WO2010100680A1 - Electromagnetic converter - Google Patents

Electromagnetic converter Download PDF

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Publication number
WO2010100680A1
WO2010100680A1 PCT/JP2009/001917 JP2009001917W WO2010100680A1 WO 2010100680 A1 WO2010100680 A1 WO 2010100680A1 JP 2009001917 W JP2009001917 W JP 2009001917W WO 2010100680 A1 WO2010100680 A1 WO 2010100680A1
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WO
WIPO (PCT)
Prior art keywords
diaphragm
convex
permanent magnets
concavo
frame
Prior art date
Application number
PCT/JP2009/001917
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French (fr)
Japanese (ja)
Inventor
吉田俊治
Original Assignee
三菱電機エンジニアリング株式会社
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Publication date
Priority claimed from JP2009050901A external-priority patent/JP5084764B2/en
Priority claimed from JP2009050888A external-priority patent/JP2012104865A/en
Application filed by 三菱電機エンジニアリング株式会社 filed Critical 三菱電機エンジニアリング株式会社
Publication of WO2010100680A1 publication Critical patent/WO2010100680A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/04Construction, mounting, or centering of coil
    • H04R9/046Construction
    • H04R9/047Construction in which the windings of the moving coil lay in the same plane
    • H04R9/048Construction in which the windings of the moving coil lay in the same plane of the ribbon type

Definitions

  • the present invention relates to an electromagnetic transducer that reproduces sound from an audio signal by combining a permanent magnet and a diaphragm.
  • a conventional electromagnetic transducer is disposed such that a permanent magnet plate and a diaphragm are opposed to each other and covered so as to be sandwiched between members such as a frame, and is attached to, for example, a speaker housing.
  • the permanent magnet plate has strip-shaped magnet portions (also referred to as a multipolar magnetized pattern) alternately having different polarities at regular intervals.
  • the diaphragm is formed by forming a meandering coil pattern at a position opposite to an interval at a boundary of different polarities of the permanent magnet plate, a so-called magnetized neutral zone.
  • the serpentine coil pattern and the multipolar magnetization pattern of the permanent magnet are electromagnetically coupled, and the current is applied to the serpentine coil pattern by Fleming's law.
  • the diaphragm vibrates by acting.
  • Sound waves generated by this vibration are radiated to the outside through sound emission holes drilled in the permanent magnet plate and the frame to perform audio reproduction (see, for example, Patent Document 1). Further, the diaphragm is reinforced with a rigidity imparting member for the purpose of preventing the conductor coil of the meandering coil pattern formed on the diaphragm due to this vibration from being disconnected due to metal fatigue (see, for example, Patent Document 2). .
  • a thin speaker called “gummazon type” having a configuration similar to that of the above-described electromagnetic transducer and configured by a long bar-shaped magnet instead of the permanent magnet plate.
  • the Gamson-type thin speaker has a configuration in which the front and back of the diaphragm are sandwiched between bar magnets with alternately arranged bar magnets, and the poles of the bar magnets facing each other across the diaphragm are the same.
  • This member is composed of the same member as the electromagnetic transducer.
  • Such a thin speaker has a diaphragm formed by attaching copper or aluminum foil to a thin film made of polyester or polyimide and etching a voice coil pattern (see, for example, Non-Patent Document 1).
  • the thin speaker having this configuration also has the same sound wave generation operation for audio reproduction as the electromagnetic transducer.
  • the conventional electromagnetic transducer is configured as described above, after magnetizing the permanent magnets constituting the electromagnetic transducer one by one, the magnets must be assembled alternately with different polarities. There is a problem that the cost is higher than that of a cone type speaker that can magnetize all the magnets by the magnetizing operation. Moreover, the assembly operation of the electromagnetic transducer has to be performed in a state where the permanent magnet is magnetized, and there is a problem that iron powder or the like is mixed during the assembly. On the other hand, when a permanent magnet plate is disposed only on one surface of the diaphragm in order to obtain an inexpensive speaker, the sound pressure level also decreases because the magnetic flux density near the voice coil on the side without the permanent magnet plate decreases. There was a problem.
  • variation of the magnetic flux distribution produced in a diaphragm front and back direction becomes large, and there existed a subject which distortion generate
  • the diaphragm base material has a flat thin film structure of several tens of microns, the mechanical strength is small, and natural resonance occurs even at a low frequency. When resonance occurs, there is a problem that abnormal noise due to abnormal vibration of the diaphragm and noise per diaphragm magnet due to increase in amplitude of the diaphragm are generated.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to obtain a low-cost electromagnetic transducer having a diaphragm having high rigidity and excellent performance.
  • the electromagnetic transducer includes a frame in which a plurality of strip-shaped permanent magnets having different polarities on the front and back sides are fixed at predetermined intervals with alternating polarities, and an end surface opposite to the surface fixed to the frame of the permanent magnet Is an uneven shape corresponding to an uneven structure composed of a plurality of permanent magnets attached to a frame so as to cover the permanent magnet and the iron plate, and fixed at a predetermined interval. And a diaphragm in which a meandering coil pattern is formed at the same height position.
  • the sound pressure level can be increased by adhering an iron plate to the end face of the permanent magnet to concentrate the magnetic flux, and arranging the meandering coil pattern at the high magnetic flux density position where the magnetic flux is concentrated, and the permanent magnet It is possible to reduce the cost by disposing only on one side of the diaphragm.
  • the rigidity of the diaphragm can be increased by providing the diaphragm with a three-dimensional structure having an uneven shape. As a result, it is possible to obtain a low-cost electromagnetic transducer having high vibration plate rigidity and excellent performance.
  • the electromagnetic transducer according to the present invention is fixed in a staggered arrangement alternately on a pair of inner wall surfaces of a hollow frame having sound radiation holes on the surface, and opposite to the fixed surface.
  • Concavities and convexities composed of a plurality of permanent magnets having opposite polarities alternately opposed to each other, iron plates fixed to the opposite end surfaces of the staggered permanent magnets, and opposite end surfaces of the staggered permanent magnets
  • a plurality of permanent magnets are alternately fixed to the pair of inner wall surfaces of the frame in a staggered arrangement, and opposite end surfaces opposite to each other and having opposite polarities.
  • all the permanent magnets can be magnetized together.
  • the rigidity of the diaphragm can be increased by providing the diaphragm with a three-dimensional structure having an uneven shape. As a result, it is possible to obtain a low-cost electromagnetic transducer having high vibration plate rigidity and excellent performance.
  • FIG.1 (a) shows the surface
  • FIG.1 (b) shows a back surface.
  • FIG.1 (a) shows the surface
  • FIG.1 (b) shows a back surface.
  • FIG.1 (a) shows the structure of the back surface of the diaphragm in the electromagnetic transducer which concerns on Embodiment 1 of this invention.
  • FIG.1 (a) shows the figure which expanded a part of sectional drawing which cut
  • FIG.5 (a) is an external appearance perspective view
  • FIG.5 (b) is an exploded perspective view. It is sectional drawing which cut
  • FIG. 1A and 1B are external perspective views showing the configuration of an electromagnetic transducer 10 according to Embodiment 1 of the present invention, in which FIG. 1A shows the front surface and FIG. 1B shows the back surface.
  • 2 is a cross-sectional view of the electromagnetic transducer 10 cut along the line AA shown in FIG. 1A
  • FIG. 3 is a perspective view showing the configuration of the diaphragm 11 as seen from the back surface direction.
  • FIG. 4 is an enlarged cross-sectional view of only the main part constituting the magnetic circuit.
  • FIGS. 1A and 1B are exaggerated and enlarged for the sake of simplicity, and are different from the actual scale.
  • the front and back surfaces of the electromagnetic transducer 10 are specified as shown in FIGS. 1A and 1B, but any direction may be used as the front and back surfaces.
  • the electromagnetic transducer 10 includes a diaphragm 11, a permanent magnet 13, a frame 15, an iron plate 16, and a diaphragm surface material 17.
  • a diaphragm support 12 is connected to the periphery of the diaphragm 11, and the outer periphery of the diaphragm support 12 is fixed to the opening surface periphery of the frame 15.
  • a plurality of strip-shaped permanent magnets 13 are fixed to the inner wall surface of the frame 15 in parallel with gaps of a predetermined interval so that the polarities of the diaphragms 11 are alternate.
  • a band-shaped iron plate 16 is bonded to the end surface of the permanent magnet 13 facing the diaphragm 11.
  • air vent holes 14 opened to the outside are provided at regular intervals in portions of the frame 15 where the permanent magnets 13 are not fixed.
  • the diaphragm base material 11a serving as the base material of the diaphragm 11 is made of a thermoplastic film such as polyetherimide (PEI), polyethylene terephthalate (PET), or polyethylene naphthalate (PEN).
  • Voice coils 11b made of copper, aluminum foil or the like are formed in a meandering shape on the front and back surfaces of the diaphragm base 11a.
