022Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polycondensates with side or terminal unsaturations
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/67Unsaturated compounds having active hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • C08J11/22Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds
    • C08J11/24Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds containing hydroxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/285Permanent coating compositions
    • H05K3/287Photosensitive compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to an alkali-developable photosensitive resin composition containing a resin made from recovered polyester, a dry film and a cured product thereof, and a printed wiring board using them.
  • PET bottles are generally collected separately and recycled, and various studies have been made on recycling PET bottles (see, for example, Patent Documents 3 and 4).
  • the molecular weight of PET decreases due to hydrolysis of ester bonds, and the melt viscosity and mechanical strength of PET decrease.
  • Such a decrease in quality is a factor in inhibiting the recycling of PET bottles. Therefore, at present, recycled PET resin is mainly used only in the field of fibers and industrial materials.
  • a new effective method of using recycled PET resin is sought. ing.
  • Examples of new methods for reclaiming waste polyester include production of alkyd resins for paints using a depolymerization reaction with glycols (see Patent Document 5), and production of polyester resins for paints using recycled polyesters (Patent Documents 6 and 7). Further, the use of recycled polyester as a raw material for a photocurable urethane resin (see Patent Document 8) has been studied, all of which are intended for use in coating compositions.
  • the present invention has been made in view of the prior art as described above, and has high sensitivity, excellent solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation, etc., and has an alkali developability in consideration of environmental problems. It aims at providing the photosensitive resin composition. Furthermore, an object of the present invention is to provide a dry film and a cured product excellent in various properties as described above obtained by using such a photosensitive resin composition, and a cured film such as a solder resist using the dry film and the cured product. It is in providing the printed wiring board formed by.
  • an alkali-developable photosensitive resin comprising (A) a resin made from recovered polyester as a raw material, and (B) a photopolymerization initiator.
  • a composition is provided.
  • the resin (A) is a polyol, a carboxyl group-containing resin, or a photosensitive resin having an ethylenically unsaturated group.
  • the recovered polyester is (b) in one molecule.
  • thermosetting component (D) it further contains a thermosetting component (D), and preferably further contains a colorant (E).
  • a photosensitive resin composition particularly a photocurable / thermosetting resin composition containing a thermosetting component (D)
  • a solder resist can be suitably used as a solder resist.
  • the photosensitive resin composition can be obtained by curing a photocurable dry film obtained by applying and drying the photosensitive resin composition on the film, or the photosensitive resin composition or the dry film.
  • a cured product particularly a cured product obtained by photocuring on copper, and a cured product obtained by photocuring in a pattern.
  • a printed wiring board having a cured film obtained by photocuring the photosensitive resin composition or dry film in a pattern and then thermally curing.
  • the alkali-developable photosensitive resin composition of the present invention contains (A) a resin made from recovered polyester and (B) a photopolymerization initiator, it can contribute to effective utilization of resources. Further, the depolymerized product obtained by depolymerizing the recovered polyester (a) with the polyol (b) has a high carbon ratio derived from the polyester, and the polybasic acid or its anhydride (c) before, simultaneously with or after the depolymerization.
  • Terephthalic acid depolymerization product in polyester can contribute soldering heat resistance of the dry coating film of the photosensitive resin composition, an electroless gold plating resistance, moisture resistance, electrical insulating properties and the like. Furthermore, when it contains the carboxyl group-containing resin or the carboxyl group-containing photosensitive resin, and preferably further contains a carboxyl group-containing photosensitive resin (C) other than these, it is photosensitive and alkali-developable. Further, preferably by further containing a thermosetting resin (D), a cured film having further excellent solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation and the like can be formed. Therefore, the photosensitive resin composition of the present invention can be advantageously applied to the formation of a cured film such as a solder resist of a printed wiring board or a flexible printed wiring board.
  • a cured film such as a solder resist of a printed wiring board or a flexible printed wiring board.
  • the characteristic of the photosensitive resin composition of the present invention is that the resin (A) using the recovered polyester as a raw material is used.
  • the resin (A) made from the recovered polyester as a raw material
  • environmental consideration is realized, and the dicarboxylic acid component in the recovered polyester depolymerized product
  • the terephthalic acid component contained in the structure was found to contribute to the solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation, etc. of the dry coating film of the photosensitive resin composition. .
  • This is an effective means for solving the problem of reduced mechanical strength due to the decrease in molecular weight, which has been regarded as a drawback of the recovered polyester, by using it in a photosensitive resin composition that does not require mechanical strength. .
  • a carboxyl group-containing resin obtained by reacting a polybasic acid or its anhydride (c) before, simultaneously with or after the depolymerization.
  • A-3 Obtained by reacting the polyol (A-1) with a compound (d) having an ethylenically unsaturated group and a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid and its derivatives.
  • Method acrylate photosensitive resin.
  • (A-7) Obtained by depolymerizing the recovered polyester (a) with a polyol (b) as a polyol compound during the synthesis of a carboxyl group-containing urethane resin or a carboxyl group-containing photosensitive urethane resin as described later.
  • (meth) acrylate is a term that collectively refers to acrylate, methacrylate, and mixtures thereof, and the same applies to other similar expressions such as (meth) acrylic acid and (meth) acrylates. is there.
  • the recovered polyester (a) can be used as long as it is a conventionally known polyester waste material.
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PEN polyethylene naphthalate
  • PBN polybutylene naphthalate
  • PTT polytrimethylene terephthalate
  • liquid crystal polymer etc.
  • PET bottles, PET films, and other remanufactured PET products are crushed, recovered from waste and washed PET etc. are mentioned.
  • Preferred is recycled PET, but these can be obtained from the market as washed and pelletized.
  • the shape of the polyester is not particularly limited, and is preferably in the form of pellets and / or flakes. Moreover, although it is not necessary to grind
  • the recovered polyester (a) can be depolymerized by a conventionally known method.
  • the recovered polyester (a) is depolymerized with a polyol (b) having two or more hydroxyl groups in one molecule in the presence of a depolymerization catalyst.
  • the method is preferred.
  • a liquid polyol (b) is added (in the case of solid, it is dissolved by heating to make it liquid), preferably the presence of a catalyst
  • the reaction is preferably carried out at about 200 to 300 ° C. below.
  • the ratio is less than 0.5, the polyol is excessively contained, the ratio of the aromatic ring derived from the polyester is decreased, and the effect of improving heat resistance and chemical resistance is decreased, which is not preferable.
  • the ratio is greater than 3 the depolymerized product is crystallized in most cases and is insoluble in the solvent, which is not preferable.
  • the polyol (b) having two or more hydroxyl groups in one molecule can be any bifunctional or higher polyol, and is not limited to a specific one.
  • Bifunctional polyols include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, spiro glycol, dioxane glycol, adamantane Diol, 3-methyl-1,5-pentanediol, methyloctanediol, 1,6-hexanediol, 1,1,4-cyclohexanedimethanol, 2-methylpropanediol 1,3, 3-methylpentanediol 1, 5, ethylene oxide modification of bifunctional phenols such as hexamethylene glycol, octylene glycol, 9-nonanediol
  • Epaul manufactured by Idemitsu Petrochemical Co., Ltd., hydrogenated polyisoprene diol, molecular weight 1,860, average polymerization degree 26
  • PIP Idemitsu Petrochemical Co., Ltd., polyisoprene diol, molecular weight 2,200, average polymerization degree 34
  • polytail HA Mitsubishi Chemical Corporation, hydrogenated polybutadiene diol, molecular weight 2,200, average polymerization degree 39
  • R-45HT Idemitsu
  • petrochemicals polybutanediol, molecular weight 2,270, average polymerization degree 42
  • Examples of the tri- or higher functional polyol include glycerin, diglycerin, triglycerin, trimethylolethane, trimethylolpropane, sorbitol, pentaerythritol, ditrimethylolpropane, dipentaerythritol, tripentaerythritol, adamantanetriol, and more. Ethylene oxide or propylene oxide modified products are also included.
  • Examples of the polyol having an aromatic ring include ethylene oxide or propylene oxide modified products of trifunctional or higher functional phenol compounds, and examples having a heterocyclic ring include Sake manufactured by Shikoku Kasei Kogyo Co., Ltd.
  • polyols can be used alone or in combination of two or more.
  • a long-chain diol such as carbonate diol or a trifunctional polyol typified by trimethylolpropane
  • an amorphous semi-solid fluid material that does not become turbid when depolymerized. Is preferable, and the solubility in a solvent is further increased. Therefore, among the above polyols, it is particularly preferable to use a polycarbonate diol, trimethylolpropane and / or a derivative thereof or a polyol containing 50 mol% or more thereof.
  • a depolymerization catalyst can be used.
  • the depolymerization catalyst include monobutyltin hydroxide, dibutyltin oxide, monobutyltin-2-ethylhexanoate, dibutyltin dilaurate, stannous oxide, tin acetate, zinc acetate, manganese acetate, cobalt acetate, and calcium acetate.
  • Lead acetate antimony trioxide, tetrabutyl titanate, tetraisopropyl titanate and the like.
  • the amount of these depolymerization catalysts used is usually 0.005 to 5 parts by mass, preferably 0.05 to 3 parts by mass with respect to 100 parts by mass of the total amount of the recovered polyester (a) and polyol (b).
  • the range of is appropriate.
  • water is a compound that promotes depolymerization. This is present as an impurity in, for example, recycled PET, and causes a decrease in molecular weight when PET is recycled. Therefore, it is usually necessary to remove it by a very energy-consuming process such as drying. is there. However, in the application of the present invention, it is not necessary.
  • the use of recycled PET pellets once melted and kneaded in a pellet manufacturing machine such as an extruder with water added has a lower molecular weight of the recycled PET. Since the reaction temperature at the time of superposition
  • the polyol (A-1) obtained by depolymerizing the recovered polyester (a) with the polyol (b) can be used as it is, and as described above, the polybasic acid or its anhydride
  • the molecular weight can be increased and used as the carboxyl group-containing resin (A-2).
  • a normal esterification reaction can be applied, but the methods described in Patent Documents 5 to 8 may be used.
  • polybasic acid or its anhydride (c) a conventionally known polybasic acid or its anhydride can be used. Specific examples include phthalic anhydride, isophthalic acid, terephthalic acid, tetrabromophthalic anhydride, methyl hymic anhydride, tetrachlorophthalic anhydride and other aromatic polycarboxylic acids and their acid anhydrides, hexahydrophthalic anhydride , Alicyclic carboxylic acids such as tetrahydrophthalic anhydride, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid and their anhydrides, maleic anhydride, fumaric acid, succinic anhydride, adipic acid, sebacine Examples thereof include aliphatic polyvalent carboxylic acids such as acid and azelaic acid and trifunctional or higher functional carboxylic acids such as acid anhydride, pyromellitic anhydride, trim
  • the polyol (A-1) and the carboxyl group-containing resin (A-2) obtained by the above method further have a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid or an acrylic acid derivative and an ethylenic group.
  • An ethylenically unsaturated group may be introduced in the compound (d) having a saturated group to obtain a (meth) acrylate photosensitive resin (A-3, A-4).
  • This reaction is usually carried out at 80 to 120 ° C. for 2 to 10 hours in the presence or absence of an organic solvent, which will be described later, with the addition of an acid catalyst and a polymerization inhibitor.
  • the synthesis can be carried out at normal pressure or under pressure, and the reaction temperature can be lowered under pressure. It should be noted that there is no problem in characteristics even if an unreacted hydroxyl group derived from the depolymerized product is present in the obtained photosensitive resin.
  • Examples of the functional group capable of reacting with the acid or alcohol include a carboxyl group, an isocyanate group, and a hydroxyl group.
  • the compound (d) having a carboxyl group and an ethylenically unsaturated group may be any unsaturated monocarboxylic acid having one carboxyl group and one or more ethylenically unsaturated groups in one molecule, and is particularly limited. Not.
  • acrylic acid dimer of acrylic acid, methacrylic acid, ⁇ -styrylacrylic acid, ⁇ -furfurylacrylic acid, crotonic acid, ⁇ -cyanocinnamic acid, cinnamic acid, (meth)
  • examples include adducts of caprolactone with acrylic acid, and half ester compounds of saturated or unsaturated dibasic acid anhydrides and (meth) acrylates having one hydroxyl group in one molecule.
  • Examples of (meth) acrylates having a hydroxyl group for producing a half ester compound include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, Examples include pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and phenylglycidyl (meth) acrylate.
  • dibasic acid anhydride for producing the half ester compound examples include succinic anhydride, maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylendomethylenetetrahydro And phthalic anhydride.
  • succinic anhydride maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylendomethylenetetrahydro And phthalic anhydride.
  • maleic anhydride phthalic anhydride
  • phthalic anhydride tetrahydrophthalic anhydride
  • hexahydrophthalic anhydride methylhexahydrophthalic anhydride
  • methylendomethylenetetrahydro And phthalic anhydride particularly preferred here are acrylic acid and methacrylic
  • the compound (d) having an isocyanate group and an ethylenically unsaturated group is not particularly limited as long as it is an isocyanate compound having one isocyanate group and one or more ethylenically unsaturated groups in one molecule.
  • Specific examples include (meth) acryloyloxyethyl isocyanate, (meth) acryloyloxyethoxyethyl isocyanate, bis (acryloxymethyl) ethyl isocyanate, and modified products thereof.
  • a half urethane compound of a compound having one hydroxyl group and one or more ethylenically unsaturated groups in one molecule and a diisocyanate such as isophorone diisocyanate, toluylene diisocyanate, tetramethylxylene diisocyanate, hexamethylene diisocyanate, etc.
  • a diisocyanate such as isophorone diisocyanate, toluylene diisocyanate, tetramethylxylene diisocyanate, hexamethylene diisocyanate, etc.
  • isocyanate compounds having an ethylenically unsaturated group can be used alone or in combination of two or more.
  • the compound (d) having a hydroxyl group and an ethylenically unsaturated group is not particularly limited as long as it is a compound having one hydroxyl group and one or more ethylenically unsaturated groups in one molecule.
  • Specific examples include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta ( Examples thereof include hydroxyalkyl (meth) acrylates such as (meth) acrylate, and these can be used alone or in combination of two or more.
  • the (meth) acrylate-based photosensitive resin (A-3) obtained as described above is further reacted with a polybasic acid or its anhydride (c) to obtain a carboxyl group-containing photosensitive resin (A-5).
  • the amount of polybasic acid or anhydride (c) used is generally 0.1 to 1.0 mol, preferably 1 mol to 1 mol of the hydroxyl group of the photosensitive resin (A-3).
  • the added amount is such that the acid value of the resulting carboxyl group-containing photocurable resin is about 20 to 200 mgKOH / g, more preferably 40 to 120 mgKOH / g.
  • the addition reaction of the polybasic acid or its anhydride (c) to the photosensitive resin (A-3) can be carried out in the presence or absence of an organic solvent as described below, and hydroquinone, methylhydroquinone, hydroquinone as necessary.
  • the reaction is usually carried out at about 50 to 150 ° C. in the presence of a polymerization inhibitor such as monomethyl ether, catechol or pyrogallol.
  • a tertiary amine such as triethylamine, a quaternary ammonium salt such as triethylbenzylammonium chloride, an imidazole compound such as 2-ethyl-4-methylimidazole, a phosphorus compound such as triphenylphosphine, naphthenic acid, laurin Metal salts of organic acids such as lithium, chromium, zirconium, potassium, and sodium such as acid, stearic acid, oleic acid, and octoenoic acid may be added as a catalyst. These catalysts can be used alone or in admixture of two or more.
  • the photopolymerization initiator (B) has an oxime ester photopolymerization initiator (B1) having a group represented by the following general formula (I) and a group represented by the following general formula (II).
  • an oxime ester photopolymerization initiator (B1) having a group represented by the following general formula (I) and a group represented by the following general formula (II).
  • R 1 represents a hydrogen atom, a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group, or a halogen atom), an alkyl group having 1 to 20 carbon atoms (one or more Which may be substituted with a hydroxyl group and may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (Which may be substituted with an alkyl group having 1 to 6 carbon atoms or a phenyl group), R 2 represents a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (which may be substituted with one or more hydroxyl groups).
  • R 3 and R 4 each independently represents an alkyl group having 1 to 12 carbon atoms or an arylalkyl group
  • R 5 and R 6 each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl ether group in which two are bonded
  • R 7 and R 8 are each independently a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclohexyl group, a cyclopentyl group, an aryl group, or an aryl substituted with a halogen atom, an alkyl group or an alkoxy group
  • R 3 and R 4 each independently represents an alkyl group having 1 to 12 carbon atoms or an arylalkyl group
  • R 5 and R 6 each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl ether group in which two are bonded
  • R 7 and R 8 are each independently a
  • the oxime ester photopolymerization initiator having a group represented by the general formula (I) is preferably 2- (acetyloxyiminomethyl) thioxanthen-9-one represented by the following formula (IV):
  • the compound represented by the following general formula (V) and the compound represented by the following general formula (VI) are mentioned.
  • R 9 is a hydrogen atom, halogen atom, alkyl group having 1 to 12 carbon atoms, cyclopentyl group, cyclohexyl group, phenyl group, benzyl group, benzoyl group, alkanoyl group having 2 to 12 carbon atoms, or 2 to 2 carbon atoms. 12 alkoxycarbonyl groups (when the alkyl group constituting the alkoxyl group has 2 or more carbon atoms, the alkyl group may be substituted with one or more hydroxyl groups, and one or more oxygen atoms are placed in the middle of the alkyl chain.
  • R 10 and R 12 are each independently a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (one or more Which may be substituted with a hydroxyl group and may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (Which may be substituted with an alkyl group having 1 to 6 carbon atoms or a phenyl group), R 11 is a hydrogen atom, a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atom
  • a cycloalkyl group having 5 to 8 carbon atoms may have one or more oxygen atoms in the middle of the alkyl chain
  • a cycloalkyl group having 5 to 8 carbon atoms may have one or more oxygen atoms in the middle of the alkyl chain
  • an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (having a carbon number).
  • R 13 , R 14 and R 19 each independently represents an alkyl group having 1 to 12 carbon atoms
  • R 15 , R 16 , R 17 and R 18 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
  • M represents O, S or NH
  • m and p each independently represents an integer of 0 to 5.
  • oxime ester photopolymerization initiators 2- (acetyloxyiminomethyl) thioxanthen-9-one represented by the general formula (IV) and a compound represented by the formula (V) are more preferable.
  • Examples of commercially available products include CGI-325 manufactured by Ciba Japan, Irgacure (registered trademark) OXE01, Irgacure OXE02, and N-1919 manufactured by ADEKA. These oxime ester photopolymerization initiators can be used alone or in combination of two or more.
  • Examples of the ⁇ -aminoacetophenone photopolymerization initiator having a group represented by the general formula (II) include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2- Benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) ) Phenyl] -1-butanone, N, N-dimethylaminoacetophenone and the like.
  • Examples of commercially available products include Irgacure 907, Irgacure 369, and Irgacure 379 manufactured by Ciba Japan.
  • Examples of the acylphosphine oxide photopolymerization initiator having a group represented by the general formula (III) include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine. And oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide, and the like.
  • Commercially available products include Lucilin TPO manufactured by BASF, Irgacure 819 manufactured by Ciba Japan.
  • the blending amount of such a photopolymerization initiator (B) is 100 parts by weight of the carboxyl group-containing resin (A, C) (the total amount when two or more carboxyl group-containing resins are used, the same applies hereinafter).
  • the range of 0.01 to 30 parts by mass, preferably 0.5 to 15 parts by mass is appropriate.
  • the photocurability on copper is insufficient, and the coating film peels off or the coating properties such as chemical resistance deteriorate. Therefore, it is not preferable.
  • the blending amount is preferably 0.01 with respect to 100 parts by mass of the carboxyl group-containing resin (A, C).
  • the range of -20 parts by mass, more preferably 0.01-5 parts by mass is desirable.
  • photopolymerization initiators, photoinitiator assistants and sensitizers that can be suitably used in the photosensitive resin composition of the present invention include benzoin compounds, acetophenone compounds, anthraquinone compounds, thioxanthone compounds, ketal compounds, and benzophenone compounds. , Xanthone compounds, and tertiary amine compounds.
  • benzoin compound examples include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
  • acetophenone compound examples include acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, and 1,1-dichloroacetophenone.
  • anthraquinone compound examples include 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, and 1-chloroanthraquinone.
  • thioxanthone compound examples include, for example, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, and 2,4-diisopropylthioxanthone.
  • ketal compound examples include acetophenone dimethyl ketal and benzyl dimethyl ketal.
  • benzophenone compound include, for example, benzophenone, 4-benzoyldiphenyl sulfide, 4-benzoyl-4′-methyldiphenyl sulfide, 4-benzoyl-4′-ethyldiphenyl sulfide, 4-benzoyl-4′-propyldiphenyl. Sulfide.
  • tertiary amine compound examples include, for example, an ethanolamine compound, a compound having a dialkylaminobenzene structure, such as 4,4′-dimethylaminobenzophenone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.), 4,4′-diethylamino.
  • an ethanolamine compound a compound having a dialkylaminobenzene structure, such as 4,4′-dimethylaminobenzophenone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.), 4,4′-diethylamino.
  • Dialkylamino benzophenones such as benzophenone (EAB manufactured by Hodogaya Chemical Co.), and dialkylamino groups such as 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one (7- (diethylamino) -4-methylcoumarin) Contained coumarin compound, ethyl 4-dimethylaminobenzoate (Kayacure EPA, Nippon Kayaku Co., Ltd.), ethyl 2-dimethylaminobenzoate (Quantacure DMB, International Bio-Synthetics), 4-dimethylaminobenzoic acid n-butoxy) ethyl (Quantacure BEA, manufactured by International Bio-Synthetics), p-dimethylaminobenzoic acid isoamyl ethyl ester (Kayacure DMBI, manufactured by Nippon Kayaku Co., Ltd.), 2-ethyl
  • the composition of the present invention preferably contains a thioxanthone compound from the viewpoint of deep curable properties. Among them, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone A thioxanthone compound such as
  • the amount of such a thioxanthone compound is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). If the amount of the thioxanthone compound is too large, the thick film curability is lowered and the cost of the product is increased, which is not preferable.
  • a compound having a dialkylaminobenzene structure is preferable, among which a dialkylaminobenzophenone compound and a dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 410 nm are particularly preferable.
  • a dialkylaminobenzophenone compound 4,4'-diethylaminobenzophenone is preferable because of its low toxicity.
  • a dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 410 nm has a maximum absorption wavelength in the ultraviolet region, so that it is less colored and uses a color pigment as well as a colorless and transparent photosensitive composition.
  • a colored solder resist film reflecting the color can be provided.
  • 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one is preferable because it exhibits an excellent sensitizing effect on laser light having a wavelength of 400 to 410 nm.
  • the amount of such a tertiary amine compound is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). It is a ratio.
  • the amount of the tertiary amine compound is less than 0.1 parts by mass, a sufficient sensitizing effect tends not to be obtained.
  • the amount exceeds 20 parts by mass light absorption on the surface of the dry solder resist coating film by the tertiary amine compound becomes intense, and the deep curability tends to decrease.
  • N-phenylglycines phenoxyacetic acids, thiophenoxyacetic acids, mercaptothiazole and the like can be blended as chain transfer agents in order to improve sensitivity.
  • chain transfer agents include, for example, chain transfer agents having a carboxyl group such as mercaptosuccinic acid, mercaptoacetic acid, mercaptopropionic acid, methionine, cysteine, thiosalicylic acid and derivatives thereof; mercaptoethanol, mercaptopropanol, mercaptobutanol Chain transfer agents having a hydroxyl group such as 1-butanethiol, butyl-3-mercaptopropionate, methyl-3-mercaptopropionate, 2,2 -(Ethylenedioxy) diethanethiol, ethanethiol, 4-methylbenzenethiol, dodecyl mercaptan, propanethiol, butanethiol, pentanethiol, 1-octanethiol, cyclo Ntanchioru, cyclohexane thiol, thioglycerol, 4,4-thiobisbenzene
  • the polyfunctional mercaptan-based compound is not particularly limited.
  • fat such as hexane-1,6-dithiol, decane-1,10-dithiol, dimercaptodiethyl ether, dimercaptodiethylsulfide, etc.
  • Aromatic thiols such as xylylene dimercaptan, 4,4'-dimercaptodiphenyl sulfide, 1,4-benzenedithiol; ethylene glycol bis (mercaptoacetate), polyethylene glycol bis (mercaptoacetate), propylene glycol bis (Mercaptoacetate), glycerin tris (mercaptoacetate), trimethylolethane tris (mercaptoacetate), trimethylolpropane tris (mercaptoacetate), pentaerythritol tet Poly (mercaptoacetate) polyhydric alcohols such as kiss (mercaptoacetate) and dipentaerythritol hexakis (mercaptoacetate); ethylene glycol bis (3-mercaptopropionate), polyethylene glycol bis (3-mercaptopropionate) ), Propylene glycol bis (3-mercaptopropionate), glycerin tris (3-mercaptopropionate), trimethylole
  • heterocyclic compound having a mercapto group acting as a chain transfer agent examples include mercapto-4-butyrolactone (also known as 2-mercapto-4-butanolide), 2-mercapto-4-methyl-4-butyrolactone, 2-mercapto.
  • heterocyclic compound having a mercapto group which is a chain transfer agent that does not impair the developability of the photosensitive resin composition mercaptobenzothiazole, 3-mercapto-4-methyl-4H-1,2,4-triazole 5-methyl-1,3,4-thiadiazole-2-thiol and 1-phenyl-5-mercapto-1H-tetrazole are preferred.
  • chain transfer agents can be used alone or in combination of two or more.
  • photopolymerization initiators photoinitiator assistants, sensitizers and chain transfer agents can be used alone or as a mixture of two or more.
  • the total amount of such photopolymerization initiator, photoinitiator assistant, sensitizer and chain transfer agent may be in a range of 35 parts by mass or less with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). preferable. When it exceeds 35 parts by mass, the deep curability tends to decrease due to light absorption.
  • the photosensitive composition of the present invention is added with a conventionally known carboxyl group-containing photosensitive resin (C) for the purpose of imparting alkali developability and for the purpose of improving the photosensitivity, heat resistance and electrical characteristics. Also good.
  • the ethylenically unsaturated double bond is preferably derived from acrylic acid, methacrylic acid or derivatives thereof.
  • the carboxyl group-containing photosensitive resin (C) resins listed below (any of oligomers and polymers) may be preferable.
  • a carboxyl group-containing resin obtained by copolymerization of an unsaturated carboxylic acid such as (meth) acrylic acid and an unsaturated group-containing compound such as styrene, ⁇ -methylstyrene, lower alkyl (meth) acrylate, and isobutylene.
  • a carboxyl group-containing photosensitive resin obtained by reacting a compound having one or more ethylenically unsaturated groups and one epoxy group in a molecule.
  • Diisocyanates such as aliphatic diisocyanates, branched aliphatic diisocyanates, alicyclic diisocyanates, aromatic diisocyanates, carboxyl group-containing dialcohol compounds such as dimethylolpropionic acid and dimethylolbutanoic acid, polycarbonate polyols, polyethers Of a carboxyl group-containing urethane resin by a polyaddition reaction of a diol compound such as a polyol, a polyester-based polyol, a polyolefin-based polyol, an acrylic polyol, a bisphenol A-based alkylene oxide adduct diol, a compound having a phenolic hydroxyl group and an alcoholic hydroxyl group During the synthesis, a compound having one hydroxyl group and one or more (meth) acryl groups in a molecule such as hydroxyalkyl (meth) acrylate is added.
  • a diol compound such as a
  • (Meth) acrylated carboxyl group-containing photosensitive urethane resin (Meth) acrylated carboxyl group-containing photosensitive urethane resin.
  • (3) Diisocyanate and bifunctional epoxy resin such as bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bixylenol type epoxy resin, biphenol type epoxy resin ( A carboxyl group-containing photosensitive urethane resin obtained by a polyaddition reaction of (meth) acrylate or a partially acid anhydride-modified product thereof, a carboxyl group-containing dialcohol compound, and a diol compound.
  • a compound having one hydroxyl group and one or more (meth) acrylic groups in a molecule such as hydroxyalkyl (meth) acrylate is added, and terminal (meth) acrylated Carboxyl group-containing photosensitive urethane resin.
  • one isocyanate group and one or more (meth) acryl groups are introduced into the molecule, such as an equimolar reaction product of isophorone diisocyanate and pentaerythritol triacrylate.
  • a carboxyl group-containing photosensitive urethane resin obtained by adding a compound having a terminal (meth) acrylate.
  • a cyclic ether such as ethylene oxide or a cyclic carbonate such as propylene carbonate is added to a polyfunctional phenol compound such as novolak, and the resulting hydroxyl group is partially esterified with (meth) acrylic acid, and a polybasic acid is added to the remaining hydroxyl group.
  • a carboxyl group-containing photosensitive resin obtained by reacting an anhydride.
  • a carboxyl group-containing photosensitive resin obtained by adding a compound having one epoxy group and one or more (meth) acrylic groups in one molecule to the resins (1) to (8).
  • the carboxyl group-containing photosensitive resin (C) as described above has a large number of free carboxyl groups in the side chain of the backbone polymer, development with a dilute aqueous alkali solution is possible.
  • the acid value of the carboxyl group-containing photosensitive resin (C) is in the range of 40 to 200 mgKOH / g, more preferably in the range of 45 to 120 mgKOH / g.
  • the acid value of the carboxyl group-containing resin is less than 40 mgKOH / g, alkali development becomes difficult.
  • the acid value exceeds 200 mgKOH / g dissolution of the exposed area by the developer proceeds and the line becomes thinner than necessary.
  • the exposed portion and the unexposed portion are not distinguished from each other by dissolution and peeling with a developer, which makes it difficult to draw a normal resist pattern.
  • the weight-average molecular weight of the carboxyl group-containing photosensitive resin (C) varies depending on the resin skeleton, but is generally in the range of 2,000 to 150,000, more preferably 5,000 to 100,000. preferable.
  • tack-free performance may be inferior
  • the moisture resistance of the coated film after exposure may be poor
  • film thickness may be reduced during development, and resolution may be greatly inferior.
  • the weight average molecular weight exceeds 150,000, developability may be remarkably deteriorated, and storage stability may be inferior.
  • the amount of such a carboxyl group-containing photosensitive resin (C) is 0 to 50% by mass, preferably 10 to 40% by mass in the total composition. When the amount of the carboxyl group-containing photosensitive resin (C) is more than the above range, the amount of the desired recycled polyester is extremely small, which is not preferable.
  • These carboxyl group-containing photosensitive resins (C) are not limited to those listed above, and can be used singly or in combination. Further, for the purpose of improving alkali developability, other conventionally known carboxyl group-containing resins may be used.
  • thermosetting resin in the photosensitive resin composition of the present invention, can be blended to impart heat resistance.
  • thermosetting components used in the present invention include amine resins such as melamine resins and benzoguanamine resins, blocked isocyanate compounds, cyclocarbonate compounds, polyfunctional epoxy compounds, polyfunctional oxetane compounds, episulfide resins, melamine derivatives, bismaleimides, and oxazine compounds.
  • Known thermosetting resins such as oxazoline compounds and carbodiimide resins can be used.
  • a thermosetting component (D) having two or more cyclic ether groups and / or cyclic thioether groups (hereinafter abbreviated as cyclic (thio) ether groups) in the molecule.
  • thermosetting component (D) having two or more cyclic (thio) ether groups in such a molecule is either a three-, four- or five-membered cyclic ether group or a cyclic thioether group in the molecule.
  • a compound having two or more two types of groups for example, a compound having at least two epoxy groups in the molecule, that is, a polyfunctional epoxy compound (D-1), at least two oxetanyl in the molecule
  • polyfunctional epoxy compound (D-1) for example, jER828, jER834, jER1001, jER1004 manufactured by Japan Epoxy Resin, Epicron 840, Epicron 850, Epicron 1050, Epicron 2055, manufactured by Tohto Kasei Co., Ltd. Epototo YD-011, YD-013, YD-127, YD-128, D.C. E. R. 317, D.E. E. R. 331, D.D. E. R. 661, D.D. E. R. 664, Ciba Japan's Araldide 6071, Araldide 6084, Araldide GY250, Araldide GY260, Sumitomo Chemical Co., Ltd.
