WO2010116524A1 - Method for manufacturing dry starch noodle product - Google Patents

Method for manufacturing dry starch noodle product Download PDF

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Publication number
WO2010116524A1
WO2010116524A1 PCT/JP2009/057344 JP2009057344W WO2010116524A1 WO 2010116524 A1 WO2010116524 A1 WO 2010116524A1 JP 2009057344 W JP2009057344 W JP 2009057344W WO 2010116524 A1 WO2010116524 A1 WO 2010116524A1
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Prior art keywords
starch
gelatinized
slurry
sheet
solution
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PCT/JP2009/057344
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French (fr)
Japanese (ja)
Inventor
祐典 和田
孝和 山田
敏彦 沼澤
昌彦 和田
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日清食品ホールディングス株式会社
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Priority to PCT/JP2009/057344 priority Critical patent/WO2010116524A1/en
Publication of WO2010116524A1 publication Critical patent/WO2010116524A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles

Definitions

  • the present invention relates to a method for producing a dried starch noodle-like food that can be reconstituted in a short time within about 5 minutes and has a tocoloten-like texture and a gummy jelly-like texture.
  • Patent Document 3 includes a starch raw material containing mung bean starch and potato starch, containing a certain amount of sugar and / or dextrin, gelatinized by adding water, spread into a sheet, cooled and cut, This is a starch noodle-like food that has a tocorotene-like texture and a gummy jelly texture, but since this method once gelatinizes all starches, if the starch concentration is high, the starch solution after gelatinization High viscosity. For this reason, resistance may be generated when mixing and stirring, and the energy load in the apparatus tends to be excessive. In addition, when a gelatinized starch solution having a high viscosity is spread in a large amount into a sheet, an excessive burden due to the high viscosity is applied, which may hinder efficient production processes.
  • the starch solution may gel as the temperature of the gelatinized starch solution decreases and the fluidity may decrease. Therefore, if the process does not proceed to the molding step immediately after heating and gelatinization, the gelatinized starch solution is allowed to stand for a certain period of time and may gel during this time. And if it gelatinizes in this way, since it will become difficult to extend to an appropriate sheet form, it will become a hindrance in progressing a subsequent manufacturing process, and workability
  • the present invention is a method in which all the starch as a raw material is completely gelatinized and then molded into a sheet shape, and even if the gelatinized starch solution is left undisturbed, fluidity does not decrease, and workability can be improved.
  • the object is to develop a method for producing possible dry starch noodle-like foods.
  • the present inventors previously prepared a starch solution that was completely gelatinized using a part of the starch to be used, and added the remainder of the starch to this.
  • the present inventors have found an improved method in which a starch slurry having a low viscosity and high fluidity is prepared, and this is spread into a sheet shape and then heated to be gelatinized.
  • the raw material starch which may contain sugar and / or dextrin
  • the gelatinized starch solution is prepared by lowering the temperature until Subsequently, after adding the remainder of mixed starch powder to this, it mixes and the starch slurry which disperse
  • the starch slurry thus prepared is in a state where non-gelatinized starch is mixed in the gelatinized starch solution, but since the gelatinized starch solution has a certain degree of viscosity, it is constant.
  • the added non-gelatinized starch does not settle easily even after standing for a long time, and maintains a mixed state.
  • the viscosity in a starch slurry also becomes small. Thereby, subsequent handling such as spreading into a sheet can be easily performed.
  • the present invention A dry starch noodle-like food that is reconstituted with hot water and eaten, the following steps: A) A step of preparing a gelatinized starch solution by mixing starch and water, containing a saccharide and / or dextrin as necessary, and heating a starch slurry containing 2 to 8% by weight of starch with respect to the total weight. , B) cooling the gelatinized starch solution to 58 ° C. or lower, C) Starch prepared separately in the gelatinized starch solution after cooling, and if necessary, saccharide and / or dextrin are added, and 8 to 17% by weight of starch and 1% of saccharide and / or dextrin with respect to the total weight.
  • Preparing a starch slurry containing ⁇ 8 wt% D) A step of spreading the starch slurry into a sheet to prepare a starch sheet, E) Steaming the starch sheet to gelatinize it, F) cutting the starch sheet after gelatinization, G) Hot air drying the gelatinized starch sheet cut product, Including each step of A method for producing a dried starch noodle-like food, characterized in that the starch used as a raw material contains mung bean starch and potato starch; It is.
  • the workability does not deteriorate even if the gelatinized starch solution is left in the production of a dry starch noodle-like food having a gummy jelly-like texture, which is more efficient, and more efficient. Can be produced.
  • the present invention uses starch as the main raw material, but first uses mung bean starch as an essential component.
  • Mung bean starch is a kind of bean starch, but generally bean starch has a characteristic of easily forming a hard gel upon cooling after gelatinization. For this reason, it is effective to use legume starch for the production of the dried starch noodle-like food of the present invention.
  • mung bean starch is used, a characteristic gummy jelly-like texture can be developed together with a tocorotene-like texture at the time of eating after restoration.
  • a certain amount of mung bean starch can be replaced with other bean starches.
  • various bean starches such as pea starch and red bean starch can be used.
  • starch other than mung bean starch or legume starch is also used. If only mung bean starch is produced as the raw material starch, the starch gel becomes too hard after cooling after spreading into a sheet form after gelatinization, which hinders the subsequent cutting process. In addition, when hot water is reconstituted in the product after drying, the gel strength is high, and on the other hand, there is a possibility that the expression of tocorotene-like texture may be insufficient.
  • starch other than legume starch including mung bean starch for example, potato starch or corn starch
  • the starch gel spread into a sheet after gelatinization tends to collapse even after cooling.
  • boiling down occurs, and a tokoroten-like texture and a gummy jelly-like texture after reconstitution with hot water cannot be obtained sufficiently.
  • starches other than legume starch it is particularly preferable to use potato starch.
  • potato starch refers to commonly known potato starch, sweet potato starch and the like, and any of these potato starches can be selected and used.
  • a certain amount of potato starch can be replaced with other starches than bean starch and potato starch.
  • cereal starches such as corn starch, wheat starch, and rice starch
  • edible wildflower starches such as kuzu starch
  • starches such as stem stalk starch such as palm starch
  • the above-mentioned various starches can be used even if they are modified starches such as etherification and acetylation.
  • the desired texture can be adjusted by adjusting the blending amount of each starch.
  • the starch when preparing the gelatinized starch solution in the step A of the present invention, the starch is prepared so as to have a low concentration of about 2 to 8% by weight. The content within this range is such that when starch is added later by giving the starch solution a certain degree of viscosity, the added starch and gelatinized starch solution are maintained in a mixed state. This is to prevent separation and settling.
  • a partially gelatinized starch solution is prepared, and the remaining starch is added to this to form a starch slurry, which is then steamed, and the added starch is gelatinized.
  • the starch slurry is prepared by additionally adding starch to a low-concentrated gelatinized starch solution.
  • the final starch concentration contained in the starch slurry is adjusted to 8 to 17% by weight based on the total weight of the starch slurry, including gelatinized and non-gelatinized ones. If the starch concentration in the starch slurry is lower than 8% by weight, the starch gel is liable to collapse and the workability cannot be sufficiently ensured.
  • the starch concentration exceeds 17% by weight, the viscosity increases in the process of gelatinization, the resistance during stirring increases, and there is a problem in workability in the process of spreading the gelatinized starch slurry into a sheet. It is not preferable.
  • the said range is low starch concentration compared with the manufacturing method of the conventional dry starch noodle foodstuffs, such as vermicelli and scouring, and this is one of the characteristics of this invention.
  • the range of various starches to be contained in the final starch slurry before cooking is basically 20 to 80% by weight of mung bean starch, preferably 40 to 60% by weight, based on the total weight of starch. In the range of.
  • the amount of the other bean starch is at most equal to or less than the amount of the mung bean starch.
  • the blending amount can be set within the remaining range obtained by subtracting the blending amount of the mung bean starch or bean starch from the total blending amount of starch. That is, the compounding amount of potato starch is 80 to 20% by weight, preferably 60 to 40% by weight, based on the total weight of the starch.
  • a part of the potato starch may be a starch other than legume starch / potato starch, for example, cereal starch such as corn starch / wheat starch / rice starch, edible wildflower starch such as scum starch, and coconut starch.
  • the blended amount of the substituted starch is at most equal to or less than the blended amount of potato starch.
  • a good texture can be obtained by setting the substituted starch to be equal to or less than the blended amount of potato starch.
  • saccharides and / or dextrins are used in combination as raw materials.
  • a saccharide and / or dextrin when the dried starch noodle-like food obtained by the production method of the present invention is reconstituted with hot water, moisture can be quickly absorbed to improve the reconstitution property.
  • the thickness of the dried starch noodle-like food after restoration can be increased by the use.
  • sugars to be used monosaccharides such as glucose and fructose, disaccharides such as lactose, sucrose and maltose and sugar alcohols such as sorbitol, maltitol and erythritol can be used.
  • the sugar to be used can be appropriately selected depending on the kind and sweetness of the sweetness, but if you want to give a strong sweetness, for example, you can select sucrose or fructose, and if you want to suppress the sweetness For example, lactose may be selected.
  • lactose also has the advantage of preventing sticking to a net or the like on which the starch food intermediate product is placed in hot air drying, which is a subsequent process, and facilitating product recovery after drying.
  • the dextrin is preferably 8 to 40 DE (dextrose equivalent: the reductive power of the sugar solution when the glucose is 100) per solid, particularly preferably DE 10 to 12. is there.
  • various saccharides or dextrins can be used singly or in combination, and both saccharides and dextrins can be used in combination. However, these saccharides and / or dextrins are selected.
  • the use of the dried starch noodle-like food of the present invention and the influence on the taste may be considered.
  • step C of the production method of the present invention 1 to 8% by weight of saccharide and / or dextrin is contained with respect to the total weight of the starch slurry. Blend and prepare.
  • the content is less than 1% by weight, the effect on the restorability of the final product becomes weak. On the other hand, if it exceeds 8% by weight, the adverse effect on the taste becomes strong, making it unsuitable. Moreover, if it exists in this range, while being able to suppress the sweetness of an addition saccharide
  • the thickness of the starch sheet can be secured to about 4 to 6 mm, and even a product manufactured from this thickness can be heated at the time of restoration.
  • the hot water can be reconstituted in a short time (within 5 minutes).
