JP3192372B2 - Thin electromagnetic transducer - Google Patents

Thin electromagnetic transducer

Info

Publication number
JP3192372B2
JP3192372B2 JP17061596A JP17061596A JP3192372B2 JP 3192372 B2 JP3192372 B2 JP 3192372B2 JP 17061596 A JP17061596 A JP 17061596A JP 17061596 A JP17061596 A JP 17061596A JP 3192372 B2 JP3192372 B2 JP 3192372B2
Authority
JP
Japan
Prior art keywords
permanent magnet
magnet plate
plate
vibrating membrane
thin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP17061596A
Other languages
Japanese (ja)
Other versions
JPH09331596A (en
Inventor
正直 奥田
正 吉野
Original Assignee
有限会社エイプロインターナショナル
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 有限会社エイプロインターナショナル filed Critical 有限会社エイプロインターナショナル
Priority to JP17061596A priority Critical patent/JP3192372B2/en
Priority to PCT/JP1997/004138 priority patent/WO1999026451A1/en
Priority claimed from PCT/JP1997/004138 external-priority patent/WO1999026451A1/en
Publication of JPH09331596A publication Critical patent/JPH09331596A/en
Application granted granted Critical
Publication of JP3192372B2 publication Critical patent/JP3192372B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、薄型構造の電磁変
換器に関し、更に詳しく述べると、一体構造の多極着磁
を施した永久磁石板と、それに間隔をおいて対向するよ
うに配置した蛇行コイルパターンを有する振動膜と、該
永久磁石と振動膜との間に介在する緩衝部材とを有する
薄型電磁変換器に関するものである。この薄型電磁変換
器は、例えば平板スピーカ、ヘッドフォン、あるいはマ
イクロフォンなどに有用である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic transducer having a thin structure, and more particularly, to an electromagnetic transducer having an integral structure and multi-polarized magnets, and disposed so as to face each other with a space therebetween. The present invention relates to a thin electromagnetic transducer having a vibrating film having a meandering coil pattern and a buffer member interposed between the permanent magnet and the vibrating film. This thin electromagnetic transducer is useful for, for example, a flat speaker, a headphone, or a microphone.

【0002】[0002]

【従来の技術】永久磁石と振動膜とを組み合わせた平板
構造の電磁変換器は従来公知である。この種の電磁変換
器は、通常、永久磁石構造体と、その永久磁石に対向す
るように配置した振動膜と、振動膜を永久磁石構造体に
対して周辺部で固定する支持部材とを具備している。
2. Description of the Related Art An electromagnetic transducer having a flat plate structure combining a permanent magnet and a vibrating membrane is conventionally known. This type of electromagnetic converter generally includes a permanent magnet structure, a vibrating film arranged to face the permanent magnet, and a support member that fixes the vibrating film to the permanent magnet structure at a peripheral portion. are doing.

【0003】ここで従来のこの種の電磁変換器に用いら
れている永久磁石構造体は、両面2極着磁(構造体の上
下方向の着磁)を施した多数本の棒状永久磁石を、平行
に且つ磁極きが交互に異なるように配列し、非磁性の構
造部材で互いに結合固定した構成である。振動膜は、薄
い樹脂フィルムの表面もしくは内部に、蛇行形状の導線
パターンからなるコイルを形成したものを用いる。そし
て、該振動膜を、その蛇行形状の導線パターンの直線部
分が、多数平行に配列されている棒状永久磁石同士の丁
度中間の部分に対応するような位置関係で、永久磁石構
造体と組み合わせる。実際には、振動膜の周辺部でスペ
ーサを介して永久磁石構造体に固定する構成となってい
る。
Here, a permanent magnet structure used in a conventional electromagnetic converter of this type is composed of a large number of rod-shaped permanent magnets that have been subjected to double-sided double-pole magnetization (magnetization in the vertical direction of the structure). The magnetic poles are arranged in parallel and alternately different from each other, and are fixedly connected to each other by a non-magnetic structural member. As the vibrating membrane, a thin resin film having a coil formed of a meandering conductive wire pattern formed on the surface or inside thereof is used. Then, the vibrating membrane is combined with the permanent magnet structure in such a positional relationship that the linear portions of the meandering conductive wire pattern correspond to just the middle portions of the bar-shaped permanent magnets arranged in parallel. Actually, the configuration is such that the diaphragm is fixed to the permanent magnet structure via a spacer at the periphery of the diaphragm.

【0004】隣り合う棒状永久磁石の磁極間に磁力線が
通って、振動膜の導線パターンの直線部分を横切るよう
な磁界が生じる。そこで振動膜のコイルに通電すると、
フレミングの左手の法則に従う電磁力が生じ、振動膜は
厚み方向に変位することになる。この原理により、コイ
ルへの駆動電流に対応した振動が生じ、音波が発生す
る。音波は、棒状永久磁石の間を通って外部に放射され
る。
Magnetic lines of force pass between the magnetic poles of adjacent bar-shaped permanent magnets, and a magnetic field is generated that crosses the linear portion of the conductive pattern of the vibrating membrane. Then, when the coil of the diaphragm is energized,
An electromagnetic force is generated according to Fleming's left-hand rule, and the diaphragm is displaced in the thickness direction. According to this principle, a vibration corresponding to the drive current to the coil is generated, and a sound wave is generated. The sound waves are radiated outside through the space between the bar-shaped permanent magnets.

【0005】[0005]

【発明が解決しようとする課題】従来の永久磁石構造体
において、その性能を向上させるためには、細長い棒状
永久磁石をできるだけ密に配設することが望ましい。し
かし、例えば使用する永久磁石が焼結磁石(フェライト
磁石)であると、細長い形状にしようとすればするほど
高精度で製作することが難しくなる(焼成時に反りなど
の変形が生じる)し、また十分な機械的強度をもたせる
ことが困難になる。更に棒状永久磁石同士の間には大き
な磁気力が作用し合うので、細長い棒状永久磁石を互い
に近接させて正確に組み立てることは非常に困難な作業
が要求される。また各棒状永久磁石は互いに分離した状
態になっているので、厚み方向の両面のみならず上下面
と側面とのエッジ部分や側面の一部にも磁極が現れ、近
接する棒状永久磁石間で横方向に(隙間の部分で直線的
に)磁束が飛ぶことになり、肝心の振動膜のコイル(導
線パターンの直線部分)と鎖交する磁力線の数が低減
し、駆動効率が悪化する問題もある。
In order to improve the performance of the conventional permanent magnet structure, it is desirable to arrange the elongated rod-shaped permanent magnets as densely as possible. However, if the permanent magnet to be used is a sintered magnet (ferrite magnet), for example, it becomes more difficult to manufacture with high precision as the shape is elongated (warping or other deformation occurs during firing), and It becomes difficult to have sufficient mechanical strength. Further, since a large magnetic force acts between the bar-shaped permanent magnets, it is very difficult to accurately assemble the elongated bar-shaped permanent magnets close to each other. Also, since the bar-shaped permanent magnets are separated from each other, magnetic poles appear not only on both sides in the thickness direction but also on the edges and part of the side surfaces of the upper and lower surfaces and the side surfaces. The magnetic flux flies in the direction (linearly in the gap portion), and the number of magnetic force lines interlinking with the coil (linear portion of the conductor pattern) of the essential diaphragm is reduced, which also has a problem that the driving efficiency is deteriorated. .