  • A. E. R. Novolak type epoxy resins such as ECN-235, ECN-299, etc. (both trade names); Epicron 830 manufactured by DIC, jER807 manufactured by Japan Epoxy Resin, Epotote YDF-170, YDF-175, YDF-175 manufactured by Toto Kasei 2004, Bisphenol F type epoxy resin such as Araldide XPY306 manufactured by Ciba Japan Co., Ltd.
  • Hydrogenated bisphenol such as Epototo ST-2004, ST-2007, ST-3000 (trade names) manufactured by Tohto Kasei Co., Ltd.
  • Type A epoxy resin jER604 manufactured by Japan Epoxy Resin, Epototo YH-434 manufactured by Tohto Kasei Co., Ltd., Araldide MY720 manufactured by Ciba Japan, Sumi-epoxy ELM-120 manufactured by Sumitomo Chemical Co., Ltd.
  • Glycidylamine type epoxy resin Glycidylamine type epoxy resin
  • Hydantoin type epoxy resin such as Araldide CY-350 (trade name) manufactured by Bread
  • Celoxide 2021 manufactured by Daicel Chemical Industries and alicyclic epoxy such as Araldide CY175 and CY179 manufactured by Ciba Japan Resin
  • Japan Epoxy Resin YL-6056, YX-4000, YL-6121 all trade names
  • Bisphenol S type epoxy resins such as xylenol type or biphenol type epoxy resins or mixtures thereof; EBPS-200 manufactured by Nippon Kayaku Co., Ltd., EPX-30 manufactured by Asahi Denka Kogyo Co., Ltd., EXA-1514 (trade name) manufactured by DIC Co., Ltd .; Bisphenol A novolac type epoxy resin such as Epoxy Resin's jER157S (trade name); Tetraphenylolethane type such as Japan Epoxy Resin's jERYL-931, Ciba Japan's Araldide 163, etc.
  • Epoxy resin Aral made by Ciba Japan Heterocyclic epoxy resins such as id PT810, TEPIC manufactured by Nissan Chemical Industries, Ltd. (all trade names); diglycidyl phthalate resins such as Bremer DGT manufactured by NOF Corporation; tetraglycidyl xyleno such as ZX-1063 manufactured by Tohto Kasei Co., Ltd.
  • Irethane resin Naphthalene group-containing epoxy resins such as ESN-190 and ESN-360 manufactured by Nippon Steel Chemical Co., Ltd., HP-4032, EXA-4750, and EXA-4700 manufactured by DIC; HP-7200 and HP-7200H manufactured by DIC
  • Epoxy resins having a dicyclopentadiene skeleton such as CP-50S and CP-50M glycidyl methacrylate copolymer epoxy resins manufactured by Nippon Oil &Fats
  • Copolymer epoxy resins of cyclohexylmaleimide and glycidyl methacrylate Epoxy-modified polybutadiene Rubber derivatives (eg Iseru Chemical Co.
  • CTBN modified epoxy resin e.g., Tohto Kasei Co. YR-102, YR-450, etc.
  • CTBN modified epoxy resin e.g., Tohto Kasei Co. YR-102, YR-450, etc.
  • These epoxy resins can be used alone or in combination of two or more.
  • a novolac type epoxy resin, a heterocyclic epoxy resin, a bisphenol A type epoxy resin or a mixture thereof is particularly preferable.
  • Examples of the polyfunctional oxetane compound (D-2) include bis [(3-methyl-3-oxetanylmethoxy) methyl] ether, bis [(3-ethyl-3-oxetanylmethoxy) methyl] ether, 1,4-bis [(3-methyl-3-oxetanylmethoxy) methyl] benzene, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, (3-methyl-3-oxetanyl) methyl acrylate, (3- In addition to polyfunctional oxetanes such as ethyl-3-oxetanyl) methyl acrylate, (3-methyl-3-oxetanyl) methyl methacrylate, (3-ethyl-3-oxetanyl) methyl methacrylate and oligomers or copolymers thereof, oxetane Alcohol and novolak resin, poly (p-
  • Examples of the compound (D-3) having two or more cyclic thioether groups in the molecule include bisphenol A type episulfide resin YL7000 manufactured by Japan Epoxy Resins. Moreover, episulfide resin etc. which replaced the oxygen atom of the epoxy group of the novolak-type epoxy resin with the sulfur atom using the same synthesis method can be used.
  • the amount of the thermosetting component (D) having two or more cyclic (thio) ether groups in the molecule is preferably 0 with respect to 1 equivalent of the carboxyl group of the carboxyl group-containing resin (A, C).
  • a suitable range is from 6 to 2.5 equivalents, more preferably from 0.8 to 2.0 equivalents.
  • a compound having two or more isocyanate groups or blocked isocyanate groups in one molecule can be added as a thermosetting component.
  • a compound having two or more isocyanate groups or blocked isocyanate groups in one molecule is a compound having two or more isocyanate groups in one molecule, that is, a polyisocyanate compound, or two or more in one molecule.
  • a compound having a blocked isocyanate group, that is, a blocked isocyanate compound is a compound having a blocked isocyanate compound.
  • polyisocyanate compound for example, aromatic polyisocyanate, aliphatic polyisocyanate or alicyclic polyisocyanate is used.
  • aromatic polyisocyanate include 4,4′-diphenylmethane diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, naphthalene-1,5-diisocyanate, o-xylylene diisocyanate, m- Examples include xylylene diisocyanate and 2,4-tolylene dimer.
  • aliphatic polyisocyanate examples include tetramethylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, trimethylhexamethylene diisocyanate, 4,4-methylenebis (cyclohexyl isocyanate), and isophorone diisocyanate.
  • alicyclic polyisocyanate examples include bicycloheptane triisocyanate.
  • adduct bodies, burette bodies, and isocyanurate bodies of the isocyanate compounds listed above may be mentioned.
  • the blocked isocyanate group contained in the blocked isocyanate compound is a group in which the isocyanate group is protected by reaction with a blocking agent and temporarily deactivated. When heated to a predetermined temperature, the blocking agent is dissociated to produce isocyanate groups.
  • a blocking agent When heated to a predetermined temperature, the blocking agent is dissociated to produce isocyanate groups.
  • the blocked isocyanate compound an addition reaction product of an isocyanate compound and an isocyanate blocking agent is used.
  • the isocyanate compound that can react with the blocking agent include isocyanurate type, biuret type, and adduct type.
  • aromatic polyisocyanate, aliphatic polyisocyanate, or alicyclic polyisocyanate is used, for example. Specific examples of the aromatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate include the compounds exemplified above.
  • isocyanate blocking agent examples include phenolic blocking agents such as phenol, cresol, xylenol, chlorophenol and ethylphenol; lactam blocking agents such as ⁇ -caprolactam, ⁇ -palerolactam, ⁇ -butyrolactam and ⁇ -propiolactam; Active methylene blocking agents such as ethyl acetoacetate and acetylacetone; methanol, ethanol, propanol, butanol, amyl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, propylene glycol monomethyl ether, benzyl Ether, methyl glycolate, butyl glycolate, diacetone alcohol, lactic acid Alcohol-based blocking agents such as chill and ethyl lactate; oxime-based blocking agents such as formaldehyde oxime, acetoaldoxime, acetoxi
  • the blocked isocyanate compound may be commercially available, for example, Sumidur BL-3175, BL-4165, BL-1100, BL-1265, Death Module TPLS-2957, TPLS-2062, TPLS-2078, TPLS-2117.
  • the compounding amount of the compound having two or more isocyanate groups or blocked isocyanate groups in one molecule as described above is 1 to 100 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C), More preferably, a ratio of 2 to 70 parts by mass is appropriate.
  • the amount is less than 1 part by mass, sufficient toughness of the coating film cannot be obtained, which is not preferable.
  • it exceeds 100 mass parts storage stability falls and it is not preferable.
  • thermosetting components include melamine derivatives and benzoguanamine derivatives.
  • examples include methylol melamine compounds, methylol benzoguanamine compounds, methylol glycoluril compounds, and methylol urea compounds.
  • the alkoxymethylated melamine compound, alkoxymethylated benzoguanamine compound, alkoxymethylated glycoluril compound and alkoxymethylated urea compound are the methylol groups of the respective methylolmelamine compound, methylolbenzoguanamine compound, methylolglycoluril compound and methylolurea compound. Obtained by conversion to an alkoxymethyl group.
  • the type of the alkoxymethyl group is not particularly limited and can be, for example, a methoxymethyl group, an ethoxymethyl group, a propoxymethyl group, a butoxymethyl group, or the like.
  • a melamine derivative having a formalin concentration which is friendly to the human body and the environment is preferably 0.2% or less.
  • thermosetting component can be used individually or in combination of 2 or more types.
  • thermosetting component having two or more cyclic (thio) ether groups in the molecule
  • thermosetting catalysts include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole.
  • Imidazole derivatives such as 1- (2-cyanoethyl) -2-ethyl-4-methylimidazole; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N -Amine compounds such as dimethylbenzylamine and 4-methyl-N, N-dimethylbenzylamine; hydrazine compounds such as adipic acid dihydrazide and sebacic acid dihydrazide; and phosphorus compounds such as triphenylphosphine.
  • Examples of commercially available products include 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (both trade names of imidazole compounds) manufactured by Shikoku Kasei Kogyo Co., Ltd., and U-CAT (registered by San Apro). Trademarks) 3503N, U-CAT3502T (all are trade names of blocked isocyanate compounds of dimethylamine), DBU, DBN, U-CATSA102, U-CAT5002 (all are bicyclic amidine compounds and salts thereof), and the like.
  • thermosetting catalyst for epoxy resins or oxetane compounds or a catalyst that promotes the reaction of epoxy groups and / or oxetanyl groups with carboxyl groups, either alone or in combination of two or more. Can be used.
  • thermosetting catalysts is sufficient in the usual quantitative ratio, and is preferably 0.1 to 100 parts by weight with respect to 100 parts by mass of the carboxyl group-containing resin (A, C) or thermosetting component (D), for example. 20 parts by mass, more preferably 0.5 to 15.0 parts by mass.
  • an adhesion promoter can be used in order to improve adhesion between layers or adhesion between the photosensitive resin layer and the substrate.
  • Specific examples include, for example, benzimidazole, benzoxazole, benzthiazole, 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzthiazole, 3-morpholinomethyl-1-phenyl-triazole-2- Thione, 5-amino-3-morpholinomethyl-thiazole-2-thione, 2-mercapto-5-methylthio-thiadiazole, triazole, tetrazole, benzotriazole, carboxybenzotriazole, amino group-containing benzotriazole, silane coupling agent, etc. is there.
  • the above-described photosensitive resins (A-3 to A-7) and carboxyl group-containing photosensitive resins (C) can be used.
  • the compound (F) having an ethylenically unsaturated group can be used.
  • the role of these photosensitive compounds is that they are photocured by irradiation with active energy rays to obtain a carboxyl group-containing resin (A-2) or photosensitive resin (A-3 to A-7) obtained from the recovered polyester, and the above-mentioned
  • the carboxyl group-containing photosensitive resin (C) is insolubilized or assists insolubilization in an alkaline aqueous solution.
  • glycol diacrylates such as ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, and propylene glycol; hexanediol, trimethylolpropane, pentaerythritol, dipentaerythritol, tris-hydroxyethyl isocyanurate, and the like.
  • Polyhydric acrylates such as polyhydric alcohols or their ethylene oxide adducts or propylene oxide adducts; Phenoxy acrylate, bisphenol A diacrylate, and polyhydric acrylates such as ethylene oxide adducts or propylene oxide adducts of these phenols Glycerin diglycidyl ether, glycerin triglycidyl ether, trimethylolpropane triglycy Ethers, polyvalent acrylates of glycidyl ethers such as triglycidyl isocyanurate; and melamine acrylate, and / or the like each methacrylates corresponding to the acrylates.
  • an epoxy acrylate resin obtained by reacting acrylic acid with a polyfunctional epoxy resin such as a cresol novolac type epoxy resin, and further, a hydroxy acrylate such as pentaerythritol triacrylate and a diisocyanate such as isophorone diisocyanate on the hydroxyl group of the epoxy acrylate resin.
  • a polyfunctional epoxy resin such as a cresol novolac type epoxy resin
  • a hydroxy acrylate such as pentaerythritol triacrylate
  • a diisocyanate such as isophorone diisocyanate
  • the compounding amount of the compound (F) having two or more ethylenically unsaturated groups in the molecule is 5 to 100 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). Preferably, a ratio of 1 to 70 parts by mass is appropriate.
  • the blending amount is less than 5 parts by mass, photocurability is lowered, and pattern formation becomes difficult by alkali development after irradiation with active energy rays, which is not preferable.
  • the amount exceeds 100 parts by mass the solubility in an alkaline aqueous solution is lowered, and the coating film becomes brittle.
  • the photosensitive resin composition of the present invention can contain a colorant (E).
  • a colorant conventionally known colorants such as red (E-1), blue (E-2), green (E-3), yellow (E-4) can be used, and pigments, dyes, Any of pigments may be used.
  • Red colorant examples include monoazo, diazo, azo lake, benzimidazolone, perylene, diketopyrrolopyrrole, condensed azo, anthraquinone, and quinacridone.
  • the index (CI; issued by The Society of Dyers and Colorists) number may be mentioned.
  • Monoazo Pigment Red 1, 2, 3, 4, 5, 6, 8, 9, 12, 14, 15, 16, 17, 21, 22, 23, 31, 32, 112, 114, 146, 147, 151 , 170, 184, 187, 188, 193, 210, 245, 253, 258, 266, 267, 268, 269.
  • Disazo Pigment Red 37, 38, 41.
  • Monoazo lakes Pigment Red 48: 1, 48: 2, 48: 3, 48: 4, 49: 1, 49: 2, 50: 1, 52: 1, 52: 2, 53: 1, 53: 2, 57 : 1, 58: 4, 63: 1, 63: 2, 64: 1,68.
  • Benzimidazolone series Pigment Red 171, Pigment Red 175, Pigment Red 176, Pigment Red 185, Pigment Red 208.
  • Perylene series Solvent Red 135, Solvent Red 179, Pigment Red 123, Pigment Red 149, Pigment Red 166, Pigment Red 178, Pigment Red 179, Pigment Red 190, Pigment Red 194, Pigment Red 224.
  • Diketopyrrolopyrrole series Pigment Red 254, Pigment Red 255, Pigment Red 264, Pigment Red 270, Pigment Red 272.
  • Condensed azo series Pigment Red 220, Pigment Red 144, Pigment Red 166, Pigment Red 214, Pigment Red 220, Pigment Red 221 and Pigment Red 242.
  • Anthraquinone series Pigment Red 168, Pigment Red 177, Pigment Red 216, Solvent Red 149, Solvent Red 150, Solvent Red 52, Solvent Red 207.
  • Kinacridone series Pigment Red 122, Pigment Red 202, Pigment Red 206, Pigment Red 207, Pigment Red 209.
  • Blue colorant include phthalocyanine and anthraquinone, and pigments include compounds classified as Pigment, specifically: Pigment Blue 15, Pigment Blue 15: 1, Pigment Blue 15: 2, Pigment Blue 15: 3, Pigment Blue 15: 4, Pigment Blue 15: 6, Pigment Blue 16, Pigment Blue 60.
  • the dye systems include Solvent Blue 35, Solvent Blue 63, Solvent Blue 68, Solvent Blue 70, Solvent Blue 83, Solvent Blue 87, Solvent Blue 94, Solvent Blue 97, Solvent Blue 122, Solvent Blue 136, Solvent Blue 67, Solvent Blue 70 etc. can be used.
  • a metal-substituted or unsubstituted phthalocyanine compound can also be used.
  • Green colorant (E-3) Similarly, green colorants include phthalocyanine, anthraquinone, and perylene. Specifically, Pigment Green 7, Pigment Green 36, Solvent Green 3, Solvent Green 5, Solvent Green 20, Solvent Green 28, etc. are used. be able to. In addition to the above, a metal-substituted or unsubstituted phthalocyanine compound can also be used.
  • Yellow colorant examples include monoazo, disazo, condensed azo, benzimidazolone, isoindolinone, anthraquinone, and the like.
  • Anthraquinone series Solvent Yellow 163, Pigment Yellow 24, Pigment Yellow 108, Pigment Yellow 193, Pigment Yellow 147, Pigment Yellow 199, Pigment Yellow 202.
  • Isoindolinone type Pigment Yellow 110, Pigment Yellow 109, Pigment Yellow 139, Pigment Yellow 179, Pigment Yellow 185.
  • Condensed azo series Pigment Yellow 93, Pigment Yellow 94, Pigment Yellow 95, Pigment Yellow 128, Pigment Yellow 155, Pigment Yellow 166, Pigment Yellow 180.
  • Benzimidazolone series Pigment Yellow 120, Pigment Yellow 151, Pigment Yellow 154, Pigment Yellow 156, Pigment Yellow 175, Pigment Yellow 181.
  • Monoazo Pigment Yellow 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62: 1, 65, 73, 74, 75, 97, 100, 104, 105, 111, 116 , 167, 168, 169, 182, 183.
  • Disazo Pigment Yellow 12, 13, 14, 16, 17, 55, 63, 81, 83, 87, 126, 127, 152, 170, 172, 174, 176, 188, 198.
  • a colorant such as purple, orange, brown, or black may be added.
  • the mixing ratio of the colorant (E) as described above is not particularly limited, but is preferably 0 to 10 parts by mass, particularly preferably 0. 0 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). A ratio of 1 to 5 parts by mass is sufficient.
  • the photosensitive resin composition of the present invention prevents oxidation.
  • An antioxidant can be added.
  • the radical scavenger may be commercially available, for example, ADK STAB AO-30, ADK STAB AO-330, ADK STAB AO-20, ADK STAB LA-77, ADK STAB LA-57, ADK STAB LA-67, ADK STAB LA-68, ADK STAB LA-87 (above, manufactured by Asahi Denka Co., Ltd., trade name), IRGANOX 1010, IRGANOX 1035, IRGANOX 1076, IRGANOX 1135, TINUVIN 111FDL, TINUVIN 123, TINUVIN 144, TINUVIN 152, TINUVIN 292, TINUVIN 5100 (above, TINUVIN 5100 Japan) Product name).
  • antioxidant that acts as a peroxide decomposer
  • phosphorus compounds such as triphenyl phosphite, pentaerythritol tetralauryl thiopropionate, dilauryl thiodipropionate, distearyl 3,3 ′.
  • -Sulfur compounds such as thiodipropionate.
  • the peroxide decomposing agent may be a commercially available one, for example, ADK STAB TPP (trade name, manufactured by Asahi Denka Co., Ltd.), Mark AO-412S (trade name, manufactured by Adeka Argus Chemical Co., Ltd.), Sumilizer TPS (Sumitomo Chemical) Company name, product name).
  • Said antioxidant can be used individually by 1 type or in combination of 2 or more types.
  • the photosensitive resin composition of the present invention includes, in addition to the above antioxidant, in order to take a countermeasure against stabilization against ultraviolet rays. UV absorbers can be used.
  • ultraviolet absorber examples include benzophenone derivatives, benzoate derivatives, benzotriazole derivatives, triazine derivatives, benzothiazole derivatives, cinnamate derivatives, anthranilate derivatives, dibenzoylmethane derivatives, and the like.
  • benzophenone derivative examples include 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2,2′-dihydroxy-4-methoxybenzophenone, and 2,4-dihydroxybenzophenone. Is mentioned.
  • benzoate derivatives include 2-ethylhexyl salicylate, phenyl salicylate, pt-butylphenyl salicylate, 2,4-di-t-butylphenyl-3,5-di-t. -Butyl-4-hydroxybenzoate and hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate.
  • benzotriazole derivative examples include 2- (2′-hydroxy-5′-t-butylphenyl) benzotriazole, 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2 -(2'-hydroxy-3'-t-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-butylphenyl) -5 -Chlorobenzotriazole, 2- (2'-hydroxy-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-amylphenyl) benzotriazole and the like.
  • the triazine derivative include hydroxyphenyl triazine, bisethylhexyloxyphenol methoxyphenyl triazine, and the like.
  • Ultraviolet absorbers may be commercially available, for example, TINUVIN PS, TINUVIN 99-2, TINUVIN 109, TINUVIN 384-2, TINUVIN 900, TINUVIN 928, TINUVIN 1130, TINUVIN 400, TINUVIN 405, TINUVIN 460, TINUVIN 479 (above, manufactured by Ciba Japan, trade name) and the like.
  • Said ultraviolet absorber can be used individually by 1 type or in combination of 2 or more types, By using together with the said antioxidant, the molding obtained from the photosensitive resin composition of this invention can be stabilized. I can plan.
  • a filler can be blended as necessary in order to increase the physical strength of the coating film.
  • known and commonly used inorganic or organic fillers can be used.
  • barium sulfate, spherical silica and talc are preferably used.
  • metal hydroxides such as titanium oxide, metal oxide, and aluminum hydroxide can be used as extender pigment fillers.
  • the blending amount of the filler is preferably 75% by weight or less, more preferably 0.1 to 60% by weight of the total amount of the composition. If the blending amount of the filler exceeds 75% by weight of the total amount of the composition, the viscosity of the insulating composition becomes high, the coating and moldability are lowered, and the cured product becomes brittle.
  • the photosensitive resin composition of the present invention uses an organic solvent for the synthesis of the carboxyl group-containing resin (B) and the preparation of the composition, or for adjusting the viscosity for application to a substrate or a carrier film.
  • organic solvents include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum solvents, and the like.
  • ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethylbenzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl Glycol ethers such as ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, Esters such as propylene glycol butyl ether acetate; ethanol, propano , Ethylene glycol, alcohols such as propylene glycol; octane
  • the photosensitive resin composition of the present invention may further include, as necessary, known and commonly used thermal polymerization inhibitors, known and commonly used thickeners such as finely divided silica, organic bentonite, and montmorillonite, silicones, fluorines, and polymers.
  • thermal polymerization inhibitors such as finely divided silica, organic bentonite, and montmorillonite, silicones, fluorines, and polymers.
  • thickeners such as finely divided silica, organic bentonite, and montmorillonite, silicones, fluorines, and polymers.
  • the known antifoaming agent and / or leveling agent, imidazole-based, thiazole-based, triazole-based silane coupling agents, antirust agents, and the like can be blended.
  • the thermal polymerization inhibitor can be used to prevent thermal polymerization or temporal polymerization of the polymerizable compound.
  • the thermal polymerization inhibitor include 4-methoxyphenol, hydroquinone, alkyl or aryl-substituted hydroquinone, t-butylcatechol, pyrogallol, 2-hydroxybenzophenone, 4-methoxy-2-hydroxybenzophenone, cuprous chloride, phenothiazine, Chloranil, naphthylamine, ⁇ -naphthol, 2,6-di-tert-butyl-4-cresol, 2,2′-methylenebis (4-methyl-6-tert-butylphenol), pyridine, nitrobenzene, dinitrobenzene, picric acid, 4-Toluidine, methylene blue, copper and organic chelating agent reactant, methyl salicylate, and phenothiazine, nitroso compound, chelate of nitroso compound and Al, and the like.
  • the photosensitive resin composition of the present invention is adjusted to a viscosity suitable for the coating method with, for example, the organic solvent, and on the substrate, a dip coating method, a flow coating method, a roll coating method, a bar coater method, a screen printing method,
  • a tack-free coating film can be formed by applying the organic solvent contained in the composition at a temperature of about 60 to 100 ° C. and performing volatile drying (temporary drying) at a temperature of about 60 to 100 ° C.
  • a resin insulation layer can be formed by apply
  • a contact method or non-contact method
  • exposure is selectively performed with an active energy ray through a photomask having a pattern formed thereon or direct pattern exposure is performed by a laser direct exposure machine, and an unexposed portion is diluted with a dilute alkaline aqueous solution (for example, 0.3).
  • a resist pattern is formed by development with a 3 wt% sodium carbonate aqueous solution).
  • the carboxyl group of the carboxyl group-containing resin (A, C) is obtained by heating and curing at a temperature of about 140 to 180 ° C., for example.
  • thermosetting component (D) having two or more cyclic ether groups and / or cyclic thioether groups in the molecule react with each other, such as heat resistance, chemical resistance, moisture absorption resistance, adhesion, and electrical properties.
  • a cured coating film having excellent characteristics can be formed.
  • the heat treatment causes the ethylenically unsaturated bond of the photocurable component remaining in an unreacted state at the time of exposure to undergo thermal radical polymerization, resulting in coating film characteristics. Therefore, heat treatment (thermosetting) may be performed depending on the purpose and application.
  • the base material examples include printed circuit boards and flexible printed circuit boards that are pre-formed with a circuit, paper-phenol resin, paper-epoxy resin, glass cloth-epoxy resin, glass-polyimide, glass cloth / non-woven cloth-epoxy resin. , Glass cloth / paper-epoxy resin, synthetic fiber-epoxy resin, copper-clad laminates of all grades (FR-4 etc.) using polyimide, polyethylene, PPO, cyanate ester, etc., polyimide film, PET A film, a glass substrate, a ceramic substrate, a wafer plate, or the like can be used.
  • Volatile drying performed after applying the photosensitive resin composition of the present invention is performed in a dryer using a hot air circulation drying oven, an IR oven, a hot plate, a convection oven or the like (equipped with a heat source of an air heating method using steam). It is possible to use a method in which hot air is brought into countercurrent contact and a method in which a hot air is blown onto a support.
  • the obtained coating film is exposed (irradiated with active energy rays).
  • the exposed portion (the portion irradiated by the active energy ray) is cured.
  • a direct drawing apparatus for example, a laser direct imaging apparatus that directly draws an image with a laser using CAD data from a computer
  • an exposure apparatus equipped with a metal halide lamp and an (ultra) high pressure mercury lamp.
  • either a gas laser or a solid laser may be used as long as laser light having a maximum wavelength in the range of 350 to 410 nm is used.
  • the exposure amount varies depending on the film thickness and the like, but can be generally in the range of 5 to 200 mJ / cm 2 , preferably 5 to 100 mJ / cm 2 , more preferably 5 to 50 mJ / cm 2 .
  • the direct drawing apparatus for example, those manufactured by Nippon Orbotech, Pentax, etc. can be used, and any apparatus may be used as long as it oscillates laser light having a maximum wavelength of 350 to 410 nm. .
  • the developing method can be a dipping method, a shower method, a spray method, a brush method or the like, and as a developer, potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, Alkaline aqueous solutions such as ammonia and amines can be used.
  • the photosensitive resin composition of the present invention is in the form of a dry film having a solder resist layer formed by previously applying and drying a solder resist on a film of polyethylene terephthalate or the like, in addition to the method of directly applying to the substrate in a liquid state. It can also be used.
  • the case where the photosensitive resin composition of this invention is used as a dry film is shown below.
  • the dry film has a structure in which a carrier film, a solder resist layer, and a peelable cover film used as necessary are laminated in this order.
  • the solder resist layer is a layer obtained by applying and drying an alkali-developable photosensitive resin composition on a carrier film or a cover film. After forming a solder resist layer on the carrier film, a cover film is laminated thereon, or a solder resist layer is formed on the cover film, and this laminate is laminated on the carrier film to obtain a dry film.
  • the carrier film a thermoplastic film such as a polyester film having a thickness of 2 to 150 ⁇ m is used.
  • the solder resist layer is formed by uniformly applying an alkali-developable photosensitive resin composition to a carrier film or cover film with a thickness of 10 to 150 ⁇ m using a blade coater, lip coater, comma coater, film coater, and the like, and then drying.
  • a cover film a polyethylene film, a polypropylene film, or the like can be used, but a cover film having a smaller adhesive force than the solder resist layer is preferable.
  • a protective film permanent protective film
  • peel off the cover film layer the solder resist layer and the substrate on which the circuit is formed, and bond them together using a laminator, etc.
  • a solder resist layer is formed on the formed substrate. If the formed solder resist layer is exposed, developed, and heat cured in the same manner as described above, a cured coating film can be formed.
  • the carrier film may be peeled off either before exposure or after exposure.
  • Example of polyol synthesis After charging 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 into a 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube, the flask was filled with a nitrogen atmosphere. And immersed in a salt bath heated to 300 ° C. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 134 parts (1.0 mol) of trimethylolpropane previously heated and dissolved at 130 ° C. was added little by little while taking care not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • PET-TMP resin (a) this polyol resin is referred to as PET-TMP resin (a).
  • Example of synthesis of carboxyl group-containing photosensitive resin Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 in a 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube. After making the nitrogen atmosphere, it was immersed in a salt bath heated to 300 ° C. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft tones at room temperature.
  • To 100 parts of the obtained reaction product 37 parts of toluene and 74 parts of methyl isobutyl ketone (hereinafter abbreviated as MIBK) were introduced and mixed.
  • MIBK methyl isobutyl ketone
  • 43 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator.
  • Synthesis example 1 of photosensitive compound Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 134 parts of trimethylolpropane previously heated and dissolved at 130 ° C. was added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased.
  • the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ⁇ 10 ° C. for 5 hours.
  • the reaction product was transparent yellow and soft viscous at room temperature.
  • 37 parts of toluene and 74 parts of MIBK were introduced and mixed.
  • 65 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature.
  • the acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize.
  • reaction product was a brown transparent soft liquid at room temperature. This is referred to as A-3 resin.
  • Synthesis example 2 of photosensitive compound A 500 ml four-necked flask equipped with a stirrer, air inlet tube and cooling tube is charged with 66.6 parts of isophorone diisocyanate and 80 parts of carbitol acetate, and 37.6 parts of 2-hydroxyethyl acrylate and dibutyltin laurate. A carbitol acetate solution in which 0.05 part, 0.03 part of p-methoxyphenol and 20 parts of carbitol acetate were mixed was added dropwise at 35 ° C. over 2 hours, and reacted at 80 ° C. for 2 hours.
  • Examples 1 to 11 and Comparative Examples 1 and 2 Using the resin solutions of the above synthesis examples, blended in the proportions (parts by mass) shown in Table 1 together with various components shown in Table 1, premixed with a stirrer, kneaded with a three-roll mill, and used for solder resist A photocurable thermosetting resin composition was prepared. Here, it was 15 micrometers or less when the dispersion degree of the obtained photocurable thermosetting resin composition was evaluated by the particle size measurement by the grindometer by Eriksen.
  • ⁇ Optimum exposure amount> The photocurable thermosetting resin compositions of the examples and comparative examples were coated on the entire surface by screen printing after the circuit pattern substrate having a copper thickness of 35 ⁇ m was buffed, washed with water, dried, and heated at 80 ° C. It was dried for 60 minutes in a circulation drying oven. After drying, exposure is performed through a step tablet (Kodak No. 2) using an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp), and development (30 ° C., 0.2 MPa, 1 wt% Na 2 CO 3 aqueous solution) is performed at 60. When the pattern of the step tablet remaining at the second time was 7 steps, the optimum exposure amount was set.
  • thermosetting resin compositions of Examples and Comparative Examples were applied on a solid copper substrate by screen printing so that the film thickness after drying was about 25 ⁇ m, and dried at 80 ° C. with hot air circulation Dry in an oven for 30 minutes. After drying, development was performed with a 1 wt% Na 2 CO 3 aqueous solution, and the time until the dried coating film was removed was measured with a stopwatch.
  • a circuit pattern substrate having a line / space of 300/300 ⁇ m and a copper thickness of 35 ⁇ m was applied to the photocurable / thermosetting resin compositions of Examples and Comparative Examples by buffing, washing with water, drying and then applying by screen printing. And dried for 30 minutes in a hot air circulation drying oven at 80 ° C. After drying, exposure was performed using an exposure apparatus equipped with a high-pressure mercury lamp. For the exposure pattern, a negative was used to draw a 20/30/40/50/60/70/80/90/100 ⁇ m line in the space. The active energy ray was irradiated so that the exposure amount became the optimal exposure amount of the photosensitive resin composition.
  • a 1 wt% Na 2 CO 3 aqueous solution at 30 ° C. was developed for 60 seconds under the condition of a spray pressure of 0.2 MPa, and cured at 150 ° C. for 60 minutes to obtain a cured coating film. It determined using the optical microscope which adjusted the minimum residual line of the cured coating film of the obtained photosensitive resin composition for solder resists 200 times, and made this resolution.