  • the diaphragm base 11a is provided with a convex diaphragm convex portion 11c protruding from the diaphragm reference surface 11d when the portion where the voice coil 11b is formed is a diaphragm reference surface 11d.
  • the diaphragm 11 into a three-dimensional structure in an uneven shape, the rigidity of the diaphragm 11 can be improved and the occurrence of resonance can be suppressed.
  • the diaphragm reference surface 11d is aligned so as to be at the same height as the iron plate 16 when the electromagnetic transducer 10 is assembled.
  • a diaphragm surface material 17 made of a lightweight and rigid member such as aluminum or a polymer material is attached to the surface of the diaphragm 11 on the diaphragm convex portion 11c side.
  • a diaphragm surface material 17 made of a lightweight and rigid member such as aluminum or a polymer material is attached to the surface of the diaphragm 11 on the diaphragm convex portion 11c side.
  • the voice coil 11b is formed by pasting or etching copper, aluminum foil or the like in a meandering shape on the front and back surfaces of the planar diaphragm base 11a.
  • the diaphragm convex part 11c is formed in the diaphragm base material 11a by hot press, vacuum forming, etc. on the basis of the attachment location of the voice coil 11b. That is, the reference portion is directly the diaphragm reference surface 11d, and the portion where the voice coil 11b is not attached projects to form the diaphragm convex portion 11c.
  • the voice coil 11b and the diaphragm base material 11a having different elongation rates are bonded together, the voice coil 11b and the diaphragm base material 11a can be molded integrally, and the diaphragm base material 11a is not broken.
  • the protruding height of the diaphragm convex portion 11c from the diaphragm reference surface 11d is such that the diaphragm 11 supported by the diaphragm support portion 12 does not come into contact with the permanent magnet 13 when the diaphragm 11 vibrates up and down. .
  • the operation principle of the electromagnetic transducer 10 will be described.
  • the magnetic flux emitted from the N pole of the permanent magnet 13 to which the iron plate 16 is bonded crosses the voice coil 11 b and reaches the S pole of a different permanent magnet 13.
  • a current audio signal
  • the current flowing through the voice coil 11b and the magnetization pattern (magnetic flux density) of the permanent magnet 13 are electromagnetically coupled, and according to Fleming's law.
  • Driving force is generated.
  • the generated driving force vibrates the diaphragm 11 that is supported by the diaphragm supporter 12 so as to be displaceable.
  • the iron plate 16 Since the iron plate 16 is bonded to the end face of the permanent magnet 13, the iron plate 16 forms a magnetic pole, and the magnetic flux density is concentrated on the portion (B line shown in FIG. 4) that linearly advances from the N pole to the S pole.
  • the voice coil 11b since the voice coil 11b is disposed at the height position (high magnetic flux density position) of the B line where the magnetic flux density becomes maximum in the magnetic gap between the permanent magnets, the magnetic flux crossing the voice coil 11b increases. Sound pressure level can be improved.
  • the diaphragm 11 is formed in the concavo-convex shape by forming the diaphragm convex portion 11c, the rigidity is improved and the occurrence of resonance can be suppressed. Further, since the diaphragm surface material 17 is attached to the surface of the diaphragm convex portion 11c of the diaphragm 11 to form a substantially honeycomb panel shape, the rigidity can be further improved while maintaining the light weight.
  • the diaphragm 11 is three-dimensionally formed into a concavo-convex shape based on the diaphragm reference surface 11d on which the voice coil 11b is molded, the diaphragm base is formed regardless of the difference in elongation between the diaphragm base 11a and the voice coil 11b.
  • the material 11a is not broken and high-precision molding can be realized.
  • the sound pressure level can be increased by adhering the iron plate 16 to the end face of the permanent magnet 13 to concentrate the magnetic flux and disposing the voice coil 11b at the high magnetic flux density position where the magnetic flux is concentrated. Since the sound pressure level is improved, it is possible to reduce the number of permanent magnets by halving the number of permanent magnets 13 by arranging the permanent magnets 13 only on one surface of the diaphragm 11, thereby reducing the cost.
  • FIG. 5A and 5B show a configuration of an electromagnetic transducer 20 according to Embodiment 2 of the present invention.
  • FIG. 5A is an external perspective view
  • FIG. 5B is an exploded perspective view.
  • 6 is a cross-sectional view of the electromagnetic transducer 20 cut along the line CC shown in FIG. 5, and
  • FIG. 7 is an enlarged cross-sectional view of a part thereof. 5 to 7 are exaggerated and enlarged for the sake of simplicity, and are different from the actual scale.
  • the electromagnetic transducer 20 includes a diaphragm 21, permanent magnets 22 and 23, an upper frame 26, a lower frame 27, and an iron plate 28.
  • the frame formed by superposing the upper frame 26 and the lower frame 27 has a hollow casing structure.
  • they are referred to as an upper frame and a lower frame, but they may be turned upside down.
  • a permanent magnet 22 is fixed to the inner wall surface of the upper frame 26, that is, the surface facing the diaphragm 21 at a predetermined interval.
  • a plurality of rows of permanent magnets 23 are fixed to a position corresponding to a gap between the permanent magnets 22 on the inner wall surface of the lower frame 27, that is, the surface facing the diaphragm 21. Therefore, as shown in FIG. 6, the permanent magnets 22 and 23 are staggered and fixed to the upper frame 26 and the lower frame 27 alternately.
  • the permanent magnet 22 fixed to the upper frame 26 has an N pole on the end face fixed to the upper frame 26 and an S pole on the end face facing the diaphragm 21.
  • the permanent magnet 23 fixed to the lower frame 27 has an end surface fixed to the lower frame 27 as an S pole and an end surface facing the diaphragm 21 as an N pole. Therefore, the permanent magnets 22 and 23 have a configuration in which end faces facing each other on the side opposite to the fixed face have different polarities.
  • the diaphragm substrate 21a that is the substrate of the diaphragm 21 is made of a thermoplastic film such as polyetherimide (PEI), polyethylene terephthalate (PET), or polyethylene naphthalate (PEN).
  • Voice coils 21b made of copper, aluminum foil or the like are formed in a meandering shape on the front and back surfaces of the diaphragm base 21a.
  • the diaphragm base 21a is formed with a diaphragm protrusion 21c protruding toward the upper frame 26 and a diaphragm recess 21d protruding toward the lower frame 27.
  • a diaphragm reference surface 21f for arranging the voice coil 21b is provided at a boundary portion between the diaphragm convex portion 21c and the diaphragm concave portion 21d.
  • the diaphragm convex portion 21c, the diaphragm concave portion 21d, and the diaphragm reference surface 21f have surfaces parallel to each other.
  • each of the diaphragm convex portion 21c and the diaphragm concave portion 21d is provided with a diaphragm rib portion 21e having an uneven structure or a rib structure for improving the rigidity of the diaphragm 21.
  • the diaphragm rib part 21e may not be provided.
  • the diaphragm rib portion 21e may be provided only on a part of the diaphragm convex part 21c and the diaphragm concave part 21d.
  • a diaphragm support 24 is fixed to the outer periphery of the diaphragm 21, and the diaphragm 21 is fixed to the inner periphery of the upper frame 26 or the lower frame 27 so that the diaphragm 21 can be displaced vertically. Is done. As shown in FIG. 6, the diaphragm support member 24 fixes the diaphragm 21 to the frame. At this time, the diaphragm reference surface 21 f on which the voice coil 21 b is disposed is positioned at the same height as the iron plate 28. Aligned.
  • the voice coil 21b is formed by pasting or etching copper, aluminum foil or the like in a meandering shape on the front and back surfaces of the planar diaphragm base 21a. Then, the diaphragm convex portion 21c and the diaphragm concave portion 21d are formed on the diaphragm base material 21a by hot pressing, vacuum forming, or the like with reference to the location where the voice coil 21b is attached. That is, the reference portion is directly the diaphragm reference surface 21f, and the portions where the voice coil 21b is not attached are the diaphragm convex portion 21c and the diaphragm concave portion 21d.
  • the voice coil 21b and the diaphragm base material 21a having different elongation rates are bonded together, the voice coil 21b and the diaphragm base material 21a can be integrally molded, and the diaphragm base material 21a is not broken.
  • the protruding height of the diaphragm convex portion 21c and the diaphragm concave portion 21d from the diaphragm reference surface 21f is such that when the diaphragm 21 supported by the diaphragm support member 24 vibrates and is displaced up and down, 23 to the extent that it does not touch.
  • the permanent magnet 22 is fixed to the upper frame 26 and the permanent magnet 23 is fixed to the lower frame 27 in a staggered arrangement, and the electromagnetic transducer 20 is assembled with the diaphragm 21 sandwiched therebetween. Thereafter, the assembled electromagnetic transducer 20 is uniformly magnetized in a direction perpendicular to the upper frame 26 and the lower frame 27, whereby the permanent magnets 22 and 23 are magnetized in the same magnetic pole direction. Therefore, the end surfaces of the permanent magnets 22 and 23 facing each other have alternating strip-like polarities.
