WO2010119488A1

WO2010119488A1 - Electromagnetic converter

Info

Publication number: WO2010119488A1
Application number: PCT/JP2009/002922
Authority: WO
Inventors: 吉田俊治; 北川大祐
Original assignee: 三菱電機エンジニアリング株式会社
Priority date: 2009-04-15
Filing date: 2009-06-25
Publication date: 2010-10-21
Also published as: JP2010252028A; JP4841643B2

Abstract

A spacer (33) is provided between a pair of frames (31, 32). Permanent magnets (11, 13) are placed in a zigzag manner on the inner wall surfaces of said pair of frames (31, 32). Plates (12, 14) are placed on a straight line in the horizontal direction on the permanent magnets (11, 13). A vibration membrane (15) is placed in the gaps between plates (12, 14), said pair of frames (31, 32) and spacer (33) and in the gap between plates (12, 14). The coil pattern (15b) of the vibration membrane (15) is placed in the gap between the plates (12, 14) and in the gap between the plate (14) and the frame (32) or the spacer (33).

Description

Electromagnetic transducer

The present invention relates to an electromagnetic transducer that reproduces sound from an audio signal by combining, for example, a permanent magnet and a diaphragm.

Various technologies have been proposed for electromagnetic transducers that combine permanent magnets and diaphragms. According to Patent Document 1, for example, such an electromagnetic transducer includes a permanent magnet plate, a vibration film disposed so as to face the permanent magnet plate, and a buffer disposed between the permanent magnet plate and the vibration film. And a member.

Permanent magnets are formed by alternately forming magnetic strips with different intervals (also referred to as gaps) (also referred to as multipolar magnetization patterns). In addition, the vibration film is formed with a coil (also referred to as a coil pattern) made of a meandering conductor pattern at a position facing a so-called neutral zone of so-called magnetization in a gap portion between different magnetic poles of the permanent magnet plate. Has been. A general electromagnetic transducer is constructed by covering each member with a frame and attaching the frame to a speaker housing.

The electromagnetic transducer having such a configuration is arranged such that the magnetic poles of the permanent magnet plate are vertically opposed to each other on the inner surface of the frame, and generates a magnetic field in the gap between the magnetic poles. A coil pattern of the diaphragm is provided at a position facing the gap between the magnetic poles. When a current (audio signal) flows through the coil pattern of the diaphragm, the coil pattern and the multipolar magnetization pattern of the permanent magnet plate are Electromagnetic coupling causes audio vibration to occur in the diaphragm according to Fleming's law. Audio vibration is emitted to the outside by sound emission holes formed in the frame, and sound reproduction is performed.

JP-A-9-331596

However, in the conventional electromagnetic transducer, since the coil pattern is formed at a position facing the gap between the magnetic poles, the coil pattern formed on the vibration film is driven by the leakage flux of the magnetic field generated in the gap. The efficiency was bad.

The present invention has been made to solve the above-described problems, and provides an efficient electromagnetic transducer that drives a coil pattern formed on a vibration film with a magnetic field having a high magnetic flux density between permanent magnets. Objective.

The electromagnetic transducer according to the present invention is arranged so that a hollow is formed when combined, and a pair of frames in which at least one end is bent and an inner wall surface facing the pair of frames are the same. A plate-like permanent magnet fixed so as to be staggered at a predetermined interval in the direction of the magnetic poles, and a plate fixed so as to be in a straight line in a horizontal direction on a surface facing the fixed surface of the frame of the permanent magnet, Between the ends of the pair of frames, the spacers are arranged in the vicinity of the plates fixed to the outer permanent magnets arranged in a staggered manner, and the cross section is uneven so as to be arranged between each plate and between the plate and the frame or spacer. In addition, a coil pattern is formed in the vicinity between each plate and in the vicinity between the plate and the spacer fixed to the outer permanent magnet arranged in a staggered manner. It is obtained by a vibrating membrane.

According to the electromagnetic transducer according to the present invention, the permanent magnet, the plate, and the vibration film configured as described above can drive the coil pattern on the vibration film with a magnetic field having a high magnetic flux density between the permanent magnets. The driving force can be obtained efficiently, and the coil pattern at the outer end on the vibrating membrane is driven by a magnetic field having a high magnetic flux density similar to the magnetic flux density between the permanent magnets by the spacer and the vibrating membrane configured as described above. And a uniform driving force can be obtained on the vibrating membrane. As a result, an electromagnetic transducer with good acoustic characteristics can be obtained.