  • compositions of the above Examples and Comparative Examples are applied onto the patterned copper foil substrate by screen printing, dried at 80 ° C. for 30 minutes, and allowed to cool to room temperature.
  • This substrate is exposed to a solder resist pattern at an optimal exposure amount using an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp), and developed with a 1 wt% Na 2 CO 3 aqueous solution at 30 ° C. for 60 seconds under a spray pressure of 0.2 MPa. And a resist pattern was obtained.
  • This substrate was irradiated with ultraviolet rays under a condition of an integrated exposure amount of 1000 mJ / cm 2 in a UV conveyor furnace, and then cured by heating at 150 ° C. for 60 minutes.
  • the characteristics of the obtained printed circuit board (evaluation board) were evaluated as follows.
  • ⁇ Electroless gold plating resistance> Using commercially available electroless nickel plating bath and electroless gold plating bath, plating is performed under the conditions of nickel 0.5 ⁇ m and gold 0.03 ⁇ m, and the tape peeling causes the presence or absence of resist layer peeling or plating penetration. After evaluating the presence or absence, the presence or absence of peeling of the resist layer was evaluated by tape peeling. The judgment criteria are as follows. A: No soaking or peeling is observed. ⁇ : Slight penetration is confirmed after plating, but does not peel off after tape peeling. ⁇ : Slight penetration after plating and peeling after tape peel. X: There is peeling after plating.
  • ⁇ Alkali resistance> The evaluation substrate was immersed in a 10 wt% NaOH aqueous solution at room temperature for 30 minutes, and soaking, dissolution of the coating film, and peeling by tape beer were confirmed. The judgment criteria are as follows. ⁇ : No soaking, melting or peeling. ⁇ : Slight penetration, dissolution or peeling is confirmed. X: Significant infiltration, dissolution or peeling.
  • An alkali-developable composition using a photosensitive urethane resin (urethane acrylate) obtained by using the above-described polyol as a polyol component in the synthesis of a photosensitive resin into which a photosensitive group has been introduced or a urethane resin has heat resistance, Excellent electroless gold plating, alkali resistance, and developability.
  • the load on the environment can be reduced, and as an alkali developable photosensitive resin composition, especially as a solder resist It was found useful.
  • the photosensitive resin composition of the present invention or its dry film can be advantageously applied to the formation of a cured film such as a solder resist of a printed wiring board or a flexible printed wiring board.

Abstract

Disclosed is an alkali-developable photosensitive resin composition which comprises (A) a resin produced using a recovered polyester as a raw material and (B) a photopolymerization initiator. Preferably, the resin (A) is a polyol, a carboxyl-group-containing resin, or a photosensitive resin having an ethylenically unsaturated group, particularly a polyol produced by depolymerizing a recovered polyester (a) with two or more molecules of a polyol (b) per molecule of the polyester (a), a carboxyl-group-containing resin produced by reacting the recovered polyester (a) with a polybasic acid or an anhydride thereof (c) prior to, simultaneously with or subsequent to the depolymerization, or the like. Preferably, the photosensitive resin composition additionally comprises a carboxyl-group-containing photosensitive resin (C) that is different from the resin (A). Preferably, the photosensitive resin composition additionally comprises a heat-curable component (D), or additionally comprises a coloring agent (E). The photosensitive resin composition or a dry film thereof is advantageously applicable to the formation of a cured coating film such as a solder resist for a printed wiring board or a flexible printed wiring board, or the like.

Description

感光性樹脂組成物、そのドライフィルム及び硬化物並びにそれらを用いたプリント配線板Photosensitive resin composition, dry film and cured product thereof, and printed wiring board using them
 本発明は、回収されたポリエステルを原料とする樹脂を含有するアルカリ現像性の感光性樹脂組成物、そのドライフィルム及び硬化物並びにそれらを用いたプリント配線板に関する。 The present invention relates to an alkali-developable photosensitive resin composition containing a resin made from recovered polyester, a dry film and a cured product thereof, and a printed wiring board using them.
 近年、環境問題の観点から、電子機器に使用されるプリント配線板にも環境に配慮した材料の使用が求められている。例えば、焼却時のダイオキシン等の有害ガス発生の社会問題化により、プリプレグやソルダーレジスト膜等に使用される難燃化材料や着色材料にも、従来の臭素等ハロゲンを含んだ系からノンハロゲン系への転換が求められている。
 例えば、プリント配線板用組成物の難燃材料のノンハロゲン化については、これまでも種々検討が行われている(例えば、特許文献1参照)。しかし、環境問題への関心の高まりから、更なる環境への配慮を求められている。
In recent years, from the viewpoint of environmental problems, printed wiring boards used for electronic devices have been required to use environmentally friendly materials. For example, due to the social problem of the generation of harmful gases such as dioxins during incineration, flame retardant materials and coloring materials used for prepregs, solder resist films, etc., have been changed from conventional halogen-containing systems such as bromine to non-halogen systems. Conversion is required.
For example, various studies have been made on non-halogenation of a flame retardant material of a printed wiring board composition (see, for example, Patent Document 1). However, due to growing interest in environmental issues, further consideration for the environment is required.
 その一方で、プリント配線板は電子機器に用いられることから、絶縁性が要求される。また、プリント配線板の層間樹脂絶縁層には、電子部品が高温で取り付けられることから、耐熱性が要求される。
 また、近年、プリント配線板の最外層に形成されているソルダーレジスト膜のパターンの微細化に伴い、パターン形成にフォトリソグラフィー法が用いられている。このとき、マスクパターンを介して活性エネルギー線を照射することによりパターンを形成するため、ソルダーレジスト膜を形成するための樹脂組成物には、さらに光硬化性が要求される。そこで、このような感光性の樹脂組成物において、環境に配慮したノンハロゲンタイプのものが提案されている(例えば、特許文献2参照)。
 このように、プリント配線板用樹脂組成物においては、環境への配慮と特性の維持向上の両立が求められている。
On the other hand, since a printed wiring board is used for an electronic device, insulation is required. In addition, heat resistance is required because an electronic component is attached to the interlayer resin insulation layer of the printed wiring board at a high temperature.
In recent years, with the miniaturization of the pattern of the solder resist film formed on the outermost layer of the printed wiring board, a photolithography method is used for pattern formation. At this time, since the pattern is formed by irradiating active energy rays through the mask pattern, the resin composition for forming the solder resist film is further required to have photocurability. Therefore, among such photosensitive resin compositions, a non-halogen type in consideration of the environment has been proposed (for example, see Patent Document 2).
Thus, in the resin composition for printed wiring boards, both consideration for the environment and maintenance and improvement of characteristics are required.
 一方、ポリエステルから作られるPETボトルは、近年、軽量で透明性、ガスバリア性に優れ、強度も高いことから使用量が急増してきており、それに伴い、その廃棄方法が社会問題化してきている。そのため、PETボトルは分別収集を行い、リサイクルすることが一般的になっており、PETボトルのリサイクルについて種々検討されている(例えば、特許文献3、4参照)。しかしながら、リサイクル過程において、エステル結合の加水分解によりPETの分子量が減少し、PETの溶融粘度と機械的強度が減少してしまうという問題がある。そして、このような品質の低下が、PETボトルのリサイクル阻害の要因となっている。そのため、再生PET樹脂は、現状として、主に繊維分野や産業用資材分野において利用されるに過ぎないが、PETボトル廃棄量の増加に伴い、再生PET樹脂の新たな有効な活用法が模索されている。 On the other hand, the amount of PET bottles made from polyester has been rapidly increasing in recent years due to its light weight, transparency, excellent gas barrier properties, and high strength, and the disposal method has become a social problem. Therefore, PET bottles are generally collected separately and recycled, and various studies have been made on recycling PET bottles (see, for example, Patent Documents 3 and 4). However, in the recycling process, there is a problem that the molecular weight of PET decreases due to hydrolysis of ester bonds, and the melt viscosity and mechanical strength of PET decrease. Such a decrease in quality is a factor in inhibiting the recycling of PET bottles. Therefore, at present, recycled PET resin is mainly used only in the field of fibers and industrial materials. However, as the amount of discarded PET bottles increases, a new effective method of using recycled PET resin is sought. ing.
 廃ポリエステルの新たな再生方法の例として、グリコール類による解重合反応を用いた塗料用アルキッド樹脂の製造(特許文献5参照)、再生ポリエステルを用いた塗料用ポリエステル樹脂の製造(特許文献6、7参照)、さらに再生ポリエステルを光硬化性ウレタン樹脂の原料として利用すること(特許文献8参照)などが検討されているが、いずれも塗料組成物に用いることを目的としている。 Examples of new methods for reclaiming waste polyester include production of alkyd resins for paints using a depolymerization reaction with glycols (see Patent Document 5), and production of polyester resins for paints using recycled polyesters (Patent Documents 6 and 7). Further, the use of recycled polyester as a raw material for a photocurable urethane resin (see Patent Document 8) has been studied, all of which are intended for use in coating compositions.
WO02/006399号公報(特許請求の範囲)WO02 / 006399 Publication (Claims) 特開2000-7974号公報(特許請求の範囲)JP 2000-7974 A (Claims) 特開平10-287844号公報(特許請求の範囲)JP-A-10-287844 (Claims) 特開平11-114961号公報(特許請求の範囲)JP-A-11-114961 (Claims) 特許第3310661号公報(特許請求の範囲)Japanese Patent No. 3310661 (Claims) 特許第3443409号公報(特許請求の範囲)Japanese Patent No. 3443409 (Claims) 特許第3256537号公報(特許請求の範囲)Japanese Patent No. 3256537 (Claims) 特開2004-307779号公報(特許請求の範囲、実施例)JP 2004-307779 A (Claims, Examples)
 本発明は、前記したような従来技術に鑑みなされたものであり、高感度ではんだ耐熱性、無電解金めっき耐性、耐湿性、電気絶縁性等に優れ、環境問題に配慮したアルカリ現像性の感光性樹脂組成物を提供することを目的としている。
 さらに本発明の目的は、このような感光性樹脂組成物を用いることによって得られる上記のような諸特性に優れたドライフィルム及び硬化物、並びに該ドライフィルムや硬化物によりソルダーレジスト等の硬化皮膜が形成されてなるプリント配線板を提供することにある。
The present invention has been made in view of the prior art as described above, and has high sensitivity, excellent solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation, etc., and has an alkali developability in consideration of environmental problems. It aims at providing the photosensitive resin composition.
Furthermore, an object of the present invention is to provide a dry film and a cured product excellent in various properties as described above obtained by using such a photosensitive resin composition, and a cured film such as a solder resist using the dry film and the cured product. It is in providing the printed wiring board formed by.
 前記目的を達成するために、本発明によれば、(A)回収されたポリエステルを原料とする樹脂、及び(B)光重合開始剤を含有することを特徴とするアルカリ現像性の感光性樹脂組成物が提供される。
 好適な態様においては、上記樹脂(A)は、ポリオール、カルボキシル基含有樹脂、又はエチレン性不飽和基を有する感光性樹脂であり、特に(a)回収されたポリエステルを(b)1分子中に2個以上の水酸基を有するポリオールで解重合させて得られるポリオール、又は解重合の前、同時もしくは後に(c)多塩基酸もしくはその無水物を反応させて得られるカルボキシル基含有樹脂、該カルボキシル基含有樹脂に(メタ)アクリル酸及びその誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)を反応させて得られる(メタ)アクリレート系感光性樹脂、又は回収されたポリエステル(a)をポリオール(b)で解重合させた後、(メタ)アクリル酸及びその誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)を反応させて得られる(メタ)アクリレート系感光性樹脂、あるいは該(メタ)アクリレート系感光性樹脂にさらに多塩基酸もしくはその無水物(c)を反応させて得られるカルボキシル基含有感光性樹脂などであることが好ましく、さらに上記樹脂(A)以外のカルボキシル基含有感光性樹脂(C)を含むことが好ましい。
 好適な態様においては、さらに熱硬化性成分(D)を含有し、好ましくはさらに着色剤(E)を含有する。このような感光性樹脂組成物、特に熱硬化性成分(D)を含有する光硬化性・熱硬化性樹脂組成物は、ソルダーレジストとして好適に用いることができる。
In order to achieve the above object, according to the present invention, an alkali-developable photosensitive resin comprising (A) a resin made from recovered polyester as a raw material, and (B) a photopolymerization initiator. A composition is provided.
In a preferred embodiment, the resin (A) is a polyol, a carboxyl group-containing resin, or a photosensitive resin having an ethylenically unsaturated group. In particular, (a) the recovered polyester is (b) in one molecule. A polyol obtained by depolymerization with a polyol having two or more hydroxyl groups, or (c) a carboxyl group-containing resin obtained by reacting a polybasic acid or its anhydride before, simultaneously with or after depolymerization, the carboxyl group A (meth) acrylate photosensitive resin obtained by reacting a compound (d) having an ethylenically unsaturated group with a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid and derivatives thereof, or After the recovered polyester (a) is depolymerized with the polyol (b), an acid or alcohol such as (meth) acrylic acid and its derivatives A (meth) acrylate-based photosensitive resin obtained by reacting a functional group capable of reacting with a compound (d) having an ethylenically unsaturated group, or a polybasic acid or its (meth) acrylate-based photosensitive resin It is preferably a carboxyl group-containing photosensitive resin obtained by reacting the anhydride (c), and further preferably includes a carboxyl group-containing photosensitive resin (C) other than the resin (A).
In a preferred embodiment, it further contains a thermosetting component (D), and preferably further contains a colorant (E). Such a photosensitive resin composition, particularly a photocurable / thermosetting resin composition containing a thermosetting component (D), can be suitably used as a solder resist.
 また、本発明によれば、前記感光性樹脂組成物を、フィルム上に塗布・乾燥させて得られる光硬化性のドライフィルムや、前記感光性樹脂組成物又は該ドライフィルムを硬化させて得られる硬化物、特に銅上にて光硬化させて得られる硬化物や、パターン状に光硬化して得られる硬化物も提供される。
 さらに本発明によれば、前記感光性樹脂組成物又はドライフィルムをパターン状に光硬化させた後、熱硬化して得られる硬化皮膜を有することを特徴とするプリント配線板も提供される。
Further, according to the present invention, the photosensitive resin composition can be obtained by curing a photocurable dry film obtained by applying and drying the photosensitive resin composition on the film, or the photosensitive resin composition or the dry film. There are also provided a cured product, particularly a cured product obtained by photocuring on copper, and a cured product obtained by photocuring in a pattern.
Furthermore, according to the present invention, there is also provided a printed wiring board having a cured film obtained by photocuring the photosensitive resin composition or dry film in a pattern and then thermally curing.
 本発明のアルカリ現像性の感光性樹脂組成物は、(A)回収されたポリエステルを原料とする樹脂及び(B)光重合開始剤を含有することから、資源の有効活用に貢献できる。また、回収されたポリエステル(a)をポリオール(b)で解重合させた解重合物は、ポリエステル由来の炭素率が高く、解重合の前、同時もしくは後に多塩基酸もしくはその無水物(c)を反応させて得られるカルボキシル基含有樹脂、あるいは回収されたポリエステル(a)をポリオール(b)で解重合させた後、(メタ)アクリル酸及びその誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)を反応させて得られる(メタ)アクリレート系感光性樹脂、あるいは該(メタ)アクリレート系感光性樹脂にさらに多塩基酸もしくはその無水物(c)を反応させて得られるカルボキシル基含有感光性樹脂などの合成に好適に用いることができるので、再生樹脂利用率が高くなると共に、回収されたポリエステルの解重合物中のテレフタル酸が、感光性樹脂組成物の乾燥塗膜のはんだ耐熱性、無電解金めっき耐性、耐湿性、電気絶縁性等に寄与できる。さらに、上記カルボキシル基含有樹脂やカルボキシル基含有感光性樹脂を含有し、好ましくはさらにこれら以外のカルボキシル基含有感光性樹脂(C)を含有する場合、感光性でアルカリ現像可能である。また、好ましくはさらに熱硬化性樹脂(D)を含有することにより、はんだ耐熱性、無電解金めっき耐性、耐湿性、電気絶縁性等がさらに優れた硬化皮膜を形成できる。
 従って、本発明の感光性樹脂組成物は、プリント配線板やフレキシブルプリント配線板のソルダーレジスト等の硬化皮膜の形成に有利に適用できる。
Since the alkali-developable photosensitive resin composition of the present invention contains (A) a resin made from recovered polyester and (B) a photopolymerization initiator, it can contribute to effective utilization of resources. Further, the depolymerized product obtained by depolymerizing the recovered polyester (a) with the polyol (b) has a high carbon ratio derived from the polyester, and the polybasic acid or its anhydride (c) before, simultaneously with or after the depolymerization. Functional group capable of reacting with acid or alcohol such as (meth) acrylic acid and its derivatives after depolymerizing the recovered polyester (a) with polyol (b) And a (meth) acrylate photosensitive resin obtained by reacting a compound (d) having an ethylenically unsaturated group, or a polybasic acid or an anhydride thereof (c) further added to the (meth) acrylate photosensitive resin. Since it can be suitably used for the synthesis of a carboxyl group-containing photosensitive resin obtained by the reaction, the recycled resin utilization rate is increased and recovered. Terephthalic acid depolymerization product in polyester, can contribute soldering heat resistance of the dry coating film of the photosensitive resin composition, an electroless gold plating resistance, moisture resistance, electrical insulating properties and the like. Furthermore, when it contains the carboxyl group-containing resin or the carboxyl group-containing photosensitive resin, and preferably further contains a carboxyl group-containing photosensitive resin (C) other than these, it is photosensitive and alkali-developable. Further, preferably by further containing a thermosetting resin (D), a cured film having further excellent solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation and the like can be formed.
Therefore, the photosensitive resin composition of the present invention can be advantageously applied to the formation of a cured film such as a solder resist of a printed wiring board or a flexible printed wiring board.
 前記したように、本発明の感光性樹脂組成物の特徴は、回収されたポリエステルを原料とする樹脂(A)を用いている点にある。
 本発明者らの研究によれば、回収されたポリエステルを原料とする樹脂(A)を含有することにより、環境への配慮を実現するとともに、回収されたポリエステルの解重合物中のジカルボン酸成分、特にポリエチレンテレフタレートの場合、構造中に含まれるテレフタル酸成分が、感光性樹脂組成物の乾燥塗膜のはんだ耐熱性、無電解金めっき耐性、耐湿性、電気絶縁性等に寄与できることを見出した。これは、回収されたポリエステルの欠点とされていた分子量の低下による機械的強度低下の側面を、機械的強度が必要とされない感光性樹脂組成物中に使用することで解決する有効な手段である。
As described above, the characteristic of the photosensitive resin composition of the present invention is that the resin (A) using the recovered polyester as a raw material is used.
According to the research of the present inventors, by containing the resin (A) made from the recovered polyester as a raw material, environmental consideration is realized, and the dicarboxylic acid component in the recovered polyester depolymerized product In particular, in the case of polyethylene terephthalate, the terephthalic acid component contained in the structure was found to contribute to the solder heat resistance, electroless gold plating resistance, moisture resistance, electrical insulation, etc. of the dry coating film of the photosensitive resin composition. . This is an effective means for solving the problem of reduced mechanical strength due to the decrease in molecular weight, which has been regarded as a drawback of the recovered polyester, by using it in a photosensitive resin composition that does not require mechanical strength. .
 以下、本発明の感光性樹脂組成物の構成成分について詳しく説明する。
 まず、前記回収されたポリエステルを原料とする樹脂(A)としては、回収されたポリエステルを従来公知の方法で解重合させた解重合物から得られる各種樹脂を用いることができるが、好ましくは以下のような樹脂が挙げられる。
 (A-1)回収されたポリエステル(a)をポリオール(b)で解重合させて得られるポリオール。(尚、解重合によりポリエステルのポリオール成分とジカルボン酸成分が生成し、これらの混合物が得られるが、ジカルボン酸成分が混合したままの混合物であってかまわない。)
 (A-2)上記解重合の前、同時もしくは後に多塩基酸もしくはその無水物(c)を反応させて得られるカルボキシル基含有樹脂。
 (A-3)上記ポリオール(A-1)に、(メタ)アクリル酸及びその誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)を反応させて得られる(メタ)アクリレート系感光性樹脂。
 (A-4)上記カルボキシル基含有樹脂(A-2)のカルボキシル基に、(メタ)アクリル酸やその誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)を部分的に又は完全に反応させて得られる(メタ)アクリレート系感光性樹脂(部分的に反応させた場合、カルボキシル基含有感光性樹脂)。
 (A-5)上記(メタ)アクリレート系感光性樹脂(A-3)に、さらに多塩基酸もしくはその無水物(c)を反応させて得られるカルボキシル基含有感光性樹脂。
 (A-6)後述するようなジイソシアネートと、ポリオール化合物と、ヒドロキシアルキル(メタ)アクリレート等の分子中に1つの水酸基と1つ以上の(メタ)アクリル基を有する化合物との重付加反応により、末端(メタ)アクリル化した感光性ウレタン樹脂の合成の際に、上記ポリオール化合物として、回収されたポリエステル(a)をポリオール(b)で解重合させて得られるポリオール(A-1)を用いた感光性ウレタン樹脂。
 (A-7)後述するようなカルボキシル基含有ウレタン樹脂又はカルボキシル基含有感光性ウレタン樹脂の合成の際に、ポリオール化合物として、回収されたポリエステル(a)をポリオール(b)で解重合させて得られるポリオール(A-1)を用いたカルボキシル基含有ウレタン樹脂又はカルボキシル基含有感光性ウレタン樹脂。
 なお、本明細書において、(メタ)アクリレートとは、アクリレート、メタクリレート及びそれらの混合物を総称する用語であり、(メタ)アクリル酸や(メタ)アクリレート系等の他の類似の表現についても同様である。
Hereafter, the structural component of the photosensitive resin composition of this invention is demonstrated in detail.
First, as the resin (A) using the recovered polyester as a raw material, various resins obtained from a depolymerized product obtained by depolymerizing the recovered polyester by a conventionally known method can be used. The resin like this is mentioned.
(A-1) A polyol obtained by depolymerizing the recovered polyester (a) with the polyol (b). (In addition, although the polyol component and dicarboxylic acid component of polyester generate | occur | produce by depolymerization and these mixtures are obtained, it is a mixture with the dicarboxylic acid components mixed.)
(A-2) A carboxyl group-containing resin obtained by reacting a polybasic acid or its anhydride (c) before, simultaneously with or after the depolymerization.
(A-3) Obtained by reacting the polyol (A-1) with a compound (d) having an ethylenically unsaturated group and a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid and its derivatives. (Meth) acrylate photosensitive resin.
(A-4) A compound (d) having a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid or a derivative thereof and an ethylenically unsaturated group on the carboxyl group of the carboxyl group-containing resin (A-2) ) A (meth) acrylate-based photosensitive resin obtained by partially or completely reacting (when partially reacted, a carboxyl group-containing photosensitive resin).
(A-5) A carboxyl group-containing photosensitive resin obtained by further reacting the (meth) acrylate photosensitive resin (A-3) with a polybasic acid or its anhydride (c).
(A-6) By polyaddition reaction of a diisocyanate as described later, a polyol compound, and a compound having one hydroxyl group and one or more (meth) acryl groups in a molecule such as hydroxyalkyl (meth) acrylate, In the synthesis of the terminal (meth) acrylated photosensitive urethane resin, the polyol (A-1) obtained by depolymerizing the recovered polyester (a) with the polyol (b) was used as the polyol compound. Photosensitive urethane resin.
(A-7) Obtained by depolymerizing the recovered polyester (a) with a polyol (b) as a polyol compound during the synthesis of a carboxyl group-containing urethane resin or a carboxyl group-containing photosensitive urethane resin as described later. A carboxyl group-containing urethane resin or a carboxyl group-containing photosensitive urethane resin using the polyol (A-1) obtained.
In this specification, (meth) acrylate is a term that collectively refers to acrylate, methacrylate, and mixtures thereof, and the same applies to other similar expressions such as (meth) acrylic acid and (meth) acrylates. is there.
 前記回収されたポリエステル(a)は、慣用公知のポリエステル廃材であれば全て使用できるが、その中でも、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)、ポリブチレンナフタレート(PBN)、ポリトリメチレンテレフタレート(PTT)、液晶ポリマーなどがあり、具体的にはPETボトル、PETフィルム、その他PET製品の製造時の残品を粉砕したもの、廃棄物から回収し洗浄した再生PETなどが挙げられる。好ましいのは再生PETであるが、これらは洗浄しペレット化されたものが市場から手に入れることができる。上記ポリエステルの形状は特に限定されない、ペレット状及び又はフレーク状であるほうが好ましい。また、粉状に細かく粉砕する必要はないが、粉砕されたものでもかまわない。 The recovered polyester (a) can be used as long as it is a conventionally known polyester waste material. Among them, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polybutylene naphthalate. (PBN), polytrimethylene terephthalate (PTT), liquid crystal polymer, etc. Specifically, PET bottles, PET films, and other remanufactured PET products are crushed, recovered from waste and washed PET etc. are mentioned. Preferred is recycled PET, but these can be obtained from the market as washed and pelletized. The shape of the polyester is not particularly limited, and is preferably in the form of pellets and / or flakes. Moreover, although it is not necessary to grind | pulverize finely in powder form, the grind | pulverized thing may be used.
 前記回収ポリエステル(a)は、従来公知の方法で解重合させることができるが、好ましくは解重合用触媒の存在下、1分子中に2個以上の水酸基を有するポリオール(b)で解重合させる方法が好ましい。特に、溶媒を用いることなく、回収ポリエステル(a)を加熱溶解させた状態で、液状(固形の場合には加熱溶解させて液状にする)のポリオール(b)を添加し、好ましくは触媒の存在下、約200~300℃で行うことが好ましい。 The recovered polyester (a) can be depolymerized by a conventionally known method. Preferably, the recovered polyester (a) is depolymerized with a polyol (b) having two or more hydroxyl groups in one molecule in the presence of a depolymerization catalyst. The method is preferred. In particular, without using a solvent, in a state in which the recovered polyester (a) is dissolved by heating, a liquid polyol (b) is added (in the case of solid, it is dissolved by heating to make it liquid), preferably the presence of a catalyst The reaction is preferably carried out at about 200 to 300 ° C. below.
 前記回収ポリエステル(a)とポリオール(b)の配合割合は、ポリエステルの繰り返し単位のモル数(a1)とポリオールのモル数(b1)の比率が、(a1)/(b1)=0.5~3、好ましくは0.8~2の範囲内にあることが望ましい。上記比率が0.5よりも少ないと、ポリオールが過剰に含まれることとなり、ポリエステルに由来する芳香環の割合が減少し、耐熱性や耐薬品性向上の効果が少なくなるので好ましくない。一方、上記比率が3よりも大きいと、解重合物がほとんどの場合結晶化しており、溶媒に不溶であるので好ましくない。 The ratio of the recovered polyester (a) to the polyol (b) is such that the ratio of the number of moles of repeating units (a1) of the polyester to the number of moles of polyol (b1) is (a1) / (b1) = 0.5 to 3, preferably in the range of 0.8-2. When the ratio is less than 0.5, the polyol is excessively contained, the ratio of the aromatic ring derived from the polyester is decreased, and the effect of improving heat resistance and chemical resistance is decreased, which is not preferable. On the other hand, when the ratio is greater than 3, the depolymerized product is crystallized in most cases and is insoluble in the solvent, which is not preferable.
 前記1分子中に2個以上の水酸基を有するポリオール(b)としては、2官能以上の全てのポリオールが使用でき、特定のものに限定されるものではない。2官能ポリオールとしては、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、ジプロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、スピログリコール、ジオキサングリコール、アダマンタンジオール、3-メチル-1,5-ペンタンジオール、メチルオクタンジオール、1,6-ヘキサンジオール、1,1,4-シクロヘキサンジメタノール、2-メチルプロパンジオール1,3、3-メチルペンタンジオール1,5、ヘキサメチレングリコール、オクチレングリコール、9-ノナンジオール、2,4-ジエチル-1,5-ペンタンジオール、ビスフェノールAのごとき二官能フェノールのエチレンオキサイド変性化合物、ビスフェノールAのごとき二官能フェノールのプロピレンオキサイド変性化合物、ビスフェノールAのごとき二官能フェノールのエチレンオキサイド、プロピレンオキサイド共重合変性化合物、エチレンオキサイドとプロピレンオキサイドとの共重合系ポリエーテルポリオール、カーボネートジオール、ポリエステルジオール、アダマンタンジオール、ポリエーテルジオール、ポリエステルジオール、ヒドロキシル基末端ポリアルカンジエンジオール類、(例えば1,4-ポリイソプレンジオール、1,4-及び1,2-ポリブタジエンジオール並びにそれらの水素添加物のごときエラストマー)が挙げられる。市販品としては、例えば、上記ヒドロキシル基末端ポリアルカンジエンジオールの市販品の例としては、エポール(出光石油化学社製、水素化ポリイソプレンジオール、分子量1,860、平均重合度26)、PIP(出光石油化学社製、ポリイソプレンジオール、分子量2,200、平均重合度34)、ポリテールHA(三菱化学社製、水素化ポリブタジエンジオール、分子量2,200、平均重合度39)、R-45HT(出光石油化学社製、ポリブタンジオール、分子量2,270、平均重合度42)等が挙げられる。3官能以上のポリオールとしては、グリセリン、ジグリセリン、トリグリセリン、トリメチロールエタン、トリメチロールプロパン、ソルビトール、ペンタエリスリトール、ジトリメチロールプロパン、ジペンタエリスリトール、トリペンタエリスリトール、アダマンタントリオールなどがあり、さらにそれらのエチレンオキサイドもしくはプロピレンオキサイド変性物も挙げられる。また、芳香環を有するポリオールとしては、3官能以上のフェノール化合物のエチレンオキサイドもしくはプロピレンオキサイド変性物、複素環を有するものとしては四国化成工業(株)製セイクなどが挙げられる。これらのポリオールは、単独で又は2種以上を組み合わせて用いることができる。これらの中でも、カーボネートジオールのごとき長鎖のジオールや、さらにトリメチロールプロパンに代表される3官能ポリオールを用いた場合、解重合物にしたときに濁りが無いアモルファスな半固形の流動性のある物が得られ、さらに溶剤への溶解性が高くなるので好ましい。従って、上記ポリオールのうち、ポリカーボネートジオール、トリメチロールプロパン及び/又はそれらの誘導体あるいはそれらを50モル%以上含有するポリオールを用いることが特に好ましい。 The polyol (b) having two or more hydroxyl groups in one molecule can be any bifunctional or higher polyol, and is not limited to a specific one. Bifunctional polyols include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, spiro glycol, dioxane glycol, adamantane Diol, 3-methyl-1,5-pentanediol, methyloctanediol, 1,6-hexanediol, 1,1,4-cyclohexanedimethanol, 2-methylpropanediol 1,3, 3-methylpentanediol 1, 5, ethylene oxide modification of bifunctional phenols such as hexamethylene glycol, octylene glycol, 9-nonanediol, 2,4-diethyl-1,5-pentanediol, bisphenol A A compound, a propylene oxide-modified compound of a bifunctional phenol such as bisphenol A, an ethylene oxide of a bifunctional phenol such as bisphenol A, a propylene oxide copolymer-modified compound, a copolymer polyether polyol of ethylene oxide and propylene oxide, a carbonate diol, Polyester diols, adamantane diols, polyether diols, polyester diols, hydroxyl-terminated polyalkanediene diols, such as 1,4-polyisoprenediol, 1,4- and 1,2-polybutadiene diols and their hydrogenated products Elastomers). As a commercially available product, for example, as an example of a commercially available product of the above hydroxyl group-terminated polyalkanedienediol, Epaul (manufactured by Idemitsu Petrochemical Co., Ltd., hydrogenated polyisoprene diol, molecular weight 1,860, average polymerization degree 26), PIP ( Idemitsu Petrochemical Co., Ltd., polyisoprene diol, molecular weight 2,200, average polymerization degree 34), polytail HA (Mitsubishi Chemical Corporation, hydrogenated polybutadiene diol, molecular weight 2,200, average polymerization degree 39), R-45HT (Idemitsu) And petrochemicals, polybutanediol, molecular weight 2,270, average polymerization degree 42), and the like. Examples of the tri- or higher functional polyol include glycerin, diglycerin, triglycerin, trimethylolethane, trimethylolpropane, sorbitol, pentaerythritol, ditrimethylolpropane, dipentaerythritol, tripentaerythritol, adamantanetriol, and more. Ethylene oxide or propylene oxide modified products are also included. Examples of the polyol having an aromatic ring include ethylene oxide or propylene oxide modified products of trifunctional or higher functional phenol compounds, and examples having a heterocyclic ring include Sake manufactured by Shikoku Kasei Kogyo Co., Ltd. These polyols can be used alone or in combination of two or more. Among these, when using a long-chain diol such as carbonate diol or a trifunctional polyol typified by trimethylolpropane, an amorphous semi-solid fluid material that does not become turbid when depolymerized. Is preferable, and the solubility in a solvent is further increased. Therefore, among the above polyols, it is particularly preferable to use a polycarbonate diol, trimethylolpropane and / or a derivative thereof or a polyol containing 50 mol% or more thereof.