【0006】これらの結果、多数本の棒状永久磁石は、
互いに広い間隔をあけて配設せざるを得ず、そのため永
久磁石構造体と振動膜との間隔を広くとる必要が生じ、
その点でも変換効率が悪くなり、また電磁変換器全体が
厚くなる。
As a result, many rod-shaped permanent magnets are
It has to be arranged with a wide space between each other, which requires a wide space between the permanent magnet structure and the diaphragm.
At that point, the conversion efficiency is deteriorated, and the entire electromagnetic converter becomes thick.

【0007】また従来の技術では、振動膜を周辺部でス
ペーサによって強固に押さえる構成が採用されていたた
めに、周辺部に支点が生じることになり、所謂「ベコベ
コ」した振動になって、駆動電流に対して忠実な再生音
が生じ難く、しかも振幅を大きくできないという問題が
生じる。
Further, in the prior art, since a structure in which the vibrating film is firmly pressed by the spacer at the peripheral portion is adopted, a fulcrum is generated at the peripheral portion, resulting in a so-called "becove" vibration, and the drive current is reduced. However, there is a problem that it is difficult to generate a reproduced sound that is faithful to the above, and the amplitude cannot be increased.

【0008】本発明の目的は、上記のような従来技術の
欠点を解消し、製造し易く、薄型化し易い電磁変換器を
提供することである。本発明の他の目的は、振動膜の周
辺部での共振による異音(雑音)発生を抑制し、振動膜
が局所的にも全体的にも自由に振動できるようにして、
大きな振動振幅をとれるように工夫するとともに、駆動
電流に忠実な音響が出力されるようにした薄型電磁変換
器を提供することである。
An object of the present invention is to solve the above-mentioned drawbacks of the prior art and to provide an electromagnetic converter which is easy to manufacture and thin. Another object of the present invention is to suppress the generation of abnormal noise (noise) due to resonance in the peripheral portion of the diaphragm, so that the diaphragm can freely vibrate locally and entirely.
An object of the present invention is to provide a thin electromagnetic transducer which is designed so that a large vibration amplitude can be obtained and which outputs a sound faithful to a drive current.

【0009】[0009]

【課題を解決するための手段】本発明は、永久磁石板
と、該永久磁石板に対向するように配置した振動膜と、
該振動膜と前記永久磁石板との間に介在する緩衝部材
と、前記振動膜の永久磁石板に対する相対位置を規制す
る支持部材を具備している薄型電磁変換器である。前記
永久磁石板は、その振動膜対向面のほぼ全面に帯状のN
極とS極とが交互に現れる平行縞状の多極着磁パターン
が形成され、且つ着磁パターンにおけるニュートラルゾ
ーンの位置に多数の排気用貫通穴を配列した一体構造を
なしている。また前記振動膜は、薄く柔軟な樹脂フィル
ムに、蛇行(往復)形状の導線パターンからなるコイル
をプリント配線した構造であって、該導線パターンはそ
の直線部分が前記永久磁石板のニュートラルゾーンに対
応する位置に設けられ、周辺部にて固定されずに、前記
支持部材によって面内方向の変位は規制されるが、厚み
方向には自由に変位できるように支持されている。更に
前記緩衝部材は、軟質で且つ通気性を有し前記振動膜と
ほぼ同じ大きさのシートを複数枚積み重ねた構造をな
し、該シートと前記永久磁石板もしくは振動膜との間に
隙間を有するように配設されている。
According to the present invention, there is provided a permanent magnet plate, and a vibrating membrane disposed so as to face the permanent magnet plate.
A thin electromagnetic transducer comprising a buffer member interposed between the vibration film and the permanent magnet plate, and a support member for regulating a relative position of the vibration film with respect to the permanent magnet plate. The permanent magnet plate has a band-shaped N
A multi-pole magnetized pattern in the form of parallel stripes in which poles and S poles appear alternately is formed, and has an integral structure in which a large number of exhaust through holes are arranged at positions of a neutral zone in the magnetized pattern. Further, the vibrating membrane has a structure in which a coil made of a meandering (reciprocating) shape conductor pattern is printed and wired on a thin and flexible resin film, and the conductor pattern has a straight line portion corresponding to a neutral zone of the permanent magnet plate. The supporting member is not fixed at the peripheral portion and the displacement in the in-plane direction is regulated by the support member, but is supported so as to be freely displaceable in the thickness direction. Further, the cushioning member has a structure in which a plurality of sheets having the same size as the vibrating membrane are stacked, being soft and breathable, and has a gap between the sheet and the permanent magnet plate or the vibrating membrane. It is arranged as follows.

【0010】永久磁石板と緩衝部材は、振動膜の片面側
のみに配設していてもよいが、振動膜を挾むように該振
動膜の両面にそれぞれ配置し、両方の永久磁石板を、そ
れぞれのニュートラルゾーンが一致し且つ同極同士が向
き合うような位置関係で、間隔をおいて固定する構成が
望ましい。その場合、振動膜に対して必ずしも対称的な
構造である必要はない。従って、両方の永久磁石板は、
同一素材、同一形状でもよいし、異なる素材、異なる形
状(厚さ)であってもよい。永久磁石板は、例えば焼結
磁石でもよいし、プラスチック磁石や金属磁石などでも
よい。
The permanent magnet plate and the cushioning member may be provided only on one side of the diaphragm, but they are respectively disposed on both sides of the diaphragm so as to sandwich the diaphragm. It is preferable that the neutral zones are fixed at intervals so that the neutral zones coincide with each other and the same poles face each other. In that case, the structure need not always be symmetric with respect to the vibrating membrane. Therefore, both permanent magnet plates are
The same material and the same shape may be used, or different materials and different shapes (thicknesses) may be used. The permanent magnet plate may be, for example, a sintered magnet, a plastic magnet, a metal magnet, or the like.

【0011】コイルとなる蛇行(往復)形状の導線パタ
ーンは、樹脂フィルムの片面のみに形成してもよいし、
両面に形成してもよい。また永久磁石板の各ニュートラ
ルゾーンの中心線に対応して1本ずつ導線パターンを形
成してもよいし、複数本の導線パターンが設けられてい
てもよい。1つのニュートラルゾーンに複数本の導線パ
ターンを並設する場合には、中心線に対して完全に対称
的となるように振り分ける必要がある。いずれにしても
中心線と導線パターンとは平行な位置関係を維持する必
要がある。
The meandering (reciprocating) conductor pattern serving as a coil may be formed on only one side of the resin film,
It may be formed on both sides. Also, one conductor pattern may be formed one by one corresponding to the center line of each neutral zone of the permanent magnet plate, or a plurality of conductor patterns may be provided. When a plurality of conductor patterns are arranged side by side in one neutral zone, it is necessary to distribute the conductor patterns so as to be completely symmetric with respect to the center line. In any case, it is necessary to maintain a parallel positional relationship between the center line and the conductor pattern.

【0012】なお、永久磁石板の振動膜対向面とは反対
側の面に、磁束漏洩防止用の高透磁率磁性板(例えば鉄
板やニッケル−鉄合金板など)を密着するのが好まし
い。その場合、永久磁石板に形成した排気用貫通穴と同
じ位置に同様の排気用貫通穴を形成し、内部で発生した
音波が外部へスムーズに放射されるように構成する必要
がある。
It is preferable that a high-permeability magnetic plate (for example, an iron plate or a nickel-iron alloy plate) for preventing magnetic flux leakage be adhered to the surface of the permanent magnet plate opposite to the surface facing the diaphragm. In this case, it is necessary to form a similar exhaust through-hole at the same position as the exhaust through-hole formed in the permanent magnet plate, so that sound waves generated inside are radiated smoothly to the outside.