  • starch slurry is prepared by mixing starch, saccharide or dextrin, and water, but various additives other than these can be added.
  • additives such as salt, an antioxidant, an amino acid, and a spice can be added as necessary.
  • the amount of sodium chloride is preferably 0.1 to 3.0% by weight based on the total weight of the starch slurry in Step C. If it exceeds 3.0% by weight, the salty taste becomes strong and adverse effects on the taste occur.
  • an antioxidant is added, it is possible to prevent the generation of a strange odor due to the deterioration of fats and oils contained in a trace amount in the raw material starch.
  • the amount of fats and oils contained in starch changes with kinds of starch, when adding tocopherol as an antioxidant specifically, what is necessary is just to add about 200 ppm of the fats and oils contained in raw material starch.
  • action can be added.
  • the reason why the water content of the starch slurry in Step C is about 75 to 91% by weight is that if the amount of water is less than these ranges, a thick starch slurry is formed. The texture becomes hard after restoration, and the gummy jelly-like texture that is the object of the present invention cannot be sufficiently reproduced. On the other hand, if the amount of water is greater than these ranges, the gel strength becomes weak, so that the starch gel after cooking in the E step cannot be sufficiently hard, and it becomes difficult to cut into a predetermined shape. This is because workability may be hindered.
  • the hydration time in general, all the hydration used in the preparation of the gelatinized starch solution in the step A is completed, but a part of water is contained in the gelatinized starch solution in the step A. The remainder may be added at the stage of preparing the starch slurry in step C.
  • a method for gelatinizing starch in step A a method of heating a solution containing starch while stirring is common. Specifically, it is gelatinized by heating while mixing the starch slurry using a heating kneader or the like.
  • the heating temperature and heating time are set based on the temperature and time at which starch is gelatinized, but the gelatinization temperature varies depending on the type of starch, so it should be adjusted as appropriate according to the type and amount of each starch used. That's fine.
  • starch is gelatinized by heating to about 65 ° C to 90 ° C. In order to ensure gelatinization, the mixture is preferably heated with stirring until about 80 ° C. to 90 ° C.
  • sugars and / or dextrin may be contained as necessary during gelatinization in step A.
  • the starch concentration contained in the starch solution is preferably 2 to 8% by weight. If it is in this range, it has an appropriate viscosity with good workability, and after adding separately prepared starch, mixing it and leaving it still does not cause precipitation, and it is a mixture of ungelatinized starch Can be maintained.
  • the gelatinized starch solution is cooled to 58 ° C. or lower.
  • the reason why the temperature is set to 58 ° C. or lower is that when the temperature is higher than 58 ° C., a part of the starch that is separately added is gelatinized immediately after being added to the gelatinized starch solution, thereby producing a dull starch.
  • this temperature varies somewhat depending on the type of starch used, it may be about 58 ° C. or less.
  • Various methods can be used for cooling, but this is usually performed by allowing to cool. Of course, it may be cooled in a refrigerator or the like.
  • the temperature of the starch solution after cooling shall be about 10 degreeC or more. This is because, although it depends on the concentration of starch, if it is lower than 10 ° C., a problem may occur in the fluidity of the starch solution.
  • Starch and saccharides are added to the gelatinized starch solution.
  • the weight of starch to be added is 8 to 17% by weight of starch, including gelatinized and non-gelatinized, and 1 to 8 of saccharide and / or dextrin with respect to the total weight of the starch slurry after addition of starch. Add to contain by weight.
  • the amount of starch and saccharide to be added is determined according to the blending amount of the final starch and the like. As an additional method, it is sufficient that the added starch or the like is homogeneously mixed in the gelatinized starch solution.
  • an apparatus such as a kneader may be used for mixing.
  • the starch solution gels and the fluidity decreases as the temperature of the gelatinized starch solution decreases. Work may be difficult.
  • the remaining starch is added to the gelatinized starch solution having a low starch concentration prepared in step A to maintain the dispersion. Since this solution does not gel, workability does not become difficult.
  • the starch slurry is in a state where non-gelatinized starch is mixed in the gelatinized starch solution. However, since the non-gelatinized starch does not settle easily, it can be maintained in this state for a certain period of time. Therefore, a time lag may occur before moving to the next process.
  • the starch slurry can be spread on a flat plate of a plate-like body and spread into a sheet shape.
  • the viscosity of the starch slurry prepared in Step C is smaller than that of a complete gelatinized starch solution. For this reason, there is no burden when the sheet is spread, and the work can be performed efficiently.
  • starch gel a gelatinous starch gelatinization sheet
  • the starch slurry sheet spread into a sheet is cooked, and the newly added starch is gelatinized.
  • Various methods can be employed as the method of steaming, but in addition to the method of steaming in batch mode, continuous steaming using a conveyor or the like is also possible.
  • the cooking time can be set as appropriate, but generally it may be performed at 95 ° C. for about 2 minutes.
  • the starch gel gelatinized by this steaming can be obtained.
  • the starch gel after cooking is cooled to such an extent that it has shape retention. This is because shape retention is insufficient in the state immediately after cooking.
  • the cooling in the present invention includes not only forced cooling but also cooling in a room or cooling in a refrigerator. It is preferable to cool until the temperature of the starch gel reaches about 30 ° C.
  • judging material of a starch gel is manufactured by cutting the said starch gel into a predetermined shape subsequently. Since the cut product is already gelatinized, it can be eaten as it is as a gelatinized starch food. In this case, it can be provided as a product after seasoning with various seasonings such as soy sauce and sauce.
  • the composition of the starch gel may contain some water volatilization during the production process, but the composition generally contains 8 to 17% by weight of starch and 1 to 8% by weight of saccharide and / or dextrin.
  • the obtained starch gel is cut into a predetermined shape.
  • the cutting can be performed with various cutters or with a die-cutting device.
  • various shapes such as a circular shape, a rectangular shape, a star shape, and a flower shape can be formed by die cutting. Therefore, the shape itself can be other than noodle-like, and is not necessarily similar to so-called conventional starch noodles.
  • by adjusting the width, length, and thickness of the cutting it is possible to further emphasize either the expression of the tokoroten-like texture or the gummy jelly-like texture that is the object of the present invention.
  • the obtained starch gel can be cut after preliminary hot air drying to some extent as necessary. By doing so, there are cases where cutting can be performed efficiently. In this case, hot air drying described later is further performed after cutting to adjust to a predetermined moisture content in the final product. Further, a method of cutting after drying to a predetermined moisture content in the final product is also possible.
  • a normal hot air drying method can be used.
  • the hot air dryer various types such as a box type, a tunnel type, and a spiral type can be used.
  • the drying temperature is preferably about 70 ° C. to 97 ° C. with hot air. Further, if the drying time is about 80 ° C., it is performed for about 3 hours. After drying, it is necessary to dry with hot air until the final moisture content of the product is about 5 to 9% by weight. After drying with hot air, the product is returned to room temperature by placing it at room temperature.
  • composition of the dried starch noodle-like food produced by the present invention after drying with hot air contains 40 to 89% by weight of starch, 5 to 48% by weight of sugar or dextrin, and 5 to 9% by weight of water based on the total weight. To be.
  • the dried starch noodle-like food according to the present invention can be eaten simply by pouring hot water and reconstitution with hot water. Therefore, cooking with a pan or the like is not required. Usually, it can be restored and eaten within about 5 minutes. In addition, as a form of eating, there is no juice similar to instant noodles, throw away hot water after reconstitution, then entangle with sauce etc., pour hot water after adding soup when reconstitution, By holding for about 3 minutes to 5 minutes, a method of eating in the same form as cup noodles can be adopted. Moreover, by selecting the type of sugar to be used, it is possible to make a dried starch noodle-like confectionery that can be flavored in a confectionery style and can be reconstituted with hot water, which is unconventional.
  • the dried starch noodle-like food of the present invention can be used in various product forms. Generally, it can be distributed as a product that can be stored for a long time in a state of being stored in a heat-resistant plastic or paper cup. Moreover, after pouring and hardening
  • test examples and examples of the present invention will be described below, but the present invention is not limited to those disclosed in the examples.
  • each starch gel slice after cutting was about 2.3 g.
  • Each starch gel slice was placed on a wire mesh and dried with hot air at a hot air temperature of 80 ° C. for 4 hours to obtain a dried starch noodle-like food.
  • the weight of the dried starch noodle-like food after hot air drying was about 0.25 g.
  • a mixed starch of 25 g of mung bean starch and 25 g of potato starch and dextrin (Matsutani Chemical Industry Co., Ltd., DE11 ⁇ 1) were mixed to prepare a starch slurry.
  • the starch slurry was spread in a plate shape with a 2 mm slit molding container, and a sheet-like starch slurry was prepared so as to have a length of 400 mm ⁇ width of 200 mm ⁇ thickness of 2 mm.
  • the starch slurry in the form of a sheet was steamed with a steamer (99 ° C., 2 minutes) for about 2 minutes.
  • each starch gel slice was placed on a wire mesh and dried with hot air at a hot air temperature of 80 ° C. for 4 hours to obtain a dried starch noodle-like food.
  • the weight of the dried starch noodle-like food after hot air drying was about 0.25 g.
  • the dried noodle-like starch food produced by the conventional method and the method of the present invention was used for the following tasting.
  • the dried starch noodle-like food produced by each method was eaten and evaluated as follows. Take 10 pieces (2.5g) each of various dried starch noodle-like foods, put them in a bowl-shaped container, pour 200ml of hot water, cover and wait for 3 minutes. went.
  • sensory evaluations such as texture were evaluated in four stages: x bad, ⁇ : somewhat bad, ⁇ : good, ⁇ : best.
  • the contents of the inspection items are as shown in Table 1.
  • Example 2 ⁇ Temperature of gelatinized starch solution when adding starch ⁇
  • the cooling temperature of the gelatinized starch solution was examined for each temperature of 40 ° C., 50 ° C., 55 ° C., 58 ° C., 60 ° C., and 70 ° C.
  • a gelatinized starch solution was prepared with the same composition as that of the production method of the present invention shown in Example 1, and starch was added thereto to examine its workability.
  • Other manufacturing conditions are the same as those described in the method of the present invention in Example 1.
  • Table 4 shows the contents of the evaluation items added in the workability evaluation. The results are shown in Table 5.