  • the operating principle of the electromagnetic transducer 20 will be described.
  • the magnetic flux emitted from the N pole of the permanent magnet 23 to which the iron plate 28 is bonded crosses the voice coil 21 b and reaches the S pole of a different permanent magnet 22.
  • a current audio signal
  • the voice coil 21b of the diaphragm 21 from the outside, the current flowing through the voice coil 21b and the magnetization patterns (magnetic flux density) of the permanent magnets 22 and 23 are electromagnetically coupled to each other.
  • a driving force is generated according to the law.
  • the diaphragm 21 supported so as to be displaceable by the diaphragm support portion 24 vibrates. This vibration is radiated from the sound radiation hole 25 as audio reproduction sound. Since the iron plate 28 is bonded to one end of the permanent magnets 22 and 23 of the electromagnetic transducer 20, the iron plate 28 forms a magnetic pole and linearly travels from the N pole to the S pole (indicated by an arrow D in FIG. 7). The magnetic flux density is concentrated on. In this embodiment, since the voice coil 21b is disposed at the height of the arrow D where the magnetic flux density is maximized in the magnetic gap between the permanent magnets, the magnetic flux crossing the voice coil 21b is increased, and the sound pressure level is improved. be able to.
  • the diaphragm 21 is formed into a concavo-convex shape by forming the diaphragm convex portion 21c and the diaphragm concave portion 21d, the rigidity is improved and the occurrence of resonance is suppressed. it can. Further, since the diaphragm rib portion 21e is formed in the diaphragm convex portion 21c and / or the diaphragm concave portion 21d, the rigidity can be further improved.
  • the voice coil 21b is formed on the diaphragm reference surface 21f, when the diaphragm 21 is three-dimensionally formed into a concavo-convex shape, vibrations occur even though the elongation rates of the diaphragm base material 21a and the voice coil 21b are different.
  • the plate base material 21a is not broken and high-precision molding can be realized.
  • the diaphragm 21 has an uneven shape and the permanent magnets 22 and 23 are arranged in a staggered arrangement so that the magnetic pole direction of the permanent magnet 22 and the magnetic pole direction of the permanent magnet 23 are the same, the electromagnetic transducer 20 After assembling, the permanent magnets 22 and 23 can be magnetized together. Therefore, foreign matters such as iron powder do not enter during assembly work. Therefore, it is possible to prevent an abnormal noise from being generated in the electromagnetic transducer 20 and prevent the initial performance from being produced, and to easily manufacture the electromagnetic transducer 20 having excellent performance.
  • the permanent magnets 22 and 23 are arranged in an alternating staggered arrangement, the number of magnets can be halved, and a low-cost electromagnetic transducer 20 can be obtained.
  • a permanent magnet is arranged only on one side of the diaphragm for the purpose of halving the number of magnets, the magnetic flux distribution fluctuates in the front and back directions of the diaphragm.
  • the diaphragm 21 Since it is arranged in the front and back direction, the magnetic flux distribution in the front and back direction can be made uniform by the front and back magnetic circuits of the diaphragm 21. As a result, the occurrence of distortion can be prevented.
  • the diaphragm has a three-dimensional structure that matches the uneven shape of the permanent magnet fixed to the frame, and the meandering coil pattern is disposed at a high magnetic flux density position where the magnetic flux is concentrated.
  • the diaphragm has a high rigidity and a low-performance electromagnetic transducer with excellent performance, and is suitable for use in a thin speaker or the like.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)

Abstract

On a frame (15), a plurality of strip-like permanent magnets (13), each of which has different polarities at the front and rear, are fixed at prescribed intervals with polarities alternately arranged.  On an end surface opposite to the surface fixed to the frame (15) of the magnets (13), an iron plate (16) is bonded.  A vibrating plate (11) is attached to the frame (15) to cover the permanent magnets (13) and the iron plate (16).  The vibrating plate (11) has an uneven shape which corresponds to an uneven structure composed of the permanent magnets (13) fixed at the prescribed intervals, and a vibrating plate reference surface (11d) to be a recessed section of the uneven shape is at a position at the same height as the iron plate (16), namely, at a high magnetic flux density position, and a voice coil (11b) is formed on the vibrating plate.  Furthermore, on the front side of the protruding section (11c) of the vibrating plate, a vibrating plate front side material (17) is bonded to improve rigidity.

Description

電磁変換器Electromagnetic transducer
 この発明は、永久磁石と振動板とを組み合わせて、オーディオ信号から音声再生を行う電磁変換器に関するものである。 The present invention relates to an electromagnetic transducer that reproduces sound from an audio signal by combining a permanent magnet and a diaphragm.
 従来の電磁変換器は、永久磁石板と振動板とが対向するように配置されフレーム等の部材に挟み込まれるように覆われて、例えばスピーカ筐体に取り付けられる。 A conventional electromagnetic transducer is disposed such that a permanent magnet plate and a diaphragm are opposed to each other and covered so as to be sandwiched between members such as a frame, and is attached to, for example, a speaker housing.
 上記の永久磁石板は、一定の間隔をもって交互に異なる極性にした帯状の磁石部位(多極着磁パターンとも言う)を有している。また、振動板は、永久磁石板の異なる極性の境界にある間隔に対向する位置、いわゆる着磁ニュートラルゾーンに蛇行コイルパターンを形成したものである。振動板に形成された蛇行コイルパターンにオーディオ信号の電流が流れると、蛇行コイルパターンと永久磁石の多極着磁パターンとが電磁的に結合し、フレミングの法則によって上記の蛇行コイルパターンに電流が作用して振動板が振動する。この振動によって発生した音波は、永久磁石板およびフレームに穿孔された音放射孔を通して外部へ放射されてオーディオ再生が行われる(例えば、特許文献1参照)。
 また、この振動によって振動板上に形成された蛇行コイルパターンの導体コイルが金属疲労で断線するのを防止する目的で、振動板を剛性付与部材で補強していた(例えば、特許文献2参照)。
The permanent magnet plate has strip-shaped magnet portions (also referred to as a multipolar magnetized pattern) alternately having different polarities at regular intervals. The diaphragm is formed by forming a meandering coil pattern at a position opposite to an interval at a boundary of different polarities of the permanent magnet plate, a so-called magnetized neutral zone. When the current of the audio signal flows through the serpentine coil pattern formed on the diaphragm, the serpentine coil pattern and the multipolar magnetization pattern of the permanent magnet are electromagnetically coupled, and the current is applied to the serpentine coil pattern by Fleming's law. The diaphragm vibrates by acting. Sound waves generated by this vibration are radiated to the outside through sound emission holes drilled in the permanent magnet plate and the frame to perform audio reproduction (see, for example, Patent Document 1).
Further, the diaphragm is reinforced with a rigidity imparting member for the purpose of preventing the conductor coil of the meandering coil pattern formed on the diaphragm due to this vibration from being disconnected due to metal fatigue (see, for example, Patent Document 2). .
 また、従来から、上記の電磁変換器と同様の構成で、上記の永久磁石板に替えて長尺の棒状磁石で構成した「ガムーゾン型」と呼ばれる薄型スピーカが存在している。ガムーゾン型の薄型スピーカは、振動板の表裏を、交互に異なる極性の棒状磁石を並べた棒状磁石板で挟み、振動板を挟んで対向する棒状磁石の極を同一に配置した構成であり、その他の部材は上記の電磁変換器と同一の部材で構成される。
 このような薄型スピーカは、ポリエステルまたはポリイミドから成る薄膜に銅またはアルミ箔を貼り付け、ボイスコイルパターンをエッチングして構成された振動板を有している(例えば、非特許文献1参照)。この構成の薄型スピーカは、オーディオ再生の音波発生動作も上記の電磁変換器と同じになる。
Conventionally, there is a thin speaker called “gummazon type” having a configuration similar to that of the above-described electromagnetic transducer and configured by a long bar-shaped magnet instead of the permanent magnet plate. The Gamson-type thin speaker has a configuration in which the front and back of the diaphragm are sandwiched between bar magnets with alternately arranged bar magnets, and the poles of the bar magnets facing each other across the diaphragm are the same. This member is composed of the same member as the electromagnetic transducer.
Such a thin speaker has a diaphragm formed by attaching copper or aluminum foil to a thin film made of polyester or polyimide and etching a voice coil pattern (see, for example, Non-Patent Document 1). The thin speaker having this configuration also has the same sound wave generation operation for audio reproduction as the electromagnetic transducer.