It is the (a) external appearance perspective view which shows the structure of the electromagnetic transducer of Embodiment 1, (b) It is an exploded perspective view. FIG. 2 is a sectional view taken along line AA in FIG. 1. FIG. 4 is a cross-sectional view showing a length a of a folded portion of a frame, a magnetic field generation position # 1 between plates, and a magnetic field generation position # 2 between the frame and the plate in the electromagnetic transducer according to the first embodiment. 4 is a graph showing a change in magnetic flux density at positions # 1 and # 2 when the length a of the folded portion of the frame shown in FIG. 3 is changed. FIG. 3 is a cross-sectional view showing a structure in which a folded portion is not provided on one frame in the electromagnetic transducer according to the first embodiment. FIG. 5 is a cross-sectional view illustrating a configuration of an electromagnetic transducer according to a second embodiment.

Hereinafter, in order to describe the present invention in more detail, modes for carrying out the present invention will be described with reference to the accompanying drawings.
Embodiment 1 FIG.
1A and 1B are perspective views illustrating the configuration of an electromagnetic transducer according to Embodiment 1, in which FIG. 1A is an external perspective view, and FIG. 1B is an exploded perspective view.
As shown in FIGS. 1A and 1B, the electromagnetic transducer 1 includes

permanent magnets

11 and 13,

plates

12 and 14, a vibrating membrane 15, and a frame 30. The frame 30 has a frame structure that is arranged so that a hollow is formed when the upper frame 31, the lower frame 32 (a pair of frames), and the spacer 33 are combined, and is formed on the surfaces of the upper frame 31 and the lower frame 32. Are formed with

sound emitting holes

31a and 32a that allow the inside and the outside of the frame 30 to communicate with each other.

The

permanent magnets

11 and 13 are rod-shaped, and

plates

12 and 14 made of a magnetic material are bonded to one surface of the

permanent magnets

11 and 13.

The vibrating membrane 15 is obtained by forming a coil (hereinafter referred to as a coil pattern) 15b made of a meandering conductor pattern on the front and back surfaces of a vibrating membrane substrate 15a made of a thin and flexible resin film.

FIG. 2 is a cross-sectional view of the electromagnetic transducer 1 cut along the line AA shown in FIG. 1. The

permanent magnets

11 and 13, the

plates

12 and 14, the vibrating membrane 15, and the upper frame 31 in the electromagnetic transducer 1. , The arrangement of the lower frame 32 and the spacer 33 is shown.

As shown in FIG. 2, the

permanent magnets

11 and 13 are fixed in a staggered arrangement alternately on the opposing inner wall surfaces of the upper frame 31 and the lower frame 32 with the same direction of the magnetized magnetic poles and with a predetermined interval. ing.

The plate 12 is bonded and fixed to the surface facing the fixed surface between the permanent magnet 11 and the upper frame 31, and the plate 14 is bonded to the surface facing the fixed surface between the permanent magnet 13 and the lower frame 32. It is fixed. Further, the

plates

12 and 14 are arranged so as to be aligned in a straight line in the horizontal direction.

The

plates

12 and 14 are made of a magnetic material such as iron, and are placed on the magnetized

permanent magnets

11 and 13 so that the magnetic flux density with different nearby magnetic poles is concentrated as indicated by arrows in FIG. It works like that.

The upper frame 31 and the lower frame 32 are formed with folded

portions

31b and 32b with both ends folded, and a spacer 33 is disposed between the outer ends of the folded

portions

31b and 32b. The spacer 33 is made of, for example, a nonmagnetic material, and forms a gap portion having a predetermined height so that the outer ends of the folded

portions

31b and 32b of the upper and

lower frames

31 and 32 do not contact each other. As shown in FIG. 2, the spacer 33 is provided in the upper frame 31 that does not fix the outer permanent magnets 13 arranged in a staggered manner, and is arranged in the vicinity of the plate 14 fixed to the permanent magnets 13.