  • the production method of the present invention By using the production method of the present invention, it has a tokoroten-like texture that unprecedented vermicelli, kuzukuri, etc., and also has a gummy jelly-like texture that is squeezed, and only pours hot water. Thus, it is possible to efficiently produce a starch noodle-like food having a new texture that can be reconstituted in a short time and eaten. As a result, a new field of starch noodle-like food can be provided in the field of instant food, and further development of the food manufacturing industry can be achieved.

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Jellies, Jams, And Syrups (AREA)

Abstract

Provided is a method with improved workability for manufacturing a dry starch noodle product that can easily be rehydrated and restored to the original state by adding hot water, and that has a novel feel with a slippery, gelatinous feel and a gummy jelly-like feel when eaten. A starch slurry is prepared by adding a separately prepared starch or the like to a gelatinized starch solution comprising 2-8 wt% starch. After being formed into sheets or the like while in the starch slurry state, the slurry is gelatinized by steaming, and the dry starch noodles are obtained by hot air drying and cutting.

Description

乾燥澱粉麺様食品の製造方法Method for producing dried starch noodle-like food
 本発明は、5分程度以内の短時間で湯戻し復元でき、トコロテン様食感とグミゼリー様食感を備えた乾燥澱粉麺様食品の製造方法に関するものである。 The present invention relates to a method for producing a dried starch noodle-like food that can be reconstituted in a short time within about 5 minutes and has a tocoloten-like texture and a gummy jelly-like texture.
 従来まで、春雨や葛きりのような種々の乾燥された澱粉麺様食品が開示されている。これらの乾燥澱粉麺様食品は、お湯で茹でる等の処理を行い、復元後に調味・喫食するものであり、トコロテン様食感(麺状のつるつるとした食感であり、かつ弾力のある食感)を有するものであるが、ぼそぼそとした切断しやすい食感をも有するものである。
 また、その他に独自の製法による煮込みに対する耐性を改良した乾燥澱粉麺様食品も開示されている(特許文献1、2)。
Conventionally, various dried starch noodle-like foods such as vermicelli and kuzuri have been disclosed. These dried starch noodle-like foods are boiled with hot water, seasoned and eaten after restoration, tocorotene-like texture (noodle-like smooth texture and elastic texture ), But also has a texture that is easy to cut.
In addition, a dried starch noodle-like food with improved resistance to boiling by a unique manufacturing method is also disclosed (Patent Documents 1 and 2).
 しかし、これらの乾燥澱粉麺様食品は、菓子の分野においてゼラチンを主剤として製造されるグミ風のくにゅくにゅとした食感を有するものではなかった。上記の事情に鑑み、本件出願人は、春雨や葛きり等が有するトコロテン様食感を有すると共に、くにゅくにゅとしたグミゼリー様食感をも有し、かつ、お湯をかけるだけで短時間で湯戻し復元して喫食できる澱粉麺様食品及びその製造方法を提案している(特許文献3)。 However, these dried starch noodle-like foods did not have a gummy-like texture that was produced using gelatin as the main ingredient in the confectionery field. In view of the above circumstances, the Applicant has a tokoroten-like texture such as vermicelli and kuzukuri, as well as a gummy jelly-like texture that has a swiftness, and only a short period of time with hot water. Proposes a starch noodle-like food that can be reconstituted with hot water and a method for producing the same (Patent Document 3).
 当該特許文献3は、緑豆澱粉及びイモ類澱粉を含有する澱粉原料に一定量の糖類及び/又はデキストリンを含有させ、水を加えて糊化した後、シート状に広げ、冷却・裁断して、トコロテン様食感とグミゼリー食感を有する澱粉麺様食品を製造するものであるが、この製造方法は、すべての澱粉を一旦糊化するため、澱粉濃度が高いと糊化した後の澱粉溶液が高粘度となる。このため、混合・攪拌する際に抵抗を生じることがあり、装置におけるエネルギー負荷が過大になりやすい。また、高い粘度を生じた糊化澱粉溶液を大量にシート状に広げる際に、高粘度による過剰な負担がかかり効率的に製造工程を進める上で支障となる場合があった。 Patent Document 3 includes a starch raw material containing mung bean starch and potato starch, containing a certain amount of sugar and / or dextrin, gelatinized by adding water, spread into a sheet, cooled and cut, This is a starch noodle-like food that has a tocorotene-like texture and a gummy jelly texture, but since this method once gelatinizes all starches, if the starch concentration is high, the starch solution after gelatinization High viscosity. For this reason, resistance may be generated when mixing and stirring, and the energy load in the apparatus tends to be excessive. In addition, when a gelatinized starch solution having a high viscosity is spread in a large amount into a sheet, an excessive burden due to the high viscosity is applied, which may hinder efficient production processes.
 さらに、加熱して糊化した後に冷却しておくと、澱粉濃度が高いと糊化澱粉溶液の温度の低下とともに澱粉溶液がゲル化して流動性が低下する場合がある。従って、加熱して糊化処理した後に直ちに成型する工程に移行しない場合には、一定時間糊化澱粉溶液を放置することになり、この間にゲル化してしまうことがあった。そして、このようにゲル化すると適正なシート状への展延が困難となるので、その後の製造工程を進める上で支障となり作業性が低下する。 Furthermore, if the starch is cooled after being gelatinized by heating, if the starch concentration is high, the starch solution may gel as the temperature of the gelatinized starch solution decreases and the fluidity may decrease. Therefore, if the process does not proceed to the molding step immediately after heating and gelatinization, the gelatinized starch solution is allowed to stand for a certain period of time and may gel during this time. And if it gelatinizes in this way, since it will become difficult to extend to an appropriate sheet form, it will become a hindrance in progressing a subsequent manufacturing process, and workability | operativity will fall.
特公昭39-27465号公報Japanese Examined Patent Publication No. 39-27465 特開平2-295445号公報JP-A-2-295445 特開2008-271920号公報JP 2008-271920 A
 そこで、本発明は、原料とする澱粉全てを完全に糊化した後にシート状に成型する方法において、糊化澱粉溶液を放置しても流動性の低下が起こらず、作業性を向上させることが可能な乾燥澱粉麺様食品の製造方法を開発することを目的とするものである。 Therefore, the present invention is a method in which all the starch as a raw material is completely gelatinized and then molded into a sheet shape, and even if the gelatinized starch solution is left undisturbed, fluidity does not decrease, and workability can be improved. The object is to develop a method for producing possible dry starch noodle-like foods.
 本発明者らは、前記目的のため種々の工程検討の結果、使用すべき澱粉の一部を用いて完全に糊化した澱粉溶液を予め調製しておき、これに澱粉の残余部分を添加することにより粘度が低く、流動性に富む澱粉スラリーを調製し、これをシート状等に展延してから加熱して糊化するという改良方法を見出した。 As a result of various process studies for the above purpose, the present inventors previously prepared a starch solution that was completely gelatinized using a part of the starch to be used, and added the remainder of the starch to this. Thus, the present inventors have found an improved method in which a starch slurry having a low viscosity and high fluidity is prepared, and this is spread into a sheet shape and then heated to be gelatinized.
 具体的には、まず使用すべき原料澱粉(糖類及び/又はデキストリンを含んでもよい)の粉体の一部に水を加えて混合した後、これを加熱糊化し、その後に冷却し58℃以下まで温度を低下させて糊化澱粉溶液を調製する。次いで、これに混合澱粉粉体の残余を追加した後、混合して糊化澱粉溶液中に未糊化の澱粉粒を分散させた澱粉スラリーを調製する。 Specifically, first, water is added to and mixed with a part of the powder of the raw material starch (which may contain sugar and / or dextrin) to be used, then this is heated and gelatinized, and then cooled to 58 ° C. or less. The gelatinized starch solution is prepared by lowering the temperature until Subsequently, after adding the remainder of mixed starch powder to this, it mixes and the starch slurry which disperse | distributed the non-gelatinized starch granule in the gelatinized starch solution is prepared.
 このようにして調製された澱粉スラリーは、糊化された澱粉溶液中に未糊化の澱粉が混在している状態となるが、糊化澱粉溶液がある程度の粘度を有しているため、一定時間静置しても追加された未糊化の澱粉が容易に沈降せず混在状態を維持する。
 また、澱粉スラリー全体が完全に糊化されていないために澱粉スラリーにおける粘度も小さくなる。これによって、その後のシート状への展延等の取扱いを容易に行うことができることができる。
The starch slurry thus prepared is in a state where non-gelatinized starch is mixed in the gelatinized starch solution, but since the gelatinized starch solution has a certain degree of viscosity, it is constant. The added non-gelatinized starch does not settle easily even after standing for a long time, and maintains a mixed state.
Moreover, since the whole starch slurry is not gelatinized completely, the viscosity in a starch slurry also becomes small. Thereby, subsequent handling such as spreading into a sheet can be easily performed.
 すなわち、本発明は、
 熱湯を注加することで湯戻しして喫食する乾燥澱粉麺様食品であって、以下の工程;すなわち;
A)澱粉及び水を混合し、必要に応じて糖類及び/又はデキストリンを含有させ、当該総重量に対して澱粉を2~8重量%含む澱粉スラリーを加熱して糊化澱粉溶液を調製する工程、
B)前記糊化澱粉溶液を58℃以下まで冷却する工程、
C)前記冷却後の糊化澱粉溶液に別途準備した澱粉、並びに必要に応じて糖類及び/又はデキストリンを添加し、全重量に対して澱粉を8~17重量%、糖類及び/又はデキストリンを1~8重量%含有する澱粉スラリーを調製する工程、
D)前記澱粉スラリーをシート状に広げて澱粉シートを調製する工程、
E)前記澱粉シートを蒸煮して糊化する工程、
F)前記糊化後の澱粉シートを裁断する工程、
G)前記糊化澱粉シート裁断物を熱風乾燥する工程、
の各工程を含み、
 原料として使用する澱粉が緑豆澱粉及びいも類澱粉を含有することを特徴とする乾燥澱粉麺様食品の製造方法、
である。
That is, the present invention
A dry starch noodle-like food that is reconstituted with hot water and eaten, the following steps:
A) A step of preparing a gelatinized starch solution by mixing starch and water, containing a saccharide and / or dextrin as necessary, and heating a starch slurry containing 2 to 8% by weight of starch with respect to the total weight. ,
B) cooling the gelatinized starch solution to 58 ° C. or lower,
C) Starch prepared separately in the gelatinized starch solution after cooling, and if necessary, saccharide and / or dextrin are added, and 8 to 17% by weight of starch and 1% of saccharide and / or dextrin with respect to the total weight. Preparing a starch slurry containing ˜8 wt%,
D) A step of spreading the starch slurry into a sheet to prepare a starch sheet,
E) Steaming the starch sheet to gelatinize it,
F) cutting the starch sheet after gelatinization,
G) Hot air drying the gelatinized starch sheet cut product,
Including each step of
A method for producing a dried starch noodle-like food, characterized in that the starch used as a raw material contains mung bean starch and potato starch;
It is.