【0013】[0013]

【発明の実施の形態】着磁によって永久磁石板の表面に
は帯状のN極とS極とが平行縞状に交互に現れている。
永久磁石板の表面に垂直な磁界成分(絶対値)は、N極
及びS極の付近で最も大きく、N極とS極の境界付近で
は最も小さくなる。これは着磁磁界の成分を垂直方向に
見て定義しているためで、N極とS極の境界付近では垂
直成分の磁界が無いことから、この領域をニュートラル
ゾーンと呼んでいるのである。それに対して磁界の水平
成分(永久磁石板の表面に平行な成分)を見ると、N極
及びS極の付近では最も小さく、N極とS極の境界付近
(ニュートラルゾーン)では最も大きい。このことは、
隣接するN極からS極へ円弧状に磁力線が通ることから
見ても明らかである。振動膜を厚み方向に振動させるの
に寄与する磁界成分は、垂直成分ではなく水平成分であ
る(フレミングの左手の法則)。この磁界の水平成分が
最も有効に働くのが、上記のように、各極の付近ではな
く、ニュートラルゾーンの位置なのである。そこで、ニ
ュートラルゾーンに対応する位置に導線パターンの直線
部分が設けられていると、振動膜の面内で導線パターン
の直線部分を横切るような向きに磁力線が通ることにな
る。従って、このような構成でコイル(導線パターン)
に駆動電流を供給すれば、その電流と磁界との相互作用
により最も効率よく電磁力が発生し、振動膜が厚み方向
に振動する。それによって発生した音波は、永久磁石板
(及び高透磁率磁性板)に形成した排気用貫通穴を通っ
て外部に放出されることになる。これが本発明に係る電
磁変換器の音響発生原理であり、この電磁変換の原理自
体は、従来のこの種の電磁変換器と同様である。
BEST MODE FOR CARRYING OUT THE INVENTION Belt-shaped N poles and S poles alternately appear as parallel stripes on the surface of a permanent magnet plate due to magnetization.
The magnetic field component (absolute value) perpendicular to the surface of the permanent magnet plate is largest near the N pole and S pole, and smallest near the boundary between the N pole and S pole. This is because the component of the magnetizing magnetic field is defined as viewed in the vertical direction. Since there is no magnetic field of the vertical component near the boundary between the N pole and the S pole, this region is called a neutral zone. On the other hand, the horizontal component of the magnetic field (the component parallel to the surface of the permanent magnet plate) is the smallest near the N and S poles and the largest near the boundary between the N and S poles (neutral zone). This means
This is apparent from the fact that the magnetic field lines pass from the adjacent N pole to the S pole in an arc shape. The magnetic field component that contributes to vibrating the vibrating membrane in the thickness direction is not a vertical component but a horizontal component (Fleming's left-hand rule). The horizontal component of the magnetic field works most effectively not in the vicinity of each pole but in the position of the neutral zone as described above. Therefore, if the linear portion of the conductor pattern is provided at a position corresponding to the neutral zone, the magnetic force lines pass in a direction crossing the linear portion of the conductor pattern in the plane of the diaphragm. Therefore, in such a configuration, the coil (conductor pattern)
When a driving current is supplied to the device, an electromagnetic force is generated most efficiently by the interaction between the current and the magnetic field, and the vibrating film vibrates in the thickness direction. The sound waves generated thereby are emitted to the outside through the exhaust through holes formed in the permanent magnet plate (and the high-permeability magnetic plate). This is the principle of sound generation of the electromagnetic converter according to the present invention, and the principle of the electromagnetic conversion itself is the same as that of a conventional electromagnetic converter of this type.

【0014】本発明の特徴の一つは、表面に平行縞状の
多極着磁パターンがほぼ全面に形成され、且つ着磁パタ
ーンにおけるニュートラルゾーンの位置に多数の排気用
貫通穴が配列された一体連続構造(個別磁石の組み合わ
せではない構造)の永久磁石板を磁気駆動源として用い
る点である。また本発明の他の特徴は、振動膜が周辺部
で固定されておらず、厚み方向のみに自由に変位できる
ように支持されている点である。更に本発明の他の特徴
は、軟質で且つ通気性を有するシートを複数枚積み重ね
た構造の緩衝部材を、永久磁石板もしくは振動膜との間
に隙間を有するように設ける点である。
One of the features of the present invention is that a parallel-striped multipolar magnetized pattern is formed on almost the entire surface of the surface, and a large number of exhaust through holes are arranged at positions of a neutral zone in the magnetized pattern. The point is that a permanent magnet plate having an integral continuous structure (a structure that is not a combination of individual magnets) is used as a magnetic drive source. Another feature of the present invention is that the vibrating membrane is not fixed at the peripheral portion and is supported so as to be freely displaceable only in the thickness direction. Still another feature of the present invention is that a cushioning member having a structure in which a plurality of soft and air permeable sheets are stacked is provided so as to have a gap between the permanent magnet plate and the vibration film.

【0015】永久磁石板が焼結磁石であるか非焼結磁石
であるか、フレキシブル磁石であるかソリッド構造の磁
石であるか、あるいは材質(フェライト磁石、希土類磁
石、ネオジム−鉄−ホウ素系磁石など)、特性など、更
には厚さや形状(正方形、長方形、円形、楕円形な
ど)、構造(1枚の永久磁石板であるか、複数の永久磁
石板を貼り合わせた構造であるかなど)は任意であり、
設計上の問題で、特性やコスト、製造上の必要性、使用
状態などに応じて適宜選択する。また磁極の大きさ(着
磁の大きさ)、極ピッチなども任意である。永久磁石板
を振動膜の片側のみに配置する構成もあるし、両側に配
置する構成もある。逆に、永久磁石板を挾むように、永
久磁石板の両側に振動膜を配置する構成もある。導線パ
ターンは、振動膜の樹脂フィルムの片面に設ける場合も
あるし、両面に設ける場合もある。複数枚の樹脂フィル
ムで振動膜を構成する場合もある。導線パターンは永久
磁石板におけるニュートラルゾーンに対応するように配
置するが、各ニュートラルゾーンに1本ずつ配置する
(1ターン構成)場合もあるし、複数本ずつ配置する
(複数ターン構成)場合もある。
Whether the permanent magnet plate is a sintered magnet, a non-sintered magnet, a flexible magnet, a solid structure magnet, or a material (ferrite magnet, rare earth magnet, neodymium-iron-boron magnet) Etc.), characteristics, etc., thickness and shape (square, rectangular, circular, oval, etc.) and structure (whether it is a single permanent magnet plate or a structure in which multiple permanent magnet plates are bonded together, etc.) Is optional and
It is selected as appropriate according to the characteristics, cost, manufacturing necessity, use condition, etc. due to design problems. The size of the magnetic pole (magnitude of magnetization), the pole pitch, and the like are also arbitrary. There is a configuration in which the permanent magnet plate is disposed on only one side of the diaphragm, and a configuration in which the permanent magnet plates are disposed on both sides. Conversely, there is also a configuration in which vibration films are arranged on both sides of the permanent magnet plate so as to sandwich the permanent magnet plate. The conductive wire pattern may be provided on one side of the resin film of the vibration film, or may be provided on both sides. In some cases, the vibrating membrane is composed of a plurality of resin films. The conductor pattern is arranged so as to correspond to the neutral zone in the permanent magnet plate, and may be arranged one by one in each neutral zone (one-turn configuration) or may be arranged in plurals (multi-turn configuration). .