特許第3192372号公報Japanese Patent No. 3192372 国際公開第2003/073787号公報International Publication No. 2003/073787
 従来の電磁変換器は以上のように構成されているので、電磁変換器を構成する永久磁石を1本1本着磁した後、交互に異なる極性で並べて組み立てなければならず、組み立て後に1回の着磁操作で全ての磁石を着磁できるコーン型スピーカに比べてコスト高になってしまう課題があった。また、永久磁石が磁化された状態で電磁変換器の組み立て作業を行わねばならず、組み立ての際に鉄粉等が混入してしまう課題があった。
 他方、安価なスピーカを得るために振動板の片側表面のみに永久磁石板を配置した場合には、永久磁石板のない側のボイスコイル付近の磁束密度が小さくなるために音圧レベルも小さくなるという課題があった。また、振動板表裏方向に生じる磁束分布の変動が大きくなってしまい、歪が発生する課題があった。
 さらに、振動板基材が数十ミクロンの平たい薄膜構造であるために機械的強度が小さく、低い周波数でも固有共振が生じてしまった。共振が生じることにより、振動板の異常振動による異音、および振動板の振幅増大による振動板磁石当り音が発生するという課題があった。
Since the conventional electromagnetic transducer is configured as described above, after magnetizing the permanent magnets constituting the electromagnetic transducer one by one, the magnets must be assembled alternately with different polarities. There is a problem that the cost is higher than that of a cone type speaker that can magnetize all the magnets by the magnetizing operation. Moreover, the assembly operation of the electromagnetic transducer has to be performed in a state where the permanent magnet is magnetized, and there is a problem that iron powder or the like is mixed during the assembly.
On the other hand, when a permanent magnet plate is disposed only on one surface of the diaphragm in order to obtain an inexpensive speaker, the sound pressure level also decreases because the magnetic flux density near the voice coil on the side without the permanent magnet plate decreases. There was a problem. Moreover, the fluctuation | variation of the magnetic flux distribution produced in a diaphragm front and back direction becomes large, and there existed a subject which distortion generate | occur | produced.
Further, since the diaphragm base material has a flat thin film structure of several tens of microns, the mechanical strength is small, and natural resonance occurs even at a low frequency. When resonance occurs, there is a problem that abnormal noise due to abnormal vibration of the diaphragm and noise per diaphragm magnet due to increase in amplitude of the diaphragm are generated.
 この発明は、上記のような課題を解決するためになされたもので、振動板の剛性が高く、かつ性能に優れた低コストの電磁変換器を得ることを目的とする。 The present invention has been made to solve the above-described problems, and an object of the present invention is to obtain a low-cost electromagnetic transducer having a diaphragm having high rigidity and excellent performance.
 この発明に係る電磁変換器は、表裏で極性が異なる帯状の永久磁石が複数、極性を交互にして所定間隔で固定されたフレームと、永久磁石のフレームに固定された面とは逆側の端面に接着された鉄板と、永久磁石および鉄板を覆うようにフレームに取り付けられ、所定間隔で固定された複数の永久磁石で構成される凹凸構造に対応した凹凸形状であり、凹凸形状の凹部は鉄板と同一の高さ位置にあって蛇行コイルパターンが成形されている振動板とを備えるようにしたものである。 The electromagnetic transducer according to the present invention includes a frame in which a plurality of strip-shaped permanent magnets having different polarities on the front and back sides are fixed at predetermined intervals with alternating polarities, and an end surface opposite to the surface fixed to the frame of the permanent magnet Is an uneven shape corresponding to an uneven structure composed of a plurality of permanent magnets attached to a frame so as to cover the permanent magnet and the iron plate, and fixed at a predetermined interval. And a diaphragm in which a meandering coil pattern is formed at the same height position.
 この発明によれば、永久磁石の端面に鉄板を接着して磁束を集中させ、磁束が集中した高磁束密度位置に蛇行コイルパターンを配置することにより音圧レベルを高めることができ、かつ永久磁石を振動板片側のみに配置することにより低コスト化が可能となる。また、振動板を凹凸形状の立体構造にしたことにより、振動板の剛性を高めることができる。この結果、振動板の剛性が高く、かつ性能に優れた低コストの電磁変換器を得ることができる。 According to this invention, the sound pressure level can be increased by adhering an iron plate to the end face of the permanent magnet to concentrate the magnetic flux, and arranging the meandering coil pattern at the high magnetic flux density position where the magnetic flux is concentrated, and the permanent magnet It is possible to reduce the cost by disposing only on one side of the diaphragm. Moreover, the rigidity of the diaphragm can be increased by providing the diaphragm with a three-dimensional structure having an uneven shape. As a result, it is possible to obtain a low-cost electromagnetic transducer having high vibration plate rigidity and excellent performance.
 この発明に係る電磁変換器は、表面に音放射孔が設けられた中空のフレームと、前記フレームの一対の内壁面に互い違いに千鳥配置で固定され、固定された面とは逆側の、互いに対向する端面が交互に異なる極性を有する複数の永久磁石と、千鳥配置された永久磁石の互いに対向する端面に固定された鉄板と、千鳥配置された永久磁石の互いに対向する端面で構成される凹凸構造に対応した凹凸形状であり、凹凸形状の凹部と凸部との境界部分であって鉄板と同一の高さ位置に凹部および凸部に平行な基準面を有し、基準面に蛇行コイルパターンが成形された振動板とを備えるようにしたものである。 The electromagnetic transducer according to the present invention is fixed in a staggered arrangement alternately on a pair of inner wall surfaces of a hollow frame having sound radiation holes on the surface, and opposite to the fixed surface. Concavities and convexities composed of a plurality of permanent magnets having opposite polarities alternately opposed to each other, iron plates fixed to the opposite end surfaces of the staggered permanent magnets, and opposite end surfaces of the staggered permanent magnets Concave and convex shape corresponding to the structure, having a reference plane parallel to the concave and convex portions at the same height as the iron plate at the boundary between the concave and convex portions of the concave and convex shapes, and a meandering coil pattern on the reference plane Is provided with a molded diaphragm.
 この発明によれば、フレームの一対の内壁面に互い違いに千鳥配置で固定され、固定された面とは逆側の、互いに対向する端面が交互に異なる極性を有する複数の永久磁石を備えるようにしたことにより、磁化しない状態の永久磁石をフレームに取り付け、電磁変換器を組み立てた後に全ての永久磁石を一括して着磁できる。また、振動板を凹凸形状の立体構造にしたことにより、振動板の剛性を高めることができる。この結果、振動板の剛性が高く、かつ性能に優れた低コストの電磁変換器を得ることができる。 According to the present invention, a plurality of permanent magnets are alternately fixed to the pair of inner wall surfaces of the frame in a staggered arrangement, and opposite end surfaces opposite to each other and having opposite polarities. Thus, after permanent magnets that are not magnetized are attached to the frame and the electromagnetic transducer is assembled, all the permanent magnets can be magnetized together. Moreover, the rigidity of the diaphragm can be increased by providing the diaphragm with a three-dimensional structure having an uneven shape. As a result, it is possible to obtain a low-cost electromagnetic transducer having high vibration plate rigidity and excellent performance.
この発明の実施の形態1に係る電磁変換器の構成を示す外観斜視図であり、図1(a)は表面を示し、図1(b)は裏面を示す。It is an external appearance perspective view which shows the structure of the electromagnetic transducer which concerns on Embodiment 1 of this invention, Fig.1 (a) shows the surface, FIG.1 (b) shows a back surface. この発明の実施の形態1に係る電磁変換器を図1(a)に示すAA線に沿って切断した断面図である。It is sectional drawing which cut | disconnected the electromagnetic transducer which concerns on Embodiment 1 of this invention along the AA line shown to Fig.1 (a). この発明の実施の形態1に係る電磁変換器における振動板の裏面の構成を示す斜視図である。It is a perspective view which shows the structure of the back surface of the diaphragm in the electromagnetic transducer which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る電磁変換器を図1(a)に示すAA線に沿って切断した断面図の一部を拡大した図であり、磁気回路を示す。It is the figure which expanded a part of sectional drawing which cut | disconnected the electromagnetic transducer which concerns on Embodiment 1 of this invention along the AA line shown to Fig.1 (a), and shows a magnetic circuit. この発明の実施の形態2に係る電磁変換器の構成を示し、図5(a)は外観斜視図、図5(b)は分解斜視図である。The structure of the electromagnetic transducer based on Embodiment 2 of this invention is shown, Fig.5 (a) is an external appearance perspective view, FIG.5 (b) is an exploded perspective view. この発明の実施の形態2に係る電磁変換器を図5に示すCC線に沿って切断した断面図である。It is sectional drawing which cut | disconnected the electromagnetic transducer which concerns on Embodiment 2 of this invention along CC line shown in FIG. この発明の実施の形態2に係る電磁変換器を図5に示すCC線に沿って切断した断面図の一部を拡大した図であり、磁気回路を示す。It is the figure which expanded a part of sectional drawing which cut | disconnected the electromagnetic transducer which concerns on Embodiment 2 of this invention along CC line shown in FIG. 5, and shows a magnetic circuit.