 本発明の製造方法を使用することにより、くにゅくにゅとしたグミゼリー様食感を有する乾燥澱粉麺様食品の製造において糊化澱粉溶液を放置しても作業性の低下が起こらず、より効率的に生産することができる。 By using the production method of the present invention, the workability does not deteriorate even if the gelatinized starch solution is left in the production of a dry starch noodle-like food having a gummy jelly-like texture, which is more efficient, and more efficient. Can be produced.
 以下、本発明を詳細に説明するが、本発明は以下の開示の範囲に限定的に解釈されるものではない。 Hereinafter, the present invention will be described in detail, but the present invention is not construed as being limited to the scope of the following disclosure.
─使用する澱粉の種類─
 本発明は澱粉を主原料とするが、まず、緑豆澱粉を必須として使用する。緑豆澱粉は豆類澱粉の一種であるが、一般に豆類澱粉は、糊化後の冷却時において固いゲルを形成し易い特性を有している。このため、本発明の乾燥澱粉麺様食品の製造には豆類澱粉を使うことが有効となる。また、豆類澱粉のうちでも、特に緑豆澱粉を使用すると、復元後の喫食時においてトコロテン様食感とともに、特有のグミゼリー様食感を発現させることができる。
─ Types of starch used ─
The present invention uses starch as the main raw material, but first uses mung bean starch as an essential component. Mung bean starch is a kind of bean starch, but generally bean starch has a characteristic of easily forming a hard gel upon cooling after gelatinization. For this reason, it is effective to use legume starch for the production of the dried starch noodle-like food of the present invention. Further, among bean starches, in particular, when mung bean starch is used, a characteristic gummy jelly-like texture can be developed together with a tocorotene-like texture at the time of eating after restoration.
 緑豆澱粉の一定量を他の豆類澱粉に置き換えることもできる。この場合、えんどう豆澱粉・小豆澱粉等の種々の豆類澱粉を使用することができる。本発明においては、緑豆澱粉又は豆類澱粉以外の澱粉も使用する。原料澱粉として緑豆澱粉のみで製造すると、糊化後にシート状に広げた後において、澱粉ゲルが冷却後において固くなりすぎ、その後の裁断の工程に支障をきたす。また、乾燥終了後の製品において湯戻しした場合、ゲル強度が大であるため、却ってトコロテン様食感の発現が不充分となるおそれがある。 A certain amount of mung bean starch can be replaced with other bean starches. In this case, various bean starches such as pea starch and red bean starch can be used. In the present invention, starch other than mung bean starch or legume starch is also used. If only mung bean starch is produced as the raw material starch, the starch gel becomes too hard after cooling after spreading into a sheet form after gelatinization, which hinders the subsequent cutting process. In addition, when hot water is reconstituted in the product after drying, the gel strength is high, and on the other hand, there is a possibility that the expression of tocorotene-like texture may be insufficient.
 他方、緑豆澱粉を含めた豆類澱粉以外の澱粉のみ、例えば、馬鈴薯澱粉やコーンスターチ等で製造すると、糊化後にシート状に広げた澱粉ゲルが冷却後においても崩れ易く、また、製造完了後の製品において、煮崩れを生じたり、湯戻し後におけるトコロテン様食感とグミゼリー様食感が十分に得られないという問題がある。
 このため、本発明では、緑豆澱粉を一定量以上含む豆類澱粉と、豆類澱粉以外の澱粉を一定量配合することが好ましい。豆類澱粉以外の澱粉としては、特にいも類澱粉を使用することが好ましい。いも類澱粉を用いた場合には、これ以外の澱粉に比べてグミゼリー様食感において良好な食感を発現させることができるためである。本発明においていも類澱粉とは、馬鈴薯澱粉・甘藷澱粉等の常用される通常公知のものを指し、これらいも類澱粉のいずれも選択し、使用することができる。
On the other hand, when only starch other than legume starch including mung bean starch is produced, for example, potato starch or corn starch, the starch gel spread into a sheet after gelatinization tends to collapse even after cooling. However, there is a problem in that boiling down occurs, and a tokoroten-like texture and a gummy jelly-like texture after reconstitution with hot water cannot be obtained sufficiently.
For this reason, in this invention, it is preferable to mix | blend fixed quantity starches other than legume starch which contains a certain quantity or more of mung bean starch, and legume starch. As starches other than legume starch, it is particularly preferable to use potato starch. This is because when potato starch is used, a good texture can be expressed in a gummy jelly-like texture as compared with other starches. In the present invention, potato starch refers to commonly known potato starch, sweet potato starch and the like, and any of these potato starches can be selected and used.
 いも類澱粉の一定量を豆類澱粉・いも類澱粉以外の他の澱粉に置き換えることもできる。この場合においては、コーンスターチ・小麦澱粉・米澱粉等の穀類澱粉、クズ澱粉のような食用野草類澱粉、ヤシ澱粉のような幹茎澱粉等の澱粉を幅広く用いることができる。また、上記の各種澱粉は、エーテル化、アセチル化等の化工澱粉であっても使用が可能である。 A certain amount of potato starch can be replaced with other starches than bean starch and potato starch. In this case, cereal starches such as corn starch, wheat starch, and rice starch, edible wildflower starches such as kuzu starch, and starches such as stem stalk starch such as palm starch can be widely used. In addition, the above-mentioned various starches can be used even if they are modified starches such as etherification and acetylation.
 また、トコロテン様食感とグミゼリー様食感について、食感の微妙な差異を反映させるためには、各澱粉の配合量を加減調整することで所望の食感を調整することができる。 Moreover, in order to reflect a subtle difference in texture between the tokoroten-like texture and the gummy jelly-like texture, the desired texture can be adjusted by adjusting the blending amount of each starch.
─各種澱粉の配合量─
 澱粉の配合量については、本発明のA工程における糊化澱粉溶液を調製する際には、澱粉が2~8重量%程度の低濃度の含有となるように調製する。この範囲の含有量となるようにしたのは、澱粉溶液にある程度の粘度を持たせることによって後に澱粉を追加した場合において、追加された澱粉と糊化澱粉溶液とが混在状態を維持し、澱粉が分離して沈降することを防止するためである。
─Amount of various starches─
As for the amount of starch, when preparing the gelatinized starch solution in the step A of the present invention, the starch is prepared so as to have a low concentration of about 2 to 8% by weight. The content within this range is such that when starch is added later by giving the starch solution a certain degree of viscosity, the added starch and gelatinized starch solution are maintained in a mixed state. This is to prevent separation and settling.
 本発明においては、一部を糊化した澱粉溶液を作製し、これに残りの澱粉を添加して澱粉スラリーとしてこれをシート状に成型した後に蒸煮を行い、追加した澱粉を糊化する。
 澱粉スラリーの調製は、低濃度の糊化澱粉溶液に、澱粉を追加投入することによって行う。澱粉スラリーに含まれる最終的な澱粉濃度は、糊化及び未糊化のものを含めて、澱粉スラリーの全重量に対して8~17重量%となるように調製する。澱粉スラリーに占める澱粉濃度が8重量%より低くなると、澱粉ゲルが崩れやすく、作業性を十分に確保できないため好ましくない。また、澱粉濃度が17重量%を超えると、糊化の過程で粘度が上昇して攪拌の際の抵抗が大きくなるとともに、糊化澱粉スラリーをシート状に広げる工程において作業性に問題が生じるため好ましくない。尚、前記範囲は春雨やクズきりなどの従来の乾燥澱粉麺食品の製造方法と比較すると、澱粉濃度が低く、この点が本発明の特徴の一つである。
In the present invention, a partially gelatinized starch solution is prepared, and the remaining starch is added to this to form a starch slurry, which is then steamed, and the added starch is gelatinized.
The starch slurry is prepared by additionally adding starch to a low-concentrated gelatinized starch solution. The final starch concentration contained in the starch slurry is adjusted to 8 to 17% by weight based on the total weight of the starch slurry, including gelatinized and non-gelatinized ones. If the starch concentration in the starch slurry is lower than 8% by weight, the starch gel is liable to collapse and the workability cannot be sufficiently ensured. On the other hand, if the starch concentration exceeds 17% by weight, the viscosity increases in the process of gelatinization, the resistance during stirring increases, and there is a problem in workability in the process of spreading the gelatinized starch slurry into a sheet. It is not preferable. In addition, the said range is low starch concentration compared with the manufacturing method of the conventional dry starch noodle foodstuffs, such as vermicelli and scouring, and this is one of the characteristics of this invention.
 最終的な蒸煮前の澱粉スラリーに含有されることとなる各種澱粉の配合範囲としては、澱粉の総重量に対して、基本的に緑豆澱粉を20~80重量%、好ましくは40~60重量%の範囲で含有させる。アレンジ配合として緑豆澱粉の一部を他の豆類澱粉に置換する場合、当該他の豆類澱粉の配合量は緑豆澱粉配合量に対し最大でそれと同量若しくは同量以下とする。他の豆類澱粉を緑豆澱粉配合量と同量以下とすることで、澱粉ゲルが崩れやすくなるのを防ぎ、良好な食感を得ることができる。 The range of various starches to be contained in the final starch slurry before cooking is basically 20 to 80% by weight of mung bean starch, preferably 40 to 60% by weight, based on the total weight of starch. In the range of. When a part of the mung bean starch is replaced with another bean starch as an arrangement, the amount of the other bean starch is at most equal to or less than the amount of the mung bean starch. By making other beans starch into the same amount or less as the amount of mung bean starch, it is possible to prevent the starch gel from being easily broken and to obtain a good texture.
 いも類澱粉については、澱粉の総配合量のうち前記緑豆澱粉ないし豆類澱粉の配合量を控除した残余の範囲内で配合量を設定できる。すなわち、いも類澱粉の配合量は澱粉の総重量に対し80~20重量%、好ましくは60~40重量%である。 As for potato starch, the blending amount can be set within the remaining range obtained by subtracting the blending amount of the mung bean starch or bean starch from the total blending amount of starch. That is, the compounding amount of potato starch is 80 to 20% by weight, preferably 60 to 40% by weight, based on the total weight of the starch.