 前記解重合を促進させるために、解重合触媒を使用することができる。解重合触媒としては、例えば、モノブチル錫ハイドロオキサイド、ジブチル錫オキサイド、モノブチル錫-2-エチルヘキサノエート、ジブチル錫ジラウレート、酸化第一錫、酢酸錫、酢酸亜鉛、酢酸マンガン、酢酸コバルト、酢酸カルシウム、酢酸鉛、三酸化アンチモン、テトラブチルチタネート、テトライソプロピルチタネートなどを挙げることができる。これらの解重合触媒の使用量は、前記回収ポリエステル(a)とポリオール(b)との合計量100質量部に対して、通常0.005~5質量部、好ましくは0.05~3質量部の範囲が適当である。また、解重合触媒ではないが、解重合を促進する化合物として水がある。これは、例えば再生PETに不純物として存在しているものであって、PETをリサイクルする際に分子量低下の原因になるため、通常は乾燥という非常にエネルギーを消費してしまう工程によって除去する必要がある。しかしながら、本発明の用途においては、その必要が無く、むしろ水を加えて押出し成型機のようなペレット製造機で一度溶融混練した再生PETペレットを使用する方が、再生PETの分子量が低く、解重合する際の反応温度を低下でき、溶融時の粘度が低いため、高濃度で反応ができるという点で好ましい。 In order to promote the depolymerization, a depolymerization catalyst can be used. Examples of the depolymerization catalyst include monobutyltin hydroxide, dibutyltin oxide, monobutyltin-2-ethylhexanoate, dibutyltin dilaurate, stannous oxide, tin acetate, zinc acetate, manganese acetate, cobalt acetate, and calcium acetate. , Lead acetate, antimony trioxide, tetrabutyl titanate, tetraisopropyl titanate and the like. The amount of these depolymerization catalysts used is usually 0.005 to 5 parts by mass, preferably 0.05 to 3 parts by mass with respect to 100 parts by mass of the total amount of the recovered polyester (a) and polyol (b). The range of is appropriate. Although not a depolymerization catalyst, water is a compound that promotes depolymerization. This is present as an impurity in, for example, recycled PET, and causes a decrease in molecular weight when PET is recycled. Therefore, it is usually necessary to remove it by a very energy-consuming process such as drying. is there. However, in the application of the present invention, it is not necessary. Rather, the use of recycled PET pellets once melted and kneaded in a pellet manufacturing machine such as an extruder with water added has a lower molecular weight of the recycled PET. Since the reaction temperature at the time of superposition | polymerization can be lowered | hung and the viscosity at the time of a fusion | melting is low, it is preferable at the point that reaction can be performed with high concentration.
 上記のように回収されたポリエステル(a)をポリオール(b)で解重合させで得られるポリオール(A-1)は、そのまま使用することができるし、前記したように、多塩基酸もしくはその無水物(c)を、解重合の前、又は同時に、もしくは後で付加させることによって、分子量を増大させ、カルボキシル基含有樹脂(A-2)として使用することができる。反応は、通常のエステル化反応を適用できるが、前掲特許文献5~8に記載の方法を使用してもかまわない。 The polyol (A-1) obtained by depolymerizing the recovered polyester (a) with the polyol (b) can be used as it is, and as described above, the polybasic acid or its anhydride By adding the product (c) before, simultaneously with, or after the depolymerization, the molecular weight can be increased and used as the carboxyl group-containing resin (A-2). As the reaction, a normal esterification reaction can be applied, but the methods described in Patent Documents 5 to 8 may be used.
 多塩基酸もしくはその無水物(c)としては、慣用公知の多塩基酸もしくはその無水物を使用することができる。具体例としては、無水フタル酸、イソフタル酸、テレフタル酸、テトラブロム無水フタル酸、無水メチルハイミック酸、テトラクロロ無水フタル酸等の芳香族多価カルボン酸及びそれらの酸無水物、ヘキサヒドロ無水フタル酸、テトラヒドロ無水フタル酸、1,4-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸等の脂環式カルボン酸及びそれらの酸無水物、無水マレイン酸、フマル酸、無水コハク酸、アジピン酸、セバシン酸、アゼライン酸等の脂肪族多価カルボン酸及び酸無水物、無水ピロメリット酸、無水トリメリット酸、メチルシクロヘキセンジカルボン酸無水物等の3官能以上のカルボン酸等が挙げられる。 As the polybasic acid or its anhydride (c), a conventionally known polybasic acid or its anhydride can be used. Specific examples include phthalic anhydride, isophthalic acid, terephthalic acid, tetrabromophthalic anhydride, methyl hymic anhydride, tetrachlorophthalic anhydride and other aromatic polycarboxylic acids and their acid anhydrides, hexahydrophthalic anhydride , Alicyclic carboxylic acids such as tetrahydrophthalic anhydride, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid and their anhydrides, maleic anhydride, fumaric acid, succinic anhydride, adipic acid, sebacine Examples thereof include aliphatic polyvalent carboxylic acids such as acid and azelaic acid and trifunctional or higher functional carboxylic acids such as acid anhydride, pyromellitic anhydride, trimellitic anhydride, and methylcyclohexenedicarboxylic acid anhydride.
 上記の方法で得られたポリオール(A-1)やカルボキシル基含有樹脂(A-2)は、さらに(メタ)アクリル酸やアクリル酸誘導体等の酸もしくはアルコールと反応し得る官能基とエチレン性不飽和基を有する化合物(d)でエチレン性不飽和基を導入して、(メタ)アクリレート系感光性樹脂(A-3、A-4)としてもよい。この反応は、後述するような有機溶剤の存在下又は非存在下で、通常、酸触媒や重合禁止剤を添加して、約80℃から120℃で2時間から10時間の範囲で行なう。常圧でも加圧下でも合成が可能であり、加圧下の場合には反応の温度を低くすることができる。尚、得られた感光性樹脂に、解重合物由来の未反応水酸基が存在していても特性上問題ない。 The polyol (A-1) and the carboxyl group-containing resin (A-2) obtained by the above method further have a functional group capable of reacting with an acid or alcohol such as (meth) acrylic acid or an acrylic acid derivative and an ethylenic group. An ethylenically unsaturated group may be introduced in the compound (d) having a saturated group to obtain a (meth) acrylate photosensitive resin (A-3, A-4). This reaction is usually carried out at 80 to 120 ° C. for 2 to 10 hours in the presence or absence of an organic solvent, which will be described later, with the addition of an acid catalyst and a polymerization inhibitor. The synthesis can be carried out at normal pressure or under pressure, and the reaction temperature can be lowered under pressure. It should be noted that there is no problem in characteristics even if an unreacted hydroxyl group derived from the depolymerized product is present in the obtained photosensitive resin.
 上記酸もしくはアルコールと反応し得る官能基としては、カルボキシル基、イソシアネー基、水酸基等が挙げられる。
 カルボキシル基とエチレン性不飽和基を有する化合物(d)としては、1分子中に1個のカルボキシル基と1個以上のエチレン性不飽和基を有する不飽和モノカルボン酸であればよく、特に限定されない。具体的な例としては、例えば、アクリル酸、アクリル酸の2量体、メタクリル酸、β-スチリルアクリル酸、β-フルフリルアクリル酸、クロトン酸、α-シアノ桂皮酸、桂皮酸、(メタ)アクリル酸カプロラクトン付加物、及び飽和又は不飽和二塩基酸無水物と一分子中に1個の水酸基を有する(メタ)アクリレート類とのハーフエステル化合物などが挙げられる。ハーフエステル化合物を製造するための水酸基を有する(メタ)アクリレート類としては、例えばヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、フェニルグリシジル(メタ)アクリレートなどが挙げられる。ハーフエステル化合物を製造するための二塩基酸無水物としては、例えば無水コハク酸、無水マレイン酸、無水フタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、メチルエンドメチレンテトラヒドロ無水フタル酸などが挙げられる。ここで特に好ましいのはアクリル酸、メタアクリル酸である。これら不飽和モノカルボン酸は単独で又は2種以上を混合して用いることができる。
Examples of the functional group capable of reacting with the acid or alcohol include a carboxyl group, an isocyanate group, and a hydroxyl group.
The compound (d) having a carboxyl group and an ethylenically unsaturated group may be any unsaturated monocarboxylic acid having one carboxyl group and one or more ethylenically unsaturated groups in one molecule, and is particularly limited. Not. Specific examples include acrylic acid, dimer of acrylic acid, methacrylic acid, β-styrylacrylic acid, β-furfurylacrylic acid, crotonic acid, α-cyanocinnamic acid, cinnamic acid, (meth) Examples include adducts of caprolactone with acrylic acid, and half ester compounds of saturated or unsaturated dibasic acid anhydrides and (meth) acrylates having one hydroxyl group in one molecule. Examples of (meth) acrylates having a hydroxyl group for producing a half ester compound include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, Examples include pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and phenylglycidyl (meth) acrylate. Examples of the dibasic acid anhydride for producing the half ester compound include succinic anhydride, maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylendomethylenetetrahydro And phthalic anhydride. Particularly preferred here are acrylic acid and methacrylic acid. These unsaturated monocarboxylic acids can be used alone or in admixture of two or more.
 前記イソシアネート基とエチレン性不飽和基を有する化合物(d)としては、1分子中に1個のイソシアネート基と1個以上のエチレン性不飽和基を有するイソシアネート化合物であればよく、特に限定されない。具体的な例としては、例えば、(メタ)アクリロイルオキシエチルイソシアネート、(メタ)アクリロイルオキシエトキシエチルイソシアネート、ビス(アクリロキシメチル)エチルイソシアネートあるいはこれらの変性体等が挙げられる。さらには、1分子中に1個の水酸基と1個以上のエチレン性不飽和基を有する化合物と、イソホロンジイソシアネート、トルイレンジイソシアネート、テトラメチルキシレンジイソシアネート、ヘキサメチレンジイソシアネートなどのジイソシアネートとのハーフウレタン化合物も使用することができる。これらのエチレン性不飽和基を有するイソシアネート化合物は、単独で又は2種類以上を組み合わせて使用することができる。 The compound (d) having an isocyanate group and an ethylenically unsaturated group is not particularly limited as long as it is an isocyanate compound having one isocyanate group and one or more ethylenically unsaturated groups in one molecule. Specific examples include (meth) acryloyloxyethyl isocyanate, (meth) acryloyloxyethoxyethyl isocyanate, bis (acryloxymethyl) ethyl isocyanate, and modified products thereof. Furthermore, a half urethane compound of a compound having one hydroxyl group and one or more ethylenically unsaturated groups in one molecule and a diisocyanate such as isophorone diisocyanate, toluylene diisocyanate, tetramethylxylene diisocyanate, hexamethylene diisocyanate, etc. Can be used. These isocyanate compounds having an ethylenically unsaturated group can be used alone or in combination of two or more.
 前記水酸基とエチレン性不飽和基を有する化合物(d)としては、1分子中に1個の水酸基と1個以上のエチレン性不飽和基を有する化合物であればよく、特に限定されない。具体的な例としては、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレート類が挙げられ、単独で又は2種類以上を組み合わせて使用することができる。 The compound (d) having a hydroxyl group and an ethylenically unsaturated group is not particularly limited as long as it is a compound having one hydroxyl group and one or more ethylenically unsaturated groups in one molecule. Specific examples include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta ( Examples thereof include hydroxyalkyl (meth) acrylates such as (meth) acrylate, and these can be used alone or in combination of two or more.
 また、前記したようにして得られた(メタ)アクリレート系感光性樹脂(A-3)に、さらに多塩基酸もしくはその無水物(c)を反応させてカルボキシル基含有感光性樹脂(A-5)としてもよい。この反応において、多塩基酸もしくはその無水物(c)の使用量は、一般に、上記感光性樹脂(A-3)の水酸基1モルに対して0.1~1.0モルの割合、好ましくは生成するカルボキシル基含有光硬化性樹脂の酸価が約20~200mgKOH/g、より好ましくは40~120mgKOH/gとなるような付加量である。 Further, the (meth) acrylate-based photosensitive resin (A-3) obtained as described above is further reacted with a polybasic acid or its anhydride (c) to obtain a carboxyl group-containing photosensitive resin (A-5). ). In this reaction, the amount of polybasic acid or anhydride (c) used is generally 0.1 to 1.0 mol, preferably 1 mol to 1 mol of the hydroxyl group of the photosensitive resin (A-3). The added amount is such that the acid value of the resulting carboxyl group-containing photocurable resin is about 20 to 200 mgKOH / g, more preferably 40 to 120 mgKOH / g.
 前記感光性樹脂(A-3)に対する多塩基酸もしくはその無水物(c)の付加反応は、後述するような有機溶剤の存在下又は非存在下で、必要に応じてハイドロキノン、メチルハイドロキノン、ハイドロキノンモノメチルエーテル、カテコール、ピロガロール等の重合禁止剤の存在下、通常、約50~150℃で行う。このとき必要に応じて、トリエチルアミン等の三級アミン、トリエチルベンジルアンモニウムクロライド等の4級アンモニウム塩、2-エチル-4-メチルイミダゾール等のイミダゾール化合物、トリフェニルホスフィン等のリン化合物、ナフテン酸、ラウリン酸、ステアリン酸、オレイン酸やオクトエン酸のリチウム、クロム、ジルコニウム、カリウム、ナトリウム等の有機酸の金属塩などを触媒として添加してもよい。これらの触媒は、単独で又は2種類以上を混合して用いることができる。 The addition reaction of the polybasic acid or its anhydride (c) to the photosensitive resin (A-3) can be carried out in the presence or absence of an organic solvent as described below, and hydroquinone, methylhydroquinone, hydroquinone as necessary. The reaction is usually carried out at about 50 to 150 ° C. in the presence of a polymerization inhibitor such as monomethyl ether, catechol or pyrogallol. If necessary, a tertiary amine such as triethylamine, a quaternary ammonium salt such as triethylbenzylammonium chloride, an imidazole compound such as 2-ethyl-4-methylimidazole, a phosphorus compound such as triphenylphosphine, naphthenic acid, laurin Metal salts of organic acids such as lithium, chromium, zirconium, potassium, and sodium such as acid, stearic acid, oleic acid, and octoenoic acid may be added as a catalyst. These catalysts can be used alone or in admixture of two or more.
 次に、光重合開始剤(B)としては、下記一般式(I)で表される基を有するオキシムエステル系光重合開始剤(B1)、下記一般式(II)で表される基を有するα-アミノアセトフェノン系光重合開始剤(B2)、又は/及び下記式(III)で表される基を有するアシルホスフィンオキサイド系光重合開始剤(B3)よりなる群から選択される1種以上の光重合開始剤を使用することが好ましい。
Figure JPOXMLDOC01-appb-C000001
 式中、Rは、水素原子、フェニル基(炭素数1~6のアルキル基、フェニル基、もしくはハロゲン原子で置換されていてもよい)、炭素数1~20のアルキル基(1個以上の水酸基で置換されていてもよく、アルキル鎖の中間に1個以上の酸素原子を有していてもよい)、炭素数5~8のシクロアルキル基、炭素数2~20のアルカノイル基又はベンゾイル基(炭素数が1~6のアルキル基もしくはフェニル基で置換されていてもよい)を表し、
 Rは、フェニル基(炭素数1~6のアルキル基、フェニル基もしくはハロゲン原子で置換されていてもよい)、炭素数1~20のアルキル基(1個以上の水酸基で置換されていてもよく、アルキル鎖の中間に1個以上の酸素原子を有していてもよい)、炭素数5~8のシクロアルキル基、炭素数2~20のアルカノイル基又はベンゾイル基(炭素数が1~6のアルキル基もしくはフェニル基で置換されていてもよい)を表し、
 R及びRは、それぞれ独立に、炭素数1~12のアルキル基又はアリールアルキル基を表し、
 R及びRは、それぞれ独立に、水素原子、炭素数1~6のアルキル基、又は2つが結合した環状アルキルエーテル基を表し、
 R及びRは、それぞれ独立に、炭素数1~10の直鎖状又は分岐状のアルキル基、シクロヘキシル基、シクロペンチル基、アリール基、又はハロゲン原子、アルキル基もしくはアルコキシ基で置換されたアリール基を表し、但し、R及びRの一方は、R-C(=O)-基(ここでRは、炭素数1~20の炭化水素基)を表してもよい。
Next, the photopolymerization initiator (B) has an oxime ester photopolymerization initiator (B1) having a group represented by the following general formula (I) and a group represented by the following general formula (II). One or more selected from the group consisting of an α-aminoacetophenone photopolymerization initiator (B2) and / or an acylphosphine oxide photopolymerization initiator (B3) having a group represented by the following formula (III) It is preferable to use a photopolymerization initiator.
Figure JPOXMLDOC01-appb-C000001
In the formula, R 1 represents a hydrogen atom, a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group, or a halogen atom), an alkyl group having 1 to 20 carbon atoms (one or more Which may be substituted with a hydroxyl group and may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (Which may be substituted with an alkyl group having 1 to 6 carbon atoms or a phenyl group),
R 2 represents a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (which may be substituted with one or more hydroxyl groups). It may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (having 1 to 6 carbon atoms) Which may be substituted with an alkyl group or a phenyl group of
R 3 and R 4 each independently represents an alkyl group having 1 to 12 carbon atoms or an arylalkyl group,
R 5 and R 6 each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl ether group in which two are bonded,
R 7 and R 8 are each independently a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclohexyl group, a cyclopentyl group, an aryl group, or an aryl substituted with a halogen atom, an alkyl group or an alkoxy group And one of R 7 and R 8 may represent an R—C (═O) — group (where R is a hydrocarbon group having 1 to 20 carbon atoms).
 前記一般式(I)で表される基を有するオキシムエステル系光重合開始剤としては、好ましくは、下記式(IV)で表される2-(アセチルオキシイミノメチル)チオキサンテン-9-オン、下記一般式(V)で表される化合物、及び下記一般式(VI)で表される化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000002
The oxime ester photopolymerization initiator having a group represented by the general formula (I) is preferably 2- (acetyloxyiminomethyl) thioxanthen-9-one represented by the following formula (IV): The compound represented by the following general formula (V) and the compound represented by the following general formula (VI) are mentioned.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000003
 式中、Rは、水素原子、ハロゲン原子、炭素数1~12のアルキル基、シクロペンチル基、シクロヘキシル基、フェニル基、ベンジル基、ベンゾイル基、炭素数2~12のアルカノイル基、炭素数2~12のアルコキシカルボニル基(アルコキシル基を構成するアルキル基の炭素数が2以上の場合、アルキル基は1個以上の水酸基で置換されていてもよく、アルキル鎖の中間に1個以上の酸素原子を有していてもよい)、又はフェノキシカルボニル基を表し、
 R10、R12は、それぞれ独立に、フェニル基(炭素数1~6のアルキル基、フェニル基もしくはハロゲン原子で置換されていてもよい)、炭素数1~20のアルキル基(1個以上の水酸基で置換されていてもよく、アルキル鎖の中間に1個以上の酸素原子を有していてもよい)、炭素数5~8のシクロアルキル基、炭素数2~20のアルカノイル基又はベンゾイル基(炭素数が1~6のアルキル基もしくはフェニル基で置換されていてもよい)を表し、
 R11は、水素原子、フェニル基(炭素数1~6のアルキル基、フェニル基もしくはハロゲン原子で置換されていてもよい)、炭素数1~20のアルキル基(1個以上の水酸基で置換されていてもよく、アルキル鎖の中間に1個以上の酸素原子を有していてもよい)、炭素数5~8のシクロアルキル基、炭素数2~20のアルカノイル基又はベンゾイル基(炭素数が1~6のアルキル基もしくはフェニル基で置換されていてもよい)を表す。
Figure JPOXMLDOC01-appb-C000003
In the formula, R 9 is a hydrogen atom, halogen atom, alkyl group having 1 to 12 carbon atoms, cyclopentyl group, cyclohexyl group, phenyl group, benzyl group, benzoyl group, alkanoyl group having 2 to 12 carbon atoms, or 2 to 2 carbon atoms. 12 alkoxycarbonyl groups (when the alkyl group constituting the alkoxyl group has 2 or more carbon atoms, the alkyl group may be substituted with one or more hydroxyl groups, and one or more oxygen atoms are placed in the middle of the alkyl chain. Which may have), or a phenoxycarbonyl group,
R 10 and R 12 are each independently a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (one or more Which may be substituted with a hydroxyl group and may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (Which may be substituted with an alkyl group having 1 to 6 carbon atoms or a phenyl group),
R 11 is a hydrogen atom, a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (substituted with one or more hydroxyl groups). And may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzoyl group (having a carbon number). Optionally substituted with 1 to 6 alkyl groups or phenyl groups.
Figure JPOXMLDOC01-appb-C000004
 式中、R13、R14及びR19は、それぞれ独立に、炭素数1~12のアルキル基を表し、
 R15、R16、R17及びR18は、それぞれ独立に、水素原子又は炭素数1~6のアルキル基を表し、
 Mは、O、S又はNHを表し、
 m及びpは、それぞれ独立に0~5の整数を表す。
Figure JPOXMLDOC01-appb-C000004
In the formula, R 13 , R 14 and R 19 each independently represents an alkyl group having 1 to 12 carbon atoms,
R 15 , R 16 , R 17 and R 18 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms,
M represents O, S or NH;
m and p each independently represents an integer of 0 to 5.
 前記オキシムエステル系光重合開始剤の中でも、前記一般式(IV)で表される2-(アセチルオキシイミノメチル)チオキサンテン-9-オン、及び式(V)で表される化合物がより好ましい。市販品としては、チバ・ジャパン社製のCGI-325、イルガキュアー(登録商標)OXE01、イルガキュアーOXE02、ADEKA社製のN-1919等が挙げられる。これらのオキシムエステル系光重合開始剤は、単独で又は2種以上を組み合わせて用いることができる。 Among the oxime ester photopolymerization initiators, 2- (acetyloxyiminomethyl) thioxanthen-9-one represented by the general formula (IV) and a compound represented by the formula (V) are more preferable. Examples of commercially available products include CGI-325 manufactured by Ciba Japan, Irgacure (registered trademark) OXE01, Irgacure OXE02, and N-1919 manufactured by ADEKA. These oxime ester photopolymerization initiators can be used alone or in combination of two or more.
 前記一般式(II)で表される基を有するα-アミノアセトフェノン系光重合開始剤としては、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパノン-1、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタン-1-オン、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、N,N-ジメチルアミノアセトフェノンなどが挙げられる。市販品としては、チバ・ジャパン社製のイルガキュアー907、イルガキュアー369、イルガキュアー379などが挙げられる。 Examples of the α-aminoacetophenone photopolymerization initiator having a group represented by the general formula (II) include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2- Benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) ) Phenyl] -1-butanone, N, N-dimethylaminoacetophenone and the like. Examples of commercially available products include Irgacure 907, Irgacure 369, and Irgacure 379 manufactured by Ciba Japan.
 前記一般式(III)で表される基を有するアシルホスフィンオキサイド系光重合開始剤としては、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチル-ペンチルホスフィンオキサイドなどが挙げられる。市販品としては、BASF社製のルシリンTPO、チバ・ジャパン社製のイルガキュアー819などが挙げられる。 Examples of the acylphosphine oxide photopolymerization initiator having a group represented by the general formula (III) include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine. And oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide, and the like. Commercially available products include Lucilin TPO manufactured by BASF, Irgacure 819 manufactured by Ciba Japan.
 このような光重合開始剤(B)の配合量は、カルボキシル基含有樹脂(A,C)100質量部(カルボキシル基含有樹脂の2種以上を使用する場合には合計量、以下同様)に対して、0.01~30質量部、好ましくは0.5~15質量部の範囲が適当である。光重合開始剤(B)の配合量が0.01質量部未満であると、銅上での光硬化性が不足し、塗膜が剥離したり、耐薬品性等の塗膜特性が低下するので好ましくない。一方、30質量部を超えると、光重合開始剤(B)のソルダーレジスト塗膜表面での光吸収が激しくなり、深部硬化性が低下する傾向があるために好ましくない。
 なお、前記式(I)で表される基を有するオキシムエステル系光重合開始剤の場合、その配合量は、カルボキシル基含有樹脂(A,C)100質量部に対して、好ましくは0.01~20質量部、より好ましくは0.01~5質量部の範囲が望ましい。
The blending amount of such a photopolymerization initiator (B) is 100 parts by weight of the carboxyl group-containing resin (A, C) (the total amount when two or more carboxyl group-containing resins are used, the same applies hereinafter). The range of 0.01 to 30 parts by mass, preferably 0.5 to 15 parts by mass is appropriate. When the blending amount of the photopolymerization initiator (B) is less than 0.01 part by mass, the photocurability on copper is insufficient, and the coating film peels off or the coating properties such as chemical resistance deteriorate. Therefore, it is not preferable. On the other hand, if it exceeds 30 parts by mass, light absorption on the surface of the solder resist coating film of the photopolymerization initiator (B) becomes violent and the deep curability tends to decrease, which is not preferable.
In the case of the oxime ester photopolymerization initiator having a group represented by the formula (I), the blending amount is preferably 0.01 with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). The range of -20 parts by mass, more preferably 0.01-5 parts by mass is desirable.
 他に本発明の感光性樹脂組成物に好適に用いることができる光重合開始剤、光開始助剤及び増感剤としては、ベンゾイン化合物、アセトフェノン化合物、アントラキノン化合物、チオキサントン化合物、ケタール化合物、ベンゾフェノン化合物、キサントン化合物、及び3級アミン化合物等を挙げることができる。 Other photopolymerization initiators, photoinitiator assistants and sensitizers that can be suitably used in the photosensitive resin composition of the present invention include benzoin compounds, acetophenone compounds, anthraquinone compounds, thioxanthone compounds, ketal compounds, and benzophenone compounds. , Xanthone compounds, and tertiary amine compounds.
 ベンゾイン化合物の具体例を挙げると、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテルである。
 アセトフェノン化合物の具体例を挙げると、例えば、アセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、2,2-ジエトキシ-2-フェニルアセトフェノン、1,1-ジクロロアセトフェノンである。
Specific examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
Specific examples of the acetophenone compound include acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, and 1,1-dichloroacetophenone.
 アントラキノン化合物の具体例を挙げると、例えば、2-メチルアントラキノン、2-エチルアントラキノン、2-t-ブチルアントラキノン、1-クロロアントラキノンである。
 チオキサントン化合物の具体例を挙げると、例えば、2,4-ジメチルチオキサントン、2,4-ジエチルチオキサントン、2-クロロチオキサントン、2,4-ジイソプロピルチオキサントンである。
Specific examples of the anthraquinone compound include 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, and 1-chloroanthraquinone.
Specific examples of the thioxanthone compound include, for example, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, and 2,4-diisopropylthioxanthone.
 ケタール化合物の具体例を挙げると、例えば、アセトフェノンジメチルケタール、ベンジルジメチルケタールである。
 ベンゾフェノン化合物の具体例を挙げると、例えば、ベンゾフェノン、4-ベンゾイルジフェニルスルフィド、4-ベンゾイル-4’-メチルジフェニルスルフィド、4-ベンゾイル-4’-エチルジフェニルスルフィド、4-ベンゾイル-4’-プロピルジフェニルスルフィドである。
Specific examples of the ketal compound include acetophenone dimethyl ketal and benzyl dimethyl ketal.
Specific examples of the benzophenone compound include, for example, benzophenone, 4-benzoyldiphenyl sulfide, 4-benzoyl-4′-methyldiphenyl sulfide, 4-benzoyl-4′-ethyldiphenyl sulfide, 4-benzoyl-4′-propyldiphenyl. Sulfide.
 3級アミン化合物の具体例を挙げると、例えば、エタノールアミン化合物、ジアルキルアミノベンゼン構造を有する化合物、例えば、4,4’-ジメチルアミノベンゾフェノン(日本曹達社製ニッソキュアーMABP)、4,4’-ジエチルアミノベンゾフェノン(保土ヶ谷化学社製EAB)などのジアルキルアミノベンゾフェノン、7-(ジエチルアミノ)-4-メチル-2H-1-ベンゾピラン-2-オン(7-(ジエチルアミノ)-4-メチルクマリン)等のジアルキルアミノ基含有クマリン化合物、4-ジメチルアミノ安息香酸エチル(日本化薬社製カヤキュアーEPA)、2-ジメチルアミノ安息香酸エチル(インターナショナルバイオ-シンセエティックス社製Quantacure DMB)、4-ジメチルアミノ安息香酸(n-ブトキシ)エチル(インターナショナルバイオ-シンセエティックス社製Quantacure BEA)、p-ジメチルアミノ安息香酸イソアミルエチルエステル(日本化薬社製カヤキュアーDMBI)、4-ジメチルアミノ安息香酸2-エチルヘキシル(Van Dyk社製Esolol 507)、4,4’-ジエチルアミノベンゾフェノン(保土ヶ谷化学社製EAB)である。 Specific examples of the tertiary amine compound include, for example, an ethanolamine compound, a compound having a dialkylaminobenzene structure, such as 4,4′-dimethylaminobenzophenone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.), 4,4′-diethylamino. Dialkylamino benzophenones such as benzophenone (EAB manufactured by Hodogaya Chemical Co.), and dialkylamino groups such as 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one (7- (diethylamino) -4-methylcoumarin) Contained coumarin compound, ethyl 4-dimethylaminobenzoate (Kayacure EPA, Nippon Kayaku Co., Ltd.), ethyl 2-dimethylaminobenzoate (Quantacure DMB, International Bio-Synthetics), 4-dimethylaminobenzoic acid n-butoxy) ethyl (Quantacure BEA, manufactured by International Bio-Synthetics), p-dimethylaminobenzoic acid isoamyl ethyl ester (Kayacure DMBI, manufactured by Nippon Kayaku Co., Ltd.), 2-ethylhexyl 4-dimethylaminobenzoate (Van Dyk) Esol 507), 4,4′-diethylaminobenzophenone (EAB manufactured by Hodogaya Chemical Co., Ltd.).
 前記した化合物の中でも、チオキサントン化合物及び3級アミン化合物が好ましい。本発明の組成物には、チオキサントン化合物が含まれることが深部硬化性の面から好ましく、中でも、2,4-ジメチルチオキサントン、2,4-ジエチルチオキサントン、2-クロロチオキサントン、2,4-ジイソプロピルチオキサントン等のチオキサントン化合物が好ましい。
 このようなチオキサントン化合物の配合量としては、カルボキシル基含有樹脂(A,C)100質量部に対して、好ましくは20質量部以下、より好ましくは10質量部以下の割合が適当である。チオキサントン化合物の配合量が多すぎると、厚膜硬化性が低下して、製品のコストアップに繋がるので、好ましくない。
Among the above-mentioned compounds, thioxanthone compounds and tertiary amine compounds are preferable. The composition of the present invention preferably contains a thioxanthone compound from the viewpoint of deep curable properties. Among them, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone A thioxanthone compound such as
The amount of such a thioxanthone compound is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). If the amount of the thioxanthone compound is too large, the thick film curability is lowered and the cost of the product is increased, which is not preferable.