 以下、この発明をより詳細に説明するために、この発明を実施するための形態について、添付の図面に従って説明する。
実施の形態1.
 図1は、この発明の実施の形態1に係る電磁変換器10の構成を示す外観斜視図であり、図1(a)は表面、図1(b)は裏面を示す。図2は、図1(a)に示すAA線に沿って切断した電磁変換器10の断面図であり、図3は裏面方向からみた振動板11の構成を示す斜視図である。図4は磁気回路を構成する要部のみを拡大した断面図である。なお、図1~4は説明を簡単にするために誇張拡大して示したものであり、実際の縮尺とは異なる。ここでは説明の都合上、電磁変換器10の表裏面を図1(a),(b)のように特定するが、どの方向を表裏面としてもよい。
Hereinafter, in order to describe the present invention in more detail, modes for carrying out the present invention will be described with reference to the accompanying drawings.
Embodiment 1 FIG.
1A and 1B are external perspective views showing the configuration of an electromagnetic transducer 10 according to Embodiment 1 of the present invention, in which FIG. 1A shows the front surface and FIG. 1B shows the back surface. 2 is a cross-sectional view of the electromagnetic transducer 10 cut along the line AA shown in FIG. 1A, and FIG. 3 is a perspective view showing the configuration of the diaphragm 11 as seen from the back surface direction. FIG. 4 is an enlarged cross-sectional view of only the main part constituting the magnetic circuit. 1 to 4 are exaggerated and enlarged for the sake of simplicity, and are different from the actual scale. Here, for convenience of explanation, the front and back surfaces of the electromagnetic transducer 10 are specified as shown in FIGS. 1A and 1B, but any direction may be used as the front and back surfaces.
 電磁変換器10は、振動板11、永久磁石13、フレーム15、鉄板16、および振動板表面材17から構成される。振動板11の周縁には振動板支持部12が接続され、この振動板支持部12の外周縁がフレーム15の開口面周縁に固着している。このように振動板支持部12を設けることにより、フレーム15の開口面を被覆した振動板11が上下方向に変位可能となる。 The electromagnetic transducer 10 includes a diaphragm 11, a permanent magnet 13, a frame 15, an iron plate 16, and a diaphragm surface material 17. A diaphragm support 12 is connected to the periphery of the diaphragm 11, and the outer periphery of the diaphragm support 12 is fixed to the opening surface periphery of the frame 15. By providing the diaphragm support 12 in this manner, the diaphragm 11 covering the opening surface of the frame 15 can be displaced in the vertical direction.
 フレーム15の内壁面には、複数の帯状の永久磁石13が所定間隔のギャップを設けて平行に、振動板11に対して互い違いの極性が向くように固定されている。また、永久磁石13の振動板11に対向する端面には、帯状の鉄板16がそれぞれ接着されている。また、フレーム15の永久磁石13が固定されていない部分には、外部に開口した空気抜き孔14が一定の間隔で設けられている。 A plurality of strip-shaped permanent magnets 13 are fixed to the inner wall surface of the frame 15 in parallel with gaps of a predetermined interval so that the polarities of the diaphragms 11 are alternate. A band-shaped iron plate 16 is bonded to the end surface of the permanent magnet 13 facing the diaphragm 11. In addition, air vent holes 14 opened to the outside are provided at regular intervals in portions of the frame 15 where the permanent magnets 13 are not fixed.
 振動板11の基材となる振動板基材11aは、ポリエーテルイミド(PEI)、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)等の熱可塑性フィルムからなる。この振動板基材11aの表裏面には、銅、アルミ箔等のボイスコイル11bが蛇行形状に形成されている。振動板基材11aは、ボイスコイル11bが形成された部分を振動板基準面11dとすると、この振動板基準面11dから突出した凸形状の振動板凸部11cが形成されている。このように振動板11を凹凸形状に立体構造化することにより、振動板11の剛性を向上させて共振発生を抑制することができる。なお、この振動板基準面11dは、電磁変換器10を組み立てると鉄板16と同一の高さ位置になるように位置合わせされている。 The diaphragm base material 11a serving as the base material of the diaphragm 11 is made of a thermoplastic film such as polyetherimide (PEI), polyethylene terephthalate (PET), or polyethylene naphthalate (PEN). Voice coils 11b made of copper, aluminum foil or the like are formed in a meandering shape on the front and back surfaces of the diaphragm base 11a. The diaphragm base 11a is provided with a convex diaphragm convex portion 11c protruding from the diaphragm reference surface 11d when the portion where the voice coil 11b is formed is a diaphragm reference surface 11d. Thus, by making the diaphragm 11 into a three-dimensional structure in an uneven shape, the rigidity of the diaphragm 11 can be improved and the occurrence of resonance can be suppressed. The diaphragm reference surface 11d is aligned so as to be at the same height as the iron plate 16 when the electromagnetic transducer 10 is assembled.
 また、振動板11の振動板凸部11c側表面には、アルミ、高分子材等の軽量かつ剛性の大きい部材からなる振動板表面材17が貼り付けられている。凹凸形状の振動板11をハニカムコア材として用い、そこへ振動板表面材17を貼り付けて略ハニカムパネルにすることによって、高剛性の振動板11を得ることができ、共振発生を抑制することができる。なお、振動板表面材17を貼り付けず、振動板11を単独で用いてもかまわない。 Further, a diaphragm surface material 17 made of a lightweight and rigid member such as aluminum or a polymer material is attached to the surface of the diaphragm 11 on the diaphragm convex portion 11c side. By using the uneven diaphragm 11 as a honeycomb core material and pasting the diaphragm surface material 17 thereon to form a substantially honeycomb panel, the highly rigid diaphragm 11 can be obtained and the occurrence of resonance can be suppressed. Can do. The diaphragm 11 may be used alone without attaching the diaphragm surface material 17.
 ここで、振動板11の成形方法を説明する。先ず、平面状の振動板基材11aの表裏面に、蛇行形状に銅、アルミ箔等を貼り付けて、またはエッチングしてボイスコイル11bを形成する。そして、ボイスコイル11bの貼り付け箇所を基準にして、熱プレス、真空成形等によって振動板基材11aに振動板凸部11cを形成する。即ち、基準にした箇所はそのまま振動板基準面11dとなり、ボイスコイル11bが貼り付けられていない部分が突出して振動板凸部11cとなる。よって、伸び率の異なるボイスコイル11bと振動板基材11aとを貼り合わせているにもかかわらず、一体で成形することができ、かつ、振動板基材11aが破断することもない。なお、振動板凸部11cの振動板基準面11dからの突出高さは、振動板支持部12に支持された振動板11が振動して上下変位したときに永久磁石13に接触しない程度とする。 Here, a method for forming the diaphragm 11 will be described. First, the voice coil 11b is formed by pasting or etching copper, aluminum foil or the like in a meandering shape on the front and back surfaces of the planar diaphragm base 11a. And the diaphragm convex part 11c is formed in the diaphragm base material 11a by hot press, vacuum forming, etc. on the basis of the attachment location of the voice coil 11b. That is, the reference portion is directly the diaphragm reference surface 11d, and the portion where the voice coil 11b is not attached projects to form the diaphragm convex portion 11c. Therefore, although the voice coil 11b and the diaphragm base material 11a having different elongation rates are bonded together, the voice coil 11b and the diaphragm base material 11a can be molded integrally, and the diaphragm base material 11a is not broken. The protruding height of the diaphragm convex portion 11c from the diaphragm reference surface 11d is such that the diaphragm 11 supported by the diaphragm support portion 12 does not come into contact with the permanent magnet 13 when the diaphragm 11 vibrates up and down. .