 また、前記の如く、いも類澱粉の一部を豆類澱粉・いも類澱粉以外の澱粉、例えばコーンスターチ・小麦澱粉・米澱粉等の穀類澱粉、クズ澱粉のような食用野草類澱粉、ヤシ澱粉のような幹茎澱粉等に置換することができ、この場合、当該置換澱粉の配合量は、いも類澱粉配合量に対し最大でその同量若しくは同量以下とする。前記置換澱粉をいも類澱粉配合量と同量以下とすることで、良好な食感を得ることができる。 In addition, as described above, a part of the potato starch may be a starch other than legume starch / potato starch, for example, cereal starch such as corn starch / wheat starch / rice starch, edible wildflower starch such as scum starch, and coconut starch. In this case, the blended amount of the substituted starch is at most equal to or less than the blended amount of potato starch. A good texture can be obtained by setting the substituted starch to be equal to or less than the blended amount of potato starch.
─糖類及び/又はデキストリン─
 本発明は、原料として糖類及び/又はデキストリンを併用して使用する。糖類及び/又はデキストリンを含有させることにより、本発明の製造方法によって得られる乾燥澱粉麺様食品を熱湯で復元する際に、迅速に水分を吸収させ復元性を向上させることができる。また、当該使用によって復元後における乾燥澱粉麺様食品の厚みを増加させることができる。
--Sugar and / or dextrin--
In the present invention, saccharides and / or dextrins are used in combination as raw materials. By containing a saccharide and / or dextrin, when the dried starch noodle-like food obtained by the production method of the present invention is reconstituted with hot water, moisture can be quickly absorbed to improve the reconstitution property. Moreover, the thickness of the dried starch noodle-like food after restoration can be increased by the use.
 使用する糖類としては、ブドウ糖、果糖等の単糖類、乳糖、ショ糖、麦芽糖等の二糖類及びソルビトール、マルチトール、エリスリトール等の糖アルコールを用いることができる。使用する糖類は、その甘みの種類や甘味度によって適宜選択することができるが、甘みを強く付与したい場合には、例えば、ショ糖や果糖を選択すればよいし、甘みを抑えたい場合には、例えば、乳糖を選択すればよい。尚、乳糖の使用は、後の工程である熱風乾燥において当該澱粉食品中間品を載置する網等へのくっつきを防止し、乾燥後において製品回収を容易にするという利点もある。 As sugars to be used, monosaccharides such as glucose and fructose, disaccharides such as lactose, sucrose and maltose and sugar alcohols such as sorbitol, maltitol and erythritol can be used. The sugar to be used can be appropriately selected depending on the kind and sweetness of the sweetness, but if you want to give a strong sweetness, for example, you can select sucrose or fructose, and if you want to suppress the sweetness For example, lactose may be selected. The use of lactose also has the advantage of preventing sticking to a net or the like on which the starch food intermediate product is placed in hot air drying, which is a subsequent process, and facilitating product recovery after drying.
 また、デキストリンとしては、DE(dextrose equivalent:ぶどう糖を100とした場合の糖液の持つ還元力を固形分当りにしたもの)が8~40のものが好ましい、特にDE10~12のものが好適である。本発明においては、このように種々の糖類又はデキストリンを各々単独で又は複数の組合せで、更には糖類及びデキストリンの両者を併用して利用することができるが、これらの糖類及び/又はデキストリンを選択する基準としては、本発明の乾燥澱粉麺様食品の使用の用途と食味への影響を考慮すればよい。 The dextrin is preferably 8 to 40 DE (dextrose equivalent: the reductive power of the sugar solution when the glucose is 100) per solid, particularly preferably DE 10 to 12. is there. In the present invention, various saccharides or dextrins can be used singly or in combination, and both saccharides and dextrins can be used in combination. However, these saccharides and / or dextrins are selected. As a standard to be used, the use of the dried starch noodle-like food of the present invention and the influence on the taste may be considered.
 糖類及び/又はデキストリンの含有量については、本発明の製造方法のC工程である澱粉スラリーの調製において、澱粉スラリーの総重量に対して糖類及び/又はデキストリンを1~8重量%含有するように配合し調製する。 Regarding the content of saccharide and / or dextrin, in the preparation of starch slurry, which is step C of the production method of the present invention, 1 to 8% by weight of saccharide and / or dextrin is contained with respect to the total weight of the starch slurry. Blend and prepare.
 この含有範囲に関して、含有量が1重量%より少ないと最終製品の復元性に対する効果が弱くなり、一方、8重量%を越えると食味に対する悪影響が強くなるため配合不適となる。また、この範囲内であれば、添加糖類の甘みを抑制することができるとともに、迅速な湯戻りを実現することができる。この結果、C工程における糊化後の澱粉スラリーをシート状に広げる工程において、澱粉シートの厚みとして、4~6mm程度までを確保することができ、この程度の厚みから製造した製品でも復元時には熱湯で短時間(5分以内)で湯戻し可能とすることができる。 With regard to this content range, if the content is less than 1% by weight, the effect on the restorability of the final product becomes weak. On the other hand, if it exceeds 8% by weight, the adverse effect on the taste becomes strong, making it unsuitable. Moreover, if it exists in this range, while being able to suppress the sweetness of an addition saccharide | sugar, rapid hot water return can be implement | achieved. As a result, in the step of spreading the starch slurry after gelatinization in the step C into a sheet shape, the thickness of the starch sheet can be secured to about 4 to 6 mm, and even a product manufactured from this thickness can be heated at the time of restoration. The hot water can be reconstituted in a short time (within 5 minutes).
 尚、本発明において、糖類及び/又はデキストリンの添加については、A工程における糊化澱粉溶液に含有させてもよいし、C工程における澱粉スラリーを調製する段階で添加してもよい。また、一部をA工程における糊化澱粉溶液に含有させ、残りをC工程における澱粉スラリーを調製する段階で添加してもよい。 In addition, in this invention, about addition of saccharide | sugar and / or dextrin, you may make it contain in the gelatinized starch solution in A process, and may add at the stage which prepares the starch slurry in C process. Moreover, a part may be contained in the gelatinized starch solution in A process, and the remainder may be added in the step which prepares the starch slurry in C process.
─その他の添加物─
 本発明は、澱粉、糖類又はデキストリン、水を混合して澱粉スラリーを調製するが、これら以外にも種々の添加物を加えることができる。例えば、必要に応じて、食塩、抗酸化剤、アミノ酸、香辛料等の添加物を加えることができる。
--Other additives--
In the present invention, starch slurry is prepared by mixing starch, saccharide or dextrin, and water, but various additives other than these can be added. For example, additives such as salt, an antioxidant, an amino acid, and a spice can be added as necessary.
 食塩の配合量としては、C工程における澱粉スラリーの総重量に対して0.1~3.0重量%が好ましい。3.0重量%を超えると塩味が強くなり食味上の悪影響が生じる。
 抗酸化物を添加する場合、原料澱粉中に微量含まれる油脂の劣化による異臭発生の防止等をすることができる。澱粉中に含まれている油脂量は澱粉の種類によって異なるが、具体的に、抗酸化剤としてトコフェロールを添加する場合、原料澱粉に含まれる油脂重量の200ppm程度の添加をすればよい。また、抗酸化作用を有する重合リン酸塩なども添加可能である。その他の添加物としては、アミノ酸、ペプチド又はタンパク系の素材、さらに、コショウ、ターメリック、唐辛子等の香辛料や各種エキス等、食品に通常使用できる添加物は全て添加することが可能である。
The amount of sodium chloride is preferably 0.1 to 3.0% by weight based on the total weight of the starch slurry in Step C. If it exceeds 3.0% by weight, the salty taste becomes strong and adverse effects on the taste occur.
When an antioxidant is added, it is possible to prevent the generation of a strange odor due to the deterioration of fats and oils contained in a trace amount in the raw material starch. Although the amount of fats and oils contained in starch changes with kinds of starch, when adding tocopherol as an antioxidant specifically, what is necessary is just to add about 200 ppm of the fats and oils contained in raw material starch. Moreover, the polymeric phosphate etc. which have an antioxidant effect | action can be added. As other additives, it is possible to add amino acids, peptides, or protein-based materials, as well as spices such as pepper, turmeric, and chili and various extracts that can be generally used in foods.
 尚、これらの添加物については、A工程における糊化澱粉溶液に含有させてもよいし、C工程における澱粉スラリーを調製する段階で添加してもよい。また、一部をA工程における糊化澱粉溶液に含有させ、残りをC工程における澱粉スラリーを調製する段階で添加してもよい。 In addition, about these additives, you may make it contain in the gelatinized starch solution in A process, and may add at the stage which prepares the starch slurry in C process. Moreover, a part may be contained in the gelatinized starch solution in A process, and the remainder may be added in the step which prepares the starch slurry in C process.
─水─
 澱粉スラリーを調製するに際して、水の添加量は、C工程の澱粉スラリーの水分含量が75~91重量%程度となるように加水する。この点、従来の一般の春雨等の製造方法では、糊化する前の澱粉スラリーが47重量%程度の水分含量であるので、本発明での澱粉スラリーの水分含量は比較的に大きく、本発明によって製造される澱粉麺様食品の特徴の一つである。
--Water--
In preparing the starch slurry, water is added so that the water content of the starch slurry in Step C is about 75 to 91% by weight. In this regard, in the conventional production method such as vermicelli, the starch slurry before gelatinization has a water content of about 47% by weight. Therefore, the water content of the starch slurry in the present invention is relatively large. It is one of the characteristics of the starch noodle-like food produced by
 C工程の澱粉スラリーの水分含量が75~91重量%程度となるように加水するのは、これらの範囲よりも加水量が少ないと濃厚な澱粉スラリーとなるため、本発明の澱粉麺様食品では復元後に固い食感となり、本発明の目的であるグミゼリー様食感を十分に再現できない。一方、これらの範囲よりも加水量が多いと、ゲル強度が弱くなるため、E工程における蒸煮後の澱粉ゲルに十分な固さを保持することができず、所定形状への裁断が困難となって、作業性に支障を生じる場合があるためである。 The reason why the water content of the starch slurry in Step C is about 75 to 91% by weight is that if the amount of water is less than these ranges, a thick starch slurry is formed. The texture becomes hard after restoration, and the gummy jelly-like texture that is the object of the present invention cannot be sufficiently reproduced. On the other hand, if the amount of water is greater than these ranges, the gel strength becomes weak, so that the starch gel after cooking in the E step cannot be sufficiently hard, and it becomes difficult to cut into a predetermined shape. This is because workability may be hindered.