 3級アミン化合物としては、ジアルキルアミノベンゼン構造を有する化合物が好ましく、中でも、ジアルキルアミノベンゾフェノン化合物、最大吸収波長が350~410nmにあるジアルキルアミノ基含有クマリン化合物が特に好ましい。ジアルキルアミノベンゾフェノン化合物としては、4,4’-ジエチルアミノベンゾフェノンが、毒性も低く好ましい。最大吸収波長が350~410nmにあるジアルキルアミノ基含有クマリン化合物は、最大吸収波長が紫外線領域にあるため、着色が少なく、無色透明な感光性組成物はもとより、着色顔料を用い、着色顔料自体の色を反映した着色ソルダーレジスト膜を提供することが可能となる。特に、7-(ジエチルアミノ)-4-メチル-2H-1-ベンゾピラン-2-オンが波長400~410nmのレーザー光に対して優れた増感効果を示すことから好ましい。 As the tertiary amine compound, a compound having a dialkylaminobenzene structure is preferable, among which a dialkylaminobenzophenone compound and a dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 410 nm are particularly preferable. As the dialkylaminobenzophenone compound, 4,4'-diethylaminobenzophenone is preferable because of its low toxicity. A dialkylamino group-containing coumarin compound having a maximum absorption wavelength of 350 to 410 nm has a maximum absorption wavelength in the ultraviolet region, so that it is less colored and uses a color pigment as well as a colorless and transparent photosensitive composition. A colored solder resist film reflecting the color can be provided. In particular, 7- (diethylamino) -4-methyl-2H-1-benzopyran-2-one is preferable because it exhibits an excellent sensitizing effect on laser light having a wavelength of 400 to 410 nm.
 このような3級アミン化合物の配合量としては、カルボキシル基含有樹脂(A,C)100質量部に対して、好ましくは0.1~20質量部、より好ましくは0.1~10質量部の割合である。3級アミン化合物の配合量が0.1質量部未満であると、十分な増感効果を得ることができない傾向にある。一方、20質量部を超えると、3級アミン化合物による乾燥ソルダーレジスト塗膜の表面での光吸収が激しくなり、深部硬化性が低下する傾向がある。 The amount of such a tertiary amine compound is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). It is a ratio. When the amount of the tertiary amine compound is less than 0.1 parts by mass, a sufficient sensitizing effect tends not to be obtained. On the other hand, when the amount exceeds 20 parts by mass, light absorption on the surface of the dry solder resist coating film by the tertiary amine compound becomes intense, and the deep curability tends to decrease.
 本発明の感光性樹脂組成物には、感度を向上するために連鎖移動剤として公知慣用のNフェニルグリシン類、フェノキシ酢酸類、チオフェノキシ酢酸類、メルカプトチアゾール等を配合することができる。連鎖移動剤の具体例を挙げると、例えば、メルカプト琥珀酸、メルカプト酢酸、メルカプトプロピオン酸、メチオニン、システイン、チオサリチル酸及びその誘導体等のカルボキシル基を有する連鎖移動剤;メルカプトエタノール、メルカプトプロパノール、メルカプトブタノール、メルカプトプロパンジオール、メルカプトブタンジオール、ヒドロキシベンゼンチオール及びその誘導体等の水酸基を有する連鎖移動剤;1-ブタンチオール、ブチル-3-メルカプトプロピオネート、メチル-3-メルカプトプロピオネート、2,2-(エチレンジオキシ)ジエタンチオール、エタンチオール、4-メチルベンゼンチオール、ドデシルメルカプタン、プロパンチオール、ブタンチオール、ペンタンチオール、1-オクタンチオール、シクロペンタンチオール、シクロヘキサンチオール、チオグリセロール、4,4-チオビスベンゼンチオール等である。 In the photosensitive resin composition of the present invention, known and commonly used N-phenylglycines, phenoxyacetic acids, thiophenoxyacetic acids, mercaptothiazole and the like can be blended as chain transfer agents in order to improve sensitivity. Specific examples of chain transfer agents include, for example, chain transfer agents having a carboxyl group such as mercaptosuccinic acid, mercaptoacetic acid, mercaptopropionic acid, methionine, cysteine, thiosalicylic acid and derivatives thereof; mercaptoethanol, mercaptopropanol, mercaptobutanol Chain transfer agents having a hydroxyl group such as 1-butanethiol, butyl-3-mercaptopropionate, methyl-3-mercaptopropionate, 2,2 -(Ethylenedioxy) diethanethiol, ethanethiol, 4-methylbenzenethiol, dodecyl mercaptan, propanethiol, butanethiol, pentanethiol, 1-octanethiol, cyclo Ntanchioru, cyclohexane thiol, thioglycerol, 4,4-thiobisbenzenethiol like.
 また、多官能性メルカプタン系化合物としては、特に限定されるものではないが、例えば、ヘキサン-1,6-ジチオール、デカン-1,10-ジチオール、ジメルカプトジエチルエーテル、ジメルカプトジエチルスルフィド等の脂肪族チオール類;キシリレンジメルカプタン、4,4´-ジメルカプトジフェニルスルフィド、1,4-ベンゼンジチオール等の芳香族チオール類;エチレングリコールビス(メルカプトアセテート)、ポリエチレングリコールビス(メルカプトアセテート)、プロピレングリコールビス(メルカプトアセテート)、グリセリントリス(メルカプトアセテート)、トリメチロールエタントリス(メルカプトアセテート)、トリメチロールプロパントリス(メルカプトアセテート)、ペンタエリスリトールテトラキス(メルカプトアセテート)、ジペンタエリスリトールヘキサキス(メルカプトアセテート)等の多価アルコールのポリ(メルカプトアセテート)類;エチレングリコールビス(3-メルカプトプロピオネート)、ポリエチレングリコールビス(3-メルカプトプロピオネート)、プロピレングリコールビス(3-メルカプトプロピオネート)、グリセリントリス(3-メルカプトプロピオネート)、トリメチロールエタントリス(メルカプトプロピオネート)、トリメチロールプロパントリス(3-メルカプトプロピオネート)、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、ジペンタエリスリトールヘキサキス(3-メルカプトプロピオネート)等の多価アルコールのポリ(3-メルカプトプロピオネート)類;1,4-ビス(3-メルカプトブチリルオキシ)ブタン、1,3,5-トリス(3-メルカプトブチルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン、ペンタエリリトールテトラキス(3-メルタプトブチレート)等のポリ(メルカプトブチレート)類などが挙げられる。 Further, the polyfunctional mercaptan-based compound is not particularly limited. For example, fat such as hexane-1,6-dithiol, decane-1,10-dithiol, dimercaptodiethyl ether, dimercaptodiethylsulfide, etc. Aromatic thiols such as xylylene dimercaptan, 4,4'-dimercaptodiphenyl sulfide, 1,4-benzenedithiol; ethylene glycol bis (mercaptoacetate), polyethylene glycol bis (mercaptoacetate), propylene glycol bis (Mercaptoacetate), glycerin tris (mercaptoacetate), trimethylolethane tris (mercaptoacetate), trimethylolpropane tris (mercaptoacetate), pentaerythritol tet Poly (mercaptoacetate) polyhydric alcohols such as kiss (mercaptoacetate) and dipentaerythritol hexakis (mercaptoacetate); ethylene glycol bis (3-mercaptopropionate), polyethylene glycol bis (3-mercaptopropionate) ), Propylene glycol bis (3-mercaptopropionate), glycerin tris (3-mercaptopropionate), trimethylolethane tris (mercaptopropionate), trimethylolpropane tris (3-mercaptopropionate), penta Poly (3-mercaptopropionate) polyhydric alcohols such as erythritol tetrakis (3-mercaptopropionate) and dipentaerythritol hexakis (3-mercaptopropionate) 1,4-bis (3-mercaptobutyryloxy) butane, 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3,5-triazine-2,4,6 (1H, 3H, And poly (mercaptobutyrate) s such as 5H) -trione and pentaerythritol tetrakis (3-mertapbutyrate).
 さらに、連鎖移動剤として働くメルカプト基を有する複素環化合物として、例えば、メルカプト-4-ブチロラクトン(別名:2-メルカプト-4-ブタノリド)、2-メルカプト-4-メチル-4-ブチロラクトン、2-メルカプト-4-エチル-4-ブチロラクトン、2-メルカプト-4-ブチロチオラクトン、2-メルカプト-4-ブチロラクタム、N-メトキシ-2-メルカプト-4-ブチロラクタム、N-エトキシ-2-メルカプト-4-ブチロラクタム、N-メチル-2-メルカプト-4-ブチロラクタム、N-エチル-2-メルカプト-4-ブチロラクタム、N-(2-メトキシ)エチル-2-メルカプト-4-ブチロラクタム、N-(2-エトキシ)エチル-2-メルカプト-4-ブチロラクタム、2-メルカプト-5-バレロラクトン、2-メルカプト-5-バレロラクタム、N-メチル-2-メルカプト-5-バレロラクタム、N-エチル-2-メルカプト-5-バレロラクタム、N-(2-メトキシ)エチル-2-メルカプト-5-バレロラクタム、N-(2-エトキシ)エチル-2-メルカプト-5-バレロラクタム及び2-メルカプト-6-ヘキサノラクタム等が挙げられる。 Further, examples of the heterocyclic compound having a mercapto group acting as a chain transfer agent include mercapto-4-butyrolactone (also known as 2-mercapto-4-butanolide), 2-mercapto-4-methyl-4-butyrolactone, 2-mercapto. -4-ethyl-4-butyrolactone, 2-mercapto-4-butyrothiolactone, 2-mercapto-4-butyrolactam, N-methoxy-2-mercapto-4-butyrolactam, N-ethoxy-2-mercapto-4- Butyrolactam, N-methyl-2-mercapto-4-butyrolactam, N-ethyl-2-mercapto-4-butyrolactam, N- (2-methoxy) ethyl-2-mercapto-4-butyrolactam, N- (2-ethoxy) Ethyl-2-mercapto-4-butyrolactam, 2-mercapto-5 Lerolactone, 2-mercapto-5-valerolactam, N-methyl-2-mercapto-5-valerolactam, N-ethyl-2-mercapto-5-valerolactam, N- (2-methoxy) ethyl-2-mercapto- Examples include 5-valerolactam, N- (2-ethoxy) ethyl-2-mercapto-5-valerolactam, and 2-mercapto-6-hexanolactam.
 特に、感光性樹脂組成物の現像性を損なうことがない連鎖移動剤であるメルカプト基を有する複素環化合物として、メルカプトベンゾチアゾール、3-メルカプト-4-メチル-4H-1,2,4-トリアゾール、5-メチル-1,3,4-チアジアゾール-2-チオール、1-フェニル-5-メルカプト-1H-テトラゾールが好ましい。これらの連鎖移動剤は、単独で又は2種以上を併用することができる。 In particular, as a heterocyclic compound having a mercapto group which is a chain transfer agent that does not impair the developability of the photosensitive resin composition, mercaptobenzothiazole, 3-mercapto-4-methyl-4H-1,2,4-triazole 5-methyl-1,3,4-thiadiazole-2-thiol and 1-phenyl-5-mercapto-1H-tetrazole are preferred. These chain transfer agents can be used alone or in combination of two or more.
 これらの光重合開始剤、光開始助剤、増感剤及び連鎖移動剤は、単独で又は2種類以上の混合物として使用することができる。
 このような光重合開始剤、光開始助剤、増感剤及び連鎖移動剤の総量は、カルボキシル基含有樹脂(A,C)100質量部に対して35質量部以下となる範囲であることが好ましい。35質量部を超えると、これらの光吸収により深部硬化性が低下する傾向にある。
These photopolymerization initiators, photoinitiator assistants, sensitizers and chain transfer agents can be used alone or as a mixture of two or more.
The total amount of such photopolymerization initiator, photoinitiator assistant, sensitizer and chain transfer agent may be in a range of 35 parts by mass or less with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). preferable. When it exceeds 35 parts by mass, the deep curability tends to decrease due to light absorption.
 さらに本発明の感光性組成物は、アルカリ現像性を付与する目的で、また感光性、耐熱性、及び電気特性を向上させる目的で、慣用公知のカルボキシル基含有感光性樹脂(C)を加えてもよい。特に、そのエチレン性不飽和二重結合は、アクリル酸もしくはメタアクリル酸又はそれらの誘導体由来のものが好ましい。カルボキシル基含有感光性樹脂(C)の具体例としては、以下に列挙するような樹脂(オリゴマー及びポリマーのいずれでもよい)が好ましい。
 (1)(メタ)アクリル酸等の不飽和カルボン酸と、スチレン、α-メチルスチレン、低級アルキル(メタ)アクリレート、イソブチレン等の不飽和基含有化合物との共重合により得られるカルボキシル基含有樹脂に分子中に1つ以上のエチレン性不飽和基と1つのエポキシ基を有する化合物を反応させてなるカルボキシル基含有感光性樹脂。
 (2)脂肪族ジイソシアネート、分岐脂肪族ジイソシアネート、脂環式ジイソシアネート、芳香族ジイソシアネート等のジイソシアネートと、ジメチロールプロピオン酸、ジメチロールブタン酸等のカルボキシル基含有ジアルコール化合物及びポリカーボネート系ポリオール、ポリエーテル系ポリオール、ポリエステル系ポリオール、ポリオレフィン系ポリオール、アクリル系ポリオール、ビスフェノールA系アルキレンオキシド付加体ジオール、フェノール性ヒドロキシル基及びアルコール性ヒドロキシル基を有する化合物等のジオール化合物の重付加反応によるカルボキシル基含有ウレタン樹脂の合成中に、ヒドロキシアルキル(メタ)アクリレート等の分子中に1つの水酸基と1つ以上の(メタ)アクリル基を有する化合物を加え、末端(メタ)アクリル化したカルボキシル基含有感光性ウレタン樹脂。
 (3)ジイソシアネートと、ビスフェノールA型エポキシ樹脂、水添ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビキシレノール型エポキシ樹脂、ビフェノール型エポキシ樹脂等の2官能エポキシ樹脂の(メタ)アクリレートもしくはその部分酸無水物変性物、カルボキシル基含有ジアルコール化合物及びジオール化合物の重付加反応によるカルボキシル基含有感光性ウレタン樹脂。
 (4)前記(3)の樹脂の合成中に、ヒドロキシアルキル(メタ)アクリレート等の分子中に1つの水酸基と1つ以上の(メタ)アクリル基を有する化合物を加え、末端(メタ)アクリル化したカルボキシル基含有感光性ウレタン樹脂。
 (5)前記(2)又は(3)の樹脂の合成中に、イソホロンジイソシアネートとペンタエリスリトールトリアクリレートの等モル反応物など、分子中に1つのイソシアネート基と1つ以上の(メタ)アクリル基を有する化合物を加え末端(メタ)アクリル化したカルボキシル基含有感光性ウレタン樹脂。
 (6)後述するような2官能又はそれ以上の多官能(固形)エポキシ樹脂に(メタ)アクリル酸を反応させ、側鎖に存在する水酸基に2塩基酸無水物を付加させたカルボキシル基含有感光性樹脂。
 (7)後述するような2官能(固形)エポキシ樹脂の水酸基をさらにエピクロロヒドリンでエポキシ化した多官能エポキシ樹脂に(メタ)アクリル酸を反応させ、生じた水酸基に2塩基酸無水物を付加させたカルボキシル基含有感光性樹脂。
 (8)ノボラックのごとき多官能フェノール化合物にエチレンオキサイドのごとき環状エーテル、プロピレンカーボネートのごとき環状カーボネートを付加させ、得られた水酸基を(メタ)アクリル酸で部分エステル化し、残りの水酸基に多塩基酸無水物を反応させたカルボキシル基含有感光性樹脂。
 (9)上記(1)~(8)の樹脂にさらに1分子中に1つのエポキシ基と1つ以上の(メタ)アクリル基を有する化合物を付加してなるカルボキシル基含有感光性樹脂。
Further, the photosensitive composition of the present invention is added with a conventionally known carboxyl group-containing photosensitive resin (C) for the purpose of imparting alkali developability and for the purpose of improving the photosensitivity, heat resistance and electrical characteristics. Also good. In particular, the ethylenically unsaturated double bond is preferably derived from acrylic acid, methacrylic acid or derivatives thereof. As specific examples of the carboxyl group-containing photosensitive resin (C), resins listed below (any of oligomers and polymers) may be preferable.
(1) A carboxyl group-containing resin obtained by copolymerization of an unsaturated carboxylic acid such as (meth) acrylic acid and an unsaturated group-containing compound such as styrene, α-methylstyrene, lower alkyl (meth) acrylate, and isobutylene. A carboxyl group-containing photosensitive resin obtained by reacting a compound having one or more ethylenically unsaturated groups and one epoxy group in a molecule.
(2) Diisocyanates such as aliphatic diisocyanates, branched aliphatic diisocyanates, alicyclic diisocyanates, aromatic diisocyanates, carboxyl group-containing dialcohol compounds such as dimethylolpropionic acid and dimethylolbutanoic acid, polycarbonate polyols, polyethers Of a carboxyl group-containing urethane resin by a polyaddition reaction of a diol compound such as a polyol, a polyester-based polyol, a polyolefin-based polyol, an acrylic polyol, a bisphenol A-based alkylene oxide adduct diol, a compound having a phenolic hydroxyl group and an alcoholic hydroxyl group During the synthesis, a compound having one hydroxyl group and one or more (meth) acryl groups in a molecule such as hydroxyalkyl (meth) acrylate is added. (Meth) acrylated carboxyl group-containing photosensitive urethane resin.
(3) Diisocyanate and bifunctional epoxy resin such as bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bixylenol type epoxy resin, biphenol type epoxy resin ( A carboxyl group-containing photosensitive urethane resin obtained by a polyaddition reaction of (meth) acrylate or a partially acid anhydride-modified product thereof, a carboxyl group-containing dialcohol compound, and a diol compound.
(4) During the synthesis of the resin of (3) above, a compound having one hydroxyl group and one or more (meth) acrylic groups in a molecule such as hydroxyalkyl (meth) acrylate is added, and terminal (meth) acrylated Carboxyl group-containing photosensitive urethane resin.
(5) During the synthesis of the resin of the above (2) or (3), one isocyanate group and one or more (meth) acryl groups are introduced into the molecule, such as an equimolar reaction product of isophorone diisocyanate and pentaerythritol triacrylate. A carboxyl group-containing photosensitive urethane resin obtained by adding a compound having a terminal (meth) acrylate.
(6) Carboxyl group-containing photosensitivity in which (meth) acrylic acid is reacted with a bifunctional or higher polyfunctional (solid) epoxy resin as described later and a dibasic acid anhydride is added to the hydroxyl group present in the side chain. Resin.
(7) A polyfunctional epoxy resin obtained by epoxidizing a hydroxyl group of a bifunctional (solid) epoxy resin as described later with epichlorohydrin is reacted with (meth) acrylic acid, and a dibasic acid anhydride is added to the resulting hydroxyl group. Added carboxyl group-containing photosensitive resin.
(8) A cyclic ether such as ethylene oxide or a cyclic carbonate such as propylene carbonate is added to a polyfunctional phenol compound such as novolak, and the resulting hydroxyl group is partially esterified with (meth) acrylic acid, and a polybasic acid is added to the remaining hydroxyl group. A carboxyl group-containing photosensitive resin obtained by reacting an anhydride.
(9) A carboxyl group-containing photosensitive resin obtained by adding a compound having one epoxy group and one or more (meth) acrylic groups in one molecule to the resins (1) to (8).
 上記のようなカルボキシル基含有感光性樹脂(C)は、バックボーン・ポリマーの側鎖に多数の遊離のカルボキシル基を有するため、希アルカリ水溶液による現像が可能になる。
 また、上記カルボキシル基含有感光性樹脂(C)の酸価は、40~200mgKOH/gの範囲であり、より好ましくは45~120mgKOH/gの範囲である。カルボキシル基含有樹脂の酸価が40mgKOH/g未満であるとアルカリ現像が困難となり、一方、200mgKOH/gを超えると現像液による露光部の溶解が進むために、必要以上にラインが痩せたり、場合によっては、露光部と未露光部の区別なく現像液で溶解剥離してしまい、正常なレジストパターンの描画が困難となるので好ましくない。
Since the carboxyl group-containing photosensitive resin (C) as described above has a large number of free carboxyl groups in the side chain of the backbone polymer, development with a dilute aqueous alkali solution is possible.
The acid value of the carboxyl group-containing photosensitive resin (C) is in the range of 40 to 200 mgKOH / g, more preferably in the range of 45 to 120 mgKOH / g. When the acid value of the carboxyl group-containing resin is less than 40 mgKOH / g, alkali development becomes difficult. On the other hand, when the acid value exceeds 200 mgKOH / g, dissolution of the exposed area by the developer proceeds and the line becomes thinner than necessary. Depending on the case, the exposed portion and the unexposed portion are not distinguished from each other by dissolution and peeling with a developer, which makes it difficult to draw a normal resist pattern.
 また、上記カルボキシル基含有感光性樹脂(C)の重量平均分子量は、樹脂骨格により異なるが、一般的に2,000~150,000、さらには5,000~100,000の範囲にあるものが好ましい。重量平均分子量が2,000未満であると、タックフリー性能が劣ることがあり、露光後の塗膜の耐湿性が悪く、現像時に膜減りが生じ、解像度が大きく劣ることがある。一方、重量平均分子量が150,000を超えると、現像性が著しく悪くなることがあり、貯蔵安定性が劣ることがある。 The weight-average molecular weight of the carboxyl group-containing photosensitive resin (C) varies depending on the resin skeleton, but is generally in the range of 2,000 to 150,000, more preferably 5,000 to 100,000. preferable. When the weight average molecular weight is less than 2,000, tack-free performance may be inferior, the moisture resistance of the coated film after exposure may be poor, film thickness may be reduced during development, and resolution may be greatly inferior. On the other hand, when the weight average molecular weight exceeds 150,000, developability may be remarkably deteriorated, and storage stability may be inferior.
 このようなカルボキシル基含有感光性樹脂(C)の配合量は、全組成物中に、0~50質量%、好ましくは10~40質量%の範囲が適当である。カルボキシル基含有感光性樹脂(C)の配合量が上記範囲より多い場合、目的とする再生ポリエステルの使用量が極端に少なくなるので好ましくない。
 これらカルボキシル基含有感光性樹脂(C)は、前記列挙したものに限らず使用することができ、1種類でも複数種混合しても使用することができる。また、アルカリ現像性を向上させる目的で、従来公知の他のカルボキシル基含有樹脂を使用してもよい。
The amount of such a carboxyl group-containing photosensitive resin (C) is 0 to 50% by mass, preferably 10 to 40% by mass in the total composition. When the amount of the carboxyl group-containing photosensitive resin (C) is more than the above range, the amount of the desired recycled polyester is extremely small, which is not preferable.
These carboxyl group-containing photosensitive resins (C) are not limited to those listed above, and can be used singly or in combination. Further, for the purpose of improving alkali developability, other conventionally known carboxyl group-containing resins may be used.
 本発明の感光性樹脂組成物には、耐熱性を付与するために、熱硬化性樹脂を配合することができる。本発明に用いられる熱硬化成分としては、メラミン樹脂、ベンゾグアナミン樹脂などのアミン樹脂、ブロックイソシアネート化合物、シクロカーボネート化合物、多官能エポキシ化合物、多官能オキセタン化合物、エピスルフィド樹脂、メラミン誘導体、ビスマレイミド、オキサジン化合物、オキサゾリン化合物、カルボジイミド樹脂などの公知慣用の熱硬化性樹脂が使用できる。特に好ましいのは分子中に2個以上の環状エーテル基及び/又は環状チオエーテル基(以下、環状(チオ)エーテル基と略称する)を有する熱硬化性成分(D)である。 In the photosensitive resin composition of the present invention, a thermosetting resin can be blended to impart heat resistance. Examples of thermosetting components used in the present invention include amine resins such as melamine resins and benzoguanamine resins, blocked isocyanate compounds, cyclocarbonate compounds, polyfunctional epoxy compounds, polyfunctional oxetane compounds, episulfide resins, melamine derivatives, bismaleimides, and oxazine compounds. , Known thermosetting resins such as oxazoline compounds and carbodiimide resins can be used. Particularly preferred is a thermosetting component (D) having two or more cyclic ether groups and / or cyclic thioether groups (hereinafter abbreviated as cyclic (thio) ether groups) in the molecule.
 このような分子中に2つ以上の環状(チオ)エーテル基を有する熱硬化性成分(D)は、分子中に3、4又は5員環の環状エーテル基、又は環状チオエーテル基のいずれか一方又は2種類の基を2個以上有する化合物であり、例えば、分子中に少なくとも2つ以上のエポキシ基を有する化合物、すなわち多官能エポキシ化合物(D-1)、分子中に少なくとも2つ以上のオキセタニル基を有する化合物、すなわち多官能オキセタン化合物(D-2)、分子中に2個以上のチオエーテル基を有する化合物、すなわちエピスルフィド樹脂(D-3)などが挙げられる。 The thermosetting component (D) having two or more cyclic (thio) ether groups in such a molecule is either a three-, four- or five-membered cyclic ether group or a cyclic thioether group in the molecule. Or a compound having two or more two types of groups, for example, a compound having at least two epoxy groups in the molecule, that is, a polyfunctional epoxy compound (D-1), at least two oxetanyl in the molecule A compound having a group, that is, a polyfunctional oxetane compound (D-2), a compound having two or more thioether groups in the molecule, that is, an episulfide resin (D-3).
 前記多官能エポキシ化合物(D-1)としては、例えば、ジャパンエポキシレジン社製のjER828、jER834、jER1001、jER1004、DIC社製のエピクロン840、エピクロン850、エピクロン1050、エピクロン2055、東都化成社製のエポトートYD-011、YD-013、YD-127、YD-128、ダウケミカル社製のD.E.R.317、D.E.R.331、D.E.R.661、D.E.R.664、チバ・ジャパン社のアラルダイド6071、アラルダイド6084、アラルダイドGY250、アラルダイドGY260、住友化学工業社製のスミ-エポキシESA-011、ESA-014、ELA-115、ELA-128、旭化成工業社製のA.E.R.330、A.E.R.331、A.E.R.661、A.E.R.664等(何れも商品名)のビスフェノールA型エポキシ樹脂;ジャパンエポキシレジン社製のjERYL903、DIC社製のエピクロン152、エピクロン165、東都化成社製のエポトートYDB-400、YDB-500、ダウケミカル社製のD.E.R.542、チバ・ジャパン社製のアラルダイド8011、住友化学工業社製のスミ-エポキシESB-400、ESB-700、旭化成工業社製のA.E.R.711、A.E.R.714等(何れも商品名)のブロム化エポキシ樹脂;ジャパンエポキシレジン社製のjER152、jER154、ダウケミカル社製のD.E.N.431、D.E.N.438、DIC社製のエピクロンN-730、エピクロンN-770、エピクロンN-865、東都化成社製のエポトートYDCN-701、YDCN-704、チバ・ジャパン社製のアラルダイドECN1235、アラルダイドECN1273、アラルダイドECN1299、アラルダイドXPY307、日本化薬社製のEPPN-201、EOCN-1025、EOCN-1020、EOCN-104S、RE-306、住友化学工業社製のスミ-エポキシESCN-195X、ESCN-220、旭化成工業社製のA.E.R.ECN-235、ECN-299等(何れも商品名)のノボラック型エポキシ樹脂;DIC社製のエピクロン830、ジャパンエポキシレジン社製jER807、東都化成社製のエポトートYDF-170、YDF-175、YDF-2004、チバ・ジャパン社製のアラルダイドXPY306等(何れも商品名)のビスフェノールF型エポキシ樹脂;東都化成社製のエポトートST-2004、ST-2007、ST-3000(商品名)等の水添ビスフェノールA型エポキシ樹脂;ジャパンエポキシレジン社製のjER604、東都化成社製のエポトートYH-434、チバ・ジャパン社製のアラルダイドMY720、住友化学工業社製のスミ-エポキシELM-120等(何れも商品名)のグリシジルアミン型エポキシ樹脂;チバ・ジャパン社製のアラルダイドCY-350(商品名)等のヒダントイン型エポキシ樹脂;ダイセル化学工業社製のセロキサイド2021、チバ・ジャパン社製のアラルダイドCY175、CY179等(何れも商品名)の脂環式エポキシ樹脂;ジャパンエポキシレジン社製のYL-933、ダウケミカル社製のT.E.N.、EPPN-501、EPPN-502等(何れも商品名)のトリヒドロキシフェニルメタン型エポキシ樹脂;ジャパンエポキシレジン社製のYL-6056、YX-4000、YL-6121(何れも商品名)等のビキシレノール型もしくはビフェノール型エポキシ樹脂又はそれらの混合物;日本化薬社製EBPS-200、旭電化工業社製EPX-30、DIC社製のEXA-1514(商品名)等のビスフェノールS型エポキシ樹脂;ジャパンエポキシレジン社製のjER157S(商品名)等のビスフェノールAノボラック型エポキシ樹脂;ジャパンエポキシレジン社製のjERYL-931、チバ・ジャパン社製のアラルダイド163等(何れも商品名)のテトラフェニロールエタン型エポキシ樹脂;チバ・ジャパン社製のアラルダイドPT810、日産化学工業社製のTEPIC等(何れも商品名)の複素環式エポキシ樹脂;日本油脂社製ブレンマーDGT等のジグリシジルフタレート樹脂;東都化成社製ZX-1063等のテトラグリシジルキシレノイルエタン樹脂;新日鐵化学社製ESN-190、ESN-360、DIC社製HP-4032、EXA-4750、EXA-4700等のナフタレン基含有エポキシ樹脂;DIC社製HP-7200、HP-7200H等のジシクロペンタジエン骨格を有するエポキシ樹脂;日本油脂社製CP-50S、CP-50M等のグリシジルメタアクリレート共重合系エポキシ樹脂;さらにシクロヘキシルマレイミドとグリシジルメタアクリレートの共重合エポキシ樹脂;エポキシ変性のポリブタジエンゴム誘導体(例えばダイセル化学工業製PB-3600等)、CTBN変性エポキシ樹脂(例えば東都化成社製のYR-102、YR-450等)等が挙げられるが、これらに限られるものではない。これらのエポキシ樹脂は、単独で又は2種以上を組み合わせて用いることができる。これらの中でも特にノボラック型エポキシ樹脂、複素環式エポキシ樹脂、ビスフェノールA型エポキシ樹脂又はそれらの混合物が好ましい。 As the polyfunctional epoxy compound (D-1), for example, jER828, jER834, jER1001, jER1004 manufactured by Japan Epoxy Resin, Epicron 840, Epicron 850, Epicron 1050, Epicron 2055, manufactured by Tohto Kasei Co., Ltd. Epototo YD-011, YD-013, YD-127, YD-128, D.C. E. R. 317, D.E. E. R. 331, D.D. E. R. 661, D.D. E. R. 664, Ciba Japan's Araldide 6071, Araldide 6084, Araldide GY250, Araldide GY260, Sumitomo Chemical Co., Ltd. Sumi-Epoxy ESA-011, ESA-014, ELA-115, ELA-128, Asahi Kasei Kogyo A . E. R. 330, A.I. E. R. 331, A.I. E. R. 661, A.I. E. R. Bisphenol A type epoxy resin such as 664 (all trade names); jERYL903 manufactured by Japan Epoxy Resin, Epicron 152, Epicron 165 manufactured by DIC, Epototo YDB-400, YDB-500 manufactured by Tohto Kasei Co., Ltd., Dow Chemical D. E. R. 542, Araldide 8011 manufactured by Ciba Japan, Sumi-epoxy ESB-400, ESB-700 manufactured by Sumitomo Chemical Co., Ltd. E. R. 711, A.I. E. R. 714 (both trade names) brominated epoxy resin; jER152, jER154 manufactured by Japan Epoxy Resin, D.C. E. N. 431, D.D. E. N. 438, Epicron N-730, Epicron N-770, Epicron N-865 manufactured by DIC, Epototo YDCN-701, YDCN-704 manufactured by Tohto Kasei Co., Ltd. Araldide XPY307, Nippon Kayaku Co., Ltd. EPPN-201, EOCN-1025, EOCN-1020, EOCN-104S, RE-306, Sumitomo Chemical Co., Ltd. Sumi-epoxy ESCN-195X, ESCN-220, Asahi Kasei Kogyo Co., Ltd. A. E. R. Novolak type epoxy resins such as ECN-235, ECN-299, etc. (both trade names); Epicron 830 manufactured by DIC, jER807 manufactured by Japan Epoxy Resin, Epotote YDF-170, YDF-175, YDF-175 manufactured by Toto Kasei 2004, Bisphenol F type epoxy resin such as Araldide XPY306 manufactured by Ciba Japan Co., Ltd. (all trade names); Hydrogenated bisphenol such as Epototo ST-2004, ST-2007, ST-3000 (trade names) manufactured by Tohto Kasei Co., Ltd. Type A epoxy resin: jER604 manufactured by Japan Epoxy Resin, Epototo YH-434 manufactured by Tohto Kasei Co., Ltd., Araldide MY720 manufactured by Ciba Japan, Sumi-epoxy ELM-120 manufactured by Sumitomo Chemical Co., Ltd. ) Glycidylamine type epoxy resin; Hydantoin type epoxy resin such as Araldide CY-350 (trade name) manufactured by Bread; Celoxide 2021 manufactured by Daicel Chemical Industries, and alicyclic epoxy such as Araldide CY175 and CY179 manufactured by Ciba Japan Resin; YL-933 manufactured by Japan Epoxy Resin Co., Ltd. E. N. , EPPN-501, EPPN-502, etc. (all trade names) trihydroxyphenylmethane type epoxy resin; Japan Epoxy Resin YL-6056, YX-4000, YL-6121 (all trade names), etc. Bisphenol S type epoxy resins such as xylenol type or biphenol type epoxy resins or mixtures thereof; EBPS-200 manufactured by Nippon Kayaku Co., Ltd., EPX-30 manufactured by Asahi Denka Kogyo Co., Ltd., EXA-1514 (trade name) manufactured by DIC Co., Ltd .; Bisphenol A novolac type epoxy resin such as Epoxy Resin's jER157S (trade name); Tetraphenylolethane type such as Japan Epoxy Resin's jERYL-931, Ciba Japan's Araldide 163, etc. (all trade names) Epoxy resin; Aral made by Ciba Japan Heterocyclic epoxy resins such as id PT810, TEPIC manufactured by Nissan Chemical Industries, Ltd. (all trade names); diglycidyl phthalate resins such as Bremer DGT manufactured by NOF Corporation; tetraglycidyl xyleno such as ZX-1063 manufactured by Tohto Kasei Co., Ltd. Irethane resin; Naphthalene group-containing epoxy resins such as ESN-190 and ESN-360 manufactured by Nippon Steel Chemical Co., Ltd., HP-4032, EXA-4750, and EXA-4700 manufactured by DIC; HP-7200 and HP-7200H manufactured by DIC Epoxy resins having a dicyclopentadiene skeleton such as CP-50S and CP-50M glycidyl methacrylate copolymer epoxy resins manufactured by Nippon Oil &Fats; Copolymer epoxy resins of cyclohexylmaleimide and glycidyl methacrylate; Epoxy-modified polybutadiene Rubber derivatives (eg Iseru Chemical Co. PB-3600, etc.), CTBN modified epoxy resin (e.g., Tohto Kasei Co. YR-102, YR-450, etc.) and others as mentioned, is not limited thereto. These epoxy resins can be used alone or in combination of two or more. Among these, a novolac type epoxy resin, a heterocyclic epoxy resin, a bisphenol A type epoxy resin or a mixture thereof is particularly preferable.