【0016】[0016]

【実施例】図1は本発明に係る薄型電磁変換器の一種で
ある平板スピーカの一実施例を示す説明図である。同図
において、Aは全体構成を示し、Bは要部を拡大(但
し、緩衝部材の図示は省略)して示している。この平板
スピーカは、永久磁石板10と、該永久磁石板10に対
向するように配置した振動膜12と、該振動膜12と前
記永久磁石板10との間に介在する緩衝部材14と、前
記振動膜12の前記永久磁石板10に対する位置を規制
する支持部材16を具備している。そして、永久磁石板
10と緩衝部材14は、同種のものが振動膜12を挾む
ように該振動膜12の両面にそれぞれ対称的に配置され
ている。
FIG. 1 is an explanatory view showing an embodiment of a flat speaker which is a kind of a thin electromagnetic transducer according to the present invention. In the figure, A shows the entire configuration, and B shows the main part in an enlarged manner (however, the buffer member is not shown). The flat loudspeaker includes a permanent magnet plate 10, a vibration film 12 arranged to face the permanent magnet plate 10, a buffer member 14 interposed between the vibration film 12 and the permanent magnet plate 10, A support member 16 is provided for regulating the position of the vibration film 12 with respect to the permanent magnet plate 10. The permanent magnet plate 10 and the buffer member 14 are symmetrically arranged on both surfaces of the vibration film 12 so that the same type sandwiches the vibration film 12.

【0017】ここで永久磁石板10は、図2に示すよう
に、例えば正方形の平板状で、焼結フェライト磁石から
なり、その振動膜対向面のほぼ全面に、帯状のN極とS
極とが交互に現れるような平行縞状の多極着磁パターン
を形成し、且つ着磁パターンのニュートラルゾーンnz
の位置に多数の排気用貫通穴18を配列した一体構造を
なしている。排気用貫通穴18は、ニュートラルゾーン
nzに沿って一定ピッチで形成し、隣接するニュートラ
ルゾーンnzの排気用貫通穴18とは半ピッチずらせて
千鳥格子状に配列している。隣接するニュートラルゾー
ンで同じ位置となるような正方格子状に配列してもよい
が、着磁ピッチが小さくなると穴間隔が狭くなるために
永久磁石板の機械的強度が低下し割れる恐れが生じるの
で、上記のような千鳥格子状とする方が好ましい。排気
用貫通穴18の形状は、円形でも長円形でもよいが、寸
法形状は適切なものを選定しそれらを精密に配列する。
小さすぎると内部で発生した音波が十分に外部に放出さ
れないし、大きすぎると永久磁石板10のボリュームが
低下し作用磁界が弱くなり、また機械的強度も低下する
からである。
As shown in FIG. 2, the permanent magnet plate 10 is, for example, a square flat plate made of a sintered ferrite magnet, and has a strip-shaped N pole and S
A multi-pole magnetized pattern in the form of parallel stripes in which the poles alternately appear, and a neutral zone nz of the magnetized pattern
And an integral structure in which a large number of exhaust through holes 18 are arranged at the position. The exhaust through-holes 18 are formed at a constant pitch along the neutral zone nz, and are arranged in a staggered pattern by being shifted by half a pitch from the exhaust through-holes 18 of the adjacent neutral zone nz. They may be arranged in a square lattice shape so that they are located at the same position in adjacent neutral zones.However, if the magnetization pitch is small, the hole interval is small, so that the mechanical strength of the permanent magnet plate may be reduced and the permanent magnet plate may be cracked. It is more preferable to form a staggered lattice as described above. The shape of the exhaust through-hole 18 may be circular or oval, but the dimensions and shape are selected appropriately and they are precisely arranged.
If it is too small, the sound wave generated inside will not be sufficiently emitted to the outside, and if it is too large, the volume of the permanent magnet plate 10 will be reduced, the working magnetic field will be weakened, and the mechanical strength will also be reduced.

【0018】このような永久磁石板10は、例えば未焼
結の多穴磁石シートを積層一体化して焼結することで容
易に製造できる。多極着磁は、多数の細溝を平行に刻設
した着磁ヨークの各細溝に電線を埋め込んだ構造の着磁
治具を使用し、該着磁治具と永久磁石板とを密着させ
て、パルス電流を供給することで、永久磁石板の表面に
帯状に磁極が現れるような平行縞状の多極着磁パターン
を形成できる。この場合には、細溝に対向した部分がニ
ュートラルゾーンとなる。
Such a permanent magnet plate 10 can be easily manufactured, for example, by laminating and integrating unsintered multi-hole magnet sheets and sintering them. For multipolar magnetization, use a magnetizing jig with a structure in which electric wires are embedded in each narrow groove of a magnetizing yoke in which a number of narrow grooves are engraved in parallel, and closely contact the magnetizing jig with the permanent magnet plate By supplying a pulse current, a multi-pole magnetized pattern in the form of parallel stripes in which magnetic poles appear in a band shape on the surface of the permanent magnet plate can be formed. In this case, a portion facing the narrow groove is a neutral zone.

【0019】前記振動膜12は、図2に示すように、例
えば厚さ30μm程度もしくはそれ以下の二軸延伸ポリ
エチレンテレフタレートフィルム(商品名:マイラー)
あるいは芳香族ポリイミドフィルム(商品名:カプト
ン)のような薄く柔軟な樹脂フィルム20に蛇行形状の
導線パターンからなるコイル22をプリント配線した構
造である。該コイル22は、その直線部分が前記永久磁
石板10のニュートラルゾーンnzに対応する位置に、
ニュートラルゾーンと平行に設けられ、周辺部では完全
に固定されずに、前記支持部材16によって面内方向の
変位は規制されるが、厚み方向には自由に変位できるよ
うに支持されている。
As shown in FIG. 2, the vibrating membrane 12 is, for example, a biaxially stretched polyethylene terephthalate film having a thickness of about 30 μm or less (trade name: Mylar).
Alternatively, the coil 22 having a meandering conductive pattern is printed on a thin and flexible resin film 20 such as an aromatic polyimide film (trade name: Kapton). The coil 22 is located at a position where its linear portion corresponds to the neutral zone nz of the permanent magnet plate 10,
The support member 16 is provided in parallel with the neutral zone and is not completely fixed at the peripheral portion. The displacement in the in-plane direction is regulated by the support member 16, but is supported so as to be freely displaceable in the thickness direction.