The vibration film substrate 15a of the vibration film 15 is formed to have a concavo-convex cross section, and has a vibration film convex part 15c, a vibration film concave part 15d, and a vibration film action part 15e. The vibration film convex part 15c is disposed between the plate 14 and the upper frame 31, the vibration film concave part 15d is disposed between the plate 12 and the lower frame 32, and the vibration film action part 15e is disposed between the plate 14 and the plate 12. Between the plate 14 and the lower frame 32 and between the plate 14 and the spacer 33. The vibration film action part 15e is a connection part between the vibration film convex part 15c and the vibration film concave part 15d, and the center of the vibration film action part 15e is disposed at a substantially middle position between the

plates

12 and 14.

Next, the operation principle of the electromagnetic transducer 1 will be described.
A magnetic field is generated between the

plates

12 and 14 placed on the

permanent magnets

11 and 13 so as to cross the vibration film action portion 15e of the vibration film 15. When a current (audio signal) is supplied to the coil pattern 15b from the outside, the coil pattern 15b and the

permanent magnets

11 and 13 are electromagnetically coupled, and a driving force is generated according to Fleming's law. The vibration film 15 is vibrated by the generated driving force of the coil pattern 15b, and this vibration is radiated to the outside from the

sound emitting holes

31a and 32a and reproduced as sound.

Next, the magnetic flux density which acts on the coil pattern 15b of the vibration film action part 15e will be described.
FIG. 3 is a cross-sectional view in which a part of the electromagnetic transducer 1 cut along the line AA shown in FIG. 1 is omitted. The length a of the folded portion 31b of the upper frame 31 and the generation position of the magnetic flux density are shown. Interval # 1 and Interval # 2 are shown. The interval # 1 is the interval between the plate 14 and the plate 12, and the interval # 2 is the interval between the plate 14 and the lower frame 32 and the interval between the plate 14 and the spacer 33.
FIG. 4 shows the interval # 1 when the dimensions of the

permanent magnets

11 and 13 are W = 6.5 mm and D = 5.5 mm, and the length a (mm) of the folded portion 31b of the upper frame 31 is changed. , # 2 shows a change in magnetic flux density.

In the electromagnetic transducer 1 as described above, when the upper and

lower frames

31 and 32 are in contact with each other, as shown in FIG. 4, the magnetic flux density at the interval # 2 decreases, and the magnetic flux density at the interval # 2 There is a problem in that an unbalance of the driving force occurs on the vibration film 15 because the generated driving force differs depending on the magnitude of the magnetic flux density at the interval # 1.

In the first embodiment with respect to this problem, the frame 30 is configured by providing the spacer 33 made of a nonmagnetic material or the like as a gap portion between the upper frame 31 and the lower frame 32 as described above. Although the magnetic flux density at the interval # 2 between the plate 14 and the frame 30 is prevented from being extremely reduced, the length a (mm) of the folded portion 31b of the upper frame 31 shown in FIG. Furthermore, an electromagnetic transducer having good acoustic characteristics can be obtained.

As shown in FIG. 4, when the dimensions of the

permanent magnets

11 and 13 are a width W = 6.5 mm and a depth D = 5.5 mm, the length a (mm) of the folded portion 31b is set to about 3 mm. The magnetic flux density at the distance # 1 between the 12 and 14 and the magnetic flux density at the distance # 2 between the plate 14 and the frame 30 can be made equal.

In order to make the magnetic flux density at the interval # 1 between the

plates

12 and 14 equal to the magnetic flux density at the interval # 2 between the plate 14 and the frame 30 due to the change in the dimensions or the capability of the

permanent magnets

11 and 13. The length a of the folded portion 31b of the upper frame 31 is different.

Further, the both ends of the upper frame 31 may be configured not to be folded back due to the difference in dimensions or ability of the

permanent magnets

11 and 13. For example, FIG. 5 is a cross-sectional view showing a structure in which both end portions of the upper frame 31 are not folded. As shown in FIG. 5, a spacer 33 having a folded portion is used instead of the folded portion 31b of the upper frame 31 in FIG. It may be provided.