 前記多官能オキセタン化合物(D-2)としては、ビス[(3-メチル-3-オキセタニルメトキシ)メチル]エーテル、ビス[(3-エチル-3-オキセタニルメトキシ)メチル]エーテル、1,4-ビス[(3-メチル-3-オキセタニルメトキシ)メチル]ベンゼン、1,4-ビス[(3-エチル-3-オキセタニルメトキシ)メチル]ベンゼン、(3-メチル-3-オキセタニル)メチルアクリレート、(3-エチル-3-オキセタニル)メチルアクリレート、(3-メチル-3-オキセタニル)メチルメタクリレート、(3-エチル-3-オキセタニル)メチルメタクリレートやそれらのオリゴマー又は共重合体等の多官能オキセタン類の他、オキセタンアルコールとノボラック樹脂、ポリ(p-ヒドロキシスチレン)、カルド型ビスフェノール類、カリックスアレーン類、カリックスレゾルシンアレーン類、又はシルセスキオキサンなどの水酸基を有する樹脂とのエーテル化物などが挙げられる。その他、オキセタン環を有する不飽和モノマーとアルキル(メタ)アクリレートとの共重合体なども挙げられる。 Examples of the polyfunctional oxetane compound (D-2) include bis [(3-methyl-3-oxetanylmethoxy) methyl] ether, bis [(3-ethyl-3-oxetanylmethoxy) methyl] ether, 1,4-bis [(3-methyl-3-oxetanylmethoxy) methyl] benzene, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, (3-methyl-3-oxetanyl) methyl acrylate, (3- In addition to polyfunctional oxetanes such as ethyl-3-oxetanyl) methyl acrylate, (3-methyl-3-oxetanyl) methyl methacrylate, (3-ethyl-3-oxetanyl) methyl methacrylate and oligomers or copolymers thereof, oxetane Alcohol and novolak resin, poly (p-hydroxystyrene), cardo Bisphenols, calixarenes, calix resorcin arenes, or the like ethers of a resin having a hydroxyl group such as silsesquioxane and the like. In addition, a copolymer of an unsaturated monomer having an oxetane ring and an alkyl (meth) acrylate is also included.
 前記分子中に2個以上の環状チオエーテル基を有する化合物(D-3)としては、例えば、ジャパンエポキシレジン社製のビスフェノールA型エピスルフィド樹脂 YL7000などが挙げられる。また、同様の合成方法を用いて、ノボラック型エポキシ樹脂のエポキシ基の酸素原子を硫黄原子に置き換えたエピスルフィド樹脂なども用いることができる。 Examples of the compound (D-3) having two or more cyclic thioether groups in the molecule include bisphenol A type episulfide resin YL7000 manufactured by Japan Epoxy Resins. Moreover, episulfide resin etc. which replaced the oxygen atom of the epoxy group of the novolak-type epoxy resin with the sulfur atom using the same synthesis method can be used.
 前記分子中に2つ以上の環状(チオ)エーテル基を有する熱硬化性成分(D)の配合量は、前記カルボキシル基含有樹脂(A,C)のカルボキシル基1当量に対して、好ましくは0.6~2.5当量、より好ましくは、0.8~2.0当量となる範囲が適当である。分子中に2つ以上の環状(チオ)エーテル基を有する熱硬化性成分(D)の配合量が0.6未満である場合、ソルダーレジスト膜にカルボキシル基が残り、耐熱性、耐アルカリ性、電気絶縁性などが低下するので、好ましくない。一方、2.5当量を超える場合、低分子量の環状(チオ)エーテル基が乾燥塗膜に残存することにより、塗膜の強度などが低下するので、好ましくない。 The amount of the thermosetting component (D) having two or more cyclic (thio) ether groups in the molecule is preferably 0 with respect to 1 equivalent of the carboxyl group of the carboxyl group-containing resin (A, C). A suitable range is from 6 to 2.5 equivalents, more preferably from 0.8 to 2.0 equivalents. When the blending amount of the thermosetting component (D) having two or more cyclic (thio) ether groups in the molecule is less than 0.6, carboxyl groups remain in the solder resist film, resulting in heat resistance, alkali resistance, electricity This is not preferable because the insulating property is lowered. On the other hand, when the amount exceeds 2.5 equivalents, the low molecular weight cyclic (thio) ether group remains in the dry coating film, which is not preferable because the strength of the coating film decreases.
 また、熱硬化成分として、1分子中に2個以上のイソシアネート基又はブロック化イソシアネート基を有する化合物を加えることができる。このような1分子中に2個以上のイソシアネート基又はブロック化イソシアネート基を有する化合物は、1分子中に2個以上のイソシアネート基を有する化合物、すなわちポリイソシアネート化合物、又は1分子中に2個以上のブロック化イソシアネート基を有する化合物、すなわちブロックイソシアネート化合物などが挙げられる。 Also, a compound having two or more isocyanate groups or blocked isocyanate groups in one molecule can be added as a thermosetting component. Such a compound having two or more isocyanate groups or blocked isocyanate groups in one molecule is a compound having two or more isocyanate groups in one molecule, that is, a polyisocyanate compound, or two or more in one molecule. And a compound having a blocked isocyanate group, that is, a blocked isocyanate compound.
 前記ポリイソシアネート化合物としては、例えば、芳香族ポリイソシアネート、脂肪族ポリイソシアネート又は脂環式ポリイソシアネートが用いられる。芳香族ポリイソシアネートの具体例としては、4,4’-ジフェニルメタンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、ナフタレン-1,5-ジイソシアネート、o-キシリレンジイソシアネート、m-キシリレンジイソシアネート及び2,4-トリレンダイマーが挙げられる。脂肪族ポリイソシアネートの具体例としては、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、メチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、4,4-メチレンビス(シクロヘキシルイソシアネート)及びイソホロンジイソシアネートが挙げられる。脂環式ポリイソシアネートの具体例としてはビシクロヘプタントリイソシアネートが挙げられる。並びに先に挙げられたイソシアネート化合物のアダクト体、ビューレット体及びイソシアヌレート体が挙げられる。 As the polyisocyanate compound, for example, aromatic polyisocyanate, aliphatic polyisocyanate or alicyclic polyisocyanate is used. Specific examples of the aromatic polyisocyanate include 4,4′-diphenylmethane diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, naphthalene-1,5-diisocyanate, o-xylylene diisocyanate, m- Examples include xylylene diisocyanate and 2,4-tolylene dimer. Specific examples of the aliphatic polyisocyanate include tetramethylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, trimethylhexamethylene diisocyanate, 4,4-methylenebis (cyclohexyl isocyanate), and isophorone diisocyanate. Specific examples of the alicyclic polyisocyanate include bicycloheptane triisocyanate. In addition, adduct bodies, burette bodies, and isocyanurate bodies of the isocyanate compounds listed above may be mentioned.
 ブロックイソシアネート化合物に含まれるブロック化イソシアネート基は、イソシアネート基がブロック剤との反応により保護されて一時的に不活性化された基である。所定温度に加熱されたときにそのブロック剤が解離してイソシアネート基が生成する。
 ブロックイソシアネート化合物としては、イソシアネート化合物とイソシアネートブロック剤との付加反応生成物が用いられる。ブロック剤と反応し得るイソシアネート化合物としては、イソシアヌレート型、ビウレット型、アダクト型等が挙げられる。このイソシアネート化合物としては、例えば、芳香族ポリイソシアネート、脂肪族ポリイソシアネート又は脂環式ポリイソシアネートが用いられる。芳香族ポリイソシアネート、脂肪族ポリイソシアネート、脂環式ポリイソシアネートの具体例としては、先に例示したような化合物が挙げられる。
The blocked isocyanate group contained in the blocked isocyanate compound is a group in which the isocyanate group is protected by reaction with a blocking agent and temporarily deactivated. When heated to a predetermined temperature, the blocking agent is dissociated to produce isocyanate groups.
As the blocked isocyanate compound, an addition reaction product of an isocyanate compound and an isocyanate blocking agent is used. Examples of the isocyanate compound that can react with the blocking agent include isocyanurate type, biuret type, and adduct type. As this isocyanate compound, aromatic polyisocyanate, aliphatic polyisocyanate, or alicyclic polyisocyanate is used, for example. Specific examples of the aromatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate include the compounds exemplified above.
 イソシアネートブロック剤としては、例えば、フェノール、クレゾール、キシレノール、クロロフェノール及びエチルフェノール等のフェノール系ブロック剤;ε-カプロラクタム、δ-パレロラクタム、γ-ブチロラクタム及びβ-プロピオラクタム等のラクタム系ブロック剤;アセト酢酸エチル及びアセチルアセトンなどの活性メチレン系ブロック剤;メタノール、エタノール、プロパノール、ブタノール、アミルアルコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、ベンジルエーテル、グリコール酸メチル、グリコール酸ブチル、ジアセトンアルコール、乳酸メチル及び乳酸エチル等のアルコール系ブロック剤;ホルムアルデヒドキシム、アセトアルドキシム、アセトキシム、メチルエチルケトキシム、ジアセチルモノオキシム、シクロヘキサンオキシム等のオキシム系ブロック剤;ブチルメルカプタン、ヘキシルメルカプタン、t-ブチルメルカプタン、チオフェノール、メチルチオフェノール、エチルチオフェノール等のメルカプタン系ブロック剤;酢酸アミド、ベンズアミド等の酸アミド系ブロック剤;コハク酸イミド及びマレイン酸イミド等のイミド系ブロック剤;キシリジン、アニリン、ブチルアミン、ジブチルアミン等のアミン系ブロック剤;イミダゾール、2-エチルイミダゾール等のイミダゾール系ブロック剤;メチレンイミン及びプロピレンイミン等のイミン系ブロック剤等が挙げられる。 Examples of the isocyanate blocking agent include phenolic blocking agents such as phenol, cresol, xylenol, chlorophenol and ethylphenol; lactam blocking agents such as ε-caprolactam, δ-palerolactam, γ-butyrolactam and β-propiolactam; Active methylene blocking agents such as ethyl acetoacetate and acetylacetone; methanol, ethanol, propanol, butanol, amyl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, propylene glycol monomethyl ether, benzyl Ether, methyl glycolate, butyl glycolate, diacetone alcohol, lactic acid Alcohol-based blocking agents such as chill and ethyl lactate; oxime-based blocking agents such as formaldehyde oxime, acetoaldoxime, acetoxime, methylethyl ketoxime, diacetyl monooxime, cyclohexane oxime; butyl mercaptan, hexyl mercaptan, t-butyl mercaptan, thiophenol, Mercaptan block agents such as methylthiophenol and ethylthiophenol; Acid amide block agents such as acetic acid amide and benzamide; Imide block agents such as succinimide and maleic imide; Amines such as xylidine, aniline, butylamine and dibutylamine Blocking agents; imidazole blocking agents such as imidazole and 2-ethylimidazole; imine blocking agents such as methyleneimine and propyleneimine It is done.
 ブロックイソシアネート化合物は市販のものであってもよく、例えば、スミジュールBL-3175、BL-4165、BL-1100、BL-1265、デスモジュールTPLS-2957、TPLS-2062、TPLS-2078、TPLS-2117、デスモサーム2170、デスモサーム2265(以上、住友バイエルウレタン社製、商品名)、コロネート2512、コロネート2513、コロネート2520(以上、日本ポリウレタン工業社製、商品名)、B-830、B-815、B-846、B-870、B-874、B-882(三井武田ケミカル社製、商品名)、TPA-B80E、17B-60PX、E402-B80T(旭化成ケミカルズ社製、商品名)等が挙げられる。なお、スミジュールBL-3175、BL-4265はブロック剤としてメチルエチルオキシムを用いて得られるものである。
 上記の1分子中に2個以上のイソシアネート基、又はブロック化イソシアネート基を有する化合物は、1種を単独で又は2種以上を組み合わせて用いることができる。
The blocked isocyanate compound may be commercially available, for example, Sumidur BL-3175, BL-4165, BL-1100, BL-1265, Death Module TPLS-2957, TPLS-2062, TPLS-2078, TPLS-2117. , Desmotherm 2170, Desmotherm 2265 (above, Sumitomo Bayer Urethane Co., Ltd., trade name), Coronate 2512, Coronate 2513, Coronate 2520 (above, Nihon Polyurethane Industry Co., Ltd., trade name), B-830, B-815, B- 846, B-870, B-874, B-882 (trade name, manufactured by Mitsui Takeda Chemical Company), TPA-B80E, 17B-60PX, E402-B80T (trade name, manufactured by Asahi Kasei Chemicals Corp.). Sumijoules BL-3175 and BL-4265 are obtained using methyl ethyl oxime as a blocking agent.
The compounds having two or more isocyanate groups or blocked isocyanate groups in one molecule can be used singly or in combination of two or more.
 前記したような1分子中に2個以上のイソシアネート基又はブロック化イソシアネート基を有する化合物の配合量は、前記カルボキシル基含有樹脂(A,C)100質量部に対して、1~100質量部、より好ましくは、2~70質量部の割合が適当である。前記配合量が、1質量部未満の場合、十分な塗膜の強靭性が得られず、好ましくない。一方、100質量部を超えた場合、保存安定性が低下して、好ましくない。 The compounding amount of the compound having two or more isocyanate groups or blocked isocyanate groups in one molecule as described above is 1 to 100 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C), More preferably, a ratio of 2 to 70 parts by mass is appropriate. When the amount is less than 1 part by mass, sufficient toughness of the coating film cannot be obtained, which is not preferable. On the other hand, when it exceeds 100 mass parts, storage stability falls and it is not preferable.
 さらに、他の熱硬化成分としては、メラミン誘導体、ベンゾグアナミン誘導体などが挙げられる。例えばメチロールメラミン化合物、メチロールベンゾグアナミン化合物、メチロールグリコールウリル化合物及びメチロール尿素化合物などがある。さらに、アルコキシメチル化メラミン化合物、アルコキシメチル化ベンゾグアナミン化合物、アルコキシメチル化グリコールウリル化合物及びアルコキシメチル化尿素化合物は、それぞれのメチロールメラミン化合物、メチロールベンゾグアナミン化合物、メチロールグリコールウリル化合物及びメチロール尿素化合物のメチロール基をアルコキシメチル基に変換することにより得られる。このアルコキシメチル基の種類については特に限定されるものではなく、例えばメトキシメチル基、エトキシメチル基、プロポキシメチル基、ブトキシメチル基等とすることができる。特に人体や環境に優しいホルマリン濃度が0.2%以下のメラミン誘導体が好ましい。 Furthermore, examples of other thermosetting components include melamine derivatives and benzoguanamine derivatives. Examples include methylol melamine compounds, methylol benzoguanamine compounds, methylol glycoluril compounds, and methylol urea compounds. Furthermore, the alkoxymethylated melamine compound, alkoxymethylated benzoguanamine compound, alkoxymethylated glycoluril compound and alkoxymethylated urea compound are the methylol groups of the respective methylolmelamine compound, methylolbenzoguanamine compound, methylolglycoluril compound and methylolurea compound. Obtained by conversion to an alkoxymethyl group. The type of the alkoxymethyl group is not particularly limited and can be, for example, a methoxymethyl group, an ethoxymethyl group, a propoxymethyl group, a butoxymethyl group, or the like. In particular, a melamine derivative having a formalin concentration which is friendly to the human body and the environment is preferably 0.2% or less.
 これらの市販品としては、例えばサイメル300、同301、同303、同370、同325、同327、同701、同266、同267、同238、同1141、同272、同202、同1156、同1158、同1123、同1170、同1174、同UFR65、同300(以上、三井サイアナミッド(株)製)、ニカラックMx-750、同Mx-032、同Mx-270、同Mx-280、同Mx-290、同Mx-706、同Mx-708、同Mx-40、同Mx-31、同Ms-11、同Mw-30、同Mw-30HM、同Mw-390、同Mw-100LM、同Mw-750LM、(以上、(株)三和ケミカル製)等を挙げることができる。上記熱硬化成分は単独又は2種以上を併用することができる。 Examples of these commercially available products include Cymel 300, 301, 303, 370, 325, 327, 701, 266, 267, 238, 1141, 272, 202, 1156, 1158, 1123, 1170, 1174, UFR65, 300 (above, manufactured by Mitsui Cyanamid Co., Ltd.), Nicalak Mx-750, Mx-032, Mx-270, Mx-280, Mx -290, Mx-706, Mx-708, Mx-40, Mx-31, Ms-11, Mw-30, Mw-30HM, Mw-390, Mw-100LM, Mw -750LM (above, manufactured by Sanwa Chemical Co., Ltd.). The said thermosetting component can be used individually or in combination of 2 or more types.
 上記分子中に2つ以上の環状(チオ)エーテル基を有する熱硬化性成分を使用する場合、熱硬化触媒を含有することが好ましい。そのような熱硬化触媒としては、例えば、イミダゾール、2-メチルイミダゾール、2-エチルイミダゾール、2-エチル-4-メチルイミダゾール、2-フェニルイミダゾール、4-フェニルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、1-(2-シアノエチル)-2-エチル-4-メチルイミダゾール等のイミダゾール誘導体;ジシアンジアミド、ベンジルジメチルアミン、4-(ジメチルアミノ)-N,N-ジメチルベンジルアミン、4-メトキシ-N,N-ジメチルベンジルアミン、4-メチル-N,N-ジメチルベンジルアミン等のアミン化合物、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等のヒドラジン化合物;トリフェニルホスフィン等のリン化合物などが挙げられる。また、市販されているものとしては、例えば四国化成工業社製の2MZ-A、2MZ-OK、2PHZ、2P4BHZ、2P4MHZ(いずれもイミダゾール系化合物の商品名)、サンアプロ社製のU-CAT(登録商標)3503N、U-CAT3502T(いずれもジメチルアミンのブロックイソシアネート化合物の商品名)、DBU、DBN、U-CATSA102、U-CAT5002(いずれも二環式アミジン化合物及びその塩)などが挙げられる。特に、これらに限られるものではなく、エポキシ樹脂やオキセタン化合物の熱硬化触媒、もしくはエポキシ基及び/又はオキセタニル基とカルボキシル基の反応を促進するものであればよく、単独で又は2種以上を混合して使用してもかまわない。また、グアナミン、アセトグアナミン、ベンゾグアナミン、メラミン、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン、2-ビニル-2,4-ジアミノ-S-トリアジン、2-ビニル-4,6-ジアミノ-S-トリアジン・イソシアヌル酸付加物、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン・イソシアヌル酸付加物等のS-トリアジン誘導体を用いることもでき、好ましくはこれら密着性付与剤としても機能する化合物を前記熱硬化触媒と併用する。 When using a thermosetting component having two or more cyclic (thio) ether groups in the molecule, it is preferable to contain a thermosetting catalyst. Examples of such thermosetting catalysts include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole. Imidazole derivatives such as 1- (2-cyanoethyl) -2-ethyl-4-methylimidazole; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N -Amine compounds such as dimethylbenzylamine and 4-methyl-N, N-dimethylbenzylamine; hydrazine compounds such as adipic acid dihydrazide and sebacic acid dihydrazide; and phosphorus compounds such as triphenylphosphine. Examples of commercially available products include 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (both trade names of imidazole compounds) manufactured by Shikoku Kasei Kogyo Co., Ltd., and U-CAT (registered by San Apro). Trademarks) 3503N, U-CAT3502T (all are trade names of blocked isocyanate compounds of dimethylamine), DBU, DBN, U-CATSA102, U-CAT5002 (all are bicyclic amidine compounds and salts thereof), and the like. In particular, it is not limited to these, as long as it is a thermosetting catalyst for epoxy resins or oxetane compounds, or a catalyst that promotes the reaction of epoxy groups and / or oxetanyl groups with carboxyl groups, either alone or in combination of two or more. Can be used. Guanamine, acetoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino S-triazine derivatives such as -S-triazine / isocyanuric acid adducts and 2,4-diamino-6-methacryloyloxyethyl-S-triazine / isocyanuric acid adducts can also be used. A compound that also functions in combination with the thermosetting catalyst.
 これら熱硬化触媒の配合量は、通常の量的割合で充分であり、例えばカルボキシル基含有樹脂(A,C)又は熱硬化性成分(D)100質量部に対して、好ましくは0.1~20質量部、より好ましくは0.5~15.0質量部である。 The blending amount of these thermosetting catalysts is sufficient in the usual quantitative ratio, and is preferably 0.1 to 100 parts by weight with respect to 100 parts by mass of the carboxyl group-containing resin (A, C) or thermosetting component (D), for example. 20 parts by mass, more preferably 0.5 to 15.0 parts by mass.
 本発明の感光性樹脂組成物には、層間の密着性、又は感光性樹脂層と基材との密着性を向上させるために、密着促進剤を用いることができる。具体的に例を挙げると、例えば、ベンズイミダゾール、ベンズオキサゾール、ベンズチアゾール、2-メルカプトベンズイミダゾール、2-メルカプトベンズオキサゾール、2-メルカプトベンズチアゾール、3-モルホリノメチル-1-フェニル-トリアゾール-2-チオン、5-アミノ-3-モルホリノメチル-チアゾール-2-チオン、2-メルカプト-5-メチルチオ-チアジアゾール、トリアゾール、テトラゾール、ベンゾトリアゾール、カルボキシベンゾトリアゾール、アミノ基含有ベンゾトリアゾール、シランカップリング剤などがある。 In the photosensitive resin composition of the present invention, an adhesion promoter can be used in order to improve adhesion between layers or adhesion between the photosensitive resin layer and the substrate. Specific examples include, for example, benzimidazole, benzoxazole, benzthiazole, 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzthiazole, 3-morpholinomethyl-1-phenyl-triazole-2- Thione, 5-amino-3-morpholinomethyl-thiazole-2-thione, 2-mercapto-5-methylthio-thiadiazole, triazole, tetrazole, benzotriazole, carboxybenzotriazole, amino group-containing benzotriazole, silane coupling agent, etc. is there.
 本発明の感光性樹脂組成物には、前記した感光性樹脂(A-3~A-7)やカルボキシル基含有感光性樹脂(C)が使用できるが、それ以外にも分子中に2個以上のエチレン性不飽和基を有する化合物(F)を使用することができる。これらの感光性化合物の役割は、活性エネルギー線照射により光硬化して、前記回収ポリエステルから得られるカルボキシル基含有樹脂(A-2)や感光性樹脂(A-3~A-7)、及び前記カルボキシル基含有感光性樹脂(C)を、アルカリ水溶液に不溶化、又は不溶化を助けるものである。このような化合物としては、エチレングリコール、メトキシテトラエチレングリコール、ポリエチレングリコール、プロピレングリコールなどのグリコールのジアクリレート類;ヘキサンジオール、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、トリス-ヒドロキシエチルイソシアヌレートなどの多価アルコール又はこれらのエチレオキサイド付加物もしくはプロピレンオキサイド付加物などの多価アクリレート類;フェノキシアクリレート、ビスフェノールAジアクリレート、及びこれらのフェノール類のエチレンオキサイド付加物もしくはプロピレンオキサイド付加物などの多価アクリレート類;グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、トリグリシジルイソシアヌレートなどのグリシジルエーテルの多価アクリレート類;及びメラミンアクリレート、及び/又は上記アクリレートに対応する各メタクリレート類などが挙げられる。 In the photosensitive resin composition of the present invention, the above-described photosensitive resins (A-3 to A-7) and carboxyl group-containing photosensitive resins (C) can be used. The compound (F) having an ethylenically unsaturated group can be used. The role of these photosensitive compounds is that they are photocured by irradiation with active energy rays to obtain a carboxyl group-containing resin (A-2) or photosensitive resin (A-3 to A-7) obtained from the recovered polyester, and the above-mentioned The carboxyl group-containing photosensitive resin (C) is insolubilized or assists insolubilization in an alkaline aqueous solution. Examples of such compounds include glycol diacrylates such as ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, and propylene glycol; hexanediol, trimethylolpropane, pentaerythritol, dipentaerythritol, tris-hydroxyethyl isocyanurate, and the like. Polyhydric acrylates such as polyhydric alcohols or their ethylene oxide adducts or propylene oxide adducts; Phenoxy acrylate, bisphenol A diacrylate, and polyhydric acrylates such as ethylene oxide adducts or propylene oxide adducts of these phenols Glycerin diglycidyl ether, glycerin triglycidyl ether, trimethylolpropane triglycy Ethers, polyvalent acrylates of glycidyl ethers such as triglycidyl isocyanurate; and melamine acrylate, and / or the like each methacrylates corresponding to the acrylates.
 さらに、クレゾールノボラック型エポキシ樹脂などの多官能エポキシ樹脂に、アクリル酸を反応させたエポキシアクリレート樹脂や、さらにそのエポキシアクリレート樹脂の水酸基に、ペンタエリスリトールトリアクリレートなどのヒドロキシアクリレートとイソホロンジイソシアネートなどのジイソシアネートのハーフウレタン化合物を反応させたエポキシウレタンアクリレート化合物などが挙げられる。このようなエポキシアクリレート系樹脂は、指触乾燥性を低下させることなく、光硬化性を向上させることができる。 Further, an epoxy acrylate resin obtained by reacting acrylic acid with a polyfunctional epoxy resin such as a cresol novolac type epoxy resin, and further, a hydroxy acrylate such as pentaerythritol triacrylate and a diisocyanate such as isophorone diisocyanate on the hydroxyl group of the epoxy acrylate resin. Examples thereof include an epoxy urethane acrylate compound obtained by reacting a half urethane compound. Such an epoxy acrylate resin can improve photocurability without deteriorating the touch drying property.
 このような分子中に2個以上のエチレン性不飽和基を有する化合物(F)の配合量は、前記カルボキシル基含有樹脂(A,C)100質量部に対して、5~100質量部、より好ましくは、1~70質量部の割合が適当である。前記配合量が、5質量部未満の場合、光硬化性が低下し、活性エネルギー線照射後のアルカリ現像により、パターン形成が困難となるので、好ましくない。一方、100質量部を超えた場合、アルカリ水溶液に対する溶解性が低下して、塗膜が脆くなるので、好ましくない。 The compounding amount of the compound (F) having two or more ethylenically unsaturated groups in the molecule is 5 to 100 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). Preferably, a ratio of 1 to 70 parts by mass is appropriate. When the blending amount is less than 5 parts by mass, photocurability is lowered, and pattern formation becomes difficult by alkali development after irradiation with active energy rays, which is not preferable. On the other hand, when the amount exceeds 100 parts by mass, the solubility in an alkaline aqueous solution is lowered, and the coating film becomes brittle.
 本発明の感光性樹脂組成物は、着色剤(E)を配合することができる。着色剤としては、赤(E-1)、青(E-2)、緑(E-3)、黄(E-4)などの慣用公知の着色剤を使用することができ、顔料、染料、色素のいずれでもよい。但し、環境負荷低減並びに人体への影響の観点からハロゲンを含有しないことが好ましい。 The photosensitive resin composition of the present invention can contain a colorant (E). As the colorant, conventionally known colorants such as red (E-1), blue (E-2), green (E-3), yellow (E-4) can be used, and pigments, dyes, Any of pigments may be used. However, it is preferable not to contain a halogen from the viewpoint of reducing the environmental burden and affecting the human body.
 赤色着色剤(E-1):
 赤色着色剤としてはモノアゾ系、ジズアゾ系、アゾレーキ系、ベンズイミダゾロン系、ペリレン系、ジケトピロロピロール系、縮合アゾ系、アントラキノン系、キナクリドン系などがあり、具体的には下記のようなカラーインデックス(C.I.;ザ ソサイエティ オブ ダイヤーズ アンド カラリスツ(The Society of Dyers and Colourists)発行)番号が付されているものを挙げることができる。
 モノアゾ系:Pigment Red 1, 2, 3, 4, 5, 6, 8, 9, 12, 14, 15, 16, 17, 21, 22, 23, 31, 32, 112, 114, 146, 147, 151, 170, 184, 187, 188, 193, 210, 245, 253, 258, 266, 267, 268, 269。
 ジスアゾ系:Pigment Red 37, 38, 41。
 モノアゾレーキ系:Pigment Red 48:1, 48:2, 48:3, 48:4, 49:1, 49:2, 50:1, 52:1, 52:2, 53:1, 53:2, 57:1, 58:4, 63:1, 63:2, 64:1,68。
 ベンズイミダゾロン系:Pigment Red 171、Pigment Red 175、Pigment Red 176、Pigment Red 185、Pigment Red 208。
 ぺリレン系:Solvent Red 135、Solvent Red 179、Pigment Red 123、Pigment Red 149、Pigment Red 166、Pigment Red 178、Pigment Red 179、Pigment Red 190、Pigment Red 194、Pigment Red 224。
 ジケトピロロピロール系:Pigment Red 254、Pigment Red 255、Pigment Red 264、Pigment Red 270、Pigment Red 272。
 縮合アゾ系:Pigment Red 220、Pigment Red 144、Pigment Red 166、Pigment Red 214、Pigment Red 220、Pigment Red 221、Pigment Red 242。
 アンスラキノン系:Pigment Red 168、Pigment Red 177、Pigment Red 216、Solvent Red 149、Solvent Red 150、Solvent Red 52、Solvent Red 207。
 キナクリドン系:Pigment Red 122、Pigment Red 202、Pigment Red 206、Pigment Red 207、Pigment Red 209。
Red colorant (E-1):
Examples of red colorants include monoazo, diazo, azo lake, benzimidazolone, perylene, diketopyrrolopyrrole, condensed azo, anthraquinone, and quinacridone. The index (CI; issued by The Society of Dyers and Colorists) number may be mentioned.