【0020】図1に戻って、前記緩衝部材14は、軟質
で且つ通気性を有し(音波が自由に通ることができる)
振動膜12とほぼ同じ大きさのシート24を複数枚積み
重ねた構造をなし、該シート24と前記永久磁石板10
もしくは振動膜12との間に適当な隙間を有するように
設けられている。前記シート24としては、例えば薄い
不織布が好ましく、3枚程度(2〜5枚)重ねた状態で
介装する。ここで「重ねた状態」とは、重ねて接着して
いるのではなく、それぞれ別個に振動(変位)できるよ
うに疎な状態で単に重なっている状態を意味している。
不織布の厚さや材質、重ねる枚数は、設計条件などによ
って変える。この緩衝部材14は、動作時に振動膜12
が永久磁石板10にぶつかって異音(正常振動音ではな
い雑音)を発することを防ぎ、振動膜自身の分割振動の
発生を防ぐ(びびり音の発生を防ぐ)など、音源に忠実
な音波以外の発生を適宜制御する作用を担う。なお図1
のAでは、不織布からなる緩衝部材14を破線で描いて
いるが、前記のとおり振動膜とほぼ同じ大きさのシート
を積み重ねたものである。
Returning to FIG. 1, the cushioning member 14 is soft and air-permeable (sound waves can pass freely).
A plurality of sheets 24 having substantially the same size as the vibrating membrane 12 are stacked, and the sheet 24 and the permanent magnet plate 10
Alternatively, it is provided so as to have an appropriate gap with the vibration film 12. As the sheet 24, for example, a thin nonwoven fabric is preferable, and the sheet 24 is interposed in a state where about three sheets (2 to 5 sheets) are stacked. Here, the “overlapping state” means a state in which the members are not overlapped and adhered, but are simply overlapped in a sparse state so that they can be individually vibrated (displaced).
The thickness and material of the non-woven fabric and the number of sheets to be overlapped vary depending on design conditions and the like. The cushioning member 14 holds the vibration membrane 12 during operation.
Other than sound waves that are faithful to the sound source, such as preventing abnormal sound (noise other than normal vibration sound) from colliding with the permanent magnet plate 10 and preventing the occurrence of split vibration of the diaphragm itself (preventing chattering sound). And has the function of appropriately controlling the occurrence of. FIG. 1
In (A), the cushioning member 14 made of a nonwoven fabric is drawn by a broken line, but sheets of substantially the same size as the diaphragm are stacked as described above.

【0021】両方の永久磁石板10は支持部材16で保
持する。支持部材16は、ここでは四隅に設けた支持棒
26とその両端で螺合するナット28との組み合わせか
らなる。2枚の永久磁石板10同士の間はそれら支持部
材16によって間隔をおいて一定の位置関係が保たれる
ように強固に機械的に固定する。間に位置する振動膜1
2は、四隅に穴13(図2参照)を穿設し、その穴13
に前記支持棒26を挿通させ、ミクロンオーダーの精度
での嵌合により、該振動膜12は面内方向の位置規制は
なされるが、厚み方向へは自由に変位できるように構成
されている。振動膜12が横方向に変位して永久磁石板
10の着磁パターンからずれると、音波を効率よく発生
させ難くなるから、ニュートラルゾーンからコイル直線
部分が外れないように支持するのである。緩衝部材であ
る不織布も、同様に隅部に穴を設け、前記支持棒26を
挿通して支持する構成でもよい。いずれにしても、振動
膜と同様、厚み方向へは自由に変位できるようにする必
要がある。
The two permanent magnet plates 10 are held by a support member 16. The support member 16 is formed by a combination of a support rod 26 provided at each of the four corners and a nut 28 screwed at both ends thereof. The two permanent magnet plates 10 are firmly mechanically fixed by the supporting members 16 so as to maintain a constant positional relationship with each other. Vibrating membrane 1 located between
2 has four holes 13 (see FIG. 2) at the four corners.
By virtue of the support rod 26 being inserted into the vibrating membrane 12 and being fitted with a precision of the order of microns, the position of the vibrating membrane 12 is regulated in the in-plane direction, but it can be freely displaced in the thickness direction. If the vibrating membrane 12 is displaced in the lateral direction and deviates from the magnetization pattern of the permanent magnet plate 10, it is difficult to efficiently generate sound waves. Therefore, the coil linear part is supported so as not to deviate from the neutral zone. Similarly, the nonwoven fabric serving as the cushioning member may have a configuration in which a hole is provided at a corner and the support bar 26 is inserted and supported. In any case, as in the case of the vibrating membrane, it is necessary to be able to freely displace in the thickness direction.

【0022】更に本実施例では、永久磁石板10の振動
膜対向面とは反対面に、磁束漏洩防止用の高透磁率磁性
板30を密着し、該高透磁率磁性板30にも永久磁石板
10に形成した排気用貫通穴18と同様の排気用貫通穴
32を、連通するように同じ位置に形成する。高透磁率
磁性板30としては、例えば鉄板やニッケル−鉄合金
(パーマロイ)板などが好適である。
Further, in this embodiment, a high-permeability magnetic plate 30 for preventing magnetic flux leakage is adhered to the surface of the permanent magnet plate 10 opposite to the surface facing the vibrating membrane. An exhaust through hole 32 similar to the exhaust through hole 18 formed in the plate 10 is formed at the same position so as to communicate with each other. As the high magnetic permeability magnetic plate 30, for example, an iron plate or a nickel-iron alloy (permalloy) plate is suitable.

【0023】上記のような構成では、永久磁石板10の
表面(振動膜対向面)には帯状のN極とS極とが交互に
現れて平行縞状の着磁パターンとなっている。そしてニ
ュートラルゾーン(N極とS極との境界線)に対応する
位置に振動膜12のコイル22の直線部分が設けられて
いるから、振動膜12の面内でコイル22の直線部分を
横切るような向きに磁力線が通ることになる(磁力線の
例を図1のBに矢印にて示す)。従ってコイル22に駆
動電流を供給すれば、その電流と磁界との相互作用によ
り厚み方向に電磁力が発生して振動膜12が振動する。
この振動によって発生した音波は、永久磁石板10及び
高透磁率磁性板30に形成した排気用貫通穴18,32
を通って外部に放出されることになる。
In the above-described configuration, strip-shaped N-poles and S-poles alternately appear on the surface of the permanent magnet plate 10 (the surface facing the vibration film) to form a parallel stripe magnetized pattern. Since the linear portion of the coil 22 of the diaphragm 12 is provided at a position corresponding to the neutral zone (boundary line between the north pole and the south pole), the linear portion of the coil 22 crosses the plane of the diaphragm 12 in the plane of the diaphragm 12. The lines of magnetic force pass in any direction (an example of the lines of magnetic force is indicated by an arrow in FIG. 1B). Therefore, when a drive current is supplied to the coil 22, an interaction between the current and the magnetic field generates an electromagnetic force in the thickness direction, and the vibrating membrane 12 vibrates.
Sound waves generated by this vibration are applied to the exhaust through holes 18, 32 formed in the permanent magnet plate 10 and the high-permeability magnetic plate 30.
To be released to the outside.

【0024】本発明に係る電磁変換器では、音波は振動
膜12の局所(コイル22の直線部分の微小領域)から
それぞれ発生すると考えられる。つまり振動膜12は、
その周辺部(エッジ部)では完全に固着されておらず、
厚み方向へは変位できるフリーな状態となっているの
で、コイル22に駆動電流が流れると、その部分部分で
フレミングの左手の法則に従う電磁力によって振動膜1
2が局所的に自由に振動することになる。それら局所的
な振動が合成された合成振動が、聴者の耳に達して音と
して認識される。周辺部分をフリーな状態で支持してい
るのは、そのような局所的な振動が周辺近傍においても
妨げられないようにし、忠実な音響変換を行わせると共
に、装置全体として音波の発生効率を高めるためであ
る。
In the electromagnetic transducer according to the present invention, it is considered that the sound waves are respectively generated from the local portions of the vibrating membrane 12 (the minute regions in the linear portion of the coil 22). That is, the vibration film 12
The periphery (edge) is not completely fixed,
Since the coil 22 is in a free state in which it can be displaced in the thickness direction, when a driving current flows through the coil 22, the vibrating membrane 1 is subjected to electromagnetic force according to Fleming's left-hand rule at that portion.
2 will locally vibrate freely. The resultant vibration obtained by combining the local vibrations reaches the ear of the listener and is recognized as a sound. Supporting the peripheral part in a free state prevents such local vibrations from being hindered even in the vicinity of the periphery, performs faithful sound conversion, and increases the sound wave generation efficiency as a whole device That's why.