 尚、加水時期については、一般的には、A工程における糊化澱粉溶液の調製の際に使用する全ての加水を完了しておくが、水の一部をA工程における糊化澱粉溶液に含有させ、残りをC工程における澱粉スラリーを調製する段階で添加してもよい。 As for the hydration time, in general, all the hydration used in the preparation of the gelatinized starch solution in the step A is completed, but a part of water is contained in the gelatinized starch solution in the step A. The remainder may be added at the stage of preparing the starch slurry in step C.
─糊化澱粉溶液の調製─
 A工程における澱粉の糊化方法としては、澱粉を含む溶液を攪拌しつつ加熱していく方法が一般的である。具体的には、加熱式のニーダー等を用いて上記澱粉スラリーを混和しつつ加熱して糊化する。加熱温度及び加熱時間は、澱粉が糊化する程度の温度及び時間を基準として設定するが、糊化温度は澱粉の種類によって異なるため、使用各原料澱粉の種類と配合量に応じて適宜調整すればよい。通常、澱粉を糊化するには、65℃~90℃程度まで加熱する。また、糊化を確実にするために好ましくは80℃~90℃程度になるまで攪拌しつつ加熱する。
─Preparation of gelatinized starch solution─
As a method for gelatinizing starch in step A, a method of heating a solution containing starch while stirring is common. Specifically, it is gelatinized by heating while mixing the starch slurry using a heating kneader or the like. The heating temperature and heating time are set based on the temperature and time at which starch is gelatinized, but the gelatinization temperature varies depending on the type of starch, so it should be adjusted as appropriate according to the type and amount of each starch used. That's fine. Usually, starch is gelatinized by heating to about 65 ° C to 90 ° C. In order to ensure gelatinization, the mixture is preferably heated with stirring until about 80 ° C. to 90 ° C.
 また、上述したようにA工程における糊化の際に、必要に応じて糖類及び/又はデキストリンを含有させておくこともできる。
 尚、澱粉溶液に含有させる澱粉濃度としては、2~8重量%とするのが好ましい。この範囲であれば、作業性のよい適度な粘性を有しており、後に別途準備した澱粉を添加して混合して静置しても沈殿を生じさせず、未糊化の澱粉の混在状態を維持することができる。
In addition, as described above, sugars and / or dextrin may be contained as necessary during gelatinization in step A.
The starch concentration contained in the starch solution is preferably 2 to 8% by weight. If it is in this range, it has an appropriate viscosity with good workability, and after adding separately prepared starch, mixing it and leaving it still does not cause precipitation, and it is a mixture of ungelatinized starch Can be maintained.
─冷却─
 上記糊化した澱粉溶液を58℃以下まで冷却する。58℃以下としたのは、58℃よりも大きいと、別途投入する澱粉を糊化澱粉溶液に投入直後に一部が糊化し、ダマ状の澱粉を生じるおそれがあるためである。この温度は、使用する澱粉の種類に応じても多少変動するが、概ね58℃以下であればよい。冷却の方法は、種々の方法が可能であるが、通常は放冷によりこれを行う。また、冷蔵庫等に入れて冷却してもよいことはもちろんである。尚、冷却後の澱粉溶液の温度は、10℃程度以上としておくのが好ましい。澱粉の濃度にもよるが10℃より低いと澱粉溶液の流動性に問題が生じる場合があるからである。
--Cooling--
The gelatinized starch solution is cooled to 58 ° C. or lower. The reason why the temperature is set to 58 ° C. or lower is that when the temperature is higher than 58 ° C., a part of the starch that is separately added is gelatinized immediately after being added to the gelatinized starch solution, thereby producing a dull starch. Although this temperature varies somewhat depending on the type of starch used, it may be about 58 ° C. or less. Various methods can be used for cooling, but this is usually performed by allowing to cool. Of course, it may be cooled in a refrigerator or the like. In addition, it is preferable that the temperature of the starch solution after cooling shall be about 10 degreeC or more. This is because, although it depends on the concentration of starch, if it is lower than 10 ° C., a problem may occur in the fluidity of the starch solution.
─澱粉等の追加と澱粉スラリーの調製─
 前記糊化澱粉溶液に、澱粉及び糖類等を追加する。追加する澱粉の重量としては、澱粉を添加後の澱粉スラリーの全重量に対して、糊化及び未糊化のものを含めて澱粉を8~17重量%、糖類及び/又はデキストリンを1~8重量%含有することとなるように追加する。追加する澱粉及び糖類の量は、最終的な澱粉等の配合量に従って決定される。追加の方法としては、追加された澱粉等が糊化澱粉溶液中に均質に混合される程度であればよい。混合には、手動の他、ニーダー等の機器を用いてよい。また、全澱粉を完全に糊化する方法では、加熱して糊化した後に冷却しておくと、澱粉濃度が高いと糊化澱粉溶液の温度の低下とともに澱粉溶液がゲル化して流動性が低下して、作業が困難になる場合がある。一方、本発明によれば、A工程で調製した澱粉濃度の低い糊化澱粉溶液に残りの澱粉を追加して分散状態に維持させている。この溶液はゲル化することはないため、作業性が困難になることはない。
 尚、澱粉スラリーは糊化澱粉溶液中に未糊化の澱粉が混在している状況となるが、未糊化の澱粉が容易に沈降しないため、この状態で一定時間保持することができる。従って、次工程に移るまでにタイムラグが生じてもよい。
─Addition of starch etc. and preparation of starch slurry─
Starch and saccharides are added to the gelatinized starch solution. The weight of starch to be added is 8 to 17% by weight of starch, including gelatinized and non-gelatinized, and 1 to 8 of saccharide and / or dextrin with respect to the total weight of the starch slurry after addition of starch. Add to contain by weight. The amount of starch and saccharide to be added is determined according to the blending amount of the final starch and the like. As an additional method, it is sufficient that the added starch or the like is homogeneously mixed in the gelatinized starch solution. In addition to manual operation, an apparatus such as a kneader may be used for mixing. In addition, in the method of completely gelatinizing the whole starch, if the starch is heated and then cooled, if the starch concentration is high, the starch solution gels and the fluidity decreases as the temperature of the gelatinized starch solution decreases. Work may be difficult. On the other hand, according to the present invention, the remaining starch is added to the gelatinized starch solution having a low starch concentration prepared in step A to maintain the dispersion. Since this solution does not gel, workability does not become difficult.
The starch slurry is in a state where non-gelatinized starch is mixed in the gelatinized starch solution. However, since the non-gelatinized starch does not settle easily, it can be maintained in this state for a certain period of time. Therefore, a time lag may occur before moving to the next process.
─シート状に広げる工程─
 澱粉を追加後の澱粉スラリーをシート状に広げるためには、従来公知の種々の方法を用いることができる。例えば、澱粉スラリーを板状体の平板上に展開してシート状に広げることができる。尚、本発明においてはC工程で調製される澱粉スラリーの粘性が完全な糊化澱粉溶液よりも小さい。このため、シート状に展延する際に負担がなく、効率的に作業することができる。
─ The process of spreading the sheet ─
In order to spread the starch slurry after adding starch into a sheet, various conventionally known methods can be used. For example, the starch slurry can be spread on a flat plate of a plate-like body and spread into a sheet shape. In the present invention, the viscosity of the starch slurry prepared in Step C is smaller than that of a complete gelatinized starch solution. For this reason, there is no burden when the sheet is spread, and the work can be performed efficiently.
 また、連続的に製造するのであれば、澱粉スラリーを供給ローラー等に付着させて成型したり、スリットから澱粉スラリーを押し出しつつシート状に成形し、これをコンベヤ上に連続的に展開し延伸させる方法も可能である。
 シートの厚みついては、種々の厚みを必要に応じて適宜設定し調製することができる。但し、製品喫食時のグミゼリー様食感を表現するためには後述する熱風乾燥前のゲル状澱粉糊化シート(以下、「澱粉ゲル」と記載する。)の厚みが2.0mm~6.0mm程度であることが好ましい。このため、概ねこの範囲となるように澱粉ゲルの厚みを決定づけるシート状展開時の厚みを調整する。
Moreover, if it manufactures continuously, it forms by making starch slurry adhere to a supply roller etc., or it forms into a sheet form, extruding starch slurry from a slit, and this is continuously developed and stretched on a conveyor. A method is also possible.
About the thickness of a sheet | seat, various thickness can be suitably set and prepared as needed. However, in order to express a gummy jelly-like texture when eating a product, the thickness of a gelatinous starch gelatinization sheet (hereinafter referred to as “starch gel”) before drying with hot air described later is 2.0 mm to 6.0 mm. It is preferable that it is a grade. For this reason, the thickness at the time of sheet-like expansion | deployment which determines the thickness of a starch gel is adjusted so that it may become in general this range.
─蒸煮─
 次にシート状に広げた澱粉スラリーのシートを蒸煮して、新たに追加した澱粉についても糊化を行う。蒸煮の方法としては、種々の方法を採用できるが、バッチ式に蒸煮する方法のほか、コンベア等を用いて連続的な蒸煮も可能である。蒸煮の時間については、適宜設定することができるが、一般には、95℃で2分程度で行えばよい。本蒸煮によって糊化された澱粉ゲルを得ることができる。
 また、蒸煮後の澱粉ゲルは保形性を有する程度にまで冷却する。蒸煮直後の状態では、保形性が不足しているためである。本発明における冷却とは、強制的冷却だけでなく、室内で放置する放冷や冷蔵庫等に保持する冷蔵も含む。澱粉ゲルの温度が30℃程度になるまで冷却するのが好ましい。
─ Steamed ─
Next, the starch slurry sheet spread into a sheet is cooked, and the newly added starch is gelatinized. Various methods can be employed as the method of steaming, but in addition to the method of steaming in batch mode, continuous steaming using a conveyor or the like is also possible. The cooking time can be set as appropriate, but generally it may be performed at 95 ° C. for about 2 minutes. The starch gel gelatinized by this steaming can be obtained.
Moreover, the starch gel after cooking is cooled to such an extent that it has shape retention. This is because shape retention is insufficient in the state immediately after cooking. The cooling in the present invention includes not only forced cooling but also cooling in a room or cooling in a refrigerator. It is preferable to cool until the temperature of the starch gel reaches about 30 ° C.