 次に、電磁変換器10の動作原理について説明する。振動板11のボイスコイル11b周辺では、鉄板16が接着された永久磁石13のN極から出る磁束がボイスコイル11bを横切って、異なる永久磁石13のS極へ至る。振動板11のボイスコイル11bに外部から電流(オーディオ信号)が供給されると、ボイスコイル11bを流れる電流と永久磁石13の着磁パターン(磁束密度)が電磁的に結合し、フレミングの法則に従って駆動力が発生する。発生した駆動力によって、振動板支持部12によって変位可能に支持されている振動板11が振動する。永久磁石13の端面には鉄板16が接着されているため、鉄板16が磁極を作り、N極からS極へ直線的に進む部分(図4に示すB線)に磁束密度が集中する。本実施の形態では、永久磁石間の磁気ギャップにおいて磁束密度が最大になるB線の高さ位置(高磁束密度位置)にボイスコイル11bを配置するため、ボイスコイル11bを横切る磁束が大きくなり、音圧レベルを向上させることができる。 Next, the operation principle of the electromagnetic transducer 10 will be described. In the vicinity of the voice coil 11 b of the diaphragm 11, the magnetic flux emitted from the N pole of the permanent magnet 13 to which the iron plate 16 is bonded crosses the voice coil 11 b and reaches the S pole of a different permanent magnet 13. When a current (audio signal) is supplied from the outside to the voice coil 11b of the diaphragm 11, the current flowing through the voice coil 11b and the magnetization pattern (magnetic flux density) of the permanent magnet 13 are electromagnetically coupled, and according to Fleming's law. Driving force is generated. The generated driving force vibrates the diaphragm 11 that is supported by the diaphragm supporter 12 so as to be displaceable. Since the iron plate 16 is bonded to the end face of the permanent magnet 13, the iron plate 16 forms a magnetic pole, and the magnetic flux density is concentrated on the portion (B line shown in FIG. 4) that linearly advances from the N pole to the S pole. In the present embodiment, since the voice coil 11b is disposed at the height position (high magnetic flux density position) of the B line where the magnetic flux density becomes maximum in the magnetic gap between the permanent magnets, the magnetic flux crossing the voice coil 11b increases. Sound pressure level can be improved.
 以上のように、実施の形態1によれば、振動板凸部11cを成形することにより振動板11を凹凸形状にしたので、剛性が向上し、共振発生を抑制することができる。また、振動板11の振動板凸部11c表面側に振動板表面材17を貼り付けて略ハニカムパネル状に構成したので、軽量のまま、剛性をさらに向上させることができる。
 さらに、ボイスコイル11bを成形した振動板基準面11dを基準にして振動板11を凹凸形状に立体成形するので、振動板基材11aとボイスコイル11bの伸び率が異なるにもかかわらず振動板基材11aが破断することがなく、精度の高い成形を実現することができる。
As described above, according to the first embodiment, since the diaphragm 11 is formed in the concavo-convex shape by forming the diaphragm convex portion 11c, the rigidity is improved and the occurrence of resonance can be suppressed. Further, since the diaphragm surface material 17 is attached to the surface of the diaphragm convex portion 11c of the diaphragm 11 to form a substantially honeycomb panel shape, the rigidity can be further improved while maintaining the light weight.
Further, since the diaphragm 11 is three-dimensionally formed into a concavo-convex shape based on the diaphragm reference surface 11d on which the voice coil 11b is molded, the diaphragm base is formed regardless of the difference in elongation between the diaphragm base 11a and the voice coil 11b. The material 11a is not broken and high-precision molding can be realized.
 また、永久磁石13の端面に鉄板16を接着して磁束を集中させ、磁束が集中した高磁束密度位置にボイスコイル11bを配置することにより音圧レベルを高めることができる。音圧レベルが向上するため、振動板11の片側表面のみに永久磁石13を配置して永久磁石の数量を半減させることも可能となり、低コスト化を図ることができる。 Further, the sound pressure level can be increased by adhering the iron plate 16 to the end face of the permanent magnet 13 to concentrate the magnetic flux and disposing the voice coil 11b at the high magnetic flux density position where the magnetic flux is concentrated. Since the sound pressure level is improved, it is possible to reduce the number of permanent magnets by halving the number of permanent magnets 13 by arranging the permanent magnets 13 only on one surface of the diaphragm 11, thereby reducing the cost.
実施の形態2.
 図5は、この発明の実施の形態2に係る電磁変換器20の構成を示し、図5(a)は外観斜視図、図5(b)は分解斜視図である。図6は、図5に示すCC線に沿って切断した電磁変換器20の断面図であり、図7はその一部を拡大した断面図である。なお、図5~7は説明を簡単にするために誇張拡大して示したものであり、実際の縮尺とは異なる。
Embodiment 2. FIG.
5A and 5B show a configuration of an electromagnetic transducer 20 according to Embodiment 2 of the present invention. FIG. 5A is an external perspective view, and FIG. 5B is an exploded perspective view. 6 is a cross-sectional view of the electromagnetic transducer 20 cut along the line CC shown in FIG. 5, and FIG. 7 is an enlarged cross-sectional view of a part thereof. 5 to 7 are exaggerated and enlarged for the sake of simplicity, and are different from the actual scale.
 電磁変換器20は、振動板21、永久磁石22,23、上側フレーム26、下側フレーム27、および鉄板28から構成される。上側フレーム26および下側フレーム27を重ね合わせてなるフレームは、内部が空洞の筐体構造である。ここでは便宜的に上側フレーム、下側フレームと呼ぶが、上下が反転してもかまわない。 The electromagnetic transducer 20 includes a diaphragm 21, permanent magnets 22 and 23, an upper frame 26, a lower frame 27, and an iron plate 28. The frame formed by superposing the upper frame 26 and the lower frame 27 has a hollow casing structure. Here, for convenience, they are referred to as an upper frame and a lower frame, but they may be turned upside down.
 上側フレーム26の内壁面、即ち振動板21に対向する面には、所定の間隔で永久磁石22が固定されている。下側フレーム27の内壁面、即ち振動板21に対向する面の、永久磁石22同士の隙間に相当する位置に複数列の永久磁石23が固定されている。よって、図6に示すように、永久磁石22,23が上側フレーム26と下側フレーム27に互い違いに固定された千鳥配置になっている。 A permanent magnet 22 is fixed to the inner wall surface of the upper frame 26, that is, the surface facing the diaphragm 21 at a predetermined interval. A plurality of rows of permanent magnets 23 are fixed to a position corresponding to a gap between the permanent magnets 22 on the inner wall surface of the lower frame 27, that is, the surface facing the diaphragm 21. Therefore, as shown in FIG. 6, the permanent magnets 22 and 23 are staggered and fixed to the upper frame 26 and the lower frame 27 alternately.
 図6に示すように、上側フレーム26に固定された永久磁石22は、上側フレーム26に固定された端面がN極、振動板21に対向する端面がS極となっている。他方、下側フレーム27に固定された永久磁石23は、下側フレーム27に固定された端面がS極、振動板21に対向する端面がN極となっている。よって、永久磁石22,23は、固定された面とは逆側の、互いに対向する端面が交互に異なる極性を有する構成である。 As shown in FIG. 6, the permanent magnet 22 fixed to the upper frame 26 has an N pole on the end face fixed to the upper frame 26 and an S pole on the end face facing the diaphragm 21. On the other hand, the permanent magnet 23 fixed to the lower frame 27 has an end surface fixed to the lower frame 27 as an S pole and an end surface facing the diaphragm 21 as an N pole. Therefore, the permanent magnets 22 and 23 have a configuration in which end faces facing each other on the side opposite to the fixed face have different polarities.
 上側フレーム26および下側フレーム27の永久磁石22,23が固定されていない部分には、外部に開口した音放射孔25が一定の間隔で設けられている。また、永久磁石22,23の振動板21に対向する端面には、鉄板28が接着されている。 In the portions of the upper frame 26 and the lower frame 27 where the permanent magnets 22 and 23 are not fixed, sound radiation holes 25 opened to the outside are provided at regular intervals. Further, an iron plate 28 is bonded to the end surfaces of the permanent magnets 22 and 23 facing the vibration plate 21.
 振動板21の基材となる振動板基材21aは、ポリエーテルイミド(PEI)、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)等の熱可塑性フィルムからなる。この振動板基材21aの表裏面には、銅、アルミ箔等のボイスコイル21bが蛇行形状に形成されている。また、振動板基材21aは、上側フレーム26側へ突出した振動板凸部21cと、下側フレーム27側へ突出した振動板凹部21dとが形成されている。振動板凸部21cと振動板凹部21dとの境界部分にはボイスコイル21b配置のための振動板基準面21fが設けられている。これら振動板凸部21c、振動板凹部21d、振動板基準面21fは互いに平行な面を有する。 The diaphragm substrate 21a that is the substrate of the diaphragm 21 is made of a thermoplastic film such as polyetherimide (PEI), polyethylene terephthalate (PET), or polyethylene naphthalate (PEN). Voice coils 21b made of copper, aluminum foil or the like are formed in a meandering shape on the front and back surfaces of the diaphragm base 21a. Moreover, the diaphragm base 21a is formed with a diaphragm protrusion 21c protruding toward the upper frame 26 and a diaphragm recess 21d protruding toward the lower frame 27. A diaphragm reference surface 21f for arranging the voice coil 21b is provided at a boundary portion between the diaphragm convex portion 21c and the diaphragm concave portion 21d. The diaphragm convex portion 21c, the diaphragm concave portion 21d, and the diaphragm reference surface 21f have surfaces parallel to each other.