【0025】永久磁石板10においては、その表面の任
意のN極から隣接するS極へと磁力線が生じる。前述の
ように磁界の垂直成分は、N極とS極の付近では最も大
きいが、N極とS極の境界付近では最も小さい。それに
対して磁界の水平成分は、N極とS極の付近では最も小
さく、N極とS極の境界付近では最も大きい。1枚の永
久磁石板の場合は、磁力線はほぼ同心円状に生じる。と
ころが2枚の永久磁石板を対向配置した上記実施例のよ
うな場合、両永久磁石板は同極が対向するように(N極
とN極とが向き合い、S極とS極とが向き合う)なって
いるので、図1のBに示すように、一方の永久磁石板の
N極からS極へ向かう磁力線と、他方の永久磁石板のN
極からS極へ向かう磁力線とが押し合い、中央部分でバ
ランスして水平方向(振動膜12の面内を通る方向)の
成分が多くなるように変形する。この水平方向の成分が
音波の発生に寄与するために、このような永久磁石板の
対向配置は、特にコイルを複数ターン構成とする場合
(1つのニュートラルゾーンに複数本の導線パターンを
通す場合)に、導線パターン配設領域を増大できるため
に好ましい。勿論、電磁変換効率も高くなる。
In the permanent magnet plate 10, magnetic lines of force are generated from an arbitrary north pole on the surface to an adjacent south pole. As described above, the vertical component of the magnetic field is largest near the north pole and south pole, but is smallest near the boundary between the north pole and south pole. On the other hand, the horizontal component of the magnetic field is smallest near the north pole and south pole, and largest near the boundary between the north pole and south pole. In the case of one permanent magnet plate, the lines of magnetic force are generated substantially concentrically. However, in the case of the above embodiment in which two permanent magnet plates are arranged to face each other, the two permanent magnet plates face each other so that the same poles face each other (N pole and N pole face each other, and S pole and S pole face each other). Therefore, as shown in FIG. 1B, the magnetic lines of force from the N pole to the S pole of one permanent magnet plate and the N lines of the other permanent magnet plate
Magnetic lines of force from the pole to the S pole are pressed against each other and deformed so that components in the horizontal direction (direction passing through the plane of the diaphragm 12) are balanced and increased at the center. Since this horizontal component contributes to the generation of sound waves, such a facing arrangement of the permanent magnet plates is particularly preferable when the coil is configured with a plurality of turns (when a plurality of conductive wire patterns are passed through one neutral zone). In addition, it is preferable because the conductive pattern area can be increased. Of course, the electromagnetic conversion efficiency also increases.

【0026】コイルとなる導線パターンは、図2に示す
ような単純な1ターン構成の他、複数ターン構成とする
ことも可能である。2ターンの例を図3に示す。樹脂フ
ィルム20の表面に2本ずつ平行に導線パターンが設け
られたコイル22が形成されている。複数ターン構成の
場合には、ニュートラルゾーンの中心線に対して左右振
り分けで(左右対称となるように)できるだけ近づけて
配置する。2ターンの場合のコイル22と永久磁石板1
0の磁極との関係を図4に示す。このような関係にする
ことで、ニュートラルゾーンの中心線から外れた位置の
導線パターンで生じる、面に平行な力の成分による振動
を相殺し、できるだけ振動膜を効率よく面に垂直な方向
に振動させることができる。
The conductor pattern serving as a coil may be a simple one-turn configuration as shown in FIG. 2 or a plural-turn configuration. FIG. 3 shows an example of two turns. A coil 22 is formed on the surface of the resin film 20 in which a conductor pattern is provided two by two in parallel. In the case of a multi-turn configuration, the neutral zones are arranged as close as possible to the center line of the neutral zone so as to be symmetrical. Coil 22 and permanent magnet plate 1 for two turns
FIG. 4 shows the relationship with the 0 magnetic pole. By making such a relationship, the vibration caused by the component of the force parallel to the plane, which occurs in the conductor pattern at a position deviated from the center line of the neutral zone, is canceled, and the vibrating membrane vibrates in the direction perpendicular to the plane as efficiently as possible Can be done.

【0027】振動膜は図5のAに示すように、樹脂フィ
ルム20の片面にコイル22を形成する構成でもよい
し、樹脂フィルム20の両面にコイル22を形成する構
成でもよい(図5のB参照)。場合によっては、図5の
Cに示すように、コイル22の付いた樹脂フィルム20
を折り返すなどして複数枚重ねて配置する構成も可能で
ある。但し、両面にコイルを形成した樹脂フィルムを重
ねる場合には、間に別の絶縁フィルムを介在させるか、
コイル表面に絶縁処理を施すなどの対策を行う必要があ
る。
As shown in FIG. 5A, the vibrating membrane may have a configuration in which the coil 22 is formed on one side of the resin film 20 or a configuration in which the coil 22 is formed on both sides of the resin film 20 (B in FIG. 5). reference). In some cases, as shown in FIG.
It is also possible to have a configuration in which a plurality of sheets are stacked and arranged by folding back. However, when superposing resin films with coils formed on both sides, insert another insulating film between them,
It is necessary to take measures such as applying insulation treatment to the coil surface.

【0028】図6は本発明に係る薄型電磁変換器の他の
実施例を示す説明図である。図6のAに示す実施例は、
永久磁石板の片面駆動タイプである。振動膜12の片側
(図では下側)には複数枚の不織布からなる緩衝部材1
4を介して永久磁石板10を配置し、反対側(図では上
側)には複数枚の不織布からなる緩衝部材14を介して
多穴押さえ板60を配置し、四隅を支持部材16で固定
する。図6では図面を分かり易くするために、緩衝部材
14の大部分は省略して描いてあるが、実際には振動膜
とほぼ同じ大きさである。ここで、振動膜12及び緩衝
部材14が周囲で固定されておらず、全体として上下方
向に自由に変位できるようになっていることは言うまで
もない。また図示していないが、永久磁石板10の下面
側に高透磁率磁性板を設けるのがよい。
FIG. 6 is an explanatory view showing another embodiment of the thin electromagnetic transducer according to the present invention. The embodiment shown in FIG.
It is a single-sided drive type of permanent magnet plate. On one side (lower side in the figure) of the vibrating membrane 12, a cushioning member 1 made of a plurality of nonwoven fabrics
4, a permanent magnet plate 10 is arranged on the other side, and a multi-hole holding plate 60 is arranged on the opposite side (the upper side in the figure) via a buffer member 14 made of a plurality of nonwoven fabrics, and the four corners are fixed by the support member 16. . In FIG. 6, for the sake of simplicity of the drawing, most of the buffer member 14 is omitted, but is actually substantially the same size as the diaphragm. Here, it is needless to say that the diaphragm 12 and the cushioning member 14 are not fixed around, and can be freely displaced in the vertical direction as a whole. Although not shown, a high-permeability magnetic plate is preferably provided on the lower surface side of the permanent magnet plate 10.