 尚、本冷却後において、保形性を有する澱粉ゲルを得ることができるが、当該澱粉ゲルを続いて所定形状に裁断することによって、澱粉ゲルの裁断物を製造する。当該裁断物は、すでに糊化されているためそのまま糊化澱粉食品として喫食することもできる。
 この場合には、醤油やソース等種々の調味料で味付けをしてから商品として提供することが可能である。この澱粉ゲルの組成は、製造過程で多少の水分が揮発する場合もあるが、その組成として概ね、澱粉を8~17重量%、糖類及び/又はデキストリンを1~8重量%含有する。
In addition, although the starch gel which has shape retention property can be obtained after this cooling, the cut | judging material of a starch gel is manufactured by cutting the said starch gel into a predetermined shape subsequently. Since the cut product is already gelatinized, it can be eaten as it is as a gelatinized starch food.
In this case, it can be provided as a product after seasoning with various seasonings such as soy sauce and sauce. The composition of the starch gel may contain some water volatilization during the production process, but the composition generally contains 8 to 17% by weight of starch and 1 to 8% by weight of saccharide and / or dextrin.
─裁断─
 得られた澱粉ゲルは所定形状に裁断する。裁断は機械的に裁断するほか、種々のカッターでの切断あるいは、型抜装置により裁断することができる。裁断においては、細長の麺状に裁断する他、型抜き等して、円形、長方形、星型、花形等の種々の形状とすることができる。したがって、形状そのものは麺線状以外のものも可能であり、いわゆる従来の澱粉麺とは必ずしも類似しない。また、裁断の幅、長さや厚みを調整することで、本発明の目的であるトコロテン様食感とグミゼリー様食感の発現のいずれかをより強調することも可能である。
─ Cutting ─
The obtained starch gel is cut into a predetermined shape. In addition to mechanical cutting, the cutting can be performed with various cutters or with a die-cutting device. In the cutting, in addition to cutting into an elongated noodle shape, various shapes such as a circular shape, a rectangular shape, a star shape, and a flower shape can be formed by die cutting. Therefore, the shape itself can be other than noodle-like, and is not necessarily similar to so-called conventional starch noodles. In addition, by adjusting the width, length, and thickness of the cutting, it is possible to further emphasize either the expression of the tokoroten-like texture or the gummy jelly-like texture that is the object of the present invention.
 尚、裁断に際しては、得られた澱粉ゲルを必要に応じてある程度まで予備熱風乾燥してから裁断することも可能である。このようにすることで裁断を効率的に行うことができる場合がある。尚、この場合、裁断後にさらに後述する熱風乾燥を行い最終製品における所定の水分含量に調整する。また、最終製品における所定の水分含量まで乾燥してから裁断するという方法も可能である。 In the cutting, the obtained starch gel can be cut after preliminary hot air drying to some extent as necessary. By doing so, there are cases where cutting can be performed efficiently. In this case, hot air drying described later is further performed after cutting to adjust to a predetermined moisture content in the final product. Further, a method of cutting after drying to a predetermined moisture content in the final product is also possible.
─熱風乾燥─
 熱風乾燥は、通常の熱風乾燥の方式を使用できる。熱風乾燥機としては、箱型、トンネル型や、スパイラル方式の種々のタイプを利用することができる。乾燥条件としては、乾燥温度は、70℃~97℃程度の熱風により行うのが好適である。また、乾燥時間は80℃程度であれば、3時間程度行う。乾燥後製品の最終水分含量が5~9重量%程度になるまで熱風乾燥をすることが必要である。熱風乾燥後は、室温に置くことで、常温程度の品温に戻す。
 本発明によって製造される熱風乾燥後の乾燥澱粉麺様食品の組成は、総重量に対して澱粉を40~89重量%、糖類又はデキストリンを5~48重量%、水分を5~9重量%含有するものとなる。
─Hot air drying─
For hot air drying, a normal hot air drying method can be used. As the hot air dryer, various types such as a box type, a tunnel type, and a spiral type can be used. As drying conditions, the drying temperature is preferably about 70 ° C. to 97 ° C. with hot air. Further, if the drying time is about 80 ° C., it is performed for about 3 hours. After drying, it is necessary to dry with hot air until the final moisture content of the product is about 5 to 9% by weight. After drying with hot air, the product is returned to room temperature by placing it at room temperature.
The composition of the dried starch noodle-like food produced by the present invention after drying with hot air contains 40 to 89% by weight of starch, 5 to 48% by weight of sugar or dextrin, and 5 to 9% by weight of water based on the total weight. To be.
─湯戻し及び喫食形態─
 本発明による乾燥澱粉麺様食品は、熱湯を注加して湯戻しするだけで、喫食することができる。従って鍋等での加熱調理は必要とされない。通常、5分程度以内に復元され喫食することができる。また、喫食形態としては、即席麺と同様の汁なしタイプとして、湯戻し後にお湯を捨ててから、ソース等に絡ませて喫食する方法、湯戻しする際にスープ等を入れてから注湯し、3分~5分程度の一定時間保持することで、カップ麺と同様の形態で喫食する方法等を採用できる。また、使用する糖の種類を選択することで、菓子風に味付することができ、従来にない湯戻しして喫食することのできる乾燥澱粉麺様菓子とすることもできる。
─Flushing and eating form─
The dried starch noodle-like food according to the present invention can be eaten simply by pouring hot water and reconstitution with hot water. Therefore, cooking with a pan or the like is not required. Usually, it can be restored and eaten within about 5 minutes. In addition, as a form of eating, there is no juice similar to instant noodles, throw away hot water after reconstitution, then entangle with sauce etc., pour hot water after adding soup when reconstitution, By holding for about 3 minutes to 5 minutes, a method of eating in the same form as cup noodles can be adopted. Moreover, by selecting the type of sugar to be used, it is possible to make a dried starch noodle-like confectionery that can be flavored in a confectionery style and can be reconstituted with hot water, which is unconventional.
 尚、特定の型に注いで固めた後に、型から抜いたものを乾燥することで、そのままでも喫食できる種々形状の乾燥澱粉麺様食品を調製することもできる。 It should be noted that various shapes of dried starch noodle-like foods that can be eaten as they are can also be prepared by pouring them into specific molds and solidifying them, and then drying the ones removed from the molds.
─本発明の製品形態─
 本発明の乾燥澱粉麺様食品は、種々の製品形態で利用することができる。一般的には、耐熱性のプラスチック製又は紙製のカップに収納した状態で、長期保存可能な商品として流通させることができる。
 また、特定の型に注いで固めた後に、型から抜いたものを乾燥することで、種々の形の乾燥澱粉麺様食品を調製することができる。
-Product form of the present invention-
The dried starch noodle-like food of the present invention can be used in various product forms. Generally, it can be distributed as a product that can be stored for a long time in a state of being stored in a heat-resistant plastic or paper cup.
Moreover, after pouring and hardening | curing to a specific type | mold, the dried starch noodle-like foodstuff of various forms can be prepared by drying what was extracted from the type | mold.
 以下に本発明の試験例及び実施例ついて記載するが、本発明は実施例に開示されたものに限定されるものではない。 The test examples and examples of the present invention will be described below, but the present invention is not limited to those disclosed in the examples.
<実施例1>
─従来法の製造方法との比較─
 従来法(特開2008-271920号)の製法及び本発明の製造方法を用いて澱粉麺様食品を製造して、その食感等を比較した。
<Example 1>
─ Comparison with conventional manufacturing methods ─
Starch noodle-like foods were produced using the conventional method (Japanese Patent Application Laid-Open No. 2008-271920) and the production method of the present invention, and the textures thereof were compared.
(従来法による製造)
 緑豆澱粉(松谷化学工業株式会社)50g及び馬鈴薯澱粉(松谷化学工業株式会社)50gの混合澱粉にデキストリン(松谷化学工業株式会社、DE11±1)40gを混合し、これに水860gを添加してこれを攪拌しつつ、80℃まで加熱して、約1分間保持し、糊化した。
 本糊化後の澱粉スラリーを、2mmスリットの成型容器で板状態に広げ、縦400mm×横200mm×厚さ2mmとなるように、シート状の澱粉ゲルを成型した。
 その後、澱粉ゲルが20℃になるまで冷却した。冷却後のゲルをカッターによって、短冊状(縦3cm×横2cm×厚さ2mm)に切断した。
 切断後の各澱粉ゲルの切片の重量は、約2.3gであった。各澱粉ゲル切片を金網に載置して、熱風乾燥機で熱風温度80℃で、4時間の熱風乾燥を行い、乾燥澱粉麺様食品を得た。熱風乾燥後の当該乾燥澱粉麺様食品の重量は、約0.25gであった。
(Manufacturing by conventional method)
40 g of dextrin (Matsuya Chemical Industry Co., Ltd., DE11 ± 1) is mixed with 50 g of mung bean starch (Matsuya Chemical Industry Co., Ltd.) and 50 g of potato starch (Matsuya Chemical Industry Co., Ltd.), and 860 g of water is added thereto. While stirring this, it was heated to 80 ° C., held for about 1 minute, and gelatinized.
The starch slurry after this gelatinization was spread in a plate state with a molding container having a 2 mm slit, and a sheet-like starch gel was molded so as to have a length of 400 mm × width of 200 mm × thickness of 2 mm.
Then, it cooled until the starch gel became 20 degreeC. The cooled gel was cut into strips (length 3 cm × width 2 cm × thickness 2 mm) with a cutter.
The weight of each starch gel slice after cutting was about 2.3 g. Each starch gel slice was placed on a wire mesh and dried with hot air at a hot air temperature of 80 ° C. for 4 hours to obtain a dried starch noodle-like food. The weight of the dried starch noodle-like food after hot air drying was about 0.25 g.
(本発明による製造)
 緑豆澱粉(松谷化学工業株式会社)25g及び馬鈴薯澱粉(松谷化学工業株式会社)25gの混合澱粉にデキストリン(松谷化学工業株式会社、DE11±1)20gを混合し、これに水860gを添加してこれを攪拌しつつ、80℃まで加熱して、約1分間保持し糊化した。
 次に、糊化後の澱粉溶液を放冷して50℃まで冷却した。上記放冷後の糊化澱粉溶液に、緑豆澱粉25g及び馬鈴薯澱粉25gの混合澱粉とデキストリン(松谷化学工業株式会社、DE11±1)を混合して、澱粉スラリーを調製した。
 上記澱粉スラリーを2mmスリットの成型容器で板状に広げ、縦400mm×横200mm×厚さ2mmとなるように、シート状の澱粉スラリーを調製した。
 本シート状の澱粉スラリーを蒸し器によって、成型後の澱粉スラリーを約2分間、蒸し器で蒸煮(99℃、2分)した。
(Production according to the invention)
20 g of dextrin (Matsuya Chemical Co., Ltd., DE11 ± 1) is mixed with 25 g of mung bean starch (Matsuya Chemical Co., Ltd.) and 25 g of potato starch (Matsuya Chemical Co., Ltd.), and 860 g of water is added thereto. While stirring, the mixture was heated to 80 ° C. and held for about 1 minute to gelatinize.