 また、振動板凸部21cおよび振動板凹部21dそれぞれには振動板21の剛性を向上させるための凹凸構造またはリブ構造からなる振動板リブ部21eが設けられている。ただし、振動板21は振動板凸部21cと振動板凹部21dとからなる凹凸形状によっても剛性が向上するため、振動板リブ部21eを設けなくてもよい。また、振動板リブ部21eを振動板凸部21cおよび振動板凹部21d全てに設けずに一部にのみ設けるようにしてもよい。 Further, each of the diaphragm convex portion 21c and the diaphragm concave portion 21d is provided with a diaphragm rib portion 21e having an uneven structure or a rib structure for improving the rigidity of the diaphragm 21. However, since the rigidity of the diaphragm 21 is improved by the uneven shape including the diaphragm convex part 21c and the diaphragm concave part 21d, the diaphragm rib part 21e may not be provided. Further, the diaphragm rib portion 21e may be provided only on a part of the diaphragm convex part 21c and the diaphragm concave part 21d.
 振動板21の外周には振動板支持部24が固定されており、この振動板支持材24を上側フレーム26または下側フレーム27の内周に固定することにより振動板21が上下変位可能に支持される。図6に示すように、振動板支持材24は振動板21をフレームに固定するが、その際、ボイスコイル21bが配置された振動板基準面21fが鉄板28と同一高さ位置になるように位置合わせされている。 A diaphragm support 24 is fixed to the outer periphery of the diaphragm 21, and the diaphragm 21 is fixed to the inner periphery of the upper frame 26 or the lower frame 27 so that the diaphragm 21 can be displaced vertically. Is done. As shown in FIG. 6, the diaphragm support member 24 fixes the diaphragm 21 to the frame. At this time, the diaphragm reference surface 21 f on which the voice coil 21 b is disposed is positioned at the same height as the iron plate 28. Aligned.
 ここで、振動板21の成形方法を説明する。先ず、平面状の振動板基材21aの表裏面に、蛇行形状に銅、アルミ箔等を貼り付けて、またはエッチングしてボイスコイル21bを形成する。そして、ボイスコイル21bの貼り付け箇所を基準にして、熱プレス、真空成形等によって振動板基材21aに振動板凸部21cおよび振動板凹部21dを成形する。即ち、基準にした箇所はそのまま振動板基準面21fとなり、ボイスコイル21bが貼り付けられていない部分が振動板凸部21cおよび振動板凹部21dとなる。よって、伸び率の異なるボイスコイル21bと振動板基材21aとを貼り合わせているにもかかわらず、一体で成形することができ、かつ、振動板基材21aが破断することもない。なお、振動板凸部21cおよび振動板凹部21dの振動板基準面21fからの突出高さは、振動板支持材24に支持された振動板21が振動して上下変位したときに永久磁石22,23に接触しない程度とする。 Here, a method for forming the diaphragm 21 will be described. First, the voice coil 21b is formed by pasting or etching copper, aluminum foil or the like in a meandering shape on the front and back surfaces of the planar diaphragm base 21a. Then, the diaphragm convex portion 21c and the diaphragm concave portion 21d are formed on the diaphragm base material 21a by hot pressing, vacuum forming, or the like with reference to the location where the voice coil 21b is attached. That is, the reference portion is directly the diaphragm reference surface 21f, and the portions where the voice coil 21b is not attached are the diaphragm convex portion 21c and the diaphragm concave portion 21d. Therefore, although the voice coil 21b and the diaphragm base material 21a having different elongation rates are bonded together, the voice coil 21b and the diaphragm base material 21a can be integrally molded, and the diaphragm base material 21a is not broken. The protruding height of the diaphragm convex portion 21c and the diaphragm concave portion 21d from the diaphragm reference surface 21f is such that when the diaphragm 21 supported by the diaphragm support member 24 vibrates and is displaced up and down, 23 to the extent that it does not touch.
 次に、永久磁石22,23の着磁方法について説明する。先ず、永久磁石22を上側フレーム26に、永久磁石23を下側フレーム27に互い違いの千鳥配置に固定し、振動板21を挟んで電磁変換器20を組み立てる。その後、組み立てた電磁変換器20を、上側フレーム26および下側フレーム27に対して垂直な方向で一遍に着磁することで、永久磁石22,23が同一の磁極方向で磁化される。よって、永久磁石22,23の互いに対向する端面は、交互に異なる帯状の極性となる。 Next, a method for magnetizing the permanent magnets 22 and 23 will be described. First, the permanent magnet 22 is fixed to the upper frame 26 and the permanent magnet 23 is fixed to the lower frame 27 in a staggered arrangement, and the electromagnetic transducer 20 is assembled with the diaphragm 21 sandwiched therebetween. Thereafter, the assembled electromagnetic transducer 20 is uniformly magnetized in a direction perpendicular to the upper frame 26 and the lower frame 27, whereby the permanent magnets 22 and 23 are magnetized in the same magnetic pole direction. Therefore, the end surfaces of the permanent magnets 22 and 23 facing each other have alternating strip-like polarities.
 次に、電磁変換器20の動作原理について説明する。図7に示すように、振動板21のボイスコイル21b周辺では、鉄板28が接着された永久磁石23のN極から出る磁束がボイスコイル21bを横切って、異なる永久磁石22のS極へ至る。振動板21のボイスコイル21bに外部から電流(オーディオ信号)が供給されると、ボイスコイル21bを流れる電流と永久磁石22,23の着磁パターン(磁束密度)が電磁的に結合し、フレミングの法則に従って駆動力が発生する。発生した駆動力によって、振動板支持部24によって変位可能に支持されている振動板21が振動する。この振動が音放射孔25からオーディオ再生音として放射される。電磁変換器20の永久磁石22,23の一端には鉄板28が接着されているため、鉄板28が磁極を作り、N極からS極へ直線的に進む部分(図7に矢印Dで示す)に磁束密度が集中する。本実施の形態では、永久磁石間の磁気ギャップにおいて磁束密度が最大になる矢印Dの高さ位置にボイスコイル21bを配置するため、ボイスコイル21bを横切る磁束が大きくなり、音圧レベルを向上させることができる。 Next, the operating principle of the electromagnetic transducer 20 will be described. As shown in FIG. 7, in the vicinity of the voice coil 21 b of the diaphragm 21, the magnetic flux emitted from the N pole of the permanent magnet 23 to which the iron plate 28 is bonded crosses the voice coil 21 b and reaches the S pole of a different permanent magnet 22. When a current (audio signal) is supplied to the voice coil 21b of the diaphragm 21 from the outside, the current flowing through the voice coil 21b and the magnetization patterns (magnetic flux density) of the permanent magnets 22 and 23 are electromagnetically coupled to each other. A driving force is generated according to the law. Due to the generated driving force, the diaphragm 21 supported so as to be displaceable by the diaphragm support portion 24 vibrates. This vibration is radiated from the sound radiation hole 25 as audio reproduction sound. Since the iron plate 28 is bonded to one end of the permanent magnets 22 and 23 of the electromagnetic transducer 20, the iron plate 28 forms a magnetic pole and linearly travels from the N pole to the S pole (indicated by an arrow D in FIG. 7). The magnetic flux density is concentrated on. In this embodiment, since the voice coil 21b is disposed at the height of the arrow D where the magnetic flux density is maximized in the magnetic gap between the permanent magnets, the magnetic flux crossing the voice coil 21b is increased, and the sound pressure level is improved. be able to.
 以上のように、実施の形態2によれば、振動板凸部21cおよび振動板凹部21dを成形することにより振動板21を凹凸形状にしたので、剛性が向上し、共振発生を抑制することができる。また、振動板凸部21cおよび/または振動板凹部21dに振動板リブ部21eを形成したので、剛性をさらに向上させることができる。
 さらに、振動板基準面21fにボイスコイル21bを成形しておいたので、振動板21を凹凸形状に立体成形する際、振動板基材21aとボイスコイル21bの伸び率が異なるにもかかわらず振動板基材21aが破断することがなく、精度の高い成形を実現することができる。
As described above, according to the second embodiment, since the diaphragm 21 is formed into a concavo-convex shape by forming the diaphragm convex portion 21c and the diaphragm concave portion 21d, the rigidity is improved and the occurrence of resonance is suppressed. it can. Further, since the diaphragm rib portion 21e is formed in the diaphragm convex portion 21c and / or the diaphragm concave portion 21d, the rigidity can be further improved.
Furthermore, since the voice coil 21b is formed on the diaphragm reference surface 21f, when the diaphragm 21 is three-dimensionally formed into a concavo-convex shape, vibrations occur even though the elongation rates of the diaphragm base material 21a and the voice coil 21b are different. The plate base material 21a is not broken and high-precision molding can be realized.