【0029】本発明には様々な他の応用例がある。例え
ば永久磁石板の両面に多極着磁を施すような場合には、
図6のBに示すように、永久磁石板70の両側に振動膜
12を配置する構成とすることも可能である。つまり永
久磁石板70と振動膜12との間、及び振動膜12と多
穴押さえ板60との間にそれぞれ緩衝部材14を配置
し、隅部で支持部材16により固定するのである。固定
の仕方は、上記各実施例と同様であり、永久磁石板70
と押さえ板60は固定されるが、振動膜12及び緩衝部
材14は厚み方向には自由に変位できるようにする。更
に図6のCに示すように、この多穴押さえ板に代えて、
別の永久磁石板10を設ける構成とすることも可能であ
る。
The present invention has various other applications. For example, when performing multi-polar magnetization on both sides of a permanent magnet plate,
As shown in FIG. 6B, a configuration in which the vibration films 12 are arranged on both sides of the permanent magnet plate 70 is also possible. That is, the buffer members 14 are arranged between the permanent magnet plate 70 and the vibration film 12 and between the vibration film 12 and the multi-hole pressing plate 60, respectively, and are fixed by the support members 16 at the corners. The method of fixing is the same as in each of the above embodiments.
The holding plate 60 is fixed, but the diaphragm 12 and the cushioning member 14 can be freely displaced in the thickness direction. Further, as shown in FIG. 6C, instead of this multi-hole holding plate,
It is also possible to adopt a configuration in which another permanent magnet plate 10 is provided.

【0030】図6のAに示す構成は、永久磁石板が1個
のみで済むため、発生する音圧は小さいが簡易型であ
り、軽量薄型化できる利点がある。図6のBの構成で
は、両方の振動膜を同時に駆動できる。図6のCでは、
やや厚型となるが、発生する音圧を大きくできる。
The configuration shown in FIG. 6A requires only one permanent magnet plate, so that the sound pressure generated is small but simple, and it has the advantage of being light and thin. In the configuration of FIG. 6B, both diaphragms can be driven simultaneously. In FIG. 6C,
Although it is slightly thicker, the generated sound pressure can be increased.

【0031】本発明で使用する永久磁石板は、上記実施
例で述べたような焼結フェライト磁石の他、任意の永久
磁石板が使用可能である。例えば希土類系永久磁石でも
よいしネオジム−鉄−ホウ素(Nd−Fe−B)系永久
磁石、その他の金属系磁石でもよい。焼結あるいはソリ
ッドの永久磁石でもよいし、樹脂で固めたプラスチック
磁石でもよい。複数の永久磁石板を配置する構成では、
種類の異なる永久磁石板を組み合わせてもよい。例え
ば、メインの部分に焼結磁石を使用し、サブの部分にプ
ラスチック磁石を使用するなどの構成も可能である。ま
た1つの永久磁石板を、複数の種類の異なる永久磁石板
を貼り合わせることで構成してもよい。
As the permanent magnet plate used in the present invention, any permanent magnet plate can be used in addition to the sintered ferrite magnet described in the above embodiment. For example, a rare-earth permanent magnet, a neodymium-iron-boron (Nd-Fe-B) -based permanent magnet, or another metal-based magnet may be used. A sintered or solid permanent magnet may be used, or a plastic magnet hardened with resin may be used. In the configuration where a plurality of permanent magnet plates are arranged,
Different types of permanent magnet plates may be combined. For example, a configuration in which a sintered magnet is used for the main part and a plastic magnet is used for the sub part is also possible. Further, one permanent magnet plate may be configured by bonding a plurality of types of different permanent magnet plates.

【0032】永久磁石板の形状、言い換えれば電磁変換
器の形状は、正方形や長方形などの角型構造の他、円形
や楕円形などでもよい。勿論、その他任意の形状でよ
い。薄型であることから、平板形状のみならず、任意の
曲面形状(例えば膨出した湾曲面形状や屈曲した波形面
形状など)とすることも可能である。全体の厚さは、構
造や使用状態あるいは要求性能などに応じて適宜決定す
る。帯状の平行着磁パターンにおける各極の大きさ(着
磁の大きさ)や極ピッチも、同様に使用状態や要求性能
などに応じて適宜決定すればよい。
The shape of the permanent magnet plate, in other words, the shape of the electromagnetic transducer may be a square or rectangular structure, or a circular or elliptical shape. Of course, any other shape may be used. Since it is thin, not only a flat plate shape but also an arbitrary curved surface shape (for example, a swollen curved surface shape or a bent corrugated surface shape) can be used. The overall thickness is appropriately determined according to the structure, the state of use, the required performance, and the like. The size of each pole (magnitude of magnetization) and the pole pitch in the strip-shaped parallel magnetized pattern may also be appropriately determined according to the usage state, required performance, and the like.

【0033】振動膜は、前述のように1枚構成でもよい
し、複数枚重ねた構成でもよい。通常、フレキシブル銅
張プリントフィルムをフォトエッチングして、所望のコ
イルパターンを有する振動膜を作製する。このようなプ
リント配線技術によって樹脂シートに一体化されている
コイルは、1ターン構成でもよいし、複数ターン構成で
もよい。またコイルを樹脂シートの上下両面に形成する
構成でもよい。その場合、スルーホール等の技術によっ
て上下面の導電パターン間を接続することが可能であ
る。コイルとなる導線パターンの断面形状や材質、長さ
などは、スピーカの設計インピーダンス等から割り出し
決定する。
As described above, the vibration film may have a single structure or a structure in which a plurality of vibration films are stacked. Usually, a flexible copper-clad printed film is photo-etched to produce a vibrating membrane having a desired coil pattern. The coil integrated with the resin sheet by such a printed wiring technique may have a single-turn configuration or a multiple-turn configuration. Further, a configuration in which the coils are formed on both upper and lower surfaces of the resin sheet may be employed. In this case, it is possible to connect the conductive patterns on the upper and lower surfaces by a technique such as a through hole. The cross-sectional shape, material, length, and the like of the conductor pattern serving as a coil are determined and determined from the design impedance of the speaker and the like.

【0034】[0034]

【発明の効果】本発明は上記のように一体構成の多極着
磁永久磁石板を用いるので、容易に且つ高精度で製作す
ることができ、十分な機械的強度をもたせることができ
る。また細かい着磁パターンでも高精度で形成できる。
更に磁極は振動膜対向面のみに現れるために、磁力線は
不要な方向には通り難く、肝心の振動膜のコイルと鎖交
する磁力線の数が増大し、駆動効率も向上する。また、
着磁パターンを密に形成できることから、永久磁石構造
体と振動膜との間隔を狭くでき、その点でも変換効率が
向上するし、電磁変換器全体を薄くできる。
According to the present invention, since the multi-pole magnetized permanent magnet plate having the integral structure as described above is used, it can be manufactured easily and with high accuracy, and can have sufficient mechanical strength. Even a fine magnetized pattern can be formed with high precision.
Further, since the magnetic poles appear only on the surface facing the diaphragm, the lines of magnetic force hardly pass in unnecessary directions, and the number of lines of magnetic force interlinking with the coils of the diaphragm of interest is increased, and the driving efficiency is improved. Also,
Since the magnetization pattern can be formed densely, the distance between the permanent magnet structure and the vibrating membrane can be reduced, and in that respect, the conversion efficiency can be improved and the entire electromagnetic converter can be made thinner.

【0035】本発明では振動膜を周辺部で厚み方向には
自由に変位できるように支持しているので、周辺部に支
点は生じず、駆動電流に対して忠実な再生音が生じ、し
かも振幅を大きくできる利点がある。振動膜と永久磁石
体との間に不織布などからなる緩衝部材が介在している
ために、振動膜が永久磁石体などに衝突することはな
く、不要な雑音(ビビリ音など)の発生を防止できる。
In the present invention, since the vibrating membrane is supported so that it can be freely displaced in the thickness direction at the peripheral portion, there is no fulcrum at the peripheral portion, a reproduced sound faithful to the drive current is generated, and the amplitude is increased. There is an advantage that can be increased. Since a buffer member made of nonwoven fabric is interposed between the vibrating membrane and the permanent magnet, the vibrating membrane does not collide with the permanent magnet and prevents unnecessary noise (such as chattering noise) from being generated. it can.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る電磁変換器の一実施例を示す説明
図。
FIG. 1 is an explanatory view showing one embodiment of an electromagnetic converter according to the present invention.