Monoazo: Pigment Red 1, 2, 3, 4, 5, 6, 8, 9, 12, 14, 15, 16, 17, 21, 22, 23, 31, 32, 112, 114, 146, 147, 151 , 170, 184, 187, 188, 193, 210, 245, 253, 258, 266, 267, 268, 269.
Disazo: Pigment Red 37, 38, 41.
Monoazo lakes: Pigment Red 48: 1, 48: 2, 48: 3, 48: 4, 49: 1, 49: 2, 50: 1, 52: 1, 52: 2, 53: 1, 53: 2, 57 : 1, 58: 4, 63: 1, 63: 2, 64: 1,68.
Benzimidazolone series: Pigment Red 171, Pigment Red 175, Pigment Red 176, Pigment Red 185, Pigment Red 208.
Perylene series: Solvent Red 135, Solvent Red 179, Pigment Red 123, Pigment Red 149, Pigment Red 166, Pigment Red 178, Pigment Red 179, Pigment Red 190, Pigment Red 194, Pigment Red 224.
Diketopyrrolopyrrole series: Pigment Red 254, Pigment Red 255, Pigment Red 264, Pigment Red 270, Pigment Red 272.
Condensed azo series: Pigment Red 220, Pigment Red 144, Pigment Red 166, Pigment Red 214, Pigment Red 220, Pigment Red 221 and Pigment Red 242.
Anthraquinone series: Pigment Red 168, Pigment Red 177, Pigment Red 216, Solvent Red 149, Solvent Red 150, Solvent Red 52, Solvent Red 207.
Kinacridone series: Pigment Red 122, Pigment Red 202, Pigment Red 206, Pigment Red 207, Pigment Red 209.
 青色着色剤(E-2):
 青色着色剤としてはフタロシアニン系、アントラキノン系があり、顔料系はピグメント(Pigment)に分類されている化合物、具体的には以下のものが挙げられる:Pigment Blue 15、Pigment Blue 15:1、Pigment Blue 15:2、Pigment Blue 15:3、Pigment Blue 15:4、Pigment Blue 15:6、Pigment Blue 16、Pigment Blue 60。
 染料系としては、Solvent Blue 35、Solvent Blue 63、Solvent Blue 68、Solvent Blue 70、Solvent Blue 83、Solvent Blue 87、Solvent Blue 94、Solvent Blue 97、Solvent Blue 122、Solvent Blue 136、Solvent Blue 67、Solvent Blue 70等を使用することができる。上記以外にも、金属置換もしくは無置換のフタロシアニン化合物も使用することができる。
Blue colorant (E-2):
Blue colorants include phthalocyanine and anthraquinone, and pigments include compounds classified as Pigment, specifically: Pigment Blue 15, Pigment Blue 15: 1, Pigment Blue 15: 2, Pigment Blue 15: 3, Pigment Blue 15: 4, Pigment Blue 15: 6, Pigment Blue 16, Pigment Blue 60.
The dye systems include Solvent Blue 35, Solvent Blue 63, Solvent Blue 68, Solvent Blue 70, Solvent Blue 83, Solvent Blue 87, Solvent Blue 94, Solvent Blue 97, Solvent Blue 122, Solvent Blue 136, Solvent Blue 67, Solvent Blue 70 etc. can be used. In addition to the above, a metal-substituted or unsubstituted phthalocyanine compound can also be used.
 緑色着色剤(E-3):
 緑色着色剤としては、同様にフタロシアニン系、アントラキノン系、ペリレン系があり、具体的にはPigment Green 7、Pigment Green 36、Solvent Green 3、Solvent Green 5、Solvent Green 20、Solvent Green 28等を使用することができる。上記以外にも、金属置換もしくは無置換のフタロシアニン化合物も使用することができる。
Green colorant (E-3):
Similarly, green colorants include phthalocyanine, anthraquinone, and perylene. Specifically, Pigment Green 7, Pigment Green 36, Solvent Green 3, Solvent Green 5, Solvent Green 20, Solvent Green 28, etc. are used. be able to. In addition to the above, a metal-substituted or unsubstituted phthalocyanine compound can also be used.
 黄色着色剤(E-4):
 黄色着色剤としてはモノアゾ系、ジスアゾ系、縮合アゾ系、ベンズイミダゾロン系、イソインドリノン系、アントラキノン系等があり、具体的には以下のものが挙げられる。
 アントラキノン系:Solvent Yellow 163、Pigment Yellow 24、Pigment Yellow 108、Pigment Yellow 193、Pigment Yellow 147、Pigment Yellow 199、Pigment Yellow 202。
 イソインドリノン系:Pigment Yellow 110、Pigment Yellow 109、Pigment Yellow 139、Pigment Yellow 179、Pigment Yellow 185。
 縮合アゾ系:Pigment Yellow 93、Pigment Yellow 94、Pigment Yellow 95、Pigment Yellow 128、Pigment Yellow 155、Pigment Yellow 166、Pigment Yellow 180。
 ベンズイミダゾロン系:Pigment Yellow 120、Pigment Yellow 151、Pigment Yellow 154、Pigment Yellow 156、Pigment Yellow 175、Pigment Yellow 181。
 モノアゾ系:Pigment Yellow 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62:1, 65, 73, 74, 75, 97, 100, 104, 105, 111, 116, 167, 168, 169, 182, 183。
 ジスアゾ系:Pigment Yellow 12, 13, 14, 16, 17, 55, 63, 81, 83, 87, 126, 127, 152, 170, 172, 174, 176, 188, 198。
Yellow colorant (E-4):
Examples of yellow colorants include monoazo, disazo, condensed azo, benzimidazolone, isoindolinone, anthraquinone, and the like.
Anthraquinone series: Solvent Yellow 163, Pigment Yellow 24, Pigment Yellow 108, Pigment Yellow 193, Pigment Yellow 147, Pigment Yellow 199, Pigment Yellow 202.
Isoindolinone type: Pigment Yellow 110, Pigment Yellow 109, Pigment Yellow 139, Pigment Yellow 179, Pigment Yellow 185.
Condensed azo series: Pigment Yellow 93, Pigment Yellow 94, Pigment Yellow 95, Pigment Yellow 128, Pigment Yellow 155, Pigment Yellow 166, Pigment Yellow 180.
Benzimidazolone series: Pigment Yellow 120, Pigment Yellow 151, Pigment Yellow 154, Pigment Yellow 156, Pigment Yellow 175, Pigment Yellow 181.
Monoazo: Pigment Yellow 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62: 1, 65, 73, 74, 75, 97, 100, 104, 105, 111, 116 , 167, 168, 169, 182, 183.
Disazo: Pigment Yellow 12, 13, 14, 16, 17, 55, 63, 81, 83, 87, 126, 127, 152, 170, 172, 174, 176, 188, 198.
 その他、色調を調整する目的で紫、オレンジ、茶色、黒などの着色剤を加えてもよい。
 具体的に例示すれば、Pigment Violet 19、23、29、32、36、38、42、Solvent Violet 13、36、C.I.ピグメントオレンジ1、C.I.ピグメントオレンジ5、C.I.ピグメントオレンジ13、C.I.ピグメントオレンジ14、C.I.ピグメントオレンジ16、C.I.ピグメントオレンジ17、C.I.ピグメントオレンジ24、C.I.ピグメントオレンジ34、C.I.ピグメントオレンジ36、C.I.ピグメントオレンジ38、C.I.ピグメントオレンジ40、C.I.ピグメントオレンジ43、C.I.ピグメントオレンジ46、C.I.ピグメントオレンジ49、C.I.ピグメントオレンジ51、C.I.ピグメントオレンジ61、C.I.ピグメントオレンジ63、C.I.ピグメントオレンジ64、C.I.ピグメントオレンジ71、C.I.ピグメントオレンジ73、C.I.ピグメントブラウン23、C.I.ピグメントブラウン25、C.I.ピグメントブラック1、C.I.ピグメントブラック7等がある。
In addition, for the purpose of adjusting the color tone, a colorant such as purple, orange, brown, or black may be added.
Specifically, Pigment Violet 19, 23, 29, 32, 36, 38, 42, Solvent Violet 13, 36, CI Pigment Orange 1, CI Pigment Orange 5, CI Pigment Orange 13, CI Pigment Orange 14, CI CI Pigment Orange 16, CI Pigment Orange 17, CI Pigment Orange 24, CI Pigment Orange 34, CI Pigment Orange 36, CI Pigment Orange 38, CI Pigment Orange 40, CI Pigment Orange 43, CI Pigment Orange 46, CI Pigment Orange 49, CI CI Pigment Orange 51, CI Pigment Orange 61, CI Pigment Orange 63, CI Pigment Orange 64, CI Pigment Orange 71, CI Pigment Orange 73, CI Pigment Brown 23, CI Pigment Brown 25, CI Pigment Black 1, CI Pigment Black And the like.
 前記したような着色剤(E)の配合割合は、特に制限はないが、前記カルボキシル基含有樹脂(A,C)100質量部に対して、好ましくは0~10質量部、特に好ましくは0.1~5質量部の割合で充分である。 The mixing ratio of the colorant (E) as described above is not particularly limited, but is preferably 0 to 10 parts by mass, particularly preferably 0. 0 parts by mass with respect to 100 parts by mass of the carboxyl group-containing resin (A, C). A ratio of 1 to 5 parts by mass is sufficient.
 一般に、高分子材料の多くは、一度酸化が始まると、次々と連鎖的に酸化劣化が起き、高分子素材の機能低下をもたらすことから、本発明の感光性樹脂組成物には、酸化を防ぐために(1)発生したラジカルを無効化するようなラジカル捕捉剤又は/及び(2)発生した過酸化物を無害な物質に分解し、新たなラジカルが発生しないようにする過酸化物分解剤などの酸化防止剤を添加することができる。 Generally, in many polymer materials, once oxidation starts, oxidative degradation successively occurs one after another, resulting in a decrease in the function of the polymer material. Therefore, the photosensitive resin composition of the present invention prevents oxidation. (1) A radical scavenger that invalidates the generated radicals and / or (2) a peroxide decomposer that decomposes the generated peroxide into harmless substances and prevents the generation of new radicals. An antioxidant can be added.
 ラジカル捕捉剤として働く酸化防止剤としては、具体的な化合物としては、ヒドロキノン、4-t-ブチルカテコール、2-t-ブチルヒドロキノン、ヒドロキノンモノメチルエーテル、2,6-ジ-t-ブチル-p-クレゾール、2,2-メチレン-ビス(4-メチル-6-t-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、1,3,5-トリス(3’,5’-ジ-t-ブチル-4-ヒドロキシベンジル)-S-トリアジン-2,4,6-(1H,3H,5H)トリオン等のフェノール系化合物、メタキノン、ベンゾキノン等のキノン系化合物、ビス(2,2,6,6-テトラメチル-4-ピペリジル)-セバケート、フェノチアジン等のアミン系化合物等などが挙げられる。 Specific examples of the antioxidant that acts as a radical scavenger include hydroquinone, 4-t-butylcatechol, 2-t-butylhydroquinone, hydroquinone monomethyl ether, 2,6-di-t-butyl-p- Cresol, 2,2-methylene-bis (4-methyl-6-tert-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3, 5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, 1,3,5-tris (3 ′, 5′-di-t-butyl-4) Phenolic compounds such as -hydroxybenzyl) -S-triazine-2,4,6- (1H, 3H, 5H) trione, quinone compounds such as metaquinone and benzoquinone, bis (2,2 6,6-tetramethyl-4-piperidyl) - sebacate, and the like amine compounds such as phenothiazine.
 ラジカル捕捉剤は市販のものであってもよく、例えば、アデカスタブAO-30、アデカスタブAO-330、アデカスタブAO-20、アデカスタブLA-77、アデカスタブLA-57、アデカスタブLA-67、アデカスタブLA-68、アデカスタブLA-87(以上、旭電化社製、商品名)、IRGANOX1010、IRGANOX1035、IRGANOX1076、IRGANOX1135、TINUVIN 111FDL、TINUVIN 123、TINUVIN 144、TINUVIN 152、TINUVIN 292、TINUVIN 5100(以上、チバ・ジャパン社製、商品名)などが挙げられる。 The radical scavenger may be commercially available, for example, ADK STAB AO-30, ADK STAB AO-330, ADK STAB AO-20, ADK STAB LA-77, ADK STAB LA-57, ADK STAB LA-67, ADK STAB LA-68, ADK STAB LA-87 (above, manufactured by Asahi Denka Co., Ltd., trade name), IRGANOX 1010, IRGANOX 1035, IRGANOX 1076, IRGANOX 1135, TINUVIN 111FDL, TINUVIN 123, TINUVIN 144, TINUVIN 152, TINUVIN 292, TINUVIN 5100 (above, TINUVIN 5100 Japan) Product name).
 過酸化物分解剤として働く酸化防止剤としては、具体的な化合物としてトリフェニルフォスファイト等のリン系化合物、ペンタエリスリトールテトララウリルチオプロピオネート、ジラウリルチオジプロピオネート、ジステアリル3,3’-チオジプロピオネート等の硫黄系化合物などが挙げられる。 Specific examples of the antioxidant that acts as a peroxide decomposer include phosphorus compounds such as triphenyl phosphite, pentaerythritol tetralauryl thiopropionate, dilauryl thiodipropionate, distearyl 3,3 ′. -Sulfur compounds such as thiodipropionate.
 過酸化物分解剤は市販のものであってもよく、例えば、アデカスタブTPP(旭電化社製、商品名)、マークAO-412S(アデカ・アーガス化学社製、商品名)、スミライザーTPS(住友化学社製、商品名)などが挙げられる。
 上記の酸化防止剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
The peroxide decomposing agent may be a commercially available one, for example, ADK STAB TPP (trade name, manufactured by Asahi Denka Co., Ltd.), Mark AO-412S (trade name, manufactured by Adeka Argus Chemical Co., Ltd.), Sumilizer TPS (Sumitomo Chemical) Company name, product name).
Said antioxidant can be used individually by 1 type or in combination of 2 or more types.
 また一般に、高分子材料は光を吸収し、それにより分解・劣化を起こすことから、本発明の感光性樹脂組成物には、紫外線に対する安定化対策を行うために、上記酸化防止剤の他に、紫外線吸収剤を使用することができる。 In general, since the polymer material absorbs light and thereby decomposes and deteriorates, the photosensitive resin composition of the present invention includes, in addition to the above antioxidant, in order to take a countermeasure against stabilization against ultraviolet rays. UV absorbers can be used.
 紫外線吸収剤としては、ベンゾフェノン誘導体、ベンゾエート誘導体、ベンゾトリアゾール誘導体、トリアジン誘導体、ベンゾチアゾール誘導体、シンナメート誘導体、アントラニレート誘導体、ジベンゾイルメタン誘導体などが挙げられる。ベンゾフェノン誘導体の具体的な例としては、2-ヒドロキシ-4-メトキシベンゾフェノン、2-ヒドロキシ-4-n-オクトキシベンゾフェノン、2,2’-ジヒドロキシ-4-メトキシベンゾフェノン及び2,4-ジヒドロキシベンゾフェノンなどが挙げられる。ベンゾエート誘導体の具体的な例としては、2-エチルヘキシルサリチレート、フェニルサリチレート、p-t-ブチルフェニルサリチレート、2,4-ジ-t-ブチルフェニル-3,5-ジ-t-ブチル-4-ヒドロキシベンゾエート及びヘキサデシル-3,5-ジ-t-ブチル-4-ヒドロキシベンゾエートなどが挙げられる。ベンゾトリアゾール誘導体の具体的な例としては、2-(2’-ヒドロキシ-5’-t-ブチルフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-メチルフェニル)べンゾトリアゾール、2-(2’-ヒドロキシ-3’-t-ブチル-5’-メチルフェニル)-5-クロロベンゾトリアゾール、2-(2’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)-5-クロロベンゾトリアゾール、2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール及び2-(2’-ヒドロキシ-3’,5’-ジ-t-アミルフェニル)ベンゾトリアゾールなどが挙げられる。トリアジン誘導体の具体的な例としては、ヒドロキシフェニルトリアジン、ビスエチルヘキシルオキシフェノールメトキシフェニルトリアジンなどが挙げられる。 Examples of the ultraviolet absorber include benzophenone derivatives, benzoate derivatives, benzotriazole derivatives, triazine derivatives, benzothiazole derivatives, cinnamate derivatives, anthranilate derivatives, dibenzoylmethane derivatives, and the like. Specific examples of the benzophenone derivative include 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2,2′-dihydroxy-4-methoxybenzophenone, and 2,4-dihydroxybenzophenone. Is mentioned. Specific examples of benzoate derivatives include 2-ethylhexyl salicylate, phenyl salicylate, pt-butylphenyl salicylate, 2,4-di-t-butylphenyl-3,5-di-t. -Butyl-4-hydroxybenzoate and hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate. Specific examples of the benzotriazole derivative include 2- (2′-hydroxy-5′-t-butylphenyl) benzotriazole, 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2 -(2'-hydroxy-3'-t-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-butylphenyl) -5 -Chlorobenzotriazole, 2- (2'-hydroxy-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-amylphenyl) benzotriazole and the like. Specific examples of the triazine derivative include hydroxyphenyl triazine, bisethylhexyloxyphenol methoxyphenyl triazine, and the like.
 紫外線吸収剤としては市販のものであってもよく、例えば、TINUVIN PS、TINUVIN 99-2、TINUVIN 109、TINUVIN 384-2、TINUVIN 900、TINUVIN 928、TINUVIN 1130、TINUVIN 400、TINUVIN 405、TINUVIN 460、TINUVIN 479(以上、チバ・ジャパン社製、商品名)などが挙げられる。
 上記の紫外線吸収剤は、1種を単独で又は2種以上を組み合わせて用いることができ、前記酸化防止剤と併用することで本発明の感光性樹脂組成物より得られる成形物の安定化が図れる。
Ultraviolet absorbers may be commercially available, for example, TINUVIN PS, TINUVIN 99-2, TINUVIN 109, TINUVIN 384-2, TINUVIN 900, TINUVIN 928, TINUVIN 1130, TINUVIN 400, TINUVIN 405, TINUVIN 460, TINUVIN 479 (above, manufactured by Ciba Japan, trade name) and the like.
Said ultraviolet absorber can be used individually by 1 type or in combination of 2 or more types, By using together with the said antioxidant, the molding obtained from the photosensitive resin composition of this invention can be stabilized. I can plan.
 本発明の感光性樹脂組成物は、その塗膜の物理的強度等を上げるために、必要に応じて、フィラーを配合することができる。このようなフィラーとしては、公知慣用の無機又は有機フィラーが使用できるが、特に硫酸バリウム、球状シリカ及びタルクが好ましく用いられる。さらに、白色の外観や難燃性を得るために酸化チタンや金属酸化物、水酸化アルミなどの金属水酸化物を体質顔料フィラーとしても使用することができる。フィラーの配合量は、好ましくは組成物全体量の75重量%以下、より好ましくは0.1~60重量%の割合である。フィラーの配合量が、組成物全体量の75重量%を超えた場合、絶縁組成物の粘度が高くなり、塗布、成形性が低下したり、硬化物が脆くなるので好ましくない。 In the photosensitive resin composition of the present invention, a filler can be blended as necessary in order to increase the physical strength of the coating film. As such a filler, known and commonly used inorganic or organic fillers can be used. In particular, barium sulfate, spherical silica and talc are preferably used. Furthermore, in order to obtain a white appearance and flame retardancy, metal hydroxides such as titanium oxide, metal oxide, and aluminum hydroxide can be used as extender pigment fillers. The blending amount of the filler is preferably 75% by weight or less, more preferably 0.1 to 60% by weight of the total amount of the composition. If the blending amount of the filler exceeds 75% by weight of the total amount of the composition, the viscosity of the insulating composition becomes high, the coating and moldability are lowered, and the cured product becomes brittle.
 さらに、本発明の感光性樹脂組成物は、上記カルボキシル基含有樹脂(B)の合成や組成物の調製のため、又は基板やキャリアフィルムに塗布するための粘度調整のため、有機溶剤を使用することができる。
 このような有機溶剤としては、ケトン類、芳香族炭化水素類、グリコールエーテル類、グリコールエーテルアセテート類、エステル類、アルコール類、脂肪族炭化水素、石油系溶剤などを挙げることができる。より具体的には、メチルエチルケトン、シクロヘキサノン等のケトン類;トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素類;セロソルブ、メチルセロソルブ、ブチルセロソルブ、カルビトール、メチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールモノエチルエーテル等のグリコールエーテル類;酢酸エチル、酢酸ブチル、ジプロピレングリコールメチルエーテルアセテート、プロピレングリコールメチルエーテルアセテート、プロピレングリコールエチルエーテルアセテート、プロピレングリコールブチルエーテルアセテートなどのエステル類;エタノール、プロパノール、エチレングリコール、プロピレングリコール等のアルコール類;オクタン、デカン等の脂肪族炭化水素;石油エーテル、石油ナフサ、水添石油ナフサ、ソルベントナフサ等の石油系溶剤などである。このような有機溶剤は、単独で又は2種以上の混合物として用いられる。
Furthermore, the photosensitive resin composition of the present invention uses an organic solvent for the synthesis of the carboxyl group-containing resin (B) and the preparation of the composition, or for adjusting the viscosity for application to a substrate or a carrier film. be able to.
Examples of such organic solvents include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum solvents, and the like. More specifically, ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethylbenzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl Glycol ethers such as ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate , Esters such as propylene glycol butyl ether acetate; ethanol, propano , Ethylene glycol, alcohols such as propylene glycol; octane, aliphatic hydrocarbons decane; petroleum ether is petroleum naphtha, hydrogenated petroleum naphtha, and petroleum solvents such as solvent naphtha. Such organic solvents are used alone or as a mixture of two or more.
 本発明の感光性樹脂組成物は、さらに必要に応じて、公知慣用の熱重合禁止剤、微粉シリカ、有機ベントナイト、モンモリロナイトなどの公知慣用の増粘剤、シリコーン系、フッ素系、高分子系などの消泡剤及び/又はレベリング剤、イミダゾール系、チアゾール系、トリアゾール系等のシランカップリング剤、防錆剤などのような公知慣用の添加剤類を配合することができる。 The photosensitive resin composition of the present invention may further include, as necessary, known and commonly used thermal polymerization inhibitors, known and commonly used thickeners such as finely divided silica, organic bentonite, and montmorillonite, silicones, fluorines, and polymers. The known antifoaming agent and / or leveling agent, imidazole-based, thiazole-based, triazole-based silane coupling agents, antirust agents, and the like can be blended.
 前記熱重合禁止剤は、前記重合性化合物の熱的な重合又は経時的な重合を防止するために用いることができる。熱重合禁止剤としては、例えば、4-メトキシフェノール、ハイドロキノン、アルキル又はアリール置換ハイドロキノン、t-ブチルカテコール、ピロガロール、2-ヒドロキシベンゾフェノン、4-メトキシ-2-ヒドロキシベンゾフェノン、塩化第一銅、フェノチアジン、クロラニル、ナフチルアミン、β-ナフトール、2,6-ジ-t-ブチル-4-クレゾール、2,2’-メチレンビス(4-メチル-6-t-ブチルフェノール)、ピリジン、ニトロベンゼン、ジニトロベンゼン、ピクリン酸、4-トルイジン、メチレンブルー、銅と有機キレート剤反応物、サリチル酸メチル、及びフェノチアジン、ニトロソ化合物、ニトロソ化合物とAlとのキレートなどが挙げられる。 The thermal polymerization inhibitor can be used to prevent thermal polymerization or temporal polymerization of the polymerizable compound. Examples of the thermal polymerization inhibitor include 4-methoxyphenol, hydroquinone, alkyl or aryl-substituted hydroquinone, t-butylcatechol, pyrogallol, 2-hydroxybenzophenone, 4-methoxy-2-hydroxybenzophenone, cuprous chloride, phenothiazine, Chloranil, naphthylamine, β-naphthol, 2,6-di-tert-butyl-4-cresol, 2,2′-methylenebis (4-methyl-6-tert-butylphenol), pyridine, nitrobenzene, dinitrobenzene, picric acid, 4-Toluidine, methylene blue, copper and organic chelating agent reactant, methyl salicylate, and phenothiazine, nitroso compound, chelate of nitroso compound and Al, and the like.
 本発明の感光性樹脂組成物は、例えば前記有機溶剤で塗布方法に適した粘度に調整し、基材上に、ディップコート法、フローコート法、ロールコート法、バーコーター法、スクリーン印刷法、カーテンコート法等の方法により塗布し、約60~100℃の温度で組成物中に含まれる有機溶剤を揮発乾燥(仮乾燥)させることにより、タックフリーの塗膜を形成できる。また、上記組成物をキャリアフィルム上に塗布し、乾燥させてフィルムとして巻き取ったものを基材上に張り合わせることにより、樹脂絶縁層を形成できる。その後、接触式(又は非接触方式)により、パターンを形成したフォトマスクを通して選択的に活性エネルギー線により露光もしくはレーザーダイレクト露光機により直接パターン露光し、未露光部を希アルカリ水溶液(例えば0.3~3wt%炭酸ソーダ水溶液)により現像してレジストパターンが形成される。さらに、熱硬化性成分(D)を含有している組成物の場合、例えば約140~180℃の温度に加熱して熱硬化させることにより、前記カルボキシル基含有樹脂(A,C)のカルボキシル基と、分子中に2個以上の環状エーテル基及び/又は環状チオエーテル基を有する熱硬化性成分(D)が反応し、耐熱性、耐薬品性、耐吸湿性、密着性、電気特性などの諸特性に優れた硬化塗膜を形成することができる。尚、熱硬化性成分(D)を含有していない場合でも、熱処理することにより、露光時に未反応の状態で残った光硬化性成分のエチレン性不飽和結合が熱ラジカル重合し、塗膜特性が向上するため、目的・用途により、熱処理(熱硬化)してもよい。 The photosensitive resin composition of the present invention is adjusted to a viscosity suitable for the coating method with, for example, the organic solvent, and on the substrate, a dip coating method, a flow coating method, a roll coating method, a bar coater method, a screen printing method, A tack-free coating film can be formed by applying the organic solvent contained in the composition at a temperature of about 60 to 100 ° C. and performing volatile drying (temporary drying) at a temperature of about 60 to 100 ° C. Moreover, a resin insulation layer can be formed by apply | coating the said composition on a carrier film, and making it dry and winding up as a film together on a base material. Thereafter, by a contact method (or non-contact method), exposure is selectively performed with an active energy ray through a photomask having a pattern formed thereon or direct pattern exposure is performed by a laser direct exposure machine, and an unexposed portion is diluted with a dilute alkaline aqueous solution (for example, 0.3). A resist pattern is formed by development with a 3 wt% sodium carbonate aqueous solution). Further, in the case of the composition containing the thermosetting component (D), the carboxyl group of the carboxyl group-containing resin (A, C) is obtained by heating and curing at a temperature of about 140 to 180 ° C., for example. And a thermosetting component (D) having two or more cyclic ether groups and / or cyclic thioether groups in the molecule react with each other, such as heat resistance, chemical resistance, moisture absorption resistance, adhesion, and electrical properties. A cured coating film having excellent characteristics can be formed. Even when the thermosetting component (D) is not contained, the heat treatment causes the ethylenically unsaturated bond of the photocurable component remaining in an unreacted state at the time of exposure to undergo thermal radical polymerization, resulting in coating film characteristics. Therefore, heat treatment (thermosetting) may be performed depending on the purpose and application.
 上記基材としては、予め回路形成されたプリント配線板やフレキシブルプリント配線板の他、紙-フェノール樹脂、紙-エポキシ樹脂、ガラス布-エポキシ樹脂、ガラス-ポリイミド、ガラス布/不繊布-エポキシ樹脂、ガラス布/紙-エポキシ樹脂、合成繊維-エポキシ樹脂、フッ素樹脂・ポリエチレン・PPO・シアネートエステル等の複合材を用いた全てのグレード(FR-4等)の銅張積層板、ポリイミドフィルム、PETフィルム、ガラス基板、セラミック基板、ウエハ板等を用いることができる。 Examples of the base material include printed circuit boards and flexible printed circuit boards that are pre-formed with a circuit, paper-phenol resin, paper-epoxy resin, glass cloth-epoxy resin, glass-polyimide, glass cloth / non-woven cloth-epoxy resin. , Glass cloth / paper-epoxy resin, synthetic fiber-epoxy resin, copper-clad laminates of all grades (FR-4 etc.) using polyimide, polyethylene, PPO, cyanate ester, etc., polyimide film, PET A film, a glass substrate, a ceramic substrate, a wafer plate, or the like can be used.
 本発明の感光性樹脂組成物を塗布した後に行う揮発乾燥は、熱風循環式乾燥炉、IR炉、ホットプレート、コンベクションオーブンなど(蒸気による空気加熱方式の熱源を備えたものを用いて乾燥機内の熱風を向流接触せしめる方法及びノズルより支持体に吹き付ける方式)を用いて行うことができる。 Volatile drying performed after applying the photosensitive resin composition of the present invention is performed in a dryer using a hot air circulation drying oven, an IR oven, a hot plate, a convection oven or the like (equipped with a heat source of an air heating method using steam). It is possible to use a method in which hot air is brought into countercurrent contact and a method in which a hot air is blown onto a support.
 以下のように本発明の感光性樹脂組成物を塗布し、揮発乾燥した後、得られた塗膜に対し、露光(活性エネルギー線の照射)を行う。塗膜は、露光部(活性エネルギー線により照射された部分)が硬化する。
 上記活性エネルギー線照射に用いられる露光機としては、直接描画装置(例えばコンピューターからのCADデータにより直接レーザーで画像を描くレーザーダイレクトイメージング装置)、メタルハライドランプを搭載した露光機、(超)高圧水銀ランプを搭載した露光機、水銀ショートアークランプを搭載した露光機、もしくは(超)高圧水銀ランプなどの紫外線ランプを使用した直接描画装置を用いることができる。活性エネルギー線としては、最大波長が350~410nmの範囲にあるレーザー光を用いていればガスレーザー、固体レーザーどちらでもよい。また、その露光量は膜厚等によって異なるが、一般には5~200mJ/cm、好ましくは5~100mJ/cm、さらに好ましくは5~50mJ/cmの範囲内とすることができる。上記直接描画装置としては、例えば日本オルボテック社製、ペンタックス社製等のものを使用することができ、最大波長が350~410nmのレーザー光を発振する装置であればいずれの装置を用いてもよい。
After applying the photosensitive resin composition of the present invention and evaporating and drying as follows, the obtained coating film is exposed (irradiated with active energy rays). In the coating film, the exposed portion (the portion irradiated by the active energy ray) is cured.
As the exposure apparatus used for the active energy ray irradiation, a direct drawing apparatus (for example, a laser direct imaging apparatus that directly draws an image with a laser using CAD data from a computer), an exposure apparatus equipped with a metal halide lamp, and an (ultra) high pressure mercury lamp. , An exposure machine equipped with a mercury short arc lamp, or a direct drawing apparatus using an ultraviolet lamp such as a (super) high pressure mercury lamp. As the active energy ray, either a gas laser or a solid laser may be used as long as laser light having a maximum wavelength in the range of 350 to 410 nm is used. The exposure amount varies depending on the film thickness and the like, but can be generally in the range of 5 to 200 mJ / cm 2 , preferably 5 to 100 mJ / cm 2 , more preferably 5 to 50 mJ / cm 2 . As the direct drawing apparatus, for example, those manufactured by Nippon Orbotech, Pentax, etc. can be used, and any apparatus may be used as long as it oscillates laser light having a maximum wavelength of 350 to 410 nm. .