 また、振動板21を凹凸形状にし、永久磁石22,23を互い違いの千鳥配置に並べて、永久磁石22の磁極方向と永久磁石23の磁極方向が同一になるように構成したので、電磁変換器20の組み立て後に永久磁石22,23を一括で着磁できる。そのため、組み立て作業中に鉄粉等の異物が混入することがない。よって、電磁変換器20に異音が発生して当初の性能が出なくなることを防ぎ、性能に優れた電磁変換器20を簡易に製造することができる。 In addition, since the diaphragm 21 has an uneven shape and the permanent magnets 22 and 23 are arranged in a staggered arrangement so that the magnetic pole direction of the permanent magnet 22 and the magnetic pole direction of the permanent magnet 23 are the same, the electromagnetic transducer 20 After assembling, the permanent magnets 22 and 23 can be magnetized together. Therefore, foreign matters such as iron powder do not enter during assembly work. Therefore, it is possible to prevent an abnormal noise from being generated in the electromagnetic transducer 20 and prevent the initial performance from being produced, and to easily manufacture the electromagnetic transducer 20 having excellent performance.
 また、永久磁石22,23を互い違いの千鳥配置に並べたので磁石の数量を半減することができ、低コストの電磁変換器20を得ることができる。従来は磁石数量を半減する目的で振動板片側のみに永久磁石を配置すると振動板表裏方向で磁束分布が変動してしまったが、本実施の形態では磁石数量を半減させても振動板21の表裏方向に配置するようにしたので、振動板21の表裏の磁気回路によって表裏方向の磁束分布を均一化することができる。この結果、歪の発生を防止することができる。 Moreover, since the permanent magnets 22 and 23 are arranged in an alternating staggered arrangement, the number of magnets can be halved, and a low-cost electromagnetic transducer 20 can be obtained. Conventionally, if a permanent magnet is arranged only on one side of the diaphragm for the purpose of halving the number of magnets, the magnetic flux distribution fluctuates in the front and back directions of the diaphragm. However, in this embodiment, even if the number of magnets is halved, the diaphragm 21 Since it is arranged in the front and back direction, the magnetic flux distribution in the front and back direction can be made uniform by the front and back magnetic circuits of the diaphragm 21. As a result, the occurrence of distortion can be prevented.
 以上のように、この発明に係る電磁変換器は、振動板を、フレームに固定した永久磁石の凹凸形状に合わせた立体構造にすると共に、磁束が集中した高磁束密度位置に蛇行コイルパターンを配置することで、振動板の剛性が高く、かつ性能に優れた低コストの電磁変換器にしたので薄型スピーカなどに用いるのに適している。 As described above, in the electromagnetic transducer according to the present invention, the diaphragm has a three-dimensional structure that matches the uneven shape of the permanent magnet fixed to the frame, and the meandering coil pattern is disposed at a high magnetic flux density position where the magnetic flux is concentrated. By doing so, the diaphragm has a high rigidity and a low-performance electromagnetic transducer with excellent performance, and is suitable for use in a thin speaker or the like.

Claims (7)

  1.  表裏で極性が異なる帯状の永久磁石が複数、極性を交互にして所定間隔で固定されたフレームと、
     前記永久磁石の前記フレームに固定された面とは逆側の端面に接着された鉄板と、
     前記永久磁石および前記鉄板を覆うように前記フレームに取り付けられ、前記所定間隔で固定された複数の前記永久磁石で構成される凹凸構造に対応した凹凸形状であり、前記凹凸形状の凹部は前記鉄板と同一の高さ位置にあって蛇行コイルパターンが成形されている振動板とを備えた電磁変換器。
    A plurality of strip-shaped permanent magnets with different polarities on the front and back, a frame in which the polarities are alternately fixed and fixed at predetermined intervals,
    An iron plate bonded to the end surface opposite to the surface fixed to the frame of the permanent magnet;
    The concavo-convex shape is a concavo-convex shape corresponding to the concavo-convex structure composed of the plurality of permanent magnets attached to the frame so as to cover the permanent magnet and the iron plate, and the concavo-convex concave portion is the iron plate And a diaphragm in which a meandering coil pattern is formed at the same height position.
  2.  振動板は、蛇行コイルパターンが成形された平面状の振動板基材を当該蛇行コイルパターンが成形された部分を基準にして凸部を成形してなる凹凸形状であることを特徴とする請求項1記載の電磁変換器。 The vibration plate has a concavo-convex shape formed by forming a convex portion of a planar diaphragm base material on which a meandering coil pattern is formed with reference to a portion on which the meandering coil pattern is formed. The electromagnetic transducer according to 1.
  3.  振動板は、凹凸形状の凸部表面側に貼り付けられた表面材を備えることを特徴とする請求項1記載の電磁変換器。 2. The electromagnetic transducer according to claim 1, wherein the diaphragm includes a surface material attached to the surface of the convex and concave portion.
  4.  表面に音放射孔が設けられた中空のフレームと、
     前記フレームの一対の内壁面に互い違いに千鳥配置で固定され、固定された面とは逆側の、互いに対向する端面が交互に異なる極性を有する複数の永久磁石と、
     千鳥配置された前記永久磁石の互いに対向する前記端面に固定された鉄板と、
     千鳥配置された前記永久磁石の互いに対向する前記端面で構成される凹凸構造に対応した凹凸形状であり、前記凹凸形状の凹部と凸部との境界部分であって前記鉄板と同一の高さ位置に前記凹部および前記凸部と平行な基準面を有し、当該基準面に蛇行コイルパターンが成形された振動板とを備えた電磁変換器。
    A hollow frame with sound radiation holes on the surface;
    A plurality of permanent magnets alternately fixed to a pair of inner wall surfaces of the frame in a staggered arrangement, opposite to the fixed surface, and opposite end surfaces opposite to each other, having different polarities,
    An iron plate fixed to the end faces facing each other of the permanent magnets arranged in a staggered manner;
    It is a concavo-convex shape corresponding to the concavo-convex structure constituted by the end surfaces facing each other of the permanent magnets arranged in a staggered manner, and is a boundary portion between the concave and convex portions of the concavo-convex shape and the same height position as the iron plate And a diaphragm having a reference plane parallel to the concave portion and the convex portion and having a meandering coil pattern formed on the reference plane.
  5.  振動板は、蛇行コイルパターンが成形された平面状の振動板基材を当該蛇行コイルパターンが成形された部分を基準にして凹部および凸部を成形してなる凹凸形状であることを特徴とする請求項4記載の電磁変換器。 The diaphragm is characterized in that it has a concave and convex shape formed by forming a concave and convex portion on a planar diaphragm base material on which a meandering coil pattern is formed, with reference to the portion on which the meandering coil pattern is formed. The electromagnetic transducer according to claim 4.
  6.  振動板の凹部および/または凸部に、補強のためのリブ構造または凹凸構造を形成したことを特徴とする請求項4記載の電磁変換器。 5. The electromagnetic transducer according to claim 4, wherein a rib structure or a concavo-convex structure for reinforcement is formed in a concave portion and / or a convex portion of the diaphragm.
  7.  表面に音放射孔が設けられた中空のフレームと、前記フレームの一対の内壁面に互い違いに千鳥配置で固定された複数の永久磁石と、千鳥配置された前記永久磁石の互いに対向する端面に固定された鉄板と、千鳥配置された前記永久磁石の互いに対向する前記端面で構成される凹凸構造に対応した凹凸形状であり、前記凹凸形状の凹部と凸部との境界部分であって前記鉄板と同一の高さ位置に前記凹部および前記凸部と平行な基準面を有し、当該基準面に蛇行コイルパターンが成形された振動板とを備えた電磁変換器を組み立てた後、前記フレームの前記一対の内壁面に対して垂直な方向に着磁することにより、千鳥配置された前記永久磁石の互いに対向する前記端面を交互に異なる極性にしてなる電磁変換器。 Fixed to a hollow frame having sound emission holes on the surface, a plurality of permanent magnets alternately fixed to a pair of inner wall surfaces of the frame in a staggered manner, and end faces facing each other of the permanent magnets arranged in a staggered manner And a concavo-convex shape corresponding to the concavo-convex structure composed of the end faces of the permanent magnets opposed to each other in a staggered manner, and is a boundary portion between the concave and convex portions of the concavo-convex shape, and the iron plate After assembling an electromagnetic transducer having a reference plane parallel to the concave portion and the convex portion at the same height position and having a meandering coil pattern formed on the reference plane, An electromagnetic transducer in which the end surfaces facing each other of the permanent magnets arranged in a staggered manner have different polarities by magnetizing in a direction perpendicular to a pair of inner wall surfaces.
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WO2015186109A1 (en) * 2014-06-05 2015-12-10 Fonica International S.R.O. Loudspeaker for an acoustic diffuser for medium-low frequency signals, acoustic diffuser comprising said loudspeaker and production method
GB2563982A (en) * 2017-05-11 2019-01-02 Premium Loudspeakers Hui Zhou Co Ltd Planar magnetic film speaker
GB2563982B (en) * 2017-05-11 2020-06-17 Tymphany Acoustic Tech Huizhou Co Ltd Planar magnetic film speaker
GB2568458A (en) * 2017-10-09 2019-05-22 Hyper Realism Ltd Electromagnetic device

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