【図2】永久磁石板と振動膜の構造と相互位置関係を示
す斜視図。
FIG. 2 is a perspective view showing a structure and a mutual positional relationship between a permanent magnet plate and a vibrating membrane.

【図3】振動膜の他の例を示す説明図。FIG. 3 is an explanatory view showing another example of the vibration film.

【図4】永久磁石板と振動膜の構造と相互位置関係を示
す説明図。
FIG. 4 is an explanatory diagram showing the structure and mutual positional relationship between a permanent magnet plate and a vibrating membrane.

【図5】振動膜の他の例を示す説明図。FIG. 5 is an explanatory view showing another example of the vibration film.

【図6】本発明に係る電磁変換器の他の構成例を示す説
明図。
FIG. 6 is an explanatory view showing another configuration example of the electromagnetic converter according to the present invention.

【符号の説明】[Explanation of symbols]

10 永久磁石板 12 振動膜 14 緩衝部材 16 支持部材 20 樹脂フィルム 22 コイル 30 高透磁率磁性板 DESCRIPTION OF SYMBOLS 10 Permanent magnet plate 12 Vibration film 14 Buffer member 16 Support member 20 Resin film 22 Coil 30 High permeability magnetic plate

フロントページの続き (56)参考文献 特開 昭61−184094(JP,A) 特開 昭54−98611(JP,A) 特開 昭55−96795(JP,A) 実開 昭64−37197(JP,U) (58)調査した分野(Int.Cl.7,DB名) H04R 9/00 H04R 7/18 H04R 9/04 104 Continuation of the front page (56) References JP-A-61-184094 (JP, A) JP-A-54-98611 (JP, A) JP-A-55-96795 (JP, A) JP-A 64-37197 (JP) , U) (58) Fields surveyed (Int. Cl. 7 , DB name) H04R 9/00 H04R 7/18 H04R 9/04 104

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 永久磁石板と、該永久磁石板に対向する
ように配置した振動膜と、該振動膜と前記永久磁石板と
の間に介在する緩衝部材と、前記振動膜の永久磁石板に
対する相対位置を規制する支持部材とを具備し、 前記永久磁石板は、その振動膜対向面のほぼ全面に帯状
のN極とS極とが交互に現れる平行縞状の多極着磁パタ
ーンが形成され、且つ着磁パターンにおけるニュートラ
ルゾーンの位置に多数の排気用貫通穴を配列した一体構
造をなし、 前記振動膜は、薄く柔軟な樹脂フィルムに、蛇行形状の
導線パターンからなるコイルをプリント配線した構造で
あって、該導線パターンの直線部分が前記永久磁石板の
ニュートラルゾーンに対応する位置に設けられ、周辺部
にて固定されずに、前記支持部材によって面内方向の変
位は規制されるが、厚み方向には自由に変位できるよう
に支持されており、 前記緩衝部材は、軟質で且つ通気性を有し前記振動膜と
ほぼ同じ大きさのシートを複数枚積み重ねた構造をな
し、該シートと前記永久磁石板もしくは振動膜との間に
隙間を有するように配設されていることを特徴とする薄
型電磁変換器。
1. A permanent magnet plate, a vibrating film arranged so as to face the permanent magnet plate, a buffer member interposed between the vibrating film and the permanent magnet plate, and a permanent magnet plate of the vibrating film The permanent magnet plate has a multi-pole magnetized pattern of parallel stripes in which strip-shaped N-poles and S-poles appear alternately on substantially the entire surface of the diaphragm facing surface. The vibrating membrane is a thin and flexible resin film, and a coil made of a meandering conductive wire pattern is printed on a thin flexible resin film by wiring. The straight line portion of the conductive wire pattern is provided at a position corresponding to the neutral zone of the permanent magnet plate, and is not fixed at the peripheral portion, and the displacement in the in-plane direction is restricted by the support member. However, the buffer member is supported so that it can be freely displaced in the thickness direction.The buffer member has a structure in which a plurality of sheets having the same size as the vibrating membrane are soft and breathable, and a plurality of sheets are stacked. A thin electromagnetic transducer, which is disposed so as to have a gap between a sheet and the permanent magnet plate or the vibrating membrane.
【請求項2】 永久磁石板と緩衝部材を、振動膜を挾む
ように該振動膜の両面にそれぞれ配置し、両方の永久磁
石板は、それぞれのニュートラルゾーンが一致し且つ同
極同士が向き合うような位置関係で間隔をあけて固定さ
れている請求項1記載の薄型電磁変換器。
2. A permanent magnet plate and a cushioning member are respectively arranged on both sides of the diaphragm so as to sandwich the diaphragm, and both permanent magnet plates have the same neutral zone and the same poles face each other. 2. The thin electromagnetic transducer according to claim 1, wherein the electromagnetic transducer is fixed at an interval in a positional relationship.
【請求項3】 樹脂フィルムの両面に蛇行形状の導線パ
ターンを形成した振動膜を用いる請求項2記載の薄型電
磁変換器。
3. The thin electromagnetic transducer according to claim 2, wherein a vibrating membrane having a meandering conductive pattern formed on both surfaces of the resin film is used.
【請求項4】 永久磁石板の振動膜対向面とは反対側の
面に、磁束漏洩防止用の高透磁率磁性板を密着し、該高
透磁率磁性板にも永久磁石板に形成した排気用貫通穴と
同様の多数の排気用貫通穴を、永久磁石板の排気用貫通
穴と高透磁率磁性板の排気用貫通穴とが互いに連通する
ように形成した請求項1乃至3記載の薄型電磁変換器。
4. A high-permeability magnetic plate for preventing magnetic flux leakage is adhered to the surface of the permanent magnet plate opposite to the surface opposed to the vibrating membrane, and the high-permeability magnetic plate is also provided with an exhaust formed on the permanent magnet plate. 4. The thin type according to claim 1, wherein a plurality of exhaust through holes similar to the exhaust through holes are formed so that the exhaust through hole of the permanent magnet plate and the exhaust through hole of the high-permeability magnetic plate communicate with each other. Electromagnetic transducer.
JP17061596A 1996-06-10 1996-06-10 Thin electromagnetic transducer Expired - Fee Related JP3192372B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP17061596A JP3192372B2 (en) 1996-06-10 1996-06-10 Thin electromagnetic transducer
PCT/JP1997/004138 WO1999026451A1 (en) 1996-06-10 1997-11-13 Thin electromagnetic transducer

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP17061596A JP3192372B2 (en) 1996-06-10 1996-06-10 Thin electromagnetic transducer
PCT/JP1997/004138 WO1999026451A1 (en) 1996-06-10 1997-11-13 Thin electromagnetic transducer

Publications (2)

Publication Number Publication Date
JPH09331596A JPH09331596A (en) 1997-12-22
JP3192372B2 true JP3192372B2 (en) 2001-07-23

Family

ID=26438236

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17061596A Expired - Fee Related JP3192372B2 (en) 1996-06-10 1996-06-10 Thin electromagnetic transducer

Country Status (1)

Country Link
JP (1) JP3192372B2 (en)

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