As described above, in the electromagnetic transducer 1 according to the first embodiment, the

permanent magnets

11 and 13 are arranged in a staggered manner on the opposing inner wall surfaces of the upper frame 31 and the lower frame 32, and the plate 12 is fixed to the

permanent magnets

11 and 13. , 14 are arranged in a straight line in the horizontal direction, and the coil pattern 15b of the vibration film 15 is arranged in the space between the

plates

12, 14, thereby giving the coil pattern 15b a strong magnetic flux density of the

permanent magnets

11, 13. it can.

Further, by arranging the spacer 33 so as to provide a gap portion between the upper frame 31 and the lower frame 32, the coil pattern 15b at the outer end of the vibration film 15 also receives a magnetic field having a strong magnetic flux density and receives a driving force. Obtainable.

Further, by adjusting the length a of the folded portion 31b of the upper frame 31, that is, by setting the height of the spacer 33 to a predetermined height, a predetermined gap portion is provided between the upper frame 31 and the lower frame 32. The magnetic flux density at the interval # 2 between the plate 14 and the upper frame 31 and the lower frame 32 and the magnetic flux density at the interval # 1 between the

plates

12 and 14 can be made equal, and the driving is performed uniformly on the vibration film 15. Power is obtained. As a result, an electromagnetic transducer with good acoustic characteristics can be obtained.

Embodiment 2. FIG.
In the first embodiment, the configuration in which the ends of the folded

portions

31b and 32b of the upper and

lower frames

31 and 32 are connected via the spacer 33 is described. However, in the second embodiment, the plate 14 and the lower frame 32 are connected to each other. A configuration for further increasing the magnetic flux density at the interval # 2 will be described.

FIG. 6 is a cross-sectional view of the electromagnetic transducer 1 cut along line AA in FIG. In FIG. 6, except that the protrusion 32 c is provided, it is the same as the configuration of FIG.

As shown in FIG. 6, the lower frame 32 forms a protrusion 32 c formed by bending the folded portion 32 b toward the inner side of the lower frame 32. The protrusion 32c acts to concentrate the magnetic flux density on the plate 14 fixed to the outer permanent magnet 13 arranged in a staggered manner.

Since the electromagnetic transducer 1 of the second embodiment is configured in this way, the magnetic flux density is concentrated between the projection 32c and the plate 14 placed on the permanent magnet 13, so that the same as in the first embodiment The effect can be obtained, and the magnetic flux density can be concentrated on the coil pattern 15b of the vibration film 15 more effectively.

FIGS. 1 to 6 are exaggerated and enlarged for the sake of simplicity, and are different from the actual scales. In addition, some parts are omitted for ease of explanation. ing.

Also, here, the top and bottom of the frame are distinguished for ease of explanation, but the top and bottom may be reversed.

In the electromagnetic transducer according to the present invention, permanent magnets are staggered on the opposing inner wall surfaces of the upper frame and the lower frame, and the plates fixed to the permanent magnets are arranged so as to be aligned in a straight line in the horizontal direction. The coil pattern of the diaphragm is arranged at the interval and the interval between the plate and the frame, and the spacer is provided at the outer end portion of the upper frame as a gap portion between the upper frame and the lower frame, so that the coil pattern is between the permanent magnets. Because the diaphragm can be driven with a magnetic field having a strong magnetic flux density equivalent to the magnetic flux density, the diaphragm can be driven uniformly and efficiently, an electromagnetic transducer with good acoustic characteristics can be obtained. Suitable for

Claims

A pair of frames that are arranged so that a hollow is formed when they are combined, and at least one end of each is bent,
A rod-shaped permanent magnet fixed to the inner wall surfaces of the pair of frames facing each other in a staggered arrangement at a predetermined interval in the same magnetic pole direction;
A plate fixed so as to be in a straight line in a horizontal direction on a surface facing the fixed surface of the permanent magnet with the frame;
Between the ends of the pair of frames, a spacer disposed in the vicinity of a plate fixed to an outer permanent magnet disposed in a staggered manner;
The plate is formed in a concave-convex shape so as to be arranged between the plates and between the plate and the frame or the spacer, and is fixed to the outer permanent magnets in the vicinity between the plates and in a staggered arrangement. And a vibrating membrane having a coil pattern formed in the vicinity between the spacers.
The electromagnetic transducer according to claim 1, wherein the frame having both ends bent is provided with a protrusion for concentrating the magnetic flux density on a plate fixed to an outer permanent magnet arranged in a staggered manner.