Next, the starch solution after gelatinization was allowed to cool and cooled to 50 ° C. To the gelatinized starch solution after being allowed to cool, a mixed starch of 25 g of mung bean starch and 25 g of potato starch and dextrin (Matsutani Chemical Industry Co., Ltd., DE11 ± 1) were mixed to prepare a starch slurry.
The starch slurry was spread in a plate shape with a 2 mm slit molding container, and a sheet-like starch slurry was prepared so as to have a length of 400 mm × width of 200 mm × thickness of 2 mm.
The starch slurry in the form of a sheet was steamed with a steamer (99 ° C., 2 minutes) for about 2 minutes.
 これを放冷して、約30℃まで冷却した後、冷却後のゲルをカッターによって、先行法と同様に短冊状(縦3cm×横2cm×厚さ2mm)に切断した。
 切断後の各澱粉ゲルの切片重量は、約2.3gであった。各澱粉ゲル切片を金網に載置して、熱風乾燥機で熱風温度80℃、4時間の熱風乾燥を行い、乾燥澱粉麺様食品を得た。熱風乾燥後の当該乾燥澱粉麺様食品の重量は、約0.25gであった。
This was allowed to cool and cooled to about 30 ° C., and then the cooled gel was cut into a strip (length 3 cm × width 2 cm × thickness 2 mm) with a cutter in the same manner as in the previous method.
The section weight of each starch gel after cutting was about 2.3 g. Each starch gel slice was placed on a wire mesh and dried with hot air at a hot air temperature of 80 ° C. for 4 hours to obtain a dried starch noodle-like food. The weight of the dried starch noodle-like food after hot air drying was about 0.25 g.
(喫食試験)
 従来法と本発明の方法によって製造した乾燥麺様澱粉食品を次のように試食に供した。
 官能試験に際しては、各方法で製造した乾燥澱粉麺様食品を以下のように喫食して評価した。各種乾燥澱粉麺様食品を各10片(2.5g)を採取して、丼状の容器に入れ、熱湯を200ml注ぎ、蓋をして3分経過後に、お湯を捨て喫食して官能評価を行った。
 尚、食感等の官能評価は、×悪い、△:やや悪い、○:良好、◎:最良の4段階で評価した。検査項目の内容については表1に示す通りである。
(Eating test)
The dried noodle-like starch food produced by the conventional method and the method of the present invention was used for the following tasting.
In the sensory test, the dried starch noodle-like food produced by each method was eaten and evaluated as follows. Take 10 pieces (2.5g) each of various dried starch noodle-like foods, put them in a bowl-shaped container, pour 200ml of hot water, cover and wait for 3 minutes. went.
In addition, sensory evaluations such as texture were evaluated in four stages: x bad, Δ: somewhat bad, ○: good, ◎: best. The contents of the inspection items are as shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 また、作業性の評価の内容は表2に示す通りである。 The contents of workability evaluation are as shown in Table 2.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 これらの評価項目に従って、評価した結果を表3に示す。 The results of evaluation according to these evaluation items are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 従来法である全ての澱粉を完全に糊化した糊化澱粉溶液と、本発明の方法である一部の糊化澱粉溶液に澱粉を混在させた澱粉スラリーとでは粘性に大きな違いが見られた。本発明による澱粉スラリーは粘性が小さいため、シート状に広げる等の場合においても、抵抗なく作業をすることができた。
 また、製造後の乾燥澱粉麺様食品の官能評価等については、従来法の製造方法と本発明による製造方法で差は全く見られなかった。
There was a large difference in viscosity between the gelatinized starch solution in which all starches of the conventional method were completely gelatinized and the starch slurry in which starch was mixed in some gelatinized starch solutions of the present invention. . Since the starch slurry according to the present invention has a low viscosity, it was possible to work without resistance even when it was spread into a sheet.
In addition, regarding sensory evaluation of the dried starch noodle-like food after production, no difference was found between the conventional production method and the production method according to the present invention.
<実施例2>
─澱粉を追加する際の糊化澱粉溶液の温度─
 本発明の製造方法において澱粉等を追加する前の糊化澱粉溶液の温度を変えて、澱粉追加における影響を調べた。糊化澱粉溶液の冷却温度を各温度に40℃、50℃、55℃、58℃、60℃、70℃の場合について調べた。
 実施例1に示した本発明の製造法と同一の配合で糊化澱粉溶液を調製し、これに澱粉を追加してその作業性等を調べた。その他の製造条件は、実施例1の本発明の方法に記載した方法と同様とする。尚、作業性の評価において追加された評価項目の内容は表4の通りである。結果を表5に示す。
<Example 2>
─Temperature of gelatinized starch solution when adding starch─
In the production method of the present invention, the temperature of the gelatinized starch solution before adding starch or the like was changed, and the influence on starch addition was examined. The cooling temperature of the gelatinized starch solution was examined for each temperature of 40 ° C., 50 ° C., 55 ° C., 58 ° C., 60 ° C., and 70 ° C.
A gelatinized starch solution was prepared with the same composition as that of the production method of the present invention shown in Example 1, and starch was added thereto to examine its workability. Other manufacturing conditions are the same as those described in the method of the present invention in Example 1. Table 4 shows the contents of the evaluation items added in the workability evaluation. The results are shown in Table 5.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 澱粉を追加する際における糊化澱粉溶液の温度として、58℃以下であれば、追加した澱粉にダマ等が生じず良好であることが判明した。 When the temperature of the gelatinized starch solution at the time of adding starch was 58 ° C. or less, it was found that the added starch was good without causing lumps or the like.
 本発明の製造方法を利用することで、従来にない春雨や葛きり等が有するトコロテン様食感を有すると共に、くにゅくにゅとしたグミゼリー様食感をも有し、かつ、お湯をかけるだけで短時間で湯戻し復元して喫食できる新規な食感を有する澱粉麺様食品を効率的に生産することができる。
 これによって即席食品の分野に新たな澱粉麺様食品の一分野を提供でき、食品製造業界の一層の発展を図ることができる。
By using the production method of the present invention, it has a tokoroten-like texture that unprecedented vermicelli, kuzukuri, etc., and also has a gummy jelly-like texture that is squeezed, and only pours hot water. Thus, it is possible to efficiently produce a starch noodle-like food having a new texture that can be reconstituted in a short time and eaten.
As a result, a new field of starch noodle-like food can be provided in the field of instant food, and further development of the food manufacturing industry can be achieved.

Claims (1)

  1.  熱湯を注加することで湯戻しして喫食する乾燥澱粉麺様食品であって、以下の工程;すなわち;
    A)澱粉及び水を混合し、必要に応じて糖類及び/又はデキストリンを含有させ、当該総重量に対して澱粉を2~8重量%含む澱粉スラリーを加熱して糊化澱粉溶液を調製する工程、
    B)前記糊化澱粉溶液を58℃以下まで冷却する工程、
    C)前記冷却後の糊化澱粉溶液に別途準備した澱粉、並びに必要に応じて糖類及び/又はデキストリンを添加し、全重量に対して澱粉を8~17重量%、糖類及び/又はデキストリンを1~8重量%含有する澱粉スラリーを調製する工程、
    D)前記澱粉スラリーをシート状に広げて澱粉シートを調製する工程、
    E)前記澱粉シートを蒸煮して糊化する工程、
    F)前記糊化後の澱粉シートを裁断する工程、
    G)前記糊化澱粉シート裁断物を熱風乾燥する工程、
    の各工程を含み、
     原料として使用する澱粉が緑豆澱粉及びいも類澱粉を含有することを特徴とする乾燥澱粉麺様食品の製造方法。
    A dry starch noodle-like food that is reconstituted with hot water and eaten, the following steps:
    A) A step of preparing a gelatinized starch solution by mixing starch and water, containing a saccharide and / or dextrin as necessary, and heating a starch slurry containing 2 to 8% by weight of starch with respect to the total weight. ,
    B) cooling the gelatinized starch solution to 58 ° C. or lower,
    C) Starch prepared separately in the gelatinized starch solution after cooling, and if necessary, saccharide and / or dextrin are added, and 8 to 17% by weight of starch and 1% of saccharide and / or dextrin with respect to the total weight. Preparing a starch slurry containing ˜8 wt%,
    D) A step of spreading the starch slurry into a sheet to prepare a starch sheet,
    E) Steaming the starch sheet to gelatinize it,
    F) cutting the starch sheet after gelatinization,
    G) Hot air drying the gelatinized starch sheet cut product,
    Including each step of
    A method for producing a dried starch noodle-like food, wherein the starch used as a raw material contains mung bean starch and potato starch.
PCT/JP2009/057344 2009-04-10 2009-04-10 Method for manufacturing dry starch noodle product WO2010116524A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10108638A (en) * 1996-10-07 1998-04-28 Miyoujiyou Shokuhin Kk Production of quickly prepared food to be deformed in case of cooking
JP2007166936A (en) * 2005-12-20 2007-07-05 Otake Menki:Kk Method for producing noodle
JP2008271920A (en) * 2007-05-07 2008-11-13 Nissin Food Prod Co Ltd Dry starch noodle-like food and method for producing the same
JP2009089699A (en) * 2007-10-12 2009-04-30 Nissin Foods Holdings Co Ltd Method for producing dry starch noodle-like food

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10108638A (en) * 1996-10-07 1998-04-28 Miyoujiyou Shokuhin Kk Production of quickly prepared food to be deformed in case of cooking
JP2007166936A (en) * 2005-12-20 2007-07-05 Otake Menki:Kk Method for producing noodle
JP2008271920A (en) * 2007-05-07 2008-11-13 Nissin Food Prod Co Ltd Dry starch noodle-like food and method for producing the same
JP2009089699A (en) * 2007-10-12 2009-04-30 Nissin Foods Holdings Co Ltd Method for producing dry starch noodle-like food

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