 前記現像方法としては、ディッピング法、シャワー法、スプレー法、ブラシ法等によることができ、現像液としては、水酸化カリウム、水酸化ナトリウム、炭酸ナトリウム、炭酸カリウム、リン酸ナトリウム、ケイ酸ナトリウム、アンモニア、アミン類などのアルカリ水溶液が使用できる。 The developing method can be a dipping method, a shower method, a spray method, a brush method or the like, and as a developer, potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, Alkaline aqueous solutions such as ammonia and amines can be used.
 本発明の感光性樹脂組成物は、液状で直接基材に塗布する方法以外にも、予めポリエチレンテレフタレート等のフィルムにソルダーレジストを塗布・乾燥して形成したソルダーレジスト層を有するドライフィルムの形態で使用することもできる。本発明の感光性樹脂組成物をドライフィルムとして使用する場合を以下に示す。 The photosensitive resin composition of the present invention is in the form of a dry film having a solder resist layer formed by previously applying and drying a solder resist on a film of polyethylene terephthalate or the like, in addition to the method of directly applying to the substrate in a liquid state. It can also be used. The case where the photosensitive resin composition of this invention is used as a dry film is shown below.
 ドライフィルムは、キャリアフィルムと、ソルダーレジスト層と、必要に応じて用いられる剥離可能なカバーフィルムとが、この順序に積層された構造を有するものである。ソルダーレジスト層は、アルカリ現像性の感光性樹脂組成物をキャリアフィルム又はカバーフィルムに塗布・乾燥して得られる層である。キャリアフィルムにソルダーレジスト層を形成した後に、カバーフィルムをその上に積層するか、カバーフィルムにソルダーレジスト層を形成し、この積層体をキャリアフィルムに積層すればドライフィルムが得られる。 The dry film has a structure in which a carrier film, a solder resist layer, and a peelable cover film used as necessary are laminated in this order. The solder resist layer is a layer obtained by applying and drying an alkali-developable photosensitive resin composition on a carrier film or a cover film. After forming a solder resist layer on the carrier film, a cover film is laminated thereon, or a solder resist layer is formed on the cover film, and this laminate is laminated on the carrier film to obtain a dry film.
 キャリアフィルムとしては、2~150μmの厚みのポリエステルフィルム等の熱可塑性フィルムが用いられる。
 ソルダーレジスト層は、アルカリ現像性感光性樹脂組成物をブレードコーター、リップコーター、コンマコーター、フィルムコーター等でキャリアフィルム又はカバーフィルムに10~150μmの厚さで均一に塗布し乾燥して形成される。
 カバーフィルムとしては、ポリエチレンフィルム、ポリプロピレンフィルム等を使用することができるが、ソルダーレジスト層との接着力が、キャリアフィルムよりも小さいものが良い。
As the carrier film, a thermoplastic film such as a polyester film having a thickness of 2 to 150 μm is used.
The solder resist layer is formed by uniformly applying an alkali-developable photosensitive resin composition to a carrier film or cover film with a thickness of 10 to 150 μm using a blade coater, lip coater, comma coater, film coater, and the like, and then drying. .
As the cover film, a polyethylene film, a polypropylene film, or the like can be used, but a cover film having a smaller adhesive force than the solder resist layer is preferable.
 ドライフィルムを用いてプリント配線板上に保護膜(永久保護膜)を作製するには、カバーフィルムを剥がし、ソルダーレジスト層と回路形成された基材を重ね、ラミネーター等を用いて張り合わせ、回路形成された基材上にソルダーレジスト層を形成する。形成されたソルダーレジスト層に対し、前記と同様に露光、現像、加熱硬化すれば、硬化塗膜を形成することができる。キャリアフィルムは、露光前又は露光後のいずれかに剥離すればよい。 To produce a protective film (permanent protective film) on a printed wiring board using a dry film, peel off the cover film, layer the solder resist layer and the substrate on which the circuit is formed, and bond them together using a laminator, etc. A solder resist layer is formed on the formed substrate. If the formed solder resist layer is exposed, developed, and heat cured in the same manner as described above, a cured coating film can be formed. The carrier film may be peeled off either before exposure or after exposure.
 以下に実施例及び比較例を示して本発明について具体的に説明するが、本発明が下記実施例に限定されるものではないことはもとよりである。尚、以下において「部」及び「%」とあるのは、特に断りのない限り全て質量基準である。 Hereinafter, the present invention will be described in detail with reference to examples and comparative examples. However, the present invention is not limited to the following examples. In the following description, “parts” and “%” are based on mass unless otherwise specified.
 ポリオールの合成例
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃で加温し溶解させたトリメチロールプロパン134部(1.0モル)をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は常温で黄色透明、軟質粘調状であった。以下、このポリオール樹脂をPET-TMP樹脂(a)と称す。
Example of polyol synthesis After charging 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 into a 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube, the flask was filled with a nitrogen atmosphere. And immersed in a salt bath heated to 300 ° C. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 134 parts (1.0 mol) of trimethylolpropane previously heated and dissolved at 130 ° C. was added little by little while taking care not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft viscous at room temperature. Hereinafter, this polyol resin is referred to as PET-TMP resin (a).
 カルボキシル基含有樹脂の合成例
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコに、前記合成例で得られたPET-TMP樹脂(a)163部、及びテトラヒドロ無水フタル酸60.8部を仕込み、フラスコ内を窒素雰囲気とした後、125℃±5℃に昇温させた油浴に浸した。3時間攪拌しながら反応させた。こうして得られた反応物は、酸価が103mgKOH/gであり、常温で黄色透明、固体状であった。この反応物100部に対して35部のカルビトールアセテートを加え、攪拌して不揮発分65%のカルボキシル基含有樹脂の溶液を得た。以下、これをA-1ワニスと称す。
Synthesis Example of Carboxyl Group-Containing Resin A 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen introduction tube, and a cooling tube, 163 parts of the PET-TMP resin (a) obtained in the above synthesis example, and tetrahydrophthalic anhydride 60.8 parts was charged and the atmosphere in the flask was changed to a nitrogen atmosphere, and then immersed in an oil bath heated to 125 ° C. ± 5 ° C. The reaction was allowed to stir for 3 hours. The reaction product thus obtained had an acid value of 103 mgKOH / g, was yellow transparent at room temperature, and was solid. 35 parts of carbitol acetate was added to 100 parts of the reaction product and stirred to obtain a carboxyl group-containing resin solution having a nonvolatile content of 65%. Hereinafter, this is referred to as A-1 varnish.
 カルボキシル基含有感光性樹脂の合成例
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃に加温し溶解させたトリメチロールプロパン134部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は、常温で黄色透明、軟質粘調状であった。得られた反応物100部にトルエン37部、メチルイソブチルケトン(以下、MIBKと略記する)74部を導入し、混合した。次にアクリル酸43部、パラトルエンスルホン酸1.94部、パラメトキシフェノール0.26部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加えて攪拌し、中和した。次いで、食塩水50部を加え、攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去した。留去後、トリフェニルホスフィン1.07部、パラメトキシフェノール0.07部、カルビトールアセテート70部を加えて均一に溶解させた後、テトラヒドロ無水フタル酸54.3部を加え、110℃で3時間反応させ、固形分酸価107mgKOH/g、二重結合当量(不飽和基1モル当りの樹脂のg重量)260のカルボキシル基含有感光性樹脂の溶液を得た。以下、このカルボキシル基含有感光性樹脂の溶液をA-2ワニスと称す。
Example of synthesis of carboxyl group-containing photosensitive resin Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 in a 500 ml four-necked round bottom separable lasco equipped with a stirrer, nitrogen inlet tube, and cooling tube. After making the nitrogen atmosphere, it was immersed in a salt bath heated to 300 ° C. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Subsequently, 134 parts of trimethylolpropane previously heated to 130 ° C. and dissolved were added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft tones at room temperature. To 100 parts of the obtained reaction product, 37 parts of toluene and 74 parts of methyl isobutyl ketone (hereinafter abbreviated as MIBK) were introduced and mixed. Next, 43 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added, reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator. After distilling off, 1.07 parts of triphenylphosphine, 0.07 part of paramethoxyphenol and 70 parts of carbitol acetate were added and dissolved uniformly, and then 54.3 parts of tetrahydrophthalic anhydride was added, The mixture was reacted for a time to obtain a carboxyl group-containing photosensitive resin solution having a solid content acid value of 107 mgKOH / g and a double bond equivalent (g weight of resin per mol of unsaturated groups) of 260. Hereinafter, this carboxyl group-containing photosensitive resin solution is referred to as A-2 varnish.
 感光性化合物の合成例1
 攪拌機、窒素導入管、冷却管を取り付けた500ミリリットルの四口丸底セパラブルラスコにIV値0.6~0.7のリサイクルPETフレーク192部を仕込み、フラスコ内を窒素雰囲気とした後、300℃に昇温させた塩浴に浸した。PETが溶解したところで、攪拌を開始するとともに、酸化ジブチルスズ0.65部を添加した。次いで、予め130℃で加温し溶解させたトリメチロールプロパン134部をPETが固化しないよう注意しながら少量ずつ添加した。この間、粘度が低下した段階で攪拌速度を150rpmに高めた。次に、塩浴から予め240℃へ昇温した油浴に交換し、フラスコ内温を220℃±10℃に保ち、5時間反応させた。反応物は常温で黄色透明、軟質粘調状であった。得られた反応物100部にトルエン37部、MIBK 74部を導入し、混合した。次にアクリル酸65部、パラトルエンスルホン酸1.94部、パラメトキシフェノール0.26部を加えて110℃で10時間反応させ、室温まで冷却した。得られた反応液の酸価を測定し、酸当量のアルカリ水溶液をフラスコ内に加え攪拌し、中和した。次いで、食塩水50部を加えて攪拌した。その後、溶液を分液ロートに移して水相を捨て、油相を5wt%のNaCl溶液100部にて2回洗った。洗浄後、エバポレーターにて溶剤分を留去し、不揮発分100%の反応物を得た。得られた反応物は常温で褐色透明の軟質液状であった。これをA-3樹脂と称す。
Synthesis example 1 of photosensitive compound
Charged 192 parts of recycled PET flakes with an IV value of 0.6 to 0.7 to a 500 ml four-necked round bottom separable lasco equipped with a stirrer, a nitrogen inlet tube, and a cooling tube. It was immersed in a heated salt bath. When PET was dissolved, stirring was started and 0.65 part of dibutyltin oxide was added. Next, 134 parts of trimethylolpropane previously heated and dissolved at 130 ° C. was added little by little while being careful not to solidify the PET. During this time, the stirring speed was increased to 150 rpm when the viscosity decreased. Next, the salt bath was replaced with an oil bath that was previously heated to 240 ° C., and the temperature in the flask was kept at 220 ° C. ± 10 ° C. for 5 hours. The reaction product was transparent yellow and soft viscous at room temperature. To 100 parts of the obtained reaction product, 37 parts of toluene and 74 parts of MIBK were introduced and mixed. Next, 65 parts of acrylic acid, 1.94 parts of paratoluenesulfonic acid, and 0.26 part of paramethoxyphenol were added and reacted at 110 ° C. for 10 hours, and cooled to room temperature. The acid value of the obtained reaction solution was measured, and an acid equivalent alkaline aqueous solution was added to the flask and stirred to neutralize. Next, 50 parts of brine was added and stirred. Thereafter, the solution was transferred to a separating funnel, the aqueous phase was discarded, and the oil phase was washed twice with 100 parts of a 5 wt% NaCl solution. After washing, the solvent was distilled off with an evaporator to obtain a reaction product having a nonvolatile content of 100%. The obtained reaction product was a brown transparent soft liquid at room temperature. This is referred to as A-3 resin.
 感光性化合物の合成例2
 攪拌機、空気導入管、冷却管を取り付けた500ミリリットルの四口フラスコにイソホロンジイソシアネートを66.6部、カルビトールアセテートを80部仕込み、これに2-ヒドロキシエチルアクリレート37.6部、ラウリル酸ジブチル錫0.05部、p-メトキシフェノール0.03部、カルビトールアセテート20部を混合させたカルビトールアセテート溶液を35℃で2時間かけて滴下し、80℃で2時間反応させた。反応終了後、40℃へ降温して前記PET-TMP樹脂(a)を33部、ラウリル酸ジブチル錫を0.1部、カルビトールアセテートを50部含むカルビトールアセテート溶液をゆっくり注いだ後、80℃で3時間反応させ、不揮発分80%のエチレンテレフタレート型ウレタンアクリレートを得た。これをA-4ワニスと称す。
Synthesis example 2 of photosensitive compound
A 500 ml four-necked flask equipped with a stirrer, air inlet tube and cooling tube is charged with 66.6 parts of isophorone diisocyanate and 80 parts of carbitol acetate, and 37.6 parts of 2-hydroxyethyl acrylate and dibutyltin laurate. A carbitol acetate solution in which 0.05 part, 0.03 part of p-methoxyphenol and 20 parts of carbitol acetate were mixed was added dropwise at 35 ° C. over 2 hours, and reacted at 80 ° C. for 2 hours. After completion of the reaction, the temperature was lowered to 40 ° C., and a carbitol acetate solution containing 33 parts of the PET-TMP resin (a), 0.1 part of dibutyltin laurate, and 50 parts of carbitol acetate was slowly poured. The mixture was reacted at 0 ° C. for 3 hours to obtain an ethylene terephthalate type urethane acrylate having a nonvolatile content of 80%. This is called A-4 varnish.
 実施例1~11及び比較例1,2
 上記各合成例の樹脂溶液を用い、表1に示す種々の成分とともに表1に示す割合(質量部)にて配合し、攪拌機にて予備混合した後、3本ロールミルで混練し、ソルダーレジスト用光硬化性熱硬化性樹脂組成物を調製した。ここで、得られた光硬化性熱硬化性樹脂組成物の分散度をエリクセン社製グラインドメータによる粒度測定にて評価したところ、15μm以下であった。
Examples 1 to 11 and Comparative Examples 1 and 2
Using the resin solutions of the above synthesis examples, blended in the proportions (parts by mass) shown in Table 1 together with various components shown in Table 1, premixed with a stirrer, kneaded with a three-roll mill, and used for solder resist A photocurable thermosetting resin composition was prepared. Here, it was 15 micrometers or less when the dispersion degree of the obtained photocurable thermosetting resin composition was evaluated by the particle size measurement by the grindometer by Eriksen.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 性能評価:
 <再生PET含有率>
 前記実施例及び比較例の光硬化性熱硬化性樹脂組成物において、硬化塗膜中の全有機物に対する再生PET樹脂の含有率を算出した。
Performance evaluation:
<Recycled PET content>
In the photocurable thermosetting resin compositions of the examples and comparative examples, the content of the recycled PET resin relative to the total organic matter in the cured coating film was calculated.
 <最適露光量>
 前記実施例及び比較例の光硬化性熱硬化性樹脂組成物を、銅厚35μmの回路パターン基板をバフロール研磨後、水洗し、乾燥してからスクリーン印刷法により全面に塗布し、80℃の熱風循環式乾燥炉で60分間乾燥させた。乾燥後、高圧水銀灯(ショートアークランプ)搭載の露光装置を用いてステップタブレット(Kodak No.2)を介して露光し、現像(30℃、0.2MPa、1wt%NaCO水溶液)を60秒行った際に残存するステップタブレットのパターンが7段の時を最適露光量とした。
<Optimum exposure amount>
The photocurable thermosetting resin compositions of the examples and comparative examples were coated on the entire surface by screen printing after the circuit pattern substrate having a copper thickness of 35 μm was buffed, washed with water, dried, and heated at 80 ° C. It was dried for 60 minutes in a circulation drying oven. After drying, exposure is performed through a step tablet (Kodak No. 2) using an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp), and development (30 ° C., 0.2 MPa, 1 wt% Na 2 CO 3 aqueous solution) is performed at 60. When the pattern of the step tablet remaining at the second time was 7 steps, the optimum exposure amount was set.
 <現像性>
 前記実施例及び比較例の光硬化性熱硬化性樹脂組成物を、銅ベタ基板上にスクリーン印刷法により、乾燥後の膜厚が約25μmになるように塗布し、80℃の熱風循環式乾燥炉で30分間乾燥させた。乾燥後、1wt%NaCO水溶液によって現像を行い、乾燥塗膜が除去されるまでの時間をストップウォッチにより計測した。
<Developability>
The photocurable thermosetting resin compositions of Examples and Comparative Examples were applied on a solid copper substrate by screen printing so that the film thickness after drying was about 25 μm, and dried at 80 ° C. with hot air circulation Dry in an oven for 30 minutes. After drying, development was performed with a 1 wt% Na 2 CO 3 aqueous solution, and the time until the dried coating film was removed was measured with a stopwatch.
 <指触乾燥性>
 表1記載の光硬化性熱硬化性樹脂組成物をそれぞれパターン形成された銅箔基板上にスクリーン印刷で全面塗布し、80℃の熱風循環式乾燥炉で30分間乾燥させ、室温まで放冷した。この基板にPETフィルムを押し当て、その後、ネガフィルムを剥がしたときのフィルムの張り付き状態を評価した。
 ◎:フィルムを剥がすときに、全く抵抗が無く、塗膜に跡が残らない。
 ○:フィルムを剥がす時に、全く抵抗が無いが、塗膜に跡が少しついている。
 △:フィルムを剥がす時に、僅かに抵抗があり、塗膜に跡が少しついている。
 ×:フィルムを剥がす時に、抵抗があり、塗膜にはっきり跡がついている。
<Dry touch dryness>
Each surface of the photocurable thermosetting resin composition shown in Table 1 was applied onto a patterned copper foil substrate by screen printing, dried in a hot air circulating drying oven at 80 ° C. for 30 minutes, and allowed to cool to room temperature. . A PET film was pressed against this substrate, and then the sticking state of the film when the negative film was peeled off was evaluated.
(Double-circle): When peeling a film, there is no resistance and a trace is not left in a coating film.
○: When the film is peeled off, there is no resistance, but the coating film has a slight mark.
(Triangle | delta): When peeling a film, there exists resistance slightly and the coating film has a trace.
X: When the film is peeled off, there is resistance and the coating film is clearly marked.
 <解像性>
 実施例及び比較例の光硬化性・熱硬化性樹脂組成物を、ライン/スペースが300/300μm、銅厚35μmの回路パターン基板をバフロール研磨後、水洗し、乾燥してからスクリーン印刷法により塗布し、80℃の熱風循環式乾燥炉で30分間乾燥させる。乾燥後、高圧水銀灯を搭載した露光装置を用いて露光した。露光パターンはスペース部に20/30/40/50/60/70/80/90/100μmのラインを描画させるネガを使用した。露光量は感光性樹脂組成物の最適露光量となるように活性エネルギー線を照射した。露光後、30℃の1wt%NaCO水溶液をスプレー圧0.2MPaの条件で60秒間現像を行い、150℃×60分の熱硬化をすることにより硬化塗膜を得た。得られたソルダーレジスト用感光性樹脂組成物の硬化塗膜の最小残存ラインを200倍に調整した光学顕微鏡を用いて求め、これを解像性とした。
<Resolution>
A circuit pattern substrate having a line / space of 300/300 μm and a copper thickness of 35 μm was applied to the photocurable / thermosetting resin compositions of Examples and Comparative Examples by buffing, washing with water, drying and then applying by screen printing. And dried for 30 minutes in a hot air circulation drying oven at 80 ° C. After drying, exposure was performed using an exposure apparatus equipped with a high-pressure mercury lamp. For the exposure pattern, a negative was used to draw a 20/30/40/50/60/70/80/90/100 μm line in the space. The active energy ray was irradiated so that the exposure amount became the optimal exposure amount of the photosensitive resin composition. After the exposure, a 1 wt% Na 2 CO 3 aqueous solution at 30 ° C. was developed for 60 seconds under the condition of a spray pressure of 0.2 MPa, and cured at 150 ° C. for 60 minutes to obtain a cured coating film. It determined using the optical microscope which adjusted the minimum residual line of the cured coating film of the obtained photosensitive resin composition for solder resists 200 times, and made this resolution.
 特性試験:
 上記各実施例及び比較例の組成物を、パターン形成された銅箔基板上にスクリーン印刷で全面塗布し、80℃で30分乾燥し、室温まで放冷する。この基板に高圧水銀灯(ショートアークランプ)搭載の露光装置を用いて最適露光量でソルダーレジストパターンを露光し、30℃の1wt%NaCO水溶液をスプレー圧0.2MPaの条件で60秒間現像を行い、レジストパターンを得た。この基板を、UVコンベア炉にて積算露光量1000mJ/cmの条件で紫外線照射した後、150℃で60分加熱して硬化した。得られたプリント基板(評価基板)に対して以下のように特性を評価した。
Characteristic test:
The compositions of the above Examples and Comparative Examples are applied onto the patterned copper foil substrate by screen printing, dried at 80 ° C. for 30 minutes, and allowed to cool to room temperature. This substrate is exposed to a solder resist pattern at an optimal exposure amount using an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp), and developed with a 1 wt% Na 2 CO 3 aqueous solution at 30 ° C. for 60 seconds under a spray pressure of 0.2 MPa. And a resist pattern was obtained. This substrate was irradiated with ultraviolet rays under a condition of an integrated exposure amount of 1000 mJ / cm 2 in a UV conveyor furnace, and then cured by heating at 150 ° C. for 60 minutes. The characteristics of the obtained printed circuit board (evaluation board) were evaluated as follows.
 <はんだ耐熱性>
 ロジン系フラックスを塗布した評価基板を、予め260℃に設定した、はんだ槽に浸漬し、変性アルコールでフラックスを洗浄した後、目視によるレジスト層の膨れ・剥がれについて評価した。判定基準は以下のとおりである。
 ◎:10秒間浸漬を6回以上繰り返しても剥がれが認められない。
 ○:10秒間浸漬を3回以上繰り返しても剥がれが認められない。
 △:10秒間浸漬を3回以上繰り返すと少し剥がれる。
 ×:10秒間浸漬を3回以内にレジスト層に膨れ、剥がれがある。
<Solder heat resistance>
The evaluation board | substrate which apply | coated the rosin type flux was immersed in the solder tank previously set to 260 degreeC, and after washing | cleaning the flux with denatured alcohol, the swelling / peeling of the resist layer by visual observation was evaluated. The judgment criteria are as follows.
A: Peeling is not observed even after 10 seconds of immersion for 6 or more times.
○: No peeling is observed even if the immersion for 10 seconds is repeated 3 times or more.
(Triangle | delta): It peels for a while when immersion for 10 seconds is repeated 3 times or more.
X: The resist layer swells and peels off within 3 times for 10 seconds.
 <耐無電解金めっき性>
 市販品の無電解ニッケルめっき浴及び無電解金めっき浴を用いて、ニッケル0.5μm、金0.03μmの条件でめっきを行い、テープピーリングにより、レジスト層の剥がれの有無やめっきのしみ込みの有無を評価した後、テープピーリングによりレジスト層の剥がれの有無を評価した。判定基準は以下のとおりである。
 ◎:染み込み、剥がれが見られない。
 ○:めっき後に少し染み込みが確認されるが、テープピール後は剥がれない。
 △:めっき後にほんの僅かしみ込みが見られ、テープピール後に剥がれも見られる。
 ×:めっき後に剥がれが有る。
<Electroless gold plating resistance>
Using commercially available electroless nickel plating bath and electroless gold plating bath, plating is performed under the conditions of nickel 0.5 μm and gold 0.03 μm, and the tape peeling causes the presence or absence of resist layer peeling or plating penetration. After evaluating the presence or absence, the presence or absence of peeling of the resist layer was evaluated by tape peeling. The judgment criteria are as follows.
A: No soaking or peeling is observed.
○: Slight penetration is confirmed after plating, but does not peel off after tape peeling.
Δ: Slight penetration after plating and peeling after tape peel.
X: There is peeling after plating.
 <耐アルカリ性>
 評価基板を10wt%NaOH水溶液に室温で30分間浸漬し、染み込みや塗膜の溶け出し、さらにテープビールによる剥がれを確認した。判定基準は以下のとおりである。
 ○:染み込み、溶け出し、剥がれなし。
 △:染み込み、溶け出し、もしくは剥がれが少し確認される。
 ×:染み込み、溶け出し、もしくは剥がれが大きく確認される。
<Alkali resistance>
The evaluation substrate was immersed in a 10 wt% NaOH aqueous solution at room temperature for 30 minutes, and soaking, dissolution of the coating film, and peeling by tape beer were confirmed. The judgment criteria are as follows.
○: No soaking, melting or peeling.
Δ: Slight penetration, dissolution or peeling is confirmed.
X: Significant infiltration, dissolution or peeling.
 <ドライフィルム作製>
 実施例1及び比較例1のソルダーレジスト用感光性樹脂組成物をそれぞれメチルエチルケトンで適宜希釈した後、アプリケーターを用いて、乾燥後の膜厚が30μmになるようにPETフィルム(東レ製 FB-50:16μm)に塗布し、40~100℃で乾燥させドライフィルムを得た。
<Dry film production>
Each of the photosensitive resin compositions for solder resists of Example 1 and Comparative Example 1 was appropriately diluted with methyl ethyl ketone, and then, using an applicator, a PET film (Toray FB-50: manufactured by Toray Industries, Inc.) so that the film thickness after drying was 30 μm. 16 μm) and dried at 40 to 100 ° C. to obtain a dry film.
 <基板作製>
 回路形成された基板をバフ研磨した後、上記方法にて作製したドライフィルムを真空ラミネーター(名機製作所製 MVLP-500)を用いて加圧度:0.8MPa、70℃、1分、真空度:133.3Paの条件で加熱ラミネートして、未露光のソルダーレジスト層を有する基板(未露光の基板)を得た。得られた基板を前記評価方法と同様にして、最適露光量、現像性、解像性、はんだ耐熱性、金めっき耐性、耐アルカリ性の各試験を行った。
 評価結果を表2に示す。
<Board fabrication>
After the circuit-formed substrate is buffed, the dry film produced by the above method is pressurized using a vacuum laminator (MVLP-500, manufactured by Meiki Seisakusho): 0.8 MPa, 70 ° C., 1 minute, degree of vacuum The substrate (unexposed substrate) having an unexposed solder resist layer was obtained by heat lamination under the condition of 133.3 Pa. Each of the obtained substrates was tested in the same manner as in the above evaluation method for optimum exposure, developability, resolution, solder heat resistance, gold plating resistance, and alkali resistance.
The evaluation results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 上記表2に示される結果から明らかなように、PETをポリオール(トリメチロールプロパン)で解重合を行った得られたポリオール、さらにそのポリオールを多塩基酸無水物で変性したカルボキシル基含有樹脂、又は感光基を導入した感光性樹脂、あるいはウレタン樹脂の合成の際にポリオール成分として上記ポリオールを用いて得られた感光性ウレタン樹脂(ウレタンアクリレート)を用いたアルカリ現像性組成物は、耐熱性、耐無電解金めっき性、アルカリ耐性、現像性に優れており、さらには廃品プラスチックから再生していることにより、環境へ与える負荷を低減でき、アルカリ現像性の感光性樹脂組成物、特にソルダーレジストとして有用であることが認められた。 As is clear from the results shown in Table 2 above, a polyol obtained by depolymerizing PET with a polyol (trimethylolpropane), a carboxyl group-containing resin obtained by modifying the polyol with a polybasic acid anhydride, or An alkali-developable composition using a photosensitive urethane resin (urethane acrylate) obtained by using the above-described polyol as a polyol component in the synthesis of a photosensitive resin into which a photosensitive group has been introduced or a urethane resin has heat resistance, Excellent electroless gold plating, alkali resistance, and developability. Furthermore, by recycling from waste plastics, the load on the environment can be reduced, and as an alkali developable photosensitive resin composition, especially as a solder resist It was found useful.
 本発明の感光性樹脂組成物又はそのドライフィルムは、プリント配線板やフレキシブルプリント配線板のソルダーレジスト等の硬化皮膜の形成に有利に適用できる。 The photosensitive resin composition of the present invention or its dry film can be advantageously applied to the formation of a cured film such as a solder resist of a printed wiring board or a flexible printed wiring board.

Claims (12)

  1.  (A)回収されたポリエステルを原料とする樹脂、及び(B)光重合開始剤を含有することを特徴とするアルカリ現像性の感光性樹脂組成物。 (A) An alkali-developable photosensitive resin composition comprising a recovered polyester as a raw material and (B) a photopolymerization initiator.
  2.  前記樹脂(A)がポリオールであることを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, wherein the resin (A) is a polyol.
  3.  前記樹脂(A)がカルボキシル基含有樹脂であることを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, wherein the resin (A) is a carboxyl group-containing resin.
  4.  前記樹脂(A)がエチレン性不飽和基を有する感光性樹脂であることを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, wherein the resin (A) is a photosensitive resin having an ethylenically unsaturated group.
  5.  前記樹脂(A)が、(a)回収されたポリエステルを(b)ポリオールで解重合し、さらに(c)多塩基酸もしくはその無水物を反応させて得られるカルボキシル基含有樹脂であることを特徴とする請求項1に記載の感光性樹脂組成物。 The resin (A) is a carboxyl group-containing resin obtained by (a) depolymerizing the recovered polyester with (b) polyol, and (c) reacting a polybasic acid or anhydride thereof. The photosensitive resin composition according to claim 1.
  6.  さらに前記樹脂(A)以外のカルボキシル基含有感光性樹脂(C)を含有することを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, further comprising a carboxyl group-containing photosensitive resin (C) other than the resin (A).
  7.  さらに熱硬化性成分(D)を含有する光硬化性・熱硬化性樹脂組成物であることを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, which is a photocurable thermosetting resin composition further containing a thermosetting component (D).
  8.  さらに着色剤(E)を含有するソルダーレジスト用であることを特徴とする請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, which is further for a solder resist containing a colorant (E).
  9.  前記請求項1乃至8のいずれか一項に記載の感光性樹脂組成物を、フィルム上に塗布・乾燥させて得られる光硬化性のドライフィルム。 A photocurable dry film obtained by applying and drying the photosensitive resin composition according to any one of claims 1 to 8 on a film.
  10.  前記請求項1乃至8のいずれか一項に記載の感光性樹脂組成物、又は前記感光性樹脂組成物をフィルム上に塗布・乾燥させて得られる光硬化性のドライフィルムを、光硬化させて得られる硬化物。 A photocurable dry film obtained by applying and drying the photosensitive resin composition according to any one of claims 1 to 8 or the photosensitive resin composition on a film is photocured. The cured product obtained.
  11.  前記請求項1乃至8のいずれか一項に記載の感光性樹脂組成物、又は前記感光性樹脂組成物をフィルム上に塗布・乾燥させて得られる光硬化性のドライフィルムを、パターン状に光硬化させて得られる硬化物。 A photosensitive resin composition according to any one of claims 1 to 8 or a photocurable dry film obtained by applying and drying the photosensitive resin composition on a film is light-patterned. A cured product obtained by curing.
  12.  前記請求項1乃至8のいずれか一項に記載の感光性樹脂組成物、又は前記感光性樹脂組成物をフィルム上に塗布・乾燥させて得られる光硬化性のドライフィルムを、パターン状に光硬化させた後、熱硬化して得られる硬化皮膜を有するプリント配線板。 A photosensitive resin composition according to any one of claims 1 to 8 or a photocurable dry film obtained by applying and drying the photosensitive resin composition on a film is light-patterned. A printed wiring board having a cured film obtained by curing after curing.
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CN109111829A (en) * 2018-08-29 2019-01-01 华北理工大学 A kind of free radical-cationic hybrid photocuring coating containing POSS and preparation method thereof

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JP5990232B2 (en) * 2014-09-12 2016-09-07 太陽インキ製造株式会社 Photocurable resin composition, dry film and cured product thereof, and printed wiring board using them
WO2021053774A1 (en) * 2019-09-18 2021-03-25 太陽ホールディングス株式会社 Curable composition, dry film, cured product, and electronic component

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CN102591146A (en) * 2010-12-28 2012-07-18 太阳油墨制造株式会社 Photocurable resin composition, dry film and cured product thereof, and printed wiring board using the same
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